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HomeMy WebLinkAboutDAQ-2025-0009721 DAQC-CI160850001-25 Site ID 16085 (B1) MEMORANDUM TO: FILE – DESERET POWER ELECTRIC COOPERATIVE – Solomon Generating Station THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Daniel Riddle, Environmental Scientist DATE: February 3, 2025 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Washington County INSPECTION DATE: January 21, 2025 SOURCE LOCATION: 4570 South River Road St. George, UT 84790 DIRECTIONS: Remotely-controlled site. Contact prior to inspection to have someone meet you at the source location. SOURCE CONTACTS: Tyler Esplin, Environmental Superintendent 435-781-5706, tesplin@deseretpower.com OPERATING STATUS: Operating normally at the time of inspection. PROCESS DESCRIPTION: The Solomon Generating Station is a power station located in St. George that operates to help meet peak demands for energy during the summer months, as well as operating as a back-up power source to the Ft. Pierce Industrial Park customers in the event of an outage. The source consists of six (6) G3520H Caterpillar engines rated at 3,457 brake horsepower. Each generator operates up to 4,000 hours per year. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN160850001-22, dated April 18, 2022 NSPS (Part 60) JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines, MACT (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines ) $ ' $ ' 2 SOURCE EVALUATION: Name of Permittee: Permitted Location: Deseret Power Electric Cooperative Solomon Generating Station 10714 South Jordan Gateway 4570 South River Road South Jordan, UT 84095 St. George, UT 84790 SIC Code: 4911: (Electric Services) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: In Compliance. No limits set forth in this AO appear to have been exceeded. The source stated that there have been no modifications to the equipment or processes. The 3 equipment appeared to be properly operated and maintained according to manufacturer recommendations. Records are kept as required and were made available after the inspection. No breakdowns have been reported since the previous inspection. No emission inventory is required at this source. The source submitted their initial notification on September 28, 2023. See DAQC-CI160850001-23 for additional information. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 15 MW Ft. Pierce Powerplant II.A.2 Six (6) Natural Gas Engines (G3520H Caterpillar) Stationary Spark Ignition Internal Combustion Engines. Type: 4-Stroke lean burn. Rating: 3,457 bhp. Control: selective catalytic reduction (SCR) and oxidation catalyst (OC) Status: In Compliance. No unapproved equipment was observed at the time of inspection. II.B Requirements and Limitations II.B.1 Operation Conditions II.B.1.a The owner/operator shall not operate each natural gas-fired engine for more than 4,000 hours per rolling 12-month period. [R307-401-8] II.B.1.a.1 The owner/operator shall: A. Install a non-resettable hour meter on each engine to determine total hours of operation B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation. [R307-401-8] Status: In Compliance. For the rolling 12-month period from January 2024 to September 2024, generator hours are as follows: Generator 1: 1,588 hours Generator 2: 1,241 hours Generator 3: 898 hours Generator 4: 1,984 hours Generator 5: 998 hours Generator 6: 1,765 hours 4 A non-resettable meter is installed on each generator. Hours are recorded daily. Records are stored digitally for all times the station is in operation. See the attachments section for additional information. II.B.1.b The owner/operator shall not allow visible emissions from the natural gas-fired engines to exceed 10% opacity. [R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Method 9. [R307-201-3] Status: In Compliance. No visible emissions were observed at the time of inspection. See the attached VEO form for additional information. II.B.1.c The owner/operator shall install a stack on each generator engine that has a stack height of no less than 45 feet as measured from the base of the stack. All engine exhaust shall pass through the exhaust stack prior to atmospheric release. [R307-401-8] Status: In Compliance. The height of each stack is at least 45 feet tall. All generators onsite are routed through a stack. See the email correspondence for more information. II.B.2 Stack Testing Condition II.B.2.a The owner/operator shall not emit more than the following rates and concentrations from each of the natural gas-fired engines: Pollutant (g/bhp-hr) (lb/hr) NOx 0.07 0.53 CO 0.105 0.80 VOC 0.163 1.24. [R307-401-8] Status: In Compliance. According to DAQC-256-23, the emission limits and concentrations for NOx, CO, and VOC are within acceptable ranges. See DAQC-256-23 for detailed results. The summary table from stack testing is attached below as well. II.B.2.a.1 Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] Status: In Compliance. Source conducted their initial stack test on November 29 – December 1, 2022. See DAQC-256-23 for additional information. II.B.2.a.2 Initial Test The owner/operator shall conduct an initial stack test on the emission unit within 180 days after startup of the emission unit. [R307-165-2] Status: In Compliance. Source conducted stack test within 180 days of startup of the generators. 5 II.B.2.a.3 Test Frequency The owner/operator shall conduct a stack test on the emission unit within three (3) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. [R307-401-8] Status: In Compliance. Stack test was conducted on November 29 – December 1, 2022. The source was reminded to complete new stack testing by November 29, 2025. See the attached email correspondence. II.B.2.a.4 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] Status: In Compliance. Source sent notification within 30 days of conducting stack test. See DAQC-256-23 for additional information. II.B.2.a.5 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] Status: In Compliance. Testing protocol was approved and accepted by the DAQ. See DAQC-256-23 for additional information. II.B.2.a.6 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] Status: In Compliance. The test location is safely accessible. II.B.2.a.7 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] Status: In Compliance. Results were sent to the DAQ within 60 days of the date the stack test was conducted. See DAQC-256-23 for additional information. II.B.2.a.8 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.2.b Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] 6 II.B.2.b.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.2.b.2 NOx 40 CFR 60, Appendix A, Method 7; Method 7E; or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.2.b.3 VOC 40 CFR 60, Appendix A, Method 18; Method 25; Method 25A; 40 CFR 63, Appendix A, Method 320; or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.2.b.4 CO 40 CFR 60, Appendix A, Method 10 or other EPA-approved testing method as acceptable to the Director. [R307-401-8] Status: In Compliance. Methods utilized to conduct the stack test were reviewed and approved by the DAQ. See DAQC-256-23 for additional information. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines Status: In Compliance. Compliance with this subpart is satisfied by installing a certified engine, maintaining and operating the engines in accordance with the manufacturer's instructions, installation of a non-resettable hour meter, and maintaining records of use. All information provided at the time of inspection indicate these engines are being properly maintained and operated in accordance with this subpart. MACT (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Status: In Compliance. The generators did not operate over their permitted hour usage rate of 4,000 per rolling 12-month period. The highest total for any generator during the timeframe was 1,765 hours. The generators are maintained and operated according to manufacturer's specifications and are stack tested every 3 years. 7 AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Standards of Performance for New Stationary Sources [R307-210] Status: Compliance with this area source rule is satisfied by compliance with Federal Requirement NSPS (Part 60) Subpart JJJJ. See Section III above for more information. National Emission Standards for Hazardous Air Pollutants [R307-214] Status: In Compliance. Compliance with this area source rule is satisfied by compliance with Federal Requirement MACT (Part 63) Subpart ZZZZ. See Section III above for more information. EMISSION INVENTORY: The emissions listed below are an estimate of the total potential emissions (PTE) from Deseret Power Electric Cooperative – Solomon Generating Station on the Approval Order (AO) DAQE-AN160850001- 22, dated April 18, 2022. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr CO2 Equivalent 34697.00 Carbon Monoxide 9.60 Nitrogen Oxides 6.40 Particulate Matter - PM10 (Fugitives) 2.90 Particulate Matter - PM2.5 (Fugitives) 2.90 Sulfur Dioxide 0.17 Volatile Organic Compounds 14.90 Hazardous Air Pollutant PTE lbs/yr Acetaldehyde (CAS #75070) 2420 Acrolein (CAS #107028) 1500 Formaldehyde (CAS #50000) 10600 Generic HAPs (CAS #GHAPS) 620 Methanol (CAS #67561) 220 PREVIOUS ENFORCEMENT ACTIONS: No enforcement action within the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN160850001-22, dated April 18, 2022, the overall status is: In Compliance. Facility is well maintained. Records were made available when requested. HPV STATUS: Not Applicable. 8 RECOMMENDATION FOR NEXT INSPECTION: Inspect at the usual interval. This is a remotely-controlled site. Contact prior to inspection to have someone meet you at the source location. NSR RECOMMENDATIONS: None at this time. ATTACHMENTS: Email correspondence, generator usage, stack test results Solomon Solomon Solomon Solomon Solomon Solomon Unit Unit Unit Unit Unit Unit 1 2 3 4 5 6 Date (hrs)(hrs)(hrs)(hrs)(hrs)(hrs) 1/1/2024 3531 3499 2999 3468 2740 3333 1/2/2024 1/3/2024 1/4/2024 1/5/2024 1/6/2024 1/7/2024 1/8/2024 1/9/2024 1/10/2024 1/11/2024 1/12/2024 1/13/2024 1/14/2024 3534 3500 3005 3472 2745 3337 1/15/2024 1/16/2024 1/17/2024 1/18/2024 1/19/2024 1/20/2024 1/21/2024 1/22/2024 1/23/2024 1/24/2024 1/25/2024 1/26/2024 1/27/2024 1/28/2024 1/29/2024 1/30/2024 1/31/2024 2/1/2024 2/2/2024 2/3/2024 2/4/2024 2/5/2024 2/6/2024 2/7/2024 3535 3502 3015 3476 2756 3346 2/8/2024 2/9/2024 2/10/2024 2/11/2024 2/12/2024 3535 3502 3015 3476 2756 3346 2/13/2024 2/14/2024 2/15/2024 2/16/2024 2/17/2024 2/18/2024 2/19/2024 3535 3502 3015 3476 2756 3346 2/20/2024 2/21/2024 2/22/2024 2/23/2024 2/24/2024 2/25/2024 2/26/2024 3535 3502 3016 3477 2758 3347 2/27/2024 2/28/2024 2/29/2024 3/1/2024 3/2/2024 3/3/2024 3535 3502 3018 3477 2760 3348 3/4/2024 3/5/2024 3/6/2024 3/7/2024 3/8/2024 3/9/2024 3/10/2024 3535 3503 3019 3478 2761 3349 3/11/2024 3/12/2024 3/13/2024 3/14/2024 3/15/2024 3/16/2024 3/17/2024 3/18/2024 3/19/2024 3/20/2024 3/21/2024 3/22/2024 3/23/2024 3/24/2024 3535 3503 3021 3479 2765 3351 3/25/2024 3/26/2024 3/27/2024 3/28/2024 3/29/2024 3/30/2024 3/31/2024 3535 3503 3023 3479 2768 3353 4/1/2024 4/2/2024 4/3/2024 4/4/2024 4/5/2024 4/6/2024 4/7/2024 3537 3504 3027 3481 2771 3355 4/8/2024 4/9/2024 4/10/2024 4/11/2024 4/12/2024 4/13/2024 4/14/2024 3537 3504 3028 3482 2772 3355 4/15/2024 4/16/2024 3537 3505 3031 3483 2777 3358 4/17/2024 4/18/2024 4/19/2024 4/20/2024 4/21/2024 3537 3505 3034 3484 2780 3360 4/22/2024 4/23/2024 4/24/2024 4/25/2024 4/26/2024 4/27/2024 4/28/2024 3537 3505 3037 3484 2784 3362 4/29/2024 4/30/2024 5/1/2024 5/2/2024 5/3/2024 5/4/2024 5/5/2024 3537 3506 3038 3485 2786 3363 5/6/2024 5/7/2024 5/8/2024 5/9/2024 5/10/2024 5/11/2024 5/12/2024 3537 3506 3038 3485 2786 3363 5/13/2024 5/14/2024 5/15/2024 5/16/2024 5/17/2024 5/18/2024 5/19/2024 3537 3506 3039 3485 2787 3363 5/20/2024 5/21/2024 5/22/2024 5/23/2024 5/24/2024 5/25/2024 5/26/2024 5/27/2024 3537 3506 3039 3486 2787 3363 5/28/2024 5/29/2024 5/30/2024 5/31/2024 6/1/2024 6/2/2024 3538 3508 3041 3489 2790 3367 6/3/2024 6/4/2024 6/5/2024 6/6/2024 6/7/2024 6/8/2024 6/9/2024 3538 3508 3046 3489 2796 3370 6/10/2024 6/11/2024 6/12/2024 6/13/2024 6/14/2024 6/15/2024 6/16/2024 3538 3508 3051 3491 2802 3375 6/17/2024 6/18/2024 6/19/2024 6/20/2024 6/21/2024 6/22/2024 6/23/2024 3538 3509 3051 3493 2804 3376 6/24/2024 6/25/2024 6/26/2024 6/27/2024 6/28/2024 6/29/2024 6/30/2024 3546 3511 3053 3501 2813 3384 7/1/2024 7/2/2024 7/3/2024 7/4/2024 7/5/2024 7/6/2024 7/7/2024 3708 3511 3109 3657 2846 3546 7/8/2024 7/9/2024 7/10/2024 7/11/2024 7/12/2024 7/13/2024 7/14/2024 3753 3511 3109 3826 2846 3714 7/15/2024 7/16/2024 7/17/2024 7/18/2024 7/19/2024 7/20/2024 7/21/2024 3927 3511 3109 3999 2846 3888 7/22/2024 7/23/2024 7/24/2024 7/25/2024 7/26/2024 7/27/2024 7/28/2024 4094 3511 3109 4167 2846 4055 7/29/2024 7/30/2024 7/31/2024 8/1/2024 8/2/2024 8/3/2024 8/4/2024 4257 3664 3109 4327 2846 4218 8/5/2024 8/6/2024 8/7/2024 8/8/2024 8/9/2024 8/10/2024 8/11/2024 4425 3832 3109 4495 2846 4386 8/12/2024 8/13/2024 8/14/2024 8/15/2024 8/16/2024 8/17/2024 8/18/2024 8/19/2024 8/20/2024 8/21/2024 8/22/2024 8/23/2024 8/24/2024 8/25/2024 4733 4088 3227 4803 3121 4533 8/26/2024 8/27/2024 8/28/2024 8/29/2024 8/30/2024 8/31/2024 9/1/2024 9/2/2024 4733 4274 3413 4989 3254 4628 9/3/2024 9/4/2024 9/5/2024 9/6/2024 9/7/2024 9/8/2024 4754 4361 3510 5085 3351 4725 9/9/2024 9/10/2024 9/11/2024 9/12/2024 9/13/2024 9/14/2024 9/15/2024 4864 4474 3623 5198 3464 4837 9/16/2024 9/17/2024 9/18/2024 9/19/2024 9/20/2024 9/21/2024 9/22/2024 4977 4584 3736 5311 3577 4950 9/23/2024 9/24/2024 9/25/2024 9/26/2024 9/27/2024 9/28/2024 9/29/2024 5090 4697 3849 5424 3690 5063 9/30/2024 10/1/2024 10/2/2024 10/3/2024 10/4/2024 10/5/2024 10/6/2024 5109 4716 3868 5442 3706 5083 10/7/2024 10/8/2024 10/9/2024 10/10/2024 10/11/2024 10/12/2024 10/13/2024 5112 4720 3872 5442 3706 5085 10/14/2024 10/15/2024 10/16/2024 10/17/2024 10/18/2024 10/19/2024 10/20/2024 5112 4722 3874 5445 3708 5086 10/21/2024 10/22/2024 10/23/2024 10/24/2024 10/25/2024 10/26/2024 10/27/2024 5113 4725 3878 5445 3711 5087 10/28/2024 10/29/2024 10/30/2024 10/31/2024 11/1/2024 11/2/2024 11/3/2024 5113 4725 3878 5445 3712 5087 11/4/2024 11/5/2024 11/6/2024 11/7/2024 11/8/2024 11/9/2024 11/10/2024 5114 4726 3879 5447 3712 5088 11/11/2024 11/12/2024 11/13/2024 11/14/2024 11/15/2024 11/16/2024 11/17/2024 5115 4729 3883 5447 3716 5091 11/18/2024 11/19/2024 11/20/2024 11/21/2024 11/22/2024 11/23/2024 11/24/2024 5116 4730 3886 5448 3723 5093 11/25/2024 11/26/2024 11/27/2024 11/28/2024 11/29/2024 11/30/2024 12/1/2024 5116 4731 3886 5448 3723 5093 12/2/2024 12/3/2024 12/4/2024 12/5/2024 12/6/2024 12/7/2024 12/8/2024 5119 4734 3890 5449 3726 5096 12/9/2024 12/10/2024 12/11/2024 12/12/2024 12/13/2024 12/14/2024 12/15/2024 5119 4737 3893 5449 3730 5096 12/16/2024 12/17/2024 12/18/2024 12/19/2024 12/20/2024 12/21/2024 12/22/2024 5119 4738 3894 5449 3731 5097 12/23/2024 12/24/2024 12/25/2024 12/26/2024 12/27/2024 12/28/2024 12/29/2024 5119 4740 3896 5450 3735 5098 12/30/2024 12/31/2024