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HomeMy WebLinkAboutDAQ-2025-0000071 DAQC-174-24 Site ID 10594 (B1) MEMORANDUM TO: FILE – QUALITY PLATING COMPANY THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Jordan Garahana, Environmental Scientist DATE: December 18, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Salt Lake County, NESHAP N Source INSPECTION DATE: February 8, 2024 SOURCE LOCATION: 420 South 500 West, Salt Lake City, UT 84101 SOURCE CONTACT(S): Glenn Fassmann – President - 801-355-7424 ext. 2 sales@qualityplating.com OPERATING STATUS: Operating PROCESS DESCRIPTION: Conducts various plating operations, including hard chrome, anodizing chrome, and decorative chrome plating. In addition, black oxide, brass plating, cadmium plating, copper plating, gold plating, manganese plating, nickel plating, electrolyze nickel plating, silver plating, sulfuric anodizing, tin plating, tin-lead plating, and zinc plating. Each process has associated tanks for cleaning, etching, rinsing, and dyeing, and specific steps unique with the individual coating process requirements. The source is categorized as a small existing source, maintaining actual cumulative rectifier capacity less than 60 million amp-hr/yr by operating less than 6,240 hours per year. A composite mesh pad is utilized as a control device for the hard chrome electroplating operations. APPLICABLE REGULATIONS: Approval Order DAQE-080-97, dated January 30, 1997 NESHAP (Part 63), N: National Emission Standards for Chromium Emissions From Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks SOURCE EVALUATION: General Conditions: 1. This AO applies to the following company: * - ) - # ) 2 Facility Location Quality Plating Company 533 West 400 South Salt Lake City, UT 84101 Telephone: (801) 355-7424 Facsimile: (801) 355-7820 The equipment listed below in this AO shall be operated at the following location: PLANT LOCATION: Universal Transverse Mercator (UTM) Coordinate System: 4,512.4 kilometers Northing; 423.5 kilometers Easting; Zone 12 Status: In Compliance. Source location information is correct with the exception of the address, which is now 420 South 500 West due to the closing of the entrance on 400 South. 2. Definitions of terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code Rule 307 (UAC R307), and Series 40 of the Code of Federal Regulations (40 CFR). These definitions take precedence unless specifically defined otherwise herein. 3. Quality Plating Company shall install and operate the electroplating operation and control system according to the terms and conditions of this AO as requested in the Notice of Intent dated October 27, 1995 and additional information submitted to the Executive Secretary dated November 1, 1996. Status: In Compliance. The source was familiar with the terms and conditions of the AO. 4. A copy of this AO shall be posted on site. The AO shall be available to the employees who operate the air emission producing equipment. These employees shall receive proper instruction as to their responsibilities in operating the equipment according to all of the relevant conditions listed below. Status: In Compliance. The AO is kept in a binder in the main office. 5. The approved installations shall consist of the following equipment or equivalent*: A. Hard Chromium Electroplating Tanks Controlled by fume suppressants and high efficiency mist eliminators Electroplating Tanks (Hard Chrome) Amount: 3 Surface Area: 45 square feet Rectifier Capacity: >60 million amperes/year 1) Mist Eliminator Manufacturer: Munters* Type: Stainless Steel Baffle Model: T-271 3 Size: (inches) 26.8x36x6.4 Efficiency: Not rated 2) Pre-Filter Units Manufacturer: FARR* Type: Stainless Steel Model: S4S4 20H 10W Size: (inches) 24x24x2 Efficiency: 87.8% on 5 - 10 micron particles 3) Secondary Filter Units Manufacturer: FARR* Type: Reinforced cotton and synthetic Model: 30/30 Size: (inches) 24x24x2 Efficiency: 99.97% on 0.3 micron particles 4) Secondary Filter Units Manufacturer: FARR* Type: RIGA-FLO Rigid disposable air filter unit Model: RIGA-FLO 200 Size: (inches) 24x24x12 Efficiency: 99 on 1.0 micron particles 5) Final Filter Unit Manufacturer: ECO AIR* Type: HEPA Model: ALPHA 2000 Size: (inches) 24x24x12 Efficiency: 99.97% on 0.3 micron particles B. Electroplating Tank (Decorative Chrome) Amount: 1 Surface Area: 18 square feet Control Method: Chemical fume suppressant C. Chrome Anodizing Tank Amount: 1 Surface Area: 12 square feet Control Method: Chemical fume suppressant D. Natural as Boiler Manufacturer: Superior Boiler* Burner: Aztec Burner Model: 5-5-75L Serial: 11590 Rating 5175 lb/hr steam (appx. 5.0 mmbtu/hr) E. Natural Gas Heaters Heating Capacity: <5.0 x 106 BTU/hr 4 F. Process Tanks Black Oxide Tanks Gold Plating Tanks Phosphating Tanks Copper Plating Tanks Chemical Conversion Coating Tanks Tin Plating Tanks Cadmium Plating Tanks Electroless Nickel Plating Zinc Plating Tanks Silver Plating Nickel Plating Tin-Lead Plating Sulfuric Acid Anodizing Sulfuric Acid Anodizing Brass Plating Manganese Plating Dow #7 Coating G. Support operations consisting of wet lab with fume hoods, waste water pretreatment plant, forklifts, etc. * Equivalency shall be determined by the Executive Secretary. Any future changes or modifications to the equipment and processes approved by this AO that could effect the emissions covered by this AO must be approved in accordance with R307-1-3.1.1, UAC. Status: In Compliance. The equipment list was reviewed with the site President. No new equipment has been installed since the 2017 inspection. Additional clarifying information carried over from the previous inspection: 5.A – There are only two Electroplating Tanks installed. 5.A 1) through 5) – The filtration units associated with the Hard Chrome tanks are located outside. There is still the Grieve-brand Heat Treating Oven onsite that operates on electricity. R307-1-3.1.1, UAC has been superseded by UAC R307-401-1. 6. The following items are recognized to be at the Quality Plating. A permit is not necessary for their operation due to installation prior to November 29, 1969: A. Glass bead blasting cabinet B. Stroke sander, polishing lathes, and timesaver C. Paint booth Status: In Compliance. The source still operates the pre-1969 equipment referenced in this condition. No additional equipment has been added. 7. The Executive Secretary shall be notified in writing upon start-up of the installation, as an initial compliance inspection is required. Eighteen months from the date of this AO the Executive Secretary shall be notified in writing of the status of construction/installation if construction/installation is not completed. At that time the Executive Secretary shall require documentation of the continuous construction/installation of the operation and may revoke the AO in accordance with R307-1-3.1.5, UAC. If construction is complete and operation has commenced a notice 5 is not required on the status of the construction/installation. Status: Compliance status not determined. Previous inspections have stated that the Installation Notification could not be found in the source file. This source has been inspected every three to five years since the Approval Order was issued in 1997. This operation has reportedly been in operation at this location since the 1950s. No further compliance action is recommended. R307-1-3.1.5, UAC has been superseded by R307-401-18. Limitations and Tests Procedures 8. Emissions to the atmosphere from the indicated emission point(s) shall not exceed the following rates and concentrations: Source: Electroplating Stack Pollutant grains/dscf (68F, 29.92 in Hg) Chromium (total) ......... ...................................... 6.6 x 10-6 (0.015mg/dscm) Status: In Compliance. The test, conducted on July 11, 1997, indicated that emissions from the Electroplating Stack were recorded at 0.00107 mg/dscm for runs 1 and 2 and 0.00093 mg/dscm for run 3. Additional information can be found in DAQH-1437- 1997. 9. Stack testing to show compliance with the emission limitations stated in the above condition shall be performed as specified below: A. Testing Test Emissions Point Pollutant Status Frequency Electroplating stack Chromium ........... * ..............@ B. Testing Status (To be applied above) * An initial performance test is required to satisfy the NESHAP requirement listed on 40 CFR 63.343(b)(1). The initial test date shall be within 180 days of the January 25, 1997 compliance date. @ Test if directed by the Executive Secretary. Tests may be required if the source is suspected to be in violation with other conditions of this AO. C. Notification The applicant shall provide a notification of the test date at least 45 days before the test. A pretest conference shall be held if directed by the Executive Secretary. It shall be held at least 30 days before the test between the owner/operator, the tester, and the Executive Secretary. The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 6 1, and Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA) approved access shall be provided to the test location. D. Sample Location 40 CFR 60. Appendix A, Method 1 E. Volumetric Flow Rate 40 CFR 60, Appendix A, Method 2 F. Chromium 40 CFR 63, Appendix A, Method 306 or 306A as appropriate G. Calculations To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Executive Secretary to give the results in the specified units of the emission limitation. H. New Source Operation For a new source/emission point, the production rate during all compliance testing shall be no less than 90% of the production rate listed in this AO. If the maximum AO allowable production rate has not been achieved at the time of the test, the following procedure shall be followed: 1) Testing shall be at no less than 90% of the production rate achieved to date. 2) If the test is passed, the new maximum allowable production rate shall be 110% of the tested achieved rate. This new allowable maximum production rate shall remain in effect until successfully tested at a higher rate. 3) The owner/operator shall request a higher production rate when necessary. Testing at no less than 90% of the higher rate shall be conducted. A new maximum production rate (110% of the new rate) will then be allowed if the test is successful. This process may be repeated until the maximum AO production rate is achieved. I. Existing Source Operation For an existing source/emission point, the production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. 7 Status: In Compliance. The Electroplating Stack test pollutant limits were in compliance at the time of stack testing on July 11, 1997. To date, the Executive Director has not required retesting of the stack. 10. A chemical fume suppressant containing a wetting agent shall be used during decorative chrome plating and chrome anodizing activities. The surface tension of the electroplating or anodizing bath contained within the affected source shall not exceed 45 dynes per centimeter (dynes/cm) (3.1 x 10-3 pound-force per foot [lbf/ft]) at any time during operation of the tank. Monitoring of the surface tension will be in accordance with 40 CFR 63.343(c)(5). The surface tension must be monitored a minimum of once every 40 hours of tank operation. Status: In Compliance. The source uses wetting agents during decorative chrome plating and chrome anodizing activities. Surface tension is tested weekly using a stalagmometer. Submitted records state that the current chemical fume suppressant is Haviland Havachrome Mist Eliminator III. The tanks are tested at least once for every 40 hours of tank operation. The Fume Suppressant Record log for the 2023 calendar year and January of 2024 also indicates that the tanks are tested regularly and at least once for every 40 hours of operation, last being tested on February 8, 2024. T-1 has not been in operation since August 3, 2023. The surface tension of each tank was measured below 40 dynes on that date. Dyne measurements were as follows: The Chromic Acid Anodizing tank 35.1 The Decorative Chrome tank 34.1 Tank T-1 Hard Chrome 34.8 on August 3, 2023 Tank T-2 Hard Chrome 34.1 For additional information, see the attachments section for a copy of the Fume Suppressant log for 2023/2024. 11. Work practice standards. The work practice standards of this section address operation and maintenance practices. All owners or operators subject to the standards in this section are subject to these work practice standards. A. At all times, including periods of startup, shutdown, and malfunction, owners or operators shall operate and maintain any affected source, including associated air pollution control devices and monitoring equipment, in a manner consistent with good air pollution control practices, consistent with the operation and maintenance plan. B. Malfunctions shall be corrected as soon as practicable after their occurrence in accordance with the operation and maintenance plan. Status: In Compliance. The required emission control systems and chemical suppressant methods were being used. The source indicated there have been no malfunctions since the previous compliance inspection. 12. With the exception of boiler stack, visible emissions from any stationary point or fugitive emission source associated with the plating process or with the control facilities shall not exceed 20% opacity. Visible emissions from boiler stack shall not exceed 10% opacity. 8 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. Status: In Compliance. No visible emissions are possible from the permitted tanks or from the natural gas boiler stack. The non-visible emissions from the tanks are controlled by filter units and a mist eliminator. 13. The following production limits shall not be exceeded without prior approval in accordance with R307-1-3.1, UAC: 6240 hours per rolling 12-month period for hard chrome electroplating tanks Compliance with the annual limitations shall be determined on a rolling 12-month total. The owner/operator shall calculate a new 12-month total based on the first day of each month using data from the previous 12 months. Records of production shall be kept for all periods when the plant is in operation. Records of production, including rolling 12- month totals shall be made available to the Executive Secretary or executive secretaries representative upon request and shall include a period of two years ending with the date of the request. The records shall be kept on a daily basis. Hours of operation for the chromium electroplating plating tanks shall be determined by supervisor monitoring and maintaining of an operations log. Status: In Compliance. The submitted record stated that the combined hard chrome tank hours for the period of February 2023 through January 2024 were 3,007 hours. Rolling 12-month hours for this time period for each tank were reported as follows: Tank #1 – 741 hours Tank #2 – 2,266 hours Tank #3 – 0. This tank has been out of service since 2009. See the attachments section for additional details about the tank operation hours. R307-1-3.1, UAC has been superseded by R307-401. Fuels 14. The owner/operator shall use only natural gas as fuel for the boiler. If any other fuel is to be used, an AO shall be required in accordance with R307-1-3.1, UAC. Natural gas usage must be monitored and recorded on a monthly basis. Records of natural gas consumption for the boiler and for the heating system, including rolling 12-month totals shall be made available to the Executive Secretary or executive secretaries representative upon request and shall include a period of two years ending with the date of the request. Status: In Compliance. The source confirmed that only natural gas is used as fuel for the boiler. Questar gas bills are maintained on-site and an invoice was viewed onsite. R307-1-3.1, UAC has been superseded by R307-401. Federal Limitations and Requirements 15. In addition to the requirements of this AO, all provisions of 40 CFR 63, National 9 Emission Standards for Hazardous Air Pollutants (NESHAP)1, 40 CFR 63.340 to 63.347 (National Emission Standards for Chromium Emissions from Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks) apply to this installation. A copy of the latest 40 CFR 63.7 and 40 CFR 63.340-347, dated January 25, 1995, is attached to this document as Appendix A. However, to be in compliance, this facility must operate in accordance with the most current version of 40 CFR 63. Status: In Compliance. See status of Condition 10 of this AO and the Applicable Federal Requirements - NESHAP (Part 63), N: National Emission Standards for Chromium Emissions From Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks’ for full rule evaluation. 16. The owner/operator shall prepare an Operation and Maintenance Plan in accordance with 40 CFR 63.342(f)(3). Recordkeeping associated with this plan is identified in 40 CFR 63.346(b). Reporting associated with this plan is identified in 40 CFR 63.347 (g) and (h) and in 40 CFR 63.342(f)(3)(iv). Status: In Compliance. The Operation and Maintenance (O&M) Plan has not been revised since the March 14, 2017, inspection. All records are kept and submitted as required. See the attached Fume Suppressant Records, Scrubber Records and VOC rolling 12-month records. Volatile Organic Compound (VOC) 17. The paint spray booth shall be equipped with particulate filters to control particulate emissions. All air exiting the booth shall pass through this control system before being vented to the atmosphere. Status: In Compliance. Particulate filters in the paint spray booth were observed at the time of inspection. All air exiting the booth passes through the filters before being vented out of the building. 18. The plant-wide emissions of VOCs and HAPs from the paint booths, degreasers, contact cement applicators, etc. and associated operations shall not exceed: 3.47 tons per rolling 12-month period for VOCs This value shall not be exceeded without prior approval in accordance with R307-1-3.1, UAC. Compliance with the limitation shall be determined on a rolling 12-month total. Based on the first day of each month a new 12-month total shall be calculated using data from the previous 12 months. The plant-wide emissions of VOCs emitted to the atmosphere shall be determined by maintaining a record of VOC potential contained in materials used each month. The record shall include the following data for each item used: A. Name of the VOC emitting material, such as: paint, adhesive, solvent, thinner, 10 reducers, chemical compounds, etc. B. The weight and use location of the VOC potential and HAP potential of the material(s) listed in A in pounds per gallon. C. Percent by weight of all VOC potential and HAP potential for each individual material listed in A. The percent by weight of the VOC and HAP potentials can be obtained from the manufacturers' MSDSs. The owner/operator can obtain MSDS data from the manufacturers of the materials and retain the information on-site. D. Amount and location of materials containing VOCs and HAPs used on a monthly basis and summed for every location and for the entire plant each month. E. To calculate the above potentials contained in the material listed in D use the following procedure: VOC = % Volatile by Weight x [Density ( lb )] x Gal Consumed x 1 ton (100) (gal) 2000 lb F. The amount of VOC content potential (potential air emissions) and HAP potential (potential air emissions) in pounds contained in materials deposited as solid or hazardous waste for the month shall be quantified and subtracted from the quantities calculated above. This is done to allow quantification by the source of the total VOCs and HAPs emissions. (The assumption is that all the two above potentials of the materials applied to a product evaporate and are therefore considered emissions). G. VOC emissions from other operations: Boiler - 0.13 tons/yr H. Records of consumption of VOCs and HAPs shall be kept for all periods when the plant is in operation. Records of consumption shall be made available to the Executive Secretary upon request, and shall include a period of two years ending with the date of the request. Status: In Compliance. The requirements of this condition were reviewed at the time of inspection. VOC emissions for the rolling 12-month period from February 2023 – January 2024 are as follows: VOCs – 0.58 tons See attached VOC Worksheet for additional information. R307-1-3.1, UAC has been superseded by R307-401. 19. All HAPs are subject to the annual Operating Permit Program if one of the following conditions is met: A. The emissions of any one of the 189 HAPs listed in the 1990 Clean Air Act is over 10 tons/yr 11 B. The emissions of any combination of these HAPs are over 25 tons/yr Status: In Compliance. The emissions calculations for the AO DAQE-080-97 estimated total HAPS as 0.92 tons. The previous inspection stated that the source has never exceeded the limits specified in A. and B. of this condition. The recorded 2005 Emissions Inventory reported that each individual HAPs emission is under 10 tons. Monitoring - General Process 20. The owner/operator shall install, calibrate, maintain, and operate a monitoring device for the continuous measurement of the change in pressure of the gas stream through the mist elimination system. The monitoring device must be certified by the manufacturer. The monitoring device shall be accurate within plus or minus one half inch of water and must be calibrated on an annual basis according to the manufacturer's instructions. Continuous recording for the monitoring device is not required. However, daily records of readings shall be maintained. Status: In Compliance. The monitoring device is located on the mist elimination system which is located outside the building on a northeast corner at approximately the center of the building. Daily readings for February 2023 through January 2024 were submitted. See the attached Daily Records for Hard Chrome Plating Department Scrubber. 21. The following operating parameters shall be maintained within the indicated ranges: A. The pressure drop of the mist elimination system shall not exceed 6.5 inches of water during operation. The minimum pressure drop across the mist elimination system shall not fall below 3.0 during times of operation. They shall be monitored with equipment located such that an inspector/operator can safely read the output any time. The readings shall be accurate to within 0.5" water gauge. All instruments shall be calibrated against a primary standard at least once every 90 days. The primary standard shall be established by the company and shall be submitted to the Executive Secretary for approval. Status: In Compliance. Gauges B, C, D, and E correspond with the individual filter units referenced in Condition 5.A. 2 through 5. These filter units feed into Gauge A, which is total pressure drop referenced in this condition. The monitoring device is located outside of the building on the mist elimination system. Records for February 2023 through January 2024 indicate the pressure drop ranged from 5.9 to 6.3 for the rolling 12-mont total. See the attached Daily Records for Hard Chrome Plating Department Scrubber for the referenced rolling 12-month time period. Records & Miscellaneous 22. All installations and facilities authorized by this AO shall be adequately and properly maintained. Maintenance records shall be maintained while the plant is in operation. All pollution control vendor recommended equipment shall be installed, maintained, and operated. Instructions from the vendor or established maintenance practices that 12 maximize pollution control shall be used. All necessary equipment control and operating devices, such as pressure gauges, amp meters, volt meters, flow rate indicators, temperature gauges, etc., shall be installed and operated properly and easily accessible to compliance inspectors. A copy of all manufacturers' operating instructions for pollution control equipment and pollution emitting equipment shall be kept on site. These instructions shall be available to all employees who operate the equipment and shall be made available to compliance inspectors upon their request. Status: In Compliance. The submitted documents indicate that the tanks and other permitted equipment are maintained as required. 23. The owner/operator shall comply with R307-1-3.5, UAC. This rule addresses emission inventory reporting requirements. Status: In Compliance. A copy of the source’s 2005 emissions inventory is on file and is referenced in the 2017 Inspection. The source is not currently subject to the emission inventory program. R307-1-3.5, UAC has been superseded by R307-107. 24. The owner/operator shall comply with R307-1-4.7, UAC. This rule addresses unavoidable breakdown reporting requirements. Any breakdown lasting longer than two hours shall be reported to the Executive Secretary within three hours of the breakdown if reasonable, but in no case longer than 18 hours after the beginning of the breakdown. During times other than normal office hours, breakdowns for any period longer than two hours shall be initially reported to the Environmental Health Emergency Response Coordinator. Within seven calendar days of the beginning of any breakdown lasting longer than two hours, a written report shall be submitted to the Executive Secretary. The owner/operator shall calculate/estimate the excess emissions (amount above AO limits) whenever a breakdown occurs. The total of excess emissions per calendar year shall be reported to the Executive Secretary with the inventory submittal, as directed by the Executive Secretary. Status: In Compliance. The source indicated there have been no breakdowns that could produce excess emissions. R307-1-4.7, UAC has been superseded by R307-107. 25. All records referenced in this AO or in applicable NSPS or NESHAP, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or executive secretaries representative upon request and shall include a period of two years ending with the date of the request. All records shall be kept for a period of two years. Examples of records to be kept at this source shall include the following as applicable: 13 A. Surface tension of electroplating and anodizing tanks (Condition number 10) B. Hours of operation (Condition number 13) C. Natural gas consumption rates. (Condition number 14) D. VOC emission Records (Condition number 18) E. Pressure drop across mist eliminator (Condition number 20) F. Maintenance records (Condition number 22) G. Emission inventory (Condition number 23) H. Upset, breakdown episodes (Condition number 24) Status: In Compliance. Records are maintained for at least two years. All of the requested records were submitted upon request. APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NESHAP (Part 63), A: General Provisions Status: In Compliance. Compliance with Part 63 A is satisfied by compliance with Part 63 N. See status of Part 63 N for additional information. NESHAP (Part 63), N: National Emission Standards for Chromium Emissions From Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks 63.340(a) applies to each tank performing hard chromium electroplating, decorative chromium electroplating or chromium anodizing 63.340(c) – process tanks associated with these processes (such as rinse tanks, etching tanks and cleaning tanks) are not subject to these provisions 63.342(a)(1) – must operate and maintain affected source including control equipment and monitoring equipment in a manner consistent with safety and good control practices for minimizing emissions. Status: In Compliance. All of the tanks appear to be maintained and operated as required based on the submitted records. All of the measurements were within the required ranges. 63.342(b)(1) – emission limits apply during tank operation and startup/shutdown 63.342(c)(1)(ii) – limit concentration of total chromium in exhaust gas stream to 0.015 mg/dscm for all open surface hard chrome electroplating tanks located at small facilities. Status: In Compliance. Testing was conducted on July 11, 1997. No additional tests have been required by the DAQ. See status of conditions 8 and 9 for additional information. 63.342(c)(1)(iii) – for tanks with chemical fume suppressant containing wetting agent – limit surface tension of electroplating or anodizing bath to 40 dynes/cm measured by a 14 stalagmometer at any time during tank operation. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 10 of the AO. All surface tension measurements have been below 40 dynes. 63.342(c)(1)(v) – after September 21, 2015, cannot add PFOS-based fume suppressant to any affected open surface hard chromium electroplating tank. Status: In Compliance. The source is familiar with this requirement and confirmed PFOS- based fume suppressants use was discontinued several years ago. 63.342(c)(3)(i) – may demonstrate size of a facility through the definitions in 63.341(a). Large facility has maximum cumulative potential rectifier capacity greater than or equal to 60 million ampere-hours per year. Status: In Compliance. The source provided the following calculation during the 2017 compliance inspection (See DAQC-478-17): total rectifier power = 2 @ 5,000 am + 1 @ 1,000 am = 11,000 amp total usable rectifier power = 11,000 x 85% = 9,350 amps 60,000,000 amp-hours / 9,350 amps = 6,417 hours The company President stated that no changes to the cumulative potential rectifier or any other process has occurred since the January 30, 1997, AO was issued. Condition 13 of the AO limits operation to 6,240 hours which is below the 6,417 hours needed to reach the 60,000,000 amp-hours/year limit. See status of condition 13 for additional information. 63.342(d)(3) – control emissions from decorative chromium electroplating tanks using chromic acid bath and chromium anodizing tanks using chemical fume suppressant with wetting agent – limit surface tension to 40 dynes/cm as measured by a stalagmometer. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 10 of the AO. 63.342(d)(4) – after September 21, 2015, cannot add PFOS-based fume suppressant to any affected decorative chromium electroplating or anodizing tank. Status: In Compliance. The source is familiar with this requirement and confirmed PFOS- based fume suppressants use was discontinued several years ago. 63.342(f)(1)(i) – at all times, including startup, shutdown and malfunction, must operate and maintain affected source and control devices and monitoring equipment in manner consistent with good air pollution control practices. Status: In Compliance. All equipment appeared to be well maintained and operated at the time of inspection. 15 63.342(f)(1)(ii) – correct malfunctions as soon as practicable. Status: In Compliance. No malfunctions have occurred since the previous compliance inspection. 63.342(f)(2)(ii) – Based on the results of a determination made under paragraph (f)(2)(i) of this section, the Administrator may require that an owner or operator of an affected source make changes to the operation and maintenance plan required by paragraph (f)(3) of this section for that source. Status: In Compliance. No changes to the O&M plan have been required since 1998 by the administrator. 63.342(f)(3)(i) – Operation and maintenance plan: 63.342(f)(3)(i)(A) – specify O&M criteria for the source, add-on air pollution control device, process and control system monitoring equipment and include standardized checklist to document operation and maintenance of equipment. 63.342(f)(3)(i)(B) – incorporate O&M practices for the add-on control device or monitoring equipment identified in Table 1. 63.342(f)(3)(i)(D) – plan shall specify procedures to be followed to ensure that equipment or process malfunctions due to poor maintenance or other preventable conditions do not occur. 63.342(f)(3)(i)(E) – plan shall include systematic procedure for identifying malfunctions of process equipment, add-on control devices, and monitoring equipment and for implementing corrective actions to address malfunctions 63.342(f)(3)(ii) – revise O&M plan within 45 days if it does not address malfunction event. 63.342(f)(3)(v) – written O&M plan (and all revisions for 5 years after each revision) shall be available for inspection for the life of the source. Status: In Compliance. The O&M plan provided at the time of inspection contains all of the required information. A copy of the O&M plan was viewed onsite at the time of inspection. Table 1 to 63.342 – Summary of Operation and Maintenance Practices. Status: In Compliance. O&M practices for the composite mesh-pad system was part of the O&M plan. The maintenance practices are completed each quarter. Table 2 to 63.342 – Housekeeping Practices Status: In Compliance. The company maintains an onsite water treatment tank to treat solution that drains or drips from parts as they are removed from the tank. Buffing, grinding, or polishing operations are separated from the electroplating or anodizing operation by a physical barrier. Generated chromium or chromium- containing wastes are stored, disposed, recovered, or recycled using practices that do not lead to fugitive dust and in accordance with hazardous waste requirements. 63.343(a)(1) – (a) Compliance dates. (1) The owner or operator of an existing affected source shall comply with the emission limitations in §63.342 no later than September 19, 2014. Status: In Compliance. The source has been in compliance with the emissions limitation since 1997. 16 63.343(a)(8) – after March 19, 2013, the owner or operator of an affected source that is subject to the standards in 63.342(c) or (d) shall implement the housekeeping procedures specified in Table 2 of 63.342. Status: In Compliance. See status of Table 2 above for additional information. 63.343(b)(2) – (b) Methods to demonstrate initial compliance. (1) Except as provided in paragraphs (b)(2) and (b)(3) of this section, an owner or operator of an affected source subject to the requirements of this subpart is required to conduct an initial performance test as required under §63.7, using the procedures and test methods listed in §§63.7 and 63.344. Status: In Compliance. An initial performance test is not required based on the criteria listed in b(2)(i through iii). However, conditions 8 and 9 of the AO required a performance test to be completed. See status of conditions 8 and 9 for additional information. 63.343(c) – monitoring to demonstrate continuous compliance – dependent on type of control techniques used: 63.343(c)(1)(i) composite mesh-pad systems – determine outlet chromium concentration using test methods and procedures in 63.344(c) and establish pressure drop across system setting the value that corresponds to compliance with the emission limitation. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 21 of the AO. See status of condition 21 for additional information. 63.343(c)(1)(ii) – monitor and record pressure drop across the composite mesh pad system once a day that the tanks are operating. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 20 of the AO. See status of condition 20 for additional information. 63.343(c)(1)(iii) – The owner or operator of an affected source complying with the emission limitations in §63.343 through the use of a composite mesh-pad system may repeat the performance test and establish as a new site-specific operating parameter the pressure drop across the composite mesh-pad system according to the requirements in paragraphs (c)(1)(i) or (ii) of this section. To establish a new site-specific operating parameter for pressure drop, the owner or operator shall satisfy the requirements specified in paragraphs (c)(1)(iii)(A) through (D) of this section. Status: In Compliance. The source has not chosen to repeat the performance test. The established pressure drop remains 6” water column. 63.343(c)(5) – this section pertains to wetting agent-type of control system and requires surface tension to be measured with a stalagmometer every 4 hours for the first 40 hours of tank operation. If the tension remains under 40 dynes/cm (no exceedances) then the frequency can be dropped to every 8 hours of tank operation for 40 hours. If there are no exceedances, then the frequency is dropped to once a week. Any exceedance would increase the frequency back to every 4 hours of tank operation. When the bath solution is drained from the tank and new solution added, monitoring begins every 4 hours again. 17 Status: In Compliance. The requirements of this section are satisfied by compliance with condition 10 of the AO. 63.343(c)(7) – fume suppressant/add-on control device (both). Status: In Compliance. The requirements of this section are satisfied by compliance with condition 20 of the AO. See status of condition 20 for additional information. 63.344(a) – performance test requirements. Status: In Compliance. The requirements of this section are satisfied by compliance with conditions 8 and 9 of the AO. See status of conditions 8 and 9 for additional information. 63.346 recordkeeping requirements: 63.346(b) – shall maintain following records: 63.346(b)(1 and 2) – inspection records for add on control device and monitoring equipment to document that inspections and maintenance required by work practice standards have taken place; can be checklist and should identify device inspection, date of inspection, brief description of working condition of the device during the inspection, and any actions taken to correct deficiencies found. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 21 of the AO. See status of condition 21 for additional information. 63.346(b)(3 and 4) – records of occurrence, duration, and cause of each malfunction of process, control or monitoring equipment. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 24 of the AO. See status of condition 24 for additional information. 63.346(b)(5) – other records necessary to demonstrate consistency with the provisions of the O&M plan. Status: In Compliance. The Operation and Maintenance Plan was provided at the time of inspection. 63.346(b)(6 and 7) – Test reports documenting results of all performance tests; All measurements as may be necessary to determine the conditions of performance tests, including measurements necessary to determine compliance with the special compliance procedures of §63.344(e). Status: In Compliance. The requirements of this section are satisfied by compliance with conditions 8 and 9 of the AO. See status of conditions 8 and 9 for additional information. 18 63.346(b)(8) – Records of monitoring data required by §63.343(c) that are used to demonstrate compliance with the standard including the date and time the data are collected. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 21 of the AO. See status of condition 21 for additional information. 63.346(b)(9) – specific identification of each period of excess emissions (as indicated by monitoring data) that occurs during malfunction of the process, control or monitoring equipment. Status: In Compliance. No period of excess emissions occurring during a malfunction of the process, control, or monitoring equipment have occurred based on the record submissions for the 12-month period of February 2023 through January 2024. 63.346(b)(10) – specific identification of each period of excess emissions (as indicated by monitoring data) that occurs during periods other than malfunctions. Status: In Compliance. No periods of excess emissions as indicated by monitoring data have occurred. 63.346(b)(11) – the total process operating time during the reporting period. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 13 of the AO. See status of condition 13 for additional information. 63.346(b)(12) – records of actual cumulative rectifier capacity if using this to determine facility size. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 13 of the AO and section 63.342(c)(3)(i). See status of condition 13 and section 63.342(c)(3)(i) for additional information. 63.346(b)(13) – For sources using fume suppressants to comply with the standards, records of the date and time that fume suppressants are added to the electroplating or anodizing bath and records of the fume suppressant manufacturer and product name. Status: In Compliance. The requirements of this section are satisfied by compliance with condition 10 of the AO. See status of condition 10 for additional information. The source maintains records of fume suppressant manufacturer and product name. 63.346(b)(16) – all documentation supporting the notifications and reports required. Status: In Compliance. The source maintains all required and applicable documentation required by this section on-site. Applicable records were provided at the time of inspection. 63.346(c) – all records shall be maintained for 5 years. Status: In Compliance. The requirements of this section were reviewed at the time of inspection. The source maintains all required records beyond the required 5 years. 19 63.347(a) – Subpart A reports - submit reports by mail or electronically. 63.347(b) – reporting requirements apply when sources becomes subject. Status: In Compliance. All applicable reporting requirements have been met by the source. 63.347(c) – initial notifications. Status: In Compliance. Previous compliance inspections indicate initial notification was submitted to the EPA on July 18, 1995. 63.347(d) – notification of performance test. Status: In Compliance. The requirements of this section are satisfied by compliance with conditions 8 and 9 of the AO. See status of conditions 8 and 9 for additional information. 63.347(e) – notification of compliance status – required each time an affected source becomes subject. Status: In Compliance. Previous compliance inspections indicate notification of compliance status was submitted to the EPA on August 7, 1997. 63.347(f) – reports of performance test results. Status: In Compliance. Previous compliance inspections indicate performance test results reports were submitted on August 8, 1997, October 7, 1997, October 23, 1997, and December 10, 1997. 63.347(h) – ongoing compliance status reports for area sources; required to prepare a summary report to document ongoing compliance status of the affected source; report shall contain the following information and be retained on site: • company name and address • identification of the operating parameter that is monitored for compliance determination • relevant emission limitation and operating parameter value that corresponds to compliance • beginning and end dates of reporting period • description of the type of process performed • total operating time during the reporting period • if the affected source is a hard chromium electroplating tank and the owner is limiting the maximum cumulative rectifier capacity (for this source, based on maximum operating hours of 6240 hours – see 63.342(c)(3)(i)) • summary of operating parameter values, including the total duration of excess emissions during the reporting period, the total duration of excess emissions expressed as a percent of the total source operating time during that reporting period, and a breakdown of the total duration of excess emissions during the reporting period into those that are due to process upsets, control equipment malfunctions, other known causes, and unknown causes • certification by a responsible official that the work practice standards were 20 followed in accordance with the operation and maintenance plan for the source • if the O&M plan was not followed, an explanation of the reasons • description of any changes in monitoring, processes, or controls since the last reporting period • number, duration, and brief description for each type of malfunction • name, title, and signature of the responsible official who is certifying the accuracy of the report • date of the report Status: In Compliance. The Operation and Maintenance Plan is in place and is being followed as required. No revisions have occurred since the 2017 inspection. The O&M plan was viewed onsite at the time of inspection. 63.347(h)(2) – reports of exceedances. Status: In Compliance. There have been no reports of exceedances at the source location. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: R307-214. National Emission Standards for Hazardous Air Pollutants. Status: This area source rule is applicable per R307-214-2. Sources Subject to 40 CFR Part 63, Subpart N, National Emission Standards for Chromium Emissions From Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks. In Compliance. This area source rule is satisfied by compliance with condition 15 of the AO and Subpart N. See status of ‘Applicable Federal Requirements - NESHAP (Part 63), N: National Emission Standards for Chromium Emissions From Hard and Decorative Chromium Electroplating and Chromium Anodizing Tanks’ for full rule evaluation. R307-304. Solvent Cleaning Status: Out of Compliance. The MEK and Lacquer thinner apply to this section as they are used for cleaning for their painting operations. According to their VOC spreadsheet, they exceed the limit for VOC lb/gallon. Both the MEK and Lacquer Thinner are used for cleaning equipment. Compliance assistance was provided to help the source find products that would meet the VOC lb/gal limits or are EPA exempt, such as acetone. Source was notified via email on March 22, 2024, about the non-compliant lacquer thinner and MEK used for cleaning equipment and was provided information on compliance guidelines. The source was also notified via telephone on March 26, 2024, about compliance information regarding the limits within the rule. Further compliance action may be necessary in the future should the source still be operating with non-compliant solvents. No further action is currently recommended. R307-305. Nonattainment and Maintenance Areas for PM10: Emission Standards. 21 Status: In Compliance. This area source rule is satisfied by compliance with condition 12 of the AO. R307-306. PM10 Nonattainment and Maintenance Areas: Abrasive Blasting. Status: Not Applicable. This area source rule was evaluated during the 2017 inspection as potentially applicable to the glass bead blasting activities. The source indicated the glass bead blaster vents internally with all air being routed through a filter bank before venting. R307-309. Nonattainment and Maintenance Areas for PM10 and PM2.5: Fugitive Emissions and Fugitive Dust. Status: In Compliance. No visible emissions from operations were observed at the time of inspection. The 15% opacity limit in R307-309-4(l) supersedes the 20% opacity limit in condition 12 of the AO. R307-342. Adhesives and Sealants. Status: Not Applicable. This area source rule was evaluated at the time of inspection. The source indicated they do not currently use any adhesives or sealants as part of their operation. R307-350. Miscellaneous Metal Parts and Products Coatings. Status: Not Applicable at this time. R307-350-2 applicability indicates any coating of metal parts or products that includes primary metal industries, fabricated metal products, nonelectric and electrical machinery manufacturing, and other miscellaneous manufacturing industries. Quality Plating Company is a specialty plating operation that plates individual already manufactured products. Quality Plating is exempt from R307-350-3 (i) as they use canned aerosol coating for their products. 22 EMISSION INVENTORY: Quality Plating Company’s Emission Inventory data for the 2005 activity year are recorded as follows: Pollutant Tons/yr 1. Ammonia ............................................................ 0.00085 2. Cadmium Compounds ........................................ 0.006 3. CO ...................................................................... 0.268 4. Chromium Compounds ...................................... 0.0011 5. Cyanide Compounds .......................................... 0.006 6. Hydrogen Chloride ............................................. 0.009 7. Nickel Compounds ............................................. 0.132 8. NOx ..................................................................... 0.318 9. PM10 ................................................................... 0.164 10. PM2.5 ................................................................... 0.025 11. SOx ..................................................................... 0.022 12. Sulfuric Acid ...................................................... 0.02 13. VOCs .................................................................. 1.159 PREVIOUS ENFORCEMENT ACTIONS: No enforcement actions within the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: Out of Compliance with R307-304. Source was utilizing cleaners that exceeded the VOC lb/gal limit established within the rule. Compliance assistance was provided to help the source find compliant cleaners for their paint gun and parts cleaner. Source was notified on March 22, 2024, via email about the need to find compliant solvents for their paint gun as well as more information about compliant products via telephone on March 26, 2024. No further action is currently recommended. In compliance with the rest of the conditions of DAQE-080-97, dated January 30, 1997, and the most recent version of 40 CFR 63 Subpart N at the time of inspection. The source appears to be well maintained and operated. Required records were current and were provided upon request. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: The source’s regular operating hours are 8:00 AM to 5:00 PM, Monday through Friday. Inspect at the usual frequency. Check to see if the source has changed to a compliant cleaner for their paint gun and parts cleaning. They may be subject to additional compliance action if they are still operating with non-compliant solvents. Source was notified on March 22, 2024, via email and March 26, 2024, via telephone about the requirements for a compliant solvent for cleaning. 23 RECOMMENDATION FOR NSR: This AO needs to go through the 10-year review since it is subject to that based on its approval date. The equipment list also needs to be updated to include new equipment, the Grieve-brand Heat Treating Oven, that was added from the 2017 inspection. ATTACHMENTS: Quality Plating VEO 2024, State of Utah Mail- Documents for Visit 2-8-2024, Summary Audit Letter with 12-month totals, Fume Suppressant Records, Quarterly Inspection of Hard Chrome Fume Scrubber Equipment, Scrubber Records, Tank Hour Report, and VOC Worksheet. Jordan Garahana <jordangarahana@utah.gov> Documents for visit 2-8-2024 19 messages Glenn Fassmann <sales@qualityplating.com>Sat, Feb 10, 2024 at 9:10 AM To: jordangarahana@utah.gov Hello Jordan, There are 4 stars in your comments which I owe you. 1. Surface Tension Readings - see attached. 2. I spoke with Bill and we are staying with the Havachrome Mist Eliminator III for the fume suppressant. Bill and I had a conversion a while ago when we were considering a change. At that time we both thought the Eliminator III was a MacDermid product and we have been trying to move away from MacDermid and use Haviland more. This fume suppressant is a Haviland product, so he stayed with it. Bill said that he inquired about something better for our purposes, but Haviland assured us it is still the best product they have for our situation for cost and effectiveness. 3. VOC emissions – see attached. 4. Scrubber numbers – see attached. Let me know if I missed something. Please contact me with questions. Thank You, Glenn Fassmann QP Quality Plating Co., Inc. 801-355-7424 X 203 3 attachments Scrubber Records.pdf 8214K VOC Records.pdf 1404K Surface Tension Readings.pdf 2647K 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…1/8 Jordan Garahana <jordangarahana@utah.gov>Mon, Feb 12, 2024 at 9:57 AM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Thank you for sending over the information I requested from my inspection. I will let you know if I have any other questions or records I need. Thanks, Jordan [Quoted text hidden] -- Jordan Garahana Environmental Scientist | Minor Source Compliance M: (385) 271-2871 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Jordan Garahana <jordangarahana@utah.gov>Tue, Mar 5, 2024 at 2:38 PM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, I have a question in regards to the MEK and Lacquer Thinner used onsite. Are they used for cleaning and if so how are they used? Thanks, Jordan Garahana On Sat, Feb 10, 2024 at 9:12 AM Glenn Fassmann <sales@qualityplating.com> wrote: [Quoted text hidden] [Quoted text hidden] Glenn Fassmann <sales@qualityplating.com>Tue, Mar 5, 2024 at 4:18 PM To: Jordan Garahana <jordangarahana@utah.gov> Hello Jordan, They are primarily used for cleaning. 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…2/8 The lacquer thinner is primarily used to clean the spray gun equipment and wiping the parts before they are sprayed. The lacquer thinner is sometimes used to thin the lacquer so it sprays better for certain applications. The MEK is used to clean parts, clean adhesive and remove masking materials. [Quoted text hidden] Jordan Garahana <jordangarahana@utah.gov>Wed, Mar 6, 2024 at 9:39 AM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Thanks for the information. Do you happen to have the SDS for both of those products on file? Thanks, Jordan [Quoted text hidden] Glenn Fassmann <sales@qualityplating.com>Thu, Mar 7, 2024 at 9:06 AM To: Jordan Garahana <jordangarahana@utah.gov> [Quoted text hidden] 2 attachments MEK SDS.pdf 62K Sherwin Willimas Lacquer thinner - SDS.pdf 582K Jordan Garahana <jordangarahana@utah.gov>Tue, Mar 12, 2024 at 10:40 AM To: Chad Gilgen <cgilgen@utah.gov> Quality Plating information [Quoted text hidden] [Quoted text hidden] 3 attachments Scrubber Records.pdf 8214K VOC Records.pdf 1404K Surface Tension Readings.pdf 2647K Jordan Garahana <jordangarahana@utah.gov>Tue, Mar 12, 2024 at 10:41 AM To: Chad Gilgen <cgilgen@utah.gov> SDS sheets from Quality Plating ---------- Forwarded message --------- From: Glenn Fassmann <sales@qualityplating.com> [Quoted text hidden] [Quoted text hidden] 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…3/8 [Quoted text hidden] 2 attachments MEK SDS.pdf 62K Sherwin Willimas Lacquer thinner - SDS.pdf 582K Jordan Garahana <jordangarahana@utah.gov>Tue, Mar 12, 2024 at 2:05 PM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Thanks for sending me the SDS for the lacquer and MEK. Do you have a more recent version from your supplier or can you request one from your supplier? Thanks, Jordan [Quoted text hidden] Glenn Fassmann <sales@qualityplating.com>Wed, Mar 13, 2024 at 12:55 PM To: Jordan Garahana <jordangarahana@utah.gov> Hello Jordan, Attached is the Lacquer Thinner. Waiting on the MEK. [Quoted text hidden] Sherwin Willimas Lacquer thinner - SDS.pdf 202K Jordan Garahana <jordangarahana@utah.gov>Wed, Mar 13, 2024 at 3:56 PM To: Chad Gilgen <cgilgen@utah.gov> Updated SDS from Quality Plating that they received from Sherwin Williams. The vapor pressure and VOC content is still the same as the 2018 SDS. ---------- Forwarded message --------- From: Glenn Fassmann <sales@qualityplating.com> Date: Wed, Mar 13, 2024 at 12:58 PM Subject: RE: Documents for visit 2-8-2024 To: Jordan Garahana <jordangarahana@utah.gov> Hello Jordan, [Quoted text hidden] [Quoted text hidden] 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…4/8 Sherwin Willimas Lacquer thinner - SDS.pdf 202K Glenn Fassmann <sales@qualityplating.com>Thu, Mar 14, 2024 at 9:23 AM To: Jordan Garahana <jordangarahana@utah.gov> Good Morning Jordan, I went back to our supplier and received this SDS for MEK. It is also a 2020 revision. I attached what I received. Let me know if you need anything else. [Quoted text hidden] MEK SDS Thatcher.pdf 2832K Chad Gilgen <cgilgen@utah.gov>Thu, Mar 21, 2024 at 1:21 PM To: Jordan Garahana <jordangarahana@utah.gov> Hi Jordan, I can't remember all the details from our conversation but, if it's exceeding the VOC lb/gal or vapor composite limit found in the corresponding 307 rule, then they need to find a compliant alternative. We can work with them on a timeline for that. Let me know if you have any questions or would like to discuss further. Thanks, Chad Chad Gilgen | Manager | Minor Source Compliance 385-306-6500 (cell) Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] Jordan Garahana <jordangarahana@utah.gov>Fri, Mar 22, 2024 at 8:56 AM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Thanks for sending me more information about the cleaners that are used for the paint gun. Based on their usage and the amount that has been used, this means they are subject to the state rule for solvent cleaning, R307-304. Based on the information provided on the data sheets, the lacquer thinner and the MEK have a vapor pressure or a VOC content that is 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…5/8 higher than what is allowed, meaning you will have to find a compliant alternative. I have attached the rule here for your reference. Please let me know if you have any questions. Thanks, Jordan Garahana [Quoted text hidden] R307-304.pdf 24K Glenn Fassmann <sales@qualityplating.com>Fri, Mar 22, 2024 at 9:32 AM To: Jordan Garahana <jordangarahana@utah.gov> Hello Jordan, OK, I guess I need to start looking. Just to help me start out is Acetone an acceptable alternative? I have tried acetone and if I use acetone, I will use at least double the amount of solvent and my person doing the job will take twice as long. I will call some suppliers and see what other options I may have and any thoughts you have would be appreciated. I can still use lacquer thinner to thin the lacquer, but I can’t use it to clean the parts or the spray gun? Is removing masking paint considered solvent cleaning or is there another category? Any advice appreciated. [Quoted text hidden] Jordan Garahana <jordangarahana@utah.gov>Fri, Mar 22, 2024 at 9:51 AM To: Chad Gilgen <cgilgen@utah.gov> Hey Chad, Do you have any thoughts on what he is requesting? Thanks, Jordan 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…6/8 ---------- Forwarded message --------- From: Glenn Fassmann <sales@qualityplating.com> Date: Fri, Mar 22, 2024 at 9:35 AM Subject: RE: Documents for visit 2-8-2024 To: Jordan Garahana <jordangarahana@utah.gov> Hello Jordan, [Quoted text hidden] [Quoted text hidden] Chad Gilgen <cgilgen@utah.gov>Tue, Mar 26, 2024 at 11:19 AM To: Jordan Garahana <jordangarahana@utah.gov> Jordan, See my responses in red: Just to help me start out is Acetone an acceptable alternative? I have tried acetone and if I use acetone, I will use at least double the amount of solvent and my person doing the job will take twice as long. Yes. Acetone is an EPA-exempt solvent but it sounds like it may not be an acceptable alternative for their processes. I will call some suppliers and see what other options I may have and any thoughts you have would be appreciated. That sounds like their best course of action. There should be an alternative that works for them. I can still use lacquer thinner to thin the lacquer, but I can’t use it to clean the parts or the spray gun? That is correct unless they can find a lacquer thinner that meets the vapor composite pressure limits. Is removing masking paint considered solvent cleaning or is there another category? Depens on their process. Likely yes as solvent cleaning in our UAC rules is defined as: Solvent cleaning" means operations performed using a liquid that contains any VOC, or combination of VOCs, which is used to clean parts, tools, machinery, equipment and work areas. Cleaning operations include, but are not limited to, spraying, wiping, flushing, and purging. Solvent cleaning does not include degreasing operations subject to R307-335. Thanks and let me know if you have any additional questions. Chad Chad Gilgen | Manager | Minor Source Compliance 385-306-6500 (cell) 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…7/8 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] Jordan Garahana <jordangarahana@utah.gov>Tue, Mar 26, 2024 at 1:52 PM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Sorry for the late reply, but here is what my manager said in regard to the questions you asked, his responses are in red below: Just to help me start out is Acetone an acceptable alternative? I have tried acetone and if I use acetone, I will use at least double the amount of solvent and my person doing the job will take twice as long. Yes. Acetone is an EPA-exempt solvent but it sounds like it may not be an acceptable alternative for their processes. I will call some suppliers and see what other options I may have and any thoughts you have would be appreciated. That sounds like their best course of action. There should be an alternative that works for them. I can still use lacquer thinner to thin the lacquer, but I can’t use it to clean the parts or the spray gun? That is correct unless they can find a lacquer thinner that meets the vapor composite pressure limits. Is removing masking paint considered solvent cleaning or is there another category Depends on their process. Likely yes as solvent cleaning in our UAC rules is defined as: Solvent cleaning" means operations performed using a liquid that contains any VOC, or combination of VOCs, which is used to clean parts, tools, machinery, equipment and work areas. Cleaning operations include, but are not limited to, spraying, wiping, flushing, and purging. Solvent cleaning does not include degreasing operations subject to R307-335. Please let me know any other questions you have. Thanks, Jordan [Quoted text hidden] Jordan Garahana <jordangarahana@utah.gov>Wed, Dec 18, 2024 at 1:50 PM To: Glenn Fassmann <sales@qualityplating.com> Hey Glenn, Just wanted to send as a reminder that the solvents must be replaced by the time the next inspection occurs. Generally, you have a year from the date of notification/inspection to get those replaced, which was March 22, 2024. Otherwise you may run into compliance issues during your next inspection. Please let me know if you have any questions. Thanks, Jordan [Quoted text hidden] 12/18/24, 1:51 PM State of Utah Mail - Documents for visit 2-8-2024 https://mail.google.com/mail/u/0/?ik=038c40f7b3&view=pt&search=all&permthid=thread-f:1790529055051974075&simpl=msg-f:179052905505197407…8/8