Loading...
HomeMy WebLinkAboutDAQ-2024-011522 1 DAQC-1123-24 Site ID 10007 (B5) MEMORANDUM TO: FILE – HOLCIM (US), INCORPORATED – Devil’s Slide Plant THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: November 6, 2024 SUBJECT: Holcim (US), Incorporated (Holcim), Major, Title V, MACT, NSPS, Weber County, FRS # UT00000049002900001 INSPECTION TYPE: State Electronic Data Report (SEDR) Review REVIEW DATE: November 6, 2024 SOURCE LOCATION: Devil’s Slide/Weber County SOURCE CONTACT: Mark Miller – Director of Land and Environment – 972-221-4646 Javier Sosa – Plant Manager – 801-829-6821 APPLICABLE REGULATIONS: Title V Operating Permit PERMIT NUMBER: 2900001004 DATE OF PERMIT: November 18, 2021 Date of Last Revision: March 25, 2022 SOURCE INSPECTION EVALUATION: With the exception of sources that only monitor for opacity, quarterly report memoranda will only address the findings of the quarterly report. Approval Order and Title V permit conditions addressing continuous emission monitoring requirements will be addressed in Holcim’s relative accuracy performance specification test review memorandum. SOURCE REVIEW EVALUATION: Third Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Kiln 2207 THC 90% 08/29/24 07/18/24 Kiln NOx 0.00 - Kiln 2207 HCl 96% 09/17/24 05/02/24 Kiln SO2 0.00 - 1 8 2 2 Third Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Kiln 2207 O2 96% 04/10/24 07/18/24 Kiln SO2 0.00 - Kiln 2207 NOx 95% 04/09/24 07/18/24 Kiln HCl 0.00 - Kiln 2207 SO2 95% 04/09/24 07/18/24 Kiln THC 0.00 - Kiln 2207 CO2 96% 04/09/24 07/18/24 Kiln Hg 0.00 - Kiln 2207 Hg 99% 04/16/24 07/18/24 Excess Emission Report - Hourly Summary Point Source Channel Startup & Shutdown Control Equipment Problems Process Problems Other Known Causes Unknown Causes Emission Limit Kiln NOx 0 0 0 0 0 Kiln SO2 0 0 0 0 0 Kiln SO2 0 0 0 0 0 Kiln HCl 0 0 0 0 0 Kiln THC 0 0 0 0 0 Kiln Hg 0 0 0 0 0 CMS Performance Summary - Hourly Summary Point Source Channel Monitor Malfunction Non-monitor Malfunction QA Calibrations Other Known Causes Unknown Causes Kiln THC 178 0 15 37 0 Kiln HCl 61 0 12 18 0 Kiln O2 65 0 9 19 0 Kiln NOx 66 0 20 18 0 Kiln SO2 66 0 20 18 0 Kiln CO2 65 0 8 18 0 Kiln Hg 18 0 11 0 0 Pollutant Concentration Exceeded Span of CEM Monitor Outage During Point Source Operation Alternate Sampling CEM Modifications 0 Hours 742 Hours 0 Hours 0 Events 3 SOURCE INSPECTION SUMMARY EVALUATION: Holcim is maintaining its COMS as required in R307-170 and 40 CFR 603. Cylinder gas audits were conducted as required. CURRENT RECOMMENDATIONS: Holcim experienced multiple FID monitor failures warranting replacement of the unit. Several options including rental units were used until a permanent replacement unit could be procured on October 6, 2024. Sufficient explanation of the events leading up to the monitor failure and replacement was included in the appendix to the cover letter. All other deviations appear to be a result of breakdown or process related problems that do not warrant issuing a violation. Periods of excess emissions that were recorded by the CMS in service on each point source during this reporting period are summarized in the SEDR and described in Pivot Table 400 “Excess Emissions Review.” Holcim was in compliance during this reporting period. No further enforcement actions should be taken. Holcim’s NSPS monitoring system meets the performance standards of 40 CFR 60, Appendix B Performance Specifications. HIGH PRIORITY VIOLATOR (HPV): No RECOMMENDATION FOR NEXT INSPECTION: Check DAS for daily zero and span drift. Check the QC program to ensure that monitor drift is being tracked and that the source can identify excessive drift. ATTACHMENTS: Excel spreadsheet review ., HOLCIM Holcim (US) Inc . 6055 E. Croydon Rd. Morgan, Utah 84050 Phone 801 829 6821 www.holcim.com/us Submitted via Email State of Utah Division of Air Quality Mr. Rob Leishman 195 North 1950 West P.O. Box 144820 Salt Lake City, Utah 84114-4820 October 30, 2024 Mr. Rob Leishman, Subject: Signature Page for Holcim, Devil's Slide Emission Report Please find enclosed the 30 2024 State Electronic Data Report (SEDR) for Holcim (US) Inc. - Devil's Slide facility. This SEDR report is being submitted in accordance with Sections I1.B.6.b.3; I1.B.6.d.3; I1.B.6.g.3; I1.B.6.k.3; I1.B.6.n.3; I1.B.6.l.3; of Title V Permit (TVOP) No. 2900001004. Pursuant to Utah Administrative Code R307-170-9 this cover letter includes a narrative description explaining monitor unavailability as attachment A. As required, the State Electronic Data Report includes for event monitor unavailability the reason codes and action codes that link descriptions to events reported in the monitoring information and excess emission report. As previously discussed, Holcim has experienced monitor unavailability for THC >5% due to numerous issues with FID 14 analyzer, further explanation is provided in Tables 1 and 2. Further information on downtime is available upon request. Under penalty of law, all information contained herein for the third quarter of 2024 SEDR is true and accurate to the best of my knowledge. Sincerely, E5· _,? � :: J Javier Sosa Ortiz Plant Manager Holcim (US) Inc. Devil's Slide Plant SOURCE INFORMATION Company ManaCompany Nam Mailing AddressCity, State & AIRS #Phone NumberEnvironmental Contact100Javier Sosa Or Holcim (US) Inc6055 East Croy Morgan, Utah 029-00001 801-829-2122 Clinton BadgerType Code 110Source Quarter Year Source Operating Hrs in Quarter110Kiln320242207MONITORING INFORMATION & CALIBRATION Type Code 200Source Channel Manuf.Model #Monitor SN Low Span High Span Installation dateMonitor Location 200 Kiln THC ABB Multi FID 14 3.344762.1 0 ppm 60 ppm 9/1/16 Stack 200 Kiln HCl ABB ACF5000 3.368022.6 0 ppm 20 ppm 11/1/16 Stack200KilnO2ABBACF50003.368022.6 0%25%11/1/16 Stack200KilnNOxABBACF50003.368022.6 0 ppm 1000 ppm 11/1/16 Stack200KilnSO2ABBACF50003.368022.6 0 ppm 325 ppm 11/1/16 Stack200KilnCO2ABBACF50003.368022.6 0%30%11/1/16 Stack 200 Kiln Hg Tekran 3310Xi 3122 0 ug/m3 20 ug/m3 11/1/16 Stack Type Code 220Source Channel Start date Start time End date End time Reason code Action code Out-of Control - (yes/No)220 Kiln NOx 7/8/24 5:00 7/8/24 6:00 723 A No220KilnNOx7/9/24 5:00 7/9/24 6:00 723 A No220KilnNOx7/10/24 11:00 7/10/24 12:00 723 A No 220 Kiln NOx 7/11/24 5:00 7/11/24 6:00 723 A No 220 Kiln NOx 7/15/24 17:00 7/15/24 18:00 723 A No220KilnNOx7/27/24 4:00 7/27/24 19:00 721 H No220KilnNOx7/27/24 20:00 7/29/24 14:00 721 H No220KilnNOx7/29/24 15:00 7/29/24 20:00 721 H No220KilnNOx8/1/24 5:00 8/1/24 6:00 723 A No220KilnNOx8/9/24 5:00 8/9/24 6:00 723 A No 220 Kiln NOx 8/16/24 5:00 8/16/24 6:00 723 A No220KilnNOx8/23/24 5:00 8/23/24 6:00 723 A No220KilnNOx8/24/24 5:00 8/24/24 6:00 723 A No220KilnNOx8/25/24 5:00 8/25/24 6:00 723 A No220KilnNOx8/28/24 12:00 8/28/24 13:00 723 A No220KilnNOx8/29/24 7:00 8/29/24 8:00 723 A No 220 Kiln NOx 8/29/24 11:00 8/29/24 12:00 723 A No 220 Kiln NOx 8/31/24 5:00 8/31/24 6:00 723 A No220KilnNOx9/1/24 5:00 9/1/24 6:00 723 A No220KilnNOx9/6/24 14:00 9/6/24 16:00 724 C No220KilnNOx9/7/24 8:00 9/7/24 14:00 724 C No220KilnNOx9/8/24 9:00 9/8/24 12:00 724 C No 220 Kiln NOx 9/11/24 11:00 9/11/24 12:00 723 A No 220 Kiln NOx 9/12/24 5:00 9/12/24 6:00 723 A No220KilnNOx9/13/24 10:00 9/13/24 17:00 724 C No220KilnNOx9/16/24 15:00 9/16/24 16:00 723 A No220KilnNOx9/17/24 11:00 9/17/24 15:00 721 A No220KilnNOx9/27/24 5:00 9/27/24 6:00 723 A No 220 Kiln SO2 7/8/24 5:00 7/8/24 6:00 723 A No 220 Kiln SO2 7/9/24 5:00 7/9/24 6:00 723 A No220KilnSO27/10/24 11:00 7/10/24 12:00 723 A No220KilnSO27/11/24 5:00 7/11/24 6:00 723 A No220KilnSO27/15/24 17:00 7/15/24 18:00 723 A No220KilnSO27/27/24 4:00 7/27/24 19:00 721 H No 220 Kiln SO2 7/27/24 20:00 7/29/24 14:00 721 H No 220 Kiln SO2 7/29/24 15:00 7/29/24 20:00 721 H No220KilnSO28/1/24 5:00 8/1/24 6:00 723 A No220KilnSO28/9/24 5:00 8/9/24 6:00 723 A No220KilnSO28/16/24 5:00 8/16/24 6:00 723 A No220KilnSO28/23/24 5:00 8/23/24 6:00 723 A No 220 Kiln SO2 8/24/24 5:00 8/24/24 6:00 723 A No 220 Kiln SO2 8/25/24 5:00 8/25/24 6:00 723 A No 220 Kiln SO2 8/28/24 12:00 8/28/24 13:00 723 A No 220 Kiln SO2 8/29/24 7:00 8/29/24 8:00 723 A No220KilnSO28/29/24 11:00 8/29/24 12:00 723 A No220KilnSO28/31/24 5:00 8/31/24 6:00 723 A No220KilnSO29/1/24 5:00 9/1/24 6:00 723 A No220KilnSO29/6/24 14:00 9/6/24 16:00 724 C No 220 Kiln SO2 9/7/24 8:00 9/7/24 14:00 724 C No 220 Kiln SO2 9/8/24 9:00 9/8/24 12:00 724 C No220KilnSO29/11/24 11:00 9/11/24 12:00 723 A No220KilnSO29/12/24 5:00 9/12/24 6:00 723 A No220KilnSO29/13/24 10:00 9/13/24 17:00 724 C No220KilnSO29/16/24 15:00 9/16/24 16:00 723 A No220KilnSO29/17/24 11:00 9/17/24 15:00 721 A No 220 Kiln SO2 9/27/24 5:00 9/27/24 6:00 723 A No 220 Kiln O2 7/10/24 11:00 7/10/24 12:00 723 A No220KilnO27/15/24 17:00 7/15/24 18:00 723 A No220KilnO27/27/24 4:00 7/27/24 19:00 721 H No220KilnO27/27/24 20:00 7/29/24 14:00 721 H No 220 Kiln O2 8/28/24 12:00 8/28/24 13:00 723 A No 220 Kiln O2 8/29/24 7:00 8/29/24 9:00 723 A No220KilnO28/29/24 11:00 8/29/24 12:00 723 A No220KilnO29/6/24 14:00 9/6/24 16:00 724 C No220KilnO29/7/24 7:00 9/7/24 14:00 724 C No220KilnO29/8/24 9:00 9/8/24 12:00 724 C No220KilnO29/11/24 11:00 9/11/24 12:00 723 A No 220 Kiln O2 9/13/24 7:00 9/13/24 8:00 723 A No220KilnO29/13/24 10:00 9/13/24 17:00 724 C No220KilnO29/16/24 15:00 9/16/24 16:00 723 D No220KilnO29/17/24 11:00 9/17/24 15:00 721 A No220KilnO29/21/24 7:00 9/21/24 11:00 721 A No 220 Kiln CO2 7/10/24 11:00 7/10/24 12:00 723 A No 220 Kiln CO2 7/15/24 17:00 7/15/24 18:00 723 A No220KilnCO27/27/24 4:00 7/27/24 19:00 721 H No220KilnCO27/27/24 20:00 7/29/24 14:00 721 H No220KilnCO27/29/24 15:00 7/29/24 19:00 721 H No220KilnCO28/28/24 12:00 8/28/24 13:00 723 A No220KilnCO28/29/24 7:00 8/29/24 8:00 723 A No 220 Kiln CO2 8/29/24 11:00 8/29/24 12:00 723 A No220KilnCO29/6/24 14:00 9/6/24 16:00 724 C No220KilnCO29/7/24 8:00 9/7/24 14:00 724 C No220KilnCO29/8/24 9:00 9/8/24 12:00 724 C No220KilnCO29/11/24 11:00 9/11/24 12:00 723 A No220KilnCO29/13/24 10:00 9/13/24 17:00 724 C No 220 Kiln CO2 9/16/24 15:00 9/16/24 16:00 723 A No 220 Kiln CO2 9/17/24 11:00 9/17/24 15:00 721 A No220KilnCO29/18/24 5:00 9/18/24 6:00 723 A No 220 Kiln HCl 7/10/24 11:00 7/10/24 12:00 723 D No220KilnHCl7/15/24 17:00 7/15/24 18:00 723 A No220KilnHCl7/27/24 4:00 7/27/24 19:00 721 H No 220 Kiln HCl 7/27/24 20:00 7/29/24 14:00 721 H No220KilnHCl7/29/24 15:00 7/29/24 19:00 721 H No220KilnHCl8/28/24 12:00 8/28/24 13:00 723 A No220KilnHCl8/29/24 7:00 8/29/24 8:00 723 A No220KilnHCl8/29/24 11:00 8/29/24 12:00 723 A No220KilnHCl9/6/24 14:00 9/6/24 16:00 724 C No 220 Kiln HCl 9/7/24 8:00 9/7/24 14:00 724 C No 220 Kiln HCl 9/8/24 9:00 9/8/24 12:00 724 C No 220 Kiln HCl 9/11/24 11:00 9/11/24 12:00 723 A No 220 Kiln HCl 9/13/24 10:00 9/13/24 17:00 724 C No220KilnHCl9/16/24 15:00 9/16/24 16:00 723 A No220KilnHCl9/17/24 11:00 9/17/24 15:00 723 B No220KilnHCl9/18/24 5:00 9/18/24 6:00 723 A No 220 Kiln THC 7/10/24 11:00 7/10/24 12:00 723 A No 220 Kiln THC 7/14/24 7:00 7/14/24 10:00 721 A No 220 Kiln THC 7/15/24 17:00 7/15/24 18:00 723 A No220KilnTHC7/26/24 7:00 7/26/24 8:00 723 A No220KilnTHC7/27/24 4:00 7/27/24 19:00 721 H No220KilnTHC7/27/24 20:00 7/29/24 14:00 721 H No220KilnTHC8/10/24 8:00 8/10/24 11:00 723 A No 220 Kiln THC 8/24/24 7:00 8/28/24 13:00 721 G No 220 Kiln THC 8/29/24 7:00 8/29/24 8:00 723 A No220KilnTHC8/29/24 9:00 8/29/24 10:00 723 A No220KilnTHC8/29/24 11:00 8/29/24 12:00 723 A No220KilnTHC8/30/24 7:00 8/30/24 8:00 723 A No220KilnTHC9/4/24 7:00 9/4/24 11:00 721 A No 220 Kiln THC 9/5/24 7:00 9/5/24 8:00 723 A No 220 Kiln THC 9/6/24 7:00 9/6/24 8:00 723 A No220KilnTHC9/6/24 13:00 9/6/24 16:00 724 C No220KilnTHC9/7/24 7:00 9/7/24 14:00 724 C No220KilnTHC9/8/24 7:00 9/8/24 12:00 724 C No220KilnTHC9/9/24 7:00 9/9/24 8:00 723 A No220KilnTHC9/10/24 7:00 9/10/24 15:00 724 C No 220 Kiln THC 9/11/24 7:00 9/11/24 14:00 724 C No220KilnTHC9/12/24 7:00 9/12/24 8:00 723 A No220KilnTHC9/13/24 10:00 9/13/24 17:00 724 C No220KilnTHC9/16/24 15:00 9/16/24 16:00 723 A No220KilnTHC9/17/24 7:00 9/17/24 15:00 721 A No220KilnTHC9/21/24 7:00 9/21/24 11:00 721 A No 220 Kiln Hg 7/1/24 7:00 7/1/24 12:00 721 A No220KilnHg7/9/24 9:00 7/9/24 10:00 723 A No220KilnHg7/9/24 13:00 7/9/24 14:00 723 A No220KilnHg7/9/24 15:00 7/9/24 16:00 723 A No220KilnHg7/10/24 8:00 7/10/24 9:00 723 A No220KilnHg7/10/24 10:00 7/10/24 11:00 723 A No 220 Kiln Hg 7/10/24 12:00 7/10/24 13:00 723 A No220KilnHg7/16/24 3:00 7/16/24 4:00 723 A No220KilnHg7/23/24 3:00 7/23/24 4:00 723 A No220KilnHg7/27/24 4:00 7/27/24 5:00 721 A No220KilnHg7/27/24 7:00 7/27/24 19:00 721 A No220KilnHg8/10/24 8:00 8/10/24 11:00 723 A No Type Code Source Channel Date of most cu Date of preced Months betwee Units of measu CEM value Referance Met Relative accuracy250KilnHg7/18/24 8/29/23 10 wscm 1.068 1.431 0.49%250 Kiln HCl 5/2/24 11/1/22 18 ppm 4.11 3.97 4.93%250 Kiln THC 7/18/24 7/20/23 11 ppmw 30.568 32.212 10.32%250 Kiln NOx 7/18/24 7/20/23 11 ppmw 282.367 293.751 5.63% 250 Kiln O2 7/18/24 7/20/23 11 %9.256 10.256 10.40% 250 Kiln SO2 7/18/24 7/20/23 11 lb/hr 3.556 4.159 0.27%250 Kiln CO2 7/18/24 7/20/23 11 %15.578 14.922 5.66% Type Code Source Channel Date Audit Point No.Cylinder ID Cylinder Expira Type of Cert.Units of measuCEM value Cylinder Value Precision (%)Pass/ Fail Range - high or low260KilnTHC8/29/24 1 CC452508 1/24/31 EPA P1 ppm 14.639 15.04 0.03 P Low260KilnTHC8/29/24 2 CC127602 1/23/31 EPA P1 ppm 32.37766667 32.48 0 P High 260 Kiln HCl 9/17/24 1 CC515631 4/17/26 EPA P1 ppm 4.971 4.94 -0.01 P Low 260 Kiln HCl 9/17/24 2 CC513769 4/15/26 EPA P1 ppm 10.83066667 11.29 0.04 P High 260 Kiln Hg 4/16/24 1 2537 Xi N/A NIST µg 4.61 4.61 0 P Low260KilnHg4/16/24 2 2537 Xi N/A NIST µg 10.32 10.76 0.04 P High260KilnNOx4/9/24 1 CC142824 11/30/29 EPA P1 ppm 259.28 252.4 -0.03 P Low260KilnNOx4/9/24 2 CC365043 1/29/32 EPA P1 ppm 561.53 559.3 0 P High260KilnSO24/9/24 1 CC365043 1/29/32 EPA P1 ppm 77.28 82.89 0.07 P Low 260 Kiln SO2 4/9/24 2 CC142824 11/30/29 EPA P1 ppm 174.56 179.8 0.03 P High 260 Kiln O2 4/10/24 1 ALM056085 9/4/27 EPA P1 %4.61 5.07 0.09 P Low260KilnO24/10/24 2 EEB0082909 9/11/26 EPA P1 %9.93 11.04 0.1 P High260KilnCO24/9/24 1 CC142824 11/30/29 EPA P1 %7.82 7.48 -0.05 P Low260KilnCO24/9/24 2 CC365043 1/29/32 EPA P1 %17.05 16.5 -0.03 P High SUMMARY REPORT Type Code 300Source Channel Reserved Downtime - % o Total CMS DowHours - monito Hours - nonmo Hours - QA caliHours - other k Hours - other unknown causes300KilnTHC3.344762.1 10.42 230 178 0 15 37 0300KilnHCl3.368022.6 4.12 91 61 0 12 18 0300KilnO23.368022.6 4.21 93 65 0 9 19 0300KilnNOx3.368022.6 4.71 104 66 0 20 18 0 300 Kiln SO2 3.368022.6 4.71 104 66 0 20 18 0 300 Kiln CO2 3.368022.6 4.12 91 65 0 8 18 0300KilnHg31221.31 29 18 0 11 0 0 Type Code 310Source Channel Total hours of eExcess emissio Hours - startup Hours Control e Hours -Process Hours -Other k Hours -unknown causes310KilnNox0000000310KilnSO20000000 310 Kiln SO2 0 0 0 0 0 0 0 310 Kiln HCl 0 0 0 0 0 0 0310KilnTHC0000000310KilnHg0000000 EXCESS EMISSIONS REPORT Type Code 400Source Start date Start time Magnitude of EReason code Action Code 400 SIGNED STATEMENTType Code 600Source QA/QC Activitie Data Obtained Minimum data Compliance w/ Standard Achieved (Y/N)600 Kiln Y Y Y NREASON CODES AND EXPLANATIONS Type Code 700Reason Code #Description of Reason code700701Startup/Shutdown700702Control Equipment Problems700703Process Problems700704Other Know Causes700705Unknown Causes 700 706 Soot Blowing 700 707 Fuel Problems Type Code 720Reason Code #Description of Reason code720721Monitor equipment malfunction720722Nonmonitor equipment malfunction720723QA Calibrations 720 724 Other Know Causes720725Unknown Causes Type Code 730Reason Code #Action Code #Description of action code 730 701 A Start up after extended outage 730 701 B Start up after short (hot) outage730701CStartup - Shutdown in-line Raw Mill730701DShutdown preparations for repairs - fuel and feed silo emptying730701EKiln Flush (overload)730 701 F Kiln Start up or Shut-down 730 702 A Equipment Breakdown 730 702 B Maintenance / Repair / Bag Repair730702CEquipment Breakdown (Electrical)730 702 D Equipment Breakdown (Coal Mill)730 703 A Process Equipment Breakdown (Kiln / Cooler)730 703 B Coal Mill Failure - Fuel Switching730703CKiln Flush (overload) 730 704 A Other Known Causes Power Loss Forced Outage730704BKiln Outage - Monitor Removed730705AUnknown730721AMonitor Anomoly / Malfunction730721BMonitor Malfunction / Breakdown - Gradual failure of Zirconium Oxide sensor730721CElectrical Wiring Connection Failure 730 721 D Mechanical Arm Rotation Failure 730 721 E Monitor / Lens Obstruction / Lens Clean730721FMonitor / Power Supply Failure730721GMonitor Replacement730721HAnalyzer thermocouple malfunction730722AMalfunction Data Collection Equipment 730 722 B Power Outage 730 722 C Loss of Electronic Signal730723ADaily Calibration730723BCyliner Gas Audit730723COpacity Quarterly Calibration730723DPreventative Maintenance 730 724 A Averaging data not collected 730 724 B Monitor maintenance during kiln startup/shutdown730724CIncorrect ionizer fuel730725AUnknown Cause . Holcim EER 3Q2024 Point Source Information Late Expired Cal. Gas Valid Cal. Gas Days Yes No 1 Type Code 100 (Company Information)Type Code Company Manager Company Name AIRS # Phone Number Environmental Contact 1 100 Javier Sosa Ortiz 02900001 801-829-2122 Clinton Badger 1 100 0 0 0 0 1 Type Code 110 (Point Source Identification)Type Code Point Source Quarter 1 - 4 Year Point Source Operating Hrs. in Quarter 1 110 3 2024 2207 1 110 0 0 0 1 Type Code 200 (Monitor Identification)Type Code Point Source Channel Manufacturer Model No. Monitor SN Low Span High Span Installation Date Monitor Location 1 200 CO2 ABB ACF5000 3.368022.6 0 30 11/1/2016 Stack 1 200 HCl ABB ACF5000 3.368022.6 0 20 11/1/2016 Stack 1 200 Hg Tekran 3310Xi 3122 0 20 11/1/2016 Stack 1 200 NOx ABB ACF5000 3.368022.6 0 1000 11/1/2016 Stack 1 200 O2 ABB ACF5000 3.368022.6 0 25 11/1/2016 Stack 1 200 SO2 ABB ACF5000 3.368022.6 0 325 11/1/2016 Stack 1 200 THC ABB Multi FID 14 3.344762.1 0 60 9/1/2016 Stack 1 200 0 0 0 0 0 0 1/0/1900 0 1 Type Code310 (Excess Emissions) SUMMARY REPORT Type Code Channel Total Hours of Excess Emissions Excess Emissions - % of Total Operating Hours RC 701 Hours - start up/Shutdown RC 702 Hours- Control Equipment Problems RC 703 Hours - Process Problems RC 704, 706, 707 Hours -Other Known Causes RC 705 Hours - Unknown Causes Emission Limitation Emission Limitation Units Emission Limitation Averaging Period 1 TRUE 310 NOx 0 0.00% 0 0 0 0 0 0 0 0 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 0 0 0 1 TRUE 310 SO2 0 0.00% 0 0 0 0 0 0 0 0 1 TRUE 310 HCl 0 0.00% 0 0 0 0 0 0 0 0 1 TRUE 310 THC 0 0.00% 0 0 0 0 0 0 0 0 1 TRUE 310 Hg 0 0.00% 0 0 0 0 0 0 0 0 1 310 0 0 0 0 0 0 0 0 0 1 Type Code 300 (CMS Performance Summary) Type Code Channel Point Source Operating Hours Downtime - % of Total Operating Hours Total CMS Downtime RC 721 Hours - Monitor Malfunction RC 722 Hours - Non-monitor Malfunction RC 723 Hours - QA Calibrations RC 724 Hours - Other Known Causes RC 725 Hours - Unknown Causes 1 TRUE 300 THC 2207 10.42% 230 178 0 15 37 0 1 TRUE 300 HCl 2207 4.12% 91 61 0 12 18 0 1 TRUE 300 O2 2207 4.21% 93 65 0 9 19 0 1 TRUE 300 NOx 2207 4.71% 104 66 0 20 18 0 1 TRUE 300 SO2 2207 4.71% 104 66 0 20 18 0 1 TRUE 300 CO2 2207 4.12% 91 65 0 8 18 0 1 TRUE 300 Hg 2207 1.31% 29 18 0 11 0 0 1 300 0 0 0 0 0 0 1 Type Code 250 (Performance Specification RATA Results) Type Code Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units of Measurement CEM Value Reference Method Value Relative accuracy Pass/ Fail 1 324 Days 250 Hg 07/18/24 08/29/23 10 wscm 1.068 1.431 0.49% 0 1 Late 250 HCl 05/02/24 11/01/22 18 ppm 4.11 3.97 4.93% 0 1 364 Days 250 THC 07/18/24 07/20/23 11 ppmw 30.568 32.212 10.32% 0 1 364 Days 250 NOx 07/18/24 07/20/23 11 ppmw 282.367 293.751 5.63% 0 1 364 Days 250 O2 07/18/24 07/20/23 11 0 9.256 10.256 10.40% 0 1 364 Days 250 SO2 07/18/24 07/20/23 11 lb/hr 3.556 4.159 0.27% 0 1 364 Days 250 CO2 07/18/24 07/20/23 11 0 15.578 14.922 5.66% 0 1 0 Days 250 0 01/00/00 01/00/00 0 0 0 0 0.00% 0 Point Source Point Source Point Source Kiln 0 Kiln 0 Kiln Kiln Kiln Kiln Kiln Kiln Kiln 0 Kiln Kiln Kiln Holcim US Inc. 0 Kiln Kiln Kiln Kiln Kiln Kiln Kiln 0 Kiln 0 Kiln Kiln Kiln Kiln Kiln Kiln Kiln Kiln Holcim EER 3Q2024 1 Type Code 260 (CGA Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 Valid Cal. Gas 260 CO2 04/09/24 1 CC142824 11/30/29 EPA P1 % 7.82 7.48 -5.00% P Low 1 Valid Cal. Gas 260 CO2 04/09/24 2 CC365043 01/29/32 EPA P1 % 17.05 16.5 -3.00% P High 1 Valid Cal. Gas 260 HCl 09/17/24 1 CC515631 04/17/26 EPA P1 ppm 4.971 4.94 -1.00% P Low 1 Valid Cal. Gas 260 HCl 09/17/24 2 CC513769 04/15/26 EPA P1 ppm 10.83066667 11.29 4.00% P High 1 Valid Cal. Gas 260 Hg 04/16/24 1 2537 Xi N/A NIST µg 4.61 4.61 0.00% P Low 1 Valid Cal. Gas 260 Hg 04/16/24 2 2537 Xi N/A NIST µg 10.32 10.76 4.00% P High 1 Valid Cal. Gas 260 NOx 04/09/24 1 CC142824 11/30/29 EPA P1 ppm 259.28 252.4 -3.00% P Low 1 Valid Cal. Gas 260 NOx 04/09/24 2 CC365043 01/29/32 EPA P1 ppm 561.53 559.3 0.00% P High 1 Valid Cal. Gas 260 O2 04/10/24 1 ALM056085 09/04/27 EPA P1 % 4.61 5.07 9.00% P Low 1 Valid Cal. Gas 260 O2 04/10/24 2 EEB0082909 09/11/26 EPA P1 % 9.93 11.04 10.00% P High 1 Valid Cal. Gas 260 SO2 04/09/24 1 CC365043 01/29/32 EPA P1 ppm 77.28 82.89 7.00% P Low 1 Valid Cal. Gas 260 SO2 04/09/24 2 CC142824 11/30/29 EPA P1 ppm 174.56 179.8 3.00% P High 1 Valid Cal. Gas 260 THC 08/29/24 1 CC452508 01/24/31 EPA P1 ppm 14.639 15.04 3.00% P Low 1 Valid Cal. Gas 260 THC 08/29/24 2 CC127602 01/23/31 EPA P1 ppm 32.37766667 32.48 0.00% P High 1 260 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 270 (Linearity Test Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 270 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code Channel Start Date Start Time End Date End Time Hours 1 0 0 0 1/0/00 0:00 1/0/00 0:00 1 1 None Reported 1 0 TC 220 Hours 742.00 TC 220 Hours 0.00 TC 230 Hours 0.00 Events 0.00 Hours 0.00 Events 0.00 0.00 1 742.00 TC 300 Hours 0.00 TRUE None Reported None Reported None Reported None Reported None Reported None Reported Point Source Point Source Point Source Yes Kiln Kiln Kiln Kiln Kiln Kiln Type Code 550 (Changes in Operation in Control Equipment When CEM Data Not Available) Type Code 500 (Boiler Operating Days w/o 18 Hours of Data) Type Code 450 (Data Excluded) Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code 220 (Monitor Outage During Point Source Operation) Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) Type Code 240 (CEM Modifications) Type Code 530 (Excess Emissions During Emergency Conditions) Kiln Kiln Kiln Kiln Kiln Kiln Kiln Kiln 0 0 0 Holcim EER 3Q2024 Relative Accuracy Overview Point Source Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units Measured CEM Value Reference Method Value Relative Accuracy Pass/ Fail Kiln Hg 07/18/24 08/29/23 10 wscm 1.068 1.43 0.49% Kiln HCl 05/02/24 11/01/22 18 ppm 4.11 3.97 4.93% Kiln THC 07/18/24 07/20/23 11 ppmw 30.568 32.21 10.32% Kiln NOx 07/18/24 07/20/23 11 ppmw 282.367 293.75 5.63% Kiln O2 07/18/24 07/20/23 11 9.256 10.26 10.40% Kiln SO2 07/18/24 07/20/23 11 lb/hr 3.556 4.16 0.27% Kiln CO2 07/18/24 07/20/23 11 15.578 14.92 5.66% * NSPS CGA Third 2024 Audit Gas Ranges Audit Gas Ranges AP1 Low AP2 Low AP1 High AP2 High Kiln CO2 4/9/24 30 7.48 5 to 8 Kiln CO2 4/9/24 30 16.5 10 to 14 Kiln HCl 9/17/24 20 4.94 10 to 12 Kiln HCl 9/17/24 20 11.29 16 to 24 Kiln Hg 4/16/24 20 4.61 4 to 6 Kiln Hg 4/16/24 20 10.76 10 to 12 Kiln NOx 4/9/24 1000 252.4 200 to 300 Kiln NOx 4/9/24 1000 559.3 500 to 600 Kiln O2 4/10/24 25 5.07 4 to 6 Kiln O2 4/10/24 25 11.04 8 to 12 Kiln SO2 4/9/24 325 82.89 65 to 97.5 Kiln SO2 4/9/24 325 179.8 162.5 to 195 Kiln THC 8/29/24 60 15.04 12 to 18 Kiln THC 8/29/24 60 32.48 30 to 36 Point Source Channel Audit Date Low Span Audit Gas Used High Span Audit Gas Used Holcim EER 3Q2024 Monitoring Information TC 210, 230, & 240 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 240 (CEM Modifications) - 100 (All) * Count of Channel Column Labels Row Labels (blank) Grand Total (blank) (blank) Grand Total Holcim EER 3Q2024 Type Code 220 (Monitor Outage During Point Source Operation) - 600 (All) * Sum of Hours Column Labels Row Labels 723 721 724 Grand Total Kiln NOx Daily Calibration 20 20 Analyzer thermocouple malfunction 62 62 Incorrect ionizer fuel 18 18 Monitor Anomoly / Malfunction 4 4 SO2 Daily Calibration 20 20 Analyzer thermocouple malfunction 62 62 Incorrect ionizer fuel 18 18 Monitor Anomoly / Malfunction 4 4 O2 Daily Calibration 8 8 Analyzer thermocouple malfunction 57 57 Incorrect ionizer fuel 19 19 Monitor Anomoly / Malfunction 8 8 Preventative Maintenance 1 1 CO2 Daily Calibration 8 8 Analyzer thermocouple malfunction 61 61 Incorrect ionizer fuel 18 18 Monitor Anomoly / Malfunction 4 4 HCl Daily Calibration 7 7 Analyzer thermocouple malfunction 61 61 Incorrect ionizer fuel 18 18 Preventative Maintenance 1 1 Cyliner Gas Audit 4 4 THC Daily Calibration 15 15 Analyzer thermocouple malfunction 57 57 Incorrect ionizer fuel 37 37 Monitor Anomoly / Malfunction 19 19 Monitor Replacement 102 102 Hg Daily Calibration 11 11 Monitor Anomoly / Malfunction 18 18 Grand Total 95 519 128 742 Holcim EER 3Q2024 SO2 * SO2 Type Code 410 (SO2) - 6000 (All) SO2 * SO2 Count of Magnitude of Emissions Column Labels SO2 Row Labels Grand Total SO2 Grand Total NOx * NOx Type Code 420 (NOx) - 6000 (All) NOx * NOx Count of Magnitude of Emissions Column Labels NOx Row Labels Grand Total NOx Grand Total H2S/TRS * H2S/TRS Type Code 430 (H2S) - 6000 (All) H2S/TRS * H2S/TRS Count of Magnitude of Emissions Column Labels H2S/TRS Row Labels Grand Total H2S/TRS Grand Total CO * CO Type Code 440 (CO) - 6000 (All) CO * CO Count of Magnitude of Emissions Column Labels CO Row Labels Grand Total CO Grand Total VOC/THC * VOC/THC Type Code 460 (VOC/THC) - 6000 (All) VOC/THC * VOC/THC Count of Magnitude of Emissions Column Labels VOC/THC Row Labels Grand Total VOC/THC Grand Total O2 * O2 Type Code 470 (TRS as O2) - 6000 (All) O2 * O2 Count of Magnitude of Emissions Column Labels O2 Row Labels Grand Total O2 Grand Total Hg * Hg Type Code 480 (Hg Mercury) - 6000 (All) Hg * Hg Count of Magnitude of Emissions Column Labels Hg Row Labels Grand Total Hg Grand Total HCl * HCl Type Code 401 HCl - 6000 (All) HCl * HCl Count of Magnitude of Emissions Column Labels HCl Row Labels Grand Total HCl Grand Total Holcim EER 3Q2024 Type Code 500 Before February 28, 2005 (Boiler Operating Days w/o 18 Hours of Data) After February 28, 2005 (90% Operating Hours For each 30 BOD) - 500 (All) * Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 510 (F-factor, Equations & Conversion Factors) - 500 (All) Count of F-factor Column Labels Row Labels Grand Total Grand Total * Type Code 520 (Minimum Data Not Obtained <22/30 BODs) - 500 (All) Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 530 (Excess Emissions During Emergency Conditions) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * Type Code 540 (Fuel Pre-treatment Credit SO2) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * TypeCode 550 (Changes in Operation in Control Equipment When CEM Data Not Available) - 500 (All) Column Labels Row Labels Grand Total Grand Total