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HomeMy WebLinkAboutDAQ-2025-0007551 DAQC-136-25 Site ID 10122 (B4) MEMORANDUM TO: STACK TEST FILE – BIG WEST OIL, LLC – North Salt Lake Refinery THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Robert Sirrine, Environmental Scientist DATE: February 5, 2025 SUBJECT: Source: H-101 stacks A and B, H-621, 622, 624 (Single Stack), and Wabash Boiler Location: 333 West Center Street, North Salt Lake, Davis County, Utah Contact: Brady Miller, 385-324-1275 Tester: Erthwrks, Inc. Luke Morrison – 512-962-7661 FRS ID #: UT0000004901100008 AO #: DAQE-AN101220081-24, dated May 6, 2024 Subject: Review of Pretest Protocol received January 31, 2025 On January 31, 2025, Utah Division of Air Quality (DAQ) received a pretest protocol for sources H-101 stacks A and B, H-621, 622, 624 Single Stack, and the Wabash Boiler all located and operating at the Big West Oil (BWO) refinery in North Salt Lake, Utah. Testing is scheduled to be performed March 3-7, 2025, to determine NOx emission factors specified in Conditions II.B.9.a, II.B.9.d, and d.1-2. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses: OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK 3. RM 3A used to determine dry molecular weight of the gas stream: OK 4. RM 4 used to determine moisture content: OK 5. RM 7E used to determine NOx emissions: OK DEVIATIONS: No deviations were noted. CONCLUSION: The protocol appears acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Pretest Protocol received January 31, 2025 Big West Oil Certified Pretest Protocol Letter received January 31, 2025 * - / $ - - $ ) Emission Testing Protocol for Big West Oil, LLC at the North Salt Lake Refinery Determination of NOX lb/MMBtu Four (4) Emission Sources Prepared For: Test Dates: Week of March 3rd, 2025 Erthwrks Project No. 10066 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 2 of 10 Endorsement Page This protocol was developed in accordance with the requirements designated in the applicable regulatory permit(s) and or regulatory rules. To the best of my knowledge the techniques, instrumentation, and calculations presented in this protocol will serve to complete the test campaign requirements accurately and efficiently. Erthwrks, Inc. Name: Luke Morrison Title Project Manager Signature: This protocol has been reviewed for accuracy and completeness. The actions presented in this protocol are, to the best of my knowledge, an accurate representation of the necessary work scope needed to successfully complete the requirements of the test campaign. Erthwrks, Inc. Name: John Wood Title Technical Director Signature: 2 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 3 of 10 Table of Contents 1.0 INTRODUCTION ........................................................................................................ 4 1.1 Contact Information ...................................................................................................4 2.0 SAMPLING AND ANALYTICAL PROCEDURES .................................................. 5 2.1 EPA Reference Method Testing ................................................................................5 2.1.1 Gaseous Sampling – NOx, O2 ............................................................................5 2.3 Sampling Site Location ..............................................................................................7 3.0 General Work Sequence and Site Hazards and Mitigation .......................................... 7 3.1 General / Overall Safety Precautions and Risk Mitigation ........................................7 List of Tables Table 1: Test Matrix ...................................................................................................................... 5 List of Figures Figure 1: Example Erthwrks Sampling System Diagram ............................................................ 6 3 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 4 of 10 1.0 INTRODUCTION Erthwrks, Inc. has been contracted to provide air emission testing services for Big West Oil, LLC at the North Salt Lake Refinery located in North Salt Lake, UT. Within this facility there are four (4) sources that will be tested for the determination of Oxides of Nitrogen (NOX) in lb/MMBtu. 1.1 Contact Information Big West Oil, LLC Brady Miller Environmental Engineer 333 W Center St. North Salt Lake, UT 84054 385-324-1275 brady.miller@bigwestoil.com Erthwrks, Inc. Luke Morrison Project Manager P.O. Box 150549 Austin, TX 78715 512-962-7661 office 888-573-9994 fax Lmorrison@erthwrks.com Erthwrks, Inc. John Wood Technical Director P.O. Box 150549 Austin, TX 78715 512-585-1685 office 888-573-9994 fax jwood@erthwrks.com Facility Location Big West Oil, LLC North Salt Lake Refinery 333 W. Center St. North Salt Lake, UT 84054 4 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 5 of 10 Source Name Test Parameters EPA Methodology #Runs/Duration Applicable Standard H-101 Stack A NOx, O2 EPA M.3A, 7E 3 x 60-min NA H-101 Stack B NOx, O2 EPA M.3A, 7E 3 x 60-min NA H-621, H-622, H-624 Single Stack NOx, O2 EPA M.3A, 7E 3 x 60-min NA Wabash Boiler NOx, O2 EPA M.3A, 7E 3 x 60-min NA 2.0 SAMPLING AND ANALYTICAL PROCEDURES 2.1 EPA Reference Method Testing 2.1.1 Gaseous Sampling – NOx, O2 For all gaseous sampling, Erthwrks will insert a stainless-steel, shepherd-hook probe, of sufficient length to reach a sampling location located in the stack in accordance with EPA Method 1. The sample is extracted through the probe, a heated Teflon sampling line, to a heating filter. The sample then enters a minimum contact sample conditioner that cools and removes moisture from the gas matrix prior to entering the Erthwrks sampling manifold. For this project, the following Reference Methods will be used as applicable: • EPA Method 3A for the determination of O2 concentration • EPA Method 7E for the determination of NOx concentration Erthwrks will follow all quality assurance and quality control procedures as defined in US EPA 40 CFR 60 Appendix A. The Calibration Error (CE) Test will be conducted as specified in EPA Method 7E §8.2.3. In accordance with this requirement, a three-point analyzer calibration error test will be conducted prior to sampling. The CE test will be conducted by introducing the low, mid, and high-level calibration gasses (as defined in EPA Method 7E §3.3.1-3) sequentially and the response will be recorded. The results of the CE test are acceptable if the calculated calibration error is within ±2.0% of calibration span (or ≤ 0.5 ppmv). The Initial System Bias and System Calibration Error Check will be conducted in accordance with EPA Method 7E §8.2.5. The upscale calibration gas will be introduced at the probe upstream of all sample system components and the response will be recorded. The procedure will be repeated with the low-level gas and the response will be recorded. The sample system response time will also be recorded. This specification is acceptable if the calculated values of the system calibration error check are within ±5.0% of the calibration span value (or ≤0.5 ppmv). Table 1: Test Matrix 5 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 6 of 10 After each test run, or groups of runs, the sample system bias check will be conducted to validate the run data. The low-level and upscale drift will be calculated using Equation 7E-4. The run data is valid if the calculated drift is within ±3.0% of the calibration span value (or ≤0.5 ppmv). After each test run, the effluent gas concentration will be calculated as specified in EPA Method 7E §12.6. The arithmetic average of all valid concentration values will be adjusted for bias using equation 7E-5B. In accordance with EPA Method 7E, Section 8.5, the post run bias check/drift assessment will be conducted after every 1-hour run. If a compliance test is being conducted concurrently with a RATA test, the compliance test runs will be 63 minutes in duration. Figure 1: Example Erthwrks Sampling System Diagram 6 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 7 of 10 2.3 Sampling Site Location Because the heater stacks subject to this testing programming do not have sampling ports, Erthwrks will use a “shepherds-hook” probe to meet the sampling location requirement of EPA Method 1. Sampling will be conducted from a single point. 3.0 General Work Sequence and Site Hazards and Mitigation Erthwrks works diligently to eliminate and minimize potential hazards as they apply to our equipment and the test procedures used during the field campaign. A list of safety risk mitigation measures to be employed by the Erthwrks teams during the field campaign is summarized in subsections 3.1 through 3.4. These mitigation measures range from general items applicable to the overall field campaign as well as specific measures associated with the mobile lab/electrical equipment as well as the field execution. The following hazards are expected during the field test campaign: • Working at heights. • Using and transporting compressed gases. • Electrical hazards from high voltage plant/generator power sources and operation of electrical equipment inside and outside the test van. • Heat stress and fatigue. • Fire hazards associated with non-intrinsically safe equipment. • Hot surfaces (stacks and sample ports will be at high temperatures). • Tripping hazards present around test van (multiple power cords connected to test van and sample line) and on sampling platform. 3.1 General / Overall Safety Precautions and Risk Mitigation • All Erthwrks personnel attend annual basic plus mandatory trainings, including all required site-specific training and background checks. • All field team members will be equipped with proper PPE compliant with Big West Oil, LLC procedures. • Per Erthwrks requirements, a Job Safety Analysis (JSA) form will be prepared by all members of the field staff prior to commencement of the field campaign. • Each day will begin with a TBT conducted by the field team lead discussing potential hazards, and evacuation routes specific to that day’s location within Big West Oil, LLC . • No work will begin until a proper permit has been issued and all necessary Big West Oil, LLC Operations staff has been informed. • The mobile lab will be parked at the nearest allowable/safest location below the stack area. 7 of 8 Erthwrks Project No. 10066—Big West Oil North Salt Lake Refinery—Emission Test March 2025 Version 2–01/31/2025 Page 8 of 10 • A field technician will ascend the stack to the sampling platform and use a rope to haul a heated sampling line to the platform. The sample line will be secured to the platform by use of rope or suitable temporary fasteners. • All elevated work, including work on the sample platform, will be done with proper harnessing and fall protection equipment (if required) and approved by Big West Oil, LLC . • Technicians working on the stack platform will have appropriate heat resistant gloves when removing sampling port plugs and when handling hot sampling probes. • All hand tools will be equipped with lanyards and stored in tool bags to prevent dropped objects. • The sampling line will be secured to the platform and at other point(s) on the unit to minimize swinging. • Technicians will be on the sample platform only during setup, tear down, and during the initial stratification traverse. Communication between technicians on the stack platform and on the ground will be done through intrinsically safe radios, or explosion proof mobile phones. • Once tests at a particular stack are completed, a field technician will ascend to the stack platform and carefully lower the heated sample line. The power supply will be unhooked from the lab and the area cleared (with good housekeeping). Operations will be informed, and the lab will be driven away from the area and parked in an approved area of the plant or at the next testing location. • Setup and teardown procedures will involve all Field Team staff. 8 of 8