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HomeMy WebLinkAboutDAQ-2024-0120211 DAQC-1219-24 Site ID 11042 (B4) MEMORANDUM TO: STACK TEST FILE – GENEVA ROCK PRODUCTS, INC. – Portable Hot Mix Asphalt Plant THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Connor Kijowski, Environmental Scientist DATE: November 27, 2024 SUBJECT: Source: Cedarapids 400 Hot Mix Asphalt Plant's Baghouse (II.A.3) Location: 1301 East 300 North, Mona, Juab County Contact: Grant Ensign: 801-802-6954 Tester: Montrose Air Quality Services, LLC Site ID #: 11042 Permit/AO #: DAQE-AN110420003-21, dated March 17, 2021 Action Code: TR Subject: Review of stack test report dated August 31, 2023 On August 31, 2023, the Utah Division of Air Quality (DAQ) received a report for a test of Geneva Rock Product Inc.'s Cedarapids 400 Hot Mix Asphalt Plant Baghouse currently located at 1301 East 300 North in Mona. Juab County, Utah. Testing was performed August 8, 2023, to determine compliance with the emission limits found condition II.B.9.g of Approval Order DAQE-AN110420003-21. The DAQ-calculated test results are: Source Test Date Pollutant DAQ Results Tester Results Limits HMA Stack August 8, 2023 PM10 0.0091 0.0088 0.024 gr/dscf HMA Stack August 8, 2023 PM2.5 0.0091 0.0088 0.024 gr/dscf DEVIATIONS: None. CONCLUSION: The stack test report appears to be acceptable. RECOMMENDATION: The emissions from the above listed unit should be considered to have been in compliance with the emission limits found in condition II.B.9.g of Approval Order DAQE-AN110420003-21. ATTACHMENTS: DAQ stack test review spreadsheets, Montrose Air Quality Services stack test report. * ) ) * - $ % * 2 . & $ Source Information Division of Air Quality Compliance Demonstration Source Information Company Name Geneva Rock Products - CedarRapids 400 HMA Plant Company Contact:Grant Ensign Contact Phone No.(801) 802-6954 Source Designation:CedarRapids 400 HMA Plant Test & Review Dates Test Date: 8/8/2023 Review Date: 11/22/2024 Tabs Are Shown Observer:Unobserved Reviewer:Connor Kijowski Particulate Emission Limits lbs/MMBtu lbs/hr gr/dscf 0.024 Emission Rates - "Front Half" lbs/MMBtu lbs/hr gr/dscf 0.6316 0.0021 Test Information Stack_I.D._inches As ft^2 Y Dl H @ Cp Pbar Pq (static)Dn 60.00 19.63 1.0060 1.746 0.84 24.8 -0.24 0.255 Contractor Information Contracting Company: Montrose Air Quality Services, Inc. Contact: Cheyney Guymon Phone No.: 801-794-2950 Project No.: Circular 10100 9780 9860 9190 8710 8710 8710 10540 10640 11950 320 10610 10200 10390 1970 1800 1910 1420 1040 1190 1250 F factor usedF factors for Coal, Oil, and Gas Anthrocite 2 Lignite Natural Propane Butane COAL OIL GAS Bituminous 2 Fd Fw Fc scf/MMBtu scf/MMBtu scf/MMBtu O2 CO2 lbs/MMBtu Page 1 Summary Division of Air Quality Reference Methods 5 - TSP Compliance Demonstration of Geneva Rock Products - CedarRapids 400 HMA Plant Testing Results Lab Data - grams collected Test Date 8/8/2023 8/8/2023 8/8/2023 8/8/2023 Lab Data Probe Filter Back Circular Run 1 Run 2 Run 3 Run 4 Run 1 0.0017 0.0015 0.0129 As ft^2 19.63 19.63 19.63 Run 2 0.003 0.0032 0.02 Pbar 24.80 24.80 24.80 Run 3 0.0016 0.0036 0.0145 Pq (static)-0.24 -0.24 -0.24 Run 4 Ps 24.78 24.78 24.78 Avg. Ts F 224.71 217.67 228.08 Front Half Emissions Summary CO2 - FCO2 4.10 4.00 3.80 Run 1 Run 2 Run 3 Run 4 Avg. O2 12.90 12.90 12.80 gr./dscf 0.0015 0.0026 0.0023 0.0021 N2+C 83.00 83.10 83.40 lbs/hr 0.4351 0.7780 0.6818 0.6316 Md 29.17 29.16 29.12 lbs/MMBtu Ms 27.55 27.08 27.28 Y 1.01 1.01 1.01 Cp 0.84 0.84 0.84 Total Emissions Summary w/back half condensable Vm cf 40.40 44.33 43.17 Run 1 Run 2 Run 3 Run 4 Avg. Vlc 119.30 176.16 148.64 gr./dscf 0.0075 0.0112 0.0086 0.0091 AVG. Tm F 81.33 81.79 80.81 lbs/hr 2.1890 3.2877 2.5831 2.6866 Vm std 32.98 36.19 35.29 lbs/MMBtu Vw std 5.62 8.29 7.00 Bws 0.15 0.19 0.17 S Bws 1.00 1.00 1.00 Avg. Sqrt Dlp 0.73 0.77 0.77 Vs 52.71 55.49 55.97 F factor used scfm wet 39663.26 42186.22 41908.43 acfm 62098.08 65368.84 65936.59 Qsd dscfh 2033535.14 2059293.55 2098452.97 # Sample Points 24.00 24.00 24.00 Dn 0.255 0.255 0.255 An 3.55E-04 3.55E-04 3.55E-04 Start Time End Time Total Test time 60.00 60.00 60.00 Time @ point 2.50 2.50 2.50 O2 CO2 lbs/MMBtu Page 1 Summary 80.00 90.00 100.00 110.00 120.00 1357911131517192123252729313335373941434547 % I s o k i n e t i c Points Run 1 PxP Isokinetic 80.00 90.00 100.00 110.00 120.00 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 % I s o k i n e t i c Sample Points Run 2 PxP Isokinetic 80.00 90.00 100.00 110.00 120.00 1 3 5 7 9 11131517192123252729313335373941434547 % I s o k i n e t i c Sample Points Run 3 PxP Isokinetic 80.00 90.00 100.00 110.00 120.00 1 3 5 7 9 11131517192123252729313335373941434547 Sample Points Run 4 PxP Isokinetic Page 2 Method 1 Method 1 Data For Minimum number of traverse points for particulate traverses Company Name Geneva Rock Products - CedarRapidDate 8/8/2023 Sample Location:Circular For Rectangular Ducks & Stacks length (ft.) 0.82 Diameters width (ft.) 60 Up stream (ft.) inches Down Stream (ft.) Equivalent Diameter (ft.) 3.33 Diameters Diameters Up stream Diameters Downstream # Sample Points Cross Sectional Layout Points/ Distant in inches Type Stack or Duct Diameter % Dia Wall Coupling Diameter (in.) 60.00 1 2.10% 1.26 13.26 2 6.70% 4.02 16.02 Upstream (ft.) 4.08 3 11.80% 7.08 19.08 4 17.70% 10.62 22.62 Down Stream (ft.) 16.67 5 25.00% 15.00 27.00 6 35.60% 21.36 33.36 Coupling (in.) 12.00 7 64.40% 38.64 50.64 8 75.00% 45.00 57.00 Stack Area (ft^2) 19.63 9 82.30% 49.38 61.38 10 88.20% 52.92 64.92 # Sample Points 24 11 93.30% 55.98 67.98 8, 12, 16, 20, &24 12 97.90% 58.74 70.74 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 [24 or 25 a] [20] [12] [16] *8 or 9 a 2345678910 * For Stack Diameters between 12 - 24 inches Circular 24 Sample Points 16 . 6 7 f t . 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1 Upstream Diameters 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 1 Down Stream Diameters 4. 0 8 f t . Page 1 Run 1 Geneva Rock Products - Ced Flow & Moisture Test Date 8/8/2023 As ft^2 Pbar Pq (static) Ps Avg. Ts F CO2 - FCO2 O2 N2+C Md Ms 19.63 24.80 -0.24 24.78 225 4.10 12.90 83.00 29.17 27.55 Y Cp Vm cf Vlc Avg. Tm F Vm std Vw std Bws S Bws 1.5511 1.0060 0.84 40.404 119.30 81.33 32.979 5.615 0.1455 0.9990 0.999 Avg. Sqrt Dlp Vs scfm wet acfm Qsd dscfh # Sample Points Dn Total Test time (minutes) Time @ point (minutes)Avg. Dlh 0.733 52.71 39,663 62,098 2.03E+06 24 0.255 60 2.50 1.342500 TRUE Point No.Meter (cf) dl "p" dl "h" ts F tm F (in) tm F (out) Imp. Liquid Collected 1 692.020 0.55 1.36 228 74 73 Wt. (Final) Wt. (Initial) lc 2 693.730 0.52 1.29 228 77 74 416.4 355.9 60.6 3 695.430 0.50 1.24 228 78 74 644.1 601.7 42.5 4 697.110 0.49 1.21 231 78 74 679.0 676.8 2.1 5 698.870 0.55 1.36 230 78 74 814.8 800.7 14.1 6 700.580 0.50 1.26 223 81 74 0.0 7 702.280 0.50 1.27 217 82 74 8 704.050 0.55 1.39 220 83 75 Isokinetics 89.8 9 705.850 0.57 1.44 223 84 75 Test Date 8/8/2023 10 707.650 0.58 1.46 225 85 75 Start Time enter enter 11 709.460 0.55 1.39 225 87 76 End Time enter 12 711.280 0.57 1.45 223 88 76 13 713.020 0.54 1.37 225 89 76 14 714.820 0.57 1.44 225 89 77 15 716.650 0.58 1.47 224 90 78 16 718.380 0.52 1.33 224 97 78 17 720.190 0.57 1.45 225 91 78 18 721.920 0.53 1.35 223 91 78 19 723.710 0.55 1.40 223 92 78 20 725.470 0.52 1.32 225 91 78 21 727.210 0.53 1.35 225 91 78 22 728.960 0.53 1.35 225 92 79 23 730.700 0.52 0.97 223 93 79 24 732.424 0.51 1.30 225 93 79 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Page 1 Run 2 Geneva Rock Products - Ced Flow & Moisture Test Date 5/13/2009 As ft^2 Pbar Pq (static) Ps Avg. Ts F CO2 - FCO2 O2 N2+C Md Ms 19.63 24.80 -0.24 24.78 218 4.00 12.90 83.10 29.16 27.08 Y Cp Vm cf Vlc Avg. Tm F Vm std Vw std Bws S Bws 1.3538 1.0060 0.84 44.332 176.16 82 36.186 8.292 0.1864 0.9990 0.999 Avg. Sqrt Dlp Vs scfm wet acfm Qsd dscfh # Sample Points Dn Total Test time (minutes) Time @ point (minutes)Avg. Dlh 0.769 55.49 42,186 65,369 2.06E+06 24 0.255 60 2.50 1.64 TRUE Point No.Meter (cf) dl "p" dl "h" ts F tm F (in) tm F (out) Imp. Liquid Collected 1 734.430 0.57 1.56 219.0 79.0 79.0 Wt. (Final) Wt. (Initial) lc 2 736.300 0.59 1.62 218.0 79.0 78.0 420.30 355.52 64.8 3 738.260 0.62 1.70 218.0 81.0 77.0 701.47 618.40 83.1 4 740.200 0.63 1.73 218.0 83.0 77.0 716.22 700.01 16.2 5 742.140 0.62 1.71 217.0 86.0 77.0 801.42 789.32 12.1 6 744.170 0.65 1.80 217.0 87.0 77.0 0.0 7 746.270 0.69 1.91 216.0 88.0 77.0 8 748.330 0.65 1.80 217.0 88.0 77.0 Isokinetics 97.3 9 750.390 0.66 1.83 217.0 90.0 77.0 Test Date 8/8/2023 10 752.490 0.70 1.94 217.0 90.0 77.0 Start Time enter 11 754.610 0.71 1.97 218.0 91.0 77.0 End Time enter 12 756.801 0.75 2.08 218.0 91.0 77.0 13 758.560 0.50 1.37 218.0 81.0 76.0 14 760.340 0.52 1.43 219.0 81.0 76.0 15 762.110 0.50 1.37 219.0 83.0 76.0 16 763.900 0.53 1.46 218.0 85.0 76.0 17 765.730 0.55 1.52 218.0 87.0 76.0 18 767.530 0.50 1.39 216.0 88.0 76.0 19 769.330 0.50 1.39 216.0 89.0 76.0 20 771.190 0.55 1.52 217.0 90.0 76.0 21 773.090 0.58 1.61 217.0 91.0 76.0 22 774.990 0.58 1.61 218.0 91.0 77.0 23 776.880 0.55 1.52 219.0 92.0 77.0 24 778.762 0.54 1.50 219.0 92.0 78.0 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Page 1 Run 3 Geneva Rock Products - Ced Flow & Moisture Test Date 5/13/2009 As ft^2 Pbar Pq (static) Ps Avg. Ts F CO2 - FCO2 O2 N2+C Md Ms 19.63 24.80 -0.24 24.78 228 3.80 12.80 83.40 29.12 27.28 Y Cp Vm cf Vlc Avg. Tm F Vm std Vw std Bws S Bws 1.6538 1.0060 0.84 43.172 148.64 81 35.288 6.996 0.1655 0.9990 0.999 Avg. Sqrt Dlp Vs scfm wet acfm Qsd dscfh # Sample Points Dn Total Test time (minutes) Time @ point (minutes)Avg. Dlh 0.773 55.97 41,908 65,937 2.10E+06 24 0.255 60 2.50 1.50 TRUE Point No.Meter (cf) dl "p" dl "h" ts F tm F (in) tm F (out) Imp. Liquid Collected 1 780.710 0.50 1.26 217.0 75.0 75.0 Wt. (Final) Wt. (Initial) lc 2 782.430 0.55 1.37 225.0 76.0 75.0 456.9 357.0 99.8 3 784.230 0.58 1.45 226.0 78.0 74.0 625.8 603.7 22.2 4 786.060 0.59 1.48 225.0 81.0 74.0 690.3 678.5 11.8 5 787.960 0.62 1.55 225.0 81.0 74.0 833.7 818.9 14.8 6 789.840 0.59 1.48 225.0 85.0 74.0 0.0 7 791.860 0.68 1.71 227.0 87.0 75.0 8 793.850 0.65 1.63 229.0 88.0 75.0 Isokinetics 93.1 9 795.840 0.66 1.66 230.0 89.0 76.0 Test Date 8/8/2023 10 797.840 0.68 1.70 232.0 90.0 76.0 Start Time enter 11 799.750 0.60 1.50 232.0 90.0 76.0 End Time enter 12 801.615 0.56 1.41 230.0 90.0 76.0 13 803.420 0.55 1.38 230.0 91.0 76.0 14 805.240 0.58 1.44 230.0 80.0 76.0 15 807.060 0.58 1.45 229.0 83.0 76.0 16 808.920 0.60 1.51 228.0 85.0 76.0 17 810.760 0.60 1.51 227.0 86.0 76.0 18 812.610 0.57 1.43 228.0 88.0 76.0 19 814.410 0.55 1.38 228.0 88.0 76.0 20 816.350 0.66 1.66 229.0 89.0 77.0 21 818.340 0.69 1.74 230.0 90.0 77.0 22 820.310 0.64 1.61 230.0 90.0 77.0 23 822.100 0.52 1.31 231.0 91.0 77.0 24 823.882 0.55 1.38 231.0 91.0 77.0 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Page 1 Page #1 Document No: GP081AS-020126-RT-1410 Page #2 Document No: GP081AS-020126-RT-1410 Page #3 Document No: GP081AS-020126-RT-1410 Page #4 Document No: GP081AS-020126-RT-1410 Page #5 Document No: GP081AS-020126-RT-1410 Page #6 Document No: GP081AS-020126-RT-1410 Page #7 Document No: GP081AS-020126-RT-1410 Page #8 Document No: GP081AS-020126-RT-1410 Page #9 Document No: GP081AS-020126-RT-1410 Page #10 Document No: GP081AS-020126-RT-1410 Page #11 Document No: GP081AS-020126-RT-1410 Page #12 Document No: GP081AS-020126-RT-1410 Page #13 Document No: GP081AS-020126-RT-1410 Page #14 Document No: GP081AS-020126-RT-1410 Page #15 Document No: GP081AS-020126-RT-1410 Page #16 Document No: GP081AS-020126-RT-1410 Page #17 Document No: GP081AS-020126-RT-1410 Page #18 Document No: GP081AS-020126-RT-1410 Page #19 Document No: GP081AS-020126-RT-1410 Page #20 Document No: GP081AS-020126-RT-1410 Page #21 Document No: GP081AS-020126-RT-1410 Page #22 Document No: GP081AS-020126-RT-1410 Page #23 Document No: GP081AS-020126-RT-1410 Page #24 Document No: GP081AS-020126-RT-1410 Page #25 Document No: GP081AS-020126-RT-1410 Page #26 Document No: GP081AS-020126-RT-1410 Page #27 Document No: GP081AS-020126-RT-1410 Page #28 Document No: GP081AS-020126-RT-1410 Page #29 Document No: GP081AS-020126-RT-1410 Page #30 Document No: GP081AS-020126-RT-1410 Page #31 Document No: GP081AS-020126-RT-1410 Page #32 Document No: GP081AS-020126-RT-1410 Page #33 Document No: GP081AS-020126-RT-1410 Page #34 Document No: GP081AS-020126-RT-1410 Page #35 Document No: GP081AS-020126-RT-1410 Page #36 Document No: GP081AS-020126-RT-1410 Page #37 Document No: GP081AS-020126-RT-1410 Page #38 Document No: GP081AS-020126-RT-1410 Page #39 Document No: GP081AS-020126-RT-1410 Page #40 Document No: GP081AS-020126-RT-1410 Page #41 Document No: GP081AS-020126-RT-1410 Page #42 Document No: GP081AS-020126-RT-1410 Page #43 Document No: GP081AS-020126-RT-1410 Page #44 Document No: GP081AS-020126-RT-1410 Page #45 Document No: GP081AS-020126-RT-1410 Page #46 Document No: GP081AS-020126-RT-1410 Page #47 Document No: GP081AS-020126-RT-1410 Page #48 Document No: GP081AS-020126-RT-1410 Page #49 Document No: GP081AS-020126-RT-1410 Page #50 Document No: GP081AS-020126-RT-1410 Page #51 Document No: GP081AS-020126-RT-1410 Page #52 Document No: GP081AS-020126-RT-1410 Page #53 Document No: GP081AS-020126-RT-1410 Page #54 Document No: GP081AS-020126-RT-1410 Page #55 Document No: GP081AS-020126-RT-1410 Page #56 Document No: GP081AS-020126-RT-1410 Page #57 Document No: GP081AS-020126-RT-1410 Page #58 Document No: GP081AS-020126-RT-1410 Page #59 Document No: GP081AS-020126-RT-1410 Page #60 Document No: GP081AS-020126-RT-1410 Page #61 Document No: GP081AS-020126-RT-1410 Page #62 Document No: GP081AS-020126-RT-1410 Page #63 Document No: GP081AS-020126-RT-1410 Page #64 Document No: GP081AS-020126-RT-1410 Page #65 Document No: GP081AS-020126-RT-1410 Page #66 Document No: GP081AS-020126-RT-1410 Page #67 Document No: GP081AS-020126-RT-1410 Page #68 Document No: GP081AS-020126-RT-1410 Page #69 Document No: GP081AS-020126-RT-1410 Page #70 Document No: GP081AS-020126-RT-1410 Page #71 Document No: GP081AS-020126-RT-1410 Page #72 Document No: GP081AS-020126-RT-1410 Page #73 Document No: GP081AS-020126-RT-1410 Page #74 Document No: GP081AS-020126-RT-1410 Page #75 Document No: GP081AS-020126-RT-1410 Pa g e # 7 6 Do c u m e n t N o : G P 0 8 1 A S - 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