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HomeMy WebLinkAboutDAQ-2025-001209DEPARTMENT OF THE ARMY T@ELE ARMY OEPOT/HEADQUARTERS 1 TOOELE ARUY DEPOT, BUILDING I TOOELE, UT 8407+s003 JANUARY 13,2025 Semiannual Periodic Startup, Shutdown, Malfunction, Permit number 4500006005. Dear Mr. UT/iH DET'AF'I'I,IENT OF ENVIRONIvIENIAL AUAIJTY .lAN ? i: ;,,,:a DMSION OF AIR OTJAUTY $anJ Del'tttere) Tooele Army Depot is providing the enclosed Semiannual Periodic Startup, Shutdown, Malfunction for the reporting period of July 1, 2024 through December 31 , 2024. ln addition, Tooele Army Depot is providing the enclosed Annual Compliance Certification forthe reporting period of January 1,2024 through December 31,2024. Should you have any questions regarding this matter, please contact my staff Lonnie Brown at (435) 833-2526. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision according to a system designed to assure that quality personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Sincerely, Bryce Bird Department of Environmental Quality Division of Air Quality ATTN: Compliance P.O. Box 144820 Salt Lake City, Utah 84114-4820 Enclosure cc: USEPA Region 8 Luke R Clover COL, LG Commanding REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Semiannual Excess Emissions, Monitoring, and Periodic Statup, Shutdown, and Malfunctlon Report The stortup, shutdgtm, end malfunction report shall b€ dolivared or postmarkad by ths 30th day ,ollorring th€ ond of each calondar half. Faclllty t{eme: Reportlnt Perlod: Tooele Army Depot tn accordance with rtO CFR 63.10(dx5)(i), the following report is being submitted to document compliance with the reportlng requirements associated with the Maximum Achievable Control Technology (MACT) regulations identified in Subpart EEE. lf actions taken by the owner or operator during a startup, shutdown, or malfunction of an affected source (including actions taken to correct a malfunction) are consistent with the procedures specified in the source's Startup, Shutdown, and Malfunction Plan (SSMP), the owner or operator shall state such information in a startup, shutdown, and malfunction report. During the reporting period the facility was consistent with the operating procedures specified in the Startup, Shutdown, and Malfunction Plan. Based on the information and Belief formed after reasonable inquiry, I certify that the statement and information in this document are true, accurate, and complete. ! / 5^a JS- Date Luke R. Clover COL, LG Commanding Print or type the name and title of the Responsible official Start:1-Jul-24 End:31-Dec-24 SiSnature of a Responsible Official for the Source REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Company name: Malllng Address Oty, St te & zlp: Summary Report Excess Emlsslon and Contlnuous Monltorlng System Performance Tooele Army Depot (TEAo) l Tooele Army Depot Tooele, Utah 84074 unlt Descrlptlon ln accordance wlth to cFR 53.10(ex3(vlxD): APE 1236 Deactivation Furnace: The incinerator consists of an oil fired rotary kiln designed to demilitarize Army propellant, explosives and pyrotechnics (PEP) reactive waste muntions. Changes ln Contlnuous Monltorlng System (CMS), Process, or Controls slnce last Reportlng ln accordance wlth t10 CFR 63.10(eX3(dXr): Harardous Alr Pollutants (HAPs) Monltorlng ln Accordance wlth tO CFR 63.10(eX3(vlXB): 1of 6 TEA}'N Erccss Emlssion Monltorln& CMS Pariodlc, rnd SSM Syncm Prrform.ncc Repon LITAiI DI.:PAR J I\{FT.II' OF F Nl.'/ | i-lo N: 1,,1 E N TAL Q LL\I. I Ty Pollutants Monltored Monltorlnr Method Dioxins/Furans CMS Operatinc Parameter Limits Low Volatile Metals (arsenic, Beryllium and Chromium)CMS Operating Parameter Limits Semi-Volatile Metals (Cadmium and Lead)CMS Operating Parameter Limits Chlorine CMS ODeratine Parameter Limits Particulate Matter CMS Operating Parameter Limits CO and 02 CEMS f'!\/!SIoN OF REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Emlsslons and Operatlng Parameter Llmltatlons ln Accordance wlth 40 CFR 63.10(eX3(vlXDl: 1 HRA refers to hourly Rolling Average 2 There is no averaging period associated with these OPLS. ln Lieu of continuously calculatinS the feed of this parameter, the US Army determines the feed rate of each item that wlll ensure compliance with all of the constituent feed rate limits and maintain the item feed rate below this oredetermined rate. 3 Determine form manufacturer's recommendations, designed specifications, or HWC NESHAP requirements, not CPT Determinations. 4 Dry basis, corrected to seven percent oxygen. 2otG TEAD-N Exc6s Emisslon Monitoring, CMS P.riodlc. rnd SSM Syrt.m Pcrrormlnc! Rcpon APE 12:16 Deactlvatlon Fumace {oDllc.blc EmBslont St ndrrd! Proces3 O.scrlptlon CMS/CEMS lnnrum€nt Tlt lD w$tc Fccd cut Off Actlvltlon Beslsr MACT llmlt HC, DRE, D/F Min Afterburner Temp Ttc702 HRA <1607't SVM, LVM Max Afternburner Temp 1C702 HRA '1811't LVM, HCVCL?Max Stack Velocity FT1401 HRA '44 fos HC, DRE, D?F Max rropelanl, Expr05rve5 drro Pyrolecrlnrr5 reeq Rate2 Calculated S2lblhr PM Max Particulate Matter Generation Rate2 Calculated i5 lblhr svM Max Semi volatile Metals Feed Rate'Calculated 4lblhr LVM Low Volatile Metals Feed Rate2 Calculated t9 lb/hr SVM, LVM, HCVCL,Max Total Chlorine and Chloride Feed Rate2 Calculated l.2lblhr olF Min Bachouse lnlet Temp'Tt1oo4 HRA .801'F olF Max Bachouse lnlet Temo'Tt1004 HRA 1042'F HC, DRE Max Stack Gas Carbon Monoxide Concentration3 At1300 HRA 100 oomva Relevant Standards per tO CFR 63.1219(a): OperatlnS Hours for Each Source ln accordance with tlo CFR 63.10(eX3Xvll(x): CMS Excess Emlsslons and Parameter Exceedance Data Summary in accordance wlth /t0 CFR 53.10(eX3XvlXt): 3of6 TEAO.N Exccss Emission Monltorin& CMS Periodic, rnd SSM Systcm Pcrformanc. Rcport Pollutant Performance Standard Destruction and Removal Efficiencv (DRE),99.99% Particulate Matter ).O13 atldsd @ 7% O, Hydrocarbons (HC)10 oomv (dry) Hvdrocen Chloride 32 parts per million by volume, combined emissions, €xpressed as a chloride Carbon Monoxide (COI 100 ppmv corrected to 7% oxyten over a one hour rolling average and shall not exceed 500 ppmv, dry basis, for more that one minute at a time. semi-volatile Metals (SVMXlead and cadmium combined l30 ug,/dscm @ 7%02 Low volatile metals (LVMXarsenic and beryllium and chromium combinedl )2 ug/dscm @ 7%02 Dioxin and Furans ).20 ns TEO/dscm @ 7% O, Mercury 130 uc,/dscm @ 7%O> Source Wrste Opclrtlnt Hou6 ln neportlnt Parlodr t2-Month Rolllng Total ot lncln€rrtor Opcr.tlna HouR Iftlc V Parmlt Umtts o, Harrrdous w.rtr 12-Month RolllnS Hours of Oper.tlon APE 1236 Deac Furnace s38.0s 1609.96 3340 Sourcc A, Hazardoui Wegtc Opcrrtint Tlm€ (H0 B. Hou6Tot l Exccas Emlsslon (EE) or Pa.amctcr Ercccdance (PE) C. Prrccnt of Hattrdous Wasta Op€Etlng Tlrnc io, EE .nd PE (1m.8/A) APE 1235 Deac Furnace s38.0s 4.25 o.79% Sou rcc D. Hou6 PE or EE dua to startup or shutdown E. Hou6 PE or EE due to Control Equlprncnt Problc.ns F. Hourr PE or EE due to Process Prcblcils AP€ 1236 Deac Furnace 0 2.55 2.s5 Sourr? G. Hours PE or EE du. to Othcr Problcms H. Hours PE or EE dua to Unknown Problcms APE 1236 Deac Furnace 0.00 t.7 cMS Performance Summary ln accordance wlth rl{t cFR 53.10(ex3xvlxJl: rRcportins Pcriod ls *ml.nnu.lly n.ridencc timc of the APE 1236 furnlcc !t 1 RPM Is.pproxim.tcly l0 mlnut.s Monltodng Equlpment Manufacturer(s) and Model Number ln accordance wlth 40 CFR Sourcc A. Harardous Wastc Opcrltlntnm€ (Hrl B. Hours - CMS Downtlnrc C. Pcrccnt of Opa6tlng flrrc ior CMS downtlmc (100r8/Al APE 1236 Deac Furnace 538.05 3 0.56% Sourcc rrr Merrre, tr16 Equlpm.nt E. Houl! ilon-Monltodnt Equlpm.nt Mr]functlon F. Hours Unknown Cause APE 1236 Deac Furnace 0 0 3 lntumt T.a lntumdt Daaalgitoo Ahm Umh Sm m.f./ uod.l nunbd SdLl Xrntd/ Tlrm@r9blD c.r/Audh Fqll.6 lfi C.d/Audh cdr/A{dh v.{.1 sd!.duLd c.d/Audh PdT-1m3 B.thor Pr.sr. orop <3.5" W.C.Oto 15" W.C.SM.y-24 ln cmpliafta $M.y-25 PT-1103 Rot.ry Xlln F.cd tnd > Ahophtrk -2) lo 2" W.C.3291S21 $M.y-24 ln comdianca $M.y-25 TT.66 Rot.ry Xah fd EM ff'F 0to 2.2dr',tl{rcT{m1 Annu.l 9M.Y-2il ln cmollama $M.y-25 [-702 Aft.rbums TGmmr.tur <1607F 0lo 2,200't rtrrcT{Eu 9Mry-2il ln cmdiaftc $M.r25 TT,1m2 B.t liouc <1042'f 0 to 2,200'f rt{FcT@ra 9M.y-24 ln compllancc $M.y"2S TT-604 Rol.ry Xiln Bumr End 0 to 2,200';tf,rfrsl SMry-24 ln compliaaca $M.y-29 fr-1{1 St&l TamFraturc no llmtl 0 lo 2,2m't (un/4tlFI 756q)+13-23+ (xrc13-14{1-2& 2001-12 Annual 9M.y-24 ln (ompliancc 9M.Y-25 FT-l/rcI St.ck Flow R.t.4fps Xury'4t{[ 755m+1+21{+ 000G13- 1,1{l-2& 2GO1-12 9M.y-24 9M.y-25 4ol 6 TEA}N Erccss Emis5ion Monitorin& CMS Prriodic, rnd SSM Syitcm Prrformancc Rrport REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Monltoring Report ln accordance wlth Operatlng Permlt provlslon 1.S.2.a. and Utah Admlnlstratlve Code Reportlng Perlod:Start: 1-Jul-24 End: 31-Dec-24 ( X ) There were no deviations from any permit requirements Below is a list of permit requirements for which there were deviations. The list includes the ( ) information required by Operating Permit provision l.S.2.a and UAC R307-415-5a(3)(cXi). See Periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 63.10(dX5Xi) on next page. ln lieu ofattaching the above list, deviation reports submitted in accordance ( ) with permit provisions LS.2.c. and UAC R307-015-6a(3)@(ii) are referenced Below ln accordance rvith Operating Permit provision l.K and UAC R307-415-5d, and based on information and belief formed after reasonable inquiry, I certify that the statements and information in this document are true, accurate, and complete. 2l 5-" a5 Luke R. Clover COL, LG Commanding Date 5of6 TEA},N Excrss Emlsrlon Monltorln& CMS Parlodlc, rnd SSl\, Systcm Pcrformrnce RGport REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Perlodlc Startup, Shutdown, and Malfunctlon Report accordance /m CFR 63,10(dX5Xl): lf actions tsken by an owner or operator during a stanup or shutdown (and the starlup or shutdown causas the source to oxce€d 8ny applicsble emission limitation in the relevanl omission standards), or malfunction of 6n aftocted sourcs (including sctions taken to corecl a matfunction) 8ro consislenl wilh the procedures specifiad in the source's startup, shutdown, and matfunction plsn (se S 63.6(eX3)), the ownor or operator shall state such inlormation in a startup, shutdown, and mattunction report. Thc Strrtup. Shutdown and Malfunction invcstit.tion .nd cv!lultion in .ccordancc with 40 CFR 63.1206(c)(3)(ii), 40 CFR 63.10(c) and 40 CFR 63,10(dX5Xl) 5of6 TEAD.N Exccss Emissign MgnitorinS, CMS Pcriodic, and SSM Systcm Pcrformrnca Rcport EYent Numbe, Alarm Date and Tlme ln Alarm Date and nme Out Duration (hounl TYpc Results of lnvestltatlon CorrectlYe Measures Taken 1 7 lll2o24 L5t55 7 l7l2o24 16:10 0.25 SSMP Flamc Failurc Rephccd firr-cyc 7 I rrl2024 16:59 7lLLl2o24 i:r4 0.25 SSMP Full Pump Fixcd Lerk 3 712412024 9t37 1 12412024 9152 0.25 SSMP Fltme Failur.Reprircd burnrr 4 7 /2412024 75:53 712412024 ta53 3.m SSMP CEMS lssuc Reprirad burncr 5 7124/2024 77Aa 712412024 LA|!1 0.25 SSM P Fucl Lc.k Fixcd lc!k 6 713112024 19144 7l3ll2024 19t59 0.25 SSM P Powcr Bump Powar wls restorcd 7 81212024 2otr4 al2/2024 20129 0.25 SSMP Powar Bump Powar wls raitorcd 8 al19l2024 77139 thgl2O24 L7154 o.25 SSM P lnlct Thcrmsoupla i$uc Rcpl.c.d Thrrmcouple wire 9 al2ol2o24 7a155 8l20l2024 l9t70 0.25 SSMP Powcr Eump Power wts rcJtorcd 10 Al27l2024 79121 8127 12024 L9142 0.25 SSMP Powcr Bump Powcr was rastorcd 1l A/291202491L2 a/29120249:21 0.25 ISMP Powcr Eump Powcr was rastorad 12 9l412024A.2o 91412024 A33 o.25 SSMP Fbmc F!ilurc Rasat Burnrr 13 91412024 75155 91412024 L5:tO 0.25 SSMP Fuel Lcak Fixed lc.k t4 9l5l2024a:57 91612024 9172 0.25 SSMP Flamc Frilurc Reprirrd Link.gc control !rm 15 919/2024 7a|o6 91912024 7at2L o.25 SSMP Powcr Bump Powar wts alstorcd 16 9ltol2024 79156 9l7ol2o24 2O.t 0.25 SSMP Powc. Sump Powcr was lcstorad t7 917712024 7142 9lrll2o247t57 0.25 SSMP Flrm. Failurr Rcpai.cd burner 18 9172120249:25 9/12/2024 9t4o o.25 SSMP Fl.mc F.ilurc Adjurtcd lgnltrr REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: OKFile # 11594 (B2) Eo B 5r E3 B; E€ 3! s3 t ; E ET E gi E i ii t ; r. 9I E e rs f IE EB 5. 8 E E l* f r lo : l l= : l t- . . t t= i l ly Z i I /'- Li, ! li Fi L- r l 1i rr i |- , . j i I t r * II Hg i Eg :: + , a, E- 8 5 AE i E ;E E i oo!o o!oo o o oO ooo oO ooo oo.EO oo(_ ) {,gE(,ar , alsEgoa) {, 32 s5TBEE (!Eoooo!oo(. )& oLooou oLoo0)u ooko()c)/ oko0)& oko()G)u ankooG)v okIC)E, o()C)& EonboeE(,AoEoAoaa,6 c)C) (dAo()Cot r EbQu 0 oEUEo6EK IO5r oooq ) .c E fr 5 B'E o(!koEE tr ! , ! 8c , .E € l>Ei ) qr - a2 z i] 9 r- a i5 9 da(Eq)(Ec.q)oEo llobe Qaoo \6eod= l6 GE(IGGGat= (! oo- !t r G :( ! > a 91 6- H !E ga € E! E oo q , qE 9EE F T ge 8 f i Eg e: r' . 9 . E = =E F ' a (! , 9 6 E q/ : l O. 9 L! I oL O O = 3€ I (gc)o oAEE !o!9'= ^ -o . : aE9E !P*Etr o koooAE n . o( g c ) E; E sE ! 68 t =&dr d oo o6ch d8€68 or E o. EH6Ho F -. OO C, .E !oOE=o JO oo(Jq)kGEo . '4 . : EEAr R !9tr + J L>q/ nAE 9( J -c k a- o EE .9.o(6 ! O eCo. iJ 6'F =o(d E OqE o^ Ev E :t s H .= o t o? H t- uE E€ Et r > ' o o. o q! -oE U € F. h r" E 3 i5 . E s E|1 ,F. o (')O tl-.: 14 { N'.1 qq 0 FJlax.LLcIU)c boEEoi-€o*r+J-i .U)o\oIYD, -ocr )MosJ; ro EE: S EE R 8E -i B .' E co +. E b :h t r . o 2 € E li - C o ts o -k D s €= $EH 8 .9 - ' N +, 'l 8- 1 - PE = N E E E E la . q 2 E E fl i i' E g -e E $E E q aD o -^ o 6'i r a o ?1 n g B, E EA E ii : E e, E u i 3 $ EE : e F ft q. , b .: oo E Hg U si E Hr d E E ge I ci A Ei IF o) ti r r x , = i f REVIEWEDInitials:Date: Feb 4, 2025Compliance Status: Non - Compliant File # 11594 (B2)Comment: Revise - Report needs to include previous permit # 4500006004. Also, condition II.B.1eneeds to read Intermittent and condition II.B.1.g needs to read Continuous. 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