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HomeMy WebLinkAboutDRC-2024-007149October 16, 2024Steve D. Gurr, Environmental Engineer and ManagerEnergySolutions, LLC 299 South Main Street, Suite 1700 Salt Lake City, UT 84111 RE:Radioactive Materials License UT2300249 Non-Conformance Report NCR-2024-0038, Non-Conformance with Controlled Low Strength Material (CLSM) Wet Unit Weight Testing Dear Mr.Gurr: This letter is in response to EnergySolutions’ Non-Conformance Report (NCR) dated October 2, 2024. The NCR documented an event that occurred during CLSM pouring operations particularly for CLSM Lift AWA17240215FF.According to the letter “Upon review of the load tickets and CLSM testing forms it was found that the load acceptance test for load # 264 did not meet specifications for the Wet Unit Weight test (89.9 lb/ft³) for CLSM Lift (AWA17240215FF)” which does not conform to Specification 86.E of the LLRW and 11e.(2) Construction Quality Assurance/Quality Control Manual (CQA/QC Manual). Specification 86.E requires that “[the] CLSM shall have a wet unit weight in all cases of at least 100lbs/ft³ as determined by ASTM D6023 “Standard Test Method for Density (Unit Weight), Yield, Cement Content, and Air Content (Gravimetric) of Controlled Low-Strength Material (CLSM)”.Acceptance testing at the time of installation yielded a result outside of this requirement, therefore, a Non-Conformance Report (NCR-2024-0038) was produced to track items associated with the discrepancy. EnergySolutions has assessed the NCR and recommends the that the CLSM installed during these pours to be “Used As Is”. The Engineer’s technical justification for this recommendation notes that subsequent testing of the 2,640th cubic yard pour, as well as all other tests conducted on August 22, 2024, confirmed in compliance with the required specifications in terms of compressive strength. Comparisons between Load 264 and Load 750 to justify that despite a lower Unit Weight result observed in Load 264, the 28-day compressive strength value exceeded Load 750. Furthermore, the justification elaborates on the discrepancy is potentially the result of an error during calculations by Quality Control. This hypothesis was assumed based on recalculation considering the inclusion of the Weight of Measure where it should have been excluded in certain steps of calculation. The Division agrees with the assessment to this NCR and corrective action, however, the Division has recorded several NCRs this year (2024) that have concluded with the corrective action per Specification #23 of the CQA/QC Manual “Used as is”. The Division appreciates EnergySolutions’ intent to self-report to the Division of the non-conformance issue and the remoteness of severity of this scenario and recommends continuing to do so. If you have any questions, please call Carlo Romanoat385-977-7573. Sincerely, Douglas J. Hansen, Director Division of Waste Management and Radiation Control DJH/LK/CR/wa Enclosure(s): c:Jeff Coombs, EHS, Health Officer, Tooele County Health DepartmentBryan Slade, Environmental Health Director, Tooele County Health DepartmentEnergySolutions General Correspondence EmailLLRW General Correspondence Email