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HomeMy WebLinkAboutDAQ-2025-0010861 DAQC-198-25 Site ID 15545 (B4) MEMORANDUM TO: STACK TEST FILE – WASHINGTON CITY CORPORATION – Generation Facility – Washington County THROUGH: Rik Ombach, Minor Source Oil and Gas Compliance Section Manager FROM: Kyle Greenberg, Environmental Scientist DATE: February 19, 2025 SUBJECT: Sources: Three (3) Caterpillar Natural Gas Engines/Generators Location: 4250 East Telegraph Street, Washington, Washington County, UT Contact: Jake Bennett: 435-272-2637 Tester: Montrose Air Quality Services, LLC Site ID #: 15545 Permit/AO #: DAQE-AN155450001-16, dated January 8, 2016 Subject: Review of Pretest Protocol dated February 14, 2025 On February 18, 2025, DAQ received a protocol for the testing of three (3) Caterpillar Natural Gas Engines/Generators at the Washington City Corporation Generation Facility in Washington County, UT. Testing will be performed on April 1-3, 2025, to determine compliance with the emission limits found in DAQE-AN155450001-16 condition II.B.2. PROTOCOL CONDITIONS: 1. Method 1 used to determine sample traverses: OK 2. Method 2 used to determine stack gas velocity and volumetric flow rate: OK 3. Method 3A used to determine O2 and CO2 concentrations of the gas stream: OK 4. Method 4 used to determine moisture content: OK 5. Method 7E used to determine NOx emissions: OK 6. Method 10 used to determine CO emissions: OK DEVIATIONS: None. CONCLUSION: The protocol appears to be acceptable to determine the emission rates of NOx and CO. RECOMMENDATION: It is recommended that the methods proposed in the Pretest Protocol be accepted in order to determine compliance with the emission limits of the AO. ATTACHMENTS: Washington City Corporation’s Pretest Protocol. 4 ' - ) - " Source Test Protocol for 2025 Compliance Emissions Testing Three (3) Caterpillar G3520C Engine/Generators Washington City Corporation 4250 East Telegraph Street Washington, Utah 84780 Prepared For: Washington City Corporation 111 North 100 East Washington, Utah 84780 Prepared By: Montrose Air Quality Services, LLC 6823 South 3600 West Spanish Fork, UT 84660 For Submission To: Utah Department of Environmental Quality 195 North 1950 West Salt Lake City, UT 84116 Document Number: GP081AS-049044-PP-948 Proposed Test Dates: April 1st through 3rd, 2025 Test Plan Submittal Date: February 14th, 2025 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Review and Certification I certify that, to the best of my knowledge, the information contained in this document is complete and accurate and conforms to the requirements of the Montrose Quality Management System and ASTM D7036-04. Signature: Date: February 14, 2025 Name: Joby Dunmire Title: Reporting QC Specialist III I have reviewed, technically and editorially, details and other appropriate written materials contained herein. I hereby certify that to the best of my knowledge the presented material is authentic and accurate and conforms to the requirements of the Montrose Quality Management System and ASTM D7036-04. Signature: Date: February 14, 2025 Name: Beckie Hawkins Title: District Manager 2 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Table of Contents Section Page 1.0Introduction ........................................................................................................ 5 1.1Summary of Test Program ............................................................................. 5 1.2Applicable Regulations and Emission Limits ...................................................... 6 1.3Key Personnel .............................................................................................. 7 2.0Plant and Sampling Location Descriptions................................................................ 8 2.1Process Description, Operation, and Control Equipment ..................................... 8 2.2Flue Gas Sampling Locations .......................................................................... 8 2.3Operating Conditions and Process Data ........................................................... 8 2.4Plant Safety ................................................................................................. 9 2.4.1Safety Responsibilities .......................................................................... 9 2.4.2Safety Program and Requirements ....................................................... 10 3.0Sampling and Analytical Procedures ..................................................................... 11 3.1Test Methods ............................................................................................. 11 3.1.1 EPA Method 1, Sample and Velocity Traverses for Stationary Sources ...... 11 3.1.2 EPA Method 2, Determination of Stack Gas Velocity and Volumetric Flow Rate (Type S Pitot Tube) .................................................................... 11 3.1.3 EPA Method 4, Determination of Moisture Content in Stack Gas ............... 12 3.1.4 EPA Methods 3A, 7E, and 10, Determination of Oxygen, Carbon Dioxide, Nitrogen Oxides, and Carbon Monoxide Concentrations in Emissions from Stationary Sources (Instrumental Analyzer Procedures) ......................... 14 3.2Process Test Methods .................................................................................. 15 4.0Quality Assurance and Reporting .......................................................................... 16 4.1QA Audits .................................................................................................. 16 4.2Quality Control Procedures .......................................................................... 16 4.2.1Equipment Inspection and Maintenance ................................................ 16 4.2.2Audit Samples ................................................................................... 16 4.3Data Analysis and Validation ........................................................................ 16 4.4Quality Statement ...................................................................................... 17 4.5Reporting .................................................................................................. 17 4.5.1Example Report Format ...................................................................... 17 4.5.2Example Presentation of Test Results ................................................... 18 3 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol List of Appendices A Supporting Information ...................................................................................... 20 A.1 UDEQ Permits ........................................................................................... 21 A.2 Accreditation Information ........................................................................... 29 “S” Field Work Safety Plan ....................................................................................... 31 List of Tables 1-1 Summary of Test Program and Proposed Schedule .................................................. 5 1-2 Reporting Units and Emission Limits ...................................................................... 6 1-3 Test Personnel and Responsibilities ....................................................................... 7 2-1 Sampling Locations ............................................................................................. 8 4-1 Example Emissions Results ................................................................................. 19 List of Figures 3-1 US EPA Methods 1, 2, and 4 Sampling Train .......................................................... 13 3-2US EPA Methods 3A, 7E and 10 Sampling Train...................................................... 15 4-1Typical Report Format ........................................................................................ 18 4 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 1.0 Introduction 1.1 Summary of Test Program Washington City Corporation contracted Montrose Air Quality Services, LLC (Montrose) to perform a compliance emissions test program on sources listed in Table 1-1 at their power plant located in Washington, Utah. The tests are being conducted to determine compliance with the applicable emission limits listed in Sections II.B.2.a, II.B.2.b, and II.B.2.c of the facility’s Approval Order DAQE- AN155450001-16, issued by the Utah Department of Environmental Quality (UDEQ). The specific objectives are to: x Determine the concentrations of NOX and CO in emissions from the exhaust of natural gas-fired Caterpillar G3520C Engine #1. x Determine the concentrations of NOX and CO in emissions from the exhaust of natural gas-fired Caterpillar G3520C Engine #2. x Determine the concentrations of NOX and CO in emissions from the exhaust of natural gas-fired Caterpillar G3520C Engine #3. x Conduct the test program with a focus on safety. Montrose will provide the test personnel and the necessary equipment to measure emissions as outlined in this test plan. Facility personnel will provide the process and production data to be included in the final report. A summary of the test program and proposed schedule is presented in Table 1-1. Table 1-1 Summary of Test Program and Proposed Schedule1 Proposed Test Dates Unit ID/ Source Name Activity/Parameters Test Methods No. of Runs Duration (Minutes) April 1-3, 2025 CAT G3520C Engine #1 Perform testing for NOX and CO EPA 1, 2, 3A, 4, 7E, and 10 3 ~60 minutes CAT G3520C Engine #2 Perform testing for NOX and CO EPA 1, 2, 3A, 4, 7E, and 10 3 ~60 minutes CAT G3520C Engine #3 Perform testing for NOX and CO EPA 1, 2, 3A, 4, 7E, and 10 3 ~60 minutes 1 The test schedule is subject to change, based on process operation and availability. 5 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol To simplify this test plan, a list of Units and Abbreviations is included in Appendix A. Throughout this test plan, chemical nomenclature, acronyms, and reporting units are not defined. Please refer to the list for specific details. 1.2 Applicable Regulations and Emission Limits The results from this test program are presented in units consistent with those listed in the applicable regulations or requirements. The reporting units and emission limits, which are taken from the Title V operating permit are presented in Table 1-2. Table 1-2 Reporting Units and Emission Limits Unit ID/ Source Name Parameter Reporting Units Emission Limit Emission Limit Reference2 CAT G3520C Engine #1 NOx and CO tons per year 30.6 UDEQ AO DAQE- AN155450001- 16, §IIB.2.a(1) and §IIB.2.a(2) CAT G3520C Engine #2 CAT G3520C Engine #3 2 The emission limit is a combined limit for all three engines. 6 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 1.3 Key Personnel A list of project participants is included below: Facility Information Source Location: Washington City Corporation 4250 East Telegraph Street Washington, Utah 84780 Contact: Jake Bennett Role: Environmental Manager Telephone: (435) 272-2637 Email: jbennett@washingtoncity.org Agency Information Regulatory Agency: Utah Department of Environmental Quality, Division of Air Quality Agency Contact: Chad Gilgen Telephone: (385) 306-6500 Email: cgilgen@utah.gov Testing Company Information Testing Firm: Montrose Air Quality Services, LLC Contact: Beckie Hawkins Cheyney Guymon Title: District Manager Field Project Manager Telephone: (801) 372-7049 (801) 794-2950 Email: behawkins@montrose-env.com chguymon@montrose-env.com Table 1-3 details the roles and responsibilities of the test team. Table 1-3 Test Personnel and Responsibilities Role Primary Assignment Additional Responsibilities Client Project Manager Coordinate Project Post-test follow up Field Project Manager Operate mobile lab Facility interface, test crew coordination Field Technician Execute stack platform responsibilities Preparation, support 7 of 32 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 2.0 Plant and Sampling Location Descriptions 2.1 Process Description, Operation, and Control Equipment Washington City Power operates a power generation facility in Washington, Utah. The power is generated using three (3) Caterpillar 2055 kW natural-gas fired internal combustion engine/generators, which in turn emit pollutants into the atmosphere. This facility can generate power for its own customer use, or for use by other members of UAMPS. 2.2 Flue Gas Sampling Locations Actual stack measurements, number of traverse points, and location of traverse points will be evaluated in the field as part of the test program. Table 2-1 presents the anticipated stack measurements and traverse points for the sampling locations listed. Table 2-1 Sampling Locations Sampling Location Stack Inside Diameter (in.) Distance from Nearest Disturbance Number of Traverse PointsDownstream EPA “B” (in./dia.) Upstream EPA “A” (in./dia.) CAT G3520C Engine #1 19.5 180/9.2 120/6.2 Volumetric Flow Rate: 16 (8/port) CAT G3520C Engine #2 19.5 180/9.2 120/6.2 Volumetric Flow Rate: 16 (8/port) CAT G3520C Engine #3 19.5 180/9.2 120/6.2 Volumetric Flow Rate: 16 (8/port) Sample locations are verified in the field to conform to EPA Method 1. Acceptable cyclonic flow conditions are confirmed prior to testing using EPA Method 1, Section 11.4. 2.3 Operating Conditions and Process Data Emission tests are performed while the sources/units and air pollution control devices are operating at representative conditions. As per UDEQ AO DAQE-AN155450001-16, §II.B.2.f, “For an existing source/emission point, The production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. [40 CFR Part 60, R307-150, R307-401]” Plant personnel are responsible for establishing the test conditions and collecting all applicable unit-operating data. Data collected includes the following parameters: x Engine load, brake horsepower (bhp) or kilowatts (kW) 8 of 45 GP081AS-049044-PP-9488 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 2.4 Plant Safety Montrose will comply with all safety requirements at the facility. The facility Client Sponsor, or designated point of contact, is responsible for ensuring routine compliance with plant entry, health, and safety requirements. The Client Sponsor has the authority to impose or waive facility restrictions. The Montrose test team leader has the authority to negotiate any deviations from the facility restrictions with the Client Sponsor. Any deviations must be documented. 2.4.1 Safety Responsibilities Planning x Montrose must complete a field review with the Client Sponsor prior to the project date. The purpose of the review is to develop a scope of work that identifies the conditions, equipment, methods, and physical locations that will be utilized along with any policies or procedures that will affect our work. x We must reach an agreement on the proper use of client emergency services and ensure that proper response personnel are available, as needed. x The potential for chemical exposure and actions to be taken in case of exposure must be communicated to Montrose. This information must include expected concentrations of the chemicals and the equipment used to identify the substances. x Montrose will provide a list of equipment being brought to the site, if required by the client. Project Day x Montrose personnel will arrive with the appropriate training and credentials for the activities they will be performing and the equipment that they will operate. x Our team will meet daily to review the Project Scope, Job Hazard Assessment, and Work Permits. The Client Sponsor and Operations Team are invited to participate. x Montrose will provide equipment that can interface with the client utilities previously identified in the planning phase and only work with equipment that our client has made ready and prepared for connection. x We will follow client direction regarding driving safety, safe work permitting, staging of equipment, and other crafts or work in the area. x As per 40 CFR Part 60 Subpart A, Section 60.8, the facility must provide the following provisions at each sample location: o Sampling ports, which meet EPA minimum requirements for testing. The caps should be removed or be hand-tight. o Safe sampling platforms. 9 of 45 GP081AS-049044-PP-9489 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol o Safe access to the platforms and test ports, including any scaffolding or man lifts. o Sufficient utilities to perform all necessary testing. o A diesel generator will provide power as requested by site manager. x Montrose will use the client communication system, as directed, in case of plant or project emergency. x Any adverse conditions, unplanned shutdowns or other deviations to the agreed scope and project plan must be reviewed with the Client Sponsor prior to continuing work. This will include any safe work permit and hazard assessment updates. Completion x Montrose personnel will report any process concerns, incidents or near misses to the Client Sponsor prior to leaving the site. x Montrose will clean up our work area to the same condition as it was prior to our arrival. x We will ensure that all utilities, connection points or equipment have been returned to the pre-project condition or as stated in the safe work permit. In addition, we will walk out the job completion with Operations and the Client Sponsor if required by the facility. 2.4.2 Safety Program and Requirements Montrose has a comprehensive health and safety program that satisfies State and Federal OSHA requirements. The program includes an Illness and Injury Prevention Program, site- specific safety meetings, and training in safety awareness and procedures. The basic elements include: x All regulatory required policies/procedures and training for OSHA, EPA and FMCSA x Medical monitoring, as necessary x Use of Personal Protective Equipment (PPE) and chemical detection equipment x Hazard communication x Pre-test and daily toolbox meetings x Continued evaluation of work and potential hazards x Near-miss and incident reporting procedures as required by Montrose and the Client Montrose will provide standard PPE to employees. The PPE will include but is not limited to; hard hats, safety shoes, glasses with side shields or goggles, hearing protection, hand protections, and fall protection. In addition, our trailers are equipped with four gas detectors to ensure that workspace has no unexpected equipment leaks or other ambient hazards. The detailed Site Safety Plan for this project is attached to this test plan in Appendix “S”. 10 of 45 GP081AS-049044-PP-94810 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 3.0 Sampling and Analytical Procedures 3.1 Test Methods The test methods for this test program have been presented in Table 1-1. Additional information regarding specific applications or modifications to standard procedures is presented below. 3.1.1 EPA Method 1, Sample and Velocity Traverses for Stationary Sources EPA Method 1 is used to assure that representative measurements of volumetric flow rate are obtained by dividing the cross-section of the stack or duct into equal areas, and then locating a traverse point within each of the equal areas. Acceptable sample locations must be located at least two stack or duct equivalent diameters downstream from a flow disturbance and one-half equivalent diameter upstream from a flow disturbance. 3.1.2 EPA Method 2, Determination of Stack Gas Velocity and Volumetric Flow Rate (Type S Pitot Tube) EPA Method 2 is used to measure the gas velocity using an S-type pitot tube connected to a pressure measurement device, and to measure the gas temperature using a calibrated thermocouple connected to a thermocouple indicator. Typically, Type S (Stausscheibe) pitot tubes conforming to the geometric specifications in the test method are used, along with an inclined manometer. The measurements are made at traverse points specified by EPA Method 1. The molecular weight of the gas stream is determined from independent measurements of O2, CO2, and moisture. The stack gas volumetric flow rate is calculated using the measured average velocity head, the area of the duct at the measurement plane, the measured average temperature, the measured duct static pressure, the molecular weight of the gas stream, and the measured moisture. Pertinent information regarding the performance of the method is presented below: x Method Options: o S-type pitot tube coefficient is 0.84 o Shortridge multimeter may be used to measure velocity o A dry molecular weight of 30.0 lb/lb-mole may be used to calculate gas volumetric flow rate for combustion sources. The sampling apparatus is detailed in Figure 3-1. 11 of 45 GP081AS-049044-PP-94811 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 3.1.3 EPA Method 4, Determination of Moisture Content in Stack Gas EPA Method 4 is used to measure the moisture content of gas streams. Gas is sampled through a probe and impinger train. Moisture is removed using a series of pre-weighed impingers containing methodology-specific liquids and silica gel immersed in an ice water bath. The impingers are weighed after each run to determine the percent moisture. Pertinent information regarding the performance of the method is presented below: o Condensed water is measured gravimetrically. o Since it is theoretically impossible for measured moisture to be higher than psychrometric moisture, the psychrometric moisture is also calculated, and the lower moisture value is used in the calculations. o Minimum Required Sample Volume: 21 scf o Method Options: o EPA Approved Alternative Method 009 (ALT-009) is used as an alternative to a two-point post-test meter box calibration. This procedure uses a calculation to check the meter box calibration factor rather than requiring a physical post-test meter box calibration using a standard dry gas meter. The average calculated meter box percent (%) error must result in a percent error within ±5% of Y. If not, a full calibration is performed, and the results are presented using the Y factor that yields the highest emissions. o EPA Approved Alternative Method 011 (ALT-011) is used as an alternative to the EPA Method 2 two-point thermocouple calibration. This procedure involves a single-point in-field check using a reference thermometer to confirm that the thermocouple system is operating properly. The temperatures of the thermocouple and reference thermometers shall agree to within ±2 °F. The typical sampling system is detailed in Figure 3-1. 12 of 45 GP081AS-049044-PP-94812 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Figure 3-1 US EPA Methods 1, 2, and 4 Sampling Train MANOMETER BY-PASS VALVE (fine adjust) AIR TIGHT PUMP VACUUM GAUGE MAIN VALVE (coarse adjust) THERMOCOUPLES DRY GAS METER ORIFICE GAS EXIT VACUUM LINE VACUUM LINE ADAPTOR ICE BATH 100 mL CONDENSING REAGENT (standard tip) 100 mL CONDENSING REAGENT (modified/no tip) Empty (modified/no tip)200-300g Silica Gel (modified/no tip) THERMOCOUPLE SAMPLE LINE PROBE MANOMETER THERMOCOUPLE TYPE “S” PITOT 13 of 45 GP081AS-049044-PP-94813 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 3.1.4 EPA Methods 3A, 7E, and 10, Determination of Oxygen, Carbon Dioxide, Nitrogen Oxides, and Carbon Monoxide Concentrations in Emissions from Stationary Sources (Instrumental Analyzer Procedures) Concentrations of O2, CO2, NOx, and CO are measured simultaneously using EPA Methods 3A, 7E, and 10, which are instrumental test methods. Conditioned gas is sent to a series of analyzers to measure the gaseous emission concentrations. The performance requirements of the method must be met to validate the data. Pertinent information regarding the performance of the method is presented below: x A dry extractive sampling system may be used to report emissions on a dry basis. x Sampling may be performed using a dilution probe. x A paramagnetic analyzer is used to measure O2. x A nondispersive infrared analyzer is used to measure CO2. x A chemiluminescent analyzer is used to measure NOx. x A gas filter correlation nondispersive infrared analyzer is used to measure CO. x The alternative NOx converter efficiency test described in EPA Method 7E Section 16.2 may be used . x Minimum Required Sample Duration: 60 minutes The typical sampling system is detailed in Figure 3-2. 14 of 45 GP081AS-049044-PP-94814 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Figure 3-2 US EPA Methods 3A, 7E and 10 Sampling Train O2 AND/OR CO2 ANALYZER NOx ANALYZER Exhaust Exhaust CO ANALYZER Exhaust SIGNAL SIGNAL SIGNAL Sample / Calibration Gas Sample / Calibration Gas Sample / Calibration Gas DATA OUTPUT DAS “ANALYZER” ROTAMETERS WITH FLOW CONTROL VALVES SAMPLE CONDITIONING SYSTEM WITH PUMP CALIBRATION GAS LINE STACK GAS STACKWALL HEATED SAMPLE LINE HEATEDFILTER "SAMPLE” AND “BY-PASS" ROTAMETERS WITH FLOW CONTROL VALVES THREE WAY VALVE BY-PASS “BIAS” ROTAMETER WITH FLOW CONTROL VALVES EPA Protocol Calibration Gases MASS FLOW CONTROLLER / CALIBRATION GAS MANIFOLD 3.2 Process Test Methods The applicable regulations do not require process samples to be collected during this test program. 15 of 45 GP081AS-049044-PP-94815 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 4.0 Quality Assurance and Reporting 4.1 QA Audits Montrose has instituted a rigorous QA/QC program for its air quality testing. Quality assurance audits are performed as part of the test program to ensure that the results are calculated using the highest quality data available. This program ensures that the emissions data we report are as accurate as possible. The procedures included in the cited reference methods are followed during preparation, sampling, calibration, and analysis. Montrose is responsible for preparation, calibration, and cleaning of the sampling apparatus. Montrose will also perform the sampling, sample recovery, storage, and shipping. Approved contract laboratories may perform some of the preparation and sample analyses, as needed. 4.2 Quality Control Procedures Montrose calibrates and maintains equipment as required by the methods performed and applicable regulatory guidance. Montrose follows internal procedures to prevent the use of malfunctioning or inoperable equipment in test programs. All equipment is operated by trained personnel. Any incidence of nonconforming work encountered during testing is reported and addressed through the corrective action system. 4.2.1 Equipment Inspection and Maintenance Each piece of field equipment that requires calibration is assigned a unique identification number to allow tracking of its calibration history. All field equipment is visually inspected prior to testing and includes pre-test calibration checks as required by the test method or regulatory agency. 4.2.2 Audit Samples When required by the test method and available, Montrose obtains EPA TNI SSAS audit samples from an accredited provider for analysis along with the samples. Currently, the SSAS program has been suspended pending the availability of a second accredited audit sample provider. If the program is reinstated, the audit samples will be ordered. If required as part of the test program, the audit samples are stored, shipped, and analyzed along with the emissions samples collected during the test program. The audit sample results are reported along with the emissions sample results. 4.3 Data Analysis and Validation Montrose converts the raw field, laboratory, and process data to reporting units consistent with the permit or subpart. Calculations are made using proprietary computer spreadsheets or data acquisition systems. One run of each test method is also verified using a separate example calculation. The example calculations are checked against the spreadsheet results and are included in the final report. The “Standard Conditions” for this project are 29.92 inches of mercury and 68 °F. 16 of 45 GP081AS-049044-PP-94816 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol 4.4 Quality Statement Montrose is qualified to conduct this test program and has established a quality management system that led to accreditation with ASTM Standard D7036-04 (Standard Practice for Competence of Air Emission Testing Bodies). Montrose participates in annual functional assessments for conformance with D7036-04 which are conducted by the American Association for Laboratory Accreditation (A2LA). All testing performed by Montrose is supervised on site by at least one Qualified Individual (QI) as defined in D7036-04 Section 8.3.2. Data quality objectives for estimating measurement uncertainty within the documented limits in the test methods are met by using approved test protocols for each project as defined in D7036-04 Sections 7.2.1 and 12.10. Additional quality assurance information is included in the appendices. The content of this test plan is modeled after the EPA Emission Measurement Center Guideline Document (GD-042). 4.5 Reporting Montrose will prepare a final report to present the test data, calculations/equations, descriptions, and results. Prior to release by Montrose, each report is reviewed and certified by the project manager and their supervisor, or a peer. Source test reports will be submitted to the facility or appropriate regulatory agency (upon customer approval) within 60 days of the completion of the field work. The report will include a series of appendices to present copies of the intermediate calculations and example calculations, raw field data, laboratory analysis data, process data, and equipment calibration data. 4.5.1 Example Report Format The report is divided into various sections describing the different aspects of the source testing program. Figure 4-1 presents a typical Table of Contents for the final report. 17 of 45 GP081AS-049044-PP-94817 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Figure 4-1 Typical Report Format Cover Page Certification of Report Table of Contents Section 1.0 Introduction 2.0 Plant and Sampling Location Descriptions 3.0 Sampling and Analytical Procedures 4.0 Test Discussion and Results 5.0 Internal QA/QC Activities Appendices A Field Data and Calculations B Facility Process Data C Laboratory Analysis Data D Quality Assurance/Quality Control E Regulatory Information 4.5.2 Example Presentation of Test Results Table 4-1 presents the typical tabular format that is used to summarize the results in the final source test report. Separate tables will outline the results for each target analyte and compare them to their respective emissions limits. 18 of 45 GP081AS-049044-PP-94818 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Table 4-1 Example Emissions Results Parameter/Units Run 1 Run 2 Run 3 Average Date XX XX XX Time XX XX XX Sampling & Flue Gas Parameters sample duration, minutes XX XX XX XX O2, % volume dry XX XX XX XX CO2, % volume dry XX XX XX XX flue gas temperature, °F XX XX XX XX moisture content, % volume XX XX XX XX volumetric flow rate, dscfm XX XX XX XX Nitrogen Oxides (NOX) Emissions ppmvd XX XX XX XX lb/hr XX XX XX XX g/kW-hr (and/or g/bhp-hr) XX XX XX XX tons per year (ton/yr)XX XX XX XX Carbon Monoxide (CO) Emissions ppmvd XX XX XX XX lb/hr XX XX XX XX g/kW-hr (and/or g/bhp-hr) XX XX XX XX tons per year (ton/yr)XX XX XX XX 19 of 45 GP081AS-049044-PP-94819 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Appendix A Supporting Information 20 of 45 GP081AS-049044-PP-94820 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Appendix A.1 UDEQ Permit 21 of 45 GP081AS-049044-PP-94821 of 45 GP081AS-049044-PP-948 DAQE-AN155450001-16 January 8, 2016 Kelly Carlson Washington City Corporation 111 North 100 East Washington, UT 84780 Dear Mr. Carlson: Re: Approval Order: Separation of DAQE-AN124160010-13 into Two Sources Project Number: N15545-0001 The attached document is the Approval Order for the above-referenced project. Future correspondence on this Approval Order should include the engineer's name as well as the DAQE number as shown on the upper right-hand corner of this letter. The project engineer for this action is John Jenks, who may be reached at (801) 536-4459. Sincerely, Bryce C. Bird Director BCB:JJ:jc cc: Southwest Utah Public Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenant Governor Department of Environmental Quality Alan Matheson Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director 22 of 45 GP081AS-049044-PP-94822 of 45 GP081AS-049044-PP-948 STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: Separation of DAQE-AN124160010-13 into Two Sources Prepared By: John Jenks, Engineer Phone: (801) 536-4459 Email: jjenks@utah.gov APPROVAL ORDER NUMBER DAQE-AN155450001-16 Date: January 8, 2016 Washington City Corporation Generation Facility Source Contact: Kelly Carlson, Director Phone: (435) 656-6320 Email: kcarlson@washingtoncity.org Bryce C. Bird Director 23 of 45 GP081AS-049044-PP-94823 of 45 GP081AS-049044-PP-948 Abstract On September 8, 2015, the City of Hurricane submitted a request to separate its existing AO, DAQE- AN124160010-13, into two sources. The City of Hurricane would hold the AO for and be responsible for only the generation equipment located in and owned by the City of Hurricane. On September 22, 2015, UDAQ received confirmation from Washington City. In its confirmation letter, Washington City agreed that it would become holder of the AO for and responsible for the remaining generation equipment. This equipment being located in and owned by Washington City. The Washington City subsite was added in 2013 as part of the City of Hurricane's existing AO. At the time this was a minor modification to an existing minor source. Although merely a change in ownership of this previously permitted equipment, Washington City has requested a change in permitted emissions of CO based on the listed emission factor used in the calculation. UDAQ agrees with this increase; however, the increase subjects the change to public review and comment as a modification. There is no change in control equipment (BACT), equipment location, fuel type, potential use or load, or other assumptions such as stack height has been made as a result of this administrative change to the permit. This permitting action represents the creation of the new Washington City source and site, consisting of the equipment formerly listed under the Washington City Subsite in DAQE-AN124160010-13. One minor typographical error has been corrected. A monitoring system previously mislabeled as "Scandia" has now been correctly listed as "SCADA" in the equipment list and requirements. This site is subject to the provisions of 40 CFR 60 Subpart JJJJ and 40 CFR 63 Subpart ZZZZ. As a result of the AO separation, this new source's PTE becomes equal to that of the modification authorized in 2013. Total emissions for this source in tons per year (tpy) are as follows: PM10 1.8, PM2.5 (a subset of PM10) 1.8, NOx 30.6, SO2 0.2, CO 30.6, VOC 5.5 and HAPs 5.1. This source is minor for GHG emissions at 1,133 tpy as CO2e. This air quality AO authorizes the project with the following conditions and failure to comply with any of the conditions may constitute a violation of this order. This AO is issued to, and applies to the following: Name of Permittee: Washington City Corporation 111 North 100 East Washington, UT 84780 Permitted Location: Washington City Corporation-Washington City Generation Facility 4250 East Telegraph Street Washington, UT 84780 UTM coordinates: 283400.98 m Easting, 4114839.41 m Northing, UTM Zone 12 SIC code: 4911 (Electric Services) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon 24 of 45 GP081AS-049044-PP-94824 of 45 GP081AS-049044-PP-948 DAQE-AN155450001-16 Page 3 request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Inventories, Testing and Monitoring. [R307-150] Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Washington City Generation Facility II.A.2 Three (3) Natural Gas-Fired Generator Sets Site:Washington Generation Station Manufacturer: Caterpillar Rating: 2889 bhp (2055 kW) each Model: Lean Burn w/ Oxidation Catalyst Stack Height: 35 feet from the base of the building II.B Requirements and Limitations II.B.1 Conditions on Permitted Source II.B.1.a Visible emissions from all natural gas fired engines shall not exceed 10% opacity. Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b Natural gas-fired generators are each limited to 4500 hours per rolling 12-month period. Operating time shall be kept on a daily basis by recording results from the hour meter on the engine in a log book. [R307-401-8] II.B.1.c The owner/operator shall check the SCADA performance monitor system monthly or every 500 hours, whichever comes first. All settings shall be recorded and the records shall be maintained. [R307-150-1(5)((a)), R307-401-8(1)((a))] II.B.2 Emission Limitations and Stack Testing Requirements II.B.2.a 1. Combined emissions of NOx from the three (3) natural gas-fired engines shall not exceed 30.6 tons per rolling 12-month period. 2. Combined emissions of CO from the three (3) natural gas-fired engines shall not exceed 30.6 tons per rolling 12-month period. [R307-401-8] II.B.2.b To determine compliance with a rolling 12-month total the owner/operator shall calculate a 25 of 45 GP081AS-049044-PP-94825 of 45 GP081AS-049044-PP-948 DAQE-AN155450001-16 Page 4 new 12-month total by the twentieth day of each month using data from the previous 12 months. Records of consumption/production shall be kept for all periods when the plant is in operation. The records of emissions shall be kept on a daily basis. Hours of operation shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401] II.B.2.c NOx and CO emissions calculations for the entire plant shall be calculated as follows: Monthly Emissions Rate Calculation: M=(hrs of operation/month) x (Engine kW produced) x [(EF* g/kW-hr)/(453.6 g/lb)] Annual Emissions Rate Calculation: A=(Sum: M) (1ton/2000lbs) *Average hourly emissions factors for NOx or CO for each engine shall be the value from the latest engine test results. For the period prior to the emission testing, the following emissions factors (EF) shall be used: 1 g/kW-hr for NOx, and 1 g/kW-hr for CO Emissions totals from three (3) natural gas-fired engines should be kept in table format, listing: month, operating hours, and emissions, for each individual engine. [R307-401] II.B.2.d Stack testing to show compliance with the NOx and CO emission limitations shall be performed within the next five years of the most recent stack test for each generator and then every five years thereafter. The Director may require testing at any time. [R307-165] II.B.2.e At least 30 days prior to conducting any emission testing required under any part of UAC, R307, the owner or operator shall notify the Director of the date, time and place of such testing and, if determined necessary by the Director, the owner or operator shall attend a pretest conference. A source test protocol shall be submitted to DAQ when the testing notification is submitted to the Director. The source test protocol shall be approved by the Director prior to performing the test(s). The source test protocol shall outline the proposed test methodologies, stack to be tested, and procedures to be used. A pretest conference shall be held, if directed by the Director. The pretest conference shall include representation from the owner/operator, the tester, and the Director. The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 1, or other methods as approved by the Director. An Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA) approved access shall be provided to the test location. [R307-165] II.B.2.f NOx: The measurement method will follow Appendix A, Method 7, 7A, 7B, 7C, 7D or 7E or as outlined in the test protocol. CO: The measurement method will follow Appendix A, Method 10. The volumetric flow rate will be determined from Appendix A, Method 2. To determine mass emission rates (lb/hr, etc.), the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director to give the results in the specified units of the emission limitation. Existing Source Operation: For an existing source/emission point, the production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. [40 CFR 60, R307-150, R307-401] 26 of 45 GP081AS-049044-PP-94826 of 45 GP081AS-049044-PP-948 DAQE-AN155450001-16 Page 5 Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60), A: General Provisions NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Title V (Part 70) Area Source PERMIT HISTORY This AO is based on the following documents: Is Derived From Source Submitted NOI dated September 8, 2015 Incorporates Additional Information Received dated September 22, 2015 ADMINISTRATIVE CODING The following information is for UDAQ internal classification use only: Washington County CDS B MACT (Part 63), Title V (Part 70) Area Source, Attainment Area, NSPS (Part 60) 27 of 45 GP081AS-049044-PP-94827 of 45 GP081AS-049044-PP-948 DAQE-AN155450001-16 Page 6 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds 28 of 45 GP081AS-049044-PP-94828 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Appendix A.2 Accreditation Information 29 of 45 GP081AS-049044-PP-94829 of 45 GP081AS-049044-PP-948 Accredited Air Emission Testing Body A2LA has accredited MONTROSE AIR QUALITY SERVICES In recognition of the successful completion of the joint A2LA and Stack Testing Accreditation Council (STAC) evaluation process, this laboratory is accredited to perform testing activities in compliance with ASTM D7036:2004 - Standard Practice for Competence of Air Emission Testing Bodies. Presented this 27th day of February 2024. _______________________ Vice President, Accreditation Services For the Accreditation Council Certificate Number 3925.01 Valid to February 28, 2026 This accreditation program is not included under the A2LA ILAC Mutual Recognition Arrangement. American Association for Laboratory Accreditation 30 of 45 GP081AS-049044-PP-94830 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol Appendix “S” Field Work Safety Plan 31 of 45 GP081AS-049044-PP-94831 of 45 GP081AS-049044-PP-948 SITE SAFETY PLAN BOOKLET Project: _____________________ Customer: ___________________ Location: ____________________ Units: _______________________ Client Project Manager: ______________________ Revision Date:June 29th, 2023 32 of 45 GP081AS-049044-PP-948 PROJ-049044 Washington City Corporatio Washington, Utah CAT G3520C Engines #1, #2, #3 Cheyney Guymon Page 1 of 2 Site Safety Plan and JHA Purpose and Instructions Purpose Employee safety is the top priority of Montrose Environmental Group. All employees must be trained to assess and mitigate hazards. The District Manager and Project Manager are responsible to ensure all hazards have been properly identified and managed. All employees have Stop Work Authority in all situations where an employee feels they or their co-worker cannot perform a job safely or if there is a task for which they have not been adequately trained. The Site Safety Plan (SSP) has been developed to help assist Montrose test crews with identifying physical and health hazards and determining how the hazards will be managed. Additionally, the SSP will help each crew manage the safety of the employees by providing emergency procedures and information. The booklet contains a several safety forms that may be required in the field. Instructions The SSP consists of the following: communicated to all employees, signed, and posted. Supervisor/ CPM will ensure that this Emergency Action Plan Form is completed, CPM will maintain a roster and be responsible for accounting for all employees. The Job to work commencing. In the event of an emergency situation/ evacuation, the Job Supervisor/ emergency and evacuation procedures, assembly/ rally points, alert systems, and signals prior the Emergency Action Plan form and ensure that all employees are familiar with the facility 4. Emergency Action Plan -The Job Supervisor/ Client Project Manager (CPM) will complete observed plus applicable PPE that may be required. administrative controls that a crew can use to reduce or eliminate the hazards they have 3. Hazard Control Matrix - contains useful information on both engineering and with the toolbox topic and signatures can be added to the SSP packet. the hazard analysis is required daily for the duration of the test. An additional sheet of paper modified when conditions change. A toolbox meeting with a daily topic in addition to a review of sign on the Job Hazard Analysis form in agreement and sign in Section 10. The JHA is to be Each team member has the option to discuss making changes or adding to the JHA and must Section 9 will require at least three tasks, hazards and controls be identified for the project. form for accuracy, making any corrections required and complete the remainder of the JHA. complete the JHA form through section 8. Upon arrival at the test site, the team will review the daily hazard review with sign off by the team.The client Project Manager is responsible to task/site’s particular hazards and controls. The form also includes a daily toolbox topic and 2. A Job Hazard Analysis is a standardized, two-page, fillable form that is used to evaluated the prior to the test. 1. A Pre-Mobilization Test Plan – To be completed in it’s entirety by the client project Manager AQS-FRM-1.13R1 Extended Hours Formc. Heat Stress Prevention Form Based on Heat Indexb. MEWP Lift Inspection Forma. Additional Forms, as applicable5. 33 of 45 GP081AS-049044-PP-948 Page 2 of 2 Site Safety Plan and JHA Purpose and Instructions The SSP is a living document. The Project Manager should continually update their SSPs as new information and conditions change or if new hazards are presented. Each completed SSP should be maintained with the Test Plan in the office for a period of 3 years. There will be an audit process developed for the Site Safety Plans. AQS-FRM-1.13R1 34 of 45 GP081AS-049044-PP-948 Page 1 of 2 PRE-MOBILIZATION TEST INFORMATION Source Type: New Source: ____ Revisit: ____ Prj#/Date/Tech: __________________________ Coal Fired Electric Utility: ____ Ethanol Plant: ____ Chemical Mfg. of _________________________ Cement/Lime Kiln Plant: ____ Specialty Mfg. of: ___________ Other: _______________ Anticipated Effluent Composition – check all that apply and fill in expected concentration in ppm/% CO NOX SO2 VOC other If other, explain: _______________________________________________________ Flammable: _______ Toxic: ________ Corrosive: _______ Dust: __________ Engineering Controls to be Implemented: ______________________________________________________________________________________ __________________________________________________________________________________ Additional Safety Equipment Required: Personal gas monitors: ____ Respiratory Protection: Half Face____ Full Face____ HEPA Filters____ Supplied Air: _____ (Safety Dept. Approval) Approximate Flue Gas Temperatures, (F) below 210 210 to 450 450 to 950 above 950 other If other, explain: _______________________________________________________ Approximate Duct Pressure, (iwg): below -3 -3 to +3 +3 to +7 above +7 other If other, explain: _______________________________________________________ PROJECT NAME/LOCATION: ______________________ PROJECT #: ____________________ TEST DATE: ______________________ PROJECT MANAGER: ___________________ TEST SCOPE: _________________________________________________________________ SITE CONTACT: Name: _____________________ Contact Phone: _________________________ AQS-FRM-1.17 35 of 45 GP081AS-049044-PP-948 X PROJ-015268/Apr. 5,6, 19, 2022C. Guymon ICEs 0-25 ppm CO; 0-500 ppm NOx Washington City Corporation PROJ-049044 April 1st, 2nd, 3rd, 2025 Cheyney Guymon NOx, CO Testing on Three (3) CAT G3520C Engines Jake Bennett (435) 272-2637 Page 2 of 2 PRE-MOBILIZATION TEST INFORMATION Sampling Location: Stack Port ____ Duct Port ____ Approximate Sampling Platform Height, (ft) Effluent Chemical Regulatory Limits Gas Name Chemical Formula Cal OSHA PEL1 (ppm) Cal OSHA STEL2 (ppm) NIOSH REL TWA3 (ppm) Cal OSHA Ceiling (ppm) IDLH4 (ppm) Carbon Monoxide CO 25 200 35 200 1,200 Nitric Oxide NOx 25 ND5 25 ND 100 Sulfur Dioxide SO2 2 5 2 ND 100 Hydrogen Chloride HCl 0.3 2 ND 2 50 Hydrogen Sulfide H2S 10 15 10 (10 min.)C 50 100 California Occupational Safety and Health Administration (OSHA) Permissible Exposure Limit (PEL) based on an 8-hour shift; 2: Cal OSHA Short-term Exposure Limit (STEL) based on a 15-minute period; 3: National Institute for Occupational Safety and Health (NIOSH) Recommended Exposure Limit (REL) Time-weighted Average (TWA) based on an 8-hour shift; 4: Immediately Dangerous to Life or Health (IDLH); 5: Not Defined (ND); C: Ceiling Limit - Maximum allowable human exposure limit for an airborne or gaseous substance, which is not to be exceeded, even momentarily. Prepared by: Date: Reviewed by: Date: ______________________________________________________________________________ ______________________________________________________________________________ Additional Information: ______________________________________________________________________________ ______________________________________________________________________________ Describe how equipment will be mobilized to the sampling location: Other:_____________________________________________________________________________ Guardrails: ____ Toe plate: ____ Engineered Tie Off Points: ____ Heat Shield: ____ Elevators: ____ Ladders: ____ MEWP Lift: ____ Scaffold: ____ Equipment Hoist: ____ Access and Protection: If other, explain: _______________________________________________________ below 6 6 to 50 50 to 100 above 100 other AQS-FRM-1.17 36 of 45 GP081AS-049044-PP-948 X X Hoisted or hand carried Joby Dunmire January 6, 2025 Job Hazard Analysis 1 of 3 1. Client Rep Job Preparation Job Site Walk Through Completed Site Specific Training Complete Safe Work Permit Received from Client 2.Facility Information/Emergency Preparedness If non-emergency medical attention is needed, call: AXIOM #: 877-502-9466. Plant Emergency # Certified First Aid Person: EMS Location Evacuation Routes Rally Point Severe Weather Shelter Location Eye Wash & Safety Shower Location Operational: Yes No Source Information: (list type): Stack Gas Temp. (oF)Stack Gas Press. ("H2O)Stack Gas Components: Stack Gas Inhalation Potential?Yes No If yes, see List of Hazard Chemicals. 3.Error Risk Time Pressure Remote Work Location > 12 hr shift Working > 8 consecutive days Lack of procedures Extreme temps, wind >30mph Personal illness/fatigue Vague work guidance Monotonous Activity First day back after time off Multiple job locations Other: 4.Physical Hazards Hazard Controls Dust Hazards Dust Mask Goggles Other: Thermal Burn Hot Gloves Heat Shields Other Protective Clothing: Electrical Hazards Connections Protected from Elements External GFCI Other: XP Rating Requirement Intrinsically Safe Requirement Inadequate Lighting Install Temporary Lighting Headlamps Slip and Trip Housekeeping Barricade Area Other: Hand Protection Cut Resistant Gloves Pinch Pts. General Electrical Impact Resistant Other: Potential Hazards for Consideration Secondary Permits Hot Work Confined Space Excavation Working from Heights Falling objects Fall protection Drop zone protection Platform load ratings See also Sect. 7 Scaffold inspection Ladder inspection Barricades for equipment Electrical Exposed wire/connector Verify equipment grounding Arc Flash Lifting Crane lift plan Rigging inspection Tag lines used Hoists in place Respiratory Unexpected exposure Chemical Dust (combustible) PEL provided See also Sect. 8 Cartridges or supplied air available Gas detection equipment 5.Required PPE Hard Hats Safety Glasses Safety Toe Shoe/Boot Hearing Protection Safety Spotter Hi-Vis Vests Harness/Lanyard*Goggles Personal Monitor Type: Metatarsal Guards Hot Gloves Face Shield Respirator Type: Nomex/FRC Other PPE: Client Contact Name Date Facility SSP Writer PM If the heat index is expected to be above 91°, fill out the Heat Stress Prevention Form. All hazards and mitigation steps must be documented. If this JHA does not cover all the hazards identified, use Section 9 to document that information. AQS-FRM-1.18 37 of 45 GP081AS-049044-PP-948 Washington City Corporation Joby Dunmire Jake Bennett April1,2,3,2025 Cheyney Guymon WCC Power Plant, Washington, UT Job Hazard Analysis 2 of 3 Additional Work Place Hazards 6.Critical Procedures – check all that apply – *indicates additional form must be completed or collected from client Heat Stress Prevention* Confined Space* Roof Work Scaffold Cold Weather Work Hazardous Energy Control* Other: 7.Working From Heights Fall Protection Fixed Guardrails/Toe boards Fall Prevention PPE Warning Line System Falling Objects Protection Barricading Netting House Keeping Tethered Tools Catch Blanket or Tarp Fall Hazard Communication Adjacent/Overhead Workers Contractor Contact Client Contact 8.Other Considerations Environmental Hazards - Weather Forecast Heat/Cold Lightning Rain Snow Ice Tornado Wind Speed Steps for Mitigation: Electrical Safety Planning Plant Hook up:110V 220/240V 480V Generator Hard wired into panel Electrical Classified Area: Yes No Trailer Grounded: Yes No Plug Type Electrical Hook Up Responsibility: List of Hazardous Chemicals Other Chemicals: Acetone Nitric Acid Hydrogen Peroxide Compressed Gases Hexane Sulfuric Acid Isopropyl Alcohol Flammable Gas Toluene Hydrochloric Acid Liquid Nitrogen Non-Flammable Gas H2S Carbon Monoxide Steps for Mitigation: Wildlife/Fauna in Area Poison Ivy Poison Oak Insects: Wildlife: Personnel w/ known allergies to bees stings or other allergens?Yes No 9.Observed Hazards and Mitigation Steps Task Potential Hazard(s) Steps for Mitigation ● 11 22 33 ● 11 22 33 ● 11 22 33 ● 11 22 33 Exposure Monitoring MEWP* AQS-FRM-1.18 38 of 45 GP081AS-049044-PP-948 Job Hazard Analysis 3 of 3 10.JHA REVIEW: Crew Names & Signatures 11.Daily JHA Meeting & Review Items to review: ● Change in conditions ● Extended work hours ● Daily Safety Topic ● New workers or contractors ● Occurrence of near misses or injuries Printed Name Signature 2 Discussion TopicDay Initialing demonstrates that site conditions and hazards have not changed from the original SSP. If changes did occur, make the necessary updates to this JHA and add notes as applicable in Section 9. Initials 9 8 7 6 3 Date Printed Name Signature Date 5 4 11 10 AQS-FRM-1.18 39 of 45 GP081AS-049044-PP-948 1 2 3 4 5 6 Local Hospital/ Clinic Telephone Number: 7 8 9 10 11 12 13 14 15 16 17 MEG Job Supervisor/ CPM's Telephone Number: Plant's #1 Contact Person's Name: Plant's #1 Contact Person's Telephone Number: MEG Job Safety Supervisor's Telephone Number: Plant's Emergency Telephone Number: Emergency Ops Radio Channel: The Fire Extinguisher is Located: Eye Wash and Safety Shower Location: The First Aid Kit is Located: Page 1 of 2 The Job Supervisor/ Client Project Manager (CPM) will ensure that all employees are familiar with the facility emergency and evacuation procedures, assembly/ rally points, alert systems, and signals prior to work commencing. In the event of an emergency situation/ evacuation, the Job Supervisor/ CPM will maintain a roster and be responsible for accounting for all employees. The Job Supervisor/ CPM will ensure that this Emergency Action Plan Form is completed, communicated to all employees, and posted. • You must follow the client’s emergency action plan first, and notify your Supervisor immediately. •If incident is life threatening, CALL 911 IMMEDIATELLY • If non-emergency medical attention is needed, call AXIOM Medical number: 877-502-9466. EMERGENCY ACTION PLAN FORM MEG Job Supervisor/ CPM's Name: MEG Job Safety Supervisor (if applicable): Evacuation Routes: Severe Weather Shelter Location: Plant's #2 Contact Person's Name: Plant's #2 Contact Person's Telephone Number: Designated Assembly Point Location: AQS-FRM-1.11 40 of 45 GP081AS-049044-PP-948 1 2 4 5 Signature: Date: Printed Name: Signature: Date: EVACUATE:____________________________________; OTHER:_______________________________________; Alarm Tones: EMERGENCY ACTION PLAN FORM AND EVACUATION ASSEMBLY MAP REVIEW: Crew Names and Signatures Printed Name: Draw the evacuation and assembly map here Page 2 of 2 EMERGENCY EVACUATION AND ASSEMBLY MAP 3 Designated Shelter(s) Description: Designated Assembly Point(s) Description: YES or NO Facility Name: Facility Alarm (Circle): FIRE:_________________________________________; CHEMICAL/ GAS:_______________________________; SHELTER-IN-PLACE:_____________________________; AQS-FRM-1.11 41 of 45 GP081AS-049044-PP-948 Serial Number: Make: Rented or Owned: x Check “Yes” if an item is adequate, operational, and safe. x Check “No” to indicate that a repair or other corrective action is required prior to use. x Check “N/A” to indicate “Not Applicable.” Yes No N/A ܆ ܆ ܆ 2. Hydraulic fluid level is sufficient, with the platform fully lowered ܆ ܆ ܆ 3. Hydraulic system pressure (see manufacturer specs) is acceptable. If the pressure is low, determine cause and repair in accordance with accepted procedures as outlined in service manual. ܆ ܆ ܆ 4. Tires and wheel lug nuts (for tightness) ܆ ܆ ܆ 5. Hoses and cables (i.e. worn areas or chafing) ܆ ܆ ܆ 6. Platform rails and safety gate (no damage present) ܆ ܆ ܆ 7. Pivot pins secure ܆ ܆ ܆ 8. Welds are not cracked and structural members are not bent or broken ܆ ܆ ܆ 9. Warning and instructional labels are legible and secure, and load capacity is clearly marked. ܆ ܆ ܆ 10. Manufacturer’s Instruction Manual is present inside the bucket ܆ ܆ ܆ 11. Base controls (switches and push buttons) can be properly operated ܆ ܆ ܆ 12. Platform conditions are safe (i.e. not slippery) ܆ ܆ ܆ 13. Fire extinguisher is present, mounted and fully charged, located inside the bucket ܆ ܆ ܆ 14. Headlights, safety strobe light and back-up alarm are functional ܆ ܆ ܆ 15. Workplace is free of hazards (overhead powerlines, obstructions, level surface, high winds, etc.) *Do not operate if winds are 20 mph, unless otherwise specified by manufacturer recommendations. ܆ ܆ ܆ Operator Name & Signature Location Date Ground Control Name & Signature Location Date Harness Inspections: Printed Name Signature Date Printed Name Signature Date Printed Name Signature Date Daily MEWP Lift Inspection Form Page 1 of 1 atthe beginning of each shift or following 6 to 8 hours of use. All checks must be completed prior to each work shift, before operation of the MEWP lift. This checklist must be used MEWP Lift Model #: loose hoses, etc.) – if something can be easily loosened by hand then it is not sufficient. 1.All MEWP lift components are in working condition (i.e. no loose or missing parts, torn or Items to be Inspected AQS-FRM-1.16 42 of 45 GP081AS-049044-PP-948 Page 1 of 1 001AS-SAFETY-FM-3 Extended Hours Safety Audit Project Number: Date: Time: When a project is expected to extend past a 14-hour work day, this form must be completed to evaluate the condition of the crew, and the safety of the work environment. Permission to proceed into extended work hours must come from a District Manager (DM) or Regional Vice President (RVP). Technical RVPs can authorize moving forward, if they are in the field or if they are managing the project. 1.Hold test crew meeting Test crew initials: The test leader should look for signs of the following in their crews: x Irritability x Lack of motivation x Headaches x Giddiness x Fatigue x Depression x Reduced alertness, lack of concentration and memory The test leader should assess the environmental and hazardous concerns: x Temperature and weather x Lighting x Working from Heights x Hoisting x PPE (i.e. respirators, etc.) x Pollutant concentration in ambient air (SO2, H2S, ect.) x Reason for extended hours x Reason for delay ƒProduction limitations x Impending Weather 3.Contact the client The PM, DM or RVP must discuss with client any identified safety concerns, the client’s needs and mutually agree on how to proceed. Discussion should also include the appropriate rest period needed before the next day’s work shift can begin. The DM and/or a RVP must be informed on the final decision. Final Outcome: Approver: During this time, they can come to an agreement on how to proceed. Itemsto discuss include: extended work period. If the DM is the acting PM on the job site, they must contact the RVP. The PM must contact either the DM or RVP to discuss the safety issues that may arise due to the Notify DM or RVP2. 43 of 45 GP081AS-049044-PP-948 Page 1 of 1 001AS-SAFETY-FM-5 Heat Stress Prevention Form This form is to be used when the Expected Heat Index is above 91° F, and is to be kept with project documentation. Project Manager (PM): Expected High Temp: Date(s): Expected Heat Index: 1. Review the signs of Heat Exhaustion and Heat Stroke 2. If Heat Index is above 91° F: x Provide cold water and/or sports drinks to all field staff (avoid caffeinated drinks and energy drinks which can increase core temperature). o Bring no less than one gallon of water per employee x If employee(s) are dehydrated, on blood pressure medication or not acclimated to heat, ensure they are aware of the heightened risk for heat illness x Provide cool head bands/vests/etc. x Have ice available to employees x Implement work shift rotations and breaks, particularly for employees working in direct sunlight. x Provide as much shade at the jobsite as possible, including tarps, tents or other acceptable temporary structures. x PM should interview each field staff periodically to evaluate for signs of heat illness 3. If Heat Index is above 103° F: x Employees must stop for drinks and breaks every hour (about 4 cups/hour) x Employees are not permitted to work alone for more than one hour at a time without a break offering shade and drinks x Employees should wear cool bands and vests if working outside more than one hour at a time x PM should interview each field staff every 2 hours to evaluate for signs of heat illness 44 of 45 GP081AS-049044-PP-948 Washington City Corporation, Washington, Utah Power Plant 2025 Three (3) CATG 3520C Engine/Generators Source Test Protocol This is the Last Page of This Document If you have any questions, please contact one of the following individuals by email or phone. Name: Beckie Hawkins Title: District Manager Region: Great Plains Region, Utah Office Email: behawkins@montrose-env.com Phone: 801-794-2950 Name: Cheyney Guymon Title: Client Project Manager Region: Great Plains Region, Utah Office Email: chguymon@montrose-env.com Phone: 801-362-4978 45 of 45 GP081AS-049044-PP-94845 of 45 GP081AS-049044-PP-948