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HomeMy WebLinkAboutDAQ-2024-0120141 DAQC-1212-24 Site ID 10129 (B4) MEMORANDUM TO: STACK TEST FILE – WASATCH INTEGRATED WASTE MANAGEMENT DISTRICT – Davis Municipal Waste Landfill THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Paul Morris, Environmental Scientist DATE: December 6, 2024 SUBJECT: Location: 1997 East 3500 North, Layton, Davis County, UT Contact: Nathan Rich – 801-614-5600 Tester: Kleinfelder, Inc. Amit Nair - 801-261-3336 Source: Municipal Waste Landfill FRS ID #: UT0000004901100033 Permit# : Title V operating permit 1100033004 revised September 18, 2024 Subject: Review of Pretest Protocol dated November 25, 2024 On November 26, 2024, the DAQ received a protocol for testing of the Wasatch Integrated Waste Management District’s Municipal Waste County Landfill in Layton, UT. Testing was originally scheduled for November 5, 2024, but needed to be rescheduled due to weather. The test will be performed the week of December 17, 2024, to determine compliance with limits in accordance with Conditions II.B.3.c, II.B.3.d, and II.B.3.e. PROTOCOL CONDITIONS: 1. RM 3A used to determine dry molecular weight of the gas stream: OK 2. RM 7E used to determine NOx emissions: OK 3. RM 10 used to determine CO emissions: OK 4. ALT-096 used to determine VOC emissions: OK DEVIATIONS: None reported. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Pretest protocol dated November 25, 2024 6 3 waste management district WASATCH November 25,2024 DI-t,AfITMtNT OF ENVIHONMEN lAL QUALITY llqn d dt-h,,Vre) NO\/ 2 6 2,)4 Dtv[iloN OF Atn (]U,lt try Bryce Bird, Director Utah Division of Air Quality P.O. Box 144820 salt Lake city, Utah 84114-4820 RE: Revised2024 Compliance Stack Testing Protocol, Davis Landfill Dear Mr. Bird: Wasatch Integrated Waste Management District (Wasatch) operates the Davis Landfill rn accordance with Operating Permit #l100033004 and Approval Order (AO) DAQE- AN 101290026-22. Wasatch is required to conduct an annual stack test on one landfill gas fired Spark Ignited - Internal Combustion Engine (SI-ICE) at the Davis Landfill. The original protocolthat was submitted on October 3,2024 and the stack test that was scheduled to be completed on November 5,2024 was canceled due to adverse weather conditions. Attached is a new protocol and a revised testing date. This stack test will be performed by Alliance Technical Group, LLC. (Alliance) in accordance with the attached work plan and test protocol. The onsite sampling is currently scheduled at Davis Landfill for December 17,2024. Source testing described in this protocol will include the annual compliance testing on unit E-l for the emissions NOX, CO, NMVOC, and the diluent 02. Sampling and analysis will be tested according to USEPA 40 CFR part 63, subpart ZZZZ,40 CFR part 60, subpart A, and part 60, Appendix A. Please review the attached work plan and test protocol. Do not hesitate to contact me if you have any questions or concerns regarding the test protocol or to schedule a Pre-test Meeting. Sincerely, Wasatch Integrated Waste Management District >P\f"r,.-N(q",Aort Nathan Rich, P.E. Executive Director Cc: Preston Lee attachment 1997 East 3500 North I t-ayton, Utah A+O+O (801) 614-s600 | fax (801)771-6438 AIlare Site Specific Test Plan Nodal Power 250 8.200 S., Suite 310 Salt Lake City, UT 84111 I' It_ Davis Landfill Layton, Utah Source to be Tested: Landfill Gas (LFG) Generator Engine Proposed Test Date: December l'l ,2024 Project No. AST-2024-5 17 6 Prepared By Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 { tJI\/ISION OF AIR OUALITY pur6rpe Site Specific Test Plan Test Program SummaryTf CIINICAL GNOL]iI Resulatorv Information Permit No. Source Information DAQE-AN101290026-22 Source Name Landfill Gas (LFG) Generator Engine Contact Information Target Parameters NOx, CO, VOC Test Location Nodal Power Davis Landfill 1997 East 3500 North Layton, Utah Facility Contacts Jesse Simonsen Wasatch Integrated Waste Landfill Manager jesses@wiwmd.org Office: 801-614-5624 Cell:801-726-3658 Bryan Black bryan@nodalpower.com (801) 30r-8151 Keegan Mullinnix kmullinnix@esisolutions.com (s4l) 719-l ls5 Test Company Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 Project Manager Charles Horton charles. horton@all iancetg.com (3s2) 663-7s68 Field Team Leader Austin Mayfield austin.mayfi eld@all iancetg.com (501) 858-7686 (subject to change) QA/QC Manager Kathleen Shonk katie. shonk@al liancetg. com (812) 4s2-478s Test Plan/Report Coordinator Delaine Spangler delaine.spangler@alliancetg.com AST-2024-5 I 76 Nodal Power - Layton, UT Page i ffa l:lr Site Specific Tesl Plan 'fable of Contents TABLE OF CONTENTS 2.0 Summary of Test Program ............2-l 2.2 Process/Control System Parameters to be Monitored and Recorded.................. ...................2-l 3.1 U.S. EPA Reference Test Methods I and2- Sampling/Traverse Points and Volumetric Flow Rate ........ 3-l 3.2 U.S. EPA Reference Test Method 3,{ - Oxygen/Carbon Dioxide........ ..........3-l 3.3 U.S. EPA Reference Test Method 4 - Moisture Content......... .......................3-2 3.4 U.S. EPA Reference Test Method 7E - Nitrogen Oxides .........3-2 3.5 U.S. EPA Reference Test Method I0 - Carbon Monoxide..... ........................3-2 3.6 U.S. EPA Alternative Test Method ALT-096 - Volatile Organic Compounds ....................3-2 3.7 U.S. EPA Reference Test Method 205 - Gas Dilution System Certification. .......................3-2 3.8 Quality Assurance/Quality Control - U.S. EPA Reference Test Methods 3A,78 and 10..........................3-2 3.9 Quality Assurance/Quality Control - U.S. EPA Reference Method ALT-096 .....................3-4 LIST OF TABLES Table 2-l: Program Outline and Tentative Test Schedule ......................2-l LIST OF APPENDICES AppendixA MethodlData Appendix B Example Field Data Sheets AST-2024-5l't6 Nodal Power - l.ayton, UT ffalt,Site Specific Tesr Plan lntroduction 1.0 lntroduction Alliance Technical Group, LLC (Alliance) was retained by Nodal Power to conduct compliance testing at the Davis Landfill in Layton, Utah. Portions of the facility are subject to provisions of the Utah Department of Environmental Quality - Division of Air Quality (UDAQ) Permit No. DAQE-AN101290026-22. Testing will be conducted to determine the emission rates of nitrogen oxides (NOx), carbon monoxide (CO) and volatile organic compounds (VOC) at the exhaust of the landfill gas (LFG) generator engine. This site-specific test plan (SSTP) has been prepared to address the notification and testing requirements of the UDEQ permit. 1.1 Facility Description Wasatch lntegrated Waste Management District operates Davis located in Davis County, Utah. The facility accepts municipal engine is rated at 2,233 horsepower (HP). Landfill, a municipal solid waste (MSW) landfill and commercial waste. The new LFG generator 1.2 Project Team Personnel planned to be involved in this project are identified in the following table Table l-l: Project Team 1.3 Safety Requirements Testing personnel will undergo site-specific safety training for all applicable areas upon arival at the site. Alliance personnel will have current OSHA or MSHA safety training and be equipped with hard hats, safefy glasses with side shields, steel-toed safety shoes, hearing protection, fire resistant clothing, and fall protection (including shock corded lanyards and full-body harnesses). Alliance personnel will conduct themselves in a manner consistent with Client and Alliance's safety policies. A Job Safety Analysis (JSA) will be completed daily by the Alliance Field Team Leader. Nodal Power Personnel Bryan BIack Keegan Mullinnix Regulatory Agency UDAQ Alliance Personnel Austin Mayfield other field personnel assigned at time oftesting event AST-2024-5 I 76 Nodal Power - Layton, UT Page l-l Alialpe .lite SpcciJic Test Plan Sumnwry o/'fe s t P rograns 2.0 Summary of Test Program To satisfo the requirements of the UDAQ permit, the faciliry will conduct a performance test program to determine the compliance status of the LI]C generator engine. 2.1 General Description All testing will be performed in accordance with specifications stipulated in U.S. EPA Reference Test Methods 1,2, 3A,4,7E,, l0andAL'f-096. l'able2-l presentsanoutlineandtentativeschedulefortheemissionstestingprogram. 'l"he following is a suntmary of the test objectives. )) a a a a a a a a 'lesting will be performed to demonstrate compliance with the UDAQ permit. Emissions testing will be conducted on the exhaust of the LFG generator engine. Performance testing will be conducted at the maximum normal operation load for the source. Each of the three (3) test runs will be approximately 60 minutes in duration. Process/Control System Parameters to be Monitored and Recorded Plant personnel will collect operational and parametric data at least once every l5 minutes during the testing. The following list identifies the measurements, observations and records that will be collected during the testing program: llngine Load Catalyst Inlet 1'emperature Catalyst Pressure Differential Fuel Consumption 2.3 Proposed Test Schedule Table 2-l presents an outline and tentative schedule for the emissions testing program. Table 2-l: Program Outline and Tentative Test Schedule Testing Location Parameter US EPA Method No. ofRuns Run Duration EsL Onsite Time DAY I December 16,2024 Equipment Setup & Pretest QA/QC Checks 4hr DAY 2 December 17,2024 LFG Generator Engine VFR t-2 ,60 min r0 hr OzlCOz 3A BWS 4 NOx 7F, CO l0 VOC ALT-096 AS1-2024-5176 Nodal Power Layton. U'l'Page 2- I Site Specific Test Plan Summar'y of Test Proprams 2.4 Emission Limits Emission limits for each pollutant are below. Table 2-2: Emission Limits 2.5 Test Report l'he final test report must be submitted within 60 days of the completion of the performance test and will include the following information. o lnlroduclior - Brief discussion of project scope of work and activities. Resulls and Discussion - A summary of test results and process/control system operational data with comparison to regulatory requirements or vendor guarantees along with a description of process conditions and/or testing deviations that may have affected the testing results. Methodolog,, - A description of the sampling and analytical methodologies. Sample Calculations - Example calculations for each target parameter. Field Data - Copies of actual handwritten or electronic field data sheets. Quality Control Data- Copies of all instrument calibration data and/or calibration gas certificates. Process OperalinglConlrol System Data- Process operating and control system data (as provided by Nodal Power) to support the test results. a a a a a Source PoIIutant Citation LFG Generator Engine NOx - 2.46lblhr;0.5 g/HP-hr PermitCO - 12.31 lblhr;2.5 g/HP-hr VOC - 4.33 lb/hr; 0.88 g/HP-hr Page2-2AST-2024-5176 Nodal Power - Layton, UT l Alialrce \ite Specific Te.st Plan Testing Merhodologl, 3.0 Testing Methodology This section provides a description of the sarnpling and analytical procedures for each test method that will be enrployed during the test program. All equiprnent, procedures and quality assurance measures necessary for the completion of the test program meet or exceed the specifications of each relevant test method. The emission testing program will be conducted in accordance with the test methods listed in T'able 3-1. Table 3-l: Source Testing Methodology AII stack diameters, depths, widths, upstream and downstream disturbance distances and nipple lengths will be measured on site with a verification measurement provided by the Field Team Leader. 3.1 U.S. EPA Reference Test Methods I and 2 - Sampling/Traverse Points and Volumetric Flow Rate The sampling location and number of traverse (sampling) points will be selected in accordance with U.S. EPA Reference l-est Method l. To determine the minimum number of traverse points, the upstream and downstream distances will be equated into equivalent diarneters and compared to lrigure l-2 in U.S. EPA Reference Test Method l. Full velocity traverses will be conducted in accordance with U.S. EPA Reference Test Method 2 to determine the average stack gas velocity pressure, static pressure and temperature. The velocity and static pressure measurement system will consist of a pitot tube and inclined manometer. The stack gas temperature will be measured with a K- type thermocouple and pyrometer. Stack gas velocity pressure and temperature readings will be recorded during each test run. l'he data collected will be utilized to calculate the volumetric flow rate in accordance with U.S. EPA Reference Test Method 2. 3.2 U.S. EPA Reference Test Method 3A - Oxygen/Carbon Dioxide The oxygen (O:) and carbon dioxide (COz) testing will be conducted in accordance with U.S. EPA Reference Test Method 3A. Data will be collected online and reported in one-minute averages. The sarnpling system will consist of a stainless steel probe, Teflon sample line(s), gas conditioning system and the identified gas analyzer. The gas conditioning system will be a non-contact condenser used to remove moisture from the stack gas. If an unheated Teflon sample line is used, then a portable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample line will be used. The quality control measures are described in Section 3.8. Parameter U.S. EPA Reference Test Methods Notes/Remarks Volumetric [rlow Rate t&2 Volumetric Irlow Rate Oxygen / Carbon Dioxide 3A Oxygen / Carbon Dioxide Moisture Content 4 Moisture Content Nitrogen Oxides 7E Nitrogen Oxides Carbon Monoxide l0 Carbon Monoxide Volatile Organic Compounds ALT-096 Volatile Organic Compounds Gas Dilution System Cerlification 205 AS'f-2024-5 I 76 Nodal Porver- Lavton [.lT Page 3- I 4",: ..-.Allarrce ltl li Site Specific Test Plan T'esting Methodology 3.3 U.S. EPA Reference Test Method 4 - Moisture Content The stack gas moisture content will be determined in accordance with U.S. EPA Reference l-est Method 4. The gas conditioning train will consist of a series of chilled impingers. Priorto testing, each impingerwill be filled with a known quantify of water or silica gel. Each impinger will be analyzed gravimetrically before and after each test run on the same analytical balance to determine the amount of moisture condensed. 3.4 U.S. EPA Reference Test Method 7E - Nitrogen Oxides The nitrogen oxides (NOx) testing will be conducted in accordance with U.S. EPA Reference Test Method 7E. Data will be collected online and reported in one-minute averages. The sampling system will consist of a stainless steel probe, Teflon sample line(s), gas conditioning system and the identified gas analyzer. The gas conditioning system will be a non-contact condenser used to remove moisture from the stack gas. lf an unheated Teflon sample line is used, then a portable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample line will be used. The quality control measures are described in Section 3.8. 3.5 U.S. EPA Reference Test Method l0 - Carbon Monoxide The carbon monoxide (CO) testing will be conducted in accordance with U.S. EPA Reference Test Method 10. Data will be collected online and reported in one-minute averages. The sampling system will consist of a stainless steel probe, Teflon sample line(s), gas conditioning system, and the identified gas analyzer. The gas conditioning system will be a non-contact condenser used to remove moisture from the gas. If an unheated Teflon sample line is used, then a portable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample line will be used. The qualify control measures are described in Section 3.8. 3.6 U.S. EPA Alternative Test Method ALT-096 - Volatile Organic Compounds The volatile organic compounds (VOC) testing will be conducted in accordance with U.S. EPA Altemate 'lest Method ALT-096. EPA Method 25A is incorporated by reference. The sampling system will consist of a stainless steel probe, heated Teflon sample line(s) and a Thermo 55i analyzer. VOC data will be collected in one ( I ) minute averages. The quality control measures are described in Section 3.9. 3.7 U.S. EPA Reference Test Method 205 - Gas Dilution System Certification A calibration gas dilution system field check will be conducted in accordance with U.S. EPA Reference Method 205. An initial three (3) point calibration will be conducted, using individual Protocol I gases, on the analyzer used to complete the dilution system field check. Multiple dilution rates and total gas flow rates will be utilized to force the dilution system to perform fwo dilutions on each mass flow controller. The diluted calibration gases will be sent directly to the analyzer, and the analyzer response will be recorded in an electronic field data sheet. A mid-level supply gas, with a cylinder concentration within lloh of one of the gas divider settings described above, will be introduced directly to the analyzer, and the analyzer response recorded in an electronic field data sheet. The cylinder concentration and the analyzer response must agree within 2%o. These steps will be repeated three (3) times. The average analyzer response must agree within2%o of the predicted gas concentration. No single injection shall differ more than 2Yo from the average instrument response for that dilution. 3.8 Quality Assurance/Quality Control - U.S. EPA Reference Test Methods 3,{, 7E and l0 Cylinder calibration gases will meet EPA Protocol 1 (+l- 2%) standards. Copies of all calibration gas certificates will be included in the Quality Assurance/Quality Control Appendix of the report. Low Level gas will be introduced directly to the analyzer. After adjusting the analyzer to the Low Level gas concentration and once the analyzer reading is stable, the analyzer value will be recorded. This process will be AST-2024-5 I 76 Nodal Power - Layton. U1'Page 3-2 f/i":AIiarpe r lllr .rl :)1,1, l Site Specific Test Plan Testing Methodology repeated for the High Level gas. For the Calibration Error Test, Low, Mid, and High Level calibration gases will be sequentially introduced directly to the analyzer. The Calibration Error for each gas must be within 2.0 percent of the Calibration Span or 0.5 ppmvl%o absolute difference. High or Mid Level gas (whichever is closer to the stack gas concentration) will be introduced at the probe and the time required for the analyzer reading to reach 95 percent or 0.5 ppm/% (whichever was less restrictive) of the gas concentration will be recorded. The analyzer reading will be observed until it reaches a stable value, and this value will be recorded. Next, Low Level gas will be introduced at the probe and the time required for the analyzer reading to decrease to a value within 5.0 percent or 0.5 ppm/% (whichever was less restrictive) will be recorded. If the Low Level gas is zero gas, the acceptable response must be 5.0 percent of the upscale gas concentration or 0.5 ppmlo/o (whichever was less restrictive). The analyzer reading will be observed until it reaches a stable value and this value will be recorded. The measurement system response time and initial system bias will be determined from these data. The System Bias for each gas must be within 5.0 percent of the Calibration Span or 0.5 ppmv/7o absolute difference. High or Mid l-evel gas (whichever is closer to the stack gas concentration) will be introduced at the probe. After the analyzer response is stable, the value will be recorded. Next, Low Level gas will be introduced at the probe, and the analyzer value will be recorded once it reaches a stable response. The System Bias for each gas must be within 5.0 percent of the Calibration Span or 0.5 ppmv/7o absolute difference or the data is invalidated and the Calibration Error Test and System Bias must be repeated. The Drift between pre- and post-run System Bias must be within 3 percent of the Calibration Span or 0.5 ppmv/%o absolute difference or the Calibration Error Test and System Bias must be repeated. To determine the number of sampling points, a gas stratification check will be conducted prior to initiating testing. The pollutant concentrations will be measured at hvelve traverse points (as described in Method l) or three points (16.7, 50.0 and 83.3 percent of the measurement Iine). Each traverse point will be sampled for a minimum of twice the system response time. If the pollutant concentration at each traverse point do not differ more than 5o/o or 0.5 ppml}.3Yo (whichever is less restrictive) of the average pollutant concentration, then single point sampling will be conducted during the test runs. lf the pollutant concentration does not meet these specifications but differs less than 10o/o or I.0 ppm/0.5% from the average concentration, then three (3) point sarnpling will be conducted (stacks less than 7.8 feet in diameter - 16.7, 50.0 and 83.3 percent of the measurement line; stacks greater than 7.8 feet in diameter - 0.4, 1.0, and 2.0 meters from the stack wall). If the pollutant concentration differs by more than I0% or 1.0 ppm/O.5%ofrom the average concentration, then sampling will be conducted at a minimum of twelve ( I 2) traverse points. Copies of stratification check data will be included in the Qualify Assurance/Quality Control Appendix of the report. An NO: - NO converter check will be performed on the analyzer prior to initiating testing or at the completion of testing. An approximately 50 ppm nitrogen dioxide cylinder gas will be introduced directly to the NOx analyzer and the instrument response will be recorded in an electronic data sheet. The instrument response must be within +/- l0 percent of the cylinder concentration. A Data Acquisition System with battery backup will be used to record the instrument response in one (l) minute averages. The data will be continuously stored as a *.CSV file in Excel format on the hard drive of a computer. At the completion of testing, the data will also be saved to the Alliance server. All data will be reviewed by the Field AST-2024-5 I 76 Nodal Power- Layton, UT Page 3-3 tffi l.l ( ." lEe lr,ii'Site Speciftc Tesr Plan Testing Methodolog; Team Leader before leaving the facility. Once arriving at Alliance's office, all wriffen and electronic data will be relinquished to the report coordinator and then a final review will be perfomred by the Project Manager. 3.9 Quality Assurance/Quality Control - U.S. EPA Reference Method ALT-096 EPA Protocol I Calibration Gases - Cylinder calibration gases used will meet EPA Protocol I (+l- 2%) standards. Copies of all calibration gas certificates will be provided in the Quality Assurance/Quality Control Appendix. Zero gas will be introduced through the sampling system to the analyzer. After adjusting the analyzer to the Zero gas concentration and once the analyzer reading is stable, the analyzer value will be recorded. This process will be repeated for the High Level gas, and the time required for the analyzer reading to reach 95 percent of the gas concentration will be recorded to determine the response time. Next, Mid and Low Level gases will be introduced through the sampling system to the analyzer, and the response will be recorded when it is stable. All values must be within +-/- 5%o of the calibration gas concentrations. Post Test Drift Checks - Mid Level gas will be introduced through the sampling system. After the analyzer response is stable, the value will be recorded. Next, Zero gas will be introduced through the sampling system, and the analyzer value recorded once it reaches a stable response. The Analyzer Drift must be less than 3 percent of the Calibration Span. Data Collection - A Data Acquisition System with battery backup will be used to record the instrument response (analog 0-10 volt signal) in one (l) minute averages. The data will be continuously stored as a *.CSV file in Excel format on the hard drive of a desktop computer. At the completion of the emissions testing the data will be also saved to the Alliance server. All data will be reviewed by the Field Team Leader before leaving the facility. Once aniving at Alliance's office, all written and electronic data will be relinquished to the report coordinator and then a final review will be performed by the Project Manager. AST-2024-5 I 76 Nodal Power - Layton, U1'Page 3-4 Allatpe Sire Specific Tesr Plan Qua I i l), / s s uranc e P rogra nt 4.0 Quality Assurance Program Alliance follows the procedures outlined in the Quality Assurance/Quality Control Management Plan to ensure the continuous production of useful and valid data throughout the course of this test program. The QC checks and procedures described in this section represent an integral part of the overall sampling and analytical scheme. Adherence to prescribed procedures is quite often the most applicable QC check. 4.1 Equipment Field test equipment is assigned a unique, permanent identification number. Prior to mobilizing for the test program, equipment is inspected before being packed to detect equipment problems prior to arriving on site. This minimizes lost time on the job site due to equipment failure. Occasional equipment failure in the field is unavoidable despite the most rigorous inspection and maintenance procedures. Therefore, replacements for critical equipment or components are brought to the job site. Equipment returning from the field is inspected before it is returned to storage. During the course of these inspections, items are cleaned, repaired, reconditioned and recalibrated where necessary. Calibrations are conducted in a manner, and at a frequency, which meets or exceeds U.S. EPA specifications. The calibration procedures outlined in the U.S. EPA Methods, and those recommended within the Quality Assurance Handbook for Air Pollution Measurement Systems: Volume III (EPA-600/R-94/038c, September 1994) are utilized. When these methods are inapplicable, methods such as those prescribed by the American Society for Testing and Materials (ASTM) or other nationally recognized agency may be used. Data obtained during calibrations is checked for completeness and accuracy. Copies of calibration forms are included in the report. The following sections elaborate on the calibration procedures followed by Alliance for these items of equipment. o Dry Gas Meter and Orifice. A full meter calibration using critical orifices as the calibration standard is conducted at least semi-annually, more frequently if required. The meter calibration procedure determines the meter correction factor (Y) and the rneter's orifice pressure differential (AH@). Alliance uses approved Alternative Method 009 as a post-test calibration check to ensure that the correction factor has not changed more than 50% since the last full meter calibration. This check is performed after each test series. r Pitot Tubes and Manometers. Type-S pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.84 unless a specific coefficient has been determinedfromawindtunnel calibration. lfaspecificcoefficientfromawindtunnel calibrationhasbeen obtained that coefficient will be used in lieu of 0.84. Standard pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.99. Any pitot tubes not meeting the appropriate geometric criteria are discarded and replaced. Manometers are verified to be level and zeroed prior to each test run and do not require further calibration. r Temperature Measurinq Devices. All thermocouple sensors mounted in Dry Gas Meter Consoles are calibrated semi-annually with a NIST-traceable thermocouple calibrator (temperature simulator) and verified during field use using a second NIST-traceable meter. NIST-traceable thermocouple calibrators are calibrated annually by an outside laboratory. . Nozzles. Nozzles are measured three (3) times prior to initiating sampling with a caliper. The maximum difference between any two (2) dimensions is 0.004 in. . Diqital Calipers. Calipers are calibrated annually by Alliance by using gage blocks that are calibrated annually by an outside laboratory. AST-2024-5176 Nodal Porver - Layton, UT Page 4- | FAliatpe Site Specific Tesr Plan Qua lity Assurance Progrant Barometer. The barometric pressure is obtained from a nationally recognized agency or a calibrated barometer. Calibrated barometers are checked prior to each field trip against a mercury barometer. The barometer is acceptable if the values agree within * 2 percent absolute. Barometers not meeting this requirement are adjusted or taken out ofservice. Balances and Weishts. Balances are calibrated annually by an outside laboratory. A functional check is conducted on the balance each day it is use in the field using a calibration weight. Weights are re-certified every two (2) years by an outside laboratory or internally. If conducted intemally, they are weighed on a NIST traceable balance. If the weight does not meet the expected criteria, they are replaced. Other Equipment. A mass flow controller calibration is conducted on each Environics system annually following the procedures in the Manufacturer's Operation manual. Other equipment such as probes, umbilical lines, cold boxes, etc. are routinely maintained and inspected to ensure that they are in good working order. They are repaired or replaced as needed. 4.2 Field Sampling Field sampling will be done in accordance with the Standard Operating Procedures (SOP) for the applicable test method(s). General QC measures for the test program include: o Cleaned glassware and sample train components will be sealed until assembly. . Sample trains will be leak checked before and after each test run. . Appropriate probe, filter and impinger temperatures will be maintained. e The sampling port will be sealed to prevent air from leaking from the port. . Dry gas meter, AP, AH, temperature and pump vacuum data will be recorded during each sample point.. o All raw data will be maintained in organized manner. . All raw data will be reviewed on a daily basis for completeness and acceptability. l\ST-2024-5176 Nodal Power- Layton, UT Page 4-2 pd/l6rrpE) Tt Cil tJ I(),/,[ (';Rr)tl P Method 1 Data lmtlor Nod.l Porcr - Nodd Porc, - DavL Sourca Pmj6t No. AST-102.!.300J DoclOri.nhtha: Vcnicsl Ducl Ddlgn: Circule Dltaue fmm PrWdl 1o OuBidc olPon: 2J-!5 lD NipIl€ Ltrgth: 7.50 ttr D.prhofDu.c 17.?5 ld Cros Sddorrl Arcr ofDuct: l.72 ftr No. ofTd Pont: I Nu6b.rof R.rdhgr ncrPolnc I Diiur A: 3.4 fi Dlilue A Duct Dundco:-l-i-(nurr bc t 0.5) Dlltrne B: lJ ftDiilue B Ducl DirD.t.n: 2l (ourt lrc> l) Mldmufr NuDb.r olTrrvcm PolnE: 16 Aatuil Nubar of Tnv.E. 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QA Datapul6rpEr I I L,lliJ 1,..,\, (]f'lijlr Location -- - -- Source -- Project No. - Parameter Oz - Outlet COz - Outlet CO - Outlet NOx - Outlet THC - Outlet Make Model S/N Operatins Ranse Cylinder ID 7*ro Low Mid Hish NA Y NA r1 NA Y NA l1 NA Cylinder Certifed Values 7*ro Low Mid Hiph NA i1 NA l1 NA Y NA tl NA Cylinder Expiration Date 7*ro Low Mid Hish NA t1 NA r1 NA Y NAii NA pllt6rrce lf (.lllNl(rn t (lll(\ll[r Location: -- - -- Response Times Source: -- Project No.: -- Ti seconds Parameter Or - Outlet CO, - Outlet CO - Outlet NOx - Outlet THC - Outlet Z.ero Low Mid Hish NA NA NA NA Averase Calibration Data Location: -- - - Source: -- Project No.: -- Date: -- Parameter Or - Outlet COz - Outlet CO - Outlet NOx - Outlet THC - Outlet Exoected Averase Concentration Span Between Low High Desired Span Low Range Gas Low Hish NA NA NA NA NA NA NA NA Mid Range Gas Low Hish High Range Gas Low Hieh NA NA NA NA NA NA NA NA Actual Concentration (7o or ppm) Zero Low Mid Hish 0.00 )1 0.00 NA 0.00 Y 0.00 Y 0.00 Response Time (seconds) Upscale Calibration Gas (Cnar) Instrument Response (% or ppm) Zero Low Mid Hieh NA NA NA NA Performance (% of Span or Cal. Gas Conc.) Zero Low Mid Hish NA NA NA NA 0.00 Performance Criteria Zero Low Mid Hiph 2.00 NA 2.00 2.00 2.00 NA 2.00 2.00 2.00 NA 2.00 2.00 2.00 NA 2.00 2.00 5.00 5.00 5.00 5.00 Zero Low Mid Hish NA NA NA NA PASS AI Bias/Drift Determinations it Location: -- - -- Source: -- Projcct No.: -- Parameter 0: - Outlet COr - Outlet CO - Outlet NOx - Outlet THC - Outlet Run I Date Span Value Initial Instrument Zero Cal Response Initial Instrunrent Upscale Cal Response Pretest System Zero Response Posttest System Zero Response Pretest System Upscale Response Postlest Svstenr I Inscale Resnonse #N/A #N/A #N/A #N/A #N/A lias (%) )retest Zero )osttest Zcro )retest Span )nstteql Snarr NA NA NA NA )rift (%) 7*ro vrid Run 2 Date Span Value Instrurnent Zero Cal Response Instrument Upscale Cal Response Pretest System Zero Response Posttest Systern Zero Response Pretest System Upscale Response Posttest Svstenl Upscale ResDonse #N/A #N/A #N/A #N/A Bias (%) Pretest Zero Posttest Zero Pretest Span Posttest Soan NA NA NA NA Drifl (%) Zero Mid Run 3 Date Span Value Instrument Zero Cal Response Instrument Upscale Cal Response Pretest System Zero Response Posttest System Zero Response Pretest System Upscale Response Posttest Svstem Uoscale Resoonse #N/A #N/A #N/A #N/A #N/A Bias (%) Pretest Zero Posttest Zero Pretest Span Posttest Soarr NA NA NA NA Drift (%) Zero Mid pJll6rrce f [ (.-]iill lr.l/rt (ln()tl:' Locltiotr: -- - - Runl-RMData Sourc€: -- Project No.: -- Datci - Time Unit Strtus Or - Outlet COr - Outlet CO - Outlet '/o dry o/o dry ppmvdValid Valid Valid NOr - Ourler THC - Outletppmvd ppmw Valid Valid Uncorr.cted Run Avcrage (Co6) Crl Gs Conc€rrraion (Cra) Pretelt Syltem Zero Relponte Posttgt Syltem Z€ro Relporle Avcrage Zero Reponsc (Co) Prctelt Syltem Cal Roponre P6ttst Syst.m Crt R6poNe Average Cal Reponse (Cy) NOr - Oualct THC - Ouil€r plll6rpe 'II (, llf'Jl()n t tlfi()tlt:' Location: -- - -- Project No.: -- NO, Converter Check - Outlet Analyzer Make Analyzer Model Serial Number Cylinder ID Number Cylinder Exp. Date Cvlinder Concentration, Dptn Pre-Test Date Time Pre-Test Concentffi Pre-Test Efficiencv. To - Post-Test Date Time Post-TestConcent.a-tion,ppnt Post-Test Efficiencv. 7o - *Required Efficiency is > 90 %. A/ffarGE) [,ocetlon:'- - -- Source: - Project No.: - Daae l{ethod Criteria EPA arameter 02 Makr Mode SA l'vlinder Number lD Zero Ittid Ilioh NA ,-vlinder Certifi ed Values Zero llt id Ilioh 0.0 enl Resnonse (Y. or Zero tltid Ilioh-lslibration Gas Selection {7o of Soan) [tid Ilioh lalibration Error Performance (7o of Span) Zero Mid Ilioh itv /9/o of Rrncel Analyzcr Make Analyzcr Model Analyzer SN F-nvironics Il) Component/Balmcc Gas Cylinder Cas lD (Dilution) Cylindcr Cas Concentration (Dilution), 7o Cylirrder Gas ID (Mid-Level I (iylinder Gas ('oncentration (Mid-Level ). 9/o *NotallASTEnvironicsUnitshave2-l0LMassFlowControllers Forthcseunlsthc90%@7lpmand80%@Tlpminjectionswillnotbeconductcd Average Analyzer Concentration Injection I Erro r ( +2"/"\ Injection 2 Error (*2o/.1 Injection 3 Error (+7"/"1 Target Mass Flow Tsrget Dilution l"/"\ Target Flow Rste Target Concentraaion Actual Concentration ly"\ Injection I Anelyzer Concentration lnj€ction 2 Analyzer Conc€ntration (y.\ lnjection 3 Analyzer Concentration to/^\ Ayerage Analyzer Concentration Difference lo/^\ Average l)rror (+2%) t0ul0L*90.0 '1.0 l0ul0L*80.0 7.O | 0t -/5t 800 50 I OU5L 50.0 5.0 IOUIL 20.0 4.0 t0t-/t L 100 40 r Ca libration Gas Concentrstion to/^\ lnjection I .tnalyzer Concentration lot,\ lnjection 2 -{nalyzer Concentrrtion lo/^\ Injection 3 Analyzer Concentration I o/"\ Average Analyzer Concentration lo/^\ Difference Average Error ( +, o/.\ pllIATrc.E) I r_c ll t'l r()Ar,, t,,,|..,,, Location: -- - -- Source: -- Project No.: -- Traverse Point Time NOx /nnm) CO /nnm\ o2 (Vo\ Coz (o/"\ A.I ) J 4 5 6 0:00 0:00 0:00 0:00 0:00 B-l 2 3 4 5 6 0:00 0:00 0:00 0:00 0:00 0:00 Averase Criteria Met Sinele Point Sinsle Point Sinsle Point Sinsle Point pJ/IATEE) T t :-,!li11,\,I {rtli-')tli' Location - Source - Project No. - Cyclonic Flow Check Sample Point Angle (AtsO) I ) 3 4 5 6 7 8 9 l0 ll t2 t3 t4 l5 l6 Averaee Field Data Method 2Data t (. lli']1 .ar I .I ri 1 ) I I l', Location - Source - Projecl No. - square Root of aP, (in. wC)tn (AP)'o Average AP, in. WC (AP) Pitot Tube Coefficient (Cp) Barometric Pressure, in. Hg (Pb) Static Pressure, in. WC (Pg) Stack Pressure, in. Hg (Ps) Average Temperature, oF (Ts) Averrge Temperature, oR (Ts) Measuredl\Ioistur€Fraction (BWSmsd) Moisture Fraction @ Saturation (BWSsat) Moisture Fraction (BWS) 02 Concentrrtion, To (O2) CO2Concentration,7o (CO2) olecular Weight, lbflb-mole (dry) (Md) olecular Weight, lb/lb-mole (wet) (Ms) Velocity, ftlsec (Vs) \TR at stack conditions, acfm (Qa) VFR at standard conditions, scfh (Qsw) VFR at standard conditions, scfm (Qsw) rt stendard conditions. dscfm pult6r1rce lLo|1Nt()n L (,lFtc)t.t t, Method 4 Dila Lodior -Soure -Proj.d No. -P$.dc(r) - lutr No. )e inut irdTim hd Tie lu Tinq ni! (0) I 3 ildcr Comdiotr F.ctor (Y) )rife Cdibrrion Vdu. (AE 6)llu Vrcuu, i!. Hg 'o!t laL Ch.dL ftf,/nin ln lffi rrcl i,ldd Volu& fi3 0 5 t0 l5 20 25 30 35 d0 ,45 50 s5 60 Lal{|anturq cF 0 5 l0 l5n 25 30 35 d0 45 s0 s5 60 \r'6rgc T6po{uE oP (fm) [vo.8. T.EDcrdurC' oR Gm) fitrirom T@paduG "F i|rriFnnT Mder Probe Filkr Vrcu@ -r:rO Mdo Probc Filkr V$uu *-Erit Metq Probc Fihq Vrcuu I6p EIir tmtrlric P6!rq in. H8 {dE Ori6e Pr6.urc, iE WC {dcr PElurq ir. Ht (Pb) (^H) (Pm) t!.ly!ir TyD€ Epil8crt,PrdPortT6t 8 mDilg.r 2, Prc/Port Tdt, i Epir8c.3, Prc/Pott T6t, I EplnS.r{, PrdPottTda, 8 r'oll@ WG Colhdcd, eL Mc) ;mdrrd Wrt r Volu& ft ryrvsrdl 'loiraurc Fftdo! Mer.d (BWS) ;s Molcolrr Wcighq lb/lb-Eol. (dry) Old) pua6rrce -,r t-- (. |l N Irl),\ i (: F i) i..r P Location -- - -- Source -- Project No. -- UTAH DEPARr.rurI'IJ oFEXVTRONMENTAL QUALtw l!0\/ 2 6 i_nll I I t I DtvtstoN oF AtR ouALtTy Run Number Run I Run 2 Run 3 Date Start Time Stoo Time Ooerational Data Pre Catalyst Temperature, "F (PreT) Time,0 min Time, 15 min Time, 30 min Time,45 min Time,60 min Averaee atalyst Differential Pressure, in WC (AP) Time,0 min Time, l5 min Time,30 min Time,45 min Time,60 min Averase Speed, RPM (ES) Time,0 min Time, l5 min Time, 30 min Time,45 min Time,60 min Averase Suction Pressure, psig (SP) Time,0 min Time, 15 min Time,30 min Time,45 min Time,60 min Averaee Discharge Pressure, psig (DiT) Time,0 min Time, l5 min Time,30 min Time,45 min Time,60 min Averase Brake Work, HP (EBW) Time,0 min Time, l5 min Time, 30 min Time,45 min Time, 60 min Averase Load"o/o (EL) Time,0 min Time, l5 min Time, 30 min Time, 45 min Time, 60 min Averase Time,0 min Time, 15 min Time, 30 min Time,45 min Time,60 min Averaqe Fuel Rate, scfh (Fn)