HomeMy WebLinkAboutDDW-2024-006891DFCM Project Number: 22427100
Final Construction Documents - March 6, 2024
PACKAGE 01
3 MG CULINARY WATER
RESERVOIR
SPECIFICATIONS
Utah Division of Facilities Construction and Management (DFCM)
THE POINT – SITE INFRASTRUCTURE MASTER CIVIL
DESIGN ENGINEERING SERVICES
PACKAGE 01
3 MG CULINARY WATER RESERVOIR
DFCM PROJECT No. 22427100
TECHNICAL SPECIFICATIONS
CODE REVIEW SUBMITTAL
March 06, 2024
Prepared By:
2162 W. Grove Parkway, Suite 400
Pleasant Grove, Utah 84062
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
TABLE OF CONTENTS PAGE - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
THE POINT REDEVELOPMENT PROJECT
PACKAGE 01 – 3.0 MG CULINARY WATER RESERVOIR
CONSTRUCTED UNDER
UTAH DFCM CONTRACT NO. 22427100
TECHNICAL SPECIFICATIONS
TABLE OF CONTENTS
VOLUME 1
Division 00 – Procurement and Contracting Requirements
00 02 00 Advertisement for Bid Will be submitted with advertised bid set
00 10 00 Information for Bidders Will be submitted with advertised bid set
00 30 20 Measurements and Payment
00 35 00 Bid Bond
00 35 60 Non-Collusion Affidavit
00 36 00 Notice of Award
00 50 00 Agreement
00 51 00 Notice to Proceed
00 60 00 Payment Bond
00 61 00 Performance Bond
00 70 00 General Conditions
00 73 84 Materials Dispute Resolution
00 75 00 Special Provisions
Division 01 – General Requirements
01 10 00 Summary of Work
01 14 00 Work Restrictions
01 22 00 Measurement
01 29 00 Payment
01 30 00 Administrative Requirements
01 33 00 Submittal Procedures
01 35 43 Environmental Compliance
01 43 33 Manufacturers Services
01 45 00 Testing and Process Control
01 45 13 Materials Quality Requirements
01 50 00 Temporary Facilities and Controls
01 55 26 Traffic Regulation
01 57 13 Temporary Erosion and Sediment Control
01 57 20 Dust Control and Watering
01 70 00 Contract Closeout
01 71 23 Survey
Division 02 – Existing Conditions
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
02 41 10 Site Preparation
02 41 12 Remove Structure and Obstructions
02 41 20 Noxious Weed Control
Division 03 – Concrete
03 11 00 Concrete Formwork
03 20 00 Concrete Reinforcement
03 30 00 Concrete Work
03 30 40 Portland Cement Concrete
03 35 00 Concrete Finishing
03 39 00 Concrete Curing
03 41 00 Precast Box Culvert
03 61 00 Grout
Division 04 – Masonry
04 05 10 Mortar and Masonry Grout
04 22 10 Reinforced Masonry Units
Division 05 – Metals
05 05 00 Bolts, Washers, and Anchors
05 12 00 Structural Steel
05 12 10 Miscellaneous Structural Steel and Aluminium
05 21 00 Steel Joist Framing
05 53 00 Gratings, Cover Plates, Handrails, and Roof Access Hatch
Division 07 – Thermal and Moisture Protection
07 16 16 Surface-Applied Crystalline Water Proofing
07 50 01 Adhered EPDM Liner
07 91 00 Joint Sealer
Division 09 – Finishes
09 90 00 Painting
09 91 00 Pipeline Coating and Lining
09 97 10 Cold Applied Wax Tape Coating
Division 22 – Plumbing
22 05 29 Pipe Hangers and Supports
Division 26 – Electrical
26 05 00 Common Work Results for Electrical
26 24 17 Electrical Service Pedestals
26 27 21 Supervisory Control an Data Acquisition Systems
26 42 15 Cathodic Protection
Division 31 – Earthwork
31 11 00 Clearing and Grubbing
31 20 00 Earthwork and Dewatering
31 20 01 Utility Trenches
31 23 16 Roadway Excavation
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
31 23 23 Common Fill
31 23 24 Select Fill
31 23 27 Soil Compaction
31 23 30 Embankment Borrow and Backfill
31 23 33 Excavation and Backfill Operations
31 23 43 Restoration of Surface Improvements
31 32 19 Geosynthetics
31 35 00 Geotextiles
31 37 00 Riprap
31 40 00 Shoring and Underpinning
Division 32 – Exterior Improvements
32 01 05 Informational Regulatory and Warning Signs
32 11 23 Untreated Base Course (APWA)
32 12 13 Prime Coat and Tack Coat
32 12 17 Asphalt Material
32 12 20 Hydrated Lime
32 17 23 Pavement Markings
32 21 26 Fences And Gates
32 84 00 Pressurized Irrigation System
32 90 10 Landscape Planting
32 90 20 Rock Mulch
32 92 19 Seeding
Division 33 – Utilities
33 01 10 General Piping Requirements
33 11 00 Water Distribution and Transmission Systems
33 11 12 Basic Piping Materials and Methods
33 11 13 Ductile Iron Piping
33 11 16 Polyethylene Piping and Tubing
33 11 25 Pipeline Testing
33 12 15 Drinking Water Air Release and Vacuum Relief Valves
33 12 16 Valves
33 13 00 Disinfection
33 39 13 Manholes and Covers
33 41 00 Storm Drainage Utility Piping
Division 40 – Process Integration
40 12 50 Pressure Transmitter
40 15 06 PLC Programming Software
40 15 07 Control Systems
40 15 10 Process Control Strategies
40 20 00 Instruments General
40 21 20 Magnetic Flowmeters
40 27 10 Liquid Level Switches
40 27 60 Pressure Switches and Seals
40 91 20 Pressure Gauges
40 91 21 Temperature Transmitter
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
TECHNICAL SPECIFICATIONS BY REFERENCE
AMERICAN PUBLIC WORKS ASSOCIATION, UTAH CHAPTER 2017 SPECIFICATIONS AND
STANDARD PLANS
DRAPER CITY STANDARD DRAWINGS AND SPECIFICATIONS
JORDAN VALLEY WATER CONSERVANCY DISTRICT STANDARD DRAWINGS AND
SPECIFICATIONS
UTAH DEPARTMENT OF TRANSPORTATION 2024 STANDARD DRAWINGS AND
SPECIFICATIONS (HTTPS://WWW.UDOT.UTAH.GOV/CONNECT/BUSINESS/STANDARDS)
In case of a conflict the most restrictive standard shall apply.
END OF DOCUMENT
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March 2024
BID 00 30 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
ECTION 00 30 00 – BID 01 3 MG Culinary Water Reservoir
Proposal of ________________________________ (hereinafter called "BIDDER", organized
and existing under the laws of the State of Utah, doing business as
_____________________________.*
*Insert "a corporation", "a partnership", or "an individual" as applicable.
To State of Utah – Division of Facilities Construction and Management (hereinafter called
"OWNER").
In compliance with your Advertisement for Bids, BIDDER hereby proposes to perform all work for
the construction of The Point Redevelopment Package 01 – 3 MG Culinary Water Reservoir
(DFCM Project No. 22427100) Project in strict accordance with the CONTRACT DOCUMENTS,
within the time set forth therein, and at the prices stated below.
By submission of this BID, each BIDDER certifies, and in the case of a joint BID, each party
thereto certifies as to his own organization that this BID has been arrived at independently, without
consultation, communication, or agreement as to any matter relating to this BID with any other
BIDDER or with any competitor.
BIDDER hereby agrees to commence work under this contract on or before a date to be specified
in the Notice to Proceed and to be substantially complete by Wednesday, March 26, 2026.
BIDDER further agrees to pay as liquidated damages, the sum of $2,000.00 for each consecutive
calendar day thereafter as provided in 4.6.14 of the General Conditions.
BIDDER acknowledges receipt of the following ADDENDUM:
______________________________________________________________
The BIDDER agrees to perform all the work described in the specifications and shown on the
plans for the following BID AMOUNT (Figures are to be typewritten or clearly and legibly printed
in ink.):
______________________________________________________________
The BIDDER agrees that this bid shall be good and may not be withdrawn for 60 calendar days
as stated in the specifications after the scheduled closing time for receiving bids.
The BID unit prices shall include all labor, materials, mobilization, rentals, bailing, shoring,
removal, overhead, profit, insurance, sales tax, other applicable taxes and fees, etc., to cover the
finished work of the several kinds called for.
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BID 00 30 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Upon receipt of written notice of the acceptance of this bid, BIDDER will execute the formal
contract attached within 10 days and deliver a Surety Bond or Bonds as required by the General
Conditions. The bid security amounting to five (5) percent of the base bid is hereby attached in
the sum of ($_________) and is to become the property of the OWNER in the event the contract
and bond are not executed within the time above set forth, as liquidated damages for the delay
and additional expense to the OWNER caused thereby.
For a responsive bid, write in unit price for each item, multiply by respective units, and total for a
lump sum price.
BID SCHEDULE
Item
No.Description QTY Units Unit Price Total Price
1 Mobilization 1 LS $$
2 SWPPP & Storm Water NOI 1 LS $$
3 Traffic Control, Dust Control 1 LS $$
4 Concrete Tank Demolition and Removal 1 LS $$
5 Asphalt Removal 1 LS $$
6 Excavation 33,200 CY $$
7 Rock Excavation Allowance 1000 CY $$
8 Site Piping 1 LS $$
9 3 mg Reservoir (concrete, steel, interior piping, etc.)1 LS $$
10 Vaults 1 LS $$
11 Backfill and Grading 1 LS $$
12 HMA 270 TON $$
13 Electrical and Instrumentation 1 LS $$
TOTAL
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March 2024
BID 00 30 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
ATTEST:Respectfully Submitted:
Signature
Address
Utah License No.Title Date
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March 2024
Measurement and Payment 00 30 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 30 20 – MEASUREMENT AND PAYMENT (Package 01)
Bid Items – 3MG Culinary Water Reservoir
1.Mobilization
a.Measurement: Lump Sum
b.Payment: Full compensation to cover Contractor’s cost for general and
miscellaneous responsibilities and operations not normally attributed to any other
single bid item within this schedule. This shall include, but is not limited to:
Mobilizing equipment to the project site; Installing temporary utilities, including
construction power and wiring; Developing construction water supply; Providing on-
site sanitary facilities and potable water facilities; Arranging for and erection of
Contractor's work and storage yard; Contractor and Subcontractor insurance and
bonds; Obtaining all required permits, licenses, and fees; Developing construction
schedule; Contract closeout, site cleanup, and demobilization.
Payment shall be as outlined below:
i.At 10% of project completion, 25% of the lump sum amount will be paid.
ii.At 25% of project completion, 50% of the lump sum amount will be paid.
iii.At 50% of project completion, 75% of the lump sum amount will be paid.
iv.At 75% of project completion, 100 % of the lump sum amount will be paid.
2.SWPPP & Storm Water NOI
a.Measurement: Lump Sum
b.Payment: Full compensation for the Contractor's cost for Storm Water Pollution
Prevention Plan development, submittal, approval, and implementation. This item
includes, but is not limited to all labor and materials required for developing a
SWPPP for the project, obtaining approval from the City, obtaining a Notice of Intent
(NOI) from the State, implementing all required storm water best management
practices per the Erosion Control plan and per City and State requirements, and
terminating permits and obtaining a Notice of Termination (NOT) from the State.
Payment shall be as outlined below:
i.At 10% of project completion, 25% of the lump sum amount will be paid.
ii.At 25% of project completion, 50% of the lump sum amount will be paid.
iii.At 50% of project completion, 75% of the lump sum amount will be paid.
iv.At 75% of project completion, 100 % of the lump sum amount will be paid.
3.Traffic Control, Dust Control
a.Measurement:
b.Payment: Payment covers the cost of maintaining traffic control in accordance with
OWNER traffic standards. Payment shall cover the cost of a traffic control specialist
who will submit traffic control plans to OWNER. The traffic control specialist
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Measurement and Payment 00 30 20 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
shall be on call 24 hours a day and on weekends for any problems related to traffic
control, signage, and barricades.
4.Public Information and Relations
a.Measurement: Lump Sum
b.Payment shall cover the cost for community relations and dissemination of
information related to the Work Project. This item shall include a phone number
and individual(s) available 24 hours a day for emergency issues. Work will also
include coordination with OWNER, Contractor, and property owners impacted by
this Project. Public information and relations person or person(s), may coincide with
the traffic control specialist individual(s), if qualified.
5.Concrete Tank Demolition and Removal
a.Measurement:
b.Payment: Payment covers the cost of the complete demolition and removal of the
buildings as per Plans and Specifications. Payment covers the costs relating to
demolition, hauling and transportation costs, dump fees, permits, and any
associated costs. Cost shall also include all excavation, removal, and proper
disposal of excavated materials, backfill and compaction, and all other related work
for the complete demolition of the buildings. Cost shall cover all work, materials,
labor, equipment, and tools related to the demolition and removal of the buildings,
including foundations, stem walls, and other appurtenant items. The Contractor
shall coordinate with other utilities, building inspectors, and contractors working in
other Districts. If the building demolition overlaps with other District areas, that work
shall be considered incidental to this bid item. The Contractor shall protect existing
monitoring wells and other utilities until the relocation of that utility is permissive.
Excavations shall be sloped to a minimum of 4:1, and no hole or depression shall
be more significant than four (4') of depth. Any use of import fill for basements or
to fill excavations shall be considered incidental to the bid item. In building,
asbestos removal and abatement have been performed by others per a separate
contract.
6.Asphalt Removal
a.Measurement:
b.Payment:
7.Excavation
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required for
excavation operations (excluding dewatering) including site preparation, clearing
and grubbing, excavation, shoring design and implementation, over-excavation and
stabilization of soft spots, stockpiling material, and offsite placement or disposal of
excavated material. No classification of excavated materials shall be made.
Excavation shall include the removal and subsequent handling of all water,
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March 2024
Measurement and Payment 00 30 20 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
earth, shale, loose or cemented gravel, loose rock, solid rock and other materials
of whatsoever nature excavated or otherwise removed in the performance of
contract work. This includes, but is not limited to, development of shoring design by
a registered professional engineer.
8.Rock Excavation Allowance
a.Measurement: CY
b.Payment: Full compensation for all equipment, labor, and materials required for
excavation operations. If rock is encountered and cannot be ripped or excavated
with a 70,000 lb class excavator with nominal horsepower of 300. This item will be
used to measure the time and materials necessary to excavate the rock.
9.Site Piping
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required to
furnish, install, test, and put into service all buried pipelines on the project including
sewer force mains, gravity sewer pipes, drains, and drinking water pipelines.
Payment includes all appurtenances required for the pipelines up to the outside wall
of concrete buildings, including pipe materials, fusing, fittings, wall anchors, flange
adapters, back-up rings, bolt packs, fused end caps, connections to existing pipes,
cleanouts, 1” meter assembly (meter furnished by City), yard hydrants, end of pipe
markers, and drainage piping for the detention pond. Pipe and fittings for the above
ground pipe loop are included in the payment of this item.
10.Concrete work
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required to
furnish, install, test, and put into service buried 3 MG concrete reservoir including
all structural and mechanical complete…
11.Misc. Metals
a.Measurement:
b.Payment: Ladders, hatches…
12.Vaults
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required to
construct the vaults – complete including structural and mechanical, including cast-
in-place concrete, reinforcement, grout, hatches, ladder, sump grate, grated
flooring, safety railing, interior lining, and waterproofing.
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March 2024
Measurement and Payment 00 30 20 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
13.Backfill and Grading
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required for the
Earthwork operations not already paid for under another item, including backfill and
compaction of all trenches, excavations, detention pond, driveways, access roads,
and surfaces to the subgrade level required for placement of the ground cover at
the final surface level. Item includes geotechnical services required for quality
control, onsite placement of suitable excavated material, final site grading, and
furnishing, importing, and placing imported materials including foundation,
stabilizing material, drain rock, clsm, pipe zone material, trench zone material,
trench dams, road base, geotextile fabric, and rip rap.
14.Finished Surfaces
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required for
landscaping and final ground covers, including import, placement, and shaping of
asphalt, rock mulch, compacted road base for access road, and the concrete
drainage gutter that drains into the detention pond. Payment also covers plants and
irrigation as well as miscellaneous surface items required by the Plans but not
covered under other items, including concrete walkways, entrance pads, bollards,
signs, and chain link fencing and gates.
15.Electrical and Instrumentation
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required for
furnishing and installing all instruments and components of the electrical design for
all buildings, structures, and for the site, including conduit, wiring, sensors,
transducers, switches, control panels, lighting, and all other electrical items required
for a complete system. This item also includes coordination with and connection to
Rocky Mountain Power with required infrastructure, including transformer and pad
vault, secondary conduits to the meter, switch gear and meter, as well as conduit
for connection to future pump station. This item also includes the actuator on the
Wet Well slide gate.
16.Programming
a.Measurement: Lump Sum
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March 2024
Measurement and Payment 00 30 20 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
b.Payment: Full compensation for all equipment, labor, and materials required to set
up the SCADA and user interface and program the intended operations of the pump
station, including programming all readouts, alarms, and operation and
maintenance scenarios described in the project documents and required for a
functional system.
17.Commissioning
a.Measurement: Lump Sum
b.Payment: Full compensation for all equipment, labor, and materials required to test,
calibrate, troubleshoot, and put into full operation the pump station, including all
electrical and mechanical systems, instruments, and equipment. This item covers
temporary installation of valves and piping required for system testing.
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Draper, UT Construction Documents
March 2024
BID BOND 00 35 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 35 00 – BID BOND
KNOW ALL MEN BY THESE PRESENTS, that we, the undersigned,
____________________________ as Principal, and ___________________________as
Surety, are hereby Held and firmly bound unto _____________________ as Owner in the penal
sum of ______________________ for the payment of which, well and truly to be made, we hereby
jointly and severally bind ourselves, successors, and assigns. Signed, this _____ day of
___________, 2024. The Condition of the above obligation is such that whereas the Principal
submitted to ___________________________________a certain Bid, attached hereto and
hereby made a part hereof to enter into a contract in writing, for the The Point Redevelopment
Package 01 – 3 MG Culinary Water Reservoir (DFCM Project No. 22427100) Project.
NOW, THEREFORE,
(a) If said Bid shall be rejected, or in the alternate.
(b) If said Bid shall be accepted and the Principal shall execute and deliver a contract in the
Form of Contract attached hereto (properly completed in accordance with said Bid) and
shall furnish a bond for his faithful performance of said contract, and for the payment of all
persons performing labor or furnishing materials in connection therewith, and shall in all
other respects perform the agreement created by the acceptance of said Bid, then this
obligation shall be void, otherwise the same shall remain in force and effect; it being
expressly understood and agreed upon that the liability of the Surety for any and all claims
hereunder shall, in no event, exceed the penal amount of this obligation as herein stated.
The Surety, for value received, hereby stipulates and agrees that the obligations of said
Surety and its bond shall be in no way impaired or affected by any extension of the time
within which the Owner may accept such Bid; and said Surety does hereby waive notice
of any such extension.
IN WITNESS WHEREOF, the Principal and the Surety have hereunto set their hands and seals,
and such of them as are corporations have caused their corporate seals to be hereto affixed and
these presents to be signed by their proper officers, the day and year first set forth above.
______________________________________________
(Principal)
______________________________________________
(Surety)
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Draper, UT Construction Documents
March 2024
BID BOND 00 35 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
IMPORTANT - Surety companies executing bonds must appear on the Treasury Department's
most current list (Circular 570 as amended) and be authorized to transact business in the state
where the project is located.
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Draper, UT Construction Documents
March 2024
NON-COLLUSION AFFIDAVIT 00 35 60 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 35 60 – NON-COLLUSION AFFIDAVIT
___________________________________, being the first duly sworn, deposes and says that:
1. He/she is____________________of _________________________________________
(Owner, partner, etc.) (Company)
the Bidder that has submitted the attached Bid;
2. He/she is fully informed respecting the preparation and contents of the attached Bid and
of all pertinent circumstances respecting such Bid;
3. Such Bid is genuine and is not a collusive or sham Bid;
4. Neither the said Bidder nor any of its officers, partners, owners, subcontractors, agents,
representatives, employees or parties in interest including this affiant, has in any way
colluded, conspired, connived or agreed, directly or indirectly, with any other Bidder, firm
or person to submit a sham Bid in connection with the Contract for which the attached Bid
has been submitted or to refrain from bidding in connection with such Contract, or has in
any manner, directly or indirectly sought by agreement or collusion or communication or
conference with any other Bidder, firm or person to fix price or prices in the attached Bid
or of any other Bidder, or to fix overhead, profit or cost element of the bid price or the bid
price of any other bidder, or to secure through any collusion, conspiracy, connivance or
unlawful agreement and advantage against the Owner;
5. No member of the Utah DFCM, or any person in the employ of the Utah DFCM is directly
or indirectly interested in the bid, or the work to which it relates, or in any portion of the
profits thereof; and,
6. The prices quoted in the attached Bid are fair and proper and are not tainted by any
collusion, conspiracy, connivance or unlawful agreement on the part of the Bidder or any
of its agents, representatives, owners, employees or parties in interest including this
affiant;
7. I am/The Bidder is not indebted to the Utah DFCM in any form or manner.
Signature: _________________________________ Date: _______________
Title: _________________________________
Witness: _____________________________
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March 2024
NOTICE OF AWARD 00 36 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 36 00 – NOTICE OF AWARD
To: _________________________
_________________________
_________________________
PROJECT Description: The Point Redevelopment Package 01 – 3 MG Culinary Water
Reservoir (DFCM Project No. 22427100)
The OWNER has considered the BID submitted by you for the above-described WORK in
response to its Advertisement for Bids dated _________________, and Information for Bidders.
You are hereby notified that your BID has been accepted for items in the amount of
$____________.
You are required by the Information for Bidders to execute the Agreement and furnish the required
CONTRACTOR'S Performance Bond, Payment Bond, and Certificates of Insurance within ten
(10) calendar days from the date of this notice to you.
If you fail to execute said Agreement and to furnish said Bonds within ten (10) days from the date
of this Notice, said OWNER will be entitled to consider all your rights arising out of the OWNER'S
acceptance of your BID as abandoned and as a forfeiture of your Bid Bond. The OWNER will be
entitled to such other rights as may be granted by law.
You are required to return an acknowledged copy of this Notice of Award to the OWNER.
Dated this ________ day of _______________ 2024.
Owner
ACCEPTANCE OF NOTICE By:_____________________________
Receipt of the above NOTICE OF
AWARD is hereby acknowledged Title: ___________________________
By __________________________
this the ________day of _________________, 2024.
By: _____________________________________
Title: ____________________________________
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March 2024
AGREEMENT 00 50 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 50 00 – AGREEMENT
{REFER TO DFCM CONTRACTOR’S AGREEMENT | SEE LINK BELOW}
https://dfcm.utah.gov/wp-content/uploads/Contractors-Agreement-3.20.2023.docx
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March 2024
NOTICE TO PROCEED 00 51 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 51 00 – NOTICE TO PROCEED
To:______________________________ Date: ________________
______________________________
______________________________
You are hereby notified to commence work in accordance with the Agreement dated
___________, 2024 on or before _______________, and you are to be substantially complete by
Wednesday, March 26, 2026.
Owner
ACCEPTANCE OF NOTICE By:_____________________________
Receipt of the above NOTICE OF
AWARD is hereby acknowledged Title: ___________________________
By __________________________
this the ________day of _________________, 2024.
By: _____________________________________
Title: ____________________________________
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Draper, UT Construction Documents
March 2024
PAYMENT BOND 00 60 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 60 00 – PAYMENT BOND
KNOW ALL MEN BY THESE PRESENTS: that
______________________________________________________________________
(Name of Contractor)
______________________________________________________________________
(Address of Contractor)
a _______________________________________, hereinafter called Principal, and
(Corporation, Partnership, or Individual)
______________________________________________________________________
(Name of Surety)
______________________________________________________________________
(Address of Surety)
hereinafter called Surety, are held and firmly bound unto
______________________________________________________________________
(Name of Owner)
______________________________________________________________________
(Address of Owner)
hereinafter called OWNER, in the penal sum of
____________________________________________________________________________
Dollars ($_____________________) in lawful money of the United States, for the payment of
which sum, well and truly to be made, we bind ourselves, successors, and assigns, jointly and
severally, firmly by these presents.
THE CONDITION OF THIS OBLIGATION is such that whereas, the Principal entered into a
certain contract with the OWNER, dated the ____ day of ___________, 2024, a copy of which is
hereto attached and made a part hereof for the construction of:
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March 2024
PAYMENT BOND 00 60 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
NOW THEREFORE, if the Principal shall promptly make payment to all persons, firms,
SUBCONTRACTORS, and corporations furnishing materials for or performing labor in the
prosecution of the WORK provided for in such contract, and any authorized extension or
modification thereof, including all amounts due for materials, lubricants, oil, gasoline, coal and
coke, repairs on machinery, equipment and tools, consumed or used in connection with the
construction of such WORK, and all insurance premiums on said WORK, and for all labor,
performed in such WORK whether by SUBCONTRACTOR or otherwise, then this obligation
shall be void; otherwise to remain in full force and effect.
PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of UTAH CODE
ANNOTATED SECTION 63G-6-505, as amended, and all liabilities on this bond shall be
determined in accordance with said provisions to the extent as if it was copied at length herein.
PROVIDED FURTHER, that the said Surety for value received hereby stipulates and agrees
that no change, extension of time, alteration or addition to the terms of the contract or to the
WORK to be performed thereunder or in the SPECIFICATIONS accompanying the same shall
in any wise affect its obligation on this BOND, and it does hereby waive notice of any such
change, extension of time, alteration or addition to the terms of the contract or to the work or to
the SPECIFICATIONS.
PROVIDED FURTHER, that no final settlement between the OWNER and the CONTRACTOR
shall abridge the right of any beneficiary, whose claim may be unsatisfied.
IN WITNESS WHEREOF, this instrument is executed in ________________ counterparts, each
one of which shall be deemed an original, this the _____ day of _______________, 2024.
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PAYMENT BOND 00 60 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
ATTEST: ______________________________
Principal
By ______________________________
______________________________
Principal Secretary
______________________________
Address
(Seal)
______________________________
Witness as to Principal
______________________________
Address
______________________________
______________________________
Surety
ATTEST:
______________________________ By ______________________________
Witness as to Surety Attorney in Fact
______________________________ ______________________________
Address Address
______________________________ ______________________________
Note: Date of BOND must not be prior to date of Contract. If CONTRACTOR is Partnership, all
partners should execute BOND.
IMPORTANT: Surety companies executing BONDS must appear on the Treasury Department's
most current list (Circular 570 as amended) and be authorized to transact business in the State
where the PROJECT is located.
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PERFORMANCE BOND 00 61 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 61 00 – PERFORMANCE BOND
KNOW ALL MEN BY THESE PRESENTS:
______________________________________________________________________
(Name of Contractor)
______________________________________________________________________
(Address of Contractor)
a _______________________________________, hereinafter called Principal, and
(Corporation, Partnership, or Individual)
______________________________________________________________________
(Name of Surety)
______________________________________________________________________
(Address of Surety)
hereinafter called Surety, are held and firmly bound unto
______________________________________________________________________
(Name of Owner)
______________________________________________________________________
(Address of Owner)
hereinafter called OWNER, in the penal sum of
____________________________________________________________________________
Dollars ($_____________________) in lawful money of the United States, for the payment of
which sum, well and truly to be made, we bind ourselves, successors, and assigns, jointly and
severally, firmly by these presents.
THE CONDITION OF THIS OBLIGATION is such that whereas, the Principal entered into a
certain contract with the OWNER, dated the ____ day of ___________, 2024, a copy of which is
hereto attached and made a part hereof for the construction of:
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PERFORMANCE BOND 00 61 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
NOW, THEREFORE if the Principal shall well, truly and faithfully perform its duties, all the
undertakings, covenants, terms, conditions, and agreements of said contract during the original
term thereof, and any extensions thereof which may be granted by the OWNER, with or without
notice to the Surety and during the one year guaranty period, and if he shall satisfy all claims
and demands incurred under such contract, and shall fully indemnify and save harmless the
OWNER from all costs and damages which it may suffer by reason of failure to do so, and shall
reimburse and repay the OWNER all outlay and expense which the OWNER may incur in
making good any default, then this obligation shall be void; otherwise to remain in full force and
effect.
PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of UTAH CODE
ANNOTATED SECTION 63G-6-505, as amended, and all liabilities on this bond shall be
determined in accordance with said provisions to the extent as if it was copied at length herein.
PROVIDED FURTHER, that the said Surety for value received hereby stipulates and agrees
that no change, extension of time, alteration or addition to the terms of the contract or to the
WORK to be performed thereunder or in the SPECIFICATIONS accompanying the same shall
in any wise affect its obligation on this BOND, and it does hereby waive notice of any such
change, extension of time, alteration or addition to the terms of the contract or to the work or to
the SPECIFICATIONS.
PROVIDED FURTHER, that no final settlement between the OWNER and the CONTRACTOR
shall abridge the right of any beneficiary, whose claim may be unsatisfied.
IN WITNESS WHEREOF, this instrument is executed in ___________ counterparts, each one
of which shall be deemed an original, this the _____ day of _____________ , 2024.
THE POINT REDEVELOPMENT Package 01 Reservoir
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PERFORMANCE BOND 00 61 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
ATTEST: ______________________________
Principal
By ______________________________
______________________________
Principal Secretary
______________________________
Address
(Seal)
______________________________
Witness as to Principal
______________________________
Address
______________________________
______________________________
Surety
ATTEST:
______________________________ By ______________________________
Witness as to Surety Attorney in Fact
______________________________ ______________________________
Address Address
______________________________ ______________________________
Note: Date of BOND must not be prior to date of Contract If CONTRACTOR is Partnership, all
partners should execute BOND.
IMPORTANT: Surety companies executing BONDS must appear on the Treasury Department's
most current list (Circular 570 as amended) and be authorized to transact business in the State
where the PROJECT is located.
THE POINT REDEVELOPMENT Package 01 Reservoir
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GENERAL CONDITIONS 00 70 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 70 00 – GENERAL CONDITIONS
The Utah Division of Facilities Construction and Management (DFCM) General Conditions apply
and can be found at the following link:
https://dfcm.utah.gov/wp-content/uploads/General-Conditions-August-2020-Clean-rev-
07122023.pdf
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MATERIALS DISPUTE RESOLUTION 00 73 84 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 73 84 – MATERIALS DISPUTE RESOLUTION
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Procedures for disputing acceptance or verification test results for the following
materials on Department projects:
1. Section 03 30 40 – Portland Cement Concrete
2. Section 03 61 00 – Grout
3. Section 31 23 30 – Embankment, Borrow, and Backfill
4. Section 32 11 23 – Untreated Base Course
5. Section 32 12 16 – Hot Mix Asphalt
6. Section 32 12 17 – Asphalt Material
B. Procedures for requesting that rejected, non-conforming material be allowed to
remain in place.
1.2 RELATED SECTIONS
A. Section 03 30 40: Portland Cement Concrete
B. Section 03 61 00: Grout
C. Section 32 23 30: Embankment, Borrow, and Backfill
D. Section 32 11 23: Untreated Base Course
E. Section 32 12 16: Hot Mix Asphalt
F. Section 32 12 17: Asphalt Material
1.3 REFERENCES
A. AASHTO R 35: SuperPave Volumetric Design for Hot Mix Asphalt (HMA)
B. AASHTO T 22: Compressive Strength of Cylindrical Specimens
C. AASHTO T 24: Obtaining and Testing Drilled Cores and Sawed Beams of
Concrete
D. AASHTO T 121: Density, Yield, and Air Content of Concrete
E. AASHTO T 152: Air Content of Freshly Mixed Concrete by the Pressure Method
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MATERIALS DISPUTE RESOLUTION 00 73 84 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
F. AASHTO T 193: The California Bearing Ratio
G. AASHTO T 324: Hamburg Wheel-Track Testing of Compacted Hot-Mix Asphalt
(HMA)
H. AASHTO T 342: Determining Dynamic Modulus of Hot Mix Asphalt (HMA)
I. ASTM C 457: Microscopical Determination of Parameters of the Air-Void System
in Hardened Concrete
J. UDOT Materials Manual of Instruction
K. UDOT and Utah AGC Partnering Field Guide
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Contractor’s dispute of acceptance or verification test results.
1. Submit the dispute for approval within one week of receipt of test results
or at least 24 hours before performing any work that may prevent the
evaluation, correction, or removal of the lot in question.
2. Include information, engineering analysis, statistical analysis, and test
results related to the dispute.
a. Reasons for disputing the acceptance or verification test results.
b. The Contractor’s project quality control test results, including split
sample test results.
1) Test results must be from a Department-qualified
laboratory using Department-qualified technicians.
2) Include all supporting test data and calculations for
reported values.
c. Successful laboratory correlation information when required by
material specification.
d. Statistical analysis or identification of potential outliers.
e. Procedures or issues leading to disputed acceptance test results.
f. Incentive/Disincentive calculations based on both Contractor and
Department test values, separately.
B. Request to allow rejected material to remain in place
1. Submit the request for approval within one week of receipt of test results
or at least 24 hours before performing any work that may prevent the
evaluation, correction, or removal of the lot in question.
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MATERIALS DISPUTE RESOLUTION 00 73 84 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2. Submit an engineering analysis.
a. Include reasons that the Department should consider allowing the
rejected material to remain in place.
b. Include materials, durability, and long-term structural properties
from a Department-qualified laboratory as appropriate. Testing
may include:
1) Hamburg Wheel Track Testing of Compacted Bituminous
Mixtures – Refer to AASHTO T 324.
2) PG Asphalt Binder Tests – Refer to Section 02745.
3) SuperPave Volumetric Properties – Refer to AASHTO R
35.
4) California Bearing Ratio – Refer to AASHTO T 193.
5) In-place Concrete Properties for Concrete Pavement and
Portland Cement Concrete – Refer to AASHTO T 22, T 24,
T 121, T 152. Samples from reinforced structures may be
taken only as approved by the Engineer.
6) Air Void System in Hardened Concrete – Refer to ASTM C
457.
c. Include an engineering evaluation based on durability and
serviceability relative to the specified product requirements. This
includes expected performance compared to design life.
1.6 DISPUTE RESOLUTION PROCEDURE FOR ACCEPTANCE OR VERIFICATION
TEST RESULTS
A. The Contractor may dispute the validity of the Department’s acceptance or
verification tests.
1. The option to dispute the validity of the Department’s test results is
forfeited if laboratory correlation testing is required by specification and is
not performed.
B. Contractor disputes will not change the Department-selected option for materials
acceptance based on sampling and testing as outlined in the UDOT Materials
Manual of Instruction Section 1011.
1. Quality Control results may be used to dispute acceptance test results.
C. The Department immediately reviews the submittal when the construction
schedule and contractor information indicates that a rejected lot will be affected
within 48 hours by work that may prevent the evaluation, correction, or removal
of the lot in question.
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MATERIALS DISPUTE RESOLUTION 00 73 84 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. The Department may suspend work related to the lot in question if merit is
found in the engineering analysis.
D. Resolve differences in test results prior to further production of the material type
in question.
E. The Department and Contractor immediately begin to investigate and review the
engineering analysis and resolve the dispute if merit is found. The investigation
includes the following.
1. A test and calculation procedure review. Refer to this Section, Article 1.7.
2. Validation testing as appropriate. Refer to this Section, Article 1.8.
3. Third party testing and review as appropriate. Refer to this Section,
Article 1.9.
F. The Department may choose to evaluate the lot using appropriate test methods if
significant errors are identified that cannot be corrected and the quality of the in-
place material is in question.
G. The Engineer reviews the analysis and notifies the Contractor in writing of their
decision. The notification of rejection includes the following:
1. Engineering basis for rejecting the Contractor’s analysis including specific
points of objection.
2. Department data and analysis to justify Department position.
3. Time frame for removal of material or pay adjustment to be applied to the
lot.
H. The Department will review the Contractor’s schedule and make appropriate
adjustments to contract time when significant errors are identified in the
Department’s testing results based on critical path analysis.
1. Time lost due to a rejected analysis is not credited to the contract time.
I. The Department’s response concludes this materials dispute resolution process.
1. Continuing disputes must be addressed and escalated as outlined in the
UDOT and Utah AGC Partnering Field Guide.
1.7 TEST AND CALCULATION PROCEDURE REVIEW FOR DISPUTED ACCEPTANCE
OR VERIFICATION TEST RESULTS
A. The Department and Contractor immediately begin a review of the acceptance test
results when the Department concludes the engineering analysis has merit and
test procedures or calculations are in question. The review normally includes the
following in an appropriate order:
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THE POINT REDEVELOPMENT
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1. A review of all equipment, procedures, and methods used for sampling,
splitting, and testing.
2. A review of the Department and Contractor’s raw test data and calculations
for documentation or calculation errors.
3. Production and testing of additional correlation samples.
4. Cross-witnessing of test procedures by Contractor Quality Control and
Department personnel.
5. Distribution of any other pertinent information.
6. Discussion of other possible means for variation.
B. The Department corrects the applicable test results and reapplies the acceptance
determination and associated payment if equipment issues or errors in calculations
or reporting are discovered.
C. The Department evaluates the lot using the original test results if no significant
errors are identified.
1.8 VALIDATION TESTING FOR DISPUTED ACCEPTANCE OR VERIFICATION TEST
RESULTS
A. Validation testing may be performed by the Department as follows:
1. Department personnel begin retesting on the material remaining from the
original Department test.
a. The Contractor’s representative may witness the testing.
b. The Department may perform the validation testing in the
Department’s Region or Central Materials laboratory.
c. Retest all samples in the lot.
2. Retesting results are used to validate or invalidate original Department
result.
a. Validation test results may not be used instead of acceptance
results.
b. Results within two standard deviations of the original acceptance
results are validated.
1) Use the project acceptance results for the lot in question to
determine the standard deviation.
3. Invalidated test results are removed from acceptance lot and the lot is
reevaluated based on the reduced sample size.
B. The Department evaluates the lot using the original test results if no samples are
invalidated.
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MATERIALS DISPUTE RESOLUTION 00 73 84 - 6
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.9 THIRD PARTY TESTING AND REVIEW FOR DISPUTED ACCEPTANCE OR
VERIFICATION TEST RESULTS
A. Third Party testing may be performed as follows:
1. Select an Independent Third Party agreed upon by the Department and
the Contractor to witness sample splitting and testing by both the
Contractor and the Department if errors in testing cannot be identified.
2. The Independent Third Party identifies and obtains additional material for
split-sample testing.
3. The Independent Third Party witnesses split-sample testing in the
Department and Contractor Laboratories, evaluates the test procedures,
compares the results, determines if there are errors, and provides a
report.
4. The party responsible for the identified error pays for the services of the
Independent Third Party.
B. The Department evaluates the lot using the original testing results if no significant
errors are identified.
1.10 REJECT MATERIAL
A. The Contractor may request that rejected, non-conforming material be left in
place at a reduced price. Include an engineering analysis.
B. The Engineer determines whether the lot is to be removed or remain in place and
the associated price reduction if other than specified in the contract
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
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SPECIAL PROVISIONS 00 75 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 00 75 00 – SPECIAL PROVISIONS
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. The Contractor shall furnish all labor, materials, and equipment necessary or
required to complete the work in all respects as shown on the plans, as hereinafter
specified, or both. If there is a conflict between requirements of this section and
requirements of other sections of these specifications, then the requirements
contained in the Special Provisions shall govern.
B. The CONTRACTOR shall not award WORK to SUBCONTRACTOR(S) in excess
of fifty (50%) percent of the CONTRACT PRICE, without prior written approval of
the OWNER.
C. Comply with R309-545-11. All interior surfaces and coatings shall comply with
ANSI/NSF Standard 61 or other standards approved by the Director. This
requirement applies to any pipes and fittings, protective materials (e.g., paints,
coatings, concrete admixtures, concrete release agents, or concrete sealers),
joining and sealing materials (e.g., adhesives, caulks, gaskets, primers and
sealants) and mechanical devices (e.g., electrical wire, switches, sensors, valves,
or submersible pumps) that may come into contact with the drinking water.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Refer to Specific Requirements below
1.6 PROGRESS OF CONSTRUCTION
A. It is the intention of these contract documents that the progress of the work shall
proceed in a systematic manner so that a minimum of inconvenience will result to
the public in the course of construction.
B. Clean-up of all construction debris, excess excavation, and other demolition
materials immediately following the Project. The Contractor shall stockpile the
excavated material to do the least damage to adjacent grassed areas, regardless
of whether these are on private property or public rights-of-way. All debris
materials shall be removed from the property and all grassed and planted areas,
and these surfaces shall be left in a condition equivalent to their original surface
and free from all rocks, gravel, boulders, or other foreign materials. All excavated
material 3 inches and larger shall be removed or covered.
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SPECIAL PROVISIONS 00 75 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Cleanup and grading activities shall be completed before moving to the following
building demolition site. Demolition of any building site or other is not considered
complete until it is approved and satisfactory to the Engineer and Owner.
1.7 CONSTRUCTION SEQUENCE
A. The Contractor shall give special consideration to scheduling his work to allow
traffic to be rerouted where the construction is located in the City's and County's
Roads. Adequate signing will be required.
1.8 INTERFERING STRUCTURES AND UTILITIES
A. The Contractor shall exercise all possible caution to prevent damage to existing
structures and utilities, whether above ground or underground. An attempt has
been made to show these structures and utilities on the plans. While the
information has been compiled from the best available sources, its completeness
and accuracy cannot be guaranteed, and it is presented simply as a guide or
graphical representation of possible difficulties. The Contractor shall notify all
utility offices concerned at least 48 hours in advance of construction operations in
which a utility's facilities may be involved. This shall include but not be limited to
irrigation, water, telephone, electric, and gas.
B. It shall be the responsibility of the Contractor to locate and expose all existing
underground structures and utilities in advance of excavation. Any structure or
utilities damaged by the work shall be repaired or replaced in a condition equal to
or better than the condition prior to the damage. Such repair or replacement shall
be accomplished at the Contractor's expense without additional compensation
from the Owner.
C. The Contractor shall remove and replace such small miscellaneous structures as
fences and culverts at his own expense without additional compensation from the
Owner. The Contractor shall replace these structures in a condition as good or
better than their original conditions.
D. Suppose the Contractor encounters existing structures which will prevent
construction and which are not properly shown on the plans. In that case, he/she
shall notify the Engineer before continuing with the demolition in order that the
Engineer may make such field revisions as necessary to avoid conflict with the
existing structures. The cost of waiting or "down" time during such field revision
shall be borne by the Contractor without additional cost to the Owner. If the
Contractor shall fail to so notify the Engineer when an existing structure is
encountered but shall proceed with the construction despite this interference, he
shall do so at his own risk. In particular, when the location of new construction, as
shown on the Plans, will prohibit the restoration of existing structures to their
original conditions, he shall notify the Engineer so a field relocation may be made
to avoid the conflict.
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SPECIAL PROVISIONS 00 75 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.9 FIELD RELOCATION
A. During the progress of construction, it is possible that minor relocations may be
necessary. Such relocations shall be made only by the direction of the Engineer.
Unforeseen obstructions encountered as a result of such relocations will not be
subject to claims for additional compensation to the Contractor for any greater
extent than would have been the case had the obstructions been encountered
along the original location.
1.10 PUBLIC SAFETY AND CONVENIENCE
A. The Contractor shall comply with all rules and regulations of the County and State
authorities regarding the closing of public streets or highways to the use of the
public traffic. No road shall be closed by the Contractor to the public except by
express permission of the Engineer. Traffic must be kept open on those roads and
streets where no detour is possible. The Contractor shall, at all times, conduct his
work so as to assure the least possible obstructions to traffic and normal
commercial pursuits. All obstructions within traveled roadways shall be protected
by approved signs, barricades, and lights where necessary or ordered by the
Engineer for the safety of the traveling public. The convenience of the general
public and residents and the protection of persons and property is of prime
importance and shall be provided for by the Contractor in an adequate and
satisfactory manner.
B. The Contractor shall use every reasonable precaution to safeguard the persons
and property of the traveling public. Failure of the Engineer to notify the Contractor
to maintain barricades, barriers, lights, flares, danger signals, or watchmen shall
not relieve the Contractor from his responsibility. All barricades and obstructions
shall be protected at night by signal lights which shall be suitably distributed across
the roadway and kept burning from sunset to sunrise. Barricades shall be of
substantial construction.
C. Whenever the Contractor's operations create a hazardous condition, he shall
furnish flagmen and guards as necessary or as ordered by the Engineer to give
adequate warning to the public of any dangerous conditions to be encountered.
He shall furnish, erect, and maintain approved fences, barricades, lights, signs,
and any other devices that may be necessary to prevent accidents and to avoid
damage and injury to the public. Flagmen and guards, while on duty and assigned
to give warning to the public, shall be equipped with approved red wearing apparel
and a red flag which shall be kept clean and in good repair.
D. The Contractor will be required to confine construction operations within the
dedicated rights-of-way for public thoroughfares or within areas for which
construction easements have been obtained unless he has made special
arrangements with the affected property owners in advance. The Contractor will
be required to protect stored materials, cultivated trees and crops, and other items
located adjacent to the proposed construction site. Property owners affected by
the construction shall be notified by the Contractor at least 48 hours in advance of
the time construction begins. During all construction operations, the Contractor
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SPECIAL PROVISIONS 00 75 00 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
shall construct and maintain such facilities as may be required to provide access
by all property owners to their property. No person shall be cut off from access to
his residence or place of business for a period exceeding eight hours unless the
Contractor has made special arrangements with the affected persons. The
Contractor shall provide for access at all times for livestock through farm areas;
specifically, no portion of farmlands in which livestock are pastured shall be cut
from ready access by the farm animals.
1.11 EASEMENTS
A. Portions of the construction may be located on private property. Easements and
permits have been obtained by the Owner. Easements shall provide for the use
of property for construction purposes to the extent indicated on the easements.
Copies of these easements and permits are available at the office of the Owner for
inspection by the Contractor. The Contractor shall confine his construction
operations to within the easement limits or street right-of-way limits or make special
arrangements with the property owners for the additional area required. Any
damage to private property, either inside or outside the limits of the easements
provided by the Owner, shall be the responsibility of the Contractor. Before final
payment will be authorized by the Engineer at the completion of the construction,
the Contractor shall obtain from the permit or easement grantors a release
indicating that the work of restoration has been satisfactorily completed in
accordance with the terms of the permit or easement. Should it be found
impossible for the Contractor to obtain any of the required releases, either because
of the absence of the grantors or because of impractical demand by the grantors,
then the Engineer may waive this requirement, if, in his opinion, the Contractor has
fulfilled his obligations.
1.12 CONTRACTOR'S RESPONSIBILITY FOR UTILITY PROPERTY AND SERVICES
A. At points where the Contractor's operations are adjacent to or across properties of
railway, telegraph, telephone, irrigation or canal, power, gas, and water, or
adjacent to other property (damage to which might result in considerable expense,
loss and inconvenience), no work shall be started until all arrangements necessary
for the protection thereof have been made.
B. The Contractor shall be solely and directly responsible to the Owners and
operators of such properties for any damage, injury, expense, loss, inconvenience,
delay, suits, actions, or claims of any character brought because of an injury or
damage which may result from the carrying out of the work to be done under the
contract.
C. In the event of interruption to either domestic or irrigation water or to other utility
services as a result of accidental breakage or as a result of being exposed or
unsupported, the Contractor shall promptly notify the proper authority.
D. He shall cooperate with the said authority in restoration of services as promptly as
possible and shall bear all costs of repair. In no case shall interruption of any
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SPECIAL PROVISIONS 00 75 00 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
water, sewer, or utility service be allowed to exist outside working hours unless
prior approval is received.
E. The locations of the major existing water lines, as shown on the Plans, were taken
from City maps, and preliminary investigations have indicated they are generally
reliable. However, it should be expected that some location discrepancies will
occur.
F. Neither the Owner nor its officers or agents shall be responsible for damages to
the Contractor as a result of the locations of the utilities being other than those
shown on the plans or for the existence of utilities not shown on the plans.
1.13 LAND MONUMENTS
A. The Contractor shall preserve existing City, County, State, and Federal land
monuments wherever possible. When these monuments cannot be preserved, the
Contractor shall notify the Engineer in writing at least two (2) weeks in advance of
the proposed construction in order that the Engineer will have ample opportunity
to reference these monuments. The Contractor shall replace all monuments as
directed by the Engineer.
1.14 SOURCE AND COST OF MATERIALS
A. All materials furnished or incorporated in this Project shall conform to the
requirements of these Specifications hereof a part.
B. The Owner may select areas for disposal of surplus material; however, said area
must be approved by the Engineer, and the Contractor will be responsible for
acquiring the necessary right, at his own expense, to use the property for such
purpose.
1.15 STATE AND FEDERAL INSPECTING AGENCIES
A. The site of construction is to be open at all reasonable times and places for
inspection by accredited representatives of the State or Federal agencies who
have regulatory or supervisory authority over any part of the work proposed or
related thereto.
1.16 COMPLIANCE WITH SPECIFICATIONS OF MATERIALS OR EQUAL CLAUSE
A. Unless otherwise specifically provided in the Specifications, all workmanship,
equipment, materials, and articles incorporated in the work covered by this contract
are to be of the best available grade of their respective kinds. Whenever in the
Specifications any material, article, device, product, fixture, form, type of
construction, or process is indicated or specified by patent or proprietary name, by
name of manufacturer, or by catalog number, such Specifications shall be deemed
to be used for the purpose of establishing a standard of quality and facilitating the
description of the material or process desired, and shall be deemed to be followed
by the words, "or approved equal," and the Contractor may in such case, after the
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Engineer's approval, purchase and use any time, type, or process which shall be
substantially equal in every respect to that so indicated or specified. The Engineer
shall be the sole judge as to the equality of the substituted article.
1.17 WATER AND POWER
A. The Contractor shall be responsible to arrange for and pay all costs for water and
power required.
1.18 LINES, GRADES, AND CONSTRUCTION STAKING
A. The Contractor shall be responsible for setting any stakes as may be required for
the performance of the work.
B. The Contractor shall make every effort to maintain and protect the survey control
points and the construction stakes. If control points or stakes are damaged, or
destroyed they will be replaced by the Engineer at the Contractor's expense.
1.19 PERMITS
A. The Contractor is responsible to obtain all additional required business licenses,
building permits, and fees with respect to this Project. It shall be the Contractor's
responsibility to notify the respective proprietor for each right-of-way at least 48
hours prior to beginning any work within their right-of-way. The Contractor shall
provide bonds as are required by the proprietors of each right-of-way and the
Contractor is responsible for fees or charges the proprietors may assess. The cost
of the above mentioned items shall be included in the lump sum bid price.
1.20 CONSTRUCTION SCHEDULE AND SCHEDULE OF VALUES
A. CONSTRUCTION SCHEDULE. The Contractor shall submit to the Engineer three
(3) copies of a Critical Path Method, (CPM), type Construction Schedule generally
as outlined in the Associated General Contractors Publication "The Use of CPM in
Construction", within 15 days of the date of award of the contract. If revisions are
required to this initially submitted schedule a revised schedule shall be re-
submitted within 7 days after the Contractor receives the review copy.
1. Prior to the award of the contract, the Contractor shall submit a written
statement of his CPM capability, verifying that the Contractor has qualified
CPM consultant.
2. The completed schedule shall include a graphic network and tabulated
schedules with the graphic network displayed on a sheet with a minimum
size of 11" x 17" and a maximum size off 36" x 60". The graphic network
shall be the activity on arrow type form of a time scaled arrow diagram. It
may be divided into two or more sheets, if necessary, provided that all
sheets are properly referenced. Notation on each activity arrow shall
include a brief work description and an estimate of the time duration of the
work. A calendar shall be shown along the full length of each sheet. Each
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activity arrow shall be plotted so that the beginning and completion dates
can be readily determined by comparison to the calendar scale. All
activities shall be shown using symbols and/or color which clearly
designate whether it is a critical path or non-critical activity. All non-critical
path activities shall show estimated work time and free float time. Time
shall be displayed at the top of the schedule, reading left to right, with no
greater than weekly divisions.
3. The schedule shall indicate dates for all important activities including:
a. Shop drawing submittals and reviews
b. Decisions
c. Product procurement and delivery
d. Beginning and completion of each element of construction
e. Critical coordination dates with Utility Companies, etc.
f. Submittal of Record Drawings and Equipment Manuals
g. Cleanup, Final Inspection, etc.
4. Constraints between inter-related activities shall be shown.
5. Where float time exists in activities, the activities shall be shown with early
start/early finish times. Float time belongs to the Owner.
6. The schedule shall include a title block with the project title, the Contractor's
business name, the date of submittal or revision, and the signature of the
Contractor's authorized representative.
7. If the Contractor's progress has fallen behind the acceptable Construction
Schedule, the Contractor shall take such steps as may be required,
including but not limited to, increasing the number of personnel, shifts,
overtime operations, days of work, and amount of construction equipment
until such time as the work is back on schedule. All increased costs of any
accelerated work program shall be paid for by the Contractor.
B. REVISIONS TO CONSTRUCTION SCHEDULE.
1. The Contractor shall submit a revised Construction Schedule by the third
day of each month and within five days of the occurrence of any of the
following:
a. When delay in completion of any activity or group of activities
indicates an overrun of the Contract time or control point
requirement, by 10 working days or ten percent (10 percent) of the
remaining duration, whichever is less.
b. Delays in submittals, deliveries, or work stoppage are encountered
which make replanning or rescheduling of the work necessary.
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c. The schedule does not represent the actual prosecution and
progress of the Project as being performed in the field and progress
for any activity is five working days behind the current schedule.
d. The Contractor will be performing work at an earlier date than is
shown on the schedule and the work will require additional
inspection and/or testing personnel.
2. Acceptance of the revised Construction Schedule and all supporting data
is contingent upon compliance with other related requirements specified in
the Special Conditions.
3. The cost of revisions to the Construction schedule resulting from Contract
changes will be included in the cost for the change in the work and will be
based on the complexity of the revision or Change Order, and the total cost
of the change.
4. The cost of revisions to the construction schedule not resulting from
authorized changes in the work shall be the responsibility of the Contractor.
C. SCHEDULE OF VALUES.
1. In conjunction with the submittal of the Construction Schedule, the
Contractor shall submit a cash flow projection indicating his estimated
earnings by month during the entire contract period and a schedule of
values of the work, using the attached form, or approved alternate,
including quantities and unit prices. The aggregate of these extended
prices shall equal the Lump Sum Contract Price. This schedule shall be
satisfactory in form and substance to the Engineer and shall subdivide the
work into the specified component parts. In addition, the schedule will be
used as a basis for negotiating change orders. Upon approval by the
Engineer, the schedule shall be incorporated into the form for Application
for Payment and shall become the basis for preparing monthly pay
estimates.
2. Where so specified, a structure, system, or facility shall be broken down
into components of work related to the Divisions of the Specifications. The
cost for work specified in each Division shall be listed and the sum of the
Division costs shall represent the total cost for such structure, system, or
facility.
1.21 APPROVAL OF WORKING DRAWINGS
A. The Contractor shall submit, in quadruplicate, to the Engineer for his approval such
shop or working drawings and/or catalog cuts for fabricated items and
manufactured items, including mechanical and electrical equipment, as may, in the
opinion of the Engineer be required for the construction of the work or any part
thereof.
B. Drawings shall be submitted sufficiently in advance to allow the Engineer not less
than ten regular working days for examining the drawings.
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C. These drawings shall be accurate, distinct and complete and shall contain all
required information, including satisfactory identification of items, units and
assemblies in relation to the contract drawings and/or specifications.
D. When the shop drawings are approved by the Engineer, a pdf copy will be returned
to the Contractor. If changes or corrections are necessary, the Contractor shall
correct and resubmit the shop drawings to the Engineer.
E. The approval of such drawings and/or catalog cuts by the Engineer shall not relieve
the Contractor from the responsibility for the correctness of dimensions, fabrication
details and space requirements, or for deviations from the contract drawings or
specifications, unless the Contractor has called attention to such deviations in
writing by a letter accompanying the drawings and the Engineer approves the
change or deviations in writing at the time of submission; nor shall approval by the
Engineer relieve the Contractor from the responsibility for errors in the shop
drawings. When the Contractor does call such deviations to the attention of the
Engineer, the Contractor shall state in his letter whether or not such deviations
involve any deduction or extra cost adjustment.
1.22 MANUFACTURER'S DIRECTIONS
A. All manufactured items, articles, materials, and equipment, shall be applied,
installed, connected, erected, used, cleaned, and conditioned as directed by the
manufacturer's written instructions, unless herein specified to the contrary.
B. At the termination of the work, the Contractor shall submit three complete sets
bound in the best grade, hard-backed binder of all operating and maintenance
instructions presenting full details for care and maintenance of all visible surfaces
and all mechanical and electrical equipment installed. The sets shall include the
following information:
1. Complete description of items including catalog numbers.
2. Complete parts list for each item.
3. Name and address of local supplier.
4. Name and address of manufacturer.
5. Complete operating instructions.
6. Complete maintenance instructions.
1.23 EQUIPMENT AND MATERIALS SELECTION
A. Equipment and materials specified by name in these specifications or on the plans
have been investigated and found suitable for the service and/or construction
conditions anticipated. However, names are given primarily as a guide; bidding is
not intended to be restrictive only to the extent of obtaining equipment and
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materials which will properly and effectively do the job. Manufacturers of
competitive equipment are invited to submit requests to the Engineer for
permission to bid their equipment. Such requests must be received by the
Engineer at least 2 days prior to the bid opening and must be complete with the
information necessary to properly evaluate the ability of the alternate equipment to
meet the requirements of the Project. Information should include specification
date, materials of construction, dimensions, performance curves and data, location
of nearest representative and service personnel, and all other pertinent
information. If alternative equipment or materials are approved, the Contractor
shall, at his expense, make any changes in the structures, buildings, piping or other
necessary to accommodate the alternate items.
1.24 ENGINEER
A. Any reference in these specifications or on the plans to the "Engineer" shall be
interpreted to mean "Horrocks", Consulting Engineers for the Project. This may
be a principal of the firms or an authorized representative.
1.25 INCIDENTAL WORK
A. Work which is intended or required, whether described and detailed specifically in
these specifications or not, but which is required to complete the work shall be paid
for by the Contractor. Cost for incidental work shall be included in unit prices or
lump sums bid according to the Bid Schedule.
1.26 GUARANTEE PERIOD
A. Should any defect arise with the work for a period of one (1) year from the date of
project acceptance, the Contractor shall restore the work to the Owner's complete
satisfaction at the expense of the Contractor.
B. In the event of settlement of trenches or excavated areas for a period of one (1)
year after written acceptance of the work, the Contractor shall restore the work in
accordance with these Specifications, including importing select backfill, grading
of trench areas and/or replacement of pavement to the satisfaction of the Owner.
C. Performance bonds shall remain in full force and effect until the expiration of the
guarantee period and written release by the Owner.
1.27 COMPLIANCE WITH GOVERNMENTAL REGULATIONS
A. The Contractor's equipment and operations shall comply fully with all applicable
standards, regulations, and requirements of existing Federal, Utah State and Local
governmental agencies. This shall include, but not necessarily be limited to, the
following:
B. UTAH OCCUPATIONAL SAFETY AND HEALTH ACT (1973) and EMPLOYER-
EMPLOYEE SAFE PRACTICES FOR EXCAVATIONS AND TRENCHING
OPERATIONS (Jan. 1, 1974) as published by Industrial Commission of Utah,
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including any and all amendments or revisions effective prior to performance of the
work.
C. In compliance with Section 34-30-1 and as revised in 71-10-1 of the Utah Code, in
employing individuals to perform work under this contract, the Contractor shall give
preference to citizens of the United States or those having declared their intention
of becoming citizens. If the Contractor fails to comply with the requirements of
Section 34-30-1 of the Utah Code, this contract shall be void.
D. In compliance with Section 34-30-11 of the Utah Code, in employing individuals
for work under this contract, the Contractor shall give preference to honorably
discharged veterans and unremarried surviving spouses of honorably discharged
veterans, provided that such veterans or surviving spouses are qualified for the
employment position and are residents of the State of Utah
1.28 UNEMPLOYMENT INSURANCE
A. In addition to insurance elsewhere specified, the Contractor shall secure and
maintain UNEMPLOYMENT INSURANCE to cover all persons he employs on the
Project.
1.29 EXAMINATION OF THE SITE
A. The Bidder shall examine the site and existing plan sets before submitting his
proposal and inform himself regarding existing facilities and conditions affecting
the proposed work. Failure to make such inspection shall in no way relieve the
Contractor of any of the obligations or conditions of this specification or serve in
any way as a basis for extra enumeration to the Contractor for conditions arising
from unfamiliarity with the site or conditions affecting the work.
1.30 CONTRACT LIMITS
A. "Qualified" or "All or nothing" type bids may be rejected by the Owner.
B. The Contractor agrees that no additional compensation is due above and beyond
what is represented in the Bid, whether optional bid items are included in the award
of the Project or not.
C. Upon award of Contracts to more than one Contractor, it shall automatically
become binding upon each Contractor or Subcontractor to coordinate his work with
the other Contractor or Subcontractors. Each Contractor agrees, that upon signing
a Construction Contract with the Owner, he will assume the responsibility of
coordinating his part of the work with other Contractors, and that he will make no
charges against the Owner for delays resulting from lack of coordination and/or
scheduling.
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1.31 CONSTRUCTION SCHEDULING AND COMPLETION TIME
A. The Contractor shall schedule his work in a manner to provide minimal disruption
to all utilities and users on those systems, to the general public, and to neighboring
property owners. The Contractor shall propose an acceptable method of
completing this task in the construction schedule.
B. All work under this contract shall be completed by April 15, 2026
C. All work associated with the meter and bypass vault, the outlet/inlet & drain vault
and all piping between the two shall be completed by May 31, 2025
1.32 LIQUIDATED DAMAGES
A. Suppose the work is not completed in accordance with the above schedule. In that
case, the Contractor shall pay to the Owner, as fixed and agreed liquidated
damages, the sum of $2,000 for each consecutive calendar day after the
scheduled completion date.
1.33 INSPECTIONS
A. The Contractor shall keep the Engineer informed a reasonable time in advance of
the times and places at which he intends to do work in order that lines and grades
may be furnished, that inspection may be provided, and that necessary
measurements for record and payment may be made with the minimum of
inconvenience to the Engineer or of delay to the Contractor. Prior to inspection
the Contractor shall check his work to assure that quality and tolerances of work
specified have been met.
B. Prior to the construction of any phase or portion of work that will be a finished
product, an inspection will be performed by the Engineer and the Engineer or his
agent will sign an inspection report indicating location, time, date and any changes
from the plans, that the Contractor is in compliance with the plans and
specifications at this phase or portion of the work. If the Contractor's work is found
not to be in compliance, corrections shall be made and the Engineer shall make
another inspection.
1.34 PROJECT RECORD DOCUMENTS
A. The Contractor shall maintain at the site, available to the Owner and Engineer, one
copy of all Drawings, Specifications, Addenda, accepted Shop Drawings, Change
Orders, and other modifications in good order and marked to record all changes
made during construction. These shall be delivered to the Engineer for the Owner
upon completion of the Project.
1.35 EXISTING SERVICE TO PROPERTY OWNERS
A. Existing water service and access to all property owners shall be maintained and
be uninterrupted as is possible.
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B. Before connections that require disruption of the water supply to all or part of the
system users are made, 24-hour notice must be given to the Engineer and affected
users. Disruptions shall not exceed 6 hours in length of time. Major disruptions,
as defined by the Engineer shall only be made between the hours of 11 p.m. and
5 a.m.
1.36 SUSPENSION OF WORK
A. At no cost to the Owner or the Engineer, the Engineer shall have the authority to
suspend the work wholly or in part, for such period as he may deem necessary,
due to unsuitable weather, or to such other conditions as are considered
unfavorable for the suitable prosecution of the work, or for such time as he may
deem necessary due to the failure on the part of the Contractor to carry out orders
given, or to perform any provisions of the Contract. The Contractor shall
immediately comply with the written order of the Engineer to suspend the work
wholly or in part. The suspended work shall be resumed when conditions are
favorable and methods are corrected, as ordered, or approved in writing by the
Engineer.
B. In case of suspension of work, the Contractor shall be responsible for all materials
and shall properly store them as necessary.
1.37 CHARACTER OF WORKMEN
A. Whenever, in the opinion of the Engineer any superintendent, foreman, or
workman employed by the Contractor or his subcontractor is disrespectful,
intemperate, disorderly, or otherwise objectionable, he shall, at the written request
of the Engineer, be removed and not again be employed on the work without
written consent of the Engineer.
B. Convict labor shall not be used in State-assisted construction unless it is labor
performed by convicts who are on work release, parole, or probation.
1.38 SANITARY FACILITIES
A. The Contractor shall provide suitable chemical toilets or water closets at points
acceptable to the Engineer for use of employees on this work. At the end of the
job such toilets shall be removed completely.
1.39 PROTECTION OF ANTIQUITIES
A. Attention is called to State and Federal laws pertaining to the protection and
preservation of sites or objects of archeological, paleontological, or historic
interest.
B. It is a provision of this contract and shall be a provision of every subcontract that
when features of archeological, paleontological, or historic interest are
encountered or unearthed in material pits, the roadway prism, or other excavation
the Contractor shall stop work in the immediate vicinity of such feature, protect it
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from damage or disturbance, and report promptly to the state and local officials
having jurisdiction.
C. Work shall not be resumed in the immediate area until the Contractor is advised
by the authorities having jurisdiction that study and/or removal of the feature or
features has been completed. The Contractor will be allowed an appropriate
contract time extension as provided in the GENERAL CONDITIONS for
construction time lost.
1.40 DUST CONTROL/PROJECT CLEANUP
A. During the performance of work required by these specifications, or any operations
appurtenant thereto, and whether on rights-of-way provided or elsewhere, comply
with applicable Federal, State, and local laws and regulations, regarding the
prevention, control, and abatement of dust pollution. Should a conflict exist in the
requirements for dust abatement, the most stringent requirement shall apply. The
Contractor is responsible for all damages resulting from dust originating from any
construction operations under these Specifications.
B. The Contractor shall provide all labor, equipment, and materials, and shall use
efficient methods wherever and whenever required to prevent dust nuisance or
damage to persons, property, or activities, including, but not limited to, crops,
orchards, cultivated fields, wildlife habitats, dwellings and residences, agricultural
activities, recreational activities, traffic, and similar conditions. This will primarily
consist of periodic watering of equipment staging areas and dirt roads used during
construction. Methods of mixing, handling, and storing cement, pozzolan, and
concrete aggregate shall include means of eliminating atmospheric discharges of
dust.
C. At no cost to the Owner or Engineer, the Engineer has authority to stop any
construction activity contributing to dust levels which are excessive or in violation
of Federal, State, or local laws. All expenses resulting from such a work stoppage
is the responsibility of the Contractor.
D. Throughout the period of construction keep the work site free and clean of all
rubbish and debris, and promptly remove from any portion of the site, or from
property adjacent to the site of the work and properly dispose of, all unused
materials, surplus earth, and debris, excepting select material which may be
required for refilling or grading. Comply with applicable Federal, State, and local
laws and regulations. Should a conflict exist in the requirements for cleanup and
disposal of waste materials, the most stringent requirement shall apply. Roads
shall be swept prior to completing each day’s construction activities by sweeping
or other approved method.
E. Contractor progress cleaning program will include using sweeper with vacuum
truck as necessary to keep the streets clean. The OWNER or ENGINEER
reserves the right to shut down the CONTRACTOR with no extension of time or
cost to the contract if in their opinion the project progress cleaning is not being
done satisfactorily.
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F. Upon completion of the work and prior to final acceptance of the Project the
Contractor shall remove from the vicinity of the completed work and properly
dispose of all plant and other waste, surplus material, and equipment belonging to
him or used under his direction during construction.
1.41 NOISE LEVELS IN THE CONSTRUCTION AREA
A. Comply with applicable Federal, State, and local laws, orders, and regulations
concerning the prevention, control, and abatement of excessive noise. The
Contractor will monitor construction noise levels and will take corrective action if
noise levels are greater than 85 dBA within the construction area.
B. The location of “sensitive receptors” such as schools, churches, nursing homes,
and residential areas will be considered when scheduling construction activities
with significant noise levels, and in siting temporary and stationary post-project
noise emission sources.
1.42 DRAINAGE CONTROL
A. In excavation, fill, and grading operations care shall be taken to disturb the pre-
existing pattern as little as possible. Particular care shall be taken not to direct
drainage water onto private property or drainage ways inadequate for the
increased flow.
1.43 TRAFFIC SAFETY SUPERVISOR
A. The Contractor shall assign one person to be a traffic safety supervisor. The
person’s primary responsibility shall be to ensure that traffic signals, signs,
barricades, and any other traffic control devices are placed, moved, and
maintained as needed. Refer to Section 015526.
1.44 COMPLIANCE WITH ENVIRONMENTAL REGULATIONS
A. Comply with applicable Federal and State laws, orders, and regulations concerning
the control and abatement of water pollution. This includes the following federal
and state standards for water pollution control.
1. UPDES Permits
a. Discharge of wastewater or other pollutants, as a result of
construction activities, into navigable waters in Utah, requires a 402
or UPDES permit defined under Section 402 of the Clean Water
Act, Public Law 92-500, as amended by Public Law 95-217. The
UPDES permit process is administered by the State of Utah, Utah
Department of Environmental Quality (UDWQ), Division of Water
Quality, 288 North 1460 West, Salt Lake City, Utah 84116, (801)
538-6146.
b. Submit a Notice of Intent (NOI) to comply with the Federal Clean
Water Act, Section 402 UPDES General Permit during the
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construction of the Project relating to discharges of groundwater
from dewatering activities. The NOI shall be for groundwater
discharge under the State of Utah general groundwater discharge
permit. The Contractor shall complete any Project specific permit
applications and other requirements specified by UDWQ and obtain
any project specific UPDES permits. No construction dewatering
may be performed until the Project specific UPDES permit is
obtained. The Contractor shall abide by the conditions and
standards required by the UPDES General Permit and any UPDES
project specific permit during all phases of construction. Sampling
and testing of groundwater will be performed by the Owner up to
once daily. The Contractor will be responsible for all other
requirements, except that if treatment if required for any parameter
besides total suspended solids (TSS) this treatment shall be
negotiated with the Owner.
c. Submit a Notice of Intent (NOI) to comply with the Federal Clean
Water Act, Section 402 UPDES General Permit during the
construction of the Project relating to discharge of storm water from
Construction Activities. Prepare a Storm Water Pollution
Prevention Plan (SWPPP) as required by the permit. Comply with
all terms and conditions to obtain and maintain this general permit.
Provide all monitoring and water treatment, if necessary, to achieve
compliance with applicable Water Quality Standards, and shall
provide the record keeping required by the general permit
associated with construction activity.
2. Turbidity and pH Control – Turbid wastewater resulting from aggregate
processing, excavation, dewatering, and other construction activities shall
be treated prior to discharge into any watercourse by the use of methods
approved by the Construction Manager and UDWQ. No discharge of
human waste will be allowed; portable toilets shall be provided by the
Contractor for workers. The portable toilets shall be serviced on a regular
basis.
a. Construction Activities. Excavation, road construction, stream
diversion activities, and all other construction activities shall be
conducted in a manner to prevent muddy water and eroded
materials from entering other streams and rivers and tributaries, any
watercourse, canal, ditch or storm drain facility by the construction
of intercepting ditches, barriers, settling ponds, or other approved
means. Provide sumps, pumps, and associated facilities, as
described in Water Quality Management Plan. Excavated materials
will be hauled to a storage area on the pipeline or canal alignments,
out of the floodplain and not within 25 feet (7.6 meters) of wetlands.
When necessary to perform required construction in the stream
channel or in flowing water, such work will be conducted during
periods of low flow. Work in the stream channel shall be scheduled
and completed in the shortest practicable time period.
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Mechanized equipment shall not operate in flowing water except as
necessary to construct crossings or to perform the construction.
Such work shall be approved by the Engineer prior to the equipment
entering a stream or other water body.
The Contractor's methods of dewatering and stockpiling earth shall
include preventive measures to control silting and erosion and to
intercept any runoff originating in construction areas.
b. Construction Wastewater. Construction wastewater resulting from
materials processing, placement of concrete, dewatering,
excavations, drainage at the excavated material disposal and
storage sites, drainage water from constructing water control
equipment, waste sludge, the cleaning of heavy equipment used in
construction, and other construction operations shall be conveyed
to the treatment facility prior to the discharge to waters of the United
States, or to any storm drain collection system. Any such discharge
of wastewater shall be treated by use of the proposed treatment
facility described in this document. The Contractor may propose an
alternative method of wastewater treatment. Alternative methods
must be approved by Owner and UDWQ and shall be fully
described in the Contractor's Storm Water Pollution Prevention
Plan (SWPPP). All discharge shall be in compliance with the
Federal Clean Water Act, Section 402 UPDES General Permit.
The acceptable water treatment method furnished shall have a
minimum capacity to (1) treat up to a minimum of 5 cubic feet per
second (cfs) (0.14 cubic meter per second) of wastewater, (2) be
able to reduce the turbidity in the effluent to no more than 10 NTU
over background levels of the receiving water, (3) be able to
maintain a pH of the effluent between 6.5 and 9.0, and (4) be able
to remove accumulations of oil or other petroleum products from the
wastewater to a level of 10 parts per million (milligrams per liter).
Flows from the dewatering operation may require holding ponds to
provide the necessary detention period. If construction wastewater
can be contained in ponds or other holding facilities and allowed to
seep into the ground or evaporate, then no treatment will be
necessary.
The pond dikes shall be constructed of impervious materials and
adequately compacted with 2 feet of freeboard to provide protection
from accidental discharges. The location, size, and method of
construction of ponds shall be submitted to the Engineer and the
UDWQ as part of the Water Quality Management Plan.
Construction of the ponds shall not commence until receipt of
approval.
Any turbidity control methods shall be provided with bypass
equipment to discharge clear wastewater flows to the stream if such
water has turbidity levels less than 10 NTUs above background
level of the receiving water and a pH value between 6.5 and 9.0.
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The decision to bypass water treatment facilities shall be subject to
approval by the Engineer and UDWQ as provided in the UPDES
permit.
All chemicals used for treating wastewater must be approved by the
EPA for use in potable water. Also, the types and amounts of
chemicals used in any approved method for the control of turbidity
or pH shall not cause the effluent to be toxic or in any way harmful
to terrestrial wildlife or aquatic life.
Skim and properly dispose of any oil or other petroleum product on
any settling pond when an oil film on the surface of any pond covers
more than one-third of the surface area of the pond. When sludge
or settled materials in ponds accumulate so as to impair the
effectiveness of the facilities, the materials shall be removed and
transported to a waste disposal area.
Satisfactorily operate any wastewater treatment facilities such that
they provide effluent that meets required UPDES permit limitations.
The approval of the Contractor's proposal by the Engineer shall not
be construed to relieve the Contractor from this responsibility. The
Contractor shall repair, at his expense, any damage to or failure of
the facilities and equipment caused by floods or storm runoff.
Should the wastewater discharge exceed a turbidity measurement
(10 NTUs), or the pH limitations, or limitations on oil and grease
within the general UPDES permit, the Construction Engineer will
have the authority to immediately halt the discharge from the
facilities until the effluent meets the limitations of the UPDES permit.
B. Stream Alteration Permit
1. A stream alteration permit if required for this Project, will be furnished by
the Owner.
C. Spill Prevention Control and Countermeasure (SPCC) Plan
1. Where the location of a construction site is such that inadvertent spills of
petroleum or other toxic substances could reasonably be expected, a
SPCC plan will be developed. These areas shall include, but not be limited
to, fuel storage sites, equipment maintenance areas, and equipment
fueling and lubricating sites.
2. The SPCC plan shall include as a minimum the following:
a. Agency Notification Requirements. A listing of persons and/or
offices to be notified immediately following an oil spill together with
the appropriate telephone numbers. The following agencies and/or
individuals shall be included in that list:
Utah Department of Environmental Quality
Division of Environmental Response and Remediation
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SPECIAL PROVISIONS 00 75 00 - 19
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289 North 1950 West
Salt Lake City, Utah (801) 538-6146
24-hour Emergency Phone: (801) 536-4123
Environmental Protection Agency
Attn: Water Management Division
999 18th Street, Suite 500
Denver, Colorado 80202-2466
24-hour Emergency Phone: (800) 424-8802
(Failure to notify EPA of an accidental spill within 24 hours of its
occurrence may result in the levying of a fine against the
responsible party.)
U.S. Fish and Wildlife Service
145 East 1300 South, Suite 404
Salt Lake City, Utah 84115
(801) 524-5001
After hours contact National Response Center (800)424-8802
3. Spill Prevention Measures. Spill prevention measures shall include the
following:
a. A site plan indicating oil fuel storage areas, refueling areas, and
other areas where oil and other petroleum products would be used
or handled. The site plan will also show the distance to all
watercourses (perennial or intermittent) or other bodies of water
where oil could be directly or indirectly spilled. Oil and fuel storage
areas and refueling areas shall not be located within the 200-foot
(61 meter) buffer zone of any live or dry watercourse. No petroleum
products (gasoline, oils, hydraulic fluid, lubricants, etc.) shall be
stored within the area of construction or materials marshaling areas.
Use a vehicle designed for refueling and lubricating construction
equipment. During refueling, lubricating, and other maintenance,
construction vehicles and equipment shall be moved at least 200
feet (61 meter) from the edge of any live or dry watercourse.
b. The plan shall include appropriate containment methods to prevent
oil or other petroleum products from reaching any watercourse. At
a minimum, the preventive system shall include:
1) No oil, oil storage areas, or areas for refueling equipment
will be located in construction and materials storage areas.
2) Refueling and lubricating of equipment will be performed by
a vehicle designed for this activity.
c. The plan shall include a complete discussion of conformance with
the following guidelines:
1) Job-site drainage system shall flow into ponds, lagoons, or
other catchment basins that are not subject to periodic
flooding and engineered to prevent oil from reaching any
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DFCM PROJECT NO. 22427100
watercourse or adjacent shorelines in the event of
equipment failures or human error.
2) All oil or fuel leaks from equipment shall be promptly
cleaned up.
d. Contingency and Countermeasures. In the event of an oil spill into
a watercourse, other body of water, or adjacent shorelines of
watercourses, contingency and countermeasures shall include as a
minimum the following:
1) A commitment of manpower, materials, and equipment to
expeditiously control and remove the spilled oil or fuel.
2) A commitment to place all available manpower, materials,
and equipment into immediate use to cleanup and restore
the affected watercourses and their adjoining shorelines.
3) A sampling-monitoring program to document the
effectiveness of the spill cleanup program. Proper sampling
equipment, sampling procedures, and name of the certified
laboratory analyzing the samples shall be included.
e. Sanitation and Potable Water Requirements. Provide portable
toilets for workers. No discharge of human wastewater shall be
allowed. Provide potable water for workers.
1) Prepare a Pollution Prevention Plan as required by the
permit. Comply with all terms and conditions to obtain and
maintain this general permit.
2) Provide all monitoring and water treatment, if necessary, to
achieve compliance with applicable Water Quality
Standards, and provide the record keeping required by the
general permit associated with construction activity.
D. Water Quality Management Plan – Prepare a Water Quality Management Plan
which shall include, but not be limited to, the following:
1. Identification of a Pollution Control and Water Quality Coordinator
responsible for implementing the control measures in the management
plan.
2. Treatment of nonpoint discharges:
a. A list of materials, machinery, and manpower available for erosion
control. Erosion control materials may include bales of straw, dikes,
riprap, gabions, culverts, pipe, sandbags, gravel, plastic, and
flexible downdrains. Quantities of material and equipment shall be
included.
b. Site-specific control plan for:
1) contractor's camps, yards, and all work areas
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2) equipment washing areas
3) fueling
4) excavated material storage areas and waste disposal areas
5) stream diversion
c. Methods for diversion and care of stream during construction:
1) projected schedule for all work in streams
2) identification and location of stream diversion structures
such as cofferdams and dikes
3) sources of materials for stream diversion structures
3. Treatment of point discharges:
a. Methods for treatment of water used and/or encountered during
construction.
b. Proposed plan for water treatment facilities including:
1) location, capacity, size, and method of constructing ponds
and water conveying system
2) complete design and construction details of the water
treatment plant, if proposed
3) arrangement for the turbidity and pH control structures
4) method for conveying untreated water to the control
structures or treatment plant and water from these facilities
to the authorized discharge point
5) method of storing and disposing of sludge, settling pond
residue, or backwater residue accumulation
6) description of chemicals to be used in the water treatment
facilities
7) methods of handling and disposing of oil and other
petroleum products, chemicals, and similar industrial
wastes collected within the treatment facility
8) other salient features
4. Monitoring Program. A complete description of a daily and weekly water
quality monitoring program developed to meet the UPDES permit
requirements.
1.45 TEMPORARY ACCESS ROADS AND BORROW AREAS
A. Temporary access road. To prevent excessive erosion, no grades in excess of 8
percent shall be used, except those which are approved in writing by the Engineer.
Generally, back slopes of cut banks shall be stable and compatible with existing
topography, except where rock is encountered and such slopes shall be flattened
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DFCM PROJECT NO. 22427100
and rounded into the natural ground surface so far as practicable. Suitable devices
and drainage structures shall be installed in sufficient number to prevent
accumulation of excessive water and erosion of the road surface, drainage ditches,
and scarred areas.
B. Borrow areas for temporary access roads. Borrow areas shall be treated as
follows: Topsoil shall be stripped from the excavated areas and deposited in
storage piles apart from other excavated material. After the desired amount of
material has been removed, evenly grade and properly slope the sides and bottom
of all borrow pits, as directed by the Construction Manager. Tracks or marks of
heavy equipment or other disturbed earth shall be smoothed or filed to the
surrounding level. After the pit has been graded and properly sloped, the stored
topsoil shall be evenly spread over the subsoil exposed by the excavation. All
materials unsuitable for construction purpose shall be disposed of as directed by
the Engineer.
C. Certain areas are reserved for recreational development. These areas are marked
on the ground or indicated on drawings or maps. Do not operate mechanized
equipment or vehicles within these restricted areas without written authorization
from the Engineer. The Contractor is responsible for all restoration costs and all
damages resulting from any unauthorized operations within these areas.
1.46 SPECIAL INSURANCE REQUIREMENTS
A. Reserved
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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SUMMARY OF WORK 01 10 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 10 00 – SUMMARY OF WORK
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Provide the work of this Section in accordance with requirements of the Contract
Documents.
B. This Section includes but is not limited to:
1. Project information
2. Work covered by Contract Documents
3. Phased construction and additional packages of Work
4. Work by Owner
5. Future work
6. Purchase contracts
7. Owner-furnished products
8. Contractor-furnished, Owner-installed products
9. Access to site
10. Coordination with occupants
11. Work restrictions
12. Specification and drawing conventions
13. Referenced Standards, Codes, and Criteria
14. Miscellaneous provisions
15. Miscellaneous Provisions
16. Mechanical and Electrical Requirements of General Work
17. Permits and Responsibilities
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SUMMARY OF WORK 01 10 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.2 RELATED SECTIONS
A. Division 01 Section "Temporary Facilities and Controls" for limitations and
procedures governing temporary use of Owner's facilities.
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
1.6 PROJECT INFORMATION
A. Project Identification: New Draper City 3 Million Gallon Culinary Water Reservoir
1. Project Location: 14727 Minuteman Drive, Draper, UT 84020.
B. Owner: Division of Facilities Construction and Management, 4110 State Office
Building, Salt Lake City, Utah 84114
1. Owner's Representative: Mike Ambre
C. Engineer: Horrocks 2162 W Grove Parkway, Suite 400, Pleasant Grove, Utah
84062
D. Program Manager: Horrocks 2162 W Grove Parkway, Suite 400, Pleasant Grove,
Utah 84062
1.7 WORK COVERED BY CONTRACT DOCUMENTS
E. The Work of Project is defined by the Contract Documents and consists of the
following:
1. Demolition and removal of two existing concrete water tanks and all
appurtances.
2. Construction of a 3 million gallon culinary water reservoir, all associated
vaults, piping and appurtenances. Work will generally consist of sub-soil
stabilization, structural fill, cast in place concrete structures, masonry walls,
piping, pumps, steel pipe fabrication, valves, meters, flat work, site work,
and associated appurtenances.
1.7 WORK BY OWNER
A. General: Cooperate fully with Owner so work may be carried out smoothly, without
interfering with or delaying work under this Contract or work by Owner. Coordinate
the Work of this Contract with work performed by Owner.
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SUMMARY OF WORK 01 10 00 - 3
THE POINT REDEVELOPMENT
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1.8 WORK UNDER SEPARATE CONTRACTS
A. General: Cooperate fully with separate contractors so work on those contracts
may be carried out smoothly, without interfering with or delaying work under this
Contract or other contracts. Coordinate the Work of this Contract with work
performed under separate contracts.
1.9 ACCESS TO SITE
A. General: Contractor shall have full use of Project site for construction operations
during construction period. Contractor's use of Project site is limited only by
Owner's right to perform work or to retain other contractors on portions of Project.
1. During period of construction, the Owner will continue to perform normal
activities in and adjacent to the Project Work areas. Contractor shall
provide proper and safe access to the Owner-occupied areas at all times.
B. Use of Site: Limit use of Project site to areas within the Contract limits indicated.
Do not disturb portions of Project site beyond areas in which the Work is indicated.
1. Driveways, Walkways and Entrances: Keep driveways serving premises
clear and available to all other parties on the construction site, including
emergency vehicles. Do not use these areas for parking or storage of
materials.
a. Schedule deliveries to minimize space and time requirements for
storage of materials and equipment on-site.
2. Contractor Parking: Limit vehicle parking for Contractor and construction
personnel to locations indicated on the Drawings.
C. Owner Limited Occupancy of Completed Areas of Construction: Owner reserves
the right to occupy and to place and install equipment in completed portions of the
Work, prior to Substantial Completion of the Work, provided such occupancy does
not interfere with completion of the Work. Such placement of equipment and
limited occupancy shall not constitute acceptance of the total Work.
1.10 WORK RESTRICTIONS
A. Work Restrictions, General: Comply with restrictions on construction operations.
B. Controlled Substances: Use of controlled substances on Project site is not
permitted.
C. Employee Screening: Comply with Owner's requirements for drug screening of
Contractor personnel working on Project site.
D. Maintain list of approved screened personnel with Owner's representative.
E. Contractor shall:
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SUMMARY OF WORK 01 10 00 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Not unreasonably encumber site with materials and equipment.
2. Not load structure with weight that will endanger structure.
3. Make deliveries of construction materials, equipment, supplies and similar
products and make removals at the area designated by the Owner’s
Representative.
4. Assume full responsibility for protection and safekeeping of stored
products.
5. Move stored products that interfere with operations of Owner and other
contractors.
6. Obtain and pay for land required for additional storage or work areas to
supplement on-site operations.
7. Cooperate with other contractors and coordinate Work with work under
separate contracts, including access to the Work.
1.11 SPECIFICATION AND DRAWING CONVENTIONS
A. Specification Content: The Specifications use certain conventions for the style of
language and the intended meaning of certain terms, words, and phrases when
used in particular situations. These conventions are as follows:
1. Imperative mood and streamlined language are generally used in the
Specifications. The words "shall," "shall be," or "shall comply with,"
depending on the context, are implied where a colon (:) is used within a
sentence or phrase.
2. Specification requirements are to be performed by Contractor unless
specifically stated otherwise.
B. Division 01 General Requirements: Requirements of Sections in Division 01 apply
to the Work of all Sections in the Specifications.
C. Drawing Coordination: Requirements for materials and products identified on
Drawings are described in detail in the Specifications. One or more of the following
are used on Drawings to identify materials and products:
1. Terminology: Materials and products are identified by the typical generic
terms used in the individual Specifications Sections.
2. Abbreviations: Materials and products are identified by abbreviations
published as part of the U.S. National CAD Standard and scheduled on
Drawings.
3. Keynoting: Materials and products are identified by reference keynotes
referencing Specification Section numbers found in this Project Manual.
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SUMMARY OF WORK 01 10 00 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.12 REFERENCED STANDARDS, CODES, AND CRITERIA
A. Except as otherwise specified in the Contract Documents or otherwise directed by
the Owner, references to standards, codes, or criteria, or to the latest version of
standards, codes, or criteria, shall mean the latest version in effect at the time of
advertisement of the Contract.
B. Adhere to the standard with the most stringent requirement when the Contract
Documents conflict with a Referenced Standard, Code, or other Criteria.
1.13 MISCELLANEOUS PROVISIONS
A. Construction Fence: Enclose active work areas, including staging areas, with a
chain link fence as specified in Division 01 Section "Temporary Facilities and
Controls." Maintain existing fencing boundaries along the roadway to prohibit the
movement of wildlife and livestock. Provide in accordance with layout of
construction limits shown on drawings. Maintain separate gates for personnel and
vehicles. Provide locks for gates and hold under strict security control, locking
gates at end of each working day.
B. Construction Site Security: Provide maintenance and cleaning of entire
construction site on a daily basis. Secure all construction equipment, machinery
and vehicles, park and store only within fenced area, and render inoperable during
non-work hours. Contractor shall assure that no construction materials, tools,
equipment, machinery or vehicles can be used for unauthorized entry or other
damage or interference to activities and security of existing facilities adjacent to
and in the vicinity of construction site.
C. Construction Site Lighting: During construction activities in darkness, provide area
lighting for construction site, furnishing 1.5 footcandles of illumination at ground
level. Provide 5.0 foot-candles of illumination at all gates and entrances to
temporary buildings and new structures under construction. Shield lighting to block
glare from penetration into adjacent properties.
D. Traffic Control: Posted speed limits and driving regulations will be strictly enforced
by the Owner. The Owner reserves the right to take any action deemed
appropriate regarding violations including, but not limited to, refusal to permit
violators to enter upon or remain on the premises.
1. Escort appropriately to and from the site all large crawler or mobile cranes
operating on site and take all precautions necessary to prevent damage to
Owner's property during operation both on and off site.
2. Obtain advance written authorization from authorities having jurisdiction for
all road blocks, detours and other interruptions of normal traffic flow that
may be needed to facilitate construction operations.
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SUMMARY OF WORK 01 10 00 - 6
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.14 MECHANICAL AND ELECTRICAL REQUIREMENTS OF GENERAL WORK
A. General: Except as otherwise indicated, comply with applicable requirements of
sections in Division 22 for mechanical provisions for general construction work
specified in Divisions 02 through 14. Except as otherwise indicated, comply with
applicable requirements of sections in Division 26 for electrical and electronic
provisions for general construction work specified in Divisions 02 through 14.
1. Service Connections: Refer to Divisions 22 and 26 for the characteristics
of the mechanical, electrical, and electronic services to be connected to
units of general work. Provide units manufactured or fabricated for proper
connection to and utilization of available services, as indicated. Completion
and final connection of mechanical services to general construction work is
defined as being mechanical work and completion and final connection of
electrical services to general construction work is defined as electrical
work.
B. Electrical Requirements: Except as otherwise indicated, comply with applicable
provisions of the National Electrical Code (NEC) and standards by National
Electrical Manufacturer's Association (NEMA), for electrical components of general
work. Provide Underwriters Laboratories listed and labeled products where
applicable.
1.15 PERMITS AND RESPONSIBILITIES
A. Permits: The Contractor shall, without additional expense to the Owner, be
responsible for obtaining any necessary licenses, fees, inspections, and permits,
and for complying with any federal, and municipal laws, codes, and regulations
applicable to the performance of the work. The Contractor shall also be
responsible for all damages to persons or property that occur as a result of the
Contractor's fault or negligence and shall take proper safety and health
precautions to protect the work, the workers, the public, and the property of others.
The Contractor shall also be responsible for all materials delivered and work
performed until completion and acceptance of the entire work, except for any
completed unit of work which may have been accepted under the contract.
B. Permits: The Contractor shall, without additional expense to the Owner except as
noted below, be responsible for obtaining any necessary licenses, fees,
inspections, and permits, and for complying with any federal, and municipal laws,
codes, and regulations applicable to the performance of the work. The Contractor
shall also be responsible for all damages to persons or property that occur as a
result of the Contractor's fault or negligence, and shall take proper safety and
health precautions to protect the work, the workers, the public, and the property of
others. The Contractor shall also be responsible for all materials delivered and
work performed until completion and acceptance of the entire work, except for any
completed unit of work which may have been accepted under the contract.
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SUMMARY OF WORK 01 10 00 - 7
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. The Owner shall obtain and shall pay for the following for work included in
the Contract Documents:
a. Building and Site Plan review fees
b. Floodplain Development Permit
c. USACE Section 404 Permit
d. Site and Building permits
e. UPDES Storm Water General Permit
2. The Contractor shall obtain and pay for the following:
a. Subcontractor's Trade Permits
b. All temporary utility costs, including but not limited to electrical,
water, gas, and telephone. This specifically includes service to the
Owner's and Contractor's trailer facilities
c. Communication service installation
d. Trailer permit
e. All other construction related costs, except as noted above
C. The Contractor shall not load or permit any part of the construction or site to be
loaded so as to endanger its safety.
D. The Contractor shall, without additional expense to the Owner, provide monetary
deposits for the prosecution of the work, if required.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
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WORK RESTRICTIONS 01 14 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 14 00 – WORK RESTRICTIONS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Limitation of Operations.
B. Load Restrictions
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS
A. Holidays
Holiday Categories
Category I Category II
Martin Luther King, Jr. Day New Year’s Day
Presidents’ Day Memorial Day
Columbus Day Independence Day
Veterans Day Pioneer Day
Labor Day
Thanksgiving Day
Christmas Day
Holidays that fall on a Saturday will recognize both the preceding Friday and the
Saturday as holidays. Holidays that fall on Sunday will recognize both the Sunday
and the following Monday as holidays.
a.Category I Holiday – Holiday typically worked by Contractors.
b.Category II Holiday – Holiday typically not worked by Contractors.
1.5 SUBMITTALS Not Used
1.6 LIMITATION OF OPERATIONS
A. Minimize interference with traffic during performance of the work.
B. Sunday and Category I Holiday Work
1. Provide advance notice to the Engineer no later than noon on Wednesday,
or four calendar days prior, whichever is greater before any Sunday or
Category I holiday work, unless otherwise restricted in the contract.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Category II Holiday Work
1. Do not perform any work without approval except for repairing or servicing
equipment, protecting work, maintaining or curing concrete, and
maintaining traffic on Category II holiday.
2. Provide notice to the Engineer no later than noon on the Wednesday, or
four calendar days prior, whichever is greater before any Category II
holiday work, unless otherwise restricted in the contract.
D. Night Work
1. Notify the Engineer at least five calendar days before starting night work.
2. Provide adequate lighting for safely performing satisfactory inspection and
construction operations.
3. Control noise.
1.7 LOAD RESTRICTIONS
A. Observe legal load restrictions when hauling equipment or materials on public
roads beyond project limits.
1. A special permit does not relieve the Contractor of liability for damage.
B. Do not exceed legal gross weight limits on any public roads, structures, or on any
component of the pavement structure excluding granular borrow.
C. Suspend construction operations when load restriction violations are observed
until the Engineer authorizes corrective measures.
D. The Engineer contacts the appropriate law enforcement agency if overweight load
violations are suspected when public roads are used to haul any type of
excavation, borrow, backfill, base, or surfacing material.
E. Comply with the following for materials imported to the job site such as asphalt,
cement, concrete, or steel:
1. Provide the Engineer with invoices showing the gross and net load weights.
F. The Department withholds payment for material used in the project if invoices are
not provided.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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MEASUREMENT 01 22 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 22 00 – MEASUREMENT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Measuring and calculating pay item quantities.
1.2 RELATED SECTIONS
A. Section 01 71 23 – Survey
1.3 REFERENCES
A. Utah Code
B. U.S. Bureau of Standards
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
1.6 QUANTITY MEASUREMENT
A. General
1. The Department uses nominal weights and dimension, and industry-
manufacturing tolerances unless otherwise specified
2. The Department measures and determines quantities of material
furnished and work performed according to the measurement and
payment section of the contract.
3. The Department identifies standard manufactured items by gauge, unit,
weight, or section dimensions.
B. Plan Quantity
1. The calculated quantity in the Bidding Schedule is the quantity for which
payment will be made.
2. An adjustment to the final quantity for payment may be made if an error is
discovered in the calculated quantity by either the Department or the
Contractor. Refer to Section 00 30 20.
a. Provide all computations, plots, and supporting documentation
necessary for the Engineer to verify the error and determine the
final quantity for payment.
1) Work required to provide computations, plots, and
supporting documentation may be paid for as new work
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MEASUREMENT 01 22 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
when the final quantity differs from the calculated quantity
by more than 10 percent.
b. The Engineer may adjust the final quantity for payment by the
amount of increase or decrease to the calculated quantity in the
Bidding Schedule based on provided supporting documentation.
C. Lump Sum or Each
1. The Department measures the complete structure or structural unit, signal
or lighting system, or other items of work specified in the Bidding
Schedule to be measured by lump sum or each to include all necessary
work, fittings, and accessories for a complete unit or system.
2. “Lump sum” or “each” includes all resources necessary to complete the
work.
D. Length
1. Items measured by length are measured parallel with the base or
foundations upon which the items are placed.
2. The term “station” is 100 linear feet when used as a definition or term of
measurement.
E. Area
1. The Department uses horizontal longitudinal and plan (neat) transverse
measurements unless otherwise specified.
F. Volume
1. The Department measures items using plan (neat) dimensions, or altered
dimensions when approved by the Engineer to fit field conditions.
2. The Department uses average end area or computer generated Digital
Terrain Model (DTM) method for computing volumes.
3. Materials specified to be measured by volume may be converted to unit
weight for payment purposes when approved.
a. Obtain approval for all factors for conversion from volume to
weight before using this method of measurement.
G. Weight
1. The term “ton” means 2,000 pounds avoirdupois.
2. Measure aggregate weight in the saturated surface dry condition.
H. Alternative methods of measurement
1. Refer to Section 01 71 23 Survey.
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MEASUREMENT 01 22 00 - 3
THE POINT REDEVELOPMENT
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1.7 WEIGHING REQUIREMENTS AND PROCEDURES
A. Weigh all materials that are measured or proportioned by weight, or contract
items measured by the ton, such as aggregates and asphalt materials, on scales
that have been approved, certified, and that meet specification requirements.
1. Obtain certified haul truck tares at times as determined by the Engineer
and place a legible identification mark on each truck.
2. The Department may return to be reweighed any loads that appear to be
deficient or questionable.
B. Furnish, erect, certify, and maintain, or use permanently installed and certified
commercial scales for weighing highway and bridge construction materials that
are required to be proportioned or measured and paid for by weight.
1. Scales must be accurate within the limits set by the laws of the State of
Utah and meet requirements of the U.S. Bureau of Standards.
2. Scales must bear a current seal of acceptance from the State of Utah
Department of Agriculture, Division of Weights and Measures.
3. Have the Utah State Department of Agriculture Division of Weights and
Measures inspect and seal all scales at least once a year and after each
setup before use, or as requested by the Engineer.
4. Install and maintain platform scales with rigid bulkheads at each end.
The platform must be level.
a. Platform scales must be of adequate size and capacity so the
entire power unit and hauling unit can be weighed at the same
time.
5. Physically arrange electronic, beam, dials, platform, and other scale
equipment for convenient and safe viewing by the operator and inspector.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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PAYMENT 01 29 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 29 00 – PAYMENT
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Scope of Payment.
B. Fuel Cost Adjustment.
C. Asphalt Cost Adjustment.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
1.6 SCOPE OF PAYMENT
A. Payment is full compensation for work described for each pay item according to
the description, unit of measure, and price in the Bid Schedule.
1. Payment for a pay item includes payment for work specified in the
Section defining the work for that pay item including the work in
referenced Sections.
2. The cost of work required by the general specifications Section 00 10 00
is paid for in the appropriate pay items.
3. Work paid for under one pay item is not paid for under another pay item.
B. The Department will not pay the Contractor for:
1. Work that is in excess of that contained in the contract.
2. Removal and replacement of defective or nonconforming work.
3. Loss of anticipated profits.
4. Remedy of damage caused by the Contractor.
C. Payment does not relieve the Contractor of the obligation to correct defective or
nonconforming work.
1.7 FUEL COST ADJUSTMENT
A. Fuel cost adjustment is intended to limit the risk to the Contractor from potentially
unstable fuel prices that might occur during the contract.
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PAYMENT 01 29 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. This provision is not intended to estimate actual quantities of fuel used in
construction operations or compensate for actual price variations
experienced by the Contractor.
2. The Department determines adjustments under the provisions of this
Section and presumes the Contractor has relied on these provisions
when determining unit bid prices.
3. The Contractor may invoke this provision within the contract time by
notification to the Engineer.
a. Adjustments are made on prior and future partial estimates.
b. This provision becomes effective when invoked by the Contractor
and remains in effect for the duration of the contract.
B. Abbreviations and Terms
1. Estimate Price for fuel (EPf) – The fuel price established for the partial
estimate period.
a. The Department determines the EPf on the first Monday of each
month using the spot price per barrel for West Texas Intermediate
(WTI) crude oil. Refer to
http://www.udot.utah.gov/go/standardsreferences. This spot price
is averaged with spot prices posted for the previous three
Mondays to establish the EPf.
b. The EPf remains in effect until the first Monday of the following
month and is used for regular partial estimates closed before the
first Monday of the following month.
2. Base Price for fuel (BPf) – The contract base fuel price, equal to the EPf
in effect on the date of the contract bid opening.
3. Fuel Factor (FF) – A combined diesel and gasoline usage factor
established for purposes of calculating the Fuel Cost Adjustment.
a. Table 1 shows the items of work eligible for adjustment.
4. Fuel Cost Adjustment (FCA) – The fuel cost adjustment in dollars
determined according to this article.
C. Determining FCA
1. FCA applies only to acceptable work performed on individual contract
items in Table 1 with values of more than $100,000 based on original
contract quantities, unless otherwise specified in Table 1
2. FCA does not apply to work added by change order.
3. FCA may be positive or negative depending on the changes or
differences between the BPf and the EPf.
4. Work performed after the expiration of contract time, the EPf will be limited
to the lesser of:
a. The EPf for the estimate period when the work was performed.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
b. The EPf for the last partial estimate period before the expiration of
the contract time.
D. FCA Formula
When the EPf is more than 15 percent above the BPf
FCA = [(EPf - BPf) - 0.05 BPf] Q (FF)
42
When the EPf is more than 15 percent below the BPf
FCA = [(EPf - BPf) + 0.05 BPf] Q (FF)
42
Where:
Q = Quantity of acceptable work performed
FF = Fuel factor for Q
42 = Conversion of gallons of fuel per barrel of crude
E. The Department determines the feasibility of proceeding with the remainder of the
project and notifies the Contractor if the project is to be terminated if the EPf
increases by more than 50 percent from the BPf for an eligible item of work.
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PAYMENT 01 29 00 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Table 1
Items Eligible for FCA
Item of Work Quantity of
Work (Q)
Fuel Factor
(FF)
Roadway Excavation, Borrow, Granular Borrow,
Top Soil
Ton
Cubic Yard
0.25
0.45
Underdrain Granular Backfill Cubic Yard 1.16
Untreated Base Course Ton
Cubic Yard
0.84
1.63
Hot Mix Asphalt Ton
Cubic Yard
3.60
6.80
Open Graded Surface Course Ton
Cubic Yard
3.60
6.80
Stone Matrix Asphalt (SMA)Ton
Cubic Yard
3.60
6.80
Other Asphalt Mix Products with Mix Design Ton
Cubic Yard
3.60
6.80
Rotomilling
Profile Rotomilling
In-Place Cold Recycled Asphaltic Base
Recycled Surface
Sq Yd
Sq Yd
Sq Yd
Sq Yd
0.03
Chip Seal Coat
Microsurfacing Square Yard 0.03
Portland Cement Concrete Pavement
Lean Concrete Base Course
Sq Yd-In
Sq Yd-In
0.214
0.048
Riprap Cubic Yard
Ton
0.57
0.25
Bridges exceeding $500,000
Includes the following items:
Structural Concrete, Piles,
Reinforcing Steel, Prestressed
Concrete Members, and Structural Steel
36 inch and larger pipe culvert – combined items
exceeding $200,000
$0.038
1.8 ASPHALT COST ADJUSTMENT
A. Asphalt cost adjustment is intended to limit the risk to the Contractor from
potentially unstable asphalt prices that might occur during the Contract.
1. This provision is not intended to estimate actual quantities of asphalt used
or compensate for actual price variations experienced by the Contractor.
2. The Department determines adjustments under the provisions of this article
and presumes that the Contractor has relied on these provisions for
adjustments when determining unit bid prices.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3. The Contractor can choose to opt out of the Asphalt Cost Adjustment
(ACA).
a. Check the appropriate box on the bid proposal indicating the intent
to opt out of the ACA.
b. The ACA cannot be reactivated on a project for which the
Contractor has opted out.
B. The Department adjusts the price of asphalt materials for acceptable work
performed on pay items that contain asphalt materials.
C. Abbreviations and Terms
1. Estimate Price for asphalt (EPa) – The asphalt price established for the
partial estimate period.
a. On the first Monday of each month, the Department determines the
EPa using price values from the most recent Poten & Partners
Asphalt Weekly Monitor and Argus Asphalt Report. The
Department averages values for the following, eliminating the single
highest and single lowest values, before averaging.
1) The high reported selling price (per ton) of typical non-
modified paving grades of asphalt from the Asphalt Weekly
Monitor.
Arizona
Phoenix area
Flagstaff area
Tucson area
Idaho
Boise area
Eastern markets
Northern markets
Nevada
Las Vegas area
Reno area
New Mexico
Eastern markets
Western markets
Utah
Salt Lake City area
2) The high reported wholesale asphalt price (per ton) from the
Argus Asphalt Report for Rocky Mountain and West coast
asphalt prices for:
Denver
Las Vegas
Montana
Phoenix
Salt Lake City
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THE POINT REDEVELOPMENT
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Utah
Wyoming
b. This average value is then averaged with values obtained in the
same manner for the previous three weekly reports to establish the
EPa.
c. The EPa remains in effect until the first Monday of the following
month and is used for regular partial estimates closed before the
first Monday of the following month.
2. Base Price for asphalt (BPa) – The contract base asphalt price, equal to
the EPa in effect on the date of the contract bid opening or other date where
prices are submitted for the establishment of a contract such as the
proposal submittal date for a design build project.
3. Adjusted Base Price for asphalt (ABPa) is 115 percent of the BPa on the
up side and 85 percent of the BPa on the down side. No price adjustment
will be paid when the EPa is between 85 percent and 115 percent of the
BPa.
4. Asphalt cost adjustment (ACA) – The asphalt cost adjustment in dollars
determined according to this article.
D. Determining the ACA
1. The provisions of this article become effective and remain in effect for the
duration of the contract when the EPa of asphalt materials changes more
than 15 percent from the BPa.
2. The Engineer determines ACA for each partial estimate following this
provision becoming effective. The adjustment on each item is determined
using the formula in this article.
3. Adjustments in compensation may be either plus or minus depending on
the differences between the ABPa and the EPa.
4. Work added by change order is not eligible for ACA.
5. The EPa will be limited to the lesser of the following for work performed
after the expiration of contract time and approved time extensions:
a. The EPa for the estimate period when the work was performed.
b. The EPa for the last partial estimate period before the expiration of
the contract time.
E. The Department determines the feasibility for proceeding with the remainder of the
project if the Partial Estimate Base Price increases by more than 15 percent from
the Contract Base Price for an adjustable pay item and notifies the Contractor if
the project is to be terminated for cause.
F. Adjustment Formula
When the EPa is more than 115 percent or less than 85 percent of the BPa
ACA = [(EPa ABPa)] T
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
No price adjustment will be paid when the EPa is between 85 percent and 115
percent of the BPa.
Where:
T = Quantity in ton of Asphalt Binder Materials used
The Engineer determines T as follows:
1. PG asphalt binders
a. The target percentage of new (RAP binder not included) asphalt
binder in the approved mix design for the quantity of placed material
for:
1) Hot Mix Asphalt (HMA).
2) Stone Matrix Asphalt (SMA).
3) Other mixed material using a mix design target for asphalt
binder. Adjust the quantity from target to include only the
residual asphalt when the mix design target is an emulsion.
b. The quantity of placed asphalt binder for:
1) Open-Graded Surface Course (OGSC).
2) Other mix material where asphalt binder is paid as a
separate pay item from the mix.
2. The residual asphalt calculated from the quantity of placed material for
Emulsified Asphalts.
3. The quantity of placed material for Cutback Asphalts.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
ADMINISTRATIVE REQUIREMENTS 01 30 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 30 00 – ADMINISTRATIVE REQUIREMENTS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Coordination and project conditions.
B. Coordination with private and public agencies.
C. Field engineering.
D. Preconstruction meeting.
E. Progress meetings.
F. Closeout meeting.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
1.6 COORDINATION AND PROJECT CONDITIONS
A. Coordinate scheduling, submittals, and Work of the various sections of the
Project Manual to ensure efficient and orderly sequence of installation of
interdependent construction elements, with provisions for accommodating items
installed later.
B. Verify utility requirements and characteristics of operating equipment are
compatible with building utilities. Coordinate work of various sections having
interdependent responsibilities for installing, connecting to, and placing in
service, such equipment.
C. Coordinate space requirements, supports, and installation of mechanical and
electrical Work which are indicated diagrammatically on Drawings. Follow
routing shown for pipes, ducts, and conduit, as closely as practicable; place runs
parallel with lines of building. Utilize spaces efficiently to maximize accessibility
for other installations, for maintenance, and for repairs.
D. In finished areas except as otherwise indicated, conceal pipes, ducts, and wiring
within the construction. Coordinate locations of fixtures and outlets with finish
elements.
E. Coordinate completion and clean-up of Work of separate sections in preparation
for Substantial Completion.
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ADMINISTRATIVE REQUIREMENTS 01 30 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.7 COORDINATION WITH PRIVATE AND PUBLIC AGENCIES
A. Notify private and public agencies affected by the proposed construction,
coordinate required adjustments, and arrange for all necessary adjustments of
utilities within or adjacent to the limits of construction.
B. Obtain utility locations from the one-call center (Blue Stake) or other utility
coordination service 2 to 7 working days prior to any excavation. Locations must
be updated every 14 days.
C. All utilities and utility appurtenances within the limits of the Work which are to be
relocated or adjusted shall be moved by the affected utility company, unless
specified otherwise.
D. Notify police, fire and transit authority.
E. Coordinate with water master in maintaining adjacent land owner’s irrigation
water turns.
1.8 FIELD ENGINEERING
A. Engineer will provide general survey control.
B. Contractor shall locate and protect survey control and reference points. Promptly
notify Engineer of any discrepancies discovered.
C. Control datum for survey is that shown on Drawings.
D. Verify set-backs and easements; confirm drawing dimensions and elevations.
E. Provide field engineering services. Establish elevations, lines, and levels, utilizing
recognized engineering survey practices.
1.9 PRECONSTRUCTION MEETING
A. Engineer will schedule a meeting after Notice of Award.
B. Attendance Required: Owner, Engineer, and Contractor.
C. Agenda:
1. Execution of Owner-Contractor Agreement.
2. Submission of executed bonds and insurance certificates.
3. Distribution of Contract Documents.
4. Submission of list of Subcontractors, list of products, schedule of values,
and progress schedule.
5. Designation of personnel representing the parties in Contract and the
Engineer.
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ADMINISTRATIVE REQUIREMENTS 01 30 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
6. Procedures and processing of field decisions, submittals, substitutions,
applications for payments, proposal request, Change Orders, and
Contract closeout procedures.
7. Scheduling.
D. Engineer will record minutes and distribute copies within five days after meeting
to participants.
1.10 PROGRESS MEETINGS
A. Schedule and administer meetings throughout progress of the Work on a weekly
basis.
B. Engineer will make arrangements for meetings, prepare agenda with copies for
participants, and preside at meetings.
C. Attendance Required: Job superintendent, major subcontractors and suppliers,
Owner, Engineer, as appropriate to agenda topics for each meeting.
D. Agenda:
1. Review minutes of previous meetings.
2. Review of Work progress.
3. Field observations, problems, and decisions.
4. Identification of problems which impede planned progress.
5. Review of submittals schedule and status of submittals.
6. Review of off-site fabrication and delivery schedules.
7. Maintenance of progress schedule.
8. Corrective measures to regain projected schedules.
9. Planned progress during succeeding work period.
10. Coordination of projected progress.
11. Maintenance of quality and work standards.
12. Effect of proposed changes on progress schedule and coordination.
13. Other business relating to Work.
E. Engineer will record minutes and distribute copies within five days after meeting to
participants.
1.11 CLOSEOUT MEETING
A. Schedule Project closeout meeting with sufficient time to prepare for requesting
Substantial Completion. Preside over meeting and be responsible for minutes.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Attendance Required: Contractor, major Subcontractors, Engineer, Owner, and
others appropriate to agenda.
C. Notify Engineer four days in advance of meeting date.
D. Minimum Agenda:
1. Start-up of facilities and systems.
2. Operations and maintenance manuals.
3. Testing, adjusting, and balancing.
4. System demonstration and observation.
5. Operation and maintenance instructions for Owner's personnel.
6. Contractor's inspection of Work.
7. Contractor's preparation of an initial "punch list."
8. Procedure to request Engineer inspection to determine date of Substantial
Completion.
9. Completion time for correcting deficiencies.
10. Inspections by authorities having jurisdiction.
11. Certificate of Occupancy and transfer of insurance responsibilities.
12. Partial release of retainage.
13. Final cleaning.
14. Preparation for final inspection.
15. Closeout Submittals:
a. Project record documents.
b. Operating and maintenance documents.
c. Operating and maintenance materials.
d. Affidavits.
16. Final Application for Payment.
17. Contractor's demobilization of Site.
18. Maintenance.
E. Contractor Record minutes and distribute one copy to participants within two days
after meeting, with one copy each to Engineer, Owner, and those affected by
decisions made.
THE POINT REDEVELOPMENT Package 01 Reservoir
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ADMINISTRATIVE REQUIREMENTS 01 30 00 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
SUBMITTAL PROCEDURES 01 33 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 33 00 – SUBMITTAL PROCEDURES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Definitions.
B. Submittal procedures.
C. Construction progress schedules.
D. Proposed product list.
E. Product data.
F. Shop Drawings.
G. Samples.
H. Other submittals.
I. Test reports.
J. Certificates.
K. Manufacturer's instructions.
L. Manufacturer's field reports.
M. Erection Drawings.
N. Contractor review.
O. Engineer review.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS
A. Action Submittals: Written and graphic information and physical samples that
require Engineer's responsive action.
B. Informational Submittals: Written and graphic information and physical Samples
that do not require Engineer's responsive action. Submittals may be rejected for
not complying with requirements.
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SUBMITTAL PROCEDURES 01 33 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.5 SUBMITTALS Not Used
1.6 SUBMITTAL PROCEDURES
A. Transmit each submittal with Engineer-accepted form.
B. Sequentially number transmittal forms. Mark revised submittals with original
number and sequential alphabetic suffix.
C. Identify: Project, Contractor, Subcontractor and supplier, pertinent Drawing and
detail number, and Specification Section number appropriate to submittal.
D. Apply Contractor's stamp, signed or initialed, certifying that review, approval,
verification of products required, field dimensions, adjacent construction Work, and
coordination of information is according to requirements of the Work and Contract
Documents.
E. Schedule submittals to expedite Project, and deliver to Engineer at business
address. Coordinate submission of related items.
F. For each submittal for review, allow 15 days excluding delivery time to and from
Contractor.
G. Identify variations in Contract Documents and product or system limitations that
may be detrimental to successful performance of completed Work.
H. Allow space on submittals for Contractor and Architect/Engineer review stamps.
I. When revised for resubmission, identify changes made since previous submission.
J. Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly
report inability to comply with requirements.
K. Submittals not requested will not be recognized nor processed.
L. Incomplete Submittals: Engineer will not review. Complete submittals for each
item are required. Delays resulting from incomplete submittals are not the
responsibility of Engineer.
1.7 CONSTRUCTION PROGRESS SCHEDULES
A. Comply with requirements in the General Conditions.
1.8 PROPOSED PRODUCT LIST
A. Within 15 days after date of Notice to Proceed, submit list of major products
proposed for use, with name of manufacturer, trade name, and model number of
each product.
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SUBMITTAL PROCEDURES 01 33 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. For products specified only by reference standards, indicate manufacturer, trade
name, model or catalog designation, and reference standards.
1.9 PRODUCT DATA
A. Product Data: Action Submittal: Submit to Architect/Engineer for review for
assessing conformance with information given and design concept expressed in
Contract Documents.
B. Submit number of copies Contractor requires, plus two copies Engineer will retain.
C. Mark each copy to identify applicable products, models, options, and other data.
Supplement manufacturers' standard data to provide information specific to this
Project.
D. Indicate product utility and electrical characteristics, utility connection
requirements, and location of utility outlets for service for functional equipment and
appliances.
E. After review, produce copies and distribute according to "Submittal Procedures"
Article and for record documents described in Section 01 70 00 – Contract
Closeout
1.10 SHOP DRAWINGS
A. Shop Drawings: Action Submittal: Submit to Architect/Engineer for assessing
conformance with information given and design concept expressed in Contract
Documents.
B. Indicate special utility and electrical characteristics, utility connection
requirements, and location of utility outlets for service for functional equipment and
appliances.
C. When required by individual Specification Sections, provide Shop Drawings signed
and sealed by a professional Engineer responsible for designing components
shown on Shop Drawings.
D. Include signed and sealed calculations to support design.
E. Submit Shop Drawings and calculations in form suitable for submission to and
approval by authorities having jurisdiction.
F. Make revisions and provide additional information when required by authorities
having jurisdiction.
G. Submit number of opaque reproductions Contractor requires, plus two copies
Engineer will retain.
H. After review, produce copies and distribute according to "Submittal Procedures"
THE POINT REDEVELOPMENT Package 01 Reservoir
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Article and for record documents described in Section 01 70 00 - Contract
Closeout.
1.11 SAMPLES
A. Samples: Action Submittal: Submit to Engineer for assessing conformance with
information given and design concept expressed in Contract Documents.
B. Samples for Selection as Specified in Product Sections:
C. Submit to Architect/Engineer for aesthetic, color, and finish selection.
D. Submit Samples of finishes, textures, and patterns for Engineer selection.
E. Submit Samples to illustrate functional and aesthetic characteristics of products,
with integral parts and attachment devices. Coordinate Sample submittals for
interfacing work.
F. Include identification on each Sample, with full Project information.
G. Submit number of Samples specified in individual Specification Sections; Engineer
will retain one Sample.
H. Reviewed Samples that may be used in the Work are indicated in individual
Specification Sections.
I. Samples will not be used for testing purposes unless specifically stated in
Specification Section.
J. After review, produce copies and distribute according to "Submittal Procedures"
Article and for record documents described in Section 01 70 00 – Contract
Closeout.
1.12 OTHER SUBMITTALS
A. Closeout Submittals: Comply with Section 01 70 00 – Contract Closeout.
B. Informational Submittal: Submit data for Engineer's knowledge as Contract
administrator or for Owner.
C. Submit information for assessing conformance with information given and design
concept expressed in Contract Documents.
1.13 TEST REPORTS
A. Informational Submittal: Submit reports for Architect/Engineer's knowledge as
Contract administrator or for Owner.
B. Submit test reports for information for assessing conformance with information
given and design concept expressed in Contract Documents.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.14 CERTIFICATES
A. Informational Submittal: Submit certification by manufacturer,
installation/application Subcontractor, or Contractor to Architect/Engineer, in
quantities specified for Product Data.
B. Indicate material or product conforms to or exceeds specified requirements.
Submit supporting reference data, affidavits, and certifications as appropriate.
C. Certificates may be recent or previous test results on material or product but must
be acceptable to Architect/Engineer.
1.15 MANUFACTURER'S INSTRUCTIONS
A. Informational Submittal: Submit manufacturer's installation instructions for
Architect/Engineer's knowledge as Contract administrator or for Owner.
B. Submit printed instructions for delivery, storage, assembly, installation, startup,
adjusting, and finishing, to Architect/Engineer in quantities specified for Product
Data.
C. Indicate special procedures, perimeter conditions requiring special attention, and
special environmental criteria required for application or installation.
1.16 MANUFACTURER'S FIELD REPORTS
A. Informational Submittal: Submit reports for Engineer's knowledge as Contract
administrator or for Owner.
B. Submit report within 5 days of observation to Engineer for information.
C. Submit reports for information for assessing conformance with information given
and design concept expressed in Contract Documents.
1.17 ERECTION DRAWINGS
A. Informational Submittal: Submit Drawings for Architect/Engineer's knowledge as
Contract administrator or for Owner.
B. Submit Drawings for information assessing conformance with information given
and design concept expressed in Contract Documents.
C. Data indicating inappropriate or unacceptable Work may be subject to action by
Architect/Engineer or Owner.
1.18 CONTRACTOR REVIEW
A. Review for compliance with Contract Documents and approve submittals before
transmitting to Engineer.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Contractor: Responsible for:
C. Determination and verification of materials including manufacturer's catalog
numbers.
D. Determination and verification of field measurements and field construction
criteria.
E. Checking and coordinating information in submittal with requirements of Work and
of Contract Documents.
F. Determination of accuracy and completeness of dimensions and quantities.
G. Confirmation and coordination of dimensions and field conditions at Site.
H. Construction means, techniques, sequences, and procedures.
I. Safety precautions.
J. Coordination and performance of Work of all trades.
K. Stamp, sign or initial, and date each submittal to certify compliance with
requirements of Contract Documents.
L. Do not fabricate products or begin Work for which submittals are required until
approved submittals have been received from Architect/Engineer.
1.19 ENGINEER REVIEW
A. Do not make "mass submittals" to Engineer. "Mass submittals" are defined as six
or more submittals or items in one day or 15 or more submittals or items in one
week. If "mass submittals" are received, Engineer's review time stated above will
be extended as necessary to perform proper review. Engineer will review "mass
submittals" based on priority determined by Engineer after consultation with Owner
and Contractor.
B. Informational submittals and other similar data are for Architect/Engineer's
information, do not require Engineer's responsive action, and will not be reviewed
or returned with comment.
C. Submittals made by Contractor that are not required by Contract Documents may
be returned without action.
D. Submittal approval does not authorize changes to Contract requirements unless
accompanied by Change Order.
E. Owner may withhold monies due to Contractor to cover additional costs beyond
the second submittal review.
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THE POINT REDEVELOPMENT
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PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 35 43 – ENVIRONMENTAL COMPLIANCE
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Compliance with federal and state environmental regulations.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. American National Standards Institute (ANSI)
B. Clean Water Act
C. Code of Federal Regulations (CFR)
D. Rivers and Harbors Act
E. U.S. Environmental Protection Agency (EPA) Regulations
F. Utah Administrative Code (UAC)
G. Utah Department of Environmental Quality (DEQ) Regulations
H. Utah Pollutant Discharge Elimination System, Utah Construction General Permit
(UCGP)
I. Utah State Stream Alteration Program
1.4 DEFINITIONS
A. Fugitive Dust – Small particles originating primarily from soil that are suspended
in the air by the wind and by human activities.
B. Noise Receptor – Property where frequent human use occurs and where a
lowered noise level would be of benefit.
C. Percussive Noise – Short bursts of noise including but not limited to blasting, pile
driving, and jack-hammering.
D. Sound Level – The average sound pressure level from concurrent construction
activities related to the project as measured with a sound level meter using the A
weighting network (ANSI S1.4). The standard notation is dB(A) or dBA.
1.5 SUBMITTALS
A. Stormwater Pollution Prevention Plan (SWPPP) for approval.
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B. Signed copy of the Notice of Intent (NOI) for information.
C. Signed copy of the Notice of Termination (NOT) for information.
D. UDOT Environmental Control Supervisor (ECS) Certificate of Training for
information.
E. Fugitive Dust Control Plan for information.
F. Documentation of environmental clearances for areas not previously cleared for
review.
1.6 DISINCENTIVES
A. Disincentives are assessed against the Contractor in the amount of $1,000 for
each calendar day or portion thereof the project is not in compliance with
required permits and regulations.
1. The disincentives assessed increase to $2,000 per day if the Contractor
remains in non-compliance after three days and increase to $3,000 per
day if the Contractor remains in non-compliance after seven days.
B. Fines issued by regulatory agencies against the Department are added to the
disincentives assessed to the Contractor.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION
3.1 HAZARDOUS WASTE
A. Suspend work immediately in an area if abnormal conditions are encountered or
exposed during construction that indicates the presence of a hazardous waste.
1. Notify the Engineer.
B. Do the following if a waste discovered or spilled on site is considered hazardous
by meeting the definition for disclosure as defined in Title 40 CFR Part 261,
Subpart D – Lists of Hazardous Wastes. Refer to
http://www.udot.utah.gov/go/standardsreferences for a link to a list of hazardous
wastes.
1. Take appropriate actions to minimize the threat to human health and the
environment.
2. Contact the Engineer and send notice if waste found on site is determined
hazardous.
3. Follow appropriate testing measures to determine if waste is considered
hazardous.
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4. Notify DEQ, 24-hour Answering Service, (801) 536-4123
5. Follow requirements in UAC R315.
C. Coordinate with the Engineer to initiate development of a remediation plan
according to DEQ and the EPA regulations and requirements.
1. Pay for costs to address hazardous waste discovery or spill cleanup when
caused by Contractor’s activities.
D. Complete the work required by the remediation plan before resuming operations
in the affected area.
3.2 SPILL OF PETROLEUM-BASED PRODUCT AND USED OIL
A. Petroleum-Based product
1. Contact the Engineer if a spill occurs adjacent to waterbody or storm
drain inlet.
a. Send notice following the discovery of the spill.
b. Notify DEQ, 24-hour Answering Service, (801) 536-4123.
c. Coordinate with the Engineer to remedy petroleum contaminated
soils according to UAC R315-8.
B. Used Oil product
1. Contact the Engineer if a spill occurs that exceeds 25 gallons, or that
poses a potential threat to human health or the environment, such as
discharging to groundwater, surface water or storm drain inlet.
a. Send notice following the discovery of the spill.
b. Notify DEQ, 24-hour Answering Service, (801) 536-4123.
c. Coordinate with the Engineer to develop a remediation plan for
spilled used oil according to UAC R315-15.
C. Cleanup petroleum-based or used oil product when caused by Contractor’s
activities.
3.3 WATER RESOURCE PERMITS
A. Comply with the Utah State Stream Alteration Program.
B. Comply with Section 10 of the Rivers and Harbors Act.
C. Comply with Section 404 of the Clean Water Act.
D. Comply with UCGP requirements for projects with one or more acres of soil
disturbances (clearing, grading or excavating).
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1. Designate an individual, other than the Superintendent, as the
Environmental Control Supervisor (ECS) with the following
responsibilities:
a. Coordinate with the Engineer regarding UCGP requirements and
environmental commitments.
b. Manage implementation, modification and record keeping of the
project SWPPP.
c. Supervise the installation, maintenance and removal of Best
Management Practices (BMPs).
d. Conduct SWPPP inspections.
e. Be available 24 hours a day, seven days a week and can be on-
site within a reasonable amount of time from notification as
determined by the Engineer.
2. Complete the draft SWPPP for the project.
3. Submit the Notice of Intent (NOI) to the Utah Division of Water Quality
(DWQ), after the SWPPP has been signed by the Engineer.
4. Conduct SWPPP inspections at least once a week and within 24 hours
following a storm event with a total rainfall amount of ½ inch or greater
once earth-disturbing activities have begun.
5. Coordinate with the Engineer to determine if the project has met UCGP
requirements before submitting the Notice of Termination (NOT) to DWQ.
E. Comply with the National Flood Insurance Program for a project within a Special
Flood Hazard Area (SFHA), as defined by the Federal Emergency Management
Agency (FEMA).
3.4 OPEN BURNING
A. Do not conduct open burning along highway right of way without approval from
the Utah Department of Air Quality (DAQ).
3.5 FUGITIVE DUST
A. Submit a Fugitive Dust Control Plan (FDCG) to DAQ for construction activities as
defined in UAC R30, such as:
1. Disturbing a ground surface greater than ¼ acre in size.
2. Demolition activities including razing homes, buildings, or other
structures.
3. Material storage, hauling, or handling operations.
B. Minimize fugitive dust from construction activities using methods such as
watering and chemical stabilization of potential fugitive dust sources or other
methods approved by the DAQ.
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1. Do not exceed 10 percent opacity caused by fugitive dust at the project
boundary and 20 percent within the project site. This requirement does
not apply when wind speeds exceed 25 MPH and the operator is taking
appropriate actions to control fugitive dust.
2. Conduct opacity observations according to EPA Method 9 for stationary
sources. Refer to http://www.udot.utah.gov/go/standardsreferences.
3. Use procedures similar to EPA Method 9 to conduct opacity observations
for intermittent and mobile sources.
a. The requirement for observations to be made at 15 second
intervals over a six-minute period does not apply.
C. Minimize fugitive dust from material storage, handling, or hauling operations
through the use of covers, stabilization, or other methods approved by the DAQ.
3.6 NOISE CONTROL
A. Avoid construction activities causing sound levels to exceed 95 dBA in daytime
(7:00 a.m. – 9:00 p.m.) or 55 dBA in nighttime (9:00 p.m. – 7:00 a.m.) within 10 ft
of the nearest noise receptor.
B. Schedule work to minimize noise disturbance on Sundays and Holidays in areas
with noise receptors.
C. Percussive Noise
1. Notify the Engineer, the affected noise receptors and the local
government authority (if applicable) at least two weeks in advance of
percussive noise activity.
3.7 ENVIRONMENTAL CLEARANCE BY THE CONTRACTOR
A. Obtain authorization before starting any ground disturbing activity not previously
cleared by the Department such as wasting project-generated material,
excavating borrow material, locating equipment, storage areas, office sites, utility
lines, or holding ponds.
1. Cultural and Paleontological – Perform and provide a cultural survey as
determined by the Engineer to verify no cultural or paleontological
resources are affected by the activity.
2. Threatened or Endangered Species – Perform and provide a wildlife
survey as determined by the Engineer to verify no threatened or
endangered or other sensitive species are affected by the activity.
3. Federal or State regulated waters – Provide documentation as
determined by the Engineer to verify no WoUS and State of Utah waters
are impacted by the activity.
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4. FEMA Floodplains – Provide documentation as determined by the
Engineer to verify no FEMA Special Flood Hazard Areas (SFHA) are
impacted by the activity.
5. UCGP – Provide a separate SWPPP for UCGP compliance as
determined by the Engineer when disturbing more than one acre of soil
off the project site.
B. The Contractor is responsible for costs of pursuing and obtaining clearances for
areas not previously cleared and is not entitled to time extension for delays
encountered in obtaining these clearances.
C. Environmental clearances are required regardless of the property ownership.
3.8 DISCOVERY OF HISTORICAL, ARCHAEOLOGICAL, OR PALEONTOLOGICAL
OBJECTS, FEATURES, SITES, OR HUMAN REMAINS
A. Suspend work within the vicinity if historical, archaeological or paleontological
objects, features, sites or human remains are discovered during construction:
1. Provide a 100 ft minimum buffer around the perimeter of the discovery.
2. Protect the discovery area.
3. Contact the Engineer and send notice of the nature and exact location of
the discovery.
4. Provide written documentation to the Engineer within two calendar days
of discovery.
B. Do not recommence work within the area of discovery until the Engineer provides
notice.
3.9 POLLUTION PREVENTION AND GENERAL HOUSEKEEPING
A. Concrete Washout
1. Provide a watertight container on site before concrete placement activities
begin and where concrete trucks, tools and equipment are to be washed.
a. Size the container to prevent overflows.
b. Do not place within 50 ft of storm drain inlets, open ditches or
watercourses.
2. Remove and properly dispose of concrete waste and washout water.
B. Maintain active traffic lanes free from debris, such as mud, dirt, gravel, and other
material.
C. Prevent material from entering in storm drain inlets and drainage pipes.
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THE POINT REDEVELOPMENT
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PART 4 - PRODUCTS Not Used
PART 5 - EXECUTION Not Used
END OF SECTION
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MANUFACTURER’S SERVICES 01 43 33 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 43 33 – MANUFACTURER’S SERVICES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Manufacturer’s services necessary to implement the work.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS
A. Person-Day: One person for 8 hours within regular Contractor working hours.
1.5 SUBMITTALS
A. Informational Submittals:
1. Training Schedule: Submit not less than 21 days prior to start of equipment
installation and revise as necessary for acceptance.
2. Lesson Plan: Submit proposed lesson plan not less than 21 days prior to
scheduled training and revise as necessary for acceptance.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION
3.1 FULFILLMENT OF SPECIFIED MINIMUM SERVICES
A. Furnish manufacturers’ services when required by an individual specification
section, to meet the requirements of this Section.
B. Where time is necessary in excess of that stated in the Specifications for
manufacturers’ services, or when a minimum time is not specified, the time
required to perform the specified services shall be considered incidental.
C. Schedule manufacturer’ services to avoid conflict with other onsite testing or other
manufacturers’ onsite services.
D. Determine, before scheduling services, that all conditions necessary to allow
successful testing have been met.
E. Only those days of service approved by Construction Manager will be credited to
fulfill the specified minimum services.
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F. When specified in individual specification sections, manufacturer’s onsite services
shall include:
1. Assistance during product (system, subsystem, or component) installation
to include observation, guidance, instruction of Contractor’s assembly,
erection, installation or application procedures.
2. Inspection, checking, and adjustment as required for product (system,
subsystem, or component) to function as warranted by manufacturer and
necessary to furnish Manufacturer’s Certificate of Proper Installation.
3. Copies of all manufacturers’ representatives field notes and data to
Construction Manager on a daily basis.
4. Revisiting the Site as required to correct problems and until installation and
operation are acceptable to Construction Manager.
5. Resolution of assembly or installation problems attributable to, or
associated with, respective manufacturer’s products and systems.
6. Assistance during functional and performance testing, and facility startup
and evaluation.
7. Training of Owner’s personnel in the operation and maintenance of
respective product as required.
8. Additional requirements may be specified elsewhere.
3.2 MANUFACTURER’S CERTIFICATE OF COMPLIANCE
A. When so specified, a Manufacturer’s Certificate of Compliance, a copy of which is
attached to this section, shall be completed in full, signed by the entity supplying
the product, material, or service, and submitted prior to shipment of product or
material or the execution of the services.
B. Construction Manager may permit use of certain materials or assemblies prior to
sampling and testing if accompanied by accepted certification of compliance.
C. Such form shall certify that the proposed product, material, or service complies
with that specified. Attach supporting reference data, affidavits, and certifications
as appropriate.
D. May reflect recent or previous test results on material or product, if acceptable to
Construction Manager.
3.3 MANUFACTURER’S CERTIFICATE OF PROPER INSTALLATION
A. When so specified, a Manufacturer’s Certificate of Proper Installation form, a copy
of which is attached to this section, shall be completed and signed by the
equipment manufacturer’s representative.
B. Such form shall certify that the signing party is a duly authorized representative of
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the manufacturer, is empowered by the manufacturer to inspect, approve, and
operate their equipment and is authorized to make recommendations required to
assure that the equipment is complete and operational.
3.4 TRAINING
A. General:
1. Furnish manufacturers’ representatives for detailed classroom and hands-
on training to Owner’s personnel on operation and maintenance of
specified product (system, subsystem, or component) and as may be
required in applicable Specifications.
2. Furnish trained, articulate personnel to coordinate and expedite training, to
be present during training coordination meetings with Owner and familiar
with operation and maintenance manual information.
3. Manufacturer’s representative shall be familiar with facility operation and
maintenance requirements as well as with specified equipment.
4. Furnish complete training materials, to include operation and maintenance
data, to be retained by each trainee.
B. Training Schedule:
1. List specified equipment and systems that require training services and
show:
a. Respective manufacturer.
b. Estimated dates for installation completion.
c. Estimated training dates.
2. Allow for multiple sessions when several shifts are involved.
3. Adjust schedule to ensure training of appropriate personnel as deemed
necessary by Owner, and to allow full participation by manufacturers’
representatives. Adjust schedule for interruptions in operability of
equipment.
C. Lesson Plan: When manufacturer or vendor training of Owner personnel is
specified, prepare for each required course, containing the following minimum
information:
1. Title and objectives.
2. Recommended types of attendees (e.g., managers, engineers, operators,
maintenance).
3. Course description and outline of course content.
4. Format (e.g., lecture, self-study, demonstration, hands-on).
5. Instruction materials and equipment requirements.
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6. Resumes of instructors providing the training.
D. Pre-startup Training:
1. Coordinate training sessions with Owner’s operating personnel and
manufacturers’ representatives, and with submission of operation and
maintenance manual.
2. Complete at least 21 days prior to beginning of facility startup.
E. Post-startup Training: If required in Specifications, furnish and coordinate training
of Owner’s operating personnel by respective manufacturer’s representatives.
3.5 SUPPLEMENTS
A. The supplements listed below, following “End of Section”, are part of this
Specification.
1. Form: Manufacturer’s Certificate of Compliance.
2. Form: Manufacturer’s Certificate of Proper Installation.
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MANUFACTURER’S CERTIFICATE OF COMPLIANCE
OWNER:
PROJECT NAME:
PROJECT NO:
PRODUCT, MATERIAL, OR SERVICE
SUBMITTED:
Comments:
I hereby certify that the above-referenced product, material, or service called for by the
contract for the named project will be furnished in accordance with all applicable
requirements. I further certify that the product, material, or service are of the quality
specified and conform in all respects with the contract requirements, and are in the
quantity shown.
Date of Execution: ________________________________________, 20___
Manufacturer:
Manufacturer’s Authorized Representative (print):
(Authorized Signature)
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MANUFACTURER’S CERTIFICATE OF PROPER INSTALLATION
OWNER EQPT SERIAL NO:
EQPT TAG NO:EQPT/SYSTEM:
PROJECT NO:SPEC. SECTION:
I hereby certify that the above-referenced equipment/system has been:
(Check Applicable)
Installed in accordance with Manufacturer’s recommendations.
Inspected, checked, and adjusted.
Serviced with proper initial lubricants.
Electrical & mechanical connections meet quality & safety standards.
All applicable safety equipment has been properly installed.
Functional tests.
System has been performance tested & meets or exceeds specified
performance requirements. (When complete system of one mfr.)
Note: Attach any performance test documentation from manufacturer.
Comments:
I, the undersigned Manufacturer’s Representative, hereby certify that I am (i) a duly
authorized representative of the manufacturer, (ii) empowered by the manufacturer to
inspect, approve, and operate his equipment and (iii) authorized to make
recommendations required to assure that the equipment furnished by the manufacturer is
complete and operational, except as may be otherwise indicated herein. I further certify
that all information contained herein is true and accurate.
Date: _________________________, 20___
Manufacturer:
By Manufacturer’s Authorized Representative:
(Authorized Signature)
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END OF SECTION
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TESTING AND PROCESS CONTROL 01 45 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 45 00 - TESTING AND PROCESS CONTROL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. This section defines the responsibility of the Contractor and the Engineer to
adequately test native materials and construction materials, and to furnish the
Engineer with manufacturer's certifications of material quality.
1.2 QUALITY ASSURANCE
A. The Contractor shall be responsible for all sampling, delivery of samples to a
qualified testing agency, testing, and delivery of test results or materials
certifications to Engineer at no charge to the Engineer. Testing and certifications
reports shall be approved by the Engineer as to conformance to Engineer standard
specifications prior to final inspection and/or acceptance by the Engineer of any
materials or workmanship.
1.3 SUBMITTALS
A. Field Test Report: When possible submit original report immediately to Engineer
or inspector, but in no case later than end of current day.
B. Laboratory Test Report: Submit original report to Engineer within 48 hours after
test results are determined.
PART 2 - EXECUTION
2.1 SAMPLING
A. Sampling of materials shall be as specified in each test.
B. The Engineer may require that sampling be performed in their presence, in which
case the Developer or Contractor shall be notified of this requirement in writing at
the time the building permit is issued, or at the preconstruction meeting, or when
construction drawings are released by the Engineer for construction, as applicable.
C. The presence of the Engineer shall not relieve the Developer/Contractor of any
requirement in this Section.
D. Each sample or test shall be accompanied by the following written data, which
shall be reported to the Engineer with test results:
1. Name of Project
2. Name of Contractor
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3. Project Street Address
4. Appropriate Test Name
5. Date of Sampling
6. Sample Number (if more than one sample per day)
7. Name of technician who performed the testing
8. Location of sample
2.2 TESTING AGENCY
A. All materials testing, whether in a laboratory or in the field, shall be conducted by
a testing agency approved by Engineer.
2.3 SOIL CLASSIFICATION TEST
A. The soil classification test shall be conducted to determine the suitability of native
soils for road subbase and building foundations.
B. The soil classification test shall conform to AASHTO M-146 of latest revision.
C. The soil shall be classified according to AASHTO soil classifications.
D. One soil classification test shall be required for each test area. A test area shall
be limited to one parcel of one soil type, a maximum 1,000 feet long and maximum
5 acres.
E. In test areas of less than 2 acres, the Engineer may waive this requirement.
F. The soil sample shall be taken from a test area at a minimum depth of 24 inches
below the future design grades, of native soil, and shall be free from foreign
material, asphalt, concrete, ice or manmade materials.
G. Where deep footings or pile foundations are proposed, soil classification tests at
several depths may be required in each test area.
H. Soil Classification testing shall be performed by the Engineer.
2.4 COMPACTION TEST OF SOIL AND UNTREATED BASE COURSE
A. Laboratory tests to establish maximum laboratory density shall be determined in
accordance with AASHTO T-180, Method D for A-1 classification soils and
AASHTO T-99, Method D for all other soils.
B. Samples to determine laboratory density shall be taken from the stockpiled backfill
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or from the uncompacted base course in place.
C. The acceptance of soil and base course with respect to compaction, shall be based
upon the average density of all density tests made in a lot.
1. Field density tests shall be as specified by AASHTO T-191 or by use of a
portable nuclear density testing device. Field density tests shall be taken
at a depth equal to ½ the maximum depth of the lift tested.
2. A lot shall equal the amount of soil or untreated base course compacted in
each production day.
3. A test lot shall be divided into sublots and one density test shall be taken
within each sublot.
4. The location of sampling sites within the sublot shall be chosen on a
random basis by use of a suitable random number table.
5. Each test lot shall have a minimum of two (2) sublots. A sublot shall be no
larger than 1,000 cubic yards for embankment, no larger than 200 cubic
yards for backfill over pipe or against structures and no larger 1,000 cubic
yards for untreated road base.
D. The test results of all samples tested shall be reported to the Engineer. A test lot
shall be accepted when the average of the density determinations is not less than
the density required for that improvement in these specifications and when no one
density determination is less than 95% of the density required by these
specifications.
E. Compaction testing of soil and untreated base coarse shall be performed by the
Engineer.
2.5 GRADATION TEST OF UNTREATED BASE COURSE
A. The gradation of untreated base course shall be determined in accordance with
AASHTO T-27.
B. The total amount of material passing the No. 200 sieve shall be determined by
washing in water in accordance with AASHTO T-11.
C. The acceptance of road base with respect to gradation shall be based upon the
average of all determinations in a lot. A lot shall be limited to one source of borrow
and limited to one subdivision plat or one development. One sample shall be
required for each 1,000 tons of untreated base course in a test lot. When the test
lot is less than 100 tons, the requirement for the gradation test may be waived by
the Engineer.
D. The location of sampling sites within a test lot shall be chosen on a random basis
by a suitable random number table.
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E. All material not conforming to the specified gradations may be rejected at the
Contractor’s expense
F. Gradation tests of untreated base coarse shall be performed by the Engineer.
2.6 EXTRACTION - GRADATION TESTING OF BITUMINOUS SURFACE COURSE
A. Samples of the bituminous surface course or asphalt concrete shall be tested with
respect to gradation and bitumen content in accordance with Utah Department of
Highways Test Procedure 8-946 and 8-947 if required by the Engineer.
B. Mix design shall be submitted to the Engineer for approval 5 days before work is
to begin.
C. Acceptance of bituminous surface course with respect to gradation and bitumen
content shall be based upon the average of the determinations made in a lot.
1. A lot shall equal the amount of bituminous surface course placed in each
production day.
2. When a lot exceeds 1,000 tons, a minimum of three (3) samples shall be
taken in each lot.
3. When a lot is 1,000 tons or less, a minimum of two (2) samples shall be
taken.
4. Samples shall be taken at the time of lay-down of bituminous surface
course and before compaction. Samples shall be taken from the mat
behind the lay-down machine.
5. Sampling shall be timed to represent the entire production day. The time
of day, date of sample, station and offset location shall be clearly marked
with the sample.
6. If the average oil is less than 2.5% of optimal content, the Contractor may
be required to lay an additional lift or slurry seal, based on the Engineer’s
recommendation.
D. Extraction - Gradation testing of bituminous surface coarse material shall
be performed by the Engineer.
2.7 COMPACTION TESTING OF BITUMINOUS SURFACE COURSE
A. Laboratory tests to establish the maximum laboratory density of bituminous
surface course shall be determined by the "Marshall Test" in accordance to ASTM
D-1559.
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B. Samples to determine maximum laboratory density shall be taken at the time of
lay-down of bituminous surface course and before compaction.
C. Acceptance of bituminous surface course with respect to compaction shall be
based upon the average determination of field density tests made in a lot.
1. Field density tests shall be by a portable nuclear density testing device or
by laboratory density analysis of core samples.
2. A test lot shall be the quantity of surface course placed and compacted in
each construction day.
3. The test lot shall be subdivided into sublot(s) of approximately equal size
and no larger than 1,600 square yards in area.
4. One field density test shall be taken in each sublot, randomly located in the
test lot by use of a suitable random number table.
D. The test lot shall be accepted with respect to density when the average of all
density determinations is not less than the density required by the applicable
asphalt specification.
E. Core Tests
1. Acceptance of the completed bituminous surface course with respect to
thickness shall be based on the average thickness of a test lot.
a. A test lot shall equal approximately 4,000 square yards of
completed roadway.
b. A lot shall be divided into sublots of approximately 2,000 square
yards.
2. One thickness test, randomly selected by use of a random number table,
shall be taken within each sublot. A minimum of three core tests will be
taken.
3. A lot shall be accepted when the average thickness of all sublots is not less
than 3/8 inch the total designated bituminous surface course thickness and
when no individual sublot shows a deficient thickness of more than ½ inch.
4. Lots or sublots that are not acceptable because of deficient thickness shall
be brought into compliance by placing additional surface course as directed
by the Engineer.
5. The removed core will be replaced with low strength concrete.
F. Compaction testing of Bituminous surface coarse shall be performed by the
Engineer.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2.8 COMPRESSIVE STRENGTH TESTING OF CONCRETE CYLINDERS
A. Samples of concrete shall be taken at the construction site, molded in standard
cylinder shapes, allowed to cure, and tested with respect to comprehensive
strength when required by the Engineer.
B. All samples of concrete shall be taken in conformance to AASHTO T-141 of the
latest revision.
C. Acceptance of concrete with respect to compressive strength shall be based upon
the average determination of all "strength tests" made in a lot.
1. A test lot shall be the quantity of concrete placed at one job in a construction
day.
2. For each 50 cubic yards of concrete in a test lot, three (3) compressive
"strength tests" shall be run, except that for lots of less than 5 cubic yards,
the number of "strength tests" per lot shall be the average strength of three
standard cylinders.
3. The making, curing and compressive strength testing of concrete cylinders
shall conform to AASHTO T-22 and AASHTO T-23.
D. Concrete may be rejected, if desired strengths are not obtained, at the Contractor’s
expense.
E. Compressive strength testing of concrete cylinders shall be performed by the
Engineer.
2.9 ADDITIONAL CONCRETE TESTING
A. Slump Test: Determine slump in accordance with ASTM C 231.
B. Air Test: Determine normal weight concrete air content; ASTM C 231 and light
weight concrete air content; ASTM C 173.
C. When requested by Engineer, test concrete in place by impact hammer,
sonoscope, or other nondestructive device:
1. To determine relative strengths in various locations in Work.
2. To aid in evaluating concrete strength.
3. To select areas to be cored.
D. Additional concrete testing shall be performed by the Engineer.
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TESTING AND PROCESS CONTROL 01 45 00 - 7
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2.10 CERTIFICATIONS FOR WATER SYSTEM VALVES
A. In certain water system equipment, steel items and pipe listed below, a
manufacturer's certificate shall be furnished with each unit of equipment, certifying
conformance to the applicable requirements of Standard Specifications:
1. Gate Valves
2. Butterfly Valves
3. Steel Reinforcing Bars
4. Structural Steel
5. Corrugated Metal Pipe
6. Polyvinyl Chloride Pipe
7. ABS Composite (Truss) and Solid Wall Pipe
2.11 SUMMARY TABLE OF TESTS AND CERTIFICATIONS
A. The following is a summary of the tests, number of samples per test and certificates
that are required for construction work. This summary is provided as a reference
guide. For details governing each item, refer to the appropriate test specification
herein.
Test Subject Specific Test Number of Tests
Soil Classification AASHTO M-145 1 test per test area of uniform
soil type and 5 acres
maximum.
Compaction of Soil &
Base Course
Lab Density- AASHTO T-99
Method D or AASHTO T-180
Method D
Embankment & Base Course
Field Density- Portable
Nuclear Equipment or
AASHTO T-191
Backfill Field Density-
Portable Nuclear Equipment
or AASHTO T-191
As needed to establish
laboratory density
1 test plus minimum one test
per 1,000 cu.yds.
1 test plus minimum one test
per 200 cu.yds.
Base Course Gradation Sieve Analysis- AASHTO T-
27
Passing No. 200 Sieve-
AASHTO T-11
1 test per 1,000 tons
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Test Subject Specific Test Number of Tests
Extraction-Gradation
Test of Bituminous
Surface Course
UDOT Test Procedure 8-946
& 8-947
3 tests per pavement
construction day
Compaction of
Bituminous Surface
Course
Lab Density- Marshall Test,
ASTM D-1559
Field Density- Portable
Nuclear Equipment
1 test per pavement
construction day
1 test per 1600 square yards
sublot
Core Tests 4" Core Sample 1 thickness test per 2,000
square yards or 3 test
minimum
Concrete Test
Cylinders
AASHTO T-23 3 cylinders per 50 cubic
yards or minimum of 3
cylinders on placements less
than 50 cubic yards
Pressure Reducing &
Regulating Valves
Manufacturer's Certificate 1 for each valve
Gate Valve Manufacturer's Certificate 1 for each valve over 12"
diameter
Butterfly Valves Manufacturer's Certificate 1 for each valve
Steel Re-Bar Manufacturer's Certificate 1 for each 1,000 pounds of
one grade
Structural Steel Manufacturer's Certificate 1 for each lot of one shape,
one grade
Corrugated Metal Pipe Manufacturer's Certificate 1 for each 500 lineal feet of
one size, one class
Polyvinyl Chloride Pipe Manufacturer's Certificate 1 for each 500 lineal feet of
one size, one class
A.B.S. Pipe Manufacturer's Certificate 1 for each 500 lineal feet of
one size, one class
PART 3 - EXECUTION
Not Used.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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MATERIALS QUALITY REQUIREMENTS 01 45 13 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 45 13 – MATERIALS QUALITY REQUIREMENTS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Materials Acceptance
B. Aggregate source sites
1.2 RELATED SECTIONS
A. Section 32 92 19 – Seeding
1.3 REFERENCES
A. UDOT Materials Manual of Instruction
B. UDOT Minimum Sampling and Testing Requirements
C. Code of Federal Regulations (CFR)
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Copies of test reports for all aggregate sources for approval – Refer to this
Section, Articles 1.8B and 1.9B.
1. Required tests are listed in the technical specifications.
B. Materials site plan for approval for Department furnished aggregate sources.
Refer to this Section, Article 1.8C.
C. Property owner releases before physical completion. Refer to this Section,
Article 1.10.
D. Permission agreements for storing materials on private property. – Refer to this
Section, Article 1.12D.
1.6 MATERIALS ACCEPTANCE
A. Acceptance of the work is based on a combination of inspection, sampling and
testing, and manufacturer information.
1. Acceptance of a material does not occur until all requirements have been
met and verified.
B. Sampling and Testing
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. The Department verifies certain properties of work for acceptance using
sampling and testing.
2. Only those properties determined by a certain test are considered
accepted by that test.
C. Quality Management Plans
1. The Department pre-qualifies suppliers using the requirements in Quality
Management Plans (QMP). A list of pre-qualified suppliers is maintained
by the Department. Products delivered by suppliers who are not qualified
or who lose qualification during the project, will be rejected.
a. Use a pre-qualified supplier according to the QMP listed for the
following materials:
1) Cement – QMP 502
2) Reinforcing Steel Epoxy – QMP 503
3) Reinforcing Steel – QMP 504
4) Precast / Prestressed Concrete Structures – QMP 505
5) Ready Mix Concrete – QMP 506
6) Flyash and Pozzolon – QMP 507
7) Asphalt Emulsion – QMP 508
8) Asphalt Binder – QMP 509
9) Hydrated Lime – QMP 510
10) Reinforcing Steel Galvanized Coating – QMP 512
11) Pavement Marking Paint – QMP 513
D. Manufacturer Information
1. Certificates of Compliance
a. The contract designates manufactured materials and assemblies
that can be incorporated in the work if accompanied by a
manufacturer’s Certificate of Compliance that includes the
following:
1) Project number and description, location, and Contractor’s
name;
2) Manufacturer’s name, along with the material source
location and point of manufacture or assembly;
3) Identification of the party the material was sold or supplied
to;
4) Lot identification or manufacturer’s identification of the
certified materials or assemblies delivered to the project;
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DFCM PROJECT NO. 22427100
5) Reference to the technical section or requirement of the
contract specifications fulfilled through certification along
with test reports, when applicable; and
6) Statement that the material or assemblies comply with the
particular requirements of the contract cited above and
signed by a manufacturer’s representative in a position to
legally bind the manufacturer.
b. The Department may sample and test materials or assemblies
used on the basis of Certificates of Compliance and reject if
determined not to meet contract requirements.
2. Manufacturer's product data sheets and installation instructions
a. The contract defines materials that may be incorporated into the
project based on information provided through manufacturer’s
product data sheets and installation instructions.
b. Provide sufficient information to demonstrate conformance with
product requirements before incorporating the product into the
work
c. Installation instructions supplement Part 3 Execution requirements
of technical Sections; in cases of conflict, the more stringent
requirements apply.
d. The Approved Products List (APL) Compliance Form may be
submitted in lieu of product data sheets and installation
instructions if the product is listed in the Department’s APL, except
when product requirements have been modified by special
provision.
3. Other
a. Materials and products of work where method for verification for
acceptance is not defined in the technical specification may be
verified for conformance by any of the methods listed in this
article, as determined by the Engineer.
E. The Materials Manual of Instruction defines procedures for anyone performing
certain tests for acceptance.
F. The Department does not allow contract time extension for or as a result of
testing.
G. The Department may deduct costs for retesting of materials made necessary by
the Contractor’s activities from payment due.
H. Laboratories and technicians must be qualified according to the requirements of
the UDOT Materials Manual of Instruction to perform material sampling and
testing.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.7 SUPPLY SOURCE AND QUALITY REQUIREMENTS
A. Notify the Engineer of the proposed source of materials to be used before their
delivery.
B. The Department encourages the re-use of industrial byproducts that meet
contract requirements.
1. Use new materials for the work in cases where industrial byproducts do
not meet contract requirements.
C. Required testing for aggregate sources will be deemed invalid unless testing
occurred within a year of submittal.
1.8 CONTRACTOR FURNISHED AGGREGATE SOURCES
A. Acquire the rights to remove materials and enter into agreement with owner that
specifies requirements for grading and reclamation after removing materials.
B. Perform required quality tests using a laboratory qualified by the Department.
1. The Engineer may require additional samples for inspection and testing
before authorizing use of the material.
C. Meet the requirements established by Utah Division of Oil, Gas, and Mining and
other agencies having jurisdiction over the operation of commercial material
source sites.
D. Strip and stockpile topsoil before removing any materials.
1.9 FINISHING AGGREGATE SOURCE SITES
A. Finish all public and private material source sites to the satisfaction of the
Engineer.
B. Grade to drain without causing excessive erosion and without altering the natural
drainage courses.
C. Locate aggregate waste sites in areas that are least visible from public view.
1. Spread aggregate waste material to obtain a natural appearance.
D. Remove trash.
1. Remove, bury, or distribute excess materials over the disturbed areas
when excavation has been completed.
E. Perform required grading and reclamation, as required under the agreement with
the property owner, when removal of material is complete and before spreading
topsoil.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Avoid vertical cuts and sharp corners.
2. Grade side slopes to achieve a natural appearance.
3. Abandon and obliterate haul roads.
4. Obtain release from property owner indicating that all conditions of the
agreement between the Contractor and property owner are satisfied.
F. Spread topsoil over the excavated area disturbed by construction operations
including obliterated haul roads and seed all areas with grass or grasses
adaptable to the area.
1. Obtain required seed mix from Engineer.
2. Seed and mulch according to Section 32 92 19 – Seeding.
1.10 PLANT INSPECTION
A. The Department may inspect and test materials at the acquisition, manufacturing,
or supplying source for compliance with specified manufacturing methods.
B. Cooperate fully and assist the Engineer during the inspection and testing.
1. Allow the Engineer full access to all parts of the plant used to
manufacture or produce materials.
2. Provide and maintain adequate safety measures.
3. Provide mechanisms for providing samples during inspections.
a. Equip crushing or screening facilities with automatic or
semiautomatic mechanical sampling devices.
1.11 MATERIAL STORAGE AND HANDLING
A. Store and handle materials according to manufacturer requirements.
B. Transport bulk materials in a manner to prevent loss or segregation after loading
and measuring.
C. Store materials so they can be easily inspected and tested.
D. Furnish copies of the permission agreements to store materials on private
property to the Engineer if requested.
E. Restore storage and plant sites to their original condition.
F. Do not store materials and equipment on bridge decks and in areas that add
loads to bridge elements.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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TEMPORARY FACILITIES AND CONTROLS 01 50 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 50 00 – TEMPORARY FACILITIES AND CONTROLS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Temporary Utilities:
1. Temporary electricity.
2. Temporary heating.
3. Temporary ventilation.
4. Communication services.
5. Temporary water service.
B. Temporary sanitary facilities.
1. Construction Facilities:
2. Vehicular access.
3. Parking.
4. Progress cleaning and waste removal.
5. Fire-prevention facilities.
C. Temporary Controls:
1. Security.
2. Water control.
3. Dust control.
4. Erosion and sediment control.
5. Noise control.
D. Removal of utilities, facilities, and controls.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. ASTM International:
1. ASTM E 84 - Standard Test Method for Surface Burning Characteristics of
Building Materials.
2. ASTM E 90 - Standard Test Method for Laboratory Measurement of
Airborne Sound Transmission Loss of Building Partitions and Elements.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3. ASTM E 119 - Standard Test Methods for Fire Tests of Building
Construction and Materials.
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
1.6 TEMPORARY ELECTRICITY
A. Provide and pay for power service required from local source as needed for
construction operation.
B. Provide temporary electric feeder from electrical service at location as approved
by Engineer. Do not disrupt Owner's use of service.
1.7 TEMPORARY HEATING
A. Provide and pay for heating devices and heat as needed to maintain specified
conditions for construction operations.
B. Before operating permanent equipment for temporary heating purposes, verify
installation is approved for operation, equipment is lubricated, and filters are in
place. Provide and pay for operation, maintenance, and regular replacement of
filters and worn or consumed parts. Replace filters at Substantial Completion.
1.8 TEMPORARY VENTILATION
A. Ventilate enclosed areas to achieve curing of materials, to dissipate humidity, and
to prevent accumulation of dust, fumes, vapors, or gases.
1.9 COMMUNICATION SERVICES
A. Telephone Service: Provide, maintain, and pay for telephone service to field office
at time of Project mobilization and until completion of Work.
B. Facsimile Service: Provide, maintain, and pay for facsimile service to field office at
time of Project mobilization and until completion of Work.
C. Internet Service: Provide, maintain, and pay for broadband Internet service to field
office at time of Project mobilization. Provide desktop computer with Microsoft
operating system and appropriate office function software, modem, and printer.
1.10 TEMPORARY WATER SERVICE
A. Provide suitable quality water service as needed to maintain specified conditions
for construction operations.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.11 TEMPORARY SANITARY FACILITIES
A. Provide and maintain required facilities and enclosures. Existing facility use is not
permitted. Provide facilities at time of Project mobilization.
1.12 VEHICULAR ACCESS
A. Construct temporary all-weather access roads from public thoroughfares to serve
construction area, of width and load-bearing capacity to accommodate unimpeded
traffic for construction purposes.
B. Construct temporary bridges and culverts to span low areas and allow unimpeded
drainage.
C. Extend and relocate vehicular access as Work progress requires and provide
detours as necessary for unimpeded traffic flow.
D. Locate as indicated on Drawings or as approved by Engineer.
E. Provide unimpeded access for emergency vehicles. Maintain 20 -wide driveways
with turning space between and around combustible materials.
F. Provide and maintain access to fire hydrants free of obstructions.
G. Provide means of removing mud from vehicle wheels before entering streets.
1.13 PARKING
A. Arrange for or Provide temporary gravel surface parking areas to accommodate
construction personnel.
B. If Site space is not adequate, provide additional off-Site parking.
C. Tracked vehicles are not allowed on paved areas.
D. Permanent Pavements and Parking Facilities:
1. Avoid traffic loading beyond paving design capacity. Tracked vehicles are
not allowed.
E. Maintenance:
1. Maintain traffic and parking areas in sound condition free of excavated
material, construction equipment, products, mud, snow, ice, and the like.
2. Maintain existing paved areas used for construction; promptly repair
breaks, potholes, low areas, standing water, and other deficiencies, to
maintain paving and drainage in original condition.
F. Removal, Repair:
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THE POINT REDEVELOPMENT
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1. Remove temporary materials and construction at Substantial Completion.
2. Repair existing facilities damaged by use, to original condition.
G. Mud from Site vehicles: Provide means of removing mud from vehicle wheels
before entering streets.
1.14 PROGRESS CLEANING AND WASTE REMOVAL
A. Maintain areas free of waste materials, debris, and rubbish. Maintain Site in clean
and orderly condition.
B. Remove debris and rubbish from pipe chases, plenums, attics, crawl spaces, and
other closed or remote spaces, before enclosing spaces.
C. Broom and vacuum clean interior areas before starting surface finishing, and
continue cleaning to eliminate dust.
D. Collect and remove waste materials, debris, and rubbish from Site periodically and
dispose of off-Site.
E. Open free-fall chutes are not permitted. Terminate closed chutes into appropriate
containers with lids.
1.15 FIRE-PREVENTION FACILITIES
A. Portable Fire Extinguishers: NFPA 10; 10-pound capacity, 4A-60B: C UL rating.
1. Provide minimum of one fire extinguisher in every construction trailer and
storage shed.
1.16 SECURITY
A. Security Program:
1. Protect Work from theft, vandalism, and unauthorized entry.
2. Initiate program at Project mobilization.
3. Maintain program throughout construction period until Engineer.
1.17 WATER CONTROL
A. Grade Site to drain. Maintain excavations free of water. Provide, operate, and
maintain necessary pumping equipment.
B. Protect Site from puddles or running water. Provide water barriers as required to
protect Site from soil erosion.
1.18 DUST CONTROL
A. Execute Work by methods that minimize raising dust from construction operations.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Provide positive means to prevent airborne dust from dispersing into atmosphere.
1.19 EROSION AND SEDIMENT CONTROL
A. Plan and execute construction by methods to control surface drainage from cuts
and fills from borrow and waste disposal areas. Prevent erosion and
sedimentation.
B. Minimize surface area of bare soil exposed at one time.
C. Provide temporary measures including berms, dikes, drains, and other devices to
prevent water flow.
D. Construct fill and waste areas by selective placement to avoid erosive surface silts
and clays.
E. Periodically inspect earthwork to detect evidence of erosion and sedimentation.
Promptly apply corrective measures.
F. Comply with sediment and erosion control plan if indicated on Drawings.
1.20 NOISE CONTROL
A. Provide methods, means, and facilities to minimize noise produced by construction
operations.
1.21 REMOVAL OF UTILITIES, FACILITIES, AND CONTROLS
A. Remove temporary utilities, equipment, facilities, and materials before Substantial
Completion inspection.
B. Clean and repair damage caused by installation or use of temporary Work.
C. Restore existing facilities used during construction to original condition. Restore
permanent facilities used during construction to specified condition.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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TRAFFIC REGULATION 01 55 26 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 55 26 – TRAFFIC REGULATION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Procedures for traffic regulation during construction of the Project.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Submit traffic control plan in accordance with the Supplemental General
Conditions and UDOT State Specifications. Any traffic control concept shown on
the plans is for bidding purposes and is intended to serve as a guideline only. The
Contractor shall be responsible for the preparation and adequacy of any traffic
control plan utilized, including a suggested plan, and shall submit the final traffic
control plan (prepared, signed and sealed by a Utah licensed professional
engineer) in drawing form to the Engineer.
B. Submit to the Engineer a detailed signing and traffic detouring plan in drawing form
for each phase for approval. Post detour routes to provide clear guidance to traffic
as approved by the Engineer.
1.6 GENERAL
A. Control traffic at those locations indicated and in conformance with the Plans and
as approved by the Engineer.
B. Furnish, install, construct, maintain, and remove detours, road closures, lights,
temporary signals, signs, barricades, K-rail, fences, flares, miscellaneous traffic
devices, flagmen, drainage facilities, paving, and such other items and services as
are necessary to adequately safeguard the public from hazard and inconvenience.
All such work shall comply with the ordinances, directives, and regulations of
authorities with jurisdiction over the public roads in which the construction takes
place and over which detoured traffic is routed by the Contractor.
C. After devices have been installed, maintain and keep them in good repair and
working order until no longer required. Replace such devices that are lost or
damaged, to such an extent as to require replacement, regardless of the cause of
such loss or damage.
D. Prior to the start of construction operations, notify the Engineer and Draper City
police and fire departments in whose jurisdiction the project lies, giving the
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THE POINT REDEVELOPMENT
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expected starting date, completion date, and the name and telephone number of
a responsible person who may be contacted at any hour in the event of a condition
requiring immediate correction.
1.7 TRAFFIC CONTROL DEVICES AND SIGNS
A. Construction signing, striping, barricades, and other traffic control devices used
for handling traffic and public convenience shall conform to the latest edition of
the Federal Highway Administration "Manual on Uniform Traffic Control Devices
for Streets and Highways" (MUTCD).
B. Signs shall be reflectorized when they are used during hours of darkness. Provide
cones, pylons, barricades, or posts used in the diversion of traffic with flashers or
other illumination if in place during hours of darkness.
C. Maintain a 24-hour emergency service to remove, install, relocate, and maintain
warning devices and furnish to the authority having jurisdiction names and
telephone numbers of three persons responsible for this emergency service. In the
event these persons do not promptly respond or the authority having jurisdiction
deems it necessary to call out other forces to accomplish emergency service, the
Contractor will be held responsible for the cost of such emergency service.
D. During the duration of a detour, cover all signs not in accordance with the traffic
control plan. Relocate existing signs to provide visibility from all relocated traffic
lanes.
E. Temporary traffic striping, where used, shall be removable pavement marking
tape. Pavement markings shall be white or yellow, weather and traffic resistant
reflective film on conformable backing and pre-coated with a pressure-sensitive
adhesive that does not require an activation process.
F. Temporary pavement markings shall conform to the following minimum reflective
values as specified. Express reflective values as candlepower per foot candle per
square foot measured on a 1 foot by 2 foot (0.3 m by 0.6 m) panel at 86 degrees
incidence.
Divergence
Angle White Yellow
0.2° 0.20 0.18
0.5° 0.18 0.16
G. Supply striping tape in rolls ready for application. Use pavement message tape 20
to 30 mils (0.5 to 0.7 mm) thick, that does not shrink or release prematurely, and
that has an easily removable liner.
H. At the end of each workday, place temporary pavement markers on any roadway
surfaces open to traffic. Apply pavement markers to a clean and dry surface during
daylight hours. During winter shut- down, place permanent paint striping and
pavement messages.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
I. Press the tape into the surface until it adheres to the pavement surface.
1.8 PORTABLE TEMPORARY TRAFFIC SIGNALS
A. Provide a portable temporary traffic signal system for a one-lane/two-way
temporary traffic signal. This work is to provide greater advance visibility to the
flagging operation.
B. Provide a system meeting the following equipment requirements:
1. Two or more self-contained trailer mounted units each consisting of one or
two signal heads.
a. Single-signal head system: signal head positioned on each side of
the roadway.
b. Two-signal head system: one signal head mounted on a mast arm
capable of extending over the center of the travel lane and the other
signal head mounted on the same trailer.
2. Meet the physical display and operational requirements of conventional
traffic signals according to Part 4 of the MUTCD.
3. Signal heads equipped with visors and back plates
4. The operating temperature range at least -30°F to 120°F
5. A solar cell system to facilitate battery charging.
6. A minimum of 20 hours backup reserve battery supply and the capacity of
operating with a 120 volt power supply from a generator or electrical
service.
C. During construction follow the requirements below:
1. Notify the Engineer at least 48 hours prior to the use of the signals for timing
approval and verification. Have a qualified vendor representative on site to
perform the initial set up and enter the timing parameters.
2. Set up and level the portable traffic signal installations in a manner the
Engineer approves.
3. Program all portable traffic signals for red flash upon startup, conflict, or
power failure. Program the portable traffic signal system to dwell in all-red.
4. Comply with the following:
a. Signal heads positioned over a road surface are mounted a
minimum of 15 feet from the bottom of the signal head to the top of
the road surface.
b. All other signal heads are mounted at a minimum of 8 feet from the
bottom of the signal head to the top of the ground surface.
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THE POINT REDEVELOPMENT
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c. The flaggers at each end of the work area control the portable traffic
signals. The flagger can only activate or extend the green
indication.
d. The yellow indication is approximately 4 seconds.
e. The minimum green time is 20 seconds. The green time can be
extended in 2.5 second intervals by the flagger to allow the entire
traffic queue to travel through the flagging operation.
f. Timing may need to be adjusted during construction to provided
adequate wait times for traffic. Engineer or City has authority to
have times adjusted.
5. In the event of a traffic signal malfunction or a continuous red flash mode,
have flaggers perform on a 24 hour, 7 day a week basis until repairs are
made and the traffic signals are fully functional.
6. Set signals 1,500 feet apart to provide clearance of 500 feet of open trench
for water line construction.
1.9 PORTABLE CHANGEABLE MESSAGE SIGNS (PCMS)/VARIABLE MESSAGE SIGN
(VMS)
A. Provide a PCMS with the following equipment requirements:
1. The message displayed on the sign is visible for one-half mile (800 m) and
legible at 650 ft (198 m) during both daytime and nighttime operation.
2. The sign is capable of presenting three lines of message copy.
3. Each line is capable of displaying eight (8) characters in various alpha,
numeric, and alphanumeric combinations.
4. The sign is capable of displaying at least three messages sequentially.
5. The entire message cycle is readable at least twice by the motorists when
traveling at the posted speed limit.
6. Messages are displayed in preferably one phase but no more than two
phases. Use of a message that requires more than two phases to convey
the message shall have the prior approval of the Engineer.
7. The legend for each line of the message board is a minimum of 17 in. (430
mm) in height, single stroke, and proportionally spaced.
8. The bottom of the sign face is 7 ft. (2.1 m) from the ground when operating.
9. The complete message sign unit is designed and certified to operate in
ambient air temperatures ranging from –20°F (-29°C) to 140°F (60°C). The
sign unit and its operation is not affected by adverse weather conditions.
10. The sign is capable of operating for twenty-four (24) hours a day for two
weeks continuously without interruption of service and without the need for
auxiliary power sources. Power sources requiring the use of fuel have
sufficient storage capacity for forty-eight (48) hours of continuous operation
without refueling
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
11. The message board has a dark background with lamps, discs, light emitting
diodes (LED’s), or other approved illumination for displaying the message.
a. The light source does not alter the yellow color for flip-disc type
signs or change the appearance of the background.
b. The message board is shielded or shaded from direct sunlight to
ensure readability of the message.
c. The sign has both automatic and manual dimming capabilities for
the light sources to maintain proper intensity for day and night
operation.
12. The controller is mounted in a lockable, weatherproof cabinet secured to
the trailer and easily removed for service via plug-in connections.
13. The entire sign is shielded from interference from mobile radio and cell
phone transmissions
14. The PCMS is entirely mounted on a trailer. Additional trailer requirements:
a. The trailer and the components of the sign is designed to allow one
person to perform all transporting and operating functions without
assistance.
b. The trailer is designed for unlimited on-highway travel at 70 mph
(110 kph).
c. The trailer has a minimum of four outrigger type leveling jacks, one
at each corner of the trailer deck.
d. The jacks are mounted to allow them to swivel into a locked position
for secure storage during travel.
e. The trailer and all mounted equipment are structurally adequate for
unlimited normal operation in wind velocities up to 80 mph (130 kph)
B. During Construction follow the requirements below:
1. Use PCMS on all other types of roadways according to the traffic control
plan or as directed by the Engineer.
2. Display a message that is both concise and meaningful. Obtain the
Engineer’s approval for messages used on the PCMS.
3. Include the location of the PCMS and any message to be displayed on the
PCMS in the approved traffic control plan required.
4. For emergency situations, PCMS that are smaller in size and do not have
all of the capabilities outlined in this Specification, may be used until a
PCMS that meets these requirements can be located and placed in
operation at the site. (The Engineer will determine when conditions and
situations are to be considered emergencies and will regulate the length of
time that non-specification PCMS may be used. Provide the Engineer
written notification when non-specification PCMS signs are in use on the
work.)
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. PCMS Phase Messages
1. Refer to project plans for Message requirements.
2. Do not use messages such as USE/CAUTION; HAZARD/AHEAD; or
DANGER which are confusing and give no guidance to the motorist. Also,
do not use messages such as BUCKLE/UP or DRIVE/SAFELY which
diminish the impact of important and relevant messages.
D. Protection
1. Unless a PCMS is protected by positive barrier such as guardrail or
temporary concrete median barrier, place a minimum of three (3) drums on
the approaching traffic side of the PCMS to delineate the base of the sign.
2. Remove PCMS from the roadway when not in use unless the sign is located
a minimum of 34 ft. (10.4 m) from the edge of the travel way or protected
by positive barrier. When a PCMS is not displaying a message, turn the
message panel away from the approaching traffic.
E. Contractor Warranty and Maintenance
1. Keep the units in good repair and neat and clean in appearance. If the unit
fails, malfunctions, or is damaged, immediately repair the unit and furnish
flaggers or other approved means to safely control the traffic until the units
are back in service. Make repairs or replace the unit within 24 hours.
Maintenance also includes periodically cleaning the units.
1.10 VEHICULAR TRAFFIC CONTROL
Reduce speed limit through the construction zone to 25 mph and post accordingly.
Traffic lane transitions from permanent lanes to construction zone patterns shall be
transitioned in accordance with the requirements for the normal posted speed limit and as
shown on the plans.
Where traffic is directed around or adjacent to the construction area, the contractor shall
provide, install, maintain, and remove delineators, barricades, lights, signs, and other
devices required for the control of traffic as required by UDOT traffic regulations and said
"Manual on Uniform Traffic Control Devices". The Engineer shall have the right to relocate
or direct the Contractor to relocate traffic control devices.
All roadways and sidewalks shall be returned to unrestricted vehicle and pedestrian usage
when construction is not underway. Truck operations in and out of construction and
staging areas shall be controlled by flagmen at all times.
A. Perform work with minimal obstruction to traffic.
B. The maximum delay to the public due to Contractor construction activities is four
hours.
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THE POINT REDEVELOPMENT
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C. Construction in Intersections: The Contractor shall maintain one lane of traffic
through the construction area at all times, or single blocks shall be closed at a time
if suitable detours can be made. Access to residences shall be made at the
conclusion of the day’s work.
1.11 PEDESTRIAN TRAFFIC CONTROL
A. Place and maintain warning signs according to the authorized Traffic Control Plan.
B. Provide ADA compliant access in areas where construction interferes with existing
access.
1.12 ACCESS TO ADJACENT PROPERTIES
A. General: Maintain reasonable access to all adjacent properties at all times during
construction. Prior to restricting normal access from public streets to adjacent
properties, notify each property owner or responsible person, informing him of the
nature of the access restriction, the approximate duration of the restriction, and the
best alternate access route for that particular property.
1.13 CONSTRUCTION PARKING CONTROL
A. Control vehicular parking. Do not interfere with public traffic or parking, access by
emergency vehicles, Owner’s operations, or construction operations.
B. Monitor parking of private vehicles.
1. Maintain free vehicular access to and through parking areas.
2. Prohibit parking on or adjacent to access roads, or in non-designated
areas.
3. Maintain fire and emergency vehicle access.
1.14 OPEN PROJECT SECTIONS TO TRAFFIC
A. The Engineer may direct certain sections of work opened to traffic before
completion or acceptance of the work.
B. Directing a section of work does not constitute acceptance of the work or a waiver
of any contract provisions.
C. Maintain any section of roadway opened to traffic at the direction of the Engineer.
1. Contractor is paid according to Section 01 29 00 Payment when the section
of roadway opened to traffic is not the result of Contractor fault or inactivity.
D. The Engineer gives notice establishing a time period for completing features of the
work for which the Contractor has not met contractual milestone dates.
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TRAFFIC REGULATION 01 55 26 - 8
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Engineer may order all or a portion of the project opened to traffic if the
Contractor does not complete or make a reasonable effort to complete the
late work.
E. Assume responsibility for maintaining the work and conduct the remaining
construction operation with minimum interference to traffic.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION Not Used
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
TEMPORARY EROSION AND SEDIMENT CONTROL 01 57 13 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 57 13 – TEMPORARY EROSION AND SEDIMENT CONTROL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Temporary environmental controls to control erosion and prevent sediment laden
runoff from leaving the construction site and areas under the Contractor’s control.
1.2 RELATED SECTIONS
A. Section 31 35 00 – Geotextiles
1.3 REFERENCES
A. AASHTO M 288: Geotextile Specifications for Highway Applications
B. AASHTO Construction Stormwater Field Guide
C. ASTM D 4355: Deterioration of Geotextiles by Exposure to Light, Moisture and
Heat in a Xenon Arc Type Apparatus
D. ASTM D 4491: Water Permeability of Geotextiles by Permittivity
E. ASTM D 4751: Determining Apparent Opening Size of a Geotextile
F. Utah Pollutant Discharge Elimination System, Utah Construction General Permit
(UCGP)
1.4 DEFINITIONS
A. Check Dam – A fiber roll or stone structure placed across a roadside ditch to
temporarily protect ditch from channel erosion by slowing velocity of stormwater
runoff and intercepting and trapping sediment.
B. Disturbed Area – Areas within a construction site where existing vegetative cover,
or existing stabilized areas, have been removed or altered and exposed soils are
susceptible to increased erosion and sedimentation.
C. Drop-Inlet Barrier – A barrier placed around a storm drain inlet grate, situated
outside of roadway pavement condition that is designed to intercept and trap
sediment-laden runoff before entering the storm drain system.
D. Fiber Roll – Wood excelsior, rice or wheat straw or coconut fibers rolled or bound
netting to form a tube-like structure used to intercept and trap sediment.
E. Final Stabilization – Procedures and controls completed as the final measure to
protect disturbed areas of a construction site from erosion and sedimentation until
vegetation regrowth occurs to provide ultimate erosion protection.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Includes work within areas to be vegetated such as establishing final
grades, placing topsoil, incorporating seed; roughening slopes by walking
track-mounted equipment up and down slopes; applying mulch, erosion
control blanket, flexible channel liner; and installing other landscape
treatments to protect exposed soils from erosion.
2. Includes work within areas intended to remain unvegetated such as placing
final pavement; installing stone, gravel and other stable material that will
prevent erosion of underlying soil.
F. Gutter-Inlet Barrier – A device designed and prefabricated to secure to the top,
envelop or hang below a storm drain inlet grate, situated within roadway pavement
condition that keeps sediment and debris from entering the storm drain system.
G. Pipe-Inlet Barrier – A barrier placed at a pipe inlet that intercepts and traps
sediment before entering the pipe.
H. Sediment Trap – A small temporary excavated basin installed at low points on a
construction site designed to trap sediment-laden runoff to allow sediment to settle
out before leaving site.
I. Silt Fence – A geotextile fabric fence used to intercept and trap sediment in a sheet
flow situation, along the perimeter of a disturbed area.
J. Slope Drain – A polyethylene pipe temporarily placed on a slope to collect and
transport storm runoff down the face of a slope until permanent drainage facilities
are installed or vegetation growth is adequate.
K. Stabilized Construction Entrance – A layer of stone, underlined with a geotextile
fabric, placed at a construction site entrance or exit used to reduce the amount of
sediment or mud tracked onto adjacent paved roadways by vehicles leaving the
construction site.
L. Straw-Bale Barrier – Temporary barrier installed by placing straw bales end to end
along perimeter of a disturbed area designed to intercept and slow sediment laden
runoff before it leaves a construction site.
M. Temporary Berm – A ridge of compacted soil with or without a shallow ditch that
diverts stormwater runoff from a slope to a controlled release point.
N. Temporary Environmental Fence – A high-visibility fence barrier used to delineate
and prevent encroachment on sensitive areas.
1.5 SUBMITTALS
A. Manufacturer’s product data sheets and recommended installation instructions.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS
2.1 FIBER ROLL
A. Diameter (minimum weight per linear foot)
1. 18 inch (3 lb per linear foot)
2. 12 inch (2 lb per linear foot)
3. 9 inch (1 lb per linear foot)
B. Functional Longevity – 24 months minimum (includes netting material).
C. Matrix material – Wood excelsior, rice or wheat straw, and coconut fibers (coir) or
in combination.
1. Material must be weed free.
D. Netting – UV stabilized synthetic or coir material, with 1 inch maximum opening
size, secured at end for matrix containment.
E. Wood Stakes
1. 18 inch Fiber Roll – ¾ inches and 1½ inches by 3 feet minimum
dimensions.
2. 12 inch Fiber Roll – ¾ inches and 1½ inches by 18 inch minimum
dimensions.
3. 9 inch Fiber Roll – ¾ inches and 1½ inches 18 inch minimum dimensions.
2.2 SILT FENCE
A. Silt Fence Fabric – 3 foot minimum width, conforming to Table 7 of AASHTO M
288.
B. Wood Post – 1½ inches by 1½ inches by 4 feet minimum dimensions.
C. Fasteners – Staples, wire, cable ties, or nails sufficient to maintain fabric
attachment to post.
2.3 CHECK DAM
A. Fiber Roll – 12 inch diameter, or
B. Stone – Angular, well-graded 2 to 6 inch diameter.
2.4 DROP-INLET BARRIER
A. Fiber Roll – 18 inch diameter, or
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Silt Fence
1. Wooden Support Frame – 2 by 4 inch (nominal) wood studs.
2.5 GUTTER-INLET BARRIER
A. Apparent Opening Size (ASTM D 4751) – between 20 and 40 sieve.
B. UV Resistance (ASTM D 4355) – 65percent minimum.
C. Flow Rate (ASTM D 4491) – 100 gpm/ft2 minimum.
D. Filter Material – Monofilament, woven or nonwoven geotextile.
E. Provide protection to entire inlet opening.
F. Types:
1. Above Inlet Grate
a. Mount securely to the top side of the inlet grate at each corner with
cable ties, wire or similar.
2. Inlet Cover Grate
a. Sewn geotextile fabric that envelopes entire inlet grate.
b. Must have built-in lifting straps or other device to allow removal of
inlet grate and barrier.
3. Below Inlet Grate
a. Mount device securely to the inlet grate or have independent frame
that allows geotextile bag to hang below grate to capture runoff.
b. Must be designed with a bypass feature that allows stormwater to
be conveyed into the conveyance system when geotextile is filled
to capacity.
c. Must be able to remove from storm drain inlet and maintain device
without dumping captured sediment into the storm drain system.
2.6 PIPE-INLET BARRIER
A. Fiber Roll – 18 inch diameter, or
B. Stone – Angular, well-graded 2 to 6 inch diameter.
2.7 TEMPORARY BERM
A. Compacted existing soil.
B. Free of debris, such as trees, brush, obstructions and other objectionable material
that will not allow for compaction of berm material.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2.8 TEMPORARY ENVIRONMENTAL FENCE
A. Fence Fabric
1. Polyethylene, high-density (HDPE) and UV stabilized
2. Height – 4 ft minimum
3. Color – Orange
B. Posts
1. Wood Post – 1½ inches by 1½ inches by 4 feet minimum dimensions.
2. Fasteners – Staples, wire, cable ties or nails sufficient to maintain fabric
attachment to post.
2.9 SEDIMENT TRAP
A. Stone – Angular, well-graded 6 to 12 inch diameter
2.10 SLOPE DRAIN
A. 12 inch diameter single wall polyethylene pipe
B. Polyethylene pipe end section
C. Stone – Angular, well-graded 6 to 12 inch diameter
D. Wood Stakes – 1½ inches by 1½ inches by 3 feet minimum dimensions.
2.11 STABILIZED CONSTRUCTION ENTRANCE
A. Stone – Crushed aggregate, well-graded 2 to 3 inch diameter.
B. Geotextile Fabric (Separation) – Refer to Section 02075.
2.12 STRAW-BALE BARRIER
A. Straw Bales – Certified weed free straw bales by the Utah Department of
Agriculture.
B. Wood Stakes – 1½ inches by 1½ inches by 4 feet minimum dimensions.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install appropriate controls as shown before beginning earth disturbing activities.
B. Refer to installation procedures outlined in EN Series Standard Drawings and the
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
AASHTO Construction Stormwater Field Guide.
C. Install temporary environmental fence in the required locations before construction
activities begin.
1. Install posts at a 12 ft maximum spacing so the fence does not sag more
than 2 inches between posts.
2. Weave the fence over the support posts alternating every two loops and
secure it to the posts with fasteners.
D. Install Gutter-Inlet Barrier according to manufacturer’s recommendations.
3.2 INSPECTION
A. Check installed controls before and after each rain event to verify proper working
function and compliance with the UCGP.
B. Replace controls that are not properly working to prevent erosion and
sedimentation.
3.3 MAINTENANCE
A. Maintain controls to function properly until surrounding disturbed areas have met
final stabilization measures.
B. Remove accumulated sediments from controls when depth reaches 50 percent of
the control height or when it interferes with the performance of the control.
C. Properly dispose of accumulated sediment.
3.4 REMOVAL
A. Remove temporary environmental controls when surrounding disturbed areas
have met final stabilization measures, except as follows:
1. Do not remove perimeter controls, such as silt fence, fiber rolls or straw
bales, when they protect a wetland or waterway unless the surrounding
area meets final stabilization requirements identified within the UCGP.
2. When the Engineer determines that controls should remain in place.
B. Remove temporary environmental fence and posts upon completion of
construction.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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DUST CONTROL AND WATERING 01 57 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 57 20 – DUST CONTROL AND WATERING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Provide and apply water for dust control and pre-wetting, mixing, or compacting
materials.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
A. List all contractor submittals
1.6 PAYMENT
A. All costs associated with Dust Control and Watering are incidental to other items
of work and no separate measurement or payment will be made unless otherwise
specified.
PART 2 - PRODUCTS
2.1 WATER
A. Free of dirt, silt, and other detrimental matter in adequate quantities for dust control
and watering requirements.
2.2 EQUIPMENT
A. Water distribution system – Self-propelled, pressure distributor with a spray
system, equipped with a positive shut-off control.
1. Pressure pump must have the capacity to apply the whole load uniformly.
B. Water truck – 1,000 U.S. gallons minimum capacity, with the capacity clearly and
permanently marked on the tank.
1. Engineer may require Contractor to verify capacity.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 3 - EXECUTION
3.1 APPLICATION
A. Apply water for dust control in quantities and locations as directed by the Engineer
and to maintain environmental compliance.
1. Dust control may be required at any time.
2. Do not waste water.
END OF SECTION
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CONTRACT CLOSEOUT 01 70 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 01 70 00 – CONTRACT CLOSEOUT
PART 1 - GENERAL
1.1 SUMMARY
A. Section includes administrative and procedural requirements for contract closeout,
including, but not limited to, the following:
1. Substantial Completion procedures.
2. Final completion procedures.
3. Warranties.
4. Repair of the Work.
1.2 ACTION SUBMITTALS
A. Contractor's List of Incomplete Items: Initial submittal at Substantial Completion.
1.3 SUBSTANTIAL COMPLETION PROCEDURES
A. Contractor's List of Incomplete Items: Prepare and submit a list of items to be
completed and corrected (Contractor's punch list), indicating the value of each item
on the list and reasons why the Work is incomplete.
B. B. Submittals Prior to Substantial Completion: Complete the following a minimum
of 7 days prior to requesting inspection for determining date of Substantial
Completion. List items below that are incomplete at time of request.
1. Certificates of Release: Obtain and submit releases from authorities having
jurisdiction permitting Owner unrestricted use of the Work and access to
services and utilities. Include occupancy permits, operating certificates,
and similar releases.
2. Submit closeout submittals specified in other Division 01 Sections,
including project record documents, operation and maintenance manuals,
final completion construction photographic documentation, and similar final
record information.
3. Submit closeout submittals specified in individual Sections, including
specific warranties, workmanship bonds, maintenance service
agreements, final certifications, and similar documents.
4. Submit submittals specified in individual Sections, including tools, spare
parts, extra materials, and similar items, and deliver to location designated
by Engineer. Label with manufacturer's name and model number where
applicable.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Procedures Prior to Substantial Completion: Complete the following a minimum of
7 days prior to requesting inspection for determining date of Substantial
Completion. List items below that are incomplete at time of request.
1. Instruct Owner's personnel in maintenance of products.
2. Complete final cleaning requirements, including touchup sealant
installation.
3. Touch up and otherwise repair and restore marred exposed finishes to
eliminate visual defects.
D. Inspection: Submit a written request for inspection to determine Substantial
Completion a minimum of 7 days prior to date the work will be completed and ready
for final inspection and tests. On receipt of request, Engineer will either proceed
with inspection or notify Contractor of unfulfilled requirements. Engineer will
prepare the Certificate of Substantial Completion after inspection or will notify
Contractor of items, either on Contractor's list or additional items identified by
Engineer, that must be completed or corrected before certificate will be issued.
1. Reinspection: Request reinspection when the Work identified in previous
inspections as incomplete is completed or corrected.
2. 2. Results of completed inspection will form the basis of requirements for
final completion.
1.4 FINAL COMPLETION PROCEDURES
A. Preliminary Procedures: Before requesting final inspection for determining final
completion, complete the following:
1. Submit a final Application for Payment.
2. Certified List of Incomplete Items: Submit certified copy of Engineer's
Substantial Completion inspection list of items to be completed or corrected
(punch list), endorsed and dated by Engineer. Certified copy of the list shall
state that each item has been completed or otherwise resolved for
acceptance.
3. Submit Commissioning Checklists
4. Instruct Owner's personnel in maintenance of products and systems
B. Inspection: Submit a written request for final inspection to determine acceptance.
On receipt of request, Engineer will either proceed with inspection or notify
Contractor of unfulfilled requirements. Engineer will prepare a final Certificate for
Payment after inspection or will notify Contractor of construction that must be
completed or corrected before certificate will be issued.
1. Reinspection: Request reinspection when the Work identified in previous
inspections as incomplete is completed or corrected.
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CONTRACT CLOSEOUT 01 70 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.5 LIST OF INCOMPLETE ITEMS (PUNCH LIST)
A. Organization of List: Include name and identification of each space and area
affected by construction operations for incomplete items and items needing
correction including, if necessary, areas disturbed by Contractor that are outside
the limits of construction.
1. Submit list of incomplete items in the following format:
a. PDF electronic file. Engineer will return annotated copy
electronically.
1.6 SUBMITTAL OF PROJECT WARRANTIES
A. Time of Submittal: Submit written warranties on request of Engineer for designated
portions of the Work where commencement of warranties other than date of
Substantial Completion is indicated, or when delay in submittal of warranties might
limit Owner's rights under warranty.
B. Organize warranty documents into an orderly sequence based on the table of
contents of the Project Manual.
1. Bind warranties and bonds in heavy-duty, three-ring, vinyl-covered, loose-
leaf binders, thickness as necessary to accommodate contents, and sized
to receive 8-1/2-by-11-inch paper. Fines issued by regulatory agencies
against the Department are added to the disincentives assessed to the
Contractor.
2. Provide heavy paper dividers with plastic-covered tabs for each separate
warranty. Mark tab to identify the product or installation. Provide a typed
description of the product or installation, including the name of the product
and the name, address, and telephone number of Installer.
3. Identify each binder on the front and spine with the typed or printed title
"WARRANTIES," Project name, and name of Contractor.
C. Provide additional copies of each warranty to include in operation and
maintenance manuals.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION
3.1 REPAIR OF THE WORK
A. Complete repair and restoration operations before requesting inspection for
determination of Substantial Completion.
B. Repair or remove and replace defective construction. Repairing includes replacing
defective parts, refinishing damaged surfaces, touching up with matching
materials, and properly adjusting operating equipment. Where damaged or worn
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items cannot be repaired or restored, provide replacements. Remove and replace
operating components that cannot be repaired. Restore damaged construction and
permanent facilities used during construction to specified condition.
PART 4 - PRODUCTS Not Used
PART 5 - EXECUTION Not Used
END OF SECTION
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SECTION 01 71 23 – SURVEY
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Construction surveying, staking, measurement, and calculations essential to
complete the project and properly control the entire work.
B. Directed surveying.
C. Processes and procedures for implementing Machine Control Guidance (MCG)
technology. MCG uses Global Positioning System (GPS) and Robotic Total
Station (RTS) in conjunction with three-dimensional computer models to determine
the precise location and elevation of the materials being moved.
1.2 RELATED SECTIONS
A. Section 32 17 23: Pavement Markings
1.3 REFERENCES
A. UDOT CADD Standards
B. UDOT Plan Sheet Development Standards
C. UDOT Survey & Geomatics Standards Manual
D. Utah Administrative Code
E. Utah Code
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Submittals must be signed and sealed by a Professional Land Surveyor licensed
in the State of Utah.
B. Statement before work begins indicating the horizontal and vertical survey control
provided in the plans has been field checked and the control has been determined
to be accurate within the tolerances specified in the UDOT Survey and Geomatics
Standards Manual. Refer to http://www.udot.utah.gov/go/standardsreferences.
1. Attach field survey information used to verify control.
2. Contact the Engineer verbally and in writing if discrepancies are found.
3. Include additional survey points required to implement the MCG/RTS
technology.
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C. Written description of the equipment before beginning work including calibration
certifications, manpower, methods, and data storage format proposed for use to
complete survey activities.
D. Surveying and design data:
1. As-built survey and design data to the Engineer after project completion
with compliance to the UDOT Survey and Geomatics Standards, Plan
Sheet Development Standards, and UDOT CADD Standards. Refer to
http://www.udot.utah.gov/go/standardsreferences.
2. Complete the following if design plans were included with the advertising
package for the project:
a. Provide a red-lined hard copy plan set showing "As-built" features
denoting changes from the original design.
b. Provide an electronic copy of the red-lined 11 x 17 "As-built" plan,
containing the “As-Built” stamp dated and signed by the Engineer
(Utah Code 58-22-602), in a colored PDF format as follows:
1) Resolution of not less than 400 dpi.
2) Individual file sizes not greater than 100 megabytes.
3) Group similar sheet types together into individual PDF files
such as Summary Sheets grouped together in a single PDF
file or Summary Sheets and Plan and Profile Sheets
grouped together in a single PDF file.
c. Salt Lake City As-Built Plan requirements (hard-copy):
1) Provide the following data on the as-built plans at all
manholes, valves, lids, hydrants, vents, and other above-
ground utility appurtenances:
a) Roadway station and offset
b) Top Elevation
c) Flowline Elevation (if applicable)
E. Survey Monuments certified supplement
1. Refer to this Section, Article 3.12, paragraph C3 for submittal of drawings
and notes.
F. Provide the following for MCG technology implementation:
1. Notification that MCG will be used on the project at preconstruction
meeting.
2. Electronic or hand written stakeout/cut-fill reports or both for cross section
stakes, according to this Section, Article 3.5.
G. Reports are not required when measurement of work is by “Plan Quantity” or
Weight.
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1.6 MEASUREMENT
A. Directed Survey – Use a survey crew measured by the hour and approved if extra
survey work is directed. No additional payment is made for travel time to and from
the project.
1.7 PAYMENT
A. Directed survey work is paid for in the accepted quantities if needed and approved
at a standard negotiated rate.
1.8 QUALITY ASSURANCE
A. Assume responsibility for survey and control of the work and for correcting errors
whether the errors are discovered during the actual survey work or in subsequent
phases of the project and bears cost overruns resulting from errors.
B. Any 3D model used in conjunction with MCG must be verified and approved before
use by the Contractor.
C. Assume responsibility for construction errors that result from the 3-D model once
the design 3D model has been accepted.
PART 2 - PRODUCTS
2.1 EQUIPMENT
A. Tools, supplies, and stakes suitable for use in highway survey work.
B. Stakes and hubs of sufficient length to provide a solid set in the ground with
sufficient surface area above ground for necessary legible markings.
C. Survey instruments and supporting equipment capable of achieving the specified
tolerances.
1. Calibrate survey equipment annually and check for accuracy before
beginning survey work and as required throughout the duration of the
project. Make the calibration certificate available upon the Engineers
request.
2.2 EQUIPMENT FOR OWNER USE
A. Provide and maintain the following equipment when MCG is used on the project:
1. GPS Capable Rover compatible with the other GPS equipment being used
on the project.
2. Other hardware and software associated with the equipment so that
Engineer’s personnel can operate the equipment for quality assurance
purposes.
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3. Provide adequate training so that Engineer’s personnel can operate the
survey equipment.
4. Make GPS rover available immediately upon request from the Engineer.
5. Develop a process with to check-in and check-out equipment from the
Contractor.
PART 3 - EXECUTION
3.1 PREPARATION
A. Discuss and coordinate the following with the Engineer before survey work begins:
1. Submittals
2. Survey and staking methods
3. Stake markings
4. Grade control
5. Referencing
6. Structure control
7. Other procedures and control necessary for the work
8. Documentation procedures
B. Establish construction survey points, elevations, and grades as necessary to
control layout and complete the work.
1. Verify control surveying and staking meet specified tolerances before
beginning work.
C. Calculate grades, elevations, offsets, and alignment data necessary for staking or
setting items of work.
D. The Owner will provide, if available:
1. Horizontal and vertical control points and elevation benchmarks.
a. Do not disturb control points and elevation benchmarks.
2. Electronic project data
3. Digital Terrain Model used for design
E. Record keeping – Keep field notes, diaries, and books according to standard
surveying practice.
1. Make available survey records including field notebooks and forms used
for the work to the Engineer upon request.
2. Electronic records and reports are acceptable
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F. Contract Provision Disclaimer
1. Provide a written request to the Engineer to obtain electronic data.
a. Electronic data is available in AutoCAD Civil3D format only.
b. Waive claims that may result from the use of or reliance on the
electronic data.
2. Electronic Data is prepared by the Owner for its own purposes and not for
the benefit of private individuals or businesses.
3. Indemnify and hold the Owner harmless for damages, costs, attorney fees,
or other liabilities that might be incurred as a result of the Owner’s use and
reliance on the Contractor’s modified data.
3.2 DIRECTED SURVEY
A. Conduct directed surveying if directed by the Engineer.
1. Includes work needed for changes and extra work.
2. Provide labor, materials, and equipment including total stations, global
positioning system (GPS), LiDAR scanning or other equipment.
3.3 COMPUTATIONS AND PLOTS
A. Use cross-sections to calculate volume measurements.
1. Superimpose final cross sections with original cross sections and calculate
final quantities using the average end area method.
2. Develop cross-sections from field measurements.
a. Take cross section measurements both before and after excavation
and before backfill.
b. Take cross sections at a maximum centerline spacing of 15ft when
the centerline curve radius is less than or equal to 500 ft.
c. Take cross sections at a maximum spacing of 30 ft when the
centerline curve radius is greater than 500 ft.
d. Take additional cross sections at breaks in terrain and at changes
in typical sections.
e. Measure and record points at breaks in terrain for each cross
section but at least every 15 ft.
f. Measure and record points to at least the anticipated slopes and
reference locations.
g. Reduce cross section distances to horizontal distances from
centerline.
h. Take cross sections at right angles to tangents and normal to
curves.
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i. Include in cross sections: grades, locations, and existing ground
line profiles.
3. May develop volumes from digital terrain models if:
a. Ground survey locations do not exceed 50 ft in any direction.
b. Major horizontal and vertical breaks in terrain are also included.
c. Horizontal and vertical control for the project is used.
d. DTM is verified accurate to required tolerances as indicated in the
UDOT Survey & Geomatics Standards manual by spot checking
throughout the length of the project. Refer to
http://www.udot.utah.gov/go/standardsreferences to view this
manual.
3.4 STAKE MAINTENANCE AND MARKINGS
A. Provide and maintain reference/location stakes that identify stationing at least
every 100 ft until the work has reached physical completion and accepted by the
Engineer for each alignment and approved for removal.
1. Provide reference/location stakes at whole station intervals such as
1032+00.
B. Maintain staking necessary for the work until the construction has reached physical
completion, accepted by the Engineer, and approved for removal.
1. Legibly mark survey stakes with station and offset referenced to their
respective control line.
2. Mark slope, reference, and guard stakes with station.
3. Renew illegible or damaged stakes.
3.5 SURVEY TOLERANCES
A. Follow the guidelines set in the UDOT Survey & Geomatics Standards manual.
1. Refer to http://www.udot.utah.gov/go/standardsreferences to view this
manual.
B. Amend the survey control diagram as requested for the project.
1. Have the amended diagram sealed, signed, and dated by a Professional
Land Surveyor in accordance with UC 58-22-601, 602, 603, and Utah
Administrative Code R156-22-601.
2. Refer to http://www.udot.utah.gov/go/standardsreferences for Utah Code
and Utah Administrative Code.
C. Relocate initial horizontal and vertical survey control points in conflict with
construction to areas that will not be disturbed by construction operations.
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1. Furnish to the Region Surveyor in coordination with the Engineer the
coordinates and elevations for the relocated points before the initial points
are disturbed.
D. Protect benchmarks from construction activities.
1. Position benchmarks to allow a level rod to stand vertically and squarely
on the mark.
E. Reference benchmarks to centerline and horizontal measurements.
1. Compensate or correct for systematic errors, including those associated
with instrument calibration
2. Select the appropriate equipment and methods, and use trained personnel.
3. Use appropriate error propagation and other measurement design theory
to select the proper instruments, field procedures, geometric layouts and
computational procedures to control random errors.
F. Apply appropriate procedures to verify that the allowable positional tolerance of
such points is not exceeded if radial survey methods, GPS, or other acceptable
technologies or procedures are used to locate or establish points on the survey.
G. The positional tolerance may be tested by:
1. Comparing the relative location of points in a survey as measured by an
independent survey of equal or higher accuracy or,
2. The results of a minimally constrained, correctly weighted least squares
adjustment of the points on the survey.
H. Employ field procedures, instrumentation and adequate survey personnel in order
to achieve a precision of 0.02 feet (or 6 mm) + 20 ppm.
1. See Table 1 for construction staking tolerances.
Table 1 – CONSTRUCTION STAKING TOLERANCES
Description Horizontal Vertical
Decimals of a foot
Box Culverts 0.02 0.02
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Bridge Superstructures 0.02 0.02
Bridge Substructures 0.02 0.02
Clearing and Grubbing Stakes 1.00 -----
Construction Centerline Control Points 0.05 -----
Construction Centerline Station Points 0.10 -----
Curbs, Walks, and Bike Paths 0.03 0.02
Grade Stakes – Roadway Subgrade 0.20 0.05
Grade Stakes – Top of Rock 0.20 0.03
Grade Stakes – Roadway Finish 0.10 0.02
Luminaire and Signal Poles (incl. footings) 0.20 0.20
Manholes, Inlets, and Culverts 0.10 0.03
PCC Pavement 0.10 0.02
Slope Stakes and References 0.30 0.10
Traffic Markings 0.20 -----
Walls – Retaining, MSE, Sound, etc. 0.05 0.05
Wetland Mitigation Control Stakes 0.20 0.20
Notes:
1. Stakes for miscellaneous items not listed above will have a horizontal and vertical
tolerance of 0.20 ft, unless otherwise directed.
2. Features that are to be constructed flush to another surface should take on the same
tolerance as that surface.
3. Staking tolerances for special circumstances will be discussed at the pre-survey
meeting.
4. Meet the appropriate construction tolerances for the material as specified in the special
provisions or standard specifications, regardless of the construction staking tolerances,
specific to the work item.
5.Use bridge control once established, independent of other project controls for the
duration of the bridge construction. Refer to Survey & Geomatics Standards manual for
bridge control methodology. Refer to http://www.udot.utah.gov/go/standardsreferences.
6. Tolerances stated for each type of construction stake in this table indicates the
acceptable deviation of the position of each reference point from its computed position
relative to the given alignment and grade. Staked positions are generally checked
using electronic stakeout reports and, if within tolerances, the stated position is
accepted. Reference points may also have an accuracy relative to each other for
precise measurements such as structures.
2. Survey Staking Methods:
a. Furnish reference stakes for slope stakes and stakes used for
setting items for work.
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b. Furnish the following for projects using Conventional Survey
Methods:
1) Establish and set slope stakes and references on both sides
of centerline at cross section locations.
a) Place slope stakes at a maximum centerline
spacing of 25 ft when the centerline curve radius
is less than or equal to 500 ft.
b) Place slope stakes at a maximum spacing of 50 ft
when the centerline curve radius is greater than
500 ft.
c) Place reference stakes at a maximum centerline
spacing of 100 ft on tangents.
2) Establish slope stakes in the field as the actual point of
intersections of the design slope with the natural ground
line.
3) Set slope stake references outside the clearing limits.
4) Include reference point and slope stake information on the
reference stakes.
3. Furnish the following for projects using Machine Control Guidance
Methods:
a. Establish and set location stakes and references on one side of
centerline at cross section locations.
1) Place cross section stakes at a maximum spacing of 300 ft.
(Cross-section stakes reference physical points in the
proposed cross-section, such as edge of pavement or top
back of curb)
b. Place slope stakes at a maximum spacing of 300 ft.
c. Establish slope stakes in the field at the actual point of intersections
of the design slope with the natural ground line.
d. Set slope stake references outside the clearing limits.
e. Include reference point information on the reference stakes.
f. Provide adequate bench marks throughout the project for
construction equipment equipped with MCG to check setup and
tolerances.
1) Perform equipment checks at least once per day.
2) Record equipment checks in a log for verification by the
Engineer.
4. Staking limits – Reference/Location stakes can serve the purpose of the
following staking requirements as long as required information for both
purposes can be written on the stake.
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a. Stake clearing limits on both sides of centerline at each established
station.
1) Locate the clearing limit on the ground as shown by the cut
and fill limits on the plans.
b. Stake right of way limits, or temporary construction easement (TCE)
if one exists, every 500 ft maximum on tangents, every 250 ft
maximum on curves where ROW is not delineated by existing fence
lines or other obvious boundaries.
1) Stake Right of Way limits at right of way break/angle points
along the right of way lines.
2) Reduce the distance if staking distance is affected by line of
sight.
c. Stake environmental control limits on both sides of centerline at
each established station.
1) Locate the environmental control limits on the ground as
shown by the slope rounding contours and environmental
and silt fence locations as shown on the Plans.
2) Stake environmental control limits every 25 ft in
environmentally sensitive areas.
3) Provide staking as needed to guarantee the silt fence is
located inside of right of way in standard silt fence
installations where stations/locations are not called out on
the environmental control plan sheets,.
I. Setting grade finishing stakes (Conventional Survey or RTK):
1. Grade elevations and horizontal alignment:
a. On centerline.
b. On each shoulder at roadway cross section locations and between
centerline and shoulder with a maximum spacing of 25 ft.
c. At the top of subgrade and the top of each aggregate course.
2. Locations:
a. Set stakes on centerline, on each normal shoulder, and on the
shoulder of the turnout where turnouts are constructed.
b. Set hubs at the center and along the edges of parking areas.
c. Set stakes in ditches to be paved.
3. Maximum spacing between stakes along the alignment is 50 ft.
4. Use brushes or guard stakes at each grade finishing stake.
5. Reset grade finishing stakes as many times as necessary to construct the
subgrade and each aggregate course.
J. Grade Verification (Machine Control Guidance)
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1. The following procedure will only be applicable for verification of roadway
layers for grade elevations and horizontal alignment.
a. The Engineer will use the Contractor provided survey equipment
that is capable of verifying grade to tolerances required.
b. The Engineer may verify elevations at the following locations:
1) On centerline.
2) On each shoulder at roadway cross section locations and
between centerline and shoulder with a maximum spacing
of 25 ft.
3) At the top of subgrade and the top of each aggregate
course.
2. Locations:
a. On centerline, on each normal shoulder, and on the shoulder of the
turnout where turnouts are constructed.
b. At the center and along the edges of parking areas.
c. At the top of subgrade and the top of each aggregate course.
d. In ditches to be paved.
3. The Engineer may verify and document elevations at a 300 ft maximum
spacing between locations along the alignment.
a. The Engineer reserves the right to increase the spacing between
grade verification locations up to, but not to exceed, 1000 ft if a level
of confidence can be attained by the Engineer.
3.6 CONCRETE PAVING
A. Develop a method of horizontal and vertical survey control for the placement of
concrete pavement.
1. Use laser, wire, or string line to maintain horizontal and vertical control.
2. Maximum spacing, 50 ft
3. Set control on both sides of roadway.
B. 3D Paving, Machine Control Guidance, Wireless Paver
1. Stagger survey control on either side of the highway to provide a good
strength of figure.
a. Place control points for MCG according to equipment manufacturer
recommendations.
b. The instrument setup must obtain vertical accuracies within ± 0.02
ft of the existing control.
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C. Stake concrete joint and station stamp locations as determined by the Engineer.
3.7 DRAINAGE STRUCTURES
A. Stake drainage structures in coordination with the Engineer.
1. Survey and record the ground profile along the centerline of the structure.
2. Determine the slope catch points at inlets and outlets.
3. Set reference points and record information necessary to determine
structure length and end treatments.
4. Stake ditches or grade to make the structure functional.
5. Plot the profile along centerline of the structure to show the natural ground,
the flow line, the roadway section, and the structure.
6. Mark guard stakes with the following, when applicable:
a. Diameter, length, and type of culvert such as 18 inch x 35 ft
corrugated metal pipe (cmp)
b. The vertical and horizontal distance from the hub to the invert at the
end of the culvert or intermediate point as needed or directed
c. Flow line grade of the pipe
d. Station
7. Provide a reference at a maximum spacing of 50 ft for storm sewers and
waterlines. Reference inverts of pipe at manholes.
3.8 BRIDGES
A. Based upon the Projects Primary Control points, set at least 4 horizontal and
vertical survey control reference points to be used for surveying bridge
substructure and superstructure components including but not limited to pile
locations and cutoffs, line and grade for abutments, bents, beam seats, anchor
bolts, and screed grades.
B. Set intermediate slope stakes at bridge abutments to establish transitions.
1. Place finish grade stakes on the centerline of abutment bearing and at the
top of slope of bridge berms.
2. Place finish grade stakes on each side at top, mid-point, or slope and toe
of fill.
3.9 BOX CULVERTS
A. Set horizontal and vertical control and reference points.
1. Establish and reference the centerline, back of parapet or barrier, skew,
and flow line elevations at inlet, outlet, and breaks.
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3.10 CURB AND GUTTER
A. Set curb and gutter staking at 25 ft intervals on tangent and 10 ft intervals on curve
radii.
B. Set line and grade for curb and gutter within 0.02 ft of the proposed or established
grade line.
3.11 GUARDRAIL
A. Stake guardrail vertical and horizontal control at a maximum spacing of 25 ft on
tangent sections and 10 ft on curves.
B. Obtain the Engineer’s approval and field verification of staking before installation.
3.12 EXISTING SURVEY MONUMENTS
A. Locate and reference private and public land survey monuments that may be
destroyed by project construction activities before disturbing those existing
monuments and under the direction of a Professional Land Surveyor licensed in
the State of Utah.
B. Complete referencing and reestablishing those existing monuments before project
completion.
C. Reference and reestablish the monuments created by the county surveyor.
1. Notify the county surveyor at least 30 days before the destruction of
monument.
2. Coordinate the reestablishment of section corner and quarter corner
monuments with the county surveyor.
3. Prepare a corner record to be filed in the office of the County Surveyor’s
Office per Utah State Code 17-23-17.5 unless prepared by the County
Surveyor’s Office.
4. Submit a certified supplement to the Survey Control Sheet with notes to the
Engineer showing references to section corners and quarter corners.
3.13 RETAINING WALLS
A. Set horizontal and vertical control and reference points based upon the projects
primary and secondary control.
1. Establish and reference the centerline offsets for the walls, radius points,
and the beginning and ending wall locations as shown.
B. Stake retaining wall vertical and horizontal control at no more than 25 ft on tangent
sections and 10 ft on curved sections.
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3.14 PAVEMENT MARKING
A. Layout temporary and permanent pavement markings according to Section 32 17
23 Pavement Marking.
1. Place references for traffic striping no more than 150 ft apart on tangents
and 50 ft on curves.
3.15 CLEANUP
A. Remove and dispose of flagging, lath, stakes, and other staking material after the
project has reached physical completion and the Engineer has approved removal.
3.16 UTILITIES
A. Stake control lines as needed in cooperation with the utility companies so their
facilities can be relocated to their proper final position.
B. Stake crossings or potential points of conflict between facilities to give proper
horizontal and vertical control for the relocation.
C. Schedule this survey work with the utility companies to minimize delays and
disruption of survey stakes.
D. Replace disturbed stakes as necessary to facilitate the relocations.
E. The Contractor is responsible for costs incurred to relocate utility more than once
due to inaccurate or incomplete staking.
F. Collect survey grade coordinate data for exposed, relocated, and new utilities
during construction.
1. Collect data in 1 ft intervals unless otherwise directed in the UDOT Survey
& Geomatics Standards manual.
a. Refer to http://www.udot.utah.gov/go/standardsreferences.
3.17 EXISTING MILEPOST SIGNS
A. Locate existing milepost sign stations within the project limits.
1. Contact the Engineer to determine locations where a milepost sign was
placed at a point other than the actual mile point due to prior physical
limitations such as driveways, intersections, or bridge parapets, in
coordination with Highway Referencing Specialist of the Asset
Management Division.
B. Reestablish locations of milepost signs before project completion if construction
activities required removal of existing milepost signs.
1. Reset sign location at original station of existing sign.
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a. Exceptions
1) Prior physical limitations listed in this Section, Article 3.17,
paragraph A were removed during construction and no
longer prevent installation of a sign at the actual mile point.
2) Roadside conditions or newly constructed physical
limitations would prevent reestablishment of milepost sign
within 3 ft of its original station.
b. Contact the Engineer to determine how to proceed in either of these
special cases in coordination with the Highway Referencing
Specialist.
2. Establish an appropriate offset for each milepost sign to meet installation
and clear zone requirements.
C. Contact the Engineer to determine the preferred action for reestablishing the
milepost signs where the alignment of the roadway was modified during
construction to the extent that the new measured mile point locations of milepost
signs were shifted more than 10 ft from their original location.
END OF SECTION
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SECTION 02 41 10 – SITE PREPARATION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Clear, grub, remove, and dispose of trees, stumps, and debris within the
designated limits of the roadways, channels, easements, and other designated
areas.
1.2 RELATED SECTIONS
A. Section 01 35 43: Environmental Compliance
B. Section 01 57 13: Temporary Erosion and Sediment Control
C. Section 02 41 12: Remove Structure and Obstruction
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
A. Clear – Remove and dispose of trees, stumps, logs, limbs, sticks, vegetation,
debris, and other material on the natural ground surface.
B. Grub – Remove and dispose of roots, buried logs, debris, organic matter, and other
deleterious materials under the ground surface.
C. Strip – Removal and stockpiling of topsoil on-site for revegetation purposes.
D. Construction Limits – Areas within which Work is to be performed. Unless
otherwise noted on the drawings, these limits are the “Right-of-Way”.
1.5 SUBMITTALS
A. Copies of disposal permits, agreements, or both.
PART 2 - PRODUCTS Not Used
PART 3 - EXECUTION
3.1 PREPARATION
A. Verify with the Engineer the vegetation or objects to be removed.
B. Review work procedures with the Engineer.
C. Schedule work carefully with consideration for property owners and general public.
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D. Refer to Section 01 57 13 for Temporary Erosion and Sediment Control.
3.2 PRECONSTRUCTION SURVEY
A. Provide a preconstruction survey of all buildings and structures within 150 feet of
the project Right-of-Way.
B. Include photographic and High-Definition video evidence of the current condition
of all buildings and structures.
C. Notify the Engineer if access to property cannot be achieved and provide adequate
documentation showing any attempts made to access adjacent property.
3.3 VEGETATION REMOVAL
A. Grub the areas 2 ft below natural ground, within the limits of clearing, of all stumps,
roots, buried logs, and all other underground obstructions.
B. Stumps, roots, and non-perishable solid objects may remain in cleared areas
where the embankment is:
1. 2 ft or more above the natural ground.
2. At least 2 ft away outside the slope stake lines.
C. Completely grub stumps and roots where a structure is to be constructed, piles are
to be driven, or unsuitable material is to be removed.
3.4 STRIP AND STOCKPILE TOPSOIL
A. Strip the topsoil:
1. Only from areas shown or determined by Engineer.
2. To a depth determined by the Engineer.
B. Remove and dispose of any roots larger than 2 inches in diameter or 12 inches in
length.
C. Stockpile stripped topsoil:
1. At locations acceptable to the Engineer.
2. So that placement or activity around the stockpile does not damage or
impact any existing trees, shrubs, or environmentally sensitive areas.
Obtain appropriate clearances if such impacts are unavoidable.
D. Grade to minimize erosion on and around the stockpiles.
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SITE PREPARATION 02 41 10 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.5 BACKFILLING
A. Backfill all stump holes, cuts, depressions, and other holes resulting from clearing
and grubbing within areas to receive embankment.
1. Compact backfilled areas to the density of the surrounding ground.
B. Measure and pay separately for materials used for backfilling under Roadway
Excavation or Borrow.
C. Consider Roadway Excavation and Borrow as incidental to the work when these
items are not included in the bid proposal.
1. No separate measurement or payment made in this case.
3.6 DISPOSAL
A. Dispose of material. Refer to Section 01 35 43 Environmental Compliance.
B. Do not dispose of material within the designated roadbed.
C. Outside of the Right-of-Way
1. Acceptable when done according to prevailing laws including
environmental laws, ordinances, regulations, and rules.
D. Inside the Right-of-Way
1. Bury material at locations specified by or acceptable to the Engineer.
2. Use material to widen embankments and flatten embankment side slopes
as approved by the Engineer.
3. Cover disposed material with at least 2 ft of earth and grade to drain
properly.
4. Reduce wood to chips a maximum of ½ inch thick for mulching cut and fill
slopes.
a. Chips may be buried or distributed uniformly on the ground surface
and mixed with the underlying earth so the mixtures will not sustain
burning.
3.7 TREE REMOVAL
A. Refer to Section 02 41 12 Remove Structure and Obstructions.
3.8 PROTECTION
A. Land monuments, property markers, or official datum points
THE POINT REDEVELOPMENT Package 01 Reservoir
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SITE PREPARATION 02 41 10 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Protect until their removal is approved.
2. Reference for re-establishment before removing.
B. Protect trees from damage to roots and branches if they are designated to remain.
C. Protect other vegetation and objects designated to remain.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
REMOVE STRUCTURE AND OBSTRUCTIONS 02 41 12 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 02 41 12 – REMOVE STRUCTURE AND OBSTRUCTIONS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Removal and disposal of structures and obstructions that interfere with
construction.
B. Salvage of equipment or materials when specified.
1.2 RELATED SECTIONS
A. Section 01 35 43: Environmental Compliance
B. Section 01 71 23: Survey
C. Section 31 23 30: Embankment, Borrow, and Backfill
D. Section 03 30 40: Portland Cement Concrete
E. Section 31 20 00: Earthwork and Dewatering
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Copies of disposal permits, agreements, or both.
1.6 PROJECT SITE CONDITIONS
A. Protect adjacent structures and utilities and their contents that are designated to
remain.
PART 2 - PRODUCTS
2.1 CONCRETE
A. Use Class A (AE) Concrete. Refer to Section 03 30 40 Portland Cement Concrete.
2.2 GRANULAR BORROW AND GRANULAR BACKFILL BORROW
A. Refer to Section 31 23 30 Embankment Borrow and Backfill.
2.3 FLOWABLE FILL
A. Refer to Section 31 20 00 Earthwork and Dewatering.
THE POINT REDEVELOPMENT Package 01 Reservoir
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REMOVE STRUCTURE AND OBSTRUCTIONS 02 41 12 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 3 - EXECUTION
3.1 PREPARATION
A. Review all work procedures with the Engineer.
B. Coordinate utility location according to all applicable Laws and Regulations.
1. Locate and protect all active utilities.
2. Before beginning work:
a. Notify Engineer
b. Notify owners of affected utilities
c. Have the utilities in the area located by Blue Stakes
C. Restore utility services disturbed by construction operations.
D. Disconnect water service by excavating to the corporation stop and turning it off.
Disconnect the service line from the corporation stop.
E. Remove items such as existing cesspools and leach lines.
F. Excavate all material necessary to permit removal.
3.2 BACKFILL AND COMPACTION
A. Fill all holes or pits resulting from removal operations with suitable material.
B. Compact the backfilled areas to the density of the surrounding ground or as
specified.
C. Department will pay separately for Roadway Excavation or Borrow material used
for backfill.
1. Material items not included in the Bidding Schedule are considered
incidental to the work.
3.3 REMOVAL AND DISPOSAL
A. Remove and dispose of material promptly using methods acceptable to the
Engineer and according to applicable rules and regulations.
1. Include excavation, removal, transportation, and disposal costs in the item
of work.
B. Remove concrete to at least 2 ft below the subgrade surface or finished ground
lines.
C. Dispose of removed obstructions at a site secured by the Contractor.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Obtain required permits and provide an environmentally safe area for
disposal of removed items. Refer to Section 01 35 43 Environmental
Compliance.
D. Removed materials not designated for use or salvage become the property of the
Contractor unless owned and requested by a utility company.
3.4 SALVAGE
A. Salvage designated equipment and materials.
B. All other materials become the property of the Contractor unless otherwise noted.
3.5 REMOVE TWO BURIED CONCRETE DRINKING WATER RESERVOIRS
A. Empty and dispose of reservoir contents according to all applicable Laws and
Regulations.
B. Break down and remove tank and appurtenances completely. Including all
concrete walls, floor, roof, columns, and footings. Haul off and properly dispose of
concrete, piping, and demolition debris.
C. The Department is not responsible for vandalism or theft that occurs to the
reservoirs or its contents that reduces the value of the salvage or increases the
cost of removal after the award of the Contract.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
NOXIOUS WEED CONTROL 02 41 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 02 41 20 – NOXIOUS WEED CONTROL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Controlling the introduction and spread of noxious weeds on construction projects.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. Utah Noxious Weed Control Act
1.4 DEFINITIONS
A. Noxious weeds subject to control are listed on the Utah State Noxious Weed List
and the county’s weed list that applies based on the project location.
B. Refer to the Section, article 3.3 for a list of the Utah State Noxious Weeds (Table
1) and the county lists (Table 2) for additional noxious weeds.
1.5 SUBMITTALS Not Used
1.6 PAYMENT PROCEDURES
A. Include payment for cleaning earth-moving construction equipment under
mobilization.
B. Pay for the control of invasive weeds using pre-emergent, selective, and non-
selective herbicides by the unit area.
1.7 QUALITY ASSURANCE
A. Regulatory Requirements:
1. Follow all regulatory, application, and safety precautions listed by the
herbicide manufacturer. Refer to Utah Noxious Weed Control Act: Utah
Code - Title 04 - Chapter 17.
2. Apply herbicides using only state licensed pesticide applicators.
1.8 SEQUENCING
A. Clean all earth-moving equipment before bringing them on the project.
B. Treat existing noxious weeds 10 days before starting earthwork operations.
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
NOXIOUS WEED CONTROL 02 41 20 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS
2.1 HERBICIDE
A. Refer to this Section for a list of noxious weeds subject to control and the
recommended herbicide for each species.
B. Use commercially available herbicides specified to control the weed species
identified.
PART 3 - EXECUTION
3.1 PREPARATION
A. Use high-pressure water blasting or steam cleaning methods to clean all earth-
moving construction equipment (scrapers, bulldozers, excavators, backhoes,
trenchers) of dirt, mud, and seed residue before initially entering the project.
3.2 EXAMINATION
A. Verify and locate all noxious weeds on the project. Contact the county weed
control supervisor or the Department’s region landscape architect if assistance is
needed for identification.
3.3 CONTROLLING INVASIVE WEEDS
A. Spray invasive weeds located within the project limits before starting earth
disturbing activities and if they appear during construction. Use pre-emergent,
selective, and non-selective herbicides as appropriate (See Noxious Weed Tables
1 and 2 below). Apply herbicide as directed on the manufacturer’s label.
B. Noxious Weed Tables:
Table 1 - Utah State Noxious Weeds
Common Name Scientific Name Herbicide
Bermudagrass*Cynodon dactylon Glyphosate
Black henbane Hyoscyamus niger Tordon (picloram) & Escort
Canada thistle Cirsium arvense 2,4-D, Dicamba, Picloram
Dalmation toadflax Linaria genistifolia Tordon (picloram)
Diffuse knapweed Centaurea diffusa 2,4-D+Dicamba or Picloram
or Clopyralid
Dyer’s woad Isatis tinctoria 2,4-D+Dicamba or
Chlorsulfuron
Field bindweed Convolvulus arvensis Dicamba+2,4-d or Picloram
Hoary cress, (whitetop)Cardaria draba 2,4-D+Dicamba or
Chlorsulfuron
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NOXIOUS WEED CONTROL 02 41 20 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Houndstounge Cynoglossum officinale Tordon (picloram)
Johnsongrass Sorghum halepense Glyphosate
Leafy Spurge Euphorbia esula Dicamba or Picloram
Medusahead Taeniatherum caput-
medusae Glyphosate
Musk thistle Carduus nutans 2,4-D amine, Metsulfuron or
Picloram
Ox-eye daisy Chrysanthemum
leucanthemum
Tordon (picloram) &
clopyralid
Perennial pepperweed Lepidium latifolium Metsulfuron or Chlorsulfuron
Perennial sorghum Sorghum halepense Glyphosate
Poison hemlock Conium maculatum Tordon (picloram)
Purple loosestrife Lythrum salicaria Glyphosate (Rodeo aquatic
label)
Quackgrass Elytrigia repens Glyphosate
Russian knapweed Centaurea repens Picloram, Clopyralid or
Chlorsulfuron
Saltcedar Tamarix ramosissima Habitat or Arsenal
Scotch thistle Onopordum acanthium 2,4-D amine, Metsulfuron or
Picloram
Spotted knapweed Centaurea maculosa 2,4-D+Dicamba, Picloram or
Clopyralid
Squarrose knapweed Centaurea virgata Picloram
St. Johnswort Hypercium perforatum Tordon (picloram) & Escort
Sulfur cinquefoil Potentilla recta Tordon (picloram)
Yellow star-thistle Centaurea solstitialis Picloram or Clopyralid
Yellow toadflax Linaria vulgaris Tordon (picloram)
*Do not consider Bermudagrass a noxious weed in Washington County
Table 2 - County Noxious Weeds
Common Name Scientific Name Herbicide
Salt Lake County
Garlic mustard Alliaria petiolata Glyphosate
Myrtle spurge Euphorbia myrsinities Glyphosate or Dicamba
Use rates: Use rates for herbicides vary, follow the use rate on the LABEL for each herbicide
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
CONCRETE FORMWORK 03 11 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 03 11 00 - CONCRETE FORMWORK
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Formwork for cast-in place concrete, with shoring, bracing and anchorage.
B. Openings for other work.
C. Form accessories.
D. Form stripping.
1.2 RELATED SECTIONS
A. Section 03 20 00 - Concrete Reinforcement.
B. Section 03 30 40 - Portland Cement Concrete.
C. Section 03 30 00- Concrete Work
1.3 REFERENCES
A. ACI 301 - Structural Concrete for Buildings.
B. ACI 318 - Building Code Requirements for Reinforced Concrete.
C. ACI 347 - Recommended Practice for Concrete Formwork.
D. PS 1 - Construction and Industrial Plywood.
1.4 DESIGN REQUIREMENTS
A. Design, engineer and construct formwork, shoring and bracing to conform to
design and code requirements; resultant concrete to conform to required shape,
line and dimension.
1.5 QUALITY ASSURANCE
A. Perform Work in accordance with ACI 301 standards.
1.6 REGULATORY REQUIREMENTS
A. Conform to applicable code for design, fabrication, erection, and removal of
formwork.
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
CONCRETE FORMWORK 03 11 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS
2.1 WOOD FORM MATERIALS
A. Form Materials: At the discretion of the Contractor.
2.2 PREFABRICATED FORMS
A. Preformed Steel Forms: Minimum 16 gage matched, tight fitting, stiffened to
support weight of concrete without deflection detrimental to tolerances and
appearance of finished surfaces.
B. Glass Fiber Fabric Reinforced Plastic Forms: Matched, tight fitting, stiffened to
support weight of concrete without deflection detrimental to tolerances and
appearance of finished concrete surfaces.
C. Void Forms: Moisture resistant treated paper faces, biodegradable, structurally
sufficient to support weight of wet concrete mix until initial set; 2 inches thick.
2.3 FORMWORK ACCESSORIES
A. Form Ties: Snap-off type, galvanized metal adjustable length, with waterproofing
washer, free of defects that could leave holes larger than 1 inch in concrete
surface.
B. Form Release Agent: Colorless mineral oil which will not stain concrete or absorb
moisture.
C. Corners: Chamfered, 2-inch size; maximum possible lengths. Chamfer all
exposed corners.
D. Nails, Spikes, Lag Bolts, Through Bolts, and Anchorages: Sized as required, of
sufficient strength and character to maintain formwork in place while placing
concrete.
E. Waterstops: Polyvinyl chloride, minimum 2,000 psi tensile strength, minimum 50
degrees F (46 degrees C) to plus 175 degrees F working temperature range, 1-
inch wide, maximum possible lengths, ribbed profile, preformed corner sections,
heat welded jointing.
2.4 WATERSTOP
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
A. Manufacturer: Greenstreak Plastic Products & Henry, a Carlisle Company
B. Model: Ribbed with Centerbulb, Flat Ribbed, & Henry Synko-Flex
C. Waterstop shall be installed in concrete joints where indicated on the Plans and
on the Typical Details.
D. Waterstop shall be made of polyvinyl chloride (PVC).
E. All vertical joints in water bearing structures shall have waterstops, whether
indicated on the Plans or not.
F. All waterstops shall be continuous.
G. Waterstops in the walls shall be carried into lower slabs and shall join the
waterstops in the slabs with appropriate types of fittings.
H.Waterstops shall meet or exceed the requirements in the following table:
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Waterstop Requirements
PROPERTY TEST
METHOD
RECOMMENDED
LIMITS
Water Absorption ASTM D 570 5% max
Tear Resistance ASTM D 624 285 lf/in
Ultimate Elongation ASTM D 638 360%
Tensile Strength ASTM D 638 2,000 psi min
Low Temperature Brittleness ASTM D 746 No Failure
@-35F/-37C
Stiffness in Flexure ASTM D 747 600 psi min
Specific Gravity ASTM D 792 1.4 max
Ozone Resistance ASTM D 1149 No failure
Volatile Loss ASTM D 1203 0.50% max
Hardness, Shore A/15 ASTM D 2240 65 to 80
Tensile Strength After
Accelerated
Elongation
CRD-C 572 1,600 psi min
Elongation After Accelerated
Extraction
CRD-C 572 300% min
Effect on Alkali After 7 Days CRD-C 572 -0.1% to 0.25%
2.5 NEOPRENE BEARING PAD
A. Neoprene pads shall be of dimensions and hardness shown on the drawings and
shall be made by approved manufacturer.
B. The material for 40 durometer neoprene pads shall conform to ASTM D-200
M2BC414A14C12F17 and the material for the 30 durometer neoprene pads shall
conform to ASTM D-200 M2BC10A14C12F17.
D. Unless otherwise specified on the drawings, neoprene pads shall be 40 durometer.
2.6 CLOSED CELL NEOPRENE PAD
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CONCRETE FORMWORK 03 11 00 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
A. Closed cell neoprene pads, shall be used as a filler material in the flexible joints
between the wall and wall-footing and between the wall and roof connection in the
areas not taken up by the solid neoprene bearing pads and waterstops.
B. The material shall be medium grade closed cell neoprene conforming to 2A3 of
ASTM D 1056-85.
C. Rubatex R431N or R423N, or Cypress Sponge 431N or 423N, or approved equal.
2.7 SOFT MASTIC
A. Soft mastic shall be installed in all voids and cavities around the bearing pads,
waterstop and seismic cable sleeves. Such material shall be installed with a
consistency that will not adversely affect the quality of PVC and neoprene
materials.
B. Sikaflex 1A, or Select Seal U-230, or approved equal.
2.8 INSTALLATION OF BEARING AND FILLER PADS
A. Bearing and filler pads shall be installed as indicated on the drawings.
B. Bearing and filler pads shall be glued to the concrete with an approved rubber
cement material to prevent uplift of the pads during concrete pouring.
C. All pads shall be held down with approved plastic shim plates placed under
reinforcing steel.
C. Nailing down pads will not be permitted.
D. All voids and cavities between bearing and filler pads, waterstop and seismic cable
sleeves shall be filled with soft mastic.
E. Contractor’s workmanship shall be such that no cement grout or concrete seepage
will occur through the bearing and filler pad area resulting in a restraint of radial
wall movements.
F. A continuous neoprene pad and one or more filler pads are required between the
top of the wall and the underside of the roof. Any void area between such pads
shall be caulked and sealed to prevent any cement from the roof pour to come in
contact with the wall top.
PART 3 - EXECUTION
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CONCRETE FORMWORK 03 11 00 - 6
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.1 EXAMINATION
A. Verify lines, levels and centers before proceeding with formwork. Ensure that
dimensions agree with drawings.
3.2 EARTH FORMS
A. Earth forms are not permitted.
3.3 ERECTION - FORMWORK
A. Erect formwork, shoring and bracing to achieve design requirements, in
accordance with requirements of ACI 301.
B. Provide bracing to ensure stability of formwork. Shore or strengthen formwork
subject to overstressing by construction loads.
C. Arrange and assemble formwork to permit dismantling and stripping. Do not
damage concrete during stripping. Permit removal of remaining principal shores.
D. Align joints and make watertight. Keep form joints to a minimum.
E. Obtain approval before framing openings in structural members which are not
indicated on Drawings.
F. Provide chamfer strips on external corners.
G. Install void forms in accordance with manufacturer's recommendations. Protect
forms from moisture or crushing.
H. Coordinate this section with other sections of work which require attachment of
components to formwork.
I. If formwork is placed after reinforcement resulting in insufficient concrete cover
over reinforcement before proceeding, request instructions from Engineer.
3.4 APPLICATION - FORM RELEASE AGENT
A. Apply form release agent on formwork in accordance with manufacturer's
recommendations.
B. Apply prior to placement of reinforcing steel, anchoring devices, and embedded
items.
C. Do not apply form release agent where concrete surfaces will receive special
finishes or applied coverings which are affected by agent. Soak inside surfaces
THE POINT REDEVELOPMENT Package 01 Reservoir
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CONCRETE FORMWORK 03 11 00 - 7
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
of untreated forms with clean water. Keep surfaces coated prior to placement of
concrete.
3.5 INSERTS, EMBEDDED PARTS, AND OPENINGS
A. Provide formed openings where required for items to be embedded in passing
through concrete work.
B. Locate and set in place items which will be cast directly into concrete.
C. Coordinate with work of other sections in forming and placing openings, slots,
reglets, recesses, sleeves, bolts, anchors, other inserts, and components of other
Work.
D. Install accessories in accordance with manufacturer's instructions, straight, level,
and plumb. Ensure items are not disturbed during concrete placement.
E. Install waterstops in accordance with manufacturer's instructions, continuous
without displacing reinforcement.
F. Provide temporary ports or openings in formwork where required to facilitate
cleaning and inspection. Locate openings at bottom of forms to allow flushing
water to drain.
G. Close temporary openings with tight fitting panels, flush with inside face of forms,
and neatly fitted so joints will not be apparent in exposed concrete surfaces.
3.6 FORM CLEANING
A. Clean forms as erection proceeds, to remove foreign matter within forms.
B. Clean formed cavities of debris prior to placing concrete.
C. Flush with water or use compressed air to remove remaining foreign matter.
Ensure that water and debris drain to exterior through clean-out ports.
D. During cold weather, remove ice and snow from within forms. Do not use de-icing
salts. Do not use water to clean out forms, unless formwork and concrete
construction proceed within heated enclosure. Use compressed air or other
means to remove foreign matter.
3.7 FORMWORK TOLERANCES
A. Construct formwork to maintain tolerances required by ACI 301.
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CONCRETE FORMWORK 03 11 00 - 8
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.8 FIELD QUALITY CONTROL
A. Section 01 45 13 Materials Quality Requirements: Field inspection and testing.
B. Inspect erected formwork, shoring, and bracing to ensure that work is in
accordance with formwork design, and that supports, fastenings, wedges, ties, and
items are secure.
C. Do not reuse wood formwork more than 2 times for concrete surfaces to be
exposed to view. Do not patch formwork.
3.9 FORM REMOVAL
A. Do not remove forms or bracing until concrete has gained sufficient strength to
carry its own weight and imposed loads (minimum of seven days).
B. Loosen forms carefully. Do not wedge pry bars, hammers, or tools against finish
concrete surfaces scheduled for exposure to view.
C. Store removed forms in manner that surfaces to be in contact with fresh concrete
will not be damaged. Discard damaged forms.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
CONCRETE REINFORCEMENT 03 20 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 03 20 00 - CONCRETE REINFORCEMENT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Reinforcing steel bars, wire fabric and accessories for cast-in-place concrete.
1.2 RELATED SECTIONS
A. Section 03 11 00 - Concrete Formwork.
B. Section 03 30 40 - Portland Cement Concrete.
C. Section 03 30 00 - Concrete Work
1.3 REFERENCES
A. ACI 301 - Structural Concrete for Buildings.
B. ACI 318 - Building Code Requirements for Reinforced Concrete.
C. ACI SP-66 - American Concrete Institute - Detailing Manual.
D. CRSI - Concrete Reinforcing Steel Institute - Manual of Practice.
E. CRSI 63 - Recommended Practice For Placing Reinforcing Bars.
F. CRSI 65 - Recommended Practice For Placing Bar Supports, Specifications and
Nomenclature.
G. AASHTO M 55: Steel Welded Wire Fabric, Plain, for Concrete Reinforcement.
1.4 SUBMITTALS FOR REVIEW
A. Section 01 33 00 - Submittals Procedures.
B. Shop Drawings: Indicate bar sizes, spacings, locations, and quantities of
reinforcing steel bending and cutting schedules, and supporting and spacing
devices.
1.5 QUALITY ASSURANCE
A. Perform Work in accordance with ACI 301.
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CONCRETE REINFORCEMENT 03 20 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS
2.1 REINFORCEMENT
A. Reinforcing Bars: ASTM A615/A615M, Grade 60, deformed.
B. Low-Alloy Steel Reinforcing Bars: ASTM A706/A706M, deformed.
C. Headed-Steel Reinforcing Bars: ASTM A970/A970M.
1. Epoxy-Coated Reinforcing Bars:
a. Steel Bars: ASTM A615/A615M, Grade 60 [ASTM A706/A706M],
deformed bars.
b. Epoxy Coating: [ASTM A775/A775M] [or] [ASTM A934/A934M]
with less than 2 percent damaged coating in each 12-inch (305-
mm) bar length.
2. Plain-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M, plain,
fabricated from as-drawn steel wire into flat sheets.
3. Deformed-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M, flat
sheet.
4. Galvanized-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M,
plain, fabricated from galvanized-steel wire into flat sheets.
5. Epoxy-Coated Welded-Wire Reinforcement: ASTM A884/A884M, Class A
coated, Type 1, [plain] [deformed] steel.
2.2 ACCESSORIES
A. Joint Dowel Bars: ASTM A615/A615M, Grade 60 (Grade 420), plain-steel bars, cut
true to length with ends square and free of burrs.
B. Epoxy-Coated Joint Dowel Bars: ASTM A615/A615M, Grade 60 (Grade 420),
plain-steel bars, ASTM A775/A775M epoxy coated.
C. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting,
and fastening reinforcing bars and welded-wire reinforcement in place.
1. Manufacture bar supports from steel wire, plastic, or precast concrete in
accordance with CRSI's "Manual of Standard Practice," of greater
compressive strength than concrete and as follows:
a. For concrete surfaces exposed to view, where legs of wire bar
supports contact forms, use CRSI Class 1 plastic-protected steel
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wire, all-plastic bar supports, or CRSI Class 2 stainless steel bar
supports.
b. For epoxy-coated reinforcement, use CRSI Class 1A epoxy-coated
or other dielectric-polymer-coated wire bar supports.
D. Mechanical Splice Couplers: ACI 318 (ACI 318M) [Type 1] [Type 2], same material
of reinforcing bar being spliced; [tension-compression typedowel-bar type,
mechanical-lap type.
E. Tie Wire: ASTM A1064/A1064M, annealed steel, not less than 0.0508 inch (1.2908
mm) in diameter.
1. Finish: ASTM A884/A884M, Class A, Type 1, epoxy coated, with less than
2 percent damaged coating in each 12-inch (305-mm) wire length.
F. Epoxy Repair Coating: Liquid, two-part, epoxy repair coating; compatible with
epoxy coating on reinforcement and complying with ASTM A775/A775M.
2.3 FABRICATION
A. Fabricate concrete reinforcing in accordance with ACI 318.
B. Locate reinforcing splice not indicated on drawing at points of minimum stress.
Indicate locations of splices on shop drawings.
PART 3 - EXECUTION
3.1 PREPARATION
A. Protection of In-Place Conditions:
1. Do not cut or puncture vapor retarder. Repair damage and reseal vapor
retarder before placing concrete.
2. Clean reinforcement of loose rust and mill scale, earth, ice, and other
foreign materials that reduce bond to concrete.
3.2 INSTALLATION OF STEEL REINFORCEMENT
A. Comply with CRSI's "Manual of Standard Practice" for placing and supporting
reinforcement.
B. Accurately position, support, and secure reinforcement against displacement.
1. Locate and support reinforcement with bar supports to maintain minimum
concrete cover.
2. Do not tack weld crossing reinforcing bars.
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C. Preserve clearance between bars of not less than 1 inch (25 mm), not less than
one bar diameter, or not less than 1-1/3 times size of large aggregate, whichever
is greater.
D. Provide concrete coverage in accordance with ACI 318 (ACI 318M).
E. Set wire ties with ends directed into concrete, not toward exposed concrete
surfaces.
F. Splices: Lap splices as indicated on Drawings.
1. Bars indicated to be continuous, and all vertical bars shall be lapped not
less than 36 bar diameters at splices, or 24 inches (610 mm), whichever is
greater.
2. Stagger splices in accordance with ACI 318 (ACI 318M).
3. Mechanical Splice Couplers: Install in accordance with manufacturer's
instructions.
4. Weld reinforcing bars in accordance with AWS D1.4/D 1.4M, where
indicated on Drawings.
G. Install insulated connection system in accordance with manufacturer's instructions.
H. Install welded-wire reinforcement in longest practicable lengths.
1. Support welded-wire reinforcement in accordance with CRSI "Manual of
Standard Practice.
a. For reinforcement less than W4.0 or D4.0, continuous support
spacing shall not exceed 12 inches (305 mm).
2. Lap edges and ends of adjoining sheets at least one mesh spacing plus 2
inches (50 mm) for plain wire and 8 inches (200 mm) for deformed wire.
3. Offset laps of adjoining sheet widths to prevent continuous laps in either
direction.
4. Lace overlaps with wire.
I. Epoxy-Coated Reinforcement: Repair cut and damaged epoxy coatings with epoxy
repair coating in accordance with ASTM D3963/D3963M.
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3.3 JOINTS
A. Construction Joints: Install so strength and appearance of concrete are not
impaired, at locations indicated or as approved by Engineer.
1. Place joints perpendicular to main reinforcement.
2. Continue reinforcement across construction joints unless otherwise
indicated.
3. Do not continue reinforcement through sides of strip placements of floors
and slabs.
B. Doweled Joints: Install dowel bars and support assemblies at joints where
indicated. Lubricate or asphalt coat one-half of dowel length, to prevent concrete
bonding to one side of joint.
3.4 INSTALLATION TOLERANCES
A. Comply with ACI 117
3.5 FIELD QUALITY CONTROL
A. Special Inspections: Owner will engage a special inspector to perform field tests
and inspections and prepare test reports.
B. Inspections:
1. Steel-reinforcement placement.
2. Steel-reinforcement mechanical splice couplers.
3. Steel-reinforcement welding.
END OF SECTION
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SECTION 03 30 00 - CONCRETE WORK
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Cast-in-place concrete placement operations for slabs on grade, slabs on fill,
structural building frame, and other concrete components.
1.2 REFERENCES
A. AASHTO M-182: Standard Specification for Burlap Cloth Made from Jute or
Kenaf.
B. ACI 301: Specifications for Structural Concrete for Buildings.
C. ACI 305: Hot Weather Concreting.
D. ACI 306: Cold Weather Concreting.
E. ACI 309: Standard Practice for Consolidation of Concrete.
F. ACI 315: Details and Detailing of Concrete Reinforcement.
G. AASHTO M-148: Standard Specification for Liquid Membrane-Forming
Compounds for Curing Concrete.
H. ASTM C-642: Standard Test Method for Specific Gravity, Absorption, and Voids
in Hardened Concrete.
I. ACI 318: Building Code Requirements for Reinforced Concrete
1.3 RELATED WORK
A. Manufacture of Portland cement concrete and its delivery to site, in accordance
with Section 03 30 40.
1.4 SUBMITTALS
A. Record of Placed Concrete: Record date, location of pour, quantity, air
temperature, and test samples taken.
B. Product name, type, and chemical analysis of the following as applicable:
1. Curing compound.
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2. Sealing compound.
3. Chemical hardener.
1.5 QUALITY ASSURANCE
A. Rejection: Concrete work which fails to meet one or more of the following
requirements, and which cannot be brought into compliance shall be rejected.
Engineer shall determine appropriate modifications or payment adjustments to be
made.
1. Appearance: Concrete exposed to view with defects which adversely
affect appearance of specified finish.
2. Strength: Strength of concrete fails to comply with any of the following
requirements.
a. Low compressive or flexural strength.
b. Reinforcing steel size, quantity, strength, position, damage, or
arrangement at variance with requirements.
c. Concrete which differs from required dimensions or location in such
a manner as to reduce its strength or load carrying capacity.
d. Inadequate protection of concrete from extremes of temperature
during the early stages of hardening and strength development.
e. Mechanical injury, construction fires, accidents, or premature
removal of formwork likely to result in deficient strength
development.
f. Workmanship likely to result in deficient strength.
3. Slab Tolerance: Field quality control as specified herein.
1.6 WARRANTY
A. Repair or replace defective or damaged work at no additional cost to Owner.
PART 2 - PRODUCTS
2.1 ACCESSORIES
A. Bonding Compound: Polyvinyl acetate or acrylic base, rewettable type.
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B. Vapor Retarder: 10 mil thick clear polyethylene sheet. Type recommended for
below grade application.
C. Forms: In accordance with Section 03 11 00 and ACI 315.
D. Reinforcement: In accordance with section 03 20 00.
E. Covering: Waterproof paper, polyethylene sheet or burlap cloth complying with
AASHTO M 182, Class two.
F. Waterstop: In accordance with section 03 11 00.
2.2 CONCRETE SURFACE CURING COMPOUND
A. Liquid membrane, in accordance with AASHTO M-148.
B. Type of Compound:
1. Type 1, clear or translucent without dye.
2. Type 1-D, clear or translucent with red fugitive dye.
3. Type 2, white pigmented.
C. Class of Vehicle: Class A, no restrictions.
D. Performance Criteria of Compound: Compatible with sealing compound, if
sealing compound is to be applied over concrete curing compound.
2.3 EPOXY INJECTION SYSTEM
A. Liquid membrane, in accordance with AASHTO M-148
B. Type of Compound:
1. Type 1, clear or translucent without dye.
2. Type 1-D, clear or translucent with red fugitive dye.
3. Type 2, white pigmented
PART 3 – EXECUTION
3.1 CONCRETE PLACEMENT
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A. Deposit concrete as close as possible to its final position, without allowing it to flow
laterally in the form any considerable distance. Do not use vibrators to flow
concrete laterally.
B. Limit placement duration to 45 minutes.
C. When placing concrete with a concrete pump, use a pump that produces a
continuous stream of concrete without air pockets. Do not add water to the
concrete in the pump hopper.
D. Use high frequency internal vibrators to compact all concrete. Supply enough
vibrators (two minimum) to compact concrete within 15 minutes after it is deposited
in forms. Do not allow vibrators to penetrate layers of concrete that have taken
an initial set.
E. Do not allow the free fall of concrete to exceed 5-feet without the use of a tremmie
or metal spout.
3.2 WATERTIGHTNESS OF CONCRETE WORK
A. Provide concrete work and grout of homogeneous structure, which when hardened
will have the required strength, watertightness, and resistance to weathering.
B. Construction, contraction, and expansion joints have been positioned in structures,
and curing methods specified, for the purpose of reducing the number and size of
these expected cracks, due to the normal expansion and contraction expected
from the specified concrete mixes. Class A concrete shall be watertight. Cracks
which develop in walls or slabs shall be repaired. Cracks which show any signs
of leakage shall be repaired until all leakage is stopped.
C. Visible cracks, other than hairline cracks and crazing, in the following areas shall
be pressure grouted with low viscosity epoxy as specified herein as Epoxy Injection
System for floors and walls of water bearing structures.
D. Walls or slabs, as above, that leak or sweat because of porosity or cracks too small
for successful pressure grouting, shall be sealed on the water or weather side by
coatings of a surface sealant system, as specified elsewhere herein.
E. Grouting or sealing as specified above shall be continued until the structure is
watertight and shall remain watertight.
3.3 PREPARATION
A. All exposed corners shall be chamfered (3/4" x 3/4").
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B. Verify that anchors, seats, plates, reinforcement, and other items to be cast into
concrete are accurately placed, held securely, and will not impede placing
concrete.
C. Do not allow construction loads to exceed member capacity.
D. Prepare previously placed concrete by cleaning with steel brush and applying
bonding compound. Apply bonding compound in accordance with
manufacturer=s instructions.
E. Do not disturb reinforcement, inserts, embedded parts, and formed joints.
F. Do not break or interrupt successive pours such that cold joints occur.
G. Honeycomb or embedded debris in concrete is not acceptable.
3.4 JOINTS
A. As far as practicable the concrete work shall be constructed as a monolith. The
locations of contraction, construction, and other joints are indicated on the Plans
or specified herein. Where not specified or indicated otherwise, all slabs and
walls shall have construction joints at intervals not greater than 30 feet. In order
to preserve the strength and water tightness of the structures, no other joints shall
be made except as the Engineer may authorize.
B. At construction joints, the concrete in place shall be thoroughly cleaned of laitance,
grease, oil, mud, dirt, curing compounds, mortar droppings, or other objectionable
matter by means of a brush, hammer or heavy sandblasting, after which the
surfaces shall be washed just prior to the succeeding concrete placement.
C. Immediately prior to resuming concrete placing operations, a bed of grout not less
than two (2) inches in thickness nor more than one (1) inch in thickness shall be
thoroughly spread over the horizontal joint surfaces.
D. Keyways in joints shall be provided as indicated on the Plans. Material for
keyways shall be steel, plastic or lumber treated with form release coating, applied
in accordance with the manufacturer’s published instructions.
E. Construction joints shall be washed free of sawdust, chips, and other debris after
forms are built and immediately before the concrete placement. Should formwork
confine sawdust, chips, or other loose matter in such a manner that it is impossible
to remove them by flushing with water, a vacuum cleaner shall be used for their
removal, after which the cleaned surfaces shall be flushed with water. A cleanout
hole shall be provided at the base of each wall and column for inspection and
cleaning.
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F. In any case where it is necessary to repair concrete by bonding mortar or new
concrete to concrete which has reached its initial set, the surface of the set
concrete shall first be coated with epoxy bonding agent Concressive No. 1001 LPL
as manufactured by Adhesive Engineering; Sikadur HiMod as manufactured by
Sika Chemical Corporation; or equal. This material shall be applied in
accordance with the manufacturers published instructions.
G. Expansion, contraction, and construction joints shall be constructed where and as
indicated on the Plans. Waterstops, expansion joint material, synthetic rubber
sealing compound, and other similar materials, shall be as specified elsewhere
herein.
H. The Contractor shall schedule the placing of concrete in such a manner as to
complete any single placing operation to a construction, contraction, or expansion
joint. Special care shall be taken to ensure that concrete is well consolidated
against waterstops and that waterstops are secured in the proper position.
3.5 CAULKING
A. All caulking where indicated on the Plans or as specified, except for masonry
construction and where specified otherwise, shall be done with synthetic rubber
sealing compound.
B. Concrete must be thoroughly cured prior to caulking. All surfaces to be caulked
shall be dry, clean, and free dirt, grease, curing compounds, and other residue
which might interfere with adhesion of the caulking compound. Concrete
surfaces shall be cleaned and primed in strict accordance with the manufacturer’s
recommendations prior to caulking. Sponge rubber filler materials may be used
as backing for caulking, if acceptable to the Engineer. Filler material, when used,
shall be compressible and untreated.
C. Caulking shall be applied with a pneumatic caulking gun. Nozzles of the proper
shape a size shall be used for the application intended. A continuous bond shall
be maintained between the caulking and the sides of the joint to eliminate gaps,
bubbles, or voids and to fill the joint in a continuous operation without layering of
the compound. All joints and seams shall be caulked by experienced applicators
in a neat workmanlike manner.
D. No caulking shall be applied when the temperature exceeds 120 degrees F to
avoid sponging or bubbling of compound. To hasten curing of the compound
when used on wide joints subject to movement, the Contractor shall apply heat
with infra-red lamps or other convenient means.
E. Excess caulking shall be removed by soaking and scrubbing before caulking has
cured with Chem Seal CS9900; equivalent product of Products Research and
Chemical Corporation; or equal. Excess cured material shall be removed by
sanding with No. 80 grit paper.
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3.6 CONSOLIDATION
A. In accordance with ACI 309.
B. Keep spare vibrator available during concrete placement operations.
3.7 FINISHING
A. Do not add water or retemper concrete unless Engineer’s approval is secured.
B. Slab Finishing Tolerance:
1. Class A finish: 1 in 1000.
2. Class B finish: 1 in 500.
3. Class C finish: 1 in 150.
C. Finishes: In accordance with Section 03 35 00. When type of finish is not
indicated, use following finishes as applicable:
1. Sidewalks, garage floors, and ramps: Broom or belt finish.
2. Exterior concrete pavement: Broom or belt finish.
3. Exterior platforms, steps, and landings, exterior and interior pedestrian
ramps, not covered by other finish materials: Nonslip finish.
4. Surfaces intended to receive bonded applied cementitious applications:
Scratched finish.
5. Surfaces intended to receive roofing, except future floors, waterproofing
membranes, and roof surfaces which are future floors or sand bed terrazzo:
Floated finish.
6. Floors and roof surfaces which are floors intended as walking surfaces or
to receive floor coverings: Troweled finish.
7. Unpainted concrete surfaces not exposed to public view: Smooth as-cast
form finish.
8. Unpainted concrete surfaces exposed to public view: Rubbed finish.
9. Concrete surfaces to receive paint or plaster: Grout cleaned finish.
D. Chemical Hardener: After completion of curing, apply chemical hardener in
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accordance with manufacturer’s instructions to all interior floor slabs which are
exposed in finished work and elsewhere as indicated. After final coat of chemical
hardener solution is applied and dried, remove surplus hardener by scrubbing and
mopping with water. Do not place liquid floor hardener on floor areas scheduled
to receive synthetic matrix terrazzo, or setting beds for tile, terrazzo, vinyl flooring,
or like items.
3.8 CURING
A. Curing: In accordance with Section 03 39 00.
B. General: Maintain concrete with minimal moisture loss at relatively constant
temperature for period necessary for hydration of cement and hardening of
concrete. Cure concrete by applying curing and sealing compound, by moisture
curing, by moisture-retaining cover curing, or by combinations thereof.
C. Curing Compounds:
1. Apply curing compound to concrete slabs within 2 hours of completing final
finishing operations. Apply uniformly in continuous operation. Recoat
areas subjected to heavy rainfall within 3 hours after initial application.
Maintain continuity of coating and repair damage during curing period.
Should side forms be removed before expiration of 7 days from start of curing,
coat exposed surfaces with curing compound.
2. Do not use membrane curing compounds on surfaces which are to be covered
with coating material applied directly to concrete, liquid floor hardener,
waterproofing, dampproofing, membrane roofing, flooring (such as ceramic or
quarry tile, glue-down carpet), painting, and other coatings and finish
materials, unless otherwise acceptable to Engineer.
D. Moisture Curing: Provide either of the following methods.
1. Keep concrete surface continuously wet by covering with water or continuous
water-fog spray.
2. Cover concrete surface with absorptive cover, thoroughly saturated with water
and kept continuously wet. Place absorptive cover to provide coverage of
concrete surfaces and edges, with 4" lap over adjacent absorptive covers.
3.9 SEALING
A. Surface Preparation: If necessary to remove curing compound, sandblast
concrete surface. Clean surface free of dirt, oil, grease, and other contaminants.
If necessary, use proprietary cleaning compounds (not raw acids) followed by
thorough water rinsing. Use high pressure water equipment providing 1,200-
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2,000 psi to remove detergent residues. Do not attempt application when
condensation is present.
B. Application: Spray with low pressure (20 psi) airless spray equipment. Saturate
the surface to the point of rejection. On vertical surfaces apply 2 coats.
C. Coverage Rates: In accordance with manufacturer’s recommendation.
D. Paint Adhesion: Always test to verify compatibility between sealant and other
proposed surface treatments.
E. Warning: Remove inadvertent splashes before the solution has dried on the
surface. If sealant is a hazardous material, allow use only by professional
applicator.
3.10 METHOD OF INJECTION OF EPOXY
A. Adequate surface seal shall be applied to the crack or joint to prevent escape of
the epoxy. Entry points shall be established at a distance along the seal not less
than the thickness of the cracked member.
B. A 100 percent solid epoxy adhesive as specified shall be forced into the crack at
the first port with sufficient pressure to advance the epoxy to the adjacent port.
The original port shall be sealed and entry shifted to the port at which the epoxy
appears. This manner of port-to-port injection shall be continued until each joint
has been injected for its entire length.
C. Before processing, the space in the vicinity of a crack location receiving epoxy
shall have been swept and left in generally clean condition. All joints receiving
epoxy under this section shall be cleaned free from dirt, laitance, and other loose
matter.
D. Pump unit used for injection shall be a positive displacement type with interlock to
provide an in-line mixing and metering system for the two-component epoxy. The
pressure hoses and injection nozzle shall be of such a design as to allow proper
mixing of the two components of epoxy. The presence of a standby injection unit
may be required.
E. For small amounts, or where excessive grout pressure developed by a pump unit
might further damage the structure, premixed material and a hand caulking gun
may be used if acceptable to the Engineer.
F. Seal all ports, including adjacent locations where epoxy seepage occurs, as
necessary to prevent drips or run out. Any condition other than normal shall be
reported to the Engineer. Solvents may not be used to thin the epoxy system
introduced into the cracks or joints. All work under this Specification shall be
performed and conducted in a neat orderly manner.
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3.11 DAMPPROOFING
A. Surfaces to be dampproofed shall be cured, dry and free of all frost, loose material
and dirt.
B. The surface which is to be protected by dampproofing shall be thoroughly cleaned
before the primer is applied. The surface shall then be brush or spray painted
with two coats of asphalt for primer treatment at a rate of 1/8 gallon per square
yard for each coat. After the primed surface has dried one application of asphalt
dampproofing material shall be applied by brush, at a rate of 1/10 gallon per square
yard.
C. Care shall be taken to prevent discoloration of other parts of the structure not to
be dampproofed, by the dripping or spreading of asphalt.
3.12 TESTS
A. Arrange for and perform all testing required for qualification of proposed materials
and the establishment of mix designs, in determining strengths for early form
removal, for cylinder tests after the addition of water, and other needs of
Contractor.
B. Two slump tests, one before and one after the addition of super-plasticizer.
C. Five (5) standard 4-inch cylinder samples of concrete from trucks receiving water
after addition of water.
3.13 DEFECTIVE CONCRETE
A. Modify or replace concrete not conforming to required levels, lines, details, and
elevations.
B. Structural analysis and additional testing may be required at no additional cost to
Owner when the strength of a structure is considered potentially deficient.
C. Patch imperfection. Refer to Section 03 35 00 requirements.
3.14 PROTECTION AND REPAIRS
A. Immediately after placement, protect concrete from premature drying, excessively
hot or cold temperatures, and mechanical injury.
B. Maintain concrete with minimal moisture loss at relatively constant temperature for
period necessary for hydration of cement and hardening of concrete.
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C. Random Cracks in Pavement Slabs on Grade: When cracks occur within 2 feet
of expansion of construction joints, remove and repair, otherwise grout with
approved epoxy grout. Use saw cuts and dowels in all cut planes.
3.15 PLACING CONCRETE IN COLD WEATHER
A. No concrete shall be placed where the air temperature is lower than 40 degrees
Fahrenheit, at a location where the concrete cannot be covered or protected from
the surrounding air.
B. When concrete is placed below a temperature of 35 degrees Fahrenheit the
ingredients of the concrete shall be heated so that the temperature of the mixture
shall not be less than 50 degrees or more than 100 degrees Fahrenheit.
C. Before mixing, the heated aggregates shall not exceed 175 degrees Fahrenheit.
D. Cement shall not be added while the temperature of the mixed aggregates and
water is greater than 100 degrees Fahrenheit.
E. When there is likelihood of freezing during the curing period, the concrete shall be
protected by means of an insulated covering to prevent freezing of the concrete
for a period of not less than 7 days after placing.
F. Equipment for protecting concrete from freezing shall be available at the job site
prior to placing concrete. Particular care shall be exercised to protect edges and
exposed corners from freezing.
G. In the event heating is employed, care shall be taken to ensure that no part of the
concrete becomes dried out or is heated to temperatures above 100 degrees
Fahrenheit.
H. The housing, covering, or other protection used shall remain in place and intact at
least 24 hours after the artificial heating is discontinued.
I. For a period of five days the concrete shall be kept above 40 degrees F and below
100 degrees F.
3.16 CLEANING AND WATERPROOFING
A. After construction is completed, the interior of the structure shall be completely
hosed out and cleaned of all dirt and loose material.
B. Floor, wall, footing, column, and roof cracks, which may have developed from
drying shrinkage, shall not be taped or chipped out and caulked. All cracks shall
be pumped and sealed with a two-part water insensitive grout.
3.17 TESTING AND REPAIR LEAKS
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A. TESTING
1. After filling the structure, the water level shall be held at the overflow for a
period of 72 hours.
2. All visible leaks and damp spots repaired to the satisfaction of the Engineer
at the expense of the Contractor.
3. Damp spots are defined as spots where moisture can be picked up on dry
land.
B. LEAK DETECTION METHODS
1. Leaks in floor construction joints may be detected with the aid of a diver.
2. Mud or cement deposits on the floor, when stirred up, would flow to the leak
and may so indicate where the leaks are.
3. Honeycomb and cracks around waterstops may be detected through
tapping with a hammer along the joint.
4. Any of these procedures may be insisted upon by the Engineer when
cement seeding has not stopped the leaks.
5. Leakage through joints, which may have resulted from bent over
waterstops or honeycomb under or around waterstops may require the
removal of concrete around the waterstops in suspected areas.
6. Chipped out concrete areas shall be properly drypacked with a mix of 1
cement to 2 coarse sand, after coating the existing concrete surface with
an approved grout.
C. ACCEPTANCE
1. The acceptable drop in water level of covered water bearing structures
shall not exceed 1/10 inch per 24 hours after the structure has been filled.
There shall be no visible running leaks or water puddles. Small damp
spots may be accepted, at the discretion of the Engineer, during the first
few months of operation; however, if they have not healed, the Engineer
may order the immediate repair of such areas. Any cracks, voids,
honeycomb, or cold joints showing or causing running leaks of water shall
be group pumped by qualified operators until such cracks and voids have
been completely sealed. If requested by the Contractor to stop floor
leakage and if allowed by the Owner, the floor may be covered with a
minimum of two inches of water and pure cement shall then be spread
evenly over the entire floor area at the rate of one sack of cement to every
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1000 square feet of floor area. The floor shall not be allowed to dry after
the application of cement. If the tank has been cement seeded and if the
structure is drained during the warranty period, Contractor shall be given
fourteen (14) days advance notice and Contractor shall promptly remove
all cement residue from the tank floor and clean the tank to the Owners
satisfaction. The Owner shall pay for the subsequent tank disinfection
and chlorination.
2. The water bearing structure shall not be backfilled until and unless the
Engineer has accepted the leakage tests.
3. This section shall be applicable during the entire specified warranty period
of the structure.
END OF SECTION
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SECTION 03 30 40 - PORTLAND CEMENT CONCRETE
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Portland cement concrete material requirements.
B. Mix design requirements.
1.2 REFERENCES
A. AASHTO T 26: Standard Method of Test for Quality of Water to be Used in
Concrete.
B. ACI 211.1: Standard Practice for Selecting Proportions for Normal, Heavyweight,
and Mass Concrete.
C. ACI 211.2: Standard Practice for Selecting Proportions for Structural Lightweight
Concrete.
D. ACI 211.3: Standard Practice for Selecting Proportions for No-Slump Concrete.
E. ACI 214: Recommended Practice for Evaluation of Strength Test Results of
Concrete.
F. ACI 306: Cold Weather Concreting.
G. ASTM C 33: Standard Specification for Concrete Aggregates.
H ASTM C 88: Standard Test Method for Soundness of Aggregates by Use of
Sodium Sulfate or Magnesium Sulfate.
I. ASTM C 94: Standard Specification for Ready-Mixed Concrete.
J. ASTM C 260: Standard Specification for Air-Entraining Admixtures for Concrete.
K. ASTM C 289: Standard Test Method for Potential Reactivity of Aggregates
(Chemical Method).
L. ASTM C 494: Standard Specification for Chemical Admixtures for Concrete.
M. ASTM C 595 Standard Specification for Blended Hydraulic Cements
N. ASTM C 618: Standard Specification for Fly Ash and Raw or Calcined Natural
Pozzolan for Use as a Mineral Admixture in Portland Cement Concrete.
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1.3 DEFINITIONS
A. Average Strength (fcr): The required average strength for 30 consecutive strength
tests which statistically assures no more than the permissible proportions of tests
will fall below specified strength.
B. Specified Strength (f’c): The indicated strength.
A.4 SUBMITTALS
A. Mix Design: Submit each proposed mix design 14 days prior to use in the Work.
Indicate whether mixes have been designed for pumping. Include in the report of
the following information.
1. Water-cement ratio.
2. Proportion of materials in the mix.
3. Source and type of cement.
4. Analysis of water to be used.
5. Type name of admixtures applied. Indicate when accelerating or retarding
admixtures are to be used.
6. Slump, air content and temperature of samples.
7. Unit weight of fresh and dry light weight concrete.
B. Pre-Approved Mix Design Data: If supplier has on record, an Owner approved
mix design, submit name and address of supplier for each mix design 1 day prior
to using concrete mix.
1.5 QUALITY ASSURANCE
A. Use the same source and type of cement, air-entraining agent, water reducing
agent, other admixtures, and aggregate.
B. In proportioning material for mixing, use scales certified by the State of Utah.
Do not use volume measurement except for water and liquid admixtures.
C. Do not change the quantity of cement per cubic yard.
D. Use of admixtures will not relax hot or cold weather placement requirements.
E. Ready-mixed concrete, in accordance with Alternate No. 3 of ASTM C 94 and
requirements in this Section.
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F. Testing Concrete: In accordance with ASTM C39.
1.6 PRODUCT STORAGE AND HANDLING
A. Store bagged and bulk cement in weatherproof enclosures to exclude moisture
and contaminants.
B. Stockpile aggregate to avoid segregation and prevent contamination.
C. Avoid contamination, evaporation, or damage to admixtures. Protect liquid
admixtures from freezing and temperature changes.
PART 2 - PRODUCTS
2.1 CEMENT
A. Type IL (HS), in accordance with ASTM C 595.
B. Do not use air entraining cement.
2.2 WATER
A. Clean, non-staining and not detrimental. Comply with AASHTO T 26.
2.3 AGGREGATES - GENERAL
A. Gravel, crushed slag, crushed stone, or other inert materials, composed of hard,
strong, durable particles fee of injurious coatings.
B. The materials passing the No. 200 sieve shall not exceed 1.75 percent by weight
in the combined coarse and fine aggregate.
2.4 COARSE AGGREGATE
A. Sieve Analysis: Graded in accordance with ASTM C 33.
These limitations may be changed if, in the judgment of the Engineer, workability
and methods of consolidation are such that concrete can be placed without
honeycomb or voids and the maximum aggregate size does not exceed the
following requirements.
1. 1/5 of narrowest dimension between forms.
2. 1/3 of depth of slabs.
3. 3/4 of minimum clear spacing between reinforcing bars.
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B. Deleterious Substances: Maximum percentage by weight.
1. Soft Fragments: 2.0 percent.
2. Coal and Lignite: 0.3 percent.
3. Clay Lumps: 0.3 percent.
4. Other Deleterious Substances: 2.0 percent.
2.5 FINE AGGREGATE
A. Sieve Analysis: Graded in accordance with ASTM C 33, as follows.
FINE AGGREGATE
Sieve Size Percent Passing (by weight)
Min Max
3/8"100
No. 4 95 100
No. 16 45 80
No. 50 10 30
No. 100 2 10
B. Deleterious Substances: Maximum percentage by weight.
1. Coal and Lignite: 0.3 percent.
2. Clay Lumps: 0.5 percent.
3. Other Deleterious Substances: 2.0 percent.
2.6 SOUNDNESS AND REACTIVITY OF AGGREGATE
A. Determine suitability of fine and coarse aggregate sources for soundness in
accordance with ASTM C 88. Weight loss; not exceeding 16 percent by weight
when subject to 5 cycles of sodium sulphate.
B. Determine alkali-silica reactivity in accordance with ASTM C 289 and/or ASTM C
1260. Do not use aggregates determined either potentially or actually
deleterious.
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2.7 ADMIXTURES
A. Air Entrainment: pH 2.0 maximum type in accordance with ASTM C 260.
B. Water Reducing and Water Retarding Agents: In accordance with ASTM C 494.
1. Type A: Water reducing.
2. Type B: Retarding.
3. Type C: Accelerating.
4. Type D: Water reducing and water retarding.
5. Type E: Water reducing and accelerating.
6. Type F: High range water reducing (super plasticizer). *
7. Type G: High range water reducing and retarding. *
*The relative durability factor of water reducing admixtures shall not be less than
90 and the chlorides content (as C1-) shall not exceed 1 percent by weight of the
admixtures.
C. Calcium Chloride: None allowed.
D. Pozzolan: None allowed.
E. Fly Ash: None allowed.
F. Fiber Mesh: A.G. 0.90, Tensile Strength 70-11 ksi, Lengths of 0.5", 0.75, 1.5", &
2.0".
G. Crystalline Waterproofing Additive: Concrete waterproofing and protection
system shall be of the crystalline type that chemically controls and permanently
fixes a non-soluble crystalline structure within the pores and capillary tracts of the
concrete. This crystalline system causes the concrete to become sealed against
the penetration of liquids from any direction and protects the concrete from
deterioration due to harsh environmental conditions. The system is used for
above or below-grade walls and slabs, including liquid retaining structures and
where enhanced chemical resistance is required.
1.Testing Requirements: Crystalline waterproofing system shall have
been be tested in accordance with the following standards and conditions,
and the testing results shall meet or exceed the performance
requirements as specified herein.
2.Independent Laboratory: Testing shall have been performed by an
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accredited independent laboratory meeting the requirements of ASTM E
329 or other applicable international standard for certification of testing
laboratories. Testing laboratory shall have obtained all control and
treated concrete samples.
3.Crystalline Formation: Crystallizing capability of waterproofing system
shall be evidenced by independent SEM (Scanning Electron Microscope)
photographs showing crystalline formations within the concrete matrix.
4.Permeability 1: Independent testing shall be performed according to a
U.S. Army Corps of Engineers CRD-C48 (Mod.) "Permeability of
Concrete". Concrete samples shall be pressure tested to 150 psi (350
foot head of water) or 1.05 MPa (106 m head of water). After 5 days the
untreated samples shall leak and the treated samples shall exhibit no
measurable leakage.
5.Permeability 2: Independent testing shall be performed according to EN
12390-8. Treated samples shall be exposed to water with a pressure of
0.5 MPa for 72 hours. Treated samples must exhibit a reduction in
permeability coefficient of at least 80% when compared to control
concrete. Control samples must have a depth of penetration of at least 50
mm.
6.Sulfuric Acid Resistance: Independent testing shall be performed to
determine "Sulfuric Acid Resistance of Concrete Specimens". Treated
concrete samples dosed at 3% shall be tested against untreated control
samples. All samples shall be immersed in 7% sulfuric acid and weighed
daily until a control sample reaches a mass loss of 50%. On final
weighing the percentage mass loss of the treated samples shall be
significantly lower than the control samples.
7.Sulfate Resistance: Independent testing shall be performed to determine
"Sulfate Resistance of Concrete Specimens" treated with integral
crystalline admixture. Treated and untreated samples shall be immersed
in a concentrated sulfate solution for at least 4 months. On final weighing
the percentage mass loss of the treated samples shall be significantly
lower than the control samples.
8.Compressive Strength: Concrete samples containing the crystalline
waterproofing additive shall be tested against an untreated control sample
of the same mix. At 28 days, the treated samples shall exhibit equal or
increased compressive strength over the control sample.
9.Potable Water Approval: Waterproof material shall have a current, valid
approval certificate from NSF (NSF 61), DWI, or other recognized
certification agency.
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10.Manufacturer Qualifications: Manufacturer to be ISO 9001 registered,
and to have no less than 10 years experience in manufacturing the
crystalline waterproofing additive for the required work. Manufacturer
must be capable of providing field service representation during
construction phase. Manufacturers who cannot provide ongoing field
support or who cannot provide the performance test data specified herein
will not be considered for the project.
11.Installer: Ready-mix supplier and/or installer of crystalline waterproofing
additive shall be approved by the manufacturer or manufacturer's
representative in writing.
12.Pre-Installation Conference: Prior to installation of waterproofing
system, conduct meeting with Architect/Engineer, owner's representative,
concrete supplier, concrete placer and waterproofing manufacturer's
representative to verify and review the following:
a) Project requirements for waterproofing as set out in Contract
Documents.
b) Manufacturer's product data including mixing and installation
instructions.
13.Technical Consultation: The waterproofing manufacturer's
representative shall provide technical consultation on waterproofing
applications and shall provide on-site support as needed.
14.Acceptable Manufacturer:
Xypex Chemical Corporation
13731 Mayfield Place, Richmond, B.C., Canada V6V 2G9
Tel: 800 961.4477 or 604 273.5265 Fax: 604 270.0451
E-mail: info@xypex.com Website: www.xypex.com
Note: Acceptable manufacturers include all licensed manufacturing
operations of Xypex Chemical Corporation.
15.Proprietary Products: Xypex crystalline waterproofing materials as
follows:
a) Xypex Admix C-500 / C-500NF
b) Xypex Admix C-1000 / C1000NF
c) Xypex Admix C-2000 / C2000NF
d) Xypex Concentrate
e) Xypex Patch’n’ Plug
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16.Substitutions: No substitutions permitted.
17.Source Quality: Obtain all proprietary crystalline waterproofing products
from a single manufacturer.
18.General: Xypex Admix must be added to concrete mix at time of
batching.
19.Dosage Rate: Under normal conditions, the crystalline waterproofing
powder shall be added to the concrete mix at the following rates:
a) Xypex Admix C-500 2% – 3% by weight of cement content
b) Xypex Admix C-1000 2% – 3% by weight of cement content
c) Xypex Admix C-2000 2% by weight of cement content
d) Xypex Admix C-2000NF 0.8% - 1% by weight of cement content
For Xypex Admix NF Series dosages are 1% - 1.5% by weight of cement
content.
Note: For enhanced chemical protection or for meeting specific project
requirements or where the concrete mix design contains higher
than 25% Type F fly ash content or includes a portland
cement/slag cement/type C fly ash blend, consult with
manufacturer or its authorized representative to determine
appropriate dosage rates.
20.Setting Time and Strength: Some delay of set may occur when using
Xypex Admix products. The amount of set delay will depend upon the
concrete mix design, the particular Admix product used, dosage rate of
the Admix, temperature of the concrete and climatic conditions. Concrete
containing a Xypex Admix product may develop higher ultimate strengths
than plain concrete. Conduct trial mixes under project conditions to
determine setting time and strength of the concrete. Consult with
manufacturer or manufacturer's representative regarding concrete mix
design, project conditions and proper dosage rate.
21.General: Xypex Admix is added to the concrete at the time of batching.
It is important to obtain a homogeneous mixture of Xypex Admix with the
concrete. Do not add dry Admix powder directly to wet mixed concrete as
this could cause clumping and thorough dispersion may not occur.
22.Concrete Batching & Mixing: Procedures for addition of Xypex Admix
will vary according to type of batch plant operation and equipment.
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a)Addition to Coarse Aggregate Belt: Add Xypex Admix powder
directly to the course aggregate conveyor belt manually or through
computer controlled mass batching system. Account for worker
health and safety issues relating to moving belts and wind-blown
dust.
b)Addition to Ready Mixed Truck at Plant: Add Xypex Admix in bulk
powder or soluble bag form to the drum of the ready-mix truck
immediately prior to driving the truck under the batch plant. Then
add the balance of the materials or the premixed concrete in
accordance with standard concrete batching practices. Take
measures to ensure that soluble bags are dispersed properly.
Such measures can include: a) adding the bags as far forward in
the drum as possible, b) adding a small amount of batch water
along with the bags, and c) spinning the drum prior to adding
remaining components. Avoid delays in adding other components
and utilize high speed mixing to ensure homogeneity of mix.
Where there may be insufficient water for thorough dispersion of
the bulk powder, mix the Admix powder with water to form a slurry
and add to the truck mixer drum prior to batching. Account for
added water in the mix design and slump.
c)Addition to Central Mixer: Load the Xypex Admix in bulk powder
form or in soluble bags along with the other components. Mix in
accordance with standard batching practices to ensure thorough
dispersion and a homogeneous mixture. Account for worker safety
issues when accessing the equipment.
d)Precast Batch Plant - Pan Type Mixer: Add Xypex Admix to the
rock and sand, then mix thoroughly for 2 - 3 minutes before
adding the cement and water. The total concrete mass shall be
blended using standard practices.
Note 1: While it is preferable to install the Xypex Admix at the batch plant;
when necessary, a slurry mixture containing the Admix can be
added on site to the ready mix truck. To create a slurry, mix 5
parts Admix powder to 3 parts water by volume (i.e. a water to
powder ratio of 0.67 by mass). Following addition to the drum,
mix concrete for a minimum of 5 minutes on high speed or until
thoroughly dispersed. Account for added water in the mix design
and slump.
Note 2: Consult with local Xypex Technical Services Representative
concerning additional procedures for addition and mixing.
23.Construction and Cold Joints: In addition to specified waterstops apply
one coat of Xypex Concentrate slurry at a rate of 2 lb./sq. yd. (1 kg/m2) to
joint surfaces between concrete pours. Moisten surfaces prior to slurry
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application. Apply slurry and keep moist for 12 hours then allow slurry to
set or dry. Where joint surfaces are not accessible prior to pouring new
concrete, contact Xypex Technical Services Representative for
assistance.
Note: Inclusion, type and position of waterstops are at the discretion of
the designer. Expanding waterstops may be placed on Xypex
after it has dried or before Xypex slurry application. Xypex slurry
may only be applied over waterstop if approved by waterstop
manufacturer.
24.Sealing Strips: Where hydrostatic conditions exist, sealing strips shall also
be applied at construction joints by filling grooves that are created along
the joints. Dimensions of the grooves shall be 1 inch (25 mm) wide and
1.5 inches (37 mm) deep. If grooves are not been pre-formed then chip
grooves to those dimensions. Fill the groves as follows:
a) Apply slurry coat of Xypex Concentrate to slot in accordance with
manufacturer’s instructions or recommendations.
b) While slurry coat is still tacky, fill slot with Xypex Concentrate Dry-
Pac.
c) Compact tightly using pneumatic packer or hammer and block.
d) Wet Dry-Pac surface lightly with water, then apply a slurry coat of
Xypex Concentrate at a coverage rate of 1.5 – 2 lb./sq. yd. (0.8 –
1 kg/m2) over sealing strip and extending to 6” (150 mm) on either
side.
Note: For further information, see Xypex Schematic Drawings for
standard construction joint details.
25.Form Tie Holes: Form tie holes shall be waterproofed in accordance with
manufacturer’s technical literature including relevant Method Statements
(www.xypex.com/technical/statements). Procedures are generally as
follows:
a) Prepare the tie hole to create a straight sided void with a profile of
at least ICRI CSP-3. For through element ties holes such as
those created by taper ties the prepared void is to be at least 5”
(125 mm) deep. For cone ties the void is to be to the bottom of the
cone.
b) Clean and profile the area to a 6 inch (150 mm) diameter around
the tie hole to an ICRI CSP-3 profile.
c) For through-element tie holes create a solid plug of material at the
bottom of the profiled hole using Xypex Patch’n Plug leaving at
least 4” (100 mm) of empty tie hole from the top of the plug to the
surface of the concrete element.
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d) Apply a coat of Xypex Concentrate slurry at a rate of 1.5 lb./sq. yd.
(0.8 kg/m2) to the inside of the tie hole and to a 12” (300 mm)
diameter area around the hole.
e) Fill and compact the tie hole with Xypex Concentrate Dry-Pac.
f) Wet Dry-Pac surface lightly with water, then apply a slurry coat of
Xypex Concentrate at a coverage rate of 1.5 - 2 lb. /sq. yd. (0.8 - 1
kg/m2) over the repaired area to a 12” (300 mm) diameter area
around the filled void.
26.Repair of Defects: Concrete defects shall be repaired in accordance with
manufacturer’s technical literature including relevant Method Statements
(www.xypex.com/technical/statements). Procedures are generally as
follows:
a) Cracks and Faulty Construction Joints:
b) Chip out cracks, faulty construction joints and other defects to a
depth of 1.5 inches (37 mm) and a width of one inch (25 mm). A
“V” shaped slot is not acceptable. The slot may be saw cut instead
of chipped but ensure that the slot is dovetailed or otherwise
shaped such that there will be mechanical interlock of materials
placed into the slot at a later stage.
c) Clean slot of debris and dust. Soak area with water and remove
excess surface water. Apply a slurry coat of Xypex Concentrate at
the rate of 1.5 lb./sq. yd. (0.8 kg/m2) to the slot.
d) While slurry coat is still tacky, fill cavity with Dry-Pac. Compress
tightly into cavity using pneumatic packer or block and hammer.
e) Wet Dry-Pac surface lightly with water, then apply a slurry coat of
Xypex Concentrate at a coverage rate of 1.5 – 2 lb./sq. yd. (0.8 –
1 kg/m2) over the repaired area to 6” (150 mm) on either side of
slot.
f) Rock Pockets, Honeycombing or other defective concrete: All
areas of poor concrete consolidation (honeycomb or rock pockets)
shall be repaired.
Note: Where there is active water-flow see Method Statements or contact
Xypex Technical Services Representative for assistance.
2.8 ENTRAINING AGENT
A. An entraining agent shall be used in all concrete exposed to weather. The
agent shall conform to AASHTO designation M-154
2.9 ACI MIX DESIGN
A. The amount by which the average strength of a concrete mix exceeds the
specified strength shall be based upon no more than 1 in 100 random individual
strength tests falling below the specific strength.
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B. Proportion the materials in accordance with ACI 211.1, 211.2 or 211.3 as
applicable to produce concrete having the following properties or limitations:
CONCRETE MIX PROPERTIES
Class A B C
Properties 4500 3000 2500
Specified Compressive
Strength f’c at 28 days,
psi
4500 3000 2500
Compressive Strength
at 7 days, psi (a)
3000 2000 1675
Cement content (94 lb.
Sacks of cement per
cubic yard of concrete)
6.5 5.5 5
Fiber Mesh 0 0 0
Superplasticizer 0 0 0
Xypex (Tank Only)As Reqr N/A N/A
Water As Reqr As Reqr As Reqr
Crushed Rock As Reqr As Reqr As Reqr
Sand As Reqr As Reqr As Reqr
Entrained air content,
(% by volume)
4 to 6 4 to 6 4 to 6
Slump Range, in. (b) 2 to 4 2 to 4 2 to 6
1. Used for monitoring purposes only.
2. Not more than 8" after adding high range water reducer admixture (super-
plasticizer) to verified 2" to 3" slump concrete.
C. The use for each class of concrete is as follows:
1. Class A (4500 psi): All other reinforced structural concrete
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2. Class B (3000 psi): Sidewalks, curb and gutter, cross gutters, pavements and
unreinforced footings and foundations.
3. Class C (2500 psi): Thrust blocks, anchors and mass concrete.
4. All other concrete, unless specified or otherwise indicated on the Drawing use
Class A concrete.
D. Water
1. Sufficient water shall be added to produce concrete with the minimum
practicable slump.
2. The water to cement ratio shall not exceed 0.42 for all Class A Concrete Mix.
2.10 HAND MIXING
A. Do not hand mix batches exceeding 0.5 cubic yards.
B. Hand mix only on watertight platform. Mix cement and aggregate prior to
adding water.
C. Ensure all stones are thoroughly covered with mortar and mixture is of uniform
color and consistency.
2.11 HEATING, WATER, AND AGGREGATE
A. Do not allow products of fuel combustion to contact the aggregate.
B. Heat aggregate and mixing water to 150 degrees F. maximum. Heat
aggregates uniformly.
C. Maintain mixed concrete temperature at time of placement between 60 and 90
degrees F.
D. Do not mix cement with water or with mixtures of water and aggregate greater
than 90 degrees F.
PART 3 - EXECUTION
3.1 DELIVERY
A. Slump: Do not transport concrete to the work location if concrete is greater than
permissible slump.
B. Discharge: After the introduction of mixing water to the cement and aggregates at
the batch plant, discharge concrete from truck mixer within the following air
temperatures and time periods.
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1. Less than 80 degrees F.: 1-1/2 hours.
2. 80-90 degrees F.: 75 minutes.
3. 90+ degrees F.: 1 hour maximum.
3.2 RE-TEMPERING
A. Adding Water: When concrete arrives at site with slump below specified, water
may be added if neither the maximum approved water/cement ratio nor the
maximum slump is exceeded provided that:
1. The approved mix design has allowed for on-site addition of water.
2. The amount of water added at the site is accurately measured to +1 gallon of
the desired added amount.
3. That water additions is followed by 3 minutes of mixing at mixing speed prior
to discharge.
4. That additional standard cylinder samples are taken from all trucks receiving
water after addition of water at no additional cost to Owner.
5. That the person authorized to add water is mutually approved of in writing by
Engineer, Contractor, and ready-mix vendor.
B. Super-plasticizers: Premeasure and add high range water reducers (super-
plasticizers) in accordance with manufacturer’s instructions. Add super-
plasticizers at site using truck-mounted power injection equipment capable of
rapidly and uniformly distribution the admixture to the concrete. Mix for a
minimum of 3 minutes prior to discharge.
C. Re-tempering after delivery time with super-plasticizer is prohibited.
END OF SECTION
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SECTION 03 35 00 - CONCRETE FINISHING
PART 1 – GENERAL
1.1 SECTION INCLUDES
A. Application procedure for concrete surface finishes.
1.2 PROJECT CONDITIONS
A. Allow concrete to cure not more than 72 hours before commencing surface finish
operations, unless otherwise acceptable to Engineer.
B. Protect adjacent materials and finishes from dust, dirt and other surface or
physical damage during finishing operations. Provide protections as required
and remove from site at completion of Work.
C. For surfaces to be blast finished, perform abrasive blasting within 24 to 72 hours
after casting. Coordinate with form work construction, concrete placement
schedule, and form work removal to ensure that surfaces are blasted at same
age for uniform results.
PART 2 - EXECUTION
2.1 PATCH FINISHING
A. Repair surface defects immediately after form removal.
B. Make any patches in concrete to closely match color and texture of surrounding
surfaces. Determine mix formula for patching mortar by trial and obtain a good
color match with concrete when both patch and concrete are cured and dry.
1. Mix white and gray Portland cement as required to match surrounding
concrete to produce grout having consistency of thick paint.
2. Use a minimum amount of mixing water.
3. Mix patching mortar in advance and allow to stand without frequent
manipulation, without addition of water, until it has reached stiffest
placeable consistency.
4. After initial set, dress surfaces of patches manually to obtain same texture
as surrounding surfaces.
C. Repair defective areas.
1. Remove honeycomb and defective concrete down to sound concrete.
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2. Make edges perpendicular to surface or slightly undercut.
3. Featheredges are not permitted
4. Dampen area to be patched and at least 6" surrounding it to prevent
absorption of patching mortar water.
5. Prepare bonding grout.
6. Mix to consistency of thick cream.
7. Brush into surface.
D. After surface water has evaporated from patch area, brush bond coat into
surface.
1. When bond coat begins to lose water sheen, apply patching mortar.
2. Thoroughly consolidate mortar into place and strike-off to leave patch
slightly higher than surrounding surface.
3. Leave undisturbed for at least 1 hour before final finish.
4. Keep patched area damp for 72 hours or apply curing compound.
5. Do not use metal tools in finishing an exposed patch.
E. Tie Holes: Unless indicated otherwise, after being cleaned and thoroughly
dampened, fill the hole solid with patching mortar.
F. Whereas-cast finishes are indicated, total patched area may not exceed 1 in 500
of as-cast surface. This is in addition to form tie patches, if ties are permitted to
fall within as-cast areas.
G. In any finishing process which is intended to expose aggregate on surface,
patched areas must show aggregate.
1. Outer 1" of patch shall contain same aggregates as surrounding concrete.
2. For aggregate transfer finish, patching mixture shall contain same
selected colored aggregates.
3. After curing, expose aggregates together with aggregates of adjoining
surfaces by same process.
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2.2 SLAB FINISHING
A. Broom or Belt Finish: After concrete has been placed, consolidated, struck-off,
and leveled to the required tolerance, roughen surface transversely with stiff
brushes, rakes, or burlap belt before final set.
B. Float Finish: After concrete has been placed, consolidated, struck-off, and
leveled, do not work further until ready for floating.
1. Begin floating when water sheen has disappeared and surface has
stiffness sufficient to permit operation.
2. During or after first floating, check planeness of entire surface with a 10
feet long straightedge applied at 2 or more different angles.
3. Cut down high spots and fill low spots to the required tolerance.
4. Refloat slab immediately to a uniform sandy texture.
C. Trowel Finish:
1. Float finish surface.
2. Power trowel.
3. Hand trowel as required to provide surface. Do not apply water to
retemper concrete in finishing operations.
4. First troweling after power floating shall produce smooth surface relatively
free of defects but which may still show some trowel marks.
5. Second trowel by hand after surfaces has hardened.
6. Leave finished surface essentially free of trowel marks, uniform in texture
and appearance.
7. On surfaces intended to support floor coverings, grind off defects which
would show through floor covering.
2.3 AS-CAST FORMED FINISHING
A. Rough: Patch defects, chip or rub off fins exceeding 1/4" height.
B. Smooth: Patch tie holes and defects and remove fins completely.
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1. When surface texture is impaired and form joints misaligned, grind,
bush hammer, or correct affected concrete as directed by Engineer.
2. Slurry grout areas evidencing minor mortar leakage to match adjacent
concrete.
3. Repair major mortar leakage as a defective area.
4. When in opinion of Engineer, workmanship is less than acceptable
standard, provide one of rubbed finishes at no additional cost to Owner.
2.4 RUBBED FINISHING
A. Produce following finishes on concrete with a smooth form finish.
1. Smooth Rubbed: Remove forms and perform necessary patching as
soon after placement as possible.
2. Finish newly hardened concrete no later than 24 hours following form
removal.
3. Wet surfaces and rub with carborundum brick or other abrasive until
uniform color and texture are produced.
B. Grout Cleaned: Undertake no cleaning operations until all contiguous surfaces
are completed and accessible.
1. Wet surface of concrete sufficiently to prevent absorption of water from
grout.
2. Apply grout uniformly.
3. Immediately after grouting, scrub surface with cork float or stone to coat
surface and fill voids.
4. While grout is still plastic, remove excess grout by working surface with
rubber float or sack.
5. After-surface whitens from drying, rub vigorously with clean burlap.
6. Keep damp for at least 36 hours after final rubbing.
7. Cork Floated: Remove forms within 2 to 3 days of placement where
possible.
8. Remove ties.
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9. Remove all burrs and fins.
10. Dampen wall surface.
11. Apply mortar with firm rubber float or with trowel, filling all surface voids.
12. Compress mortar into voids.
13. If mortar surface dries too rapidly to permit proper compaction and
finishing, apply a small amount of water with fog sprayer.
14. Produce final texture with cork float using a swirling motion.
2.5 UNFORMED FINISHING
A. After concrete is placed, strike smooth, tops of walls or buttresses, horizontal
offsets, and similar unformed surfaces occurring adjacent to formed surfaces.
B. Float to texture which is reasonably consistent with formed surfaces.
C. Continue final treatment on formed surfaces uniformly across uniformed
surfaces.
END OF SECTION
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CONCRETE CURING 03 39 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 03 39 00 - CONCRETE CURING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Initial and final curing of horizontal and vertical concrete surfaces.
1.2 RELATED SECTIONS
A. Section 03 30 40 – Portland Cement Concrete.
1.3 REFERENCES
A. ACI 301 - Structural Concrete for Buildings.
B. ACI 302 - Recommended Practice for Concrete Floor and Slab Construction.
C. ACI 308 - Standard Practice for Curing Concrete.
D. ASTM C171 - Sheet Materials for Curing Concrete.
E. ASTM C309 - Liquid Membrane-Forming Compounds for Curing Concrete.
F. ASTM D2103 - Polyethylene Film and Sheeting.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Membrane Curing Compound Type 1: ASTM C309 Type 1 acrylic type, clear
without fugitive dye.
B. Curing compound shall meet NSF-61 requirements. Submit for approval prior to
pour & application.
C. Water: Potable, not detrimental to concrete.
D. Mat Coverings: Clean roll goods of cotton or burlap fabric
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THE POINT REDEVELOPMENT
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PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify substrate conditions under provisions of Section 31 23 27 Soil Compaction.
B. Verify that substrate surfaces are ready to be cured.
3.2 EXECUTION - HORIZONTAL SURFACES
A. Cure floor surfaces in accordance with ACI 308.
B. Ponding: Maintain 100 percent coverage of water over floor slab areas,
continuously for 4 days.
* * * OR * * *
C. Membrane Curing Compound: Apply compound in accordance with
manufacturer's instructions in one coat.
D. Absorptive Mat: For roof slab of storage tank, place absorptive mat to provide
coverage of concrete surfaces and edges. Lap over adjacent absorptive covers.
Thoroughly saturate with water and keep continuously wet.
3.3 EXECUTION - VERTICAL SURFACES
A. Cure surfaces in accordance with ACI 308.
B. Spraying: Spray water over surfaces and maintain wet for 7 days.
* * * OR * * *
C. Membrane Curing Compound: Apply compound in accordance with
manufacturer's instructions in one coat.
3.4 PROTECTION OF FINISHED WORK
A. Protect finished Work under provisions of Section 03 35 00 Concrete Finishing.
B. Do not permit traffic over unprotected floor surface.
END OF SECTION
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PRECAST BOX CULVERT 03 41 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 03 41 00 – PRECAST BOX CULVERT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Material and procedures for fabricating and installing single-cell precast concrete
box culverts, multi-cell precast concrete box culverts, and secondary elements
such as cutoff walls, aprons, footings, floor slabs, headwalls, and wingwalls.
B. Waterproofing membrane for concrete structures.
1.2 RELATED SECTIONS
A. Section 31 23 30: Embankment, Borrow, and Backfill
B. Section 03 30 40: Portland Cement Concrete
C. Section 03 20 00: Concrete Reinforcement
D. Section 03 30 00: Concrete Work
E. Section 03 39 00: Concrete Curing
1.3 REFERENCES
A. AASHTO M 111: Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
B. AASHTO T 106: Compressive Strength of Hydraulic Cement Mortars (Using 2-in.
Cube Specimens)
C. AASHTO T 160: Length Change of Hardened Hydraulic Cement Mortar and
Concrete
D. AASHTO T 161: Resistance of Concrete to Rapid Freezing and Thawing
E. AASHTO LRFD Bridge Design Specifications
F. AASHTO Manual for Bridge Evaluation
G. ASTM C 877: External Sealing Bands for Concrete Pipe, Manholes, and Precast
Box Sections
H. ASTM C 882: Bond Strength of Epoxy-Resin Systems Used With Concrete By
Slant Shear
I. ASTM C 928: Packaged, Dry, Rapid-Hardening Cementitious Materials for
Concrete Repairs
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J. ASTM C 990: Joints for Concrete Pipe, Manholes, and Precast Box Sections
Using Preformed Flexible Joint Sealants
K. ASTM C 1504: Manufacture of Precast Reinforced Concrete Three-Sided
Structures for Culverts and Storm Drains
L. ASTM C 1577: Precast Reinforced Concrete Monolithic Box Sections for Culverts,
Storm Drains, and Sewers Designed According to AASHTO LRFD
M. Precast/Prestressed Concrete Institute (PCI) Design Handbook
N. UDOT Quality Control/Quality Assurance (QC/QA) Procedures
O. UDOT Quality Management Plan
P. UDOT Structures Design Memoranda
Q. Waterproofing Membrane:
1. ASTM D 5: Penetration of Bituminous Materials
2. ASTM D 36: Softening Point of Bitumen (Ring and Ball Apparatus)
3. ASTM D 146: Sampling and Testing Bitumen-Saturated Felts and Woven
Fabrics for Roofing and Waterproofing
4. ASTM D 882: Tensile Properties of Thin Plastic Sheeting
5. ASTM D 3236: Apparent Viscosity of Hot Melt Adhesives and Coating
Materials
6. ASTM E 96: Water Vapor Transmission of Materials
7. ASTM E 154: Water Vapor Retarders Used in Contact with Earth Under
Concrete Slabs, on Walls, or as Ground Cover
1.4 DEFINITIONS
A. Working Drawings – Drawings produced by the Contractor that supplement the
contract drawings to provide information not included in the contract documents
but required to fabricate, erect, transport, or temporarily support the structure or
structural elements in the completion of the work.
1. Working drawings do not supersede the contract drawings.
B. Approval of Working Drawings – Acceptance by the Department for use on the
project. The Department will review working drawings for general conformance
with the design concept and compliance with the contract documents. Review and
approval do not relieve the Contractor from responsibility for errors, correctness of
details, conformance to the contract, and the successful completion of the work.
C. Manufacturer’s product data sheets and recommended installation instructions.
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1.5 SUBMITTALS
A. Working Drawings
1. Detailed fabrication and installation drawings for approval of all fabricated
materials and cast-in-place elements that are included in this item of work
and are not detailed in the contract plans.
a. Include all details not provided in the contract documents for the
construction and erection of the members included in this item of
work.
b. Detail all phases of construction including layout, joint details, lifting
devices, casting methods, construction placement, connections
between elements, and details of any cast-in-place elements
included in this item of work.
c. Note proposed transportation methods.
d. Provide the seal of a Professional Engineer (PE) or Professional
Structural Engineer (SE) licensed in the State of Utah and include
supporting engineering calculations for the following:
1) Special designs of precast concrete box culverts for sizes
and loads other than those shown in Table 1 of ASTM C
1577.
2) Provide 2 inches concrete cover to all reinforcing steel and
Welded Wire.
3) Lifting devices.
4) Structural members and ancillary appurtenances designed
by the fabricator.
5) Connections between precast and cast-in-place members
and appurtenances.
6) Connections between culvert, wingwall, and footing
sections
7) Any other means and methods that require an engineer’s
design.
e. Do not begin work before receiving approval of the shop detail
drawings. The Department rejects units fabricated before shop
drawing approval.
2. Prepare drawings according to the following:
a. Submit drawings electronically in PDF format. Use 11 x 17 inch
sheets with a 1½ inch blank margin on the left edge. Place the
following information in the title block in the lower right corner of
each sheet:
1) Project Designation
2) Project Name
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3) Project Structure Number
4) Contractor, Fabricator, or Erector Name
5) Contractor, Fabricator, or Erector Drawing Number
6) Contractor, Fabricator, or Erector Sheet Number
b. Revise and resubmit drawings when directed by the Engineer.
c. Provide the seal of a PE or SE licensed in the State of Utah when
required in the contract. Place the seal in the lower left corner of
each sheet.
3. Prepare engineering calculations according to the following:
a. Submit calculations electronically in PDF format. Use 8½ x 11 inch
sheets with a 1 inch blank margin on the left edge or 11 x 17 inch
sheets with a 1½ inch blank margin on the left edge. Title block
location is at the top of 8½ x 11 inch sheets or the lower right corner
of 11 x 17 inch sheets. Place the following information in the title
block:
1) Project Designation
2) Project Name
3) Project Structure Number
4) Contractor, Fabricator, or Erector Name
5) Contractor, Fabricator, or Erector Drawing Number
6) Contractor, Fabricator, or Erector Sheet Number
b. Provide the seal of a PE or SE licensed in the State of Utah on all
engineering calculations. Place the seal on the calculation cover
sheet.
c. Certify that engineering calculations have been checked according
to the Department QC/QA Procedures.
4. Allow the Engineer 14 calendar days to review and approve working
drawings and supporting calculations.
a. The Engineer may grant an increase in the number of working days
for the project when that time is exceeded.
b. This review period applies each time the drawings are submitted.
5. Do not deviate from the approved drawings unless authorized in writing.
Assume the responsibility for costs incurred due to faulty detailing or
fabrication.
B. Mix Design
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1. Submit to the Engineer for approval. Refer to this Section, article 2.1
paragraph B.
C. Structural Non-Shrink Grout
1. Certificate of Compliance.
2. The proposed method for forming grout voids and installing the non-shrink
grout including the sequence and equipment for the grouting operation for
review at least 14 days before work begins. Obtain approval before
beginning placement of structural non-shrink grout.
1.6 ACCEPTANCE
A. Precast concrete box culverts will not be accepted when the concrete strength is
below that specified on the plans.
B. The Department rejects any elements fabricated before receiving written approval
or any elements that deviate from the approved drawings. The Contractor is
responsible for costs incurred due to faulty detailing or fabrication.
1.7 WEATHER LIMITATIONS
A. Do not work during wet conditions or when the deck or ambient air temperatures
are below 50 degrees F.
B. Do not apply the membrane until it has been a minimum of 12 hours since the deck
surface was wet and is dry per the manufacturer’s requirements.
PART 2 - PRODUCTS
2.1 CONCRETE
A. Wet Cast Concrete – Class AA(AE). Refer to Section 03 30 00 Concrete Work.
B. Dry Cast Concrete
1. Minimum cement content 470 lb/yd3 of concrete
2. Maximum water/cement ratio 0.40
C. Flowable Bedding Concrete – Use flowable fill; refer to Section 31 20 00 Earthwork
and Dewatering.
2.2 REINFORCING STEEL AND WELDED WIRE
A. Coated – Refer to Section 03 20 00.
2.3 JOINT SEALANT
A. Refer to ASTM C 990.
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B. Use a flexible butyl rubber material with a minimum cross-section of ¾ x 1½ inches
as a joint sealant for box culverts.
2.4 JOINT WRAP
A. Refer to ASTM C 877.
2.5 WATERPROOFING MEMBRANE
A. Refer to Section 07 16 16.
2.6 STRUCTURAL NON-SHRINK GROUT
A. Use gray, non-shrink grout containing no calcium chloride or admixture containing
calcium chloride or other ingredient in sufficient quantity to cause corrosion to steel
reinforcement.
B. Use quick-setting, rapid strength gain, non-shrink, and high-bond strength grout.
C. Meet all the requirements of AASHTO T 160 with the exception that the Contractor-
supplied cube molds will remain intact with a top firmly attached throughout the
curing period.
D. Mix structural non-shrink grout just before use according to the manufacturer’s
instructions.
E. Refer to Table 1 for additional structural non-shrink grout requirements.
Table 1 - Structural Non-Shrink Grout
*Properties Requirements ASTM AASHTO
Accelerated Weathering:
Tested Medium
Accepted Weight Loss
<3% White Utah Road Salt
<15% @ 300 Cycles
T 161
Compressive Strength >3,000 psi @ 24 hours
>5,000 psi @ 7 days T 106
Accepted Bond Strength >1,000 psi @ 24 Hours C 882 as
modified by C
928 8.5
Length Change No expansion after 7 days T 160
* Certified test results from a private AASHTO accredited testing laboratory are
acceptable.
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2.7 LIFTING DEVICES
A. Use lifting devices that can support the required vertical and horizontal forces with
the applicable safety factors as specified in the Component Handling and Erection
Bracing requirements of the PCI Design Handbook.
B. Galvanize according to AASHTO M 111.
2.8 GROUTED SPLICE COUPLERS
A. Refer to Section 03 20 00.
2.9 MANUFACTURE
A. Use a Department Certified Concrete Precaster or a pre-qualified project site
caster for precast concrete box according to the Department Quality Management
Plan: Precast-Prestressed Concrete Structures.
B. Precast Concrete Box Culverts
1. Refer to ASTM C 1577.
2. Special designs for sizes and loads other than those shown in Table 1 of
ASTM C 1577 require approval by the Engineer.
3. Prepare special designs according to AASHTO LRFD Bridge Design
Specifications, Section 12.
4. Provide 2 inch minimum concrete cover to reinforcing steel bars.
5. Provide minimum concrete cover to reinforcement where welded wire fabric
is used, equal to the greater of three times the diameter of the wire or 2
inches.
6. Provide 2 inch minimum concrete cover to the reinforcing steel in the top
of the top slab of box sections covered with less than 2 feet of fill for all
types of reinforcement.
7. Provide tongue and groove ends or equivalent to transfer shear between
sections at all joints.
8. Design and form section ends so that the sections can be laid together to
make a continuous line of box sections compatible with the permissible
variations in Section 11 of ASTM C 1577.
C. Do not locate horizontal and vertical changes in alignment greater than 10 degrees
at a joint between precast segments of a precast concrete box culvert unless
otherwise approved by the Engineer.
D. Permanently mark each precast unit with date of casting and supplier identification.
E. Cast the project structure number into the top and exposed faces of the headwall
at each end of the structure.
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F. Provide the number and type of lifting devices required to support the vertical and
horizontal forces with the applicable safety factors as specified in the Component
Handling and Erection Bracing requirements of the PCI Design Handbook.
1. Use a maximum diameter of 3 inches when lifting holes are used. Locate
holes to avoid interference with the reinforcing steel.
G. Concrete Curing – Refer to Section 03 39 00.
2.10 QUALITY ASSURANCE
A. Precast Elements
1. Prevent cracking or damage of precast elements during shipping, handling,
and storage.
2. Replace defects and breakage of precast elements.
a. Members that sustain damage or surface defects during fabrication,
handling, storage, hauling, or erection are subject to review or
rejection.
b. Obtain approval before performing repairs.
c. Repair work must reestablish the elements’ structural integrity,
durability, and aesthetics to the satisfaction of the Engineer.
d. Determine the cause when damage occurs and take corrective
action.
e. Failure to take corrective action, leading to similar repetitive
damage, can be cause for rejection of the damaged element.
f. Cracks that extend to the nearest reinforcement plane and fine
surface cracks that do not extend to the nearest reinforcement
plane but are numerous or extensive are subject to review and
rejection.
g. Full depth cracking and breakage greater than 1 ft are cause for
rejection.
3. Document all test results. The quality control file will contain at least the
following information:
a. Element identification
b. Date and time of cast
c. Concrete cylinder test results
d. Quantity of used concrete and the batch printout
e. Form-stripping date and repairs if applicable
f. Location/number of blockouts and lifting inserts
g. Temperature and moisture of curing period
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DFCM PROJECT NO. 22427100
h. Lifting device details, requirements, and inserts
2.11 RUBBERIZED ASPHALT MEMBRANE
A. Characteristics
1. Laminate form
2. Heat resistant
3. Self-adhesive surface protected by special release paper
B. Mechanical Properties – Refer to Table 1:
Table 1 - Mechanical Properties
Property Value Method
Thickness, inch, minimum 0.065
Permeance-Perms, grains/sq
ft∙hr∙inhg 0.10 ASTM E 96, Method B
Tensile Strength, psi 50 ASTM D 882, modified
for 1 inch opening
Elongation, percent 75 ASTM D 882, modified
for 1 inch opening
Puncture Resistance (Mesh),
lb 200 ASTM E 154
Pliability, at -15 degrees F
No cracks in mesh or
rubberized asphalt when
bent 180 degrees over a ¼
inch mandrel.
ASTM D 146
2.12 FIBERGLASS MATTING
A. Weight = 1.5 lb/yd2
2.13 BINDER
A. Compatible with the matting material and conforming to the following requirements:
Table 2 - Binder Requirements
Property Value Method
Penetration, 0.1 mm 40-82 ASTM D 5
Softening point, min.155 degrees F ASTM D 36
380 degrees F. viscosity, cps 1,000 – 1,800 ASTM D 3236
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THE POINT REDEVELOPMENT
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PART 3 - EXECUTION
3.1 PREPARATION
A. Excavating, Trenching, Bedding, and Backfill – Refer to Specification Sections in
Division 31.
B. Scarify moisture condition and compact the top 8 inches of the excavated ground
surface to at least 90 percent of the maximum laboratory density.
3.2 BEDDING AND BACKFILL
A. Over excavate the material under the box location according to Section 31 23 33
to a minimum depth of 12 inches.
1. Replace over excavated material with granular backfill borrow or free
draining granular backfill as specified in Section 31 23 33.
2. Provide a minimum bedding of 12 inches of granular backfill borrow or free
draining granular backfill.
3. Limit the soil gradation for granular backfill borrow used as bedding under
precast members to 100 percent passing the ¾ inch sieve.
4. Modify the soil gradation for free draining granular backfill used as bedding
under precast members to 100 percent passing the ¾ inch sieve and no
more than 10 percent passing the No. 4 sieve.
B. Level and compact bedding material to provide uniform support of the structure
along its entire supported width and length.
C. Backfill structure with granular backfill borrow as specified in Section 31 23 33 and
as shown in the plans.
3.3 INSTALLATION
A. Inspect precast elements for defects before lowering into trench.
B. Repair or replace any defective, damaged, or unsound precast elements.
C. Use a trench width adequate to place and compact bedding material. Minimum
outside width of trench is the outside width of structure plus 2 feet each side.
D. Lay precast elements starting at the downstream end.
E. Carefully lower precast elements into the trench with suitable equipment to prevent
damage.
F. Remove all dirt and foreign material from joints. Prevent dirt and material from re-
entering joints.
G. Apply joint sealant furnished by culvert manufacturer to box culvert.
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1. Place the joint material on the bottom half of the groove (bell) of the box
last placed.
2. Place the balance of the joint material on the top half of the tongue (spigot)
of the box to be set.
3. Place the material about 1 inch from the leading edge of the groove and
tongue.
4. Maintain the joint material at 70 degrees F or greater during placement.
H. Disassemble joint, check position of joint sealant, repair alignment, and re-install
when adjoining elements cannot be pulled together to meet minimum joint
requirements.
I. Pull box culvert sections together to ½ inch joint gap spacing measured face to
face of adjoining concrete surfaces with the joint gap being uniform on all sides of
the box culvert.
1. Use appropriate pulling devices to avoid misalignment and damage to box
sections.
2. The Engineer may approve up to a ¾ inch joint gap spacing in cases where
it is necessary to adjust the total length of a box culvert run.
3. Reject box sections when the installation tolerance cannot be met due to
casting variations.
4. Prevent soil from being forced into the joint as the box sections are placed.
J. Do not disturb previously completed joints during laying operation.
K. Do not lay precast elements when water is in the trench.
L. Apply joint wrap to the top slab and side walls at all joints.
1. Clean top and sides of concrete surface at joints before placing joint wrap.
2. Use a minimum width of 2 ft centered on the joint.
M. Install precast cutoff walls, aprons, wingwalls, and headwalls, as follows:
1. Establish working points, working lines, and benchmark elevations before
placing elements.
2. Clean bonding surfaces between elements of debris, dust, and rust before
connecting elements to achieve the required bonding between protruding
bars and elements.
3. Place cut-off wall and apron elements as shown in the plans.
a. Adjust the final location of the cut-off wall or apron elements if actual
joint gaps cause the final location to vary.
b. Adjust the height of each apron element by means of leveling
devices or shims.
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4. Lift apron segments using lifting devices as shown on the approved
fabrication and installation working drawings.
5. Set elements in the proper horizontal location. Check for proper alignment
and grade within specified tolerances.
6. Adjust vertical leveling devices before full release of the apron from the
crane to reduce the amount of torque required to turn the bolts in the
leveling devices. Check for proper grade within specified tolerances.
7. Place or pump bedding concrete or grout into voids and pockets as shown
in the plans.
3.4 STEEL REINFORCEMENT
A. Refer to Section 03 20 00.
3.5 JOINTS
A. Mechanically connect the exterior sections of three-sided precast concrete
structures at all top joints within a minimum length of 12 ft from each end of the
structure.
1. Use at least four mechanical connections per joint with a maximum spacing
of 10 ft.
2. Galvanize all plates, shapes, and hardware.
B. Connect three-sided precast concrete structures to the footing, pedestal, or slab 2
ft from the outermost exterior edge of the structure at all four corners of the
structure with a galvanized rigid mechanical connection.
1. Locate the connection on the interior face of the segment to allow for future
inspection.
3.6 LIFTING HOLES AND DEVICES
A. Plug lifting holes and lifting device recesses with structural non-shrink grout. Finish
flush with all concrete surfaces.
3.7 CAST-IN-PLACE CONCRETE
A. Refer to Section 03 30 00.
B. Project the reinforcing steel at least 12 inches out of the precast box section and
square off the concrete face where precast box sections join cast-in-place
concrete.
3.8 REPAIRS
A. Box sections may be repaired as allowed in the referenced specification only when
approved in advance by the Engineer.
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B. Repairs made before approval will be cause for rejection.
3.9 MINIMUM LENGTH
A. Do not use precast segments less than 5 ft in lay length.
3.10 WATERPROOFING PREPARATION
A. Apply a waterproofing membrane to the top slab and side walls of all concrete box
culverts for the full length of the structures.
B. Expansion Joint Modification and Joint Closure
1. Remove the curing cover materials and dry according to manufacturer’s
recommendations or 48 hours, whichever is greater after concrete placed
at expansion joint modifications and joint closures has cured.
C. Concrete Deck
1. Sandblast to remove asphalt and all other foreign material from the entire
deck, approach slabs, and sides of the parapet for a height of 4 inches
above the concrete deck.
2. Vacuum or use compressed air to remove all dust and loose material from
the deck.
3. Remove all sharp ridges and projections that can puncture the membrane.
4. Patch holes or spalled areas in the concrete deck with patching concrete
to provide a flat deck surface. Refer to Section 07 16 16.
D. Joints and Cracks
1. Bond a 12-inch-wide strip of woven fiberglass reinforcing to the deck over
cracks and cold joints greater than 3/16 inch wide using a compatible
binder.
3.11 APPLY WATERPROOFING MEMBRANE
A. Rubberized asphalt membrane – Follow membrane manufacturer’s
recommendations for application temperatures, equipment, and procedures.
1. Primer
a. Use primer furnished by the manufacturer of membrane material.
b. Apply primer to all surfaces to be covered by the membrane
according to the manufacturer’s recommended procedure and
application rate.
2. Placement
a. Overlap prefabricated membrane strips at least 4 inches or as
required by the Manufacturer.
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b. Place joints in a shingling effect so water will drain effectively.
3. Bonding
a. Use hand rollers or other satisfactory pressure apparatus on the
membrane to assure firm and uniform contact with the primed
surfaces.
b. Use a wide tipped torch to cause tackiness if an adhesive is
required to create a good seal at joints.
4. Placement
a. Place the membrane on the vertical face of the concrete curb to the
height of the finished overlay surfacing plus 1 inch.
5. Defects
a. Protect the entire membrane from developing wrinkles, air bubbles,
or other placement defects.
b. Patch any torn or cut areas and narrow overlaps using a satisfactory
adhesive and a piece of membrane.
c. Extend the patch at least 4 inches beyond any defect.
d. Bond the patch firmly to the surface.
6. Traffic
a. Allow only necessary rubber tire vehicles on the membrane.
b. Do not allow public traffic.
c. Maintain the membrane in good condition until covered with
pavement.
7. Preparation for Overlaying
a. Apply a bond coat of an acceptable adhesive to the surface of the
membrane if required by the membrane manufacturer.
END OF SECTION
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SECTION 03 61 00 - GROUT
PART 1 – GENERAL
1.1 DESCRIPTION
A. This section specifies grout for uses other than masonry.
1.2 QUALITY ASSURANCE
A. QUALITY CONTROL BY CONTRACTOR
1. To demonstrate conformance with the specified requirements for grout, the
Owner shall provide the services of an independent testing laboratory
which complies with the requirements of ASTM E329. The testing
laboratory shall sample and test grout materials as required in this section.
Costs of testing laboratory services shall be borne by the Contractor.
B. REFERENCES
1. This section references the following documents. They are a part of this
section as specified and modified. In case of conflict between the
requirements of this section and those of the listed documents, the
requirements of this section shall prevail. The references shall be the latest
edition.
a. ASTM C33 - Standard Specification for Concrete Aggregate.
b. ASTM C40 - Standard Test Method for Organic Impurities in Sand
for Concrete.
c. ASTM C88 - Standard Test Method for Soundness of Aggregates
by Use of Sodium Sulfate or Magnesium Sulfate.
d. ASTM C117 - Standard Test Method for Materials Finer than
No. 200 Sieve in Mineral Aggregates by Washing.
e. ASTM C136 - Standard Test Method for Sieve or Screen Analysis
of Fine and Coarse Aggregates.
f. ASTM C150 - Standard Specification for Portland Cement.
g. ASTM C289 - Standard Test Method for Potential Reactivity of
Aggregates (Chemical Method).
h. ASTM C494 - Standard Specification for Chemical Admixtures for
Concrete.
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i. ASTM E329 - Standard Recommended Practice for Inspection and
Testing Agencies for Concrete, Steel, and Bituminous Materials as
Used in Construction.
j. CRD - G588 - Corps of Engineers Specification for Nonshrink
Grout.
1.3 INFORMATION TO BE PROVIDED
A. The following information shall be provided in accordance with the General
Conditions and Division 1 General Requirements.
1. PRODUCT DATA- Three copies of manufacturer’s data shall be provided
for the following:
a. Bonding Compounds.
b. Nonshrink Grout.
c. Pressure Grout.
d. Retardants.
2. LABORATORY TEST REPORTS
a. Before delivery of materials, three copies of the reports of the tests
specified herein shall be provided. Test reports on previously
tested materials shall be accompanied by the manufacturer’s
statement that the previously tested material is the same type,
quality, manufacture, and make as that proposed for use in the
project. Test reports are required for the following:
1) Cement.
2) Aggregates.
3) Retardants.
4) Bonding Compounds.
3. EVIDENCE OF TESTING LABORATORY COMPETENCE
a. The Contractor shall require that the laboratory provide directly to
the Construction Manager evidence of the most recent inspection
of its facilities by the Cement and Concrete Reference Laboratory
of the National Bureau of Standards. The laboratory shall also
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show evidence of current ACI certification. The evidences shall
show that deficiencies mentioned in the report of that inspection
have been corrected. The evidence of the inspection shall be
provided prior to delivery of materials to the job site.
PART 2 – PRODUCTS
2.1 MATERIALS
A. CEMENT
1. Portland cement shall be ASTM C150, Type II or Type V, Low Alkali,
containing less than 0.60 percent alkalis.
B. AGGREGATE
1. GENERAL: Aggregate shall be nonreactive and shall be washed before
use.
a. When sources of aggregate are changed, test reports shall be
provided for the new material. The tests specified shall be
performed prior to commencing grout work.
2. FINE AGGREGATE: Fine aggregate shall be hard, dense, durable particles
of either sand or crushed stone regularly graded from coarse to fine and
shall conform to ASTM C33 as modified herein. When tested in
accordance with ASTM C136, gradation shall be such that 100 percent by
weight will pass a standard No. 8 mesh sieve and no less than 45 percent
by weight will pass a standard No. 40 mesh sleeve.
a. Variation from the specified gradations in individual tests will be
acceptable if the average of three consecutive tests is within the
specified limits and the variation is within the permissible variation
listed below.
U.S. Standard Permissible variation in
Sieve Size Individual tests, percent
30 or coarser 2
50 or finer 0.5
b. Other tests shall be in accordance with the following specifications:
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Organic
Impurities ASTM C40 Color lighter than standard
Amount of
Material Passing
No. 2 Sieve ASTM C117 3% maximum by Weight
Soundness ASTM C88
10% maximum loss with
sodium sulfate
Reactivity ASTM C289 Innocuous aggregate
Sand Equivalent CALTEST 217 Minimum 80
C. ADMIXTURES
1. GENERAL: Admixtures shall be compatible with the grout. Calcium
chloride or admixtures containing calcium chloride are not acceptable.
Admixtures shall be used in accordance with the manufacturer=s
recommendations and shall be added separately to the grout mix.
2. WATER REDUCING RETARDER: Water reducing retarder shall be ASTM
C494, Type D and shall be Master Builders Pozzolity 300-R; Sika Chemical
Corp. Plastiment; or equal.
3. LUBRICANT FOR CEMENT PRESSURE GROUTING: Lubricant additive
for cement pressure grouting shall be Intrusion Prepakt Intrusion Aid, Sika
Chemical Corporation Intraplast, or equal.
D. WATER
1. Water for washing aggregate, for mixing and for curing shall be free from
oil and deleterious amounts of acids, alkalis, and organic materials; shall
not contain more than 1000 mg/l of chlorides as Cl, nor more than 1300
mg/l of sulfates as SO4; and shall not contain an amount of impurities that
may cause a change of more than 25% in the setting time of the cement
nor a reduction of more than 5% in the compressive strength of the grout
at 14 days when compared with the result obtained with distilled water.
Additionally, water used for curing shall not contain an amount of impurities
sufficient to discolor the grout.
2.2 GROUT
A. DRYPACK GROUT
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1. Drypack grout shall be a mixture of approximately one part cement; 12 to
2 parts sand, water reducing retarder, and sufficient water to make a stiff
workable mix.
B. CEMENT GROUT
1. Cement grout shall be a mixture of one part cement, two parts sand,
proportioned by volume, admixtures for pressure grouting, and sufficient
water to form a workable mix.
C. NONSHRINK GROUT
1. Nonshrink grout shall be nonrusting metallic aggregate grout and shall be
Master Builders Embeco 636; U.S. Grout Corp. Five Star Grout; or equal.
D. EPOXY GROUT
1. Epoxy grout shall be Adhesive Engineering Concrescive 1380 as
applicable; Sika Chemical Corporation Sikastix 350; or equal.
2.3 PRESSURE GROUTING EQUIPMENT
A. Pressure grouting equipment shall include a mixer and holdover agitator tanks and
shall be designed to place grout at pressures up to 50 psi. Gages shall be provided
to indicate pressure used. The mixer shall be provided with a meter capable of
indicating to one-tenth of a cubic foot the volume of grout used.
PART 3 - EXECUTION
3.1 GENERAL
A. Holes required for grouting shall be blown clean. Horizontal holes for grouting shall
be drilled at a slight downward angle to facilitate holding the grout until setting is
complete. Bolts or reinforcing steel installed in horizontal grout holes shall be bent
slightly accordingly.
B. Bonding compound for use with grout is specified in Section 03 30 00.
3.2 DRYPACK GROUT
A. Drypack grout shall be used for built-up surfaces, setting miscellaneous metal
items and minor repairs.
B. Surfaces required to be built up with drypack grout shall be roughened by brushing,
cleaned, and coated with the bonding compound specified in Section 03 30 00
before the application of the grout. The drypack grout shall be applied immediately
following the application of the bonding compound in bands or strips to form a
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covering of the required thickness. The covering strips shall be smooth.
Construction joints in the grout shall be sloped and shall be cleaned and wetted
before application is resumed.
C. Drypack grout shall be cured in accordance with Section 03 30 00.
D. Grout shall not be placed during freezing weather unless adequate protection is
provided.
3.3 CEMENT GROUT
A. Cement grout shall be used for filling nonbearing portions of equipment pads and
pressure grouting.
B. Except for the specialized equipment for pressure grouting, mixing and placing
apparatus shall be similar to that normally used for cast-in-place concrete. Grout
shall be mixed for a period of at least one minute. Diluted grout shall be agitated
to keep ingredients mixed.
3.4 NONSHRINK GROUT
A. Nonshrink grout shall be used for the bearing surfaces of machinery and
equipment bases, column baseplates and bearing plates. It also shall be used for
setting bolts and reinforcing steel in holes for grouting. Embeco 636 shall be used
for grouting any rotating equipment, pumps, motors, etc., weighing over 500
pounds.
B. Where specified, grout shall meet CRD-G588. Grout shall be placed in
accordance with manufacturer’s instructions.
3.5 EPOXY GROUT
A. Epoxy grout shall be used for repairing cracks by pressure grouting, repairing
structural concrete, and setting reinforcing dowels into holes for grouting.
Concrete shall be primed in accordance with the grout manufacturer’s instructions.
3.6 PRESSURE GROUTING
A. Prior to grouting, systems and holes to be grouted shall be washed clean. Washing is
not required for grouting soil voids outside pipe cylinders or casing pipes. Grouting,
once commenced, shall be completed without stoppage. In case of breakdown of
equipment, the Contractor shall wash out the grouting system sufficiently to ensure
fresh grout and adequate bond and penetration will occur upon restarting the grouting
operation. Grout pressure shall be maintained until grout has set.
END OF SECTION
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SECTION 04 05 10 - MORTAR AND MASONRY GROUT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Mortar and grout for masonry.
1.2 RELATED SECTIONS
A. Section 04 22 10 - Reinforced Unit Masonry System
1.3 REFERENCES
A. ACI 530 - Building Code Requirements for Masonry Structures.
B. ACI 530.1 - Specifications For Masonry Structures.
C. ASTM C5 - Quicklime for Structural Purposes.
D. ASTM C91 - Masonry Cement.
E. ASTM C94 - Ready-Mixed Concrete.
F. ASTM C144 - Aggregate for Masonry Mortar.
G. ASTM C150 - Portland Cement.
H. ASTM C199 - Test Method for Pier Test for Refractory Mortar.
I. ASTM C207 - Hydrated Lime for Masonry Purposes.
J. ASTM C270 - Mortar for Unit Masonry.
K. ASTM C387 - Packaged, Dry, Combined Materials, for Mortar and Concrete.
L. ASTM C404 - Aggregates for Masonry Grout.
M. ASTM C476 - Grout for Masonry.
N. ASTM C595 - Blended Hydraulic Cement.
O. ASTM C780 - Preconstruction and Construction Evaluation of Mortars for Plain
and Reinforced Unit Masonry.
P. ASTM C1019 - Method of Sampling and Testing Grout.
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Q. ASTM C1072 - Method for Measurement of Masonry Flexural Bond Strength.
R. ASTM C1142 - Ready-Mixed Mortar for Unit Masonry.
S. ASTM E447 - Test Methods for Compressive Strength of Masonry Prisms.
T. ASTM E518 - Test Method for Flexural Bond Strength of Masonry.
U. IMIAC (International Masonry Industry All-Weather Council) - Recommended
Practices and Guide Specifications for Cold Weather Masonry Construction.
1.4 SUBMITTALS
A. Include design mix, indicate whether the Proportion or Property specification of
ASTM C270 is to be used, required environmental conditions, and admixture
limitations.
B. Reports: Submit reports on mortar indicating conformance of test and evaluation
reports to ASTM C780.
C. Reports: Submit reports on grout indicating conformance of test and evaluation
reports to ASTM C1019.
1.5 QUALITY ASSURANCE
A. Perform Work in accordance with ACI 530 and ACI 530.1.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Maintain packaged materials clean, dry, and protected against dampness,
freezing, and foreign matter.
1.7 ENVIRONMENTAL REQUIREMENTS
A. Cold Weather Requirements: IMIAC - Recommended Practices and Guide
Specifications for Cold Weather Masonry Construction.
B. Maintain materials and surrounding air temperature to maximum 90 degrees F (32
degrees C) prior to, during, and 48 hours after completion of masonry work.
C.Protect grout from freezing a minimum of 48 hours after work is completed.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Portland Cement: ASTM C150, Type I.
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B. Mortar Aggregate: ASTM C144, standard masonry type.
C. Hydrated Lime: ASTM C207.
D. Grout Coarse Aggregate: ASTM C404.
E. Water: Clean and potable.
F. Bonding Agent: Latex type.
2.2 MORTAR COLOR
A. Mortar Color: Color to match block.
2.3 MORTAR MIXES
A. Mortar For Load Bearing Walls and Partitions: ASTM C270, Type S with sand
equal to 2-1/4 to three times the sum of the volume of the cementitious materials.
B. Mortar shall consist of 1 part Portland Cement, 1/4 part to ½ part lime putty, or
hydrated lime, and water repellant admixture.
C. Coloring shall be added to the mortar when used with colored masonry units. The
type and amount shall be as recommended by manufacture to match colored
masonry units.
D. Mortar 28-day compressive strength shall be not less than 1,800 psi.
2.4 MORTAR MIXING
A. Thoroughly mix mortar ingredients in accordance with ASTM C270 in quantities
needed for immediate use.
B. Maintain sand uniformly damp immediately before the mixing process.
C. Add mortar color and admixtures in accordance with manufacturer's instructions.
Provide uniformity of mix and coloration.
D. Do not use anti-freeze compounds to lower the freezing point of mortar.
E. If water is lost by evaporation, re-temper only within one hour of mixing.
F. Use mortar within one hour after mixing at temperatures of 90 degrees F (32
degrees C).
2.5 GROUT MIXES
A. 2,000 psi strength at 28 days; slump; Mixed in accordance with ASTM C476 Fine
grout.
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B. Mix shall be 1 part Portland cement, not more than 1/10 part lime putty or hydrated
lime and fine aggregate equal to 2 1/4 to 3 times the sum of the volumes of the
cementitious materials.
C. Sufficient water shall be added to produce consistency for pouring without
segregation of the constituents of the grout.
D. Grout used in spaces larger than 4" may contain pea gravel equal to 1 to 2 times
the amount of the cementitious material.
2.6 GROUT MIXING
A. Thoroughly mix grout ingredients in quantities needed for immediate use in
accordance with ASTM C476 Fine grout.
B. Add admixtures in accordance with manufacturer's instructions; mix uniformly.
C. Do not use anti-freeze compounds to lower the freezing point of grout.
2.7 MIX TESTS
A. Testing of Mortar Mix: In accordance with ASTM C780 for compressive strength.
B. Testing of Grout Mix: In accordance with ASTM C1019 for compressive strength.
C. Cost of testing shall be born by contractor.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Request inspection of spaces to be grouted.
3.2 PREPARATION
A. Apply bonding agent to existing concrete and block surfaces.
B. Plug clean-out holes with masonry units. Brace masonry for wet grout pressure.
3.3 INSTALLATION
A. Install mortar in accordance with ASTM C270. Install grout in accordance with
ASTM 476.
B. Work grout into masonry cores and cavities to eliminate voids.
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C. Do not install grout in lifts greater than 16 inches without consolidating grout by
rodding.
D. Do not displace reinforcement while placing grout.
E. Remove excess mortar from grout spaces.
3.4 FIELD QUALITY CONTROL
A. Test and evaluate mortar in accordance with ASTM C780.
B. Test and evaluate grout in accordance with ASTM C1019.
END OF SECTION
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SECTION 04 22 10 - REINFORCED MASONRY UNITS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Concrete masonry units.
B. Reinforcement, anchorage, and accessories.
1.2 RELATED SECTIONS
A. Section 01 45 00 – Testing and Process Control.
B. Section 04 05 10 - Mortar and Masonry Grout
1.3 REFERENCES
A. ACI 530 - Building Code Requirements for Masonry Structures.
B. ACI 530.1 - Specifications For Masonry Structures.
C. ASTM A82 - Cold-Drawn Steel Wire for Concrete Reinforcement.
D. ASTM A123 - Zinc (Hot-Dipped Galvanized) Coatings on Iron and Steel Products.
E. ASTM A525 - Steel Sheet, Zinc Coated, (Galvanized) by the Hot-Dip Process.
F. ASTM A580 - Stainless and Heat-Resisting Steel Wire.
G. ASTM A615 - Deformed and Plain Billet Steel Bars for Concrete Reinforcement.
H. ASTM B370 - Copper Sheet and Strip for Building Construction.
I. ASTM C55 - Concrete Building Brick.
J. ASTM C90 - Load-Bearing Concrete Masonry Units.
K. IMIAC - International Masonry Industry All-Weather Council: Recommended
Practices and Guide Specification for Cold Weather Masonry Construction.
L. UL - Fire Resistance Directory.
1.4 SUBMITTALS
A. Submit under provisions of Section 01 33 00.
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B. Shop Drawings: Indicate bars sizes, spacings, locations, reinforcement quantities,
bending and cutting schedules, supporting and spacing devices for reinforcement,
and accessories.
C. Product Data: Provide data for masonry units, fabricated wire reinforcement, and
cultured stone.
D. Samples: Submit four samples of cultured stone, units to illustrate color, texture
and extremes of color range.
E. Design Data: Indicate required mortar strength, masonry unit assembly strength
in all planes, supportive test data.
F. Manufacturer's Certificate: Certify that Products meet or exceed specified
requirements.
1.5 QUALITY ASSURANCE
A. Perform Work in accordance with ACI 530 and ACI 530.1.
1.6 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing the Products specified in
this section with minimum three years documented experience.
1.7 REGULATORY REQUIREMENTS
A. Conform to applicable code for requirements for masonry construction.
1.8 DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, protect and handle products to site under provisions of Section 01
50 00 Temporary Facilities and Controls.
B. Accept units on site. Inspect for damage.
1.9 ENVIRONMENTAL REQUIREMENTS
A. Maintain materials and surrounding air temperature to minimum 40 degrees F prior
to, during, and 48 hours after completion of masonry work.
B. Maintain materials and surrounding air temperature to maximum 90 degrees F (32
degrees C) prior to, during, and 48 hours after completion of masonry work.
1.10 EXTRA MATERIALS
A. Submit under provisions of Section 01 70 00.
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B. Provide 20 of each size, color, and type of block units.
PART 2 - PRODUCTS
2.1 MANUFACTURERS - CONCRETE MASONRY UNITS
A.Lehi Block.
B.CUBCO.
C.Substitutions: Engineer approved under provisions of Section 00 70 00.
2.2 CONCRETE MASONRY UNITS
A. Hollow Load Bearing Block Units (CMU): ASTM C90, Type I - Moisture Controlled;
normal weight unless specified otherwise on plans.
1. Size 8" x 8" x 16". Verify brick format. If needed, substitute with 8” x 4” x 16
with approval from owner and/or engineer.
2. The CMU colors are noted in the plans.
2.3 REINFORCEMENT AND ANCHORAGE
A. Reinforcing Steel: ASTM A615, 60 ksi yield grade, deformed billet bars, uncoated
finish.
2.4 MORTAR AND GROUT
A. Mortar and Grout: As specified in Section 04 05 10.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that field conditions are acceptable and are ready to receive work.
B. Verify items provided by other sections of work are properly sized and located.
C. Verify that built-in items are in proper location, and ready for roughing into masonry
work.
3.2 PREPARATION
A. Direct and coordinate placement of metal anchors supplied to other Sections.
B. Provide temporary bracing during installation of masonry work. Maintain in place
until building structure provides permanent bracing.
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3.3 COURSING
A. Establish lines, levels, and coursing indicated. Protect from displacement.
B. Maintain masonry courses to uniform dimension. Form vertical and horizontal
joints of uniform thickness.
C. Concrete Masonry Units:
1. Bond: Running.
2. Coursing: One unit and one mortar joint to equal 8 inches.
3. Mortar Joints:
a. Interior Walls: Concave
b. Exterior Walls: to match adjacent structures
3.4 PLACING AND BONDING
A. Lay solid masonry units in full bed of mortar, with full head joints, uniformly jointed
with other work.
B. Lay hollow masonry units with face shell bedding on head and bed joints.
C. Buttering corners of joints or excessive furrowing of mortar joints are not permitted.
D. Remove excess mortar as Work progresses.
1. Interlock intersections and external corners.
2. Do not shift or tap masonry units after mortar has achieved initial set.
Where adjustment must be made, remove mortar and replace.
3. Perform job site cutting of masonry units with proper tools to provide
straight, clean, unchipped edges. Prevent broken masonry unit corners or
edges.
4. Isolate masonry partitions from vertical structural framing members with a
control joint as indicated.
5. Isolate top joint of masonry partitions from horizontal structural framing
members and slabs or decks with compressible joint filler.
6. All Joint shall be struck with round tool, with the exception of exterior walls
that will receive a cultured stone veneer.
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3.5 GROUTED COMPONENTS
A. Reinforce bond beam as shown on plans.
B. Lap splices minimum 24 bar diameters.
C. Support and secure reinforcing bars from displacement. Maintain position within
1/2 inch of dimensioned position.
D. Place and consolidate grout fill without displacing reinforcing.
E. Bond beams and verticals shall be grouted prior to proceeding with next course.
3.6 ENGINEERED MASONRY
A. Lay masonry units with core cells vertically aligned clear of mortar and
unobstructed.
B. Place mortar in masonry unit bed joints back 1/4 inch from edge of unit grout
spaces, bevel back and upward. Permit mortar to cure 7 days before placing grout.
C. Reinforce masonry unit cores with reinforcement bars and grout as indicated.
D. Wet masonry unit surfaces in contact with grout just prior to grout placement.
E. Grout spaces less than 2 inches in width with Fine grout using low lift grouting
techniques. Grout spaces 2 inches or greater in width with Course grout using
high or low lift grouting techniques.
F. When grouting is stopped for more than one hour, terminate grout 1-1/2 inch below
top of upper masonry unit to form a positive key for subsequent grout placement.
G. Low Lift Grouting: Place first lift of grout to a height of 16 inches and rod for grout
consolidation. Place subsequent lifts in 16-inch increments and rod for grout
consolidation.
H. High Lift Grouting:
1. Provide cleanout opening no less than 4 inches high at the bottom of each
cell to be grouted by cutting one face shell of masonry unit.
2. Clean out masonry cells and cavities with high pressure water spray or
compressed air, remove debris. Permit complete water drainage.
3. Request inspection the cells and cavities.
4. After cleaning and cell inspection, seal openings with masonry units.
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5. Pump grout into spaces. Maintain water content in grout to intended slump
without aggregate segregation.
6. Limit grout lift to 60 inches and rod for grout consolidation or mechanically
vibrate.
3.7 BUILT-IN WORK
A. As work progresses, install built-in metal door frames, fabricated metal frames,
anchor bolts, and other items to be built-in the work and furnished by other
sections.
B. Install built-in items plumb and level.
C. Bed anchors of metal door and glazed frames in adjacent mortar joints. Fill frame
voids solid with grout. Fill adjacent masonry cores with grout minimum 12 inches
from framed openings.
D. Do not build in organic materials subject to deterioration.
3.8 TOLERANCES
A. Maximum Variation from Plane of Wall: 1/4 inch in 10 ft and 1/2 inch in 20 ft or
more.
B. Maximum Variation from Plumb: 1/4 inch per story non-cumulative; 1/2 inch in two
stories or more.
C. Maximum Variation from Level Coursing: 1/8 inch in 3 ft and 1/4 inch in 10 ft; 1/2
inch in 30 ft.
D. Maximum Variation of Joint Thickness: 1/8 inch in 3 ft.
3.9 CUTTING AND FITTING
A. Cut and fit for pipes and conduit. Coordinate with other sections of work to provide
correct size, shape, and location.
B. Obtain approval prior to cutting or fitting masonry work not indicated or where
appearance or strength of masonry work may be impaired.
3.10 CLEANING
A. Clean work under provisions of 01 70 00.
B. Remove excess mortar and mortar smears as work progresses.
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C. Replace defective mortar. Match adjacent work.
D. Clean soiled surfaces with cleaning solution.
E. Use non-metallic tools in cleaning operations.
3.11 PROTECTION OF FINISHED WORK
A. Protect finished work under provisions of Section 01 50 00 Temporary Facilities
and Controls.
B. Without damaging completed work, provide protective boards at exposed external
corners which may be damaged by construction activities.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
BOLTS, WASHERS, DRILLED ANCHORS, AND EYEBOLTS 05 05 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 05 05 00 - BOLTS, WASHERS, DRILLED ANCHORS, AND EYEBOLTS
PART - 1 GENERAL
1.1 DESCRIPTION
A. This section describes materials and installation of anchor bolts, connecting
bolts, washers, drilled anchors, eyebolts, and stainless-steel fasteners.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. General Concrete Construction: 03 30 00.
B. Miscellaneous Structural Steel and Aluminum: 05 12 10.
C. Pipe Hangers and Supports: 22 05 29.
1.3 DESIGN CRITERIA
A. Structural Connections: AISC Specifications for the Design, Fabrication, and
Erection of Structural Steel for Buildings (ninth edition), except delete the second
paragraph of Section A7.1, the last sentence of the first paragraph of Section M5,
the last sentence of Section M5.2, and Chapter N in its entirety.
1.4 SUBMITTALS
A. Submit shop drawings in accordance with Section 01 33 00: Submittal
Procedures.
B. Submit manufacturer's catalog data for bolts, washers, and concrete anchors.
Show dimensions and reference materials of construction by ASTM designation
and grade.
PART - 2 MATERIALS
2.1 ANCHOR BOLTS
A. Steel anchor bolts shall conform to ASTM A 307, Grade A.
2.2 CONNECTION BOLTS
A. Steel connection bolts shall conform to ASTM A 325, Type 3. Connection type
shall be N per the AISC handbook.
B. Provide galvanized bolts where shown in drawings. Galvanizing shall be by the
hot-dipped process.
2.3 STAINLESS-STEEL BOLTS
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A. Stainless-steel bolts shall be ASTM A 193, Grade B8M, or ASTM F 593, Type
316. Nuts shall be ASTM A 194, Grade 8M, or ASTM F 594, Type 316. Use
ASTM A 194 nuts with ASTM A 193 bolts; use ASTM F 594 nuts with ASTM F
593 bolts. Provide washer for each nut and bolthead. Washers shall be of the
same material as the nuts.
2.4 BEVELED WASHERS
A. Washers for American Standard beams and channels shall be square or
rectangular, tapered in thickness, smooth, hot-dipped galvanized, and
conforming to ASTM F 436.
2.5 DRILLED ANCHORS
A. Unless otherwise indicated in the drawings, drilled anchors shall be Type 316
stainless-steel zinc-plated steel hot-dipped galvanized steel wedge anchors as
manufactured by ITW Ramset/Redhead, Hilti, or equal.
2.6 EMBEDDED EYEBOLTS
A. Eyebolts shall be of the welded-eye type, Type 316 stainless steel.
PART - 3 EXECUTION
3.1 STORAGE OF MATERIALS
A. Store material, either plain or fabricated, above ground on platforms, skids, or
other supports. Keep material free from dirt, grease, and other foreign matter and
protect from corrosion.
3.2 GALVANIZING
A. Zinc coating for bolts, anchor bolts, and threaded parts shall be in accordance
with ASTM A 153.
3.3 INSTALLING CONNECTION BOLTS
A. Use steel bolts to connect structural steel members. Use stainless-steel bolts to
connect structural aluminum members.
B. Install ASTM A 325 bolts per the AISC "Specification for Structural Joints Using
ASTM A 325 or A 490 Bolts."
C. Bolt holes in structural members shall be 1/16 inch (1.6 mm) in diameter larger
than bolt size. Measure cast-in-place bolt locations in the field before drilling
companion holes in structural steel beam or assembly.
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D. Drive bolts accurately into the holes without damaging the thread. Protect
boltheads from damage during driving. Boltheads and nuts shall rest squarely
against the metal. Where bolts are to be used on beveled surfaces having slopes
greater than 1 in 20 with a plane normal to the bolt axis, provide beveled washers
to give full bearing to the head or nut. Where self-locking nuts are not furnished,
bolt threads shall be upset to prevent the nuts from backing off.
E. Bolts shall be of the length that will extend entirely through but not more than 1/4
inch (6.4 mm) beyond the nuts. Draw boltheads and nuts tight against the work.
Tap boltheads with a hammer while the nut is being tightened. After final
tightening, lock the nuts.
3.4 INSTALLING ANCHOR BOLTS
A. Preset bolts and anchors by the use of templates.
B. After anchor bolts have been embedded, protect their threads by applying grease
and by having the nuts screwed on until the time of installation of the equipment
or metalwork.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
STRUCTURAL STEEL 05 12 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 05 12 00 - STRUCTURAL STEEL
PART 1 - GENERAL
1.1 DESCRIPTION
A. This Section describes structural steel including structural steel shapes and plates,
fasteners, welding, and associated accessories.
1.2 SUBMITTALS
A. Submit design data of members to be fabricated before starting their fabrication.
B. Submit certified copies of mill tests and analyses made in accordance with
applicable ASTM standards, or reports from a recognized commercial laboratory,
including chemical and tensile properties of each shipment of structural steel or
part thereof having common properties.
C. Submit current International Conference of Building Officials Evaluation Report for
chemical anchors.
D. Shop Drawings: Submit shop drawings showing member sizes, lengths, locations
and fabrication requirements.
1.3 DELIVERY, STORAGE, AND HANDLING
A. Packing and Shipping: Deliver structural steel free from mill scale, rust, and pitting.
B. Storage and Protection: Until erection and painting, protect from weather items
not galvanized or protected by a shop coat of paint.
PART 2 - MATERIALS
2.1 STRUCTURAL STEEL MATERIALS
A. Unless Otherwise Specified or Indicated on the Drawings, Materials Shall Conform
to the Following:
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*Item
ASTM Standard
Item
Class, Grade,
Type or Alloy Number
Steel
Plate, bars, rolled
shapes, and miscellaneous
items
A 36 --
Tubing, cold-formed A 500 --
Tubing, hot-formed A 501 --
Steel pipe A 53 Grade B
Stainless Steel
Plate, sheet, and strip A 167 Type 304** or 316
Bars and shapes A 276 Type 304** or 316
* All submerged structural steel elements shall by Type 316 Stainless Steel
** Use Type 304L or Type 316L if material will be welded.
B. Stainless steels are designated by type or series defined by ASTM. Where
stainless steel is welded, use low-carbon stainless steel. Where anchors,
connections or other details of structural steel are not specifically indicated on the
Drawings or specified, their material, size, and form shall be equivalent in quality
and workmanship to items specified.
2.2 FASTENERS
A. Furnish threaded fasteners, except high strength bolts, with flat washers, and self-
locking nuts, or lock washers and nuts. Bolt heads and nuts shall be Hex-type.
Bolts, nuts and washers shall be manufactured domestically. Galvanized
fasteners shall be galvanized in accordance with ASTM A 153.
B. Thread Rods for use in wet and moist locations including all water-containing
structures shall be Type 316 stainless steel. This includes thread rods used below
and at water level, above water level and below the top of walls, under the roof,
slab, beam, or walkway of enclosed water-containing structures, and the dryside
of walls of water containing structures. Type 316 stainless steel shall also be used
in pump bases. Thread Rods of Type 304 or Type 316 stainless steel shall be
used for aluminum assemblies. Thread Rods shall be ASTM A 36 meeting the
mechanical requirements of ASTM A 307. Hot-dip galvanize for galvanized
assemblies and for applications other than those specified.
C. Anchor Bolts, Nuts, and Washers for Use in Wet and Moist Locations including all
water-containing structures shall be Type 316 Stainless Steel. This includes
anchor bolts used below and at water level, above water level and below the top
of walls, under the roof, slab, beam, or walkway of the enclosed water-containing
structures, and the dryside of walls of water containing structures. Anchor Bolts,
Nuts, and Washers shall be Type 304 or Type 316 stainless steel for fastening
aluminum to concrete or steel. Anchor blots, nuts and washers shall be hot-dip
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galvanized ASTM A 307 steel or hot-dip galvanized ASTM A 36 steel, for
applications other than those specified.
D. Assembly bolts, nuts, and washers for wood baffles, collectors, and other field-
assembled construction shall be Type 316 stainless steel for use in wet and moist
locations which includes water-containing structures below and at water level,
above water level and below top of walls, under the roof, slab, beam, or walkway
of enclosed water-containing structures and the dry side of the walls of water-
containing structures. Type 316 stainless steel shall also be used in pump bases.
Use hot-dip galvanized ASTM A 307 steel for galvanized assemblies and for
applications other than those specified.
E. Chemical Anchors shall have vinyl ester resin in the composition of the adhesive,
where installed in concrete. All-thread rods shall be ASTM A 36 steel hot-dip
galvanized or zinc plated or stainless steel. Stainless steel all-thread rod shall
conform with ASTM F 593 and shall be used for corrosive conditions where
indicated on the Drawings. Where indicated, use reinforcing bars in lieu of all-
thread rods. All-thread rods and reinforcing bars used with the adhesive capsule
shall have chisel points and shall be free of oil or coatings that may reduce bond.
Chemical anchors to resist tension in overhead positions should not be used.
F. Concrete Anchor's Integral Threaded Stud, Wedge, Washer, and Nut shall be
Type 304 or Type 316 Stainless Steel for Use in Wet and Moist Locations,
Including water-containing structures below and at water level, above Water Level,
below top of walls of water-containing structures, under the roof, slab, beam, or
walkway of enclosed water-containing structures and the dry side of walls of water-
containing structures. Concrete anchors in pump basins shall also be Type 304 or
Type 316 stainless steel. Type 304 or 316 stainless steel for fastening aluminum
to concrete or steel. Use hot-dip galvanized ASTM A 307 steel, or hot-dip
galvanized ASTM A 36 steel, for applications other than those specified.
G. Deformed Bar Anchors shall be in accordance with ASTM A 496.
H. Eyebolts shall be welded or forged, when manufactured of materials other than
carbon steel. Eyebolts having geometric and strength characteristics of eyebolts
specified in ASTM A 489, Type 1. The strength characteristics include proof load
requirements, breaking strength requirements, tensile strength requirements, bend
test, and impact strength.
I. Flush Shells shall be Type 303 stainless steel.
J. High strength bolts, nuts, and hardened flat washers shall be in accordance with
ASTM A 325 or ASTM A 490.
K. Powder actuated fasteners for installation in concrete or steel shall be zinc coated,
heat-treated, alloy steel. Fasteners not sufficiently protected against corrosion
under conditions to which they will be exposed shall be coated as necessary to
make suitable for such conditions. Pins shall be furnished with head or threaded
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stud capable of transmitting loads to shanks. Pins connected to steel shall be
furnished with longitudinal serrations around circumference of shank.
L. Studs shall meet ASTM A 108 with 50,000 pounds per square inch minimum yield
strength, and 60,000 pounds per square inch minimum tensile strength.
2.3 SUPPLEMENTARY PARTS
A. Furnish as required for complete structural steel erection, whether or not such
parts and work are specified or indicated on the Drawings.
2.4 FABRICATION
A. Shop Assembly:
1. Fabricate structural steel in conformance with AISC "Specification for the
Structural Steel Buildings - Allowable Stress Design and Plastic Design,"
unless otherwise specified or modified by applicable regulatory
requirements.
2. Where anchors, connections or other details of structural steel are not
specifically indicated on the Drawings or specified, their material, size and
form shall be equivalent in quality and workmanship to items specified.
3. Structural Members Such as W Shapes, S Shapes, Channels, Angles, and
Similar Members not Available in Quantity, Size, and Type of Stainless
Steel Specified or indicated on the Drawings.
a. Fabricate by welding together pieces of low carbon stainless steel
plate, such as 316L.
b. Make full penetration welds between pieces of plate to attain same or
higher section modulus and moment of inertia as members indicated
on the Drawings.
4. Where galvanizing is required, hot-dip galvanize structural steel after
fabrication in accordance with ASTM A 123.
a. Do not electro-galvanize unless specified or accepted by Construction
Manager.
b. Restraighten galvanized items that bend or twist during galvanizing.
5. Round off sharp and hazardous projections and grind smooth.
6. Take measurements necessary to properly fit work in the field. Take
responsibility for and be governed by the measurements and proper
working out of all the details.
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THE POINT REDEVELOPMENT
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7. Take responsibility for correct fitting of all metal work.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verification of Conditions: Examine Work in place to verify that it is satisfactory to
receive the Work of this Section. If unsatisfactory conditions exist, do not begin
this Work until such conditions have been corrected.
3.2 ERECTION
A. General:
1. Fabricate structural and foundry items to true dimensions without warp or
twist.
2. Form welded closures neatly, and grind off smooth where weld material
interferes with fit or is unsightly.
3. Install structural items accurately and securely, true to level, plumb, in
correct alignment and grade, with all parts bearing or fitting structure or
equipment for which intended.
4. Do not cock out of alignment, redrill, reshape, or force fit fabricated items.
5. Place anchor bolts or other anchoring devices accurately and make
surfaces which bear against structural items smooth and level.
6. Rigidly support and brace structural items needing special alignment to
preserve straight, level, even, and smooth lines. Keep structural items
braced until concrete, grout, or dry pack mortar has hardened for 48 hours
minimum.
7. Erect structural steel in conformance with AISC "Specification for Structural
Steel Buildings - Allowable Stress Design and Plastic Design," unless
otherwise specified or modified by applicable regulatory requirements.
8. Where anchors, connections, and other details of structural steel erection
are not specifically indicated on the Drawings or specified, form, locate, and
attach with equivalent in quality and workmanship to items specified.
9. Round off sharp or hazardous projections and grind smooth.
10. Paint or coat steel items in accordance with Section 09 90 00.
11. Coat aluminum items embedded in concrete in accordance with Section 09
90 00.
B. Make welds full penetration type, unless otherwise indicated on the Drawings.
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THE POINT REDEVELOPMENT
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C. When welding Stainless Steel comply with AWS D1.1 and perform with electrodes
and techniques in accordance with AWS D10.4.
D. When welding Carbon Steel comply with AWS D1.1. Weld ASTM A 36 structural
steel, ASTM A 500 and A 501 structural tubing, and ASTM A 53 pipe with
electrodes conforming to AWS A5.1, using E70XX electrodes; AWS A5.17, using
F7X-EXXX electrodes; or AWS A5.20, using E7XT-X electrodes.
E. Where steel fasteners come in contact with aluminum or other dissimilar metals,
bolt with stainless steel bolts and separate or isolate from dissimilar metals with
sleeves and washers. Sleeves shall be Mylar, 1/32 inch thick, of proper size to fit
bolts. One sleeve required for each bolt. Manufactured by Central Plastics
Company, Shawnee, Oklahoma, or equal. Washers shall be 63 glass phenolic,
1/8 inch thick, of proper size to fit bolts. Two washers are required for each bolt.
Prior to installing nuts, coat threads of stainless steel fasteners with following to
prevent galling of threads. Manufactured by Never Seez Compound Corporation,
Never-Seez, or Oil Research, Inc., WLR No. 111 or equal.
F. Threaded Fasteners: Install anchor bolts and concrete anchors, to project 2
threads minimum, but 1/2 inch maximum beyond nut. Unless otherwise specified,
tighten bolts, including anchor bolts and concrete anchors, to the "snug-tight"
condition, defined as tightness attained by a few impacts of an impact wrench or
the full effort of a man using an ordinary spud wrench.
G. Use cast-in-place anchor bolts when concrete is placed, wherever feasible.
Accurately locate anchor bolts embedded in concrete with bolts perpendicular to
surface from which they project. Do not allow anchor bolts to touch reinforcing
steel. Where anchor bolts are within 1/4 inch of reinforcing steel, isolate with a
minimum of 4 wraps of 10 mil polyvinyl chloride tape in area adjacent to reinforcing
steel. In anchoring machinery bases subject to heavy vibration, use 2 nuts, with
1 serving as a locknut. Where bolts are indicated on the Drawings for future use,
first coat thoroughly with nonoxidizing wax, then turn nuts down full depth of thread
and neatly wrap exposed thread with waterproof polyvinyl tape. Furnish anchor
bolts with standard hex bolt head unless otherwise indicated on the Drawings.
Where anchor bolts with 90-degree hooks are indicated on the Drawings, provide
anchors with minimum 4 diameter hook length. Embed anchor bolts 10 diameters
minimum. Where indicated on the Drawings, set anchor bolts in metal sleeves
having inside diameter approximately 2 inches greater than bolt diameter and
minimum 10 bolt diameters long. Seal top of sleeve to prevent grout from filling
sleeve and fill sleeves with grout when a machine or other equipment is grouted in
place. Anchor bolts may be cast in concrete in lieu of using concrete anchors.
Consider connections with high strength bolts to be slip critical structural
connections, unless otherwise indicated on the Drawings. Connections with high
strength bolts shall conform to AISC Specification for Structural Joints Using
ASTM A 325 or A 490 Bolts. Furnish hardened flat washer shall be under element,
nut or bolt head, turned in tightening and on outer plies for short, slotted holes.
Notify Construction Manager in advance of method selected for tightening and
verification pursuant to the referenced AISC Specification.
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THE POINT REDEVELOPMENT
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H. When drilling holes do not damage or cut existing reinforcing bars, electrical
conduits, or other items embedded in the existing concrete without acceptance by
Construction Manager. Determine location of reinforcing bars, or other
obstructions with a non-destructive indicator device. Use electric or pneumatic
rotary type hole drilling equipment with medium or light impact. Drill bits shall be
carbide-tipped in accordance with ANSI B212-15. Hollow drills with flushing air
systems are preferred. Air shall be free of oil, water, or other contaminants which
will reduce bond. Where edge distances are less than 2 inches, use lighter impact
equipment to prevent microcracking and concrete spalling during drilling process.
I. Consider connections with high strength bolts to be slip critical structural
connections, unless otherwise indicated on the Drawings. Connections with high
strength bolts shall conform to AISC Specification for Structural Joints Using
ASTM A 325 or A 490 Bolts. Furnish Hardened Flat Washer under element, nut
or bolt head, turned in tightening and on outer plies for short, slotted holes. Notify
Construction Manager in advance of method selected for tightening and
verification pursuant to the referenced AISC Specification.
J. Deformed bar anchors shall be butt welded with automatic stud welding gun as
recommended by manufacturer. Ensure butt weld develops full strength of the
anchor.
K. Flush shells shall be used only where specifically indicated on the Drawings.
Accurately locate and set perpendicular to surfaces from which they project.
L. Drilling Holes do not damage or cut existing reinforcing bars, electrical conduits, or
other items embedded in the existing concrete without acceptance by Construction
Manager. Determine location of reinforcing bars, or other obstructions with a non-
destructive indicator device.
M. Use electric or pneumatic rotary type hole drilling equipment with medium or light
impact. Drill Bits shall be Carbide-tipped in accordance with ANSI B212-15.
Hollow drills with flushing air systems are preferred. Air shall be free of oil, water,
or other contaminants which will reduce bond. Where edge distances are less
than 2 inches, use lighter impact equipment to prevent microcracking and concrete
spalling during drilling process. Use powder actuated fasteners only for
applications indicated on the Drawings or specified.
N. Butt weld studs with automatic stud welding gun as recommended by the
manufacturer. Ensure butt weld develops full strength of the stud.
END OF SECTION
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MISC. STRUCTURAL STEEL AND ALUMINUM 05 12 10 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 05 12 10 - MISCELLANEOUS STRUCTURAL STEEL AND ALUMINUM
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section describes materials, fabrication, and installation of structural steel,
structural aluminum, stainless-steel plate and members, steel tubing, aluminum
tubing, and aluminum sheet.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Structural Steel 051200.
1.3 DESIGN CRITERIA
A. Structural Connections and Framing: AISC Specifications for the Design,
Fabrication, and Erection of Structural Steel for Buildings (ninth edition), except
delete the second paragraph of Section A7.1, the last sentence of the first
paragraph of Section M5, the last sentence of Section M5.2, and Chapter N in its
entirety.
1.4 SUBMITTALS
A. Submit shop drawings in accordance with Section 01 33 00: Submittal Procedures.
B. Submit placing or erection drawings which indicate locations of fabricated items.
Reproductions of contract documents will not be accepted for this purpose.
PART 2 - MATERIALS
2.1 STRUCTURAL STEEL
A. Material for all-purpose bolted or welded construction shall conform to ASTM A 36.
Steel pipe shall conform to ASTM A53.
2.2 STRUCTURAL STEEL TUBING
A. Conform to ASTM A 500, Grade A 501.
2.3 STAINLESS-STEEL PLATE AND MEMBERS
A. Except where otherwise specified, stainless-steel plate and members shall be
Type 316, ASTM A 167.
2.4 ALUMINUM SHEET
A. Aluminum sheet shall conform to ASTM B 209, Alloy 3003, H 14 temper, unless
otherwise shown.
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MISC. STRUCTURAL STEEL AND ALUMINUM 05 12 10 - 2
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2.4 STRUCTURAL ALUMINUM
A. Aluminum structural members shall conform to ASTM B 308, Alloy 6061-T6.
2.6 ALUMINUM TUBING
A. Aluminum tubing shall conform to ASTM B 241, Alloy 6061-T6. Wall thickness shall
be Schedule 80, per ANSI H35.2, unless otherwise shown in the drawings.
2.7 WELDING ELECTRODES
A. Welding electrodes for structural steel shall conform to AWS A5.5. Use electrodes
in the E-70 series.
B. Welding electrode for aluminum shall be 4043 filler metal.
C. Use Type 347 electrode for stainless steel.
PART 3 - EXECUTION
3.1 STORAGE OF MATERIALS
A. Store structural material, either plain or fabricated, above ground on platforms,
skids, or other supports. Keep material free from dirt, grease, and other foreign
matter and protect from corrosion.
3.2 FABRICATION AND ERECTION
A. Fabricate miscellaneous metal items to straight lines and true curves. Drilling and
punching shall not leave burrs or deformations. Continuously weld permanent
connections along the entire area of contact. Exposed work shall have a smooth
finish with welds ground smooth. Joints shall have a close fit with corner joints
coped or mitered and shall be in true alignment. Unless specifically indicated in the
drawings, there shall be no bends, twists, or open joints in any finished member
nor any projecting edges or corners at intersections. Conceal fastenings wherever
possible. Built-up parts shall be free of warp. Exposed ends and edges of metal
shall be slightly rounded.
B. Clean the surfaces of metalwork to be in contact with concrete of rust, dirt, grease,
and other foreign substances before placing concrete.
C. Set embedded metalwork accurately in position when concrete is placed and
support it rigidly to prevent displacement or undue vibration during or after the
placement of concrete. Unless otherwise specified, where metalwork is to be
installed in recesses in formed concrete, said recesses shall be made, metalwork
installed, and recesses filled with dry-pack mortar in conformance with Section
03000.
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MISC. STRUCTURAL STEEL AND ALUMINUM 05 12 10 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.3 GALVANIZING
A. Zinc coating for steel plates shall be in accordance with ASTM A 153. Structural
steel, pipe, and tubing shall be zinc coated in accordance with ASTM A 123.
3.4 WELDING
A. Perform welding on steel by the shielded metal arc welding (SMAW) process.
Welding shall conform to the AWS Structural Welding Code D1.1.
B. Perform welding on aluminum by the gas metal arc (MIG) or gas tungsten arc (TIG)
process, per the AWS Welding Handbook.
C. Provide a minimum of two passes for metal in excess of 5/16-inch (8 mm)
thickness.
D. Produce weld uniform in width and size throughout its length with each layer of
weldment smooth; free of slag, cracks, pinholes, and undercuttings; and
completely fused to the adjacent weld beads and base metal. Avoid irregular
surface, nonuniform bead pattern, and high crown. Form fillet welds of the
indicated size of uniform height and fully penetrating. Accomplish repair, chipping,
and grinding of welds in manner that will not gouge, groove, or reduce the base
metal thickness.
3.5 BOLTING
A. See Section 05 05 00.
3.6 CONTROL OF FLAME CUTTING
A. Do not use a gas-cutting torch in the field for correcting fabrication errors on any
member in structural framing. Use a gas-cutting torch only on minor members
when the member is not under stress.
3.7 REPAIR OF GALVANIZED SURFACES
A. Repair or replace metal with damaged galvanized surfaces at no additional cost to
the Owner. Accomplish repair of galvanized surfaces by use of DRYGALV as
manufactured by the American Solder and Flux Company, Cold Galvanizing
Repair Compound as manufactured by Rust-Oleum, or equal. Apply in accordance
with the manufacturer's instructions.
3.8 CORROSION PROTECTION OF ALUMINUM SURFACES
A. Coat aluminum surfaces to be embedded or which are in contact with concrete or
masonry, per Section 09 90 00, System No. 51 before installation. Allow the paint
to dry before the aluminum is placed in contact with the concrete.
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THE POINT REDEVELOPMENT
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B. Where aluminum surfaces come in contact with dissimilar metals, keep the
dissimilar metallic surfaces from direct contact by use of neoprene gaskets or
washers.
3.9 PAINTING AND COATING OF STRUCTURAL STEEL
A. Coat non-galvanized structural steel surfaces per Section 09 90 00. Apply prime
coat in the shop prior to shipping to the site. Apply intermediate and finish coats
after erection, except surfaces that will be inaccessible for coating after erection or
assembly shall be finish coated prior to erection or assembly.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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Steel Joist Framing 05 21 00 – 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 05 21 00 – STEEL JOIST FRAMING
PART 1 - GENERAL
1.1 SUMMARY
A. Provide pre-engineered steel joists in accordance with Contract Documents.
1.2 RELATED SECTION
A. Section 03 61 00 – Grout
B. Section 05 12 10 – Miscellaneous Structural Steel and Aluminum
C. Section 09 90 00 – Painting
1.3 REFERENCES
A. American Institute of Steel Construction (AISC) standards, most recent editions:
1. Specifications for Structural Steel Buildings.
2. Code of Standard Practice for Steel Buildings and Bridges.
B. ASTM International (ASTM) standards, most recent editions:
1. ASTM A307 - Standard Specification for Carbon Steel Bolts and Studs,
60,000 PSI Tensile Strength.
2. ASTM A325 - Standard Specification for Structural Bolts, Steel, Heat
Treated, 120/105 ksi Minimum Tensile Strength.
C. American Welding Society (AWS) standards, most recent editions:
1. D1.1 - Structural Welding Code-Steel.
D. Steel Joist Institute (SJI) standards, most recent edition. Recommended code of
Standard Practice for Steel Joists and Joist Girders. Standard Specifications for
open Web Steel Joists, K-Series.
E. Society for Protective Coatings (SSPC) standards, most recent edition:
1. SSPC-Paint 15 - Steel Joist Shop Primer/Metal Building Primer.
1.4 SUBMITTALS
A. Submit in accordance with Section 01 33 00 – Submittal Procedures.
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B. Shop drawings:
1. Detailed shop drawings showing size and layout of joist units, bridging,
connections, and accessories. Include mark, number, type, locations, and
spacing of joists and bridging.
2. Provide templates or location drawings for installation of any required
anchor bolts.
3. Indicate beveled end plates for joist roof pitch where required. Provide
details of bridging, method of attachment to joists, and joist end anchorage
and other details required for joist installation.
4. Shop drawings shall not be reproductions of the Contract Drawings.
C. Certifications:
1. Submit evidence that joist manufacturer is a member of the Steel Joist
Institute (SJI).
2. Welding certifications.
3. Capability of joist in accordance with Paragraph 2.2 B.
1.5 QUALITY ASSURANCE
A. Qualifications:
1. Fabricator: Fabricator shall be a member of the Steel Joist Institute who
regularly produces steel joists of the K-, KCS-, LH-, and DLH-Series, or
joist girders conforming to SJI Specifications and Load Tables and whose
designs have been checked and accepted by the SJI.
2. Erector: Use erectors with a minimum of 5 years' experience installing steel
joists equal in material, design, and scope to the trusses required for this
Project.
3. Welders:
a. Qualify welding processes, operations, and operators in
accordance with AWS D1.1 and SJI Technical Digest #8, "Welding
of Open Web Steel Joists."
b. Welding operators to have been qualified during the 12 month
period prior to commencement of welding.
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4. Joist designer: The design professional, licensed to practice in the state of
Nevada, having responsibility for the design of the joists. The joist designer
shall be either an employee of the joist fabricator or a consultant.
B. Shop inspection may be required by Owner at Owner’s own expense and option.
1. Furnish ample notice to Engineer prior to the beginning of fabrication work
so that inspection may be provided.
2. Furnish all facilities for the inspection of materials and workmanship in the
shop and allow inspectors free access to the necessary parts of the Work.
3. Inspectors shall have the authority to reject materials and Work that does
not meet Specifications.
4. Inspection at the shop is intended to facilitate the Work and avoid errors,
but will in no way relieve Contractor from the responsibility for providing
proper materials and workmanship under this Specification.
1.6 DELIVERY, STORAGE AND HANDLING
A. Deliver materials to site at such intervals to ensure uninterrupted progress of Work.
Inspect the joists for damage before unloading and note any permanent bend or
deformation or broken welds on the receiving documents.
B. Store materials to permit easy access for inspection and identification. Keep joist
members off ground using pallets, skids, platforms, or other supports.
C. Protect steel members from corrosion and damage.
D. Store packaged materials in original unbroken package or container.
E. Do not store materials on structure in a manner that might cause distortion or
damage to members or supporting structures.
F. Replace damaged shapes or members as required by Engineer.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Subject to compliance with the Contract Documents, the following Manufacturers
are acceptable:
1. Steel joists:
a. CANAM Steel Corporation.
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b. CMC Joist and Deck.
c. Nucor Corporation, Vulcraft Divisions
d. Valley Joist, Incorporated.
e. Engineer approved equal.
2.2 STEEL JOIST
A. Provide steel joists that have been designed for loadings and configurations
specified on the Contract Drawings and that have been found to conform to the
SJI standard specifications.
B. Special or concentrated loads:
1. Where special loadings and concentrated loads are indicated in the
Contract Documents, reinforce joist and develop details as necessary for
support of such loads.
2. Submit written certification that the joist(s) have been designed, fabricated,
and are capable of supporting the loadings indicated for the span(s) shown.
Written certification to be signed and sealed by a professional engineer
licensed to practice in the state of Utah.
C. Design in accordance with SJI Specifications:
1. Joist designations indicated on the Contract Drawings are minimum
requirements. Increase as required to comply with design requirements
specified.
2. Whenever possible, increased joists shall have the same depth as joist
indicated on Contract Drawings.
3. When necessary to increase joist depths to meet design requirements,
coordinate all Project changes required due to the increased depth at no
additional cost to Owner.
D. Bridging: Provide horizontal or diagonal type bridging as required by SJI
specifications or as indicated on Contract Drawings for type of joist, chord size,
spacing and span.
1. Supply bridging to ensure stability of structure during construction period.
E. Extended ends: Provide extended ends on joists as indicated on Contract
Drawings complying with applicable SJI specifications and load tables.
1. Top chord extension: Top chord extensions shall be capable of
withstanding the full uniform load of the joist plus any concentrated loads
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
shown on the Contract Documents. The extensions shall be attached to
the perimeter bracing unless shown otherwise on the Contract Drawings.
2.3 MATERIALS
A. Steel: Comply with requirements of SJI specifications.
B. Primer: Red oxide, lead free and cadmium-free, corrosion inhibiting primer
complying with performance requirements of SSPC Paint Specification No. 15,
Type I.
C. Unfinished threaded fasteners: ASTM A307, Grade A, regular hexagon type, low
carbon steel.
D. High-strength bolts and nuts: ASTM A325, Type I, heavy hex structural bolts,
heavy hex nuts and hardened steel washers.
E. Accessories: Provide accessories required for erection of steel joists, complying
with SJI specifications and Contract Drawings.
2.4 FABRICATION
A. Fabricate in accordance with SJI specifications and as follows:
1. Do not splice principal tension members. Use only full length pieces.
2. Make shop connections and splices using either arc or resistance welding.
Do not shop-bolt connections.
3. Design and fabricate for maximum deflection of 1/240 of clear span under
design live load.
4. Shop holes, field holes, and enlargement of holes will not be permitted
unless approved by Engineer.
5. Fabricate bearing ends to provide following minimum bearing unless a
longer bearing length is shown or specified.
Support “LH” & “DLH” Joists “K” & “KCS” Joists Joist Girders
On Masonry or Concrete.6 inches min 4 inches min 6 inches min
On Steel.2-1/2 inches min 4 inches min 4 inches min
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions under which steel joists are to be installed for
conditions detrimental to proper and timely completion of Work.
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THE POINT REDEVELOPMENT
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B. Do not proceed with Work until unsatisfactory conditions have been corrected.
C. Do not start placement of steel joists until supporting Work is in place and secured.
D. Joists shall be subject to rejection if:
1. Joists do not comply with requirements of SJI specifications and
requirements included herein and on the approved shop drawings.
2. Joists are improperly welded or constructed.
3. Joists are damaged so that strength is impaired.
4. Joists are not installed as indicated on Contract Drawings.
5. Joists are not installed straight within a tolerance as plus or minus 0.0028
times the length of the joist or the distance between points of lateral
support.
E. Review Drawings and report discrepancies to Engineer for clarification prior to
starting fabrication or erection.
3.2 INSTALLATION
A. Do not install joists that are damaged such that strength is impaired.
B. Provide proper lifting equipment, including spreader bar, suited to sizes and types
of joists required, applied at lift points recommended by joist manufacturer.
Exercise care to avoid damage to joist members during erection and to keep
horizontal bending of the joists to a minimum.
C. Where not specifically indicated otherwise, place and secure steel joists in
accordance with SJI specifications and as herein specified.
D. Bearing on Masonry or Concrete Bearing Surfaces:
1. Secure joists resting on masonry or concrete bearing surfaces by welding
to embedded plates anchored to masonry or concrete construction as
shown on Drawings. Masonry or concrete required to support joists to have
reached required 28 day compressive strength prior to placing joists
thereon.
2. Furnish steel bearing plates to be built into concrete and masonry
construction. Furnish templates as may be necessary for accurate location
of anchors. Steel bearing plates to conform to requirements of Section 05
12 10 – Miscellaneous Structural Steel and Aluminum.
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3. Bedding mortar (grout): Non-shrink grout in accordance with Section 03
61 00 – Grout.
E. Place joists on supports at spacing indicated on the shop drawings. Adjust and
align in accurate location and spacing before permanently fastening.
1. When joists do not bear flush on supporting member or wall, take corrective
measures to ensure full bearing. Provide tapered bearings as required for
uniform flush bearing.
F. Bridging: Install bridging simultaneously with joist erection, before construction
loads are applied.
1. Comply with OSHA requirements for bolted bridging to be in place before
slackening lines on joist longer than 40 feet.
2. Anchor ends of bridging lines at top and bottom chords of each joist and
where terminating at walls or beams.
3. Provide bridging connections at top and bottom chords capable of safely
resisting a force specified by SJI standard specifications for open web, long
span, deep long span joists, and joist girders, respectively.
4. During construction period, CONTRACTOR shall be responsible for loads
placed on joists. Joists may be unstable and cannot carry design load until
steel deck and bridging are completely installed.
5. Provide bracing that holds trusses straight and plumb and in safe condition
until decking and permanent truss bracing has been fastened to form a
structurally sound framing system.
G. Removal, cutting, or other alteration of any joist chord, web, or bridging member in
the field is prohibited, unless approved in advance and in writing by Engineer and
joist manufacturer.
H. Remove and replace or repair damaged joists or other Work as directed by
Engineer and/or joist manufacturer at no additional expense to Owner.
END OF SECTION
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GRATING, COVER PLATES, HANDRAILS AND ROOF ACCESS HATCH 05 53 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 05 53 00 - GRATING, COVER PLATES, HANDRAILS, AND ROOF ACCESS HATCH
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section describes materials, fabrication, and installation of steel and aluminum
grating, cover and floor plates, and handrails.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 03 30 00 - Concrete Work
1.3 DESIGN CRITERIA
A. Grating, Floor Plates, and Miscellaneous Cover Plates: Design live load of 150
psf (732 kg per square meter), maximum deflection of 1/240 of span.
B. Manhole frames and covers: HS20-44, maximum deflection of 1/240 of span.
1.4 SUBMITTALS
A. Submit shop drawings in accordance with Section 01 33 00.
B. Submit drawings of fabricated items, such as grating, cover plates, and access
hatches. Show dimensions and reference materials of construction by ASTM
designation and grade. Show design criteria.
C. Submit placing or erection drawings which indicate locations of fabricated items.
Submit details showing connections of access hatches to roof deck.
Reproductions of contract documents will not be accepted for this purpose.
D. Submit manufacturer's catalog data on precast concrete manholes, frames, and
covers. Show dimensions and materials of construction by ASTM reference and
grade. Show lettering on manhole covers.
PART 2 - MATERIALS
2.1 MANHOLE FRAMES AND COVERS
A. Manhole frames and covers shall be made of cast iron conforming to ASTM A 48,
Class 30. Castings shall be smooth, clean, and free from blister, blowholes, and
shrinkage. Frames and covers shall be of the traffic type. The cover shall seat
firmly into the frame without rocking.
B. Grind or otherwise finish each cover so that it will fit in its frame without rocking.
Frames and covers shall be matchmarked in sets before shipping to the site.
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C. Before leaving the foundry, clean castings and subject them to a hammer
inspection. Then dip castings twice in a preparation of asphalt or coal tar and oil
applied at a temperature of not less than 290° F (143° C) nor more than 310° F
(154° C).
2.2 STEEL
A. Steel grating and walkways shall be of structural quality steel conforming to ASTM
A666 Grade A, Type 316 stainless steel, unless otherwise shown on the plans.
2.3 HANDRAILS
A. Handrails shall be made from galvanized steel.
2.4 ROOF ACCESS HATCH
A. Furnish and install where indicated on plans metal roof hatch. The roof hatch shall
be pre-assembled from the manufacturer.
B. Performance characteristics:
1. Unit designed to be pedestrian rated for 300 PSF loads. Deflection may not
exceed 1/150 of the span.
2. Material shall be 6061-T6 aluminum for bars, angles and extrusions.
3. Operation of the cover shall not be affected by temperature.
4. 1/4” diamond plate shall be 5086 aluminum.
C. The cover shall be supplied with a heavy duty, stainless steel pneu-spring. Spring
must consist of a minimum ½” stainless steel shaft which slides into a minimum 1”
stainless steel tube. Spring must be charged with an inert gas (nitrogen).
Mechanical, torsion, or coil type springs shall not be accepted as equal. Spring
design must ensure ease of maintenance.
D. Each door shall be equipped with a stainless steel automatic hold open arm. To
highlight this safety device, the hold open arm must be supplied with a red powder
coat finish. Doors shall lock open in the 90-degree position. Hold open arms shall
be fastened to the frame with a 1/2” grade 316 stainless steel bolts.
E. Angle frame shall be of extruded aluminum, 4” tall with a continuous 3”
anchor/mounting flange. Unit is designed to lag to the top of the structure.
F. Exterior of hatch frame shall utilize (as an isolation coating, to deter reaction of
dissimilar materials) “Tufcoat 3.5PR” Industrial Coatings by Dupont at a thickness
of 3 mils. Application procedure shall be as recommended by Dupont.
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G. Hinges shall be of heavy-duty design. Material shall be stainless steel with a 3/8”
grade 316 stainless steel pin. Hinges shall be bolted to the channel frame and
diamond plate, with grade 316 stainless steel bolts and ny-lock nuts.
H. Each hatch shall be supplied with a grade 316 stainless steel slam lock, with
keyway protected by a threaded aluminum plug. Plug shall be flush with the top
of the 1/4” diamond plate. Slam lock shall be fastened with four grade 316
stainless steel bolts and washers.
I. Each hatch shall be supplied with a Recessed Padlock Clip (RPC). RPC shall be
supplied with its own separate hinged cover for owner access to the owner
supplied padlock.
J. Each hatch shall be equipped with a cast aluminum lift handle. The lift handle shall
be flush with the top of the 1/4” diamond plate.
PART 3 - EXECUTION
3.1 STORAGE OF MATERIALS
A. Store structural material, either plain or fabricated, above ground on platforms,
skids, or other supports. Keep material free from dirt, grease, and other foreign
matter and protect from corrosion.
3.2 INSTALLATION AND ERECTION
A. Clean the surfaces of metalwork to be in contact with concrete of rust, dirt, grease,
and other foreign substances before placing concrete.
B. Set frames and supports accurately in position when concrete is placed and
support it rigidly to prevent displacement or undue vibration during or after the
placement of concrete. Unless otherwise specified, where metalwork is to be
installed in recesses in formed concrete, said recesses shall be made, metalwork
installed, and recesses filled with dry-pack mortar in conformance with Section 03
61 00.
3.3 REPAIR OF GALVANIZED SURFACES
A. Repair or replace metal with damaged galvanized surfaces at no additional cost to
the Owner. Accomplish repair of galvanized surfaces by use of DRYGALV as
manufactured by the American Solder and Flux Company, Cold Galvanizing
Repair Compound as manufactured by Rust-Oleum, or equal. Apply in accordance
with the manufacturer's instructions.
3.4 CORROSION PROTECTION OF ALUMINUM SURFACES
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THE POINT REDEVELOPMENT
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A. Coat aluminum surfaces to be embedded or which are in contact with concrete or
masonry per Section 09 90 00, System No. 51 before installation. Allow the paint
to dry before the aluminum is placed in contact with the concrete.
B. Where aluminum surfaces come in contact with dissimilar metals, keep the
dissimilar metallic surfaces from direct contact by use of neoprene gaskets or
washers.
3.5 INSTALLING MANHOLE FRAME AND COVER
A. Set each precast concrete manhole unit plumb on a bed of sealant or mortar to
make a watertight joint at least 1/2 inch (13 mm) thick with the concrete base or
with the preceding unit. Point the inside joint and wipe off the excess sealant or
mortar. Secure the manhole frame to the grade ring with grout and cement mortar
fillet. Backfill, compact, and replace pavement.
B. In paved areas: Top of cover shall be flush with the paving surface.
END OF SECTION
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SURFACE-APPLIED CRYSTALLINE WATER PROOFING 07 16 16 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 07 16 16 - SURFACE-APPLIED CRYSTALLINE WATER PROOFING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Surface-applied crystalline waterproofing treatment.
B. Crystalline compounds for the repair of leaking cracks, holes and joints found in
concrete.
1.2 RELATED SECTIONS
A. Section 03 30 00 - Cast-In-Place Concrete.
B. Section 07 91 00 - Joint Sealants.
1.3 REFERENCES
A. American Concrete Institute (ACI).
1. ACI 222R-01(R2010) - Protection of Metals in Concrete against
Corrosion.
B. American Society of the International Association for Testing and Materials
(ASTM).
1. ASTM C109/C109M-16a - Standard Test Method for Compressive
Strength of Hydraulic Cement Mortars (Using 2-in. or 50-mm Cube
Specimens).
2. ASTM C1583/C1583M-13 - Standard Test Method for Tensile Strength of
Concrete Surfaces and the Bond Strength or Tensile Strength of
Concrete Repair and Overlay Materials by Direct Tension (Pull-off
Method).
3. ASTM D1411-09 - Standard Test Methods for Water-Soluble Chlorides
Present as Admixtures in Graded Aggregate Road Mixes.
C. NSF International.
1. NSF/ANSI Standard 61 - Drinking Water System Components, Health
Effects.
D. U.S. Army Corps of Engineers (USACE).
1. CRD C48-92 – Standard Test Method for Water Permeability of Concrete.
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1.4 PERFORMANCE REQUIREMENTS
A. Permeability:
1. When tested to BS EN 12390-8 or DIN 1048-5 at 0.5 MPa (72.5 psi) for
72 hours, permeability of treated concrete will be reduced by 51% over
untreated concrete. Treated samples were cured for 28 days and
treatment was mechanically removed from samples prior to testing.
2. Passes USACE CRD C48 when tested at 1.38 MPa (200 psi) for 14 days.
Permeability of treated concrete will be reduced by 90% over untreated
concrete.
3. When tested versus untreated sample to DIN 1048-5 and following 28
day curing period, depth of water penetration shall be reduced by 75%.
B. Self-Sealing: Autogenous crack sealing of treated concrete for cracks with width
of 0.5mm (0.02 inches) or greater when subjected to hydrostatic pressure of 0.44
MPa (65 psi).
C. Chloride Resistance: When tested to ASTM D1411, the waterproofing treatment
shall improve concrete resistance to chlorides below limits require by ACI 222R
and demonstrate chloride ion reduction of 84% at 15 mm penetration depth and
83% at 10 mm penetration depth; performance shall be verified by independent
testing. Treated samples were cured for 28 days and treatment was mechanically
removed from samples prior to testing.
D. Sulfate Resistance: The waterproofing treatment shall improve concrete
resistance to sulfates by reducing permeability without affecting compressive
strength; performance shall be verified by independent testing.
E. Potable Water Containment: Products of this Section shall be certified to
NSF/ANSI Standard 61 for use with potable water.
1.5 ADMINISTRATIVE REQUIREMENTS
A. Pre-Installation Conference:
1. A meeting shall be held prior to placement of waterproofing treatment and
concrete with the Contractor, forming contractor, finisher, waterproofing
installer, and Owner’s testing agency and the Consultant [and
waterproofing manufacturer's representative] in attendance to verify and
review the following:
a. Project requirements for waterproofing as set out in Contract
Documents.
b. Manufacturer's product data.
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c. Applicable application instructions which focuses on this project's
specific requirements.
d. Substrate conditions and procedures for substrate preparation and
waterproofing installation.
e. SUBMITTALS FOR REVIEW
B. Product Data: Manufacturer's product data and general recommendations for
waterproofing applications.
C. Independent Test Reports: Provide reports certifying compliance of waterproofing
products with specified performance requirements.
1.6 SUBMITTALS FOR INFORMATION
A. Installation Data: Manufacturer's special installation requirements.
B. Qualification Statements:
1. Written notice from installer confirming project experience.
1.7 CLOSEOUT SUBMITTALS
A. Warranty Documents: Manufacturer's warranty documentation for specified
coverage executed in the Owner’s name.
1.8 QUALITY ASSURANCE
A. Source Quality Control: Obtain all waterproofing products from a single
manufacturer including construction joint details and leak repair products.
B. Manufacturer:
1. Company specializing in manufacturing the Products specified in this
section with minimum twenty-five (25) years documented experience.
C. Installer:
1. Company specializing in performing the work of this section with minimum
[three (3)] years documented experience.
1.9 DELIVERY, STORAGE, AND PROTECTION
A. Section 01 50 00: Temporary Facilities and Controls.
B. Deliver packaged waterproofing materials in original undamaged containers, with
manufacturer's labels and seals intact.
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C. Store materials in dry environment at a temperature above 45 degrees F.
D. Do not use materials stored for more than twenty-four (24) months from date of
manufacture.
1.10 ENVIRONMENTAL REQUIREMENTS
A. Application should not be made when the surface temperature is below 40
degrees F.
1.11 WARRANTY
A. Manufacturer's Warranty: Provide warranty limited to waterproofing materials for
a period of ten (10) years from date of Substantial Performance of the Work.
B. Provide a five (5) year warranty to include coverage for failure to meet specified
requirements, including defects caused by faulty workmanship.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Manufacturer - Basis of Design:
1.Kryton International Inc.
2.Approved Equal
2.2 WATERPROOFING MATERIALS
A. Crystalline Surface-Applied Waterproofing: dry powder mixed with water.
1. Working Time (20°C/ 68°F, 50% RH): 60 minutes.
2. Performance Properties:
a. Pull off Strength (ASTM C1583): 3.1 MPa (450 psi).
3. Shape of crystal: The shape of the crystal when observed under 30x
magnification will be long and needle shaped allowing them to grow
deeper and pack more tightly.
4. Acceptable Product: Krystol T1 and T2 Surface Applied Waterproofing
System.
B. Water: Potable, clean, free from salt.
2.3 MIXES
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A. Mix ingredients in clean containers to achieve performance requirements
specified.
B. Mix only quantities that can be applied before mixture begins to set, in
accordance with manufacturer's written recommendations.
2.4 ACCESSORIES
A. Water Stop Plug: Fast-setting, dry powdered, hydraulic cement compound for
concrete leak repair and patching.
1. Working Time (20°C/ 68°F, 50% RH): 1 minute.
2. Hardening Time (20°C/ 68°F, 50% RH): 2 minutes.
3. Performance Properties:
a. Compressive strength (ASTM C109): 50 MPa (7250 psi) @ 7 days
4. Acceptable Product: Krystol Plug.
B. Repair Grout: Fast-setting, dry powdered, non-shrink, fiber reinforced, crystalline
waterproof cement compound for concrete leak repair and patching.
1. Working Time (20°C/ 68°F, 50% RH): 30 minutes.
2. Hardening Time (20°C/ 68°F, 50% RH): 60 minutes.
3. Performance Properties:
a. Hydrostatic head resistance: 140 m (460 ft.)
b. Compressive strength (ASTM C109):
1) 24 MPa (3480 psi) @ 24 hrs
2) 30 MPa (4351psi) @ 7 days
3) 35 MPa (5076 psi) @ 28 days
4) 40 MPa (5801psi) @ 56 days
c. Pull off Strength (ASTM C1583): 2.8 MPA (400 psi).
PART 3 - EXECUTION
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3.1 EXAMINATION
A. Verify that concrete surfaces are sound and clean, and that form release agents
and materials used to cure the concrete are removed prior to applying
waterproofing treatment.
B. Examine surfaces that are to receive waterproofing treatment for formwork tie
holes and structural defects such as honeycombing, rock pockets, faulty
construction joints and cracks.
3.2 PREPARATION
A. Concrete surfaces must be clean and free of paint, sealers, form release agents,
curing compounds, dirt, laitance or any other contaminates.
B. Provide minimum ICRI CSP 1 surface profile using sandblasting, high pressure
water blasting (minimum 3,000 psi), scarifying, shot blasting or other method of
mechanical surface preparation to remove loose concrete and surface
contaminates.
C. Repair leaking cracks or joints in accordance with manufacturer’s written
instructions and as follows:
1. Chase the length of joints and cracks. Provide rectangular-shaped chase
that is 40 mm (1.5 inch) deep x 25 mm (1 inch) wide.
2. Use water stop plug to stop water leakage.
3. Use repair grout to completely fill the chase flush with adjacent surfaces.
D. Repair form-tie holes, rock pockets, honeycombing, and other concrete defects in
accordance with manufacturer’s written instructions and as follows:
1. Rout out defective areas to sound concrete. Leave edges square, do not
featheredge.
2. Remove loose material and saturate with water.
3. If defect is actively leaking, install water stop plug to a maximum depth of
1/3 of the defect.
4. Fill defect with repair grout.
3.3 APPLICATION - WATERPROOFING
A. Saturate the surface by high pressure water blasting. Remove all standing water
so the surface is saturated-surface-dry (SSD) condition.
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B. Apply crystalline waterproofing uniformly to concrete surfaces to manufacturers
written instructions.
C. First Coat of Waterproofing Treatment:
1. Coverage: Apply 0.8 kg/m2 (1.5 lb./sq. yd.).
2. Push coating into any voids in the concrete surface to ensure a good
bond.
D. Second Coat of Waterproofing Treatment:
1. The second coat can be applied as soon as the first coat has set hard,
usually 6-24 hours depending on conditions.
2. Wash and rinse the hardened first coat to remove surface bloom before
applying second coat.
3. Some exposed aggregate in the first coat is ideal.
4. Ensure the hardened first coat is damp (SSD).
5. Install second coat by following the same procedure used to install first
coat.
E. Each coat will be approximately 1 mm to 1.5 mm thick.
F. Curing:
1. Wet cure waterproofing treatment for at least three (3) days and in
accordance with manufacturer's written instructions.
2. Cover the waterproofing with tarps or plastic to prevent water loss due to
evaporation.
3. Wet curing should begin when waterproofing has hardened enough not to
be damaged by the application of curing water, usually 6-24 hours
depending on conditions.
4. Do not allow water to pool on the surface during the first 24 hours or until
the waterproofing is hard.
5. Keep protective coverings in place during the curing period to retain
moisture.
6. Protect from frost, rain and traffic for at least 24 hours. Heavy traffic must
be avoided during the curing period.
3.4 FIELD QUALITY CONTROL
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A. Provide free access to Work and cooperate with appointed firm.
B. Do not conceal installed waterproofing treatment before review by Engineer and
waterproofing manufacturer's representative.
C. If leaks are discovered, verify with manufacturer whether time period for self-
sealing properties of the treated concrete has been exceeded. Make repairs as
recommended by the manufacturer and repeat test until no leaks are observed.
3.5 CLEANING
A. Clean spillage and soiling from adjacent surfaces using manufacturer
recommended cleaning agents and procedures.
3.6 PROTECTION OF FINISHED WORK
A. Protect completed waterproofing from damage after application.
B. Backfill:
1. Do not backfill for at least thirty-six (36) hours after application of
waterproofing.
2. If backfill occurs within seven (7) days after application of waterproofing,
take precautions to prevent dry fill material from absorbing moisture from
finished waterproofing.
C. Do not apply paint or coating over waterproofing until the waterproofing has
cured and set for a minimum of twenty-one (21) days.
D. Wait at least 7 days before filling treated tanks and reservoirs. For reservoirs that
will contain drinking water, cure longer if possible, and then rinse with fresh water
several times. Initially, the drinking water may need pH adjustment using citric
acid or similar water treatment chemicals.
3.7 SCHEDULES
A. Provide crystalline waterproofing in the following locations:
1. Tunnels, underground vaults, dry wells, and manholes: Negative side.
2. Water tanks, flumes, clarifier tanks, digester sections, reservoirs and wet
wells: Positive side.
END OF SECTION
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ADHERED PVC THERMOPLASTIC MEMBRANE ROOFING 07 50 00 - 1
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SECTION 07 50 00 – ADHERED PVC THERMOPLASTIC
MEMBRANE ROOFING PART 1 – GENERAL
1.1 SECTION INCLUDES
A.Drawings and general provisions of the Contract, including General and
Supplementary Conditions for roof membrane apply to this Section.
1.2 SUMMARY
A.This section includes the following:
1.Substrate Preparation
2.Roof Drains
3.Vapor Barrier
4.Wood Blocking
5.Insulation
6.Roof Membrane
7.Fasteners
8.Adhesive for Flashings
9.Roof Membrane Flashings
10.Walkways
11.Metal Flashings
12.Sealants
1.3 SUBMITTAL
Copies of specifications
A.Samples of each primary component to be used in the roof system and the
manufacturer's current literature for each component.
B.Written approval by the insulation manufacturer (as applicable) for use and
performance of the product in the proposed system.
C.Sample copy of Manufacturer’s warranty.
D.Sample copy of Applicator's warranty.
E.Dimensioned shop drawings which shall include:
1.Outline of roof with roof size and elevations shown.
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2.Details of flashing methods for penetrations.
3.Technical acceptance from Manufacturer.
F.Certifications by manufacturers of roofing and insulating materials that all
materials supplied comply with all requirements of the identified ASTM and
other industry standards or practices.
G.Certification from the Applicator that the system specified meets all identified
code and insurance requirements as required by the Specification.
H.Material Safety Data Sheets (MSDS)
1.4 QUALITY ASSURANCE
A.The roofing system shall be applied only by a firm “Applicator” authorized by
roofing manufacturer prior to bid, with at least 10 years of continuous
successful experience installing PVC roofing systems similar to that required
for this project. The Applicator shall submit written confirmation from the
Manufacturer to establish this – prior to contract award if requested.
B.The Applicator shall provide a reference list with owner contact information of
at least 5 projects of comparable size and similar design, within a 50 mile
radius of this project, which may be observed by representatives of the
owner:
1.The Applicator shall provide this list prior to contract award if requested.
C.Upon completion of the installation and the delivery to Manufacturer by the
Applicator of certification that all work has been done in strict accordance
with the contract specifications and Manufacturer’s requirements, a
Manufacturer Technical Service Representative will review the installed roof
system wherever a Standard or System warranty has been specified.
D.There shall be no deviation made from the Project Specification or the
approved shop drawings without prior written approval by the Owner, the
Owner's Representative and Manufacturer.
E.All work pertaining to the installation of membrane and flashings shall only be
completed by Applicator personnel trained and authorized by Manufacturer in
those procedures.
F.Manufacturers Qualifications: The roofing membrane manufacturer is defined
as a company which makes the primary roofing membrane and flashing
membrane in its own factories from ruder, rawer states of material. No
“Private Label” material, in which one company’s name goes on a product
manufactured by others is acceptable for this project.
1.5 CODE REQUIREMENTS
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A. Action Submittals:
1. Product Data: Roofing Manufacturer's literature or cut sheet for each
element of system.
2. Shop Drawings:
a. Prepared by Roofing Installer and approved by Roofing
Manufacturer. Include outline of roof and roof size, location and
type of penetrations, perimeter and penetration details, special
details, and bill of materials.
b. Confirm that specified FM Class 1-90 and UL Class A assembly is
appropriate for Project location.
c. Include submitted copy of Notice of Award and Manufacturers
accepted copy of Notice of Award (ANOA).
d. Roof insulation layout and details.
B. Informational Submittals:
1. Test And Evaluation Reports: Submit evidence that roof system has
been tested and approved or listed as follows:
a. FM Class 1-90.
b. UL Class A assembly.
2. Qualification Statement: Roofing Manufacturer's certification of Installer.
C. Closeout Submittals:
1. Operation and Maintenance: Submit record shop drawings to Roofing
Manufacturer, if requested, Record shop drawings shall be given shop
drawing number by Roofing Manufacturer.
a. Warranty Documentation: Include final, executed warranties.
1.6 DELIVERY, STORAGE AND HANDLING
A.All products delivered to the job site shall be in the original unopened
containers or wrappings bearing all seals and approvals.
B.Handle all materials to prevent damage. Place all materials on pallets and fully
protect from moisture.
C.Membrane rolls shall be stored lying down on pallets and fully protected from
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the weather with clean canvas tarpaulins. Unvented polyethylene tarpaulins
are not accepted due to the accumulation of moisture beneath the tarpaulin
in certain weather conditions that may affect the ease of membrane
weldability.
D.As a general rule all adhesives shall be stored at temperatures between 40
degree F (5 degree C) and 80 degree F (27 degree C). Read instructions
contained on adhesive canister for specific storage instructions.
E.All flammable materials shall be stored in a cool, dry area away from sparks
and open flames. Follow precautions outlined on containers or supplied by
material manufacturer/supplier.
F.All materials which are determined to be damaged by the Owner's
Representative or Manufacturer are to be removed from the job site and
replaced at no cost to the Owner.
1.7 PROJECT CONDITIONS
A.Manufacturer materials may be installed under certain adverse weather
conditions but only after consultation with Manufacturer, as installation time
and system integrity may be affected.
B.Only as much of the new roofing as can be made weathertight each day,
including all flashing and detail work, shall be installed. All seams shall be
heat welded before leaving the job site that day.
C.All work shall be scheduled and executed without exposing the interior
building areas to the effects of inclement weather. The existing building and its
contents shall be protected against all risks.
D.All surfaces to receive new insulation, membrane or flashings shall be dry.
Should surface moisture occur, the Applicator shall provide the necessary
equipment to dry the surface prior to application?
E.All new and temporary construction, including equipment and accessories,
shall be secured in such a manner as to preclude wind blow-off and
subsequent roof or equipment damage.
F.Uninterrupted waterstops shall be installed at the end of each day's work and
shall be completely removed before proceeding with the next day's work.
Waterstops shall not emit dangerous or unsafe fumes and shall not remain in
contact with the finished roof as the installation progresses. Contaminated
membrane shall be replaced at no cost to the Owner.
G.The Applicator is cautioned that certain membranes are incompatible with
asphalt, coal tar, heavy oils, roofing cements, creosote and some preservative
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materials. Such materials shall not remain in contact with membranes. The
Applicator shall consult Manufacturer regarding compatibility, precautions and
recommendations.
H.Arrange work sequence to avoid use of newly constructed roofing as a
walking surface or for equipment movement and storage. Where such access
is absolutely required, the Applicator shall provide all necessary protection
and barriers to segregate the work area and to prevent damage to adjacent
areas. A substantial protection layer consisting of plywood over Sarnafelt or
plywood over insulation board shall be provided for all new and existing roof
areas that receive rooftop traffic during construction.
I.Prior to and during application, all dirt, debris and dust shall be removed from
surfaces either by vacuuming, sweeping, blowing with compressed air or
similar methods.
J.The Applicator shall follow all safety regulations as required by OSHA and any
other applicable authority having jurisdiction.
K.All roofing, insulation, flashings and metal work removed during construction
shall be immediately taken off site to a legal dumping area authorized to
receive such materials. Hazardous materials, such as materials containing
asbestos, are to be removed and disposed of in strict accordance with
applicable City, State and Federal requirements.
L.All new roofing waste material (i.e., scrap roof membrane, empty cans of
adhesive) shall be immediately removed from the site by the Applicator and
properly transported to a legal dumping area authorized to receive such
material.
M.The Applicator shall take precautions that storage and application of
materials and equipment does not overload the roof deck or building
structure.
N.Installation of a membrane over coal tar pitch or a re-saturated roof requires
special consideration to protect the membrane from volatile fumes and
materials. Consult Manufacturer for precautions prior to bid.
O.Flammable adhesives and deck primers shall not be stored and not be used
in the vicinity of open flames, sparks and excessive heat.
P.All rooftop contamination that is anticipated or that is occurring shall be
reported to Manufacturer to determine the corrective steps to be taken.
Q.The Applicator shall verify that all roof drain lines are functioning correctly
(not clogged or blocked) before starting work. Applicator shall report any
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such blockages in writing (letter copy to Manufacturer) to the Owner's
Representative for corrective action prior to the installation of the roof
system.
R.Applicator shall immediately stop work if any unusual or concealed condition
is discovered and shall immediately notify Owner of such condition in writing
for correction at the Owner's expense (letter copy to Manufacturer).
S.Site cleanup, including both interior and exterior building areas that have
been affected by construction, shall be completed to the Owner's satisfaction.
T.All landscaped areas damaged by construction activities shall be repaired at no
cost to the Owner.
U.The Applicator shall conduct fastener pullout tests in accordance with the
latest version of the SPRI/ANSI Fastener Pullout Standard to verify condition
of the deck/substrate and to confirm expected pullout values.
V.The membrane shall not be installed under the following conditions without
consulting Manufacturer’s Technical Dept. for precautionary steps:
1.The roof assembly permits interior air to pressurize the membrane
underside.
2.Any exterior wall has 10 percent or more of the surface area
comprised of opening doors or windows.
3.The wall/deck intersection permits air entry into the wall flashing area.
W.Precautions shall be taken when using Sarnacol adhesives at or near rooftop
vents or air intakes. Adhesive odors could enter the building. Coordinate the
operation of vents and air intakes in such a manner as to avoid the intake of
adhesive odor while ventilating the building. Keep lids on unused cans at all
times.
X.Protective wear shall be worn when using solvents or adhesives or as required
by job conditions.
Y.Membranes are slippery when wet or covered with snow, frost, or ice.
Working on surfaces under these conditions is hazardous. Appropriate safety
measures must be implemented prior to working on such surfaces. Always
follow OSHA and other relevant fall protection standards when working on
roofs.
1.8 BIDDING REQUIREMENTS
A. Pre-Bid Meeting:
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A pre-bid meeting shall be held with the Owner's Representative and involved
trades to discuss all aspects of the project. The Applicator's field representative
or roofing foreman for the work shall be in attendance. Procedures to avoid
rooftop damage by other trades shall be determined.
B.Site Visit:
Bidders shall visit the site and carefully examine the areas in question as to
conditions that may affect proper execution of the work. All dimensions and
quantities shall be determined or verified by the Applicator. No claims for extra
costs will be allowed because of lack of full knowledge of the existing
conditions unless agreed to in advance with the Owner or Owner's
Representative.
1.9 WARRANTIES
A.Manufacturer’s twenty (20) year System Warranty Upon successful
completion of the work to manufacturer’s satisfaction and receipt of final
payment, the 20 year System Warranty shall be issued.
B.Applicator/Roofing Contractor Warranty
Applicator shall supply Owner with a separate two (2) year workmanship
warranty. In the event any work related to roofing, flashing, or metal is found
to be within Applicator warranty term, defective or otherwise not in accordance
with Contract Documents, the Applicator shall repair that defect at no cost to
the Owner. Applicator's warranty obligation shall run directly to the Owner,
and a copy shall be sent to manufacturer.
C.Owner Responsibility
Owner shall notify both manufacturer and the Applicator of any leaks as they
occur during the time period when both warranties are in effect.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A.The Manufacturer of the thermoplastic roofing membrane system shall have a
track record of producing and marketing a reinforced PVC sheet system for
roofing applications for at least 15 years.
B.Products - Basis of Design: The design for the PVC thermoplastic roofing
membrane system with environmental lacquer coating is based on the system
by Sika Sarnafil, A Division of Sika Corp., Canton, MA The following products
are considered equal:
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1.Fibertite, Wooster, OH
2.Bondcote, Pulaski, VA
2.2 MEMBRANE
A. General conformity
1. ASTM D4434 (latest version), "Standard for Polyvinyl Chloride Sheet
Roofing". Classification: Type II.
2. NSF/ANSI Standard 347, “Sustainability Assessment for Single Ply
Roofing Membranes”. Certification Level: Platinum.
3. The manufacture to guarantee that the membrane thickness meets or
exceeds [the specified thickness] when tested according to ASTM D751
B. Sarnafil G 410 SA
A high-quality PVC membrane containing ultraviolet light stabilizers, flame
retardant, fiberglass reinforcement, with a unique lacquer coating on the top
surface and pressure-sensitive adhesive with a removable release liner on the
back surface.
C. Thickness
1. Sarnafil G410-15, 60 mil (1.5 mm)
D. Color of Membrane
1. EnergySmart White, initial solar reflectance of 0.83, emittance of 0.90,
and solar reflective index (SRI) of 104 (ENERGY STAR listed).
E. Typical Physical Properties (1)
Property ASTM Test
Method
ASTM Type II D-
4434 Spec.
Requirement
Typical Results
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Overall Thickness, mil D751 45 60
Thickness Over Scrim,
mil
-16 27
Reinforcing Material --Fiberglass
Reinforcing Material D751 55 (245)80 (356)
Elongation at Break, %
M. D.1 & C.M.D.1
D751 250 & 220 250 & 356
Seam Strength, % of
original2
D751 75 Pass
Retention of Properties
After Heat Aging
D3045 --
Tensile Strength,
% of original
D751 90 Pass
Elongation, % of
original
D751 90 Pass
PART 3 - EXECUTION
3.1 PRE-CONSTRUCTION CONFERENCE
A.The Applicator, Owner's Representative/Designer and Manufacturer(s) shall
attend a pre-construction conference.
B.The meeting shall discuss all aspects of the project including but not limited to:
1.Safety
2.Set up
3.Construction schedule
4.Contract conditions
5.Coordination of the work
3.2 SUBSTRATE CONDITION
A.Applicator shall be responsible for acceptance or provision of proper
substrate to receive new roofing materials.
B.Applicator shall verify that the work done under related sections meets the
following conditions:
1.Roof drains and scuppers have been reconditioned or replaced and
installed properly.
2.Roof curbs, nailers, equipment supports, vents and other roof
penetrations are properly secured and prepared to receive new roofing
materials.
3.All surfaces are smooth and free of dirt, debris and incompatible
materials.
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4.All roof surfaces shall be free of water, ice and snow.
3.3 SUBSTRATE PREPARATION
The roof deck and existing roof construction must be structurally sound to provide
support for the new roof system. The Applicator shall load materials on the rooftop in
such a manner as to eliminate risk of deck overload due to concentrated weight. The
Owner's Representative shall ensure that the roof deck is secured to the structural
framing according to local building code and in such a manner as to resist all
anticipated wind loads in that location.
3.4 SUBSTRATE INSPECTION
A.A dry, clean and smooth substrate shall be prepared to receive the Adhered roof
system.
B.The Applicator shall inspect the substrate for defects such as excessive
surface roughness, contamination, structural inadequacy, or any other
condition that will adversely affect the quality of work.
C.The substrate shall be clean, smooth, dry, free of flaws, sharp edges, loose
and foreign material, oil and grease. Roofing shall not start until all defects
have been corrected.
D.All roof surfaces shall be free of water, ice and snow.
E.Systems shall be applied over compatible and accepted substrates only.
3.5 VAPOR BARRIER
General Criteria:
Interior (inside temperature/relative humidity) and exterior conditions may create a
need for a vapor barrier. The design professional shall decide whether a vapor barrier
is necessary. It is the design professional's responsibility to determine the type and
location of a vapor barrier. If sealed properly, a vapor barrier can also act as an air
barrier (positive pressure) for roofs intended over air-permeable decks (steel, wood,
precast, etc.).
A.Sarnavap Self-Adhered
1.Primer Application
The substrate must be clean, dry and free of dust, grease or other
contaminants. Shake well before using. Apply to clean and dry surfaces with a
paint brush, roller or sprayer. Application rates will vary depending on
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substrate. Sarnavap Self-Adhered vapor barrier must be installed on the same
day as the primer application. Acceptable substrates for primer application
include wood, concrete, lightweight concrete, gypsum boards and decks.
Drying time is typically 30 minutes to 3 hours.
Spraying equipment recommendations:
a) Spray tip size: between 20 and 25 mils.
b) Pressure: 1300 psi continuous
To Install:
a) Apply primer to prepared substrate.
b) Allow primer to dry completely.
c) Install Sarnavap Self-Adhered vapor barrier.
Notes:
a) Do not install when it is raining, snowing, or on wet/humid
surfaces.
b) Install Sarnavap Self-Adhered Primer at temperatures 32 degree
F (0 degree C) and above. Average coverage rate is 0.25 to 1.22
gallons per square (0.1 to 0.5 L per m²).
c) Install Sarnavap Self-Adhered Primer WB at temperatures 41
degree F (5 degree C) and above. Average coverage rate is 0.25
to 0.75 gallon per square (0.1 to 0.3 L per m²). KEEP FROM
FREEZING.
d) Do not use Sarnavap Self-Adhered Primer WB to seal Sarnavap
Self-Adhered vapor barrier membrane joints.
e) Sarnavap Self-Adhered Primer WB is not suitable for plastic
surfaces.
f) Do not use Sarnavap Self-Adhered Primer WB on asphaltic
boards.
2. Membrane Application Over Steel, Wood or Concrete Deck (New
Construction):
Install Sarnavap Self-Adhered over a clean and dry substrate. In
concrete applications allow concrete to cure for at least 7 days. Do
not install when it is raining, snowing, or on wet/humid surfaces.
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Install in temperatures 32 degree F (0 degree C) and above. The use
of a primer is required on the following substrates: wood, concrete,
lightweight concrete, gypsum boards and decks. On metal decks use
a metal plate (6 x 42 inches - 15 x 106 cm) to support the membrane
end lap between metal flutes ensuring a complete end lap seal.
a) Begin application at the bottom of the slope. Unroll Sarnavap Self-
Adhered onto the substrate without adhering for alignment.
Overlap each preceding sheet by 3 inches (75 mm) lengthwise
following the reference line and by 6 inches (150 mm) at each
end. Stagger end laps by at least 12 inches (300 mm). Do not
immediately remove the silicone release sheet.
b) Once aligned, peel back a portion of the silicone release sheet
and press the membrane onto the substrate for initial adherence.
Hold Sarnavap Self-Adhered tight and peel back the release sheet
by pulling diagonally.
c) Use a 100 lb. (45 kg) linoleum roller to press Sarnavap Self-
Adhered down into the substrate including the laps. Finish by
aligning the edge of the roller with the lower end of the side laps
and rolling up the membrane. Do not cut the membrane to remove
air bubbles trapped under the laps. Squeeze out air bubbles by
pushing the roller to the edge of the laps.
3.6 WOOD NAILER INSTALLATION
A.Install continuous wood nailers at the perimeter of the entire roof and around
roof projections and penetrations as shown on the Detail Drawings.
B.Nailers shall be anchored to resist a minimum force of 300 pounds per lineal
foot (4,500 Newtons per lineal meter) in any direction. Individual nailer
lengths shall not be less than 3 feet (0.9 meter) long. Nailer fastener spacing
shall be at 12 inches (0.3 m) on center or 16 inches (0.4 m) on center if
necessary to match the structural framing. Fasteners shall be staggered 1/3
the nailer width and installed within 6 inches (0.15 m) of each end. Two
fasteners shall be installed at ends of nailer lengths. Nailer attachment shall
also meet the requirements of the current Factory Mutual Loss Prevention
Data Sheet 1-49.
C.Thickness shall be as required to match substrate or insulation height to allow a
smooth transition.
D.Any existing nailer woodwork which is to remain shall be firmly anchored in
place to resist a minimum force of 300 pounds per lineal foot (4,500 Newtons
per lineal meter) in any direction and shall be free of rot, excess moisture or
deterioration. Only woodwork shown to be reused in Detail Drawings shall be
left in place. All other nailer woodwork shall be removed.
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E.Stainless steel, corrosion resistant, fasteners are required when mechanically
attaching any manufacturer product to wood nailers and wood products
treated with ACQ (Alkaline copper Quaternary). When ACQ treated wood is
used on steel roof decks or with metal edge detailing, a separation layer must
be placed between the metal and ACQ treated wood.
3.7 INSULATION INSTALLATION
General Criteria:
A.Insulation shall be installed according to insulation manufacturer's
instructions.
B.Insulation shall be neatly cut to fit around penetrations and projections.
C.Install tapered insulation in accordance with insulation manufacturer's
shop drawings.
D.Install tapered insulation around drains creating a drain sump.
E.Do not install more insulation board than can be covered with membrane
by the end of the day or the onset of inclement weather.
F.Use at least 2 layers of insulation when the total insulation thickness
exceeds 2-1/2 inches (64 mm). Stagger joints at least 12 inches (0.3 m)
between layers.
G.Mechanical Attachment
1.Insulation shall be mechanically fastened to the deck with
approved fasteners and plates at a rate according to the
insulation manufacturer's and Manufacturer’s
recommendations for fastening rates and patterns. The
quantity and locations of the fasteners and plates shall also
cause the insulation boards to rest evenly on the roof
deck/substrate so that there are no significant and avoidable air
spaces between the boards and the substrate. Each insulation
board shall be installed tightly against the adjacent boards on
all sides.
2.Fasteners are to be installed consistently in accordance with
fastener manufacturer's recommendations. Fasteners are to
have minimum penetration into structural deck recommended
by the fastener and roofing manufacturer.
3.Use fastener tools with a depth locator and torque-limiting
attachment as recommended or supplied by fastener
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manufacturer to ensure proper installation.
H.Olympic Olybond500 Adhesive
1.Apply using PaceCart equipment over properly installed and
prepared substrates in bands 12 inches (13 mm) on center.
Allow to rise approximately 1/2 to 3/4 inch (13 to 19 mm). Lay
insulation boards in adhesive and walk into place to ensure full
embedment. CAUTION: Walking insulation boards in
immediately after placement into adhesive may cause
slippage/movement until adhesive starts to set up. On roof
slopes greater than 1/2 inch (13 mm) in 12 inches (305 mm),
begin adhering insulation at low point and work upward to
avoid slippage. One person should be designated to walk in,
trim/slit and apply weight to all insulation boards to ensure
adequate securement. Only areas that can be made
completely watertight in the same day’s operations shall be
coated.
For multiple layers of insulation spray adhesive over the base
layer once fully secured and follow procedures above for
attachment of each insulation layer.
2.Approved Insulation Boards Adhered to Approved Roof
Substrate/Deck:
a)Sarnatherm Polyisocyanurate, 1 inch (25 mm) minimum
thickness (required for Systems Warranty).
b)Accepted, one inch minimum, Polyisocyanurate.
c)DensDeck
d)Securock Gypsum-Fiber
e)Approved polystyrene insulation (EPS/EXPS) overlaid with
a recovery board.
f)Owens Corning DuraPink Plus is the only approved
extruded polystyrene (EXPS). Overlay with a recovery
board.
g)If plywood or OSB is proposed as a membrane
underlayment, a polyisocyanurate composite board
shall be used. Individual plywood or OSB panels are
not recommended due to board stiffness and potential
for bowing.
h)For uneven surfaces, trimming or slitting of boards may be
necessary.
i)A minimum of 1 Sarnabar placed 4 feet (1.2 m) from
the roof edge and fastened 12 inches (305 mm) on
center to the structural deck with acceptable fasteners
is required after installation of the roof membrane. The
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Sarnabar is to have a cover strip hot air welded over it.
3.8 INSTALLATION OF MEMBRANE
The surface of the insulation or substrate shall be inspected prior to installation of
the roof membrane. The substrate shall be clean, dry, free from debris and smooth
with no surface roughness or contamination. Broken, delaminated, wet or damaged
insulation boards shall be removed and replaced.
A.Sarnacol 2170 VC Adhesive:
1.Over the properly installed and prepared substrate surface, adhesive
shall be applied using solvent-resistant 3/4 inch (19 mm) nap paint
rollers. The adhesive shall be applied to the substrate at a rate
according to requirements. The adhesive shall be applied in smooth,
even coating with no gaps, globs, puddles or similar inconsistencies.
Only an area which can be completely covered in the same day's
operations shall be coated with adhesive. The first layer of adhesive
shall be allowed to dry completely prior to installing the membrane.
2.When the adhesive on the substrate is dry, the roof membrane is
unrolled. Adjacent sheets shall be overlapped 3 inches (75 mm).
Once in place, one-half of the sheet's length shall be turned back and
the underside shall be coated with adhesive at a rate of 1/2 gallon per
100 square feet (0.2 liters per m²). When the membrane adhesive has
dried slightly to produce strings when touched with a dry finger, the
coated membrane shall be rolled onto the previously- coated
substrate being careful to avoid wrinkles. Do not allow adhesive on
the underside of the membrane to dry completely. The amount of
membrane that can be coated with adhesive before rolling into
substrate will be determined by ambient temperature, humidity and
crew. The bonded sheet shall be pressed firmly in place with a
minimum 100 lb. (45 kg) linoleum roller by frequent rolling in two
directions. The remaining un-bonded half of the sheet shall be folded
back and the procedure repeated.
Notes:
a)The Applicator shall count the amount of pails of adhesive used
per area per day to verify conformance to the specified
adhesive rate.
b)No adhesive shall be applied in seam areas. All membrane
shall be applied in the same manner.
B.Sarnacolacol 2121 Adhesive: Installation Method:
1.Over the properly installed and prepared substrate, Sarnacol 2121
adhesive shall be poured out of the pail and spread using a medium
nap roller. The adhesive shall be applied at a rate according to
requirements. No adhesive is placed on back of the G410 membrane.
Do not allow adhesive to skin-over or surface-dry prior to installation
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of G410 membrane.
2.Immediately unroll G410 membrane carefully into wet adhesive.
Adjacent rolls overlap previous rolls by 3 inches (75 mm). This
process is repeated throughout the roof area. Immediately after
application into adhesive, each roll shall be pressed firmly into place
with a minimum 100 lb. (45 kg) linoleum roller by frequent rolling in
two directions.
Notes:
a)Sarnacol 2121 shall not be used if temperatures below 40
degree F (5 degree C) are expected during application or
subsequent drying time.
b)No adhesive shall be applied in seam areas. All membrane
shall be applied in the same manner.
c)Care must be taken to insure that the adhesive has not dried
before the membrane is laid in place. This is especially
important during hot temperatures. Adjustments may be
needed in the application technique to insure a wet lay in. It is
recommended that only 6-10 feet (2-3 m) at a time is coated
out ahead of the membrane to prevent dry laid membrane.
d)Sarnacol 2121 shall not be used on vertical surfaces or sloped
surfaces greater than a 2 inch (50 mm) rise per 1 horizontal
foot (0.3 m).
3.9 HOT-AIR WELDING OF SEAM OVERLAPS
A.General
1.All seams shall be hot-air welded. Seam overlaps should be 3 inches
(76 mm) wide when automatic machine-welding and 4 inches (100
mm) wide when hand-welding, except for certain details.
2.Welding equipment shall be provided by or approved by manufacturer.
All mechanics intending to use the equipment shall have successfully
completed a training course provided by a manufacturer Technical
Service Representative prior to welding.
3.All membrane to be welded shall be clean and dry.
B.Hand-Welding
Hand-welded seams shall be completed in two stages. Hot-air welding
equipment shall be allowed to warm up for at least one minute prior to
welding.
1.The back edge of the seam shall be welded with a narrow but
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continuous weld to prevent loss of hot air during the final welding.
2.The nozzle shall be inserted into the seam at a 45 degree angle to the
edge of the membrane. Once the proper welding temperature has
been reached and the membrane begins to "flow”, the hand roller is
positioned perpendicular to the nozzle and rolled lightly. For straight
seams, the 1- 1/2 inch (40 mm) wide nozzle is recommended for use.
For corners and compound connections, the 3/4 inch (20 mm) wide
nozzle shall be used.
C.Machine Welding
1.Machine welded seams are achieved by the use of manufacturer’s
automatic welding equipment. When using this equipment,
manufacturer’s instructions shall be followed and local codes for
electric supply, grounding and over current protection observed.
Dedicated circuit house power or a dedicated portable generator is
recommended. No other equipment shall be operated simultaneously
off the generator.
2.Metal tracks may be used over the deck membrane and under the
machine welder to minimize or eliminate wrinkles.
D.Quality Control of Welded Seams
1.The Applicator shall check all welded seams for continuity using a
rounded screwdriver. Visible evidence that welding is proceeding
correctly is smoke during the welding operation, shiny membrane
surfaces, and an uninterrupted flow of dark gray material from the
underside of the top membrane. On-site evaluation of welded seams
shall be made daily by the Applicator at locations as directed by the
Owner's Representative or manufacturer’s representative. One inch
(25 mm) wide cross-section samples of welded seams shall be taken
at least three times a day. Correct welds display failure from shearing
of the membrane prior to separation of the weld. Each test cut shall be
patched by the Applicator at no extra cost to the Owner.
3.10 MEMBRANE FLASHINGS
All flashings shall be installed concurrently with the roof membrane as the job
progresses. No temporary flashings shall be allowed without the prior written approval
of the Owner's Representative and Manufacturer. Approval shall only be for specific
locations on specific dates. If any water is allowed to enter under the newly
completed roofing, the affected area shall be removed and replaced at the
Applicator's expense. Flashing shall be adhered to compatible, dry, smooth, and
solvent-resistant surfaces. Use caution to ensure adhesive fumes are not drawn into
the building.
A.Sarnacol Adhesive for Membrane Flashings
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1.Over the properly installed and prepared flashing substrate, Sarnacol
adhesive shall be applied according to instructions found on the
Product Data Sheet. The Sarnacol adhesive shall be applied in
smooth, even coats with no gaps, globs or similar inconsistencies.
Only an area which can be completely covered in the same day's
operations shall be flashed. The bonded sheet shall be pressed firmly
in place with a hand roller.
2.No adhesive shall be applied in seam areas that are to be welded. All
panels of membrane shall be applied in the same manner,
overlapping the edges of the panels as required by welding
techniques.
B.Install Sarnastop/Sarnabar/Sarnacord according to the Detail Drawings with
approved fasteners into the structural deck at the base of parapets, walls and
curbs. Sarnastop is required by manufacturer at the base of all tapered edge
strips and at transitions, peaks, and valleys according to manufacturer’s
details.
C.Manufacturer’s requirements and recommendations and the specifications
shall be followed. All material submittals shall have been accepted by
manufacturer prior to installation.
D.All flashings shall extend a minimum of 8 inches (0.2 m) above roofing level
unless otherwise accepted in writing by the Owner's Representative and
manufacturer Technical Department.
E.All flashing membranes shall be consistently adhered to substrates. All
interior and exterior corners and miters shall be cut and hot-air welded into
place. No bitumen shall be in contact with the flashing membrane.
F.All flashing membranes shall be mechanically fastened along the counter-
flashed top edge with Sarnastop at 6 to 8 inches (0.15 to 0.20 m) on center.
G.Flashings shall be terminated according to manufacturer recommended details.
H.All flashings that exceed 30 inches (0.75 m) in height shall receive additional
securement. Consult manufacturer Technical Department for securement
methods.
3.11 METAL FLASHINGS
A.Metal details, fabrication practices and installation methods shall conform to
the applicable requirements of the following:
1.Factory Mutual Loss Prevention Data Sheet 1-49 (latest issue).
2.Sheet Metal and Air Conditioning Contractors National Association,
Inc. (SMACNA) - latest issue.
3.Metal, other than that provided by manufacturer, is not covered under
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the manufacturer warranty.
4.Complete all metal work in conjunction with roofing and flashings so
that a watertight condition exists daily.
5.Metal shall be installed to provide adequate resistance to bending to
allow for normal thermal expansion and contraction.
6.Metal joints shall be watertight.
7.Metal flashings shall be securely fastened into solid wood blocking.
Fasteners shall penetrate the wood nailer a minimum of 1 inch (25
mm).
8.Airtight and continuous metal hook strips are required behind metal
fascias. Hook strips are to be fastened 12 inches (0.3 m) on center
into the wood nailer or masonry wall.
9.Counter flashings shall overlap base flashings at least 4 inches (100 mm).
10.Hook strips shall extend past wood nailers over wall surfaces by 1-1/2
inch (38 mm) minimum and shall be securely sealed from air entry.
3.12 SARNACLAD METAL BASE FLASHINGS/EDGE METAL
All flashings shall be installed concurrently with the roof membrane as the job
progresses. No temporary flashings shall be allowed without the prior written approval
of the Owner's Representative and manufacturer. Acceptance shall only be for
specific locations on specific dates. If any water is allowed to enter under the newly
completed roofing due to incomplete flashings, the affected area shall be removed
and replaced at the Applicator's expense.
A.Sarnaclad metal flashings shall be formed and installed per the Detail Drawings.
1.All metal flashings shall be fastened into solid wood nailers with two
rows of post galvanized flat head annular ring nails, 4 inches (100 mm)
on center staggered. Fasteners shall penetrate the nailer a minimum
of 1 inch (25 mm).
2.Metal shall be installed to provide adequate resistance to bending and
allow for normal thermal expansion and contraction.
B.Adjacent sheets of Sarnaclad shall be spaced 1/4 inch (6 mm) apart. The joint
shall be covered with 2 inch (50 mm) wide aluminum tape. A 4-inch minimum
(100 mm) wide strip of flashing membrane shall be hot-air welded over the
joint. Exercise caution at perimeter of roof.
3.13 EDGE METAL
All flashings shall be installed concurrently with the roof membrane as the job
progresses. No temporary flashings shall be allowed without the prior written approval
of the Owner's Representative and manufacturer. Acceptance shall only be for
specific locations on specific dates. If any water is allowed to enter under the newly
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completed roofing due to incomplete flashings, the affected area shall be removed
and replaced at the Applicator's expense.
A.Edge Grip Extruded
1.Position the roof membrane over edge of roof and down outside face
of wall covering wood nailer(s) completely. Allow ½-inch (13 mm) of
excess membrane to extend down past the wood nailer. Hot- air weld
all seams making sure there are no voids in welds.
2.Apply a 3/8 inch (10 mm) continuous bead of Sikaflex – 1a sealant to
the clean bottom of heavy-duty extruded retainer. Install extruded
retainer from right to left as seen from rooftop. Field cut sections as
necessary.
3.Install retainer splice under intersecting sections of extruded retainer.
4.Fasten extruded retainer into side of nailer 12 inches (0.3 m) on
center. Use fasteners provided with Edge Grip Extruded system; 1-1/2-
inch (38 mm) hex head stainless steel fasteners with neoprene
washers. Allow 1/8-inch (3 mm) gap between extruded retainer
sections for thermal expansion [1/4 inch (6 mm) if temperature is
below 40 degrees F (4 C)].
5.Fasteners shall provide a minimum 300 lbs. (109 kg) pull-out
resistance; suitable for the substrates to which being installed.
6.Install concealed joint splice plates at intersecting sections of snap-on
fascia cover joints.
7.Position snap-on fascia cover so that it’s top engages the extruded
retainer top. Rotate downward engaging bottoms of snap-on fascia
cover and extruded retainer base plate. Allow 1/4-inch (6 mm) gap
between snap-on fascia sections for thermal expansion. Field cut
where necessary.
3.14 WALKWAY INSTALLATION
A.Sarnatred Walkway:
Roofing membrane to receive Sarnatred Walkway shall be clean and dry.
Place chalk lines on deck sheet to indicate location of Walkway. Apply a
continuous coat of Sarnacol 2170 or 2170 VC adhesive to the deck sheet and
the back of Walkway in accordance with manufacturer’s technical
requirements and press Walkway into place with a minimum 100 lb. (45 kg)
linoleum roller. Clean the deck membrane in areas to be welded. Hot-air weld
the entire perimeter of the Walkway to the deck sheet. Check all welds with a
rounded screwdriver. Re-weld any inconsistencies. Important: Check all
existing deck membrane seams that are to be covered by Walkway with
rounded screwdriver and reweld any inconsistencies before Walkway
installation. Do not run Walkway over Sarnabars.
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B.Crossgrip Walkway:
Crossgrip Walkway is installed loose laid on top of completed roof
assemblies. Where design windspeeds exceed 94 mph (150 km/h) the
walkway must be secured with loops of membrane welded to the field sheet.
Unroll and position Crossgrip Walkway within specified areas and cut to
desired length. Do not install Crossgrip Walkway directly over Sarnabars.
Connecting clips are available for butting two ends together. Important:
Check all existing deck membrane seams that are to be covered and reweld
any inconsistencies before installation.
3.15 TEMPORARY CUT-OFF
All flashings shall be installed concurrently with the roof membrane in order to
maintain a watertight condition as the work progresses. All temporary waterstops
shall be constructed to provide a 100 percent watertight seal. The stagger of the
insulation joints shall be made even by installing partial panels of insulation. The new
membrane shall be carried into the waterstop. Waterstop shall be sealed to the deck
or substrate so that water will not be allowed to travel under the new or existing
roofing. The edge of the membrane shall be sealed in a continuous heavy application
of sealant as described in Section 2.9. When work resumes, the contaminated
membrane shall be cut out. All sealant, contaminated membrane, insulation fillers,
etc. shall be removed from the work area and properly disposed of offsite. None of
these materials shall be used in the new work.
If inclement weather occurs while a temporary waterstop is in place, the Applicator
shall provide the labor necessary to monitor the situation to maintain a watertight
condition.
If any water is allowed to enter under the newly completed roofing, the affected area
shall be removed and replaced at the Applicator's expense.
3.16 COMPLETION
Prior to demobilization from the site, the work shall be reviewed by the Manufacturer’s
Representative, the Owner's Representative, and the Applicator. All defects noted
and non-compliances with the Specifications or the recommendations of
manufacturer shall be itemized in a punch list. These items must be corrected
immediately by the Applicator to the satisfaction of the Owner's Representative and
manufacturer prior to demobilization.
The finished roof shall be tested for watertightness, similar to other buildings.
All Warranties referenced in this Specification shall have been submitted and have
been accepted at time of contract award.
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END OF SECTION
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SECTION 07 50 01 – ADHERED EPDM LINER
PART 1 – GENERAL
1.1 SECTION INCLUDES
A.Drawings and general provisions of the Contract, including General and
Supplementary Conditions for roof membrane apply to this Section.
1.2 SUMMARY
A.This section includes the following:
1. Ethylene-propylene-diene-terpolymer (EPDM) roofing.
2. Accessory roofing materials.
3. Substrate Preparation
1.3 SUBMITTAL
Copies of specifications
A.Samples of each primary component to be used in the roof system and the
manufacturer's current literature for each component.
B.Sample copy of Manufacturer’s warranty.
C.Sample copy of Applicator's warranty.
D.Dimensioned shop drawings which shall include:
1.Outline of roof with roof size and elevations shown.
2.Details of flashing methods for penetrations.
3.Technical acceptance from Manufacturer.
E.Certifications by manufacturers of lining materials that all materials supplied
comply with all requirements of the identified ASTM and other industry
standards or practices.
F.Certification from the Applicator that the system specified meets all identified
code and insurance requirements as required by the Specification.
G.Material Safety Data Sheets (MSDS)
1.4 QUALITY ASSURANCE
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A.The lining system shall be applied only by a firm “Applicator”, with at least 5
years of continuous successful experience installing MDPE roofing systems
similar to that required for this project.
B.The Applicator shall provide a reference list with owner contact information of
at least 1 projects of comparable size and similar design, within a 100 mile
radius of this project, which may be observed by representatives of the
owner:
1.The Applicator shall provide this list prior to contract award if requested.
C.Upon completion of the installation and the delivery to Manufacturer by the
Applicator of certification that all work has been done in strict accordance
with the contract specifications and Manufacturer’s requirements, a
Manufacturer Technical Service Representative will review the installed roof
system wherever a Standard or System warranty has been specified.
D.There shall be no deviation made from the Project Specification or the
approved shop drawings without prior written approval by the Owner, the
Owner's Representative and Manufacturer.
E.All work pertaining to the installation of membrane and flashings shall only be
completed by Applicator personnel trained and authorized by Manufacturer in
those procedures.
F.Manufacturers Qualifications: The roofing membrane manufacturer is defined
as a company which makes the primary roofing membrane and flashing
membrane in its own factories from ruder, rawer states of material. No
“Private Label” material, in which one company’s name goes on a product
manufactured by others is acceptable for this project.
1.5 CODE REQUIREMENTS
B. Action Submittals:
1. Product Data: Roofing Manufacturer's literature or cut sheet for each
element of system.
2. Shop Drawings:
a. Prepared by Roofing Installer. Include outline of roof and roof
size, location and type of penetrations, perimeter and penetration
details, special details, and bill of materials.
b. Include submitted copy of Notice of Award and Manufacturers
C. Informational Submittals:
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1. Test And Evaluation Reports: Submit evidence that roof system has
been tested and approved or listed as follows:
a. FM Class 1-90.
b. UL Class A assembly.
2. Qualification Statement: Roofing Manufacturer's certification of Installer.
D. Closeout Submittals:
1. Operation and Maintenance: Submit record shop drawings to Roofing
Manufacturer, if requested, Record shop drawings shall be given shop
drawing number by Roofing Manufacturer.
a. Warranty Documentation: Include final, executed warranties.
1.6 DELIVERY, STORAGE AND HANDLING
A.All products delivered to the job site shall be in the original unopened
containers or wrappings bearing all seals and approvals.
B.Handle all materials to prevent damage. Place all materials on pallets and fully
protect from moisture.
C.Membrane rolls shall be stored lying down on pallets and fully protected from
the weather with clean canvas tarpaulins. Unvented polyethylene tarpaulins
are not accepted due to the accumulation of moisture beneath the tarpaulin
in certain weather conditions that may affect the ease of membrane
weldability.
D.As a general rule all adhesives shall be stored at temperatures between 40-
degree F (5 degree C) and 80 degree F (27 degree C). Read instructions
contained on adhesive canister for specific storage instructions.
E.All flammable materials shall be stored in a cool, dry area away from sparks
and open flames. Follow precautions outlined on containers or supplied by
material manufacturer/supplier.
F.All materials which are determined to be damaged by the Owner's
Representative or Manufacturer are to be removed from the job site and
replaced at no cost to the Owner.
1.7 PROJECT CONDITIONS
A.Manufacturer materials may be installed under certain adverse weather
conditions but only after consultation with Manufacturer, as installation time
and system integrity may be affected.
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B.Only as much of the new roofing as can be made weathertight each day,
including all flashing and detail work, shall be installed. All seams shall be
heat welded before leaving the job site that day.
C.All surfaces to receive new insulation, membrane or flashings shall be dry.
Should surface moisture occur, the Applicator shall provide the necessary
equipment to dry the surface prior to application?
D.All new and temporary construction, including equipment and accessories,
shall be secured in such a manner as to preclude wind blow-off and
subsequent roof or equipment damage.
E.Uninterrupted waterstops shall be installed at the end of each day's work and
shall be completely removed before proceeding with the next day's work.
Waterstops shall not emit dangerous or unsafe fumes and shall not remain in
contact with the finished roof as the installation progresses. Contaminated
membrane shall be replaced at no cost to the Owner.
F.The Applicator is cautioned that certain membranes are incompatible with
asphalt, coal tar, heavy oils, roofing cements, creosote and some preservative
materials. Such materials shall not remain in contact with membranes. The
Applicator shall consult Manufacturer regarding compatibility, precautions and
recommendations.
G.Arrange work sequence to avoid use of newly constructed roofing as a
walking surface or for equipment movement and storage. Where such access
is absolutely required, the Applicator shall provide all necessary protection
and barriers to segregate the work area and to prevent damage to adjacent
areas. A substantial protection layer consisting of plywood over Sarnafelt or
plywood over insulation board shall be provided for all new and existing roof
areas that receive rooftop traffic during construction.
H.Prior to and during application, all dirt, debris and dust shall be removed from
surfaces either by vacuuming, sweeping, blowing with compressed air or
similar methods.
I.The Applicator shall follow all safety regulations as required by OSHA and any
other applicable authority having jurisdiction.
J.All new roofing waste material (i.e., scrap roof membrane, empty cans of
adhesive) shall be immediately removed from the site by the Applicator and
properly transported to a legal dumping area authorized to receive such
material.
K.The Applicator shall take precautions that storage and application of
materials and equipment does not overload the roof deck or building
structure.
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L.Installation of a membrane over coal tar pitch or a re-saturated roof requires
special consideration to protect the membrane from volatile fumes and
materials. Consult Manufacturer for precautions prior to bid.
M.Flammable adhesives and deck primers shall not be stored and not be used
in the vicinity of open flames, sparks and excessive heat.
N.All rooftop contamination that is anticipated or that is occurring shall be
reported to Manufacturer to determine the corrective steps to be taken.
O.Precautions shall be taken when using Sarnacol adhesives at or near rooftop
vents or air intakes. Adhesive odors could enter the building. Coordinate the
operation of vents and air intakes in such a manner as to avoid the intake of
adhesive odor while ventilating the building. Keep lids on unused cans at all
times.
P.Protective wear shall be worn when using solvents or adhesives or as required
by job conditions.
Q.Membranes are slippery when wet or covered with snow, frost, or ice.
Working on surfaces under these conditions is hazardous. Appropriate safety
measures must be implemented prior to working on such surfaces. Always
follow OSHA and other relevant fall protection standards when working on
roofs.
1.8 BIDDING REQUIREMENTS
A. Pre-Bid Meeting:
A pre-bid meeting shall be held with the Owner's Representative and involved
trades to discuss all aspects of the project. The Applicator's field representative
or roofing foreman for the work shall be in attendance. Procedures to avoid
rooftop damage by other trades shall be determined.
B.Site Visit:
Bidders shall visit the site and carefully examine the areas in question as to
conditions that may affect proper execution of the work. All dimensions and
quantities shall be determined or verified by the Applicator. No claims for extra
costs will be allowed because of lack of full knowledge of the existing
conditions unless agreed to in advance with the Owner or Owner's
Representative.
1.9 WARRANTIES
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A.Manufacturer’s twenty (20) year System Warranty Upon successful
completion of the work to manufacturer’s satisfaction and receipt of final
payment, the 20 year System Warranty shall be issued.
B.Owner Responsibility
Owner shall notify both manufacturer and the Applicator of any leaks as they
occur during the time period when both warranties are in effect.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A.The Manufacturer of the thermoplastic roofing membrane system shall have a
track record of producing and marketing EPDM sheet system for roofing
applications for at least 15 years.
B.Products - Basis of Design: The design for the EPDM roofing membrane
system.
1.Carlisle SynTec System. Carlisle, PA
2.Or Approved Equal
2.2 MEMBRANE
A.General Performance: Installed roofing system to withstand specified uplift pressures,
thermally induced movement, and exposure to weather without failure due to
defective manufacture, fabrication, installation, or other defects in construction.
Roofing and flashings to remain watertight.
1.Requirements in "Accelerated Weathering" and "Impact Resistance"
subparagraphs below are required by the IBC for all roof coverings installed on
roofs with slopes less than 2:12.
2.Accelerated Weathering: Roof membrane to withstand 2000 hours of exposure
when tested in accordance with ASTM G152, ASTM G154, or ASTM G155.
3.Impact Resistance: Roof membrane to resist impact damage when tested in
accordance with ASTM D3746, ASTM D4272, or the "Resistance to Foot
Traffic Test" in FM Approvals 4470.
B. Material Compatibility: Roofing materials to be compatible with one another and
adjacent materials under conditions of service and application required, as
demonstrated by roof membrane manufacturer based on testing and field
experience
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C. Thickness
1. 45 mil (1.14 mm)
2.3 ETHYLENE-PROPYLENE-DIENE-TERPOLYMER (EPDM) ROOFING
A. EPDM Sheet: ASTM D4637/D4637M, Type I, nonreinforced, with factory-applied
seam tape].
B. Thickness: 45 mils (1.1 mm).
C. Recycled Content: Postconsumer recycled content plus one-half of preconsumer
recycled content not less than five percent.
PART 3 - EXECUTION
3.1 PRE-CONSTRUCTION CONFERENCE
A.The Applicator, Owner's Representative/Designer and Manufacturer(s) shall
attend a pre-construction conference.
B.The meeting shall discuss all aspects of the project including but not limited to:
1.Safety
2.Set up
3.Construction schedule
4.Contract conditions
5.Coordination of the work
3.2 SUBSTRATE CONDITION
A.Applicator shall be responsible for acceptance or provision of proper
substrate to receive new roofing materials.
B.Applicator shall verify that the work done under related sections meets the
following conditions:
1.All surfaces are smooth and free of dirt, debris and incompatible
materials.
2.All roof surfaces shall be free of water, ice and snow.
3.3 SUBSTRATE PREPARATION
The roof deck and existing roof construction must be structurally sound to provide
support for the new roof system. The Applicator shall load materials on the rooftop in
such a manner as to eliminate risk of deck overload due to concentrated weight. The
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Owner's Representative shall ensure that the roof deck is secured to the structural
framing according to local building code and in such a manner as to resist all
anticipated wind loads in that location.
3.4 SUBSTRATE INSPECTION
A.A dry, clean and smooth substrate shall be prepared to receive the Adhered roof
system.
B.The Applicator shall inspect the substrate for defects such as excessive
surface roughness, contamination, structural inadequacy, or any other
condition that will adversely affect the quality of work.
C.The substrate shall be clean, smooth, dry, free of flaws, sharp edges, loose
and foreign material, oil and grease. Roofing shall not start until all defects
have been corrected.
D.All roof surfaces shall be free of water, ice and snow.
E.Systems shall be applied over compatible and accepted substrates only.
3.7 INSTALLATION OF MEMBRANE
The surface of the insulation or substrate shall be inspected prior to installation of
the roof membrane. The substrate shall be clean, dry, free from debris and smooth
with no surface roughness or contamination.
A.Bonding Adhesive: Manufacturer's standard
B.Seaming Material: Factory-applied seam tape, width as recommended by
manufacturer.
C.Lap Sealant: Manufacturer's standard, single-component sealant
3.8 COMPLETION
Prior to demobilization from the site, the work shall be reviewed by the Manufacturer’s
Representative, the Owner's Representative, and the Applicator. All defects noted
and non-compliances with the Specifications or the recommendations of
manufacturer shall be itemized in a punch list. These items must be corrected
immediately by the Applicator to the satisfaction of the Owner's Representative and
manufacturer prior to demobilization.
The finished roof shall be tested for watertightness, similar to other buildings.
All Warranties referenced in this Specification shall have been submitted and have
been accepted at time of contract award.
END OF SECTION
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 07 91 00 - JOINT SEALERS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Preparing substrate surfaces.
B. Expansion joint filler.
1.2 QUALITY ASSURANCE
A. Perform work in accordance with sealant manufacturer's requirements for
preparation of surfaces and material installation instructions.
1.3 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing the Products specified in
this section.
PART 2 - PRODUCTS
2.1 JOINT FILLERS
A. Preformed expansion joint filler (bituminous type) ASTM D-994.
B. Non-extruding and resilient filler (bituminous type) ASTM D-1751, (non-bituminous
type) ASTM D-1752.
C. All joint fillers shall meet NSF 61 standards.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that joint openings are ready to receive work.
B. Verify that joint backing and release tapes are compatible with sealant.
3.2 PREPARATION
A. Remove loose materials and foreign matter which might impair adhesion of
sealant.
B. Clean joints in accordance with manufacturer's instructions.
C. Perform preparation in accordance with manufacturer's instructions.
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3.3 INSTALLATION
A. Install joint filler in accordance with manufacturer's instructions.
3.4 CLEANING
A. Clean adjacent soiled surfaces.
3.5 PROTECTION OF FINISHED WORK
A. Protect sealants until cured.
END OF SECTION
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SECTION 09 90 00 - PAINTING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Surface preparation and field application of paints and coatings.
1.2 REFERENCES
A. ASTM D16 - Definitions of Terms Relating to Paint, Varnish, Lacquer, and Related
Products.
B. AWWA (American Water Works Association) - C204 - Chlorinated Rubber-Alkyd
Paint Systems for the Exterior of Above Ground Steel Water Piping.
C. NACE (National Association of Corrosion Engineers) - Industrial Maintenance
Painting.
D. NPCA (National Paint and Coatings Association) - Guide to U.S. Government Paint
Specifications.
E. SSPC-SP1 - Solvent Cleaning.
F. SSPC-SP6 - Commercial Grade Blast Cleaning.
G. FIELD SAMPLES
1. Colors to be selected by Engineer prior to commencement of work.
H. SUBMITTALS
1. Product Data: Provide data on all finishing products.
I. DELIVERY, STORAGE, AND HANDLING
1. Deliver products to site in sealed and labeled containers; inspect to verify
acceptability.
2. Container label to include manufacturer's name, type of paint, brand name,
lot number, brand code, coverage, surface preparation, drying time,
cleanup requirements, color designation, and instructions for mixing and
reducing.
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3. Store paint materials at minimum ambient temperature of 45 degrees F
and a maximum of 90 degrees F, in ventilated area, and as required by
manufacturer's instructions.
J. ENVIRONMENTAL REQUIREMENTS
1. Do not apply materials when surface and ambient temperatures are outside
the temperature ranges required by the paint product manufacturer.
2. Do not apply exterior coatings during rain or snow, or when relative
humidity is outside the humidity ranges required by the paint product
manufacturer.
3. Minimum Application Temperatures for Latex Paints: 45 degrees F for
interiors; 50 degrees F for exterior; unless required otherwise by
manufacturer's instructions.
4. Provide adequate ventilation.
PART 2 - PRODUCTS
2.1 SEMI GLOSS FINISH
A. Semi-gloss finish for interior and exterior walls, ceiling and architectural metal shall
consist of two or more exterior acrylic latex finish coats over one or more coats of
primer to a dry film thickness of not less than 5.0 mils. Acrylic latex finish coats
shall contain not less than 32 percent solids by volume and not less than
23 percent pigment by weight. Finish systems shall be the following or equal.
1. GLIDDEN: Finish coats shall be Glidden Spred Latex Enamel 3900 applied
to a dry film thickness of not less than 3.0 mils.
2. MOBIL: Finish coats shall be Mobil Series 44 Water Acrylic Enamel.
3. SHERWIN-WILLIAMS: Finish coats shall be two or more coats of Sherwin-
Williams Series B-42 Metalatex Semi-gloss Enamel to a dry film thickness
of not less than 3 mils.
2.2 EPOXY COATINGS
A. Epoxy coatings for submerged metal shall be applied where specified or noted on
the Painting Schedule. Epoxy shall be a colored polyamide cured epoxy consisting
of not less than 49 percent solids by volume. Coatings and pigments used on
potable water service shall have FDA approval and shall be approved for use with
potable water. Painting systems shall be as follows or equal applied to dry film
thickness of not less than 10 mils. The finish coat color shall be white. The system
shall be a two or three coat system consisting of a prime coat and two topcoats.
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The paint systems shall be as indicated in this section. All surfaces receiving this
paint system shall have a near white blast surface preparation of SSPC - SP10.
This product shall meet or exceed the following test requirements established:
1. Abrasion: Method: ASTM D 4060, CS-17 Wheel, 1,000 grams load.
Requirement: No more than 120 mg. loss after 1,000
cycles.
2. Adhesion: Method: ASTM D 4541.
Requirement: Not less than 950 psi pull, average of three
tests.
Method: ASTM D 3359 Method B, Crosshatch adhesion.
Requirement: Not less than a rating of 5, (no removal),
average of three tests.
3. Fresh Water: Method: Coating system applied to SSPC-SP10 cleaned
hot-rolled steel, cured 7 days prior to testing and immersed
in aerated tap water at 77 F.
Requirement: No blistering, delamination or other loss of
film integrity after 4 years exposure.
4. Salt Spray: Method: ASTM B 1176 applied to SSPC-SP10 cleaned
hot rolled steel.
(FOG) Requirement: No blistering, cracking or delamination of
film. No more than 1/16 in. rust creepage at scribe, and
no more than two percent rusting at edges after 1,000
hours exposure.
5. Dielectric Method: ANSI/ASTM D 149 (short-term test).
Strength Requirement: No less than 1,050 volts/mil, average of five
tests.
6. TNEMEC: Three or more coats of Series 20 - Pota-Pox to attain the
required thickness.
2.3 UNDERGROUND METALS
A. All exposed underground metals shall be coated.
B. Underground valves and valve boxes shall be coated with not less than two coats
of asphalt varnish in accordance with AWWA C 500.
C. Underground pipe flanges (excluding pipe), corrugated metal pipe couplings,
flexible pipe couplings and miscellaneous underground metals not specified
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otherwise to receive a protective coating, shall be coated in accordance with
Section 09 91 00.
2.5 FLOOR AND WALKWAY COATING
A. Where indicated on the Painting Schedule or specified, floor and walk surfaces
shall be painted with a two component epoxy/polyamide primer/sealer or a 100%
acrylic water-based floor coating. Acid room floors shall be Vinyl Ester. Prior to
coating, concrete floors shall be cured a minimum of 28 days and thoroughly
etched with muriatic acid as recommended by the paint manufacturer. After
etching, the muriatic acid shall be thoroughly removed with clean water. The
concrete shall be allowed to dry not less than 48 hours following cleaning before
application of the coating. The system shall be a minimum of 3 coats manu-
facturer's recommended thickness per coat with the final coat being a skid resistant
surface. Coatings shall be the following or equal systems:
1. TNEMEC: Series 567 Tnemec-Tread.
2. FEDERAL INTERNATIONAL CHEMICALS: Series PR-14 Quick
Primer/Sealer with a top coat of UR-6 aliphatic urethane.
3. SHERWIN-WILLIAMS: Armorseal Tread - Plex B90 Series.
B. The finish color shall be gray and the product system shall meet or exceed the
following test requirements.
1. ABRASION: Method - ASTM D 4060, CS-17 Wheel, 1,000 grams load.
Requirement: No more than 105 mg. loss after 1,000
cycles.
2. ADHESION: Method: ASTM D 4541. Coating system applied to
sandblasted concrete and cured 14 days at 77 F.
Requirement: Not less than 375 psi pull, average of three
tests.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that surfaces are ready to receive work as instructed by the product
manufacturer.
B. Examine surfaces scheduled to be finished prior to commencement of work.
Report any condition that may potentially affect proper application.
C. Test shop applied primer for compatibility with subsequent cover materials.
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3.2 PREPARATION
A. Remove electrical plates, hardware, light fixture trim, escutcheons, and fittings
prior to preparing surfaces or finishing.
B. Correct defects and clean surfaces which affect work of this section. Remove
existing coatings that exhibit loose surface defects.
C. Seal with shellac and seal marks which may bleed through surface finishes.
D. Impervious Surfaces: Remove mildew by scrubbing with solution of tri-sodium
phosphate and bleach. Rinse with clean water and allow surface to dry.
E. Aluminum Surfaces Scheduled for Paint Finish: Remove surface contamination
by steam or high-pressure water. Remove oxidation with acid etch and solvent
washing. Apply etching primer immediately following cleaning.
F. Concrete Floors: Remove contamination, acid etch, and rinse floors with clear
water. Verify required acid-alkali balance is achieved. Allow to dry.
G. Concrete and Unit Masonry Surfaces Scheduled to Receive Paint Finish: Remove
dirt, loose mortar, scale, salt or alkali powder, and other foreign matter. Remove
oil and grease with a solution of tri-sodium phosphate; rinse well and allow to dry.
Remove stains caused by weathering of corroding metals with a solution of sodium
metasilicate after thoroughly wetting with water. Allow to dry.
H. Plaster Surfaces: Fill hairline cracks, small holes, and imperfections with latex
patching plaster. Make smooth and flush with adjacent surfaces. Wash and
neutralize high alkali surfaces.
I. Uncoated Steel and Iron Surfaces: Remove grease, mill scale, weld splatter, dirt,
and rust. Where heavy coatings of scale are evident, remove; clean by washing
with solvent. Apply a treatment of phosphoric acid solution, ensuring weld joints,
bolts, and nuts are similarly cleaned. Spot prime paint after repairs.
J. Shop Primed Steel Surfaces: Sand and scrape to remove loose primer and rust.
Feather edges to make touch-up patches inconspicuous. Clean surfaces with
solvent. Prime bare steel surfaces.
K. Wood and Metal Doors Scheduled for Painting: Seal top and bottom edges with
primer.
3.3 APPLICATION
A. Apply products in accordance with manufacturer's instructions.
B. Do not apply finishes to surfaces that are not dry.
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C. Apply each coat to uniform finish.
D. Apply each coat of paint slightly darker than preceding coat unless otherwise
approved.
E. Sand metal lightly between coats to achieve required finish.
F. Vacuum clean surfaces free of loose particles. Use tack cloth just prior to applying
next coat.
G. Allow applied coat to dry before next coat is applied.
3.4 FINISHING MECHANICAL AND ELECTRICAL EQUIPMENT
A. Paint shop primed equipment.
B. Remove unfinished louvers, grilles, covers, and access panels on mechanical and
electrical components and paint separately.
C. Prime and paint insulated and exposed pipes, conduit, boxes, insulated and
exposed ducts, hangers, brackets, collars, and supports except where items are
prefinished.
3.5 CLEANING
A. Collect waste material which may constitute a fire hazard, place in closed metal
containers, and remove daily from site.
3.6 PAINTING SCHEDULE
A. Schedule of masonry, plaster, concrete, and stucco surfaces to receive paint.
1. Floor and Walkways 275 ft2 gallon (2.6 Nonskid Surface).
2. Interior Block Walls.
3. Walls - Exterior - Two coats masonry sealer.
B. Schedule of metal surfaces to receive paint.
1. Acrylic latex semi-gloss (2.1).
a. Miscellaneous architectural metals and flashings that are not color
anodized.
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b. All exposed structural steel.
c. Interior walls and ceiling.
2. Epoxy (2.2).
a. Exposed steel in contact with water.
b. Interior of fabricated steel pipe and fittings.
c. Well column pipe interior.
d. Louvers and exhaust fans
3. Coal tar mastic (2.3).
a. Underground flexible couplings.
b. Buried valves and valve boxes.
4. Alkyd gloss enamel (2.4).
a. Piping, supports, and piping insulation.
b. Valves, valve operators, stands, and all piping appurtenances.
c. Pump and piping.
3.8 SCHEDULE - COLORS
A. Use paint colors noted in plans.
A. If color is not specifically noted in plans, use the following schedule of paint colors:
1. White – interior walls and ceiling
2. Gray – Doors and frames
3. Red – emergency equipment background
4. Yellow – raised step faces
5. Gray – Floors and walkways
END OF SECTION
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PIPELINE COATINGS AND LININGS 09 91 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 09 91 00 - PIPELINE COATINGS AND LININGS
PART 1 - GENERAL
1.1 DEFINTIONS
A.SHOP: A shop is defined as a permanent, fully enclosed building with a concrete floor that can
be power washed with a potable water supply and floor drains.
1.2 WORK RESULTS
A.This section covers the work necessary to apply an external coating and internal lining on steel
and ductile iron pipe, field coating of joints, and field repair of coating damage, complete.
B.See section GENERAL CONDITIONS, which contain information and requirements that apply
to the work specified and are mandatory for this project.
C.Related sections:
1.The Contract Documents are complementary; what is called for by one is as binding as if
called for by all.
2.It is the CONTRACTOR’s responsibility for scheduling and coordinating the Work of
subcontractors, suppliers, and other individuals or entities performing or furnishing any of
CONTRACTOR’s Work.
3.The following Sections are related to the Work described in this Section. This list of
Related Sections is provided for convenience only and is not intended to excuse or
otherwise diminish the duty of the CONTRACTOR to see that the completed Work
complies accurately with the Contract Documents.
a.Section 01 33 00 - Submittal Procedures.
b.Section 13 11 40 - Corrosion Monitoring.
1.3 GENERAL:
A.See section GENERAL CONDITIONS, which contain information and requirements that apply
to the work specified and are mandatory for this project.
1.4 SUBMITTAL REQUIREMENTS
A.Contractor submittals shall be made in accordance with Section 01 30 00 of these Specifications.
B.Shop Drawings: Catalog cuts and other information for all products proposed. Provide copy of
approved coating system submittals to the coating applicator.
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C.Quality Control Submittals: Furnish the following:
1.Applicator's Experience with list of references substantiating compliance.
2.Coating manufacturer's certification stating the individual coating applicators have met the
qualification certification requirements as specified this section.
3.Coating manufacturer shall provide a copy of the manufacturer’s coating application quality
assurance manual.
4.If the manufacturer of field-applied coating differs from that of the shop applied primer,
provide written confirmation from both manufacturers’ that the two coating materials are
compatible.
1.5 QUALITY ASSURANCE
A.Coating Applicator's Experience and Certification:
1.Coating Application Company and coating application supervisor (Certified Applicator) shall
have a minimum of 5 years’ experience applying the specified coating system.
2.Coating application personnel, whom have direct coating application responsibility, shall
have a minimum of 2 years practical experience in application of the indicated coating
system.
3.Coating applicator shall be certified by the coating manufacturer as an approved applicator.
B.Coating and/or lining manufacturer technical representative shall be present for a minimum of
one day technical assistance and instruction at the start of coating and/or lining operations within
the shop. During this visit, the technical representative shall observe surface preparation and
coating application and conduct tests of the coating to insure conformance with application
instructions, recommended methods, and conditions.
C.Coating and/or lining manufacturers’ technical representative shall be onsite for one working
days, minimum, at the start of each construction season to inspect coating application and
procedures in the field. During this visit, the technical representative shall observe surface
preparation and coating application and conduct tests of the coating to insure conformance with
application instructions, recommended methods, and conditions.
D.Coating and/or lining manufacturer shall include 8 hours per month of field or shop coating
technical support when requested by the Engineer.
E.Technical representative shall provide a written report to the Engineer for each visit. Report
shall include copies of test data collected, description of observations, and all recommended
corrective actions. Report shall be submitted within 5 working days
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after the visit. When deemed necessary by the Engineer, work will not be permitted to proceed
until the recommended corrective actions have been implemented. After all corrective
recommendations have been completed; the manufacturer representative shall return and certify
that the application complies with the manufacturer’s coating application recommendations.
F.Additional visits by the manufacturer’s representative shall be made at sufficient intervals during
surface preparation and coating or lining as may be required for product application quality
assurance, and to determine compliance with manufacturer’s instructions, and as may be
necessary to resolve problems attributable to, or associated with, manufacturer’s products
furnished for this project.
1.6 ABBREVIATIONS
MDFT Minimum Dry Film Thickness
mil Thousandths of an Inch
1.7 DEFINITIONS
A.Manufacturer's Representative: Employee of coating manufacturer who is factory trained and
knowledgeable in all technical aspects of their products and systems. Sales representatives are
not acceptable as a technical representative unless written authorization from the coating
manufacture is provided which states the sales representative has full authority to act on the
behalf of the coating manufacturer.
B.Specials, fittings, and connections: Defined as any joint of pipe with turnout, blowoff, fabricated
tee, cross, wye, manholes, mitered angles or elbows, crotch plates, butt straps, or fabricated
pipe that cannot be coated using through put or straight pipe coating application equipment and
the following specific items:
1.All pipe joint sections entering a structure.
2.Pipe joints with pass through holes.
1.8 REFERENCE STANDARDS
A.This specification recognizes AWWA, NACE, and SSPC standards as minimum industry
standards and they are referenced for purpose of conformance, except where modified in this
section. The requirements of this specification section have been written to a higher design
standard with the objective of achieving a long term coating performance of 100 years.
AWWA C205 Cement-Mortar Protective Lining and Coating for Steel Water Pipe-4-inch
and Larger- Shop Applied.
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AWWA C210 Liquid-Epoxy Coating Systems for Steel Water Pipelines.
AWWA C214 Tape Coating Systems for the Exterior of Steel Water Pipe.
AWWA C213 Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel
Waterlines.
AWWA C216 Heat-shrinkable Cross-linked Polyolefin Coatings for the Exterior of
Connections and Fittings for Steel Water Pipelines.
AWWA C217 Petrolatum and Petroleum Wax Tape Coatings for the Exterior of
Connections and Fittings for Steel Water Pipelines.
NACE SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on Conductive
Substrates.
NACE SP0274 High Voltage Electrical Inspection of Pipeline Coatings Prior to Installation.
NACE SP0394 Application, Performance and Quality Control for Plant Applied Single Layer
Fusion-Bonded Epoxy External Pipe Coating.
SSPC-SP-1 Solvent Cleaning Surface Preparation
SSPC-SP-2 Hand Tool Cleaning Surface Preparation
SSPC-SP-3 Power Tool Cleaning Surface Preparation
SSPC-SP-5 White metal Abrasive Blast Surface Preparation
SSPC-SP-6 Commercial Abrasive Blast Surface Preparation
SSPC-SP-10 Near White Metal Abrasive Blast Surface Preparation
SSPC-SP-11 Power Tool Cleaning to Bare Metal
1.9 SPECIAL WARRANTY REQUIREMENTS
A.The Contractor and coating applicator shall warrant to the Owner and guarantee the work under
this section against defective workmanship and materials for a period of two (2) years
commencing on the date of final acceptance of the work.
1.10 OBSERVATION OF WORK
A.The Contractor shall give the Owner’s Representative a minimum of 14 days’ advance notice of
the start of any work to allow scheduling for shop or field observation.
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B.Provide Owner Representative a minimum 3 days' notice for actual start of surface preparation
and coating application work.
C.Provisions shall be made to allow Owner’s representative full access to facilities and appropriate
documentation regarding coating application.
D.Observation by the Owner’s representative or the waiver of observation of any portion of the
work shall not be construed to relieve the Contractor of his responsibility to perform the work in
accordance with these Specifications.
E.Materials shall be subject to testing for conformance with this specification as the Owner’s
representative may elect, prior to or during incorporation into the work.
F.The CONTRACTOR shall provide 24 hours-notice to Owner’s Representative prior to assembly
of flanges and field coating.
PART 2 - MATERIALS
2.1 GENERAL
A.Coatings and linings will be stored and handled per manufacturer’s written directions.
B.Exterior and interior pipe and fitting surfaces shall be prepared and coated in accordance with
referenced standards, written instructions of the coating or lining manufacturer, and these
specifications, whichever is more stringent.
C.Pipeline coating or lining shall be the product of a single manufacturer. Product substitutions
during the project will not be permitted, without ENGINEER approval.
2.2 CONTRACTOR PROVIDED TEST EQUIPMENT
A.High Voltage Holiday Tester
1.Furnish one Elcometer Model D236 or equivalent high voltage testers, 0 to 30 kV voltage
capability with battery charger, standard brush wand, and carrying case for each tester.
2.High voltage tester shall be made available to ENGINEER for holiday testing as needed.
B.Soluble Salt Contamination Meter
1.Provide Elcometer Model M130-TC, soluble salt meter or equivalent with carrying case and
testing supplies as follows:
a.Elcometer Model M130-TC, with certification documentation and case
b.Two each Part Number T13024094, High Purity Test Papers
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c.Two each Part Number T13024087, Sensor wipes
2.Equipment shall be turned over to the ENGINEER for performing SSC testing over the
duration of the project.
3.Upon completion of project, equipment and supplies will be given to the Owner.
2.3 SHOP-APPLIED, BURIED PIPE COATINGS
A.General
1.Buried steel and ductile iron pipe, consisting of straight lengths of pipe, shall be coated with
one of the following coating systems at the Contractors option, except where noted
otherwise.
a.Polyethylene Tape Wrap
b.Fusion Bonded Epoxy (FBE)
c.Plural Component Epoxy
2.Buried Steel and ductile iron pipe specials, fittings, and other complex shapes, shall be
coated with one of the following coating systems at the Contractors option, except where
specified or shown otherwise.
a.Fusion Bonded Epoxy (FBE)
b.Plural Component Epoxy
3.Vault or manhole piping and miscellaneous pipeline components, such as coupling plain
ends, access manholes, fire hydrants, washout piping, or piping less than 12-inches in
diameter, shall be coated as specified for Atmospherically Exposed or Interior Pipe
Coatings, this section.
4.Cement mortar over coat (on tape, FBE and eposy) buried steel pipe shall be a 3,000-psi
concrete mix with sand aggregate less than 3/8” and as specified in Section 03 30 40,
Portland Cement Concrete.
5.Cement mortar over coat shall be applied over other coating systems, including tape-wrap,
fusion bonded epoxy, and epoxy systems. Cement mortar overcoat shall be shop-applied
and 3/4-inch thick, minimum, as specified herein.
6.Buried dielectrically coated pipe and fittings passing through a concrete structure wall or
floor shall be dielectrically coated a minimum of four (4) inches beyond the interior wall or
floor surface.
7.All concrete encased pipes shall be dielectrically coated with one of the specified pipeline
coating systems as applicable.
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8.Exterior surfaces of all butt straps shall be prepared to SP-5, white metal, and coated with
inorganic zinc suitable for temperatures over 750 degrees as specified for holdback
corrosion protection.
B.Polyethylene Tape Wrap:
1.General Coating Requirements:
a.Tape wrap coating system shall be machine applied. Hand applied tape coatings will
not be permitted.
b.Tape width shall be 12-inches maximum. Wider tape will be conditionally allowed if
the coating applicator can demonstrate that proper tensioning can be maintained and
mechanical wrinkling prevented throughout the coating application. If at any time
during the pipe fabrication tape quality becomes inconsistent with wider tape, the
Engineer can require the remainder of the pipe to be coated using the maximum
specified tape width.
c.Tape layers shall have adhesive for the full width of the tape. Adhesive shall have the
ability to stick to itself and to the proceeding tape layer or pipe.
d.Each layer shall be a different color or shade with the outer layer white.
e.Outer wrap shall be white and have sufficient ultraviolet (UV) inhibitors to resist above
grade exposure for a minimum of 12 months or the proposed storage and construction
time, whichever is greater.
2.Steel Pipe:
a.Steel pipe shall be coated with 50 mil (nominal), tape-coating systems applied in
accordance with AWWA C214, except as modified herein.
b.Surface Preparation:
1)Comply with salt contamination and surface cleanliness (dust) requirements as
specified for Quality Control testing.
2)White Metal blast, SSPC-SP5, 2.5 mils blast profile, minimum, but not
greater than 4.0 mils.
c.Primer: As recommended by the coating manufacturer.
d.Weld Stripe Tape: Polyken 931 (no backing), 25 mils nominal, 4-inches wide
minimum, see surface preparation, this section, for weld preparation options.
e.Inner Wrap: Polyken 989 YGIII, 20 mils nominal, corrosion protection layer.
f.Outer Wrap: Polyken 956 YGIII, 30 mils nominal, mechanical protection layer, white.
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g.Cement Mortar Overcoat:Overcoat in accordance with C205 and as specified this
section.
3.Ductile iron pipe:
a.Ductile iron pipe shall be coated with 80 mil (nominal) tape coating system applied in
accordance with AWWA C214, except as modified herein.
b.Surface Preparation:
1)Comply with salt contamination and surface cleanliness (dust) requirements as
specified for Quality Control testing.
2)SSPC-SP10, Near-White Metal blast, as specified in Ductile Iron Surface
Preparation, this section.
3)Blast profile will be as required by the coating manufacturer and will not result in
delaminating of the metal surface. If blast profile is less than recommended by
the manufacturer, written approval by the coating manufacturer and Engineer will
be required.
c.Primer: As recommended by the coating manufacturer.
d.Weld Stripe Tape: Polyken 931 (no backing), 25 mils nominal, 4-inches wide
minimum, see surface preparation, this section, for weld preparation options.
e.Inner Wrap: Polyken 989 YGIII, 20 mils nominal, corrosion protection layer.
f.Middle Wrap: Polyken 955 YGIII, 30-mils nominal, mechanical protection layer.
g.Outer Wrap: Polyken 956 YGIII, 30 mils nominal, mechanical protection layer.
C.Fusion Bonded Epoxy (FBE)
1.General:
a.Steel or ductile iron pipe and fittings shall be coated with fusion bonded epoxy coating
system applied in accordance with NACE SP0394, except as modified herein.
b.Contractor may apply plural component epoxy coating system in lieu of FBE for steel
or ductile iron pipe specials, fittings, complex shapes, and other surfaces that are not
suitable for FBE coating application.
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c.FBE coating system that will contact potable water shall be NSF certified and applied
in accordance with application limits established by the NSF Certification.
2.Surface Preparation:
a.Steel pipe:
1)Comply with soluble salt contamination (SCC) and surface cleanliness (dust)
requirements as specified for Quality Control testing.
2)Pipe that fails the SCC testing before surface preparation shall be phosphoric acid
washed.
3)SSPC-SP5, White Metal blast, between 2.0-mil profile, minimum, and 3.5 mils
maximum.
b.Ductile iron pipe:
1)Comply with salt contamination and surface cleanliness (dust) requirements as
specified for Quality Control testing.
2)Pipe that fails the SCC testing before surface preparation shall be phosphoric acid
washed.
3)SSPC-SP10, Near-White Metal blast, as specified in Ductile Iron Surface
Preparation, this section.
4)Blast profile will be as required by the coating manufacturer and will not result in
delaminating of the metal surface. If blast profile is less than recommended by
the manufacturer, written approval by the coating manufacturer and Engineer will
be required.
c.Primer: As recommended by the coating manufacturer.
3.Coating System:
a.Corrosion Protection Coat:
1)1 coat fusion bonded epoxy at 20 mils minimum dry film thickness
2)Epoxy powder shall consist of a one-component, fusion-bonded material
comprised of epoxy resin, curing agents, catalysts, fillers, colorants, flow-control
agents, and ultravilolet-light-resistant agents that, when applied to the preheated
substrate will uniformly coalesce and cure to produce a homogenous film that
complies with the requirements of AWWA C213.
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3)NSF certified for contact or immersion with potable water.
b.Abrasion Resistance Top Coat:Not required.
c.Cement mortar overcoat:Not required.
d.Exterior Color: Green
4.Manufacturers:
a.AkzoNobel: Resicoat R4-ES (Code: HKF47R) for inside and outside of pipe;
Resicoat R-641LD (Code: HDF62R) for top coat outside of pipe.
b.DuPont: NAP-GUARD (Product Number 7-2500) for inside and outside of pipe;
Abrasion Resistant Overcoat (Product Number 7-2610) for top coat outside of pipe.
c.Or equal.
D.Plural Component Epoxy:
1.General:
a.Plural component, epoxy coating system shall be applied in accordance with AWWA
C210, and as modified herein.
b.All steel or ductile iron pipe specials, fittings, complex shapes, and other surfaces that
are not suitable for machine applied tape wrap coating application and are below
finished grade or concrete encased shall be coated with this coating system.
c.Plural component epoxy coating system is not suitable for interior of pipe or where
contact with potable water may occur. See exposed pipe coating systems for internal
pipe lining.
2.Shop Surface Preparation:
a.Steel pipe:
1)Comply with salt contamination and surface cleanliness requirements as specified
for Quality Control Testing.
2)SSPC-SP5, White Metal blast, 3.00 mil profile, minimum, or as required by the
manufacturer, whichever is greater.
b.Ductile iron pipe:
1)Comply with salt contamination and surface cleanliness requirements as specified
for Quality Control Testing.
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2)SSPC-SP10, Near-White Metal blast, as specified in Ductile Iron Surface
Preparation, this section.
3)Blast profile will be as required by the coating manufacturer and will not result in
delaminating of the metal surface. If blast profile is less than recommended by
the manufacturer, written approval by the coating manufacturer and Engineer will
be required.
3.Shop Applied Coating Requirements:
a.Thickness: One coat, 35 mils total dry film thickness, minimum, or as required to meet
limits specified for holiday and coating defects, this section.
b.Cement Mortar Overcoat:
1)Apply cement mortar overcoat to tape wrapped steel pipe as specified this section.
2)Ductile iron pipe does not require a cement mortar overcoat.
4.Product Acceptance:
a.Self-priming, plural component, 100 percent solids, non-extended epoxy, suitable for
burial or immersion, and meeting the requirements of AWWA C210 and the following,
whichever is more stringent:
1)Resistance to Water Immersion (ASTM D870) or Wet Adhesion
a)Acceptance criteria:
(1)Not greater than 10 percent loss of substrate adhesion when
compared to substrate adhesion in an unexposed area of the same
sample with adhesion tests completed within 12 to 24 hours after
test termination. Average of three pulls per exposure area.
(2)No blistering or underfilm corrosion when viewed at 10x
magnification.
b)Adhesion Testing:
(1)Method:ASTM D4541, Method E
(2)Equipment:Type V, Delfesko Automatic AT Positest
(3)Dollies:20 mm and 14 mm, scored to metal substrate
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(4)Test Speed:100 psi per second (both 14 and 20 mm)
(5)Test Duration:30 and 60 days
2)Cathodic Disbondment (ASTM G95)
a)Acceptance criteria: 8 mm, maximum
b)Potential: -3.00 volts
c)Test Duration: 28 days
d)Evaluation: Measured from original holiday radius to edge of staining on
metal surface or edge of coating whichever is least.
3)Water Absorption (ASTM D570)
a)Acceptance Criteria: 1.80 percent, maximum
b)Test Duration:30 day and 60 day
c)Shall be one of the following products:
(1)Tnemec Series 431, Kansas City, MO
(2)Or Engineer approved equal
E.Cement Mortar Overcoat
1.Cement mortar overcoat shall be applied over a dielectric coating system on steel pipe and
fittings in accordance with AWWA C205, except as modified herein.
2.Holdback:
a.Mortar overcoat shall be held back on dielectric coating a minimum of 3 inches for
overlap of field applied joint coating onto dielectric coating system.
3.Shop Applied Coating System:
a.Cement: Conform to ASTM C150, Type II.
b.Aggregate shall be silica sand or other aggregate that is not subject to leaching.
Conform to ASTM C33.
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c.Cement mortar mixture shall consist of 1 part cement to not more than 3 parts
aggregate.
d.Water for cement mortar: Clean and free from organic matter, strong alkalis, vegetable
matter, and other impurities. Use no more than 4-1/2 gallons of water per sack of
cement.
e.Cement mortar coating: Nominal 1-inch-thick coating with permitted tolerance of ±1/4-
inch.
4.Joint Coating:
a.Joints shall be cement mortar overcoated after application of heat shrink sleeve joint
coating system.
2.4 SHOP-APPLIED INTERIOR LININGS
A.General
1.Clean and cement mortar line steel pipe and fittings 6-inches or greater in diameter in
accordance with AWWA C205.
2.Cement mortar line ductile iron pipe and fittings in accordance with C104, provide double
thickness lining. Do not seal coat the cement lining.
3.Apply liquid epoxy coating over cement mortar lining at insulating joints as specified this
section.
4.Epoxy line pipe 12-inches diameter or smaller per System No. 1 or fusion bonded epoxy
lining at contractor’s option. Fusion bonded epoxy lining shall be NSF certified.
B.Cement Mortar Lining:
1.Cement: Conform to ASTM C150, Type II.
2.Shop applied cement mortar lining shall be uniform in thickness over the full length of the
pipe joint.
3.Aggregate shall be silica sand or other aggregate that is not subject to leaching. Conform
to ASTM C33.
4.Water for cement mortar: Clean and free from organic matter, strong alkalis, vegetable
matter, and other impurities.
C.Epoxy Lining:
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1.Application Requirements:
a.All steel or ductile iron pipe, that is not cement mortar lined, shall be epoxy lined with
System No. 1 or NSF certified fusion bonded epoxy, as specified this section, and
shall be fully cured before exposure to water.
b.At all butterfly valves, hold cement mortar lining back from flange 3-inches and shop
coat exposed steel and a minimum of 3-inches over the cement lining with System No.
1. Application shall include brush coating epoxy at cement mortar to steel transition.
c.Provide liquid epoxy lining over cement mortar lining at insulating joints for a minimum
of two pipe diameters with one pipe diameter on each side of the insulated joint. If
other side of insulating joint is an existing pipe or inaccessible, apply epoxy lining for
two pipe diameters on one side of insulating joint.
d.All epoxy linings shall be holiday tested as specified this section.
2.Surface Preparation:
a.Steel or Ductile Iron: See Steel Surface Preparation or Ductile Iron Surface
Preparation as applicable.
b.Cement Lining: See concrete surface preparation.
2.5 SHOP APPLIED, ATMOSPHERIC OR IMMERSION COATINGS
A.General
1.All atmospherically exposed or vault piping shall be shop primed and field coated with the
applicable coating system specified.
2.Interior of pipe or surfaces in contact with potable water shall be coated with System No. 1.
3.Shop applied inorganic zinc primer shall not be applied at thickness greater than
recommended by manufacturer. Excess primer to be removed using method
recommended by coating manufacturer.
4.Intermediate and finish coats shall be applied in the field after installation, except where
metal surface is inaccessible after installation.
5.All concealed surfaces of bolted or mechanically secured surfaces shall be finished coated
in the shop.
6.Manufacturer of shop-applied primer shall be coordinated with field application to provide a
completed system by a single manufacturer. Engineer approval of
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a coating system with two or more coating manufacturers will require written approval from
all coating manufacturers as to compatibility and acceptance under warranty.
B.System No. 1 – Potable Water Immersion
1.Surface Preparation and Coating System
Surface Prep.Coating Material Min. Coats, Cover
Abrasive Blast, or
Centrifugal Wheel
Blast (SP 5)
Cement Mortar Prep: see
Interior Linings, this section
Polyamide Epoxy
Coating (NSF Certified)
3 coats, 12 MDFT
2.Application:
a.All metal surfaces subject to immersion or contact with potable water.
b.Use on the following areas:
4)Coat the exposed portion of pipe ends at flexible pipe couplings with high solids
epoxy lining, this section.
5)Access manhole interior surfaces.
2.Material Requirements:
a.Polyamide Epoxy: Amine or polyamine epoxy coating, two parts, suitable for
immersion, application temperatures, and environmental exposures and conditions,
75% volume solids minimum, capable of 4 to 8 MDFT per coat.
b.Epoxy coating shall be NSF certified for potable water contact in conformance to
ANSI/NSF Standard 60 and 61.
3.Special Requirements:
a.Epoxy coating applied to immersed surfaces that contact potable water shall be
NSF certified for potable water contact.
b.NSF certified fusion bonded epoxy linings will be permitted as alterative lining for
small diameter pipes, valves, and couplings. FBE coating to be applied as specified
for FBE coatings this section and in accordance with the manufacturer’s
recommendations.
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C.System No. 2 – Vault or Non-Potable Immersion Exposures
1.Surface Preparation and Coating System
Surface Prep.Coating Material Min. Coats, Cover
Abrasive Blast, or
Centrifugal Wheel
Blast (SP 5)
Inorganic Zinc Primer
Polyamide Epoxy
Coating
1 coat, 3.0 to 4.0 mils DFT
2 coats, 4 MDFTPC
2.Application:
a.All metal surfaces new and existing below finish grade and located within a vault or
manhole or subject to immersion in non-potable water, such as wall pipes, pipe
sleeves, access manholes, and structural steel, except reinforcing steel, unless
otherwise specified.
b.Use on the following areas:
1)Coat concrete encased portion of pipe, joints, seep rings, and thrust rings.
3.Material Requirements:
a.Inorganic Zinc Primer: Solvent or water based, 14 lbs. metallic zinc content per
gallon minimum; unlimited recoat window, follow manufacturer's recommendation
for top coating.
b.Polyamide Epoxy: Polyamine or polyamide epoxy, two parts, suitable for immersion
service, 75% volume solids minimum, capable of 4 to 8 MDFT per coat.
4.Special Requirements:
a.DFT thicknesses in excess of manufacturer’s recommendations shall be subject to
reject and removal.
b.Epoxy coating applied to immersed surfaces that contact potable water shall be
NSF certified for potable water contact.
c.Buried dielectrically coated pipe and fittings passing through a concrete structure
wall or floor shall be coated a minimum of four (4) inches beyond the interior wall or
floor surface. Conform to coating requirements for pipe specials on pipe entering a
vault or structure.
D.System No. 4 Exposed Metal - Atmospheric
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1.Surface Preparation and Coating System
Surface Prep.Coating Material Min. Coats, Cover
Inorganic Zinc Rich Primer 1 coat, 3.0 to 4.0 DFT
Polyamide Epoxy 1 coat, 4 MDFT
Abrasive Blast, or
Centrifugal Wheel Blast
(SP 10)
Polyurethane Enamel
Or
Polysiloxane
2 coats, 6 to 8 DFT
2 coats, 4 to 6 DFT
2.Application:
a.All atmospherically exposed metal surfaces, new and existing, located outside of
vaults or structures or exposed to weather.
b.Contractor choice of top coat material shall not be changed. Only one top coat
material will be permitted on the project.
3.Material Requirements:
a.Inorganic Zinc Primer: Solvent or water based, 14 lbs. metallic zinc content per
gallon minimum; unlimited recoat window, follow manufacturer's recommendation
for top coating.
b.Polyamide Epoxy: Polyamine or polyamide epoxy, two parts, suitable for immersion
service, 75% volume solids minimum, capable of 4 to 8 MDFT per coat.
c.Polyurethane Enamel: Two-component, aliphatic or acrylic based polyurethane;
high gloss finish, suitable for continuous dry service at 200 degrees F without
discoloration or peeling.
d.Polysiloxane: Acrylic polysiloxane hybrid coating, single component, suitable for
shop or field application at 32 degrees F, minimum, recoat window of not less than
12 months with preference for products with unlimited overcoat capability, 85%
volume solids minimum, high gloss, and tintable colors. Tinted colors shall be
capable of storage for 30 days or longer prior to application. Coating shall be
capable of spray, roller, or brush application on all metal substrates and specified
prime and intermediate coats.
4.Special Requirements:
a.The surface preparation and primer shall be shop applied to all surfaces prior to
installation.
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b.DFT thicknesses in excess of manufacturer’s recommendations shall be subject to
reject and removal.
c.Intermediate and top coats to be field applied after installation.
E.Acceptable coating manufacturers:
1.Carboline
2.ICI Devoe
3.Sherwin Williams
4.Tnemec
5.Valspar
6.Or approved equal
2.6 FIELD APPLIED COATING SYSTEMS
A.General
1.Miscellaneous Metals
a.All buried miscellaneous metal components installed on the pipeline and that is
supplied bare or with a shop coating system that is not equal to the specified pipeline
coating shall be coated in the field with one of the following coating systems.
1)Petrolatum or Wax Tape Coating
2)Heat Shrink Sleeve
b.Miscellaneous metal components shall include, but not be limited too, all exposed
metals surfaces, including bolts, couplings, flanges, valves, adapters, pipe spools,
and other miscellaneous metal components.
c.Coating system applied shall conform to the manufacturer’s requirements and shall
be applied in accordance with the application requirements of the coating system.
d.Filler material shall be applied for all field applied coating systems to provide
sufficient transition at welds and other dimensional changes to prevent all tenting or
voids under the applied coating, regardless of manufacturer’s recommendations.
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7. Pipe Joints:
a.Pipe joints shall be field coated after pipe assembly with one of the following coating
systems as specified:
1)Petrolatum or wax tape coating system
2)Heat Shrink Sleeves.
b.Steel pipe joints on shall be coated with a heat shrink coating, unless specified
otherwise.
c.Ductile iron push-on bell and spigot joints may be heat shrink sleeve coated,
provided filler mastic is used to prevent tenting or voids under the sleeve.
d.Joints of cement mortar overcoated tape wrap steel pipe shall be cement mortar
overcoated after application of the specified field applied joint coating.
e.Flanges, couplings, ductile iron pipe joints, and all bolted or threaded joints are
classified as complex shapes and shall be wax tape coated with filler material to
ensure completed encapsulation and filling of all bolts, crevices, gaps, and
dimensional transitions as required to prevent tenting of the finished coating.
F.Petrolatum or Wax Tape Coating:
1.Application:
a.Coating shall be applied in accordance with AWWA C217, except as modified
herein.
b.Wax tape coating shall be field applied on all buried couplings, thrust restraint rods
and brackets, valves, and joints, fittings, irregular or complex shapes, or bolted or
threaded connections that could cause tenting of heat shrink coating system.
c.Provide wax filler material for all complex shapes, bolts, flanges, gaps, and
dimensional transitions to completely fill and encapsulate the metal surfaces and
prevent tenting of the applied tape coating.
d.Buried wax tape coated surfaces shall be overcoated with plastic shrink film as
recommended by the manufacturer.
e.Do not use wax tape coating systems on vault piping, atmospherically exposed
piping and appurtenances, or where subject to UV exposures.
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f.Backfill wax coated components with sand to protect wax coating system from
damage.
2.Surface Preparation: As specified for pipe joint surface preparation.
3.Coating System:
a.Primer: petroleum or petrolatum wax, suitable for wet surfaces.
b.Filler Material:
1)Filler materials shall be petroleum or petrolatum wax sealer/filler with closed
cell plastic filler.
2)Provide filler material to fill and smooth all irregular surfaces, such to eliminate
tenting or voids under the applied wax tape coating.
c.Inner Tape: Petroleum or petrolatum wax impregnated fabric, 6-inch width
maximum, 40 mils thick.
d.Outer Wrap: PVC or tape suitable for application to inner tape.
e.Wax tape coating system shall be as manufactured by:
1)North American Denso
2)Trenton
3)Or approved equal.
G.Heat Shrink Sleeves:
1.Application:
a.Heat shrink sleeves are restricted to pipeline joints under buried or concrete
encased applications only.
b.Application inside vaults or where exposed to the weather will not be allowed.
c.Provide filler material for all welded joints, rolled or Carnegie joints, and at all
dimensional changes that could result in tenting or voids under the applied heat
shrink sleeve.
d.CONTRACTOR to consider sleeve shrinkage and joint profile in determining sleeve
width required. Overlapping of two or more heat shrink sleeves to achieve the
necessary width on pipe joints will not be permitted without Engineer approval.
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2.Surface preparation: As specified for pipe joint surface preparation.
3.Coating System:
a.Filler Material:
1)Filler material shall adhere to the pipe and heat shrink sleeve. Size and type
shall be as recommended by the sleeve manufacturer for type of pipe and
joint.
2)Filler materials shall be applied as necessary to prevent all tenting or voids
under the applied heat shrink sleeve, regardless of manufacturer’s written
recommendations.
3)Filler mastic for joints subject to weld after backfill shall have a melt
temperature exceeding 500 degrees F.
b.Heat Shrink Sleeve:
1)Heat shrink, cross-linked polyolefin wrap or sleeve with a mastic sealant, 85-
mils nominal thickness or greater, suitable for pipeline operating temperature,
as recommended by the manufacturer.
2)Provide standard recovery sleeve for welded or bell and spigot steel pipe
joints. High recovery sleeves shall be provided for bell and spigot ductile iron
pipe joints.
3)Width of heat shrink sleeves shall be sufficient to overlap existing coating
2-inches minimum. Overlap on tape coated steel pipe shall be based on a
sequential 2-inch-wide step from outer wrap to middle wrap to inner wrap.
4)Sleeve shall meet requirements for “Well After Backfill” when procedure is
allowed and approved by Engineer.
c.Coating Manufacturer’s:
1)Canusa,
2)Raychem-Covalence
3)Or equal.
H.Cement Mortar Overcoat:
1.Joints of cement mortar overcoated steel pipe shall be mortar coated as specified herein
after application of the specified joint coating materials, where applicable.
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2.Polyethylene foam-lined fabric with steel strapping of sufficient strength to hold the fresh
mortar, resist rodding of the mortar and allow excess water to escape.
a.100 percent closed-cell.
b.Chemically inert, insoluble in water, resistant to acids, alkalis, and solvents.
c.Manufacturer and Product: Dow Chemical Company; Ethafoam 222.
3.Fabric Backing:
a.Cut and sewn into strips wide enough to overlap shop-coated areas by 4 inches on
either side.
b.Strips shall have slots for steel strapping on outer edges.
2.7 REPAIR COATINGS
A.General
1.Coating or lining repair materials shall be compatible with the shop-applied coating or lining
system and shall be approved by the coating or lining manufacturer.
2.Coating repair materials shall be as required for the coating system and repair classification
as defined this section.
B.Coating Repair Materials
1.Heat Shrink Sleeves (major repair):
a.Filler Mastic: Provide mastic filler to fill any void and prevent tenting as required.
b.Shrink Sleeve: See Field Applied Coatings, heat shrink sleeves, this section.
2.Heat-Applied Patches (minor repair)
a.Heat applied adhesive, polyolefin backed, mastic coated tape, 12-inches maximum
size.
b.Patch shall overlap a minimum of 2 inches onto intact pipe coating; except for extruded
polyolefin coated pipe shall overlap 3-inches minimum in the circumferential direction.
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c.Manufacturers
(1)Canusa, PERP patch
(2)Raychem (Polyken)
(3)or equal.
3.Plural Component Epoxy
a.Major Repairs:
(1)Shop repairs shall be completed using the same material as the pipe coating.
Coating shall be reapplied using plural component spray equipment in
accordance with manufacturer’s written requirements.
(2)Field repairs in shall be completed using heat shrink sleeves as specified for field
applied coatings, this section.
(3)Shop or field major repairs to NSF linings shall be with single use kits matching
the existing lining.
b.Minor Repairs:
(1)Shop minor repairs shall be single use kits matching the existing coating.
Pinholes, holidays, or adhesion test repairs are classified as minor repairs.
(2)Field minor repairs shall be with fast cure epoxy, such as Protal 7125 as
manufactured by North American Denso, Inc.
(3)Shop or field minor repairs to NSF linings shall be with single use kits matching
the existing lining.
C.Exposed Pipe Coating System
1.Touch-up repair all damage to the shop applied coats with the specified coating system
prior to final coating of pipeline as specified.
2.8 COATINGS FOR SPECIALS, FITTINGS, AND CONNECTIONS
A.Shop coating of steel or ductile iron pipe specials, connections, and fittings, as defined this
section, shall conform to specified pipe coating systems. Shop applied coating shall be applied
from bell to spigot of pipe. Mixing of coating systems on a single joint of pipe will not be permitted
without ENGINEER’S written approval.
B.Specials, fittings, and connections shall be externally shop coated with either the plural
component epoxy or fusion bonded epoxy coating system.
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C.Shop application of hand applied tape coatings heat shrink sleeves will not be permitted on any
specials, fittings, or connections.
D.Provide a cement mortar overcoat on steel pipe specials, fittings, and connections.
E.Exterior surface of butt straps to be prepared as specified for the pipeline and coated with a high
heat resistant inorganic zinc coating as specified for holdback corrosion protection.
2.9 Holdback Corrosion Protection
A.Primer for corrosion protection of cutbacks or holdbacks shall be compatible with the specified
joint coating system and high heat resistant or weld after backfill requirements, where applicable.
B.Approved holdback primers are:
1.Tnemec Omnithane – Suitable for all joints, except joints subject to high heat resistant or
weld after backfill
2.Tnemec 90E-92 Ethyl Silicate Inorganic Zinc Primer – suitable for all joints, including high
heat resistant or weld after backfill joints.
3.ICI Devoe Cathacoat 304V Ethyl Silicate Inorganic Zinc Primer – suitable for all joints
including high heat resistant or weld after backfill joints.
4.Polyken Tape Primers – Not allowed
C.Primer shall not result in running or melting of the coating or cause toxic fumes when heated
during welding of “weld after backfill” joints.
D.Application and thickness of holding primer shall be in accordance with the coating
manufacturer’s recommendations but shall not impair the clearances required for proper joint
installation.
E.Holdback requirements shall be as specified this section.
PART 3 - EXECUTION
3.1 ENVIRONMENTAL LIMITATIONS
A.General
1.Products shall comply with federal, state, and local requirements limiting the emission of
volatile organic compounds and worker exposure.
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2.Comply with applicable federal, state, and local, air pollution and environmental control
regulations for surface preparation, blast cleaning, disposition of spent aggregate and
debris, and coating application.
3.Do not perform abrasive blast cleaning whenever the relative humidity exceeds 85 percent,
whenever surface temperature is less than 5 degrees above the dew point of the ambient
air.
4.Do not apply coatings when:
a.Surface and ambient temperatures exceed the maximum or minimum temperatures
recommended by the coating manufacturer or these specifications,
b.In dust or smoke-laden atmosphere, blowing dust or debris, damp, or humid weather,
or under conditions that could cause icing on the metal surface.
c.When it expected that surface temperatures would drop below 5 degrees above dew
point within 4 hours after application of coating.
d.Whenever relative humidity exceeds 85 percent.
5.Where weather conditions or project requirements dictate, CONTRACTOR shall provide
and operate heaters and/or dehumidification equipment to allow pipe surfaces to be
abrasive blasted and coated as specified and in accordance with the manufacturers coating
application recommendations.
6.Work activities can be restricted by the ENGINEER until adequate temperature and
humidity controls are in place and functioning within the environmental limits specified.
7.Coating applicator shall provide a monitoring system approved by the coating manufacturer
that constantly records pipe and coating conditions during coating application. Recorded
monitoring parameters shall include pipe temperature, line speed, holiday test and other
parameters applicable to the type of coating.
B.Temperature Control
1.In cold weather or if moisture collects on the pipe, preheat pipe to a temperature between
45 and 90 degrees or 5 degrees above dew point, whichever is greater.
2.When temperatures are above or below the coating manufacturers recommended
application temperatures, the CONTRACTOR will provide temperature controls as
necessary to permit work to precede within the manufacturer’s temperature limitations.
3.Provide tenting, insulating blankets, baffles, or bulkheads as required to zone and control
heating or cooling effectiveness.
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4.Heating shall be with indirect fired heaters that do not increase humidity levels within the
work area. Heaters shall be sized for the area to be heated.
3.2 SURFACE PREPARATION
A.General
1.Inspect and provide substrate surfaces prepared in accordance with these Specifications
and the printed directions and recommendations of coating manufacturer whose product is
to be applied.
2.Visible oil, grease, dirt, and contamination shall be removed in accordance with SSPC-SP1,
solvent cleaning.
3.Surface imperfections such as metal slivers, burrs, weld splatter, gouges, or delaminations
in the metal shall be removed by filing or grinding prior to abrasive surface preparation.
4.Protect prepared pipe from humidity, moisture, and rain. All flash rust, imperfections, or
contamination on cleaned pipe surface shall be removed by re-blasting.
5.Priming and coating of pipe shall be completed the same day as surface preparation.
B.Weld Surface Preparation
1.Requirements:
a.Spray applied coating systems do not require weld grinding.
b.Welds on tape wrap coated pipe shall be either ground flush or a weld stripe tape
applied over the weld, at the pipe fabricator’s option, unless otherwise specified.
2.Weld Grinding:
a.Under the weld grinding option, welds higher than 1/32 inch above pipe surface shall
be ground to a tolerance of +1/32 inch to 0-inch above the pipe surface as measured
on the highest side of the weld.
3.Weld Stripe Tape:
a.Weld stripe tape will be applied to primed metal.
b.Tape shall have no polyethylene backing or shall be double sided adhesive tape to
permit adhesion of inner corrosion protection layer to weld stripe tape.
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c.Apply tape with a pressure roller to fully conform the tape to the weld surface.
d.Adhesion of the weld stripe tape shall be as specified for the coating system.
C.Salt Contamination Removal
1.All bare or shop coated or primed surfaces that will be coated in the field shall be pressure
washed with potable water not greater than 8 hours before coating application, including
pipeline joints.
2.Residual soluble salt contamination (SSC) shall be tested as specified under Quality
Control testing.
3.Surfaces to be Abrasive Blasted:
a.Surfaces that fail the soluble salt contamination test prior to abrasive blasting shall
be cleaned by pressure washing and/or reblasted and retested.
b.Surfaces that fail the SSC test after surface preparation shall be recleaned and/or
reblasted and retested.
c.Surfaces which still exceed the specified SSC level after recleaning shall be subject
to determination by the ENGINEER if addition work will be required.
d.CONTRACTOR shall remove all surface rust caused by SSC testing in accordance
with SP-11, Power Tool to Bare Metal or abrasive blasting to the specified
cleanliness.
4.Existing or Shop Primed Surfaces:
a.All previously coated surfaces shall be tested for SCC prior to application of
additional coats.
b.Surfaces exceeding the specified SSC level after pressure washing shall be subject
to additional cleaning as determined by the Engineer.
c.Any coating applied before SCC testing is completed and accepted by the Engineer
will be rejected and removed.
D.Steel Surface Preparation
1.Surface preparation of steel pipe shall be in accordance with SSPC surface preparation
standards utilizing the degree of cleanliness specified for the coating system to be applied
or as specified herein, whichever is more stringent.
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2.Grit and/or shot abrasive mixture and gradation shall be as required to achieve the degree
of cleanliness and coating adhesion specified.
3.Pipe cleaned by abrasive blasting with recyclable steel grit and/or shot or other abrasive
shall be cleaned of debris and spent abrasive in an air wash separator.
4.Epoxy coated steel shall have a sharp angular surface profile of the minimum depth
specified.
5.After abrasive blasting surfaces and before coating application, the metal surface shall be
cleaned of residual dust to a minimum of Grade 2 per ISO Standard 8502-3, Test for the
Assessment of Surface Cleanliness.
6.Work shall be performed in a manner that does not permit the cleaned metal surface to rust
back or flash rust.
7.Rust back or flash rust shall be fully removed with the steel surface cleanliness equal to the
metal surface cleanliness prior to rust back or flash rusting. Determination of the equivalent
surface cleanliness shall be at the Engineer’s sole discretion.
E.Ductile Iron Surface Preparation
1.Provide ductile iron pipe without the manufacturer’s standard asphaltic varnish coating.
2.Round off or bevel all sharp edges (bell shoulders, spigot ends, fitting edges, etc.) to smooth
transition by grinding. For some coating and lining applications (internal pipe linings, etc.),
additional grinding may be necessary prior to abrasive blasting in accordance with coating
manufacturer’s recommendations.
3.Surface preparation cleanliness shall be similar to equivalent SSPC surface preparation
grade as specified with consideration that color of blasted ductile iron will not match that of
abrasively blasted steel. Properly cleaned ductile or cast iron will be a near-gray color.
4.Use SSPC SP grades as a surface preparation guide only for percentage cleanliness
required and surface contaminants removed. Abrasive cleaning shall remove the same
percentage of all surface contaminants (including tightly adhered annealing scale) as
specified in the SSPC standard.
5.Avoid over blasting, high nozzle velocities, and excessive blast times. Abrasive blasting of
cast or ductile iron shall be performed in a manner to avoid lifting or exfoliating of the metal
surface. Pipe manufactured using the deLavaud Process (dual spray) are highly
susceptible to exfoliation of the metal surface. Any surface exfoliation shall be removed by
grinding followed by re-blasting.
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6.The entire surface area shall be abrasive blasted. No tight rust stains shall be allowed.
7.Applicator and Engineer will agree on an acceptable level of blast at the beginning of the
project that will become the standard from which all other blast work will be compared.
F.Concrete Surface Preparation:
1.Cement Mortar or Concrete Cure:
a.Cement mortar linings shall be allowed to cure for a minimum of 15 days prior to
surface preparation and coating application or 7 days with steam curing.
b.Concrete surfaces shall be cured 30 days.
2.Preparation Requirements:
a.Remove grease, oil, dirt, salts or other chemicals, loose materials or other foreign
matter by solvent, detergent, or other suitable cleaning methods.
b.Clean concrete using mechanical or chemical methods for the degree of cleaning
specified for the coating system in accordance with SSPC SP-13, Surface preparation
of Concrete.
c.Abrasive blast to remove all laitance and provide a surface profile equivalent to 80 grit
sandpaper.
d.Unless otherwise required for proper adhesion, ensure surfaces are dry prior to
coating.
3.Inspection:
(1)Concrete Soundness: Determined using scratching or hammer impact methods
as defined in SSPC SP-13.
(2)Moisture Content: Moisture shall be tested as Specified in SSPC SP-13 and
shall not exceed the moisture content recommended by the coating
manufacturer.
3.3 SHOP-APPLIED COATING APPLICATION
A.Tape Wrap Coating
1.Applicator shall provide a monitoring system approved by the tape manufacturer that
constantly records pipe and tape conditions during coating application. Recorded
monitoring parameters shall include, but not be limited too, pipe
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temperature, line speed, primer and tape roll body temperature, and tape tension.
2.Pipe surface temperature shall be between 45 and 120 degrees and 5 degrees above dew
point, whichever is greater.
3.Tape roll temperature shall be in accordance with the manufacturer’s recommendations but
shall not be less than 55 degrees for the inner wrap and 65 degrees for the outer wraps.
4.Apply a uniform coat of primer as recommended by the manufacturer without skips, runs,
or sags. Allow to properly dry prior to applying the tape as required by the tape
manufacturer and as necessary to achieve maximum tape adhesion. Rug type application
will not be allowed.
5.If welds are not ground flush, apply a weld stripe tape to longitudinal or spiral pipe welds
prior to application of the inner wrap.
6.Tape layers shall be applied continuously with the use of hydro-tension tape stands.
Tension shall be maintained between the manufacturer’s minimum and maximum tension
recommendations or as required to achieve approximately 2.0 percent reduction in tape
width.
7.Inner tape wrap shall adhere tightly to the pipe surface. Coating shall be 100 percent
adhering to the metal surface and shall not have any visible damage, wrinkles, voids,
disbondment, contamination, or holidays.
8.Tape coating adhesion testing shall be performed on the pipe as specified this section.
9.Holidays testing shall be conducted on the inner layer tape prior to proceeding with
subsequent tape layers. All holidays detected shall be primed and patch using coating
repair procedures specified herein.
10.Perform coating and lining repairs as specified in this section.
B.Fusion Bonded Epoxy
1.Applicator Qualifications:
a.Equipment will be certified by the coating manufacturer to meet the requirements for
material mixing, temperature control, application rate, and powder recycling.
b.Equipment not meeting the written requirements of the coating manufacturer shall be
rejected for coating application until repairs or replacement of the equipment is made
to the satisfaction of the Engineer.
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c.Personnel responsible for the application of the coating system shall have certification
of attendance at the coating manufacturer’s training class within the last three years.
The certified applicator shall be present during all coating application work and shall
have responsibility for controlling all aspects of the coating application.
2.FBE coating application shall be in conformance with NACE SP0394.
3.Quality control testing shall be in accordance with NACE SP0394 and this specification,
whichever is more stringent.
4.Coating manufacturer shall provide to the Engineer a copy of the manufacturer’s coating
application quality assurance manual prior to beginning coating application. Strict
conformance to the requirements of the manual will be required. Deviation from the
requirements of the manual will be grounds for the Engineer to reject the applied coating.
5.Recycled epoxy powder shall be permitted but shall not exceed 20 percent of the applied
powder. Recovered epoxy powder that escapes the application booth shall not be recycled.
6.Special attention shall be given to ensure that edges, corners, crevices, welds, and similar
areas receive a film thickness equivalent to adjacent areas.
7.FBE coating shall be applied prior to cement mortar lining of pipe to prevent heat damage
to the lining. Cement lining application shall be performed and cured in a manner that does
not damage the FBE coating.
8.Unacceptable Coating Application
a.Coating applied under improper environmental conditions will be rejected.
b.Pipes that exceed the allowable quantity of coating defects, regardless of size or
cause, shall be rejected.
c.Coating which fails the adhesion or holiday testing as specified this section shall be
rejected.
d.Pipe coating that is subject to blistering or is not applied in conformance with the
coating manufacturer’s written instructions or recommendations shall be rejected.
9.Rejected coating shall be removed from the full length of the pipe to bare metal and
reapplied using proper application methods in accordance with the coating manufacturer’s
written instruction and the requirements of these specifications.
10.Perform coating and lining repairs as specified in this section.
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C.Plural Component Epoxy Coating
1.Applicator Qualifications:
a.Equipment will be certified by the coating manufacturer to meet the requirements for
material mixing, temperature control, application rate, and ratio control for multi-part
coatings.
b.Equipment not meeting the written requirements of the coating manufacturer shall be
rejected for coating application until repairs or replacement of the equipment is made
to the satisfaction of the Engineer.
c.Personnel responsible for the application of the coating system shall have certification
of attendance at the coating manufacturer’s training class within the last three years.
The certified applicator shall be present during all coating application work and shall
have responsibility for controlling all aspects of the coating application.
2.Pipe surface temperature shall be between 50 and 100 degrees or 5 degrees above dew
point, whichever is greater.
3.Coating application shall be performed in an environmentally controlled shop area that
meets or exceeds the written environmental application requirements of the coating
manufacturer. Application in outdoor conditions will not be acceptable without adequate
environmental shelter, environmental controls, and/or dehumidification.
4.Coating adhesion and holidays testing shall be tested as specified this section.
5.Coating manufacturer shall provide to the Engineer a copy of the manufacturer’s coating
application quality assurance manual prior to beginning coating application. Strict
conformance to the requirements of the manual will be required. Deviation from the
requirements of the manual will be grounds for the Engineer to reject the applied coating.
6.Unacceptable Coating Application
a.Coating applied under improper environmental conditions will be rejected.
b.Pipes that exceed the allowable quantity of coating defects, regardless of size or
cause, shall be rejected.
c.Coating which fails the adhesion or holiday testing as specified this section shall be
rejected.
d.Pipe coating that is subject to off ratio application, blistering, or is not applied in
conformance with the coating manufacturer’s written instructions or recommendations
shall be rejected.
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7.Rejected coating shall be removed from the full length of the pipe to bare metal and
reapplied using proper application methods in accordance with the coating manufacturer’s
written instruction and the requirements of these specifications.
8.Perform coating and lining repairs as specified in this section.
D.Cement Mortar Overcoat
1.Tape wrap coated steel pipe shall be cement mortar overcoated.
2.Mortar coating shall be held back 3 inches, minimum, behind dielectric coating system cut
back at joints.
3.Coating Defects:
a.Cracking in the mortar overcoat less than 1/8-inch in width will be acceptable.
b.Disbondment of the cement coating over a dielectric coating system should be
anticipated and will not be grounds for repair or rejection of the pipe.
c.Losses of cement mortar coating due to impact, movement, or shipping damage shall
be repaired in accordance with C205.
4.Joint Coating:
a.Joints of cement mortar overcoat dielectrically coated pipe shall be cement mortar
overcoat after joint coating is applied.
3.4 SHOP-APPLIED LINING APPLICATION
A.Shop-applied Cement Mortar Lining:
1.Place mortar lining used in steel piping and steel plate specials in pipe to thickness below.
Pipe Diameter, Inches
Lining Thickness,
Inches Tolerances, Inches
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4 through 10
11 through 24
24 through 36
Greater than 36
3/8
5/16
3/8
1/2
-1/16, +1/8
-1/16, +1/8
-1/16, +1/8
-1/16, +3/16
2.Centrifugally line straight sections of pipe. Lining of special pieces or fittings shall be by
mechanical, pneumatic, or hand placement. Provide cement mortar lining of uniform
thickness. Finish to a smooth dense surface.
a.Steel plate specials larger than 16 inches in diameter shall have lining reinforced with
2-inch by 4-inch No. 13-gage welded steel wire mesh.
b.Brace and support pipe during lining application to minimize pipe distortion or
vibration. Bracing and supports shall not damage the pipe, coating, or lining.
c.Tightly close ends of pipe and fittings with plastic sheet caps. Plastic end caps shall
be of sufficient thickness and strength to resist shipping, handling, and storage
stresses.
d.Damage to the cement mortar lining, including disbondment, cracking, or blistering,
caused by improper curing, shipping, handling, or installation shall be repaired in
accordance with AWWA specifications and to the satisfaction of the Engineer.
3.Other requirements of mortar lining materials and processes: As specified in AWWA C205.
B.Liquid Epoxy Lining:
1.Where epoxy lining is specified or shown on drawings, epoxy lining shall be applied directly
to the steel surface after abrasively blasting to SSPC SP-5, White metal blast.
2.Clean and coat the interior of cement mortar lined pipe at insulating joints in accordance
with Coating System No. 1, this section.
3.Coatings applied over cement mortar lining shall be applied in a manner that will minimize
gassing and pinholes in the completed lining.
3.5 SHOP COATING AND LINING HOLDBACK
A.All coating and lining holdback areas shall be prepared as specified for the pipeline coating and
protected from corrosion during storage and installation with a specified holdback coating
system.
B.Internal holdback of cement mortar lined pipe shall be left unprepared and unprimed.
C.External holdbacks shall be as listed below with all dimensions based on end of bell or spigot.
Pipe manufacturer may adjust holdback limits as required for special joint
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assemblies, and with consideration for the joint coating provided and joint welding requirements.
All dimensions from end of pipe.
Tape wrap coating
Push-on joint, spigot 1-inch, minimum after centerline of
gasket.
Push-on, bell Flush with bell end
Welded, spigot 1 inches, minimum
Welded, Bell Stab Depth + 2-inches, minimum
Epoxy or FBE coating
Push-on joint, spigot 1-inch after centerline of gasket
Push-on, bell Flush with bell end
Welded, spigot 3 inches, minimum
Welded, Bell Stab Depth + 2-inches, minimum
D.Coating holdbacks shall be straight and cut through the full thickness of the coating.
E.Cutbacks shall be completed in a manner that permits field coating of joints in accordance with
the manufacturer’s recommendations and as specified herein.
3.6 FIELD COATING JOINTS
A.General:
1.Joint bonds shall be installed before application of joint coating as specified in Section 13
11 40 Corrosion Monitoring.
2.Joint bonds shall be low profile bonds and all gaps and crevices around the bonds shall be
filled with filler mastic.
3.Filler mastic shall be placed under copper strap bonds and extended ½ inch minimum
beyond edges of bond to allow for sealing with heat shrink sleeve.
4.Contractor to electrically test completed joint coating for holidays with high voltage spark
tester at Engineer’s direction or if damage to the joint coating occurs.
B.Field Surface Preparation:
1.Pipe joints with hold back corrosion protection:
a.Perform salt contamination removal as specified under Surface Preparation.
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b.Field prepare joint in accordance with SSPC-SP1, solvent cleaning, and SP3, Power
tool cleaning, to remove all dirt, mud, oil, and grease prior to application of heat shrink
sleeve.
c.Any visible rusting areas shall be spot prepared in accordance with SP-11, power tool
to bare metal.
2.Pipe joints without hold back corrosion protection:
a.Perform salt contamination removal as specified under Surface Preparation.
b.Abrasively blast joint in field in accordance with SSPC-SP5, white metal blast.
c.Sweep blast epoxy coating for 2-inches for 80-grit sandpaper equivalent profile for
coating adhesion.
3.All loose or damage coating shall be removed and repaired per specified coating repair
procedures.
C.Weld After Backfill’ Joint Requirements:
1.Post welding of joints (weld after backfill) is not allowed, unless approved by the Engineer
and the welding procedure approved meets the most current requirements for weld after
backfill coating protection, holdback coating temperature resistance, heat input monitoring,
and welding procedures.
2.Post-welded or ‘Weld after Backfill’ joints are defined as welded pipe joints that have been
coated and backfilled prior to completing interior welds.
3.Post welded joints shall be coated and protected as follows:
a.Joint coating shall be heat shrink joint sleeves only with a minimum coating thickness
over the weld heat affected zone of not less than 120 mils before welding. Tape
wrapped joints or heat resistant tape will not be acceptable.
b. Manufacturer’s recommendations for heat shrink sleeves selection and application
and this specification shall govern WAB joints. If a conflict occurs, the more stringent
requirement shall apply.
c.Hold back primer shall be suitable for post weld conditions as specified this section
and shall not exhibit any binder breakdown in the heat affected zone that causes loss
of joint coating adhesion to the holdback primer.
d.Filler mastic materials shall be high temperature material with 500-degree F melting
point.
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e.Joints shall be fully buried prior to welding, with not less than 12-inch soil cover or
flowable fill material on all sides. Sand or flowable fill backfill is preferred for weld after
backfill joints. Crush rock or angular gravel backfill can be detrimental to the heat
shrink sleeve when using WAB procedures.
f.Heat shrink sleeves after WAB shall exhibit no holidays, burn through of coating,
creasing, carbonization of the sleeve adhesive, or disbondment of the sleeve or
holdback primer.
4.Welding of the joints shall be in conformance with Section 05 12 00, Steel Pipe, and as
modified herein:
a.All welding shall be with two or more weld passes as required to meet the specified
AWS qualified welding procedures and maximum coating temperature limitations.
‘Weld after Backfill’ procedures on wall thicknesses of ¼ inch or less must be approved
by the Engineer based on field testing demonstrating the welding procedures can
comply with the requirements of this specification.
b.Welding speed, amperage, and voltage shall be as required to maintain a maximum
heat input of 23,000 joules or a maximum surface temperature at the coating/steel
interface of 750 degrees F, whichever is least.
c.Maximum weld temperature and duration shall not result in carbonization of the joint
coating adhesive. Carbonization is defined as the loss of volatile organic compounds
that result in loss of tackiness, adhesion to the steel, and corrosion protection
properties.
d.Finished joint coating shall not have any visual creases or folds in the joint coating
backing material that extends through both the inner protective layer and outer joint
sleeve.
5.If Contractor elects to post-weld any joints, Contractor shall demonstrate that the joint
welding procedures will not significantly damage the coating by fully excavating the first two
joints for evaluation of the joint coating condition. Engineer will randomly select up to three
additional post-welded joints for excavation by Contractor for evaluation of joint coating
condition. Joint coating will be destructively evaluated by the Engineer. Contractor will
remove and replace joint heat shrink sleeve upon completion of the evaluation.
6.If any excavated post welded joint exhibits any heat related damage as defined herein,
Contractor shall modify and test a new post welding procedure prior to completing any
additional post-welded joints. Contractor shall demonstrate that the revised joint welding
procedure will not significantly damage the coating by repeating the weld after backfill
evaluation requirements defined this Section, including excavation of the three additional
randomly selected joints for destructive evaluation.
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D.Heat Shrink Sleeve Joint Coating:
1.Store, handle, and apply field heat shrink sleeve coatings in accordance with AWWA C216
and as modified this section.
2.Store sleeves in shipping box until use is required. Keep dry and sheltered from exposure
to direct sunlight. Store off the ground or concrete floors and maintain at a temperature
between 60 and 100 degrees as recommended by the sleeve manufacturer.
3.Joint shall be prepared as specified in Pipe Joint Surface Preparation.
4.Preheat pipe uniformly as recommended by the sleeve manufacturer. Monitor pipe
temperature using a surface temperature gauge, infrared thermometer, or color changing
crayons. Protect preheated pipe from rain, snow, frost, or moisture with tenting or shields
and do not permit the joint to cool.
5.Apply filler material as specified in Field Applied Coating Systems.
6.Apply heat shrink sleeve when sleeve has a minimum temperature of 60 degrees and while
maintaining the pipe temperature above the preheat temperature specified. Apply sleeve
in accordance with the manufacturer’s instructions and center the sleeve over the joint to
provide a minimum 2-inch overlap onto the existing pipe coating.
7.Completed joint sleeve shall be fully bonded to the pipe and existing coating surface without
tenting or voids. Mastic beading shall be visible along the full circumference of the sleeve.
There shall be no wrinkling or excessive burns on the sleeves. Sleeves that do not meet
these requirements shall be removed and the joint recoated as directed by the Engineer.
Minor repairs may be repaired using heat applied patch material specified for minor coating
repairs.
8.Allow the sleeve to cool before backfilling. Water quenching will be allowed if permitted by
the sleeve manufacturer.
9.Heat shrink joint coatings which have become wrinkled or disbonded because of prolonged
exposure to UV light or thermal cycling shall be removed and replaced.
10.Double coating of defective or damaged heat shrink coatings will not be permitted. Any
double coated heat shrink sleeves shall be immediately rejected and Contractor shall
remove the existing coating and recoat the joint.
E.Cement Mortar Overcoat Coating:
1.Joints of cement mortar overcoated pipe shall be cement mortar coated as specified herein.
3.7 FIELD APPLIED INTERIOR JOINT LINING
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A.Mortar Lining:
1.After backfilling pipe, interior joint recess shall be filled with grout.
2.The grout shall be tightly packed into the joint recess and troweled flush with the interior
surface. Excess material shall be removed from pipe.
3.At no point shall there be an indentation or projection of the mortar exceeding 1/16-inch.
4.On pipe smaller than 24-inches in diameter, bell shall be daubed with grout before the
spigot is inserted into the bell. The joint shall be completed and excess mortar on the inside
of the joint shall be swabbed.
B.Epoxy Lining:
1.Joints of smaller diameter
3.8 REPAIR OF COATING AND LININGS
A.General:
1.All areas where holidays are detected or coating is visually damaged, such as blisters,
tears, rips, bubbles, wrinkles, cuts, or other defects shall be repaired. Areas where no
holidays are detected but are visually damaged shall also be repaired.
2.Maximum defects allowable shall be as specified herein for the coating system.
B.Tape Wrap Coating Repairs:
1.General:
a.No more than five repairs per joint of pipe will be permitted with tape wrap coating,
excluding adhesion test damage. The coating on any pipe with more than five coating
repairs or with more than two areas of coating damage greater than five square feet
will be rejected.
b.Pipes exceeding the maximum number or size of coating defects shall be stripped, re-
blasted, and recoated.
c.Pipe arriving in the field with defects or repairs exceeding the maximum number or
size of coating defects will be returned to the shop for recoating at the Contractor’s
expense.
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d.The number of layers and total thickness of the tape repair coating shall be the same
as the shop-applied coating; except where heat applied repair materials are used.
e.Wipe the area to be repaired with solvent for a minimum distance of 4 inches outside
the damaged area.
2.Defect Size:
a.Minor repairs - repairs that are less than 8 inches in the greatest dimension, measured
after cutout of damaged tape layers. Damage to the inner tape layer will be considered
minor only if repairs are made using heat applied patch materials.
b.Major repairs - repairs that exceed 8-inches in the greatest dimension or where
damage to the inner tape layer has occurred and hand applied tape repairs will be
used.
3.Minor Repairs:
a.Complete minor repairs using a heat applied coating patch material.
b.Cut patch material to overlap onto the undamaged coating a minimum of 2 inches on
all sides with 1-inch radius on each corner of the patch.
c.Carefully remove damaged layers by cutting the coating with a sharp knife without
cutting or damaging the inner wrap.
d.Cut middle and outer layers in stepped fashion to expose 1-inch or more of the
underlying tape layer for the circumference of the repair.
4.Major Repairs (Over 24-inches Diameter):
a.Cigarette wrap coating repairs shall be with heat shrink sleeves as specified for joints.
b.Carefully remove damaged layers by cutting the coating with a sharp knife without
cutting or damaging the inner wrap.
c.Holiday test the inner wrap and if a holiday is detected cut outer layers back to fully
exposed the holiday(s) and retest for holidays.
d.Cut middle and outer layers in stepped fashion to expose 1-inch or more of the
underlying tape layer for the circumference of the repair.
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e.Width of sleeve shall be the width of the damaged area plus 4-inch overlap. Multiple
sleeves may be used for larger repairs but must be overlapped a minimum of 2 inches.
5.Major Repairs (24-inch Diameter or Less)
a.Cigarette wrap repairs on pipe less than 24-inches with either hand applied tapes as
specified or heat shrink sleeves as specified for major repairs on pipe over 24-inches
in diameter at the Contractor’s option.
b.Carefully remove damaged layers by cutting the coating with a sharp knife without
cutting or damaging the inner wrap. Holiday test the inner wrap and if a holiday is
detected apply one extra layer of repair tape.
c.Clean surfaces by solvent wiping and applying primer over the inner tape layer for a
minimum of 6-inches onto the outer wrap in all directions.
d.Apply first layer of repair coating, over lapping 1-inch or more onto undamaged coating
in all directions. On larger areas, lap the repair tape within a minimum of 1-inch
overlap, offsetting the overlap from the previous layer overlap, until the area is properly
covered.
e.Repeat for each tape layer damaged with each succeeding layer applied at 90 degrees
to the preceding layers and overlapping onto the undamaged coating a minimum of 2-
inches.
f.Apply the last tape layer, use the cigarette wrap method for the full pipeline
circumference covering all previous repair layers and overlapping a minimum of 2-
inches onto undamaged coating. The ends of the cigarette wrap shall be pointed
downward.
C.Epoxy Coating or Lining Repairs
1.General
a.Complete coating or lining repairs in accordance with the coating manufacturers
written instructions and these specifications, whichever is stricter.
2.Defect Size:
a.Minor repairs - repairs that are less than 8-inches in the greatest dimension.
b.Major repairs - repairs that exceed 8-inches in the greatest dimension.
3.Maximum Quantity of Defects Allowed:
a.Coating or lining repairs on any joint of pipe shall not exceed 1.5 per 100 square feet
of surface area.
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(1)Two or more minor repairs within an 8-inches diameter circle will be considered
a single repair.
(2)Repairs for adhesion testing will not be included in the total number of repairs.
b.Major repairs shall not exceed three per pipe joint and the combined area shall not be
greater than 30 percent of the pipe.
c.Pipes exceeding the maximum number or size of coating defects shall be stripped of
coating, re-blasted, and recoated.
d.Pipe arriving in the field with defects or repairs exceeding the maximum number or
size of coating defects will be returned to the shop for recoating at the contractor’s
expense.
4.Minor Repairs:
a.Minor repairs
(1)Surface Preparation: Clean and feather the defect by power tool sanding with 80
grit or coarser sandpaper to roughen the existing coat and feather the edges of
the defect for a minimum of 2-inches around the defect.
(2)Shop repair Materials:
(a)Single use coating kits to match the pipe coating.
(b)Two component, fast cure epoxy coating, in controlled mix ratio packaging.
a)Protal 7125, North American Denso Inc, or equal
b)Or equal.
(c)Coating Manufacturer’s coating repair products are subject to Engineer
approval.
(3)Field Repair Materials:
(a)Heat applied coating materials; CRP Patch, Canusa; PERP Patch, Tyco
Adhesives, or approved equal.
(b)Two component, fast cure epoxy coating, in controlled mix ratio packaging.
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a)Protal 7125, North American Denso, Inc,
b)Or equal.
(c)Single use coating kits to match pipe coating.
(d)Coating Manufacturer’s coating repair products are subject to Engineer
approval.
(4)Clean and feather the defect by power tool sanding with 80 grit or coarser
sandpaper to roughen the existing coating and feather defect edges minimum of
2-inches.
(5)Apply a single coat of the specified patch coating material at the specified coating
thickness.
(6)Repair coating adhesion shall be 50 percent of the specified coating adhesion.
5.Major Repairs:
a.Major repairs:
(1)Surface Preparation:
(a)The metal surface and surrounding coating shall be abrasively blasted in
accordance with SSPC-SP10, near white metal, or to equal in cleanliness
and profile as the original surface preparation.
(b)Existing coating shall be feathered and roughened to the equivalent of 40
grit sandpaper.
(2)Shop Repair Materials:
(a)Same material as the pipeline coating or lining and shall be applied by using
plural component spray equipment.
(3)Field Repair Materials:
(a)Same material as the pipeline coating or lining and shall be applied by using
plural component spray equipment.
(b)Heat shrink sleeves as specified for pipeline joints.
b.One coat of the specified original coating material shall be applied over the repaired
surface at the specified thickness.
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c.Repair adhesion shall be equal to the specified coating adhesion.
3.9 QUALITY CONTROL TESTING AND INSPECTION
A.General
1.Applicator shall inspect and test the coating system in accordance with referenced
standards and these specifications, whichever is more stringent.
2.Quality control testing as specified in AWWA standards are minimum industry standards
and it is the intent of this specification to provide a higher level of quality control for the
objective of achieving maximum coating performance. If any conflict between this
specification and referenced standards occurs, the more stringent requirement shall apply
and any interpretation of this requirement or results shall be with the objective of achieving
maximum coating performance.
3.The frequency of the testing shall be determined by the applicator but shall not be less than
the requirements of this specification.
B.Soluble Salt Contamination (SSC) Testing
1.Residual soluble salt contamination (SSC) shall be verified using an Elcometer Model
E130-TC Salt Contamination Meter before and after surface preparation.
2.Testing after blasting is not required if the preblast test passes the maximum soluble salt
contamination criteria.
3.Maximum soluble salt contamination levels shall be:
a.2.0 µg/cm2 – Immersion or buried.
b.5.0 µg/cm2 – non-immersion.
4.Compliance with SSC limits shall be based on the average of three tests at three
locations, which can be on multiple pipes or components at the ENGINEER’s discretion.
C.Surface Profile Testing
1.Surface profile of abrasive blasted surfaces to be tested with “Press-O-Film” tester tape or
equivalent in accordance with NACE RP287.
2.Tester tape shall be suitable for the intended profile height.
3.Profile shall be measured to a minimum tolerance of 0.1 mils, maximum.
4.Electronic surface profilometer shall be used, where deemed necessary, to verify tester
tape measurements.
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D.Adhesion Testing
1.General
a.Adhesion testing shall be conducted at the shop prior to shipment. Pipe shipped
without adhesion testing will be field-tested. Pipe rejected in the field will be returned
to the shop for repair at the sole expense of the Contractor.
b.Coating adhesion testing shall be conducted on each pipe lot coated. The quantity of
coating adhesion tests shall be the greater of the following:
(1)Two pipes will be tested for the first 3,000 square feet of coating application plus
one additional pipe for each increment of 2,000 square feet or less.
(2)Not less than 33 percent of each pipe produced within a lot.
c.A pipe lot is defined as the quantity of pipe that is coated by a single crew within a 12
hour or less work shift.
d.The pipe coating applicator shall repair all coating damage from shop adhesion
testing. Contractor shall be responsible for coating repairs for all field adhesion
testing.
e.Adhesion tests will be performed not less than 24 hours after coating application.
Tests conducted prior to 24-hours will be acceptable only if the test meets or exceeds
the adhesion criteria specified and the test was requested by the pipe fabricator.
f.Pipe will be randomly selected for adhesion testing.
g.Owner or the Owner’s Representative has the right to conduct additional adhesion
testing as deemed necessary to assure the pipe meets or exceeds the requirements
of this specification at any time and location.
h.Prior to beginning any QA/QC testing, the pipe fabricator, coating manufacturer, and
Engineer shall review dolly attachment procedures, adhesion test procedures, and
data recording requirements for the project and ensure that test personnel are
qualified and capable of performing the testing in accordance with required test
standards and these specifications.
2.Rejection of Pipeline Coating or Lining
a.Each pipe that fails the adhesion criteria, as defined this section, shall be rejected.
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b.If any pipe within a lot that fails to meet the adhesion criteria specified for the coating
system, the pipe will be rejected and all pipes within the lot will be classified as
rejected. Each remaining pipe within the rejected lot will then be individually tested
and rejected on a pipe-by-pipe basis in conformance with the test procedures and
criteria specific to the coating type.
c.All rejected pipe shall stripped bare and abrasive blasted and recoated.
3.Tape Coating Adhesion Testing:
a.Adhesion Acceptance Criteria:
(1)Inner tape coating shall have an adhesion to substrate of 20 pounds per inch
width, minimum, for steel pipe when tape is pulled in a continuous manner at an
angle of 180 degrees to the pipe surface.
(2)Inner tape coating shall have an adhesion to substrate of 15 pounds per inch
width, minimum, for ductile iron pipe when tape is pulled in a continuous manner
at an angle of 180 degrees to the pipe surface.
b.Test Procedures
(1)Adhesion testing shall be conducted prior to cement mortar overcoat application.
Pipe that has been mortar coated prior to adhesion testing shall have the mortar
coating removed by the Contractor as directed by the Engineer of sufficient
dimensional area to permit the adhesion test to be conducted.
(2)Adhesion tests shall be conducted at temperatures above 60 degrees and less
than 75 degrees.
(3)Pulling tension shall be continuous, without stopping, and monitored throughout
the length of the pull, which shall be not less than 12-inches in length.
(4)Adhesion test shall be prepared by making two parallel cuts through the coating,
1-inch apart, of sufficient length for the test pull. Mark the coating at one (1) inch
increments from 0 to 12-inches.
(5)Peel the coating back at one end and attach a tension scale with a suitable
clamp.
(6)The pull tension shall be recorded for each inch of pull. The two highest and two
lowest readings shall be discarded and the remaining values averaged. Pull
speed shall be not less than 5 seconds per inch or greater than 10 seconds per
inch. If significant elongation of the tape
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backing occurs, pull speeds may exceed 10 seconds per inch provided the
minimum adhesion rating can still be achieved.
c.Adhesion Pull Records and Evaluation
(1)Failure shall be by cohesive failure of the adhesive only. Delamination failure,
defined as separation of the adhesive from the backing material, will result in
rejection of the tape lot.
(2)Intermittent skip failures will be counted as zero pounds of adhesion and included
in the calculations for average coating adhesion.
(3)Adhesive failure, defined as separation of the adhesive from the metal substrate,
will be rejected.
(4)Pipe that fails the test by delamination will be retested on two other pipes within
the same lot of coated pipes. Failure of any two pipes within the lot will result in
rejection of all pipes coated with the rejected tape lot.
4.Plural Component Epoxy Adhesion Testing:
a.Adhesion testing shall be performed in accordance with this specification section.
Adhesion testing procedures and evaluations per AWWA C210 or C222 are
specifically excluded under this specification.
b.Test Procedures
(1)Coating adhesion testing shall be with self-aligning pneumatic pull off equipment,
such as the Delfesko Positest AT-A, and test procedures in accordance with
ASTM D4541, except as modified in this section.
(a)All adhesion tests shall be performed at an applied load rate of 100 psi per
second, plus or minus 10 psi. Automatic adhesion test equipment shall be
used.
(b)Tests shall be performed to coating or glue failure or maximum test load,
whichever is greater.
(c)Adhesion tests shall be based on the ASTM D4541 using standard 20 mm
dollies.
(d)Adhesion testing shall be based on three tests. All three tests shall be
conducted by the same person, test equipment, and test procedure, and
must be completed within a 30-minute period.
(e)All adhesion tests shall be conducted within an area not to exceed 6-inches
by 6-inches.
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(f)All coatings with more than 10 percent elongation or 25 mils thick shall be
scored around dolly to metal substrate using manual methods and tools,
normal to the pipe surface, and in a manner that does not stress or overheat
the coating.
(2)Dollies for adhesion testing shall attached to the coating surface using a two part
epoxy or cyanoacrylate glue and allowed to cure for a minimum of 12 hours or
until full cure, whichever is greater. Glue type used shall be determined by the
pipe fabricator and coating manufacturer for the pipe diameter, temperatures,
and environmental conditions.
(3)Adhesion testing shall be performed at temperatures between 55 and 90 degrees
F or at temperatures as recommended by the coating manufacturer. Testing up
to 115 degrees F or below 55 degrees will be permitted if tests can demonstrate
no statistically detectable effect on test results and with coating manufacturer and
Engineer approval.
c.Epoxy Coating and Lining Adhesion Criteria
(1)Coating is acceptable if first dolly pull test exceeds 1,750 psi, minimum.
(2)If first dolly pull is less than 1,750 psi, two additional tests shall be performed with
acceptance based on “Best of Three” evaluation method as defined herein.
d.Pipe Lot Performance Criteria:
(1)Each lot of coated pipe shall be evaluated for general coating application based
on a median value for all coating or lining adhesion tests performed on a lot of
pipe, which shall be greater than 2,000 psi.
(2)Any pipe lot failing the Pipe Lot Performance Criteria shall be classified as
rejected until 100 percent of the pipe within the pipe lot has been tested for
adhesion. Each pipe that fails the coating adhesion criteria shall be rejected.
e.Adhesion Test Evaluation and Records
(1)The “Best of three” evaluation method shall be defined as two of three test values
less than the Acceptance Criteria, which shall result in rejection of the pipe
coating.
(2)All adhesion tests shall be considered as valid and suitable for acceptance or
rejection of the coating, except where retesting is allowed.
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(3)Adhesion test failure shall be by adhesive or substrate and cohesive failure as
defined below:
(a)Adhesive or substrate failure is defined as a percentage of separation of the
coating from the steel substrate or between distinct coating layers.
(b)Cohesive failure is defined as a percentage of failure within the coating,
resulting in coating remaining both on the steel substrate and test dolly.
(4)Retesting of coating adhesion tests will be allowed when any test is glue failure
at 25 percent or more of dolly surface area and the test value is less than the
Acceptance Criteria or the Minimum Criteria.
(5)All coating adhesion retesting shall be within the same 6-inch by 6-inch test area
as the original adhesion testing.
(6)Disputed adhesion tests shall be retested as defined for adhesion retesting. Dolly
attachment and adhesion retesting shall be witnessed by the Owner’s
representative.
(7)Adhesion tests shall be conducted on pipe coating and lining independently and
will be accepted or rejected independently.
(8)Records of all adhesion tests shall be maintained in an electronic spreadsheet
that includes the following information:
(a)Pipe identification,
(b)Pipe coating date,
(c)Adhesion test date,
(d)Surface tested (interior or exterior),
(e)Surface temperature at time of test,
(f)Coating thickness,
(g)tensile force applied,
(h)Applied load rate per second,
(i)Mode of failure, and
(j)Percentage of failure types, previously defined, relative to dolly surface
area,
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(k)Dolly size and attachment glue used.
(l)If different coatings are tested, the records shall include coating
manufacturer and product number.
f.Adhesion Test Repairs
(1)Fabricator or contractor to complete adhesion repairs as specified this section.
(2)Repair patches on epoxy coating shall be randomly selected for adhesion testing
in a manner as described herein and at the discretion of the coating inspector
conducting the adhesion tests. Adhesion of repairs shall be as specified for the
type of repair.
E.Holiday Testing
1.Holiday test the inner layer of tape wrap coatings after application and prior to the
subsequent tape layer in accordance with AWWA C214 and NACE SP0274.
2.Holiday tests on epoxy coatings or linings over 15 mils DFT shall be conducted on the
completed coating or lining after cure or 24-hours, whichever is less, using a high voltage
spark test in accordance with NACE SP0274 and these specifications.
3.Holiday testing on epoxy coatings or linings less than 15 mils DFT shall be high voltage
spark tested in accordance with NACE SP0188, except as modified herein.
4.High voltage setting shall be the average measured coating thickness in mils times 125
volts, minimum.
5.Wet sponge or low voltage holiday testing will not be permitted.
F.Dry Film Thickness Testing
1.Coatings shall be tested for dry film thickness using a properly calibrated magnetic pull off,
eddy current, or ultrasonic equipment.
2.Coating thickness measurements shall be conducted as necessary and without limitation.
Testing conformance to the requirements of SSPC PA-2 is specifically excluded from this
specification.
G.Salt Contamination Testing
1.ENGINEER shall perform salt contamination testing with an Elcometer Model E130-TC Salt
Contamination meter as defined under Surface Preparation.
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2.Quantity of tests performed shall be determined the ENGINEER based on prevailing field
conditions.
3.Objective is to assess and remove wind borne salts contamination on surfaces to be coated.
Because wind and environmental conditions can change the frequency and location of
testing may need to be varied.
4.At a minimum, tests should be performed daily before and after pressure washing of
surfaces to be coated.
5.Surfaces identified to be excessively contaminated shall be cleaned by the Contractor to
meet the acceptance criteria specified under Surface Preparation.
3.10 HANDLING, TRANSPORTATION, AND STORAGE
A.Pipe shall be handled in such a manner as to protect the pipe and coating from damage.
B.Coated pipe shall not be shipped or installed until coating has developed full adhesion and cure.
C.During coating application, storage, loading, transportation, unloading, laying and installation,
every precaution shall be taken to protect and prevent damage to pipe, lining, and coating.
Forklift equipment shall have all bearing surfaces padded with suitable padding material. Lift
pipe with web slings a minimum of 12-inch wide and of a type that will not damage the coating.
Metal chains, cable, tongs, forklifts or other equipment likely to damage the coating will not be
permitted. Dragging or skidding of pipe on grade or in the trench will not be permitted.
D.Provide transportation vehicles with padded bolsters between each layer of pipe and heavy
padding under load ties. Bolsters shall be curved to fit the outside of the pipe and 12 inches
wide, minimum. All pipe contact locations shall be heavily padded with carpet and strips of the
outer tape wrap material (adhesive side against the carpet) during shipment to the project site
and from the storage yard to the point of installation.
E.Pipe shall not be stored on rocks, gravel, or other hard materials that might damage the coating.
Provide padded 12-inch-wide skids and chucks, sand bags, select loamy or sand berms, or
suspended from cutback ends, where possible, to minimize coating damage. Pipe shall not be
laid on asphalt without suitable padding at all contact points.
F.Pipe shall be inspected by the CONTRACTOR at the project site for damage. Any damage to
the pipe, lining, or coating shall be repaired as directed if, in the opinion of the ENGINEER, a
satisfactory repair can be made; otherwise, the damaged section shall be replaced at the sole
expense to the CONTRACTOR.
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THE POINT REDEVELOPMENT
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G.No metal tools or heavy objects shall be permitted to come into contact unnecessarily with the
finished coating. Workmen shall not be permitted to walk on the coating except when absolutely
necessary and approved by the Engineer. When permitted, shoes with rubber or composition
soles and heels or other suitable footwear that will not damage coating shall be used.
H.Long-term Exposure:
1.Pipe shall either be provided with UV inhibitor for lengthy of above grade exposure or
covered to prevent UV degradation of outer wrap.
2.Amount of UV stabilizers required will depend on the project location, laying schedule,
anticipated length of exposure, and type of coating.
3.Manufacturer shall be consulted for recommended UV inhibitors requirements.
4.Protective covering can be colored plastic sheeting, canvas, or other UV blocking material.
Clear plastic sheets are not acceptable.
5.Areas of coating that display UV degradation shall be removed and repaired at sole cost of
the CONTRACTOR.
END OF SECTION
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COLD-APPLIED WAX TAPECOATING 09 97 10 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 09 97 10 - COLD-APPLIED WAX TAPE COATING
PART 1 - GENERAL
1.1 DESCRIPTION
A.Apply wax tape coating over all flanges, valves, actuators, and
dismantling joints which are buried.
B.Wax tape is required over all metallic components which will be
buried (nuts, bolts, pipe, etc).
C.This section includes materials and application of a three-part,
cold-applied wax tape coating system for field coating of buried
valves, flanges and fittings assembly of bolting and piping.
1.2 SUBMITTALS
A.Submit manufacturer's catalog data sheets and application instructions.
PART 2 - MATERIALS
2.1 PRIMER
A.Primer shall be a blend of petrolatums, plasticizers, and
corrosion inhibitors having a paste-like consistency. The
primer shall have the following properties:
1.Color Brown
2.Pour Point 100°F to 110°F
3.Flash Point 350°F
4.Coverage 1 gallon/100 square feet
B.Primer shall be Trenton Wax Tape Primer, Denso Paste Primer, or equal.
2.2 WAX TAPE
A.Wax tape shall consist of a synthetic-fiber felt, saturated with a
blend of microcrystalline wax, petrolatums, plasticizers, and
corrosion inhibitors, forming a tape coating that is easily formable
over irregular surfaces. The tape shall have the following
properties:
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1.Color Brown
2.Saturant Pour Point 115°F to 120°F
3.Thickness 50 to 70 mils
4.Tape Width 6 inches
5.Dielectric Strength 100 volts/mil
B.Wax tape shall be Trenton No. 1 Wax Tape, Denso "Densyl Tape," or equal.
2.3 PLASTIC WRAPPER
A.Wrapper shall be a polyvinylidene chloride plastic with
three 50-gauge plies wound together as a single sheet.
The wrapper shall have the following properties:
1.Color Clear
2.Thickness 1.5 mils
3.Tape Width 6 inches
B.Plastic wrapper shall be Trenton Poly-Ply, Denso Tape PVC
Self-Adhesive, or equal.
PART 3 - EXECUTION
3.1 WAX TAPE COATING APPLICATION
A.Surfaces shall be clean and free of all dirt, grease, water, and other
foreign material prior to the application of the primer and wax tape.
B.Apply primer by hand or brush to all surfaces of the pipefitting or
valve. Work the primer into all crevices and completely cover all
exposed metal surfaces.
C.Apply the wax tape immediately after the primer application.
Work the tape into the crevices around fittings. Wrap the wax
tape spirally around the pipe and across the fitting. Use a
minimum overlap of 55 percent of the tape width.
D.Work the tape into the crevices and contours of irregularly
shaped surfaces and smooth out so that there is a continuous
protective layer with no voids or spaces under the tape.
E.Overwrap the completed wax tape installation with the plastic
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wrapping material. Wrap spirally around the pipe and across the
fitting. Use a minimum overlap of 55 percent of the tape width
and apply two layers or applications of overwrap. Secure plastic
wrapper to pipe with adhesive tape.
END OF SECTION
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March 2024
PIPE HANGERS AND SUPPORTS 22 05 29 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 22 05 29 - PIPE HANGERS AND SUPPORTS
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section includes materials and installation of pipe hangers and supports
including accessory items, such as anchor bolts and screws and neoprene
isolation pads.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Painting and Coating: 09 90 00.
1.3 SUBMITTALS
A. Submit shop drawings in accordance with the General Provisions.
B. Provide installation drawings and manufacturer's catalog information on each type
of hanger and support used. Clearly indicate the actual pipe outside diameter (not
just nominal pipe size) that is used for the hangers and supports.
PART 2 - MATERIALS
2.1 DESIGN CRITERIA
A. Not all pipe supports or hangers required are shown in the drawings. Provide pipe
supports for every piping system installed. Support piping by pipe support where it
connects to pumps or other mechanical equipment.
B. Pipe support and hanger components shall withstand the dead loads imposed by
the weight of the pipes, fittings, and valves (all filled with water), plus valve
actuators and any insulation, and shall have a minimum safety factor of five based
on material ultimate strength.
2.2 HANGER AND SUPPORT SYSTEMS
A. Pipe hangers and supports shall be as manufactured by Grinnell, B-Line, or equal.
B. Pipe hangers and supports shall comply with MSS SP-58 for the standard types
referenced in the drawings. Construct special hangers and supports as detailed
on the drawings. Type numbers for standard hangers and supports shall be in
accordance with MSS SP-58 as listed below:
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Type
Number Description
Manufacturer and
Model (or Equal)
1
2
Split pipe ring with adjustable
turnbuckle
Pipe stanchion saddle
Grinnell Fig. 108, B-Line
B3173
Grinnell Fig. 259, B-Line
B3090
C. Pipe hangers and supports shall be plain carbon steel (ASTM A 36, A 575, or A
576).
2.3 OFFSET PIPE CLAMP
A. Grinnell Figure 103, or equal. Material shall be Type 304 stainless steel.
2.4 ANCHOR BOLTS AND SCREWS
A. Anchor bolts and screws for attaching pipe supports and hangers to walls, floors,
ceilings, shall be galvanized steel, ASTM A 307 Nuts shall be galvanized steel,
ASTM A 563.
PART 3 - EXECUTION
3.1 PIPE HANGER AND WALL SUPPORT SPACING
Install pipe hangers and wall supports on horizontal and vertical runs at the spacing shown
or detailed on the drawings. Provide hanger rods (for horizontal runs) and wall supports
of the sizes shown or detailed in the drawings. If no spacing or rod sizes are given in the
drawings or in the specifications for a particular piping system, use the following:
A. Pipe Hanger and Wall Support Spacing for Steel & Ductile Iron Pipe
Pipe Size
(inches)
Maximum Support or
Hanger Spacing (feet)
Minimum Rod Size
(inches)
1/2 through 1
1-1/4 through 2
2-1/2 and 3
3-1/2 and 4
6
8
10 and 12
14 and 16
6
8
10
10
12
12
14
16
3/8
3/8
1/2
5/8
3/4
7/8
7/8
1
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3.2 INSTALLING PIPE HANGERS AND SUPPORTS
A. Provide separate hangers or supports at each valve. Provide one hanger or
support around each end of the valve body or on the adjacent connecting pipe
within one pipe diameter of the valve end. Provide additional hangers or supports
to relieve eccentric loadings imposed by offset actuators.
B. Provide separate hangers or supports at each pipe elbow, tee, or fitting. Provide
separate hangers or supports on both sides of each non-rigid joint or flexible pipe
coupling.
C. Install piping without springing, forcing, or stressing the pipe or any connecting
valves, pumps, and other equipment to which the pipe is connected.
3.3 PAINTING AND COATING
A. Grind welds of fabricated steel pipe supports smooth, prepare surface by
sandblasting, and apply coating system.
B. Paint exposed pipe hangers and supports to match the color of the supported
pipe Section 09 90 00.
END OF SECTION
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COMMON WORK RESULTS FOR ELECTRICAL 26 05 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 26 05 00 - COMMON WORK RESULTS FOR ELECTRICAL
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.2 SUMMARY
A. Section Includes:
1. Electrical equipment coordination and installation.
2. Sleeves for raceways and cables.
3. Sleeve seals.
4. Grout.
5. Common electrical installation requirements.
1.3 DEFINITIONS
A. EPDM: Ethylene-propylene-diene terpolymer rubber.
1.4 COORDINATION
A. Coordinate arrangement, mounting, and support of electrical equipment:
1. To allow maximum possible headroom unless specific mounting heights
that reduce headroom are indicated.
2. To provide for ease of disconnecting the equipment with minimum
interference to other installations.
3. To allow right of way for piping and conduit installed at required slope.
4. So connecting raceways, cables, wireways, cable trays, and busways will
be clear of obstructions and of the working and access space of other
equipment.
B. Coordinate electrical connections to equipment:
1. Refer to equipment manufacturer's shop drawings and written
instructions. Provide all power and control wiring with associated
raceways for complete operation.
2. Verify electrical requirements of equipment on nameplate and installation
manual. Ensure that the electrical connections meet the requirements
and notify Engineer of any discrepancies.
3. Meet with equipment manufacturers representatives to coordinate
equipment installation and electrical connections.
C. Coordinate installation of required supporting devices and set sleeves in cast-in-
place concrete, masonry walls, and other structural components as they are
constructed.
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D. Coordinate sleeve selection and application with selection and application of
firestopping specified in Division 07 Section "Penetration Firestopping."."
PART 2 - PRODUCTS
2.1 SLEEVES FOR RACEWAYS AND CABLES
A. Steel Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40,
galvanized steel, plain ends.
B. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron
pressure pipe, with plain ends and integral waterstop, unless otherwise indicated.
C. Sleeves for Rectangular Openings: Galvanized sheet steel.
1. Minimum Metal Thickness:
a. For sleeve cross-section rectangle perimeter less than 50 inches
(1270 mm) and no side more than 16 inches (400 mm), thickness
shall be 0.052 inch (1.3 mm).
b. For sleeve cross-section rectangle perimeter equal to, or more
than, 50 inches (1270 mm) and 1 or more sides equal to, or more
than, 16 inches (400 mm), thickness shall be 0.138 inch (3.5 mm).
2.2 SLEEVE SEALS
A. Description: Modular, water tight sealing device, designed for field assembly, to
fill annular space between sleeve and raceway or cable.
1. Manufacturers: Subject to compliance with requirements, provide
products by one of the following:
a. Advance Products & Systems, Inc.
b. Calpico, Inc.
c. Metraflex Co.
d. O-Z Gedney
e. Pipeline Seal and Insulator, Inc.
2. Sealing Elements: EPDM interlocking links shaped to fit surface of cable
or conduit. Include type and number required for material and size of
raceway or cable.
3. Pressure Plates: Carbon steel. Include two for each sealing element.
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating
of length required to secure pressure plates to sealing elements. Include
one for each sealing element.
2.3 GROUT
A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107, factory-packaged,
nonmetallic aggregate grout, noncorrosive, nonstaining, mixed with water to
consistency suitable for application and a 30-minute working time.
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THE POINT REDEVELOPMENT
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PART 3 - EXECUTION
3.1 COMMON REQUIREMENTS FOR ELECTRICAL INSTALLATION
A. Comply with NECA 1.
B. Measure indicated mounting heights to bottom of unit for suspended items and to
center of unit for wall-mounting items.
C. Headroom Maintenance: If mounting heights or other location criteria are not
indicated, arrange and install components and equipment to provide maximum
possible headroom consistent with these requirements.
D. Equipment: Install to facilitate service, maintenance, and repair or replacement
of components of both electrical equipment and other nearby installations.
Connect in such a way as to facilitate future disconnecting with minimum
interference with other items in the vicinity.
E. Right of Way: Give to piping systems installed at a required slope.
3.2 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS
A. Electrical penetrations occur when raceways, cables, wireways, cable trays, or
busways penetrate concrete slabs, concrete or masonry walls, or fire-rated floor
and wall assemblies.
B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled
holes or formed openings are used. Install sleeves during erection of slabs and
walls.
C. Use pipe sleeves unless penetration arrangement requires rectangular sleeved
opening.
D. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and
wall assemblies unless openings compatible with firestop system used are
fabricated during construction of floor or wall.
E. Cut sleeves to length for mounting flush with both surfaces of walls.
F. Extend sleeves installed in floors 2 inches (50 mm) above finished floor level.
G. Size pipe sleeves to provide 1/4-inch (6.4-mm) annular clear space between
sleeve and raceway or cable, unless indicated otherwise.
H. Seal space outside of sleeves with grout for penetrations of concrete and
masonry
1. Promptly pack grout solidly between sleeve and wall so no voids remain.
Tool exposed surfaces smooth; protect grout while curing.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
I. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space
between sleeve and raceway or cable, using joint sealant appropriate for size,
depth, and location of joint. Comply with requirements in Division 07 Section
"Joint Sealants.".
J. Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls,
partitions, ceilings, and floors at raceway and cable penetrations. Install sleeves
and seal raceway and cable penetration sleeves with firestop materials. Comply
with requirements in Division 07 Section "Penetration Firestopping."
K. Aboveground, Exterior-Wall Penetrations: Seal penetrations using steel pipe
sleeves and mechanical sleeve seals. Select sleeve size to allow for 1-inch (25-
mm) annular clear space between pipe and sleeve for installing mechanical
sleeve seals.
L. Underground, Exterior-Wall Penetrations: Install cast-iron pipe sleeves. Size
sleeves to allow for 1-inch (25-mm) annular clear space between raceway or
cable and sleeve for installing mechanical sleeve seals. Install water-tight
assembly.
1. Slope underground conduits away from building to prevent accumulated
water from traveling down conduit into building.
3.3 SLEEVE-SEAL INSTALLATION
A. Install to seal exterior wall penetrations.
B. Use type and number of sealing elements recommended by manufacturer for
raceway or cable material and size. Position raceway or cable in center of
sleeve. Assemble mechanical sleeve seals and install in annular space between
raceway or cable and sleeve. Tighten bolts against pressure plates that cause
sealing elements to expand and make watertight seal.
END OF SECTION
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ELECTRIC SERVICE PEDESTALS 26 24 17 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 26 24 17 – ELECTRIC SERVICE PEDESTALS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A.Electrical power conduit, conductors, and equipment for electrical services and
feeders.
1.2 REFERENCES
A.ASTM B 3: Soft or Annealed Copper Wire
B.ASTM B 8: Concentric-Lay-Stranded Copper Conductors, Hard, Medium-
Hard, or Soft
C.ASTM B 496: Compact Round Concentric-Lay-Stranded Copper
Conductors
D.ASTM B 800: 8000 Series Aluminum Alloy Wire for Electrical Purposes—
Annealed and Intermediate Tempers
E.ASTM B 801: Concentric-Lay-Stranded Conductors of 8000 Series
Aluminum Alloy for Subsequent Covering or Insulation
F.ASTM D 92: Flash and Fire Points by Cleveland Open Cup Tester
G.ASTM D 2241: Poly Vinyl Chloride (PVC) Pressure-Rated Pipe (SDR
Series)
H.ASTM D 2247: Testing Water Resistance of Coatings in 100% Relative
Humidity
I.ASTM F 2160: Solid Wall High Density Polyethylene (HDPE) Conduit
Based on Controlled Outside Diameter (OD)
J.American National Standards Institute (ANSI)
K.Association of Edison Illuminating Companies (AEIC)
L.Electric Utility Service Equipment Requirements Committee (EUSERC)
M.Institute of Electrical and Electronics Engineers (IEEE)
N.Insulated Cable Engineers Association (ICEA)
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O.Intertek Electrical Testing Labs (ETL)
P.National Electric Code (NEC)
Q.National Electrical Contractors Association (NECA)
R.National Electrical Manufacturers Association (NEMA)
S.National Fire Protection Association (NFPA)
T.State of Utah Administrative Rule R930-7 – Accommodation of Utilities
and the Control and Protection of State Highway Rights of Way
U.Underwriters Laboratories (UL)
V.Western Underground Committee Guides
1.3 SUBMITTALS
A.Manufacturer’s product data sheets and installation instructions for
information for the following products:
1.Conduit
2.Power and grounding conductors
3.Panelboards
4.Electrical service equipment
B.Test results for information. Refer to this Section, Article 3.8.
C.Manufacturer’s warranties and guarantees for information before
substantial completion.
1.4 QUALITY ASSURANCE
A.Electrical components must be listed and labeled as defined in the NEC by
a nationally recognized testing agency and must be marked for intended
use.
B.A Master or Journeyman Electrician licensed in the State of Utah must
supervise and be responsible for all onsite work related to this Section.
C.Comply with NFPA 70 (NEC).
PART 2 - PRODUCTS
2.1 CONDUCTORS RATED 600 V AND LESS
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A.Material: Stranded copper.
1.Copper: Single conductor, soft drawn complying with NEMA
WC70/IECA S-95-658, ASTM B 3 and ASTM B 8.
B.Insulation: 90 degrees C, wet location, cross linked polyethylene, USE-
2/RHW-2; resistant to oil, gasoline and sunlight.
C.Provide conductor sizes as shown on the drawings.
2.2 GROUNDING CONDUCTORS
A.Material: Stranded copper.
1.Copper: Single conductor, soft drawn complying with NEMA
WC70/IECA S-95-658, ASTM B 3 and ASTM B 8.
B.Insulation: 90 degrees C, wet location, cross linked polyethylene, USE-
2/RHW-2; resistant to oil, gasoline and sunlight.
C.Provide conductor sizes as shown.
2.3 GROUND RODS
A.Provide copper clad steel ground rods of 3/4 inch diameter by 10 ft long.
1.Ground Rod Clamps: Bridgeport IGBC075 or equivalent.
2.4 CONDUIT
A.Schedule 40 PVC, type EPC-40, rated for use with 90 degrees C
conductors. Comply with NEMA TC-2, ASTM D 2241, UL 651 Listed.
1.Fittings complying with NEMA TC-3.
B.Schedule 80 PVC, type EPC-80, 90 degrees C rated. Comply with NEMA TC-
2, ASTM D 2241, UL 651 Listed.
1.Fittings complying with NEMA TC-3.
C.Schedule 40 High Density Polyethylene (HDPE), type EPEC-40,
smoothwall, 90 degrees C rated. Comply with ASTM D 2247, ASTM F
2160, NEMA TC-7; Intertek ETL Listed to UL 651.
D.Schedule 80 High Density Polyethylene (HDPE), type EPEC-80,
smoothwall, 90 degrees C rated. Comply with ASTM D 2247, ASTM F
2160, NEMA TC-7; Intertek ETL listed to UL 651.
E.Rigid Metal Conduit (RMC) complying with UL-6. Zinc galvanized exterior
coating complying with ANSI C80.1.
F.Liquidtight Flexible Metal Conduit (LFMC), -30 degrees C to 80 degrees C rat
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ed, UL 360 listed.
G.Liquidtight Flexible Nonmetallic Conduit (LFNC), 80 degrees C dry, 60
degrees C wet rated, sunlight resistant, UL 1660 listed.
2.5 TERMINATION CONNECTIONS
A.Wet location connectors
1.Supply multiport submersible connectors.
a.Ethylene propylene diene monomer rubber insulated, AL/CU
and submersion rated.
b.Tested to ANSI 119.1, ANSI 119.4 and Western
Underground Committee Guide 2.5.
c.Port quantity and conductor size range matching
requirements at each application location.
2.Heat shrink tubing: Thick wall polyolefin tubing with factory applied
heat activated adhesive, 3:1 shrink ratio, UL 486D listed.
B.Dry location connectors
1.Twist on type wire connectors listed to UL 486C may be used on
AWG 8 and smaller conductors.
2.Insulated multiport mechanical connectors.
a.Aluminum alloy connector block rated AL/CU with port
quantity and entry configuration to match location
requirements.
3.Vinyl electrical tape: 8.5 mil, UL 510 listed vinyl electrical tape.
2.6 PANELBOARDS
A.Feeder and branch circuit panelboards: comply with NEMA PB-1.
1.Phase, neutral, and ground buses made of hard-drawn copper, 98
percent conductivity.
2.Equipment ground bus sized adequately for feeder and branch-
circuit equipment grounding conductors; bonded to box.
3.NEMA 250 Type 3R enclosure rating.
B.Main overcurrent protective device: Bolt on molded case circuit breaker,
complying with UL 489, NEMA AB 1, and NEMA AB 3, with 10kA minimum
interrupting capacity or higher as needed for the available fault current.
1.Thermal-Magnetic trip unit with inverse time-current element for
low-level overloads and instantaneous magnetic trip element for
short circuits.
C.Branch circuit overcurrent protective devices: Bolt-on circuit breakers,
AL/CU rated, replaceable without disturbing adjacent units.
1.Comply with UL 489, with 10kA minimum interrupting capacity or
higher as needed for the available fault current.
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2.7 ELECTRICAL SERVICE PEDESTALS
A.Provide underground service pedestal manufactured by one of the
following:
1.Milbank Manufacturing Co.
2.Myers Power Products
3.Cooper Industries
4.Approved equal product.
B.Underground Service Pedestal General Requirements
1.Provide enclosures to the following limiting dimensions.
a.Enclosure height: 54 inch maximum.
2.Provide weatherproof, NEMA 3R enclosure.
3.Provide enclosure constructed of 0.125 inch anodized aluminum
5052-H32 continuously welded or overlapped, including carriage-
bolted exterior and door seams, smooth and free of any voids.
4.Design enclosure openings, such as ventilation holes, to prevent
entrance of varmints and insects such as wasps, hornets, and bees
when access panel and doors are closed.
a.Install a permanent, welded insect screen over
ventilation holes.
5.Provide adequate clearances inside the enclosure for pulling and
connecting to service and distribution (field) wiring with conduits
extending (2 inches maximum) into the enclosure.
6.Provide service entrance, meter, and distribution compartments with
padlockable, vandal-resistant doors and covers, and corrosion-
resistant barriers separating each compartment.
a.Design compartments for safety and ease of
maintenance.
b.Design hinge access panels and doors with stainless
steel piano hinges on access panel or access door.
1)Place hinges on left side of door when facing the
pedestal.
7.Fasten enclosure directly to pad-mount base encased in concrete,
with option for attachment to anchor bolts. Secure all mounting bolts
from inside the enclosure.
8.Mechanically fasten permanent etched or engraved labels to the
enclosure. Adhesives are not acceptable.
a.Label Exterior of front door “POWER
DISCONNECT.”
9.Conform to UL508 Industrial Control Panel Labels for service
entrance equipment requirements.
10.Provide generator input inlet as shown.
a.Equip inlet with 30A, 125VAC, 2-pole, 3-wire, and twist-lock
flanged inlet type L5-30P with weatherproof padlockable cover
to be used for generator attachment during power outages.
11.Attach documentation permanently and conveniently to the inside of the
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distribution section or a permanently attached interior documentation
storage pocket or pouch.
a.Include the manufacturer’s name, address, phone
number, a wiring diagram, date of manufacture, and all
necessary information to order an identical pedestal and
replacement parts in the documentation.
C.Electrical Requirements
1.Provide single-phase, 3-wire, 120V/240V, 100A service.
2.Provide utility terminations rated for 200A and lugs sized for 250
kCMIL wire with self-contained watt-hour meter sockets, main
service disconnect, and meter bypass switch.
a.Meet local power utility company requirements.
b.Provide one meter socket.
c.Provide adequate space for a meter puller.
3.Provide electrical components rated for temperatures between -30
degrees F and 130 degrees F.
4.Meet EUSERC requirements for all mounting hardware and
installation details.
5.Provide plug in circuit breakers that are UL approved, industrial
grade, and rated for 10K AIC minimum or higher as required for
available fault current.
6.Pedestal Requirements:
a.Provide capacity for 24 single pole plug-in circuit
breakers, minimum..
b.Provide surge protection device with status LED: 150
volt MCOV, 10 kA Nominal Discharge Current, 25 kA
SCCR.
c.Provide Pre-wired 30-amp generator input bypass, rotary
cam transfer switch, with exterior generator twistlock plug
L5-30P for use during power outage. Label transfer switch
settings “LINE” and “GEN.” Feed the generator bypass
through the signal side of the breaker panel only.
2.8 CONDUCTOR IDENTIFICATION MATERIALS
A.Colored, 7 mil thickness, self-adhesive vinyl electrical tape complying with UL
510.
B.Polyethylene or weather resistant nylon 6.6 flag or wrap type cable
marker.
1.Tag area is markable with manufacturer’s permanent marker or
machine printed, laminated label.
PART 3 - EXECUTION
3.1 INSTALLATION STANDARDS
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A.Comply with NFPA 70 (NEC).
3.2 PREPARATION
A.Comply with local power utility requirements.
1. Contact power utility at least 60 days before the connection date
and verify the exact location, voltage, procedure, and materials
required by the power utility.
3.3 TRENCHING AND DIRECTIONAL BORING FOR CONDUIT
A.Trenching Paved Asphalt Surface
1. Do not use backhoe.
2. Make the trench 6 inches wide or less.
3. Use flowable fill to within 3 inches of the existing roadway surface
unless otherwise specified.
4. Apply tack coat evenly before final backfill when placing HMA.
5.Match the composition, density, and elevation within ± 3/16 inch of
the existing pavement section.
B.Trenching Unpaved Surface
1. Use backfill that matches the composition, density, and elevation
within ± 3/16 inch of the existing surface.
2. Install conduits that cross finished curbs and gutters, sidewalks,
concrete flatwork, textured or decorative surfaces by jacking,
drilling, or pushing.
3. Dispose of surplus material promptly.
C.Minimum Conduit Cover
a.Refer to Drawings for direct bury conduit depth requirements.
D.Directional Boring
1. Directional boring is an approved alternative to trenching unless
otherwise specified.
2. Immediately contain, remove, and properly dispose of all drilling
fluid outside the bore.
3.4 INSTALL CONDUIT
A.Use rigid metal conduit or Schedule 80 PVC conduit for above ground
application.
1. Liquidtight Flexible Metal Conduit or Liquidtight Flexible Non- Metallic
Conduit is permitted in lengths not exceeding 6 ft where not subject to
physical damage.
2. Apply corrosion protection to any portion of rigid metal conduit
buried in the ground or encased in concrete.
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B.Use SCH 40 PVC or HDPE conduit for underground application.
C.Install a bushing or bell end adapter at ends of all conduit.
D.Seal uncapped conduit ends inside junction box
1. Conduit 2 inches and smaller: Seal with at least 2 inches of duct
caulking or PVC cap.
2. Conduit larger than 2 inches: Seal with duct plug or PVC cap.
E.Do not use a torch for bending or shaping PVC conduit.
1. Use equipment specifically designed to heat PVC conduit to shape
any required curves or radii.
F.Use couplers specifically designed to couple PVC conduit to HDPE
conduit.
G.Install weatherproof junction box with breakaway receptacle or fuse holder at
breakaway structures.
H.Do not exceed 270 degrees of conduit sweeps between individual junction
boxes.
I.Route conduit entering junction boxes to enter on the narrow side at an
angle perpendicular to the box.
1. Run conduit to the junction box by the most direct route, using the
fewest bends possible.
3.5 INSTALL CONDUCTORS
A.Verify conduit is clean, dry, and free of dirt and debris before installing
conductors.
B.Use conductor manufacturer approved pulling compound or lubricant
where necessary.
1. Compound used must not deteriorate conductor or insulation.
C.Do not exceed manufacturer's recommended maximum pulling tensions.
D.Install equipment grounding conductor in all conduits.
1. Copper grounding conductors must run continuously between and be
bonded to ground rods in each junction box.
E.Install conductors from source to load in continuous lengths without
splicing.
F.Terminate conductors.
1. Use wet location connectors in wet locations including all
underground and in-ground locations.
2. Dry location twist type connectors may be used in dry above
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ground locations.
3. Do not use vinyl electrical tape as the sole means of insulating a
connection or connector.
G.Identify each conductor by circuit, phase, voltage, source and load.
1. Conductors 6 AWG and smaller must have continuous outer
insulation color complying with NEC requirements.
2. Conductors 4 AWG and larger may be identified by use of colored
phase tape at all junction boxes and terminations.
3. Group all conductors of each circuit using wrap around or flag type
cable markers.
a.Identify source and load location by description and
milepost.
b.Do not use Station Numbers to describe location.
H.Leave 6 ft of slack conductor measured from the opening of each junction box
that the conductor passes through.
I.Make aluminum conductor connections in accordance with NECA 104.
J.Neatly arrange and support conductors within cabinets, junction boxes, and
fixtures.
3.6 GROUNDING AND BONDING
A.Bond equipment grounding conductors to ground rods, metal equipment
enclosures, metal poles and ground busses.
1. Comply with NEC Article 250 requirements.
B.Bond neutral conductors to metal equipment enclosures and equipment
grounding conductors only at electrical service equipment and at
transformer secondary terminals and other separately derived systems.
1. Comply with NEC Article 250 requirements.
C.Install concrete encased electrodes where shown and as required by the
NEC. Bond existing concrete encased electrodes such as pole anchor bolts
to metal pole or equipment enclosures and equipment grounding conductor.
1. Concrete encased electrode consists of: Conductive metal in structure
foundation encased by at least 2 inches of concrete where foundation
is in direct contact with the earth. Use one of the following conductive
metal elements:
a.4 AWG bare copper conductor, 20 ft minimum length.
b.Bare or zinc galvanized steel reinforcing bars or anchor
bolts, 1/2 inch minimum diameter; 20 ft total length.
1)Connect lengths of bar together with steel tie wires to
meet total length requirement.
2)Epoxy coated reinforcing bar may not be used as part of
the grounding electrode.
c.No additional conductive metal is required in the concrete
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foundation where anchor bolts or other conductive metal
satisfies requirements above.
D.Install ground rods where shown and as required by the NEC.
1. Drive ground rods until tops are 2 inches below final grade at
services and separately derived systems.
2. Install ground rod to extend a minimum of 4 inches and a maximum of
6 inches above box floor in junction boxes.
3. Space ground rods minimum of 6 feet apart where multiple rods are
shown or are required by the NEC.
4. Provide 48 inch copper jumper from ground rod to aluminum
equipment grounding conductor.
3.7 INSTALL EQUIPMENT
A.Install equipment level and plumb. Securely mount equipment to support
frames.
B.Install rain shields and verify drain openings are unblocked.
C.Close and seal any unused openings.
D.Provide and install one-time use locks on all lockable equipment.
1. Install State furnished padlocks where provided.
3.8 TESTING
A.After installation but before terminating test each conductor for insulation
integrity to adjacent conductors and ground using 1000VDC megohmmeter.
1. Record insulation resistance in megohms after 30 seconds and 60
seconds (R30 and R60).
2. Calculate polarization index by dividing the 60 second resistance by the
30 second resistance (R60 / R30).
3. Replace any conductors with a polarization index value less than
1.4.
B.Measure transformer secondary voltage while loaded to final load and
record voltage and submit for information.
C.Record insulation test resistance values, polarization index and
transformer voltage measurements and submit for information.
END OF SECTION
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SECTION 26 27 21 – SUPERVISORY CONTROL AND DATA ACQUISITION SYSTEMS
1.1 SUMMARY
A.This Section includes SCADA software and hardware for monitoring, troubleshooting, and
controlling of the electrical systems.
B.The SCADA system includes:
1.SCADA communications network
2.RTU panels.
3.All required power, communications, and I/O raceways and cabling.
1.2 DEFINITIONS
A.AI: Analog Input
B. AO: Analog Output
C.DI: Digital Input
D.DO: Digital Output
E.I/O: Input and/or Output
F.Node: A network connection point. Examples include a RTU, PC, Operator Interface
Terminal, Switch, Server, etc.
G.RTU: Remote Terminal Unit (RTU) consisting of a processor, communications, and I/O.
H.SCADA: Supervisory Control and Data Acquisition. A SCADA System is a computer
(typically a personnel computer), or a group of computers and servers running a software
dedicated for SCADA purposes. This SCADA software can exchange over SCADA
networks, with RTU’s, servers, relays, and other devices. The SCADA software will allow
for trending, graphic display, alarm tracking, and reporting of data.
I.SDT: Site Demonstration Test
J.SCADA System Provider: Contractor responsible for the procurement, installation,
configuration and testing of al SCADA related equipment, devices, cables and networks.
1.3 SUMBITTALS
A.For SCADA equipment. Include plans, elevations, sections, details, and attachments to
other work
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1.Outline Drawings: Indicate arrangement of components and clearance and access
requirements.
2.Block Diagram: Show interconnections between components specified in this
Section and devices furnished with power distribution system components. Indicate
data communication paths and identify networks, data buses, data gateways,
concentrators, and other devices to be used. Describe characteristics of network and
other data communication lines.
3.Detail equipment assemblies and indicate dimensions, weights, loads, required
clearances, method of field assembly, components, and location and size of each
field connection.
4.Wiring Diagrams: For power, signal, and control wiring. Coordinate nomenclature
and presentation with a block diagram. Include point by point wiring diagram for every
component in the system.
B.Connection Diagrams:
a.Connection diagrams shall show the placement, labeling and wiring of
components within panels, cabinets, and consoles. Wire lists and wireless
diagrams shall not be accepted. Components shall be shown arranged in the
physical layout (not necessarily to scale), as it would appear to a person
servicing the equipment. Wiring designations, and routing designations, will
follow the projects drawings standards.
b.The SCADA System Provider shall submit connection diagrams for all new
panels, cabinets, and consoles. The SCADA System Provider shall also field
validate provided drawings for correctness and submit connection diagrams for
existing panels, cabinets and consoles, which are modified or refurbished.
Connection diagrams shall be Successfully Reviewed prior to the start of panel
assembly. Loop diagrams may not be substituted for connection diagrams.
C.Interconnection Diagrams:
a.Interconnection diagrams shall show the external wiring between terminals of
associated equipment, control panels, motor control centers, terminal boxes,
field switches, and any other device, panel, or enclosure. Interconnection
diagrams shall clearly depict all cable tags. Cable tagging shall conform to
project standards.
b.The SCADA System Provider shall prepare and submit interconnection
diagrams for all major system components. Interconnection diagrams shall be
Successfully Reviewed prior to the start of fabrication.
D.Panel Fabrication and Layout Drawings for each RTU (PLFD):
a.As a minimum, PLFD shall include front, back, and section views; the locations
of all mounted components; drawing scale; nameplate engraving schedule; and
structural materials and supports. A bill of material shall also be provided on
the drawing, or as a separate document. All drawings shall be scaled. Overall
dimensions and minimum clearances shall be shown. Sufficient detail shall be
included to demonstrate material choices, outward appearance, construction
methods, and seismic force resistance.
b.Complete shop drawings shall be submitted for all panels, cabinets, and
consoles which are fabricated, or modified, for this project. Reviewers shall
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have the right to make modifications to the interior and exterior layouts of
panels as part of the shop drawing review. No additional compensation will be
provided to the SCADA System Provider for changes. Fabrication or
modification shall not be started until PFLD submittals have been Successfully
Reviewed.
E.Instruction Manuals:
a.The manual shall contain a detailed analysis of each major component so that
maintenance personnel can effectively service, troubleshoot, and repair the
equipment. Each manual shall include a Table of Contents, and shall be
divided into the following sections:
1)Introduction: The purpose of the manual, special tools and equipment,
and safety precautions.
2)General Information and Specifications: A general description of each
equipment item, and its specifications.
3)Listings: Include contact information for each product provider,
recommended maintenance provider, and local source for replacement
parts.
4)Theory of Operation: Explain the relationship of all equipment to each
other, and its purpose in the overall SCADA network.
5)Software: Listing and explanatory text for any software or firmware.
6)Operation Procedures: The locations and functional descriptions of all
controller indicators, or displays.
7)Troubleshooting: A tabular list of all symptoms, probable causes of
malfunction or improper operation, and probable remedies to each
specific malfunction, down to the smallest board replaceable
components.
F.Preventive Maintenance Instructions:
a.These instructions shall include all applicable visual examinations, hardware
testing, and diagnostic hardware/software routines. Instructions on how to load
and use any test and diagnostic programs and any special or standard test
equipment shall be an integral part of these procedures.
G.Corrective Maintenance Specific Instructions:
a.These guides shall include adequate details for quickly and efficiently locating
the cause of an equipment malfunction and shall state the probable source(s)
of trouble, the symptoms, probable cause, and instructions for remedying the
malfunction. These guides shall explain how to use on-line test and diagnostic
programs for all devices and any special test equipment, if applicable. The
corrective maintenance specific instructions shall include:
1)Explanations for the repair, adjustment, or replacement of all equipment
items.
2)Schematic diagrams of electrical, mechanical, and parts location,
illustrations, photographs, and sectional details as necessary to facilitate
repair or replacement.
3)Mechanical items requiring field repair, shall have the following:
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1.Information on tolerances, clearances, wear limits, and maximum bolt-
down torques
2.Information on the loading and use of special off-line diagnostic programs,
tools, and test equipment
3.Cautions or warnings, which must be observed to protect personnel and
equipment.
4.A list of test equipment and special tools required.
5.A list of recommended spare parts necessary to maintain and repair
SCADA components. The list shall identify the specific part or model
number, description, manufacturer’s name and address, commercial
equivalents, and recommended quantity to be stored. The spare parts list
shall indicate which components (by model and serial number) have been
provided with the delivered system as part of the spares inventory.
H.Testing Documentation Submittals
a.System Test Plan: The SCADA System Provider shall prepare and submit for
review a System Test Plan.
b.Test Reports: The SCADA System Provider shall prepare and submit test
report.
1.4 INFORMATIONAL SUBMITTALS
1.Qualification Data: For qualified Installer and manufacturer.
2.Field quality-control reports.
3.Other Informational Submittals:
a.Manufacturer's system installation and setup guides, with data forms to plan
and record options and setup decisions.
1.5 CLOSEOUT SUBMITTALS
A.Operation and Maintenance Data: include the following:
1.Product data sheets
2.Operating and applications software documentation.
3.Software licenses.
4.RTU installation and operating documentation, manuals, and software for the RTU
and all installed peripherals. Software shall include system restore, emergency boot
diskettes, and drivers for all installed hardware. Provide separately for each RTU.
5.Hard copies of manufacturer's specification sheets, operating specifications, design
guides, user's guides for software and hardware, and PDF files on CD-ROM of the
hard-copy submittal.
6.Warranty information
B.Spare equipment, materials, and parts:
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C.Furnish extra materials that match products installed and that are packaged with protective
covering for storage and identified with labels describing contents. Furnish the following
spare parts, as directed by the Owner:
1.PLC Modules: total of 1 (one) for each unique model.
2.DC Power Supply: total of 1 (one) matching those in use.
3.Buffer Module: total of 1 (one) matching those in use.
4.Protective fuses: 2 (two) at each location where fuses are utilized.
5.Touch up paint: paint of each type used on project.
1.6 QUALITY ASSURANCE
A.Installer Qualifications: Manufacturer's authorized representative who is trained and
approved for installation of units required for this Project.
B.Manufacturer Qualifications: A firm experienced in manufacturing SCADA equipment
similar to that indicated for this Project and with a record of successful in-service
performance.
C.SCADA Programmer Qualifications: Manufacturer’s staff specifically trained and with no
less than 5 years of experience in custom SCADA software programming with a record of
successful in-service performance.
D.Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, by a qualified testing agency, and marked for intended location and application.
1.7 COORDINATION
A.Coordinate features of distribution equipment and SCADA components to form an
integrated interconnection of compatible components.
1.Match components and interconnections for optimum performance of specified
functions.
B.Coordinate I/O terminations with existing site conditions for each control and monitoring
locations, make modifications as required to meet the intended design.
1.8 DELIVERY, STORAGE, AND HANDLING
A.Deliver SCADA hardware and software in packaging designed to prevent damage from
static electricity, and physical damage.
B.Store SCADA hardware and software according to manufacturers’ requirements. As a
minimum, store indoors in clean, dry space with uniform temperature to prevent
condensation. Protect SCADA hardware and software from exposure to dirt, fumes, water,
corrosive substances, and physical damage. Also, protect the SCADA
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hardware and software from all forms of electrical and magnetic energy that could
reasonably cause damage.
1.9 PROJECT CONDITIONS
A.Environmental Limitations: Rate equipment for continuous operation, capable of driving full
load without derating, under the following conditions, unless otherwise indicated:
1.Ambient Temperature: -20 to 105 degrees F.
2.Humidity: Less than 90 percent (noncondensing).
3.Altitude: 5000 feet.
4.Seismic: meet site seismic requirements
1.10 WARRANTY:
A.System Warranty Overview:
1.The system warranty shall consist of a full scope, in-place warranty, consistent with
the provisions of the Terms and Conditions of the RFP and the Agreement. The
warranty duration shall be 2 years beyond Final Acceptance. All software and
hardware that are part of the completed system shall be covered by the warranty.
The Contractor shall coordinate any warranties provided by third party suppliers. This
warranty service shall begin with an initial cleaning and calibration of the existing
instrumentation in accordance with the equipment manufacturer’s recommendations.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A.Available Manufacturers: Subject to compliance with requirements, manufacturers offering
products that may be incorporated into the Work include:
a.Schnieder Electric Modicon M340 PAC series
b.ABB
c.Allen-Bradley
d.Moxa
e.Phoenix Contact
B.Alternate Manufacturers: Unless otherwise stated in design drawings, alternatives shall be
submitted for approval prior to bid submission.
2.2 Remote Terminal Units (RTUs)
a.Basis of Design: Modicon M340 Series PAC PLC
b.General Requirements
1)Hardened equipment for use in -20 to +70 degree C environments
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2)DIN-rail mountable, fanless cooling, solid state memory, offline
configuration tool, software configurable.
3)User configurable real time database
4)Protocol Conversion shall include the following: Modbus serial, DNP 3.0
Serial.
5)Device Security according to NERC-CIP and IEEE 1686 (Strong
passwords, User authentication, Port Control, VPN, https support, user
account logging, syslog UDP/TCP and ArcSight TCP support))
6)10/100 Ethernet ports
7)Field configurable RS-232/485 ports
8)I/O for Small RTU
a)Integrated I/O with a minimum of 8 discrete inputs, 8 discrete
outputs, and 8 analog inputs or equal factory built modular unit.
9)Optional remote I/O expansion capabilities shall be available for future
expansion.
10)I/O integration - I/O subsystems must be able to directly monitor and
control equipment through interconnected field wiring or standalone I/O
devices that then connect to the PLC via serial connection. All inputs
and outputs shall be electrically isolated from the digital logic circuitry.
For discrete I/O devices at least two communication ports shall be
available.
11)Analog Inputs - Analog inputs must be configurable as +/- 2 mA; +/- 5
mA; +/- 10 mA; +/- 20 mA; +/- 40 mA; +/- 2 V DC; 0 … 20 VDC. All
analog inputs must have channel to channel isolation and be electrically
isolated from the internal logic circuitry of the controller. All analog inputs
will have a minimum of 12 bit resolution.
12)Digital Inputs - Digital inputs must be able to sink or source 24VDC and
be able to detect that an input is on within a range of 14-27VDC. Each
input must indicate a contact closure by illumination on the I/O device.
All digital inputs must have channel to channel isolation and be
electrically isolated from the internal logic circuitry of the I/O device.
13)Digital Outputs - Digital outputs from the controller must be isolated Form
A, type NO dry contacts rated for at least 8 amps continuous @ 70C at
24 VDC.
14)Alarm Outputs - For discrete I/O devices alarm contacts shall be included
to signal internal hardware or software failures. The alarm contact shall
be programmable so that the alarm conditions can be modified to include
additional conditions. Form-A contacts are preferred, Form-C contacts
will be acceptable. Contacts should be rated for at least 125 VDC / 250
VAC, Vendor shall specify maximum current capacity at rated voltage
c.I/O modules
1)Provide remote I/O modules along with field bus or cable as required to
meet the project requirements. I/O modules shall be fully
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compatible with RTU and power supply shall be sized as required for
RTU, I/O, remote I/O, and all other power needs.
d.Enclosure
1)The enclosure shall be sized as required for the project conditions and
shall contain all of the elements of the proposed solution including RTU,
I/O, power supplies, supercap/buffer device, data modem, wiring, etc.
Contractor shall be responsible to ensure installation locations will have
adequate clearance.
2)The enclosure shall include provisions for DIN rail equipment mounting.
3)Enclosure shall be hinged, lockable, NEMA 4.
4)All equipment mounted to the interior walls shall be installed on a
backplane provided by the enclosure manufacturer, no drilling or tapping
of the enclosure walls is permitted without prior approval from Engineer
and Owner. Adequate space shall be provided around any din rail
mounted terminal blocks and/or installed equipment. Wire management
shall be provided to all equipment mounted on the interior walls. All DIN
rail mounted terminal blocks shall use appropriate end sections and/or
end stops. All terminal blocks used shall be numbered individually
starting with 1 at the top most blocks.
5)DIN Rail Equipment
a)Circuit breakers shall be ABB S280UC-K or approved equal
b)Terminal blocks for digital inputs/outputs shall be ABB blade
disconnect 6mm 1SNA206538R0200 or approved equal
c)Terminal blocks for Analog inputs shall be ABB push-turn
disconnect 8mm 1SNA115277R2000 or approved equal
6)Wiring - All wiring shall be done using SIS wire. Wire size shall be #12
AWG for all AC/DC power wire (DC breakers and electrical equipment
power) and #16 AWG for all indication and control wire. Color code
within the cabinet is as follows:
DC Wiring
Red:DC power positive and RTU positive
Black:DC power negative and RTU negative
Blue:DC indication signal
Yellow:DC Control Signal
Orange:DC Analog Signal
Green:Grounding conductor
AC Wiring
Black:AC Line
White:AC Neutral
Green:Ground
7)Grounding - All enclosure grounds shall converge on a single grounding
bar mounted near the bottom of the enclosure. The ground bar shall be
made of copper and have enough attachment points to
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accommodate all necessary equipment in the enclosure. All electrical
equipment with a case ground shall be terminated directly to the
grounding bar.
e.Power supply
1)Basis of Design
a)Phoenix Contact (2904601)
2)DIN rail mounting, 120/240 VAC input, 24 VDC output, 10A, -25-to-70-
degree C.
f.Super Capacitor/Buffer Module
1)Approved Manufacturers
a)Phoenix Contact Buffer Module QUINT-BUFFER/24DC/24DC/40
b)Siemens SITOP Buffer Module
2)Electrolytic capacitor-based power storage device with a minimum
backup time for RTUs of 5 seconds.
3)DIN rail mounting, 24 VDC input, 24 VDC output, 40A, integral fusing, -
25-to-80-degree C.
g.Media converters
1)Basis of Design
a)Moxa (IFC-1150-S-ST-T), (LIC024A-R2)
b)Media converter to go from RS -232/422/485, compatible with
single-mode fiber, coordinate fiber connector type with fiber cable
specifications.
c)Operating temperature of -40 to 85 degrees C, 24VDC input, DIN
rail mounting.
d)Contractor shall provide media converters and run fiber for any
UTP (Cat 6) cable lengths in excess of 290 feet.
PART 3 - EXECUTION
3.1 EXAMINATION
A.Examine areas, surfaces, and substrates to receive SCADA System and associated control
panels for compliance with requirements, installation tolerances, clearances, and other
conditions affecting performance.
B.Proceed with installation only after unsatisfactory conditions have been corrected.
C.Field review existing equipment termination block and connection locations to determine
wiring diagram of each.
3.2 INSTALLATION
A.Anchor servers, RTU, equipment, control panels, and other.
B.Ventilation slots shall not be blocked, or obstructed by any means.
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C.SCADA System Supplier shall ensure that all cables are neatly routed and bundled.
3.3 IDENTIFICATION
A.Identify components, and wiring according to all applicable codes, standards and contract
document sections.
3.4 FIELD QUALITY CONTROL
A.Field Service:
1.The SCADA System Provider shall provide a qualified factory trained service
representative to perform the following:
a.Inspect wiring, components, connections, and equipment installation.
b.Assist in field testing of equipment
c.Report results in writing as detailed below.
B.Site Acceptance Test (SAT):
1.A Site Demonstration Test of the functions, software, and performance shall be
conducted after all system elements have been installed and the I/O Point Checkout
has been completed. The system site demonstration tests shall be performed to
verify complete operation of the system, requiring a repeat of much of the
comprehensive system tests but with the equipment installed at the permanent sites,
and shall include additional tests required to verify field installed equipment. The
SCADA System Provider shall:
a.Verify all the facility installations.
b.Demonstrate each functional requirement identified by the specification.
c.Demonstrate all equipment control functions, including the operation of
automatic control strategies. Actuation of field devices shall be closely
coordinated with facility operations.
d.Verify system performance parameters and system responses under field
operational conditions.
e.Verify accuracy of documentation, especially operator’s manuals, software
documentation, and general system operating instructions.
2.The SCADA System Provider shall provide the appropriate technical representatives
for the execution of the Site Demonstration Test. The SCADA System Provider's test
support personnel shall be qualified to resolve and correct problems encountered
with the system during the tests. In addition to test support personnel, the SCADA
System Provider shall provide all test instruments and equipment necessary to
troubleshoot any of the SCADA System Provider’s proposed system problems
encountered. The Engineer reserves the right to increase the requirements for test
support personnel if support by the SCADA System Provider is inadequate.
C.Demonstration
1.SCADA System Provider shall provide a qualified service representative to train
Owner's maintenance personnel to adjust, operate, and maintain SCADA system as
detailed below.
2.Site Availability Demonstration (SAD):
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a.Test Requirements:
1)At the completion of Site Acceptance Test, the Integrator will conduct a
Site Availability Demonstration (SAD) test utilizing all equipment,
software, and services provided under this Contract in the normal day-to-
day operation of the facilities. During the test the system shall meet the
availability criteria defined below and shall meet the performance
requirements stated in the specification. SCADA System Provider
personnel may participate in any and all parts of this demonstration as
observers at the discretion of SCADA System Provider. Primary
operation of the testing procedures shall be performed by the Owner’s
representatives.
b.Scope of Test:
1)All equipment and software delivered with the system shall be subject to
the availability measurements.
c.Test Equipment:
1)The Site Availability Demonstration shall be performed under field
operating conditions. All functional and performance requirements
specified in this document shall be met during the SAD.
d.Length of Test:
1)The system shall be subjected to Site Availability Demonstration
evaluation for a period of not less than 60 days (1440 hours). If at the
end of the 60 days, the system availability is determined to be less than
that required, the test shall continue on a day-by-day basis, dropping off
the oldest day's test results. This sliding window concept shall continue
until the system passes the test or until 120 days time has passed, at
which time the facility shall have the right to pursue other avenues as
specified under the contract.
e.Preventive Maintenance:
1)During the Site Availability Demonstration period, the SCADA System
Provider shall perform preventive maintenance of the type and the
frequency of service defined in the SCADA System Provider-provided
maintenance manuals. The SCADA System Provider shall supply a
recommended maintenance plan prior to start of the test.
f.Test Prerequisites:
1)Prerequisites to starting the SAD are successful completion of the
Comprehensive System Test and the Site Demonstration Test and
resolution of all outstanding Discrepancy Reports. In addition, the
following documentation shall be on hand at the facility:
Final copies of O&M manuals
Final Record Documents (prior to conclusion of SAD).
g.Availability Definitions:
1)Availability Formula:
The system availability shall be determined using the following formula:
1.Availability=Uptime/(Downtime+Uptime)
2.Where the detailed definition of terms is as described below:
a.Uptime means the total clock time from start to end of
testing minus downtime and minus any suspension
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time that may be mutually agreed upon, as the testing is
ongoing.
b.Downtime accrues in three ways as defined below:
1.)Downtime accrues when one or more system
functional capability required by the Specification
cannot be performed due to failure of equipment or
software provided and/or installed by SCADA System
Provider. For failures that occur outside of 8:00 AM to
4:30 PM Monday through Friday, a four-hour travel
time allowance will be made before downtime begins
to accrue. It is the SCADA System Provider's
responsibility to arrange suitable communications to
enable the facility to promptly notify SCADA System
Provider of failures.
2.)Downtime accrues if the same piece (or redundant
pair) of equipment fails more than twice in the same
168-hour period or more than three times during the
entire test. In other words, repeated failover to backup
equipment will not be allowed even though each
individual failover action is successful and no
functionality is lost.
3.)Downtime accrues if backup equipment remains
unavailable for more than a twelve-hour grace period,
allotted for repair, after the initial failure. Accrual
begins after the grace period allotted for repair.
2)System Availability Exclusions:
The following assumptions apply in the determination of system
availability:
1.All end user provided facilities and auxiliary support
equipment are assumed to be 100% available. Any periods of
failure of such equipment will be treated, therefore, as Uptime.
2.Any downtime caused by actions of engineers or facilities
personnel will not be counted.
3.Outage of the system caused by malfunction of equipment not
supplied by the SCADA System Provider will not be
considered as downtime, unless malfunction of equipment
was caused by a malfunction of the SCADA System.
4.System downtime will not accrue for outages caused by
failure of the facilities supplied power.
3)Test Suspensions:
The availability test may be placed in suspension on mutual agreement
between engineer and SCADA System Provider for such reasons
as:
1.Performing preventive maintenance on an item that is not
redundant.
2.SCADA System Provider requires time to analyze a repetitive
failure situation.
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4)Record Keeping:
Records of system maintenance and equipment/software failure with the
times of occurrence will be maintained continuously by SCADA
System Provider personnel.
5)Corrective Action:
All failures shall be analyzed to the extent necessary to provide a viable
explanation. Recurrent failures may require the use of
sophisticated hardware failure analysis techniques or software
simulation. All such analysis shall be performed by the SCADA
System Provider. Where such analysis indicates that a design
modification is in order, such correction shall be completed by the
SCADA System Provider and incorporated in all systems provided
under the terms of the Contract by either retrofit or replacement.
The availability demonstration shall be deemed successfully
completed if the calculated availability for the system is equal to or
greater than the specified availability requirement at the end of a
60-day period. If the calculated availability achieved during the
demonstration period is less than that specified, corrective action
shall be implemented, and the demonstration shall be continued
until the required availability is met for 60 consecutive days (1440
hours).
6)Site Availability Demonstration Considerations:
The SCADA System Provider shall submit to the facility and engineer a
recommended preventive maintenance schedule prior to the test
run. The downtime resulting from an intermittent failure that
causes a system trip but does not preclude an immediate restart,
will be limited to the time that it takes to restart the system.
However, repetitive occurrences of intermittent faults in either the
on-line or the backup equipment shall constitute system failure
until the flaw is corrected. Failure of backup hardware, if supplied,
will not be considered downtime provided that this failure does not
adversely affect the operation of the system. Uptime, under this
condition, will continue while the backup hardware is being
repaired. Alterations to the hardware/software shall not be
permitted without the engineers and facilities approval.
Replacement of failed boards is acceptable.
7)Progress Reports:
The SCADA System Provider will maintain the official record of operating
time, recorded incidents and disposition, maintenance action, and
calculated availability. At the completion of system availability
demonstration, the SCADA System Provider shall prepare a
separately bound test report for Engineer to evaluate and approve.
8)Letter of System Acceptance:
Upon review and approval of test report, the Engineer shall provide a
letter of System Acceptance, which will be signed by all parties
and serve as designation of the beginning of the warranty period.
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SECTION 26 42 15
IMPRESSED CURRENT CATHODIC PROTECTION
PART 1 GENERAL
1.01 WORK INCLUDED:
A.This section covers the work necessary to furnish and install an impressed current
cathodic protection system, complete.
B.CONTRACTOR to install electrical service to each cathodic protection (CP) station as
shown on the Drawings.
1.02 STANDARDS
A.The following standards are included by reference:
1. NACE SP-0169
2. NACE SP-0177
1.03 QUALITY CONTROL
A.All CONTRACTOR specified testing shall be performed by a Corrosion Expert who is
NACE accredited as a Cathodic Protection Specialist or Cathodic Protection
Technologist, or registered professional engineer with verifiable expertise in corrosion
control and cathodic protection.
B.Contractor performed testing shall include the following tests, which shall be performed
as defined this section.
1. Functional testing of cathodic protection stations
C.Energizing and testing of cathodic protection system, and other tests as defined under
“System Tests and Inspections” shall be performed by the Engineer unless specifically
stated otherwise this section.
1.04 DEFINITIONS
A.Active column: Active column of a Deep Well groundbed shall be that portion of the
groundbed which discharges current and consist of anodes and coke breeze.
B.Inactive column: Inactive column of a groundbed shall be that portion of the column that
does not discharge current, and consist of the backfill, casing, and/or grout or concrete
seal that is above the active column.
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C.Cathodic Protection Station: A cathodic protection station or CP Station shall consist of
the rectifier, remote monitoring, electrical service, subpanel or safety disconnect switch,
all conduits, and concrete slab required for a complete and functional station.
1.05 SUBMITTALS:
A.Shop Drawings: Catalog cuts and other information for products proposed for use.
B.Quality Assurance Submittals:
1. Field Test Reports.
2. Qualifications of NACE Accredited Personnel.
PART 2 MATERIALS
2.01 GENERAL:
A.Like items of materials provided hereunder shall be the end product of one manufacturer
to achieve standardization for appearance, maintenance, and replacement.
B.Materials and workmanship as specified in this section shall be installed concurrently
with pipe installation. Coordinate all work specified herein with related sections.
2.02 SUPPLIERS:
A.Alternate suppliers will be considered, subject to approval of the ENGINEER. Address
given is that of the general office; contact these offices for information regarding the
location of their representative nearest the project site.
1. Corrpro, Inc., Chicago, IL www.corrpro.com
2. Farwest Corrosion Control, Gardena, CA www.farwestcorrosion.com
3. Hoff Company, Inc. , Denver, CO www.pipelinesupplies.com
4. MESA Products, Tulsa, OK www.mesaproducts.com
5. Northtown Products, Huntington Beach, CA www.northtownproducts.com
2.03 WIRE:
A.Rectifier DC Wires:
1. No. 2 AWG wire shall be single-conductor, stranded copper wire with 600-volt, high
molecular weight polyethylene (HMWPE) insulation, black.
2. See Drawings for rectifier connection wire by others. CONTRACTOR to extend
wires from property line to rectifier.
B.Impressed Current Anode Wire:
1. Single-conductor, No. 8 AWG stranded copper.
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2. Deep Well Anodes: 20-mil thick cross-linked Kynar or ECTFE floropolymer (Halar)
primary insulation and high molecular weight polyethylene (HMWPE) outer
insulation or equivalent.
C.Test Wires:
1. Pipe Test Wires: No. 10 AWG wire, single-conductor, stranded copper with 600-
volt, TW, THWN, or HMWPE insulation. Color coded insulation as specified.
2. Reference Electrode Wires: No. 14 or No. 12 AWG wire single-conductor, stranded
copper with 600-volt, TW, THWN, USE2, or HMWPE insulation. Color coded
insulation as specified.
3. Insulation Color: Color shall indicate the function of each test wire and shall be as
follows:
a. Pipe: White
b. Reference electrodes: Yellow
c. Anodes Black
D.AC Power Service:
1. Subpanel to Rectifier: No. 10 AWG, minimum, stranded copper wire, Type THHN
or THWN cable with quantity of conductors as required for source voltage and
phasing with ground wire. Colors in conformance with NEC requirements.
2. Underground Service: No. 8 AWG, minimum, stranded copper wire, Type UF or
USE2 cable, quantity of conductors as required for source voltage and phasing with
ground wire. Size wire for maximum circuit amperes in accordance with NEC
requirements.
2.04 DEEP WELL GROUNDBED
A.Surface Casing
1. PVC well casing, conforming to ASTM F-480, Schedule 40.
B.Casing Sanitary Seal and Fill Material
1. General
a. Sealing materials for wells shall conform to the State of Utah water well
regulations or as specified herein, whichever is more stringent.
2. External Sanitary Seal (annulus area between the surface casing and soil):
a. Bentonite Grout:
(1) Mixture of granular bentonite and water in a ratio of not less than 8 pounds
of bentonite or expansive clay per gallon of water.
(2) Slurry shall not be less than 50 percent expansive clay with the grain size
of the remainder to be not greater than coarse sand.
(3) Bentonite shall be commercially produced product specifically designed for
well sealing. Acceptable products are Aquaguard, Quick-Grout, Plug-Gel,
Shur-Gel, Enviro-Plug, or equivalent material.
b. Unhydrated Bentonite Chips
(1) Material: Unhydrated sodium bentonite, specifically designed for well
sealing.
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(2) Gradation: Medium chips, 1/4 inch, minimum, to 3/8 inch, maximum, dust
and fines not to exceed 2 percent by weight.
(3) Application Restrictions:
(a) Not allowed for sanitary sealing casings over 50 feet in length,
(b) Gravity feeding from the surface at depths greater than 30 feet or
with water in the hole shall require monitor rod to insure bentonite
chips do not bridge and that annular space fills from bottom to top.
(4) Manufacturers:
(a) Wyoming Ben, Enviroplug Medium
(b) Baroid, Holeplug
(c) Or Equal
3. Casing Internal Seal (inactive column area): Unhydrated Bentonite chips.
C.Vent Pipe:
1. Active Column Vent
a. Loresco “Allvent”, 1-inch diameter, solvent welded joints, slotted PVC vent pipe
as manufactured by Loresco International, Hattiesburg, MS.
b. Slotted vent pipe shall be installed in the active anode column area and extend
15 feet into the inactive column.
2. Inactive Column Vent
a. Inactive column vent pipe shall be 1-inch, schedule 40 PVC with solvent welded
joints.
3. Surface Vent:
a. ASTM A53-90b standard hot dipped galvanized steel pipe, 1-inch diameter with
180-degree gooseneck at the top.
b. Coat threads and any damage to the galvanized coating with one coat of
inorganic zinc rich primer.
D.Anode Centralizers
1. Metal assemblies that can be securely attached to the anodes to center them in the
drilled well as recommended by the anode manufacturer.
2. No sharp edges or bolts will be permitted on the centralizers.
3. Centralizers shall not block the well or impair installation of the anode, anode wires,
or coke breeze.
E.Deep Well Seal:
1. Two-piece cast iron seal with a rubber packer to form a watertight seal.
2. Seals shall permit conduit and vent pipe penetrations through the seal with the
rubber packing sealing the annular space watertight.
3. Provide plugs for all unused holes.
4. Seal installation shall be watertight.
5. Manufactured by Campbell Manufacturing, Inc., Bechtelsville, PA; Berkeley Pump
Company; Jacuzzi Brothers Inc.; or equal.
2.05 IMPRESSED CURRENT ANODES
A.Mixed Metal Oxide Anodes
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1. Mixed metal oxide (MMO) anodes shall utilize titanium tubes dimensions of 1-inch
diameter by 45-inches long. MMO anodes shall have a platinum metal oxide
coating applied to the titanium tube of sufficient thickness to provide 2.5 amperes
current discharge for 30 years minimum.
2. Lead Wire:
a. No. 8 AWG stranded copper with insulation as specified under WIRE, this
section.
b. Lead wire shall be of sufficient length to extend splice-free from anode
connection to the anode junction box.
c. Connection of lead wire to the anode shall be by the manufacturer's standard
connection and shall be stronger than the wire.
3. Packaging:
a. Lead wire shall be coiled and bound in such a manner as necessary to protect
insulation from damage during shipment.
b. Anodes shall be protected from breakage.
c. Damaged anodes or lead wire will be cause for replacement of the lead wire
and anode.
4. Wire Labels: Label the end of each deep well anode wire with the anode number
and lead wire length. Number anodes sequentially from bottom to top.
2.06 COKE BREEZE:
A.Coke breeze shall be lubricated calcined petroleum of the following composition:
Volatile Matter 0.7 to 1.8 percent
Ash 1.3 percent maximum
Sulfur 1.9 percent maximum
Fixed Carbon 95.0 percent minimum
Particle Size 100 percent less than 16-mesh
Density 68 pounds per cubic foot, minimum
B.Acceptable coke breeze shall be Loresco SC-3 as manufactured by Loresco
International, Hattiesburg, MS.
2.07 ANODE JUNCTION BOXES
A.Terminal Box:
1. Size and Type: NEMA 250-85, Type 3R, with minimum inside dimensions of
12 inches by 12 inches by 4 inches deep or as required for the quantity of anodes.
2. Material: 14-gauge Type 304 stainless steel or equivalent
B.Material and Coating: Type 304 Stainless steel
C.Hardware: Secure door with stainless steel quick release latches and hinges. Screw or
bolt secured doors will not be acceptable.
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D.Terminals and Connectors: Furnish a separate panel board, buss bar, and terminal strip
or terminal block connectors, and nickel plated brass fasteners for connecting the anode
lead terminals to the rectifier positive lead. Provide separate terminal and shunt for each
anode lead. Quantity of terminals shall be as shown on the Drawings for quantity of
anodes per groundbed
E.Shunts: Holloway Type JB, 0.01 ohm.
F.Equipment Tags: Provide each junction box with original manufacturer’s equipment tag
that identifies the original equipment manufacturer, model number, serial number, and
any applicable electrical ratings. Equipment tags with vendor or distributor name
will not be acceptable.
G.Manufacturer: Anode junction box shall be Universal Model ATB or ATB-S as
manufactured by Universal Rectifiers Inc., Rosenberg, TX or equal.
2.08 RECTIFIER:
A.Rectifiers shall meet NEMA MR-20 standards and the following construction and
operational parameters.
B.All rectifier components and wiring shall be fully enclosed and protected within a case
meeting the following requirements:
a. Cooling: air cooled
b. Mounting: pole mounting
c. Material: Type 304 Stainless steel, 11-gauge.
d. Other Requirements:
(1) Case shall be provided with hinge doors on the front and one side,
minimum, with slide out rack assembly.
(2) Doors with hasp for padlocking
(3) Stainless steel hardware.
(4) Case shall be sealed to protect rectifier components from weather and nest
building insects, rodents, or birds.
C.AC Input Voltage:
1. 120/240 volt, single phase, 60-Hz
2. Designed to operate continuously at full rated output at an ambient temperature of
45 degrees C The rectifier shall be capable of operation at 110 percent of rated input
without damage to the rectifier components.
3. Push button type circuit breakers for ac input or secondary ac breaker shall not be
permitted.
D.DC Output:
1. DC voltage and current shall be as shown on the Drawings, minimum.
2. Output voltage shall be controlled with a minimum of 24 evenly divided transformer
tap settings.
3. DC rectifier stack shall be a full wave bridge, silicon diode.
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4. DC stack shall be protected from over voltage surge with metal oxide varisters and
over current with current-limiting devices.
5. DC Output Control:
a. Constant current with solid state controller.
b. Solid state output control circuit boards shall maintain the current output within
2 percent of the set value while varying the voltage or current from 1 to 100
percent of the rated dc voltage.
c. Controller boards shall be fully encapsulated and/or plated as required to
prevent corrosion of the boards, components, and connections in an industrial
exposure.
E.Lightning protection devices shall be provided on the ac input and dc output of rectifier.
F.Supply rectifier with panel mounted DC voltage and current meters and external shunt
in series with the ammeter.
1. Meters shall be d’varsonal-jeweled movement and accurate to within 2 percent of
the actual voltage and current output.
2. Meters shall be tested and calibrated at the factory.
3. Meters will be tested in the field for accuracy. Manufacturer shall replace inaccurate
meters.
G.Remote Monitoring Capability
1. Rectifiers shall be supplied with remote monitoring connections and internal relay
for current interruption as specified, this section.
2. Remote monitoring provisions included with rectifiers shall include:
a. Mercury relay switch with current capacity of 120 percent of the rated DC output,
minimum, and input switching voltage of 10 to 14 volts DC, 500 mA maximum,
or as specified for remote monitoring equipment this section.
b. Terminal strips with individual terminals for pipe test wire, reference electrodes,
and power supply to remote monitoring equipment.
c. Power terminals shall be 2-ampere, minimum, 10 to 25-volt ac, supply power
for remote monitoring unit, as specified this section.
d. AC power supply to remote monitoring unit shall be protected with an
independent overload circuit breaker.
3. Remote monitoring connection terminals shall be provided by the rectifier
manufacturer with double screw terminal strips mounted on the panel board for
connection of remote monitoring equipment to be supplied by others.
4. Terminal strip shall have all rectifier connections completed and terminated on the
terminal strip with engraved identification or approved equivalent for the following
connections:
a. Terminal Block No. 1 (Eight Terminals)
(1) DC Volts, Positive
(2) DC Volts, Negative
(3) DC Shunt Millivolts, Positive
(4) DC Shunt Millivolts, Negative
(5) Power Terminal #1, 24 volts ac from isolation transformer
(6) Power Terminal #2, 24 volts ac from isolation transformer
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(7) Relay Switch, Positive, 10 to 14 volts DC
(8) Relay Switch, Negative, 10 to 14 volts DC
b. Terminal Block No. 2 (Eight Terminals)
(1) Reference #1
(2) Pipe #1a
(3) Pipe #1b
(4) Reference #2
(5) Pipe #2a
(6) Pipe #2b
H.Documentation and Spare Parts
1. Provide each rectifier with equipment tag that identifies:
a. Original equipment manufacturer name,
b. Rectifier model number and serial number
c. AC input voltage and phase.
d. DC voltage and amperage output rating.
e.Equipment tags with vendor or distributor name will not be permitted and
will be rejected and replaced by the CONTRACTOR.
2. Supply each rectifier with an operation and maintenance manual that includes an
electrical schematic of the rectifier, parts list with replacement part numbers, and
troubleshooting procedures.
3. Provide each rectifier with a set of spare fuses packaged in a sealed, waterproof
bag, if fuses are used.
4. One spare solid-state controller card, minimum.
5. Two spare solid-state controller cards for CP systems that include more than five (5)
rectifiers.
I.Rectifier Manufacturer:
1. Universal Rectifiers Inc. Rosenberg, Texas.
2. Or approved equal.
2.09 AC ELECTRICAL SERVICE:
A.Electrical Service from Existing Panels
1. Electrical Subpanel:
a. Heavy-duty, outdoor, NEMA 3R or NEMA 4 stainless steel enclosure rated at
240 volts, single phase, 60 amperes, and six single pole circuit capacity,
minimum.
b. Supply with thermal break circuit breakers sized for electrical loads and
voltages as follows:
(1) Rectifier Circuit: Two Pole, 30 amperes.
(2) Convenience Outlet: Single pole, 20 amperes.
2. Duct bank and Conduit:
a. Include spare conduit with each electrical service from existing panels for
SCADA communications by others.
b. As specified under Raceway and Duck Banks
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B.Grounding
1. Ground Rod: Copper-clad steel, 5/8-inch diameter, 8-feet long.
2. Ground Wire and Clamp: No. 6 AWG solid copper wire with a high copper content
alloy or bronze bolt-on ground rod clamp.
2.10 RACEWAY AND DUCT BANKS:
A.Outdoors, Exposed Conduit
1. Conduit: Rigid PVC coated steel, 1-inch diameter, minimum, or as shown on
Drawings.
2. Fittings and outlet bodies: PVC Coated steel.
3. Joints: Threaded, watertight.
B.Buried or Concrete Encased Conduit:
1. Conduit: Rigid, electrical grade, schedule 40 gray PVC, 1-inch diameter, minimum,
or as shown on Drawings.
2. Joints: Solvent welded or threaded, watertight.
3. Sweep elbows: PVC coated rigid steel with threaded joints.
C.Flexible conduit:
1. Use of flexible conduit shall be minimized and shall be acceptable for use only where
other fittings and elbows are not readily available.
2. Flexible conduit for ac power from the entrance switch to the rectifier shall be PVC
coated, waterproof flexible conduit.
D.Conduit Hardware and Supports;
1. Conduit Mounting – Stainless steel Unistrut modular supports and hardware.
2. Locknuts, conduit clamps, and other miscellaneous hardware shall be stainless
steel. Two hole straps will not be permitted.
3. All miscellaneous hardware shall be stainless steel or the same material as the
conduit.
E.Duct Bank Spacers: Interlocking module spacers as manufactured by Formex, or
approved equal.
F.Link Seal: Link seal shall be modular, mechanical type, consisting of inter-locking
synthetic rubber links shaped to continuously fill the space between the conduit and the
wall opening. Link seal shall be suitable for use in a core-drilled and pre-cast wall
openings and shall be manufactured by Pipeline Seal & Insulator, Inc or approved equal.
G.Precast Electrical Boxes:
1. Cover: HDPE or Fiberlyte cover, 3,000 lbs vertical load minimum, or as
required for application, whichever is greater, 10-inch by 15-inch minimum
dimensions.
2. Body: Fiberlyte or polymer concrete, slope sides, minimum depth 18-inches.
3. Hardware: Stainless steel hex cover lock.
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4. Load Requirements: As required for location as follows.
a. Open or non-traffic areas: 3,000 lbs vertical
b. Parkway or Greenbelt: 3,000 lbs vertical
c. Intermittent Light Vehicle Traffic: 12,000 lbs vertical
H.Protective Coatings:
1. Stainless steel or hot dipped galvanized when stainless steel is not available.
2. Galvanized items shall be hot-dipped galvanized in accordance with ASTM A153.
2.11 PROTECTIVE BARRIERS
A.CP Station Railing
1. Posts: New steel pipe, standard weight, 4-inch diameter, 8 feet maximum on center
spacing.
2. Post Caps: Welded steel plate with vent hole or concrete filled at CONTRACTOR’s
option.
3. Rails: New steel pipe, standard weight, 2-inch diameter
4. Joints: Welded, except for front rails which shall be bolted.
5. Coating: Hot dipped galvanized, in accordance with ASTM A153 after fabrication.
6. Bolts: Galvanized steel or Type 304 stainless steel
7. Configuration and Size: As shown on the Drawings.
B.Deep Well Railing
1. Posts: New steel pipe, standard weight, 2-inch diameter
2. Post Caps: Welded steel plate with vent hole or concrete filled at CONTRACTOR’s
option.
3. Rails: New steel pipe, standard weight, 2-inch diameter
4. Joints: Welded
5. Coating: Hot dipped galvanized, in accordance with ASTM A153 after fabrication.
6. Configuration and Size: As shown on the Drawings.
2.12 THERMITE WELD MATERIALS:
A.General:
1. Thermite weld materials consist of wire sleeves, welders, and weld cartridges
according to the weld manufacturer's recommendations for each wire size and pipe
or fitting size and material.
2. Welding materials and equipment shall be the product of a single manufacturer.
Interchanging materials of different manufacturers is not acceptable.
B.Molds: Graphite, as recommended by manufacture for pipe and wire size.
C.Adapter Sleeves:
1. For No. 12 AWG and No. 2 AWG wires.
2. Prefabricated factory sleeve joint bonds or bond wires with formed sleeves made in
the field are acceptable. Attach field-formed joint bonds sleeves with the appropriate
size and type of hammer die furnished by the thermite weld manufacturer.
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3. Extend wire conductor 1/8 inch beyond the end of the adapter sleeve.
D.Cartridges:
1. Steel: 32 grams, maximum.
2. Cast and Ductile Iron: 45 grams, maximum, XF-19 Alloy
E.Welders and Cartridges: For attaching copper wire to pipe material:
Pipe Material Weld Type
Cartridge Size,
Max.
No. 6 AWG Wire & Smaller
Steel HA, VS, HC 15 gm
Ductile or Cast Iron HB, VH, HE 25 gm
No. 2 Wires
Steel FS 32 gm
Ductile or Cast Iron FC 45 gm
F.Welding Materials Manufacturers:
1. Erico Products Inc. (Cadweld), Cleveland, OH.
2. Continental Industries, Inc. (Thermo-Weld), Tulsa, OK.
2.13 COATING REPAIR MATERIAL FOR PIPE AND FITTINGS
A.General:
1. Complete coating repairs in accordance with recommendations of the pipe or fitting
manufacturer.
2.
B.Coating Requirements:
1. Steel Pipe s:
a. Coal tar based coatings: Koppers Bitumastic 50 or Denso or Tapecoat wax
tape coatings; or equal, 20 mils dry film thickness, minimum.
b. Polyurethane or Epoxy Coatings: Fast cure epoxy, 20 mils dry film thickness,
minimum
c. Tape Wrap or Extruded Polyethylene Coating: Thermite Weld Cap, Canusa
CRP Patch, or Raychem PERP patch, or equal
d. Cement Mortar Coating: Same as required for Concrete Cylinder Pipe.
2. Ductile iron Pipe:
a. Fast cure epoxy
b. Thermite weld cap
C.Coating Materials:
1. Thermite Weld Caps:
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a. Royston Laboratories Handi-Cap IP, prefabricated primerless thermite weld
cap and coating system.
b. Provide primer unless specifically stated in product data sheet that no primer is
required.
2. Fast Cure Epoxy Coating:
a. 100 percent solids, fast curing epoxy suitable for submerged or buried
conditions.
b. Acceptable products or equal:
(1) Denso Protal 7125 (low temperature) or Protal 7300
(2) Tapecoat TC 7010
(3) 3M ScotchKote 323
2.14 CONCRETE
A.ASTM C94-90, Option A
B.Cement: ASTM C150-89, type II with minimum cement content of 6.5 bags (611
pounds) per cubic yard.
C.Coarse Aggregate Size: ¾ inches
D.Minimum Compressive Strength: 4,000 psi at 28 days with maximum water-cement ratio
of 0.45.
E.Air Entrainment:
1. ASTM C260, nontoxic after 30 days and containing no chlorides.
2. Not less than 5 nor more than 7.5 percent entrained air at the project site.
2.15 MISCELLANEOUS MATERIALS
A.Equipment Supports
1. Material: Steel, ASTM A36, 6-inch minimum standard channel shape, 2-inch
minimum steel pipe, or as shown on drawings.
2. Protective Coating: Hot-dip galvanized supports after fabrication in accordance
with ASTM A153.
B.Mounting Hardware: Type 304 or 3016 Stainless steel nuts, bolts, and washers as
required for equipment mounting.
PART 3 WORKMANSHIP
3.01 GENERAL:
A.The installation of the facilities herein specified and described shall conform to the latest
applicable NEC rules.
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B.The workmanship shall be of the highest grade and shall be in strict accordance with
material manufacturer's instructions. Equipment or materials damaged in shipment or in
the course of installation shall be replaced.
C.The CONTRACTOR shall examine all Drawings and coordinate his work so as to avoid
conflicts, errors, delays, and unnecessary interference with the construction of the
facilities and to avoid duplication of the work such as excavation, filling, etc. In the event
of any conflicts in the Specifications, the ENGINEER shall be consulted.
3.02 STORAGE AND HANDLING:
A.Store all prepackaged anodes off the ground and keep them dry at all times. Protect
against weather, condensation, and mechanical damage.
B.Immediately remove from the project site all mechanically damaged anodes.
3.03 DEEP WELL GROUNDBED INSTALLATION:
A.General:
1. Drilling, electrical logging of well, lowering of anodes, coke breeze placement, and
backfilling shall be done in a continuous operation and shall be observed by the
ENGINEER.
2. CONTRACTOR shall be a certified water well driller in current standing in the state
of Utah and shall obtain all drilling permits, start cards, submit notification of work
completion, and submit drilling logs in accordance with state regulations.
3. Driller will be solely responsible for all aspects of the drilling and well construction
until well completion.
4. Drilling of the groundbed shall be in accordance with the methods and procedures
of the best recognized drilling practices and shall comply with the rules and
regulations of the State, County, City, or other governing bodies having jurisdiction.
5. Deep well groundbeds shall be sealed as specified herein or as required by well
drilling regulations. The most stringent requirements shall apply.
6. Take necessary precautions to avoid entrance of foreign matter, movement of soil
strata, or collapsing of the well during the progress of the work. Should movement
of soil strata or collapse of the drilled well interfere with proper completion of the
ground bed, recover the wires and anode strings, where possible, and ream or redrill
the well.
7. The driller shall maintain a log describing the depth and type of formations
encountered during drilling. Copies of the log shall be submitted to the ENGINEER
and appropriate government authorities.
8. Wells not completed in accordance with the State water well or other applicable
regulations and this specification will be subject to rejection and replacement at the
CONTRACTOR’s sole expense.
B.Drilling:
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1. Coordinate the actual location of the ground bed in the field with the ENGINEER
before drilling begins. Verify and locate all buried utilities prior to beginning drilling
operations.
2. CONTRACTOR shall provide a holding sump to contain and store drilling fluids and
cuttings.
3. Excavation of a temporary mud pit on the project site will not be permitted.
4. CONTRACTOR shall provide drilling mud containment and disposal system to
prevent mud from entering drainages, storm drains, gutters, streams, or leaving the
project site.
5. CONTRACTOR shall size the holding sump for the project and take all precautions
necessary to prevent spillage or overflow of drilling fluids. All overflow or spillage
shall be contained. CONTRACTOR shall be responsible for cleaning all spills and
overflows and, if necessary, will clean drainages, storm drains and manholes
impacted by uncontained drilling fluids.
6. CONTRACTOR shall transport and dispose of all drilling fluids and cuttings to an
approved disposal location.
7. Spillage or leakage of oil or hydraulic fluids shall be contained and controlled by the
Driller. All oil contamination on the drilling site resulting from drilling equipment shall
be contained, cleaned up, and properly disposed off the project site.
8. Over drill well to compensate for sloughing or heaving during anode installation.
C.Casing
1. Construct the well and set surface casing straight and plumb. Casing length as
shown on drawings is the minimum length, contractor shall determine casing
requirements based on anticipated drilling conditions and as defined in this section.
2. Surface casing shall be set prior to completion of the first 100 feet of the well.
3. Casing, other than surface casing, shall not be installed or left in the well unless in
the driller’s estimation it is necessary for successful completion of the well.
4. Plastic casing may be installed in the inactive column, at the CONTRACTOR’s
option, but shall not extend into the active column.
5. If steel casing is installed into the active column, it shall be cut 100 feet below the
ground surface and the top portion jacked up to provide a 25 foot, minimum,
separation between the upper casing and the top of the active column. Complete
cutting of the steel casing before anodes are installed. Jacking operations must be
completed before installation of anodes.
6. Drilled hole for surface casing shall be 4 inches in diameter greater than casing
outside diameter, minimum.
7. Surface casing shall be provided with a sanitary seal as specified herein and in
accordance with State water well regulations, whichever is more stringent.
D.Placement of Casing Seals:
1. External Sanitary Seal
a. Install sanitary seal in annular space between casing and soil.
b. Place casing sanitary seal by tremie pipe and pumping of bentonite grout if
casing is greater than 50 feet or groundwater is present within the well.
c. The seal placement shall be done continuously and in a manner that will ensure
the entire filling of the annular space in one operation.
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d. No drilling operations will be permitted until neat cement or grout has cured.
(1) Curing time for portland cement, Type I or II, is a minimum of 72 hours and
for type III a minimum of 36 hours.
(2) Addition of an accelerator will be permitted subject to written approval from
the State Water Engineer.
(3) Bentonite grout set time shall be determined based on manufacturer’s
recommendations or observations of a mixed grout sample taken from the
pumped stream.
2. Casing Internal Seal
a. After the coke breeze settlement is completed and anode settlement is stopped,
the casing shall be filled with the specified sealing material.
b. Placement of the sealing material will be with plastic tremie pipe only for slurry
type seals. Inserting of the tremie pipe shall be performed in a manner that will
not damage the wire insulation.
c. Granular sealing materials may be top loaded but shall be performed at a rate
that will not result in bridging of the seal material.
E.Electrical Logging:
1. Flush the well and electrically log the well in the presence of the ENGINEER to
determine the soil characteristic along the length of the well.
2. Electrical Logging Method: Measure current output of first anode as it is lowered
into the well. Test using suitable meters, connections to a low resistance ground,
and a method to measure the down hole wire length or provide footage identification
markings on the wire.
3. Record current output readings and depth from the surface continuously or at 5-foot
increments for the entire well depth. Note depth of groundwater at time of electrical
logging.
F.Lowering of Anodes:
1. Anode installation to be observed by the ENGINEER
2. Install anodes and coke breeze the same day as the completion of the drilling and
electrical logging.
3. If loading is delayed more than 8 hours after drilling is completed or if loading cannot
be completed before sunset or end of working hours, whichever comes first, the drill
stem and bit should be reinserted and run back to the bottom of the well with
sufficient rotation and circulation to ensure that the drilled well is prepared for anode
installation.
4. If the well is drilled with mud, the well shall be flushed out with clean water in a
continuous process before or after the anodes are lowered, at the CONTRACTOR’s
option, until the return fluid has a mud weight of not more than 9.2 pounds per gallon
to allow for proper settlement of coke. The ENGINEER shall inspect the return fluid
before coke breeze pumping will be permitted to begin.
5. Attach anode centralizers to each of the anodes prior to lowering. Attach deepest
anode to the vent pipe. Lower anode and vent pipe to the bottom of the well. Lower
the remaining anodes individually until all anodes are suspended in the well.
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6. The bottom of the vent pipe shall be capped and each joint of pipe solvent welded
in accordance with the manufacturer’s recommendations. Drilling of the vent pipe
to prevent floating is prohibited and will result in rejection of the vent pipe.
7. CONTRACTOR shall prevent foreign matter from entering the vent pipe during
anode installation and casing seal placement. The CONTRACTOR shall clear any
blockage of the vent pipe. Failure to clear the vent pipe will result in rejection of the
ground bed. Vent pipe shall be permitted to flow water during coke breeze pumping
to flush any mud and cuttings from within the vent.
8. Any damage to anodes or cut, gouged, or scraped wire insulation will result in
rejection of the anode and lead wire. CONTRACTOR shall implement means to
protect the anode lead wires during and following anode installation.
G.Backfilling of Anode Well:
1. Keep well full of water during installation of the coke breeze.
2. Prepare coke breeze slurry with potable water in accordance with the
manufacturer’s written recommendations. Pump the slurry into the well through a
steel or plastic tremie pipe. Pump coke breeze in an even and continuous manner
from the bottom of the well to the top as the tremie pipe is slowly withdrawn. Top-
loading the coke breeze, by pouring coke breeze into the well will not be permitted.
3. Throughout coke breeze pumping, displaced water and mud shall be collected and
stored for disposal. Discharge of mud and water into the storm drains or public
rights-of-way, or roadways will not be allowed. CONTRACTOR will be responsible
to determine and provide the storage capacity required. Should the water and mud
storage capacity be inadequate for the project, work will be terminated until
adequate capacity is provided. Loss of materials or collapse of the well due to
termination of the loading operation will be at the CONTRACTOR’s sole expense.
4. Care shall be taken during pumping of the coke breeze to avoid coke breeze
bridging or collapse of the well. If the well collapses or coke breeze bridges, the
CONTRACTOR shall take necessary steps to resolve the problem at his sole
expense.
5. Restrain anodes from settling during and following coke breeze installation for
24 hours, minimum, for coke breeze settlement and compaction. Maintain anode
restraint until all anode settlement stops.
6. After the coke breeze is installed and has settled for 24 hours the ENGINEER shall
measure the depth to the top of the coke breeze column. If required, additional coke
breeze shall be added by pumping or top loading to the specified elevation. Coke
breeze shall not be greater than +15 feet nor less than -5 feet from inactive column
elevation as shown on the Drawings. CONTRACTOR shall remove any excess
coke breeze at his sole expense.
7. When the coke breeze has properly settled and has been placed to the proper depth,
fill the inactive column with the specified sealing material to within 4 feet of ground
surface.
H.Anode Wire Terminations:
1. The CONTRACTOR shall cut a smooth hole in the side of the casing for routing
wires to the anode junction box. All below grade penetrations of the surface casing
shall be watertight.
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2. Anode wires shall be installed in conduit from the ground bed to the anode junction
box. The completed electrical conduit shall be watertight.
3. Seal both ends of all conduits from the ground bed with urethane foam to prevent
ground bed gases from entering the conduit, anode junction box, or rectifier.
4. Anode lead shall be terminated in numerical order in correspondence to anode
depth.
I.Groundbed and Vent Pipe Termination:
1. Connect the surface pipe directly to the plastic vent pipe with a solvent welded by
threaded connection adapter.
2. Terminated vent pipe as shown on the Drawings.
3. After all wire terminations and vent pipe connections are completed, complete filling
of the inactive column with the specified sealing material.
4. Plumb and support vent pipe during seal placement and while the seal sets or
compacts.
J.Cleanup:
1. The drilling site shall be kept neat and orderly under all circumstances.
2. All excess equipment and cuttings shall be removed daily when required by the
prevailing conditions at the drilling site.
3. CONTRACTOR shall remove all mud, waste products, and tailings from the project
site and dispose of at an approved disposal site.
4. The project sites shall be restored to a condition equivalent to their original condition
before construction started and to the satisfaction of the ENGINEER.
5. Damage to sidewalks, curbs, roads, and driveways shall be restored to original
condition or better.
3.04 ANODE TERMINAL BOX INSTALLATION
A.Connect the rectifier positive wire and anode wires to the anode junction box terminals.
B.Label wires in the terminal box with permanent tags identifying the anode number and
rectifier lead.
C.Connect numbered anodes in consecutive order from top to bottom with anode terminals
starting at number 1 on the top left-hand side.
D.Maintain sufficient slack to keep the wire from being unduly stressed, damaged, or
broken during backfill.
E.All conduits entering the anode junction box shall be sealed with urethane foam to
prevent groundbed gases from entering the junction box.
F.Anode junction boxes shall be not less than 24 inches above the concrete slab. Concrete
slabs shall be not less than 3 inches above finish grade and provided with soil retention
curbing or walls in finish grades with slopes greater than 1:3
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3.05 CATHODIC PROTECTION STATION INSTALLATION:
A.CONTRACTOR shall install a cathodic protection (CP) station, which includes rectifier
mounting pole, ac power from the disconnect switch to the rectifier, and all AC and DC
electrical hardware necessary for the rectifier installation.
B.Contractor to furnish and install AC electrical service.
C.Cathodic protection (CP) station installation and location shall be as shown on the
Drawings, except when the Drawings and local or State electrical codes are
contradictory. In such cases, local or State electrical codes shall prevail. Final site
location and orientation shall be adjusted in the field for site conditions and installation
requirements and shall be approved by the Engineer.
D.CONTRACTOR shall install and connect an AC power service to each CP Station
location as shown on Drawings.
E.DC leads to the rectifier shall be as specified this section and shown on the Drawings:
1. Rectifier wire connections as shown on Drawings to be performed by Others.
CONTRACTOR shall complete installation of existing wires provided by Others from
property line to rectifier and make all connections to the rectifier.
2. Splicing of the wires will not be permitted without Engineer’s approval.
3. DC wires shall be in conduit and accordance with Trenching and Backfill, this
section.
4. All wire leads shall be free of splices.
5. Insulation on leads shall be free of cuts or abraded areas.
F.Upon completion of CP station installation CONTRACTOR to perform functional test of
system in accordance with Quality Control Testing, this section.
3.06 AC ELECTRICAL SERVICE:
A.General
1. Electrical power service shall be installed by the CONTRACTOR in accordance with
local electrical utility requirements and shall meet or exceed local or NEC codes.
2. Electrical service shall be underground unless shown otherwise on the Drawings.
3. Electrical service shall be installed by a licensed electrician.
4. CONTRACTOR shall obtain a local building permit and coordinate inspection of the
completed electrical service, where required.
B.Underground electrical service to rectifier disconnect switch shall be provided by the
CONTRACTOR in accordance with Section ELECTRICAL, and as shown on the
Drawings.
3.07 AC ELECTRICAL DUCTWORK:
A.Underground AC duct bank shall be installed by a Utah licensed electrician.
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B.AC electrical conduits shall be separate conduits in an underground, red concrete
encased duct bank installed in accordance with NEC codes and as shown on the
Drawings.
C.All duct banks less than 5 feet long may be sand backfilled or concrete encased at
CONTRACTOR’s option. Duct banks greater than 15 feet long shall be backfilled with
red dyed concrete as shown on the Drawings.
D.CONTRACTOR shall provide all materials, trenching, backfill, compaction, conduit,
grounding, and red dyed concrete necessary for installation of duct bank.
E.Underground conduit shall not be greater than 250 feet long with not more than 360
degrees of combined bends between pull boxes without written approval of the
ENGINEER.
F.Conduit shall have solvent welded joints, ends capped, and free of dirt and debris.
G.Electrical contractor shall furnish and installed AC conductors, circuit breakers, and all
associated hardware for electrical service to rectifier from subpanel.
H.Electrical contractor to complete all raceway connections to existing electrical panels and
RTU panels within vaults and rectifier enclosures.
3.08 DUCT BANKS
A.General:
1. Coordinate duct bank routing with ENGINEER and OWNER.
2. Use existing building penetrations, where available, or core concrete wall and
provide sealed penetration as shown on Drawings.
3. Coordinate conduit routing and panel connection locations within vaults with
ENGINEER and OWNER.
4. Secure conduits entering cabinets, junction boxes, or terminal boxes with double
locknuts, one on the outside and one on the inside.
5. Install insulated bushings and insulated throat connectors on the ends of rigid
metallic conduit.
6. Use watertight couplings and connections. Install and equip boxes and fittings to
prevent water from entering the conduit or box. Seal unused openings.
7. Reducer couplings are not allowed, except where shown or specifically identified on
the Drawings.
B.Concrete Encased Duct Banks:
1. Concrete to be dyed red with 12 pounds, minimum, red dye per yard.
2. Concrete shall be 2,000 psi compressive strength, minimum, unless otherwise
specified.
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3. Tie and fasten all conduits to prevent floating and stake at intervals shown on the
Drawings.
4. Provide a minimum of two #4 steel reinforcement bars for the full length of the duct
bank.
5. Spacers shall be utilized with concrete encasement. Spacers shall be placed
between 4 foot and 10 foot intervals depending on size and quantity of conduits and
as required by the spacer manufacturer, whichever is greater.
6. All spacers shall be supported on concrete blocks.
7. Spacers shall be plastic spacers with interlocking capabilities that relieves the
conduit of both horizontal and vertical stresses.
8. Minimum spacing between conduits shall be 1.5-inches. Concrete encasement
shall be 4-inches minimum cover on top, bottom, and sides of conduits.
9. Backfill trenches as specified this section after concrete has cured.
10. Allow for thermal expansion of conduit for temperature rise as concrete cures, by
allowing free end to expand or pouring concrete from center of run or from one tie-
in point.
11. Provide No. 10 TW, THWN, or USE2 insulating tracer wire centered over the full
length of the concrete encased duct bank.
3.09 THERMITE WELD WIRE CONNECTIONS:
A.Use thermite weld method for electrical connection of copper wire to steel, ductile iron,
and cast iron surfaces. Observe proper safety precautions, welding procedures, thermite
weld material selection, and surface preparation as recommended by the material
manufacturer. Assure that pipe or fitting wall thickness is of sufficient thickness that the
thermite weld process will not damage the pipe or fitting wall's integrity or damage the
lining in any way.
B.Before the connection is made, the surface shall be cleaned to bare metal by making a
2-inch by 2-inch window in the coating, and then filing or grinding the surface with a
vitrified wheel to produce a bright metal finish. Wire sleeves shall be installed on the
ends of the wire before welding to the metal surface.
C.After the weld connection is cooled, remove slag, visually inspect, and physically test
wire connection by tapping with a hammer. Remove and replace any defective
connections.
D.Make wire connections to concrete cylinder pipe by thermite welding to the shop welded
steel plates provided on the pipe for this purpose.
E.Coat each completed wire connection as specified, this section. If lining is damaged by
welding, repaired in accordance with the lining applicator's recommendations.
3.10 TRENCHING AND BACKFILL
A.General:
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1. Complete excavations and trenching regardless of the type, nature, or condition of
materials encountered, and as required to accomplish specified construction to lines
and grades shown.
2. CONTRACTOR shall complete all utility notifications prior to performing trenching
and excavations work.
3. Take care to avoid damage to existing structures and utilities during excavating and
trenching process. CONTRACTOR may modify location, where approved by the
ENGINEER, to minimize possible damage to existing structures.
4. Trench shall be of uniform depth and width, level, smooth, and free of sharp objects.
B.Trench Depths:
1. Trench depths provided are minimum requirements. CONTRACTOR shall meet
minimum requirements listed, as required by local utilities, ordinances, or
regulations, or as shown on the Drawings, whichever is more stringent.
2. Minimum depths for cathodic protection or corrosion monitoring work shall be as
follows:
a. Electrical Service: 30-inches (ductbank)
b. Pipeline Test wires, roadways 24-inches (conduit)
c. Rectifier Connection Wires, developed 24-inches (conduit)
d. All other 30-inches
C.Safety
1. Slope, shore, or brace excavations and trenches in accordance with OSHA
regulations.
2. Provide shoring as necessary to prevent caving during excavation in unstable
material, or to protect adjacent structures, property, workers, and the public.
3. CONTRACTOR shall have sole responsibility for ensuring safety of trenches and
conformance to OSHA trench safety requirements.
D.Backfill and Compaction
1. Backfill trench with excavated backfill materials, unless excavated material is
unsuitable for meeting compaction requirements.
2. Provide imported backfill material where indicated on the Drawings or where
excavated material is unsuitable for compaction.
3. All trenches shall be compacted to 90 percent, minimum, or as specified for the
pipeline whichever is more stringent.
4. Concrete slab base material and trenches within 5 feet of roadways, paved areas,
or other traffic areas shall be compacted to 95 percent, minimum.
5. Within roadways or where required by local entities, provide a control low strength
material (CLSM) to cover the pipe for a minimum of 12-inches or to fill vacuum holes
within paved areas. CLSM shall meet the following performance requirements:
a. Total calculated air content: Not less than 8.0 percent nor greater than 12.0
percent.
b. Minimum unconfined compressive strength: Not less than 50 pounds per
square inch measured at 28 days.
c. Maximum unconfined compressive strength: Not greater than 150 pounds per
square inch measured at 28 days.
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d. Wet Density: No greater than 132 pounds per cubic foot.
6. Do not use backfill material of frozen or consolidated debris. Leave the trench with
the excess backfill material neatly mounded, but not more than 4 inches above the
existing ground level, for the entire width of the trench in undeveloped areas.
7. Replace topsoil in developed, landscaped, or cultivated areas as specified in
Surface Restoration, this section.
3.11 CONCRETE:
A.Concrete used for slabs shall conform to the requirements for concrete in Section
CONCRETE.
B.CONTRACTOR shall finish all concrete work to a smooth troweled or broom finish with
radius edges.
C.All forms shall be removed from concrete work prior to final acceptance and removed
from the project site.
3.12 QUALITY CONTROL TESTING
A.General:
1. Contractor shall correct all construction defects identified during testing.
2. Provide engineer with 7 days advance notice of completion for Engineer acceptance
testing.
3. Contractor required testing as defined herein shall be performed by a Corrosion
Expert, with qualifications as specified this section, whom is an employee or
subcontractor to the Contractor.
B.Functional Testing of Cathodic Protection Stations
1. Contractor shall perform a function test of each cathodic protection station installed.
2. Functional testing shall demonstrate the following items are functional and ready for
Engineer performed energizing and testing:
a. AC power service from meter base to rectifier circuit breaker is operational and
functional.
b. Rectifier produces dc voltage and current output up to the maximum dc current
output rating of the rectifier.
c. Rectifier controller cards are fully functional and providing control of the rectifier
output as specified.
d. All impressed current anodes are discharging dc current.
e. Remote monitoring system is installed and correctly wired.
3. Upon completion of functional testing, the rectifier shall be left in a de-energized
state for Engineer performed System Tests and Inspection.
4. If electrical service is not installed at the time of the functional test, the contractor
shall provide a generator with the wattage and voltage output necessary to power
the system from the meter base utility connection terminals and complete all testing
as defined for functional testing.
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3.13 SYSTEM TESTS AND INSPECTION
A.General
1. All testing specified herein shall be performed by the Engineer and shall include:
a. Preliminary electrical continuity testing of the full pipeline.
b. Cathodic protection system energizing and testing.
2. CONTRACTOR shall correct all construction defects identified during testing.
3. Provide ENGINEER with one week advance notice of completion of cathodic
protection work.
B.Cathodic Protection System Energizing and Testing:
1. After the installation of the cathodic protection system is completed, the ENGINEER
shall energize and adjust the system and ensure proper installation of the cathodic
protection system.
2. Test data obtained shall be tabulated and submit in a report of the system operation,
test methods, and protection levels. Test data from all testing performed shall be
submitted in tabular and electronic form.
3. Energizing and Testing procedures shall, as a minimum, include the following:
a. Static pipe-to-soil potentials at each test station on each wire in the test station.
b. Test station wire continuity at each test station
c. Final electrical continuity of pipeline between each test station.
d. ‘ON’ pipe-to-soil potentials at each test station
e. Anode current output at each anode test station
f. Interference potentials at all crossing metallic pipelines.
g. Polarized ‘ON’ potentials after four weeks operation, minimum and three
months, maximum.
h. Verification of electrical isolation of all insulating joints.
i. GPS positions in latitude and longitude format using a WGS 84 datum for all
test stations. Locations shall be identified by GPS location, test station type,
and street address. Accuracy of GPS positional measurements shall be
sub-meter or better.
END OF SECTION
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SECTION 31 11 00 – CLEARING AND GRUBBING
PART 1 - GENERAL
1.1 DESCRIPTION
This section specifies site preparation which consists of clearing, grubbing and demolition.
1.2 JOB CONDITIONS
A.Existing Conditions
The Contractor shall determine the actual condition of the site as it affects this
portion of work. The contractor shall make a video tape of the project site(s) prior to
beginning construction.
B.Protection
Site preparation shall not damage structures, landscaping, or vegetation adjacent to
the site. The Contractor shall repair or replace any damaged property.
PART 2 - EXECUTION
2.1 GENERAL
The Contractor shall notify the Construction Manager when site preparation is complete.
Further work shall not be started until the conditions of paragraph 02100-2.02 are satisfied.
2.2 PERFORMANCE
A.CLEARING AND GRUBBING
Unless otherwise specified, the Contractor shall remove obstructions such as
brush, trees, logs, stumps, roots, heavy sod, vegetation, rock, stones larger than 6
inches in any dimension, broken or old concrete and pavement, debris, and
structures where the completion of the work require their removal.
Material that is removed and is not to be incorporated in the work shall be lawfully
disposed of off the site by the contractor.
B.DEMOLITION AND REMOVAL
1.Structures: Demolition and removal of structures consist of removal of
abandoned superstructures, foundation walls, footings, slabs, and any other
structures. Excavations caused by existing foundations shall be cleared of
waste, debris, and loose soil, and refilled as specified.
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2.Pavement: When portions of asphalt pavements and concrete pads are to
be removed and later construction is to be connected, edges shall be saw
cut, on a neat line at right angles to the curb face or edge of pavement.
3.Salvage: The Owner has the right to salvage any items scheduled for
removal. The Contractor shall notify the Construction Manager 5 days prior
to any salvage or demolition work to determine the disposition of items to be
removed. The Construction Manager will mark items to be salvaged. Such
items shall be properly disconnected, removed from their foundations,
cleaned, and delivered to a location of the owner’s facilities as specified.
C.UTILITY INTERFERENCE
Where existing utilities interfere with the prosecution of the work, the Contractor
shall relocate them in accordance with Article 4 of the General Conditions.
END OF SECTION
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SECTION 31 20 00 – EARTHWORK AND DEWATERING
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section includes materials, testing and other requirements
of earthwork for excavation, trenching, backfilling, compaction
and grading necessary for the construction of the work. The
excavation shall include the removal and disposal of materials of
whatever material encountered, including all dewatering, and
contaminated soils and groundwater removal, treatment and
disposal, that would interfere with the proper construction and
completion of the work.
1.2 REFERENCE SPECIFICATIONS, CODES, AND STANDARDS
A. The following is a list of standards which may be referenced in this section:
1. 29 CFR 1926, OSHA Safety and Health Standards for Construction.
2. ASTM C 117, Test Method for Materials Finer than 75
um ( No. 200) Sieve in Mineral Aggregates by Washing.
3. ASTM C 136, Test Method for Sieve Analysis of Fine
and Coarse Aggregates.
4. ASTM C 150, Portland Cement.
5. ASTM C 618, Coal Fly Ash and Raw or Calcined Natural
Pozzolan for Use as a Mineral Admixture in Concrete.
6. ASTM D 75, Practice for Sampling Aggregates.
7. ASTM D 422, Test Method for Particle-Size Analysis of Soils.
8. ASTM D 1556, Test Method for Density and Unit Weight of
Soil in Place by the Sand-Cone Method.
9. ASTM D 1557, Test Method for Laboratory Compaction
Characteristics of Soil using Modified Effort (56,000 ft-
lbf/ft3).
10. ASTM D 1633, Test Method for Compressive Strength of
Molded Soil- Cement Cylinders.
11. ASTM D 2419, Test Method for Sand Equivalent Value
of Soils and Fine Aggregate.
12. ASTM D 2487, Classification of Soils for Engineering
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Purposes (Unified Soil Classification System).
13. ASTM D 2922, Test Methods for Density of Soil and Soil-
Aggregate in Place by Nuclear Methods (Shallow Depth).
14. ASTM D 4253, Test Method for Maximum Index Density
of Soils Using a Vibration Table.
15. ASTM D 4254, Test Method for Maximum Index Density
of Soils and Calculations of Relative Density.
16. ASTM D 4318, Test Method for Liquid Limit, Plastic Limit,
and Plasticity Index of Soils.
17. ASTM D 4632, Test Methods for Grab Breaking Load
and Elongation of Geotextiles.
18. ASTM D 4832, Test Method for Unconfined Compressive Strength.
1.3 CONTRACTOR SUBMITTALS
A. Between 60 and 30 days before beginning trenching on each
parcel or group of parcels, meet with each landowner, farmer,
ditch operator, irrigator, storm drain owner, land drain owner,
utility. Per paragraph 3.02 coordinate all water handling work
for each parcel and submit bulleted summary of coordinated
water handling work (by parcel) to Construction Manager at
each weekly meeting. Submit copies of Construction
dewatering and construction storm water permits and
conditions obtained from UDEQ. Submit results of all water
quality tests sent to UDEQ.
B. Submittals shall be in accordance with the requirements
of Section 01 33 00, SUBMITTALS.
C. Slide rail shoring is required for sewer pipeline trenches over
10-feet deep on this project (see Section 31 20 00). Submit
excavation plans for worker protection in pipe trenches and
other excavations per Section 31 20 00, EXCAVATION
SUPPORT AND PROTECTION. Submittal of excavation
plans shall be for records only. Other than to verify that slide
rail shoring is being used, submittals will not be reviewed as
they are the sole responsibility of the Contractor and the
Registered Engineer who signs and seals said plans.
D. Submit a description and location of proposed sources of imported material.
E. Submit samples of all materials proposed to be used in the
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Work to demonstrate material conformance with these
Specifications. Sample sizes shall be as determined by the
Construction Manager.
F. Test for conformance and submit certification and test
records of all materials showing that they meet the applicable
requirements. Obtain favorable review of test and
certification submittals prior to commencing placement of the
materials for the Work.
G. Perform material testing per this section.
H. Submit manufacturer catalog data, samples, and
installation instructions for filter fabric, earth reinforcing
systems with their related materials.
I. Submit property owner earthwork disposal site releases.
J. Submit pipe locating tape manufacturer data.
1.4 PROCESSED (OR IMPORTED) EARTH MATERIALS
A. Processed, or imported, earthen materials are subject to
the following requirements:
1. Make all tests and other work necessary to locate
acceptable processed materials. Submit certification(s)
that the material conforms to the requirements along with
copies of test results from a qualified commercial testing
laboratory and representative samples of materials.
Samples shall be representative and clearly marked to
show material source and intended use. Sample
processed materials per ASTM D75 or ASTM C136, with
appendixes and provide compaction characteristics of
materials per ASTM D1557. Allowance of the processed
material may be based on inspection of the source,
processing method and/or certified test results. No
processed materials shall be delivered to the site or used
in the Work until the proposed source, processing
methods, and materials tests have been allowed by the
Construction Manager. Final allowance of materials will be
based on tests made on samples of material taken from
the installed and compacted material(s).
2. Make periodic tests on samples taken at the place of
production prior to delivery to the site. Make tests at the
rate of one test per day, one test per thirty trucks of
material, or as requested by the Construction Manager,
whichever is more. If tests show out of conformance
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materials, the Construction Manager may require
increased frequency of tests. In addition, sample and test
the finished in-place product. The Construction Manager
may select the location of the samples and tests to be
performed by the Contractor.
3. Submit gradation test results within 24 hours after
sampling. Deliver other test results upon completion of
the tests.
4. If tests conducted by the Contractor or the Construction
Manager indicate that the material does not meet the
requirements, the material placement shall be terminated
until the requirements are met. Material that does not
conform to the requirements and is placed in the Work
shall be removed and replaced at no additional cost to the
Owner. Sampling and testing performed by the Contractor
shall be done at the Contractor’s expense.
1.5 MATERIALS TESTING
A. The Contractor shall perform and be responsible for all sampling
and testing of materials as required for quality assurance/control
of the Work. The Contractor shall pay for all costs associated
with the day-to-day quality assurance/control to maintain all
material within specified or approved limits. The Contractor shall
retain a registered geotechnical engineer, independent from the
Contractor, and a testing laboratory, whose qualifications are
each acceptable to the Construction Manager by submittal, to
perform all compliance testing described below. The
Construction Manager may have an independent testing
laboratory perform additional tests at no cost to the
Contractor shall provide materials for testing at no
additional cost to the Owner.
B. Perform particle size analysis of soils and aggregates in
accordance with ASTM C 136 Sieve Analysis of Fine and
Coarse Aggregate and ASTM C 117 Materials Finer than No.
200 Sieve in Mineral Aggregate by Washing.
C. Determine sand equivalent in accordance with ASTM D
2419. Unified Soil Classification System: References to soil
classification types and standards shall have the meanings
and definitions indicated in ASTM D 2487. The Contractor
shall be bound by all applicable provisions of ASTM D 2487
in the interpretation of soil classifications.
D. Where soil material is required to be compacted to a
percentage of maximum dry density, the maximum dry
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density at optimum moisture content will be determined in
accordance with ASTM D 1557. In the field, determine the
density of soil in place by the sand cone method, ASTM D
1556 or by nuclear methods, ASTM D 6938 and D 3017.
E. Apply rock correction factors as applicable. In case the test of
the fill or backfill shows non-compliance with the required
density, perform remedies as may be required to ensure
compliance. Subsequent testing to show compliance shall be
by a testing laboratory selected by the Construction Manager
and paid for by the Contractor.
F. Compaction tests shall be performed for each lift or layer. If
nuclear methods are used for in-place density determination,
verify the accuracy with one sand cone test, and one
maximum laboratory dry density test, for every 2 weeks
nuclear tests are used if the backfill material is processed fill
or visually consistent. The Construction Manager shall be the
sole judge of visual consistency. More sand cone and dry
density tests will be required if the backfill material is visually
variable. The minimum depth for the sand cone test hole
shall be 12 inches. The minimum size shall be 8 inches and
size 16/30 or 10/20 silica sand shall be used.
G. Determine laboratory moisture-density relations of soils by
ASTM D 1557. If nuclear methods are used for in-place
density determination, the compaction test results for
maximum dry density and optimum water content shall be
adjusted in accordance with ASTM D 4718. This will be
required for determination of percent relative compaction
and moisture variation from optimum.
H. Determine the relative density of cohesion-less soils by
ASTM D 4253 and D 4254. Sample backfill materials by
ASTM D 75. "Relative Compaction" is the ratio, expressed
as a percentage, of the in-place dry density to the
laboratory maximum dry density.
I. After an acceptable compaction procedure is established,
compaction tests shall be taken at 300-foot intervals along
the trench and at vertical intervals at random locations and
not necessarily vertical in line. A minimum of two tests will be
required for each production day in the trench. Tests shall
also be taken near structures, manholes, etc., and where
designated by the Construction Manager. Embankment and
fill areas shall have at least one compaction test performed
each production day and no fewer than one test for each
1,000 cubic yards. Copies of all test reports shall be
submitted to the Construction Manager by the next working
day.
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J. Location for compaction tests shall be prepared and
submitted to the Construction Manager for approval
prior to testing.
K. Compaction and other tests may be taken by the Construction
Manager at intervals along the trench as described above to
verify compliance with these requirements. Accommodate the
Construction Manager in conducting these tests. Provide access
and exploratory excavation as required to collect samples or
conduct tests. Allot sufficient time during construction for the
performance of any such compaction testing.
L. Compaction shall be deemed to comply with the specifications
when no compaction test falls below the specified relative
compaction. Pay the costs of any retesting of work not
conforming to the specifications. Should the compaction
methods used fail to achieve the required degree of compaction,
revise compaction method to achieve the required compaction.
M. If a compaction fails to meet the specified requirements, remove
and replace the backfill at proper density or bring the density up
to specified level by other means acceptable to the Construction
Manager. Pay for all subsequent tests required to confirm and
verify that the reconstructed backfill has been brought up to
specified density. Frequency of confirmation tests for remedial
work shall be double that amount specified for initial confirmation
tests.
1.6 DEFINITIONS
A. Pipe Zone: The pipe zone shall include the full width of trench
from the bottom of the pipe bedding to a horizontal level above
the top of the pipe, as specified below. Where multiple pipes or
conduits are placed in the same trench, the pipe zone shall
extend from the bottom of the lowest pipe bedding to a horizontal
level above the top of the highest or topmost pipe. Thickness of
pipe zone above the highest top of pipe or conduit shall be 12
inches unless otherwise shown in the Drawings or otherwise
described in the specifications for the particular type of pipe
installed.
B. Pipe Base or Bedding: The pipe bedding zone is defined as a
layer of material immediately below the bottom of the pipe or
conduit and extending over the full trench width on which the
pipe is bedded. Thickness of pipe bedding zone shall be 6
inches minimum unless otherwise shown in the contract
documents for the particular type of pipe installed.
C. Road Zone: The 12 inches of material immediately below
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the subgrade of existing and planned road pavements,
shoulders, curbs and sidewalks.
D. Segregation: Nesting of larger particles in a soil mass such
that finer particles do not completely fill the voids.
Segregation also refers to lenses or layers of finer material
that are not locally intermixed with coarser particles in
accordance with the specified gradation.
E. Suitable Material: Suitable material is defined as selected or
processed earth material free of expansive and deleterious
material which conforms to these Specifications. Materials
used shall meet the gradations and quality requirements of
these Specifications.
F. Trench Zone: The trench zone includes the portion of the
trench from the top of the pipe zone to the bottom of the road
zone at gravel or asphalt surfaced roads or to the finished
ground surface in areas without roads.
G. Unsuitable Materials: Unsuitable Materials include but are not limited to:
1. Soils which cannot be compacted sufficiently to
achieve the density indicated for the intended use.
See paragraph 2.06.C.
2. Soils which, when classified under ASTM D
2487, fall into the classifications of Pt, OH,
CH, MH, or OL.
3. Materials that contain hazardous or designated
waste materials including petroleum hydrocarbons,
pesticides, heavy metals, and any material which
may be classified as hazardous or toxic according to
applicable regulations.
4. Soils that contain greater concentrations of chloride
or sulfate ions or have a soil resistivity or pH less
than the existing on-site soils.
5. Topsoil, except as allowed below.
H. Well Graded: A earth material with a wide range of grain
sizes so that the uniformity coefficient “Cu” is over 6.0. “Cu” is
the ratio (D60 / D10) = (the particle diameter at which 60% of
the mass is finer than / the particle diameter at which 10% of
the mass is finer than) with enough fines to bind the material
together so that, when compacted, it produces a strong and
relatively incompressible soil mass free of detrimental voids.
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I. Dewatering: the pumping and/or draining, treatment and
removal from construction site both groundwater and
surface water (i.e., unwatering) to keep the construction
work free from the deleterious effects of water in a manner
that complies with all laws and regulations and does not
damage adjacent lands and property. It includes water
handling and conveying through the project site any water
which comes into the site through rivers, creeks, sloughs,
land drains, ditches (including irrigation ditches), springs,
precipitation, groundwater, wells, and other means.
1.7 USE OF FILL AND BACKFILL TYPES
A. Fill and backfill types shall be used in accordance with
the following provisions, unless otherwise shown on
the Drawings:
1. Roadway or Fill Embankments: Use earth fill material.
2. Trench Backfill: Varies: see paragraph 2.07.
3. Pipe Zone: Use pipe zone material.
4. Pipe Base or Bedding: Use pipe zone material.
5. Gravel Road Surfaces: Use UBC (road base) material per Section 32 11 23.
6. Gravel Road Base for AC Paved Roads: Use UBC (road base)
material per Section 32 11 23.
7. Backfill Around Structures: Use structural backfill material.
8. Backfill beneath Structures: Use structural backfill under
structures, unless noted otherwise.
9. Fill Over Structure Roofs: Use structural backfill over structure roofs.
10. For 20-feet outside vault walls, CLSM fill under
pipelines the space above the excavated subgrade
and the bottom of pipe zone.
PART 2 - MATERIALS
2.1 EARTH FILL/EARTH BACKFILL
A. Earth fill and earth backfill shall be excavated material that is free
from organic matter, roots, debris, and rocks larger than 6-inches
in the greatest dimension. Nested rocks larger than 3-inches are
not allowed unless otherwise indicated on the plans and
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specifications. All fills shall be earth fills. Earth fill materials shall
have an expansion index of not more than 40 when tested in
accordance with ASTM D 4829.
2.2 STRUCTURAL BACKFILL
A. Structural backfill shall be free of clay balls and shall have a
sand equivalent greater than 30 per ASTM D 2419 and have
the following gradation:
Sieve Size Percent Passing By Weight
3/4 inch 100
1/2 inch 95—100
3/8 inch 50—100
No. 4 20—65
No. 8 10—40
No. 40 0—20
No. 2000—5Material excavated onsite may be used for structural backfill
provided it conforms to this specification.
2.3 GRANULAR BORROW FOR ROAD ZONE (OR STREET ZONE)
A. The top 12-inches of the road subgrade (below untreated
base course) is the road zone (or street zone). Granular
borrow material shall conform to UDOT Standard
Specification 02056.2.3. (it is Classification A-1-a, meets
AASHTO 145, is non-plastic, and passes a 3-inch sieve).
2.4 UNTREATED BASE COURSE (UBC, ROAD BASE, OR
AGGREGATE BASE COURSE)
A. UBC, road base, or aggregate base course, shall be
per Section 32 11 23.
2.5 PEA GRAVEL
A. Pea gravel shall be the same material as Drain Rock,
except the maximum particle size shall be ½ inch.
2.6 PIPE ZONE MATERIAL
A. Pipelines 24-inches and smaller.
1. Use imported pipe zone material as follows: a
processed, well-graded, compactible sand or gravel per
AASHTO M145 A-1-a with 3/4-inch max particle size
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and between 5% and 15% fines (per ASTM C117) for
binder. Compact pipe zone to 90% relative compaction
per ASTM D1557. A 3/4-inch UDOT road base
gradation (per paragraph 2.04) is acceptable.
2. Alternately, use controlled low strength material
(CSLM) per paragraph 2.12.
B. 36- to 48-inch Sewer Pipelines. Use controlled low strength
material (CSLM) per paragraph 2.12.
2.7 TRENCH ZONE MATERIAL
A. Pipelines 24-inches and smaller: Use imported pipe zone material.
A 3/4-inch UDOT road base gradation (per paragraph 2.04) is acceptable.
B. 36- to 48-inch sewer pipelines:
1. Beneath paved and gravel roads and their
shoulders, use a 3/4-inch UDOT road base
gradation.
2. In other areas (except cutoff walls), use either
imported pipe zone material (UDOT road base is
acceptable); or, if it can be shown to consistently
exceed 90 percent compaction, then native
excavated.
trench material (not topsoil) may be used – provided it is
free from organic matter, or other deleterious matter, and
meets the requirements for earth fill as specified. To
prevent fines migration in trench zone, native open graded
sands and gravels may not be used in trench zone.
2.8 DRAIN ROCK
A. Drain rock, or crushed rock, shall consist of hard, durable
particles of stone, crushed to the required gradation shown
below per AASHTO T-27 or ASTM C 136, and shall be free
from organic matter, lumps of clay, and other deleterious
matter:
Sieve Size Percent Passing By Weight
1 inch 100
3/4 inch 90—100
1/2 inch 30—60
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3/8 inch 0—20
No. 4 0—5
2.9 SAND
A. Sand shall be granular material free from clay balls, organic
matter, and other deleterious substances. Sand shall have a
sand equivalent of 30 per
ASTM D 2419 and conform to the following gradation:
Sieve Size Percent Passing By Weight
3/8 inch 100
No. 4 75—100
No. 30 12—50
No. 100 5—20
No. 200 0—10
B. Test sand to see that it is not salty or corrosive to steel as follows:
1. Electrical Resistivity shall be greater than 10,000 ohm-
cm (per ASTM G-57, soil box method)
2. PH shall be greater than 7 (per ASTM G-52)
3. Chloride shall be less than 50 mg/kg of soil (EPA Test Method 325)
4. Sulfate shall be less than 100 mg/kg of soil (EPA Test Method 375)
2.10 TOPSOIL
Topsoil shall be per Section 31 11 00
2.11 WATER FOR COMPACTION
A. Water shall be free of organic materials, a pH of 7.0 to
9.0, a max chloride concentration of 500 mg/L, and a max
sulfate concentration of 500 mg/L. Provide all work
needed to transport water for earthwork including piping,
valves, pumps and trucks, to convey water to the point of
use.
2.12 CONTROLLED LOW STRENGTH MATERIAL (CLSM)
A. CLSM shall consist of a mixture of Portland cement,
aggregate, fly ash, water, and admixtures conforming
to the following:
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1. Portland Cement: ASTM C 150, Type II.
2. Aggregate: Concrete sand, or processed material from
the excavations meeting the requirements of sand as
herein specified. Aggregate size shall be maximum 3/8
inch per ASTM C 33. The soluble sulfate content, shall
not exceed 0.3 percent by dry weight.
3. Water: Potable quality.
4. Fly Ash: Class C per ASTM C 618.
5. The minus 200 sieve fraction shall be non-plastic.
B. CLSM shall be flowable, non-segregating, self–consolidating and non-shrink.
C. The unconfined compressive strength at 28 days shall be
a minimum of 50 and a maximum of 150 psi per ASTM D
4832. For bidding, assume 100 pounds of cement and 100
pounds of fly ash per cubic yard of CLSM.
D. Sample CLSM at least once a day, four cylinders each time.
Perform two cylinder breaks per four-cylinder sample at 7
days, the same as for concrete. Do not move cylinders for
72 hours after making.
E. The temperature of the CLSM discharged into the
trench shall be below 70 degrees and above 45
degrees Fahrenheit. Do not place CLSM if ambient
temperatures are below 10 degrees F.
F. The aggregate, cement, and water shall be proportioned
either by weight or volume. The water content shall be
sufficient to produce a fluid, workable mix that will flow and
can be pumped without segregation of the aggregate while
being placed. Prepare CLSM in accordance with ASTM C 94.
G. Water content shall match trial batch content. Do not add water after batching.
2.13 ROCK REFILL (OR TRENCH STABILIZATION MATERIAL)
A. Rock refill shall be crushed rock free from clay balls,
organic material, and debris, and having the following
gradation:
Sieve Size Percent Passing By Weight
3 inches 100
1-1/2 inches 80—100
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3/4 inch 5—30
No. 4 0—8
No. 200 0—2
2.14 GEOTEXTILES
A. See Section 31 35 00, GEOTEXTILES.
2.15 LOCATING (MARKING) TAPE AND (TRACER) WIRE
A. Locating (or Marking) Tape (over all pipelines).
Pipe locating tape, or marking tape, shall be non-degradable
blue polyethylene material, 6- to 12-inches wide, at least 8 mils
thick, and labeled in 4- to 10-inch-high bold permanent letters,
“CAUTION WATER MAIN” or “CAUTION SEWER MAIN”, by
Reef Industries, Allen Makline, or equal. Inert polyethylene shall
be impervious to known alkalis, acids, chemical reagents, and
solvents likely to be encountered in soil.
B. Tracer Wire (over all pipelines). Center on pipe (atop pipe
zone) HMWPE- coated #6 solid copper tracer wire. Tie each
end to a CT Station and cathodically protect each wire, by a
CT Station shunt, to an anode.
PART 3 - EXECUTION
3.1 GENERAL
A. Earth Stockpile Limitation to Protect Pipelines from Differential
Settlement. Protect installed pipelines after installation from
differential settlement of ground as follows. After backfilling
water, sewer or storm drain pipelines, do not ever allow over 3-
feet of stockpile or fill to be placed above existing grade within
15-feet horizontally of the pipe.
B. Prevent dust from damaging homes, businesses, public and
private facilities, crops, cultivated fields, and other
improvements, or causing a nuisance to persons. Perform dust
control for the duration of the project.
C. Legally dispose of all excavated materials unsuitable for
backfill, and other unused excavated materials. Excavated
materials suitable for backfill may temporarily be stored at the
site so-as not to interfere with public traffic or concurrent work
or to mix with other stockpiled material.
D. Provide adequate facilities for drainage of water from
stockpiled excavated material and adequate facilities for
handling of storm drainage from storage and other area.
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3.2 SAMPLING, TREATMENT, AND DISPOSAL OF
CONTAMINATED SOILS AND GROUNDWATER
A. There is a historic landfill adjacent to 700 North. This landfill
has the potential to affect the quality of the groundwater on
the project site. Special containment, sampling, and testing
is required for groundwater pumped from this project site.
B. CONTRACTOR shall provide for containment of all
dewatering groundwater using frac tanks. The number of
tanks shall provide for:
1. Adequate storage volume to provide for six (6) days as
follows:
a. Typical construction: three (3) days
b. Weekends: two (2) days
c. One emergency day: one (1) day
C. OWNER, through his consultant, will provide for all
groundwater sampling and testing. OWNER will sample
groundwater from CONTRACTOR provided frac tanks.
OWNER will sample up to once each day.
D. In addition to storage for groundwater sampling,
CONTRACTOR shall provide for reduction of elevated Total
Suspended Solids through best management practices
before discharging the contained groundwater.
E. CONTRACTOR shall store water in frac tanks until test
results are received. If groundwater quality is within the
discharge limits of the permit, CONTRACTOR may discharge
groundwater stored in frac tanks into waterways adjacent to
the project site.
F. OWNER will provide test results within 36 hours of sampling,
not including weekends and holidays.
G. If test results exceed the permit limits OWNER shall notify
the CONTRACTOR. The OWNER and the CONTRACTOR
shall then prepare a plan to treat and/or dispose of the water
in accordance with the permit.
3.3 DEWATERING
A. Contractor bid shall include all costs to plan, coordinate, and
perform all dewatering and handle all groundwater and all
surface water for the duration of the project work, including,
but not limited to:
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30 days before beginning construction work on each parcel,
or group of parcels, meet with each landowner, farmer, ditch
operator, irrigator, storm drain owner, land drain owner, utility
owner, and/or other persons affected by the work. Clarify and
agree with each affected party how irrigation and drainage
will be maintained during the construction. Address how to
protect private and public properties from damage resulting
from uncontrolled irrigation or dewatering flows and shall
finalize agreements as to the locations and construction of
channels downstream of the dewatering areas that will be
used for discharge or dewatering flows to the Great Salt Lake.
1. Address farmer, irrigator and landowner descriptions of
locations, depths, sizes, materials, and functions of all
buried drains, pipes, power, communications, and
other public and private utilities of which landowner,
farmer and irrigator are aware. Specifically ask for this
information from older farmers and irrigators who have
worked the land for more than 20 years.
2. Address diverting, conveying, and handling and timing
of water inflows into the parcel (stream, slough, spring,
irrigation ditch, irrigation runoff, storm runoff, surface,
and buried land drain, well, precipitation, etc)
3. Address keeping surface flows from entering
excavations by diversions (dams, trenches, pipes,
pumping etc), well points, freezing or grouting ground,
or other methods acceptable to Construction Manager.
Address dewatering excavations and construction site.
Address treatment, handling, and disposal of all water in
compliance with laws and regulations, including
contaminated groundwater and soils.
4. Address construction water treatment method(s) to
be used (well points, ponds, socks, etc)
5. Address construction water discharge location(s) and the
conveyance (drains, ditches, or pipes) to the Great Salt
Lake, and cleaning and maintenance of downstream
conveyance ditches or pipes.
Address water handling including temporary relocation of
land drain ditches and irrigation ditches around the work
site and providing piping to keep drainage flows and
irrigation maintained through the construction work.
Report as a weekly agenda item, the coordinated water handling
described in this specification, to the Construction Manager.
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B. Perform all required dewatering and water handling regardless of
quantity or quality of water encountered. Include all costs for
water handling and dewatering in the project bid regardless of
the quantity or quality of the water.
C. Provide and operate equipment adequate to keep excavations
and trenches free of water. Dewater subgrade to below bottom
of excavation. Keep trench dewatered until backfilling has been
completed. Remove water during period when CLSM is being
deposited, when pipe is being installed, and during the placing
of backfill. Prevent settlement of pipe and all nearby pipes and
structures.
D. Dispose of water in a manner that will not damage adjacent
property. When dewatering open excavations, dewater from
outside the structural limits and from a point below the bottom of
the excavation.
E. Obtain and comply with applicable UPDES discharge permits
when discharging into any waterway.
F. Design, furnish, install, operate, monitor, maintain, and remove
dewatering systems such that the dewatering system is
sufficient to render and maintain required excavations in a
dewatered and hydrostatically relieved condition (including at
the bottom of the excavation), and allow required excavations
and other construction operations to be performed in the dry.
G. The dewatering system shall include all equipment,
appurtenances, and earthwork required to perform the function.
Contractor is responsible for the dewatering system performance.
Provide adequate pumping, piping, and other equipment to
accomplish dewatering. Such equipment shall include, but may
not be limited to sumps, wells, motor and/or engine driven pumps
with adequate lift capacity, discharge piping, hoses and pipelines,
valves, intakes, and flow measuring devices.
H. Construct trenches with DIP fittings to prevent surface runoff
from running into trenches and leaving salt deposits in
trenches. Prevent excessive storm runoff and irrigation runoff
from entering excavations and from damaging the work.
Remove seepage water and precipitation water from
excavations. In addition to dewatering of the trench
excavation and adjacent areas, perform other dewatering as
necessary to maintain the construction operations free of
water and permit construction unhampered by the presence
of water that may interfere with construction, damage in-place
work or excavated surfaces, or cause other adverse effects.
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I. Locate, construct, and maintain ditches and/or sumps to
collect and control seepage and runoff into excavations.
Locate, construct, and maintain ditches to prevent ponded
water from seeping into, and adversely affecting, adjacent
lands and facilities.
J. If Owner-provided lands are to be used for de-silting settling
ponds, liners may be needed if native soils are porous and/or
result in excessive infiltration into adjacent construction
trenches.
K. Damage to the work, including work in place and
excavations, including bottom heave, and floating of pipeline,
resulting from negligence, inadequate performance, or
mechanical or electrical failure of dewatering system
components shall be repaired or replaced, including removal
and replacement of material, and pumping out excavations,
by and at the expense of the Contractor, subject to approval
by Construction Manager.
L. Restore areas used for dewatering ditches and
ponds, to their pre- construction condition (after
the work is complete).
M. The dewatering systems shall be designed consistent with
sound engineering principles and practices, in accordance
with best modern practice, and in accordance with the
following:
1. Experience: The dewatering systems shall be
designed by a registered professional engineer or
hydrogeologist with a minimum of five years of
responsible experience in the design, installation, and
operation of dewatering systems of complexity
comparable to that required for this contract. All
designs drawings, calculations, data, and other
documents shall bear the designer's seal.
N. Submittal of the dewatering systems is required. The
dewatering systems shall be designed consistent with sound
engineering principles and practices, in accordance with best
modern practice, and in accordance with the following:
1. Experience: The dewatering systems shall be
designed by a registered professional engineer or
hydrogeologist with a minimum of five years of
responsible experience in the design, installation, and
operation of dewatering systems of complexity
comparable to that required for this contract. All
designs drawings, calculations, data, and other
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documents shall bear the designer's seal.
2. Data: Logs of borings and other soil and water-level
data are addressed in the geotechnical report. It shall
be the Contractor's responsibility to gather any
additional data necessary to properly design the
dewatering systems, and the work shall be performed
at the Contractor's expense.
3. Dewatering:
a. Portable electric generators utilized shall
have 100 percent standby electric-
generating equipment.
The electrical system and controls shall be designed so that failure
of any one pump, or the need to disconnect a pump, does not
adversely affect operation of any other pump.
b. Petroleum-fueled (diesel, liquid petroleum gas,
gasoline) driven units utilized shall have 100%
standby equipment.
4. Facilities for dewatering shall include discharge lines, flow-
measuring devices, settling ponds, treatment facilities, and
supplemental pumping capacity to provide the necessary
lifts to discharge water as needed.
O. Installation and operation of the dewatering system shall be
under the direct supervision of qualified personnel with a
minimum of five years of responsible experience in the
installation and operation of dewatering systems of complexity
comparable to that required for this contract. The dewatering
representative shall be responsible for ensuring that all materials,
equipment, methods, and procedures utilized in the installation,
operation, and maintenance of dewatering system conform to the
requirements of:
1. The UDWQ approved dewatering plan, and
2. All State and local statutes; conducting all required
testing, inspection, and monitoring of the dewatering
system.
P. System maintenance shall include, as a minimum, 24-hour
supervision by personnel skilled in the operation, maintenance,
and repair and replacement of system components, and
sufficient standby and spare equipment and features to
effectively prevent interruption in dewatering operations.
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Q. Desilting ponds and dewatering operations shall not interrupt the
ability of the landowner to irrigate or drain their land of irrigation,
precipitation, and artesian groundwater / spring water.
R. De-silting pond inverts shall not be more than about 18 inches
below original ground. Stockpile topsoil removed for de-silting
pond construction and restore it to pre-construction depth and
location when ponds are removed. Provide adequate freeboard
for all de-silting ponds. Maintain de-silting ponds by removing
sediment when pond is 30 percent full of sediment.
S. Incorporate erosion control SOPs into trench dewatering
and de-silting facilities to avoid or minimize adverse ground
and surface water quality impacts.
T. Maintain ditches downstream of de-silting ponds free of debris
and sediment to prevent flooding or other adverse impacts
downstream.
3.4 SUPPORT OF EXCAVATIONS
A. See Section 31 20 01, UTILITY TRENCHES.
B. Slide Rail Shoring Required for Trunk Sewer Trench.
1. To protect the sewer pipe from ovaling or crushing
due to soft native trench walls collapsing after
shoring removal in both pipe zone and trench zone,
CLSM pipe zone, and compacted trench zone
material, must both be place in direct contact with
trench walls as shoring is removed, so that:
a. no voids are left when shoring is removed.
b. compaction at trench walls equals or exceeds that over pipe.
2. To achieve both ends, use slide rail shoring to place
CLSM, unless a Contractor field demonstrates to
Construction Manager satisfaction, a more reliable
way to place CLSM and provide the essential lateral
support to sewer.
3.5 EXCAVATION
A. Excavation is unclassified.
B. Perform all excavation (including dewatering and rock
removal) – as part of the work in the Bid Schedule -
regardless of the type, nature, or condition of the material
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encountered to accomplish the Work.
C. Where trenching or excavation occurs in paved areas, saw
cut the pavement, regardless of the thickness, and curbs,
gutters, and sidewalks prior to excavation of the trenches
with a pavement saw or pavement cutter. Remove and
dispose of pavement and concrete materials off the site in
accordance with local regulations. Do not use for backfill.
D. Perform excavation for structures and pipelines to comply
with the dimensions, clearances and grades indicated for the
structures and pipelines. Excavate to such width outside the
lines of the structure to be constructed as may be required for
proper and safe working methods, the erection of forms, and
the protection of the work.
E. At excavation subgrades for structures compact the top 12
inches of subgrade to 95 percent relative compaction. Fill
holes and depressions to the required line, grade, and cross
sections with structural backfill or other material approved by
the Construction Manager.
F. The finished subgrade for structures shall be within a
tolerance of plus or minus 0.10 of a foot of the grade and
cross section indicated, shall be smooth and free from
irregularities, and shall be at the specified relative
compaction. The subgrade shall be considered to extend
over the full width and extend 1 foot beyond the edge of the
structure foundation or the fill.
G. Notify the Construction Manager when excavations for
structures are complete. Do not place forms, reinforcing
steel, concrete, or precast structure until the excavated area
has been inspected by the Construction Manager.
H. Excavation shoring systems shall be designed consistent
with sound engineering principles and practices, in
accordance with best modern practice, and in accordance
with the following:
• Experience: The shoring systems shall be
designed by a registered professional engineer
with a minimum of five years of responsible
experience in the design, installation, and
operation of shoring systems of complexity
comparable to that required for this contract. All
designs drawings, calculations, data, and other
documents shall bear the designer's seal.
• Submittal of the shoring systems is required.
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I.
3.6 TRENCH EXCAVATION
A. Remove and stockpile native topsoil separately per Section 31 11 00.
B. Construct the trench to the grades and shapes as indicated on
the plans. Accurately grade the bottom of the trenches to provide
uniform bedding areas for each section of pipe except for
portions of pipe sections where bell holes are required to weld
joints. Excavate bell holes and depressions to the depth and
width required to properly complete and inspect the joint.
Remove stones and hard objects protruding above grade as
necessary to avoid point bearing.
C. Locate trench stockpiled material at least 15 feet away from the
tops of open trench excavation slopes.
D. Place excavated material within the construction limits or within
another location acceptable to Construction Manager. Do not
obstruct any roadways or streets. Conform to federal, state, and
local codes governing the safe loading of trenches with
excavated material and equipment.
E. After setting pipe to grade, do not jerk or move shoring in such a
way as to cause pipe to be out of grade. After pipe is welded and
initial CLSM is placed, such that pipe will not move, slide rail
shoring may be moved.
F. Provide room (typically 18-inches min) between pipe and trench
invert/walls/ shoring - to allow for manned entry for welding,
joint coating, and inspection.
G. Pipe zone and compacted trench zone materials shall extend to
edge of excavated trench, not to inside face of shoring. Fill gaps
left when shoring is removed. If trench is excavated beyond that
required, refill over excavated trench at no additional cost to the
Owner with the pipe zone and trench zone materials required in
specs.
3.7 LENGTH OF OPEN TRENCH
A. Limit open trench length to 600 feet or the amount of pipe
installed in 1 day, whichever is less.
B. During nonworking hours, cover trenches or fence-enclose them.
C. Native slope and trench wall collapses into an open excavation
during construction are the complete responsibility of the
Contractor. This includes any clean-up work, re-excavation, re-
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backfill and compaction or related work to complete the pipeline
as it is required in the plans and specifications. See Section
02260, Excavation, Support, and Protection
3.8 OVEREXCAVATION
A. Trench foundation stabilization (trench bottom
stabilization) material is allowed beneath pipe zone of all
pipelines that are more than 0.5 miles away from the
North Temple Landfill property. Wrap trench bottom
stabilization material in geotextile to prevent fines
migration into the open graded rock. Over-excavation is
always allowed as required to construct trench dams.
B. No additional payments will be made for over excavation and
placement of structural backfill, rock refill, or other suitable
material not required by the contract or directed by the
Construction Manager. No compensation will be made for
over excavation and placement of such material for the
Contractor’s convenience.
3.9 CLSM TRENCH CUTOFF WALLS (TRENCH PLUGS)
A. Provide CLSM trench cutoffs (i.e., trench plugs) to seal
the bottom and sides of the trench against water
movement along the trench. CLSM shall be installed
across the full width of the over excavation, pipe zone
and trench zone. The CLSM material shall be installed
from the bottom of the trench and at a minimum of 12-
inches below the bottom of the pipeline up to 2-feet below
finished grade. Over-excavation may be required at the
location of the cut-off walls.
B. Install CLSM trench plugs and shown on the plans and at the following
locations:
1. At stations shown on drawings, and
2. At property lines, so groundwater won’t cross property lines in trenches.
3. At both sides of road intersections.
4. At least every 300 feet. Construction Manager
shall approve these locations for trench plugs if
they are not shown on plans.
3.10 COLD WEATHER LIMITATIONS IN PLACING FILL AND BACKFILL
A. Unless allowed in the authorized Cold Weather
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Construction Plan, earth fills and backfills requiring 95
percent or higher relative compaction shall not be placed
when either atmospheric temperature, or the temperature of
the existing ground or the fill being placed, are below 35
degrees Fahrenheit unless both the existing ground and the
fill being placed are both non-frost susceptible materials.
B. Earth fills and backfills requiring 90 percent or lower relative
compaction may be placed when temperatures are below 35
degrees Fahrenheit if the required compaction is achieved. If
the required compaction is not achieved, the work shall be
removed and re-compacted.
C. Do not place any fill or backfill materials which require 95
percent, or higher, relative compaction if the excavation or
subgrade contains frozen moisture (snow, ice, sleet, etc.),
frozen earthen materials, or earthen materials which have
been deposited in the excavation due to freezing, thawing,
precipitation, or other inappropriate means.
D. Do not place fill materials which contain frozen moisture
(snow, ice, sleet, etc.) except as allowed in the paragraphs
above.
E. Work performed outside the required temperature limitations
is subject to rejection, removal, and replacement.
3.11 PLACING AND COMPACTING FILL
A. Remove form materials and trash from excavation before
placing fill material. Remove un-compacted fill, loose and
disturbed soils until firm soils or formational material are
exposed. Removed materials may be used as compacted fill if
they meet specifications.
B. Under earth fills, scarify the exposed surface to a depth of 6
inches, moisture condition to within 2 percent of optimum
moisture content, and compact to at least 95 percent relative
compaction.
C. Obtain Construction Manager inspection and authorization to
begin backfilling on the exposed surface before starting
placement of fill.
D. Add water to the backfill material or dry the material, as
necessary, to obtain a moisture content within 2 percent of
optimum. Obtain a uniform moisture content throughout the
material of each layer being compacted.
E. If the backfill material is saturated from groundwater, rains, or
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any other source, remove and replace the unsatisfactory
material with suitable material compacted to the specified
density. No additional payment will be made for removal and
replacement of unsatisfactory material.
F. Where earth fills are to be constructed on slopes steeper than
5:1, excavate an equipment width keyway beneath the toe at the
base of the fill. The keyway will have a minimum width of 10 feet
and slope at least 2 percent into the slope. Continue benching
into competent material as the fill progresses up slope. All
benching shall be inspected and authorized by the Construction
Manager before fill placement begins.
G. Place all fills in 6- to 8-inch lifts, brought to within 2 percent of
optimum moisture content, and compacted to 90 percent min
relative compaction. Do not place rocks larger than 6 inches in
maximum dimension in the fills.
H. Provide special attention to compaction along the top and outer
edge of the earth fill slopes during construction. Back roll fill
slopes after each fill lift is completed. Perform additional rolling
and trimming as may be required at the finish of the slope
construction to correct local surficial slumping.
3.12 PLACING AND COMPACTING STRUCTURAL BACKFILL
A. Place structural backfill material around structures, channels,
vaults, manholes, and other structures to the lines and
grades shown or specified. Limit loose lift depths to 8 inches
or less, or, if hand compaction equipment is used, limit loose
lift depths to 6-inches or less.
B. Compact each lift as hereinafter specified. Stop
structural backfill at least 6 inches below finished grade
in areas where topsoil is to be replaced.
C. Do not operate earthmoving equipment within 5 feet
of any concrete structure. Structural backfill shall not
be placed until the concrete has developed to at
least 75 percent of the minimum 28-day compressive
strength, and in all cases not less than 24 hours after
the last pour.
D. Place and compact fill or backfill adjacent to concrete
structures using hand- operated tampers, roller wheels, or
other equipment that shall not damage structure.
3.13 BACKFILL OF TRENCHES (AND FILLS) AND COMPACTION
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A. Unless otherwise shown in the plans or specifications,
relative compaction in shall conform to ASTM D 1557
(modified proctor) and shall be as follows:
Location or Use of Fill Relative
Compaction (Unless
Noted Otherwise)Trench Zone not under structures,
pavement, or roads
90 percent (but
do not compact
for 6” below
topsoils)Trench Zone if pipes are under paved
(AC or conc) or gravel roads and
within 10-feet horizontally of paved or
gravel roads (i.e., existing and future
road shoulders), under future roads
and future fills, sidewalks, curbs,
beside structures and below slopes
2:1 or steeper.
95 percent or 80
percent relative
density
CLSM Pipe Zone - sewer or water pipes 50 psi to 150 psi
Granular Pipe Zone (AASHTO M145
A-1-a) alternate pipe zone for water
pipes
95 percent or 80
percent relative
densityTrench Bottom Stabilization 85 percent, or 75
percent relative
densityDrain Rock under concrete structures 95 percent or 80
percent relative
densityBackfill and fill around structures 95 percent
Topsoil Uncompacted
Aggregate base (road base) &
aggregate surfacing for access
roads & road subgrade
97 percent
Road Zone 95 percent
B. Place bedding and backfill materials to the lines, grades, and
cross sections indicated on the Plans. Place bedding and backfill
materials in horizontal, uncompacted lifts not exceeding 8 inches
in thickness. The difference in level on either side of a pipe shall
not exceed 12 inches.
C. Protect the pipe from damage during construction. Replace or
repair broken or damaged pipe or pipe coatings. For tamping of
backfill over the pipe, use tampers, vibratory rollers, and other
equipment that shall not injure or disturb the pipe. Carefully
place backfill around and over the pipe and do not allow it to fall
directly upon the pipe to prevent coating damage. Place backfill
material carefully and evenly onto the backfill previously placed
in the pipe zone to prevent lateral movement of the pipe. Do not
permit free fall of the material until at least 2 feet of cover is
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provided over the top of the pipe. Do not drop sharp, heavy
pieces of material directly onto the pipe or the tamped material
around the pipe.
Backfilling of the trench above the pipe zone shall not
proceed until the required strength of CLSM in pipe zone
has been tested, verified, and accepted by the
Construction Manager. Do not allow construction traffic
over the pipe trench until the trench backfill has been
compacted to a depth of over 3 feet above the top of pipe.
3.14 CLSM PLACEMENT AND SLIDE RAIL SHORING REMOVAL
A. After surveying and setting pipe to grade, and before
welding joints, do not pull up lower slide rail panels - as this
causes rock refill material (under pipe zone) to flow under
panels and the pipe drops and becomes out of grade.
B. Complete pipe joint field welding and joint coating.
C. Place a CLSM “stiff mix” saddle over (to top of pipe zone)
and around pipe at intervals that leave bottom of pipe zone
with no CLSM between “stiff mix” saddles. Obtain initial set
of “stiff mix” saddles. This helps lock WSP into surveyed
grade before placing the rest of the CLSM.
D. Place “fluid mix” CLSM in lower part of pipe zone in a way
that prevents the pipe from floating. While it is fluid, pull up
lower slide rail panels to just below top of the CLSM just
placed. Obtain initial set of initial “fluid mix” CLSM.
E. Place additional CLSM “fluid mix” layers in a way that
prevent the pipe from floating. While it is fluid, pull up lower
slide rail panels to just below top of CLSM just placed.
Obtain initial set of each CLSM layer before placing the
next layer.
F. When CLSM placement is complete to top of pipe zone,
place and compact trench zone material while raising upper
slide rail panels so that voids left below removed slide rail
panels are filled with material compacted to trench zone
requirements.
G. As upper slide rail panels are removed, remove disturbed
native earth materials (used as backfill outside slide rail
shoring) at the upper sides of trench and replace them with
trench zone material compacted to trench zone compaction
requirements.
3.15 OTHER CLSM PLACEMENT REQUIREMENTS
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A. Do not place CLSM when ambient daytime air temperatures
in trench exceed 95 degrees Fahrenheit. If daytime ambient
air temperatures in trench exceed 95 degrees Fahrenheit,
Contractor shall submit a written plan to the Construction
Manager that identifies how Contractor will address
temperature control issues when placing the CLSM.
B. Deliver the CLSM to the trench in ready mix trucks and use
pumps or chutes to place the CLSM in the trench. Do not
add water after batching. Submit strength break data for
both the CLSM “stiff mix” and the CLSM “fluid mix”.
C. Maintain stability of pipe and conduit throughout CLSM
placement and curing. CLSM will likely require placement in lifts
to prevent pipe flotation. No movement of the pipe caused by
flotation will be allowed. If any movement occurs, the CLSM
material shall be removed and the pipe placed back on line and
grade. Any damage to the pipeline system caused by movement
of the pipe shall be removed and/or repaired in full conformance
with these Contract Documents at no additional cost to Owner.
Remove all sloughed material or other debris from top of
previously placed CLSM.
D. Prior to placing pipe zone or trench zone material above CLSM
the CLSM shall be allowed to cure a minimum of 24 hours and
achieve enough strength such that when walking on CLSM
produces no indentations. A shorter cure period will be allowed if
it can be demonstrated to the Construction Manager that it will
perform its functions (to prevent pipe flotation and/or support
pipe and trench zone material).
3.16 COLD WEATHER CLSM PLACEMENT AND CURING
A. Comply with cold weather placement of CLSM submittals.
CLSM placed or cured outside the temperature limitations
identified herein is subject to rejection, removal and
replacement.
B. If freezing temperatures are imminent, maintain CLSM at a
temperature above 40F for seven (7) days after placement.
CLSM mix and native trench soils (to 12-inches below trench
face, floor and walls) must all be 40F or greater at time of
placement. Determine temperature by placing thermometer in
CLSM or native soils immediately after sampling CLSM at
placement site.
C. When freezing weather appears imminent, make ready at the
placement site insulation and other materials for CLSM protection
which have been identified in the cold weather placement of
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CLSM submittal accepted by Construction Manager. Delay
placement of CLSM until adequate provisions for protection
against weather are made. Do not place CLSM bedding when the
trench bottom or walls are frozen or contain frozen material.
D. CLSM Curing: If during CLSM curing, temperatures are below
40 degrees, protect CLSM by insulation as allowed in the cold
weather placement of CLSM submittal. Do not place CLSM if
ambient temperatures are below 10 degrees F. If CLSM is kept
above 40 degrees F until at least 18-inches fill or backfill is
placed over the curing CLSM, no further cold weather
protection.
is required if ambient temperatures are over 10 degrees F and
no ambient forced air is circulating through pipe. The native
earth temperatures typically keep both the buried pipe and the
CLSM above 40 degrees F.
3.17 PLACING LOCATING (MARKING) TAPE AND (TRACER) WIRE
A. Install marking tape over all pipelines, conduits, and ducts. Install
at locations shown on the plans. Unless otherwise shown, locate
marking tape at the top of pipe zone and centered over the pipe.
Install both marking tape and tracer wire continuously over the
top (centerline) of all buried pipes unless required otherwise.
Securely attach tracer wire to top of the pipe to prevent
movement during backfill. Submit tracer wire splice method.
B. At each half mile at cathodic test stations, bring tracer wire
to the ground surface and attach each end of the wire to an
un-used terminal on the test station board. If tracer wire test
points are required more often provide them on both water
and sewer pipelines.
3.18 SITE GRADING
A. Perform earthwork to the lines and grades shown on the
Plans. Shape, trim, and finish slopes to conform with the
lines, grades, and cross sections as shown. Remove
exposed roots and loose rocks exceeding 3 inches in
diameter. Round tops of banks to smooth curves to not less
than a 6-foot radius. Neatly and smoothly trim rounded
surfaces. Over excavation and backfilling to achieve the
proper grade shall not be permitted.
B. Shape, trim, and finish slopes around structures as shown on
Plans. Maintain a 2 percent grade away from all structures
for a minimum of 2 feet all around.
C. Provide positive drainage away from all structures.
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D. Except where new finished grades are specifically shown,
grade the right-of- way to the contours of the original ground
and match the adjacent undisturbed ground. Make surfaces
free of all cleared vegetation, rubbish, and other
construction wastes. Dispose of all excess excavation,
surface rocks, and spoil.
3.19 DISPOSAL OF EXCESS MATERIALS
A. Immediately dispose of unsuitable excavated material.
Excess material may be disposed of within a 15 feet wide
swath on the north side future 700 North Street up to a
thickness of 18-inches. The length from the pump West site
west to 7200 West, which is approximately 1,600 feet is
available to this contract. East of the pump station site is not
available to this contract. Obtain written permission and/or
permit(s) from the property owner(s) where excess or
unsuitable material will be disposed.
B. Obtain a release from individual property owner(s) absolving
the Owner from any and all responsibility in connection with
any offsite disposal of excess material. Provide Construction
Manager with two copies of each release and permit.
C. Haul excavated materials from the work site to approved
disposal location(s) during the hours permitted in accordance
with local traffic control regulations. Provide traffic control as
required by the agency having jurisdiction. Material may be
stockpiled temporarily at locations on the work site if
approved in writing by Construction Manager.
3.20 TOPSOIL REPLACEMENT
A. Replace topsoil after completion of backfilling, compaction, and
site grading. With the exception of at permanent access roads,
structures and rip rap, replace topsoil in the same areas and to
the same depths from where the topsoil was originally removed
except where imported topsoil is required by the Construction
Manager per Sections 31 11 00. Replace topsoil after
construction.
END OF SECTION
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SECTION 31 20 01 – UTILITY TRENCHES
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Earthwork shall include all structural excavation and trench excavation activities
as required to complete the Work under wet and dry conditions in whatever
material or class of material is encountered, including all of the following:
1. Contacting and notifying underground utilities, no less than 48-hours before
excavating.
2. Compliance with State and Federal safety regulations.
3. Designing, furnishing, placing, and removing all sheeting, shoring, and
bracing needed to safely support sides of utility trenches.
4. Compliance with applicable agencies’ permit conditions for work in public
or railroad right-of-way, and for work on private property.
5. Loosening, excavating, removing, loading, and transporting excess soil
from excavations.
6. Stockpiling, exporting, and importing material.
7. Pumping, ditching, draining, and other required measures to remove or
exclude water.
8. Supporting and protecting structures above and below ground.
9. Maintaining trees which are not permitted to be removed.
10. Preparing and stabilizing subgrade for pipe and structures.
11. Backfilling around structures and all backfilling of trenches.
12. Compaction testing.
13. Legal disposal of cleared, grubbed and excess excavated materials.
14. Restoring fences and other disturbed property.
15. All other incidental earthwork and supplementary operations needed to
complete the Work.
B. Except as modified herein, earthwork shall conform to Standard Specifications for
Public Works Construction (Greenbook) Section 300.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. ASTM C143 Slump of Hydraulic Cement Concrete
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B. ASTM C136 Sieve Analysis of Fine and Coarse Aggregates
C. ASTM D1556 Density and Unit Weight of Soil in Place by the Sand Cone Method
D. ASTM D1557 Laboratory Compaction Characteristics of Soil Using Modified Effort
E. ASTM D2922 Density of Soil and Soil Aggregate in Place by Nuclear Methods
(Shallow Depth)
F. ASTM D4253 Maximum Index Density and Unit Weight of Soils Using Vibratory
Table
G. ASTM D4254 Maximum Index Density and Unit Weight of Soils and Calculation of
Relative Density
1.4 DEFINITIONS
A. Pipe Zone: The pipe zone shall include the full width of trench from the bottom of
the pipe bedding to a horizontal level above the top of the pipe, as specified below.
Where multiple pipes or conduits are placed in the same trench, the pipe zone
shall extend from the bottom of the lowest pipe bedding to a horizontal level above
the top of the highest or topmost pipe. Thickness of pipe zone above the highest
top of pipe or conduit shall be 12 inches unless otherwise shown in the Drawings
or otherwise described in the specifications for the particular type of pipe installed.
B. Pipe Base or Bedding: The pipe bedding zone is defined as a layer of material
immediately below the bottom of the pipe or conduit and extending over the full
trench width on which the pipe is bedded. Thickness of pipe bedding zone shall be
6 inches minimum unless otherwise shown in the contract documents for the
particular type of pipe installed.
C. Road Zone: The 12 inches of material immediately below the subgrade of existing
and planned road pavements, shoulders, curbs, and sidewalks.
D. Trench Zone: The trench zone includes the portion of the trench from the top of
the pipe zone to the bottom of the road zone at gravel or asphalt surfaced roads
or to the finished ground surface in areas without roads.
E. Unsuitable Materials: Unsuitable Materials include but are not limited to:
1. Soils which cannot be compacted sufficiently to achieve the density
indicated for the intended use. See paragraph 2.06.C.
2. Soils which, when classified under ASTM D 2487, fall into the
classifications of Pt, OH, CH, MH, or OL.
3. Materials that contain hazardous or designated waste materials including
petroleum hydrocarbons, pesticides, heavy metals, and any material which
may be classified as hazardous or toxic according to applicable regulations.
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4. Soils that contain greater concentrations of chloride or sulfate ions or have
a soil resistivity or pH less than the existing on-site soils.
5. Topsoil, except as allowed below.
F. Dewatering: the pumping and/or draining, treatment and removal from construction
site both groundwater and surface water (i.e., unwatering) to keep the construction
work free from the deleterious effects of water in a manner that complies with all
laws and regulations and does not damage adjacent lands and property. It includes
water handling and conveying through the project site any water which comes into
the site through rivers, creeks, sloughs, land drains, ditches (including irrigation
ditches), springs, precipitation, groundwater, wells, and other means.
1.5 SUBMITTALS
A. Furnish the following submittals.
SUBMITTAL DESCRIPTION
Catalog Data Required for soil sterilants per catalog data requirements.
Certificate of Compliance Submit affidavit of compliance with OSHA requirements prior to beginning excavation
on any trench or excavation. Affidavit shall certify compliance with all shoring,
bracing, sloping or other protective system provisions required by OSHA for worker
protection from the hazard of caving ground during excavation.
1.6 QUALITY ASSURANCE
A. Use adequate numbers of skilled workmen who are thoroughly trained and
experienced in the necessary trades and crafts and who are completely familiar
with the specified requirements and methods needed for proper performance of
the work of this section.
1.7 USE OF FILL AND BACKFILL TYPES
A. Fill and backfill types shall be used in accordance with the following provisions,
unless otherwise shown on the Drawings:
1. Trench Backfill: Varies: see paragraph 2.1.C.
2. Pipe Zone: Use pipe zone material.
3. Pipe Base or Bedding: Use pipe zone material.
4. Backfill around Structures: Use structural backfill material.
5. Backfill beneath Structures: Use structural backfill under structures, unless
noted otherwise.
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PART 2 - PRODUCTS
2.1 MATERIALS
A. Refer to Section 31 20 00 for basic requirements for products and materials.
B. Soil and backfill materials shall be prepared to the following specifications:
ITEM MATERIAL SPECIFICATION
Granular soil Sand or gravel Minimum sand equivalence of 30
Not more than 20% of the material shall pass through a 200-mesh
sieve.
Imported sand Sand Minimum sand equivalence of 30
Suitable soil material Imported or excavated
material meeting
specification
Material free from shale, sod, stones, concrete and clods over (2
inches / 4 inches) in diameter, roots, trash, lumber, organic
material, ashes and other debris considered unsuitable by the
Owner.
Material shall have no unusual color or sulfide odor.
Compact to specified densities.
1-sack cement-sand slurry mixConcrete slurry
Maximum 6-inch slump per ASTM C143
Backfill for over-excavation
beneath pipes
Suitable soil material ASTM D1557 90% compaction
Backfill for over-excavation
beneath structures
Concrete Section 31 23 33 Class A
Backfill for over-excavation
beneath general excavation
Suitable soil material ASTM D1557 or 90% compaction
Loose ground remaining
after stripping
Suitable soil material ASTM D1557 or 90% compaction
Structural excavation and fill Suitable soil material ASTM D1557 or 90% compaction
Place in 8-inch maximum lifts
Remove stones larger than 6 inches in diameter.
Pipe Zone and Pipe Bedding
material See Below
Trench zone material See Below
Surface zone material (upper
12 inches of trench to finish
surface in unimproved or
landscaped areas)
Topsoil ASTM D1557 80% compaction
Maximum lifts vary with equipment. See below.
C. The following product design and physical criteria are required:
ITEM DESCRIPTION
On-site material Material obtained from required site excavations
Import material Owner approved material obtained from off-site borrow areas.
Structure backfill When material for the excavation is unsuitable for use in backfill, it shall be disposed of off-
site and suitable material that is capable of being compacted to the required relative density
shall be arranged for and furnished by the Contractor at his expense.
Structure bedding Slabs shall be underlain by a vapor barrier and a layer of clean sand or aggregate as shown
on drawings.
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ITEM DESCRIPTION
Pipe zone material
(Material less than 12 inches
above top of pipe)
Pipe zone backfill shall be granular native or imported soil
Trench zone material
(Material more than 12 inches
above top of pipe and below any
street zone)
May contain stones, asphalt pavement or concrete of up to 6-inches in largest dimension
so long as such solids are completely surrounded by fines so that no voids are present in
the backfill as placed. No material greater than two inches in any dimension shall be placed
within one foot of any pipe, valve, or structure. All backfill within 24-inches of ductile-iron
fittings or valves shall be clean, washed sand.
Cement (94-lb sacks per cubic
yard of mix)
1 sack per cubic yard minimum and not less than that
required by applicable agency encroachment permits
Cement-sand Slurry
Maximum Slump 6 inches per ASTM C143
2.2 STRUCTURAL BACKFILL
A. Structural backfill shall be free of clay balls and shall have a sand equivalent
greater than 30 per ASTM D 2419 and have the following gradation:
Sieve Size Percent Passing By Weight
3/4 inch 100
1/2 inch 95 – 100
3/8 inch 50 – 100
No. 4 20 – 65
No. 8 10 – 40
No. 40 0 – 20
No. 200 0 – 5
B. Material excavated onsite may be used for structural backfill provided it conforms
to this specification.
2.3 PIPE ZONE MATERIAL
A. Pipelines 24-inches and smaller
1. Use imported pipe zone material as follows: a processed, well-graded,
compactible sand or gravel per AASHTO M145 A-1-a with 3/4-inch max
particle size and between 5% and 15% fines (per ASTM C117) for binder.
Compact pipe zone to 90% relative compaction per ASTM D1557. A 3/4-
inch UDOT road base gradation (per paragraph 2.04) is acceptable.
2. Alternately, use controlled low strength material (CSLM).
B. 36 to 48-inch Sewer Pipelines. Use controlled low strength material (CSLM).
2.4 TRENCH ZONE MATERIAL
A. Pipelines 24-inches and smaller: Use imported pipe zone material.
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1. A 3/4-inch Untreated Base Course.
B. 36 to 48-inch sewer pipelines:
1. Beneath paved and gravel roads and their shoulders, use a 3/4-inch UDOT
road base gradation.
2. In other areas (except cutoff walls), use either imported pipe zone material
(UDOT road base is acceptable); or, if it can be shown to consistently
exceed 90 percent compaction, then native excavated trench material (not
topsoil) may be used – provided it is free from organic matter, or other
deleterious matter, and meets the requirements for earth fill as specified.
To prevent fines migration in trench zone, native open graded sands and
gravels may not be used in trench zone.
2.5 WATER FOR COMPACTION
A. Water shall be free of organic materials, a pH of 7.0 to 9.0, a max chloride
concentration of 500 mg/L, and a max sulfate concentration of 500 mg/L. Provide
all work needed to transport water for earthwork including piping, valves, pumps
and trucks, to convey water to the point of use.
2.6 CONTROLLED LOW STRENGTH MATERIAL (CLSM)
A. CLSM shall consist of a mixture of Portland cement, aggregate, fly ash, water, and
admixtures conforming to the following:
B. Portland Cement: ASTM C 150, Type II.
1. Aggregate: Concrete sand, or processed material from the excavations
meeting the requirements of sand as herein specified. Aggregate size shall
be maximum 3/8 inch per ASTM C 33. The soluble sulfate content, shall
not exceed 0.3 percent by dry weight.
2. Water: Potable quality.
3. Fly Ash: Class C per ASTM C 618.
4. The minus 200 sieve fraction shall be non-plastic.
C. CLSM shall be flowable, non-segregating, self–consolidating and non-shrink.
D. The unconfined compressive strength at 28 days shall be a minimum of 50 and a
maximum of 150 psi per ASTM D 4832 For bidding, assume 100 pounds of cement
and 100 pounds of fly ash per cubic yard of CLSM.
E. Sample CLSM at least once a day, four cylinders each time. Perform two-cylinder
breaks per four-cylinder sample at 7 days, the same as for concrete. Do not move
cylinders for 72 hours after making.
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F. The temperature of the CLSM discharged into the trench shall be below 70
degrees and above 45 degrees Fahrenheit. Do not place CLSM if ambient
temperatures are below 10 degrees F.
G. The aggregate, cement, and water shall be proportioned either by weight or
volume. The water content shall be sufficient to produce a fluid, workable mix that
will flow and can be pumped without segregation of the aggregate while being
placed. Prepare CLSM in accordance with ASTM C 94.
H. Water content shall match trial batch content. Do not add water after batching.
2.7 ROCK REFILL (OR TRENCH STABILIZATION MATERIAL)
A. Rock refill shall be crushed rock free from clay balls, organic material, and debris,
and having the following gradation:
Sieve Size Percent Passing By Weight
3 inches 100
1-1/2 inches 80 - 100
3/4 inch 5 - 30
No. 4 0 - 8
No. 200 0 - 2
2.8 GEOTEXTILES
A. See Section 31 32 19 – Geosynthetics.
PART 3 - EXECUTION
3.1 PREPARATION
A. The Contractor's attention is directed to the possible existence of pipe and other
underground improvements which may or may not be shown on the Plans.
Preserve and protect any such improvements whether shown or not. Where
necessary to remove and replace or to relocate such improvements in order to
prosecute the Work, they shall be removed, maintained, and permanently replaced
by the Contractor at his expense, except as otherwise provided in the Contract
Documents.
B. Contact and notify underground utilities, no less than 48-hours before excavating.
Notify Underground Service Alert at 1-800-422-4133.
C. Control of runoff and groundwater shall comply with the following:
1. Control grading to prevent water running into excavations. Do not obstruct
surface drainage. Provide swales, gutters temporary drains or other means
of channeling flow without interruption around excavations.
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2. Preserve existing drainage patterns except as otherwise shown. Where
construction methods cause temporary obstruction of drainage patterns,
provide temporary facilities adequate for expected flows and a means of
emergency removal of the obstruction.
3. Procure permit from appropriate Regional Water Quality Control Board for
all groundwater dewatering operations.
4. Provide and maintain ample means and devices and promptly remove and
properly dispose of all water from any source entering the excavation or
other parts of Work. Dewatering methods shall ensure preservation of final
lines and grades of bottoms of excavations. Said methods may include
well points, sump points, suitable rock or gravel placed below required
bedding for drainage and pumping purposes, temporary pipelines, and
other means that will not be detrimental to the proposed construction.
Contractor is responsible for obtaining all water discharge permits required.
5. Dewatering for the structures and pipelines shall commence when
groundwater is first encountered and shall continue until water can be
allowed to rise in accordance with the provision of this section.
6. Do not place concrete footings or floors in water. Do not allow water to rise
over Work until concrete or mortar has set at least eight hours. Do not
allow water to rise unequally against walls for a period of 28 days. Do not
allow groundwater to rise around the pipe until jointing compound in the
joints has set hard.
7. Dispose of water in a suitable manner without damage to adjacent property.
Do not drain water into Work built or under construction without prior
consent of Owner’s Representative. Dispose of water according to permits
and in such manner as not to be a menace to public health and public or
private property.
D. Nothing contained in these Contract Documents shall be construed as relieving
the Contractor of full responsibility for providing shoring, bracing, sloping or other
provisions adequate to guarantee worker protection and safety.
E. No material shall cause undue interference with public travel. Provide free access
to all fire hydrants, water valves, meters, and private drives, or other property or
facilities that may have routine or emergency use.
F. Obtain written permission from Owner prior to any blasting or use of explosives.
Explosives, if used, shall be of such quantity and power and shall be used in such
locations so as to minimize opening of seams and disturbing of the material outside
the prescribed limits of excavation. As excavation approaches its final limits, the
depths of holes for blasting and the quantity of explosives used for each hole shall
be reduced so that the underlying or adjacent material will be disturbed or
shattered as little as possible.
3.2 INSTALLATION
A. Refer to Section 31 20 00 for basic execution and installation requirements.
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B. Trench excavation and backfill for pipelines and conduits shall proceed as follows:
1. Alignment and Grades: Alignment and grade for pipe shall be as shown.
When flow line is shown, it shall be the invert or interior bottom of pipe.
When top of pipe is shown, it shall be the exterior of pipe barrel. In absence
of such profile grade, pipe shall be laid on a straight grade to permit
complete drainage and to provide a minimum of 36-inches of cover to finish
ground or street subgrade unless otherwise shown.
2. Locate trench stockpiled material at least 15 feet away from the tops of
open trench excavation slopes.
3. After setting pipe to grade, do not jerk or move shoring in such a way as to
cause pipe to be out of grade. After pipe is welded or fused and initial CLSM
is placed, such that pipe will not move, shoring may be moved.
4. Pipe zone and compacted trench zone materials shall extend to edge of
excavated trench, not to inside face of shoring. Fill gaps left when shoring
is removed. If trench is excavated beyond that required, refill over
excavated trench at no additional cost to the Owner with the pipe zone and
trench zone materials required in specs.
5. Where natural ground above pipeline trench has been overexcavated
and/or pipeline is to be placed in new embankment, place and compact
embankment material to an elevation of not less than one foot above the
top of pipe prior to trench excavation.
6. Length of Open Trench: Except where specified otherwise in Contract
Documents or permits, the maximum length of open trench shall be 600-
feet or the distance necessary to accommodate the amount of pipe
installed in a single day, whichever is the greater. The distance is the
collective length at any location, including open excavation, pipe laying,
and appurtenance construction and backfill which has not been temporarily
resurfaced.
7. Trench Width: Refer to recommendations in the Geotechnical Investigation
C. Trench bottom preparation shall proceed as follows:
1. Grade trench bottom to provide smooth, firm, and stable foundation at
every point throughout length of pipe. Transfer construction stake grades
into trench as needed to ensure trench bottom is accurately graded. Place
any special bedding required by Contract Documents.
2. Prepare pipe subgrade at trench bottom for specific type of pipe material
being installed in accordance with Specifications for said pipe.
3. Should large gravel and cobbles be encountered at the trench bottom or
pipe subgrade, remove such items from beneath pipe and replace with
granular material compacted to provide uniform support and a firm
foundation.
4. Whenever trench bottom does not afford a sufficiently solid and stable base
to support pipe or appurtenances, excavate below normal trench bottom
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and replace it with crushed rock or gravel of sufficient thickness to form an
unyielding foundation.
5. If excessively wet, soft, spongy, unstable, or similarly unsuitable material is
encountered at subgrade, remove unsuitable material and replace with
crushed rock or gravel of sufficient thickness to form an unyielding
foundation.
6. Accurately shape pipe subgrade to fit pipe bottom using drag template or
other suitable method. At each pipe joint, recess trench bottom to relieve
pipe bells, couplings or flanges of all load.
7. Payment for removal of material and additional backfill required shall be in
accordance with Contract Documents. However, if necessity for such
additional bedding material has been occasioned by an act or failure to act
on the part of the Contractor, Contractor shall bear expense of additional
excavation and backfill to required depth.
8. The Contractor's attention is called to his responsibilities in maintaining
adequate dewatering procedures to ensure that an otherwise stable
foundation will not be rendered unfit due to accumulation of water in trench.
9. Where rock is found, removed rock below grade and backfill trench with
clean imported sand to provide a compacted foundation cushion with a
minimum allowable thickness of 6 inches under the outside diameter of the
pipe barrel and a clear space of 6 inches under the pipe bell. Payment for
removal of rock and additional backfill shall be in accordance with Contract
Documents.
D. Backfill over pipe shall proceed as follows:
1. After pipe has been properly laid, exterior joints grouted and inspected,
begin backfilling operations using material as specified above.
2. Contractor will be held responsible for any displacements of pipes or other
structures, any damage to them or any instability caused by improper
depositing of backfill material or improper use or handling of tools or
equipment.
3. Backfill pipe located in public traveled right-of-way at end of each day’s
operations in accordance with applicable permit requirements. Remove
spoil piles from traffic lanes by end of working day.
4. Mechanical densification or compaction of backfill shall use rolling,
vibrating or impact means, or a combination thereof. Method or methods
used shall result in obtaining the compaction of the backfill in the various
specified zones and within the maximum lifts specified. Densification or
compaction method or methods used shall not damage pipe, adjacent
ground, existing improvements, or improvements installed as part of Work.
5. Place material for mechanically compacted backfill in lifts which, prior to
compaction, shall not exceed the depths specified for the various types of
equipment.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
a. Hand directed mechanical tampers - maximum lift depth of 6-inches
in pipe zone, 8 inches elsewhere.
b. Impact, free-fall, or "stomping" equipment - maximum lift depth of
3-feet. Not appropriate over rigid or cement-mortar lined pipe or
PVC.
c. Vibratory equipment with smooth contact surface - maximum lift
depth of 2-feet.
d. Rolling equipment, including, vibratory interrupted surface
equipment - maximum depth of 1-foot.
6. Water settling may not be used in pipe zone and trench.
7. Control of Trench Backfill by Zones: Backfill shall be constructed by zones,
and the compaction requirement for each zone followed unless otherwise
specified.
E. Backfill in pipe zone shall be hand-placed simultaneously on each side of pipe for
full trench width, moistened as required to achieve specified compaction. In
placing and compacting backfill, give particular attention to underside of pipe and
fittings to provide firm support along full pipe length. Take care in backfilling to
avoid damage to pipe coating, locating wires, and any conduits that may be
installed in the pipe zone. Complete pipe zone compaction before covering it with
trench zone material.
F. Backfill in trench zone shall use mechanical compaction. Complete trench zone
compaction before covering it with street zone material.
G. Backfill in street zone shall occur as follows:
1. Backfill in traveled ways and public streets shall be in accordance with the
right-of-way agreement, encroachment permit or applicable regulations of
the agency having jurisdiction over the traveled way. In the absence of
such provisions, compact soil by approved hand-, pneumatic or
mechanical-type tampers.
2. Water consolidation will not be permitted.
3. Construct pavement section in accordance with Contract Documents.
3.3 CLSM TRENCH CUTOFF WALLS (TRENCH PLUGS)
A. Provide CLSM trench cutoffs (i.e. trench plugs) across the full width of the over
excavation, pipe zone and trench zone. CLSM trench cutoffs shall be installed as
shown on the plans and shall consist of CLSM material which extends from the
bottom of trench to 2-feet below finished grade to seal the bottom and sides of the
trench against water movement along the trench.
B. Install CLSM trench plugs at the following locations:
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DFCM PROJECT NO. 22427100
1. At stations shown on drawings, and
2. At property lines, so groundwater won’t cross property lines in trenches
3. At both sides of road intersections.
4. At least every 300 feet. Construction Manager shall approve these
locations for trench plugs if they are not shown on plans.
3.4 COLD WEATHER LIMITATIONS IN PLACING FILL AND BACKFILL
A. Unless allowed in the authorized Cold Weather Construction Plan, earth fills and
backfills requiring 95 percent or higher relative compaction shall not be placed
when either atmospheric temperature, or the temperature of the existing ground or
the fill being placed, are below 35 degrees Fahrenheit unless both the existing
ground and the fill being placed are both non-frost susceptible materials.
B. Earth fills and backfills requiring 90 percent or lower relative compaction may be
placed when temperatures are below 35 degrees Fahrenheit if the required
compaction is achieved. If the required compaction is not achieved, the work shall
be removed and re-compacted.
C. Do not place any fill or backfill materials which require 95 percent, or higher,
relative compaction if the excavation or subgrade contains frozen moisture (snow,
ice, sleet, etc.), frozen earthen materials, or earthen materials which have been
deposited in the excavation due to freezing, thawing, precipitation, or other
inappropriate means.
D. Do not place fill materials which contain frozen moisture (snow, ice, sleet, etc.)
except as allowed in the paragraphs above.
E. Work performed outside the required temperature limitations is subject to rejection,
removal and replacement.
3.5 BACKFILL OF TRENCHES (AND FILLS) AND COMPACTION
A. Unless otherwise shown in the plans or specifications, relative compaction in shall
conform to ASTM D 1557 (modified proctor) and shall be as follows:
Location or Use of Fill Relative Compaction
(Unless Noted Otherwise)
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Trench Zone not under structures, pavement,
or roads
90 percent (but do not
compact for 6” below
topsoils)
Trench Zone if pipes are under paved (AC or
conc) or gravel roads and within 10-feet
horizontally of paved or gravel roads (i.e.,
existing and future road shoulders), under
future roads and future fills, sidewalks, curbs,
beside structures and below slopes 2:1 or
steeper.
95 percent or 80 percent
relative density
CLSM Pipe Zone - sewer or water pipes 50 psi to 150 psi
Granular Pipe Zone (AASHTO M145 A-1-a)
alternate pipe zone for water pipes
95 percent or 80 percent
relative density
Trench Bottom Stabilization 85 percent, or 75 percent
relative density
B. Place bedding and backfill materials to the lines, grades, and cross sections
indicated on the Plans. Place bedding and backfill materials in horizontal,
uncompacted lifts not exceeding 8 inches in thickness. The difference in level on
either side of a pipe shall not exceed 12 inches.
C. Protect the pipe from damage during construction. Replace or repair broken or
damaged pipe or pipe coatings. For tamping of backfill over the pipe, use tampers,
vibratory rollers, and other equipment that shall not injure or disturb the pipe.
Carefully place backfill around and over the pipe and do not allow it to fall directly
upon the pipe to prevent coating damage. Place backfill material carefully and
evenly onto the backfill previously placed in the pipe zone to prevent lateral
movement of the pipe. Do not permit free fall of the material until at least 2 feet of
cover is provided over the top of the pipe. Do not drop sharp, heavy pieces of
material directly onto the pipe or the tamped material around the pipe.
D. Backfilling of the trench above the pipe zone shall not proceed until the required
strength of CLSM in pipe zone has been tested, verified, and accepted by the
Construction Manager. Do not allow construction traffic over the pipe trench until
the trench backfill has been compacted to a depth of over 3 feet above the top of
pipe.
3.6 CLSM PLACEMENT AND SLIDE RAIL SHORING REMOVAL
A. After surveying and setting pipe to grade, and before welding joints, do not pull up
lower slide rail panels - as this causes rock refill material (under pipe zone) to flow
under panels and the pipe drops and becomes out of grade.
B. Complete pipe joint field welding and joint coating.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Place a CLSM “stiff mix” saddle over (to top of pipe zone) and around pipe at
intervals that leave bottom of pipe zone with no CLSM between “stiff mix” saddles.
Obtain initial set of “stiff mix” saddles. This helps lock WSP into surveyed grade
before placing the rest of the CLSM.
D. Place “fluid mix” CLSM in lower part of pipe zone in a way that prevents the pipe
from floating. While it is fluid, pull up lower slide rail panels to just below top of the
CLSM just placed. Obtain initial set of initial “fluid mix” CLSM.
E. Place additional CLSM “fluid mix” layers in a way that prevent the pipe from
floating. While it is fluid, pull up lower slide rail panels to just below top of CLSM
just placed. Obtain initial set of each CLSM layer before placing the next layer.
F. When CLSM placement is complete to top of pipe zone, place and compact trench
zone material while raising upper slide rail panels so that voids left below removed
slide rail panels are filled with material compacted to trench zone requirements.
G. As upper slide rail panels are removed, remove disturbed native earth materials
(used as backfill outside slide rail shoring) at the upper sides of trench and replace
them with trench zone material compacted to trench zone compaction
requirements.
3.7 OTHER CLSM PLACEMENT REQUIREMENTS
A. Do not place CLSM when ambient daytime air temperatures in trench exceed 95
degrees Fahrenheit. If daytime ambient air temperatures in trench exceed 95
degrees Fahrenheit, Contractor shall submit a written plan to the Construction
Manager that identifies how Contractor will address temperature control issues
when placing the CLSM.
B. Deliver the CLSM to the trench in ready mix trucks and use pumps or chutes to
place the CLSM in the trench. Do not add water after batching. Submit strength
break data for both the CLSM “stiff mix” and the CLSM “fluid mix”.
C. Maintain stability of pipe and conduit throughout CLSM placement and curing.
CLSM will likely require placement in lifts to prevent pipe flotation. No movement
of the pipe caused by flotation will be allowed. If any movement occurs, the CLSM
material shall be removed and the pipe placed back on line and grade. Any
damage to the pipeline system caused by movement of the pipe shall be removed
and/or repaired in full conformance with these Contract Documents at no additional
cost to Owner. Remove all sloughed material or other debris from top of previously
placed CLSM.
D. Prior to placing pipe zone or trench zone material above CLSM the CLSM shall be
allowed to cure a minimum of 24 hours and achieve enough strength such that
when walking on CLSM produces no indentations. A shorter cure period will be
allowed if it can be demonstrated to the Construction Manager that it will perform
its functions (to prevent pipe flotation and/or support pipe and trench zone
material).
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.8 COLD WEATHER CLSM PLACEMENT AND CURING
A. Comply with cold weather placement of CLSM submittals. CLSM placed or cured
outside the temperature limitations identified herein is subject to rejection, removal
and replacement.
B. If freezing temperatures are imminent, maintain CLSM at a temperature above
40°F for seven (7) days after placement. CLSM mix and native trench soils (to 12-
inches below trench face, floor and walls) must all be 40°F or greater at time of
placement. Determine temperature by placing thermometer in CLSM or native soils
immediately after sampling CLSM at placement site.
C. When freezing weather appears imminent, make ready at the placement site
insulation and other materials for CLSM protection which have been identified in
the cold weather placement of CLSM submittal accepted by Construction
Manager. Delay placement of CLSM until adequate provisions for protection
against weather are made. Do not place CLSM bedding when the trench bottom
or walls are frozen or contain frozen material.
D. CLSM Curing: If during CLSM curing, temperatures are below 40 degrees, protect
CLSM by insulation as allowed in the cold weather placement of CLSM submittal.
Do not place CLSM if ambient temperatures are below 10 degrees F. If CLSM is
kept above 40 degrees F until at least 18-inches fill or backfill is placed over the
curing CLSM, no further cold weather protection is required if ambient
temperatures are over 10 degrees F and no ambient forced air is circulating
through pipe. The native earth temperatures typically keep both the buried pipe
and the CLSM above 40 degrees F.
3.9 PLACING LOCATING (MARKING) TAPE AND (TRACER) WIRE
A. Install marking tape over all pipelines, conduits, and ducts. Install at locations
shown on the plans. Unless otherwise shown, locate marking tape at the top of
pipe zone and centered over the pipe.
B. Install both marking tape and tracer wire continuously over the top (centerline) of
all buried pipes unless required otherwise. Securely attach tracer wire to top of the
pipe to prevent movement during backfill. Submit tracer wire splice method.
C. At each half mile at cathodic test stations, bring tracer wire to the ground surface
and attach each end of the wire to an un-used terminal on the test station board.
If tracer wire test points are required more often provide them on both water and
sewer pipelines.
3.10 FIELD QUALITY CONTROL
A. Owner’s Representative will provide continuous inspection of fill and will field test
fill and earth backfill as placed and compacted, and inspect excavations and
subgrade before concrete is placed and provide periodic inspection of open
excavations, embankments, and other cuts or vertical surfaces of earth. The
Owner’s Representative will observe and test fills and based on laboratory results
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will determine whether fills have been placed in accordance with the Contract
Documents.
B. Whenever excavated material is not suitable for backfill, Contractor shall at his
expense arrange for and furnish suitable imported backfill material which is
capable of attaining the specified relative density. Contractor shall also arrange for
removal and off-site disposal of unsuitable excavated material at his own expense.
C. Make all necessary excavations for compaction and other soils tests as directed
by the Owner’s Representative.
D. "Relative compaction" is the ratio, expressed as a percentage, of the in-place dry
density to the laboratory maximum dry density.
E. Compaction shall be deemed to comply with the Contract Documents when no
more than one test of any three consecutive tests falls below the specified relative
compaction. The one test shall be no more than three percentage points below
the specified compaction. Contractor shall pay costs of any retesting of Work not
conforming to Contract Documents.
F. Allow sufficient time for testing and evaluation of results before material is needed.
Owner’s Representative will be sole and final judge of suitability of all materials.
G. Do not use materials in question pending test results.
H. Contractor shall remove unsatisfactory material, re-compact, adjust moisture or
compaction methods, place new material, and perform other operations necessary
to meet Contract requirements as directed by Owner’s Representative whose
decisions and directions will be considered final on these matters.
I. Owner’s Representative will not provide and is not being paid to provide directions
or submittal review regarding Contractor’s excavation safety procedures. Any
questions or concerns of Owner’s Representative will be referred to OSHA whose
decisions or directions shall be considered final.
3.11 ADJUSTING AND CLEANING
A. Make necessary arrangements for and remove and dispose of all surplus
excavated material off-site, unless otherwise provided for in the Contract
Documents. All costs for disposal of surplus waste material shall be borne by
Contractor.
B. Dispose of all surplus material not required for backfill or fill. Disposal shall occur
outside limits of public rights-of-way and/or easements. Disposal shall comply with
applicable ordinances and regulations of governmental agencies having
jurisdiction and shall be done at no cost or liability to Owner.
C. Do not deposit excavated material on private property unless written permission
from property owner is secured by the Contractor. Before Owner will accept Work
as being completed, Contractor shall file written release signed by all property
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
owners with whom he has entered into agreements for disposal of surplus
excavated material absolving Owner from any liability connected therewith.
D. Do not deposit excess material in water courses or other locations where disposed
material will interfere with natural drainage.
E. After backfill is completed, dress site smooth and leave site in neat and
presentable condition, free of all cleared vegetation, rubbish and other construction
wastes. Haul away and legally dispose of surplus rock or other excavated material
which cannot be used for backfill. Areas next to structures where blade-type
equipment cannot reach shall be hand raked.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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ROADWAY EXCAVATION 31 23 16 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 16 – ROADWAY EXCAVATION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Excavation of all material within designated areas.
B. Rock excavation and removal.
C. Placement of excavated material in embankment and other areas.
1.2 RELATED SECTIONS
A. Section 01 35 43: Environmental Compliance
B. Section 01 57 13: Temporary Erosion and Sediment Control
C. Section 01 71 23: Survey
D. Section 02 41 10: Preparation
E. Section 31 23 30: Embankment, Borrow, and Backfill
F. Section 31 32 19: Geosynthetics
1.3 REFERENCES
A. National Fire Protection Association (NFPA) Codes and Standards
B. OSHA Construction Standards
1.4 DEFINITIONS
A. Rock – Material that cannot be excavated and removed without blasting, chipping,
cutting, or ripping.
1.5 SUBMITTALS
A. Proposed method of blasting, delay pattern, explosive types, and type of blasting
mat cover.
B. Copies of disposal permits, agreements, or both.
1.6 ACCEPTANCE AND PAYMENT PROCEDURES
A. Payment is plan quantity by the cubic yard.
1. Make no adjustment to plan quantities if staked quantities differ by 5
percent or less.
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DFCM PROJECT NO. 22427100
B. Notify the Engineer before beginning excavation in any area if the Contractor
determines that the staked quantities differ from the plan quantities by more than
5 percent. The following procedures then apply:
1. Provide calculations and plots according to Section 01 71 23.
2. Evaluate the “plan quantities” to “staked quantities” by individual cuts or
balances as determined by the Engineer to provide the necessary
accuracy.
3. Do not begin excavation of any cut sections that the Contractor determines
to differ from plan quantities by more than 5 percent until the calculations
and plots have been submitted, reviewed, and approved by the Engineer.
a. No payments, partial or final, will be made until submissions are
provided and approved.
C. Approved quantities become the adjusted plan quantities and are paid at the
original unit bid price when the Engineer determines the staked quantities differ
from plan quantities by more than 5 percent.
D. Payment includes excavation, removal, transportation, and disposal when existing
pavement is included in Roadway Excavation plan quantity.
PART 2 - PRODUCTS
2.1 MATERIALS FOR OVER-EXCAVATED AREAS
A. Refer to Section 31 23 33 Excavation and Backfill Operations.
B. Geotextile Fabric – Refer to Section 31 35 00.
2.2 USE OF ON-SITE MATERIALS
A. Refer to Section 31 23 33.
2.3 EXPLOSIVES
A. Use explosives, delay fuses, and all blasting materials as recommended by the
explosives firm. Refer to NFPA 495 – Explosive Materials Code.
PART 3 - EXECUTION
3.1 PREPARATION AND PROTECTION
A. Refer to Sections 01 57 13 Temporary Erosion and Sediment Control.
B. Locate and protect utilities as necessary.
C. Clear and grub within the designated area before starting excavation. Refer to
Section 02 41 10 Site Preparation.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.2 BLASTING MATERIAL STORAGE
A. Store all explosives securely in compliance with Laws and Regulations. Refer to
NFPA 495: Explosive Materials Code.
B. Mark all storage places clearly.
3.3 TOPSOIL
A. Remove topsoil according to Section 31 11 00 Clearing and Grubbing.
3.4 DEWATERING
A. Keep excavation free from surface and ground water through all stages of
construction.
1. Maintain adequate drainage during all stages of construction through
pumping, pipe culverts, and drainage ditches.
2. Provide temporary facilities when interrupting items such as irrigation
systems, sewers, and under drainages.
3.5 EXCAVATION – STANDARD PROCEDURES
A. Finish excavation to reasonably smooth and uniform surface.
B. Provide and maintain satisfactory access to roads, streets, and adjacent property
during all phases of construction according to the Traffic Control Plan.
C. Remove material in all cut sections to the depth shown.
1. Scarify to an 8-inch depth and compact subgrade to at least 90 percent of
maximum laboratory density before placing pavement section.
D. Excavate and waste unsuitable material.
E. Material for backfilling or finishing
1. Use suitable granular material encountered in excavation to construct the
top layers of embankment, finishing the roadbed, or backfill when directed
by the Engineer.
2. Haul the granular material directly from excavation to the final position on
the roadbed when practical.
3.6 ROCK REMOVAL – NONEXPLOSIVE METHOD
A. Excavate solid rock 6 inches to 1 ft below subgrade and backfill with acceptable
material.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Rock removed more than 1 ft below subgrade will not be measured or paid
for.
2. Backfilling depth greater than 1 ft below subgrade will not be measured or
paid for.
3.7 ROCK REMOVAL – EXPLOSIVE METHOD
A. Comply with OSHA Constructions Standards 1926 Subpart U - Blasting and the
Use of Explosives.
B. Comply with NFPA 495 – Explosive Materials Code.
C. Provide a qualified explosives expert to act as an advisor and consultant during
drilling and blasting operations.
D. Do not blast beyond designated areas.
3.8 ROCK FACES
A. Scale rock cuts of all loose rocks and fragments and leave in a neat and safe
condition.
3.9 PAVEMENT
A. Cut existing pavement on the designated lines with straight vertical edges free from
irregularities when joining new construction to existing pavement.
B. Excavate all pavement as shown.
C. Dispose of pavement using methods acceptable to the Engineer according to all
applicable rules and regulations and as follows:
1. Inside the right-of-way as embankment, subject to the approval of the
Engineer. Refer to Section 31 23 30.
2. Outside the right-of-way subject to the approval of the Engineer. Refer to
Section 01 35 43 Environmental Compliance.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
COMMON FILL 31 23 23 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 23 - COMMON FILL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Common fill material requirements.
1.2 REFERENCES
A. AASHTO M-145: Recommended Practice for the Classification of Soils and Soil-
Aggregate Mixtures for Highway Construction Purposes.
B. AASHTO T-27: Standard Method for Sieve Analysis of Fine and Coarse
Aggregates.
1.3 DEFINITIONS
A. Common Fill: Backfill material which is not mechanically graded.
1.4 ACCEPTANCE
A. Acceptance of common fill shall be determined by Engineer and based upon 1
sublot of 500 tons plus any additional sublots for each 500 tons or portion thereof
over and above the first 500 tons of each common fill placed in any 1 week.
B. The Engineer reserves the right to select and test backfill on a random basis from
any location in the Work, on the site or from the backfill source.
PART 2 - PRODUCTS
2.1 GRANULAR BORROW (AASHTO TYPE A-1-a)
A. Bank run material: free of shale, clay, slag, friable material and debris.
B. The material must be within the following limits:
Sieve Size Percent by Weight Passing
Sieve
2 inches 99
No. 4 (4.75 mm)30 to 70
No. 200 (75 micro m)3 to 15
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2.2 NATIVE MATERIAL
A. Sound, earthen material with 95% passing the 4-inch sieve.
B. Percent of material by weight passing Number 200 sieve shall not exceed 20%
when tested in accordance with AASHTO T-27.
2.3 SAND
A. Clean, coarse, natural sand.
B. Nonplastic when tested in accordance with ASTM D 4318.
C. 100 percent shall pass a 1/8-inch screen.
D. No more than 20 percent shall pass a number 200 screen.
2.4 SOURCE QUALITY CONTROL
A. Verify gradation compliance in accordance with AASHTO T-27. Select samples
uniformly in time on a random basis.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Excavation and Backfill Operations: In accordance with Section 31 23 33.
END OF SECTION
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SELECT FILL 31 23 24 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 24 - SELECT FILL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Select fill material requirements.
1.2 REFERENCES
A. AASHTO T-96: Standard Test Method for Resistance to Degradation of Small-
Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine.
B. AASHTO T-27: Standard Method for Sieve Analysis of Fine and Coarse
Aggregates.
1.3 DEFINITIONS
A. Select Fill: Backfill material which is mechanically graded.
1.4 SUBMITTALS
A. Material analysis of each select fill material to be used.
1.5 ACCEPTANCE
A. Engineer reserves the right to select, reject, and test backfill on a random basis
from any location in the Work or from the backfill source.
PART 2 - PRODUCTS
2.1 AGGREGATES
A. Clean, hard, tough, durable, and sound mineral aggregates that consists of 95%
crushed stone, crushed gravel or crushed slag; free of deleterious and organic
matter; and complies with the following:
1. Aggregate Wear Under AASHTO T-96: Less than 50 percent.
2. Material shall be classified as A-1 material.
B. Aggregates - master grading band limits
1. The following limits are based on fine and coarse aggregate having
approximately the same bulk specific gravities. The limits are wider than
necessary for good job control. Sieve gradations are based upon percent
of aggregate passing by weight in accordance with AASHTO T-27.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2. Source quality control
a. Verify job-mix grading band material compliance in accordance with
AASHTO T-27. Select samples uniformly in time on a random
basis.
2.2 DRAIN ROCK
A. Consist of hard, durable particles of stone or gravel, screened, or crushed to
specified size and gradation.
B. Free from vegetable matter, lumps or balls of clay, or other deleterious matter.
C. Crush or waste coarse material and waste fine material as required to meet
gradation requirements.
D. Durability Index: Percentage of wear not greater than 40 percent when tested in
accordance with AASHTO T-96.
E. Conform to size and grade within the limits as follows when tested in accordance
with AASHTO T-27.
Sieve Size
(Square Openings)
Percent By Weight
Passing Sieve
2 inch 100
1-1/2 inch 95-100
3/4 inch 50-100
3/8 inch 15-55
Number 4 0-25
Number 8 0-5
Number 200 0-2
2.3 GRAVEL
A. Consist of hard, durable particles or fragments of stone or gravel, screened or
crushed to specified sizes and gradations.
B. Free from vegetable matter, lumps or balls of clay, alkali, adobe, or other
deleterious matter.
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C. When sampled and tested in accordance with specified test methods, material
shall comply with the following requirements:
1. Durability index: Percentage of wear not greater than 40 percent after 500
revolutions when tested in accordance with AASHTO T-96.
2. Plasticity Index: Not greater than 5 when tested in accordance with ASTM
D 4318.
3. Liquid limit: Not greater than 25 percent when tested in accordance with
ASTM D 4318.
D. Conform to sizes and grade within the limits as follows when tested in accordance
with AASHTO T-27 and ASTM C 117:
Sieve Size
(Square Openings)
Percent By Weight Passing Sieve
3 inch --
1-1/2 inch 100
Number 4 30-70
Number 8 20-60
Number 30 10-40
Number 200 0-12
PART 3 - EXECUTION
3.1 INSTALLATION
A. Excavation and Backfill Operations: In accordance with Section 31 23 33.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
SOIL COMPACTION 31 23 27 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 27 - SOIL COMPACTION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Compaction control of native and imported backfill material.
1.2 REFERENCES
A. AASHTO M 145: Recommended Practice for the Classification of Soils and Soil-
Aggregate Mixtures for Highway Construction Purposes.
B. AASHTO T-99: Standard Test Methods for Moisture-Density Relations of Soils and
Soil-Aggregate Mixtures, Using 5.5-lb (2.49-kg) Hammer and 12-In. (305-mm)
Drop.
C. AASHTO T-180: Standard Test Methods for Moisture-Density Relations of Soils
and Soil-Aggregate Mixtures, Using a 10-lb (4.54-kg) Hammer and an 18-In. (457-
mm) Drop.
D. AASHTO T-238: Standard Test Methods for Density of Soil and Soil-Aggregate
in Place by Nuclear Methods (Shallow Depth).
1.3 DEFINITIONS
A. A-1 Soils: AASHTO M 145 describes the nature of these soils.
B. Modified Proctor: The test method used for moisture-density relationship of soils
as determined by the ASTM D 1557 test method.
C. Percent Compaction or Percent Density: The ratio of the field dry density to the
laboratory maximum dry density expressed as a percentage.
D. Standard Proctor: The test method used for moisture-density relationship of soils
as determined by the ASTM D 698 test method.
1.4 SUBMITTALS
A. Compaction test results according to Section 01 45 00.
1.5 WARRANTY
A. Correct deficient conditions. Replace or repair surfacing materials and damaged
facilities.
B. The method of construction repair shall be proposed in writing by Contractor for
approval by Engineer prior to correcting the failed condition.
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SOIL COMPACTION 31 23 27 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Failure to detect any defective work or material does not prevent later rejection of
the work nor obligate Engineer for final acceptance when such defective work or
material is discovered.
PART 2 - EXECUTION
2.1 COMPACTION REQUIREMENTS
A. The Contractor shall be responsible to perform and pay for all testing of earth
materials. See Section 01 45 00.
B. Moisten or de-water backfill material to obtain optimum moisture for compaction
compliance.
C, The material shall be deposited in horizontal layers having a compacted thickness
of no more than 12 inches for roadway and 6 inches for trenches.
D. The distribution of materials shall be such that the compacted material will be
homogeneous and free from lenses, pockets, or other imperfections.
E. The material shall have the optimum moisture content required for the purpose of
compaction and the moisture content shall be uniform throughout the layer, insofar
as practicable.
F. Backfill shall be compacted by means of sheepsfoot rollers, pneumatic tire rollers,
vibrating rollers, or other mechanical tampers of a size and type approved by the
Engineer.
G. If the required relative density is not attained, test sections will be required to
determine any adjustments in compacting equipment, thickness of layers, moisture
content and compactive effort necessary to attain the specified minimum relative
density.
H. Approval of equipment, thickness of layers, moisture content and compactive effort
shall not be deemed to relieve the Contractor of the responsibility for attaining the
specified minimum relative densities.
I. The Contractor in planning his work shall allow sufficient time to perform the work
connected with test sections and to permit the Engineer to make tests for relative
densities.
2.2 FIELD QUALITY CONTROL
A. Optimum Soil Density: Unless indicated otherwise.
1. In accordance with AASHTO T-180 Method D test (Modified Proctor).
2.3 COMPACTION UNDER ROADWAYS
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SOIL COMPACTION 31 23 27 - 3
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A. Fill or embankment material shall be compacted to not less than 95% of maximum
dry density as measured by AASHTO T-180.
1. Compaction shall extend one foot beyond edge of pavement or proposed
curb line.
2.4 COMPACTION OF OTHER FILLS AND EMBANKMENTS
A. Fill or embankment materials other than those mentioned above shall be
compacted to not less than 92% of maximum dry density as measured by AASHTO
T-180.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
EMBANKMENT, BORROW, AND BACKFILL 31 23 30 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 30 – EMBANKMENT, BORROW, AND BACKFILL
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Materials and placement of roadway embankments, borrow, and backfill materials.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. AASHTO M 145: Classification of Soils and Soil Aggregate Mixtures for Highway
Construction Purposes
B. AASHTO T 11: Materials Finer than 75 m (No. 200) Sieve in Mineral Aggregates
by Washing
C. AASHTO T 27: Sieve Analysis of Fine and Coarse Aggregates
D. AASHTO T 99: Moisture-Density Relations of Soils Using a 2.5 kg (5.5-lb)
Rammer and a 305 mm (12 inch) Drop
E. AASHTO T 180: Moisture-Density Relations of Soils Using a 4.54 kg (10-lb)
Rammer and a 457 mm (18 inch) Drop
F. UDOT Materials Manual of Instruction
1.4 DEFINITIONS
A. Well-graded material – Material having an even distribution of different particle
sizes. This even distribution of particles of different sizes results in a dense mass
upon compaction.
1.5 SUBMITTALS
A. Provide the following before delivering material to the project:
1. Supplier and source of materials.
2. Gradation analysis. Refer to AASHTO T 27 and T 11.
3. Soil classification when applicable. Refer to AASHTO M 145.
4. Maximum Dry Density and Optimum Moisture Determination
a. Use AASHTO T 180 Method D for A-1 soils and AASHTO T 99
Method D for all other soils.
B. Engineering proposal for alternate materials or trench configurations for drainage
pipe bedding and pipe backfill as outlined in this Section, Article 2.8 C.
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DFCM PROJECT NO. 22427100
1.6 ACCEPTANCE
A. Acceptance sampling and testing is according to UDOT Minimum Sampling and
Testing Requirements.
B. Engineer reserves the right to select and test material from any location at the
construction site.
1. Establish the limits of nonconforming material sampled non-randomly and
correct.
C. Density Requirements – Acceptance is on a lot-by-lot basis.
D. Remove nonconforming material and replace with acceptable material.
PART 2 - PRODUCTS
2.1 GENERAL
A. Provide materials free of contamination from chemical or petroleum products for
embankment and backfill placements. Materials may include recycled Portland
Cement Concrete.
1. Do not include asphalt pavement materials.
2.2 MATERIALS
A. Borrow
1. Classifications A-1-a through A-4. Refer to AASHTO M 145.
B. Granular Borrow
1. Classification A-1-a. Refer to AASHTO M 145.
2. Non-plastic, well-graded, 3 inch maximum.
C. Granular Backfill Borrow
1. Classification A-1-a. Refer to AASHTO M 145.
2. Well-graded, 2 inch maximum.
D. Free-Draining Granular Backfill
1. Meet the following gradation:
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DFCM PROJECT NO. 22427100
Table 1 – Free Draining Granular Backfill Gradation
Sieve Size Percent Passing
1½ inch
1 inch
¾ inch
⅜ inch
90-100
20-55
0-15
0-5
E. Embankment For Bridge
1. Classification A-1. Refer to AASHTO M 145.
2. 3 inch maximum.
2.3 EMBANKMENT
A. Borrow or suitable roadway excavation materials excluding organic, frozen, or
contaminated soils.
2.4 DRAINAGE PIPE BEDDING AND BACKFILL
A. Drainage Pipe Bedding and Drainage Pipe Backfill
1. Granular Backfill Borrow, Classification A-1. Refer to AASHTO M145.
a. Well-graded material.
b. Maximum aggregate size is 1½ inches for plastic pipe, 2 inches for
all other pipes.
2. Flowable fill. Refer to Section 31 20 00 Earthwork and Dewatering.
a. Use only for drainage pipe backfill.
B. Other materials or trench configurations for drainage pipe bedding and backfill may
be used only upon approval of the Contractor’s engineering proposal. Proposals
using this option may include the use of native material or uniformly graded
materials enclosed in an appropriate drainage geotextile. Any proposal must
include all of the following:
1. Stamped drawings and specifications signed and sealed by a Professional
Engineer licensed in the state of Utah.
2. Evaluation of site-specific conditions and surrounding soils, including
potential for migration of fines.
3. A structural evaluation of the pipe support system for the proposed pipe
that includes the pipe structural capacity and the depth of fill.
4. Complete bedding or backfill source information including gradation, soil
classification, and laboratory testing reports.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 3 - EXECUTION
3.1 GENERAL
A. Complete clearing, grubbing, stripping, and stockpiling topsoil before placing
material.
B. Requirements when placing material during freezing or snowy conditions:
1. Do not place embankment on frozen or snow-covered areas.
a. Remove snow and frozen material from embankments,
foundations, and borrow areas and furnish embankment material
that can be compacted to the specified density.
1) Measure removed material and provide quantities to the
Engineer.
2) The Owner does not pay for removed material, frozen
embankment replacement, or replacement material for a
working platform or foundation meeting specification
requirements if unfrozen.
2. Do not deliver or use frozen material.
C. Use appropriate compaction equipment adjacent to pipes, abutments, back walls,
approach slabs, wing walls, retaining walls, and other structures.
1. Expand the width of the trench to accommodate necessary compaction
equipment.
2. Compact by hand areas where compaction equipment cannot compact the
soil.
D. Over-excavate unsuitable material as directed by the Engineer.
E. Do not use unsuitable material for embankment or backfill placement.
F. Density Requirements
1. Borrow, Granular Borrow, Granular Backfill Borrow, Embankment for
Bridge, and Drainage Pipe Bedding
a. Meet minimum density test average of 96 percent of maximum
laboratory density with no single determination lower than 92
percent.
1) Use AASHTO T 180 Method D for A-1 soils and AASHTO T
99 Method D for all other soils.
2) Maintain appropriate moisture for compaction during
processing.
2. Drainage Pipe Backfill
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DFCM PROJECT NO. 22427100
a. Meet minimum density test average of 92 percent maximum
laboratory density with no single determination less than 90
percent.
1) Use AASHTO T 180 Method D for A-1 soils.
2) Maintain appropriate moisture for compaction during
processing.
b. Meet the pavement section material density requirement for pipes
that encroach into the pavement section or use flowable fill.
3. Meet 100 percent of the developed field density for material with more than
30 percent retained on the ¾ inch sieve.
a. The Engineer develops a field density compaction curve according
to UDOT Materials Manual of Instruction Section 989.
4. Free-Draining Granular Backfill
a. Meet 100 percent of the developed field density.
1) The Engineer develops a field density compaction curve
according to UDOT Materials Manual of Instruction Section
989.
3.2 EMBANKMENT AND BORROW PLACEMENT
A. Place roadway excavation or borrow or both in embankment section with the
highest quality material in the top portion of the embankment.
B. Scarify and compact the top 8 inches of the surface of the working platform or
foundation to at least 90 percent of maximum laboratory density when the
embankment height is 6 ft or less.
C. Break and scarify all underlying concrete pavement surfaces so that pieces do not
exceed 1 ft2 before placing embankment over an existing concrete pavement
surface that is outside the limits of removal or excavation shown.
1. Remove other pavement surfaces that are not Portland Cement Concrete.
D. Maintain Drainage
1. Grade and maintain the roadway to ensure adequate drainage.
2. Maintain drainage pipes and drainage ditches or provide temporary
facilities when interrupting items such as irrigation systems, sewers, and
under-drains.
E. Place an initial layer to act as a working platform over soft, wet ground when
approved by the Engineer.
1. Density requirements do not apply to the working platform.
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2. Meet density requirements for embankment placed above the working
platform.
F. Do not place initial layer of embankment until Engineer inspects and accepts the
working platform or foundation.
G. Spread embankment materials uniformly in layers not exceeding 1 ft
(uncompacted depth) and compact to the density requirements.
1. Reduce the lift thickness or modify operations if tests show unsatisfactory
density.
H. Finish subgrade surface within ±0.2 ft of line and grade.
I. Do not use rock or broken concrete materials over 1 ft in any dimension.
J. Distribute larger particles so space exists for placing and compacting embankment
material.
K. Do not place rocks larger than 4 inches or broken concrete within 1 ft of the
subgrade surface.
L. Do not use compacting equipment that causes shear failure in the embankment.
3.3 GRANULAR BORROW, GRANULAR BACKFILL BORROW, AND BACKFILL
PLACEMENT
A. Finish surface within ±0.1 ft of line and grade.
B. Compact material in maximum 6-inch layers (uncompacted depth) to the density
requirement.
C. Backfill for structures such as bridges, foundations, box culverts, drains, and other
structures.
1. Place Embankment unless otherwise shown.
3.4 DRAINAGE PIPE FOUNDATION, BEDDING, AND BACKFILL PLACEMENT
A. Place in 6-inch layers (uncompacted depth) and compact to the density
requirement.
B. Place uniform layers of drainage pipe backfill on both sides of the pipe and
compact to the density requirement before placing successive lifts.
C. Fully compact the haunch areas.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3.5 EMBANKMENT FOR BRIDGE PLACEMENT
A. Construct bridge approach embankments from the existing ground up with the
specified material to the limits defined in this Section and according to DD Series
Standard Drawings.
1. Approach Embankments
a. Place embankment beneath the bridge except riprap or other
described materials used for MSE walls.
b. Place embankment from the bridge abutment centerline station to
a point measured at least 150 ft away from the abutment along the
approach roadway centerline and on the inside of abutments.
c. Use the described material throughout the length of the walls where
retaining walls are located beyond this delineation.
2. Intersecting Roadway Embankments
a. Place embankment from approximate edge of approach roadway at
least 60 ft along intersecting roadway centerline.
3. Adjoining Embankments
a. Place embankment at least 10 ft outward from edge of approach
roadway pavement when adjoining embankment is not an approach
embankment.
B. Do not place initial layer of embankment until foundation or working platform is
verified by the Engineer.
C. Spread embankment materials uniformly in layers not exceeding 1 ft
(uncompacted depth) and compact to the specified density requirements before
placing the next layer. Reduce the lift thickness if tests show unsatisfactory
density.
D. Finish surface within ±0.2 ft of line and grade.
3.6 FREE-DRAINING GRANULAR BACKFILL PLACEMENT
A. Compact material in 1 ft maximum layers to the density requirement.
B. Finish surface within ±0.2 ft of line and grade.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
EXCAVATION AND BACKFILL OPERATIONS 31 23 33 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 23 33 - EXCAVATION AND BACKFILL OPERATIONS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Requirements for trenching and backfilling for underground pipelines.
B. Excavating and backfilling operations adjacent to and under structures including
boxes, headwalls, or other structures as required by Engineer.
C. Backfilling and compacting operation for construction and reconstruction of
roadways, embankments, streets, parking lots, and other paved surface areas.
D. Excavation permit requirements.
1.2 DEFINITIONS
A. Pipe Zone: That zone in an excavation which supports, surrounds, and extends to
1 foot above the top of the pipe barrel.
B. Bedding: Process of preparing the trench bottom to receive the pipe and the
backfilling on each side of the pipe to 12 inches over the top of the pipe.
C. Roadway: Area within the street right-of-way, including the area under the street
and shoulder
1.3 SUBMITTALS
A. Material Analysis Reports: In accordance with Sections 31 23 23 or 31 23 24 as
applicable.
B. Density Test Reports: In accordance with Section 31 23 27.
C. Depth of backfill lift. This information shall be contingent upon type of equipment
used in compaction operation. The Engineer may order lesser thickness if
compaction is not achieved.
1.4 STORAGE AND HANDLING
A. Stockpile excavated material in a manner as to cause a minimum of inconvenience
to public travel and provide for emergency traffic as necessary.
B. Maintain free access to all existing fire hydrants, water and gas valves, and meters.
C. Maintain clearance for free flow of storm water in all bar ditches, conduits, and
natural water courses.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
D. Utilize appropriate traffic signs, markers, and procedures in all product storage and
handling activities.
E. Promptly remove all other material from site.
1.5 SITE CONDITIONS
A. Unsuitable Weather Limitations: Do not place, spread, or roll any fill material during
unsuitable weather conditions. Do not resume operations until moisture content
of material is satisfactory.
B. Protection of Graded Areas: Protect graded areas from traffic and erosion. Keep
free of trash and debris. Repair and re-establish grades in settled, eroded, and
rutted areas to specified tolerances.
C. Reconditioning Compacted Areas: Where completed compacted areas are
disturbed by subsequent construction operations or unsuitable weather, scarify
surface, reshape, and compact to required density prior to further construction.
D. Prior to excavation operations, photograph existing surfaces along which Work
may take place in order to determine, after construction is completed, whether any
damage of existing improvements occurred prior to construction operations.
E. Grading: In compaction operations, do not vary the surface of finished aggregate
base course more than 1/4" above or below grade.
PART 2 - PRODUCTS
2.1 WATER
A. Make arrangements for source of water during construction and make
arrangements for delivery of water to site. Comply with all local laws and
regulations when securing water from water utility company at no additional cost
to Owner.
2.2 SOIL MATERIALS
A. Over-excavation Fill: Select Fill: in accordance with Section 31 23 24.
B. Common Fill: in accordance with Section 31 23 23.
C. Select Fill: in accordance with Section 31 23 24.
D. Native Backfill:
1. When approved by Engineer, native backfill material obtained from project
excavations may be used as backfill, provided organic material, rubbish,
debris, rocks larger than 8 inches, and other objectionable materials are
removed.
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THE POINT REDEVELOPMENT
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2. Bituminous pavement obtained from project excavations will not be
permitted as backfill except for the following:
a. May be mixed with road subbase if material meets section 31 23 24
gradation.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify areas to be backfilled are free of debris, snow, ice, or water and ground
surfaces are not frozen.
B. Verify foundation of basement walls are braced to support surcharge forces
imposed by backfilling operations.
C. Immediately prior to suspension of construction operations for any reason, provide
proper and necessary drainage of work area.
3.2 PREPARATION
A. For pipelines, use means necessary to avoid displacement, and injury to, pipe and
structures while compacting soil or operating equipment next to pipeline.
B. Movement of construction machinery over a pipeline at any stage is solely at
Contractors risk.
C. When excavation is required in jurisdictions other than Owners, satisfy all
conditions of the appropriate agencies.
D. Identify required lines, grades, contours, and benchmarks.
E. Notify all affected utility companies and Blue Stakes prior to commencing
excavation operation.
F. Support and protect from damage, until completion of the Work, any existing
facilities and structures which exist in, pass through, or pass under the site.
3.3 CONTROL OF GROUNDWATER
A. All trenches shall be kept free from water during excavation, fine grading, pipe
laying, jointing, and embedment operations.
B. Where the trench bottom is mucky or otherwise unstable because of the presence
of groundwater, and in cases where the static groundwater elevation is above the
bottom of any trench or bell holed excavation, such groundwater shall be lowered
to the extent necessary to keep the trench free from water and the trench bottom
stable when the work within the trench is in progress.
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3.4 SHORING
A. Comply with Section 31 40 00 when required by field condition.
3.5 GENERAL EXCAVATION OPERATIONS
A. If topsoil is on site, remove and store it for later use on site.
B. Excavate site to required grade for Work. Use all means necessary to control
dust on or near Work and on or near all off-site borrow and disposal areas.
C. Notify Engineer of unexpected subsurface conditions.
D. Underpin adjacent structure which may be damaged by excavation work, including
service utilities and pipe chases.
E. If unstable material is encountered at the bottom or face of excavation, do not
perform extra excavation without Engineer's written approval. Correct
unauthorized extra excavations at no cost to Owner.
F. Provide necessary protection to excavation walls as required. If conditions
permit, slope excavation side to maintain a safe and clean working area. Remove
loose materials.
G. Correct excavation beyond the specified lines and grades by filling the resulting
voids with approved compacted fill. If the fill is to become the subgrade for other
fill, use material approved by Engineer. Do not proceed until Engineer has
approved the material and the proposed method of backfilling for over excavation
errors.
3.6 EXCAVATION FOR PIPELINES
A. Trenches shall be excavated to the depths and widths required to accommodate
the construction of the pipelines, as follows:
1. Except in ledge rock, cobble rock, stones or water saturated earth,
mechanical excavation of trenches shall not extend below an elevation of
4 inches below the bottom of the pipe after placement in its final position.
2. All additional excavation necessary for preparation of the trench bottom
shall be made manually.
3. Excavation for trenches in ledge rock, cobble rock, stones, mud or other
material unsatisfactory for pipe foundation, shall extend to a depth of at
least 4 inches below the bottom of the pipe.
4. A bedding of special material shall be placed and thoroughly compacted
with pneumatic tampers in 4-inch lifts to provide a smooth, stable
foundation.
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5. Special foundation material shall consist of suitable earth material free from
roots sod or vegetable matter.
6. Trench bottoms shall be hand shaped as specified in paragraph (2) above.
7. The maximum width of trench, measured at the top of the pipe, shall be as
narrow as possible but a minimum of 6 inches on each side of the pipe.
8. Where ground water is encountered, trench plugs and/or filter fabric may
be required at a minimum of 100 feet or as directed by the Engineer.
B. Grade bottom of trenches to provide uniform bearing surface.
C. If necessary, make bellholes and depressions required to complete joining of pipe
or box.
D. In public thoroughfares and regardless of trench depth, safely barricade and limit
open trenches to a maximum of 200 lineal feet in the daytime, except in traveled
roadways where a maximum of 80 lineal feet of open trench will be allowed.
E. Close trenches during nighttime conditions.
3.7 GRAVEL FOUNDATION FOR PIPE
A. Wherever the subgrade material does not afford a sufficiently solid foundation to
support the pipe and superimposed load; where water must be drained to maintain
a dry bottom for pipe installation and at other locations as previously defined, the
subgrade shall be excavated to a minimum of 12 inches and replaced with crushed
rock or gravel.
B. Gravel for pipe foundations shall conform to Drain Rock in Section 31 23 24.
C. Drain Rock material shall be deposited over the entire trench width in 18-inch
maximum layers, each layer shall be compacted by tamping, rolling, or vibrating.
D. The material shall be graded to produce a uniform and continuous support for the
installed pipe.
3.8 BACKFILLING FOR PIPELINES
A. Backfill shall be carefully placed around and over pipes and shall not be permitted
to fall directly on a pipe from such a height, or in such a manner as to cause
damage.
B. Bedding requirements are as defined in the Specifications for each specific pipe
material.
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C. Trench backfilling above the level of the pipe bedding shall normally be
accomplished with A-1 Native material. Excavated materials shall be free from
rocks larger than 8-inches in diameter.
D. Compaction Requirements
1. Under pavements, shoulders, or other surface improvements the in-place
density shall be a minimum of 95% of laboratory standard maximum dry
density as determined by AASHTO T-99.
2. In other areas the in-place density shall be a minimum of 92% of the
maximum dry density as determined by the same laboratory method.
3. All pipe bedding and all pipe zone shall be compacted to at least 95% of
maximum dry density as determined by the same laboratory method.
E. Clay cut off dikes shall be constructed as required by Engineer.
3.9 INSTALLING IMPERVIOUS BARRIERS
A. Construct impervious barriers in the pipe and trench zones, as shown in th plans
and at 100-foot intervals on slopes exceeding 30% (16.7 degrees) and within 50
feet of vertical points of inflection on slopes exceeding 30%.
B. Construct concrete barriers such that the bottom of the collar extends at least 12
inches into the pipe base, at least 12 inches into each side of the walls of the
trench, and at least 12 inches above the top of the pipe zone.
3.10 STRUCTURAL EXCAVATION
A. Provide all required shoring, cribs, cofferdams, and caissons including all pumping,
bailing, draining, sheathing, bracing, and related items.
B. If conditions permit, slope excavation sides as excavation progress to maintain a
safe and clean working area as required by OSHA.
C. Support excavation. Do not interfere with the bearing of adjacent foundations,
pipelines, etc.
D. All unauthorized excavation below the specified structure subgrade shall be
replaced with concrete, monolithic with that of the slab above or with coarse
gravel thoroughly compacted into place.
E. Subgrade soil for all concrete structures shall be firm, dense, thoroughly
compacted, and consolidated.
F. Subgrade soil shall be free from mud and muck; and shall be sufficiently stable to
remain firm and intact under the feet of the workmen engaged in subgrade
surfacing, laying reinforcing steel, and depositing concrete.
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G. Coarse gravel or crushed stone may be used for subsoil reinforcement if results
satisfactory to the Engineer can be obtained thereby.
1. Material shall be applied in lifts of 6" or less.
2. Each lift shall be embedded in the subsoil by thorough tamping.
3. All excess soil shall be removed to compensate for the displacement of the
gravel or crushed stone and the finished elevation of any subsoil reinforced
in this manner shall not be above the specified subgrade.
3.11 BACKFILLING FOR STRUCTURES
A. Do not fill adjacent to structures until approval is obtained from Engineer.
B. All forms shall be removed and the excavation shall be cleaned of all trash and
debris.
C. Backfill areas to contours and elevations indicated. Do not use frozen materials.
D. Do not use compaction equipment adjacent to walls or retaining walls that may
cause wall to become over stressed or moved from final alignment.
E. Place select fill a minimum of 3 feet around the outside of structures.
F. Place and compact select fill materials in continuous lifts not exceeding 12" loose
depth.
G. Place and compact common fill material in continuous lifts not exceeding 8" loose
depth.
H. Do not disturb or damage foundation perimeter drainage, foundation,
dampproofing, foundation waterproofing and protective cover, or utilities in
trenches.
I. Backfill against foundation walls simultaneously on each side. Do not backfill
against walls until concrete has obtained 7 day strength.
J. Make smooth changes in grade. Blend slopes into level areas.
K. Remove surplus backfill materials from site.
L. Leave stockpile areas completely free of excess fill materials.
M. Slope grade away from structure at a minimum of 3" in 10 feet unless otherwise
indicated.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
N. Compaction: Each layer of material shall be compacted by hand or machine
tampers or by other suitable equipment to a density equal to 95% of maximum dry
density as measured by AASHTO T-99.
O. Restore any damaged structure to its original strength and condition and re-
backfill to specifications.
3.12 ROADWAY EXCAVATIONS
A. In advance of setting line and grade stakes, clean subgrade area of brush, weeds,
vegetation, grass, and debris. Drain all depressions or ruts which contain water.
B. A soils classification, as determined by AASHTO T-27, shall be made on the
proposed subgrade, and the following shall be required based on that
classification:
Road Subgrade Preparation Schedule
Soil Classification Requirement
A-1, A-2, or A-3 The subgrade shall be scarified to a depth of 8" and the
loosened material shall be moistened and compacted to
the equivalent of 95% of maximum dry density as
measured by AASHTO T-99.
A-4 or A-5 The subgrade shall be over-excavated a minimum of 8"
subgrade scarified and compacted, replaced with A-1
granular material, and be moistened and compacted as
above.
A-6 or A-7 The subgrade shall be over-excavated a minimum of 12"
subgrade scarified and compacted, replaced with A-1
granular material, and be moistened and compacted as
above.
C. No organic material, soft clay, spongy material, or other deleterious material will
be permitted in the scarified or imported subgrade layer.
D. Rough subgrades shall be shaped and graded to within a tolerance of 0.15 feet of
design grade and drainage shall be maintained at all times.
E. Moisture content of the subgrade layer shall be maintained at not less than 95%
or more than 105% of optimum moisture content, during the compaction process.
The entire roadbed, to one foot in back of curb, must be compacted to the specified
density to a minimum depth of 8 inches.
F. If removal of boulders, rubble, or existing improvements, found within the
excavated area results in a lower excavation elevation than indicated, backfill over
excavation in a manner approved by the Engineer.
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THE POINT REDEVELOPMENT
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G. Remove all deposits susceptible to frost heave.
H. Excavations through or under streets, sidewalks, street shoulders, driveways, etc.
shall comply with the following requirements:
1. The trench shall be filled with select fill as per Section 31 23 24.
2. The trench shall be filled to the existing surface level.
3. Within 10 days of the fill, sufficient fill material shall be removed and
replaced with material comparable to the adjacent surface material shall
meet the requirements of Section 31 23 24 of these specifications.
4. The Engineer shall inspect all work.
3.13 SUBGRADE PREPARATION
A. Compact subgrade surfaces to density specified for overlying backfills. Refer to
Section 31 23 27.
B. If areas of subgrade not readily capable of in-situ compaction, secure Engineer’s
authorization for extra excavation and backfill.
C. Maintain minimum overburden cover of 2 feet over pipelines or conduits during
subgrade preparation.
3.14 BACKFILLING FOR PAVEMENT
A. Before beginning backfilling operations obtain Engineer's approval of excavation
operation.
B. Do not damage subsurface structures or service lines.
C. Process backfill and avoid segregation. Keep base course free from pockets of
coarse or fine material.
D. Deposit base course on the roadbed in a uniform manner which will provide the
required compacted thickness. Maintain moisture content.
E. Shoulders are an integral part of the embankment. Do not build shoulders to a
grade higher than that of the adjacent granular base course. Maintain efficient
surface runoff at all times.
F. Compaction: in accordance with Section 31 23 27.
G. Proof roll prior to placing pavements.
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THE POINT REDEVELOPMENT
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3.15 BLASTING
A. Blasting will not be allowed except by permission from the Engineer.
1. The Contractor shall comply with all laws, ordinances, and applicable
safety code requirements and regulations relative to the handling, storage,
and use of explosives and protection of life and property.
2. And he shall be fully responsible for all damage attributable to his blasting
operations.
3. Excessive blasting or overshooting will not be permitted and any material
outside the authorized cross-section which may be shattered or loosened
by blasting shall be removed by the Contractor.
3.16 ROCK FACES
A. Scale rock cuts of all loose rocks and fragments and leave in a neat and safe
condition.
3.17 COMPACTION OF BACKFILL
A. In accordance with Section 31 23 27.
3.18 IMPORTED BACKFILL MATERIAL
A. In the event the native excavated material is not satisfactory for backfilling as
determined by the Engineer, the Contractor shall provide imported granular fill in
accordance with Section 31 23 24.
3.19 DISPOSAL OF EXCESS MATERIALS
A. All excess material shall be hauled away from the construction site and disposed
of by the Contractor.
3.20 HISTORICAL, ARCHAEOLOGICAL, AND PALEONTOLOGICAL AREAS
A. Protect areas per UDOT Standard Specifications Section 01 35 43
Environmental Protection - Discovery of Historic, Archaeological or Paleontological
Objects.
END OF SECTION
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RESTORATION OF SURFACE IMPROVEMENTS 31 23 43 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Section 31 23 43 – RESTORATION OF SURFACE IMPROVEMENTS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Restoration of surface improvement requirements.
1.2 GENERAL IMPROVEMENT REQUIREMENTS
A. The Contractor shall be responsible for the protection and the restoration or
replacement of any improvements existing on public or private property at the
start of work or placed there during the progress of work.
B. Existing improvements shall include but are not limited to permanent surfacing,
curbs, ditches, driveways, culverts, fences and walls. All improvements shall be
reconstructed to equal or better, in all respects, to the existing improvements
removed.
PART 2 – PRODUCTS
2.1 REFERENCED SECTIONS
A. Select Fill: In accordance with Section 31 23 24.
B. Concrete: In accordance with Section 03 30 00.
PART 3 - EXECUTION
3.1 ROAD BASE REPAIR
A. Where trenches are excavated through gravel surfaced areas such as roads and
driveways, etc., the gravel surface shall be restored and maintained as follows:
1. The gravel shall be placed deep enough to provide a minimum of 6-
inches of material.
2. The gravel shall be placed in the trench at the time it is backfilled. The
surface shall be maintained by blading, sprinkling, rolling, adding gravel,
etc., to maintain a safe uniform surface satisfactory to the Engineer.
Excess material shall be removed from the premises immediately.
3. Material for use on gravel surfaces shall be obtained from sound tough
durable gravel or rock meeting the requirements of Section 31 23 24.
3.2 BITUMINOUS SURFACE REPAIR
A. Where trenches are excavated through bituminous surfaced roads, driveways or
parking areas, the surface shall be restored and maintained as follows:
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DFCM PROJECT NO. 22427100
1. Trenches shall be backfilled with untreated base course from the pipe
bedding to 3 inches from the top of existing asphalt.
2. Asphalt shall be saw cut back 12 inches from existing trench wall’s and
compacted as shown on standard drawing.
3. Pavement restoration shall include priming of pavement edges with
bituminous material and placing and rolling plant mix bituminous material
to the level of the adjacent pavement surfaces.
3.3 CONCRETE REPAIR
A. All concrete curbs, gutter, sidewalks, and driveways shall be removed and
replaced to the next joint or scoring lining beyond the actually damaged or
broken sections.
B. In the event that joints or scoring lines do not exist or are three or more feet from
the removed or damaged section, the damaged portions shall be saw cut,
removed, and reconstructed to neat, plane faces.
C. All new concrete shall match, as nearly as possible, the appearance of adjacent
concrete improvements.
D. Where necessary, lampblack or other pigments shall be added to the new
concrete to obtain the desired results.
E. All concrete work shall conform to the requirements of Section 03 30 00 of these
Specifications.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
GEOSYNTHETICS 31 32 19 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 32 19 – GEOSYNTHETICS
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Geosynthetics (geotextiles and geogrids) used for soil stabilization, erosion
control, weed barrier, and drainage applications.
1.2 RELATED SECTIONS
A. Section 01 57 13: Temporary Erosion and Sediment Control
1.3 REFERENCES
A. AASHTO M 288: Geotextile Specification for Highway Applications
1.4 DEFINITIONS Not Used (or provide list of definitions needed for this section)
1.5 SUBMITTALS
A. Manufacturer’s product data sheet and recommended installation instructions.
1.6 PACKAGING, SHIPPING, AND STORING
A. Protect the geosynthetic from direct sunlight, chemicals, mud, dirt, and debris
during shipment and storage.
B. Labeling and Tagging
1. Identify each package by a tag or label securely affixed to the outside of
the roll on at least one end.
2. Provide the following required information on the tag:
a. Name of the manufacturer
b. Brand name of the product, width, length, and package weight
PART 2 - PRODUCTS
2.1 SILT FENCE GEOTEXTILE
A. Refer to Section 01 57 13
2.2 2.2 EROSION CONTROL GEOTEXTILE
A. Conforming to AASHTO M 288.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2.3 DRAINAGE GEOTEXTILE
A. Class 2 nonwoven drainage geotextile according to AASHTO M 288.
2.4 SEPARATION GEOTEXTILE
A. Class I fabric according to AASHTO M 288 with Apparent Opening Size of 0.60
mm maximum average roll value.
2.5 STABILIZATION GEOTEXTILE
A. Class I fabric according to AASHTO M 288 with Apparent Opening Size of 0.43
mm maximum average roll value.
2.6 WEED BARRIER GEOTEXTILE
A. Woven, needle-punched, polypropylene, 5.0 oz, weed barrier geotextile designed
for commercial use.
2.7 STABILIZATION AND REINFORCEMENT GEOTEXTILE
A. Manufacturer:
TenCate Geosynthetics Americas
365 South Holland Drive
Pendergrass, GA, USA 30567
1-800-685-9990
www.tencategeo.us
B. Approved geotextiles: Mirafi® RS280i
C. Substitutions shall be approved prior to use. Furnish all relevant data with
comparison to the above approved product.
2.8 NONWOVEN GEOTEXTILE
A. Pervious sheet of polyester, polypropylene, or polyethylene fabricated into stable
network of fibers that retain their relative position with respect to each other.
Nonwoven geotextile shall be composed of continuous or discontinuous (staple)
fibers held together through needle-punching, pun-bonding, thermal-bonding, or
resin-bonding.
B. Geotextile Edges: Selvaged or otherwise finished to prevent outer material from
pulling away from geotextile.
C. Unseamed Sheet Width: Minimum 12 feet.
D. Nominal Weight per Square Yard: 12 oz.
E. Physical Properties: Conform to requirements in Table 1:
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Table 1
PHYSICAL PROPERTY REQUIREMENTS FOR NONWOVEN
GEOTEXTILE
Property Requirement Test Method
Water Permittivity 1.2 sec.-1, MinARV ASTM D4491
(Falling Head)
Apparent Opening Size
(AOS)
100 U.S. Standard Sieve
Size ASTM D4751
Grab Tensile Strength,
Machine Direction 325 lb/in, MinARV
Grab Elongation,
Machine Direction 50 percent, MaxARV
ASTM D4632
Puncture Strength 150 lb, MinARV ASTM D4833
Trapezoid Tear Strength 130 lb, MinARV ASTM D4533
Ultraviolet Radiation
Resistance
90 percent strength
retention, MinARV after
500 hours
ASTM D4355
PART 3 - EXECUTION
3.1 GENERAL
A. Place geotextile on areas that are smooth and free of projections or depressions.
1. Do not drag the geotextile across the subgrade.
2. Roll geotextile out as smoothly as possible in the direction of vehicle travel.
B. Do not operate construction equipment or traffic directly on geotextile.
C. Cover the geotextile with indicated cover material as soon as possible when placed
for construction.
1. Do not leave uncovered for more than five days.
D. Place cover material on the geotextile in a manner that the geotextile is not torn,
punctured, or shifted.
1. Use at least a 6-inch-thick cover layer or twice the maximum aggregate
size, whichever is thicker.
2. Do not end-dump cover material directly on the geotextile except as a
starter course.
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DFCM PROJECT NO. 22427100
E. Limit construction vehicles in size and mass so rutting in the initial layer above the
geotextile is not more than 3 inches deep or half the layer thickness, whichever is
less.
1. Do not turn vehicles on the first layer.
3.2 INSTALL SILT FENCE GEOTEXTILE
A. Refer to Section 01 57 13
3.3 INSTALL EROSION CONTROL GEOTEXTILE
A. Install at locations shown.
B. Overlap the geotextile at least 2 ft at all longitudinal and transverse joints or sew
the geotextile unless otherwise specified.
C. Place overlapped geotextile so that the upstream sheet overlaps the downstream
sheets.
D. Overlap each sheet over the next downhill sheet for placement on slopes.
E. Anchor the geotextile using key trenches or aprons at the crests and toes of the
slope.
F. Repair – Place patch over damaged area and extend 3 ft beyond the perimeter of
the tear or damage.
3.4 INSTALL DRAINAGE GEOTEXTILE
A. Install at locations shown.
B. Place and secure geotextile to provide direct contact against the excavated
surface.
C. Overlap successive sheets of geotextile at least 1 ft in the down-gradient direction
of flow.
D. Overlap geotextile at least 1 ft at the top of the trench, where applicable.
E. Place fill beginning with the sheets overlapped above subsequent sheets to hold
geotextile in place.
F. Repair – Place patch over damaged area and extend 3 ft beyond the perimeter of
the tear or damage.
3.5 INSTALL SEPARATION GEOTEXTILE
A. Install for pavement sections or other applications at locations shown.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Overlap the geotextile at least 1 ft at all longitudinal and transverse joints or sew
the geotextile unless otherwise specified.
C. Repair – Place patch over damaged area and extend 3 ft beyond the perimeter of
the tear or damage.
D. Place fill, beginning with the sheets overlapped, above subsequent sheets to hold
geotextile in place.
E. Use pins 18 inches long to help secure the geotextile during installation.
3.6 INSTALL STABILIZATION GEOTEXTILE
A. Install stabilization geotextile at locations shown.
B. Overlap the geotextile at least 2 ft at all longitudinal and transverse joints or sew
the geotextile unless otherwise specified.
C. Overlap each sheet over the next downhill sheet for placement on slopes.
D. Repair – Place patch over damaged area and extend 3 ft beyond the perimeter of
the tear or damage.
E. Place fill to hold geotextile in place beginning with the sheets overlapped above
subsequent sheets.
F. Use pins 18 inches long to help secure the geotextile during installation.
3.7 INSTALL WEED BARRIER GEOTEXTILE
A. Preparation
1. Remove sharp objects, large stones, and undesirable vegetation.
2. Cut an “X” over each plant and push geotextile under plant base if placing
geotextile over an existing bed.
3. Roll geotextile over soil and cut an “X” for each plant hole if placing over a
new bed.
4. Fold excess geotextile under and cover with specified landscaping
materials.
B. Surface Cover
1. Provide at least 4 inches of cover on all areas on the geotextile.
2. Increase thickness of cover material over geotextile to three times the
diameter of the largest rock material if using large landscape rock.
3. Do not leave any portion of geotextile exposed to direct sunlight.
C. Repair
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1. Repair immediately if damaged.
2. Place patch over damaged area and extend 3 ft beyond the perimeter of
the tear or damage.
D. Maintenance
1. Maintain surfaces and supply additional landscape materials where
necessary including areas affected by erosion.
3.8 SEW
A. Perform sewing as specified in AASHTO M 288, Appendix, Seaming.
3.9 INSTALL STABILIZATION AND REINFORCEMENT GEOTEXTILE
A. Place geotextile per the manufacturer’s installation requirements.
B. Do not operate equipment directly on the fabric.
C. Unroll the geotextile in the direction of travel so that the machine direction is
parallel with traffic flow.
D. Minimum overlap of 12 inches between adjacent rolls.
E. End-dump or back-dump all fill material on the fabric and spread with low-pressure
tracked equipment. Maintain a minimum of 12 inches of fill material between the
fabric and equipment tracks.
END OF SECTION
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GEOTEXTILES 31 35 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 35 00 - GEOTEXTILES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Materials and procedures for installing geotextiles of the type(s) shown on the
drawings, and at other locations as directed by the Engineer.
1.2 REFERENCES
A. AASHTO M 288: Geotextile Specifications for Highway Applications.
B. ASTM D 4791: Flat Particles, Elongated Particles, or Flat and Elongated Particles
in Coarse Aggregate.
1.3 SUBMITTALS
A. Submit prior to use: Manufacturer’s certificate that each fabric complies with
requirements of this Section.
1.4 SAMPLING AND TESTING
A. Follow UDOT Minimum Sampling and Testing Requirements.
B. Prior to shipment, test each individual shipment and lot of geotextile and send
testing reports with the shipment to the job site. Clearly label all rolls as being part
of the same production run certified as meeting all material requirements.
1.5 PACKAGING, SHIPPING, AND STORING
A. Protect the geotextile from direct sunlight, chemicals, mud, dirt and debris during
shipment and storage. Replace at the Contractor’s sole expense, any geotextile
damaged or deteriorated during shipping, storage or construction.
B. Labeling and Tagging:
1. Identify each package by a tag or label securely affixed to the outside of
the roll on at least one end.
2. Provide the following required information on the tag:
a. Name of the geotextile manufacturer
b. Brand name of the product, width, length, and package weight of
geotextile
c. Orange UDOT Certification sticker
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THE POINT REDEVELOPMENT
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1.6 ACCEPTANCE
A. Owner rejects geotextile at installation if it has defects, rips, holes, flaws,
deterioration, or damage incurred during manufacture, transport, handling, or
storage.
B. Non-compliance with UDOT Minimum Sampling and Testing Requirements will be
a basis for rejection.
PART 2 - PRODUCTS
2.1 EROSION CONTROL GEOTEXTILE
A. Furnish as specified in AASHTO M 288.
2.2 DRAINAGE GEOTEXTILE
A. Furnish non-woven drainage geotextile as specified in AASHTO M 288 with in-situ
soil designations as shown on the drawings or as indicated by the Engineer.
B. Notify Engineer if soil conditions are different than shown on the drawings.
2.3 SEPARATION GEOTEXTILE
A. Furnish as specified in AASHTO M 288.
2.4 STABILIZATION GEOTEXTILE
A. Furnish as specified in AASHTO M 288.
2.5 WEED BARRIER GEOTEXTILE
A. Woven, needle-punched, polypropylene, 5.0 oz, weed barrier geotextile designed
for commercial use.
PART 3 - EXECUTION
3.1 GENERAL
A. Place geotextile on areas that are smooth, and free of projections or depressions.
Do not drag the geotextile across the subgrade. Roll geotextile out as smoothly
as possible in the direction of vehicle travel.
B. Do not operate construction equipment or traffic directly on geotextile.
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C. When placed for construction, cover the geotextile with indicated cover material as
soon as possible. Do not leave uncovered for more than 5 days.
D. Place cover material on the geotextile in a manner that the geotextile is not torn,
punctured, or shifted. Use a minimum 6 inches thick cover layer, or twice the
maximum aggregate size, whichever is thicker. Do not end-dump cover material
directly on the geotextile, except as a starter course.
E. Limit construction vehicles in size and mass so rutting in the initial layer above the
geotextile is not more than 3 inches deep, or half the layer thickness, whichever is
the lesser. Turning of vehicles on the first layer is not permitted.
3.2 INSTALLING EROSION CONTROL GEOTEXTILE
A. Install at locations shown on the drawings.
B. Unless otherwise specified, overlap the geotextile a minimum of 2 feet at all
longitudinal and transverse joints, or sew the geotextile. For sewing requirements,
refer to this Section, article, “Sewing”.
C. If overlapped, place the geotextile so that the upstream sheet overlaps the
downstream sheets.
D. For placement on slopes, overlap each sheet over the next downhill sheet.
E. Anchor the geotextile using key trenches or aprons at the crests and toes of the
slope.
F. Pins, usually 18 inches in length may be helpful in securing the geotextile during
installation.
G. Repair: Place patch over damaged area and extend 3 feet beyond the perimeter
of the tear or damage.
3.3 INSTALLING DRAINAGE GEOTEXTILE FOR SUBSURFACE DRAINAGE
A. Excavate trench to size and depth indicated.
B. Cut geotextile to width required and place in trench. Prevent damage to geotextile.
C. Overlap geotextile 12 inches or the full width of the trench, whichever is less, at
the top of the trench.
D. Overlap successive sheets of geotextile a minimum of 12 inches in the direction of
flow.
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DFCM PROJECT NO. 22427100
E. Place fill beginning with the sheet(s) overlapped above subsequent sheet(s), to
hold geotextile in place.
F. Repair any damage to geotextile by placing patches extending 3 feet in all
directions beyond the damaged area.
3.4 INSTALLING SEPARATION GEOTEXTILE
A. Install for pavement sections or other applications at locations shown on the
drawings.
B. Unless otherwise specified, overlap the geotextile a minimum of 1 foot at all
longitudinal and transverse joints, or sew the geotextile. For sewing requirements,
refer to this Section, article, “Sewing.”
C. Repair: Place patch over damaged area and extend 3 feet beyond the perimeter
of the tear or damage.
D. Place fill, beginning with the sheet(s) overlapped above subsequent sheet(s), to
hold geotextile in place.
E. Pins, usually 18 inches in length, may be helpful in securing the geotextile during
installation.
3.5 INSTALLING STABILIZATION GEOTEXTILE
A. Install Stabilization Geotextile at locations shown on the drawings, or as
designated by the Engineer.
B. Unless otherwise specified, overlap the geotextile a minimum of 2 feet at all
longitudinal and transverse joints, or sew the geotextile. For sewing requirements,
refer to this Section, article, “Sewing.”
C. For placement on slopes, overlap each sheet over the next downhill sheet.
D. Repair: Place patch over damaged area and extend 3 feet beyond the perimeter
of the tear or damage.
E. Place fill, beginning with the sheet(s) overlapped above subsequent sheet(s), to
hold geotextile in place.
F. Pins, usually 18 inches long, may be helpful in securing the geotextile during
installation.
3.6 INSTALLING WEED BARRIER GEOTEXTILE
A. Preparation:
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1. Remove sharp objects, large stones and undesirable vegetation.
2. If placing geotextile over an existing bed, cut an "X" over each plant and
push geotextile under plant base. If placing over a new bed, roll geotextile
over soil and cut an "X" for each plant hole. Fold excess geotextile under
and cover with specified landscaping materials.
B. Surface Cover: Provide a minimum of 4 inches of cover on all areas on the
geotextile unless otherwise specified by Engineer. If using large landscape rock,
increase thickness of cover material over geotextile up to 3 times the diameter of
the largest rock material based on Engineer=s recommendations. Do not leave
any portion of geotextile exposed to direct sunlight.
C. Repair: Repair immediately if damaged. Remove the damaged area plus an
additional 3 feet and apply geotextile patch.
D. Maintenance: Maintain surfaces and supply additional landscape materials where
necessary, including areas affected by erosion.
3.7 SEWING
A. Perform sewing (seaming) as specified in AASHTO M 288, Section A1-4.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
RIPRAP 31 37 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 37 00 – RIPRAP
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Loose and compacted riprap.
1.2 RELATED SECTIONS
A. Section 31 32 19: Geosynthetics
1.3 REFERENCES
A. AASHTO T 85: Specific Gravity and Absorption of Coarse Aggregate
B. AASHTO T 96: Resistance to Degradation of Small-Size Coarse Aggregate by
Abrasion and Impact in the Los Angeles Machine
C. AASHTO T 104: Soundness of Aggregate by Use of Sodium Sulfate or
Magnesium Sulfate
1.4 DEFINITIONS
A. D50 - The median rock diameter within a riprap mass for which 50 percent of the
rocks are smaller and 50 percent are larger.
B. Rock diameter - The equivalent diameter (average width) of a given rock.
1.5 SUBMITTALS
A. The rock source, gradation, and laboratory values for the properties in Table 1, for
information.
PART 2 - PRODUCTS
2.1 RIPRAP
A. Rock
1. Angular, hard, durable, resistant to weathering and free from seams, cracks
and other structural defects.
a. Do not use shale, mudstone, or other rock that may break into
smaller pieces in the process of handling and placing.
b. Do not use concrete or asphalt rubble.
2. Meet the properties listed in Table 1.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
RIPRAP 31 37 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Table 1 - Physical Properties
Property Value Test Method
Specific Gravity 2.5 min AASHTO T 85
Absorption 2% max AASHTO T 85
Soundness of Aggregate using
Sodium Sulfate
or
Magnesium Sulfate
12% max
or
17.5% max
AASHTO T 104
Resistance to Degradation 40% max AASHTO T 96
3. Well graded rock throughout the riprap layer to produce a dense mass.
Refer to Table 2 for riprap gradation limits.
a. Control gradation by sample measurement or by visual inspection,
as determined by the Engineer.
Table 2 - Riprap Gradation Limits
Rock Diameter Range
(ft)
Percent of Gradation
Smaller Than
1.5D50 to 1.7D50 100
1.2D50 to 1.4D50 85
1.0D50 to 1.15D50 50
0.4D50 to 0.6D50 15
0.1D50 10
2.2 EROSION CONTROL GEOTEXTILE
A. Refer to Section 31 32 19, except use a nonwoven 12 oz/yd2 maximum average
roll value.
PART 3 - EXECUTION
3.1 PREPARATION
A. Excavate and grade to provide a firm and uniform bearing surface.
B. Install erosion control geotextile as shown.
3.2 LOOSE RIPRAP
A. Place rocks to provide a secure unsegregated dense mass.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
RIPRAP 31 37 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Distribute and manipulate the rocks so that the larger rocks are uniformly
distributed and the smaller rocks serve to fill the spaces between the larger
rocks.
3.3 COMPACTED RIPRAP
A. Place rocks conforming to this Section, Article 3.2.
B. Compact riprap to remove irregular surface protrusions larger than 3 inches.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
SHORING AND UNDERPINNING 31 40 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 31 40 00 - SHORING AND UNDERPINNING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Shoring for open excavations requiring a protective system.
1.2 REFERENCES
A. OSHA Construction Standards Chapter P: Excavations, Trenching, and Shoring.
1.3 RESPONSIBILITY
A. Contractor is solely responsible for safety. It is the Contractor’s responsibility to
adhere to all of OSHA’s current regulations.
1.4 DEFINITIONS
A. Accepted Engineering Practices: Those requirements or practices which are
compatible with standards required by a duly licensed or recognized authority.
B. Benching: A method of protecting persons and property against cave-ins by
excavation the sides of an excavation to form one or a series of horizontal levels
or steps, usually with vertical or near-vertical surfaces between levels.
C. Excavation: Any man-made cut, cavity, or depression in an earth surface, including
trenches formed by earth removal and producing unsupported earth conditions
(sides). If installed forms or similar structures reduce the depth-to-width
relationship, an excavation may become a trench.
D. Failure: The permanent deformation or breakage of a structural member or
connection; or the collapse of all or part of an excavation.
E. Protective System: Any recognized method of protecting persons and property
against cave-ins, the collapse of adjacent structures, or material that may fall or
roll from an excavation side or into and excavation. Protective systems include
support systems, sloping and benching systems and shield systems.
F. Shield/Trenchbox: A structure that is able to withstand the forces imposed on it by
a cave-in and thereby protect persons and property within the structure without
preventing a cave-in. Shields may be permanent structures or may be designed
to be portable and moved along as work progresses. Portable shields used in
trenches are usually referred to as "trench boxes" or "trench shields".
G. Shoring: A structure that supports the sides of an excavation and thereby protects
persons and property by preventing cave-ins.
THE POINT REDEVELOPMENT Package 01 Reservoir
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SHORING AND UNDERPINNING 31 40 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
H. Sides: A vertical or inclined earth surfaces formed at the outer edges of an
excavation.
I. Sloping: A method of protecting persons and property against cave-ins by
excavation to form sides that are inclined away from the excavation, the angle on
incline being of such a degree for the conditions of exposure that a cave-in will not
occur.
J. Support System: A structure which protects persons and property by providing
support to an adjacent structure, underground installation, or the sides of an
excavation.
K. Trench: A narrow excavation made below the surface of the ground. In general,
the depth is greater than the width, but the width of a trench is not greater than 15
feet.
1.5 DESIGN OF PROTECTIVE SYSTEMS
A. Use professional engineer to design support systems, shield systems, and the
structural components of these systems, and sloping and benching systems to
resist without failure all loads that are intended to be imposed or transmitted to
them.
B. Fully compensate in design procedures for hydrostatic pressure in the excavation
sides.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Materials shall be as per 1.05 of this section.
PART 3 - EXECUTION
3.1 STABILITY OF ADJACENT STRUCTURES
A. Use support systems such as shoring, bracing, or underpinning where stability of
adjoining buildings, walls, sidewalks, pavements, or other structures is
endangered by excavation operations.
3.2 INSPECTIONS
A. Contractor/Developer shall always employ and have on site a competent person,
as defined by OSHA, who is responsible for excavation inspection.
B. Inspect excavations daily for evidence of possible cave-ins, indications of failure
of protective systems, or other hazardous conditions.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
SHORING AND UNDERPINNING 31 40 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Upon discovery of hazardous conditions, cease all work in the excavations until
additional precautions have been taken to ensure persons and property safety.
3.3 ADDITIONAL REQUIREMENT FOR TRENCH EXCAVATION
A. Do not excavate material to a level greater than 2 feet below the bottom of the
members of a support system if the system is designed to resist the forces
calculated for the full depth of the trench, and indications of a possible cave-in
below the bottom of the support system are not evident while the trench is open.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 01 05 – INFORMATIONAL, REGULATORY, AND WARNING SIGNS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Information, regulatory, and warning signs but not street name signs or
construction signs.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. ASTM Standards:
1. ASTM B 209: Standard Specification for Aluminum and Aluminum - Alloy
Sheet and Plate.
B. Federal Specification (General Services Administration).
1. FS L-P 380: Plastic Molding Material Methacrylate.
2. FS L-S-300: Sheeting and Tape, Reflective: Nonexposed Lens.
C. National Bureau of Standards:
1. PS 1: Construction and Industrial Plywood.
D. MUTCD: Manual on Uniform Traffic Control Devices for Streets and Highways.
E. Salt Lake City Standard Details
F. American Public Works Association (APWA), Manual of Standard Specifications
1.4 DEFINITIONS
A. For definition purposes, the various types of signs are identified by a combination
of letter and number. The letter represents the type of sign panel construction and
the number represents the type of lettering and symbols to be used as follows:
1. Panel Type:
a. Type A: Reflectorized sheeting on sheet aluminum.
b. Type B: Reflectorized sheeting on plywood.
2. Letter Type:
a. Type 1: Reflectorized demountable cutout letters, symbols, and
borders with prismatic reflectors.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
b. Type 2: Opaque legend and borders.
c. Type 3: Reflectorized permanently attached cutout letters, symbols,
and borders or reflectorized screen processed letters, symbols, and
borders.
1.5 QUALITY ASSURANCE
A. Manufacturer’s Qualifications: Provide signage that is the product of one
manufacturer, who has provided signage as specified for a minimum of three (3)
years. Submit manufacturer’s qualifications.
1.6 SUBMITTALS
A. Submit in accordance with Section 01 33 00, Shop Drawings, Product Data, and
Samples.
1. Exterior Sign Samples: 152 x 152 mm (6 x 6 inches) samples of each color
and material.
2. Submit sample of each color of reflective sheeting including manufacturer's
name and product number.
B. Manufacturer's Literature:
1. Showing the methods and procedures proposed for the anchorage of the
signage system to each surface type.
2. Manufacturer’s printed specifications and maintenance instructions.
C. Sign Location Plan, showing location, type and total number of signs required.
D. Shop Drawings: Scaled for manufacture and fabrication of sign types. Identify
materials, show joints, welds, anchorage, accessory items, mounting and finishes.
E. Full size layout patterns for dimensional letters.
F. Manufacturer’s qualifications.
G. Installer’s qualifications.
1.7 WARRANTY
A. Product must perform for at least 7 years.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 2 - PRODUCTS
2.1 MATERIALS
A. Sign Blank:
1. Aluminum Sheet:
a. 0.08 inch thick ASTM B209 alloy 6061-T6 or 5052-H38. Uniform
thickness throughout entire sign blank.
b. Aluminum shall be free of corrosion, white rust, and dirt and be
degreased by vapor degreasing or alkaline degreasing.
c. Blanks shall be etched by acid etching or alkaline etching.
d. Sign blanks shall be free of buckling, crevices, warp, dents, cockles,
burrs, and/or other irregularities.
e. All corners shall be rounded meeting MUTCD radius requirements.
2. Aluminum Extrusion: 0.1 inch thick ASTM B 209 alloy 6063-T5 and 6063-
T6.
3. Stainless Steel Sheet: ASTM A240/A240M, stretcher leveled standard of
flatness.
4. Polycarbonate Sheet: ASTM C1349, Appendix X1, Type II (coated, mar
resistant, UV stabilized polycarbonate) with coating on both sides.
5. Softwood Plywood: PS 1 Group 1 with each panel bearing initials DFPA
Grade - Trademark of the American Plywood Association; painted to
ENGINEER's choice of color unless indicated.
B. Posts: Galvanized structural steel, U-shaped, T-shaped, C-shaped, box-shaped,
or round tube, Section 05 12 00, with 3/8-inch diameter mounting holes.
1. Use U-channel posts for parking regulation signs, and signs smaller than
18 in x 18 in. Powder coat gloss black.
2. Use 2 7/8 (outside diameter) 0.160-inch wall thickness round posts for all
RRFB and driver feedback sign assemblies. Powder coat gloss black.
3. Use 1 3/4-inch square tubular Telespar galvanized posts for all other signs.
C. Fabricated Supports: Galvanized steel, Section 05 12 00.
D. Sheeting:
1. 3M Diamond Grade DG3 (ASTM Type XI) reflective sheeting series 4000
on the following signs:
a. Stop, Yield, Warning, School Zones, and Railroad Crossings.
b. All signs on arterials.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
2. Use 3M High Intensity Prismatic (HIP), ASTM Type IV sheeting for all other
signs.
3. 3M 1100 Series Acrylic film
4. 3M 1160 Graffiti coat on all of the following signs: Regulatory, Warning and
School
5. 3M4081 fluorescent yellow on all warning signs
6. Signs must be date stamped by month and year. If date stamp on front,
install date stamp in sign border.
E. Prismatic Reflectors: Methyl methacrylate lens meeting FS L-P-380 requirements
with aluminum frame.
F. Bolts, Nuts, Accessories: Galvanized steel, Section 05 05 23.
G. Cast-in-place Concrete: Class 3000 minimum, Section 03 30 04.
H. Bases:
1. Flush mount bases, refer to Salt Lake City standard details sheets EK512
2. For RRFB sign assemblies and driver feedback sign assemblies, refer to
Salt Lake City standard detail EK513.
I. Concrete: Class 4000
J. RRFB assembly: Tapco RRFB-XL2
K. Driver feedback assembly: Information Display Company SC15, package 01.
2.2 EXTERIOR SIGNAGE PERFORMANCE REQUIREMENTS
A. Thermal Movements: For exterior signs, allow for thermal movements from
ambient and surface temperature changes 67 degrees C (120 degrees F) ambient
and 100 degrees C (180 degrees F) material surfaces.
2.3 COLORS AND FORMAT
A. Sign Colors and Format: MUTCD.
B. Provided colors of same reflectorized hue in daylight and night under artificial white
illumination.
2.4 FONT
A. For street name signs, use FHWA font C for all sign characters, 8 inches minimum,
10 inches maximum.
B. FHWA font B may be permissible if approval is granted from City Streets
Department.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. All arterial street signs are 42”x18” unless specified otherwise.
2.5 ELECTRICAL ROOM SIGNS
A. 10” W x 14” H Bilingual Electrical Room Authorized Personnel Only sign.
1. Wording:
a. “Electrical Room Authorized Personnel Only / Cuarto Electrico Solo
Personal Autorizado.”
2. Must have outdoor durability of at least 5 years.
3. Corner radius: ¼”.
4. 3.5 Mil Peel and Stick Vinyl Label.
5. 0.040 Rust-free Aluminum
6. Four 7/32” Holes (#10 or 3/16” screws recommended).
2.6 STREET NAME SIGNS
A. Capitalize first letter and all succeeding characters are lower case.
B. Use FHWA font C, 5 inches maximum. 4.5-inch descending characters are
allowed.
C. Standard focal length is 100%.
D. Signs must have address coordinates unless otherwise approved. Coordinate
character size is 2.4 inches.
E. Signs must have Salt Lake City logo and the corresponding neighborhood.
F. Sign size minimum 30”x8”, maximum 48”x8”.
2.7 PARKING SIGNS
A. All parking signs are 12”x18”.
B. No Parking sign contains R7-2A with one or more of the following:
1. Arrow, day, zone, or time restriction.
C. FHWA font C for all parking signs.
PART 3 - EXECUTION
3.1 PREPARATION
A. Locate and preserve utilities, Section 31 23 16.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 6
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Excavation, Section 31 23 16.
3.2 INSTALLATION
A. Do not remove a sign that is being replaced until the new sign is placed and
uncovered. Provide temporary covering. Maintain covering until removal.
B. Unless indicated otherwise use clearance and locations shown in MUTCD. Install
posts plumb and in proper alignment. Construct signpost foundations with
concrete. Finish foundations flush with or below natural ground.
C. Establish proper elevation and orientation of all signs, structures, and determine
proper sign post lengths as dictated by construction slopes.
D. Construct overhead support structures where indicated with signs horizontal and
perpendicular to roadway. Minimum allowable vertical clearance from high point of
pavement is 16.5 feet.
E. Foundations:
1. In unpaved areas, embed the sign post a minimum 30 inches in native soil.
2. On concrete paved areas, use flush-mount base as shown on Salt Lake
City standard details EK512.
3. For RRFB sign assemblies and driver feedback sign assemblies, refer to
Salt Lake City standard detail EK513.
F. Install all regulatory, warning and school signs and guide perpendicular to the
direction of travel.
G. Install all parking signs at 30° to 45° angle to the direction of the roadway.
H. Install all signs in compliance with the MUTCD height and location requirements.
I. Touch up exposed fasteners and connecting hardware to match color and finish of
surrounding surface.
3.3 WORKMANSHIP
A. Carefully fabricate and erect signs. Damage signs will be rejected.
B. Make all vertical joints and cuts flat and true.
C. Elevator bolts may be used or bolt holes relocated where conflict exists with sign
border, legend, or copy.
D. Lay out and properly balance on the sign face all Type 1 legend and copy before
fastening. Plug holes left by shifting of copy or legend with the same type of screw
used to fasten the legend.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
INFORMATION, REGULATORY, AND WARNING SIGNS 32 01 05 - 7
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
E. Wash all sign faces before final inspection.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
UNTREATED BASE COURSE (UDOT) 32 11 23 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 11 23 – UNTREATED BASE COURSE (APWA)
This section shall follow the Utah APWA specifications for untreated base course.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
PRIME COAT/TACK COAT 32 12 13 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 12 13 – PRIME COAT/TACK COAT
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Materials and procedures for applying prime and tack coat.
B. Blotter materials and procedures for absorbing excess asphalt as required.
1.2 RELATED SECTIONS
A. Section 01 55 26: Traffic Regulation
B. Section 32 11 23: Untreated Base Course
C. Section 32 12 17: Asphalt Material
1.3 REFERENCES
A. AASHTO M 208: Cationic Emulsified Asphalts
B. AASHTO T 27: Sieve Analysis of Fine and Coarse Aggregates
C. AASHTO T 201: Kinematic Viscosity of Asphalts
1.4 DEFINITIONS
A. Cutback Asphalt – Asphalt product using a solvent to reduce viscosity. MC-70 and
MC-250 as used in this Section, article 2.1 refer to Medium Cure (MC). The
number following “MC” describes the viscosity of the product during application,
higher numbers indicating higher viscosity (thicker). Do not dilute these products.
These products meet the requirements of Section 32 12 17 Asphalt Material.
B. Emulsified Asphalt – A group of asphalt products using water and soap (emulsifier)
to reduce viscosity. These products consist of approximately 60 percent asphalt
and 40 percent emulsifier.
1. Refer to Section 32 12 17 for the exact ratio as well as other properties.
a. The product is called a “straight” or a “concentrate” emulsion in this
condition.
2. CSS 1h and CQS 1h as used in this Section, Article 2.1 refer to Cationic
Slow Set and Quick Set respectively.
a. The 1h designation refers to the residual binder grade as “hard” or
an AC-20.
3. A diluted product may be used to better control distribution when the
residual application rate is small (0.03 gal/yd2).
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
PRIME COAT/TACK COAT 32 12 13 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
a. The product will be referred to as a 1:1 or 2:1 dilute meaning 2 parts
emulsion to 1 part water for the latter case when this is done.
C. Prime coat – Liquid asphalt to a prepared subgrade or untreated base course.
D. Tack coat – Emulsified asphalt to the existing surface or new pavement surface
and intermediate lifts.
1.5 SUBMITTALS
A. Material invoice or bill of lading.
PART 2 - PRODUCTS
2.1 PRIME COAT
A. MC-70 or MC-250. Refer to Section 32 12 17 Asphalt Material.
B. Blotter material – Granular materials, Table 1 when tested according to AASHTO
T 27.
Table 1 – Granular Materials
Sieve Size Percent Passing
No. 4
No. 10
No. 200
90 to 100
25 to 80
0 to 15
2.2 TACK COAT
A. CQS-1h or CSS-1h emulsified asphalt. Refer to AASHTO M 208 and Section 32
12 17 Asphalt Material.
1. Select emulsion according to the time constraints required for Maintenance
of Traffic (MOT) and the ability to fully cure before allowing traffic on the
roadway.
a. Residual asphalt content to be approximately 60 percent.
1) Dilute at terminal only.
2) Do not change dilution before obtaining approval from the
Engineer.
B. Tack coat for paving fabrics is a PG 58-22 or PG 64-22.
C. Do not use an emulsion or cutback in paving fabric placement.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
PRIME COAT/TACK COAT 32 12 13 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 3 - EXECUTION
3.1 3.1 SURFACE PREPARATION
A. Prime Coat
1. Shape the surface to the required grade and section.
2. Keep the surface free from ruts, corrugations, or other irregularities.
3. Compact the surface according to Section 32 11 23.
B. Tack Coat
1. Clean the surface of all materials that prevent the tack coat from bonding
to the existing surface such as mud, dirt, leaves, and water.
2. Cover all tacked surface areas with surfacing materials the same day the
tack coat is applied.
3.2 APPLICATION
A. Apply at the following rates:
1. Prime Coat – 0.5 gal/yd2
2. Tack Coat – Refer to Table 2.
Table 2 – Application Rate (gal/yd2)
Existing Pavement Condition Residual Undiluted 1:1 Dilute 2:1 Dilute
New HMA 0.03 0.05 0.10 0.08
Oxidized HMA 0.05 0.09 0.18 0.13
Milled HMA 0.07 0.12 0.24 0.18
Milled PCCP 0.07 0.12 0.24 0.18
PCCP 0.05 0.09 0.18 0.13
Residual – Asphalt binder content needed on the pavement.
Undiluted and 1:1 and 2:1 Dilute. Adjust the application rate if emulsion is not 60 percent
residual asphalt.
3. Obtain approval for the quantities, rate of application, temperatures, and
areas to be treated before any application. Application rates may vary
according to field conditions.
B. Do not apply prime coat or tack coat:
1. On a wet surface or where surface conditions prevent proper adhesion.
2. When the surface temperature is below 50 degrees F.
3. When weather conditions prevent proper adhesion.
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Draper, UT Construction Documents
March 2024
PRIME COAT/TACK COAT 32 12 13 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Protect all structures including items such as guardrails and guideposts from being
spattered or marred.
D. Use a pressure distributor to apply the asphalt in a uniform, continuous spread.
E. Keep the viscosity between 50 and 100 centistokes. Refer to AASHTO T 201.
F. Immediately apply another application to under primed surface.
G. Apply tack coat between all lifts of Hot Mix Asphalt and to all surfaces, including
vertical that will come in contact with Hot Mix Asphalt.
1. Apply prime coat to protect the grade from damage.
H. Spread blotter material if the prime coat does not penetrate.
1. Use the quantities required to absorb the excess asphalt.
I. Allow prime or tack coat to fully cure before allowing traffic on paving.
3.3 TRAFFIC CONTROL
A. Refer to Section 01 55 26 Traffic Regulation.
B. Maintain the prime coat/tack coat until the next course is placed.
C. Keep all traffic off the prime coat until it has cured and dried.
END OF SECTION
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Draper, UT Construction Documents
March 2024
ASPHALT MATERIAL 32 12 17 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 12 17 – ASPHALT MATERIAL
PART 1 - GENERAL
1.1 SECTION INCLUDES
A.Asphalt materials binders, emulsions and crack sealant for pavements.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A.AASHTO M 81: Cutback Asphalt (Rapid-Curing Type)
B.AASHTO M 82: Cutback Asphalt (Medium-Curing Type)
C.AASHTO M 140: Emulsified Asphalt
D.AASHTO M 208: Cationic Emulsified Asphalt
E.AASHTO M 226: Viscosity Graded Asphalt Cement
F.AASHTO M 282: Joint Sealants, Hot-Poured, Elastomeric-Type, for Portland
Cement Concrete Pavements
G.AASHTO M 320: Performance Graded Asphalt Binder
H.AASHTO R 28: Accelerated Aging of Asphalt Binder Using a Pressurized Aging
Vessel (PAV)
I.AASHTO T 44: Solubility of Bituminous Materials
J.AASHTO T 48: Flash and Fire Points by Cleveland Open Cup
K.AASHTO T 49: Penetration of Bituminous Materials
L.AASHTO T 50: Float Test for Bituminous Materials
M.AASHTO T 51: Ductility of Bituminous Materials
N.AASHTO T 59: Emulsified Asphalt
O.AASHTO T 201: Kinematic Viscosity of Asphalts (Bitumens)
P.AASHTO T 228: Specific Gravity of Semi-Solid Asphalt Materials
Q.AASHTO T 240: Effect of Heat and Air on a Moving Film of Asphalt Binder (Rolling
Thin-Film Oven Test)
R.AASHTO T 300: Force Ductility of Asphalt Materials
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ASPHALT MATERIAL 32 12 17 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
S.AASHTO T 301: Elastic Recovery Test of Asphalt Materials by Means of a
Ductilometer
T.AASHTO T 313: Determining the Flexural Creep Stiffness of Asphalt Binder Using
the Bending Beam Rheometer (BBR)
U.AASHTO T 314: Determining the Fracture Properties of Asphalt Binder in Direct
Tension
V.AASHTO T 315: Determining the Rheological Properties of Asphalt Binder Using
a Dynamic Shear Rheometer (DSR)
W.AASHTO T 316: Viscosity Determination of Asphalt Binder Using Rotational
Viscometer
X.ASTM D 2006: Method for Characteristic Groups in Rubber Extender and
Processing Oils by the Precipitation Method.
Y.ASTM D 2007: Characteristic Groups in Rubber Extender and Processing Oils and
Other Petroleum Derived Oils by the Clay Gel Absorption Chromatographic Method
Z.ASTM D 2026: Cutback Asphalt (Slow Curing Type)
AA.ASTM D 4402: Viscosity Determination of Asphalt at Elevated Temperatures Using
a Rotational Viscometer
BB.ASTM D 5329: Sealants and Fillers, Hot-Applied, For Joints and Cracks in
Asphaltic and Portland Cement Concrete Pavements
CC.ASTM D 5801: Toughness and Tenacity of Bituminous Materials
DD.California Test Methods
EE.UDOT Materials Manual of Instruction
FF.UDOT Minimum Sampling and Testing Requirements (MS&TR)
GG.UDOT Quality Management Plan
1.4 DEFINITIONS
A.Binder lot – Refer to MS&TR 02745.
B.Compliance Limit – The limit for acceptance without price reductions, accounting
for testing variability, for the listed properties.
C.Composite Price Reduction – The sum of price reductions for all individual
properties associated with a single asphalt binder sample.
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D.Rejection Limit – The limit for acceptance with price reductions. Material not
meeting these limits will be rejected and removed and replaced.
1.5 SUBMITTALS
A.A vendor prepared bill of lading for information showing the following for each
material shipment:
1.Type and grade of material
2.Type and amount of additives used, if applicable
3.Destination
4.Consignee’s name
5.Date of Shipment
6.Railroad car or truck identification
7.Project number
8.Loading temperature
9.Net weight in tons or net gallons corrected to 60 degrees F, when requested
10.Specific gravity
11.Bill of lading number
12.Manufacturer of asphalt material
1.6 ACCEPTANCE
A.The Owner accepts, rejects, or applies price reductions to all mix lots for
performance-graded asphalt binder (PGAB) lots according to the compliance and
rejection limits of Table 1, the Minimum Sampling and Testing Requirements,
UDOT Quality Management Plan 509, and the associated mix specification.
1.Rejected mix will be covered according to the associated mix specification
including removal or if left in place the associated disincentive dollar amount
for the rejected mix.
2.Material not meeting the compliance limit, but within the rejection limit, the
price reduction applied to the mix pay item price is calculated as follows:
3.The composite price reduction will be calculated by summing the price
reduction for each parameter if more than one parameter lies outside
specification limits.
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a.The mix material will be rejected if the composite price reduction
exceeds 25%.
B.The maximum composite price reduction from the tested samples is applied to the
mix in the binder lot if multiple samples from the binder lot are tested.
C.Adjacent samples in the preceding, current, or subsequent lots may be tested to
assess the extent and limit the amount of mix to be rejected if a binder lot is rejected.
Table 1 – Specification, Compliance, and Rejection Limits
for Performance-Graded Asphalt Binders (Applied to the Mix)
Property Specification
Limit
Compliance
Limit
Rejection
Limit
G*/sinδ of the original PGAB at high grade temp,
(kPa)
Rule of 86 or lower 1.00 Min.0.84 Min.0.70 Min.
G* of the original PGAB at high grade temp, (kPa)1.30 Min.1.25 Min.1.11 Min.
δ (phase angle) of the original PGAB at high grade
temperature, (degrees C).
Rule of 92 Binders
Rule of 98 Binders
74.0 Max.
71.0 Max.
75.0 Max.
72.0 Max.
77.0 Max.
74.0 Max.
G*/sinδ of the RTFO Residue, (kPa)2.20 Min.1.87 Min.1.53 Min.
Elastic Recovery of RTFO Residue, (%)
Rule of 92 Binders
Rule of 98 Binders
Rule of 104 Binders
80 Min.
85 Min.
90 Min.
75 Min.
80 Min.
85 Min.
65 Min.
70 Min.
75 Min.
G*/sinδ of the PAV Residue, (kPa)5000 Max.5250 Max.5700 Max.
300 Max.311 Max.355 Max.Stiffness of the PAV Residue at the specified low
grade temperature +10ºC, (MPa)150 Min.145 Min.125 Min.
Slope (m-value) of the Creep Curve at the specified
low grade temperature +10ºC 0.300 Min.0.295 Min.0.266 Min.
Failure Strain of PAV Residue in Direct Tension at
the specified low grade temperature +10ºC, (%)
Rule of 92, 98, or 104 Binders
Report
Failure Stress of PAV Residue in Direct Tension at
the specified low grade temperature +10ºC, (MPa)
Rule of 92, 98, or 104 Binders
Report
Delta Tc of PAV Residue from additional BBR test
(use two BBR tests).
Rule of 92, 98, or 104 Binders
-1.0 Min.-2.0 Min.-3.0 Min.
1.7 DELIVERY, STORAGE, AND HANDLING
A.Each shipment of asphalt material must:
1.Be uniform in appearance and consistency.
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2.Show no foaming when heated to the specified loading temperature.
B.Do not supply shipments contaminated with other asphalt grades or materials.
1.8 GRADE OF MATERIAL
A.The Engineer determines the grade of material to be used based on the supply
source designated by the Contractor when the bid proposal lists more than one
grade of asphalt material.
PART 2 - PRODUCTS
2.1 PERFORMANCE GRADED ASPHALT BINDER (PGAB)
A.Use a qualified supplier according to the UDOT Quality Management Plan 509,
Asphalt Binder.
B.Refer to AASHTO M 320 for all PGABs having algebraic differences less than 92
degrees between the high and low design temperatures.
C.Refer to AASHTO M 320 modified by Tables 2, 3, 4, 5, 6, 7, 8 and 9 for all PGABs
having algebraic differences equal to or greater than 92 degrees between the high
and low design temperatures.
Table 2 – PG58-34
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 58 C, G*, kPa 1.30 Min.
@ 58 C, phase angle, degrees 74.0 Max.
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Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 64 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%80 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 16 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -24 C, S, MPa 300 Max.
150 Min.
@ -24 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -24 C, Failure Strain, %(c)
@ -24 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -30 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 3 – PG64-28
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 64 C, G*, kPa 1.30 Min.
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@ 64 C, phase angle, degrees 74.0 Max.
Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 64 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%80 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 22 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -18 C, S, MPa 300 Max.
150 Min.
@ -18 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -18 C, Failure Strain, %(c)
@ -18 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -24 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 4 – PG64-34
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 64 C, G*, kPa 1.30 Min.
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@ 64 C, phase angle, degrees 71.0 Max.
Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 64 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%85 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 19 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -24 C, S, MPa 300 Max.
150 Min.
@ -24 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -24 C, Failure Strain, %(c)
@ -24 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -30 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 5 – PG70-22
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 70 C, G*, kPa 1.30 Min.
@ 70 C, phase angle, degrees 74.0 Max.
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Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 70 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%80 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 28 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -12 C, S, MPa 300 Max.
150 Min.
@ -12 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -12 C, Failure Strain, %(c)
@ -12 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -18 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 6 – PG70-28
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 70 C, G*, kPa 1.30 Min.
@ 70 C, phase angle, degrees 71.0 Max.
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Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 70 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%85 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 25 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -18 C, S, MPa 300 Max.
150 Min.
@ -18 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -18 C, Failure Strain, %(c)
@ -18 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -24 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 7 – PG70-34
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 70 C, G*, kPa 1.30 Min.
@ 70 C, phase angle, degrees 71.0 Max.
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Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 70 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%90 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 22 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -24 C, S, MPa 300 Max.
150 Min.
@ -24 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -24 C, Failure Strain, %(c)
@ -24 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -30 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 8 – PG76-22
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 76 C, G*, kPa 1.30 Min.
@ 76 C, phase angle, degrees 71.0 Max.
Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 76 C, G*/sinδ, kPa 2.20 Min.
Elastic Recovery, AASHTO T 301 mod (a)%85 Min.
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PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 31 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -12 C, S, MPa 300 Max.
150 Min.
@ -12 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -12 C, Failure Strain, %(c)
@ -12 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -18 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
Table 9 – PG76-28
Original Binder
Dynamic Shear Rheometer, AASHTO T-315 @ 76 C, G*, kPa 1.30 Min.
@ 76 C, phase angle, degrees 71.0 Max.
Rotational Viscometer, AASHTO T 316 @ 135 C, Pa.s 3 Max.
Flash Point, AASHTO T 48 C 260 Min.
RTFO Residue, AASHTO T 240
Dynamic Shear Rheometer, AASHTO T 315 @ 76 C, G*/sinδ, kPa 2.20 Min.
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Elastic Recovery, AASHTO T 301 mod (a)%90 Min.
PAV Residue, 20 hours, 2.10 MPa, 100 C, AASHTO R 28
Dynamic Shear Rheometer, AASHTO T 315 @ 28 C, kPa 5,000 Max.
Bending Beam Rheometer, AASHTO T 313 @ -18 C, S, MPa 300 Max.
150 Min.
@ -18 C, m-value 0.300 Min.
Direct Tension Test, AASHTO T 314 @ -18 C, Failure Strain, %(c)
@ -18 C, Failure Stress (b), MPa (c)
Delta Tc from additional BBR test, ASTM
D7643 @ -24 C -1.0 Min.
(a)Modify paragraph 4.5 as follows: Stop the ductilometer after 20 cm has been reached
and within 2 seconds. Sever the specimen at its center with a pair of scissors.
(b)No allowances will be given for passing at a colder grade.
(c) Report test results for DTT with acceptance testing, DTT not required for qc testing
2.2 ASPHALTIC CEMENT, LIQUID ASPHALTS, AND REJUVENATING AGENTS
A.Refer to AASHTO M 226, Table 2 with the following modifications:
1.Delete and replace ductility at 77 degrees F (25 degrees C) with ductility at
39.2 degrees F (4 degrees C) using the values specified below.
AC - 2.5 AC - 5 AC - 10 AC - 20
50+25+15+5+
B.Cationic and Anionic Emulsified Asphalt
1.All standard Slow Setting (SS, CSS), Quick Setting (QS, CQS) Medium
Setting (MS, CMS), and Rapid Setting (RS, CRS) grades including all High-
Float designations (HF).
2.Supply under the Approved Supplier Certification System (ASC).
3.Refer to and meet AASHTO M 208 and M 140.
C.Meet the requirements of one of these tables:
1.Table 10 – Cationic Rapid Setting Emulsified Polymerized Asphalt (CRS
2P)
2.Table 11 – Latex Modified Cationic Rapid Setting Emulsified Asphalt
(LMCRS-2)
3.Table 12 – Cationic Medium Setting Emulsified Asphalt (CMS-2S)
4.Table 13 – High Float Medium Setting Emulsified Asphalt (HFMS-2)
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5.Table 14– High Float Medium Setting Emulsified Polymerized Asphalt
(HFMS-2P)
6.Table 15 – High Float Medium Setting Emulsified Polymerized Asphalt
(HFMS-2SP)
7.Table 16 – High Float Rapid Setting Emulsified Polymerized Asphalt
(HFRS-2P).
8.Table 17 –Cationic Rapid Setting Emulsified Asphalt (CRS-2A, B)
D.Curing Cut-Back Asphalt
1.Refer to specification ASTM D 2026 for slow curing (SC).
2.Refer to specification AASHTO M 82 for medium curing (MC).
3.Refer to specification AASHTO M 81 for rapid curing (RC).
E.Meet the requirements for Emulsified Asphalt Pavement Rejuvenating Agent:
1.Table 18 – Type A
2.Table 19 – Type B
3.Table 20 – Type B Modified
4.Table 21– Type C
5.Table 22 – Type D
Table 10 – Cationic Rapid Setting Emulsified Polymerized Asphalt (CRS-2P)
Tests Test Method Min.Max.
Emulsion
Viscosity , SF, 140º F (60º C), s
(Project-site Acceptance/Rejection Limits)
AASHTO T 59 100 400
Settlement (a) 5 days, percent AASHTO T 59 5
Storage Stability Test (b) 1 d, 24 h, percent AASHTO T 59
Demulsibility (c) 35 ml, 0.8% sodium dioctyl
Sulfosucinate, percent
AASHTO T 59 40
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Particle Charge Test AASHTO T 59 Positive
Sieve Test, percent AASHTO T 59 0.10
Distillation
Oil distillate, by volume of emulsion, percent 0
Residue (d), percent 68
Residue from Distillation Test
Penetration, 77º F (25º C), 100 g, 5 s, dmm AASHTO T 49 80 150
Ductility, 39.2º F (4º C), 5 cm/min, cm
Toughness, lb-in
Tenacity, lb-in
AASHTO T 51
ASTM D 5801
ASTM D 5801
35
75
50
Solubility in trichloroethylene, percent AASHTO T 44 97.5
(a)
(a)The test requirement for settlement may be waived when the emulsified asphalt is used in
less than a five-day time unless the purchaser requires the test.
(b)The 24-hour (1-day) storage stability test may be used instead of the five day settlement
test.
(c)The demulsibility test is made within 30 days from date of shipment.
(d)Distillation is determined by AASHTO T 59 with modifications to include a 350 ± 5º F
(177 ± 3º C) maximum temperature to be held for 15 minutes.
Modify the asphalt cement before emulsification.
Table 11 – Latex Modified Cationic Rapid Setting Emulsified Asphalt (LMCRS-2)
Tests Test Method Min.Max.
Emulsion
Viscosity, SF, 122º F (50º C), s
(Project Site Acceptance/Rejection Limits)
AASHTO T 59 140 400
Settlement (a) 5 days, percent AASHTO T 59 5
Storage Stability Test (b) 1 d, 24 h, percent AASHTO T 59 1
Demulsibility (c) 35 ml, 0.8% sodium Dioctyl
Sulfosucinate, percent
AASHTO T 59 40
Particle Charge Test AASHTO T 59 Positive
Sieve Test, percent AASHTO T 59 0.3
Distillation
Oil distillate, by volume of emulsion, percent 0
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Residue (d), percent 65
Residue from Distillation Test
Penetration, 77º F (25º C), 100 g, 5 s, dmm AASHTO T 49 40 200
Torsional Recovery (e)18
(a)The test requirement for settlement may be waived when the emulsified asphalt is used
in less than a five-day time unless the purchaser requires the test.
(b) May use the 24-hour (1-day) storage stability test instead of the five-day settlement test.
(c)Make the demulsibility test within 30 days from date of shipment.
(d)Determine distillation by AASHTO T 59, with modifications to include a 350 ± 5ºF
(177±3ºC) maximum temperature to be held for 15 minutes.
(e)CA 332 (California Test Method)
Co-mill latex and asphalt during emulsification
Table 12 – Cationic Medium Setting Emulsified Asphalt (CMS-2S)
Tests Test Method Specification
Emulsion
Viscosity, SF, 122º F (50º C), s AASHTO T 59 50 - 450
Percent residue AASHTO T 59 60 min
Storage Stability Test, 1d, 24h, percent AASHTO T 59 1 max
Sieve, percent AASHTO T 59 0.10 max
Particle charge AASHTO T 59 Positive
Oil Distillate, percent by volume of emulsion AASHTO T 59 5-15
Residue
Penetration, 77º F (25º C), 100g, 5 sec, dmm AASHTO T 59 100-250
Solubility, percent AASHTO T 59 97.5 min.
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Table 13 – High Float Medium Setting Emulsified Asphalt ( HFMS-2)
Tests Test Method Min.Max.
Emulsion
Viscosity, SF, 122 F (50 C), s
(Project Site Acceptance/Rejection Limits AASHTO T 59 70 300
Storage Stability Test, 1d, 24 h, percent AASHTO T 59 1.0
Sieve Test , percent AASHTO T 59 0.1
Distillation AASHTO T 59
Oil Distillate, by volume of emulsion, percent AASHTO T 59 NA NA
Residue, percent AASHTO T 59 65
Residue from Distillation Test
Penetration, 77 F (25 C), 100g, 5 s, dmm AASHTO T 49 50 200
Float Test, 140 F (60 C), s AASHTO T 50 1,200
Solubility in Trichloroethylene, percent AASHTO T 44 97.5
Ductility, 77 F (25 C) 5cm/min, cm AASHTO T 51 40
Table 14 – High Float Medium Setting Emulsified Polymerized Asphalt (HFMS-2P) (a)
Tests Test method Min.Max.
Emulsion
Viscosity, SF, 122º F (50º C), s
(Project Site Acceptance/Rejection Limits)AASHTO T 59 100 450
Storage Stability Test, 1 d, 24 h, percent AASHTO T 59 1.0
Sieve Test, percent AASHTO T 59 0.1
Distillation
Oil distillate, by volume of emulsion, percent AASHTO T 59 7
Residue (b), percent AASHTO T 59 65
Residue from Distillation Test
Penetration, 77º F (25º C), 100 g, 5 s, dmm AASHTO T 49 70 300
Float Test, 140º F (60º C), s AASHTO T 50 1,200
Solubility in trichloroethylene, percent AASHTO T 44 97.5
Elastic Recovery, 77º F (25º C), percent AASHTO T 301 50
(a)Supply an HFMS-2P (anionic, polymerized, high-float) as an emulsified blend of
polymerized asphalt cement, water, and emulsifiers. Polymerize the asphalt cement with
at least 3.0% polymer by weight of the asphalt cement before emulsification. The
emulsion must be smooth and homogeneous throughout with no white, milky separation,
pumpable, and suitable for application through a distributor after standing undisturbed for
at least 24 hours.
(b)Determine the distillation by AASHTO T 59, with modifications to include a 350 ± 5º F
(177 ± 3º C) maximum temperature to be held for 15 minutes.
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Table 15 – High Float Medium Setting Emulsified Polymerized Asphalt (HFMS-2SP) (a)
Tests Test method Min.Max.
Emulsion
Viscosity, SF, 122º F (50º C), s
(Project Site Acceptance/Rejection Limits)AASHTO T 59 50 450
Storage Stability Test, 1 d, 24 h, percent AASHTO T 59 1
Sieve Test, percent AASHTO T 59 0.1
Distillation
Oil distillate, by volume of emulsion, percent AASHTO T 59 7
Residue (b), percent AASHTO T 59 65
Residue from Distillation Test
Penetration, 77º F (25º C), 100 g, 5 s, dmm AASHTO T 49 150 300
Float Test, 140ºF (60ºC), s AASHTO T 50 1200
Solubility in trichloroethylene, percent AASHTO T 44 97.5
Elongation Recovery(c), 77º F (25º C), percent AASHTO T 301 50
(a) Supply an HFMS-2SP (anionic, polymerized, high-float) as an emulsified blend of
polymerized asphalt cement, water, and emulsifiers. Polymerize the asphalt cement with
at least 3.0% polymer by weight of the asphalt cement before emulsification. The emulsion
must be smooth and homogeneous throughout with no white, milky separation, pumpable,
and suitable for application through a distributor after standing undisturbed for at least 24
hours.
(b)Determine the distillation by AASHTO T 59, with modifications to include a 350 ± 5º F (177
± 3º C) maximum temperature to be held for 15 minutes.
(c) Report only when penetration is greater than 300 dmm.
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THE POINT REDEVELOPMENT
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Table 16 – High Float Rapid Setting Emulsified Polymerized Asphalt (HFRS-2P) (a)
Tests Test method Min.Max.
Emulsion
Viscosity, SF @ 122º F (50º C), s
(Project Site Acceptance/Rejection Limits) AASHTO T 59 50 450
Storage Stability Test (b) 1 d, 24 h, percent AASHTO T 59 1
Demulsibility 0.02 N Ca Cl2, percent AASHTO T 59 40
Sieve Test, percent AASHTO T 59 0.1
Distillation
Oil distillate, by volume of emulsion, percent AASHTO T 59 3
Residue (b), percent AASHTO T 59 65
Residue from Distillation Test
Penetration, 77º F (25º C), 100 g, 5 s, dmm AASHTO T 49 70 150
Float Test, 140º F (60º C), s AASHTO T 50 1,200
Solubility in trichloroethylene, percent AASHTO T 44 97.5
Elastic Recovery, 77º F (25º C), percent AASHTO T 301 58
(a)Supply an HFMS-2SP (anionic, polymerized, high-float) as an emulsified blend of
polymerized asphalt cement, water, and emulsifiers. Polymerize the asphalt cement with
at least 3.0% polymer by weight of the asphalt cement before emulsification. The
emulsion must be smooth and homogeneous throughout with no white, milky separation,
pumpable, and suitable for application through a distributor after standing undisturbed for
at least 24 hours.
(b)Determine the distillation by AASHTO T 59, with modifications to include a 350 ± 5ºF
(177±3ºC) maximum temperature to be held for 15 minutes.
Table 17 – Cationic Rapid Setting Emulsified Asphalt (CRS-2A,B)
Tests Test Method Min Max
Emulsion
Viscosity, SF, 122º F (50º C), s
(Project Site Rejection/Acceptance Limits) AASHTO T 59 140 400
Storage stability test, 24 h, percent AASHTO T 59 1
Demulsibility, 35 mL 0.8 percent Sodium
Dioctyl Sulfosucinate, percent AASHTO T 59 40
Particle charge test AASHTO T 59 Positive
Sieve test, percent AASHTO T 59 0.10
Distillation
Oil distillate, by volume of emulsion, percent AASHTO T 59 0
Residue, percent AASHTO T 59 65
Use PG58-22 and PG64-22 as base asphalt cement for CRS-2A, B, respectively. Specification
for high temperature performance – original and RTFO G*/sinδ within 3º C of grade.
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Table 18 – Emulsified Asphalt Pavement Rejuvenating Agent Concentrate
Type A
Property Test Method Limits
Viscosity, SF, 77º F (25º C), s AASHTO T 59 15 Min 40 Max
Residue , percent W (a)AASHTO T 59 60 Min. 65 Max.
Miscibility Test (b) AASHTO T 59 No Coagulation
Sieve Test, percent W ( c) AASHTO T 59 0.20 Max.
5-day Settlement, percent W AASHTO T 59 5.0 Max.
Particle Charge AASHTO T 59 Positive
Light Transmittance , % UDOT MOI 8-973 30 Max.
Cement Mixing AASHTO T 59 2 Max.
Residue from Distillation (a)
Viscosity, 140º F (60º C), mm2/s ASTM D 4402 150 - 300
Flash Point, COC, º F (º C) AASHTO T 48 385 Min.
Asphaltenes, percent W ASTM D 2006 0.4 Min. 0.75 Max.
Maltene Distribution Ratio
(PC + A1)/(S + A2) (d)ASTM D 2006 0.3 Min. 0.6 Max
Saturated Hydrocarbons, S (d) ASTM D 2006 21 Min. 28 Max.
PC/S Ratio (d) ASTM D 2006 1.5 Min.
(a)AASHTO T 59, Evaporation Test, modified as follows: Heat a 50 gram sample to 300ºF
until foaming ceases, then cool immediately and calculate results.
(b)AASHTO T 59, modified as follows: Use a 0.02 Normal Calcium Chloride solution in
place of distilled water.
(c)AASHTO T 59, modified as follows: Use distilled water in place of a two percent
sodium oleate solution.
(d)Chemical composition by ASTM Method D-2006-70:
PC= Polar Compounds, A1 = First Acidaffins
A2 = Second Acidaffins, S = Saturated Hydrocarbons
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Table 19 – Emulsified Asphalt Pavement Rejuvenating Agent Concentrate
Type B
Tests Test Method Limits
Viscosity, SF, 77º F (25º C), s AASHTO T 59 25 - 150
Residue, percent W AASHTO T 59 (mod) (a)62 Min.
Sieve Test, percent W AASHTO T 59 0.10 Max.
5-day Settlement AASHTO T 59 5.0 Max.
Particle Charge AASHTO T 59 Positive
Pumping Stability (b)Pass
Residue from Distillation (a)
Viscosity @ 140º F (60º C), mm2/s AASHTO T 201 2,500 - 7,500
Solubility in 1,1,1 Trichloroethylene,
percent AASHTO T 44 98 Min.
Flash Point, COC AASHTO T 48 204º C, Min.
Asphaltenes, percent W ASTM D 2007 15 Max.
Saturates, percent W ASTM D 2007 30 Max.
Aromatics, percent W ASTM D 2007 25 Min.
Polar Compounds, percent W ASTM D 2007 25 Min.
(a)Determine the distillation by AASHTO T 59 with modifications to include a
300 ± 5º F (149 ± 3º C) maximum temperature to be held for 15 minutes.
(b)Test pumping stability by pumping 475 ml of Type B diluted 1 part concentrate to 1
part water, at 77º F (25º C) through a ¼ inch gear pump operating at 1750 rpm for 10
minutes with no significant separation or coagulation in pumped material.
Type B – an emulsified blend of lube oil or lube oil extract and petroleum asphalt.
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Table 20 – Emulsified Asphalt Pavement Rejuvenating Agent Concentrate
Type B Modified
Property Test Method Limits
Viscosity, SF, 77º F (25º C), s AASHTO T 59 50 - 200
Residue(a), percent W AASHTO T 59 62 Min.
Sieve Test, percent W AASHTO T 59 0.20 Max.
5-day Settlement, percent W AASHTO T 59 5.0 Max.
Particle Charge AASHTO T 59 Positive
Pumping Stability (b)Pass
Residue from Distillation (a)
Viscosity (c) 275º F (135º C), cP ASTM D 4402 150 - 300
Penetration, 77º F (25º C), dmm AASHTO T 49 180 Min.
Solubility in 1,1,1 Trichloroethylene,
percent AASHTO T 44 98 Min.
Flash Point, COC, º F (º C)AASHTO T 48 400(204) Min.
Asphaltenes, percent W ASTM D 2007 20 - 40
Saturates, percent % W ASTM D 2007 20 Max.
Polar Compounds, percent W ASTM D 2007 25 Min.
Aromatics, percent W ASTM D 2007 20 Min.
PC/S Ratio ASTM D 2007 1.5 Min.
(a) Determine the distillation by AASHTO T 59 with modifications to include a 300±5ºF
(149 ± 3º C) maximum temperature to be held for 15 minutes.
(b) Pumping stability is tested by pumping 475 ml of Type B diluted 1 part concentrate to 1
part water, at 77º F (25º C) through a ¼ inch gear pump operating at 1750 rpm for 10
minutes with no significant separation or coagulation in pumped material.
(c) Brookfield Thermocel Apparatus-LV model. 50 rpm with a #21 spindle, 7.1 g residue,
at 10 torque
As required by the Asphalt Emulsion Quality Management Plan 508, UDOT Minimum Sampling
and Testing Requirements, the supplier certifies that the base stock contains at least 15% by
weight of Gilsonite Ore. Use the HCL precipitation method as a qualitative test to detect the
presence of Gilsonite.
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Table 21 – Emulsified Asphalt Pavement Rejuvenating Agent Concentrate
Type C
Property Test Method Limits
Viscosity, SF, 77º F (25º C), s AASHTO T 59 10 - 100
Residue (a), percent W (Type C supplied
ready to use 1:1 or 2:1.AASHTO T 59 30 Min. 1:1
40 Min. 2:1
Sieve Test, percent W (b)0.10 Max.
5-day Settlement, percent W AASHTO T 59 5.0 Max.
Particle Charge AASHTO T 59 Positive
pH (May be used if particle charge test is inconclusive)2.0 - 7.0
Pumping Stability (c)Pass
Tests of Residue from Distillation (a)
Viscosity, 275º F (135º C), mm2/s AASHTO T 201 475 - 1,500
Solubility in 1,1,1 Trichloroethylene,
percent AASHTO T 44 97.5 Min.
RTFO mass loss, percent W AASHTO T 240 2.5 Max.
Specific Gravity AASHTO T 228 0.98 Min.
Flash Point, COC AASHTO T 48 232º C, Min.
Asphaltenes, percent W ASTM D 2007 25 Min., 45 Max.
Saturates, percent W ASTM D 2007 10 Max.
Polar Compounds, percent W ASTM D 2007 30 Min.
Aromatics, percent W ASTM D 2007 15 Min.
(a) Determine the distillation by AASHTO T 59 with modifications to include a 300 ± 5º F
(149 ± 3º C) maximum temperature to be held for 15 minutes.
(b) Test method identical to AASHTO T 59 except that distilled water is used in place of 2%
sodium oleate solution.
(c) Test pumping stability by pumping 475 ml of Type diluted 1 part concentrate to 1 part
water, at 77º F (25º C) through a ¼ inch gear pump operating at 1750 rpm for 10
minutes with no significant separation or coagulation in pumped material.
As required by the Asphalt Emulsion Quality Management Plan Section 508, UDOT Minimum
Sampling and Testing Requirements, the supplier certifies that the base stock contains at least
10% by weight of Gilsonite ore. Use the HCL precipitation method as a qualitative test to detect
the presence of Gilsonite.
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THE POINT REDEVELOPMENT
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Table 22 – Emulsified Asphalt Pavement Rejuvenating Agent Concentrate
Type D
Property Test Method Limits
Viscosity, SF, 77º F (25º C), s AASHTO T 59 30 - 90
Residue, (b) percent W AASHTO T 59 65
Sieve Test, percent W AASHTO T 59 0.10 Max.
pH 2.0 - 5.0
Residue from Distillation (b)
Viscosity, 140º F (60º C), cm2/s AASHTO T 201 300 - 1200
Viscosity, 275º F (135º C), mm2/s AASHTO T 201 300 Min.
Modified Torsional Recovery (a) percent CA 332 (Mod)40 Min.
Toughness, 77º F (25º C), in-lb ASTM D 5801 8 Min.
Tenacity, 77º F (25º C), in-lb ASTM D 5801 5.3 Min.
Asphaltenes, percent W ASTM D 2007 16 Max.
Saturates, percent W ASTM D 2007 20 Max.
(a) Torsional recovery measurement to include first 30 seconds.
(b)Determine the distillation by AASHTO T 59 with modifications to include a 300 ± 5º F
(149 ± 3º C) maximum temperature to be held for 15 minutes.
2.3 HOT-POUR CRACK SEALANT FOR ASPHALT PAVEMENT
A.Combine a homogenous blend of materials to produce a sealant according to
properties and tests in Table 23.
B.Packaging and Marking – Supply sealant pre-blended, pre-reacted, and pre-
packaged in lined boxes weighing no more than 30 lb.
1.Use a dissolvable lining that will completely melt and become part of the
sealant upon subsequent re-melting.
2.Deliver the sealant in the manufacturer’s original sealed container.
a.Clearly mark each container with the manufacturer’s name, trade
name of sealant, batch or lot number, and recommended safe
heating and application temperatures.
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Table 23 – Hot-Pour Asphalt Pavement Crack Sealant
Application Properties
Workability Pour readily and penetrate 0.25 inch and wider cracks for the entire
application temperature range recommended by the manufacturer.
Curing No tracking caused by normal traffic after 45 minutes from
application.
Asphalt Compatibility
ASTM D 5329,
Section 14
No failure in adhesion. No formation of an oily ooze at the interface
between the sealant and the asphalt pavement or softening or other
harmful effects on the asphalt pavement.
Material Handling Follow the manufacturer’s safe heating and application temperatures.
Test Method Property Minimum Maximum
AASHTO T 51 Ductility, modified, 1cm/min, 39.2º F
(4º C), cm 30
UDOT method 967 Cold Temperature Flexibility no cracks
AASHTO T 300 (a)Force-Ductility, lb force 4
ASTM D 5329 Flow 140ºF (60º C), 5 hrs 75º angle, mm 3
AASHTO M 282 (b)Tensile-Adhesion, modified 300%
AASHTO T 228 Specific Gravity, 60º F (15.6º C)1.140
ASTM D 5329 Cone Penetration, 77º F (25º C), 150 g,
5 sec., dmm 90
ASTM D 5329 Resilience, 77º F (25º C), 20 sec.,
percent 30
ASTM D 4402 Viscosity, 380ºF (193.3ºC), SC4-27
spindle, 20 rpm, Cp 2,500
ASTM D 5329 Bond, Non-Immersed as specified in
AASHTO M 282 Pass
(a)Maximum of 4 lb force during the specified elongation of 30 cm @ 1 cm/min, 39.2º F (4º C).
(b) Delete Bond, Non-Immersed modification in AASHTO M 282. Perform tensile-adhesion test
according to ASTM D 5329.
PART 3 - EXECUTION Not Used
END OF SECTION
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HYDRATED LIME 32 12 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 12 20 – HYDRATED LIME
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Products and procedures for incorporating hydrated lime into all asphalt mixes.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES
A. AASHTO M 303: Lime for Asphalt Mixtures
B. ASTM C 110: Physical Testing of Quicklime, Hydrated Lime, and Limestone
C. ASTM C 1097: Hydrated Lime for Use in Asphalt Cement or Bituminous Paving
Mixtures
D. ASTM C 1602: Mixing Water Used in the Production of Hydraulic Cement
Concrete
E. UDOT Materials Manual of Instruction
F. UDOT Quality Management Plans
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
A. List all contractor submittals.
1.6 QUALITY ASSURANCE
A. Use a supplier of Hydrated Lime that is pre-qualified through UDOT Quality
Management Plan 510.
B. Comply with UDOT Quality Management Plan 514, Hot-Mix Asphalt.
PART 2 - PRODUCTS
2.1 HYDRATED LIME
A. Hydrated Lime – Refer to AASHTO M 303, Type I.
1. Refer to ASTM C 1097, Physical Requirements.
2. Use test method ASTM C 110.
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2.2 WATER
A. Use potable water or water according to ASTM C 1602.
PART 3 - EXECUTION
3.1 APPLICATION
A. Add hydrated lime to all asphalt pavement mixes.
1. Add lime as determined in the approved mix design.
2. Base the amount of hydrated lime used on the dry weight of the virgin
aggregate.
3. Use either Method A or B unless Method B is specified.
4. Use Method A only when the mix is produced by a Certified Hot-Mix Asphalt
Supplier. Refer to the UDOT Quality Management Plan 514 Hot-Mix
Asphalt.
B. Method A – Dynamic Feed Lime Slurry
1. Lime Slurry –At least three parts water to one part lime by weight.
a. a. Adjust the amount of added water to meet the 3:1 lime slurry to
account for the moisture in the stockpile.
b. b. Use lime slurry with a minimum of one part water by weight of
lime.
2. Add at least 1 percent lime by weight of the virgin aggregate.
3. Deliver lime slurry to the twin shaft pugmill for mixing with aggregate.
a. Use a virgin aggregate/lime mixture that contains at least 3 percent
water by weight of the virgin aggregate after the pugmill.
4. Adjust quantity (percent) of lime as necessary, based on results of
Hamburg Wheel Tracker test.
5. Verify that Lime Slurry equipment is operating at all times.
a. The Engineer may require Method B, marination of the
aggregate/hydrated lime mixture in the stockpile if the HMA is
supplied without hydrated lime slurry treatment.
C. Method B – Lime and Aggregate Stockpile Marination
1. Method B is an option for a Certified Hot Mix Asphalt Supplier.
2. Method B is required for all Hot-Mix Asphalt Suppliers that are not certified
according to the UDOT Quality Management Plan 514 Hot-Mix Asphalt.
a. The Engineer will inspect the marination process when the HMA
supplier is not certified at the time of production.
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3. The Owner applies a deduction for mix produced by a non-certified supplier
to cover the cost of the inspection.
a. The deduction is according to the UDOT Quality Management Plan
514 Hot-Mix Asphalt.
4. Provide sufficient free moisture to thoroughly wet the aggregate and
activate the lime before introducing hydrated lime.
a. The aggregate/lime mixture will contain at least 3 percent water by
weight of the virgin aggregate.
5. Add at least 1½ percent lime by weight of the virgin aggregate.
6. Thoroughly mix wet aggregate/lime mixture in a twin shaft pugmill.
7. Marinate the aggregate/lime mixture in the stockpile for at least 48 hours.
8. Adjust quantity (percent) of lime as necessary, based on results of
Hamburg Wheel Tracker test, UDOT Materials Manual of Instruction 990.
9. Use the wet cured aggregate within 60 days except as otherwise provided
in the UDOT Quality Management Plan 514 Hot-Mix Asphalt.
D. Mixing Methods A and B – Provide a horizontal twin shaft pugmill.
1. Adjust mixing paddles in the pugmill so that the aggregate being
discharged is completely coated by the lime slurry.
2. Do not allow volume of material in the pugmill to extend above the vertical
position of the blade tips.
3.2 QUALITY CONTROL
A. Tolerance Controls
1. Tolerance lime weight vessel static calibration ± 1.5 percent
2. Dynamic delivery calibration ± 1.5 percent
3. Inlet flow meter ± 2 percent
4. Discharge flow meter ± 1.5 percent
END OF SECTION
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PAVEMENT MARKINGS 32 17 23 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 17 23 – PAVEMENT MARKINGS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Paints for pavement striping.
B. Words and other markings in paint or plastic film.
C. One-way or two-way prismatic reflectors for pavement marking. Short description
of what is included in this section.
1.2 RELATED SECTIONS Not used
1.3 REFERENCES
A. AASHTO Standards:
1. M 237 Epoxy Resin Adhesive for Bonding Traffic Markers to Hardened
Concrete.
2. M 247 Glass Beads Used in Traffic Paint.
3. M 248 Ready-Mixed White and Yellow Traffic Paints.
4. M 249 White and Yellow Reflective Thermoplastic Striping Material (Solid
Form).
B. ASTM Standards:
1. D 638 Tensile Properties of Plastics.
2. E 303 Measuring Surface Frictional Properties Using the British Pendulum
Tester.
C. FS Standards:
1. LS-300 Sheeting and Tape, Reflective: Nonexposed Lens.
2. 141 Paint, Varnish, Lacquer and Related Materials, Methods of Inspection,
Sampling, and Testing.
3. 370 Instrumental Photometric Measurements of Retroflective Materials
and Retroreflective Devices.
D. DOT Standards:
1. Utah Manual on Uniform Traffic Control Devices for Streets and Highways
(Utah MUTCD).
2. Utah Department of Transportation (UDOT), Standard Specification 02765
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1.4 DEFINITIONS Not Used (or provide list of definitions needed for this section)
1.5 SUBMITTALS
A. Primer specifications to be used for tape applications.
B. Manufacturer's affidavit certifying paint products meet or exceed material
requirements of this section.
C. Sample of prismatic reflector to be used along with manufacturer's statement of
the reflector's minimum reflective area and specific intensity at the 0.2-degree
observation angle.
D. Manufacturer's recommendation for type of epoxy adhesive to be used when
installing prismatic reflectors and markers.
E. Samples of each thermoplastic or preformed plastic pavement markings along with
a statement of how the materials will be applied.
PART 2 - PRODUCTS
2.1 ALKYD RESIN PAINT
A. White or yellow Type F (Fast dry) ready-mixed, AASHTO M 248.
2.2 THERMOPLASTIC PAINT
A. A. White or yellow, AASHTO M 249.
2.3 PAINT
A. Ennis-Flint High Build Fast Dry Waterborne Traffic Paint
B. Federal spec TT-P-1952E Type III
2.4 REFLECTIVE TAPE
A. Type II white or yellow with a Class 1 (pressure-sensitive) adhesive, FS L-S-300.
2.5 THERMOPLASTIC PAVEMENT MARKINGS
A. Ennis Flint Pre Mark
2.6 PRISMATIC REFLECTORS
A. Unless indicated otherwise, provide single lens snowplow resistant reflectors of
the color indicated:
1. With a cast iron housing and acrylic prismatic reflector.
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2. With an overall size not less than nine (9) inches long, five (5) inches wide,
and 1-3/4-inch thick with a 7/16-inch maximum projection above the
roadway.
3. With a minimum reflective area of 1.6 square inches per face.
B. Reflector Specific Intensity:
Intensity at 0.2-degree Observation Angle
Color 0 degree
Entrance Angle
20 degree
Entrance Angle
White 3.0 1.2
Yellow 1.8 0.72
2.7 EPOXY ADHESIVE
A. Epoxy: Provide a minimum adhesion value of 1.1 pounds per inch width, AASHTO
M 237.
2.8 GLASS BEADS IN PAVEMENT MARKING PAINT
A. Heavy metal concentration: Manufacturer must provide a certificate of compliance
stating that all beads contain no more than the amounts listed for the following
materials as determined by testing performed according to EPA test methods 3052
and 6010C.
1. Other suitable x-ray fluorescence spectrometry analysis methods may be
used to screen samples of glass spheres for arsenic, antimony and lead
content.
Heavy Metal Materials
Material Level (ppm, total)
Arsenic 200
Antimony 200
Lead 200
B. Longitudinal lines – Refer to AASHTO M 247, specific properties with the following
exceptions:
1. Gradation:
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Gradation
Sieve Size Accumulated Percent
Passing
No. 18 65-80
No. 30 30-50
No. 50 0-5
2. Coating – Dual coating for optimum adhesion and embedment.
3. Roundness – 80 percent true spheres below the number 30 sieve. Refer to
ASTM D 1155.
4. Color/Clarity – Colorless/clear and free of carbon residue.
5. Refractive Index – Minimum 1.51 by oil immersion method.
6. Air Inclusions – Less than 5 percent by visual inspection.
7. Hardness – Beads above the number 30 sieve exhibit an average hardness
of C70.5 when measured using the Rockwell C scale method and using a
minimum sample of 100 beads.
8. Crushing Strength – Beads above the number 30 sieve exhibit an average
crushing strength of 60,000 psi when measured by the L/D2 method and
with a minimum sample of 100 beads.
9. Chemical Resistance – Beads resistant to hydrochloric acid, water, calcium
chloride, and sodium sulfide. TT-B Federal Specification 1325C sections
4.3.6 to 4.3.9.
C. Transverse Markings – Refer to AASHTO M247, Specific Properties, with the
following exceptions:
1. Gradation:
Gradation
Sieve Size Accumulated Percent
Passing
No. 20 90-95
No. 30 45-70
No. 50 5-25
No. 80 0-5
2. Coating – Dual coating for optimum adhesion and embedment.
3. Roundness – Have at least 75 percent true spheres.
4. Refractive Index – Minimum 1.51 by oil immersion method.
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THE POINT REDEVELOPMENT
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5. Air Inclusions – Less than 10 percent by visual inspection.
PART 3 - EXECUTION
3.1 CONSTRUCTION EQUIPMENT
A. Use equipment manufactured for pavement marking. Use workers experienced in
operating such equipment.
B. Use equipment capable of applying a strip, or strips with a width tolerance of plus
or minus 1/4 inch. Equip machine with an automatic skip control giving a 10 feet
long marked segment and a 30 feet long gap within a linear tolerance of six (6)
inches over that cycle.
C. If applying glass beads, locate bead applicator directly behind and synchronized
with marking applicator.
D. For thermoplastic paint materials, use equipment that is designed to agitate the
paint to prevent scorching, discoloration, or excessive high temperatures.
3.2 PREPARATION
A. Broom or flush the surface to remove dirt, loose stones, or other foreign material.
B. Mark roadway between control points established by ENGINEER. ENGINEER will
establish points on tangent at least every 100 feet and at 25 feet long intervals on
curves. Maintain the line within 1 inch of the established control points.
ENGINEER may also designate other pavement striping locations such as stop
bars, crosswalks, zebra striping, etc.
C. Markings that adhere to asphalt concrete or Portland cement concrete by either a
pressure sensitive precoated adhesive or an epoxy cement shall mold to the
pavement contours by traffic action at normal pavement temperatures and shall be
ready for traffic immediately after application.
D. Begin pavement painting and marking operations not later than 24 hours after
receipt of written order by ENGINEER.
E. Apply striping and markings per MUTCD requirements.
F. Apply all materials in accordance with manufacturer's and ENGINEER's directions.
3.3 INSTALLATION – PAINT STRIPING
A. Apply paint striping at a thickness of 18 mils.
B. Apply at conditions recommended by manufacturer.
C. Apply glass beads at a rate of 5.9 to 6.1 pounds per gallon of paint.
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
D. Protect markings until dry by placing approved guarding or warning device as
necessary. Remove any markings not authorized, damaged, smeared, or
otherwise damaged as approved by ENGINEER.
3.4 ALKYD RESIN PAINT STRIPING
A. Adjust pavement striping machine to apply paint at rate recommended by paint
manufacturer.
B. Glass Bead Application Rate: 5.9 to 6.1 pounds per gallon of paint.
C. Protect the markings until dry by placing approved guarding or warning device
wherever necessary. Remove any markings not authorized, smeared, or
otherwise damaged or correct as approved by ENGINEER.
3.5 THERMOPLASTIC PAINT STRIPING
A. Clean off dirt, glaze, and grease before prestriping.
B. Prestripe the application area with a binder material that will form, when sprayed,
a continuous film over pavement surface, and will dry rapidly and mechanically
adhere to pavement surface. Install material in varying widths if indicated.
C. Extrude thermoplastic material at a temperature of 412 plus or minus 12 deg F
from approved equipment to produce a line 1/8 inch to 3/16 inch thick, continuous,
and uniform in shape, and have clean and sharp dimensions.
D. Do not use material that produces fumes that are toxic, obnoxious, or injurious to
persons or property.
E. Apply so finished lines have well-defined edges free of waviness.
F. Glass Beads Application Rate: Six (6) pounds of glass beads to every 100 square
feet of marking.
3.6 TAPE STRIPING
A. Apply pavement marking tape as indicated or directed. ENGINEER will establish
control points.
B. Apply tape only on surfaces that are dry and free of oils, grease, dust and dirt, and
primed at the rate of approximately 1 quart per 60 feet with an approved primer
material.
C. Maintain the line on established control points. Apply intermittent pavement
marking tape 24 inches long, spaced approximately 100 feet on tangents, and
approximately 25 feet on curves unless otherwise directed. The ENGINEER will
designate other pavement striping locations such as stop bars, crosswalks, zebra
striping, etc.
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D. Press down tape immediately after application until it adheres and conforms to
pavement surface.
E. Completely remove all tape on sections where tape conflicts with revised traffic
lanes before opening new lanes to traffic.
3.7 PAVEMENT MARKING FILMS
A. Use pavement marking films that are capable of being applied to new, dense, and
open-graded asphalt concrete wearing courses during paving operation in
accordance manufacturer's instructions, and that are capable of conforming to
pavement contours through the action of traffic at normal pavement temperatures.
B. Use a pavement marking film that is capable of use for patching worn areas of the
same type film.
C. Apply before traffic is allowed on freshly paved surface.
D. Unless indicated otherwise, provide Type C, Class II, polymer film markings in
specified widths and shapes. Provide and layout words and marking symbol
configurations per MUTCD requirements and as indicated.
E. When indicated, inlay markings in fresh asphalt surface by a compaction roller
during the paving operation.
F. Apply all markings in accordance with manufacturer's recommendations.
3.8 PRISMATIC REFLECTOR INSTALLATION
A. Install reflectors by cutting pavement and partially filling cut area with epoxy
adhesive. Place reflector housing in the adhesive and apply pressure to properly
seat. Allow epoxy to completely set before allowing traffic on markers.
B. Install marker so that housing edges are flush with pavement and so that the angle
formed by the longitudinal axis of the marker and the adjacent pavement stripe
does not exceed five (5) degrees.
3.9 WORDS, SYMBOLS AND OTHER MARKINGS
A. Wet sandblast existing or temporary pavement markings that may be confusing.
Removal of markings by high-pressure water may be used if approved by
ENGINEER.
B. Apply word markings, letters, numerals, and symbols with indicated stencils and
templates. In the absence of such information all stencils and templates shall be
identical to those currently used by OWNER.
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3.10 TEMPORARY PAVEMENT MARKINGS
A. Renew when stripes and markings have lost 50 percent of their original visual
effectiveness.
END OF SECTION
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FENCES AND GATES 32 21 26 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 21 26 – FENCES AND GATES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Right-of-way fences and gates.
1.2 RELATED SECTIONS
A. Section 03 30 40: Portland Cement Concrete
B. Section 06 05 00: Timber and Timber Treatment
1.3 REFERENCES
A. AASHTO M 111: Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
B. AASHTO M 181 Chain-Link Fence
C. AASHTO M 232: Zinc Coating (Hot-Dip) on Iron and Steel Hardware
D. AASHTO M 279: Metallic-Coated, Steel Woven Wire Fence Fabric
E. AASHTO M 280: Metallic-Coated (Carbon) Steel Barbed Wire
F. AASHTO M 281: Steel Fence Posts and Assemblies, Hot-Wrought
G. ASTM A 392: Zinc-Coated Steel Chain Link Fence Fabric
H. ASTM A 641: Zinc-Coated (Galvanized) Carbon Steel Wire
I. ASTM F 1083: Pipe, Steel, Hot-Dipped Zinc-Coated (Galvanized) Welded, for
Fence Structures
J. American Wood-Preservers’ Association (AWPA) Book of Standards
K. National Electrical Code (NEC)
L. Utah Department of Transportation (UDOT), Standard Drawings for Roadway and
Bridge Construction (2017 Edition, including applicable Supplemental Drawings)
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS Not Used
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THE POINT REDEVELOPMENT
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PART 2 - PRODUCTS
2.1 WIRE MESH FENCE
A. Refer to AASHTO M 279.
B. Grade 60, nominal 0.099-inch farm grade wire mesh fencing with 6 inch vertical
wire spacing.
C. Class I zinc coating.
2.2 TYPE G WILDLIFE FENCE
A. Galvanized, heavy duty wildlife fence fabric with fixed knots with 12 ½ gauge line
and stay wires, and 6-inch vertical line spacing. Refer to AASHTO M 279.
B. V-mesh fencing material with doubled and twisted 12½ gauge line wires with 14-
gauge V-wires. Refer to AASHTO M 279.
C. Heavy gauge chain-link, galvanized 9-gauge 2⅜ inch mesh as an alternative.
Refer to ASTM A 392.
D. Class I Zinc Coating.
2.3 BARBED WIRE
A. Galvanized barbed wire. Refer to AASHTO M 280.
B. Three strands of nominal 0.099-inch diameter wire twisted with a four-point
nominal 0.080 inch barbs no more than 5 inches on center.
2.4 TENSION WIRE
A. Barbless 9-gauge Class 1 Zinc Coating. Refer to AASHTO M 181.
2.5 UNTREATED WOOD POSTS FOR LINES, GATES, ENDS, AND CORNERS
A. Native juniper.
B. Line posts must have a minimum circumference of 10 inches.
C. Gate, brace, and corner posts must have a minimum circumference of 12 inches.
D. All posts must be sound, free of decay and defect, and structurally suitable.
2.6 TREATED WOOD POSTS AND WOOD BRACE RAILS
A. Sound Douglas-fir, hemlock, or pine that is free from decay, splits, multiple cracks,
any other defect, and structurally suitable.
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B. Round or sawed rectangular post and braces.
1. Round posts must have a minimum diameter of 5 inches.
2. Gate brace and corner posts must have a diameter of at least 5 inches.
3. Rectangular posts must have a dimension of at least 4 inches x 6 inches.
4. Square members, at least 4 inches x 4 inches, may be rough sawn or S4S
lumber.
5. No post or pole rail may deviate from a straight edge placed along its length
by more than ½ the diameter of the post or pole rail.
6. Taper (diameter differential) in round members must not exceed 2 inches
in 10 ft.
7. Fabricate posts and brace rails before pressure treating the wood
members.
8. Refer to Section 06 05 00 for post and brace rail treatment.
9. Apply field treatment preservatives according to AWPA Standard M4 after
field drilling. Refer to AWPA Standard M4, Section 7ppp for accepted field
treatment preservative systems.
10. Keep round posts free of bark, protruding knots, and other irregularities.
2.7 METAL POSTS AND BRACES
A. Refer to AASHTO M 281 or ASTM F 1083.
1. Omit anchor plate only if the post is set in a concrete footing with a minimum
cross-sectional dimension of 4 inches and a depth equal to full penetration
of the post.
B. Coat fasteners with a Class 1 Coating according to ASTM A 641.
1. Hot-dipped galvanized posts or painted posts may be used. Refer to
AASHTO M 111.
2.8 TUBULAR-STEEL FRAME GATE WITH WIRE FABRIC
A. Gates are not to exceed 10 feet in width.
B. Gates greater than 7 feet require one vertical support of 1.675-inch galvanized
steel tubing.
1. Place pipe braces vertically in the center of each gate.
C. Provide an adjustable truss rod of ⅜-inch minimum diameter to prevent sagging
on gates.
D. Dimensions shown and specified are the minimum clear openings between gate
posts. The supplier must provide a gate with fittings to fill the opening.
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E. Use wire mesh fence for gates.
F. Supply hot-dipped galvanized steel fittings. Refer to AASHTO M 232.
G. Frame and walk gates must be made of 1.875-inch galvanized steel tubing.
H. Fastener for single gates must be an 18-inch length of galvanized chain secured
to the gate at one end and fitted with a snap fastener on the loose end.
I. All double drive gates must have a center latch in place of a chain fastener. A pin
from the latch must fit in a socket embedded in concrete.
J. Use 180-degree industrial hinges.
1. Use hinges that will not twist, turn or allow sagging of the gate.
2. Verify gates are capable of being opened and closed easily by one person.
3. Pintles for gates on wood posts must be ⅝ inches in diameter or larger.
2.9 FASTENERS
A. Galvanized 9-gauge staples at least 1½ inches in length.
B. Galvanized 9-gauge hog rings.
C. Galvanized rail end caps and set screws.
2.10 ORNAMENTAL FENCE
A. Galvanized fabric for a Class 1 Coating. Refer to AASHTO M 279.
B. Galvanized posts, frames, and fittings. Refer to AASHTO M 232.
C. Fabricate according to FG Series Standard Drawings.
2.11 CONCRETE
A. Class B concrete. Refer to Section 03 30 40.
B. Contractor may substitute higher class of concrete.
PART 3 - EXECUTION
3.1 PREPARATION
A. Clear and grade a minimum area to permit proper fence installation.
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3.2 INSTALLATION
A. Install end-braced posts in existing cross fences when intersected by the new right-
of-way fence.
B. Brace corner post in two directions.
C. Brace end and gate posts in one direction.
D. Compact backfill material around post to the density of the surrounding ground
E. Cut wood posts to the designated height and slant top at an approximate 30-
degree angle.
F. Use ⅜-inch-diameter x 8-inch-long galvanized steel dowels to connect wood
braces to the adjacent posts.
G. Tension brace wires until installation is rigid.
H. Rail end caps and set screw, bolt, or butt weld metal braces to the metal posts.
I. Support each timber brace with two No. 6 gauge galvanized iron wires fastened to
the wood posts.
J. Remove sags from fence fabric without causing tension crimps to fail.
K. Install grounds according to industry standard anywhere electric transmission,
distribution, or secondary lines cross a wood post fence. Refer to National
Electrical Safety Code, Section 9.
L. Install fence fabric and barbed wire on the side of the post away from the roadway.
1. Attach each strand of barbed wire to the post.
M. Install fences according to FG Series Standard Drawings.
END OF SECTION
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PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 84 00 – PRESSURIZED IRRIGATION SYSTEM
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. The work covered by this section consists of furnishing all labor, materials,
equipment, and supplies for installation of new drip irrigation system.
B. Any minor items of labor or materials not specifically noted on the drawings or
specifications; but necessary for the proper completion of the work, are
considered incidental to and are to be included in the work. All work must meet
DFCM design requirements as specified in https://dfcm.utah.gov/wp-
content/uploads/design_requirements.pdf.
1.2 REFERENCES
A. ASTM B 88: Copper Pipe
B. ASTM B 687: Brass, Copper, and Chromium-Plated Pipe Nipples
C. ASTM D 1784: Rigid Poly (Vinyl Chloride) (PVC) Compounds and
Chlorinated poly (Vinyl Chloride) (CPVC) Compounds
D. ASTM D 1785: Poly (Vinyl Chloride) PVC Plastic Pipe, Schedules 40, 80,
and 120.
E. ASTM D 2464: Threaded Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings;
Schedule 80
F. ASTM D 2466: Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings; Schedule
40
G. ASTM D 2672: Joints for IPS PVC Pipe Using Solvent Cement
H. ASTM F 656: Primers for Use in Solvent Cement Joints of Poly (Vinyl
Chloride) (PVC) Plastic Pipe and Fittings
I. ASSE 1013: Reduced Pressure Backflow Assembly
J. ASTM D 1557: Compaction of Soil Backfills
K. ASTM D 2940: Graded Aggregate Material
L. NFPA 70: National Electrical Code
AASHTO M 288: Geotextile Specifications for Highway Applications.
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1.3 DEFINITIONS
A. Lateral Lines: The system of pipes that carry water from the valves to the emitters.
B. Mainline: The system of pipes that carry water from the Point of Connection (POC)
to the valves.
C. Trench Backfill and Bedding Material:
1. Backfill: Soil material used to fill a trench.
2. Initial Backfill: Backfill placed beside and over pipe in a trench, including
haunches to support sides of pipe.
3. Final Backfill: Backfill placed over initial backfill to fill a trench.
4. Bedding Course: Aggregate layer placed over the excavated subgrade in a
trench before laying pipe.
D. Utilities: On-site underground pipes, conduits, ducts, and cables, as well as
underground services within buildings.
1.4 SUBMITTALS
A. Product Information: Submit manufacturer product sheets, technical data, and
installation instructions for all the irrigation system components specified to
DFCM Representative for approval before ordering.
B. As-Built Drawings: Provide 2 copies, red-lined plan layout and details illustrating
mainline, sleeves and lateral lines location, size, and assembly. Include, type of
valves, controllers, fittings and accessories.
1. Zoning Chart: Show each irrigation zone and its control valve with a
separate color designation on an 11x17 size, laminated (3 ml) exhibit.
These charts will be stored in the controller enclosure.
2. Controller Timing Schedule: Indicate timing settings for each automatic
controller zone.
C. Operating and Maintenance Documents: Provide all operation and maintenance
manuals to the Engineer (controller, handheld radio, automatic control valves,
gate valve keys, quick coupler key, etc.) as part of the project close-out procedures
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1.5 DELIVERY, STORAGE, AND HANDLING
A. Deliver piping with factory-applied end caps. Maintain end caps through shipping,
storage, and handling to prevent pipe-end damage and to prevent entrance of dirt,
debris, and moisture.
B. Store plastic piping protected from direct sunlight. Support to prevent sagging and
bending.
1.6 PROJECT COORDINATION
A. Coordinate to insure irrigation sleeves and conduits are placed in all required
locations.
B. Interruption of Existing Water Service: Do not interrupt water service to facilities
occupied by Owner or others unless permitted under the following conditions and
then only after arranging to provide temporary water service according to
requirements indicated:
1. Notify DFCM no fewer than five days in advance of proposed interruption
of water service.
2. Do not proceed with interruption of water service without written
permission.
C. Pressure (PSI) Verification: verify that design/installation pressures at the point
of connection are adequate.
D. Utility Locate: Notify Blue Stakes 800-662-4111 or www.bluestakes.org locating
service before work begins.
1.7 WARRANTY
A. Provide a one (1) year warranty for irrigation work and system components from
the Date of Final Acceptance.
1.8 INSPECTIONS
A. Coordinate with the Engineer and DFCM Representative to have irrigation system
inspections as work for the following stages is complete. Obtain approval before
proceeding with the next work task or risk removal and replacement of work
installed without additional compensation.
1. Sleeving location, depth, type and size.
2. Irrigation manifold
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3. Mainline depth, type, marking and size (open trench required)
4. Wire connections, size, depth, color
5. Mainline connections and thrust blocks
6. Hydrostatic test as specified
7. Box supports, markings, valve ID tags
8. Controller type, stations, location, enclosure
9. Controller installation, power connection, certification
10. Lateral line depth, type and size (open trench required)
11. Head and emitter types, spacing and swing joints
12. Water audit
13. Turn over extra equipment, warrantees, as-builts (Record Drawings)
PART 2 - PRODUCTS
2.1 PIPE AND FITTINGS
A. Mainline: Solvent welded schedule 40 PVC, 1". ASTM D 1784 and ASTM D 1785.
B. Pipe Fittings: Solvent welded schedule 40 PVC. Meet ASTM D 2466.
1. All fittings with constant pressure sized 2-inches or larger and
making 90-degree directional changes are required to be Harco
ductile fittings and have concrete kicker blocks supporting each
outside corner of the 90-degree fitting.
C. Valve Fittings: Solvent welded schedule 40 PVC. Meet ASTM D 2464.
D. Risers: Threaded schedule 80 PVC. Meet ASTM D 2464.
E. Copper Pipe: Type K as specified in ASTM B 88.
F. Copper Fittings: Wrought or cast as specified in ASTM B 687.
G. Polyethylene (PE) Pipe and Fittings: PE controlled OD pipe, PE butt or PE socket-
type fittings
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2.2 SLEEVES
A. Solvent welded Schedule 40 PVC pipe and socket fittings, Meet ASTM D 1785.
2.3 VALVES
A. Gate Valve: Matco-Norca model 503, threaded bronze construction, 200 psi rated
(minimum) and sized according to mainline.
B. Manual Drain Valve: ¾ inch bronze body, angle valve with replaceable
seat disc and brass cross handle.
C. Ball Valve: Spears or approved equal, PVC commercial valve, socket or threaded;
line sized.
2.4 BACKFLOW PREVENTER
A. Reduced Pressure Backflow Assembly Device (ASSE 1013) Model: Wilkins 975
XLU or approved equal.
B. Bronze body and caps constructed with wear and corrosion
resistant internal parts complete with bronze quarter turn ball valves.
C. Capable of being tested and serviced without removal of device from the line.
2.5 AUTOMATIC CONTROL VALVES
A. Automatic Control Valves for Drip Application: Rain Bird: Drip Valve Control
Zone Kit; XCZ-075-PRF with 3/4” Low Flow Valve, 3/4” Pressure Regulating RBY
Filter, and 30 pis pressure regulator.
2.6 QUICK COUPLER
A. Signature: Model 7642, 1” NPT with cover
B. #4 Rebar: Hot-dipped galvanized
C. Steel Gear Clamps: 3-inch diameter minimum
2.7 DRIP IRRIGATION SPECIALTIES
A. Point Source Emitters:
1. 1/2” Distribution Tubing: Rain Bird T63-100
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2. 1/4” Distribution Tubing: Rain Bird T22-50
3. Xeri-Bug™ Single Outlet Emitter: Rain Bird XB-20PC
4. 1/4” Tubing Stake with Cap: Rain Bird TS-025 WCAP
2.8 AUTOMATIC CONTROLLER
A. Rain Bird Controller – TBOS2-CM2 Battery-operated Controller with 2 stations
and TBOS2-FTUS field transmitter or approved equal. Place in valve box.
2.9 BOXES AND ENCLOSURES FOR VALVES AND OTHER COMPONENTS
A. Valve box and cover with open bottom and openings for piping; designed for
installing flush with grade. Carson Industries or approved equal.
1. Material: HDPE Plastic
2. Size: Verify that equipment fits within boxes with sufficient clearance for
maintenance purposes.
3. Shape: Round, square or rectangle to accommodate below grade
irrigation equipment, extra wires, etc.
4. Cover:
a. Lettering: IRRIGATION
b. Provide bolt down cover option
c. Color: tan or similar
B. Washed Aggregate: Cleaned angular gravel or crushed stone, graded from 3/4
inch minimum to 1 1/2 inches maximum.
C. Backflow Enclosure: Hot Rok
1. Use Select-A-Box feature when ordering to ensure enclosure will have
sufficient clearance for code and maintenance purposes.
2. Cover Material: Thixotropic polyester resin reinforced with fiberglass
strand.
a. Provide locking option.
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b. Provide 4-inch concrete pad around backflow device for cover
anchoring.
c. Cover Color: Tan or similar
d. Insulated
2.10 JOINT PRIMER AND SOLVENT CEMENT
A. Refer to ASTM F 656 and ASTM D 2672.
2.11 TEFLON TAPE
A. Use quality grade, domestically made 0.004 inch ( 0.001) on threaded joints.
2.12 DETECTABLE WARNING TAPE
A. Acid- and alkali-resistant, polyethylene film warning tape manufactured for
marking and identifying underground utilities, a minimum of 2 inches wide,
continuously inscribed with a description of the utility, with metallic core encased
in a protective jacket for corrosion protection, detectable by metal detector when
tape is buried up to 30 inches deep; color: blue for water system identification.
2.13 PIPE BEDDING MATERIAL
A. Naturally or artificially graded mixture of natural or crushed gravel, crushed
stone, and natural or crushed sand; ASTM D 2940; except with 100 percent
passing a 1-inch sieve and not more than 8 percent passing a No. 200 sieve.
PART 3 - EXECUTION
3.1 EXCAVATION
A. Preparation
1. Protect structures, utilities, sidewalks, pavements, and other facilities from
damage caused by settlement, lateral movement, undermining, washout,
and other hazards created by earth moving operations.
2. Protect and maintain erosion and sedimentation controls during earth
moving operations.
B. Dewatering
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1. Prevent surface water and ground water from entering excavations, from
ponding on prepared subgrades, and from flooding Project site and
surrounding area.
2. Protect subgrades from softening, undermining, washout, and damage by
rain or water accumulation.
a. Reroute surface water runoff away from excavated areas. Do not
allow water to accumulate in excavations. Do not use excavated
trenches as temporary drainage ditches.
C. Excavation for Trenches
1. Excavate trenches to indicated gradients, lines, depths, and elevations.
2. Beyond building perimeter, excavate trenches to allow installation of top
of pipe below frost line.
3. Excavate trenches to uniform widths to provide the following clearance on
each side of pipe or conduit. Excavate trench walls vertically from trench
bottom to provide minimum cover over top of underground piping
according to the following:
a. Irrigation Mainline Piping: Minimum depth of 24 inches below
finished grade
b. Lateral Piping: 18 inches.
c. Distribution Tubing: 2 inches (including mulch)
d. Drain Piping: at low point in system
e. Air Vac: at high point in system
f. Sleeves: 24 inches.
4. Clearance: 8 inches each side of pipe, sleeve or conduit.
5. Trench Bottoms: Excavate and shape trench bottoms to provide uniform
bearing and support of pipes and conduit. Shape subgrade to provide
continuous support for bells, joints, and barrels of pipes and for joints,
fittings, and bodies of conduits. Remove projecting stones and sharp
objects along trench subgrade.
a. For pipes and conduit less than 6 inches in nominal diameter,
hand-excavate trench bottoms and support pipe and conduit on an
undisturbed subgrade.
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6. Trenches within Tree Driplines- and Plant-Protection Zones:
a. Hand-excavate to indicated lines, cross sections, elevations, and
subgrades. Use narrow-tine spading forks to comb soil and
expose roots. Do not break, tear, or chop exposed roots. Do not
use mechanical equipment that rips, tears, or pulls roots.
b. Do not cut main lateral roots or taproots; cut only smaller roots
that interfere with installation of utilities.
D. Subgrade Inspection
1. Notify Inspector when excavations have reached required subgrade.
2. If Inspector determines that unsatisfactory soil is present, continue
excavation and replace with compacted backfill or fill material as directed.
E. Trench Backfilling
1. Prevent soils, rocks or debris from entering pipes or sleeves. Place and
compact backfill in excavations promptly, but not before completing the
following:
a. Surveying locations or accurately measuring location from
adjacent hard surfaces of underground utilities for Record
Drawings.
b. Testing and inspecting underground utilities.
c. Removing trash and debris.
2. Provide borrow soil materials when sufficient satisfactory soil materials
are not available from excavations.
3. Place backfill on subgrades free of mud, frost, snow, or ice.
4. Place and compact bedding course on trench bottoms and where indicated.
Shape bedding course to provide continuous support for bells, joints, and
barrels of pipes and for joints, fittings, and bodies of conduits.
5. Place and compact initial backfill of satisfactory soil, free of particles
larger than 1 inch in any dimension, to a height of 12 inches over the pipe
or conduit.
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March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 10
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
a. Carefully compact initial backfill under pipe haunches and compact
evenly up on both sides and along the full length of piping or conduit
to avoid damage or displacement of piping or conduit. Coordinate
backfilling with utilities testing.
6. Install detectable warning tape directly above mainline during backfilling
of trenches at a depth of 12 inches below finished grade, except 6 inches
below subgrade under pavements and slabs.
F. Soil Moisture Control
1. Uniformly moisten or aerate subgrade and each subsequent fill or backfill
soil layer before compaction to within 2 percent of optimum moisture
content and per geotechnical report specifications.
a. Do not place backfill or fill soil material on surfaces that are
muddy, frozen, or contain frost or ice.
G. Compaction of Soil Backfills and Fills
1. Compact soil materials to not less than the following percentages of
maximum dry unit weight according to ASTM D 1557:
a. For mainline trenches under hardscape, compact each layer of
initial and final backfill soil material to the specified percentage for
finish surface.
b. For mainline trenches in planting areas, compact each layer of
initial and final backfill soil material to 85 percent.
2. Repair Irrigation system and plants at no additional cost.
3.2 INSTALLATION
A. General: Plans are diagrammatic. Proceed with installation in accordance with
the following:
1. Install stop and waste valves, backflow preventers and other equipment
required by local authorities according to Utah Laws and Regulations to
make system complete.
2. Install mainline, automatic control valves, lateral lines, fittings, and
heads/drip lines as specified.
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Draper, UT Construction Documents
March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 11
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3. Thoroughly flush mainlines before installing automatic control valves, and
laterals before installing drip emitters. Flush supply lines thoroughly
before installing backflow preventers or other regulating devices.
B. Sleeving
1. Coordinate sleeving installations before placing pavement.
2. Install sleeves under all driveways and other paving where irrigation
mainlines and/or lateral lines cross.
3. Extend ends of pipe a minimum of 12 inches beyond the edge of
pavement and be mark with rebar stakes and paint.
4. Run tracer wire the length of the sleeve.
5. Cap all sleeves until pipes and wires are installed to keep sleeve free of
dirt and debris.
6. Place controller wires in a separate sleeve from the mainline.
7. Install sleeves in straight lines and without bends.
C. Piping:
1. Assemble all mainline and lateral lines in accordance with
manufacturer’s recommendations with no cul-de-sacs.
2. Install piping at minimum uniform slope of 0.5 percent down toward drain
valves.
3. Install piping free of sags and bends.
4. Install groups of pipes parallel to each other, spaced to permit valve
servicing.
5. Install fittings for changes in direction and branch connections.
6. Install unions adjacent to valves and other components with 2-inches or
smaller pipe connections.
7. Lay piping on solid sub-base, uniformly sloped without humps or
depressions.
8. Install PVC piping in dry weather when temperature is above 40 deg F.
Allow joints to cure at least 24 hours at temperatures above 40 deg F
before testing.
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Draper, UT Construction Documents
March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 12
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
D. Automatic Controller:
1. Place in Valve Box.
2. Provide a laminated copy of the controller charts indicating valve station
numbers and field locations and attach it inside the controller.
3. Program the controller to provide the appropriate amount of water
for each station.
4. Supply the Engineer with manufacturer’s warranties and operating
instructions for the controller.
E. Automatic Drip Control Valves:
1. Install at plan locations according to detail.
2. Use Schedule 80 PVC pipe for nipples on valve header, length as
necessary.
3. Install valves 2 maximum per each standard, plastic valve box and
provide 12 inches of expansion loop / slack wire at all connections inside
valve box.
F. Manual Drains: Install at locations indicated on plans and according to detail.
G. Quick-Coupler Valves: Install using ¾ inch Schedule 80 PVC nipples for
risers and elbows. Locations as indicated on plans and details.
H. Backflow Preventers:
1. Install assembly using the detail.
2. In below grade installations, provide washed aggregate drain sump.
I. Valve Access Boxes:
1. Install over all automatic control valves, manual control valves, or
zone shutoff valves and sized to provide adequate room for
maintenance.
2. Install valve boxes 1 inch above finish grade (top of rock mulch) and
place perpendicular to adjacent curbs, sidewalks, or driveways.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 13
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3. Imprint a valve control number on each valve box cover that corresponds
to the valve controller clock that is a minimum of one-inch high and in a
permanent and legible manner.
4. Place washed aggregate in sump as shown on plans.
J. Drip Irrigation Specialty Installation
1. Install freestanding emitters on pipe riser to mounting height indicated.
2. Install drip tubes with direct-attached emitters on ground.
3. Install drip tubes with remote-discharge on ground with outlets on off-
ground supports at height indicated.
4. Install off-ground supports of length required for indicated mounted height
of device.
5. Install application pressure regulators and filter units in piping near device
being protected, and in control-valve boxes.
3.3 TESTING AND INSPECTION OF SYSTEM AND COMPONENTS
A. Following construction, a Water Use Efficiency Review (Audit) will be conducted
by a certified Landscape Irrigation Auditor. The auditor shall be independent of
the contractor, design firm and owner/developer of the project. The water
performance audit will verify that the irrigation system complies with the minimum
standards required by this ordinance. The auditor shall furnish a certificate to the
DFCM, Engineer, and installer certifying compliance with the minimum
distribution requirements and an irrigation schedule.
B. Perform Required Tests and Inspections for the Following:
1. Backflow Preventer Certification: Provide certification.
2. Mainline Inspection: Depth, type, size, marking tape, connections, and
thrust blocks prior to backfill.
3. Lateral Line Inspection: Depth, type, size, and fittings prior to backfill.
4. Leak Test: After installation and before backfilling, charge system and
test for leaks. Repair leaks and retest until no leaks exist.
5. Hydrostatic pressure test on mainline.
6. Hydrostatic pressure test on lateral lines.
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Draper, UT Construction Documents
March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 14
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
7. Operational Test: After electrical circuitry has been energized, operate
controllers and automatic control valves to confirm proper system
operation. Conduct in the presence of the DFCM’s Representative.
8. Test and adjust controls and safeties. Replace damaged and
malfunctioning controls and equipment.
9. Irrigation Audit. Performed by a third party to verify specified efficiency
ratings are achieved, retest failed zones after required adjustments to
confirm specified efficiency ratings are achieved.
C. Any irrigation installation will be considered defective if it does not pass tests and
inspections.
D. Prepare test and inspection reports for hydrostatic pressure tests and irrigation
audit and submit to DFCM’s Representative.
3.4 IRRIGATION INSTALLATION INSPECTION
A. Perform startup service.
1. Complete installation and startup checks according to manufacturer's
written instructions.
2. Verify that controllers are installed, connected and performance is
acceptable to the DFCM Inspectors.
3. Verify that electrical wiring installation complies with manufacturer's
recommendation.
B. Adjusting
1. Adjust settings of controllers.
2. Adjust automatic control valves to provide flow rate at rated operating
pressure required for each circuit.
3. Adjust valve boxes, except those intended to be mounted aboveground,
so they will be 1 inch above finish grade.
4. Make adjustments as required by irrigation audit to meet the specified
efficiency requirements.
C. Clean-up and protection
1. During irrigation installation, keep adjacent paving, construction, and work
area clean and in an orderly condition.
2. Protect any existing or newly planted materials from damage due to
irrigation installation operations and operations of other contractor and
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Draper, UT Construction Documents
March 2024
PRESSURIZED IRRIGATION SYSTEM 32 84 00 - 15
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
trades. Maintain protection during installation and maintenance periods.
Treat, repair, or replace damaged plantings.
3. Clean adjacent hard surfaces of dirt, debris, and mud resulting from
installation and testing of irrigation system.
D. Demonstration
1. Train DFCM’s maintenance personnel to adjust, operate, and maintain
automatic control valves and controllers.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
LANDSCAPE PLANTING 32 90 10 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 90 10 – LANDSCAPE PLANTING
PART 1 - GENERAL
1.1 SECTION INLCUDES
A. Furnishing and installing plant material including amended planting soil (compost)
and tree staking.
1.2 RELATED SECTIONS
A. Section 32 84 00 – Pressurized Irrigation
1.3 REFERENCES
A. ANSI Z 60.1: American Standard for Nursery Stock
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. A copy of the plant purchase order indicating plant names, sizes, quantities, and
unit prices. Submit within 90 calendar days from the Notice to Proceed.
B. Plant substitutions:
1. Obtain a signed statement from three wholesale nurseries, noted for
stocking the specified plants, indicating that the plants are unavailable.
2. Submit to the Engineer the signed statements and a written request
indicating the size and species of the unavailable plants and their
suggested replacements.
3. Substitutions will not be approved after 120 calendar days from the Notice
to Proceed
C. All necessary inspection certificates for each shipment of plants as required by
Utah Laws and Regulations.
1.6 QUALITY ASSURANCE
A. Reject plants not meeting ANSI Specification
B. Measurements: Measure according to ANSI Z60.1. Do not prune to obtain
required sizes.
1. Trees and Shrubs: Measure with branches and trunks or canes in their
normal position. Take height measurements from or near the top of the
root flare for field-grown stock and container grown stock. Measure main
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March 2024
LANDSCAPE PLANTING 32 90 10 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
body of tree or shrub for height and spread; do not measure branches or
roots tip to tip. Take caliper measurements 12 inches above the root flare.
2. Other Plants: Measure with stems, petioles, and foliage in their normal
position.
C. Plant Material Observation: Schedule with the Engineer and DFCM
Representative to inspect plant material either at place of growth or at site before
planting for compliance with requirements for genus, species, variety, cultivar, size,
and quality. Engineer and DFCM Representative retains right to observe trees and
shrubs further for size and condition of balls and root systems, pests, disease
symptoms, injuries, and latent defects and to reject unsatisfactory or defective
material at any time during progress of work. Remove rejected trees or shrubs
immediately from Project site.
D. Pre-Installation Conference: Conduct conference at Project Site.
E.Inspections: Coordinate landscape inspections with the Engineer and
DFCM Representative as listed below. Obtain approval from Engineer and
DFCM Representative before proceeding with the next item or risk removal
and replacement of work installed without additional compensation.
1. Pre-construction meeting
2. Approve topsoil and agronomics soil test and recommendations
3. Verify soil preparation/amendments
4. Verify plant species, size, quality, quantities and location.
5. Planting depth, staking
6. Finish grade
7. Substantial completion inspection
8. Review of punch list
9. Final acceptance
1.7 DELIVERY, STORAGE, AND HANDLING
A. Secure required plants at a nursery within 60 calendar days from the Notice to
Proceed for the Landscape Contractor.
B. Grow plants under full exposure to climatic conditions similar to those found on the
project for a minimum of 60 calendar days.
C. Notify the Engineer and DFCM Representative at least 14 calendar days before
delivering the plants to the site and arrange for plant inspection.
D. Deliver plant materials to the work site in covered vehicles just before placement.
Maintain delivered plants in a healthy condition.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
LANDSCAPE PLANTING 32 90 10 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1. Replace all wilted, wind-burned, or stressed plants at no additional cost to
DFCM.
2. Protect balled and burlapped rootballs from sun and wind by covering
with soil or other suitable material if not planted immediately upon
delivery.
3. Place delivered plant materials for inspection as follows:
a) Trees of the same species in groups with adequate spacing for
inspection.
b) Shrubs and groundcovers of the same species in groups.
E. Maintain delivered plants in a healthy condition.
1. Replace all wilted, wind-burned, or stressed plants at no additional cost to
DFCM.
2. Protect balled and burlapped rootballs from sun and wind by covering with
soil or other suitable material if not planted immediately upon delivery.
3. Place delivered plant materials for inspection as follows:
a. Trees of the same species in groups with adequate spacing for
inspection.
b. Shrubs and groundcovers of the same species in groups.
F. Deliver plants after preparations for planting have been completed and install
immediately. If planting is delayed more than six hours after delivery, set plants
and trees in their appropriate aspect (sun, filtered sun, or shade), protect from
weather and mechanical damage, and keep roots moist.
1.8 PLANT INSPECTION AND ACCEPTANCE
A. Replace unacceptable plant material within 14 days after notification from the
Engineer and DFCM Representative.
B. The Engineer and DFCM Representative schedule all inspection dates.
C. Make the required replacements and notify the Engineer and DFCM
Representative for re-inspection.
1.9 SCHEDULE
A.Planting Restrictions: Plant during one of the following periods. Coordinate
planting periods with maintenance periods to provide required maintenance
from date of Substantial Completion.
1. Tree Planting: September 1st to May 31st
2. Shrub Planting:
a. Spring Planting: March 15th to June 15th
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
LANDSCAPE PLANTING 32 90 10 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
b. Fall Planting: August 15th to November 1st.
PART 2 - PRODUCTS
2.1 PLANTS
A. General: Furnish nursery-grown plants true to genus, species, variety, cultivar,
stem form, shearing, and other features indicated in Plant Schedule or Plant
Legend shown on Drawings and complying with ANSI Z60.1; and with healthy root
systems developed by transplanting or root pruning. Provide well-shaped, fully
branched, healthy, vigorous stock, densely foliated when in leaf and free of
disease, pests, eggs, larvae, and defects such as knots, sun scald, injuries,
abrasions, and disfigurement.
1. Trees with clipped, damaged, crooked, or multiple leaders; tight vertical
branches where bark is squeezed between two branches or between
branch and trunk ("included bark"); crossing trunks; cut-off limbs more than
3/4 inch in diameter; or with stem girdling roots will be rejected.
2. Collected Stock: Do not use plants harvested from the wild, from native
stands, from an established landscape planting, or not grown in a nursery
unless otherwise indicated.
B. Provide legible labels attached to all plants, flats, bundles, or other containers
indicating botanical genus, species, and size.
C. Supply containerized plants with root systems fully established in the container.
2.2 TREE STAKES
A. Stakes: Stakes: Rough-sawn, sound, new lodgepole pine, free of knots, holes,
cross grain, and other defects, 2-by-2-inch nominal by length indicated, pointed at
one end.
B. Proprietary Tying Device: Flex Strap™ Tree Tie
2.3 COMPOST
A. Supply compost made from organic materials, including animal manures, straw,
yard trimmings, sawdust or other forest wood products, which have been through
a high temperature composting process.
1. The process involves treating the materials with natural micro-organisms
and regularly turning the compost piles to provide adequate oxygenation
and ensure complete pasteurization.
2. Supplied compost to be decomposed to a maximum thickness of 1/4 inch
and be a consistent dark brown to black in color, within a pH range of 5.5
to 7.0, and free of plastics, metals, weed seeds and offensive odors.
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March 2024
LANDSCAPE PLANTING 32 90 10 - 5
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
3. Backfill plants with a mixture of soil excavated from the pit and compost at
a rate of 2-parts soil and 1-part compost.
PART 3 - EXECUTION
3.1 PREPARATION
A. Verify that area prepared to receive plants is graded properly as per plan, all work
is completed in the area. Over excavate tree pits and have 1.2 cu yds amended
soil and shrub pits 0.22 cu yds amended soil.
B. Have the irrigation system installed and fully operational before installing plants.
C. Stake or delineate locations of plants for approval before installation.
3.2 INSTALLATION
A. General
1. Install plants according to the plan details.
2. Within one hour of installation, water the plants to saturate the rootball to a
minimum of 4 inches below and around the plant hole. Add more amended
soil backfill if settling occurs.
B. Containerized Plants
1. Excavate plant holes to twice the diameter and the same depth of the
rootball.
2. Carefully remove the plant from its container, scarify the sides and bottom
of the rootball if needed and place it in the prepared hole.
3. Place 0.22 cu yds of amended soil in 4-inch lifts around the rootball of each
plant and eliminate voids by tamping or water-settling the soil between
each lift.
C. Trees
1. Excavate plant holes to twice the diameter and the same depth of the
rootball.
2. For boxed trees, place boxed tree to edge of the hole, tip, and remove
bottom boards from box. Gently place the tree in the prepared hole with
box slides intact.
3. For other trees, gently remove burlap and wire cage from rootball, and
dispose of burlap and cage. Gently place the plant in the prepared hole.
4. Remove the straps and box side boards without disturbing the root ball.
5. Place 1.2 cu yds of amended topsoil in 4-inch lifts around the rootball of
each tree and eliminate voids by tamping or water- settling the soil between
each lift.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
LANDSCAPE PLANTING 32 90 10 - 6
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
D. Install trunk stabilization for trees as follows unless otherwise indicated:
1. Stake all trees subject to wind damage. Use a minimum of two stakes of
length required to penetrate at least 24 inches below bottom of backfilled
excavation and to extend above grade to the dimension shown on the tree
planting detail. Set vertical stakes and space to avoid penetrating root balls
or root masses.
2. Install tying system sized and positioned as recommended by manufacturer
and according to manufacturer's written instructions. Use 2 strap ties per
tree.
3.3 CLEAN AND MAINTAIN
A. Remove foreign materials from site such as containers, burlap, twine, and trash
collected during installation.
B. Remove any tags, labels, or other items attached to the plant material after final
plant inspection.
C. Water and maintain the plants in a healthy condition until the final plant inspection.
D. During planting, keep adjacent paving and construction clean and work area in an
orderly condition.
E. Protect plants from damage due to landscape operations and operations of other
contractors and trades. Maintain protection during installation and maintenance
periods. Treat, repair, or replace damaged plantings.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
ROCK MULCH 32 90 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 90 20 – ROCK MULCH
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Types of rock mulch and application requirements.
1.2 REFERENCES
A. AASHTO M 288: Geotextile Specifications for Highway Applications.
B. ASTM D 4791: Flat Particles, Elongated Particles, or Flat and Elongated Particles
in Coarse Aggregate.
1.3 SUBMITTALS
A. Samples for Verification:
1. Rock Mulch: Submit to the Engineer a 5-gallon bucket ½ full of type of
rock mulch required, labeled with source of mulch. Provide sample
typical of the rock mulch to be delivered and installed on the site that is an
accurate indication of color, texture, and makeup of the material for
approval 14 days before installation.
1.4 DELIVERY, STORAGE, AND HANDLING
A. Do not dump or store rock mulch near structures, utilities, walkways, and
pavements, or on existing plants.
B. Provide control measures to prevent displacement of rock mulch to adjacent
properties.
PART 2 - PRODUCTS
2.1 ROCK MULCH
A. Rock Mulch A: Hard, durable stone, washed, of following type, size range, and
color:
1. River Rock
a. Size Range: 1 to 3 inches
b. Color: Grey
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March 2024
ROCK MULCH 32 90 20 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
B. Rock Mulch B: Hard, rounded, durable stone, washed, of following type, size
range, and color:
1. Calico Cobble or River Cobble:
a. Size Range: 2 to 6 inches
b. Color: Tan
C. Rock Mulch C: Hard, crushed rock, washed, of following type, size range, and
color:
1. Crushed Rock
a. Size Range: 3/4 to 1 inch
b. Color: Grey
PART 3 - EXECUTION
3.1 PREPARATION
A. Complete all required grading, irrigation, trench settling, and planting before
applying rock mulch.
3.2 APPLICATION
A. Rock Mulch A
1. Apply a minimum 4-inch thickness of rock mulch over the areas per
construction plan layout and details and 1 inch below adjacent finish
grades/surfaces.
B. Rock Mulch B
1. Apply a minimum 4-inch thickness of rock mulch over the areas per
construction plan layout and details and 1 inch below adjacent finish
grades/surfaces.
.
C. Rock Mulch C
1. Apply a minimum 6-inch thickness of rock mulch over the areas per
construction plan layout and details and 1 inch below adjacent finish
grades/surfaces
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
SEEDING 32 92 19 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 32 92 19 – SEEDING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Furnish all labor, materials and equipment as required to apply seed. This includes
but is not limited to preparing ground, sowing seeds and other management
practices on areas shown on the project drawings and in accordance with this
specification.
1.2 RELATED SECTIONS Not Used
1.3 REFERENCES Not Used
1.4 DEFINITIONS
A. A sandy soil is one with a USDA soil texture classification of any of the following:
sand, loamy sand, sandy clay loam, or a sandy clay.
B. A non-sandy soil is one with a USDA soil texture classification of any of the
following: loam, silt loam, silt, clay loam, silty clay loam, silty clay, or clay.
1.5 SUBMITTALS
A. Submit for information, copy of the purchase order documenting that all seeds,
including substitutions, have been acquired before the seeding window begins.
1. Refer to this Section, article 1.6 for seeding information.
2. List the common and botanical name for each seed species on the
purchase order.
B. Submit for information, certification that turf sod is nursery grown and contains a
minimum of three varieties of Kentucky Blue Grass.
C. Submit for information, certification indicating the date and time sod was cut at the
nursery.
D. Submit for information, fertilizer labels.
E. Submit for information legible copy of Seed Certification – Include the following on
seed certification reports and labels:
1. Botanical name (include variety if applicable)
2. Common name
3. Name of seed testing laboratory
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
SEEDING 32 92 19 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
4. Lot number and address of the seed company
5. Weed seed (percent)
6. Other crop seed (percent)
7. Inert matter (percent)
8. Pure live seed (percent)
9. Noxious weed seed (name and rate of occurrence)
10. Date tested (month and year)
11. Germination (percent)
12. Hard seed (percent)
13. Net weight (do not include container weight)
14. Pure live seed weight
15. Collection locations for native shrub and tree species (state, county,
elevation)
F. Submit for information manufacturer’s directions on drill calibration two working
days before seeding.
PART 2 - PRODUCTS
2.1 SEED
A. Supply seed on a pure live seed (PLS) basis.
B. Meet the Utah Seed Act.
C. Provide inoculated legume seed.
D. Each variety of seed shall be furnished and delivered in separate bags or
containers. Provide germination or tetrazolium test data for each variety of seed.
Date of tests shall be within nine months of the time of seeding.
2.2 EROSION CONTROL MULCH AND MAT
A. Straw Mulch - straw mulch shall be oat, wheat or rice straw. The straw mulch shall
be free of Johnson grass or other noxious weeds and foreign materials. It shall be
kept in a dry condition and shall not be molded or rotted.
B. Erosion Control Mat - as described in Section 31 32 19 - Geosynthetics.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
SEEDING 32 92 19 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
PART 3 - EXECUTION
3.1 GENERAL
A. All seed shall be certified noxious weed free.
B. Do not use wet, moldy or damaged seed.
C. Notify the Engineer two working days before seeding.
D. Complete all seeding on or before October 30
3.2 SECURE SEED
A. Submit seed certification based on PLS and results of germination tests. The
purchase order should list the common and botanical name for each seed species.
3.3 SEED SUBSTITUTIONS
A. Before requesting a seed substitution, contact the major seed companies in the
state to verify that the seed is unavailable.
B. Have the Engineer contact the Landscape Architect, who developed the seed mix,
to verify the seed is unavailable and to recommend a seed substitution.
C. Replacement seed shall be of equal or greater function to the originally specified
seed.
3.4 MIXING SEED
A. Mix and bag the different varieties of seed in the presence of the Engineer.
B. Obtain the seed from the same lots from where it was sampled.
C. Mix the different seed varieties to provide an even blend.
D. Bag the mixed seed and label and seal the container.
3.5 SEED APPLICATION RATES PER ACRE
A. Seed all areas using the appropriate seed mix listed in the following tables
according to location and/or soil conditions.
THE POINT REDEVELOPMENT Package 01 Reservoir
Draper, UT Construction Documents
March 2024
SEEDING 32 92 19 - 4
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
Seed Schedule
Species Name Drill Seed Broadcast Seed
Seed
No.Botanical Common
Number
of
Seeds
per
pound
Pounds
of pure
live seed
per acre
Percent
of mix
Seeds
per sq.
ft.
Pounds
of pure
live seed
per acre
Percent
of mix
Seeds
per
sq. ft.
1
Agropyron
cristatum
‘Roadcrest’
RoadCrest
wheatgrass 265,250 3.00 15.51%18.27 4.50 15.51%27.40
2 Elymus
wawawaiensis
Snake River
wheatgrass 120,000 4.00 9.36%11.02 6.00 9.36%16.53
3 Festuca ovina
‘Covar’
Covar sheep
fescue 680,000 2.50 33.14%39.03 3.75 33.14%58.54
4
Poa secunda
spp. Sandbergii
‘High Plains’
High plains
sandberg
bluegrass
925,000 1.50 27.05%31.85 2.25 27.05%47.78
5
Thinopyrum
intermedium
‘Tegmar’
Tegmar
intermediate
wheatgrass
88,000 4.50 7.72%9.09 6.75 7.72%13.64
6 Linum lewisii
‘Maple Grove”
Maple Grove
blue flax 170,000 1.00 3.31%3.90 1.5 3.31%5.85
7
Penstemon
Eatonii
‘Richfield’
Richfield
firecracker
penstemon
400,000 0.50 3.90%4.59 0.75 3.90%6.89
Total 17.00 100.00%117.75 25.50 100.00%176.63
3.6 SEED BED PREPARATION
A. Do not work topsoil or seed when the soil is saturated or frozen.
B. If a crust has formed on the topsoil, loosen the ground surface to a depth of 1 inch.
C. If the topsoil has produced weeds, remove them before seeding.
D. Prior to seeding, moisten the soil to a depth of 6-8 inches.
3.7 METHODS
A. Drill Seeding
1. Use the drill method of seeding accessible slopes 3:1 and flatter. Use a
rangeland type drill equipped with a depth band, seed box agitator, seed
metering device, furrow opener, and packer wheels.
2. Calibrate the drill using the manufacturer’s directions in the presence of the
Engineer.
3. Meet the specified application rate.
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4. Space drill rows 6 to 8 inches and drill seeds 3/8-inch to1/2-inch in depth.
5. Drill along the contour of the slope.
6. Maintain the drill at the calibrated setting throughout the seeding operation.
B. Broadcast Seeding
1. Use the broadcast method of seeding on all areas that were not drill
seeded.
2. If seed is to be hand broadcast, it shall be broadcast in two directions at
right angle to each other.
3. Rake seed into the soil perpendicular to the slope.
3.8 EROSION CONTROL MULCH
A. On slopes 3:1 and flatter, apply straw mulch with a minimum stalk length of 8
inches and at a minimum rate of 3000 lbs. Per acre or erosion control mat
according to section 31 35 00 Geotextiles.
B. On slopes steeper than 3:1 install erosion control mat according to section 31 35
00 Geotextiles.
C. The moisture content of the straw shall not be greater than 20 percent.
D. Anchor the straw mulch into the soil by the crimping method.
3.9 TIMING
A. All seeding and slope stability measures shall be in place no later than three (3)
weeks after topsoil has been placed to finished grade.
3.10 INSPECTION
A. Following the completion of the initial revegetation, the Engineer shall inspect the
work to be certain that installation is as per supplier and/or manufacturer
recommendations.
B. If the work is not approved, the Contractor shall replant and/or reseed and/or
stabilize all areas within the initial area of disturbance and take all other actions
reasonably necessary as directed by the Engineer to provide erosion control and
slope and/or area stabilization within the initial area of disturbance.
3.11 WARRANTY PERIOD
A. An 18-month warranty period (the Warranty Period) shall commence after work is
approved. At the end of the Warranty Period, the Owner will make an inspection
to determine whether or not the revegetation growth has taken hold and the
disturbed areas are established and stabilized i.e., lack of rill or gully erosion.
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B. The technical procedure in determining if the vegetation has been established
enough to stabilize the soil against either rill or gully erosion is the quadrant frame
method or the step transect method. Both methods are a way of comparing plant
production, biomass cover and erosion in the revegetated area with the same in
an adjacent undisturbed and/or native site. Either method will be performed at
several randomly selected locations along the project.
C. If at the end of the Warranty Period the Owner determines that the vegetation is
unsatisfactory, the Contractor shall install new measures or repair the old
measures as directed by the Owner.
END OF SECTION
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SECTION 33 01 10 – GENERAL WATER PIPING REQUIREMENTS
PART 1 - GENERAL
1.1 GENERAL
A. This section describes the general requirements for water piping including piping,
flanges, bolts, nuts, gaskets, and miscellaneous piping items.
B. This section also applies to steel piping for sewer pump stations.
C. Unless specifically noted otherwise, all piping materials, flanges and other
components shall be designed for a minimum of 100 psi working pressure. Where
higher pressures are required, use the higher pressure.
D. If plans and specifications are silent APWA standards shall govern.
1.2 REFERENCES
A. The following is a list of standards which may be referenced in this section:
1. American Concrete Institute (ACI): 301, Standard Specification for
Structural Concrete.
2. American Public Works Association (APWA)
3. ASTM International (ASTM):
a. A497, Standard Specification for Steel Welded Wire Fabric,
Deformed, for Concrete Reinforcement.
b. A615/A615M, Standard Specification for Deformed and Plain Billet-
Steel Bars for Concrete Reinforcement.
4. American Society of Mechanical Engineers (ASME):
a. B16.5, Pipe Flanges and Flanged Fittings NPS ½ Through 24
Metric/Inch Standard.
b. B16.47 Large Diameter Flanges and Flanged Fittings Through 60
Metric/Inch Standard.
c. B16.9, Factory-Made Wrought Steel Buttwelding Fittings.
d. B36.10M, Welded and Seamless Wrought Steel Pipe.
e. BPVC SEC V, Nondestructive Examination.
f. BPVC SEC VIII, Div. 1, Rules for Construction Pressure Vessels.
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g. BPVC SEC 1X, Qualification Standard for Welding and Brazing
Procedures, Welders, Brazers, and Welding and Brazing Operators.
h. PCC-1 Guidelines for Pressure Boundary Bolted Flange Joint
Assembly.
5. American Water Works Association (AWWA):
a. C110/A21.10, Ductile-Iron and Gray-Iron Fittings, 3 in. Through 48
in. (75 mm Through 1200 mm), for Water and Other Liquids.
b. C115/A21.15, Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-
Iron Threaded Flanges.
c. C207, Steel Pipe Flanges for Waterworks Service - Sizes 4 in.
Through 144 in. (100 mm Through 3,600 mm).C210 Liquid-Epoxy
Coating Systems for the Interior and Exterior of Steel Water
Pipelines.
d. C213, Fusion-Bonded Epoxy Coating for the Interior and Exterior of
Steel Water Pipelines.
e. C217, Cold-Applied Petroleum Tape and Petroleum Wax Tape
Coatings for the Exterior of Special Sections, Connections, and
Fittings for Buried Steel Water Pipelines.
f. C219, Bolted, Sleeve-Type Couplings for Plain-End Pipe.
g. C221, Fabricated Steel Mechanical Slip-Type Expansion Joints.
h. C606, Grooved and Shouldered Joints.
i. C651, Disinfecting Water Mains.
6. NSF International (NSF): 61B, Drinking Water System Components -
Health Effects.
1.3 DEFINITIONS OF BURIED AND EXPOSED PIPING
A. Buried piping is piping buried in the soil commencing on the interior of
concrete walls or floor slabs of a structure. Where a coating is specified,
provide the coating up to and through the structure wall as indicated in
Sections 09 91 00 and shown in the plans. Piping encased in concrete is
considered to be buried.
B. Exposed piping is piping in any of the following conditions or locations.
1. Above ground.
2. Inside buildings, vaults, or other structures.
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1.4 SUBMITTALS
A. Action Submittals:
1. Detailed shop drawings, in accordance with Section 01 30 00, Submittals,
showing pipe details, material type (ASTM or other), special fittings and
bends, dimensions, coatings, and other pertinent information.
2. Layout drawing showing location of each pipe section and each special.
3. Pipe wall thickness or pressure class as applicable.
4. Wall thickness, reinforcing, and strength calculations.
5. Product Data: Manufacturer’s data for couplings, saddles, gaskets, and
other pipe accessories. Indicate maximum rated working pressure and
test pressure for each item.
6. A complete and coordinated submittal of all flanges on the project. Include
information sufficient to verify complete compliance with the plans and
specifications for all items relating to all flanges including, but not limited
to:
a. Flange ASTM/AWWA standard, class, facing, quantities and where
used.
b. Flange details.
c. Gasket details: type, material, diameter, thickness.
d. Bolts, rods, nuts, washers: all lengths, quantities, bolt / hole
diameters, material strengths, torque requirements for gaskets
submitted, metal finishes (zinc plated) provide all materials and
dimensions mentioned in PCC-1 Guidelines.
e. Facing details: finish grade, faces with and without gasket groves.
f. Mating flange facing for all valves, meters,
dismantling joints, insulating flanges, etc.
7. Prevent Thermal Movement
a. Before construction, submit Contractor’s plan to control thermal
movements during installation and backfill including preventing
thermal forces on wall and floor thrust rings during casting and
curing.
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B. Informational Submittals:
1. Submit affidavit of compliance with referenced standards (e.g., AWWA,
ASME, ASTM, etc.).
2. Submit certified copies of mill test reports for bolts and nuts, including
coatings if specified. Provide recertification by an independent domestic
testing laboratory for materials originating outside of the United States.
1.5 DELIVERY, STORAGE, AND HANDLING
A. In accordance with manufacturer’s recommendations and as specified in
individual Specification(s) following this section.
B. Marking at Plant: Mark each pipe and fitting at plant. Include date of
manufacture, manufacturer’s identification, specification standard, diameter of
pipe, wall thickness, dimension ratio, pipe class, pipe number for laying
purposes, and other information required for type of pipe.
C. Pipe, specials, and fittings received at Project Site in damaged condition will not
be accepted.
D. Gasket Storage: Store rubber gaskets in cool, well-ventilated place, and do not
expose to direct rays of sun. Do not allow contact with oils, fuels, petroleum, or
solvents.
E. Store and support pipe securely to prevent accidental rolling and to avoid
contact with mud, water, or other deleterious materials.
F. Handling:
1. Pipe shall be handled with proper equipment in a manner to prevent
distortion or damage. Use of hooks, chains, wire ropes, or clamps that
could damage pipe, damage coating or lining, or kink and bend pipe ends
is not permitted.
2. Use heavy canvas, or nylon slings of suitable strength for lifting and
supporting materials. Do not use chains or cables.
3. Lifting pipe during unloading or lifting into trench shall be done using two
slings placed at quarter point of pipe section. Pipe may be lifted using one
sling near center of
pipe, provided pipe is guided to prevent uncontrolled swinging and no
damage will result to pipe or harm to workmen. Slings shall bear uniformly
against pipe.
4. Pipe and fittings shall not be stored on rocks or gravel with particles that
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are greater than 1 inch in diameter, or other hard material that might
damage pipe. This includes storage area and along pipe trench.
PART 2 - PRODUCTS
2.1 PIPE
A. As specified in the individual Specification(s) following this section
B. For schedule 80 PVC pipe and solvent weld material, comply with ASTM D1785
and ASTM D1784. Install per manufacturer instructions.
2.2 JOINTS
A. As specified in the individual Specification(s) following this section. Where
piping connects to wall pipes, meters, valves, or other equipment, the pipe ends
shall match the ends of the wall pipes, meters, valves, or equipment.
2.3 COUPLINGS
A. General:
1. Couplings, which include dismantling joints, shall be rated for appropriate
operating pressure and hydrostatic test pressure.
2. Exposed, bolted, sleeve-type couplings including dismantling joints shall
be lined and coated with epoxy in accordance with Per Section 09 91 00
and these specifications.
B. Standard Weight SST Pipe with Grooved Ends Couplings
1. Grooved couplings, in accordance with AWWA C606. System shall
provide for flexible or rigid joints as shown on Drawings.
2. Gaskets shall be EPDM and shall conform to ASTM D2000.
C. Bolting Materials for Couplings: Same as bolts and nuts for flanges.
D. If carbon steel or ductile couplings are used, zinc prime and then epoxy per
AWWA C210 and these specifications, and then wire bond and cathodically
protect them.
E. Stainless Steel Grooved End Couplings: Victaulic Model, 475 or equal, but rated
to the test pressures plus 30 psi (180 psi min).
2.4 FLANGES
A. Comply with all detailed requirements for a comprehensive flange submittal.
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B. Steel flanges shall be forged material per ASTM A 105/A 105M. See ductile iron
pipe specifications for ductile iron flanges.
C. Wrap buried flanges with petroleum wax tape per Section 09910.
D. Coordinate and mate all flanges and gaskets in submittals (for valves, meters,
insulating flanges, couplings, etc.) so that mating flanges are both of the same
flange type and coordinate facing. Unmated flanges (of dissimilar facing, gasket
or type) shall be corrected at Contractor expense.
E. Comply with all detailed requirements and provide a comprehensive flange
submittal. Submit each mated flange assembly signed jointly by the
manufacturer of both flanges (i.e. pipe to valve, valve to meter, meter to
dismantling joint, etc).
2.5 STAINLESS STEEL BOLTS AND NUTS FOR BURIED FLANGES
A. Bolts for buried flanges shall be Type 316 stainless steel, ASTM A193/ A193M,
Grade B8M hex head bolts; and ASTM A194/A194M, Grade 8M hex head nuts.
Fabricate in accordance with ASME B18.2.2. Provide washers for each bolt and
nut. Washers shall be of the same material as the nuts
B. Lubricant for stainless steel nuts and bolts shall be chloride free and shall be
TRX-Synlube by Ramco, Anti-Seize by Ramco, Husk-It Husky Lube O-Seal, or
equal.
2.6 GASKETS
A. Use full-face gaskets 1/8-inch thick acrylic or aramid fiber bound with nitrile.
Products: Garlock “Bluegard,” Klinger “Klingersil C4400,” or equal. Gaskets shall
be suitable for a pressure of 500 psi at a temperature of 400°F.
2.7 FIRE HYDRANTS
A. Construct fire hydrants per Draper Standards plans and specifications except as
designated with its shop applied, salt-resistant, 3-coat Coat and line per Section
09910. (MC Mio Zinc 100, Ferrox B 100, and MC Luster 100-Safety Red), and
Detail 2.1 to 2.6.
2.8 PIPE MARKING TAPE & TRACER WIRE
A. As specified in Section 31 20 00, Earthwork and Dewatering.
PART 3 - EXECUTION
3.1 GENERAL
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A. Do not lay, weld or backfill any pipe at temperatures below 35 degrees F without
Construction Manager acceptance.
B. Notify Construction Manager at least 2 weeks prior to fabrication of pipe or
fittings.
C. Furnish feeler gauges of proper size, type, and shape for use during installation
for each type of pipe furnished with rubber gasket joints.
D. Distributing Materials: Placement of materials shall not be hazardous to traffic or
to general public, obstruct access to adjacent property, or obstruct others
working in area. The Construction Manager shall determine if the placement of
materials does not comply with specifications.
3.2 EXAMINATION
A. Verify size, material, joint types, elevation, and horizontal location of existing
pipeline to be connected to new pipeline or new equipment.
B. Inspect size and location of structure penetrations to verify adequacy of wall
pipes, sleeves, and other openings.
C. Damaged Coatings and Linings: Repair using coating and lining materials in
accordance with manufacturer’s instructions.
D. Damaged Pipe: Pipe sections that have damage to the bell end spigot end or
barrel shall be replaced at no additional cost to the Owner.
3.3 PREPARATION OF TRENCH
A. Maximum trench length and trench preparations shall be as specified in Section
31 20 00, Earthwork and Dewatering.
3.4 INSTALLATION
A. General:
1. Join pipe and fittings in accordance with manufacturer’s instructions,
unless otherwise shown or specified.
2. Install individual pipe lengths in according to approved lay diagram.
Misplaced pipe shall be removed and replaced.
3. Inspect pipe and fittings before installation, clean ends thoroughly, remove
foreign matter and dirt from inside.
4. At all times when the Work of installing pipe is not in progress, all
openings into the pipe and the ends of the pipe in trenches or structures
shall be kept tightly closed to prevent entrance of small animals, mud, and
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other foreign materials into the pipe. Failure to do so will result in Owner
requiring Contractor to pressure wash the pipe interior.
5. Flanged Joints:
a. Install perpendicular to pipe centerline.
b. Bolt Holes: Straddle vertical centerline, aligned with connecting
equipment flanges or as shown on Drawings.
c. To provide uniform bearing and proper bolt tightness
1)Bolts 1-inch and smaller: Use torque-limiting wrenches.
2)Bolts >1-inch: Use hydraulic bolt tensioners (see ASME PCC-
1, paragraph 10, first NOTE).
d. Tighten flange bolts progressively, drawing up bolts on opposite
sides gradually until bolts have uniform tightness around the flange.
e. Install grease caps.
6. Couplings:
a. Install in accordance with manufacturer’s written instructions.
b. Before coupling, clean pipe holdback area of oil, scale, rust, and dirt.
c. Remove pipe coating, if necessary, to obtain smooth surface.
d. Clean gaskets before installation.
e. If necessary, lubricate with gasket lubricant for installation on pipe
ends.
f. Tighten coupling bolts progressively, drawing up bolts on opposite
sides gradually until bolts have uniform tightness.
B. Buried Pressure and Gravity Sewer Pipe:
1. Concrete Encased or Embedded Pipe: Do not encase joints in concrete,
unless specifically shown on Drawings.
2. Trench Grade Preparation:
a. Refer to Section 31 20 00, Earthwork and Dewatering.
3. Trench Backfill: Refer to Section 31 20 00, Earthwork and Dewatering.
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4. Placement:
a. Keep trench dry until pipe laying and joining is completed.
b. Provide and use proper implements, tools, and facilities for safe and
proper prosecution of the Work.
c. Lower pipe, fittings, and appurtenances into trench, piece by piece,
by means of a crane, slings, or other suitable tools and equipment,
in such a manner as to prevent damage to pipe materials, protective
coatings and linings.
d. Do not drop or dump pipe materials into trench.
e. Measure for grade at pipe invert, not at top of pipe.
f. Excavate trench bottom and sides of ample dimensions to permit
proper joining, welding, visual inspection, and testing of entire joint.
g. Prevent foreign material from entering pipe during placement.
h. Close and block open end of last laid pipe section when placement
operations are not in progress and at close of day’s work.
i. In general, lay pipe upgrade with bell ends pointing in direction of
laying.
j. Check gasket position with feeler gauge to assure proper seating for
rubber-gasket joint pipe.
k. After joint has been made, check pipe alignment and grade.
l. Place sufficient pipe zone material to secure pipe from movement
before next joint is installed.
m. Take all necessary precautions to prevent the pipe from floating
prior to backfilling due to water entering the trench or from backfilling
with CLSM.
n. The Contractor shall assume full responsibility for any damage due to
this cause and shall at its own expense, restore and replace the pipe
to its specified condition and grade if it is displaced due to floating.
5. Tolerances:
a. Deflection From Horizontal Line: (at Joints) Maximum 2 inches.
b. Deflection From Vertical Grade: Do not deviate from line or grade,
as shown on Drawings, more than 1/2 inch, provided that such
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variation does not result in a level or reverse sloping invert. Reverse
sloping inverts are not allowed.
c. Vertical Deflection is measured at pipe control line (centerline of
invert as called out on profile)
d. Joint Deflection:
1)PVC Pipes: Maximum allowable deflection = 0.2 degrees.
2)Other Pipes: Maximum of 75 percent of manufacturer’s
recommendation.
e. Horizontal position of pipe centerline on alignment around curves
maximum variation of 1 foot from position shown.
6. Depth of Cover Over Top of Pipe: As shown on the Drawings.
7. Maintain the inside of the pipe free from foreign materials and in a clean
and sanitary condition until accepted by Construction Manager.
3.5 CORROSION PROTECTION
A. Notify Construction Manager at least 3 days prior to start of shop assembly of
Ductile Iron Piping assemblies, coating application, corrosion protection wire
bonding work to allow Construction Manager to witness shop assembly, coating,
and corrosion bond wire assembly work.
3.6 CORROSION MONITORING
A. Provide and install test stations on pipeline as shown on the Drawings and
Specified in Section 26 42 15 – CATHODIC PROTECTION.
3.7 ELECTRICAL CONTINUITY
A. Pipe joint bonds shall be as shown on the Drawings and Specified in Section 26
42 15 – CATHODIC PROTECTION.
B. Test all pipeline joints for electrical continuity as specified in Section 26 42 15 –
CATHODIC PROTECTION.
3.8 PIPE BEDDING AND PIPE ZONE MATERIAL
A. Place pipe bedding and pipe zone material in accordance with Section 31 20 00,
EARTHWORK AND DEWATERING.
3.9 AS-BUILT SURVEYING
A. After connecting each joint (welded, fused, etc) and before backfilling each pipe,
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survey at 50-foot intervals x, y, z coordinates of top center of each HDPE pipe.
B. Submit surveyed coordinates 1 day after they are surveyed, by email to
designated representative.
3.10 CLEANING AND DISINFECTION
A. Maintain the pipe clean from sediment, cementitious materials and other debris
throughout construction.
B. Before hydrostatic testing and disinfection, sweep clean the bottom of the pipe
of all dust, sand, grout residual, and other debris. Then flush pipe interior with
clean water to remove all dust from the entire inside of pipe. Notify Construction
Manager to inspect the pipe before filling with water to test and disinfect.
3.11 HYDROSTATIC TESTING FOR WATER PIPELINES
A. Comply with all Draper standards and the following.
B. Pipeline Hydrostatic Test. Hydrostatic and leakage test all pipelines and pipe
appurtenances per this section.
C. Provide records of each piping installation during the testing. These records
shall include:
1. Date and times of test.
2. Identification of process, pipeline, or pipeline section tested or retested,
pipe material and pipe specification.
3. Test fluid.
4. Test HGL.
5. Remarks: Leaks identified (type and location), types of repairs, or
corrections made.
6. Certification by Contractor that the leakage rate measured conformed to
the specifications.
D. Testing Equipment. Provide calibrated pressure gauges, pipes, bulkheads,
pumps, compressors, chart recorder, and meters to perform the hydrostatic
testing.
E. Testing Preparation.
1. Notify Construction Manager in writing 5 days prior to each test.
2. Perform testing in presence of Construction Manager.
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3. Test newly installed pipelines.
4. Using potable water as test medium, water pipelines pipes shall
successfully pass a leakage test prior to acceptance. Supply of temporary
water shall be furnished by Contractor.
5. Furnish testing equipment and perform tests in manner satisfactory to
Construction Manager. Testing equipment shall provide observable and
accurate measurements of leakage under specified conditions.
6. Provide temporary piping to carry test fluid to the piping that is to be
tested. After the test has been completed and demonstrated to comply
with the specifications, disconnect and remove temporary piping and plug
corp stops and taps or connections to the existing piping from which the
test fluid was obtained.
7. Isolate new pipelines that are connected to existing pipelines.
8. Conduct field hydrostatic test on buried piping after trench has been
completely backfilled. Testing may, as approved by Construction
Manager, be done prior to placement of asphaltic concrete or roadway
structural section.
9. Provide temporary drain lines needed to carry testing fluid away from the
pipe being tested. Remove such temporary drain lines after completing
the pressure testing. Pipes shall remain full after testing.
F. Hydrostatic Testing of Buried Pipelines
1. Thrust Blocks. Where any section of the piping contains concrete thrust
blocks or encasement, do not make the pressure test until at least 10 days
after concrete is placed.
2. Maximum filling velocity shall not exceed 0.25 foot per second, calculated
based on the full area of pipe.
3. Expel air from pipe system during filling. Expel air through fire hydrants
and through manually operated 1-inch corp stops shown on plans at high
points besides line valves. Contractor shall propose and provide all air
release valves and other equipment he feels needed to successfully pass
hydrotest.
4. Absorption Time. When testing mortar-lined (or PVC) piping fill pipe with
water and allow it to soak for at least 48 hours to absorb water before
conducting pressure test.
5. Test Procedure:
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a. Test Pressure: 150 psi.
b. Apply and maintain specified test pressure with hydraulic force
pump. Valve off piping system when test pressure is reached.
c. Maintain hydrostatic test pressure continuously 24 hours, adding
additional make-up water by means of a positive displacement
hydraulic force pump as necessary to restore test pressure.
d. After the test pressure is reached, use a meter to measure the
additional water added to maintain the pressure. This amount of
water is the loss due to leakage in the piping system.
e. Determine actual leakage by measuring quantity of water necessary
to maintain specified test pressure for duration of test.
f. If measured leakage exceeds allowable leakage or if leaks are
visible, repair defective pipe section and repeat hydrostatic test.
g. Allowable Leakage: Maximum allowable leakage shall not exceed
amount stated in AWWA C200.
6. Maximum Allowable Leakage is defined by:
L = (D x N x P1/2) / 7400
where:
L =Allowable leakage, in gallons per hour.
N =Number of joints in tested line.
D =Nominal diameter of pipe, in inches.
P =Average test pressure during leakage test, in pounds per
square inch.
7. If the actual leakage exceeds the allowable on any test, locate and correct
the faulty work and repeat the test. Restore the work and all damage
resulting from the leak and its repair. Pay for water needed for retesting.
END OF SECTION
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WATER DISTRIBUTION SYSTEMS 33 11 00 - 1
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DFCM PROJECT NO. 22427100
SECTION 33 11 00 - WATER DISTRIBUTION AND TRANSMISSION SYSTEMS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Water distribution and transmission system identification, valves, boxes, service
connections and accessories.
B. This section is applicable to potable water pressure systems but may be used to
specify not-potable water pressure systems.
1.2 REFERENCES
A. Applicable water company requirements.
B. AWWA C600: AWWA Standard for Installation of Ductile-Iron Water Mains and
Their Appurtenances.
C. AWWA C800: AWWA standard for Underground Service Line Valves and
Fittings.
D. AWWA C900: AWWA Standard for PVC Pressure Pipe.
1.3 PERFORMANCE REQUIREMENTS
A. A vertical minimum clearance of 10" and a horizontal minimum clearance of 36"
shall be maintained from any other underground facility or structure, unless
authorized otherwise by Engineer.
B. Depth of Cover:
1. 36" minimum for service lines.
2. 48" minimum for main lines.
3. If Engineer authorizes less cover, provide additional protection to
withstand frost and external loads.
C. Piping Testing Schedule: In accordance with Section 33 11 25. Conduct test
after thrust blocks have sufficiently hardened. Provide signs and types of
equipment connections and fittings which match pipe materials when pressure
testing systems.
D. Remove any section of pipe already placed by Contractor which is found to be
defective or damaged. Repair or replace without additional cost.
E. Disinfection of Potable Water System: In accordance with Section 33 13 00.
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1.4 SUBMITTALS
A. Product Data: Manufacturer's technical product data and installation instruction.
B. Test Reports: Submit testing data indicated in Section 01 45 00.
C. Operating and Maintenance: Include maintenance data, parts lists, product data,
and shop drawings.
1.5 PROJECT CONDITIONS
A. Minimize neighborhood traffic interruptions and barricade stockpiles in
accordance with the latest version of the MUTCD manual.
B. Secure acceptance of pipeline lateral tie-in work.
C. Repair public and private facilities damaged by Contractor.
D. Clearly identify and promptly set aside defective or damaged pipe.
PART 2 - PRODUCTS
2.1 PIPES AND FITTINGS
A. Provide piping materials and factory fabricated piping products of sizes, types,
pressure ratings, and capacities indicated.
B. Where not indicated, provide proper selection as determined by installer to
comply with installation requirements.
C. Provide sizes and types of equipment connections for fittings of materials which
match pipe materials used in pressure piping systems. Where more than one
type of material or product is indicated, selection is installer's option.
D. Provide pipe fittings and accessories of same material and weight or class as
pipe, with joining method indicated or recommended by manufacturer.
2.2 VALVES
A. As indicated and in accordance with Section 33 12 16.
B. Locate on tee, at each intersection, and not more than 1,000 feet between
valves.
2.3 VALVE BOX
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A. Markings: On cover of valve box, cast the following as applicable; "WATER" or
"IRRIG"
2.4 VALVE CHAMBER
A. Basin: Cast-in-place concrete, with base riser section or precast base riser
section with integral floor.
B. Steps: Plastic, cast into valve chamber sidewalls greater than 4 feet deep.
C. Top: Flat slab concrete.
D. Frame and Cover: Asphalt coated, heavy duty ductile iron with flat top design
and "Water" (or other applicable utility) lettering. Shape and size as indicated.
2.5 MORTAR AND CONCRETE
A. Mortar: Portland cement.
B. Concrete:
1. Cast-in-place, Class 3000 minimum.
2. Precast, Class 4000 minimum.
2.6 TAPPING SADDLES
A. For tapping saddles used for service connections to plastic pipe, provide full
circle saddles. For all other pipe provide double strap bronze alloy, ductile iron,
or stainless steel saddles.
B. Provide tapping saddles that have a minimum rated working pressure of 300 psi,
neoprene Buna N gaskets, and bronze tapered threads.
2.7 ACCESSORIES
A. Anchorages: Provide anchorages for tees, wyes, crosses, plugs, caps, bends,
valves, and hydrants. After installation, apply full coat of asphalt or other
acceptable corrosion-retarding material to surfaces of ferrous anchorages.
B. Corporation Stops: All bronze with taper threads.
C. Hydrant and Valve: In accordance with Section 33 12 19.
PART 3 - EXECUTION
3.1 EXAMINATION
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A. Verify trench cut is ready to receive Work, and excavations, dimensions, and
elevations are as indicated.
B. Beginning of installation means acceptance of existing conditions.
3.2 PREPARATION
A. Hand trim excavations to required elevations. Correct over excavation in
accordance with Section 31 23 33.
B. Remove large stones or other hard matter which could damage pipe or impede
backfilling or compaction.
C. Examine areas and conditions under which materials and products are to be
installed. DO not proceed with system installation until unsatisfactory conditions
have been corrected in manner acceptable to system installer.
D. Clearly identify and promptly set aside defective or damaged pipe.
E. Use machine pipe cutting tool acceptable to pipe manufacturer.
3.3 LOCATING POTABLE WATER PIPE
A. Locate potable water pipe at least 10 feet horizontally, from sewer pipe.
B. Where potable water pipe crosses under or within 18” over gravity-flow sewer
lines provide pressure pipe with no joint located within 10 feet of the crossing.
C. Do not place potable water lines in the same trench with sewer lines, storm
drains or electric wires.
3.4 PIPE AND FITTING INSTALLATION
A. Ductile-iron Pipe: Install in accordance with AWWA C600.
B. Polyethylene Pipe: For 3" and smaller pipe follow AWWA C901. Install all other
sizes in accordance with manufacturer's installation instructions.
C. Copper Tube: Install in accordance with CDA “Copper Tube Handbook”.
D. Polyvinyl Chloride Pipe: Install in accordance with AWWA C900.
3.5 SETTING VALVES AND VALVE BOXES
A. Install valves plumb with stems pointing up.
B. Set valve box over valve; adjust to finish grade and plumb.
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C. Clean any dirt or foreign material from inside of box.
3.6 SERVICE CONNECTIONS
A. Apply for and pay for applicable permits from Salt Lake City Department of Public
Utilities for the indicated size and location of tap to water main. Comply with all
connection requirements of the Specifications.
B. Make all service taps with a tapping machine acceptable to the water company.
Use teflon tape on all taps unless indicated otherwise.
C. Locate service taps in the pper quadrant of the main line, approximately at 45
degrees. The minimum distance between taps is 24", with a 5-degree stagger.
Do not make service taps within 24" of the end of the main line.
D. Service saddles are required on all taps unless indicated otherwise.
E. Install service lines to property line or as directed by Engineer.
3.7 CONCRETE THRUST BLOCKS
A. Do not make hydrostatic tests until thrust block concrete has set.
B. Provide thrust blocks, or metal tie rods and clamps or shackles, on plugs, caps,
tees, and bends deflecting 22-1/2 degrees or more either vertically or
horizontally.
C. Unless otherwise indicated or directed by Engineer, place the base and bearing
sides of thrust blocking directly against undisturbed earth.
D. Sides of thrust blocking not subject to thrust may be placed against forms. Place
thrust blocking so the fitting joints will be accessible for repair.
E. Poly FM No. 1 grease and 8 mil vinyl wrap fittings and spools.
3.8 BACKFILLING
A. Trenches, in accordance with Section 31 23 33.
3.9 CLEANING
A. Flush all pipelines after pressure testing.
B. Flush lines through hydrants or, if a hydrant does not exist at the end of the line,
install a tap of sufficient size to meet requirements of Section 33 11 25.
END OF SECTION
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BASIC PIPING MATERIALS AND METHODS 33 11 12 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
isSECTION 33 11 12 - BASIC PIPING MATERIALS AND METHODS
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes: Basic piping materials and methods.
B. Related Sections:
1. Section 33 11 25 - Piping Systems Testing.
C. All products in project that come in contact with potable water supplies or come
in contact with chemicals that are injected in the potable water supply shall meet
NSF 60 and 61 Standards and shall be appropriately stamped with the NSF or
certifying agency logo
1.2 REFERENCES
A. American Society of Testing and Materials (ASTM):
1. A 106 - Specification for Seamless Carbon Steel Pipe for High
Temperature Service.
2. D 2240 - Test Method for Rubber Property - Durometer Hardness.
1.3 DEFINITIONS
A. Aboveground Piping: Piping within buildings, tunnels, or other structures without
regard to elevation of piping, or exposed piping outside buildings and structures.
B. Underground Piping: Piping actually buried in soil or cast in concrete.
1.4 INTENT OF DRAWINGS AND SPECIFICATIONS
A. Except in details, piping is indicated diagrammatically. Sizes and locations are
indicated on the Drawings. Not every offset and fitting, or structural difficulty that
may be encountered has been indicated on the Drawings.
B. Perform minor modifications to piping alignment where necessary to avoid
structural, mechanical, or other type of obstructions that cannot be removed or
changed.
1. Modifications are intended to be of minor scope, not involving a change to
the design concept or a change to the Contract Price or Contract Time.
1.5 SYSTEM DESCRIPTION
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A. Performance Requirements:
1. Restraining Piping – Unless otherwise noted, restrain all pipe joints, both
below or above grade, for all pipe materials and diameters.
2. Connections To Existing Piping:
a. Expose existing piping to which connections are to be made with
sufficient time to permit, where necessary, field adjustments in line,
grade, or fittings.
1) Protect domestic water supplies from contamination.
a) Make connections between domestic water supply
and other water systems in accordance with
requirements of public health authorities.
b) Provide devices approved by owner of domestic
water supply system to prevent flow from other
sources into the domestic supply system.
b. Make connections to existing piping and valves after sections of
new piping to be connected have been tested and found
satisfactory.
c. Provide sleeves, flanges, nipples, couplings, adapters, and other
fittings needed to install or attach new fittings to existing piping and
to make connections to existing piping.
3. Connections Of Dissimilar Metals:
a. Connect ferrous and nonferrous metal piping, tubing, and fittings
with dielectric couplings especially designed for the prevention of
chemical reactions between dissimilar metals.
b. Nonferrous metals include aluminum, copper, and copper alloys.
PART 2 - PRODUCTS
2.1 GASKETS
A. Gaskets for Steel Piping:
1. Suitable for pressures equal to and less than 250 pounds per square inch
gauge, temperatures equal to and less than 100 degrees Fahrenheit, and
raw sewage service.
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2. Neoprene with minimum durometer hardness value of 70 when tested in
accordance with ASTM D 2240, Type A; minimum 3/32 inch thick for less
than 10-inch pipe; minimum 1/8 inch thick for 10 inch and larger pipe.
Provide gaskets with inserted 13-ounce nylon fabric cloth for pipes 20 inch
or larger.
2. Manufacturers: One of the following or equal:
a. Garlock, Style 8798.
b. John Crane.
B. Gaskets for Flanged Joints in Polyvinyl Chloride and Polyethylene Piping:
1. Suitable for pressures equal and less than 250 pounds per square inch
gauge, temperatures equal and less than 120 degrees Fahrenheit,
polymer, chlorine, caustic solutions, and other chemicals, except chemicals
which liberate free fluorine including fluorochemicals and gaseous fluorine.
2. Teflon ring or teflon envelope with nonasbestos filler.
3. Manufacturers: One of the following or equal:
a. Garlock.
b. John Crane.
C. Gaskets for Flanged Joints in Polyvinyl Chloride, Chlorinated Polyvinyl Chloride,
Ductile Iron, or Steel Water Piping:
1. Suitable for hot or cold water, pressures equal and less than 250 pounds
per square inch gauge, and temperatures equal and less than 160 degrees
Fahrenheit.
2. Material: Teflon ring; or teflon envelope with nonasbestos filler.
3. Manufacturers: One of the following or equal:
a. Garlock.
b. Bluegard.
c. John Crane.
2.2 PIPE SUPPORTS
A. Floor stands and stanchion saddles with U-bolt hold down yokes.
1. Manufacturer, one of the following or equal:
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a. Grinnell Figure 259.
b. Bergen-Patterson, Figure 125.
B. Riser Supports.
1. All elbows to be supported from the floor shall be furnished and installed
as base elbows, whether so indicated on the Plans or not. Supports for the
base fittings shall be adjustable metal supports or concrete piers as shown
on the Plans, or as directed by the Engineer.
2. Riser clamps manufacturer, one of the following or equal:
a. Grinnell Figure 261.
b. Elcen, Figure 29.
2.3 PVC PIPING
A. Use Schedule 80 (glued) under 6-inch diameter and C-900 DR-18 (gasketed) for
6” and larger unless otherwise noted.
2.4 GROOVED END COUPLINGS
A. Grooved end (GE or GRV) couplings shall be Victaulic Style 77, or equal, unless
otherwise noted.
2.5 WAX TAPE COAT BURIED METAL PIPING
A. All buried metal piping, valves, fittings, bolting, appurtenances and joints that are
not coated per Section 09 91 00 Pipeline Lining and Coating shall be wax tape
coated per Section 09 97 10 and AWWA C217. Do not join dissimilar metals even
if wax tape coated.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verification of Existing Conditions:
1. Locate and expose existing structures, piping, conduits, and other facilities
and obstructions which may affect construction of underground piping
before starting excavation for new underground piping and appurtenances.
2. Verify sizes, elevations, locations, and other relevant features of existing
facilities and obstructions. Determine conflicts for the construction of the
new underground piping and appurtenances.
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3. Make piping location and grade adjustments to resolve conflicts between
new piping and existing facilities and obstructions.
3.2 WALL AND SLAB PENETRATIONS
A. Provide sleeves for piping penetrations through aboveground masonry and
concrete walls, floors, ceilings, roofs, pilasters, columns, piers, and beams unless
specified or otherwise indicated on the Drawings.
B. For piping 1 inch in nominal diameter and larger, provide sleeves with minimum
inside diameters of 1 inch plus outside diameter of piping. For piping smaller than
1 inch in nominal diameter, provide sleeve of minimum twice the outside diameter
of piping.
1. Arrange sleeves and adjacent joints so piping can be pulled out of sleeves
and replaced without disturbing the structure.
2. Cut ends of sleeves flush with surfaces of concrete, masonry, or plaster.
3. Conceal ends of sleeves with escutcheons where piping runs through
floors, walls, or ceilings of finished spaces within buildings.
4. Seal spaces between pipes and sleeves.
C. Cast couplings or wall pieces in walls for penetrations of buried rigid piping
including cast iron, ductile iron, reinforced concrete, and vitrified clay through
structures.
1. Provide couplings or wall pieces with mechanical push-ons, or similar
flexible joints at outside faces of walls.
2. Provide additional similar joints in piping at transition points between
trenches and structure excavations.
D. Link Seal: Use 2 link seals where seal is used to seal at wet wall sleeves. Mount
one seal on the inside face of the wall and the other on the outside face of the wall.
Coordinate the inside diameter of the wall sleeve with the size of the seal to provide
watertight sealing.
E. Where not indicated on the Drawings, penetrations for conditions other than those
specified under the preceding subparagraphs shall be one of the three types
specified in such subparagraphs found by Engineer to be the most suitable for the
particular conditions.
3.3 EXPOSED PIPING
A. Install exposed piping in straight runs parallel to the axes of structures, unless
indicated otherwise.
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1. Install piping runs plumb and level, unless otherwise indicated on the
Drawings. Slope plumbing drain piping with 1/8 inch per foot downward in
the direction of flow.
B. Install exposed piping after installing equipment and after piping and fitting
locations have been determined.
C. Support piping as shown in the Drawings.
1. Do not transfer pipe loads and strain to equipment.
D. In addition to the joints indicated on the Drawings, provide unions, flexible
couplings, flanged joints, and other types of joints or means which are compatible
with and suitable for the piping system, and necessary to allow ready assembly
and disassembly of the piping.
E. Assemble piping without distortion or stresses caused by misalignment.
1. Match and properly orient flanges, unions, flexible couplings, and other
connections.
2. Do not subject piping to bending or other undue stresses when fitting
piping. Do not correct defective orientation or alignment by distorting
flanged joints or subjecting flange bolts to bending or other undue stresses.
3. Flange bolts, union halves, flexible connectors, and other connection
elements shall slip freely into place.
4. Alter piping assembly to fit when proper fit is not obtained.
3. Install eccentric reducers or increasers with the top horizontal for pump
suction piping.
3.4 BURIED PIPING
A. Bury piping with minimum 54 inches cover without air traps, unless otherwise
indicated on the Drawings.
B. Where 2 similar services run parallel to each other, piping for such services may
be laid in the same trench. Lay piping with sufficient room for assembly and
disassembly of joints, for thrust blocks, for other structures, and to meet separation
requirements of public health authorities having jurisdiction.
C. Laying Piping, as specified herein:
1. Lay piping in finished trenches free from water or debris. Begin at the
lowest point with bell ends up slope.
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2. Place piping with top or bottom markings with markings in proper position.
3. Lay piping on an unyielding foundation with uniform bearing under the full
length of barrels.
4. Where joints require external grouting, banding, or pointing, provide space
under and immediately in front of the bell end of each section laid with
sufficient shape and size for grouting, banding, or pointing of joints.
5. At the end of each day's construction, plug open ends of piping temporarily
to prevent entrance of debris or animals.
3.5 PIPING ALTERNATES
A. Provide piping in accordance with this Section, unless indicated on the Drawings
or specified otherwise.
B. Alternative Pipe Ratings: Piping with greater pressure rating than specified may
be substituted in lieu of specified piping without changes to the Contract Price.
Piping of different material may not be substituted in lieu of specified piping.
C. Valves in Piping Sections: Capable of withstanding specified test pressures for
piping sections and fabricated with ends to fit piping.
D. For flanged joints, where one of the joining flanges is raised face type, provide a
matching raised face type flange for the other joining flange.
3.6 CLEANING
A. Piping Cleaning:
1. Upon completion of installation, clean piping interior of foreign matter and
debris. Perform special cleaning when required by the Contract
Documents.
3.7 PIPING SCHEDULE
A. Abbreviations
1. The following abbreviations used in the column of test method refer to the
respective methods specified in Section 15992.
AM Air method
GR Gravity method
HH High head method
2. Abbreviations to designate piping include the following:
CI Cast iron
Cl Class, followed by the designation
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DIP Ductile iron piping
CHDPE Corrugated High Density Polyethylene
RCP Reinforced concrete piping
PE Polyethylene
PVC Polyvinyl Chloride
Sch. Schedule, followed by the designation
PIPING SCHEDULE:
Use Piping Joints/Fittings Test
Pressure
Test
Method
Shower/Chiller Supply
Piping
Copper as noted on plans 200 psig HH
Chlorine Piping as
Recommende
d by
Manufacturer
as Recommended
by Manufacturer
200 psig HH
Acid Piping PVC, PP Glued and as
noted on plans
200 psig HH
END OF SECTION
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DUCTILE IRON PIPING 33 11 13 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 33 11 13 - DUCTILE IRON PIPING
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes: Ductile iron piping, joints, fitting, cleanouts, and pipe lining and
coating.
B. Related Sections:
1. Section 331112- Basic Piping Materials and Methods.
1.2 REFERENCES
A. American National Standards Institute/American Society of Mechanical Engineers
(ANSI/ASME):
1. B 16.1 - Cast Iron Pipe Flanges and Flanged Fittings.
B. American Society for Testing and Materials (ASTM):
1. A 47 - Ferritic Malleable Iron Casting.
2. A 536 - Ductile Iron Castings.
C. American Water Works Association (AWWA):
1. C 104 - Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water.
2. C 110 - Ductile-Iron and Gray-Iron Fittings, 3 Inches Through 48 Inches,
for Water and Other Liquids.
3. C 111 - Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings.
4. C 150 - Thickness Design of Ductile-Iron Pipe.
5. C 151 - Ductile-Iron Pipe, Centrifugally Cast for Water or other Liquids.
6. C 153 - Ductile-Iron Compact Fittings, 3 Inches Through 24 Inches, and 54
Inches Through 64 Inches, for Water Service.
7. C 600 - Installation of Ductile-Iron Water Mains and Their Appurtenances.
8. C 606 - Joints Grooved and Shouldered Type.
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1.3 SUBMITTALS
A. Product Data: Prior to construction submit photographs, drawings, and
descriptions of fittings, gaskets, couplings, grooving of pipe and fittings, and pipe
lining.
1.4 DELIVERY, STORAGE, AND HANDLING
A. Block piping material for shipment, prevent damage to castings and linings.
B. Carefully handle piping material during loading, unloading, and installation. Do
not drop piping material from cars or trucks. Lower piping material by mechanical
means. Do not drop or pound pipe to fit grade.
C. Repair damaged pipe lining to match quality, thickness, and bonding of original
lining. When lining cannot be repaired or repairs are defective, replace defective
piping with undamaged piping.
1.5 SUBMITTALS AT PROJECT CLOSEOUT
A. Record actual locations of piping mains, valves, connections, thrust restraints, and
invert elevations.
B. Thrust Restraint Systems: Layouts and supporting calculations for restrained joint
thrust restraint systems.
PART 2 PRODUCTS
2.1 MATERIALS
A. Ductile Iron Piping:
1. Type, Typical: AWWA C 150 and AWWA C 151 latest revision with
minimum Pressure Class 350 wall thickness.
2. Type with Screw-On Flanges: AWWA C 115 with minimum Class 53 wall
thickness.
B. Joints:
1. Flanged Joints:
a. Flanges: One of the following with diameter, thickness, drilling,
and other characteristics in accordance with ANSI B 16.1:
1) Cast integrally with the pipe.
2) Screw-on: Comply with the following:
a) Ductile iron
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b) Long hub, threaded, and specially designed for
ductile iron pipe.
c) After attaching to pipe, machine flange face to make
pipe end and flange even and perpendicular to the
axis of the pipe.
b. Bolt Holes: Two-holed and aligned at both ends of pipe.
c. Cap Screw or Stud Bolt Holes: Tapped.
d. Bolts and Nuts: ANSI/ASME B 16.1 or when connecting flanges
underwater, Type 304 or Type 316 stainless steel; otherwise use
carbon steel bolts and studs machined heavy hex heads, Class 2
fit in accordance with ASTM A307, Grade B, threads in accordance
with ASME/ANSI B1.1 cut and finished to project a maximum of
1/4 inch beyond nut when joints are assembled. Grease and tape
wrap steel materials for protection against corrosion after piping
installation.
e. Gaskets: As specified in accordance with Section 331112.
2. Mechanical Joints: AWWA C 111/ANSI A 21.11
3. Restrained Mechanical Joints: Shall be capable of restraining pipeline
pressure. Manufacturers: One of the following or equal:
a. EBAA Iron Sales Inc., Mega Lug.
b. American Cast Iron Pipe Company, LOK-Fast or Lugged Fastite.
c. Pacific States Cast Iron Pipe Company, Restrained Tyton or Lock
Mechanical.
4. Push-On Rubber Gasket Joints: AWWA C 111/ANSI A 21.11.
5. Restrained Push-On Joints:
a. Manufacturers: One of the following or equal:
1) United States Pipe and Foundry Company, TR Flex,
comprised of ductile iron locking segments inserted through
slots in the bell face, providing positive axial lock between
the bell interior surface and a retainer weldment on the
spigot end of the pipe, or a retainer weldment through a
boltless system, providing a positive restraint against joint
separation; with a safety factor of 2 under a pressure equal
to the specified test pressure; capable of easy disassembly
without cutting or burning of the gasket.
b. Manufacturers: One of the following or equal: Suitable for the
following working pressures:
1) For 4 through 24 inch Pipe: 350 pounds per square inch
gauge.
6. Grooved Joints: AWWA C 606, as complemented and modified below,
radius-cut type, with following components:
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a. Couplings: Rigid type, cast from ductile iron in accordance with
ASTM A 536, Grade 65-45-12 or malleable iron in accordance with
ASTM A 47, Grade 32510.
b. Bolts and nuts in accordance with ASTM A 183, Grade 2.
c. Gaskets: Capable of being applied on surface of piping with
cavities to provide for an improved seal with the internal piping
pressure; material for following services:
1) For Liquid Service: Halogenated butyl.
2) For Air Service: Fluoroelastomer.
3) For Hot Water Service: EPDM
d. Fittings: AWWA C 606, rigid radius-cut groove.
1) Center-to-Center Dimensions:
AWWA C 110/ANSI A 21.10.
2) Wall Thickness and Other Characteristics: AWWA C 153.
e. Flanged Unit Connections: Flanged to grooved joint adapters or a
long enough spool with 1 end flanged and the other grooved to
prevent interference with the operation of adjacent valves, pumps,
or other items.
2.2 ACCESSORIES
A. Fittings: AWWA C 110/ANSI A 21.10 or AWWA C 153/ANSI A 21.53 with the
same pressure rating and joint configuration as that of the associated piping.
B. Flexible Couplings: AWWA C 219, Install as shown on the drawings.
1. Flexible Couplings: galvanized when on galvanized pipe or pipe which are
epoxy or cement lined or when underground.
2. They shall have a minimum pressure rating of 200 psi.
3. Where flexible couplings are installed underground, Type 316 stainless
steel grade B-8M, Class 2 bolts shall be used. The entire couplings shall
be given a 2" bitumastic coating.
4. Insertion depth of the pipe in the coupling shall be controlled by a gauge
mark or mechanical stop in the coupling which will allow for thermal
expansion and contraction.
C. Cleanouts: As shown on the Drawings.
2.3 PIPE LININGS
A. Cement-Mortar Lining and Coating: AWWA C 104/ANSI A 21.4, applied on clean
bare metal surfaces; extended to faces of flanges, ends of spigots, and shoulders
of hubs; painted with bituminous material.
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1. Coating on Cement-Mortar Coating: Bituminous material, or none when
specified to receive another coating.
2.4 MARKINGS
A. Pipe markings shall include the following, marked continuously down the length:
1. Weight
2. Class or nominal thickness
3. Casting period
4. Manufacturers mark and year in which pipe was produced
5. The letters “DI" or “Ductile” are cast or stamped on the pipe
6. All marks are on or near the bell
PART 3 EXECUTION
3.1 INSTALLATION
A. General:
1. Install ductile iron piping in accordance with AWWA C 600, modified as
specified in Section 33 11 12.
2. Lay mechanical joint or bell and spigot pipe with 1/8 inch space between
the spigot and shoulder of the pockets.
3.2 JOINTS
A. Install types of joints as specified in piping schedule in Section 33 11 12.
3.3 GROOVED JOINTS
A. Install piping with grooved joints where specified or indicated on the Drawings.
B. Assemble grooved joints in accordance with manufacturer's published instructions.
C. Support grooved-end pipe in accordance with manufacturer's published
instructions. Install at least 1 support between consecutive couplings.
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D. Install flanged or grooved joints where flanged joints are scheduled, except under
the following conditions:
1. In underground and underwater installations.
2. In piping subject to test pressure of 150 pounds per square inch gauge or
more.
3. When wall thickness of pipe is less than the minimum recommended in
published instructions by the manufacturer of the grooved end coupling.
E. Make connections to flanged valves, pumps and piping appurtenances by either:
1. Flanged-to-grooved joint adapters.
2. Flanged-by-grooved end pipe spool of sufficient length to prevent
interference with the operation of adjacent valves, pumps or other items.
3. Integrally cast flanged-by-grooved end pipe fittings.
3.4 FIELD QUALITY CONTROL
A. Test ductile iron piping as specified in Section 33 11 25.
B. Do not test sections longer than 1/2 mile in total pipe length.
END OF SECTION
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SECTION 33 11 16 - POLYETHYLENE PIPING AND TUBING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes: Polyethylene pipe, tubing, and fittings.
B. Related Sections:
1. Section 33 11 12 - Basic Piping Materials and Methods
2. Section 33 11 12 - Ductile Iron Piping
3. Section 33 11 16 - Plastic Piping and Tubing
C. Drinking Water Minimum Pipe Sizes
1. 6-inches and larger: HDPE 4710, DR 11
2. 1.5 inches to 4-inches: HDPE 4710, DR 7
D. Sewer Force Main Pipelines
1. HDPE 4710, DR 17
1.2 REFERENCES
A. American National Standards Institute (ANSI):
1. B 16.12 - Cast Iron Screwed Drainage Fittings
B. American Society for Testing and Materials (ASTM):
1. D 638 - Test Method for Tensile Properties of Plastics.
2. D 1238 - Test Method for Flow Rates of Thermoplastics by Extrustion
Plastometer.
3. D 1248 - Specification for Polyethylene Plastics Molding and Extrusion
Materials.
4. D 1505 - Test Method for Density of Plastics by Density - Gradient
Technique.
5. D 1603 - Test Method for Carbon Black in Olefin Plastics.
6. D 1869 - Specification for Rubber Rings for Asbestos-Cement Pipe.
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7. F 2164 - Test Method for Obtaining Hydrostatic Design Basis for
Thermoplastic Pipe Materials.
8. D 3035 - Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based
on Controlled Outside Diameter.
9. D 3261 - Specification for Butt Heat Fusion Polyethylene (PE) Plastic
Fittings for Polyethylene (PE) Plastic Pipe and Tubing.
10. D 3350 - Specification for Polyethylene Plastics Pipe and Fittings Material.
11. F 412 - Terminology Relating to Plastic Piping Systems.
12. F 645 - Guide for Selection, Design and Installation of Thermoplastic Water
Pressure Piping Systems.
13. F 714 - Specification for Polyethylene (PE) Plastic Pipe (SDR-PR) Based
on Outside Diameter.
14. F 1055 - Specification for Electrofusion Type Polyethylene (PE) Plastic
Pipe (SDR-PR) Based on Outside Diameter.
15. F 1248 - Test Method for Determination of Environmental Stress Crack
Resistance (ESCR) of Polyethylene Pipe.
C. American Water Works Association (AWWA):
1. C 901.
2. C 906.
D. United States Department of Transportation
1. Materials Transportation Bureau.
1.3 ABBREVIATIONS
A. ID: Inside diameter of piping or tubing.
B. PPI: Plastic Pipe Institute.
C. DR: Dimension ratio.
D. HDPE: High Density Polyethylene Pressure Pipe.
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1.4 DEFINITIONS
A. Dimension Ratio (DR): Average outside diameter of pipe divided by the minimum
wall thickness.
B. Code Designation: A rating of polyethylene pipe materials by the Plastic Pipe
Institute. The designation PE 4710 designates the type of plastic pipe (PE) the
grade (47) and the hydrostatic design stress measured in units of 100 psi (10).
1.5 SUBMITTALS
A. Product Data: Describe materials and installation equipment including fusion
machine.
B. Manufacturer’s Published Installation Instructions.
C. Certificates:
1. Submit manufacturer’s certificate attesting that plastic pipe, tubing,
and fitting types meet specified requirements.
2. Manufacturer’s certification of date of manufacture of plastic pipe
and tubing for each lot delivered.
3. Product shall carry a standard warranty of one year from date of
purchase and a copy shall be submitted from the manufacturer
covering their standard terms and conditions of sale.
D. Pipe As-built Surveying. Submit a plan per Section 33 01 10
E. Submit experience (1 year minimum) and training (20 hours minimum) of all
persons fusing HDPE pipe. Submit fusion parameters with recommended limits of
criteria recorded by data logger.
F. Submit complete mated flanges, 316 SST bolting and SST follower rings, wax
tape, and filler materials.
G. Submit weekly report of all fused joints showing field quality control and testing for
each joint.
H. Before beginning hydrostatic testing, submit a testing plan and schedule. Include
proof from a testing lab (or proof of recent purchase of new gage) that pressure
gages are accurately calibrated.
I. After hydrostatic testing, submit complete hydrostatic testing report of times,
pressures, pumping, volumes, flows, etc.
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1.6 QUALITY ASSURANCE
A. Provide pipe and tubing bearing NSF seal, except for drainage piping.
B. Potable polyethylene water pipe shall have a blue stripe.
C. Sewer polyethylene sewer pipe shall have a green stripe.
1.7 DELIVERY, STORAGE, AND HANDLING
A. Protect piping materials from temperatures near or below freezing. Will affect
polyethylene pipe by increasing stiffness and vulnerability to impact and damage.
B. Do not allow surface temperatures on pipe and fittings to exceed 160 degrees
Fahrenheit.
PART 2 - PRODUCTS
2.1 MINIMUM HDPE PIPE WALL THICKNESSES FOR WATER AND SEWER MAINLINES
AND SERVICE LINES
A. 3” and larger HDPE sewer force mains shall be DR-17, 125 psi
B. 2.5” and smaller HDPE non-potable pipes shall be DR-7, 335 psi
C. 6” and larger HDPE drinking water pipes shall be DR-11, 200 psi
D. 1.5” to 4” drinking water pipes shall be DR-7 335 psi
E. Under 1.5” potable water pipes shall not be permitted.
2.2 HIGH DENSITY POLYETHYLENE PIPE (HDPE) BLUE STRIPE PIPE
A. Smooth Pipe Systems
1. Materials used for the manufacturing of high-density polyethylene pipe and
fittings shall comply with all requirements ASTM D 3350 and have a PPI
recommended designation of PE 4710. The molecular weight category
shall be extra high (250,000 to 1,500,000) as per the Gel Permeation
Chromatography determination procedure with typical value of 330,000.
Manufacturer shall be a member in good standing of the Plastic Pipe
Institute with materials listed in TR4.
2. All pipe shall be made of virgin material. No rework except that obtained
from the manufacturer’s own production of the same formulation shall be
used.
3. Fittings: Shall be pressure rated to match the system piping to which they
are joined.
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a. Flange Fittings: Shall conform to ANSI/AWWA
C110, cast or ductile iron fittings as specified under Section
15061, sized for the dimensions of the pipe being used.
4. Joints: AWWA C 901 and C 906.
a. Thermally welded butt fusion in accordance with ASTM
F2620.
b. Flanged, in accordance with AWWA C906.
c. Electrofusion in accordance with ASTM F 1055, for service
connections or pipe 2 inches and less, use with larger pipe
will require approval of engineer.
d. No extrusion welding will be permitted.
5. Concrete anchors: Concrete anchors will be installed on steep slopes and
where called for in drawings.
a. The concrete anchor can be a std. wall anchor, EF flex
restraint, or Central’s Electrofusion Restraint Saddle.
b. Whichever anchoring device is chosen and approved by the
engineer will need to have the same pressure rating as the
pipe it is fused to.
c. Also, before placing concrete, the anchoring device will
need to cool to ground temperature.
6. Pipe Markings
a. Nominal Size and OD base (such as 12 in IPS)
b. Standard material code designation (such as PE 4710)
c. Dimension ratio (such as DR11)
d. Pressure Class (such as PC 200)
e. AWWA designation number (such as AWWA 90615)
f. Manufacturer’s production code to include day, month, year,
and additional manufacturer’s markings.
g. Blue Stripe
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2.3 HIGH DENSITY POLYETHYLENE PIPE (HDPE) GREEN STRIPE PIPE
A. Smooth Pipe Systems
1. Materials used for the manufacturing of high-density polyethylene pipe and
fittings shall comply with all requirements ASTM D 3350 and have a PPI
recommended designation of PE 4710. The molecular weight category
shall be extra high (250,000 to 1,500,000) as per the Gel Permeation
Chromatography determination procedure with typical value of 330,000.
Manufacturer shall be a member in good standing of the Plastic Pipe
Institute with materials listed in TR4.
2. All pipe shall be made of virgin material. No rework except that obtained
from the manufacturer’s own production of the same formulation shall be
used.
3. Fittings: Shall be pressure rated to match the system piping to which they
are joined.
a. Flange Fittings: Shall conform to ANSI/AWWA C110, cast or ductile
iron fittings as specified under Section 15061, sized for the
dimensions of the pipe being used.
4. Joints: AWWA C 901 and C 906.
a. Thermally welded butt fusion in accordance with ASTM F2620.
b. Flanged, in accordance with AWWA C906.
c. Electrofusion in accordance with ASTM F 1055, for service
connections or pipe 2 inches and less, use with larger pipe will
require approval of engineer.
d. No extrusion welding will be permitted.
5. Concrete anchors: Concrete anchors will be installed on steep slopes and
where called for in drawings.
a. The concrete anchor can be a std. wall anchor, EF flex restraint, or
Central’s Electrofusion Restraint Saddle.
b. Whichever anchoring device is chosen and approved by the
engineer will need to have the same pressure rating as the pipe it
is fused to.
c. Also, before placing concrete, the anchoring device will need to cool
to ground temperature.
6. Pipe Markings
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a. Nominal Size and OD base (such as 12 in IPS)
b. Standard material code designation (such as PE 4710)
c. Dimension ratio (such as DR11)
d. Pressure Class (such as PC 200)
e. AWWA designation number (such as AWWA 90615)
f. Manufacturer’s production code to include day, month, year, and
additional manufacturer’s markings.
g. Green Stripe
2.4 POLYETHYLENE BLUE-STRIPE TUBING
Polyethylene CTS tube shall be manufactured in accordance with the standard
specification for Polyethylene (PEP plastic tubing as issued by the American Standard for
Testing and Materials under ASTM D 2737 and AWWA C 901).
A. Material: Polyethylene PE 4710.
B. Plastic Extrusion Compound: PE4710 with a cell classification of PE445574C as
defined by ASTM D3350.
C. Dimension ratio: DR 7, 335 psi pressure rating.
D. All tubing shall be cut and installed in a neat and workman like manner by a method
recommended by the manufacturer.
E. All tubing shall be Vanguard PE 4710 or approved equal.
2.5 POLYETHYLENE GREEN-STRIPE TUBING
Polyethylene CTS tube shall be manufactured in accordance with the standard
specification for Polyethylene (PEP plastic tubing as issued by the American Standard for
Testing and Materials under ASTM D 2737 and AWWA C 901).
A. Material: Polyethylene PE 4710.
B. Plastic Extrusion Compound: PE4710 with a cell classification of PE445574C as
defined by ASTM D3350.
C. Dimension ratio: DR 7, 335 psi pressure rating.
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D. All tubing shall be cut and installed in a neat and workman like manner by a method
recommended by the manufacturer.
E. All tubing shall be Vanguard PE 4710 or approved equal.
2.6 FLANGED HDPE JOINT RESQUIREMENTS
A. Flanged HDPE pipe joints shall include 316 SST flange follower rings. Bolts, nuts
and washers shall be 316 SST, fabricated per ASME B18.2.2. Buried HDPE
flanges shall be wat tape coated (filler wax between bolts and flanges) per Section
09 97 10 and AWWA C217.
2.7 HDPE JOINT TYPES DISALLOWED
A. Electrofusion and grooved joints are not allowed on HDPE pipe on this project.
Use butt fusion or flanged joints.
2.8 BOLTS AND NUTS
A. Nuts and Bolts: Stainless steel machined heavy hex heads, Class 2 fit in
accordance with ASTM A 307, Grade B; threads in accordance with ASME B.1.1
B. Flange bolts must span the entire width of the flange joint and provide sufficient
thread length to fully engage the nut.
C. Extra-long and higher-strength bolts shall be used where ductile flanges are
installed with polyethylene spacers on butterfly valves.
D. Apply wax tape coating on all buried bolts per Section 09 97 10 Cold Applied Wax
Tape Coating.
PART 3 - EXECUTION
3.1 INSTALLATION
A. General:
1. Where not otherwise specified, install piping in accordance with ASTM
F 645, or manufacturer’s published instructions for installation of piping, as
applicable to the particular type of piping.
2. Provide molded transition fittings for transitions from plastic to metal or IPS
pipe. Do not thread plastic pipe.
3. Locate unions where indicated on the Drawings, and elsewhere where
required for adequate access and assembly of the piping system.
4. Provide serrated nipples for transition from plastic pipe to rubber hose.
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5. Installation of HDPE PE 4710 Blue Stripe Pipe for Culinary and Green
Stripe for Sewer
6. Install piping in accordance with AWWA C 901 and AWWA C 906
complemented with manufacturer’s published instructions.
7. Pipe Joining
a. The polyethylene pipe shall be assembled and joined at the site
using the butt-fusion method to provide a leak proof joint. Threaded
or solvent-cement joints and connections are not permitted. All
equipment and procedures used shall be used in strict compliance
with the manufacturer’s recommendations. Fusing shall be
accomplished by personnel certified as fusion technicians by a
certified fusion trainer.
b. The butt-fused joint shall be true alignment and shall have uniform
roll-back beads resulting from the use of proper temperature and
pressure. The joint shall be allowed adequate cooling time before
removal of pressure. The fused joint shall be watertight and shall
have tensile strength equal to that of the pipe. All joints shall be
subject to acceptance by the engineer and/or his representative
prior to insertion. All defective joints shall be cut out and replaced
at no cost to the owner. Any section of the pipe with a gash, blister,
abrasion, nick, crack, or other deleterious fault greater in depth than
ten percent (10%) of the wall thickness, shall not be used and must
be removed from the site. However, a defective area of pipe may
be cut out and the joint fused in accordance with the procedures
stated above. In addition, any section of the pipe having other
defects such as concentrated ridges, discoloration, excessive spot
roughness, pitting, variable wall thickness or any other defect of
manufacturing or handling as determined by the Engineer and/or
his representative shall be discarded and not used.
c. A polyethylene flange assembly consists of a metal backup flange
or ring and a polyethylene stud-end or flange adapter. The back-
up flange is placed over the pipe profile, and the stub-end or flange
adapter is then fused into the plain end pipe. Flange joining
methods shall be used to join polyethylene pipe to valves, ductile
iron fittings, fire hydrants and where shown on plans.
8. High Density Polyethylene Pipe is subject to expansion/contraction caused
by changes in temperature. Contractor shall allow pipe to adjust to trench
temperature prior to backfilling. Also install pipe loosely to accommodate
for temperature change.
9. Avoid contacting HDPE Pipe with gasoline or other chemicals which the
manufacturer suggests may be absorbed by the HDPE pipe.
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10. 16 gage tracer wire and identification tape shall be installed with pipe and
connected to all services and valves.
B. Joint Fusion Report
1. Measure and log each joint fusion with an electronic monitoring device
(data logger) on fusion a machine and retrieve it electronically.
2. Log the following information for each joint.
a. Station of joint fused
b. Ambient temperature and humidity
c. If internal bead was removed
d. Pipe size and dimensions
e. Machine model / size, operator ID, job # ID, weld #; fusion,
heating, and drag pressure settings.
f. Heater plate temp
g. Time stamp (when weld was done), heating and curing time
of weld
h. Curing temperature readings and time stamps of readings
i. Error messages and warnings for out of range temperature
or pressure settings
C. Joint Weld Testing
1. - Contractor shall perform all tests and pay all testing costs.
2. Test Procedure: per ASTM D638.
3. Test Specimens: Cut pipe 12 inches on each side of field made joint. Rejoin
ends and proceed with work.
4. Test Frequency: For first 500 feet fused: test 2 joints (Construction
Manager to choose location), afterward, test one joint per 2000 feet fused
(Construction Manager to choose location).
5. For each joint that fails, Construction Manager to choose two additional
joints to test.
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D. Certify HDPE wall anchor shear strength is equal to or exceeds the tensile strength
of adjacent HDPE pipe.
3.2 FIELD QUALITY CONTROL
A. Leakage Test for HDPE pipe and tubing
1. HDPE pipe and tubing: Subject to visible leaks test and to pressure test
with maximum leakage allowance, as specified in Section 33 11 25.
2. Do not test sections longer than ½ mile in total pipe length.
B. As-built Surveying
1. Survey 50 feet intervals per Section 33 01 10 General Piping Requirements
END OF SECTION
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PIPELINE TESTING 33 11 25 - 1
THE POINT REDEVELOPMENT
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SECTION 33 11 25 - PIPELINE TESTING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Testing requirements for potable water and sewer force main piping systems.
1.2 DEFINITIONS
A. Leakage: The quantity of water required to maintain the specified hydrostatic test
pressure after the pipeline has been filled with water and the air expelled.
B. Non-rigid Pipe: Any pipe which required bedding and backfill material for structural
support.
1.3 SUBMITTALS
A. Pipeline Test Report: Include the following items:
1. Type of test.
2. Identification of pipe system.
3. Size, type, location and length of pipe in test section.
4. Test pressure and time.
5. Amount of leakage versus allowable.
6. Date of test approval.
7. Signature of test supervisor.
8. Signature of the Engineer or Inspector witnessing and approving the test.
1.4 PROJECT CONDITIONS
A. Repair pipeline system at no additional cost to Owner until it passes subsequent
retesting.
B. Recording Equipment:
1. Supply all necessary equipment to perform pressure testing.
2. Secure Engineer’s approval of pressure gages.
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3. Locate all gages and recording equipment away from effect of sunshine or
other weather conditions.
4. Place, vents, pressure taps and drains for the test. Repair pipeline at the
completion of the test at no cost to the Owner.
PART 2 - PRODUCTS
2.1 TESTING MATERIALS
A. Medium: Water as required by test.
B. Equipment: Temporary motors, pumps, pumping apparatus, pressure gages,
connections, power, etc. for making the tests.
PART 3 - EXECUTION
3.1 PREPARATION
A. Pipeline pressure and leakage testing shall be done in accordance with AWWA
standards. AWWA C600-99 for ductile iron pipes and AWWA C605-94 for PVC
pipes.
B. Notify the Engineer 48 hours in advance of test.
C. Carry out tests as pipeline construction progresses to ensure construction methods
are producing satisfactory results.
3.2 PRESSURE TEST
A. Test pressure may be limited by valves, or other lower pressure rated components.
Such components may not withstand the required test pressure. They should be
either removed or isolated from the test section to avoid possible damage, or
failure of these devices. Isolated equipment should be vented.
B. Expel all air from the pipeline before applying the specified test pressure. Provide
air release taps at points of highest elevations before testing. Insert permanent
plugs after test has been completed.
C. A minimum pressure 50% in excess of the maximum line operation pressure shall
be maintained on the portion being tested for a minimum period of two hours, using
hydraulic means to maintain the pressure.
D. Maximum leakage during the test shall not exceed 0.092 gallons per inch of
diameter per 1000 feet of pipe per hour, for non-polyethylene pipe.
E. Polyethylene pipe testing:
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1. For polyethylene pipe test pressure is1.5 times the system operating
design pressure, the total test time including initial expansion, and time at
test pressure, must not exceed eight (8) hours. If the test is not
completed due to leakage, equipment failure, etc., depressurize the
test section, then allow it to “relax” for at least eight (8) hours before
bringing the test section up to test pressure again.
2. The test procedure consists of initial expansion, and test phases. During
the initial expansion phase, the test section is pressurized to the test
pressure, and enough make-up liquid is added each hour for three (3)
hours to return to test pressure.
3. The test phase follows immediately, and may be two (2), or three (3) hours.
At the end of the test time, the test section is returned to test pressure by
adding a measured amount of liquid. If the amount of make-up liquid
added does not exceed the following values leakage is not indicated:
Phase Make Up Amount
Nominal
Pipe Size
(IPS)
(in.)
Make-Up Water Allowance
(U.S. Gallons/ 100 ft. Pipe)
2 hour test 3 hour test
1 1/4 0.10 0.16
1 1/2 0.10 0.17
2 0.11 0.19
4 0.25 0.40
6 0.6 0.9
8 1.0 1.5
10 1.3 2.1
12 2.3 3.4
14 2.8 4.2
4. An alternate leakage test consists of initial expansion, and test phases.
For the initial expansion phase, make-up water is added as required to
maintain the test pressure for three (3) hours. For the test phase, the
test pressure is reduced by 10 psi. If the pressure remains steady
(within 5% of the target value) for an hour, no leakage is indicated.
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F. Suitable means shall be provided by the Contractor for determining water lost by
leakage under the test pressure.
G. Locate and repair the defective joints and retest until the leakage is within the
specified allowance.
H. Repair any noticeable leakage even if total leakage is less than allowable.
I. Flushing:
1. After pressure testing all pipelines shall be flushed.
2. Flushing shall be accomplished through hydrants or, if a hydrant does not
exist at the end of the line, the Contractor shall install a tap of sufficient size
to provide for a 3.0 foot per second flushing velocity in the line.
3. The following is the flow quantity required to provide a 2.5 foot per second
flushing velocity:
Pipe Size
(In.)
Flow
(gpm)
2
4
6
8
10
12
16
30
120
270
475
750
1,050
1,900
3.3 OBSTRUCTION TEST
A. Visually examine pipe internally for obstructions.
B. When required by the Engineer, a round incompressible madrel which is 1" less in
diameter that the internal diameter of the pipeline and 2 times the diameter in
length will be passed through the pipeline.
3.4 PIPE TESTING SCHEDULE
A. Potable Water System and sewer force main piping:
1. Obstruction test.
2. Pressure test.
END OF SECTION
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SECTION 33 12 15 – DRINKING WATER AIR-RELEASE AND VACUUM-RELIEF VALVES
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section includes materials and installation of vacuum relief valves, air-release
valves, combination air-release and vacuum relief valves for drinking water
service.
B. All drinking water valves shall be certified in accordance with NSF International
standard 61 (NSF/ANSI 61).
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Pressure Testing of Piping: Section 33 11 25.
1.3 SUBMITTALS
A. Submit shop drawings in accordance with the General Provisions.
B. Submit manufacturer's catalog data. Show dimensions, materials of construction
by ASTM reference and grade, and coatings.
PART 2 - MATERIALS
2.1 VALVE IDENTIFICATION
A. Valves are identified on the plans by size and type.
2.2 VALVE TAGGING AND IDENTIFICATION
A. Provide identifying valve tags with Contract Documents
2.3 BOLTS AND NUTS FOR FLANGED VALVES
A. See specification for the pipe to which the valve is attached.
2.4 GASKETS FOR FLANGED END VALVES
A. Gaskets for flanged end valves shall be as described in the detail piping
specifications.
2.5 VALVE DESIGN AND OPERATION
A. Air-release valves for water service shall function to slowly release pockets of air
which accumulate at high points in piping systems. Valves 3/4 inch and smaller
shall be of the direct-acting type or lever type. Valves larger than 3/4 inch shall
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have a float-actuated compound lever with linkage mechanism to release air.
Float shall withstand an external pressure of 1,000 psig without collapsing.
Air-release valves of sizes 1 inch and 2 inches shall incorporate a body with
flanged top cover and replaceable orifice and a synthetic rubber needle or disc
actuated by the float and linkage mechanism. Top cover shall include a 1/2-inch
threaded outlet with bronze plug. Body shall include a 1/2-inch threaded drain
outlet near the bottom with a bronze plug.
B. Combination air-release valve 4 inches and larger for water service shall consist
of an air and vacuum valve with an air-release valve attached to it. The air and
vacuum valve shall serve to release and admit large quantities of air when
pipelines are filled and drained. The attached air-release valve shall serve to
release small quantities of air that accumulate during pipeline operation. Connect
the attached air-release valve to the air and vacuum valve with standard weight
steel piping (ANSI B36.10) and an isolation gate valve.
2.6 MATERIALS OF CONSTRUCTION
A. Materials of construction for air-release valves for water service shall be as
follows:
Item Material Specification
Body and cover
Float
Linkage, orifice
air-release
mechanism
Needle
Cast iron
Stainless
steel
Stainless
steel
Buna-N
ASTM A 48, Class 30; or ASTM A 126,
Class B
AISI Type 316, ASTM A 240 or A 276
AISI Type 316, ASTM A 240 or A 276
--
B. Materials of construction for air and vacuum valves for water service shall be as
follows:
Item Material Specification
Body and cover
Float, guide rod,
guide bushings
Seat
Cast iron
Stainless
steel
Buna-N
ASTM A 48, Class 30; or ASTM A 126,
Class B
AISI Type 316, ASTM A 240 or A 276
--
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C. Bronze shall have the following chemical characteristics:
Constituent Content
Zinc
Aluminum
Lead
Copper + Nickel +
Silicon
7% maximum
2% maximum
8% maximum
83% minimum
D. Rubber seats shall be made of a rubber compound that is resistant to free
chlorine and monochloramine concentrations up to 10 mg/l in the fluid conveyed.
E. Body and cover bolts, nuts, and cap screws shall be Type 304 stainless steel.
2.7 VALVE END CONNECTIONS
A. Valves smaller than 3 inches shall have threaded ends. Valves 3 inches and
larger shall have flanged ends.
B. Flanges for Class 150 valves shall comply with ANSI B16.1, Class 125. Flanges
for Class 300 valves shall comply with ANSI B16.1, Class 250.
C. Threaded ends shall comply with ANSI B1.20.1.
2.8 VALVES
A. Air-Release Valves, 1 inch and 2 inches, Class 300:
Valves shall have an operating pressure of 300 psi. Orifice size shall be 3/32
inch. Valves shall be APCO 200A, Val-Matic Model 38, or equal.
B. Combination Air and Vacuum Relief Valves, 1 inch through 3 inches class 150.
1" Valves shall be APCO 143C or equal.
2" Valves shall be APCO 145C or equal.
3" Valves shall be APCO 147C or equal.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Clean flanges by wire brushing before installing flanged valves. Clean flange
bolts and nuts by wire brushing, lubricate threads with oil and graphite, and
tighten nuts uniformly and progressively. If flanges leak under pressure testing,
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loosen or remove the nuts and bolts, reseat, or replace the gasket, reinstall or
retighten the bolts and nuts, and retest the joints. Joints shall be watertight.
B. Clean threaded joints by wire brushing or swabbing. Apply Teflon joint
compound or Teflon tape to pipe threads before installing threaded valves. Joints
shall be watertight.
3.2 VALVE PRESSURE TESTING
A. Test valves at the same time that the connecting pipelines are pressure tested.
See Section 33 11 25 for pressure testing requirements. Protect or isolate any
parts of valves, operators, or control and instrumentation systems whose
pressure rating is less than the test pressure.
END OF SECTION
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SECTION 33 12 16 - VALVES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. The following valves and their installation: Gate, plug, ball, butterfly, pressure
reducing, solenoid, air-release, and air-vacuum.
B. This section address valves for drinking water and wastewater systems.
C. This section includes materials, testing, and installation of drinking water service
valves buried in soils with 2500 ppm chlorides groundwater.
1.2 REFERENCES
A. The following is a list of standards which may be referenced in this Section:
1. American National Standards Institute (ANSI).
2. American Society of Mechanical Engineers (ASME):
a. B16.1, Cast Iron Pipe Flanges and Flanged Fittings.
b. B16.34, Steel Valves-Flanged and Butt Welding End
c. B16.5, Pipe Flanges and Flanged Fittings
d. B16.47, Large Diameter Steel Flanges
3. American Society of Sanitary Engineers (ASSE): 1011, Performance
Requirements for Hose Connection Vacuum Breakers.
4. American Water Works Association (AWWA):
a. C111/A21.11, Rubber-Gasket Joints for Ductile-Iron Pressure Pipe
and Fittings.
b. C207, Steel Pipe Flanges for Waterworks Service - Sizes 4-inch
through 144-inch
c. C213, Fusion-Bonded Epoxy Coating for the Interior and Exterior of
Steel Water Pipelines
d. C504, Rubber-Seated Butterfly Valves.
e. C516, Large Diameter Butterfly Valves.
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f. C509, Resilient-Seated Gate Valves for Water Supply Service.
g. C540, Power-Actuating Devices for Valves and Sluice Gates
h. C550, Protective Epoxy Interior Coatings for Valves and Hydrants
i. C800, Underground Service Line Valves and Fittings.
5. ASTM International (ASTM):
a. A182, Standard Specification for Forged or Rolled Alloy and Stainless
Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-
Temperature Service
b. A276, Standard Specification for Stainless Steel Bars and Shapes.
c. A351/A351M, Standard Specification for Castings, Austenitic,
Austenitic-Ferric (Duplex), for Pressure-Containing Parts.
d. A564/A564M, Standard Specification for Hot-Rolled and Cold-
Finished Age-Hardening Stainless Steel Bars and Shapes.
e. B61, Standard Specification for Steam or Valve Bronze Castings.
f. B62, Standard Specification for Composition Bronze or Ounce Metal
Castings.
g. B98/B98M, Standard Specification for Copper-Silicon Alloy Rod, Bar,
and Shapes.
h. B127, Standard Specification for Nickel-Copper Alloy (UNS N04400)
Plate, Sheet, and Strip.
i. B139, Standard Specification for Phosphor Bronze Rod, Bar &
Shapes.
j. B148, Standard Specification for Aluminum-Bronze Sand Castings
k. B164, Standard Specification for Nickel-Copper Alloy Rod, Bar, and
Wire.
l. B194, Standard Specification for Copper-Beryllium Alloy Plate,
Sheet, Strip, and Rolled Bar.
m. B584, Standard Specification for Copper Alloy Sand Castings for
General Applications.
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n. D429, Standard Test Methods for Rubber Property-Adhesion to Rigid
Substrates.
o. D1784, Standard Specification for Rigid Poly (Vinyl Chloride) (PVC)
Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC)
Compounds.
6. Manufacturers Standardization Society (MSS):
a. SP-80, Bronze Gate, Globe, Angle and Check Valves.
b. SP-81, Stainless Steel, Bonnetless, Flanged Knife Gate Valves.
c. SP-88, Diaphragm Type Valves.
7. NSF International (NSF): 61/372, Drinking Water System Components —
Health Effects.
8. Underwriters Laboratories (UL).
9. USC Foundation for Cross-Connection Control and Hydraulic Research.
10. AWWA C111: American National Standard for Rubber-Gasket Joints for
Ductile-Iron and Gray-Iron Pressure Pipe and Fittings.
11. AWWA C504: AWWA Standard for Rubber-Seated Butterfly Valves
12. AWWA C508": AWWA Standard for Swing-Check Valves for Waterworks
Service, 2 In. Through 24 In. NPS.
13. AWWA C509: AWWA Standard for Protective Interior Coatings for Valves and
Hydrants.
14. AWWA C550: AWWA Standard for Protective Interior Coatings for Valves and
Hydrants.
15. AWWA C600: AWWA Standard for Installation of Ductile-Iron Water Mains and
Their Appurtenances.
1.3 SUBMITTALS
A. Manufacturer's affidavit certifying product was manufactured, tested and supplied
in accordance with applicable references in this section together with a report of
the test results and the date each test was completed.
B. Provide detailed technical information as required by the Engineer for evaluating
the quality of the valve. This shall include complete dimensions, weights, materials
lists and operation charts, etc.
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C. Submittals shall be entirely in English and in English/US units. If metric
information is provided, provide clear equivalent English information.
D. Shop Drawings for Drinking Water Valves
1. Submit manufacturer facility where valves will be made and its ISO 9000
certification. Provide manufacturer lead contact name, address, and phone
number.
2. Detail the qualifications, name and phone number and office location of the
qualified field maintenance representative in US to field certify installation,
testing, field troubleshoot, and long-term support for valves. Detail the
qualifications, name and phone number and office location of who will
handle this project order, production and delivery.
3. Data for each make and model; valve type, number, tag number. Specify
which detail sheets apply to each valve proposed.
4. Complete information, descriptive literature, specifications, and materials of
construction (in USA material specs i.e.: AISI, ANSI, ASTM, AWWA).
Provide warranty for all valves.
5. Submit valve preparation and coating written QA and QC procedures as
approved and endorsed by an independent third party such as NACE, GSK
or SSPC. QA/QC test procedures shall include photographic
documentation to communicate quality acceptance levels. Coatings shall
be applied in strict accordance of the coating manufacturer’s
recommendations for valve prep, temperature and humidity conditions.
6. Certify linings and coatings are NSF 61 compliant. Certify valves are in
compliance with NSF 61, or two other acceptable equal international
drinking water standards.
7. In transmittal letter listing valves proposed, certify each proposed valve is
in full compliance with these specifications and note any exceptions to that
certification.
8. Manufacturer’s Certificate of Compliance for butterfly valves and gate
valves - indicating all proposed valves are in full compliance this
specification and with manufacturer’s quality control standards – with any
exceptions noted.
9. Tests and inspection data.
10. Operation and Maintenance Data.
11. Manufacturer’s Representative Certificate of Proper Field Installation:
Certify the first of each valve size installed was installed per manufacturers’
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recommendations: the first 24-inch valve installed, the first 12-inch valve
installed, and the first 8-inch valve installed.
1.4 WARRANTY
A. Provide 2-year warranty.
PART 2 - PRODUCTS
2.1 VALVES - GENERAL
A. Submerged or Above Water: Stainless steel nuts and bolts.
B. Underground: Unless otherwise indicated, provide the following:
1. 2.5" and larger: Flanged ends or designed for bolting to flanged pipe.
2. Less than 2.5": Screwed ends.
3. For valves exceeding 3" diameter, provide with non-rising stems and a 2"
square operating nut. Provide low alloy steel bolts in accordance with
AWWA C111.
C. Below and Operating Deck: Provide shaft extension from the valve to deck level.
D. Above Ground: Non-rising stems and equipped with a hand wheel unless
indicated otherwise.
E. Manually Operated Valves Over 6' Above Operating Level: Provide with chain
operated handles.
F. Install so that handles clear all obstruction when moved from open to closed.
G. Rated Working Pressure: 250 psi unless indicated otherwise.
H. Unless otherwise indicated coat non-plastic valves in accordance with AWWA
C550.
I. For drinking water valves:
1. Certify valves are suitable for intended service:
a. Valve Exterior Conditions: buried service within corrosive soils with
2500 ppm chlorides groundwater. Assume salt groundwater level is
at elevation of the valve. Valve flanges and valves will be electrically
bonded to cathodically protected well-coated piping, and then flanges
and bolts will be field wrapped in wax tape per AWWA 217.
b. Valve Interior Conditions: potable water inside the valve.
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2. Valves to be in full compliance with drinking water standards, NSF 61 or
equal international standards. Compliance with WRAS (United Kingdom
Water Regulation Advisory Standards) and DVGW (German drinking water
certification agency) standards is considered equal to NSF 61 with
approval from Utah Division of Drinking Water. Certify which drinking water
standard each valve is compliant with. Provide valves for a pH range from
6 to 10 and temperature range from 33 to 100 degrees F.
3. Internal rubber parts exposed to water shall be made of a rubber
compound that is resistant to free chlorine and monochloramine
concentrations up to 10 mg/l (drinking water) in the fluid conveyed.
4. Valves shall be flanged, have AWWA Class E bolt pattern; shall mate to
adjacent piping per Section 33 01 10, General Piping Requirements; and
be of the same diameter as adjoining pipe.
5. All valves shall have zero leakage in both directions at valve rated design
pressure. Certify valves have been shop tested above 200 psi pressure
differential across seat in both directions with zero leakage across seat.
6. Valves and actuators shall both turn clockwise to close valves.
J. Smaller drinking water valves in buildings and vaults shall be NSF 61 certified,
1000 psi rated, SST, ¼ turn, full port ball valves, unless otherwise noted.
Connecting piping shall be SST Schedule 40.
2.2 BUTTERFLY VALVES
A. Buried Butterfly Valves (BFV) for Drinking Water (4 to 24-inch Diameter):
1. Valves shall be designed specifically for drinking water, meet or exceed
AWWA C504/516, Class 250B valves - but allow for metric PN 16 flat flanges
if drilled to AWWA C207, E bolt pattern. Valves shall have double offset
design (so seat is not in compression at any time except at full closure) and
be suitable for open-shut isolation and infrequent operation after periods of
inactivity. Design valves for bi-directional flow velocity of 16 feet per second
(fps) and line break velocities of 50 fps. Isolate metal-to-metal thrust bearing
surfaces from flowstream.
2. Type V500, Butterfly Valve, 4 Inches to 24 Inches:
a. Body: ductile iron, ASTM A536 65-45-12 or A536 60-40-18.
b. Disc: same ductile iron as valve body. Fasten disc valve shaft by
stainless steel shaft pins or Polygon type connection.
c. Shafts: duplex stainless steel, as specified in “Products, General.”
d. Metallic Seat: SST alloy seat welded to valve body seat area using
high alloy PTA weld overlay process and machined smooth. Lining
shall overlap stainless steel to prevent corrosion at dissimilar metals.
e. Valve Seat: Valve seats shall be EPDM, one continuous 360-degree
elastomeric ring, mounted on valve disc with 316 stainless steel
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retainer fasteners and steel ring. Seal shall be field replaceable and
adjustable in line without special tools or skills.
f. Shaft Seals: Provide manufacturer designed multi-O-ring shaft seals
at each shaft-body penetration that need no adjustment, and which
protect inner and outer shaft bearings; prevent water from pipe (or
internal debris) from entering shaft bore; and prevent groundwater (or
external media) from entering shaft bore in vacuum events. Do not
use packing glands or braided packing.
g. Shaft Bearing/Stem Bushing: bronze
h. Interior hardware/bolts: Type 316 stainless steel
i. Exterior hardware/bolts: stainless steel
j. Linings/Coatings: Fusion Bonded Epoxy
1)14 mils dry film thickness
2)Valve linings and coatings shall be blue
3)Line and coat per AWWA C550
4)Coating damaged in shipping or installation shall be noted and
properly repaired to satisfaction of city or engineer.
k. Manufacturers and Products. Manufacturer shall have serviced their
valves, under the valve manufacturers name, in US for at least 10
years (or in Canada for 20 years):
1)Erhard ROCO
2)AV-TEK
3)VAG EKN
3. Manufacturer-supplied gearbox-actuator for buried butterfly valves:
Conform to AWWA C504 and the following:
a. Actuators shall be self-locking and hold valve disc in closed, open
and any intermediate position without creeping or fluttering.
b. Provide mechanical travel-limiting stops to prevent over-travel of disc
with up to 450 foot-pound input torque at full-open and closed
positions. Owner reserves the right to field verify.
c. Provide Auma or Erhard slider-crank SKG buried gearbox-actuator
mounted at factory. Factory lubricate and seal to prevent entry of dirt
or water into housing. Submit certification each gearbox is over 90%
filled with grease. Submit grease type. Owner reserves right to field
verify.
d. Size gearbox operator shall operate valve for the full range of
pressures and velocities. Factory mount gearbox-actuator and
accessories
e. Shaft/stem and 2-inch AWWA operating nut at gearbox: stainless
steel
f. Stem bushing: bronze
g. Exterior Bolts: countersunk and molded; made of stainless steel
2.3 GATE VALVES
A. Acceptable Manufactures:
1. For above ground installation:
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h. Mueller
i. American Flow Control
j. AVK
2. For below ground (buried) installation
a. Erhard Multamed gate valve Premium, short pattern
b. VAG gate valve
c. AVK Series 66 (for HDPE pipe connections only)
B. Valves 2 in.—66in. shall be resilient wedge type rated for 250 psig cold water
working pressure.
C. All ferrous components shall be ductile iron. The words “DI" or “Ductile Iron" shall
be cast on the valve.
D. All NRS valves, in applicable configurations, 2-1/2in.—24in. in diameter shall be
listed by Underwriters Laboratories, Inc.
E. All OS&Y valves in applicable configurations, 3in.—24in. in diameter shall be listed
by Underwriters Laboratories, Inc. Valves 3 in—54 in. shall be in full compliance
with ANSI/AWWA C515.
F. The wedge shall be ductile iron encapsulated with EPDM rubber and provided with
male type guides and polymer guide covers.
G. Bolting shall be Type 304 stainless steel and shall be provided with hexagonal
heads with dimensions conforming to ANSI B18.2.1. Metric size, socket head cap
screws therefore are not allowed.
H. Operating nut shall be constructed of ductile iron and shall have four flats at stem
connection to assure even input torque to the stem.
I. All gaskets shall be pressure energized O-rings.
J. Stem shall be sealed by three O-rings. The top two O-rings shall be replaceable
with valve fully open and while subject to full rated working pressure. O-rings set
in a cartridge shall not be allowed.
K. Valve shall have thrust washers located with (1) above and (1) below the thrust
collar to assure trouble-free operation of the valve.
L. All internal and external surfaces of the valve body and bonnet shall have a fusion-
bonded epoxy coating, complying with ANSI/AWWA C550, applied
electrostatically prior to assembly.
M. Valves shall be certified to NSF/ANSI Standard 61 and NSF/ANSI 372.
N. Additional requirements for buried drinking water valves:
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1. Buried Resilient Seated (RS) Gate Valves (GV) for Drinking Water Pipes in
corrosive groundwater (4 to 12 inch Diameter):
a. Resilient, soft seated gate valve shall per AWWA C509,
Class 150, for buried waterline service - but allow for British
Standard EN 558, Series 14 option for face to face length.
b. Drill flanged ends to AWWA C207, E flange drilling pattern,
flat face.
c. Ductile iron body and bonnet, non-rising stem, full port valve.
d. Fully encapsulated valve wedge of permanently bonded
rubber.
e. Bottom of valve body channel to be smooth - with no
recesses.
f. Protective cap at bonnet with triple lip seals to keep out
groundwater.
g. Edge protection and sealing between body and bonnet shall
be of single piece profile seal to ensure safety and impact
protection.
h. Valve stem to incorporate Bayonet stem bearing design with
multiple EPDM O-rings, medium free and maintenance-free
(and vacuum safe).
i. Shaft/stem: super duplex SST per paragraph 2.03.
j. Shaft bearing/stem bushing: special bronze per paragraph 2.03.
k. Exterior Hardware/Bolts: countersunk and molded; made of super
duplex SST per paragraph 2.03.
l. Linings/Coatings: FBE per paragraph 2.03.
m. Manufacturers and Products. Manufacturer shall have serviced their
valves, under the valve manufacturer’s name, in the US for at least
10 years (or in Canada for at least 20 years):
2. Fusion Bonded Epoxy (FBE) Lining and Coating:
a. Heat-activated (fusion) material, “fusion” or “fusion bonded” epoxy
(FBE). Provide a minimum of 14 mils dry film thickness on all
surfaces.
b. Valve linings and coatings shall be blue.
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c. Line and coat per AWWA C550 and manufacturer recommended
quality control. Submit manufacturer written quality compliance
requirements, preparation, work, documentation, and post
application review based on professional coating and grading (i.e.
NACE, SSPC, GSK, ISO or DIN) with both text and color photo-
documentation. Document and implement quality control and quality
assurance for all valves linings and coatings. At valve delivery, submit
signed checklists indicating work was done per lining and coating
quality control system.
d. Coating damaged in shipping or installation shall be noted and
properly repaired to the satisfaction of the utility or its authorized
agent.
1)Buried Resilient Seated (RS) Gate Valves (GV) for
Drinking Water Pipes in corrosive groundwater (4 to 12
inch Diameter):
3. Certify valves are suitable for intended service:
a. Valve Exterior Conditions: buried service within corrosive soils with
2500 ppm chlorides groundwater. Assume salt groundwater level is
at elevation of the valve. Valve flanges and valves will be electrically
bonded to cathodically protected well-coated piping, and then flanges
and bolts will be field wrapped in wax tape per AWWA 217.
b. Valve Interior Conditions: potable water inside the valve.
c. Valves to be in full compliance with drinking water standards, NSF 61
or equal international standards. Compliance with WRAS (United
Kingdom Water Regulation Advisory Standards) and DVGW
(German drinking water certification agency) standards is considered
equal to NSF 61 with approval from Utah Division of Drinking Water.
Certify which drinking water standard each valve is compliant with.
Provide valves for a pH range from 6 to 10 and temperature range
from 33 to 100 degrees F.
d. Internal rubber parts exposed to water shall be made of a rubber
compound that is resistant to free chlorine and monochloramine
concentrations up to 10 mg/l (drinking water) in the fluid conveyed.
e. Valves shall be flanged, have AWWA Class E bolt pattern; shall mate
to adjacent piping per Section 33 01 10, General Piping
Requirements; and be of the same diameter as adjoining pipe.
f. All valves shall have zero leakage in both directions at valve rated
design pressure. Certify valves have been shop tested above 200 psi
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pressure differential across seat in both directions with zero leakage
across seat.
g. Certify valves are suitable for intended service.
4. Special materials for buried valves in corrosive groundwater
a. Buried valve external surfaces or parts will be exposed to up to 2500
ppm chlorides groundwater. The following valve components, which
are not fusion epoxy coated, shall be made of materials that will not
corrode in 2500 ppm chlorides groundwater which is commonly at the
valve elevation.
b. Bolts on valve exterior: comply with Section 33 01 10, General Piping
SST bolts. Use same bolts for flanges.
c. Stems, Shafts (for valves and gearboxes): manufacturer-
recommended super duplex SST, PREN 37 or higher
(S32520/S32550, or S32670 are acceptable), or Owner-approved
equal.
d.2-inch square nut and extension stem: manufacturer- recommended
SST that won’t corrode in 2500 ppm chlorides. Extension stem shall
be 1.5- inch diameter pipe with 0.19-inch-thick wall. Submit means to
field-adjust stem length so nut in valve box is 4- to 8-inches from final
grade.
e. Bushings around valve stems exposed to groundwater:
manufacturer- recommended bronze that won’t corrode in 2500 ppm
chlorides water.
f. Internal bronze and brass valve components and accessories in
contact with drinking water: shall have less than 16 percent zinc and
2 percent aluminum. Acceptable internal valve parts bronze alloys
are ASTM designations: B61, B62, B98/B98M (Alloy UNS No.
C65100, C65500, or C66100), B139 (Alloy UNS No. C51000), B584
(Alloy UNS No. C90300 or C94700), B164, B194, and B127.
Stainless steel Alloy 18-8 may be substituted for internal valve parts
bronze.
2.4 CHECK VALVES
A. Acceptable Manufactures:
1. Apco/DeZurik
2. Pratt
3. Val-Matic
B. Check valve shall be of the flanged, full body type.
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C. Valves shall be ANSI/AWWA C508 compliant.
D. The flanged ends shall be manufactured in accordance with ANSI B16.1 Class
125.
E. Valves shall be rated to 150 psi for all sizes.
F. The valve body shall be constructed of ductile iron ASTM A-536 Grade 65-45-12
with flow area equal to the nominal pipe inside diameter throughout the valve.
G. Valves shall be factory equipped with lever and weight assembly and air
cushioned.
H. The seat and internal body shall be fully coated with a two-part thermosetting
epoxy suitable for use in both potable water and wastewater applications.
I. The domed bonnet shall be manufactured of ductile iron ASTM A-536 Grade 65-
45-12. The bonnet-to-body seal shall be provided by a gasket to allow easy
removal and replacement of the access bonnet without removing the valve from
the line. Bonnet bolting shall be SAE Grade 5.
J. The resilient disc shall feature a fully encapsulated steel pressure plate with
integral molded O-ring on the face of the elastomer. Seat shall have Buna-N
resilient seat with drip tight shut off.
K. The manufacturer shall furnish certified results of a proof of design test
performed at an independent testing laboratory. Testing shall include a one (1)
million-cycle continuous test to demonstrate the durability of the flexible
connection.
2.5 PRESSURE RELIEF VALVE
A. Acceptable Manufactures:
1. Cla-Val (model 90-01 KO)
2. Singer (model 106-AC)
B. Valve shall open quickly at an adjustable pre-set overpressure to dissipate
damaging surge, and close slowly at adjustable speed after restoration of normal
line pressure.
C. A needle valve shall be furnished to regulate valve closing speed.
D. The valve shall have only one flanged cover at the valve top from which all
internal parts shall be accessible. There shall be no stems, stem guides or
spokes within the waterway. There shall be no springs to assist the valve
operation. All controls and piping shall be of non-corrosive construction.
E. Valve seat will be renewable without removing valve body from pipe installation.
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F. Valve interior trim shall be bronze B-62. The valve shall be supplied completely
piped ready for installation.
G. Valve shall be flanged suitable for 250 psi working pressure and for discharging
250 psi to atmosphere without damage to the valve or seat.
H. Provide a 120 V electrical contact switch and extension rod to allow activation of
alarm in the event the valve opens.
2.6 SEWAGE AIR VALVES
A. Acceptable Manufactures:
a. DeZurik 440 SCAV
b. Or equal
B. Sewage Combination Air Valve (single body, double orifice) allows large volumes
of air to escape or enter the pipeline.
C. When the pipeline is filled and pressurized the large air/vacuum orifice shall stay
closed, but the smaller diameter air release orifice shall remain operative and
open to allow small pockets of air accumulation to escape automatically and
independently of the large orifice.
D. The large air/vacuum orifice shall shut off when the free floating-center guided
plug is raised into the orifice by the lifting force of the concave - bottom float.
E. The large orifice shut-off shall be “without spilling.”
F. The Buna-N seat must be fastened to the valve cover, without distortion, for
drop-tight shut-off.
G. Body & Cover Ductile Iron ASTM A536 GR 65-45-12
H. Needle and Seat Buna-N Nitrile Rubber
I. Plug (1"-4”) (25-102mm) Brass ASTM B124
J. Exterior Paint Universal Metal Primer FDA Approved for Potable Water
K. This discharge orifice area shall be larger or equal to the inlet of valve.
L. The valve shall consist of a body, cover, baffle, float, and seat.
M. All materials of construction shall be certified in writing to conform to A.S.T.M.
specifications as follows:
Body & Cover Ductile Iron ASTM A536 GR 65-45-12
Concave Float Stainless Steel ASTM A240 T304
Stem Stainless Steel Series T300
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 2247100
Needle and Seat Buna-N Nitrile Rubber
Exterior Paint Universal Metal Primer FDA Approved for Potable Water
2.7 DRINKING WATER AIR VALVES
See Section 33 12 15 Drinking Water Air Release and Air Vacuum Valves
2.8 PLUG VALVES
A. Acceptable Manufactures:
a. Pratt
b. DeZurik
c. Valmatic
B. Plug valves shall be of the non-lubricating, eccentric type and shall be designed
for a working pressure of 175 psi for valves 12” and smaller, 150 psi for valves
14” and larger. Valves shall provide tight shut-off at rated pressure.
C. Valves 12” and smaller shall have round port design. 14” and larger valves
shall have rectangular port design.
D. The plug valve body shall be cast iron ASTM A126 Class B with welded-in
overlay of at least 95% nickel alloy content on all surfaces contacting the face
of the plug. Sprayed, plated, nickel welded rings or seats screwed into the body
are not acceptable.
E. The valve plug shall be ductile iron ASTM A-536, Grade 65-45-12, in valve
sizes up to 20”, and ASTM A126 Class B cast iron in sizes 24” and larger, with
Buna N resilient seating surface to mate with the body seat.
F. Valve flanges shall be in strict accordance with ANSI B16.1, Class 125.
G. Plug valve shall be furnished with permanently lubricated sleeve type bearings
conforming to AWWA C517. Bearings shall be of sintered, oil impregnated type
316 stainless steel ASTM A-743 Grade CF-8M or bronze ASTM B-127.
H. Valves shaft seals shall be of the “U” cup type, in accordance with AWWA
C517. Seals shall be self-adjusting and re-packable without moving the bonnet
from the valve.
I. 6” and smaller exposed valves shall be provided with wrench actuators. 8” and
larger exposed valves shall be provided with worm gear type manual actuators.
J. All buried valves shall be provided with worm and gear actuators suited for the
intended service.
K. Valve actuators shall be fully grease packed and have stops in the open/close
position. The actuator shall have a mechanical stop which will withstand an
input torque of 450 lbs. against the stop.
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DFCM PROJECT NO. 2247100
L. The actuator shall be able to provide 1.25 times the required operating torque
under full rated line pressure combined with a flow velocity of 8 feet per second.
2.9 BALL VALVE
A. Acceptable Manufactures:
1. Pratt
2. DeZurik
3. Valmatic
B. Each ball valve shall be rubber seated, round full port, and shall consist of
these main elements:
1. A pressure vessel (body), a rotatable closing element (ball), a torque
unit, and an operator.
2. Standard ball valves shall be furnished in cast iron ASTM A48 CL-
35(150# class).
3. Ball valve construction shall be in complete accordance with AWWA
specifications C507 for ball valves 6" thru 48" with metal seats per
specification section 3.2.3.2.
C. The body shall have ANSI B16.1 CL. 125/150 flanges and shall house the ball.
D. The body shall have integrally cast, bronze bushed trunnions. It shall provide
rigid means for supporting the torque unit without the necessity of additional
supports.
E. There shall be two (2) pipe connections, one for an air vent and the other for
drain. The body shall have rigidly attached corrosion resistant metal seat(s)
made of 400 series Monel.
F. Maximum seat bearing pressure shall not exceed 1,000 lbs/sq. inch.
G. The ball shall have integrally cast, bronze bushed trunnions. An extension of
one trunnion, called the operating shaft, shall pass through a sealing device
(O-ring retainer) and connect to the torque unit.
H. The operating shaft shall be 17-4PH high strength stainless steel. The sealing
device shall be capable of being removed and having its seals replaced without
removing the valve from the line.
I. The ball shall have corrosion resistant metal seat(s) of 300 series stainless
steel rigidly attached and fully adjustable to provide drop-tight sealing (1 oz.
per inch per hour exceeding AWWA C507 standards).
J. The ball shaft shall be so designed that the factor of safety for all combined
stresses shall be at least five to one. Maximum torsional deflection shall not
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THE POINT REDEVELOPMENT
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exceed 1/6 degree per foot of unsupported length using a seat coefficient of
friction of 0.5 and a bearing coefficient of friction of 0.3.
K. The torque unit shall employ a traveling crosshead to impart positive rotary
movement to the ball by means of a link and lever connected to the ball shaft.
L. A ball shaft support bearing shall be connected to the ball shaft. The torque
unit shall be designed so that during the first 50 percent of stroke in closing,
the flow area is reduced by approximately 81 percent. The remaining flow area
shall be gradually reduced to a complete shutoff throughout the last 50 percent
of closing stroke.
M. The torque unit shall also be designed so that the O-ring seals on the main
shaft can be replaced without removing the torque unit housing and while the
valve is in the line.
2.10 FLOW CONTROL VALVE
A. The valve shall be hydraulically operated, single diaphragm-actuated
globe valve. The hydraulic control valve pilot system shall consist of dual
solenoids which alternately apply or relieve pressure to the diaphragm
chamber to position the main valve and shall be normally closed
(energized to open).
B. The diaphragm assembly shall be the only moving part and shall form a
sealed chamber in the upper portion of the valve, separating operating
pressure from line pressure.
C. The valve shall have only one flanged cover at the valve top from which all
internal parts shall be accessible. There shall be no stems, stem guides or
spokes within the waterway. There shall be no springs to assist the valve
operation. All controls and piping shall be of non-corrosive construction.
D. Valve seat will be renewable without removing valve body from pipe
installation.
E. Valve interior trim shall be bronze B-62. The valve shall be supplied
completely piped ready for installation.
F. Valve shall be flanged suitable for 250 psi working pressure and for
discharging 250 psi to atmosphere without damage to the valve or seat.
G. 120 V with Nema 4 enclosure. A manual system to by-pass the solenoids
shall also be provided.
H. Valve shall be by Cla-Val - 131 Series, Equipped with the VC-22D
Electronic Valve Controller, or approved equal.
2.11 ACCESSORIES FOR BURIED VALVES
I. Cast Iron Valve Box: Designed for traffic loads, sliding type, with minimum
of 6-inch ID shaft.
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1. Box: Cast iron with minimum depth of 9 inches.
2. Lid: Cast iron, minimum depth 3 inches, marked WATER.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Flush all pipelines with valves in fully open positions.
B. Install per manufacturer recommendations and requirements.
C. In ductile iron water mains install valves in accordance with AWWA C600.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
DISINFECTION 33 13 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 33 13 00 - DISINFECTION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Disinfection of potable water system.
B. Test and report results.
1.2 REFERENCES
A. AWWA A100: AWWA Standard for Water Wells.
B. AWWA B300: AWWA Standard for Hypochlorites.
C. AWWA B301: AWWA Standard for Liquid Chlorine.
D. AWWA C651: AWWA Standard for Disinfecting Water Mains.
E. AWWA C652: AWWA Standard for Disinfection of Water-Storage Facilities.
F. State of Utah: Public Drinking Water Regulations, R309-545-20.
1.3 DEFINITIONS
A. Disinfectant Residual: The quantity of disinfectant in treated water.
B. ppm: Parts per million.
1.4 SUBMITTALS
A. Contractors evidence of experience in disinfection.
B. Bacteriological laboratory’s evidence of certification.
C. Contractor’s disinfection plan
1. Contractor’s disinfection plan shall be submitted for approval by the
Engineer 30 days prior to the anticipated date of the beginning of
disinfection activities.
D. Operation of valves
1. Contractor shall only operate valves which were installed as a part of this
work. Valves existing prior to this work shall be operated by the Owner’s
representatives.
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E. Disinfection Report: 3 copies including:
1. Date issued.
2. Project name and location.
3. Treatment contractors name, address and phone number.
4. Type and form of disinfectant used.
5. Time and date of disinfectant injection started.
6. Time and date of disinfectant injection completed.
7. Test locations.
8. Initial and 24 hour disinfectant residuals in ppm for each outlet tested.
9. Time and date of flushing start.
10. Time and date of flushing completion.
11. Disinfectant residual after flushing in ppm for each outlet tested.
F. Bacteriological Report: 3 copies including:
1. Date issued.
2. Project name and location.
3. Laboratory’s name, certification number, address, and phone number.
4. Time and date of water sample collection.
5. Name of person collecting samples.
6. Test locations.
7. Time and date of laboratory test start.
8. Coliform bacteria test results for each outlet tested.
9. Certification that water conforms or fails to conform to bacterial standards
of State of Utah public drinking water regulations.
10. Bacteriologist’s signature.
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DISINFECTION 33 13 00 - 3
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
1.5 QUALITY ASSURANCE
A. Affidavit by manufacturer that disinfectant conforms to AWWA standards.
B. Bacteriological Laboratory: Certified by State of Utah.
1.6 PRODUCT HANDLING
A. Store and protect disinfectant in accordance with manufacturer=s
recommendations to protect against damage or contamination. Do not use
unsuitable disinfectant.
B. Follow all instruction labeling for safe handling and storage of disinfectant
materials.
1.7 REGULATORY REQUIREMENTS
A. Conform to State of Utah public drinking water regulations.
PART 2 - PRODUCTS
2.1 DISINFECTANT
A. Liquid Chlorine: AWWA B301 with chlorine 99.5 percent pure by volume.
B. Sodium Hypochlorite: AWWA B300 with not less than 100 grams per liter available
chlorine.
C. Calcium Hypochlorite: AWWA B300 with 65 to 70 percent available chlorine by
weight in granular form.
D. Powder, tablet, or gas according to manufacturer’s specification.
PART 3 - EXECUTION
3.1 PREPARATION
A. Prior to starting the disinfection procedure ensure the potable water system is
completed, cleaned, tested in accordance with Section 33 11 25 and ready for
disinfection.
B. Ensure that the pipeline to be disinfected is not connected to the existing system.
3.2 DISINFECTION OF WATER LINES
A. Use on of the approved methods in AWWA C651.
B. Disinfecting solutions containing chlorine should not exceed 12% active chlorine,
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
because greater concentration can chemically attack and degrade polyethylene.
C. Chlorination shall provide a minimum of 25 ppm residual after 24-hours contact in
the pipeline. In general, this residual may be expected with an application of 50
ppm although some conditions may require more.
D. Chlorine, in the form of a 1% slurry of high test calcium hypochlorite (HTH,
Perchloron, Pittchlor, etc.) shall be fed into the pipeline in such a manner as to mix
with the water flowing in the pipeline. (A 1% slurry results from mixing 1 pound
of the calcium hypochlorite with 7.50 gallons of water.)
E. The following table provides information as to the required quantity of slurry to be
used per 100 feet of pipe to provide a chlorine concentration of 50 ppm:
Pipe Size
(In.)
Vol. Of 100 Ft.
Length (gal.)
Required Amount of
Slurry (gal.)
4 65 0.33
6 147 0.74
8 261 1.3
10 408 2.0
12 588 3.0
16 1044 5.2
24 2350 11.5
F. During the process of chlorinating the pipeline all valves and other pipeline
appurtenances shall be operated several times to provide sufficient contact with
the chlorinating agent.
3.3 DISINFECTION OF WATER STORAGE RESERVOIRS
A. Use one method defined under AWWA C652, as approved by the Engineer.
B. Do not start disinfection until water storage tank is thoroughly cleaned.
C. Provide and use necessary safety equipment for workers in contact with
disinfectant or gasses they may produce.
3.4 QUALITY CONTROL - BACTERIOLOGICAL TEST
A. No samples for testing shall be taken sooner than 24 hours after system flushing.
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THE POINT REDEVELOPMENT
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B. Sample water at each of the following locations, as applicable:
1. Where water enters system.
2. Ends of piping runs.
3. Remote outlets.
C. A minimum of two samples taken at least 24 hours apart shall be taken at each
location.
D. Analyze water samples in accordance with State of Utah requirements.
E. If bacteriological tests prove water quality to be unacceptable, repeat system
treatment.
F. Water systems shall not be accepted or placed into service until two negative
bacteriological tests are made on water taken. Repeat dosing as necessary until
negative tests are obtained. Provide a copy of the negative bacteriological tests
to the Engineer.
G. It shall be the contractor’s responsibility to submit and pay for the bacteriological
tests.
3.5 FLUSHING AND DISPOSAL OF DISINFECTANT
A. After the 24 hour retention period, flush the chlorinated water from the main until
chlorine measurements show the concentration in the water leaving the main is no
higher than that generally prevailing in the system or is acceptable for domestic
use.
B. Legally dispose of disinfecting water and ensure no chlorine buildup or damage to
the environment.
C. Failing to flush the line may require Contractor to replace all gaskets and valves
within the system at Contractor’s expense.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
MANHOLES AND COVERS 33 39 13 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 333913 - MANHOLES AND COVERS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Modular precast concrete manhole sections with tongue-and-groove joints
covers, anchorage, and accessories.
1.2 RELATED SECTIONS
A. 03 11 00 Concrete Formwork
B. 03 20 00 Concrete Reinforcement
C. 03 30 00 Concrete Work
D. 03 30 40 Portland Cement
E. 03 35 00 Concrete Finishing
F. 03 39 00 Concrete Curing
1.3 REFERENCES
A. AASHTO M-105: Gray Iron Castings.
B. AASHTO M-199: Precast Reinforced Concrete Manhole Sections.
C. ASTM C-923: Resilient Connectors between Reinforced Concrete Manhole
Structures and Pipes.
1.4 SUBMITTALS FOR REVIEW
A. Shop Drawings: Indicate manhole locations, elevations, piping, and sizes and
elevations of penetrations.
B. Product Data: Provide manhole covers, component construction, features,
configuration, and dimensions.
1.5 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing products specified in this
section with minimum three years documented experience.
1.6 GENERAL REQUIREMENTS
A. The Contractor shall furnish and install watertight cast-in-place or precast
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concrete manholes at the locations shown on the Drawings approved by the
Engineer.
B. Manholes shall be furnished complete with cast iron rings and covers.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Manufacturers:
1. Amcor Model
2. Geneva Pipe Model
3. W.R. White Model
4. Materials and Equipment: Product options and substitutions. Substitutions:
Permitted.
B. Manhole Sections: Reinforced precast concrete in accordance with AASHTO M-
199 with gaskets in accordance with ASTM C-923.
C. Mortar and Grout: Type S.
D. Reinforcement: All reinforcement for precast manholes, sections and risers shall
be FBE (fusion bonded epoxy) coated.
2.2 COMPONENTS
A. Wall and Cone Sections
1. Manhole walls shall be constructed of 48" I.D. precast sectional,
reinforced concrete pipe.
2. For pipelines of 18" diameter or larger, the manholes shall be 60"
minimum I.D. Both cylindrical and taper sections shall conform to all
requirements of AASHTO Designation M-170 for Reinforced Concrete
Culvert Pipe with the following exceptions:
a. The throat section of the manhole shall be adjustable by use of
pipe sections up to 18 inches in height.
b. The 48-inch inside diameter pipe used in the base section shall be
furnished in section lengths of 1, 2, 3 and 4 feet as required.
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c. Reinforcing steel shall consist of a circular cage with a minimum
cross sectional area of three-tenths (0.3) of a square inch of steel
per foot in both directions.
3. All joint surfaces of precast sections and the face of the manhole base
shall be thoroughly cleaned and wet prior to setting precast sections.
4. All joints including grade rings shall be set in mortar consisting of 1 part
cement and 1 ½ parts sand with sufficient water added to bring the
mixture to workable consistency, or the joints shall be sealed with butyl
rubber gasket that is permanently flexible and non-shrinking, similar to
Brandt No. 95 Cold Weather Vault Sealant.
B. Manhole Steps
1. 12" Copolymer Polypropylene Plastic Steps
2. Reinforcement: ½" grade 60 steel reinforcement.
3. Steps must meet requirements outlined in ASTM 2146-68 under Type II,
Grade 16906 and AASHTO M-31.
4. Steps are not required unless specifically called out on drawings.
C. Concrete Base Pad
1. Except as noted below, manhole bases shall be pre-cast concrete
conforming to the requirements of Section 03 30 00 of these
Specifications.
2. For high ground water areas, precast manholes and bases shall be
required.
3. The Precast manhole supplier shall design manholes using buoyancy
countermeasures for the existing ground water conditions. A safety factor
of 1.25 shall be used.
D. Lid and Frame
1. All iron castings shall conform to the requirements of AASHTO M-105 for
grey iron castings.
2. Rings and covers shall have machined bearing surfaces and a minimum
cover weight of 150 pounds and minimum ring weight of 233 pounds.
3. The manhole cover shall be a smooth surface “cross-hatch” pattern class
35 lid with the words “SEWER”.
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4. All manhole rings shall be carefully set to the grade shown on the
approved drawings or as directed by the Engineer.
5. The manhole covers shall be so installed to be within 1/4" from the
asphalt surface.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify items provided by other sections of Work are properly sized and located.
B. Verify that built-in items are in proper location and ready for roughing into Work.
C. Verify excavation for manholes is correct.
3.2 PREPARATION
A. Coordinate placement of inlet and outlet pipe or duct sleeves required by other
sections.
3.3 PLACING MANHOLE SECTIONS
A. Place base pad, with top surface level.
B. Place manhole sections plumb and level, trim to correct elevations, anchor to
base pad.
C. Cut and fit for pipe as required.
D. Grout vase of shaft sections to achieve slope to exit piping. Trowel smooth.
Contour as required.
E. Set cover frames and covers level without tipping, to correct elevations.
END OF SECTION
THE POINT REDEVELOPMENT Package 01 Reservoir
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March 2024
STORM DRAINAGE UTILITY PIPING 33 41 00 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 33 41 00 – STORM DRAINAGE UTILITY PIPING
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Pipe and fittings
B. Channel drainage systems
C. Manholes
D. Cleanouts
E. Non-pressure transition couplings
F. Expansion joints
G. Catch basins
H. Stormwater inlets
I. Pipe outlets
1.2 RELATED SECTIONS
A. Section 01 33 00: Submittal Procedures
B. Section 01 45 13: Materials Quality Requirements
C. Section 01 50 00: Temporary Facilities and Controls
D. Section 01 70 00: Execution and Closeout Requirements
E. 2017 APWA Standard specifications
1.3 REFERENCES Not Used
1.4 DEFINITIONS Not Used
1.5 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings:
1. Manholes: Include plans, elevations, sections, details, frames, and covers.
2. Catch basins and stormwater inlets. Include plans, elevations, sections,
details, frames, covers, and grates.
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STORM DRAINAGE UTILITY PIPING 33 41 00 - 2
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Field quality-control reports.
PART 2 - PRODUCTS
2.1 PIPE AND FITTINGS
A. Polypropylene (PP) Storm Drain Pipe
1. Use polypropylene (PP) storm drain pipe and fittings (ADS HP Storm or
equivalent) per ASTM F2881 and AASHTO M330, Type S for respective
diameters. Minimum stiffness at 5% deflection (at diameter) shall be:
a. 60 at 15”
b. 56 at 18”
c. 50 at 24”
d. 46 at 30”
e. 40 at 36”
f. 35 at 42” and 48”
g. 30 at 60”
B. Spirolite HDPE Storm Drain Pipe of Equal Stiffness
1. If there is no alternate to HDPE HP Storm PP an equal material is Spirolite
HDPE Storm drain pipe per ASTM F-894 and ASTM D-3350, having equal
or greater stiffness as HP Storm pipe listed in 2.1.A.1.
2.2 NONPRESSURE TRANSITION COUPLINGS
A. Comply with ASTM C 1173, elastomeric, sleeve-type, reducing or transition
coupling, for joining underground non-pressure piping. Include ends of same sizes
as piping to be joined, and corrosion-resistant-metal tension band and tightening
mechanism on each end.
B. Sleeve Materials:
1. For Dissimilar Pipes: ASTM D 5926, PVC or other material compatible with
pipe materials being joined.
C. Ring-Type, Flexible Couplings:
1. Description: Elastomeric compression seal with dimensions to fit inside
bell of larger pipe and for spigot of smaller pipe to fit inside ring.
2.3 MANHOLES
A. Standard Precast Concrete Manholes:
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1. Description: ASTM C 478 precast, reinforced concrete, of depth indicated,
with provision for sealant joints.
2. Diameter: 60 inches minimum unless otherwise indicated.
3. Ballast: Increase thickness of precast concrete sections or add concrete
to base section as required to prevent flotation.
4. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum
thickness for walls and base riser section, and separate base slab or base
section with integral floor.
5. Riser Sections: 4-inch minimum thickness and lengths to provide depth
indicated.
6. Top Section: Eccentric-cone type unless concentric-cone or flat-slab-top
type is indicated, and top of cone of size that matches grade rings.
7. Joint Sealant: ASTM C 990 bitumen or butyl rubber.
8. Resilient Pipe Connectors: ASTM C 923 cast or fitted into manhole walls,
for each pipe connection.
9. Steps: Deformed, 1/2-inch reinforcing rods encased in ASTM D 4101, PP,
wide enough to allow worker to place both feet on one step and designed
to prevent lateral slippage off step. Cast or anchor steps into sidewalls at
12- to 16-inch intervals. Omit steps if total depth from floor of manhole to
finished grade is less than 60 inches.
10. Retain one of two subparagraphs below if required to raise top of manhole
to grade.
11. Grade Rings: Reinforced-concrete rings, 6- to 9-inch total thickness, to
match diameter of manhole frame and cover, and height as required to
adjust manhole frame and cover to indicated elevation and slope.
B. Manhole Frames and Covers:
1. Description: Ferrous; 24-inch ID by 7- to 9-inch riser with 4-inch- minimum
width flange and 26-inch- diameter cover. Include indented top design with
lettering cast into cover, using wording equivalent to "STORM SEWER."
2. Material: ASTM A 536, Grade 60-40-18 ductile iron unless otherwise
indicated.
3. Manholes should be avoided in inmate accessible areas. If such
installations cannot be avoided, structure cover frames should be of steel
construction set in concrete. The covers should be secured by spot welding
the lids to the frames to restrict access.
2.4 CONCRETE
A. General: Cast-in-place concrete according to ACI 318, ACI 350/350R, and the
following:
1. Cement: ASTM C 150, Type II.
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2. Fine Aggregate: ASTM C 33, sand.
3. Coarse Aggregate: ASTM C 33, crushed gravel.
4. Water: Potable.
B. Portland Cement Design Mix: 4000 psi minimum, with 0.45 maximum
water/cementitious materials ratio.
1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.
2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed
steel.
C. Manhole Channels and Benches: Factory or field formed from concrete. Portland
cement design mix, 4000 psi minimum, with 0.45 maximum water/cementitious
materials ratio. Include channels and benches in manholes.
1. Channels: Concrete invert, formed to same width as connected piping,
with height of vertical sides to three-fourths of pipe diameter. Form curved
channels with smooth, uniform radius and slope.
2. Benches: Concrete, sloped to drain into channel.
D. Ballast and Pipe Supports: Portland cement design mix, 3000 psi minimum, with
0.58 maximum water/cementitious materials ratio.
1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain.
2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 deformed steel.
2.5 CATCH BASINS
A. Standard Precast Concrete Catch Basins:
1. Description: ASTM C 478 precast, reinforced concrete, of depth indicated,
with provision for sealant joints.
2. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum
thickness for walls and base riser section, and separate base slab or base
section with integral floor.
3. Riser Sections: 4-inch minimum thickness, 48-inch diameter, and lengths
to provide depth indicated.
4. Top Section: Eccentric-cone type unless concentric-cone or flat-slab-top
type is indicated. Top of cone of size that matches grade rings.
5. Joint Sealant: ASTM C 990 bitumen or butyl rubber.
6. Adjusting Rings: Interlocking rings with level or sloped edge in thickness
and shape matching catch basin frame and grate. Include sealant
recommended by ring manufacturer.
7. Grade Rings: Include two or three reinforced-concrete rings, of 6- to 9-inch
total thickness, that match 24-inch- diameter frame and grate.
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8. Pipe Connectors: ASTM C 923, resilient, of size required, for each pipe
connecting to base section.
B. Frames and Grates: ASTM A 536, Grade 60-40-18, ductile iron designed for A-
16, structural loading. Include flat grate with small square or short-slotted drainage
openings.
1. Size: 24 by 36 inches minimum unless otherwise indicated.
2. Grate Free Area: Approximately 50 percent unless otherwise indicated.
3. All shall be Bicycle Safe type grates.
4. Catch basins should be avoided in inmate accessible areas. If such
installations cannot be avoided, structure cover frames should be of steel
construction set in concrete. The grates should be secured by spot welding
the lids to the frames to restrict access.
2.6 STORMWATER INLETS
A. Curb Inlets: Made with vertical curb opening.
B. Gutter Inlets: Made with horizontal gutter opening. Include heavy-duty frames and
grates.
C. Combination Inlets: Made with vertical curb and horizontal gutter openings.
Include heavy-duty frames and grates.
D. Frames and Grates: Heavy duty.
E. See Division 05 53 00 Gratings, Cover Plates, Handrails, and Roof Access Hatch
for fabricated-steel grating.
F. Stormwater inlets should be avoided in inmate accessible areas. If such
installations cannot be avoided, structure cover frames should be of steel
construction set in concrete. The grates should be secured by spot welding the lids
to the frames to restrict access.
2.7 PIPE OUTLETS
A. Head Walls: Cast-in-place reinforced concrete, with apron and tapered sides.
B. Riprap Basins: Broken, irregularly sized and shaped, graded stone according to
NSSGA's "Quarried Stone for Erosion and Sediment Control."
1. Average Size: NSSGA No. R-3, screen opening 2 inches.
2. Average Size: NSSGA No. R-4, screen opening 3 inches.
3. Average Size: NSSGA No. R-5, screen opening 5 inches.
4. Retain both paragraphs below to require specific stone sizes.
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C. Filter Stone: According to NSSGA's "Quarried Stone for Erosion and Sediment
Control," No. FS-2, No. 4 screen opening, average-size graded stone.
D. Stainless steel security bars shall be installed on all outlet pipes 10 inches in
diameter or larger to prevent passage of a human.
2.8 REINFORCEMENT
A. Reinforced concrete storm drain manholes, grade rings, catch basins, inlets,
outlets, etc. shall use only fusion bonded epoxy coated rebar and other reinforcing
components.
PART 3 - EXECUTION
3.1 EARTHWORK
A. Excavation, trenching, and backfilling are specified in Division 31 Section "Utility
Trenching."
3.2 PIPING INSTALLATION
A. General Locations and Arrangements: Drawing plans and details indicate general
location and arrangement of underground storm drainage piping. Location and
arrangement of piping layout take into account design considerations. Install
piping as indicated, to extent practical. Where specific installation is not indicated,
follow piping manufacturer's written instructions.
B. Install piping beginning at low point, true to grades and alignment indicated with
unbroken continuity of invert. Place bell ends of piping facing upstream. Install
gaskets, seals, sleeves, and couplings according to manufacturer's written
instructions for use of lubricants, cements, and other installation requirements.
C. Install manholes for changes in direction unless fittings are indicated. Use fittings
for branch connections unless direct tap into existing sewer is indicated.
D. Install proper size increasers, reducers, and couplings where different sizes or
materials of pipes and fittings are connected. Reducing size of piping in direction
of flow is prohibited.
E. Install gravity-flow, non-pressure drainage piping according to the following:
1. Install piping pitched down in direction of flow.
2. Install piping NPS 6 and larger with restrained joints at tee fittings and at
changes in direction. Use corrosion-resistant rods, pipe or fitting
manufacturer's proprietary restraint system, or cast-in-place concrete
supports or anchors.
3. Install piping with 24 inches minimum cover.
4. Install PE corrugated sewer piping according to ASTM D 2321.
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5. Install PVC sewer piping according to ASTM D 2321 and ASTM F 1668.
F. Install drainage pipe to tolerances recommended by manufacturer. Unless
otherwise shown, install drainage pipe true and level using precision gauges and
levels.
G. Refer variances between manufacturer’s installation instructions and Contract
Documents to Owner’s Representative.
3.3 PIPE JOINT CONSTRUCTION
A. Join gravity-flow, non-pressure drainage piping according to the following:
1. Join corrugated PE piping according to ASTM D 3212 for push-on joints.
2. Join PVC corrugated sewer piping according to ASTM D 2321 for
elastomeric-seal joints.
3. Join dissimilar pipe materials with non-pressure-type flexible couplings.
3.4 CLEANOUT INSTALLATION
A. Install cleanouts and riser extensions from sewer pipes to cleanouts at grade. Use
cast-iron soil pipe fittings in sewer pipes at branches for cleanouts and cast-iron
soil pipe for riser extensions to cleanouts. Install piping so cleanouts open in
direction of flow in sewer pipe.
1. Use Light-Duty, top-loading classification cleanouts in earth or unpaved
foot-traffic areas.
2. Use Medium-Duty, top-loading classification cleanouts in paved foot-traffic
areas.
3. Use Heavy-Duty, top-loading classification cleanouts in vehicle-traffic
service areas.
4. Use Extra-Heavy-Duty, top-loading classification cleanouts in roads.
B. Set cleanout frames and covers in earth in cast-in-place concrete block, 18 by 18
by 12 inches deep. Set with tops 1 inch above surrounding earth grade.
C. Set cleanout frames and covers in concrete pavement and roads with tops flush
with pavement surface.
3.5 MANHOLE INSTALLATION
A. General: Install manholes, complete with appurtenances and accessories
indicated.
B. Install precast concrete manhole sections with sealants according to ASTM C 891.
C. Where specific manhole construction is not indicated, follow manhole
manufacturer's written instructions.
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D. Set tops of frames and covers flush with finished surface of manholes that occur
in pavements. Set tops 3 inches above finished surface elsewhere unless
otherwise indicated.
3.6 CATCH BASIN INSTALLATION
A. Set frames and grates to elevations indicated.
3.7 STORMWATER INLET AND OUTLET INSTALLATION
A. Construct inlet head walls, aprons, and sides of reinforced concrete, as indicated.
B. Construct riprap of broken stone, as indicated.
C. Install outlets that spill onto grade, anchored with concrete, where indicated.
D. Install outlets that spill onto grade, with flared end sections that match pipe, where
indicated.
E. Construct energy dissipaters at outlets, as indicated.
3.8 CONCRETE PLACEMENT
A. Place cast-in-place concrete according to ACI 318.
3.9 CONNECTIONS
A. Connect non-pressure, gravity-flow drainage piping in building's storm building
drains to drain piping and underground manholes.
1. Use commercially manufactured wye fittings for piping branch connections.
Remove section of existing pipe; install wye fitting into existing piping; and
encase entire wye fitting, plus 6-inch overlap, with not less than 6 inches of
concrete with 28-day compressive strength of 3000 psi.
2. Make branch connections from side into existing piping, NPS 4 to NPS 20.
Remove section of existing pipe, install wye fitting into existing piping, and
encase entire wye with not less than 6 inches of concrete with 28-day
compressive strength of 3000 psi.
3. Make branch connections from side into existing piping, NPS 21 or larger,
or to underground manholes and structures by cutting into existing unit and
creating an opening large enough to allow 3 inches of concrete to be
packed around entering connection. Cut end of connection pipe passing
through pipe or structure wall to conform to shape of and be flush with
inside wall unless otherwise indicated. On outside of pipe, manhole, or
structure wall, encase entering connection in 6 inches of concrete for
minimum length of 12 inches to provide additional support of collar from
connection to undisturbed ground.
a. Use concrete that will attain a minimum 28-day compressive
strength of 3000 psi unless otherwise indicated.
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b. Use epoxy-bonding compound as interface between new and
existing concrete and piping materials.
4. Protect existing piping, manholes, and structures to prevent concrete or
debris from entering while making tap connections. Remove debris or
other extraneous material that may accumulate.
B. Connect sanitary sewer sediment interceptor sewer to drain piping and
underground manholes.
C. Pipe couplings and expansion joints with pressure ratings at least equal to piping
rating may be used in applications below unless otherwise indicated.
1. Use non-pressure-type flexible couplings where required to join gravity-
flow, non-pressure sewer piping unless otherwise indicated.
3.10 IDENTIFICATION
A. Materials and their installation are specified in Division 31 Section "Earthwork."
Arrange for installation of green warning tape directly over piping and at outside
edge of underground structures.
1. Use detectable warning tape over ferrous piping.
2. Use detectable warning tape over nonferrous piping and over edges of
underground structures.
3.11 FIELD QUALITY CONTROL
A. Inspect interior of piping to determine whether line displacement or other damage
has occurred. Inspect after approximately 24 inches of backfill is in place, and
again at completion of Project.
1. Submit separate reports for each system inspection.
2. Defects requiring correction include the following:
a. Alignment: Less than full diameter of inside of pipe is visible
between structures.
b. Deflection: Flexible piping with deflection that prevents passage of
ball or cylinder of size not less than 92.5 percent of piping diameter.
c. Damage: Crushed, broken, cracked, or otherwise damaged piping.
d. Infiltration: Water leakage into piping.
e. Exfiltration: Water leakage from or around piping.
3. Replace defective piping using new materials and repeat inspections until
defects are within allowances specified.
4. Reinspect and repeat procedure until results are satisfactory.
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B. Test new piping systems, and parts of existing systems that have been altered,
extended, or repaired, for leaks and defects.
1. Do not enclose, cover, or put into service before inspection and approval.
2. Test completed piping systems according to requirements of authorities
having jurisdiction.
3. Schedule tests and inspections by authorities having jurisdiction with at
least 24 hours' advance notice.
4. Submit separate report for each test.
5. Gravity-Flow Storm Drainage Piping: Test according to requirements of
authorities having jurisdiction, UNI-B-6, and the following:
a. Exception: Piping with soil-tight joints unless required by authorities
having jurisdiction.
b. Option: Test plastic piping according to ASTM F 1417.
c. Option: Test concrete piping according to ASTM C 924.
C. Leaks and loss in test pressure constitute defects that must be repaired.
D. Replace leaking piping using new materials and repeat testing until leakage is
within allowances specified.
ITEM TEST FOR
TEST STANDARD
(ASTM OR OTHER
TEST STANDARD)
FREQUENCY
FIRST
TEST PAID
FOR BY
RETESTS
PAID FOR
BY
Installation &
Leakage
Visual inspection of
finished installation
1 inspection Owner Owner
Field
Performance
ASTM F2487
Demonstrate
compliance to
Contract Documents
and Manufacturers’
printed Literature
1 test Contractor Contractor
Corrugated
Polyethylene
Double-Wall
Drainage
Pipe
11 month
Warranty
Inspection
Demonstrate
compliance to
Contract Documents
and Manufacturers
printed Literature
1 test Owner Contractor
END OF SECTION
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PART 1 -
GENERAL
1.1 THE REQUIREMENT
A. The Contractor shall furnish, test, install, and place into satisfactory operation the
pressure transmitters, with all spare parts, accessories, and appurtenances as herein
specified and as shown on the Drawings.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 40 10 00 – Process Control and Information Systems
B. Section 40 20 00 – Instruments, General
PART 2 -
PRODUCTS
2.1 PRESSURE TRANSMITTERS
A. Gauge Pressure Transmitters
1. Acceptable manufactures are:
a. Emerson Rosemount 2088 Series
b. Schneider Foxboro IAP/IAG Series
c. ABB 266 series
2. Power supply shall be 24VDC, powered from PLC panel power supply. Process
connection shall be 1/2-inch female NPT flange adapter. Signal output shall be 4 to
20 mA.
3. Pressure transmitter shall be capacitance or resonant-wire type. Unless otherwise
specified, wetted parts shall be ASTM A276, type 316 stainless steel. Span shall
be adjustable over a 6:1 or greater range. Over range capacity without affecting
calibration shall be not less than 200 percent of maximum specified range.
Volumetric displacement shall not exceed 0.01 cubic inch over the specified span.
Fill fluid unless otherwise specified shall be silicone oil. Adjustable dampening shall
be provided. External zero adjustment shall be provided. Accuracy shall be 0.25
percent of span or better for spans greater than 5 inches water column and 0.5
percent of span or better for spans less than or equal to 5 inches water column.
4. Transmitter shall be provided with the following adjustable range:
SECTION 40 12 50 - PRESSURE TRANSMITTER
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Higher ranges and spans shall be provided as specified in the instrument schedule.
Transmitter for spans less than or equal to 25 psig shall be provided with one 1/2-
inch flanged process connection and two 1/4-inch drain/vent ports, one plugged and
one provided with bleed valve. Transmitter shall be provided with an evacuated
sealed chamber and reference diaphragm shall be provided with a weatherproof,
bug proof atmospheric vent. Transmitters for spans greater than 25 psig shall be
similar except designed for gage pressure service, and overpressure rating shall be
greater than the lesser of 2000 psig and 150 percent of maximum range.
PART 3 -
EXECUTION
3.1 REQUIREMENTS
A. Refer to Section 40 20 00.
END OF SECTION
Adjustable range of
transmitter, water column
Span specified in the
instrument schedule, water
column
0.5 to 6 inches 0.5 to 5.5 inches
5 to 30 inches 5.5 to 27.5 inches
25 to 150 inches 27.5 to 137.5 inches
125 to 750 inches 137.5 to 750 inches
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SECTION 40 20 00 - INSTRUMENTS GENERAL
1.1 THE REQUIREMENT
A.The Contractor shall furnish, install, test, and place in operation process instrumentation
(flow elements, level transmitters, etc.) as scheduled herein together with all signal
converters, transmitters, isolators, amplifiers, etc. to interface with all instrumentation,
panels, controls, and process equipment control panels with the process control system as
shown on the Drawings and as specified. Mounting of associated transmitters, indicators,
power supplies, brackets, and appurtenances shall be provided as specified herein and
shown on the Drawings.
B.It is the intent of this Specification and the Contract Documents that all process taps,
isolation valves, nipples, penetrations, embedded instrumentation supports, conduit,
wiring, terminations, and the installation of the process instrumentation on process lines
shall be provided under this Contract.
C.Taps and connections for primary process sensors shall be sized to suit each individual
installation and the requirements of the instrument served. It is the Contractor’s
responsibility to ensure that the location, supports, orientation, and dimensions of the
connections and taps for instrumentation as such as to provide the proper bracing, the
required accuracy of measurement, protection of the sensor from accidental damage, and
accessibility for maintenance while the plant is in operation. Isolation valves shall be
provided at all process taps.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A.Section 40 10 00 – Process Control and Instrumentation Systems
B.Division 26.
1.3 REFERENCES
A.This section contains references to the following documents. They are a part of this section
as specified and modified. Where a referenced document contains references to other
standards, those documents are included as references under this section as if referenced
directly. In the event of conflict between the requirements of this section and those of the
listed documents, the requirements of this section shall prevail.
PART 1 - GENERAL
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Reference
Title
API RP550
Manual on Installation of Refinery Instruments and Control
Systems, Part I – Sections 1 Through 13
ISA S20
Specification Forms for Process Measurement and Control
Instrumentation, Primary Elements, and Control Valves
ISA S51.1
Process Instrumentation Terminology
1.4 GENERAL INFORMATION AND DESCRIPTION
A.These Specifications are intended to give a general description of what is required, but do
not cover all details which will vary in accordance with the requirements of the equipment
furnished. They are, however, intended to cover the furnishing, the shop testing, the
delivery, and complete installation and field testing of all instruments and appurtenances
whether specifically mentioned in the Specification or not.
B.The instruments shall be furnished and installed with all necessary accessory equipment
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and auxiliaries whether specifically mentioned in these Specifications or not. The
installations shall incorporate the highest standards for the type of service shown on the
Drawings including loop testing of the entire installation and instruction of operating
personnel in the care, operation, calibration, and maintenance of all instrumentation.
C.All instrumentation shall be of first class workmanship and shall be entirely designed and
suitable for the intended services. All materials used in fabricating the equipment shall be
new and undamaged.
PART 2 - PRODUCTS
1.1 GENERAL
A.All instrumentation supplied shall be the manufacturer’s latest design. Unless otherwise
specified, all instruments shall be solid state, electronic, using enclosures to suit specified
environmental conditions. Microprocessor-based equipment shall be supplied unless
otherwise specified. All instruments shall be provided with mounting hardware and floor
stands, wall brackets, or instrument racks as shown on the Drawings or as required.
B.Equipment installed in hazardous areas shall meet Class, Group, and Division as shown
on the Drawings, to comply with the National Electric Code.
C.All instruments shall return to accurate measurement without manual resetting upon
restoration of power after a power failure.
D.Unless otherwise shown or specified, local indicators shall be provided for all instruments.
Where instruments are located in inaccessible locations, local indicators shall be provided
and shall be mounted as specified in paragraph 3.1.B. All indicator readouts shall be
linear in process units. Readouts of 0-100% shall not be acceptable, except for speed and
valve position. Floating outputs shall be provided for all transmitters.
E.Unless otherwise specified, field instrument and power supply enclosures shall be 316
stainless steel, fiberglass, or PVC coated copper free cast aluminum NEMA 4X
construction.
F.Where separate elements and transmitters are required, they shall be fully matched, and
unless otherwise noted, installed adjacent to the sensor. Special cables or equipment
shall be supplied by the associated equipment manufacturer.
G.Electronic equipment shall utilize printed circuitry and shall be coated (tropicalized) to
prevent contamination by dust, moisture, and fungus. Solid-state components shall be
conservatively rated for long term performance and dependability over ambient
atmospheric fluctuations. Ambient conditions shall be –15 to 50 degrees C and 10 to 100
percent relative humidity, unless otherwise specified. Field mounted equipment and
system components shall be designed for installation in dusty, humid, and corrosive
service conditions.
H.All devices furnished hereunder shall be heavy-duty type, designed for continuous
industrial service. The system shall contain products of a single manufacturer, insofar as
possible, and shall consist of equipment models which are currently in production. All
equipment provided, where applicable, shall be of modular construction and shall be
capable of field expansion.
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I.All non-loop powered instruments and equipment shall be designed to operate on a 60 Hz
alternating current power source at a nominal 117 V, plus or minus 10 percent, except
where specifically noted. All regulators and power supplies required for compliance with
the above shall be provided. Where equipment requires voltage reduction, constant
voltage transformers shall be supplied.
J.All analog transmitter and controller outputs shall be isolated, 4-20 milliamps into a load of
0-750 ohms, unless specifically noted otherwise. All switches shall have double-pole,
double-throw contacts rated at a minimum of 600 VA, unless specified otherwise.
K.Materials and equipment used shall be U.L. approved wherever such approved equipment
and materials is available.
2.2 ACCESSORIES
A.Isolation Valves – Valves shall be full port ball valves with ASTM A276, Type 316 stainless
steel trim and body and with Teflon seats and packing. Valves shall be Parker CPI, Whitey,
Hoke, or equal.
B.Gage Valves – Gage valves shall be machined from ASTM A276 bar stock and shall be
provided with 1/2-inch NPT connections and integral bleed valve. Valves shall be Anderson,
Greenwood & Company M9530, Hoke 6801L8Y, or equal.
C.Root Valves – Root valves shall be ASTM A276, Type 316 stainless steel bar stock with 1/2-
inch NPT male process connection and three 1/2-inch NPT female instrument connections.
One instrument connection shall be provided with an ASTM A276, Type 316 stainless steel
bleed valve. ASTM A276, Type 316 stainless steel plugs shall be provided for unused ports.
Lagging type units shall be provided for insulated vessels and pipes. Root valves shall be
Anderson, Greenwood & Company M5 AVS-44, Hoke 6802L8Y, or equal.
D.Manifolds – Manifolds shall be three-valve bar-stock type. Manifold body shall be machined
from 316 stainless steel bar stock. Valves shall be globe configuration with 316 stainless
steel ball seats and Teflon stem packing. Manifolds shall be designed for direct mounting to
differential pressure transmitters in place of the flanges normally furnished. Fabricated
manifolds or manifolds employing needle or soft seat valves are not acceptable. Purge taps,
1/8-inch NPT shall be furnished on manifolds where water purge is specified. Manifolds shall
be Anderson Greenwood M4TVS, Hoke 8123F8Y, or equal.
E.Tubing – Instrument tubing between the process connection and instruments shall be 1/2-
inch x 0.065-inch seamless annealed ASTM A269, Type 316 stainless steel. Tubing fittings
shall be Type 316 stainless steel. Fittings shall be of the swage ferrule design and shall have
components (nut, body and ferrule system) interchangeable with those of at least one other
manufacturer. Flare and ball sleeve compression type are not acceptable. Fittings shall be
Parker CPI, Crawford Swagelok, Hoke Gyrolok, or equal.
F.Chemical Seals
1.Diaphragm – Seal shall be the diaphragm type with flushing connection, Type 316
stainless steel body and Type 316L diaphragm unless otherwise specified. Seal shall
be Mansfield and Green Type SG, Ashcroft Type 101, or equal.
2.Annular Ring – Seal shall be the in-line full stream captive sensing liquid type. Metallic
wetted parts shall be Type 316 stainless steel. Flexible cylinder shall be Buna-N unless
otherwise specified. Seals shall be rated 200 psig with not more than 5-inch WC
hysteresis. Seals shall be Ronningen-Petter Iso-Ring, Red Valve series 40, or
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equal.
3.Fill Fluid – Chemical seals and associated instruments shall be factory filled as follows:
Instrument side of seal, capillary tubing, and instrument shall be evacuated to an
absolute pressure of 1.0 Torr or less; filled; and sealed. Unless otherwise specified, fill
fluid shall be silicone oil, Dow Corning DC200, Syltherm 800, or equal.
G.Bushings and Thermowells – Bushings or thermowells shall comply with SAMA PMC17-10.
Temperature taps shall be 1/2-inch NPT, and lagging extensions shall be provided on
insulated vessels or pipes. Thermowells and bushings shall be machined from Type 316
stainless steel bar stock unless otherwise specified.
H.Purge Assemblies
1.Air – Air purge assembly shall consist of a constant-differential relay, needle valve, check
valve and 0.2 to 2.0 scfh rotameter. Assembly shall be Moore Products 62VA, Fischer &
Porter 10A3137N-3BR2110, or equal.
2.Water – Water purge assembly shall consist of a strainer, constant-differential regulator,
needle valve, check valve, and 20 to 200 cc/m rotameter. Assembly shall be Moore
Products 63BD4A, Fischer & Porter 10A3137N-53BR2110, or equal. Strainer shall be
155 micron wye-type, ASCO 8600A2, Crane, or equal.
2.3 POWERED INSTRUMENTS GENERAL REQUIREMENTS
A.Powered instruments are those instruments which require power (120 VAC or 24 VDC
loop power) to operate. Each instrument includes an element or analyzer and a
transmitter/controller.
B.Transmitters shall be 4 to 20 milliampere output two-wire type with operating power derived
from the transmission circuit. Transmitter shall support an external load of 0 to 600 ohms or
greater without requiring trimming resistors with a transmission circuit power supply of 24
volts. Transmitter output shall be galvanically isolated from the process and the transmitter
case. Time constant of transmitters used for flow or pressure measurement, including level
transmitters used for flow measurement, shall be adjustable from 0.5 to 5.0 seconds.
Transmitter output shall increase with increasing measurement except where "reverse action"
is specified in the instrument schedule.
C.Electrical parts of transmitter and/or primary element mechanisms shall, as a minimum be
housed in enclosures meeting NEMA 250, Type 4 requirements. Where electrical
mechanisms are located outdoors or in areas specified as corrosive, enclosures shall meet
NEMA 250, Type 4X requirements.
D.Transmitters located outdoors shall be provided with surge protectors: Rosemount Model
470A, Taylor 1020FP, or equal.
E.Where two-wire transmitter is located in an area classified as hazardous, it shall be made
safe by means of an intrinsic safety barrier. Intrinsic safety barriers for two-wire transmitters
shall be of the active, isolating, loop powered type. Barrier shall be Measurement
Technology LTD. type MT3042, Stahl 9005/01-252/100/00, or equal.
F.Where four-wire transmitters are permitted, they shall be provided with a loop powered signal
current isolator connected in the output signal circuit. Isolator shall provide galvanic isolation
of milliampere transmission signals from transmitters with inadequately isolated output
circuits. Isolator shall be housed in a NEMA 250, type 4/7 conduit body and shall derive its
operating power from the signal input circuit. Input and output signals shall be 4 to 20 milli
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amperes, and error shall not exceed 0.1 percent of span. Input resistance shall not exceed
550 ohms with an output load of 250 ohms. Isolator shall be Moore Industries SCX/4-20MA/
4-20/MA/6.5DC/-RF(EX).
2.4 PROCESS SWITCHES GENERAL REQUIREMENTS
A.Contact outputs used for alarm actuation shall be ordinarily closed and shall open to initiate
the alarm. Contact outputs used to control equipment shall be ordinarily open and shall close
to start the equipment. Contacts monitored by solid state equipment such as programmable
controllers or annunciators shall be hermetically sealed and designed for switching currents
from 20 to 100 mA at 24 volts DC. Contacts monitored by electromagnetic devices such
as mechanical relays shall be rated NEMA ICS 2, designation B300. Double barriers shall be
provided between switch elements and process fluids such that failure of one barrier will not
permit process fluids into electrical enclosures. Switch electrical enclosures shall be rated
NEMA 250, type 4 minimum. Contacts in Class 1, Division 1 areas and monitored by solid-
state circuits shall be made safe by suitable intrinsic safety barriers as specified in Section 26
09 13 .
PART 2 - EXECUTION
3.1 INSTALLATION
A.General – Equipment shall be located so that it is accessible for operation and maintenance.
Electrical work shall be performed in compliance with all applicable local codes and practices.
Where these specifications and the Drawings do not delineate precise installation
procedures, API RP550 shall be used as a guide to installation procedures.
B.Equipment Mounting and Support
1.Field equipment shall be wall mounted or mounted on two-inch diameter aluminum
pipe stands welded to a 10-inch square, ½-inch thick aluminum steel baseplate.
Instruments attached directly to concrete shall be spaced out from the mounting
surface not less than ½-inch by use of phenolic spacers. Expansion shields in walls
shall be used for securing equipment or wall supports to concrete surfaces. Unless
otherwise noted, field instruments shall be mounted between 48 and 60 inches above
the floor or work platform.
2.Embedded pipe supports and sleeves shall be schedule 40, 304 stainless steel pipe,
with stainless steel blind flange for equipment mounting as shown on the Drawings.
3.Materials for miscellaneous mounting brackets and supports shall be 304 stainless
steel.
4.Pipe stands, mounting brackets, and supports shall comply with the requirements of
Division 5.
5.Where transmitters are supported from process piping, leveling saddles shall be
provided. Transmitters shall be oriented such that output indicators are readily visible.
C.Control and Signal Wiring – Electrical, control, and signal wiring connections to
transmitters and elements mounted on process piping or equipment shall be made
through liquid-tight flexible conduit. Conduit seals shall be provided where conduits enter
all field instrument enclosures and all cabinetry housing electrical or electronic equipment.
2.2 CLEANING AND ADJUSTMENT
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A.General
1.The Contractor shall comply with the requirements of Division 1 and all instrumentation
and control system tests, inspection, and calibration requirements for all
instrumentation and controls provided under this Contract and specified herein. The
Engineer, or his designated representative(s), reserve the right to witness any test,
inspection, calibration, or start-up activity. Acceptance by the Engineer of any plan,
report, or documentation relating to any testing or commissioning activity specified
herein shall not relieve the Contractor of his responsibility for meeting all specified
requirements.
.The Contractor shall provide the services of factory trained technicians, tools, and
equipment to field calibrate, test, inspect, and adjust each instrument to its specified
performance requirement in accordance with manufacturer’s specifications and
instructions. Any instrument which fails to meet any contract requirements, or any
published manufacturer performance specification for functional and operational
parameters, shall be repaired or replaced, at the discretion of the Engineer, at no cost
to the Owner. The Contractor shall bear all costs and provided all personnel,
equipment, and materials necessary to implement all installation tests and inspection
activities for equipment specified herein.
B.Field Instrument Calibration Requirements
1.Each instrument shall be calibrated at 0, 25, 50, 75, and 100 percent of span using
test instruments to simulate inputs and read outputs. Test instruments shall be rated
to an accuracy of at least five times greater than the specified accuracy of the
instrument being calibrated. Where applicable, such test instruments shall have
accuracies as set forth by the National Bureau of Standards.
2.The Contractor shall provide a written calibration sheet to the Engineer for each
instrument, certifying that it has been calibrated to its published specified accuracy.
This sheet shall include but not be limited to date, instrument tag numbers, calibration
data for the various procedures, name of person performing the calibration, listing of
published specified accuracy, permissible tolerance at each point of calibration,
calibration reading as finally adjusted within tolerance, defect noted, corrective action
required, and corrections made.
3.If doubt exists as to the correct method for calibrating or checking calibration of an
instrument, the manufacturer’s recommendations shall be used as an acceptable
standard, subject to approval of the Engineer.
4.Upon completion of calibration, devices calibrated hereunder shall not be subjected to
sudden movements, accelerations, or shocks, and shall be installed in permanent
protected positions not subject to moisture, dirt, and excessive temperature variations.
Caution shall be exercised to prevent such devices being subjected to overvoltages,
incorrect voltages, overpressures, or incorrect air. Damaged equipment shall be
replaced and recalibrated at no cost to the Owner.
5.Upon completion of instrumentation installation, the Contractor shall perform a loop
check. The Contractor shall submit final loop test results with all instruments listed in
the loop. Loop test results shall be signed by all representatives involved for each
loop test.
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THE POINT REDEVELOPMENT
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END OF SECTION
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MAGNETIC FLOW METERS 40 21 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 40 21 20 - MAGNETIC FLOW METERS
PART 1 - GENERAL
1.1 THE REQUIREMENT
A. The Contractor shall furnish, test, install, and place into satisfactory operation the
magnetic flowmeter systems, with all spare parts, accessories, and appurtenances as
herein specified and as shown on the Drawings.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 40 10 00 – Process Control and Information Systems
PART 2 - PRODUCTS
2.1 MAGNETIC FLOWMETERS
A. Acceptable Manufactures are:
a. Endress Hauser Series 400 Submersible Rated, with mod-bus 485 interface
with heartbeat diagnostics. Model 5W4C2F-AAALMP5DUA1KGA+AACBL4
b. Rosemount 8750W Utility magnetic flow meter system.
Model 8750WDEW1A1FPSAXXXCA1M4G1DWR
c. No Substitutions
B. Process connections shall be flanged, ANSI B16.5, Class 150, raised face.
C. Magnetic flow meter shall be provided as a system consisting of a flow tube and sepa-
rate converter/ transmitter complete with interconnecting cables. Converter/transmitter
shall be suitable for full-scale flow rates from 3.0 to 30 feet per second. System error
shall not exceed the greater of 0.5 percent of rate or 0.1 foot per second. Flow tubes
located in lined or non-conductive pipelines shall be provided with grounding spools or
swages fabricated from ASTM A312, Type 316 stainless steel. Grounding spools or
swages inside diameter shall be 1/16 inch smaller than flow tube inside diameter.
Where pipe run size is different from specified flow tube size, uniformly diverging
swages with a total angle between walls not exceeding 15 degrees shall be provided.
Excitation power requirements shall not exceed 100 volt-amperes.
D. Flow tubes size 0.5 through 6 inches shall be ceramic lined wafer-style ductile-iron
body with platinum electrodes. Flow tubes larger than 6 inches shall be cast aluminum
full-body flanged construction with 316L stainless steel electrodes. Unless otherwise
specified, liner shall be polyurethane.
E. Magnetic flow meter shall be of the design so that it can be pigged without damage.
The pig size and type will be as per the piping dimensions and nature of contents being
cleaned.
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F. The transmitter shall contain all electronics associated with the magnetic flow meter
system. Enclosure shall be NEMA 4 cast aluminum compartment for power, field
connections and calibration adjustments separate from digital circuitry. Transmitter
shall contain means to calibrate the metering system without use of external calibration
units. The transmitter shall contain self-diagnostics and shall be interchangeable with
other units of the same type without special re-calibration. Transmitter shall include an
integral 3-digit LCD flow indication calibrated in process units. Adjustable dampening
shall be provided. Provision for accepting an external contact to force signal output to
zero shall be provided. Where pulse frequency output is specified, pulse frequency
shall cut out at flows below 2 percent of maximum range. The signal cable between
the primary element and transmitter shall be provided by the system manufacturer. A
sufficient length of cable shall be provided for installation of a continuous run between
the primary element and the transmitter.
G. Remote mounted display/transmitters shall be provided where indicated on the
drawings. Flow tubes with integral display/transmitters shall be provided where
indicated on the drawings.
PART 3 - EXECUTION
3.1 REQUIREMENTS
A. Refer to Section 40 20 00.
END OF SECTION
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LIQUID LEVEL SWITCHES 40 27 10 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 40 27 10 - LIQUID LEVEL SWITCHES
1.1 THE REQUIREMENT
A. The Contractor shall furnish, test, install, and place into satisfactory operation the liquid
level switches with all spare parts, accessories, and appurtenances as herein specified
and as shown on the Drawings.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 40 10 00 – Process Control and Information Systems
Section 40 20 00 – Instruments, General
PART 2 -
PRODUCTS
2.1 LIQUID LEVEL SWITCHES
A. Level Switch Tipping Float
1. Device identification: See Section 40 20 00.
2. Float actuated switch shall be a dry contact type switch in a hermetically
sealed polypropylene casing, suspended on a PVC coated cable.
3. The number of floats per level system shall be as shown.
4. The switch rating shall be at least 10 amps at 120 VAC.
5. Switch set points shall be as shown on the drawings.
6. Mercury switch type capsules are not allowed.
7. As manufactured by:
a) WE Anderson/Dwyer FSW Series
b) Or approved equal
B. Room flood monitoring switches
1. Device identification: See Section 40 20 00.
2. Stem and mounting shall be 304 Stainless Steel.
3. The float shall be Buna N material.
4. The wetted parts shall be manufactured of Beryllium Copper, Copper Nickel, or
Polycarbonate.
5. Dry contact with an electrical rating of 20VA.
6. Operating Temperature of -40 F to 140F.
7. Gems Sensors LS-270 or approved equal
PART 1 - GENERAL
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
C. Tank Overflow Detection
1.Device identification: See Section 40 20 00.
2.Ultrasonic Contact technology switch shall be suitable for clean liquid
application.
3.The switch rating shall be at least 10-amp.
4.Maximum operation point shall be ¼”.
5.As manufactured by:
a. Magnetrol such as Echotel® Model 910 Ultrasonic Level Switch
b. Or approved equal.
D. The CONTRACTOR shall deliver to the OWNER all required spare parts. The spare
parts shall not be used as replacement parts during system start-up or the guarantee
period.
PART 3 -EXECUTION
3.1 REQUIREMENTS
A. See Section 40 20 00.
END OF SECTION
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PRESSURE GAUGES 40 91 20 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 40 91 21 – PRESSURE GAUGES
PART 1 -GENERAL
1.1 THE REQUIREMENT
A. The Contractor shall furnish, test, install, and place into satisfactory operation the
pressure gauges and seals with all spare parts, accessories, and appurtenances
as herein specified and as shown on the Drawings.
1.2 RELATED SPECIFICATION SECTIONS
A. Section 40 10 00 – Process Control and information Systems
B. Section 40 20 00 – Instruments, General
C. Section 40 27 60 – Pressure Switches and Seals
1.3 SUBMITTALS
A. Furnish complete submittals in accordance with Section 01 30 00.
B. Product Data
1. Complete manufacturer’s brochures; identify instrument construction,
accuracy, ranges, materials and options.
2. Complete instrument data sheets, including catalog number and source
for determining catalog number for all gauges and seals.
PART 1 - PRODUCTS
2.1 PRESSURE INSTRUMENTATION
A. Seals
1. All pressure gauges shall be provided with seals. See Section 40 91
19.26.
2. Pressure gauges and seals shall be assembled and oil filled at the factory
prior to shipment. Filling fluid shall be compatible with piping contents and
temperature.
2.2 PRESSURE GAUGES MANUFACTURED UNITS
A. Pressure, Vacuum, Compound Gauges.
1. General
a. Furnish and install pressure and vacuum gauges as specified;
complete, including all fittings, snubbers, connections, gaskets,
supports and accessories in the locations shown or specified, in
accordance with the Contract Documents.
b. Pressure gauges shall be provided whether or not shown on
the plans:
1) On suction and discharge connection to all pumps.
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2) On discharge connection from blowers and compressors.
3) On each side of pressure reducing valves.
4) In other locations as shown on the P&IDs and/or
mechanical plans.
c. Vacuum gauges shall be provided whether or not shown on
the plans:
1) On all supply side educator type chemical feeders.
2) In other locations as shown on the P&IDs and/or
mechanical plans.
d. Sleeve pressure gauges
1) Shall be provided where shown on the plans.
2) Pressure shall be sensed by a flexible sleeve contained in
a flanged cast iron or steel spool or wafer body, and
transmitted to the gauge through a captive fluid.
3) Sleeve shall be of BUNA A and fabricated so as to isolate
the body from the process liquid.
4) Gauges shall be calibrated to read in applicable units.
5) Accuracy of ±1% to 150% of the working pressure of the
system to which they are connected.
2. Construction
a. Gauges shall be industrial quality type with Type 316 stainless
steel movement.
b. Phenolic case.
c. Liquid filled.
d. Unless otherwise shown or specified, gauges shall have:
1) A 4 ½ inch dial.
2) ½ inch threaded connection.
3) Type pulsation dampener adapter.
a) Pulsation Dampener as manufactured by:
b) Cajon Co.
c) Weksler Instruments, Corp.
d) Ashcroft.
e) No equals.
4) A block and bleed valve – ½ inch national pipe thread
process connection and bleed/calibrate valve between
block valve and outlet port.
e. Gauges shall be calibrated to read in applicable engineering units.
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DFCM PROJECT NO. 22427100
f. Accuracy of ±0.5% to 150% of the working pressure or vacuum of
the pipe or vessel to which they are connected.
g. All gauges shall be vibration and shock resistant.
3. Seals
a. Gauges attached to systems without particulates shall be
equipped with seals. See Section 40 27 60.
4. Gauges general as manufactured by:
a. Ashcroft Industrial Instruments (Dresser). With Plus Performance.
b. Forboro/Jordan, Inc. Equivalent model
5. Gauges sleeve pressure as manufactured by:
a. Red Valve Co., Inc.
b. Ronningen-Petter.
c. Onyx.
d. No Equal.
6. Snubbers as manufactured byL
a. Cajon Co.
b. Weksler Instruments, Corp.
c. Ashcroft.
d. No Equal.
7. Pulsation dampeners as manufactured by:
a. Cajon Co.
b. Weksler Instruments, Corp.
c. Ashcroft.
d. No Equal.
2.3 ACCESSORIES
A. Gauges shall be liquid filled or have some equivalent technology.
2.4 SOURCE QUALITY CONTROL
A. All instruments and/or representative instruments shall be calibrated to in
facilities and with instruments traceable to the National Bureau of Standards.
1. Provide complete documentation covering the traceability of all calibration
instruments.
PART 2 -
EXECUTION3.1 EXAMINATION
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
A. Examine the complete set of plans, the process fluids, pressures and temperatures
and furnish instruments that are compatible with installed process condition.
3.2 PREPARATION
A. Coordinate the installation with all trades to ensure the mechanical system has all
necessary appurtenances, weldolets, valves, orientation, etc. for proper installation
of the instruments.
3.3 INSTALLATION
A. All instruments shall be installed in strict conformance with the manufacturer’s
recommendations.
1. It is the CONTRACTOR’s responsibility to install all instruments in
conformance with manufacturer’s recommendations.
2. It is the CONTRACTOR’s responsibility to notify the ENGINEER of any
installation conditions that may be shown at variance with the
manufacturer’s recommendations.
3. Install two 2 –valve instrument manifolds for each gauge pressure transmitter.
4. Bolt 3 valve manifolds at non-flange diaphragm type differential pressure
transmitters in place of standard flange adapters.
5. Install root valves at process taps except insertion elements.
6. Install gauge valves on process connections to instruments where multiple
instruments are connected to one tap or where root valves are not readily
accessible.
7. All gauges shall be installed with the face in the vertical position.
8. In strict accordance with the manufacturer’s printed instructions.
9. At the locations shown on the drawings, when so shown.
10. Care shall be taken to minimize the effect of water hammer or vibrations on the
gauges.
11. In extreme cases, and with the approval of the ENGINEER, gauges may be
mounted independently, with flexible connectors.
3.4 FIELD QUALITY CONTROL
A. The Instrumentation and Control Systems Contractor shall calibrate all instruments in
the field during the Calibration and Loop Validation Tests as identified in Section 40
10 00.
3.5 ADJUSTING
A. All instruments shall be field verified.
3.6 DEMONSTRATION
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THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
A. Performance of all instruments shall be demonstrated to the ENGINEER prior to
commissioning.
3.7 PROTECTION
A. All instruments shall be fully protected after installation and before commissioning.
The CONTRACTOR shall replace any instruments damaged prior to commissioning.
1. The ENGINEER shall be the sole party responsible for determining the
corrective measures.
3.8 SCHEDULES
A. The following instrument data sheets are included as a guideline for the supply of the
instruments. These sheets are not complete and the instrument selection shall be the
CONTRACTOR’s responsibility. Changes may be made to the instrument materials,
ranges, etc. as part of the submittal review. The CONTRACTOR shall provide
documented evidence for a differential, plus or minus, that results from these
changes.
B. The CONTRACTOR shall supply complete instrument data sheets for each and
every instrument and submit this information in accordance with paragraph 1.05 of
this section.
1. Instrument data sheets shall be furnished in both hard copy and electronic
format.
END OF SECTION
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TEMPERATURE TRANSMITTER 40 91 21 - 1
THE POINT REDEVELOPMENT
DFCM PROJECT NO. 22427100
SECTION 40 91 21 - TEMPERATURE TRANSMITTER
1.1 THE REQUIREMENT
A. The Contractor shall furnish, test, install, and place into satisfactory operation the
pressure transmitters, with all spare parts, accessories, and appurtenances as herein
specified and as shown on the Drawings.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 40 10 00 – Process Control and Information Systems
B. Section 40 20 00 – Instruments, General
PART 2 - PRODUCTS
2.1 TEMPERATURE TRANSMITTERS
A. Room Temperature Transmitters
1. Pressure transmitter shall be 24-28 VDC powered from PLC panel power supply,
Emerson, Schneider, or equal. Power supply shall be VDC powered from PLC
panel power supply. Transmitter shall be wall mounted with bare transducer
element below sensing room temperature. Signal output shall be 4 to 20 mA.
2. Temperature transducer shall be RTD type. Element shall be bare connected
directly to transmitter. Adjustable dampening shall be provided. External zero
adjustment shall be provided. Accuracy shall be +/- 0.0 degrees Fahrenheit.
3. Acceptable Manufactures:
a. Emerson
b. Schneider
c. Or equal
PART 3 - EXECUTION
3.1 REQUIREMENTS
A. Refer to Section 40 20 00.
END OF SECTION
PART 1 - GENERAL