HomeMy WebLinkAboutDAQ-2025-0001391
DAQC-009-25
Site ID 10346 (B2)
MEMORANDUM
TO: FILE – KENNECOTT UTAH COPPER – Smelter Refinery
THROUGH: Harold Burge, Major Source Compliance Section Manager
FROM: Joseph Randolph, Environmental Scientist
DATE: January 6, 2025
SUBJECT: Title V Annual Compliance Certification Receipt/Review,
FRS ID # UT0000004903500030
REPORT RECEIVED/
DUE DATE: December 13, 2024/December 15, 2024
(Revised report attached with tables)
TITLE V PERMIT #: 3500030004, dated September 18, 2020
DATE OF LAST
PERMIT REVISION: September 27, 2022
CERTIFICATION PERIOD: November 30, 2023, to November 30, 2024
FACILITY REPORTED
COMPLIANCE STATUS: Intermittent
REPORT EVALUATION:
• Was report submitted on time? Yes
• Did report identify status of compliance for each condition? Yes
• Was compliance status marked as continuous/intermittent for each condition? Yes
• Did report identify method used to determine compliance with each condition? Yes
• Was report signed and properly certified by responsible official? Yes
• Were exceedances/excursions reported? Yes
• Were deviations reported? Yes
Condition 1.B - Permitted activities: See specifics below.
Condition 1.C.1- Duty to Comply: See specifics below.
Condition II.B.1.a - General Operations: See specifics below.
Condition II.B.7.b - SME 011e VE: Table 1 CEMs ¼ report 10/30/2024.
Condition II.B.18.a - SME 011b SO2: Table 2 CEMS ¼ report 4/30/2024.
Condition II.B.18.c - SME 011b VE: Table 2 CEMS ¼ reports 4/29/2024, and 7/30/2024.
Condition II.B.24.a - PM limit - exceeded 1/5/2024, 10/27/2024, system hardware failure 8/11-
9/3/2024 - dev reports 2/8/2024, 10/4/2024, and 11/12/2024, breakdown NFA.
Condition II.B.24.b - SME 011 SO2: Table 3 CEMS ¼ reports 7/30/2024, 10/30/2024, and
1/30/2024 (pending).
Condition II.B.24.c - SME 011 VE: Table 4 CEMS ¼ reports 4/29/2024, 7/30/2024, 10/30/2024,
and 1/30/2024 (pending).
0 8
2
COMMENTS/RECOMMENDATION:
The report appears to meet the requirements of Title V operating permit condition I.L. Condition
II.B.24.e was continuous but miss marked Intermittent (per phone conversation with Sean Daly
KUC)
ATTACHMENT:
Annual Compliance Certification Report and revised report attached with tables.
Mr. Bryce Bird - Director
Department of Environmental Quality
Division of Air Quality
P.O. Box 144820
Salt Lake City, Utah 84114-4820
Environmental Protection Agency, Region Vlll
Office of Enforcement, Compliance and
Environmental Justice (mail code SENF)
1595 Wynkoop Street
Denver, CO80202-1129
December 13,2024
Rio Tinto Kennecott Utah Copper, LLC
4700 Daybreak Parkway
South Jordan, Utah 84009
DEPATITMENT OF
EI{\,IHONMT.N TAL OUAUW
DEC 1 3 2024
DMSION OF AIR OI,,AUTY
Subject:Annual Gompliance Certification Report
Title V Operatino Permit #3500030004. Condition !.L.1. 1.L.2 and l.S.2a
Kennecott Utah Copper - Smelter and Refinerv
Dear Mr. Bird,
KUC hereby submits the attached report to satisfy the annual compliance certification
requirement as listed in Condition 1.L.1 of Kennecott's Title V Operating Permit that specifies
lhat "Permittee shall submit to the Executive Secretary an annual compliance certification,
certifying compliance with the terms and conditions contained in this permit, including emission
limitations, standards, or work practices. This ceftification shall be submitted no later than the
date shown under "Enforceable Dates and Timelines" [December 15]... and that date each year
following untilthis permit expires." The attached list and tables hereby fulfills the requirements
of compliance certification for the time period of November 30, 2023 through November 30,
2024. All instances of deviations from permit requirements identified have been included in
attached table(s).
Based on information and belief formed after reasonable inquiry, the statements and information
in this document are true, accurate, and complete (R307-415-5d).
Rio Tinto Kennecott Utah Copper, LLC. 4700 Daybreak Parkway, South Jordan, Utah 84009.
Title V Permit No. 35ooo3ooo4 (I(UC Smelter, Refrnery)
Annual Compliance Certification Report
Should you have any questions or need further information regarding these events, please
contact Sean Daly at 801-569-6331.
Yours sincerely,
*^*rfu smN NAu-iltJ
General Manager - Metals
Attachments:
(1) Permit Condition Listing (34 pages)
(1) Deviation Summary Tables (6 pages)
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Rio Tinto Kennecott Utah Copper, LLC. 4700 Daybreak Parkway, South Jordan, Utah 84009.
.
Rio Tinto Kennecott Utah Copper, LLC
4700 Daybreak Parkway
South Jordan, Utah 84009
Mr. Bryce Bird – Director
Department of Environmental Quality
Division of Air Quality
P.O. Box 144820
Salt Lake City, Utah 84114-4820
Environmental Protection Agency, Region VIII
Office of Enforcement, Compliance and
Environmental Justice (mail code 8ENF)
1595 Wynkoop Street
Denver, CO 80202-1129
December 13, 2024
Subject: Annual Compliance Certification Report
Title V Operating Permit #3500030004, Condition I.L.1, I.L.2 and I.S.2a
Kennecott Utah Copper – Smelter and Refinery
Dear Mr. Bird,
KUC hereby submits the attached report to satisfy the annual compliance certification
requirement as listed in Condition I.L.1 of Kennecott’s Title V Operating Permit that specifies
that “Permittee shall submit to the Executive Secretary an annual compliance certification,
certifying compliance with the terms and conditions contained in this permit, including emission
limitations, standards, or work practices. This certification shall be submitted no later than the
date shown under “Enforceable Dates and Timelines” [December 15]… and that date each year
following until this permit expires.” The attached list and tables hereby fulfills the requirements
of compliance certification for the time period of November 30, 2023 through November 30,
2024. All instances of deviations from permit requirements identified have been included in
attached table(s).
Based on information and belief formed after reasonable inquiry, the statements and information
in this document are true, accurate, and complete (R307-415-5d).
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 2
Should you have any questions or need further information regarding these events, please contact Sean Daly at 801-569-6331.
Yours sincerely,
Matt Tobey
General Manager - Metals
Attachments:
(1) Permit Condition Listing (34 pages)
(1) Deviation Summary Tables (6 pages)
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 3
Condition Description
Method(s) Used
to Determine
Compliance Status
Was Compliance
Continuous or
Intermittent?
Deviations/Comments
I.A. Federal Enforcement. All terms and conditions in this permit,
including those provisions designed to limit the potential to emit, are
enforceable by the EPA and citizens under the Clean Air Act of 1990
(CAA) except those terms and conditions that are specifically
designated as “State Requirements”. (R307-415-6b)
N/A N/A State has primary
enforcement responsibility.
Statement of EPA and Citizen
Power not a requirement for
permittee.
I.B. Permitted Activity(ies). Except as provided in R307-415-7b(1), the
permittee may not operate except in compliance with this permit.
Refer to Section II for
specifics on each condition.
Intermittent Refer to Section II for specifics
on each condition.
I.C.1 Duty to Comply. The permittee must comply with all conditions of
the operating permit. Any permit noncompliance constitutes a
violation of the Air Conservation Act and is grounds for any of the
following: enforcement action; permit termination; revocation and
reissuance; modification; or denial of a permit renewal
application…(R307-415-6a(6)(a))
Refer to Section II for
specifics on each condition.
Intermittent Refer to Section II for specifics
on each condition.
I.C.2 It shall not be a defense for a permittee in an enforcement action that
it would have been necessary to halt or reduce the permitted activity
in order to maintain compliance with the conditions of this permit.
(R307-415-6a(6)(b))
N/A N/A None
I.C.3 The permittee shall furnish to the Executive Secretary, within a
reasonable time, any information that the Executive Secretary may
request in writing to determine whether cause exists for modifying,
revoking, and reissuing, or terminating this permit or to determine
compliance with this permit. Upon request, the permittee shall also
furnish to the Executive Secretary copies of records required to be
kept by this permit or, for information claimed to be confidential, the
permittee may furnish such records directly to the EPA along with a
claim of confidentiality. (R307-415-6a(6)(e))
Documentation
Recordkeeping
Continuous Applicable information has
been provided.
I.C.4 This permit may be modified, revoked, reopened, and reissued, or
terminated for cause. The filing of a request by the permittee for a
permit modification, revocation and reissuance, or termination, or a
notification of planned changes or anticipated noncompliance shall
not stay any permit condition, except as provided under R307-415-
7f(1) for minor permit modifications. (R307-415-6a(6)(c))
N/A N/A Permit has been modified at
various times as listed in
permit.
I.D.1 This permit is issued for a fixed term of five years and expires on the
date shown under “Enforceable Dates and Timelines” at the front of
this permit. (R307-415-6a(2))
N/A N/A Refer to I.E
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 4
1.D.2 Application for renewal of this permit is due on or before date shown
under “Enforceable Dates and Timelines” at the front of this permit. An
application may be submitted early for any reason. (R307-415-
5a(1)(c))
N/A Continuous Renewal submitted on
08/01/2019. Permit issued
09/18/2020. Revision issued
9/27/2022.
I.D.3 An application for renewal submitted after the due date listed in I.D.2
above shall be accepted for processing but shall not be considered a
timely application and shall not relieve the permittee of any
enforcement actions resulting from submitting a late application.
(R307-415-5a(5))
N/A N/A Governs permit authority, not
permittee.
I.D.4 Permit expiration terminates the permittee’s right to operate unless a
timely and complete renewal application is submitted consistent with
R307-415-7b (see also Provision I.E., Application Shield) and R307-
415-5a(1)(c) (see also Provision I.D.2). (R307-415-7c(2))
N/A N/A None
I.E Application Shield. If the permittee submits a timely and complete
application for renewal, the permittee’s failure to have an operating
permit will not be a violation of R307-415, until the Executive Secretary
takes final action on the permit renewal application. In such case, the
terms and conditions of this permit shall remain in force until permit
renewal or denial. This protection shall cease to apply if, subsequent
to the completeness determination required pursuant to R307-415-
7a(3), and as required by R307-415-5a(2), the applicant fails to submit
by the deadline specified in writing by the Executive Secretary any
additional information identified as being needed to process the
application. (R307-415-7b(2))
N/A Continuous Renewal submitted on
08/01/2019. Permit issued
09/18/2020. Revision issued
9/27/2022
I.F. Severability. In the event of a challenge to any portion of this permit,
or if any portion of this permit is held invalid, the remaining permit
conditions remain valid and in force. (R307-415-6a(5))
N/A N/A None
I.G.1 The permittee shall pay an annual emission fee to the Executive
Secretary consistent with R307-415-9. (R307-415-6a(7))
Payment records.
Emission inventory
documents yearly source
emissions.
Continuous None.
I.G.2 The emission fee shall be due on October 1 of each calendar year or
45 days after the source receives notice of the amount of the fee,
whichever is later. (R307-415-9(4)(a))
Payment records. Continuous None
I.H. No Property Rights. This permit does not convey any property rights of
any sort, or any exclusive privilege. (R307-415-6a(6)(d))
N/A N/A None
I.I. Revision Exception. No permit revision shall be required, under any
approved economic incentives, marketable permits, emissions trading
and other similar programs or processes for changes that are provided
for in this permit (R307-415-6a(8))
N/A N/A None
I.J.1 Upon presentation of credentials and other documents as may be
required by law, the permittee shall allow the Executive Secretary or an
authorized representative to perform any of the following:
See Conditions
I.J.1.a,b,c,d listed below.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 5
I.J.1.a Enter upon the permittee’s premises where the source is located or
emissions related activity is conducted, or where records are kept
under the conditions of this permit. (R307-415-6c(2)(a))
Upon request, access
allowed.
Continuous None
I.J.1.b Have access to and copy, at reasonable times, any records that must
be kept under the conditions of this permit. (R307-415-6c(2)(b))
Upon request, records
provided.
Continuous None
I.J.1.c Inspect at reasonable times any facilities, equipment (including
monitoring and air pollution control equipment), practice, or operation
regulated or required under this permit. (R307-415-6c(2)(c))
Upon request, inspection
allowed.
Continuous None
I.J.1.d Sample or monitor at reasonable times substances or parameters for
the purpose of assuring compliance with this permit or applicable
requirements. (R307-415-6c(2)(d))
Upon request,
sampling/monitoring
activities allowed.
Continuous None
I.J.2 Any claims of confidentiality made on the information obtained during
an inspection shall be made pursuant to Utah Code Ann. Section 19-1-
306. (R307-415-6c(2)(e))
No confidentiality claims
made during the reporting
period
Continuous None
I.K. Certification. Any application form, report, or compliance certification
submitted pursuant to this permit shall contain certification as to its
truth, accuracy, and completeness, by a responsible official as defined
in R307-415-3. This certification shall state that, based on information
and belief formed after reasonable inquiry, the statements and
information in the document are true, accurate, and complete. (R307-
415-5d)
All documentation/reports
submitted to DAQ have
been certified by a
responsible official.
Continuous None
I.L.1 Permittee shall submit to the Executive Secretary an annual
compliance certification, certifying compliance with the terms and
conditions contained in this permit, including emission limitations,
standards, or work practices. This certification shall be submitted no
later than the date shown under “Enforceable Dates and Timelines” at
the front of this permit, and that date each year following until this
permit expires. The certification shall include all the following
(permittee may cross-reference this permit or previous reports): (R307-
415-6c(5))
A copy of the annual
compliance certification
report on file.
Continuous None
I.L.1.a The identification of each term or condition of this permit that is the
basis of the certification;
A copy of the annual
compliance certification
report on file.
Continuous None
I.L.1.b The identification of the methods or other means used by the permittee
for determining the compliance status with each term and condition
during the certification period. Such methods and other means shall
include, at a minimum, the monitoring and related recordkeeping and
reporting requirements in this permit. If necessary, the permittee also
shall identify any other material information that must be included in
the certification to comply with section 113(c)(2) of the Act, which
prohibits knowingly making a false certification or omitting material
information;
A copy of the annual
compliance certification
report on file.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 6
I.L.1.c The status of compliance with the terms and conditions of the permit
for the period covered by the certification, including whether
compliance during the period was continuous or intermittent. The
certification shall be based on the method or means designated in
Provision I.L.1.b. The certification shall identify each deviation and
take it into account in the compliance certification. The certification
shall also identify as possible exceptions to compliance any periods
during which compliance is required and in which an excursion or
exceedance as defined under 40 CFR Part 64 occurred; and
A copy of the annual
compliance certification
report on file.
Continuous None
I.L.1.d Such other facts as the Executive Secretary may require to determine
the compliance status.
A copy of the annual
compliance certification
report on file.
Continuous None
I.L.2 The permittee shall also submit all compliance certifications to the
EPA, Region VIII, at the following address or to such other address as
may be required by the Executive Secretary: (R307-415-6c(5)(d))
A copy of the annual
compliance certification
report on file.
Continuous None
I.M.1 Compliance with the provisions of this permit shall be deemed
compliance with any applicable requirements as of the date of this
permit, provided that:
N/A N/A None
I.M.1.a Such applicable requirements are included and are specifically
identified in this permit, or (R307-415-6f(1)(a))
N/A N/A None
I.M.1.b Those requirements not applicable to the source are specifically
identified and listed in this permit. (R307-415-6f(1)(b))
N/A N/A None
I.M.2 Nothing in this permit shall alter or affect any of the following: N/A N/A None
I.M.2.a The emergency provisions of Utah Code Ann. Section 19-1-202 and
Section 19-2-112, and the provisions of the CAA Section 303. (R307-
415-6f(3)(a))
N/A N/A None
I.M.2.b The liability of the owner or operator of the source for any violation of
applicable requirements under Utah Code Ann. Section 19-2-107(2)(g)
and Section19-2-110 prior to or at the time of issuance of this permit.
(R307-415-6f(3)(b))
NA N/A None
I.M.2.c The applicable requirements of the Acid Rain Program, consistent with
the CAA Section 408(a). (R307-415-6f(3)(c))
N/A N/A None
I.M.2.d The ability of the Executive Secretary to obtain information from the
source under Utah Code Ann. Section 19-2-120, and the ability of the
EPA to obtain information from the source under the CAA Section 114.
(R307-415-6f(3)(d))
N/A N/A None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 7
I.N.1 An “emergency” is any situation arising from sudden and reasonably
unforeseeable events beyond the control of the source, including acts
of God, which situation requires immediate corrective action to restore
normal operation, and that causes the source to exceed a technology-
based emission limitation under this permit, due to unavoidable
increases in emissions attributable to the emergency. An emergency
shall not include noncompliance to the extent caused by improperly
designed equipment, lack of preventative maintenance, careless or
improper operation, or operator error. (R307-415-6g(1))
N/A N/A None
I.N.2 An emergency constitutes an affirmative defense to an action brought
for noncompliance with such technology-based emission limitations if
the affirmative defense is demonstrated through properly signed,
contemporaneous operating logs, or other relevant evidence that:
Operating logs and other
relevant evidence, as
appropriate, depending
on the nature of the
emergency.
Continuous No emergency situations have
occurred during the period
covered.
I.N.2.a An emergency occurred and the permittee can identify the causes of
the emergency. (R307-415-6g(3)(a))
Operating logs and other
relevant evidence, as
appropriate, depending
on the nature of the
emergency.
Continuous No emergency situations have
occurred during the period
covered.
I.N.2.b The permitted facility was at the time being properly operated. (R307-
415-6g(3)(b))
Operating logs and other
relevant evidence, as
appropriate, depending
on the nature of the
emergency.
Continuous No emergency situations have
occurred during the period
covered.
I.N.2.c During the period of the emergency the permittee took all reasonable
steps to minimize levels of emissions that exceeded the emission
standards, or other requirements in this permit. (R307-415-6g(3)(c))
Operating logs and other
relevant evidence, as
appropriate, depending
on the nature of the
emergency.
Continuous No emergency situations have
occurred during the period
covered.
I.N.2.d The permittee submitted notice of the emergency to the Executive
Secretary within two working days of the time when emission
limitations were exceeded due to the emergency. This notice must
contain a description of the emergency, any steps taken to mitigate
emissions, and corrective actions taken. This notice fulfills the
requirement of Provision I.S.2.c below. (R307-415-6g(3)(d))
Recordkeeping Continuous No emergency situations have
occurred during the period
covered.
I.N.3 In any enforcement proceeding, the permittee seeking to establish the
occurrence of an emergency has the burden of proof. (R307-415-
6g(4))
N/A N/A No emergency situations have
occurred during the period
covered.
I.N.4 This emergency provision is in addition to any emergency or upset
provision contained in any other section of this permit. (R307-415-
6g(5))
N/A N/A None
I.O. Operational flexibility is governed by R307-415-7d(1). N/A N/A None
I.P. Off-permit changes are governed by R307-415-7d(2). N/A N/A None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 8
I.Q. Administrative permit amendments are governed by R307-415-7e. N/A N/A None
I.R. Permit modifications are governed by R307-415-7f. N/A N/A None
I.S.1.a The records of all required monitoring data and support information
shall be retained by the permittee for a period of at least five years
from the date of the monitoring sample, measurement, report, or
application. Support information includes all calibration and
maintenance records, all original strip-charts or appropriate recordings
for continuous monitoring instrumentation, and copies of all reports
required by this permit. (R307-415-6a(3)(b)(ii)
All records and
documentation required
by this condition are
retained for a period of at
least five years.
Continuous None
I.S.1.b For all monitoring requirements described in Section II, Special
Provisions, the source shall record the following information, where
applicable: (R307-415-6a(3)(b)(i))…
Recordkeeping
Documentation
Continuous None
I.S.1.c Additional recordkeeping requirements, if any, are described in Section
II, Special Provisions.
Refer to Section II for
additional recordkeeping
requirements, if any.
Continuous None
I.S.2.a Monitoring reports shall be submitted to the Executive Secretary every
six months, or more frequently if specified in Section II. All instances
of deviations from permit requirements shall be clearly identified in the
reports. (R307-415-6a(3)(c)(i))
Monitoring Reports are
submitted every six
months, or more
frequently, as required.
All deviations are clearly
identified.
Continuous None
I.S.2.b All reports submitted pursuant to Provision I.S.2.a shall be certified by
a responsible official in accordance with Provision I.K of this permit.
(R307-415-6a(3)(c)(i)
Reports submitted
pursuant to Provision
I.S.2.a are certified by a
responsible official.
Continuous None
I.S.2.c The Executive Secretary shall be notified promptly of any deviations
from permit requirements including those attributable to upset
conditions as defined in this permit, the probable cause of such
deviations, and any corrective actions or preventative measures taken.
Prompt, as used in this condition, shall be defined as written
notification within the number of days shown under “Enforceable Dates
and Timelines” at the front of this permit. Deviations from permit
requirements due to unavoidable breakdowns shall be reported in
accordance with the provisions of R307-107. (R307-415-6a(3)(c)(ii))
Records of verbal and
written notifications.
Continuous None
I.S.3.a All reports, notifications, or other submissions required by this permit to
be submitted to the Executive Secretary are to be sent to the following
address or to such other address as may be required by the Executive
Secretary: Utah Division of Air Quality…
All reports, notifications,
or other submissions
were submitted to the
Executive Secretary as
required.
Continuous None
I.S.3.b All reports, notifications or other submissions required by this permit to
be submitted to the EPA should be sent to one of the following
addresses or to such other address as may be required by the
Executive Secretary:
All reports, notifications,
or other submissions
were submitted to the
EPA as required.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 9
I.T.1 A permit shall be reopened and revised under the following
circumstances:
N/A N/A None
I.T.1.a New applicable requirements become applicable to the permittee and
there is a remaining permit term of three or more years. No such
reopening is required if the effective date of the requirement is later
than the date on which this permit is due to expire, unless the terms
and conditions of this permit have been extended pursuant to R307-
415-7c(3), application shield. (R307-415-7g(1)(a))
N/A N/A No new applicable
requirements became
applicable.
I.T.1.b The Executive Secretary or EPA determines that this permit contains a
material mistake or that inaccurate statements were made in
establishing the emissions standards or other terms or conditions of
this permit. (R307-415-7g(1)(c))
N/A N/A Determination to be made by
Executive Secretary or EPA
I.T.1.c EPA or the Executive Secretary determines that this permit must be
revised or revoked to assure compliance with applicable requirements.
(R307-415-7g(1)(d))
N/A N/A Determination to be made by
Executive Secretary or EPA
I.T.1.d Additional applicable requirements are to become effective before the
renewal date of this permit and are in conflict with existing permit
conditions. (R307-415-7g(1)(e))
N/A N/A No new additional applicable
requirements are or became
effective.
I.T.2 Additional requirements, including excess emissions requirements,
become applicable to a Title IV affected source under the Acid Rain
Program. Upon approval by EPA, excess emissions offset plans shall
be deemed to be incorporated into this permit. (R307-415-7g(1)(b))
N/A N/A The Smelter and Refinery are
not subject to Title IV.
I.T.3 Proceedings to reopen and issue a permit shall follow the same
procedures as apply to initial permit issuance and shall affect only
those parts of this permit for which cause to reopen exists. (R307-415-
7g(2))
N/A N/A None
I.U An emission inventory shall be submitted in accordance with the
procedures of R307-150, Emission Inventories. (R307-150)
Record of emission
inventory submitted as
required.
Continuous None
I.V Where an applicable requirement is more stringent than an applicable
requirement of regulations promulgated under Title IV of the Act, Acid
Deposition Control, both provisions shall be incorporated into this
permit. (R307-415-6a(1)(b))
N/A N/A The Smelter and Refinery are
not subject to Title IV.
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 10
SECTION II. SPECIAL PROVISIONS
II.A.1 Permitted Source (Source wide) Visual Inspection Continuous N/A
II.A.2 Smelter Operations (designated as Smelter) Visual Inspection Continuous N/A
II.A.3 Filter Plant Wet Feed Conveyor (SME 001) Visual Inspection Continuous N/A
II.A.4 Wet Feed Storage Building (SME 002) Visual Inspection Continuous N/A
II.A.5 Wet Feed Conveyor Transfer Point (SME 003) Visual Inspection Continuous N/A
II.A.6 Partially Enclosed Wet Feed Hopper (SME 002-A) Visual Inspection Continuous N/A
II.A.7 Wet Feed Bins (SME 004) Visual Inspection Continuous N/A
II.A.8 Flash Smelting Furnace Dry Feed Bin (SME 005) Visual Inspection Continuous N/A
II.A.9 Rotary Dryer (SME 011e) Visual Inspection Continuous N/A
II.A.10 Flash Smelting Furnace (FSF) (SME 011b1) Visual Inspection Continuous N/A
II.A.11 Slag Concentrator (SME SLAG) Visual Inspection Continuous N/A
II.A.12 Matte Drying and Grinding Plant (SME 011g) Visual Inspection Continuous N/A
II.A.13 Smelter Limestone Flux Bin (SME 006) Visual Inspection Continuous Emission unit has not
operated since permit
inception. Baghouse
decommissioned December
1996.
II.A.14 Dry Matte Bin (SME 013) Visual Inspection Continuous N/A
II.A.15 Flash Converting Furnace (FCF) (SME 011b2) Visual Inspection Continuous N/A
II.A.16 Flash Smelting & Converting Combined (SME FSF/FCF) Visual Inspection Continuous N/A
II.A.17 Secondary Gas System (SME 011a) Visual Inspection Continuous N/A
II.A.18 Matte Granulation Exhaust Scrubbers (SME 011a1) Visual Inspection Continuous N/A.
II.A.19 Slag Granulation Exhaust Scrubber (SME 010b) Visual Inspection Continuous N/A
II.A.20 Slag Pot Filling Stations (SME 011a2) Visual Inspection Continuous N/A
II.A.21 Anode Refining Furnaces (2) (SME 011h1) Visual Inspection Continuous N/A
II.A.22 Secondary Gas System Lime Silo (SME 029) Visual Inspection Continuous N/A
II.A.23 Anode Casting Wheels (SME 011h4) Visual Inspection Continuous N/A
II.A.24 Anode Area Lime Silo (SME 028) Visual Inspection Continuous N/A
II.A.25 Mold Casting Furnace (SME MOLD) Visual Inspection Continuous N/A.
II.A.26 Anode Shaft Furnace (SME 011h2) Visual Inspection Continuous N/A
II.A.27 Anode Holding Furnace (SME 011h3) Visual Inspection Continuous N/A
II.A.28 Anode Area (SME 011h) Visual Inspection Continuous N/A
II.A.29 Hot Metals Building Roof Vents (SME ROOF) Visual Inspection Continuous N/A
II.A.30 Mold Coating (Barite) Bin (SME 015) Visual Inspection Continuous N/A
II.A.31 Acid Plant Preheater (SME 008) Visual Inspection Continuous N/A
II.A.32 Acid Plant (SME 011b) Visual Inspection Continuous N/A
II.A.33 Acid Plant Process Gas Leak Collection System (SME GLCS) Visual Inspection Continuous N/A
II.A.34 Hydrometallurgical Plant Limestone Bin (SME 019) Visual Inspection Continuous N/A
II.A.35 Hydrometallurgical Plant Lime Bin (SME 020) Visual Inspection Continuous N/A
II.A.36 Hydrometallurgical Plant (SME 011d) Visual Inspection Continuous N/A
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 11
II.A.37 Powerhouse Rentech Boiler (SME 030) Visual Inspection Continuous N/A
II.A.38 Powerhouse Holman Boiler (SME 026) Visual Inspection Continuous N/A
II.A.39 Main Stack (SME 011) Visual Inspection Continuous N/A
II.A.40 Recycle Crushing and Storage Building (SME 027) Visual Inspection Continuous N/A
II.A.41 Powerhouse (SME PH) Visual Inspection Continuous N/A
II.A.42 Pyrometallurgical Natural Gas Consumption Group (SME NG) Visual Inspection Continuous N/A
II.A.43 Smelter Laboratory Sample Preparation (SME 022) Visual Inspection Continuous N/A
II.A.44 Vacuum Cleaning Systems (SME 017a, 17c) Visual Inspection Continuous FSF Vacuum System
decommissioned – Letter sent
to UDAQ 06/21/02
II.A.45 Smelter Unleaded Gasoline Storage Tank (SME SA-1) Visual Inspection Continuous N/A
II.A.46 Smelter Cold Solvent Degreasers (SMEi210) Visual Inspection Continuous N/A
II.A.47 Smelter Powerhouse Emergency Generators (SME gen) Visual Inspection Continuous N/A
II.A.48 Smelter Cooling Towers (SME CT311, 316, 321) Visual Inspection Continuous N/A
II.A.49 Space Heaters and Water Heaters (SME SH, WH) Visual Inspection Continuous N/A
II.A.50 Storage Piles (SME STRG) Visual Inspection Continuous N/A
II.A.51 Emergency Generator - Communications (SME COM GEN) Visual Inspection Continuous N/A
II.A.52 Refinery Operations (designated as Refinery) Visual Inspection Continuous N/A
II.A.53 Electrolytic Refining Tanks (REF TH) Visual Inspection Continuous N/A
II.A.54 Liberator (REF 001) Visual Inspection Continuous N/A
II.A.55 Refinery Boilers (REF 002/003) Visual Inspection Continuous N/A
II.A.56 Cathode Washing (REF 004) Visual Inspection Continuous N/A
II.A.57 Anode Scrap Washing (REF 005) Visual Inspection Continuous N/A
II.A.58 Hydrometallurgical Precious Metals Recovery (REF 006) Visual Inspection Continuous N/A
II.A.59 Soda Ash Silo (REF 011) Visual Inspection Continuous N/A
II.A.60 Hydrometallurgical Silver Production (REF 007) Visual Inspection Continuous N/A
II.A.61 Precious Metals Filter Press (REF 008) Visual Inspection Continuous N/A
II.A.62 Selenium Crushing and Packaging (REF 009) Visual Inspection Continuous N/A.
II.A.63 Gold/Silver Recovery (REF 010) Visual Inspection Continuous N/A
II.A.64 Emergency Generator - Precious Metals (REFi 210) Visual Inspection Continuous N/A
II.A.65 Refinery Laboratory Sample Preparation (REF PREP) Visual Inspection Continuous N/A
II.A.66 Refinery Unleaded Gasoline Storage Tank (REF SA-1) Visual Inspection Continuous N/A
II.A.67 Refinery Volatile Organic Liquid Storage Tank (REF VOL) Visual Inspection Continuous N/A
II.A.68 Refinery Cold Solvent Degreasers (REFi 201) Visual Inspection Continuous N/A
II.A.69 Refinery Paint Shop (REFi 202) Visual Inspection Continuous N/A
II.A.70 Refinery Comfort Heaters (REFi204, 205, 206 ,207, 208) Visual Inspection Continuous N/A
II.A.71 Refinery Cooling Towers (REF CT 001, 002) Visual Inspection Continuous N/A
II.A.72 Emergency Generator - Communications (REF COM GEN) Visual Inspection Continuous N/A
II.A.73 Refinery Combined Heat and Power Unit (REF CHP) Visual Inspection Continuous N/A
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 12
SMELTER OPERATIONS
II.B.1. a At all times, including periods of startup, shutdown, and malfunction, the
permittee shall, to the extent practicable, maintain and operate any
permitted plant equipment, including associated air pollution control
equipment, in a manner consistent with good air pollution control practice
for minimizing emissions. Determination of whether acceptable operating
and maintenance procedures are being used will be based on information
available to the Executive Secretary which may include, but is not limited
to, monitoring results, opacity observations, review of operating and
maintenance procedures, and inspection of the source. All installations and
facilities authorized by this permit shall be adequately and properly
maintained. Maintenance records shall be maintained while the plant is in
operation. All pollution control equipment shall be installed, maintained,
and operated properly. Instructions from the vendor or established
maintenance practices that maximize pollution control shall be followed. All
necessary equipment control and operating devices, such as pressure
gauges, amp meters, volt meters, flow rate indicators, temperature gauges,
continuous emissions monitoring systems, etc., shall be installed, operated
properly and easily accessible to compliance inspectors. A copy of all
manufacturers' operating instructions for pollution control equipment and
pollution emitting equipment shall be kept on site. These instructions shall
be available to all employees who operate the equipment and shall be
made available to compliance inspectors upon request. Maintenance
records shall be made available to the Executive Secretary or Executive
Secretary's representative upon request.
Methods used to
determine compliance
include: monitoring
required under conditions
II.B.1.j. and II.B.1.k.;
Visible emission surveys;
continuous emission and
opacity monitoring;
continuous particulate
and lead monitoring; and
source testing. All of
these monitoring activities
have associated
recordkeeping.
All requested documents
have been provided.
Intermittent None
II.B.1. b Permittee shall comply with the applicable requirements for servicing of
motor vehicle air conditioners pursuant to 40 CFR 82, Subpart B--
Servicing of Motor Vehicle Air Conditioners.
Documentation
Recordkeeping
Continuous None
II.B.1.c The permittee shall comply with the applicable requirements for
recycling and emission reduction for Class I and Class II refrigerants
pursuant to 40 CFR 82, Subpart F. Recycling and Emissions
Reduction.
Documentation
Recordkeeping
Continuous None
II.B.1.d Visible emissions shall be no greater than 20 percent unless otherwise
specified in this permit.
Visual Observation
EPA Method 9
Observations
Continuous
None
II.B.1.e Sulfur content of diesel fuel consumed shall be no greater than 0.0015
percent by weight.
Fuel receipt records
listing sulfur content, are
maintained as required.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 13
II.B.1.f The permittee shall use natural gas as a primary fuel and propane as a
back-up fuel. The propane shall only be used during periods of natural
gas curtailment…
Records are maintained
that document fuel usage.
Records are reviewed
monthly for both primary
and back-up fuels.
Continuous None.
II.B.1.g The permittee shall implement a fugitive dust control plan that has
been approved by the Executive Secretary. Compliance shall be
based on the permittee adhering to the most recently approved fugitive
dust control plan. Natural sources of dust and fugitive emissions are
not fugitive dust within the meaning of this condition.
Approved Fugitive Dust
Control Plan Approved
05/08/2018.
Continuous None
II.B.1.h All roads, permanent parking lots, and service yards directly servicing
the permittee’s installations… shall be paved. Fugitive dust generated
from these areas shall be limited to 20 percent opacity.
Visual Inspections; Use of
Water Trucks/Street
Sweepers
Continuous None.
II.B.1.i Pressure drops and liquid flow rates for each scrubber listed…shall be
maintained within the given ranges…
Weekly field and
electronic measurements.
Continuous None
II.B.1.j Pressure drops for each baghouse listed…shall be maintained within
the given ranges.
Weekly field and
electronic measurements.
Continuous None
II.B.1.k The permittee shall maintain an Emergency Episode Plan outlining the
procedures that will be taken in the event of an emergency episode as
outlined in R307-105-2...
An Emergency Episode
Plan is maintained.
Continuous
None
II.B.1.l Any open storage pile(s) shall be watered, covered, or chemically
treated to minimize generation of fugitive dust, as dry conditions
warrant....
Water Cannons;
Chemical Dust
Suppressant; Daily Field
Observation
Continuous
None
II.B.1.m The permittee shall operate and maintain an upwind/downwind fugitive
SO2 monitoring system...
Sulfur Dioxide Quality
Assurance Project Plan
Continuous
None
II.B.1.n Fugitive emissions shall be no greater than 15 percent opacity unless
otherwise specified in this permit.
Visual Inspections
Continuous
None
II.B.l.o [State-only] Visible emissions caused by fugitive dust shall not exceed
10% at the property boundary and 20 percent onsite, except during
periods when wind speeds exceed 25 miles per hour and control
measures in the most recently approved fugitive dust control plan are
being taken.
Recordkeeping of
implementation of fugitive
dust control plan pre-wind
event initiatives
Continuous None
II.B.l.p A Risk Management Plan (RMP) developed in accordance with 40
CFR 68 shall be submitted to the United States Environmental
protection Agency
The RMP was developed
and submitted
Continuous None
II.B.1.q
For all solvent cleaning operations, the permittee shall not use solvent
products with a VOC content greater than the amounts specified in
Table 1 of R307-304-5
Recordkeeping
demonstrating
compliance with this
condition shall be kept.
Continuous
None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 14
II.B.l.r Except as provided in R307-361-4, the permittee shall not supply,
solicit for application, or apply within the counties in R307-361-2 any
architectural coating with a VOC content in excess of the
corresponding limit specified in Table 1 of R307-361-5….
Records demonstrating
compliance with this
condition shall be kept.
Continuous None
II.B.l.s The permittee shall not sell, supply, or offer for sale any adhesive,
sealant, adhesive primer or sealant primer with a VOC content in
excess of the limits in Table 1 of R307-342-5 and that was
manufactured on or after September 1, 2014…..
Records demonstrating
compliance with this
condition shall be
maintained in accordance
with Provision I.S.1 of this
permit.
Continuous None
II.B.2.a Filter Plant Wet Feed Conveyor (SME001)
Emissions of PM10 shall be no greater than 0.7 lbs/hour and 0.016
grains/dscfm and stack testing shall be conducted at no less than 90%
of the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4
40 CFR 51, Appendix M
Methods 201A & 202
Equipment Inspection by
operator;
Weekly/Monthly Visible
Emission Observations
Continuous
Tested 11/27/24
Test Results pending
II.B.2.b Visible emissions shall be no greater than 7 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9
Continuous
None
II.B.3.a Wet Feed Storage Building (SME002)
Emissions of PM10 shall be no greater than 7.8 lbs/hour and 0.016
grains/dscfm and stack testing shall be conducted at no less than 90%
of the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years..
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4
40 CFR 51, Appendix M
Methods 201A & 202
Equipment Inspection by
operator;
Weekly/Monthly Visible
Emission Observations
Continuous
Tested 06/10-11/2024
PM10 = 0.20 lb/hour & 0.0010
gr/dscf
II.B.3.b Visible emissions shall be no greater than 7 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9
Continuous
None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 15
II.B.4.a Wet Feed Conveyor Transfer Point (SME003)
Emissions of PM10 shall be no greater than 0.4 lbs/hour and 0.016
grains/dscf and stack testing shall be conducted at no less than 90% of
the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years..
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4
40 CFR 51, Appendix M
Methods 201A & 202
Equipment inspections by
operator; weekly or
monthly visible emission
observations
Continuous
Tested 06/11-12/2024
PM = 0.064 lb/hour & 0.0058
gr/dscf
II.B.4.b Visible emissions shall be no greater than 7 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9
Continuous
None
II.B.5.a Wet Feed Bins (SME004)
Emissions of PM10 shall be no greater than 3.4 lbs/hr and 0.016
grains/dscfm and stack testing shall be conducted at no less than 90%
of the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years..
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4
40 CFR 51, Appendix M
Methods 201A & 202
Equipment Inspection by
operator;
Weekly/Monthly Visible
Emission Observations
Continuous
Tested 06/13/2024
PM10 = 0.11 lb/hour & 0.0012
gr/dscfm
II.B.5.b Visible emissions shall be no greater than 7 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9.
Continuous None
II.B.6.a Flash Smelting Furnace Dry Feed Bin (SME005)
Emissions of PM10 shall be no greater than 1.2 lbs/hour and 0.016
grains/dscfm.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4
40 CFR 51, Appendix M
Methods 201A & 202
Equipment Inspection by
operator;
Weekly/Monthly Visible
Emission Observation
Continuous Tested 11/19/20
PM10 = 0.19 lb/hour & 0.0091
gr/dscf
Next stack test due by November
2025
II.B.6.b Visible emissions shall be no greater than 7 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 16
II.B.7.a Rotary Dryer (SME011e)
Emissions of TSP shall be no greater than 0.022 grains/dscfm.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-5
40 CFR 51, Appendix M
Method 202
Equipment inspection by
operator;
Visible Emission
Observations; Continuous
Opacity Monitor
Continuous Tested on 07/30/21
TSP =0.022 gr/dscf
Next stack test due by July 2026
II.B.7.b Opacity shall be no greater than 15 percent. Continuous Opacity
Monitoring (COM).
Daily operation of COM,
daily calibration of COM,
quarterly filter audit on
COM, intermittent
maintenance activities,
recordkeeping of
maintenance activities,
daily review of monitoring
data and COM
calibrations.
Intermittent Refer to Table 1 for deviations
relative to this condition.
II.B.8.a Flash Smelter Furnace (FSF)
Visible emissions shall be no greater than 20 percent opacity from the
emergency generator.
Visual Emissions
observation when the
generator operates for a
period greater than 12
hours consecutively.
Continuous None
II.B.8.b The emergency generator shall comply with the emission standards for
new nonroad compression ignition (CI) engines…
Purchased a certified
engine.
Continuous None
II.B.8.c The permittee shall operate and maintain the emergency generator
according to manufacturer’s emission-related written instructions…
Document proper
maintenance and
operation
Continuous None
II.B.8.d Any diesel fuel combusted in the emergency generator shall meet the
requirements of 40 CFR 60.4207(b) for nonroad diesel…
Fuel receipt records
listing sulfur content, are
maintained as required.
Continuous None
II.B.8.e In order for the engine to be considered emergency stationary ICE, the
emergency generator shall be operated according to the requirements
specified…any operation other than emergency operation,
maintenance and testing…is prohibited….
Documentation
recordkeeping of
maintenance activities
Documentation of less
than 100 hours of
maintenance and testing
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 17
II.B.8.f By July 10, 2021 the permittee shall submit documentation to the
Director of the status of the construction of the furnace dust crusher….
Records of required
notifications will be
maintained by the
permittee.
Continuous None
II.B.9.a Slag Concentrator (SMESLAG)
Visible emissions shall be no greater than 10 percent opacity from the
slag concentrator bin and slag crushing & grinding transfer points.
Weekly or monthly
opacity observations,
Operation of water sprays
on Slag Concentrator Bin
to minimize opacity.
Weekly minimum
inspections of water
sprays.
Continuous None
II.B.9.b Emissions from the slag concentrator bin shall be controlled with water
sprays. Treatment shall be of sufficient frequency and quantity to
maintain the surface material in a damp/moist condition. The degree
of control is a minimum of that required to meet the opacity limitation in
Condition II.B.8.a of this permit. Sprays shall not be required during
periods of freezing temperatures.
Emissions from Slag
Concentrator Bin are
controlled with a water
spray and visual
inspections are performed
weekly to ensure proper
operating condition of
water system and
compliance with opacity
limit.
Continuous None
II.B.9.c The crushing and screening operation shall not process more than
5,000 tons of material per calendar day and 750,000 tons of material
per rolling 12-month period.
Records of daily material
processing and rolling 12-
month totals.
Continuous None
II.B.9.d Water sprays or chemical dust suppression sprays shall be installed
…to control fugitive emissions….
Visual Inspections Continuous None
II.B.9.e Visible emissions shall be no greater than 7 percent opacity from all
affected emissions units constructed, modified, or reconstructed on or
after April 22, 2008, including but not limited to screens, transfer
points, and all other affected emission units associated with the
crushing and screening operation.….
Monthly periodic
inspections of to ensure
water is flowing in the wet
suppression system.
Method 9 performance
test required for affected
emissions units without
water sprays. Test must
be conducted within 5
years of previous
performance test.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 18
II.B.10.a Smelter Limestone Flux Bin (SME006)
Emissions of PM10 shall be no greater than 0.3 lbs/hour and 0.016
grains/dscfm and stack testing shall be conducted at no less than 90%
of the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4 and Method
9
40 CFR 51, Appendix M
Methods 201A & 202
Continuous Unit has not operated since
12/1996. No emissions
II.B.10.b Visible emissions shall be no greater than 10 percent opacity. Monthly physical
inspections
Continuous Unit has not operated since
12/1996. No emissions
II.B.11.a Dry Matte Bin (SME013)
Emissions of PM10 shall be no greater than 0.3 lbs/hour and 0.016
grains/dscfm and stack testing shall be conducted at no less than 90%
of the maximum average hourly production rate achieved in a 24-hour
period during the previous three (3) years.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1-4 and Method
9
40 CFR 51, Appendix M
Methods 201A & 202
Equipment inspection by
operator;
Visible Emission
Observations
Continuous Tested 02/29/24
PM10 = 0.079 lb/hour & 0.0034
gr/dscf
II.B.11.b Visible emissions shall be no greater than 10 percent opacity. Visual observation
performed weekly by an
individual trained in EPA
Method 9
Continuous None
II.B.12.a Flash Smelting & Converting Combined (SME FSF/FCF)
All gases produced during smelting and/or converting....shall pass
through an online sulfuric acid plant, except that during the startup
and/or shutdown process....the gases shall be ducted....either to the
acid plant or to the secondary gas system for control.
Records are maintained
and archived on the
Smelter Plant Information
System (PI). The PI data
system utilizes the
Smelter Distributive
Control System (DCS).
The PI system displays
trends and documents
damper positions.
Continuous None
II.B.13.a Conditions on Slag Granulation Exhaust Scrubber (SME 010)
Emissions of PM10 shall be no greater than 1.9 lbs/hour (24 hour
calendar day average).
Compliance Stack Test
Test methods referenced
in 40 CFR 60, Appendix A
and 40 CFR 51, Appendix
M.
Continuous Tested on 8/16/2022
PM10 = 0.51 lb/hour
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 19
II.B.13.b Emissions of SO2 shall be no greater than 2.0 lbs/hour (24 hour
calendar day average)…
Compliance Stack Test
Test methods referenced
in 40 CFR 60, Appendix A
and 40 CFR 51, Appendix
M.
Continuous Tested on 8/16/2022
SO2= 0.000028 lb/hour
II.B.13.c Hours of operation shall be no greater than 3,504 hours per rolling 12-
month period.
Operating logs Continuous None
II.B.13.d Visible emissions shall be no greater than 15 percent opacity. Visual observation
performed weekly by an
individual trained on EPA
Method 9
Continuous None
II.B.14.a Secondary Gas System Lime Silo (SME 029)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed weekly by an
individual trained on EPA
Method 9 or quarterly
physical inspections
Continuous None
II.B.15.a Anode Area Lime Silo (SME 028)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed weekly by an
individual trained on EPA
Method 9 or quarterly
physical inspections
Continuous None
II.B.16.a Mold Coating (Barite) Bin (SME 015)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed weekly by an
individual trained on EPA
Method 9 or monthly
physical inspections
Continuous None
II.B.17.a Acid Plant Preheater (SME 008)
Visible emissions shall be no greater than 10 percent opacity.
Fuel records Continuous None
II.B.17.b Consumption of natural gas shall be no greater than 74,476 MMBtu
per 12 month period.
Natural gas usage is
recorded, maintained, and
archived on the Smelter
Plant Information System
(PI). The PI data system
utilizes the Plant
Distributive Control
System (DCS). Daily
averages are recorded
once a day and a 12-
month average is
calculated once a month
within the first 25 days of
each month.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 20
II.B.18.a Acid Plant (SME 011b)
Emissions of SO2 shall be no greater than 250 ppmdv based on a 6
hour block average, 170 ppmdv based on a 24 hour calendar day
average, and 100 ppmdv based on an annual average.
Continuous Emission
Monitoring System
(CEMS)
Daily operation of CEM,
daily calibration of CEM,
quarterly cylinder gas
audits (CGA’s), relative
accuracy test audit
(RATA), intermittent
maintenance activities,
daily review of monitoring
data and CEM calibration
Intermittent Refer to Table 2 for deviations
relative to this condition.
SO2 RATA performed 6/18/24
Relative accuracy %
Conc – ppmvd = 7.08%
II.B.18.b Emissions of Sulfuric Acid shall be no greater than 0.67 mg/scf. and
stack testing shall be conducted at no less than 90% of the maximum
average hourly production rate achieved in a 24-hour period during the
previous three (3) years.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1, 2, 3, 4 and 8
Continuous
Test performed 3/1/24
Sulfuric acid =0.56 mg/dscf
II.B.18.c Visible emissions from the acid plant tail gas shall be no greater than
15 percent opacity.
Continuous Opacity
Monitor (COM).
Daily operation of COM,
daily calibration of COM,
quarterly filter audit on
COM, intermittent
maintenance activities,
recordkeeping of
maintenance activities,
daily review of monitoring
data and COM
calibrations.
Intermittent Refer to Table 2 for deviations
relative to this condition.
II.B.19.a Acid Plant Process Gas Leak Collection System (SME GLCS)
Visible emissions from acid plant process gas leaks shall be no greater
than 20 percent opacity.
Visual observation
performed as required by
an individual trained on
EPA Method 9.
Continuous None
II.B.20.a Hydrometallurgical Plant Limestone Bin (SME 019)
Visible emissions shall be no greater than 10 percent opacity.
Monthly physical
inspections or visual
observations performed
as required by an
individual trained on EPA
Method 9
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 21
II.B.21.a Hydrometallurgical Plant Lime Bin (SME 020)
Visible emissions shall be no greater than 10 percent opacity.
Monthly physical
inspections or visual
observations performed
as required by an
individual trained on EPA
Method 9
Continuous None
II.B.22.a Powerhouse Rentech Boiler (SME030 ) Emissions of NOX shall be no
greater than 3.29 lbs/hour (30 Day Rolling Average)
Initial compliance will be
determined by a CEM in
accordance with 40 CFR
60.46b(e) and (e)1.
Subsequent compliance
will be demonstrated in
accordance with 40 CFR
60.46.b(e) and either 40
CFR 60.48b(g)(1) or 40
CFR 60.48b(g)(2). Either
a CEM or an alternate
plan shall be used to
monitor boiler operating
conditions and predict
NOx emissions rates.
Continuous Alternative Monitoring Plan
Revision 1A submitted 10/29/21
Per NSPS Db an Updated
Alternative Monitoring Plan for the
Smelter Boiler System was
submitted to DAQ on August 8,
2024 and is currently under
review
II.B.22.b Emissions of NOX shall be no greater than 4.94 lbs/hour (calendar day
average)
Stack testing to show
compliance with the
emissions limit shall be
completed within 180
days of startup.
Continuous Method 7 Stack Test performed
October 4, 2023.
NOx = 2.1 lbs/hr
Submitted December 11, 2023
II.B.22.c Visible emissions shall be no greater than 10 percent opacity. Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9.
Continuous None
II.B.23.a Powerhouse Holman Boiler (SME 026)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed as required by
an individual trained on
EPA Method 9
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 22
II.B.23.b Emissions of NOx shall be no greater than 9.34 lbs/hour (30-day rolling
average).
Alternative Monitoring
Plan submitted to DAQ on
12/4/98. A CEM was
operated for 90 days to
develop a predictive
equation which is used to
predict NOx emissions.
30-day average of fuel is
used to predict NOx
emissions and a 30-day
average of oxygen is
used to verify that
conditions are the same
as during the compliance
test period. Steam is
monitored in case heat
input must be estimated
(if gas numbers are not
available). All parameters
listed in this condition are
monitored on a
continuous basis,
maintained, and archived
on the Smelter Plant
Information System (PI)
for each boiler. The PI
data system utilizes the
Plant Distributive Control
System.
The flue gas recirculation
damper is locked to
prevent movement of
damper position.
Continuous Per NSPS Db an Updated
Alternative Monitoring Plan for the
Smelter Boiler System was
submitted to DAQ on August 8,
2024 and is currently under
review.
II.B.23.c Emissions of NOx shall be no greater than 14.0 lbs/hour (calendar-day
average)...
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1, 7E and 2
Continuous Tested on 10/5/2023
NOx=7.2 lb/hr
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 23
II.B.24.a Main Stack (SME 011)
Emissions of PM10 shall be no greater than 89.5 lbs/hour. (24 hour
calendar day average) and 439 lbs/hour (filterable + condensable)
Continuous Particulate
Sampler operated on a
daily basis.
Sampler is operated and
maintained as specified in
the Monitoring Plan for
Particulate and Lead
Emissions and Sampling
Procedures for Particulate
and Lead Emissions
approved by the DAQ on
8/21/01 and revised on
8/24/07.
Intermittent PM Emissions exceeded 89.5
lbs/hr on January 5 and October
27, 2024
PM Monitoring System hardware
failure from August 11 to
September 3, 2024
Deviation letters submitted
February 8, October 4, and
November 12, 2024
Refer to Table 6 for deviations
from this condition
Tested on 12/21-22/2023
PM10 = 7.38 lb/hr
PM10 filterable/condensable =
17.0 lb/hr
Stack was tested 12/4/24 Results
pending
II.B.24.b Emissions of SO2 shall be no greater than 552 lbs/hour based on a 3
hour average, 422 lbs/hour based on a 24 hour calendar day average,
and 211 lbs/hour based on an annual average…
Continuous Emission
Monitoring System
(CEM).
Daily operation of CEM,
daily calibration of CEM,
quarterly cylinder gas
audits (CGA’s), relative
accuracy test audits
(RATA), intermittent
maintenance activities,
recordkeeping of
maintenance activities,
daily review of monitoring
data and CEM
calibrations. Failure to
measure any 18
consecutive hours of
emissions data shall
constitute a violation
Intermittent Refer to Table 3 for deviations
from this condition.
SO2 RATA performed on 5/28/24
Relative accuracy %
Conc – ppmvd = 18.00%
Emission Rate (lb/hr) = 12.82%
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 24
II.B.24.c Opacity shall be no greater than 20 percent. Continuous Opacity
Monitor (COM).
Daily operation of COM,
daily calibration of COM,
quarterly filter audit on
COM, intermittent
maintenance activities,
recordkeeping of
maintenance activities;
daily review of monitoring
data and COM
calibrations.
Intermittent Refer to Table 4 for deviations
from this condition.
II.B.24.d. Emissions of Lead shall be no greater than 1.3 lbs/hr (annual average). Continuous Particulate
Monitoring System.
Monitoring Plan for
particulate and Lead
emissions and Sampling
Procedures for Particulate
and Lead Emissions
submitted to DAQ
10/10/00 and approved by
DAQ on 8/21/01 and
revised on 8/24/07.
Continuous None
II.B.24.e Emissions of NOx shall be no greater than 35.0 lbs/hr (annual
average).
Continuous Emission
Monitoring System
(CEM).
Daily operation of CEM,
daily calibration of CEM,
quarterly cylinder gas
audits CGAs), relative
accuracy test audits
(RATA), intermittent
maintenance activities,
recordkeeping of
maintenance activities,
daily review of monitoring
data and CEM
calibrations, chart
recorders.
Intermittent
NOX RATA performed on 5/29/24
Relative accuracy %
Conc – ppmvd = 6.15%
Emission Rate (lb/hr) = 4.88%
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 25
II.B.24.f Emissions of PM2.5 shall be no greater than 85 lbs/hour. (filterable) and
434 lbs/hr (filterable + condensable).
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1, 201A and 202
Continuous Tested December 21 and 22,
2023
PM2.5 (filterable)= 5.63 lbs/hour
PM2.5 (filterable+condensable) =
24.4 lbs/hour
Tested 12/4/24 results pending
II.B.25.a Recycle Crushing and Storage Building (SME 027)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed monthly by an
individual trained on EPA
Method 9.
Continuous None
II.B.26.a Powerhouse (SME PH)
Maintain records of the amount of each fuel combusted during each
calendar month for the superheater.
Gas readings shall be
recorded on a monthly
basis for the previous
month and shall be
maintained as described
by in Provision 1.S. of this
permit.
Continuous None
II.B.26.b Emissions of NOx shall not exceed 23.3 tons per rolling 12 month
period from the Holman Boiler and Rentech Boiler combined.
Alternative Monitoring
Plan for Smelter Boiler
System (Revision 1A)
Continuous None
II.B.27.a Pyrometallurgical Natural Gas Consumption Group (SME NG)
Consumption of natural gas shall be no greater than 1,947,847 MMBtu
per rolling 12 month period.
Natural gas usage is
recorded, maintained, and
archived on the Smelter
Plant Information System
(PI). The PI data system
utilizes the Plant
Distributive Control
System. Daily averages
are recorded once a day
and a 12-month average
is calculated once a
month within the first 20
days of each month.
Continuous None
II.B.28.a Smelter Laboratory Sample Preparation (SME 022)
Visible emissions shall be no greater than 10 percent opacity.
Visual observation
performed as required by
an individual trained on
EPA Method 9.
Continuous None
II.B.29.a Vacuum Cleaning Systems (SME 017a,c)
Emissions of PM10 shall be no greater than 0.7 lbs/hr combined and
0.016 grains/dscfm.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1, 2C, 3, 4, 9
40 CFR 51, Appendix M
Methods 201A & 202
Continuous Unit has not operated since
06/2002.
Emissions = 0
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 26
II.B.29.b Visible emissions shall be no greater than 10 percent opacity. Monthly physical
inspections while
operating.
Continuous Unit has not operated since
06/2002.
Emissions = 0
II.B.30 Smelter Unleaded Gasoline Storage Tank (SME SA-1)
The permittee shall maintain records of the average monthly storage
temperature, the type of liquid, throughput quantities, and the
maximum true vapor pressure.
Records of daily average
temperature readings are
maintained. MSDS on file
from supplier of type of
liquid. Purchase records
are maintained for
throughput quantities.
Maximum true vapor
pressure records
maintained.
Continuous None
II.B.30.b At least 90 percent of the gasoline vapor, by weight, displaced during
the filling of the stationary storage container shall be prevented from
being released to the atmosphere.
Vapor recovery system in
use.
Continuous None
II.B.30.c The permittee shall not allow gasoline to be handled in a manner that
would result in vapor releases to the atmosphere for extended periods
of time….
Records of gasoline
throughput.
Records of maintenance
activities.
Continuous None
II.B.31.a Smelter Cold Solvent Degreasers (SMEi210)
The permittee shall ensure that the following conditions are met: (1)
each degreaser equipped with a cover which shall remain
closed....(2)an internal draining rack shall be installed....(3)waste or
used solvent shall be stored in covered containers....(4)tanks,
containers, and all associated equipment shall be maintained in good
operating condition....(5)written procedures for the operation and
maintenance shall be posted....(6)....(7)....
Monthly Visual
Inspections.
Continuous None
II.B.32.a Smelter Powerhouse Emergency Generators (SME gen)
Visible emissions shall be no greater than 20 percent opacity.
Visual observation if
operated greater than 12
consecutive hours.
Continuous None
II.B.32.b The permittee shall comply with…operating limitations at all times for
each emergency affected emission unit…
Non-resettable hour
meter installed. Operating
logs maintained.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 27
II.B.32.c The permittee shall operate and maintain any affected source…in a
manner consistent with safety and good air pollution control practices
for minimizing emissions…
Documentation
recordkeeping of
maintenance activities
Continuous None
REFINERY OPERATIONS
II.B.33.a Conditions on Refinery Operations
At all times, including periods of startup, shutdown, and malfunction,
the permittee shall, to the extent practicable, maintain and operate any
permitted plant equipment, including associated air pollution control
equipment, in a manner consistent with good air pollution control
practice for minimizing emissions...
Methods used to
determine compliance
include: monitoring
required under conditions
II.B.34.a..; Visible
emission surveys and
source testing. All of
these monitoring activities
have associated
recordkeeping.
Continuous None.
II.B.33.b The permittee shall comply with the applicable requirements for
recycling and emission reduction for class I and class II refrigerants
pursuant to 40CFR82, Subpart F- Recycling and Emissions Reduction.
Documentation
Recordkeeping
Continuous None
II.B.33.c Visible emissions shall be no greater than 10 percent opacity unless
otherwise specified in this permit.
Visual inspections
EPA Method 9
Observations
Continuous None
II.B.33.d Sulfur content of diesel fuel consumed shall be no greater than 15 ppm
or less, which meets the definition of ultra-low-sulfur diesel.
Records are maintained
as required
Continuous None
II.B.33.e The permittee shall comply with the fugitive dust requirements and
work practices contained in R307-309-7 and R307-309-9 as
applicable.
Records that demonstrate
compliance with this
condition and records
required by the most
recent approved fugitive
dust control plan shall be
maintained.
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 28
II.B.33.e1 All roads, permanent parking lots, and service yards directly servicing
the permittee’s approved constructed installations listed as emissions
units II.A.53 through II.A.73 shall be paved. Fugitive dust shall be
limited to 20 percent opacity. Methods of control shall include, but not
limited to sweeping and flushing of the affected areas.
Visual observation
performed weekly or
monthly by an individual
trained on EPA Method 9.
Continuous None
II.B.33.f The permittee shall comply with the applicable requirements for
servicing motor vehicle air conditioners pursuant to 40 CFR 82,
Subpart B – Servicing of Motor Vehicle air Conditioners.
All records shall be
maintained consistent
with the requirements of
Provision S.1 of this
permit.
Continuous None
II.B.33.g Pressure drops (inches Water Gauge) and liquid flow rates (gpm) for
each scrubber listed shall be maintained within the given ranges.
REF 006: Pressure Drop =5-15, liquid flow rate = >100 gpm
REF 007: Pressure Drop =0.75-4, liquid flow rate = >60 gpm
Daily operator equipment
inspections and
documentation
maintained as required
Continuous None
II.B.33.h Permittee shall maintain an Emergency Episode Plan outlining the
procedures that will be taken in the event of an emergency episode...
The emergency episode
plan is maintained and
was submitted to the
Executive Secretary for
approval as required
Continuous None
II.B.33.i Fugitive emissions shall be no greater than 15 percent opacity unless
otherwise specified in this permit.
Visual inspections,
EPA Method 9
Observations
Continuous None
II.B.33.j The permittee shall implement a fugitive dust control plan that has
been approved by the Executive Secretary. Compliance shall be
based on the permittee adhering to the most recently approved fugitive
dust control plan.
The current Plan is
maintained and was
submitted and approved
by the Executive
Secretary,
Visual inspections, EPA
Method 9 Observations
Continuous None
II.B.33.k [State-only] Visible emissions caused by fugitive dust shall not exceed
10% at the property boundary, except during periods when wind
speeds exceed 25 miles per hour and control measures in the most
recently approved fugitive dust control plan are being taken.
Recordkeeping of
implementation of fugitive
dust control plan pre-wind
event initiatives
Continuous None
II.B.33.l Consumption of gaseous fuel shall be no greater than 966,228
dekatherms (MMBtu) per rolling 12-month period for the CHP unit and
south tankhouse boiler combined
Records are maintained
as required
Continuous None.
II.B.33.m
For all solvent cleaning operations, the permittee shall not use solvent
products with a VOC content greater than the amounts specified in
Table 1 of R307-304-5
Recordkeeping
demonstrating
compliance with this
condition shall be kept.
Continuous
None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 29
II.B.33.n Except as provided in R307-361-4, the permittee shall not supply,
solicit for application, or apply within the counties in R307-361-2 any
architectural coating with a VOC content in excess of the
corresponding limit specified in Table 1 of R307-361-5….
Records demonstrating
compliance with this
condition shall be kept.
Continuous None
II.B.33.o The permittee shall not sell, supply, or offer for sale any adhesive,
sealant, adhesive primer or sealant primer with a VOC content in
excess of the limits in Table 1 of R307-342-5 and that was
manufactured on or after September 1, 2014…..
Records demonstrating
compliance with this
condition shall be
maintained in accordance
with Provision I.S.1 of this
permit.
Continuous None
II.B.34.a Conditions on Liberator (REF 001)
Emissions of Sulfuric Acid shall be no greater than 0.004 grains/dscf
and 0.46 lbs/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 8 .
Visual observations
performed by an
individual trained on the
observation procedures of
EPA Method 9
Continuous Tested on 8/25/2022
H2SO4 = 0.00014 gr/dscf
H2SO4 = 0.0031 lb/hr
Tested every three (3) years
II.B.34.b Visible emissions shall be no greater than 15 percent opacity from the
demisters.
Visual Observations Continuous None
II.B.35.a Conditions on Refinery Boilers(REF 002/003)
Permittee shall maintain records of the amount of each fuel combusted
each calendar month for each affected emission unit.
Daily operator records Continuous None
REF 002 Decommissioned
10/27/2020
II.B.35.b The permittee shall use natural gas as the primary fuel and # 2 fuel oil
or better as backup fuel…used during periods of natural gas
curtailment and during testing and maintenance periods
Recordkeeping,
Documentation
Continuous None
II.B.35.c Visible emissions shall be no greater than 10 percent opacity. Visual observations
performed as required by
an individual trained on
EPA Method 9
Continuous None
II.B.35.d Emission of NOx shall be no greater than 4.75 lbs/hour from each
stack and 9.5 lbs/hr combined prior to decommissioning the north
boiler. After the north boiler is decommissioned emissions of NOx from
the South Boiler shall not exceed 1.5 lbs/hr and 9 ppmvd at 3% O2.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 7, 7A,7B,7C,
7D or7E and Method 2.
Continuous REF002 2/22/2017
NOX = 3.3 lb/hour
Decommissioned 10/27/2020
REF003 Tested 12/15/2023
NOx = 7.9 ppmvd
NOx = 0.73 lb/hr
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 30
II.B.35.e Emissions of CO shall be no greater than 3.00 lbs/hour from the south
tankhouse boiler.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 10 and 2.
Continuous REF002 Tested on 02/22/2017
CO = 0.06 lb/hour
Decommissioned. 10/27/2020
REF003 Tested on 12/15/2023
CO = 0.015 lb/hr
Stack tested every three years.
II.B.35.f Sulfur content of fuel oil burned shall be no greater than 0.0015
percent by weight.
Fuel receipt records
listing sulfur content are
maintained as required.
Continuous None
II.B.35.g
The permittee shall operate and maintain the permitted plant
equipment, air pollution control equipment, and monitoring equipment
in a manner consistent with good air pollution control practices for
minimizing emissions at all times including during startup, shutdown,
and malfunction. [Origin: DAQE-AN103460058-20, SIP Section
IX.H.2.i, SIP Section IX.H.12.j]. [R307-401-8, SIP Section IX.H.12.j,
SIP Section IX.H.2.i]
Records required for this
permit condition will serve
as monitoring.
Continuous None
II.B.36.a Conditions on Cathode Washing (REF 004)
Emissions of sulfuric acid shall be no greater than 0.0008 grains/dscf
and 0.12 lb/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 8.
Continuous Tested on 8/23/2022
H2SO4 = 0.00012 gr/dscf
H2SO4 = 0.0026 lb/hour
Tested every three (3) years
II.B.36.b Visible emissions shall be no greater than 15 percent opacity. Visual observations as
required by individual
trained on EPA Method 9
Continuous None
II.B.37.a Conditions on Anode Scrap Washing (REF 005)
Emissions of sulfuric acid shall be no greater than 0.0008 grains/dscf
and 0.02 lbs/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 8
Continuous Tested on 08/24/2022
H2SO4 = 0.00015 gr/dscf
H2SO4 = 0.0010 lb/hour
Tested every three (3) years
II.B.37.b Visible emission should be no greater than 15 percent opacity. Visual observations
performed as required by
individual trained on EPA
Method 9
Continuous None
II.B.38.a Conditions on Hydrometallurgical Precious Metals Recovery (REF 006)
Emissions of SO2 shall be no greater than 1.7 lbs/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 6, 6A, 6B or
6C and 2
Continuous Tested on 3/13/24
SO2 =0.019 lb/hour
Stack tested every three years.
II.B.38.b Emissions of Lead shall be no greater than 0.02 lbs/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 12
Continuous Tested on 3/13/24
Pb = 0.00022 lb/hour
Stack tested every three years.
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 31
II.B.38.c Emissions of sulfuric acid shall be no greater than 0.005 grains/dscf
and 0.36 lb/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 8
Continuous Tested on 3/13/24
H2SO4 = 0.0000061 gr/dscf
H2SO4 = 0.005 lb/hour
Stack tested every three years.
II.B.38.d Visible emissions shall be no greater than 15 percent opacity.
Visual observation
performed as required by
an individual trained on
EPA Method 9
Continuous None
II.B.38.e Emissions of Hydrochloric acid (Hydrogen Chloride) shall be no greater
than 0.003 grains/dscf and 0.22 lb/hour…
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, 26 or 26A
Continuous Tested on 3/13/24
HCl = 0.000021 gr/dscf
HCL = 0.022 lb/hour
Stack tested every three years.
II.B.39.a Conditions on Soda Ash Silo (REF 011)
Visible emissions shall be no greater than 10 percent opacity during
silo loading operations.
Visual observations
performed as required by
an individual trained on
EPA Method 9
Continuous None
II.B.40.a Conditions on Hydrometallurgical Silver Production (REF 007)
Visible emissions shall be no greater than 15 percent opacity.
Visual observations
performed as required by
in individual trained on
EPA Method 9
Continuous None
II.B.40.b Emissions of Sulfuric Acid shall be no greater than 0.009 grains/dscf
and 0.22 lb/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 8
Continuous Tested on 3/14/24
H2SO4 = 0.00013 gr/dscf
H2SO4 = 0.0055 lb/hour
Stack tested every three years.
II.B.40.c Emissions of Ammonia shall be no greater than 0.14 lbs/hour.
Compliance Stack Test
40 CFR 60, App. A
Methods 1 and 2
Continuous Tested on 3/14/24
NH3 = 0.0049 lb/hour
Stack tested every three years.
II.B.41.a Conditions on Precious Metals Filter Press (REF 008)
Visible emissions shall be no greater than 10 percent opacity.
Visual observations
performed as required by
an individual trained on
EPA Method 9
Continuous None
II.B.42.a Selenium Crushing and Packaging (REF 009)
Visible emissions shall be no greater than 10 percent opacity.
Visual observations
performed as required by
an individual trained on
EPA Method 9
Continuous None
II.B.42.b The baghouse pressure drop shall not be less than 1.0 inches of water
gauge or greater than 6.0 inches of water gauge.
Records are maintained
as required
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 32
II.B.43.a Conditions on Gold/Silver Recovery (REF 010)
Emissions of PM10 shall be no greater than 0.010 grains/dscf and 0.43
lbs/hour.
Compliance Stack Test
40 CFR 60, Appendix A,
Methods 1, 5, 5A, 5D or
5E or 40
CFR 51, Appendix M 201
or 201A. , Method 202 for
condensable PM
Continuous Tested on 3/15/24
PM10 = 0.0014 gr/dscf
PM10 = 0.025 lb/hour
Stack tested every three years.
II.B.43.b Visible emissions shall be no greater than 10 percent opacity. Visual observations
performed by an
individual trained on EPA
Method 9
Continuous None
II.B.44.a Conditions on Emergency Generator - Precious Metals (REFi 210)
Visible emissions shall be no greater than 20 percent opacity.
Visual observation if
operated greater than 12
hours
Continuous None
II.B.44.b The permittee shall comply with the following operating limitations at all
times for each emergency affected emission unit…
Non-resettable hour
meter installed. Operating
logs maintained.
Continuous None
II.B.44.c At all times, the permittee shall operate and maintain any affected
source, including associated air pollution control equipment and
monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions.
Documentation
recordkeeping of
maintenance activities
Continuous None
II.B.45.a Conditions on Refinery Unleaded Gasoline Storage Tank (REF SA-1)
Permittee shall maintain records of the average monthly storage
temperature, the type of liquid, throughput quantities, and the
maximum true vapor pressure.
Records of daily and
monthly average
temperature readings are
maintained. MSDS on file
from supplier of type of
liquid. Purchase records
are maintained for the
throughput quantities and
equipment certifications
are on file to ensure
maximum true vapor
pressure
Continuous None
II.B.45.b At least 90 percent of the gasoline vapor, by weight, displaced during
the filling of the stationary storage container shall be prevented from
being released to the atmosphere. The permittee shall not allow
gasoline to be handled in a manner that would result in vapor releases
to the atmosphere for extended periods of time….
Equipment certifications
provided by supplier are
kept on file to ensure at
least 90% of the gasoline
vapor is captured during
filling of the container
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 33
II.B.46.a Conditions on Refinery Cold Solvent Degreasers (REFi 201)
The permittee shall ensure that the following conditions are met: (1)
Each solvent degreaser is equipped with a cover which shall remain
closed....(7)If used, the solvent spray shall be solid fluid stream at a
pressure which does not cause excessive splashing and may not be a
fine, atomized or shower type spray.
Visual inspection records Continuous None
II.B.47.a Emergency Generator - Communications (REF COM GEN)
The permittee shall use only liquefied petroleum gas for fuel in the
affected emissions unit.
Fuel records maintained Continuous None
II.B.48.a Conditions on #REF CHP: Refinery Combined Heat and Power Unit
Combined emissions of NOx shall be no greater than 5.96 lbs/hour
from the gas turbine with the TEG firing and the duct burner and no
greater than 7.49 lbs/hr during fresh air firing mode
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 7, 7A,
7B,7C,7D, or 7E
Continuous Testing was done on 12/14/23
Combined H&P NOx=3.6 lb/r
Turbine Only NOx = 6.4 ppmvd at
15% O2
Duct Burner Only NOx=4.8 lb/hr
Testing done 11/20-21/2024
Results Pending
II.B.48.b Combined emissions of CO shall be no greater than 7.33 lbs/hour from
the gas turbine with the TEG firing and the duct burner and no greater
than 2.5 lbs/hr during fresh air firing mode.
Compliance Stack Test
40 CFR 60, App. A
Methods 1, 2, and 10
Continuous
Testing was done on 12/14/23
Combined H&P CO=2.2 lb/hr
Duct Burner Only CO=2.4 lb/hr
Testing done 11/20-21/2024
Results Pending
II.B.48.c Visible emissions shall be no greater than 10 percent opacity. Visual observations
performed by an
individual trained on EPA
Method 9
Continuous None
II.B.48.d For new natural gas fired stationary combustion turbines with heat
input at peak load (HHV) greater than 50 MMBtu/h and less than or
equal to 850 MMBtu/h, emissions of NOx shall be no greater than 25
ppm at 15 percent O2 or 150 nanograms per Joule (ng/J) of useful
output (1.2 pounds per megawatt-hour (lb/MWh)).
Compliance Stack Test
40 CFR 60.4400(a)(1)-
(a)(3)(ii)(B), 60.4400(b),
60.4400(b)(2),
60.4400(b)(4),
60.4400(b)(6)
Continuous None
II.B.48.e For heat recovery units operating independent of the combustion
turbine, emissions of NOx shall be no greater than 54 ppm at 15
percent O2 or 110 ng/J of useful output (0.86 lb/MWh).
Compliance Stack Test
40 CFR 60.4400(a)(1)-
(a)(3)(ii)(B), 60.4400(b),
60.4400(b)(2),
60.4400(b)(4),
60.4400(b)(6)
Continuous None
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 34
II.B.48.f The permittee shall comply with either (1) or (2) below:
(1) The permittee shall not discharge into the atmosphere from the
subject stationary combustion turbine any gases which contain SO2 in
excess of 110 nanograms per Joule (ng/J) (0.90 pounds per megawatt-
hour (lb/MWh)) gross output;
(2) The permittee shall not burn in the subject stationary combustion
turbine any fuel which contains total potential sulfur emissions in
excess of 26 ng SO2/J (0.060 lb SO2/MMBtu) heat input…
Natural gas fuel quantities
and sulfur content from
supplier per contract is
maintained.
Continuous None
II.B.48.g The permittee shall operate and maintain the stationary combustion
turbine, air pollution control equipment, and monitoring equipment in a
manner consistent with good air pollution control practices for
minimizing emissions at all times including during startup, shutdown,
and malfunction.
Methods used to
determine compliance
include: Required
monitoring; visible
emission surveys;
compliance assurance
monitoring; maintenance;
and source testing. All of
these monitoring activities
have associated
recordkeeping.
Continuous None
II.B.48.h The permittee shall only use natural gas as a fuel in the CHP turbine
and the duct burner
Documentation that the
emission unit can only
burn natural gas or
documentation that fuels
other than natural gas
cannot be supplied to the
emission unit without
modification of the fuel
supply system.
Continuous None
II.C. Emissions Trading. Not Applicable to this source. N/A N/A N/A
II.D. Alternative Operating Scenarios. Not applicable to this source. N/A N/A N/A
SECTION III: PERMIT SHIELD
III.A. 40 CFR, Part 60, Subpart LL (NSPS, Metallic Mineral Processing
Plants.
This regulation is not applicable to the permitted source.......
N/A N/A N/A
III.B. 40 CFR, Part 61, Subpart O (National Emission Standard for Inorganic
Arsenic Emissions from Primary Copper Smelters.
This regulation is not applicable to the Smelter Operations....
N/A N/A N/A
SECTION IV: ACID RAIN PROVISIONS
IV.A. This source is not subject to Title IV. This section is not applicable. N/A N/A N/A
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 35
Summary Tables: Table 1 – Table 6
Table 1
The following table lists the days on which the concentrate dryer opacity 6-minute average exceeded
15% intermittently. The dates that timely notification was submitted to the DAQ are included.
Condition II.B.7.b
Concentrate Dryer Opacity >15% (6-minute average)
KUC timely
notification to DAQ?
Were monitoring requirements met? Yes
Were there any deviations to the limit? Yes
In lieu of attaching a list of permit requirements for which there were
reported deviations, these reports submitted in accordance with permit
provision I.S.2.c, and UAC R307-415-6a(3)(c)(ii) are listed along with
the dates provided to UDAQ
Third Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
10/30/2024
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 36
Table 2
The following table list the events in which the 6-hour average tail gas sulfur dioxide emissions limit
of 250 ppm and / or the 24-hour calendar day limit of 170 ppm was exceeded and / or monitoring
requirement were not met due to monitor or calibration failures and the dates that timely notification
was submitted to the DAQ explaining these excursions.
Condition II.B.18.a
Acid Plant Tail Gas (6-hr average & 24-hr calendar day average)
KUC timely
notification to
DAQ?
Were monitoring requirements met? No
Were there any deviations to the limit/condition? No
In lieu of attaching a list of permit requirements for which there were
deviations, the deviation reports submitted in accordance with permit
provision I.S.2.c, and UAC R307-415-6a(3)(c)(ii) are listed along with the
dates the reports were sent to UDAQ
First Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
4/30/2024
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 37
Table 3
The following table lists the events in which the 3-hour average main stack sulfur dioxide emissions
limit of 552 lbs/hr was exceeded and/or periods when SO2 was not monitored for more than 18
consecutive hours due to non-monitor equipment malfunction and the dates that timely notification
was submitted to the DAQ explaining these excursions.
Condition II.B.24.b
Main Stack (3-hour & 24-hour average)
KUC timely
notification to
DAQ?
Were monitoring requirements met? Yes
Were there any deviations to the limit/condition? Yes
In lieu of attaching a list of permit requirements for which there were
deviations, the deviation reports submitted in accordance with permit
provision I.S.2.c, and UAC R307-415-6a(3)(c)(ii) are listed along with the
dates the reports were sent to UDAQ
Second Quarter 2024, Continuous Emissions Monitoring Report
Kennecott Utah Copper Smelter
Third Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
Fourth Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
07/30/2024
10/30/2024
1/30/2025
(Pending
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 38
Table 4
The following table lists the days in which the six-minute average main stack opacity limit of 20%
was exceeded intermittently and the dates that timely notification was submitted to the DAQ are
included.
Condition II.B.24.c
Main Stack Opacity >20% (6-minute average)
KUC timely
notification to DAQ?
Were monitoring requirements met? Yes
Were there any deviations to the limit? Yes
In lieu of attaching a list of permit requirements for which there were
deviations, the deviation reports submitted in accordance with permit
provision I.S.2.c, and UAC R307-415-6a(3)(c)(ii) are listed along with
the dates the reports were sent to UDAQ
First Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
Second Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
Third Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
Fourth Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
04/29/2024
07/30/2024
10/30/2024
1/30/2025
(Pending)
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 39
Table 5
The following table lists the days in which the acid plant six-minute average opacity exceeded 15%
intermittently. The dates that timely notification was submitted to the DAQ are included.
Condition II.B.18.c
Acid Plant Tail Gas Opacity > 15% (6-minute average)
KUC timely
notification to DAQ?
Were monitoring requirements met? Yes
Were there any deviations to the limit? Yes
In lieu of attaching a list of permit requirements for which there were
deviations, the deviation reports submitted in accordance with permit
provision I.S.2.c, and UAC R307-415-6a(3)(c)(ii) are listed along with
the dates the reports were sent to UDAQ
First Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
Third Quarter 2024, Continuous Emission Monitoring Report
Kennecott Utah Copper Smelter
04/29/2024
07/30/2024
Title V Permit No. 3500030004 (KUC Smelter, Refinery)
Annual Compliance Certification Report
Page 40
Table 6
The following table lists the days in which the PM-10 emissions monitoring requirements were not
met and the dates that the timely notification was submitted to DAQ.
In lieu of attaching a list of permit requirements for which there were deviations, the deviation reports
submitted in accordance with permit provision I.S.2.c and UAC R307-415-6a(3)(c)(ii) are listed along
with the dates the reports were sent to UDAQ.
Condition II.B.24.a
Emissions of
PM10 shall be no
greater than 89.5
lbs/hour (24 hour
average –
calendar day)
KUC timely
notification to
DAQ?
Were
monitoring
requirements
met?
Were there
any
deviations to
the limit?
Deviation Letter to
DAQ
Kennecott Utah
Copper Smelter
February 8, 2024 Yes Yes
Deviation Letter to
DAQ
Kennecott Utah
Copper Smelter
October 4, 2024 No No
Deviation Letter to
DAQ
Kennecott Utah
Copper Smelter
November 13,
2024
Yes Yes