Loading...
HomeMy WebLinkAboutDAQ-2025-000877 1 DAQC-161-25 Site ID 10313 (B5) MEMORANDUM TO: FILE – GRAYMONT WESTERN US INC. THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: February 10, 2025 SUBJECT: Graymont Western US Inc. (Graymont), Major, NSPS, Title V, Millard County, FRS # UT0000004902700005 INSPECTION TYPE: State Electronic Data Report (SEDR) Review REVIEW DATE: February 10, 2025 SOURCE LOCATION: Cricket Mountain/Millard County SOURCE CONTACT: Eric Bennett, (435) 864-5770 APPLICABLE REGULATIONS: Title V Operating Permit Permit Number: 2700005004 Date of Permit: September 13, 2021 Date of Last Revision: April 1, 2024 SOURCE REVIEW EVALUATION: Fourth Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Kiln 1 1296 Opacity 98% Kiln 1 Opacity 0.00 15 % - 6 min Kiln 2 1135 Opacity 98% Kiln 2 Opacity 0.00 15 % - 6 min Kiln 3 252 Opacity 99% Kiln 3 Opacity 0.00 15 % - 6 min Kiln 4 0 Opacity Point source not operated Kiln 4 Opacity 0.00 15 % - 6 min Kiln 5 2144 Opacity 99% Kiln 5 Opacity 0.00 15 % - 6 min 1 8 2 2 Excess Emission Report - Hourly Summary Point Source Channel Startup & Shutdown Control Equipment Problems Process Problems Other Known Causes Unknown Causes Emission Limit Kiln 1 Opacity 0 0 0 0 0 15 % - 6 min Kiln 2 Opacity 0 0 0 0 0 15 % - 6 min Kiln 3 Opacity 0 0 0 0 0 15 % - 6 min Kiln 4 Opacity 0 0 0 0 0 15 % - 6 min Kiln 5 Opacity 0 0 0 0 0 15 % - 6 min CMS Performance Summary - Hourly Summary Point Source Channel Monitor Malfunction Non-monitor Malfunction QA Calibrations Other Known Causes Unknown Causes Kiln 1 Opacity 2 0 10 17 0 Kiln 2 Opacity 10 0 10 0 0 Kiln 3 Opacity 0 0 2 0 0 Kiln 4 Opacity 0 0 0 0 0 Kiln 5 Opacity 0 0 20 1 0 Type Code 280 (COMS Attenuator Filters) Procedure 3 Point Source & Location Attenuator I.D. Attenuator Certification Date Certified Attenuator Opacity OPLR, SECR, or PLCF, Corrected Opacity Value Range Low, Mid, & High Certification 1-year or 5- year Kiln 1 - Stack ZO60 6/19/24 8.50 1.00 8.5 Low 1 year Kiln 1 - Stack ZY95 6/19/24 15.60 1.00 15.6 Mid 1 year Kiln 1 - Stack YZ96 6/19/24 43.60 1.00 43.6 High 1 year Kiln 2 - Stack ZO60 6/19/24 8.50 1.00 8.5 Low 1 year Kiln 2 - Stack ZY95 6/19/24 15.60 1.00 15.6 Mid 1 year Kiln 2 - Stack YZ96 6/19/24 43.60 1.00 43.6 High 1 year Kiln 3 - Stack ZO60 6/19/24 8.50 1.00 8.5 Low 1 year Kiln 3 - Stack ZY95 6/19/24 15.60 1.00 15.6 Mid 1 year Kiln 3 - Stack YZ96 6/19/24 43.60 1.00 43.6 High 1 year Kiln 4 - Stack ZO60 6/19/24 8.50 0.89 7.6 Low 1 year Kiln 4 - Stack ZY95 6/19/24 15.60 0.89 14 Mid 1 year Kiln 4 - Stack YZ96 6/19/24 43.60 0.89 39.9 High 1 year Kiln 5 - Stack ZO60 6/19/24 8.50 1.00 8.5 Low 1 year Kiln 5 - Stack ZY95 6/19/24 15.60 1.00 15.6 Mid 1 year Kiln 5 - Stack YZ96 6/19/24 43.60 1.00 43.6 High 1 year 3 Type Code 281 (Procedure 3 - COMS Filter Audit Calibration Error) Point Source Location Audit Date Opacity Monitor Response (Average of 5) Mean Difference Calibration Error (≤ 3%) Low Mid High Kiln 1 Stack 12/4/24 9 0.140 0.188 Kiln 1 Stack 12/4/24 16 0.140 0.210 Kiln 1 Stack 12/4/24 44 0.260 0.294 Kiln 2 Stack 11/14/24 9 0.220 0.259 Kiln 2 Stack 11/14/24 16 0.340 0.403 Kiln 2 Stack 11/14/24 44 0.240 0.273 Kiln 3 Stack 12/12/24 8 -0.170 0.303 Kiln 3 Stack 12/12/24 16 0.020 0.209 Kiln 3 Stack 12/12/24 43 -0.250 0.332 Kiln 4 Stack 12/17/24 8 0.120 0.249 Kiln 4 Stack 12/17/24 14 0.300 0.326 Kiln 4 Stack 12/17/24 40 0.030 0.094 Kiln 5 Stack 12/9/24 8 -0.380 0.420 Kiln 5 Stack 12/9/24 16 0.060 0.082 Kiln 5 Stack 12/9/24 44 -0.020 0.048 Type Code 282 (Annual Zero Alignment Audit) Procedure 3 Point Source Location Audit Date Alternative Zero Alignment (Yes or No) COM Clear Condition Zero Response (CCZR) COM Simulated Zero Response (CSZR) Zero Alignment Error Difference (CCZR)- (CSZR) Adjustment to COM Simulated Zero Response (CSZR) (Yes or No) Kiln 1 Stack 12/4/24 Yes 0.15 -0.09 0 No Kiln 2 Stack 11/14/24 Yes 0.09 0 0 No Kiln 3 Stack 12/12/24 Yes 0.04 0 0 No Kiln 4 Stack 12/17/24 Yes 0.06 -0.1 0 No Kiln 5 Stack 12/9/24 Yes 0.07 -0.5 1 No Pollutant Concentration Exceeded Span of CEM Monitor Outage During Point Source Operation Alternate Sampling CEM Modifications 0 Hours 73 Hours 0 Hours 0 Events 4 SOURCE INSPECTION SUMMARY EVALUATION: Graymont is maintaining its COMS as required in R307-170 and 40 CFR 60.13. CURRENT RECOMMENDATIONS: All deviations appear to be a result of breakdown or process related problems that do not warrant issuing a violation. Periods of excess emissions that were recorded by the CMS in service on each point source during this reporting period are summarized in the SEDR and described in Pivot Table 400 “Excess Emissions Review.” Graymont was in compliance during this reporting period. No further enforcement actions should be taken. Graymont’s NSPS monitoring system meets the performance standards of 40 CFR 60, Appendix B Performance Specification 1. HPV: No RECOMMENDATION FOR NEXT INSPECTION: Check DAS for daily zero and span drift. Check the QC program to ensure that monitor drift is being tracked and that the source can identify excessive drift. ATTACHMENT: Excel spreadsheet review Graymont EER 4Q2024 Point Source Information Late Expired Cal. Gas Valid Cal. Gas Days Yes No 1 Type Code 100 (Company Information)Type Code Company Manager Company Name AIRS # Phone Number Environmental Contact 1 100 Blake Bills 02700005 435-864-5770 Eric Bennett 1 100 0 0 0 0 1 Type Code 110 (Point Source Identification)Type Code Point Source Quarter 1 - 4 Year Point Source Operating Hrs. in Quarter 1 110 4 2024 1296 1 110 4 2024 1135 1 110 4 2024 252.5 1 110 4 2024 0 1 110 4 2024 2144 1 110 0 0 0 1 Type Code 200 (Monitor Identification)Type Code Point Source Channel Manufacturer Model No. Monitor SN Low Span High Span Installation Date Monitor Location 1 200 Opacity Teledyne Monitor Labs Lighthawk 560 5601662 0 100 9/30/2008 Kiln 1 stack 1 200 Opacity Teledyne Monitor Labs Lighthawk 560 5600904 0 100 10/13/2005 Kiln 2 stack 1 200 Opacity Teledyne Monitor Labs Lighthawk 560 5600905 0 100 10/13/2005 Kiln 3 stack 1 200 Opacity Teledyne Monitor Labs Lighthawk 560 5600906 0 100 11/8/2005 Kiln 4 stack 1 200 Opacity Teledyne Monitor Labs Lighthawk 560 5602280 0 100 11/29/2011 Kiln 5 stack 1 200 0 0 0 0 0 0 1/0/1900 0 1 Type Code310 (Excess Emissions) SUMMARY REPORT Type Code Channel Total Hours of Excess Emissions Excess Emissions - % of Total Operating Hours RC 701 Hours - start up/Shutdown RC 702 Hours- Control Equipment Problems RC 703 Hours - Process Problems RC 704, 706, 707 Hours -Other Known Causes RC 705 Hours - Unknown Causes Emission Limitation Emission Limitation Units Emission Limitation Averaging Period 1 TRUE 310 Opacity 0 0.00% 0 0 0 0 0 15 % 6 min 1 TRUE 310 Opacity 0 0.00% 0 0 0 0 0 15 % 6 min 1 TRUE 310 Opacity 0 0.00% 0 0 0 0 0 15 % 6 min 1 Point source not operated 310 Opacity 0 0.00% 0 0 0 0 0 15 % 6 min 1 TRUE 310 Opacity 0 0.00% 0 0 0 0 0 15 % 6 min 1 310 0 0 0 0 0 0 0 0 0 1 Type Code 300 (CMS Performance Summary) Type Code Channel Point Source Operating Hours Downtime - % of Total Operating Hours Total CMS Downtime RC 721 Hours - Monitor Malfunction RC 722 Hours - Non-monitor Malfunction RC 723 Hours - QA Calibrations RC 724 Hours - Other Known Causes RC 725 Hours - Unknown Causes 1 TRUE 300 Opacity 1296 2.31% 30 2.4 0 10.4 17.2 0 1 TRUE 300 Opacity 1135 1.79% 20.26 9.58 0 10.48 0.2 0 1 TRUE 300 Opacity 252.5 0.87% 2.2 0 0 2.2 0 0 1 Point source not operated 300 Opacity 0 0.00% 0 0 0 0 0 0 1 TRUE 300 Opacity 2144 0.96% 20.51 0 0 19.83 0.68 0 1 300 0 0 0 0 0 0 1 Type Code 250 (Performance Specification RATA Results) Type Code Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units of Measurement CEM Value Reference Method Value Relative accuracy Pass/ Fail 1 0 Days 250 0 01/00/00 01/00/00 0 0 0 0 0.00% 0 1 Type Code 260 (CGA Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 260 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 270 (Linearity Test Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 270 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code Channel Start Date Start Time End Date End Time Hours 1 0 0 0 1/0/00 0:00 1/0/00 0:00 1 1 None Reported 1 0 TC 220 Hours 72.98 TC 220 Hours 0.00 TC 230 Hours 0.00 Events 0.00 Hours 0.00 Events 0.00 0.00 1 72.97 TC 300 Hours 0.01 FALSE None Reported None Reported None Reported None Reported None Reported None Reported Point Source Point Source Point Source Point Source Point Source Point Source Yes Kiln 1 Kiln 2 Kiln 3 Kiln 4 Kiln 5 0 0 Kiln 3 Kiln 4 Kiln 5 Kiln 4 Kiln 5 0 Kiln 1 Kiln 2 Kiln 3 Type Code 550 (Changes in Operation in Control Equipment When CEM Data Not Available) Type Code 500 (Boiler Operating Days w/o 18 Hours of Data) Graymont 0 Type Code 450 (Data Excluded) Kiln 1 Kiln 2 Kiln 3 Kiln 4 Kiln 5 0 0 Kiln 1 Kiln 2 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code 220 (Monitor Outage During Point Source Operation) Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) Type Code 240 (CEM Modifications) Type Code 530 (Excess Emissions During Emergency Conditions) 0 0 0 Graymont EER 4Q2024 * Type Code 280 (COMS Attenuator Filters) Procedure 3 Point Source Location Attenuator I.D. Attenuator Certification Date Certified Attenuator Opacity OPLR, SECR, or PLCF, Corrected Opacity Value Range Low, Mid, & High Certification 1-year or 5-year Kiln 1 Stack ZO60 6/19/24 9 1 8.5 Low 1 year Kiln 1 Stack ZY95 6/19/24 16 1 15.6 Mid 1 year Kiln 1 Stack YZ96 6/19/24 44 1 43.6 High 1 year Kiln 2 Stack ZO60 6/19/24 8.5 1 8.5 Low 1 year Kiln 2 Stack ZY95 6/19/24 15.6 1 15.6 Mid 1 year Kiln 2 Stack YZ96 6/19/24 43.6 1 43.6 High 1 year Kiln 3 Stack ZO60 6/19/24 8.5 1 8.5 Low 1 year Kiln 3 Stack ZY95 6/19/24 15.6 1 15.6 Mid 1 year Kiln 3 Stack YZ96 6/19/24 43.6 1 43.6 High 1 year Kiln 4 Stack ZO60 6/19/24 8.5 0.89 7.6 Low 1 year Kiln 4 Stack ZY95 6/19/24 15.6 0.89 14 Mid 1 year Kiln 4 Stack YZ96 6/19/24 43.6 0.89 39.9 High 1 year Kiln 5 Stack ZO60 6/19/24 8.5 1 8.5 Low 1 year Kiln 5 Stack ZY95 6/19/24 15.6 1 15.6 Mid 1 year Kiln 5 Stack YZ96 6/19/24 43.6 1 43.6 High 1 year * Opacity Monitor Response (Average of 5) Low Range Mid Range High Range Kiln 1 Stack 12/4/24 9 0.140 0.042 0.052 0.188 Kiln 1 Stack 12/4/24 16 0.140 0.053 0.066 0.210 Kiln 1 Stack 12/4/24 44 0.260 0.026 0.032 0.294 Kiln 2 Stack 11/14/24 9 0.220 0.033 0.041 0.259 Kiln 2 Stack 11/14/24 16 0.340 0.047 0.059 0.403 Kiln 2 Stack 11/14/24 44 0.240 0.023 0.029 0.273 Kiln 3 Stack 12/12/24 8 -0.170 0.110 0.137 0.303 Kiln 3 Stack 12/12/24 16 0.020 0.155 0.193 0.209 Kiln 3 Stack 12/12/24 43 -0.250 0.066 0.082 0.332 Kiln 4 Stack 12/17/24 8 0.120 0.107 0.133 0.249 Kiln 4 Stack 12/17/24 14 0.300 0.021 0.026 0.326 Kiln 4 Stack 12/17/24 40 0.030 0.049 0.061 0.094 Kiln 5 Stack 12/9/24 8 -0.380 0.029 0.036 0.420 Kiln 5 Stack 12/9/24 16 0.060 0.021 0.026 0.082 Kiln 5 Stack 12/9/24 44 -0.020 0.019 0.024 0.048 * Point Source Location Audit Date Alternitive Zero Alignment (Yes or No) COM Clear Condition Zero Response (CCZR) COM Simulated Zero Response (CSZR) Zero Alignment Error Difference (CCZR)-(CSZR) Adjustment to COM Simulated Zero Response (CSZR) (Yes or No) Kiln 1 Stack 12/4/24 Yes 0.150 -0.090 0.240 No Kiln 2 Stack 11/14/24 Yes 0.090 0.000 0.090 No Kiln 3 Stack 12/12/24 Yes 0.040 0.000 0.040 No Kiln 4 Stack 12/17/24 Yes 0.060 -0.100 0.160 No Kiln 5 Stack 12/9/24 Yes 0.070 -0.500 0.570 No Type Code 282 (Procedure 3 - Annual Zero Alignment Audit) Point Source Location Audit Date Mean Difference Standard Deviation Confidence Coefficient Calibration Error (≤ 3%) Type Code 281 (Procedure 3 - COMS Filter Audit Calibration Error) Graymont EER 4Q2024 Monitoring Information TC 210, 230, & 240 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 240 (CEM Modifications) - 100 (All) * Count of Channel Column Labels Row Labels (blank) Grand Total (blank) (blank) Grand Total Graymont EER 4Q2024 Type Code 220 (Monitor Outage During Point Source Operation) - 600 (All) * Sum of Hours Column Labels Row Labels 723 721 724 Grand Total Kiln 1 Opacity Automatic daily zero and span calibration check.10.40 10.40 Power supply, controller, light source or air purge equipment malfunction. Zero voltage out of range fault. Cleaned monitor, performed sets, returned to normal operation. Cal mechanism motor change caused the zero and upscale to not be aligned properly, causing results of cal to be over 4%. Aligned the zero and upscale, and performed sets to restore monitor back to proper operating status. 2.40 2.40 Cleaning / Maintenance of monitor. Clear stack procedure performed- returned to stack and put back in operation.17.20 17.20 Kiln 2 Opacity Automatic daily zero and span calibration check.9.00 9.00 Power supply, controller, light source or air purge equipment malfunction. Zero voltage out of range fault. Cleaned monitor, performed sets, returned to normal operation. Cal mechanism motor change caused the zero and upscale to not be aligned properly, causing results of cal to be over 4%. Aligned the zero and upscale, and performed sets to restore monitor back to proper operating status. 9.58 9.58 Excessive dust accumulation on lens and/or in stack ports resulting from improper air purge. Lens and stack ports cleaned and air purge system maintenance performed. 0.20 0.20 Audit and/or cleaning of monitor. Returned to normal operation as soon as audit was over.1.48 1.48 Kiln 3 Opacity Automatic daily zero and span calibration check.2.20 2.20 Kiln 5 Opacity Automatic daily zero and span calibration check.19.83 19.83 Cleaning / Maintenance of monitor. Clear stack procedure performed- returned to stack and put back in operation.0.68 0.68 Grand Total 42.92 11.98 18.08 72.98 Graymont EER 4Q2024 Opy * Opy Count of Magnitude of Emissions Column Labels Opy Row Labels Grand Total Opy Grand Total Dat Ex * Dat Ex Type Code 450 (Data Excluded) - 6000 (All) Dat Ex * Dat Ex Count of Channel Column Labels Dat Ex Row Labels Grand Total Dat Ex Grand Total Graymont EER 4Q2024 Type Code 500 Before February 28, 2005 (Boiler Operating Days w/o 18 Hours of Data) After February 28, 2005 (90% Operating Hours For each 30 BOD) - 500 (All) * Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 510 (F-factor, Equations & Conversion Factors) - 500 (All) Count of F-factor Column Labels Row Labels Grand Total Grand Total * Type Code 520 (Minimum Data Not Obtained <22/30 BODs) - 500 (All) Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 530 (Excess Emissions During Emergency Conditions) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * Type Code 540 (Fuel Pre-treatment Credit SO2) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * TypeCode 550 (Changes in Operation in Control Equipment When CEM Data Not Available) - 500 (All) Column Labels Row Labels Grand Total Grand Total