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HomeMy WebLinkAboutDRC-2024-007099 CLIVE SITE LETTER OF TRANSMITTAL DATE: 10/4/2024 ATTN: LLRW CC; Treesa Parker Karen Kirkwood RE: Transmittal 2024-073 Description of Documents Transmitted Qty See attached for update to Mixed Waste Treatment. CL-MT-PR-008 Rev 2 Managing Mixed Waste Treatments and Buildings 1 ------------------------------------------------------------------------------------------------------------ Please replace your current procedure revisions with the documents within this Transmittal. You are not required to sign any documents to verify receipt of this distribution. However, you should make every effort to ensure that your copy of the License is current. FROM: EnergySolutions Document Control Clive Facility Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the Intranet or the Document Control authority for the correct revision. CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Authored By: Brett Davis, MW Treatment Supervisor Date Reviewed By: Steve D. Gurr, Environmental Engineer and Manager Date Approved By Thomas A. Brown, Radiation Safety Officer (RSO) Date Approved By Brennon Dick , Operations Manager Date Non-Proprietary New Proprietary Title Change Restricted Information Revision Safeguards Information Rewrite Sensitive Security Information Cancellation Brett Davis Digitally signed by Brett Davis Date: 2024.10.04 06:19:11 -06'00' Digitally signed by Steve D. Gurr Date: 2024.10.04 07:16:24 -06'00' Digitally signed by Thomas Brown DN: OU=Health Physics, O="EnergySolutions, LLC", CN=Thomas Brown, E=tabrown@energysolutions.com Reason: I am approving this document Location: Clive Date: 2024-10-04 07:35:37 Foxit PhantomPDF Version: 9.7.5 Thomas Brown Brennon Dick Digitally signed by Brennon Dick Date: 2024.10.04 08:34:34 -06'00' Adobe Acrobat version: 2024.003.20112 CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 2 of 19 Table of Content 1 PURPOSE AND SCOPE ........................................................................................................ 3 1.1 Purpose........................................................................................................................... 3 1.2 Scope............................................................................................................................... 3 2 REFERENCES ....................................................................................................................... 3 3 GENERAL .............................................................................................................................. 3 3.1 Definitions ...................................................................................................................... 3 3.2 Responsibilities .............................................................................................................. 4 3.3 Precautions and Limitations ........................................................................................ 4 3.4 Document Control and Records .................................................................................. 4 4 REQUIREMENTS AND GUIDANCE .................................................................................. 4 5 ATTACHMENTS AND FORMS......................................................................................... 15 CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 3 of 19 1 PURPOSE AND SCOPE 1.1 Purpose To verify that waste manifested into the facility conforms to the profile of the waste and that all hazards associated with the waste are noted and managed compliantly with all state and federal laws. This procedure also describes development of Stabilization and Solidification formulas and the management of the sample used in the process as well as fire detection and suppression system inspections. 1.2 Scope This procedure applies to Mixed Waste that will not meet Land Disposal Restrictions. 2 REFERENCES 2.1 CL-SH-PR-150, Laboratory Chemical Hygiene Plan 2.2 State Issued Part B Permit, Attachment II-1-2-1, Approved Treatment Reagents 2.3 State Issued Part B Permit, Attachment II-1-3, Waste Stabilization Plan 2.4 CL-MD-PR-211, Mixed Waste Daily, Weekly and Monthly Inspections 2.5 CL-LB-PR-003, Sample Control 3 GENERAL 3.1 Definitions 3.1.1 Stabilization - The process of treating mixed wastes by chemical oxidation or reduction, neutralization, or deactivation to reduce the leachability of the hazardous constituents. 3.1.2 Land Disposal Restriction Certification (LDR) – Certification required to accompany each Mixed Waste shipment. This certification identifies EPA hazardous waste codes, constituents and Underlying Hazardous Constituents, which may or may not meet Land Disposal Restrictions. 3.1.3 Underlying Hazardous Constituent (UHC) – Any constituent listed in 40 CFR 268.48, Table UTS—Universal Treatment Standards, except fluoride, selenium, sulfides, vanadium, and zinc, which can reasonably be expected to be present at the point of generation of the hazardous waste at a concentration above the constituent-specific UTS treatment standards 3.1.4 High Risk Waste – Waste that contains hazards (e.g. D001, D002, D003, lab packs, etc.) that may adversely react during waste processing and CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 4 of 19 treatment activities. 3.2 Responsibilities 3.2.1 Operations Manager has the overall responsibility for this procedure. 3.2.2 Lead, MW Treatment is responsible for the overall implementation and accuracy of this procedure. 3.2.3 Treatment Foreman/Operator is responsible for performing this procedure to create treatment formulas. 3.2.4 Environmental Engineer is responsible for submitting treatment formulas to the Division of Waste Management and Radiation Control (DWMRC), for providing necessary notifications to accounting, and for assuring treatability study sample disposition. 3.2.5 Manager, Health and Safety or designee is responsible for performing a review of chemical constituents for high risk waste streams, and assist in determining correct management practices during processing and/or treatment. 3.3 Precautions and Limitations 3.3.1 Follow the PPE and other requirements posted on the appropriate RWP. 3.3.2 When working in the lab, follow the requirements in Reference 2.1, Laboratory Chemical Hygiene Plan. 3.3.3 The Treatment Foreman/Operator shall check for heat generation and off gassing when performing this procedure. If hazardous off-gassing is suspected or detected, notify the safety department. 3.3.4 All waste samples received on site for treatability studies shall be treated and disposed or returned to the generator within one year of arrival. 3.4 Document Control and Records 3.4.1 Attachment 5.2, Formula Development Form, shall be maintained in the Mixed Waste Operating Record and transmitted to Document Control within 90 days of completion. 4 REQUIREMENTS AND GUIDANCE 4.1 Compliance 4.1.1 The Waste Profile Record, Hazardous Waste Manifest, LDR and container manifest (applicable to high-risk wastes), shall be reviewed prior to the treatment of a hazardous waste shipment. Note: This review shall include a verification that the CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 5 of 19 treatment technology being employed is appropriate for the waste codes listed in the profile, manifest, LDR, and/or chemical constituents in each container. 4.2 Procedure 4.2.1 Complete the Shipment EPA Code Verification Checklist (Attachment 5.1) for each new shipment received, prior to treatment. x Review the Hazardous Waste Manifest to ensure that the waste codes listed match the waste codes on the Waste Profile Record. Indicate “Yes” or “No.” x Review the LDR to ensure that the waste codes listed match the waste codes on the Hazardous Waste Manifest. Indicate “Yes” or “No.” x Review the LDR to ensure that the UHC’s listed match the UHC’s on the Waste Profile Record. Indicate “Yes” or “No.” x If applicable, ensure that the Deferred Chemical results match the Treatability Sample base-line. Indicate “Yes” or “No.” x Indicate whether the current treatment formula will be sufficient to treat this waste. x Is waste a High Risk Waste (eg. D001, D002, D003, Lab packs, etc.)? Indicate “Yes” or “No.” x Are there other hazards associated with treatment of waste that need to be identified as High Risk Waste? Indicate “Yes” or “No.” x If High Risk Waste, have the Environmental Engineer or designee, the Lab chemist or designee, and the Manager, Health and Safety or designee perform a review of each container contents to determine safe handling practices. These reviews are to be documented on the CL-MT-PR-008 F3 Shipment EPA High Risk Approval checklist. Emails may be attached in place of signatures. 4.2.2 Upon completion, the Shipment EPA Code Verification Checklist or Shipment EPA High Risk Approval Checklist shall be forwarded to the Operations Manager, or designee for review. 4.2.3 The Operations Manager shall review the Shipment EPA Code Verification Checklist or Shipment EPA High Risk Approval Checklist for accuracy, completion and legibility, initial and date. CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 6 of 19 4.2.3.1 Send completed forms to Document Control for filing in the operating record within 90 days of completion. 4.3 Fire Systems at Mixed Waste 4.3.1 Compliance 4.3.1.1 Problems that may harm people or the environment, or items that may lead to a problem, shall be noted as not acceptable, then repaired and documented as outlined in the procedure below. 4.3.1.2 Problems that pose an imminent threat to human health or the environment shall be corrected immediately. Other problems shall be corrected within 72 hours of discovery unless a corrective action plan is approved. 4.3.1.3 If the fire system is found to be inactive at any time, waste operations are to cease in that area. 4.3.2 General 4.3.2.1 Annual inspections for the fire suppression system are documented and filed in the operating record. 4.3.2.2 Items observed between scheduled inspections may be corrected without formal documentation. 4.3.3 Process 4.3.3.1 Fire/Supply Water Tank Condition Assessment 4.3.3.1.1 Perform the following tank inspection on the fire water tank at least once each calendar year, and at least nine months later than the inspection for the previous calendar year. ƒ Visually inspect exposed standpipes for leaks, corrosion, erosion, cracks and pitting. Check “OK” if the tank is acceptable, “Fix” if not acceptable. ƒ Test cathodic protection of the tank using current industry standard such as cathodic protection potential meter. Check “OK” or “Fix” and attach the results to the report.. ƒ Note any observations of unacceptable items in the space for “REMARKS.” ƒ Sign the form at the bottom of the page in the “Inspector’s Signature” space and record CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 7 of 19 the time and date in the space for the “Date.” ƒ Test tank foundation integrity and secondary containment integrity in addition to testing for corrosion. 4.3.3.1.2 For unacceptable items, record how and when (date) the problem was corrected in the space for “DATE AND NATURE OF ANY REPAIRS OR OTHER REMEDIAL ACTIONS.” 4.3.3.1.3 If a problem cannot be corrected within 72 hours (3 days), it will be tracked in the QA Condition Reporting Program. The Manager, Waste Disposal Operations will ensure these long-term problems are corrected and documented. 4.3.3.1.4 Send completed inspection forms to the Document Control Department for filing in the operating record within 90 days of completion. 4.3.3.2 Fire Suppression System 4.3.3.2.1 Weekly and Monthly inspections shall be performed by Compliance Inspector or by maintenance under the direction of the Compliance Inspector, in accordance with Reference 2.4, Mixed Waste Daily, Weekly and Monthly Inspections. 4.3.3.2.2 Lead, Mixed Waste Treatment shall arrange quarterly and/ or annual inspections by an independent certified or qualified fire system inspector. 4.3.3.2.3 Obtain a signed written report from the inspector that documents the date and time of inspection, a description of inspections performed, and results of the inspection (acceptable or unacceptable). The inspector shall record observations made for unacceptable items. ƒ For unacceptable items that can be corrected within 72 hours (3 days), document how and when (date) the problem was corrected in the operating record. If a problem cannot be corrected within 72 hours (3 days), notify the Manager, Compliance and Permitting CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 8 of 19 who will provide notification to the Director of the Utah Division of Solid and Hazardous Waste, prior to the completion of the 72 hours. A description of the problem and a schedule of completion should be included in that notification. The Manager, Waste Disposal Operations will ensure these long term problems are tracked and documented through the Quality Assurance (QA) Condition Reporting. 4.3.3.2.4 Send completed inspector’s reports to the Document Control Office for filing in the operating record within 90 days of completion. 4.3.3.3 Monthly Preventative Maintenance Note: These inspections and tests are performed by Maintenance Personnel and are tracked by Maintenance Department’s MP2 Database. Completed work orders shall be submitted to Manager, Waste Disposal Operations for Review. 4.3.3.3.1 Fire Water Pump ƒ Check Packing / Adjust as necessary (1-2 Drips per second) ƒ Check inlet and outlet valves for leakage ƒ Visually Inspect Piping and Connections ƒ Exercise inlet and outlet valves for corrosion control. Turn 5 to 6 turns and return to open position ƒ Add 2 pumps of grease in each bearing cover 4.3.3.3.2 Jockey Pump ƒ Inspect Pump for leaks ƒ Exercise inlet and outlet valves for corrosion control Note: Pump shall be turned off when exercising valves. 4.3.3.3.3 Back Up Generator CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 9 of 19 ƒ Record Hour Meter ƒ Check Battery and Terminal for Corrosion ƒ Check Engine Oil ƒ Check coolant level and freeze protection ƒ Test run the engine for 30 minutes 4.3.3.3.4 Fire Hydrant ƒ Open Hydrant east of Mixed Waste Operations Building (Bldg 33) and let flow for 60 seconds and close. ƒ Manually Turn off Fire Water Pump Switch on the control panel in the Fire Water Pump House and Reset to back to Auto Mode. ƒ Reset Fire Alarm Panel in MW Treatment Building. After testing the system will give a “Trouble Mode” indication and resetting the system should clear it. If not, contact Maintenance for repair. 4.3.4 Stabilization and Solidification Formulas 4.3.4.1 General 4.3.4.1.1 The primary goal of treatment is to achieve the applicable treatment standards or objectives. The primary goal of solidification is to achieve a waste form that passes PFLT. The secondary goal is to achieve a final treatment residue, which may be most easily managed. The desired physical form or consistency of the treatment residue will be similar to that of a loose, compactable soil. However, some waste will have to be treated such that the treatment residue will have physical properties similar to concrete. 4.3.4.1.2 Conditions during the performance of this procedure shall be as to replicate the full-scale operation. 4.3.4.1.3 During treatment, water and reagents shall be added to the waste in order to meet the applicable treatment standards or objectives and to ensure a CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 10 of 19 treated waste at a desired consistency. 4.3.4.1.4 If the sample requires size reduction in order to optimize treatment, a grinder or other appropriate device shall be used to reduce particle size of the sample. 4.3.4.1.5 As a result of this procedure, information about the following treatment parameters shall be developed: ƒ The amount of water needed to make a slurry. ƒ Whether a pH adjustment is needed and how to adjust the pH. ƒ The composition and amount of treatment reagents to be used. ƒ The consistency of the post treatment material. 4.3.4.1.6 The treatment formula is to be developed using the information provided by the successful completion of this procedure, then utilized in accordance with Reference 2.3, Waste Stabilization Plan. 4.3.4.1.7 Practical application and field experience may be used as part of the process for adjusting the formulas. Justifications for adjustments shall be documented in the remarks section of Attachment 5.2, Formula Development form. 4.3.4.1.8 Apparatus and Materials ƒ Laboratory balance, with at least +/- 0.1g readability. ƒ pH Meter or pH Paper. ƒ Beaker or container, glass or plastic calibrated for volume, 200ml minimum. ƒ Timing device (clock, watch, or timer). ƒ Mixer/blender, with slow speed (Pro Line model KSM5 or similar unit). ƒ Stirring device (glass rod, spatula, etc.). ƒ Volumetric measuring devices, glass or CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 11 of 19 plastic (burets, pipettors, graduated cylinders, beakers, or flasks). ƒ Photo-ionization detector (PID). ƒ Temperature meter. ƒ Multi-gas meter. 4.3.4.2 Reagents x Tap Water. x Surfactants, various (i.e. detergents, wetting agents and emulsifiers). x Treatment reagents from those listed in Reference 2.2, Approved Treatment Reagents. x Technical grade acid and/or base to adjust pH. x Materials to adjust the consistency of the treated waste which may include: x Perlite x Diatomaceous Earth x Natural clay x Sand x Gravel x Soil 4.3.5 Process Note: A treatment formula may involve introduction of the water, waste, pH adjustments as necessary and reagents in the order listed below or in an alternative order. Treatment formulas may also involve preparatory and follow-up steps with different reagents. The sequence of reagents may be adjusted as necessary to account for these considerations so long as the amounts and orders of introduction to the treatment process (wastes, water, reagents, and pH adjusting materials, when necessary) are determined, performed, recorded and documented properly on the Formula Development Form. 4.3.5.1 Weigh or establish a tare weight or mass of an empty beaker or container. CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 12 of 19 4.3.5.2 Place a minimum 100g waste sample into the container. Determine the mass of the sample. Record the mass in grams. 4.3.5.3 Determine the volume of the sample. Record the volume in mls. 4.3.5.4 Place the sample into a beaker or slow speed mixer/blender. 4.3.5.5 Using a volumetric measuring device, add water (if necessary) to the sample in small amounts and stir the sample-water solution until a fluid slurry is created which is easily mixed. 4.3.5.6 Determine the amount of water added. Record this amount in mls. 4.3.5.7 Check the pH of this slurry using a pH paper or meter. If the pH meter is used, a sample of the slurry may be taken and mixed with an equal amount of water before measuring the pH. Record the initial pH. 4.3.5.8 If the pH requires adjustment for compatibility with reagents or other factors use approved reagents and record reactions and adverse conditions. 4.3.5.9 Add treatment reagents as necessary. 4.3.5.9.1 Identify and record the composition and order of addition of all treatment reagents used. 4.3.5.9.2 Prepare the treatment reagent(s) to be used for addition to the waste or slurry. If more than one reagent is to be used, a mixture may be made by combining the appropriate amounts --OR-- the reagents may be obtained and made ready for appropriate addition to the slurry separately. 4.3.5.9.3 Add the selected treatment reagents to the slurry and stir as needed until the slurry is solidified. Record any observations or reactions noted between the slurry and the treatment reagents. Record the technique for adding the materials. 4.3.5.9.4 Determine the amount of treatment reagents added. Record the amount in grams. 4.3.5.9.5 Determine the final volume of the treated material. Record the amount in mls. 4.3.5.10 Free liquids consistency check. 4.3.5.10.1 Visually inspect the sample for the presence of free liquids or run the Paint Filter Liquids Test (PFLT) CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 13 of 19 on the treated waste. 4.3.5.10.1.1 If free liquids are present more reagents are added. 4.3.5.10.1.2 If there are no free liquids, record. 4.3.5.11 Sample collection 4.3.5.11.1 Place the sample in an approved sampling container. Label the sample with the following information: ƒ Contract number and formula designation ƒ Date and time of the sample collection ƒ Initials of the collector 4.3.5.11.2 Fill out a chain of custody and maintain in accordance with Reference 2.5, Sample Control, and deliver sample to Sample Control. 4.3.5.12 Analytical verification. 4.3.5.12.1 Analytical results showing the treatment standards or objectives are met using this procedure shall be obtained in order to establish a formula for use in treatment. Additional screening methods may be employed, but official analytical tests shall be performed by a Utah Certified Laboratory. 4.3.5.13 Consistency adjustments. 4.3.5.13.1 If materials or other procedures are needed to adjust the consistency of the material for disposal, add the materials to the waste or carry out the procedures to adjust the consistency of the waste. Record what these adjustments are. 4.3.5.13.2 Record any observations or reactions during consistency adjustments. 4.3.5.14 Quality Control. 4.3.5.14.1 Once a formula has been developed, a duplicate must be completed as a comparison and precision check for the items below. These precision objectives require analysis of the treatment standards. The duplicate must fit within the following ranges: CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 14 of 19 ƒ Mass of Sample: +/- 1% ƒ Volume of water added: +/- 1% ƒ Mass of reagents added: +/- 1% ƒ Final volume of treated material: +/- 5% ƒ Final mass of treated material: +/- 5% 4.3.5.15 Sample management Note: Within one year of receipt, all samples shall be disposed or returned to the generator. 4.3.5.15.1 After receiving results demonstrating the treatment formula is successful, the sample and associated residues will be managed in one of the following ways: ƒ Combined with waste from the appropriate generator Waste Stream; ƒ Managed as EnergySolutions Created Waste; or ƒ Returned to the generator. 4.3.5.16 A copy of the Formula Development Form will be forwarded to the Environmental Engineer. 4.3.5.16.1 The Environmental Engineer will review the Formula Development Form for accuracy, completion and legibility. 4.3.5.16.2 The Environmental Engineer will prepare a document describing the proprietary treatment formula and submit to the DWMRC. This submittal shall include the following: ƒ A cover letter describing the formula as “Confidential”; ƒ A list of reagents and ratios, in the order added; ƒ A description of the general formula concept; ƒ Safety and precautions; CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 15 of 19 ƒ A step-by-step description of the treatment process; and ƒ An example Waste Treatment Formula and Treatment Record Form. 5 ATTACHMENTS AND FORMS 5.1 CL-MT-PR-008-F1, Shipment EPA Code Verification Checklist 5.2 CL-MT-PR-008-F2, Formula Development Form 5.3 CL-MT-PR-008- F3, Shipment EPA High Risk Waste Approval form CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 16 of 19 Attachment 5.1 - CL-MT-PR-008-F1, Shipment EPA Code Verification Checklist CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 17 of 19 Attachment 5.2 - Formula Development Form CL-MT-PR 008 F2 Example CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 18 of 19 Attachment 5.3 – Shipment EPA High Risk Waste Approval Form CL-MT-PR-008 F3-Example CL-MT-PR-008 Managing Mixed Waste Treatments and Buildings Revision 2 Non-Proprietary Page 19 of 19