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Home My WebLink AboutDAQ-2025-001208DEPARTMENT OF THE ARMY TOOELE ARMY DEPOT/HEADQUARTERS 1 TOOELE ARMY DEPOT, BUILDING 1 TOOELE, UT 84074-5003 July 29, 2024 Subject: Semiannual Periodic Startup, Shutdown, Malfunction, Permit number 4500006004 Dear Mr. Bird: Tooele Army Depot is providing the enclosed Semiannual Periodic Startup, Shutdown, Malfunction for the reporting period of January 1, 2024 through June 30, 2024. Should you have any questions regarding this matter, please contact Mr. Lonnie Brown of my staff at (435) 833-2526. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision according to a system designed to assure that quality personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Sincerely, Mr. Bryce Bird Department of Environmental Quality Division of Air Quality (DAO) ATTN: Compliance P.O. Box 144820 Salt Lake City, UT 84114-4820 Enclosure CC: USEPA Region 8 I,TAH DEPARTMENT OF EIWIBONMENTAL OUALTTY JUL 3 0 ?024 fian| de ti &,rc) DlvlstoN OF AtR OU/l!. tr Zr\L Luke. R. Clover Colonel, U.S. Army Commanding REVIEWEDInitials: Date: Feb 4, 2025 Compliance Status: OK File #: 11594 (B2) Semiannuat Excess Emissions, Monitoring, and Periodic Statup, Shutdown, and Malfunction RePort The startup, shutdown, and malfunclion report shall be delivered or postmarked by the 30th day following the end of each calendar half. Facility Name: Reporting Period: Tooele Army Depot tn accordance with 40 CFR 63.10(dX5Xi), the following report is being submitted to document compliance with the reporting requirements associated with the Maximum Achievable Control Technology (MACT) regulations identified in Subpart EEE. lf actions taken by the owner or operator during a startup, shutdown, or malfunction of an affected source (inctuding actions taken to correct a malfunction) are consistent with the procedures specified in the source's Startup, Shutdown, and Malfunction Plan (SSMP), the owner or operator shall state such information in a startup, shutdown, and malfunction report. During the reporting period the facility was consistent with the operating procedures specified in the Startup, Shutdown, and Malfunction Plan. Based on the information and Belief formed after reasonable inquiry, I certify that the statement and information in this document are true, accurate, and complete. Signature of a Responsible Official for the Source Luke R Clover COL, LG Commanding Print or type the name and title of the Responsible official Start: L-lan-Z4 End: 30-Jun-24 I ra I]NVt- I I I LHC [) l\/l Ai-] Dr PARTI'Urrur or-rEQllllEl{IAL QUALtTY .,ur 3ozozt I lnrl Detivere/ I SION OF AIR QUALITY REVIEWEDInitials: Date: Feb 4, 2025 Compliance Status: OK File #: 11594 (B2) Summary Report Excess Emission and Continuous Monitoring System Performance Company name: Tooele Army Depot (TEAD) Mailing Address 1 Tooele Army Depot City, State & ZiP: Tooele, Utah 84074 Unit Description in accordance with 40 CFR 63.lO(eX3(viXD): APE 1236 Deactivation Furnace: JUL 3 0 2024 TEAD.N Excess Emission MonitorinB, CMS Periodic, and SSM System Performance Report The incinerator consists of an oil fired rotary kiln designed to demilitarize Army propellant, explosives and pyrotechnics (PEP) reactive waste muntions. Changes in Continuous Monitoring System (CMS), Process, or Controls slnce Last Reporting in accordance with 40 CFR 63.10(eX3(viXK): Hazardous Alr Pollutants (HAPs) Monitoring in Accordance with 40 CFR 63.10(eX3(viXB): Pollutants Monitored Monitoring Method Dioxins/Furans CMS Operating Parameter Limits Low Volatile Metals (arsenic, Beryllium and Chromium)CMS Operating Parameter Limits Semi-Volatile Metals (Cadmium and Lead)CMS Operating Parameter Limits Chlorine CMS Operating Parameter Limits Particulate Matter CMS Operating Parameter Limits CO and 02 CEMS ffi 1of 5 Emissions and Operating Parameter Limitations in Accordance with 40 CFR 53.10(el(3(vil(Dl: APE 1235 Deactivation Furnace Appllcable Emissions Itandards Process Description cMs/cEMs lnstrument Tag lD Waste Feed Cut Off Activatlon Baslsl MACT limit HL, UKE, DIF Min Afterburner TemP Ttc702 HRA <1607'F iVM, LVM Max Afternburner TemP Ttc702 HRA >1811"F FIL, UKE, OIF,PM, SVM, LVM, HCUCLz Max Stack Velocity FT1401 HRA >44 fps HC, DRE, D?F Max Propellant, Explosives and pyrotechnics feed Rate2 Calculated t32lblhr PM Max Particulate Matter Generation Ratez Calculated 3s lblhr SVM Max Semivolatile Metals Feed Rate'Calculated t4lblhr LVM Low Volatile Metals Feed Rate2 Calculated 19 lb/hr SVM, LVM, HCL/CL2 Max Total Chlorine and Chloride Feed Rate2 Calculated 2.2tblhr D/F Min Baghouse lnlet Temp'Tr1004 HRA <801'F D/F Max Baghouse lnlet Temp3 Tt1004 HRA >7042"F HC, DRE Max Stack Gas Carbon Monoxide Concentration3 Ar1300 HRA 100 ppmva 1 HRA refers to hourly Rolling Average 2 There is no averaging period associated with these OPLs. ln Lieu of continuously calculating the feed of this parameter, the US Army determines the feed rate of each item that will ensure compliance with all of the constituent feed rate limits and maintain the item feed rate below this oredetermined rate. 3 Determine form manufacturer's recommendations, designed specifications, or HWC NESHAP requirements, not CPT Determinations. 4 Dry basis, corrected to seven percent oxygen. TEAD-N Excess Emission MonitorinS, CMS Periodic, and SSM System Performance Report2ot6 Relevant Standards per 40 CFR 63.1219(a): Operating Hours for Each Source in accordance with 40 CFR 63.10(eX3Xvi)(H): CMS Excess Emissions and Parameter Exceedance Data Summary in accordance with 40 CFR 63.10(eX3XviXl): Pollutant Performance Standard )estruction and Removal Efficiency (DRE)>99.99% Particulate Matter C.013 grldscf @ 7%Oz lydrocarbons (HC)10 ppmv (dry) Hydrogen Chloride 32 parts per million by volume, combined emissions, exoressed as a chloride Carbon Monoxide (CO) 100 ppmv corrected to 7% oxygen over a one hour rolling average and shall not exceed 500 ppmv, dry basis, for more that one minute at a time. Semi-volatile Metals (SVMXlead and cadmium combined 230 pg/dscm @7Yo02 Low volatile metals (LVMXarsenic and bervllium and chromium combined))2 Ugldscm @ 7%O2 Dioxin and Furans 0.20 ng TEQ./dscm @ 7Yo02 Mercury 130 Ug/dscm @7Yo02 Source Source Hazardous Waste Operating Hours in Reporting Perlodl l2-Month Rolling Total of lnclnerator Operatlng Hours Hazardous Waste 12- Month Rolllng Hours of Operatlon APE 1235 Deac Furnace L771.93 2228.77 3340 Source A. Hazardous Waste Operating Time (Hr) B. llours Total Excess Emission (EE! or Parameter Exceedance IPEI C. Percent of Hazardous Waste Operatlng Time fot EE and PE {l(XrrB/A) APE 1236 Deac Furnace L77L.93 0.00 O.OOYo Source D. Hours PE or EE due to startup or shutdown E. Hours PE or EE due to Control Equipment Problems F. Hou6 PE or EE due to Process Problems APE 1236 Deac Furnace 0 r.92 o.270 Source G. Hours PE or EE due to Other Problems H. Hours PE or EE due to Unknown Problems APE 1236 Deac Furnace 0.00 0 TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report 3 of 6 CMS Performance Summary in accordance with 40 CFR 63.10(eX3XviXJ): lReporting Period is semiannually Residence time of the APE 1235 furnace at 1 RPM is approximately 10 minutes Model Number in accordance with 40 CFR Source A. HaErdous Waste Operatlng Time (Hr) B. Hours - CMS Downtime C. Percent of Operating Tlme for CMS downtlme t100*B/Al APE 1236 Deac Furnace 1L77.93 0 0 Source D. Hours Monltorlng Equlpment Malfunction E. nours Nqn' Monltoring Equlpment llrlfr rar.tlan F. Hours Unknown Cause APE 1236 Deac Furnace 0 0 0 Monitoring EquiPment Ma and nstrumcnt Tal lnstrumGnt DGscrlPtlon Al.rm Llmlt Span Mrh/ Madel Scrlal Numbcr/ fhcrmocouph lD CcrlAudft Frcqucncy CcrVAudl Schcduhd numbcr t vrlld Ccrt/Audlt PdT-1003 Baghouse Pr€ssure DroP <3.5" W.C 0 to 15" w.C.Foxboro tDP10- D22A11FM1B1 Annual 7-May-24 :omplian(May-25 PT-1103 Rotary Kiln teed End orafl Pressure > Atmospheric (-2)to 2" w.c.toxboro/lGP2 0 329r52r Annual 7-Mey-24 :omplian(May-25 rr-605 Rotary Kiln Feed End Temperature >680'F 0 to 2,200 'F Newport rNFCT-0001 Annual 7-May-24 May-25 TT-702 Afterburner Temperature <1607F 0 to 2,200'F Newport/fyp EK INFCT{OO14 Annual 7-May-24 tn :omplianc May-25 TT-1002 8ag House lnletTemperature <1042'F 0 to 2,200'F Newportfiyp EK rNtcT{0014 Annual 7-May-24 ln rompllanc May-25 rT-504 Rotary Kiln Burner End Temperature no limit 0 to 2,200'F Newport rNFCT{001 Annual 7-May-24 ln compllanc May-25 TT-r401 Stack Temperature no limit 0 to 2,200'F Kutz/454F1 756(D4-13-23-00 00@13-14-01- 28-2G.01-12 Annual 7-MaV-24 ln complianc e May-25 FT-1401 Stack Flow Rate >44fps 0 to 100 lineat ttls Kutzl4S4Ff 756004-13-23fl mfiL13-14{1- 28-2G.01-12 Annual 7-May-24 ln May-25 e TEAD.N Excess Emission Monitorin& CMS Periodic, and SSM System Performance Report4of6 REVIEWEDInitials: Date: Feb 4, 2025 Compliance Status: OK File #: 11594 (B2) Monitoring Report ln accordance with Operating Permit provision 1.S.2.a. and Utah Administrative Reporting Period:Start:1-Jan-24 End:30{un-24 There were no deviations from any permit requirements Below is a list of permit requirements for which there were deviations. The list includes the information required by Operating Permit provision l.S.2.a and UAC R307- 415-5a(3XcXi). See Periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 63.10(dX5Xi)on next Page. ln lieu of attaching the above list, deviation reports submitted in ( x ) accordance with permit provisions 1.S.2.c. and UAC R307-415-5a(3)@(ii) are referenced Below On May 6,2024, after the first day of the Confirmatory Performance Test (CfPT), the stack testers compared the flow measurements from Tooele Army Depot's (TEAD's) stack gas velocity meter. TEAD's meter. was reading significantly lower at 35 fps vs the stack testers of 50 ln accordance with Operating Permit provision l.K and UAC R307-415-5d, and based on information and belief formed after reasonable inquiry, I certify that the statements and information in this document are true, accurate, and complete. () () 7a Luke R Clover COL, LG Commanding TEA}N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report5of6 REVIEWEDInitials: Date: Feb 4, 2025 Compliance Status: OK File #: 11594 (B2) periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 63.10(dl(sXi): lf actions taken by an owner or operator during a startup or shutdown (and the startup or shutdown causes the source to exceed any applicable emission limitation in the relevant emission standards), or malfunction of an affected source (including actions taken to correct a malfunction) are consistent with the procedures specified in the source's startup, shutdown, and malfunction plan (see $ 63.6(eX3)), the owner or operator shall state such information in a startup, shutdown, and malfunction report. The Startup, Shutdown and Malfunction investigation and evaluation in accordance with 40 CFR 63.1206(eX3Xii), 40 CFR 63.10(c) and 40 CFR 53.10(dxsxi) Event Number Alarm Date and Tlme ln Alarm Date and Time Out Duratlon (hours)Type Results of lnvestlgation Corrective Measures Taken 1 t/2/202a L7:L9 1/2/2024 17:46 o.27 SSMP Rotorty Sensor not workinB RotorW Sensor replaced 2 2126120248:31 212612024 8:56 0.32 SSMP Kiln tlame out Cleaned Thermocouple 3 2/2912024 77:2a 2129/2024 L7t5t o.27 SSMP Kiln Flame out Cleaned Thermocouple 4 3/71202a 6:50 31L|20247:t7 0.27 SSMP Kiln Flame out Cleaned Thermocouple 5 3/7/202414:28 317/2024 t4:55 o.27 SSMP PLC Stopped Feeding update PLC 6 4/3O/2O24 t2:37 4l3O/2O24 L3:O4 0.27 SSMP Kiln Flame out Cleaned Thermocouple 7 5/8/20249:37 5/8/2024 tO:O2 o.27 SSMP Feed Convaror Jam Cleaned Converyor 8 6/3/2O24 L3:L6 61312024 t?:43 o.27 SSMP Kiln Flame out Cleaned Thermocouple TEAD-N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report6of5 REVIEWEDInitials: Date: Feb 4, 2025 Compliance Status: OK File #: 11594 (B2)