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HomeMy WebLinkAboutDAQ-2024-0115061 DAQC-CI106750001-24 Site ID 10675 (B1) MEMORANDUM TO: FILE – REDMOND MINERALS, INCORPORATED – Salt & Clay Mining and Salt Production Plant THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Daniel Riddle, Environmental Scientist DATE: October 29, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Sanpete County INSPECTION DATE: July 29, 2024 SOURCE LOCATION: 6005 North 100 West Redmond Sanpete County, UT 84652 DIRECTIONS: Highway 89 south to Axtell main street, go west to salt mine road then west to Clairon Road (100 West). Follow truck route signs. SOURCE CONTACTS: Mike Forbush, Engineer 435-657-3600, mikef@redmondminerals.com OPERATING STATUS: Operating normally at the time of inspection. PROCESS DESCRIPTION: Mine - Clay is taken from a surface mine and piled for sale, mostly to Western Clay. The Redmond clay processing plant is on a separate AO. The salt and clay mixture is removed from an underground mine by drilling, blasting, front end loader and truck, and dumped into the primary system. High quality salt ore is taken to the food salt system. Primary System - Ore from mine is dumped into a plate feeder, processed by a Jaw crusher, then sent to the primary screen. Belts take 4 inch plus rock to trophy rock bins; 0.5 to 4.5 rock is sent to the primary cone crusher then back to the screen. 0.5 minus material goes to the cone storage bin. Oversized material is run through the primary screen again. Material from the cone storage bin is either moved through the (agricultural) Milled Products System or through the Road Salt System. Road Salt System - Primary fines are treated with an anti-caking additive and mixed in the pug mill. The material is stored in uncovered piles. Milled Products - Primary fines are dried in a rotary dryer/kiln and sent to the Milled products screen. Oversized material is run through a hammer mill and then back to Storage. Screened products are stored in covered concrete bins. Emissions from the drier, hammer mill, and elevator are treated by a baghouse. The screen is treated by a separate baghouse. 2 Secondary system - Trophy rock is passed through a sorting room and reject rock goes into the secondary apron feeder, jaw crusher, roll crusher, then bins for use as agricultural or road salt. Food Salt - Select material first goes through a Gleason Crusher, elevator, and then a storage bin. Next, the material is transferred to a hammer mill, to a bin, then to a set of screens. Three different products are generated and stored in enclosed bins. Bins are emptied into pallet bags for shipping to the Heber City packaging plant. Emissions from the food salt system are controlled by a baghouse. Agricultural salt clay - The dried and milled salt is stored for mixing and bagging. Warehouse - Ten-pound Trophy Rock is weighed and wrapped with plastic. Smaller rope rock is weighed, drilled, and fitted with a rope. Other products including small 1 inch minus trophy rock are bagged. Emissions from warehouse activities and bagging system are controlled by a small baghouse that vents to the inside of the warehouse or a larger baghouse that vents to the atmosphere. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN106750009-19, dated October 25, 2019 NSPS (Part 60) OOO: Standards of Performance for Nonmetallic Mineral Processing Plants SOURCE EVALUATION: Name of Permittee: Permitted Location: Redmond Minerals, Incorporated Salt & Clay Mining and Salt Production Plant 6005 North 100 West, P.O. Box 219 6005 North 100 West Redmond Redmond, UT 84652 Sanpete County, UT 84652 SIC Code: 1479: (Chemical & Fertilizer Mineral Mining, NEC) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless 3 otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: Out of Compliance. Unpermitted equipment was observed at the time of inspection. See Section II for more details. The equipment appeared to be properly operated and maintained according to manufacturer recommendations. Records are kept as required and were made available after the inspection. No breakdowns have been reported since the previous inspection. An emissions inventory was submitted for 2023, and emissions data are reported below. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Salt & Clay Mining Operations & Salt Bagging Plant II.A.2 One (1) Primary System Crusher Capacity: 400 tph NSPS Applicability: Subpart OOO II.A.3 Primary System Screen Size: 6' x 16' NSPS Applicability: Subpart OOO II.A.4 One (1) Primary System Cone Crusher Capacity: 300 tph NSPS Applicability: Subpart OOO 4 II.A.5 One (1) Secondary System Apron Feeder NSPS Applicability: Subpart OOO II.A.6 One (1) Secondary System Jaw Crusher Capacity: 200 tph NSPS Applicability: Subpart OOO II.A.7 One (1) Secondary System Screen Size: 5' x 16' NSPS Applicability: Subpart OOO II.A.8 One (1) Secondary System Roll Crusher Capacity: 100 tph NSPS Applicability: Subpart OOO II.A.9 One (1) Secondary System Baghouse Flow rate: 9,465 ACFM Controls: Secondary Salt System process streams NSPS Applicability: Subpart OOO II.A.10 One (1) R.S. System Cone Storage Bin Capacity: 50 tons NSPS Applicability: Subpart OOO II.A.11 R.S. System Pug Mill NSPS Applicability: Subpart OOO II.A.12 One (1) Salt Rotary Dryer Capacity: 12 MMBTU/hr Fuel: Natural Gas II.A.13 Milled Products System Hammer Mill Capacity: 20 tph NSPS Applicability: Subpart OOO II.A.14 Milled Products System Screen (new) Size: 6' x 18' NSPS Applicability: Subpart OOO II.A.15 Milled Products System Baghouse Flow Rate: 7,875 ACFM Controls: Milled Products System Screen process streams II.A.16 Milled Products System Screen Baghouse (new) Flow Rate: 3,015 ACFM Controls: Milled Product System process streams II.A.17 Food Salt System Gleason Crusher Capacity: 5 tph NSPS Applicability: Subpart OOO 5 II.A.18 Food Salt System Storage Bin Capacity: 15 ton NSPS Applicability: Subpart OOO II.A.19 Two (2) Food Salt System Hammer Mills Capacity: 2 tph each NSPS Applicability: Subpart OOO II.A.20 Two (2) Food Salt System Fines Screens Size: 60" diameter each NSPS Applicability: Subpart OOO II.A.21 One (1) Food Salt System Baghouse Flow Rate: 3,375 ACFM Controls: Food Salt System process streams II.A.22 Enclosed Mixing System Control: Baghouse NSPS Applicability: Subpart OOO II.A.23 Mixing System Baghouse Flow Rate: 1,500 ACFM Controls: Enclosed Mixing System process streams - vents inside the warehouse - NSPS Applicability: Subpart OOO II.A.24 Enclosed Bagging System Control: Baghouse NSPS Applicability: Subpart OOO II.A.25 One (1) Bagging System Baghouse Flow Rate: 2,200 ACFM Controls: Enclosed Bagging System process streams II.A.26 Various Conveyors NSPS Applicability: Subpart OOO II.A.27 Various Storage Bins NSPS Applicability: Subpart OOO II.A.28 Various Space Heaters Rating: <5 MMbtu/hr Each Status: Out of Compliance. Unapproved equipment was observed at the time of inspection including a new primary system cone crusher, a new salt rotary dryer, and two new food salt system fine screens. A Compliance Advisory (DAQC-804-24) for the unpermitted equipment was issued on August 9, 2024. The source responded on August 13, 2024. An Early Settlement Agreement (DAQC-888-24) was issued on September 9, 2024. A Signed Early Settlement Agreement (DAQC-1030-24) was issued on October 11, 2024. 6 II.B Requirements and Limitations II.B.1 Site-wide Requirements II.B.1.a The owner/operator shall not process more than 750,000 tons of salt per rolling 12-month period in the salt processing plant. [R307-401-8] II.B.1.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of processing shall be kept for all periods when the plant is in operation. Processing shall be determined by sales records and/or volumetric survey. The records of processing shall be kept on a daily basis. [R307-401-8] Status: In Compliance. For the rolling 12-month period from July 2023 – June 2024, a total of 667,431 tons of salt were produced. See the attached spreadsheet. II.B.1.b Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary source on site to exceed 10 percent opacity. [R307-401-8] II.B.1.b.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] Status: Out of Compliance. A VEO was performed where a conveyor drops onto the primary system screen. Average opacity was 11.875 percent over six minutes. A Compliance Advisory (DAQC-804-24) for the opacity exceedance was issued on August 9, 2024. The source stated they would install rubber wind strips to help control emissions. No further action is recommended at this time. II.B.2 Salt & Clay Surface Mining Requirements II.B.2.a The owner/operator shall not exceed the following mine outputs per rolling 12-month total: A. 100,000 tons of salt from the salt surface mine B. 100,000 tons of clay from the clay surface mine. [R307-401-8] II.B.2.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of salt surface and clay surface mining shall be kept for all periods when the plant is in operation. Mining shall be determined by sales records and/or volumetric survey. The records of salt surface and clay surface mining shall be kept on a daily basis. [R307-401-8] Status: In Compliance. For the rolling 12-month period from July 2023 – June 2024, output is as follows: A) 0 tons of salt from the salt surface mine B) 20,000 tons of clay from the clay surface mine. II.B.2.b The clay haul trucks shall not exceed 1,433 miles of travel combined per rolling 12-month period between the clay mining location and the site entrance or clay processing plant. [R307-401-8] II.B.2.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of vehicle miles traveled shall be kept for all periods when the plant is in operation. Vehicle miles traveled shall be determined by maintaining of an operations log for each clay haul truck. 7 The records of vehicle miles traveled shall be kept on a daily basis. [R307-401-8] Status: In Compliance. For the rolling 12-month period from July 2023 – June 2024, the clay haul trucks traveled 394 miles. II.B.2.c The owner/operator shall not conduct more than 94 blasts of explosives within the surface mine per rolling 12-month period. [R307-401-8] II.B.2.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Number of blasts shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401-8] Status: In Compliance. Salt is mined underground, and clay is surface mined. Explosives are not required to mine the clay. No surface blasts have occurred in the past twelve months. II.B.2.d The owner/operator shall not use more than 70.5 tons of explosives within the surface mine per rolling 12-month period. [R307-401-8] II.B.2.d.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Amount of explosives used shall be determined by purchasing records or maintaining an operations log. [R307-401-8] Status: In Compliance. No explosives have been used within the surface mine in the past twelve months. II.B.3 Baghouse and Enclosure Requirements II.B.3.a The owner/operator shall not allow visible emissions from any building or baghouse on site to exceed 7 percent opacity. [R307-401-8] Status: Out of Compliance. A VEO was performed where a conveyor drops onto the primary system screen. Average opacity was 11.875 percent over six minutes. A Compliance Advisory (DAQC-804-24) for the opacity exceedance was issued on August 9, 2024. The source stated they would install rubber wind strips to help control emissions. No further action is recommended at this time. II.B.3.b The owner/operator shall maintain the manometer or magnehelic pressure gauges on each baghouse on site to measure the differential pressure drop. The static pressure differential across each baghouse shall be maintained according to the manufactures' specifications. The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. The reading shall be accurate to within plus or minus 0.5 inches water column. The instrument shall be calibrated according to the manufactures' instructions annually. The differential pressure drop shall be recorded on a monthly basis. [R307-401-8] Status: In Compliance. All of the baghouse manometers are replaced each year. The gauges are located in areas were inspectors can easily read them. See attached for replacement records and some examples of magnehelic readings. 8 II.B.3.c The owner/operator shall route all emissions from the Secondary System to the Secondary System Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the secondary system are routed through the baghouse accordingly. II.B.3.d The owner/operator shall route all emissions from the rotary dryer, hammer mill, and elevator in the Milled Products System to the Milled Products System Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the rotary dryer, hammer mill, and elevator are routed through the baghouse accordingly. II.B.3.e The owner/operator shall route all the emissions from the Milled Product System Screen to the Milled Products System Screen Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the milled product system screen are routed through the baghouse accordingly. II.B.3.f The owner/operator shall route all emissions from the Food Salt System to the Food Salt System Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the food salt system are routed through the baghouse accordingly. II.B.3.g The owner/operator shall route all emissions from the Enclosed Mixing System to the Mixing System Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the enclosed mixing system are routed through the baghouse accordingly. II.B.3.h The owner/operator shall route all emissions from the Enclosed Bagging System to the Bagging System Baghouse before venting to the atmosphere. [R307-401-8] Status: In Compliance. All emissions from the enclosed bagging system are routed through the baghouse accordingly. II.B.4 Haul Roads and Fugitive Dust Sources Requirements II.B.4.a The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20 percent opacity. [R307-205-4] II.B.4.a.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-205-4] Status: In Compliance. There were no visible fugitive dust emissions observed at the time of inspection. The source takes steps to minimize fugitive dust by watering roads and restricting the speed of vehicles involved in the operation. 9 II.B.4.b The owner/operator shall treat all unpaved haul roads and operational areas on site with salt brine to maintain opacity limits listed in this AO. The owner/operator may stop treatment when the temperature is below freezing. [R307-401-8] II.B.4.b.1 Records of haul road treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made, dilution ratio, and quantity of water or brine applied C. Rainfall amount received, if any D. Records of temperature, if the temperature is below freezing. [R307-401-8] Status: In Compliance. The source applies water and brine regularly. Records of treatments are kept in the water truck. See the attached watering logs for 2024. II.B.4.c The owner/operator shall apply water to clay storage piles as needed to form crusts to minimize generation of fugitive dusts and to maintain opacity limits listed in this AO. [R307-401-8] Status: In Compliance. Clay storage piles appeared to have a crust to minimize fugitive dust. II.B.4.d The owner/operator shall work (disked and/or piled) the clay drying pads only when the wind velocity is less than 15 mph. [R307-401-8] Status: In Compliance. Source contacts stated that no disking or piling of the clay takes place at this time. II.B.4.e The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] Status: In Compliance. There were no visible fugitive dust emissions observed at the time of inspection. The source operates according to a FDCP. II.B.5 Crusher, Screens, and Conveyors Subject to NSPS Subpart OOO Requirements II.B.5.a The owner/operator shall conduct an initial performance test for all baghouses, crushers, screens, and conveyor transfer points subject to this AO that are subject to NSPS OOO. Performance tests shall meet the limitations specified in Table 2 to Subpart OOO for stack emissions and Table 3 to Subpart OOO for fugitive emissions. Records of initial performance tests shall be kept and maintained on site for the life of the equipment. [40 CFR 60 Subpart OOO] II.B.5.a.1 Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(b) for stack emission limits and 40 CFR 60.675(c) for fugitive emission limits. The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(b) and 40 CFR 60.675(c). [40 CFR 60 Subpart OOO] II.B.5.a.2 The owner/operator shall keep and maintain records of the initial performance test for each baghouse, crusher, screen, and conveyor for the life of the equipment. The owner/operator shall submit written reports of the results of all performance tests to the Director. [40 CFR 60 Subpart OOO] Status: In Compliance. See attached for initial performance tests for the new cone crusher 10 and the food salt screens. All other initial performance tests were included with previous inspections from the DAQ. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) OOO: Standards of Performance for Nonmetallic Mineral Processing Plants Status: Out of Compliance. The source has not been performing monthly inspections of nozzle sprays. They have tracked the amount of liquid per ton that is added to the material for each shift. Compliance assistance was provided, and the source stated that going forward they would perform monthly nozzle inspections. See the attached liquid addition records and email correspondence. See attached for initial performance tests for the new cone crusher and the food salt screens. All other initial performance tests were included with previous inspections from the DAQ. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Emission Standards: Sulfur Content of Fuels [R307-203] Status: In Compliance. Ultra-low sulfur diesel fuel is utilized. See the attached fuel invoices. Emission Standards: Fugitive Emissions and Fugitive Dust [R307-205] Status: In Compliance. There were no visible fugitive dust emissions observed at the time of inspection. The source takes steps to minimize fugitive dust by watering roads and restricting the speed of vehicles involved in the operation. Stationary Sources [R307-210] Status: In Compliance. Compliance with this area source rule is satisfied by compliance with Federal Requirements NSPS (Part 60) Subpart OOO. See Section III above for more information. EMISSION INVENTORY: Listed below are the Actual Emissions Inventory provided from Redmond Minerals, Incorporated – Salt & Clay Mining and Salt Production Plant for the 2023 emissions year. A comparison of the estimated total potential emissions (PTE) on AO: DAQE-AN106750009-19, dated October 25, 2019, is provided. PTE are supplied for supplemental purposes only. 11 Criteria Pollutant PTE tons/yr Actuals tons/yr CO2 Equivalent 2000.00 N/A Carbon Monoxide 6.69 0.26754 Nitrogen Oxides 5.76 0.3185 Particulate Matter - PM10 27.43 11.14984 Particulate Matter - PM2.5 6.88 0.40136 Sulfur Dioxide 0.14 0.00191 Volatile Organic Compounds 0.28 0.01752 Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr PREVIOUS ENFORCEMENT ACTIONS: No enforcement action within the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN106750009-19, dated October 25, 2019, the overall status is: Out of Compliance. A Compliance Advisory (DAQC-804-24) for unpermitted equipment was issued on August 9, 2024. The source responded on August 13, 2024. An Early Settlement Agreement (DAQC-888-24) was issued on September 9, 2024. A Signed Early Settlement Agreement (DAQC-1030-24) was issued on October 11, 2024. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: Check to see if new AO has been issued or is in progress. The source indicated that they would submit a NOI by the end of 2024. Ensure that monthly nozzle spray inspections are being recorded as required by 40 CFR Part 60 Subpart OOO. NSR RECOMMENDATIONS: Look for NOI for unpermitted equipment. ATTACHMENTS: VEO form, email correspondence, rolling 12 sheets, ULSD invoices, OOO initial performance tests, liquid added per shift, additional email correspondence Daniel Riddle <driddle@utah.gov> (no subject) 1 message Daniel Riddle <driddle@utah.gov>Wed, Jul 31, 2024 at 8:31 AM To: "mikef@redmondminerals.com" <mikef@redmondminerals.com> Mike, Thanks for taking the time to meet with me Monday for your air quality inspection. As discussed, here are the records I require to complete my inspection report: From AO DAQE-AN106750009-19: Condition II.B.1.a - tonnage of solt production (July 2023 - June 2024) Condition II.B.2.a - tonnage of clay mined (July 2023 - June 2024) Condition II.B.2.b - miles of travel by clay haul trucks (July 2023 - June 2024) Condition II.B.3.b - record of annual magnehelic gauge calibration for all baghouses Condition II.B.4.b - record of haul road treatment with salt brine Condition II.B.5.a - OOO initial performance evaluation for the new cone crusher installed in January 2024 Please provide these records by August 7, 2024. Thanks and let me know if you have any questions. Best, Daniel -- Daniel Riddle (he/him) Environmental Scientist | Minor Source Compliance M: (385) 222-1357 airquality.utah.gov AN106750009-19.rtf 137K 9/18/24, 9:30 AM State of Utah Mail - (no subject) https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-a:r-6666863735045787263&simpl=msg-a:r-85754826921295…1/1 Daniel Riddle <driddle@utah.gov> 2024 Inspection follow up 7 messages Mike Forbush <mikef@redmondminerals.com>Tue, Aug 6, 2024 at 9:50 AM To: Daniel Riddle <driddle@utah.gov> Hello Daniel, The information you requested is below: Condition II.B.1.a - tonnage of salt production (July 2023 - June 2024) We have produced 667,431 tons of salt during the time frame listed above. Condition II.B.2.a - tonnage of clay mined (July 2023 - June 2024) We have mined 20,000 tons of clay during the time frame listed above. Condition II.B.2.b – miles of travel by clay haul trucks (July 2023 – June 2024) The clay haul trucks traveled 394 miles during the time frame listed above. Condition II.B.3.b - record of annual magnehelic gauge calibration for all baghouses All magnahelics were replaced on 8-1-24. The records are attached. Condition II.B.4.b - record of haul road treatment with salt brine The water records are attached. Condition II.B.5.a - OOO initial performance evaluation for the new cone crusher installed in January 2024 We will complete the OOO evaluation this week, I will send it to you as soon as it is completed. Thanks Mike Forbush (43)979-4629 2 attachments 9/18/24, 9:31 AM State of Utah Mail - 2024 Inspection follow up https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1806653921531075551&simpl=msg-f:18066539215310755…1/3 Watering Records.pdf 1017K Mill Magnahelic Records.pdf 2746K Daniel Riddle <driddle@utah.gov>Tue, Aug 6, 2024 at 11:10 AM To: Mike Forbush <mikef@redmondminerals.com> Thanks Mike. I'll let you know if I have any questions. I'll look for the OOO evaluation from you later. [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Tue, Aug 13, 2024 at 9:29 AM To: Daniel Riddle <driddle@utah.gov> Hello Daniel, We have completed the necessary opacity observations in order to comply with 40 CFR 60 Subpart OOO. The results of these observations are attached as well as certification documents for the observer. Let me know if you have any questions… Thanks Mike Forbush [Quoted text hidden] Cone Crusher OOO.pdf 787K Daniel Riddle <driddle@utah.gov>Wed, Aug 14, 2024 at 2:23 PM To: Mike Forbush <mikef@redmondminerals.com> Thank you for sending this! [Quoted text hidden] Daniel Riddle <driddle@utah.gov>Tue, Sep 10, 2024 at 5:12 PM To: Mike Forbush <mikef@redmondminerals.com> Mike - I had a few questions after reviewing your records: Do you use any diesel fuel in mobile equipment? If so, could you send me verification that the diesel purchased is Ultra Low Sulfur Diesel fuel? Were OOO initial performance tests performed for the tw new food salt system fines screens that were installed after the issuance of the 2019 AO? If so, could you send those to me? Condition II.A.20 says these are subject to Subpart OOO. Could you send spreadsheets that verify the rolling 12-month totals listed above? At least with the monthly total for each month from July 2023 - June 2024. I need to verify that the maximum tonnage was never exceeded during that period. (Conditions II.B.1.a for tonnage of salt, II.B.2.a for tonnage of clay mined, and II.B.2.b for Please provide these by September 17, 2024 if possible. Thanks and let me know if you have any questions. Best, Daniel [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Wed, Sep 11, 2024 at 11:51 AM 9/18/24, 9:31 AM State of Utah Mail - 2024 Inspection follow up https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1806653921531075551&simpl=msg-f:18066539215310755…2/3 To: Daniel Riddle <driddle@utah.gov> Hi Daniel, I was just going to reach out, I have not seen a letter regarding or ESA that you mentioned earlier. Just wondering if you can send this to me electronically? As for your questions: 1. We do use Ultra Low Sulfur Diesel fuel, our supplier is sending me a certificate. I will forward it today. 2. We have not completed a OOO performance test for the food salt screens. We can do it this week? 3. We use paper records for the clay mining, they are attached. The salt production numbers are attached. Thanks Mike From: Daniel Riddle <driddle@utah.gov> Sent: Tuesday, September 10, 2024 5:12 PM To: Mike Forbush <mikef@redmondminerals.com> Subject: Re: 2024 Inspecon follow up Mike - I had a few questions after reviewing your records: Do you use any diesel fuel in mobile equipment? If so, could you send me verification that the diesel purchased is Ultra Low Sulfur Diesel fuel? Were OOO initial performance tests performed [Quoted text hidden] 2 attachments Rolling 12 Month Clay Production.pdf 736K Rolling 12 Month Salt Production .xlsx 17K Daniel Riddle <driddle@utah.gov>Mon, Sep 16, 2024 at 11:30 AM To: Mike Forbush <mikef@redmondminerals.com> Mike - thank you for sending these as well as the ULSD verification. Please send the performance tests once your employee has completed them. [Quoted text hidden] 9/18/24, 9:31 AM State of Utah Mail - 2024 Inspection follow up https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1806653921531075551&simpl=msg-f:18066539215310755…3/3 Daniel Riddle <driddle@utah.gov> FW: Low Sulfur Diesel Certificate 1 message Mike Forbush <mikef@redmondminerals.com>Wed, Sep 11, 2024 at 2:56 PM To: Daniel Riddle <driddle@utah.gov> Daniel, This is the information on the ultra low sulfur content diesel fuel we are using at Redmond Minerals…. Thanks Mike From: Jackson Jenkins <jackson@jenkinsoil.com> Sent: Wednesday, September 11, 2024 1:36 PM To: Mike Forbush <mikef@redmondminerals.com> Cc: Jordan <jordan@jenkinsoil.com>; Jake Albrecht <jalbrecht@jenkinsoil.com> Subject: Low Sulfur Diesel Certificate Hello Mike, I have attached documentation for the sulfur content of the diesel we have been supplying to your Redmond mine. The first document states that the Sulfur in these diesel batches ranges from 7.2-12.0 ppm, which is well below the Hello Mike, I have attached documentation for the sulfur content of the diesel we have been supplying to your Redmond mine. The first document states that the Sulfur in these diesel batches ranges from 7.2-12.0 ppm, which is well below the 15ppm threshold. The second document is the latest Bill of Lading we delivered which states the dyed diesel fuel is described as a 15 ppm sulfur maximum. Please let me know if this is adequate or whether you need additional information. Thank you again and have a nice day! Thanks, Jackson Jenkins Business Manager O: (435)-586-6931 9/16/24, 11:19 AM State of Utah Mail - FW: Low Sulfur Diesel Certificate https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1809934649982469662&simpl=msg-f:1809934649982469662 1/2 2 attachments 090924 TK532 PP Corrected.pdf 66K BOL# 114648.pdf 860K 9/16/24, 11:19 AM State of Utah Mail - FW: Low Sulfur Diesel Certificate https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1809934649982469662&simpl=msg-f:1809934649982469662 2/2 Daniel Riddle <driddle@utah.gov> Food Salt Screen Performance Test 2 messages Mike Forbush <mikef@redmondminerals.com>Wed, Sep 18, 2024 at 8:28 AM To: Daniel Riddle <driddle@utah.gov> Hey Daniel, The opacity test results are attached for the Food Salt Screens. Let me know if you have any questions… Thanks Mike Food Salt Screen OOO.pdf 837K Daniel Riddle <driddle@utah.gov>Wed, Sep 18, 2024 at 9:29 AM To: Mike Forbush <mikef@redmondminerals.com> Thank you for sending this! [Quoted text hidden] 9/18/24, 9:29 AM State of Utah Mail - Food Salt Screen Performance Test https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-f:1810544405590555089&simpl=msg-f:18105444055905550…1/1 July 2015 43,135 QTR #1 550,252 August 2015 43,769 QTR #2 549,696 September 2015 46,487 2015 QTR #3 547,964 October 2015 48,969 QTR #4 537,503 546,354 Average November 2015 37,524 December 2015 36,707 January 2016 40,451 February 2016 42,275 March 2016 56,160 April 2016 33,814 May 2016 45,722 QTR #1 546,743 June 2016 54,420 529,433 2016 QTR #2 540,128 July 2016 43,671 529,969 QTR #3 556,449 August 2016 57,629 543,829 QTR #4 558,339 550,415 Average September 2016 48,191 545,533 October 2016 50,499 547,063 November 2016 45,934 555,473 December 2016 34,821 553,587 January 2017 53,043 566,179 February 2017 53,986 577,890 March 2017 50,697 572,427 April 2017 47,675 586,288 QTR #1 572,683 May 2017 50,028 590,594 2017 QTR #2 581,543 June 2017 44,779 580,953 QTR #3 580,800 July 2017 44,498 581,780 QTR #4 575,370 577,599 Average August 2017 58,639 582,790 September 2017 45,506 580,105 October 2017 42,590 572,196 November 2017 42,974 569,236 December 2017 40,367 574,782 January 2018 58,386 580,125 February 2018 48,332 574,471 March 2018 57,594 581,368 April 2018 56,407 590,100 QTR #1 581,964 May 2018 46,514 586,586 2018 QTR #2 589,675 June 2018 47,622 589,429 QTR #3 598,584 July 2018 50,014 594,945 QTR #4 606,667 594,223 Average August 2018 57,140 593,446 September 2018 50,639 598,579 Total Mill Production #'s 12 Month Rolling Monthly 12 Month Rolling Quarterly October 2018 54,951 610,940 November 2018 45,696 613,662 December 2018 31,404 604,699 January 2019 28,864 575,177 February 2019 43,780 570,625 March 2019 41,088 554,119 April 2019 40,612 538,324 May 2019 41,905 533,715 QTR #1 556,041 June 2019 39,777 525,870 2019 QTR #2 527,809 July 2019 43,023 518,879 QTR #3 500,661 August 2019 45,307 549,363 QTR #4 523,400 526,978 Average September 2019 42,317 498,724 October 2019 51,414 495,187 November 2019 43,472 492,963 December 2019 61,832 523,391 January 2020 67,975 562,502 February 2020 64,815 583,537 March 2020 66,985 609,434 April 2020 70,088 638,910 May 2020 54,731 651,736 June 2020 54,985 666,944 QTR #1 609,433 July 2020 47,669 671,590 2020 QTR #2 666,964 August 2020 47,009 673,292 QTR #3 680,910 September 2020 49,830 680,805 QTR #4 657,611 653,730 Average October 2020 51,228 680,619 November 2020 37,602 674,749 December 2020 44,637 657,554 January 2021 50,340 639,918 February 2021 47,957 623,060 March 2021 57,100 613,175 April 2021 48,404 591,491 May 2021 41,773 578,533 June 2021 51,515 575,063 QTR #1 613,591 July 2021 43,710 571,104 2021 QTR #2 575,457 August 2021 53,635 577,730 QTR #3 578,846 September 2021 50,173 578,073 QTR #4 580,942 587,209 no drone ad October 2021 48,131 574,976 November 2021 51,929 589,303 December 2021 34,900 579,566 January 2022 37,057 566,284 February 2022 43,468 561,795 March 2022 46,705 551,400 April 2022 35,221 538,217 May 2022 33,744 530,188 QTR #1 552,184 June 2022 45,002 523,675 2022 QTR #2 524,459 July 2022 33,789 513,754 QTR #3 491,106 August 2022 44,348 504,467 QTR #4 468,210 508,990 September 2022 36,457 490,752 October 2022 36,282 478,903 November 2022 36,565 463,539 December 2022 39,806 468,445 January 2023 46,297 477,685 February 2023 53,047 487,263 March 2023 49,058 489,616 April 2023 59,990 514,385 QTR #1 489,616 May 2023 62,287 542,928 2023 QTR #2 548,886 June 2023 50,962 548,889 QTR #3 612,368 July 2023 48,800 563,900 QTR #4 665,262 August 2023 66,049 585,600 September 2023 63,226 612,369 October 2023 65,439 641,527 November 2023 49,747 654,709 December 2023 50,362 665,265 January 2024 55,132 674,100 not including drone February 2024 57,836 678,889 March 2024 49,737 679,567 April 2024 42,162 661,739 QTR #1 679,564 May 2024 60,772 660,225 2024 QTR #2 667,428 June 2024 58,168 667,431 QTR #3 489,354 July 2024 70,672 689,303 QTR #4 323,807 August 2024 623,254 September 2024 560,028 October 2024 494,588 November 2024 444,841 December 2024 394,479 January 2024 339,347 not including drone February 2024 281,511 March 2024 231,774 April 2024 189,612 QTR #1 604,752 May 2024 128,840 2025 QTR #2 555,900 June 2024 70,672 QTR #3 445,927 July 2024 - QTR #4 274,146 August 2024 - September 2024 - October 2024 - November 2024 - December 2024 - dded into these figures HF Sinclair Parco Refining LLC ⦁Laboratory Services ⦁Sinclair, WYCertificate of Analysis, Pioneer Pipeline#2 ULSD Diesel Fuel Transferor:HF Sinclair Parco Refining LLC100 E. Lincoln Highway ⦁ PO Box 277Sinclair, WY 82334EPA Company ID: 5053, Facility ID: 23521 Transferee:ConocoPhillipsPioneer Pipeline600 N. Dairy Ashford RoadHouston, TX 77079-1175EPA Company ID: 4528, Facility ID: 82245 Sample Date: 9/9/2024 Tester(s): Madison Praytor, Allison Ritschard Tank Number: Tank 532 Sampler: C. Roberts LIMS ID: 837432 EPA Batch Number: 5053-23521-24-500241 Tender: Available BBLS: Approved By: Date: 9/10/2024 Allison Ritschard #2 Diesel 15ppm w/w Sulfur Motor Vehicle Diesel Fuel. 15 ppm sulfur (maximum) Undyed Ultra-Low Sulfur Diesel Fuel. For use in all diesel vehicles and engines. Lubricity/conductivity additives may need to be added at the terminal in order for the fuel to meet ASTM D975 requirements. SPECIFICATIONSTestMETHODRESULT MINIMUM MAXIMUM Gravity, API @ 60°F ASTM D4052 37.1 30.0 Flash Point (PMCC), °F ASTM D93 151.0 135.0 Haze @ 70°F ASTM D4176, Proc. 2 1 2 Bright & Clear ASTM D4176 Pass PASS Color ASTM D1500 <0.5 2.5 Ash, wt%ASTM D482 <0.001 0.010 Distillation @ 760mmHg, °F ASTM D86 IBP 335.6 REPORT 10 vol.% Recovered 406.2 REPORT 50 vol.% Recovered 507.8 REPORT 90 vol.% Recovered 612.9 540.0 640.0 FBP 661.2 698.0 % Total Recovered 99.6 REPORT % Residue 1.4 REPORT BS&W, vol%ASTM D2709 0.025 0.050 Sulfur, ppm ASTM D7039 7.2 12.0 Copper Strip Corrosion, 3hr @ 122°F ASTM D130 1a 1b CR, Ramsbottom, wt%ASTM D524 0.04 0.35 Thermal Stability, Y Filter ASTM D6468 99 82 Cetane Index, 4V ASTM D4737, Proc. A 49.8 40.0 Cetane Index, 2V ASTM D976 50.2 40.0 Cloud Point, °F ASTM D5773 7.4 10.0 Pour Point, °F ASTM D5949 5 0 Conductivity, pS/m @ T, °C ASTM D2624 0 @ 22.7 10 Viscosity @ 104°F, cSt ASTM D445 2.650 1.9 3.4 NACE Rust Test, Rating TM0172-2001 A B+ Daniel Riddle <driddle@utah.gov> Monthly nozzle inspections 5 messages Daniel Riddle <driddle@utah.gov>Wed, Oct 9, 2024 at 10:51 AM To: Mike Forbush <mikef@redmondminerals.com> Mike, You use wet suppression systems to control emissions on your equipment, correct? Are monthly (or more often) nozzle inspections performed? This is required by 40 CFR Part 60 Subpart OOO (https://www.ecfr.gov/current/title-40/chapter-I/subchapter-C/part-60/subpart-OOO) (b) The owner or operator of any affected facility for which construction, modification, or reconstruction commenced on or after April 22, 2008, that uses wet suppression to control emissions from the affected facility must perform monthly periodic inspections to check that water is flowing to discharge spray nozzles in the wet suppression system. The owner or operator must initiate corrective action within 24 hours and complete corrective action as expediently as practical if the owner or operator finds that water is not flowing properly during an inspection of the water spray nozzles. The owner or operator must record each inspection of the water spray nozzles, including the date of each inspection and any corrective actions taken, in the logbook required under § 60.676(b). Let me know how you perform these inspections at least once a month. Thanks, Daniel -- Daniel Riddle (he/him) Environmental Scientist | Minor Source Compliance M: (385) 222-1357 airquality.utah.gov Mike Forbush <mikef@redmondminerals.com>Mon, Oct 14, 2024 at 11:25 AM To: Daniel Riddle <driddle@utah.gov> Hi Daniel, Sorry, I was away on vacation last week. I was not aware of this requirement. We do track how many gallons of liquid per ton is added to the material each shift. These records are available if they will satisfy this requirement? Let me know… Thanks Mike From: Daniel Riddle <driddle@utah.gov> Sent: Wednesday, October 9, 2024 10:52 AM To: Mike Forbush <mikef@redmondminerals.com> Subject: Monthly nozzle inspecons Mike, You use wet suppression systems to control emissions on your equipment, correct? Are monthly (or more often) nozzle inspections performed? This is required by 40 CFR Part 60 Subpart OOO (https://www.ecfr.gov/current/title-40/chapter-I/subchapter-C/part-60/subpart-OOO Mike, You use wet suppression systems to control emissions on your equipment, correct? Are monthly (or more often) nozzle inspections performed? This is required by 40 CFR Part 60 Subpart OOO (https://www.ecfr.gov/current/title-40/chapter-I/subchapter-C/part-60/subpart-OOO) 10/29/24, 10:19 AM State of Utah Mail - Monthly nozzle inspections https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-a:r2347903370087999649&simpl=msg-a:r-37627627093563…1/2 (b) The owner or operator of any affected facility for which construction, modification, or reconstruction commenced on or after April 22, 2008, that uses wet suppression to control emissions from the affected facility must perform monthly periodic inspections to check that water is flowing to discharge spray nozzles in the wet suppression system. The owner or operator must initiate corrective action within 24 hours and complete corrective action as expediently as practical if the owner or operator finds that water is not flowing properly during an inspection of the water spray nozzles. The owner or operator must record each inspection of the water spray nozzles, including the date of each inspection and any corrective actions taken, in the logbook required under § 60.676(b). Let me know how you perform these inspections at least once a month. Thanks, Daniel -- Daniel Riddle (he/him) Environmental Scientist | Minor Source Compliance M: (385) 222-1357 airquality.utah.gov Daniel Riddle <driddle@utah.gov>Tue, Oct 15, 2024 at 11:32 AM To: Mike Forbush <mikef@redmondminerals.com> Send that record please, but this would not satisfy the requirement. The purpose of this requirement is to ensure that sprays are functioning properly and do not need any maintenance to keep the dust down. If you will add this to your monthly tasks going forward, I will make a note of that in your memo for the next inspection. Can you add this to your SOP? Many sites simply have a check for each nozzle on whether it is properly spraying or not. [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Tue, Oct 29, 2024 at 9:16 AM To: Daniel Riddle <driddle@utah.gov> Hi Daniel, Sorry for the delay. Our production sheets are attached, showing the amount of liquid per ton of product. We have updated our systems to include a monthly nozzle check. [Quoted text hidden] image10-29-2024-091406.pdf 2904K Daniel Riddle <driddle@utah.gov>Tue, Oct 29, 2024 at 10:19 AM To: Mike Forbush <mikef@redmondminerals.com> Sounds good - thank you for sending this. [Quoted text hidden] 10/29/24, 10:19 AM State of Utah Mail - Monthly nozzle inspections https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-a:r2347903370087999649&simpl=msg-a:r-37627627093563…2/2