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HomeMy WebLinkAboutDAQ-2025-000529 1 DAQC-075-25 Site ID 10096 (B5) MEMORANDUM TO: FILE – SUNNYSIDE COGENERATION ASSOCIATES THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: January 22, 2025 SUBJECT: Sunnyside Cogeneration Associates (Sunnyside), Major, NSPS, Title V, Carbon County – FRS # UT00000049000700030 INSPECTION TYPE: State Electronic Data Report (SEDR) Review REVIEW DATE: January 22, 2025 SOURCE LOCATION: East Carbon/Emery County SOURCE CONTACT: Rusty Netz: (435) 888-4476 ext. 107 APPLICABLE REGULATIONS: Title V Operating Permit PERMIT NUMBER: 700030005 DATE OF PERMIT: March 8, 2023 Date of Last Revision: March 8, 2023 SOURCE INSPECTION EVALUATION: With the exception of sources that only monitor for opacity, quarterly report memoranda will only address the findings of the quarterly report. Approval Order and Title V permit conditions addressing continuous emission monitoring requirements will be addressed in Sunnyside’s relative accuracy performance specification test review memorandum. SEDR Review: Fourth Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Unit 1 1376 SO2 98% 11/18/24 05/23/24 Unit 1 SO2 0.00 0.42 LB/MMBTU - 30 DRA 1 8 2 2 Fourth Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Unit 1 1376 NOx 98% 11/18/24 05/23/24 Unit 1 SO2 0.00 1.2 LB/MMBTU - 30 DRA Unit 1 1376 O2 98% 11/18/24 05/23/24 Unit 1 SO2 0.00 462 LB/HR - 3 HR BLOCK Unit 1 1376 Opacity 98% Unit 1 SO2 0.00 462 LB/HR - 24 HR BLOCK Unit 1 SO2 0.00 (>70) So2 Removal % - 30 DRA Unit 1 NOx 0.00 0.25 LB/MMBTU - 30 DRA Unit 1 NOx 0.00 0.6 LB/MMBTU - 30 DRA Unit 1 Opacity 0.00 10 % - 6 min. Summary of SO2 Emission Reduction Percent Removal Required % Reduction Point Source Channel Min Max Days in violation Status Unit 1 SO2 83% 93% 70% 0 In compliance Excess Emission Report - Hourly Summary Point Source Channel Startup & Shutdown Control Equipment Problems Process Problems Other Known Causes Unknown Causes Emission Limit Unit 1 SO2 0 0 0 0 0 0.42 LB/MMBTU - 30 DRA Unit 1 SO2 0 0 0 0 0 1.2 LB/MMBTU - 30 DRA Unit 1 SO2 0 0 0 0 0 462 LB/HR - 3 HR BLOCK Unit 1 SO2 0 0 0 0 0 462 LB/HR - 24 HR BLOCK Unit 1 SO2 0 0 0 0 0 (>70) So2 Removal % - 30 DRA Unit 1 NOx 0 0 0 0 0 0.25 LB/MMBTU - 30 DRA Unit 1 NOx 0 0 0 0 0 0.6 LB/MMBTU - 30 DRA Unit 1 Opacity 0 0 0 0 0 10 % - 6 min. 3 CMS Performance Summary - Hourly Summary Point Source Channel Monitor Malfunction Non-monitor Malfunction QA Calibrations Other Known Causes Unknown Causes Unit 1 SO2 0 0 28 2 0 Unit 1 NOx 0 0 28 2 0 Unit 1 O2 0 0 28 2 0 Unit 1 Opacity 0 0 28 0 0 Type Code 280 (COMS Attenuator Filters) Procedure 3 Point Source & Location Attenuator I.D. Attenuator Certification Date Certified Attenuator Opacity OPLR, SECR, or PLCF Corrected Opacity Value Range Low, Mid, & High Certification 1-year or 5-year Unit 1 - Cal Check VT49 3/25/24 8.60 1.00 0 low 1 Year Unit 1 - Cal Check UU35 3/25/24 15.40 1.00 0.1 mid 1 Year Unit 1 - Cal Check UU36 3/25/24 25.20 1.00 0.1 high 1 Year Type Code 281 (Procedure 3 - COMS Filter Audit Calibration Error) Point Source Location Audit Date Opacity Monitor Response (Average of 5) Mean Difference Calibration Error (≤ 3%) Low Mid High Unit 1 Stack 12/16/24 9 0.100 0.139 Unit 1 Stack 12/16/24 15 -0.320 -0.281 Unit 1 Stack 12/16/24 25 0.120 0.193 Type Code 282 (Annual Zero Alignment Audit) Procedure 3 Point Source Location Audit Date Alternative Zero Alignment (Yes or No) COM Clear Condition Zero Response (CCZR) COM Simulated Zero Response (CSZR) Zero Alignment Error Difference (CCZR)- (CSZR) Adjustment to COM Simulated Zero Response (CSZR) (Yes or No) Unit 1 Stack 6/12/24 No 0.00 -0.1 0 Yes Summary of SO2 Emission Reduction Percent Removal Required Percent Reduction Point Source Channel Min Max Days in violation Unit 1 SO2 83% 93% 70% 0 Pollutant Concentration Exceeded Span of CEM Monitor Outage During Point Source Operation Alternate Sampling CEM Modifications 0 Hours 118 Hours 0 Hours 0 Events 4 SOURCE INSPECTION SUMMARY EVALUATION: Sunnyside maintains its CEMS as required in R307-170 and 40 CFR 60.13. CURRENT RECOMMENDATIONS: All deviations appear to be a result of breakdown or process related problems that do not warrant issuing a violation. Periods of excess emissions that were recorded by the CMS in service on each point source during this reporting period are summarized in the SEDR and described in Pivot Table 400 “Excess Emissions Review.” Sunnyside was in compliance during this reporting period. No further enforcement actions should be taken. Sunnyside’s NSPS monitoring system meets the performance standards of 40 CFR 60, Appendix B, Performance Specifications. HIGH PRIORITY VIOLATOR (HPV): No RECOMMENDATION FOR NEXT INSPECTION: Check DAS for daily zero and span drift. Check the QC program to ensure that monitor drift is being tracked and that the source can identify excessive drift. ATTACHMENT: Excel spreadsheet review Sunnyside Cogeneration Associates PO. Box 159 . Sunnysicle, Urah 84539 . (435) g8g-447(r . Fax (435) 88g-2539 .lanrrary 13,2025 Rob Leishman Division of Air Quality 195 North 1950 West Salt [,ake City, Utah 84116 Re: signed statement for cEM euarterly Report (4th euarte42024) Dear Mr. Leishman: I acknowledge under penalties of law that all information contained in the quarterly CEM report is truthful and accurate, and is a complete record of all monitoring related events which occurued during the reporting period. This is in accordance with utah Air Rules, R307- I 70-9(9)(a) ancl R307-4 I 5-5d, .,signed statement,,. If you have any questions or if further clarification is needed, please contact Michael Mosley or Rusty Netz at (435) 888-4476. I'hank You, /-fa"" q&u,f Logan Egbert Responsible Offlcial Sunnyside Cogeneration Associates c'c.Rr-rsty Netz Plarrt File Sunnyside Cogeneration Associates P'o.llox 159 ' sunnyside, LJtah 84539 . (43-5) 8titi-4476 . liax (435) ttSg-2538 Sunnyside EER 4Q2024 Point Source Information Late Expired Cal. Gas Valid Cal. Gas Days Yes No 1 Type Code 100 (Company Information)Type Code Company Manager Company Name AIRS # Phone Number Environmental Contact 1 100 Logan Egbert 00700030 (435)888-4476 Rusty Netz 1 100 0 0 0 0 1 Type Code 110 (Point Source Identification)Type Code Point Source Quarter 1 - 4 Year Point Source Operating Hrs. in Quarter1 110 4 2024 1376 1 110 0 0 0 1 Type Code 200(Monitor Identification)Type Code Point Source Channel Manufacturer Model No. Monitor SN Low Span High Span Installation Date Monitor Location 1 200 NOx EcoChem MC3 425 0 250 3/27/2019 Stack 1 200 O2 EcoChem MC3 425 0 25 3/27/2019 Stack 1 200 Opacity Durag D-R 290 417243 0 100 4/18/2005 Stack 1 200 SO2 EcoChem MC3 425 0 300 3/27/2019 Stack 1 200 0 0 0 0 0 0 1/0/1900 0 1 Type Code310 (Excess Emissions) SUMMARY REPORT Type Code Channel Total Hours of Excess Emissions Excess Emissions - % of Total Operating Hours RC 701 Hours - start up/Shutdown RC 702 Hours- Control Equipment Problems RC 703 Hours - Process Problems RC 704, 706, 707 Hours -Other Known Causes RC 705 Hours - Unknown Causes Emission Limitation Emission Limitation Units Emission Limitation Averaging Period1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 0.42 LB/MMBTU 30 DRA 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 1.2 LB/MMBTU 30 DRA 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 462 LB/HR 3 HR BLOCK 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 462 LB/HR 24 HR BLOCK 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 (>70) So2 Removal% 30 DRA 1 TRUE 310 NOx 0 0.00% 0 0 0 0 0 0.25 LB/MMBTU 30 DRA 1 TRUE 310 NOx 0 0.00% 0 0 0 0 0 0.6 LB/MMBTU 30 DRA 1 TRUE 310 Opacity 0 0.00% 0 0 0 0 0 10 % 6 min. 1 310 0 0 0 0 0 0 0 0 0 1 Type Code 300 (CMS Performance Summary) Type Code Channel Point Source Operating Hours Downtime - % of Total Operating Hours Total CMS Downtime RC 721 Hours - Monitor Malfunction RC 722 Hours - Non-monitor Malfunction RC 723 Hours - QA Calibrations RC 724 Hours - Other Known Causes RC 725 Hours - Unknown Causes 1 TRUE 300 SO2 1376 2.18% 30 0 0 28 2 0 1 TRUE 300 NOx 1376 2.18% 30 0 0 28 2 0 1 TRUE 300 O2 1376 2.18% 30 0 0 28 2 0 1 TRUE 300 Opacity 1376 2.06% 28.3 0 0 28.3 0 0 1 300 0 0 0 0 0 0 1 Type Code 250 (Performance SpecificationRATA Results)Type Code Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units of Measurement CEM Value Reference Method Value Relative accuracy Pass/ Fail 1 373 Days 250 SO2 05/23/24 05/16/23 12 lb/mmBtu 0.19 0.19 3.08% Pass 1 373 Days 250 SO2 05/23/24 05/16/23 12 lbs/hr 119.9 140.3 16.65% Pass 1 373 Days 250 NOx 05/23/24 05/16/23 12 lb/mmBtu 0.271 0.254 7.33% Pass 1 373 Days 250 Flow 05/23/24 05/16/23 12 SCFM 174595 172609 1.36% Pass 1 373 Days 250 O2 05/23/24 05/16/23 12 Percent 5.9 5.7 0.21% Pass 1 0 Days 250 0 01/00/00 01/00/00 0 0 0 0 0.00% 0 1 Type Code 260 (CGA Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 260 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 270 (Linearity Test Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 Valid Cal. Gas 270 NOx 11/18/24 1 CC210097 06/25/32 P1-G1 ppm 60.47 62.9 -3.86% pass Low 1 Valid Cal. Gas 270 NOx 11/18/24 2 ALM012644 02/01/29 P1-G1 ppm 135.47 137.8 -1.69% pass Mid 1 Valid Cal. Gas 270 NOx 11/18/24 3 CC416521 02/01/31 P1-G2 ppm 224.73 222.8 0.87% pass High 1 Valid Cal. Gas 270 O2 11/18/24 1 SG9166090 12/26/26 P1-G3 ppm 6.5 6.4 5% pass Low 1 Valid Cal. Gas 270 O2 11/18/24 2 SG9164584 08/05/32 P1-G4 ppm 14 14.04 1% pass Mid 1 Valid Cal. Gas 270 O2 11/18/24 3 CC347470 02/03/29 P1-G5 ppm 22.2 22.5 0% pass High 1 Valid Cal. Gas 270 SO2 11/18/24 1 CC210097 06/25/32 P1-G1 ppm 75.4 75.3 0.13% pass Low 1 Valid Cal. Gas 270 SO2 11/18/24 2 ALM012644 02/01/29 P1-G1 ppm 165.5 167.2 -1.02% pass Mid 1 Valid Cal. Gas 270 SO2 11/18/24 3 CC416521 02/01/31 P1-G2 ppm 274.93 274.1 0.30% pass High 1 270 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code Channel Start Date Start Time End Date End Time Hours 1 0 0 0 1/0/00 0:00 1/0/00 0:00 1 1 None Reported 1 0 TC 220 Hours 118.30 TC 220 Hours 0.00 TC 230 Hours 0.00 Events 0.00 Hours 0.00 Events 0.00 0.00 1 118.30 TC 300 Hours 0.00 TRUE None Reported None Reported Yes Yes None Reported None Reported Point Source Point Source Point Source Point Source Point Source Point Source Yes Unit 1 0 0 Unit 1 Unit 1 Unit 1 Unit 1 0 Unit 1 Unit 1 Unit 1 Type Code 550(Changes in Operation in Control Equipment When CEM Data Not Available) Type Code 500(Boiler Operating Days w/o 18 Hours of Data) Sunnyside Cogeneration Associates 0 Type Code 450 (Data Excluded) Unit 1 Unit 1 Unit 1 Unit 1 0 Unit 1 Unit 1 Unit 1 0 Unit 1 Unit 1 Type Code 210(Pollutant Concentration Exceeded Span of CEM) Type Code 220(Monitor Outage During Point Source Operation) Type Code 230(Manual Sample - Alternate Sampling During Monitor Outage) Type Code 240 (CEM Modifications) Type Code 530(Excess Emissions During Emergency Conditions) Unit 1 Unit 1 Unit 1 Unit 1 0 Unit 1 Unit 1 Unit 1 Unit 1 Unit 1 0 Unit 1 Unit 1 Unit 1 Unit 1 Unit 1 0 Sunnyside EER 4Q2024 Relative Accuracy Overview Point Source Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units Measured CEM Value Reference Method Value Relative Accuracy Pass/ Fail 2024 Unit 1 SO2 05/23/24 05/16/23 12 lb/mmBtu 0.19 0.19 3.08% Pass Unit 1 SO2 05/23/24 05/16/23 12 lbs/hr 119.9 140.30 16.65% Pass Unit 1 NOx 05/23/24 05/16/23 12 lb/mmBtu 0.271 0.25 7.33% Pass Unit 1 Flow 05/23/24 05/16/23 12 SCFM 174595 172609.00 1.36% Pass Unit 1 O2 05/23/24 05/16/23 12 Percent 5.9 5.70 0.21% Pass * Acid Rain Audit Linearity Fourth 2024 Low Span Gas Ranges High Span Gas Ranges Low Mid High Low Mid High Unit 1 NOx 11/18/24 250 62.9 50 to 75 Unit 1 NOx 11/18/24 250 137.8 125 to 150 Unit 1 NOx 11/18/24 250 222.8 200 to 250 Unit 1 O2 11/18/24 25 6.4 5 to 7.5 Unit 1 O2 11/18/24 25 14.04 12.5 to 15 Unit 1 O2 11/18/24 25 22.5 20 to 25 Unit 1 SO2 11/18/24 300 75.3 60 to 90 Unit 1 SO2 11/18/24 300 167.2 150 to 180 Unit 1 SO2 11/18/24 300 274.1 240 to 300 * Type Code 280 (COMS Attenuator Filters) Procedure 3 Point Source Location Attenuator I.D. Attenuator Certification Date Certified Attenuator Opacity OPLR, SECR, or PLCF, Corrected Opacity Value Range Low, Mid, & High Certification 1-year or 5-year Unit 1 Cal Check VT49 3/25/24 9 1 0 low 1 Year Unit 1 Cal Check UU35 3/25/24 15 1 0.1 mid 1 Year Unit 1 Cal Check UU36 3/25/24 25 1 0.1 high 1 Year * Opacity Monitor Response (Average of 5) Low Range Mid Range High Range Unit 1 Stack 12/16/24 9 0.100 0.040 0.039 0.139 Unit 1 Stack 12/16/24 15 -0.320 0.040 0.039 -0.281 Unit 1 Stack 12/16/24 25 0.120 0.075 0.073 0.193 * Point Source Location Audit Date Alternitive Zero Alignment (Yes or No) COM Clear Condition Zero Response (CCZR) COM Simulated Zero Response (CSZR) Zero Alignment Error Difference (CCZR)-(CSZR) Adjustment to COM Simulated Zero Response (CSZR) (Yes or No) Unit 1 Stack 6/12/24 No 0.000 -0.100 0.100 Yes Type Code 282 (Procedure 3 - Annual Zero Alignment Audit) Audit Gas Used Point Source Location Audit Date Mean Difference Standard Deviation Confidence Coefficient Calibration Error (≤ 3%) Type Code 281 (Procedure 3 - COMS Filter Audit Calibration Error) Point Source Channel Audit Date Low Span High SpanAudit Gas Used Sunnyside EER 4Q2024 Monitoring Information TC 210, 230, & 240 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 240 (CEM Modifications) - 100 (All) * Count of Channel Column Labels Row Labels (blank) Grand Total (blank) (blank) Grand Total Sunnyside EER 4Q2024 Type Code 220 (Monitor Outage During Point Source Operation) - 600 (All) * Sum of Hours Column Labels Row Labels 726 724 723 Grand Total Unit 1 Opacity Failed Calibrations 27.1 27.1 Completed the quarterly opacity filter test 1.2 1.2 SO2 Failed Calibrations 24 24 General Maintenance 2 2 CGA/Linearity tests 4 4 NOx Failed Calibrations 24 24 General Maintenance 2 2 CGA/Linearity tests 4 4 O2 Failed Calibrations 24 24 General Maintenance 2 2 CGA/Linearity tests 4 4 Grand Total 99.1 6 13.2 118.3 Sunnyside EER 4Q2024 Opy * Opy Count of Magnitude of Emissions Column Labels Opy Row Labels Grand Total Opy Grand Total SO2 * SO2 Type Code 410 (SO2) - 6000 (All) SO2 * SO2 Count of Magnitude of Emissions Column Labels SO2 Row Labels Grand Total SO2 Grand Total NOx d * NOx d Type Code 421 (Daily NOx Emissions) - 500 (All) NOx d * NOx d Count of Reason Code Column Labels NOx d Row Labels 701 704 726 Grand Total NOx d Unit 1 NOx d #N/A 52 52 NOx d Failed Calibrations 2 2 NOx d Startup/shutdown/Black plant/outage 38 38 NOx d Grand Total 38 52 2 92 Dat Ex * Dat Ex Type Code 450 (Data Excluded) - 6000 (All) Dat Ex * Dat Ex Count of Channel Column Labels Dat Ex Row Labels 726 724 723 Grand Total Dat Ex Unit 1 Dat Ex Opacity 1 1 2 Dat Ex Failed Calibrations 1 1 Dat Ex Completed the quarterly opacity filter test 1 1 Dat Ex SO2 1 1 1 3 Dat Ex Failed Calibrations 1 1 Dat Ex General Maintenance 1 1 Dat Ex CGA/Linearity tests 1 1 Dat Ex NOx 1 1 1 3 Dat Ex Failed Calibrations 1 1 Dat Ex General Maintenance 1 1 Dat Ex CGA/Linearity tests 1 1 Dat Ex O2 1 1 1 3 Dat Ex Failed Calibrations 1 1 Dat Ex General Maintenance 1 1 Dat Ex CGA/Linearity tests 1 1 Dat Ex Grand Total 4 3 4 11 O2 * O2 Type Code 470 (TRS as O2) - 6000 (All) O2 * O2 Count of Magnitude of Emissions Column Labels O2 Row Labels Grand Total O2 Grand Total Sunnyside EER 4Q2024 Type Code 500 Before February 28, 2005 (Boiler Operating Days w/o 18 Hours of Data) After February 28, 2005 (90% Operating Hours For each 30 BOD) - 500 (All) * Count of Channel Column Labels Row Labels 726 Grand Total Unit 1 SO2 2 2 Failed Calibrations 2 2 NOx 2 2 Failed Calibrations 2 2 O2 2 2 Failed Calibrations 2 2Grand Total 6 6 * Type Code 510 (F-factor, Equations & Conversion Factors) - 500 (All) Count of F-factor Column Labels Row Labels SO2 NOx Grand Total Unit 1 9780 1 1 2 Grand Total 1 1 2 * Type Code 520 (Minimum Data Not Obtained <22/30 BODs) - 500 (All) Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 530 (Excess Emissions During Emergency Conditions) - 500 (All) Count of Date Column Labels Row Labels Grand TotalGrand Total * Type Code 540 (Fuel Pre-treatment Credit SO2) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * TypeCode 550 (Changes in Operation in Control Equipment When CEM Data Not Available) - 500 (All) Column Labels Row Labels Grand Total Grand Total