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HomeMy WebLinkAboutDAQ-2025-0001711 DAQC-CI107900001-24 Site ID 10790 (B1) MEMORANDUM TO: FILE – BRIGHAM YOUNG UNIVERSITY – Main Campus THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Jared James, Environmental Scientist DATE: December 20, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Utah County INSPECTION DATE: August 26, 2024 SOURCE LOCATION: B-340 ASB Brigham Young University Provo, UT 84602 DIRECTIONS: The Environmental Health & Safety Office is located in the Chemicals Management Building on the east side of the campus off 900 East and 1100 North. SOURCE CONTACTS: Brian Harris, Environmental Manager 385-225-7767, brian_harris@byu.edu OPERATING STATUS: Operating normally at the time of inspection. PROCESS DESCRIPTION: Central Heating Plant (CHP): A Solar Titan 130 combustion turbine with attached heat recovery unit (HRU) was installed to replace 4 of the hot water generators. The HRU uses heat extracted from the turbine exhaust to generate hot water within the CHP. The turbine also generates electricity used by the campus. The combined turbine and HRU (with duct burners) is referred to as the cogen unit. Excess electricity generated can be sold on the grid. The two 192 MMBtu/hr boilers (natural gas, fuel oil backup) are now backup to the cogen unit and only needed when the cogen unit is down. The new plant includes the turbine, HRU duct burners (utilized when campus hot water demand is greater than what the Titan 130 exhaust can generate, mainly in winter months when campus hot water energy demand is high), HRU selective catalytic reduction (SCR) and oxidation catalyst for carbon monoxide, volatile organic compound, and formaldehyde control. 0 0 2 University laundry: The dry cleaning machines now use iso- paraffin hydrocarbon (IPH) as solvent. The facility is also equipped with two 8.0 MMBtu/hr low NOx boilers which provide heat for comfort heating, clothing presses, and clothing dryers. Emissions from each boiler are vented through roof vents on the top of the building. University press building: A short-run printing plant produces catalogues, course schedules, and the school newspaper using 2 sheet and web fed presses. Soy-based quickset inks are used. These inks are adsorbed by the substrate and emit only negligible levels of VOC's in the atmosphere. The majority of the facility's VOC/HAP emissions are generated during the cleaning of ink- stained presses and other equipment with cleaning solvents. No emissions controls are used. The building also has 4 Lochinvar PBN 1000 natural gas boilers (1 MMBtu/hr each) which provide hot water for use in nearby buildings. Paint booths: There are 4 paint booths and several smaller booths on campus. Overspray and VOC emissions from the Brewster Paint Shop booth are drawn through a bank of paint particulate arrester pads at a design rate of 12,000 ACFM. The paint collects on the filter pads and the VOCs are vented to ambient through a 4'x3' circular stack located on the roof of the building. Overspray and VOC emissions from the Auto Shop Paint booth are drawn through a bank of paint particulate arrester pads at a design rate of 2,850 ACFM. The paint collects on the filter pads and the VOCs are vented to ambient through a 5'x2' circular stack on the roof of the shop. Overspray and VOC emissions from the Physical Facilities North booth are drawn through a bank of paint particulate arrester pads at a design rate of 5,966 ACFM. The paint collects on the filter pads and the VOCs are vented to ambient through a 10'x2' circular stack on the roof of the building. The fourth booth is located in the Snell Building and is of the same design as listed above. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN107900021-23, dated May 24, 2023 NSPS (Part 60) -Db: Standards of Performance for Industrial- Commercial-Institutional Steam Generating Units, NSPS (Part 60) Dc: Standards of Performance for Small Industrial-Commercial-Institutional Steam Generating Units, NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines, NSPS (Part 60) -KKKK: Standards of Performance for Stationary Combustion Turbines, NESHAP (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. 3 SOURCE EVALUATION: Name of Permittee: Permitted Location: Brigham Young University Main Campus 105 CMB Attn: Environmental Manager B-340 ASB Brigham Young University Provo, UT 84602 Provo, UT 84602 SIC Code: 8221: (Colleges, Universities, & Professional Schools) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] 4 Status: Out of compliance with condition I.8 for failure to submit required notifications. In compliance will all other conditions in Section I. No further action is currently recommended. No limits appear to have been exceeded. No modifications have been made to equipment or process. Records are maintained and kept as required. Regular maintenance is conducted. No reportable breakdowns have occurred since the previous inspection. A 2023 emission inventory was submitted to DAQ. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Main Campus BYU Main Campus II.A.2 Cogen Unit One (1) Combustion Turbine Fuel type: Natural Gas Maximum turbine rating: 16.2 megawatt (MW) | (170 MMBtu/hr) Location: Central Heating Plant Heat Recovery Unit (HRU) Associated Duct Burners Fuel type: Natural Gas Maximum heat input: 85 MMBtu/hr Controls: SCR and Oxidation Catalyst NSPS: Subpart KKKK II.A.3 Two (2) Boilers (**NEW**) Fuel type: Natural gas Maximum heat input capacity: 8.0 MMBTU/hr (each) Location: University Laundry Building Controls: Low NOx burner, oxygen trim, and flue gas recirculation II.A.4 Two (2) Boilers (Unit #4 & Unit #6) Fuel type: Natural gas with fuel oil as a backup fuel Maximum heat input capacity: 192.0 MMBTU/hr (each) Location: Central Heating Plant NSPS: Subpart Db 5 II.A.5 Boilers* Fuel type: Natural Gas Maximum heat input capacity: Each less than 5.0 MMBTU/hr Location: Various buildings *This equipment is listed for informational purposes only. II.A.6 Dry Cleaning Equipment Three (3) dry cleaning units utilizing iso-paraffin hydrocarbon (IPH) as solvent II.A.7 Teaching Kilns* Fuel type: Natural gas Location: East of Building #66 *Listed for informational purposes only. II.A.8 Four (4) Paint Booths Locations: Brewster Building Auto Shop Snell Building Auxiliary Services Building Associated controls: Particulate arrestor filters II.A.9 Small Paint Booths Paint booths using spray cans for minor painting/teaching. The paint booths are located at several locations at the BYU Campus: B73- East of Snell Building, Brewster Building, Clyde Building, Fletcher Building, Harris Fine Arts Center, Monte L Bean Building, Stephen L Richards Building, University Press Building, Wilkinson Building Student Center, Museum of Art, IT Building. II.A.10 Bio-Safety Laboratory Associated controls: HEPA filtering system controls emissions from the containment hood exhaust stack. II.A.11 Printing Equipment II.A.12 Six Fuel Storage Tanks Location: Central Heating Plant Capacity: 30,000 gallons each (three tanks) Fuel type: Fuel oil 6 Location: Broadcast Building Capacity: 20,000 gallons (one tank) Fuel type: Fuel oil Location: Music Hall (**NEW**) Capacity: 225 gallons (one tank) Fuel type: Diesel Location: Chemicals Management Building (**NEW**) Capacity: 374 gallons (one tank) Fuel type: Diesel II.A.13 One (1) Cyclonic Dust Collector Location: Snell Building This dust collector was installed prior to November 29, 1969 and has no permit requirements. II.A.14 Two (2) Baghouse Dust Collectors* Location: Brewster Carpentry Shop Flow Rate: Max of 20,000 cfm Location: Auxiliary Services Building *Note: This equipment vents inside the building. II.A.15 Diesel-Fired Emergency Generators <200 Hp Location Maximum Engine Rating (hp) Miller Park Baseball Fields (26 hp) Wyview Telephone Node (67 hp) Wyview Park (67 hp) West Substation (69 hp) Helaman Halls Telephone Node (75 hp) Ellsworth Building (99 hp) J. Reuben Clarke Law Building (145 hp) Brimhall Building (150 hp) Music Hall (198 hp) (**NEW**) II.A.16 Diesel-Fired Emergency Generators 200-350 Hp Location Maximum Engine Rating (hp) Bean Life Science Museum (324 hp) Conference Center (201 hp) 7 Harman Continuing Education Building (324 hp) Information Technology Building (250 hp) Wilkinson Center (268 hp) Indoor Practice Facility (308 hp) Life Science Greenhouse (324 hp) LaVell Edwards Stadium (324 hp) Chemicals Management Building (324 hp) (**NEW**) Smoot Administration Building #1 (335 hp) Smoot Administration Building #2 (335 hp) Cannon Center (352 hp) II.A.17 Diesel-Fired Emergency Generators 350-600 Hp Location Maximum Engine Rating (hp) Jesse Knight Building (380 hp) Joseph F. Smith Building (450 hp) Marriott Center (464 hp) Auxiliary Services Laundry Building (464 hp) II.A.18 Diesel-Fired Emergency Generators 600-2000 Hp Location Maximum Engine Rating (hp) Tanner Building (755 hp) Clyde Engineering Building (755 hp) Kimball Tower (755 hp) Student Health Center (804 hp) New Engineering Building (1490 hp) Benson Building #1 (1005 hp) Benson Building #2 (1005 hp) Heritage Hall Complex #1 (1220 hp) Heritage Hall Complex #2 (1220 hp) II.A.19 Diesel-Fired Emergency Generators >2000 Hp Location Maximum Engine Rating (hp) Broadcast Building #1 (2922 hp) Broadcast Building #2 (2922 hp) Physical Plant Central Heating (2220 hp) Talmage Building #1 (2220 hp) Talmage Building #2 (2220 hp) Talmage Building #3 (2220 hp) Life Science Building (2220 hp) II.A.20 Portable Emergency Generators* Diesel and propane fired emergency generators that are moved to various locations on campus as needed. 8 *This equipment is listed for informational purposes only. Status: In Compliance. Equipment observed during the inspection was consistent with that listed. Additional information: II.A.2 – Cogen Unit – The turbine is a Solar Titan 130. The Cogen unit equipment operates continuously 8,760 hours per year. All electricity produced is sent to the power grid. Only heat produced by the unit is used on campus. The unit is equipped with a Rockwell Automation-brand CEMS to monitor urea use through the catalyst. II.A.4 – Two (2) Boilers (Unit #4 and Unit #6) – These are Volcano-brand boilers that were manufactured in 1992. II.A.6 – Dry Cleaning Equipment –There are two Ipura-brand dry cleaning machines and one Columbia USA-brand. II.A.8 – Four (4) Paint Booths – ○ Brewster Building’s paint booth is equipped with a magnehelic gauge to notify the source when the particulate filters need to be changed. ○ Auto Shop’s paint booth is equipped with a magnehelic gauge to notify the source when the particulate filters need to be changed. The Auto Shop’s paint booth is also a downdraft booth that is equipped with a baking function to cure paints in less time. ○ Snell Building’s paint booth is a project-based booth that uses only aerosol spray can paint. ○ Auxiliary Services Building is gone. It has been replaced with the Physical Facilities North building. This booth is a project-based booth that uses only aerosol can paint and is equipped with a magnehelic gauge to notify the source when the particulate filters need to be changed. ○ The source uses a Herkules-brand paint gun washer to wash the paint guns. The unit also recycles the cleaning solvent. II.A.11 – Printing Equipment – The print shop operates a three-color Roland press and a five- color Heidelberg press. II.A.15 through II.A.19 – The source maintains a detailed list of each emergency generator listed in the equipment list. II.B Requirements and Limitations II.B.1 Campus Wide Limitations and Requirements II.B.1.a Visible emissions from the following emission points shall not exceed the following values: 9 A. Cogen Unit (Combustion turbine and HRU duct burners) - 10% opacity B. All natural gas fueled boilers equal to or greater than 5.0 MMBTU/hr - 10% opacity C. All paint booth exhaust stacks - 10% opacity D. All baghouse exhaust stacks - 10% opacity E. All cyclonic separator exhaust stacks - 20% opacity F. All print shop equipment exhaust stacks - 10% opacity G. All diesel engines - 20% opacity H. All other emission points - 20% opacity [R307-305-3] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] Status: In Compliance. No visible emissions were observed from any point during the inspection. II.B.2 Central Heating Plant. II.B.2.a The owner/operator shall be limited to the following consumption/operating conditions: A. Unit #4 shall not exceed 151,373 MMBtu/yr of heat input per calendar year* B. Unit #6 shall not exceed 151,373 MMBtu/yr of heat input per calendar year* C. The Duct Burner shall not exceed 365,292 MMBtu/yr heat input per calendar year* D. The Combustion Turbine bypass shall not exceed 297,840 MMBtu/yr heat input per calendar year* E. Fuel oil usage shall not exceed 90,000 gallons per calendar year** *Calendar year is defined as January 1st through December 31st **This limitation shall not apply during times of natural gas curtailment. [R307-401-8] II.B.2.a.1 Compliance with these limitations shall be determined on an annual basis. Based on the first day of each month, a new monthly total shall be calculated. Monthly calculations shall be made no 10 later than 20 days after the end of each calendar month. Monthly totals for January through December shall determine annual compliance. Records of fuel oil consumption shall be kept for all periods when the Central Heating Plant is in operation. Consumption of fuel oil shall be determined by examination of each fuel supplier's billing records along with supervisor monitoring and maintaining operations logs showing which day(s) fuel oil was used. The records of consumption shall be kept on a daily basis. [R307-401-8] Status: In Compliance. Records were reviewed at the time of inspection. Records reported the following consumption/operating totals for the 2023 calendar year: 21,450 MMBtu of heat input for Unit #4 17,951 MMBtu of heat input for Unit #6 16,999 MMBtu of heat input for the Duct Burner 87,350 MMBtu for the Combustion Turbine bypass 0 gallons of fuel oil II.B.2.b Emissions to the atmosphere at all times from the indicated emission point(s) shall not exceed the following rates and concentrations (all ppmdv @ 15% O2 dry) : CHP Boilers Pollutant lb/hr ppmdv Boiler #4 NOx 19.2 36 Boiler #6 NOx 19.2 36 CHP CoGen Operation Pollutant lb/hr ppmdv HRU Stack (Duct Burner + Turbine): NOx 2.3 2.5 CO 1.6 3.0 CHP CoGen Operation Pollutant lb/hr ppmdv lb/mmbtu Bypass Stack: NOx 9.2 15.0 0.054 CO 9.4 25.0 0.055 Testing to show compliance with the emission limitations stated in the above condition shall be performed as specified below: CHP Testing Test Emission Point Pollutant Status Frequency Boiler #4 Stack NOx * # Boiler #6 Stack NOx * # HRU Stack NOx ** ## CO ** # Bypass Stack NOx ** ## CO ** # Testing Status * The initial testing has already been performed. ** Initial testing shall be performed within 180 days of the start of the first winter season 11 (November - February) of the CoGen plant startup. # The test shall be performed at least once every 3 years based on the date of the last stack test. ## The test shall be performed as per the schedule contained in 40 CFR 60 Subpart KKKK subsequent to the initial compliance test - at least once every year if the previous Compliance test exceeds 75% of the NOx emission limit or once every 2 years if the previous compliance test is less than or equal to 75% of the NOx emission limit (no more than 26 calendar months following the previous performance test). [R307-401] Status: Out of Compliance. Stack tests were conducted February 23 and 24, 2022. Test results were accepted by DAQ (DAQC-1354-22). Boilers #4 and #6 were stack tested January 10 and 11, 2023, but results were not submitted to DAQ. Those results were submitted to DAQ on November 1, 2024. The DAQ stack test reviewer found an issue with testing duration and issued a compliance advisory (DAQC-1139-24). Results were as follows: Boiler #4: 13.1 lb/hr, 31.2 ppmdv Boiler #6: 13.9 lb/hr, 33.3 ppmdv Bypass Stack NOx: 0.037 lb/mmBtu, 10.103 ppmdv, 6.251 lb/hr Bypass Stack CO: 0.0067 lb/mmBtu, 2.597 ppmdv, 0.990 lb/hr HRU Stack NOx: 2.297 ppmdv, 1.930 lb/hr HRU Stack CO: 1.040 ppmdv, 0.532 lb/hr II.B.2.c A. Notification Testing shall be performed between November 1 and February 28/29. A source test protocol shall be submitted to the Director by October 1, with notification of actual testing at least 10 days prior to conducting any emission testing required under any part of UAC, R307. The owner or operator shall notify the Director of the date, time and place of such testing and shall submit a source test protocol to the Director. The source test protocol shall outline the proposed test methodologies, stack to be tested, and procedures to be used. If directed by the Director, the owner/operator shall attend a pretest conference. The pretest conference shall include representation from the owner/operator, the tester, and the Director. B. Reporting Upon completion of the DAQ accepted testing methods, the owner/operator shall submit a copy of the results from each performance test as conducted to the Director within 60 days after the test has been completed. C. Sample Location The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 1, or other EPA-approved testing method, as acceptable to the Director. An Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA) 12 approved access shall be provided to the test location. D. Volumetric Flow Rate 40 CFR 60, Appendix A, Method 2 or other EPA-approved testing method, as acceptable to the Director. E. Carbon Monoxide (CO) 40 CFR 60, Appendix A, Method 10, or other EPA approved test method, as acceptable to the Director. F. Nitrogen Oxides (NOx) 40 CFR 60, Appendix A, Method 7, 7A, 7B, 7C, 7D, 7E, or other EPA-approved testing method, as acceptable to the Director. G. Calculations To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director, to give the results in the specified units of the emission limitation. H. New Source Operation (Combustion Turbine & Duct Burner) For the combustion turbine, the production rate during the initial compliance test shall be no less than 90% of the production rate listed in this AO. If 90% of the maximum AO allowable production rate has not been achieved at the time of the test, the following procedure shall be followed: 1) Testing shall be at no less than 90% of the production rate achieved to date. 2) If the test is passed, the new maximum allowable production rate shall be 110% of the tested achieved rate, but not more than the maximum allowable production rate. This new allowable maximum production rate shall remain in effect until successfully tested at a higher rate. 3) The owner/operator shall request a higher production rate when necessary. Testing at no less than 90% of the higher rate shall be conducted. A new maximum production rate (110% of the new rate) will then be allowed if the test is successful. This process may be repeated until the maximum AO production rate is achieved. For the duct burner, the production rate during the initial compliance test shall be no less than 90% of the production rate achieved to date. I. Existing Source Operation For an existing source/emission point, the production rate during all compliance testing shall be 13 no less than 90% of the average production achieved in the previous three years. The source test protocol shall be approved by the Director prior to performing the test(s). The source test protocol shall outline the proposed test methodologies, stack to be tested, and procedures to be used. A pretest conference shall be held, if directed by the Director. [R307-165, R307-401-8] Status: Out of Compliance. Test protocol has been reviewed and approved by DAQ (DAQC-1593-21 and DAQC-1373-22) but results were not submitted for the test of Boilers #4 and #6. II.B.2.d The owner/operator shall burn natural gas as fuel in the CoGen Unit. The sulfur emissions shall not exceed 0.06 lb SO2/MMBtu heat input. [40 CFR 60 Subpart KKKK, R307-401-8] II.B.2.d.1 The owner/operator shall monitor the total sulfur content of the fuel being fired in the CoGen Unit, except as provided in 40 CFR 60 Subpart 60.4365. The sulfur content of the fuel shall be determined using total sulfur methods described in 40 CFR 60 Subpart 60.4415. [R307-401-8] II.B.2.d.2 Records of fuel sulfur content shall be maintained by the owner/operator and made available to the Director or Director's representative upon request. [R307-401-8] Status: In Compliance. Natural Gas usage records are kept by the source. All natural gas is purchased through Enbridge Gas (formerly Dominion Energy) and meets the sulfur content requirement. II.B.3 Federal Combustion Turbine Limitations and Requirements II.B.3.a If the owner/operator supplies more than one third of the gas turbine potential electrical output capacity to any power distribution system for sale, the turbine will be considered as a utility unit and will be classified as an unaffected unit by the Acid Rain Program regulations, except for 40 CFR 72.2 through 72.7 and 72.10 through 72.13. An Acid Rain permit will not be required, nor acid rain emission monitoring and reporting, but the owner/operator shall be subject to submittal of the New Unit Exemption form to the permitting authority by the end of the first calendar year for which the exemption is to apply. [R307-415] Status: Compliance not determined. The source is in compliance for filing the acid rain exemption on April 2, 2019 (attached), but the inspection did not determine the amount of electricity generated by the gas turbine that is sent to the grid. II.B.4 Dry Cleaning Equipment II.B.4.a Dry cleaning equipment shall not exceed 55.6 gallons of iso-paraffin hydrocarbon (IPH) consumption per rolling 12-month period. At initial start-up, all dry cleaning equipment will be filled to a volume of up to 175 gallons total of IPH. This initial fill volume shall not be included in the rolling 12-month total. No other VOC or HAP emitting solvent shall be used for dry cleaning application. [R307-401-8] 14 II.B.4.a.1 Compliance shall be determined on a rolling 12-month total. Based on the first day of each month, a new 12-month total shall be calculated using data from the previous 12 months. Monthly calculations shall be made no later than 20 days after the end of each calendar month. Consumption shall be determined by examination of each supplier's billing records and use of IPH each month. Records of consumption shall be kept for all periods when the dry cleaning system is in operation. [R307-401-8] Status: In Compliance. Observed records reported 11.5 gallons of iso-paraffin hydrocarbon had been consumed in the 12-month period. II.B.5 Paint Booth and Printing/Publishing Limitations II.B.5.a The plant-wide emissions of VOCs and HAPs from the paint booths and printing/publishing operations shall not exceed: A. 16.00 tons per rolling 12-month period for VOCs B. 0.30 tons per rolling 12-month period for Xylene C. 3.42 tons per rolling 12-month period for any combination of HAPs not listed above. Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. [R307-401-8] II.B.5.a.1 The VOC and HAP emissions shall be determined by maintaining a record of VOC- and HAP- emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC- and HAP- emitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, etc. B. Density of each material used (pounds per gallon) C. Percent by weight of all VOC and HAP in each material used D. Gallons of each VOC- and HAP-emitting material used E. The amount of VOC and HAP emitted monthly by each material used shall be calculated by the following procedure: VOC = (% VOC by Weight/100) x [Density (lb/gal)] x Gal Consumed x 1 ton/2000 lb HAP = (% HAP by Weight/100) x [Density (lb/gal)] x Gal Consumed x 1 ton/2000 lb F. The amount of VOC or HAP emitted monthly from all materials used. 15 G. The amount of VOCs or HAPs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC or HAP emissions. [R307-401-8] Status: In Compliance. Records appear to be maintained and calculated as directed. Observed records reported the following 12-month totals: 0.274 tons of VOC 0.013 tons of Xylene 0.073 tons of combined HAPs II.B.5.b The paint booth locations at the Brewster Building, Auto Shop, Auxiliary Services Building, and Snell Building shall be equipped with a paint arrestor particulate filter, or equivalent, to control particulate emissions. All exhaust air from each of the paint booths shall be routed through its particulate control system before being exhausted to the atmosphere. [R307-401-8] Status: In Compliance. All observed paint booths were equipped with particulate filters. II.B.6 Emergency Diesel Generator Requirements II.B.6.a The owner/operator shall not operate each emergency generator engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.6.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: 1. The date the emergency engine was used 2. The duration of operation in hours 3. The reason for the emergency engine usage [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.6.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [40 CFR 63 Subpart ZZZZ, R307-401-8] Status: In Compliance. Generators are tested once a month. Operation is logged as required and each generator is equipped with a non-resettable hour meter. Records were reviewed at the time of inspection. All generators operated under the 100-hour limits for testing and maintenance. 16 II.B.6.b The sulfur content of any fuel oil burned in the stationary diesel engines on site shall not exceed 15 ppm by weight. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] Status: In Compliance. Fuel was purchased through Christensen Oil and is ultra-low sulfur. II.B.6.c The sulfur content shall be determined by ASTM Method D2880-71, D4294-89, or approved equivalent. Certification of diesel fuel shall be either by the owner/operator's own testing or by test reports from the diesel fuel marketer. [R307-203-1] Status: In Compliance. Fuel was purchased through Christensen Oil and is ultra-low sulfur. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) -Db: Standards of Performance for Industrial-Commercial-Institutional Steam Generating Units Status: Out of compliance for failure to test in accordance with Subpart Db requirements. See status of condition II.B.2.b for more information. This subpart is applicable to Boilers #4 and #6 (II.A.4). Compliance with this subpart is satisfied by compliance with AO conditions II.B.2.a - A., B., and E. for the NOx standards and AO condition II.B.2.a.1 for low sulfur fuel and hours operated on fuel oil. The boilers did not run on fuel oil in 2023. See the 2019 inspection memo (DAQC-0651-2019) for a more detailed evaluation of this subpart. NSPS (Part 60) Dc: Standards of Performance for Small Industrial-Commercial-Institutional Steam Generating Units Status: Not Applicable. The two 12.6 MMBtu/hr boilers which were on the previous AO have been replaced by the two 8.0 MMBtu/hr boilers listed as item II.A.3. NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Status: In Compliance. This subpart is applicable to 21 of the 41 emergency generators. Compliance with this subpart is satisfied by maintaining copies of manufacturer's specification of emission standards and tier ratings, maintaining and operating the engines in accordance with manufacturer's instructions, use of low sulfur diesel fuel, and not exceeding 100 hours per year for non-emergency use. The source confirmed they operate the generators in accordance with manufacturer's instructions with maintenance being conducted per the manufacturer's specification. Each engine is equipped with a non-resettable hour meter with use being tracked and categorized. 17 NSPS (Part 60) -KKKK: Standards of Performance for Stationary Combustion Turbines Status: In Compliance. This subpart is applicable to the turbine and heat recovery unit (II.A.2). Compliance with this subpart is satisfied by conducting stack testing in accordance with AO condition II.B.2.b and meeting the sulfur requirements in AO conditions II.B.2.d, II.B.2.d.1, and II.B.2.d.2. NESHAP (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. Status: In Compliance. This subpart is applicable to 20 of the 41 emergency generators. Compliance with this subpart is satisfied by maintaining and operating the engines in accordance with manufacturer's instructions, use of low sulfur diesel fuel, and not exceeding 100 hours per year for non-emergency use. The source confirmed they operate the generators in accordance with manufacturer's instructions with maintenance being conducted per the manufacturer's specification. Each engine is equipped with a non-resettable hour meter with use being tracked and categorized. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Emission Standards: Sulfur Content of Fuels [R307-203] Status: In Compliance. This area source rule is applicable to diesel fuel used at the source location for boilers #4 and #6 and the emergency generator engines. Diesel fuel was purchased through Christensen Oil and was certified ultra-low sulfur. Stationary Sources [R307-210] Status: In Compliance. This area source rule is applicable per Subparts Db, IIII, and KKKK. Applicable subpart requirements are satisfied by compliance with Section III of the AO. National Emission Standards for Hazardous Air Pollutants [R307-214] Status: In Compliance. This area source rule is applicable per R307-214-2. Sources Subject to Part 63. (77) 40 CFR Part 63 Subpart ZZZZ, National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. Subpart ZZZZ requirements are satisfied by compliance with Section III of the AO. Solvent Cleaning [R307-304] Status: Not Applicable. R307-304-3(1) states that the requirements of R307-304 do not apply to the operations that are subject to R307-342 through R307-347 and R307-349 through R307-355. The source is subject to R307-342, R307-343, R307-350, R307-351, and R307-354. Each of these rules contain their own solvent cleaning requirements. 18 Nonattainment and Maintenance Areas for PM10: Emission Standards [R307-305] Status: In Compliance. This area source rule is satisfied by compliance with AO condition II.B.1.a. Ozone Nonattainment and Maintenance Areas: General Requirements [R307-325] Status: In Compliance. See status of the remaining area source rules for additional information. Degreasing and Solvent Cleaning Operations [R307-335] Status: In Compliance. The source has several parts cleaners which are maintained by Safety Kleen, and use Safety Kleen solvent that meets the VOC standard. All observed parts washers were closed and had posted instructions. Adhesives and Sealants [R307-342] Status: In Compliance. The source maintains a spreadsheet of all VOC-containing products. VOC content is included in the spreadsheet. Applicable products meet the designated limits. Davis and Salt Lake Counties and Ozone Nonattainment Areas: Emissions Standards for Wood Furniture Manufacturing Operations [R307-343] Status: In Compliance. The source maintains a spreadsheet of all VOC-containing products. VOC content is included in the spreadsheet. Applicable products meet the designated limits. Miscellaneous Metal Parts and Products Coatings [R307-350] Status: In Compliance. The source maintains a spreadsheet of all VOC-containing products. VOC content is included in the spreadsheet. Applicable products meet the designated limits. Graphic Arts [R307-351] Status: In Compliance. The source maintains a spreadsheet of all VOC-containing products. VOC content is included in the spreadsheet. Applicable products meet the designated limits. 19 EMISSION INVENTORY: Listed below are the Actual Emissions Inventory provided from Brigham Young University – Main Campus. A comparison of the estimated total potential emissions (PTE) on AO: DAQE-AN107900021-23, dated May 24, 2023, is provided. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr Actuals tons/yr CO2 Equivalent 118451.00 Carbon Monoxide 56.24 10.281 Nitrogen Oxides 66.55 37.908 Particulate Matter - PM10 15.80 5.457 Particulate Matter - PM2.5 14.40 5.445 Sulfur Dioxide 0.63 0.568 Volatile Organic Compounds 14.95 4.562 PREVIOUS ENFORCEMENT ACTIONS: None in the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN107900021-23, dated May 24, 2023, the overall status is: Out of Compliance. Out of compliance with condition II.B.2.b for failing to submit stack test results and failing to test for the required time. The facility appears to be otherwise well maintained and properly operated. The majority of records were provided at the time of inspection for review, the remainder were emailed. Ongoing compliance action is still in process for compliance advisory DAQC-1139-24. HPV STATUS: Not Applicable. Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr Acetaldehyde (CAS #75070) 536 2 Acrolein (CAS #107028) 8 Benzene (Including Benzene From Gasoline) (CAS #71432) 618 2.6 Formaldehyde (CAS #50000) 922 94 Generic HAPs (CAS #GHAPS) 2502 Hexane (CAS #110543) 2260 2274 Metal HAPs (CAS #MHAPS) 8 3.4 Propylene Dichloride (1,2-Dichloropropane) (CAS #78875) 0 Propylene Oxide (CAS #75569) 1708 Selenium & Compounds (CAS #253) 0 0 Toluene (CAS #108883) 434 26.8 Xylenes (Isomers And Mixture) (CAS #1330207) 600 13.4 20 RECOMMENDATION FOR NEXT INSPECTION: Inspect as normal. May want to contact Brian Harris prior to visit, his office is in a secure building with key card access. Confirm follow-up stack testing was conducted to confirm compliance with Subpart Db. NSR RECOMMENDATIONS: Confirm for II.A.3 if the boilers are new or if only new burners were installed in the existing boilers. Evaluate the solvent-based parts washers on campus for inclusion on the equipment list. AO condition II.B.1.a should include a 20% opacity limit for when the 192 MMBtu/hr boilers (II.A.2) are fired on fuel oil. Evaluate removing the opacity limits for AO condition II.B.1.a – D. and E. as this equipment vents internally. The Auxiliary Services Building, and associated paint booth, are gone. Update II.A.8 to remove the Auxiliary Services Building. Evaluate moving the Snell Building’s paint booth to II.A.9 as it uses only spray cans for student projects. Add the Physical Facilities North paint booth to II.A.9 as it uses only spray cans for student projects. ATTACHMENTS: VEO Form, Acid Rain Exemption, Natural Gas Sulfur Content Explanation, Email Jared James <jsjames@utah.gov> Air Quality Inspection Brian Harris <brian_harris@byu.edu>Mon, Aug 26, 2024 at 11:02 AM To: Jared James <jsjames@utah.gov> Cc: Brian Harris <brian_harris@byu.edu> Hi Jared, It was a pleasure to meet you this morning. You requested to see the completed New Unit Exemption form mentioned in II.B.3.a of our BYU Approval Order (DAQE-AN107900021-23). Please find attached the letter BYU sent to Bryce Bird April 2, 2019 regarding the New Unit Exemption form including the attached completed and signed New Unti Exemption form for BYU, along with the Certified Mail Receipts showing that the New Unit Exemption form was submitted to the EPA, the EPA Region VIII, and the Utah Div. of Air Quality. Sincerely, Brian Harris [Quoted text hidden] CoGen New Unit Exemption for DAQ.pdf 8213K 10/2/24, 2:34 PM State of Utah Mail - Air Quality Inspection https://mail.google.com/mail/u/0/?ik=2b4d965f6e&view=pt&search=all&permmsgid=msg-f:1808470390979328895&simpl=msg-f:1808470390979328895 1/1 Jared James <jsjames@utah.gov> Audit Follow Up 2 messages Brian Harris <brian_harris@byu.edu>Thu, Sep 5, 2024 at 1:51 PM To: "Jared James (jsjames@utah.gov)" <jsjames@utah.gov> Cc: Brian Harris <brian_harris@byu.edu> Hi Jared, During our recent audit, we discussed the sulfur content in the natural gas which is purchased and used by Brigham Young University in the Central Heat Plant, and in other locations across campus. Enbridge Gas (formerly Dominion Energy) has shared their Tariff Sheet which outlines the sulfur content in the natural gas, that they distribute to BYU and other customers. The fuel quality characteristics in this current Tariff Sheet…specify the maximum total sulfur content. Here is the link to Enbridge’s Tariff Sheet. Utah (cdn-dominionenergy-prd-001.azureedge.net) The gas quality specifications may be found starting on page 93 of the pdf and the sulfur limit found on the top of page 94. Here is a quick summary of what the Tariff Sheet entails; “Enbridge Gas may refuse to accept gas that does not conform to the specifications listed below and other requirements set forth in this Tariff; 8. Total Sulfur. The gas shall not contain more than 5 grains of total sulfur per 1,000 standard cubic feet (MSCF) of 8.4 parts per million by volume (ppmv), of which not more than 2 grains shall be mercaptan sulfur.” Again, it was a pleasure to meet you and to show you around BYU. Sincerely, Brian Harris Jared James <jsjames@utah.gov>Mon, Sep 9, 2024 at 7:58 AM To: Brian Harris <brian_harris@byu.edu> This is great, thanks Brian! [Quoted text hidden] 10/2/24, 2:50 PM State of Utah Mail - Audit Follow Up https://mail.google.com/mail/u/0/?ik=2b4d965f6e&view=pt&search=all&permthid=thread-f:1809386976630928973&simpl=msg-f:180938697663092897…1/2 -- Jared James | Environmental Scientist | Minor Source Compliance Phone:385-306-6501 email: jsjames@utah.gov 195 North 1950 West, Salt Lake City, UT 84116 10/2/24, 2:50 PM State of Utah Mail - Audit Follow Up https://mail.google.com/mail/u/0/?ik=2b4d965f6e&view=pt&search=all&permthid=thread-f:1809386976630928973&simpl=msg-f:180938697663092897…2/2 Jared James <jsjames@utah.gov> Air Quality Inspection 3 messages Jared James <jsjames@utah.gov>Wed, Oct 2, 2024 at 11:58 AM To: Brian Harris <brian_harris@byu.edu> Hi Brian I'm reviewing all the information from our inspection at the end of August, and I've got stack test results for the HRU and Bypass but not for boilers #4 and #6. I found a protocol acceptance letter (DAQC-1373-22) but no results for the actual test. Would you send me the test results for the boiler stack test please (just the summary page would be great)? Thanks! -- Jared James | Environmental Scientist | Minor Source Compliance Phone:385-306-6501 email: jsjames@utah.gov 195 North 1950 West, Salt Lake City, UT 84116 Brian Harris <brian_harris@byu.edu>Wed, Oct 2, 2024 at 1:51 PM To: Jared James <jsjames@utah.gov> Hi Jared, Please find attached the Stack Tests Summary of Results for Boilers 4&6. I’ve also included the Cover Page and Certificate of Report Integrity. Please let me know if you need anything else. Sincerely, Brian Harris From: Jared James <jsjames@utah.gov> Sent: Wednesday, October 2, 2024 11:58 AM To: Brian Harris <brian_harris@byu.edu> Subject: Air Quality Inspection Hi Brian 10/31/24, 3:13 PM State of Utah Mail - Air Quality Inspection https://mail.google.com/mail/u/0/?ik=2b4d965f6e&view=pt&search=all&permthid=thread-a:r4628327401327578204&simpl=msg-a:r-766787143834921…1/2 I'm reviewing all the information from our inspection at the end of August, and I've got stack test results for the HRU and Bypass but not for boilers #4 and #6. I found a protocol acceptance letter (DAQC-1373-22) but no results for the actual test. Would you send me the test results for the boiler stack test please (just the summary page would be great)? Thanks! -- Jared James | Environmental Scientist | Minor Source Compliance Phone:385-306-6501 email: jsjames@utah.gov [Quoted text hidden] Stack Test Summary of Results for Boiers 4 & 6.pdf 45K Jared James <jsjames@utah.gov>Wed, Oct 2, 2024 at 2:29 PM To: Brian Harris <brian_harris@byu.edu> Thanks Brian! [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] 10/31/24, 3:13 PM State of Utah Mail - Air Quality Inspection https://mail.google.com/mail/u/0/?ik=2b4d965f6e&view=pt&search=all&permthid=thread-a:r4628327401327578204&simpl=msg-a:r-766787143834921…2/2