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HomeMy WebLinkAboutDAQ-2024-0114081 DAQC-CI160650001-24 Site ID 16065 (B1) MEMORANDUM TO: FILE – INTERMOUNTAIN HEALTHCARE – Primary Children's Lehi Hospital THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Susan Weisenberg, Environmental Scientist DATE: February 20, 2024 SUBJECT: PARTIAL COMPLIANCE EVALUATION, Minor, Utah County INSPECTION DATE: January 30, 2024 SOURCE LOCATION: 2250 North Miller Campus Drive Lehi, UT 84043 DIRECTIONS: Take I-15 Exit 283 to Triumph Boulevard (UT-194). The Central Utility Plant is located in the southeast corner of the hospital parking lot. See the attached map. SOURCE CONTACTS: Jim Blankenau, Environmental Engineer 801-484-6114 OPERATING STATUS: The permitted equipment was installed. The boilers will be fully operating when the hospital opens for the public. PROCESS DESCRIPTION: Intermountain Healthcare (IHC) operates the Primary Children's Lehi Hospital, which is a full-service hospital connected to a medical office building. The facility contains a Central Utility Plant that houses dual fuel boilers, emergency diesel generators, and fuel storage tanks. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN160650001-22, dated April 11, 2022. NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines, MACT (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines R307-203 Emission Standards: Sulfur Content of Fuels Emission Standards R307-210 Stationary Sources R307-214 National Emission Standards for Hazardous Air Pollutants R307-305 Nonattainment and Maintenance Areas for PM10 2 SOURCE EVALUATION: Name of Permittee: Permitted Location: Intermountain Healthcare Primary Children's Lehi Hospital 36 South State Street 2250 North Miller Campus Drive Salt Lake City, UT 84111 Lehi, UT 84043 SIC Code: 8062: (General Medical & Surgical Hospitals) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: In Compliance for Conditions 1.2 through 1.7. Not in Compliance for I.8 Notification Requirement. No modifications to the equipment or the processes were 3 observed for the recently installed boilers and emergency generators. All of the required records were submitted upon request. Maintenance will be performed as required by the contracting companies. IHC is in the process of submitting a NOI to request changing the generator testing limits. The equipment had not yet been started at the time of this inspection. A startup notification for the equipment will be submitted after the hospital is fully functioning. No compliance action is recommended at this time. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Primary Children's Lehi Hospital II.A.2 Two (2) Steam Boilers Rating: 7 MMBtu/hr, each Fuel: Natural Gas Secondary Fuel: ULSD II.A.3 Five (5) Condensing Hot Water Boilers Rating: 6 MMBtu/hr, each Fuel: Natural Gas Secondary Fuel: ULSD II.A.4 Four (4) Emergency Generator Engines Rating: 1,000 kW, each Fuel: ULSD II.A.5 Two (2) Underground Storage Tanks Capacity: 25,000 gallons, each Content: ULSD Listed for Informational Purposes Status: In Compliance. The equipment has been installed as described and will be operational when the hospital has opened to the public. II.B Requirements and Limitations II.B.1 Site-Wide Requirement II.B.1.a The owner/operator shall not allow visible emissions from the following emissions points to exceed the following values: A. All boilers when fired on natural gas- 10% opacity B. Emergency generators engines and boilers when fired on diesel- 20% opacity. [R307-305-3, R307-401-8] Status: Not Observed. The permitted equipment was not operating at the time of this inspection. 4 II.B.1.a.1 Opacity observations of emissions from any stationary source on site shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] Status: Not Observed. The permitted equipment was not operating at the time of this inspection. II.B.1.b The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [40 CFR 63 Subpart ZZZZ, R307-401-8] Status: In Compliance. Christensen Oil Company certifies the diesel fuel as ULSD #2 15 ppm. See the attached invoices. II.B.1.b.1 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-203] Status: In Compliance. Only Ultralow Sulfur Diesel fuel is purchased for use. Christensen Oil Company supplies the fuel and certifies the product as ULSD. See the attached invoices. II.B.2 Boiler Requirement II.B.2.a The owner/operator shall use natural gas as the primary fuel and #2 diesel fuel oil as backup fuel in each of the dual-fired boilers. [R307-401-8] Status: In Compliance. The boilers will be operated using natural gas. #2 diesel fuel will only be used as a backup fuel in the event of a Dominion Gas scarcity event that would cause a curtailment. II.B.2.b The owner/operator shall not burn fuel oil in each of the dual-fuel boilers for more than 48 hours, per rolling 12-month period for periodic testing, maintenance, or operator training. There is no time limit on the use of fuel oil in the dual-fuel boilers during periods of natural gas curtailment, gas supply interruption, or startups. [40 CFR 63 Subpart JJJJJJ, R307-401-8] Status: Not Observed. The boilers at this facility had not yet started operating. The 48-hour, 12-month rolling total limit for fuel oil use during testing and maintenance was discussed with the facility site manager. The boilers are exempt from JJJJJJ provided that fuel oil is only used during times of emergency natural gas curtailment and that the 48-hour limit for testing and maintenance is never exceeded. See the attached DAQ Engineering Review, Comment #3 for additional information. II.B.2.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting fuel oil usage in each dual-fuel boiler shall be kept in a log and shall include the following: A. The date diesel fuel was burned B. The duration of operation on diesel fuel, in hours 5 C. The reason for diesel fuel usage. [R307-401-8] Status: Not Observed. The boilers had not yet started operating at the time of this inspection. This requirement was reviewed during the inspection with the IHC Environmental Engineer. A blank log form was submitted as an example of future record keeping. II.B.3 Emergency Engines II.B.3.a The owner/operator shall install an emergency engine with a manufacturer's specification of emission rate of 4.4 g/hp-hr or less for NOx. [R307-401-8] Status: In Compliance. The engines installed have a Cummins certification meeting this standard. See the attached equipment form submitted with the NOI for this AO. The manufacturer plates were observed during this site visit and they were consistent with the submitted information. II.B.3.a.1 To demonstrate compliance with the emission rate, the owner/operator shall keep a record of the manufacturer's specification of the emission rate. The record shall be kept for the life of the equipment. [R307-401-8] Status: In Compliance. Records of the manufacturer's specification shall be kept for the life of the engines. II.B.3.b The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [R307-401-8, 40 CFR 63 Subpart ZZZZ] Status: Not Observed. The emergency engines have not yet been tested or otherwise operated at the time of this inspection. The 100-hour, 12-month rolling total limit for each engine was discussed with IHC Environmental Engineer. II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [40 CFR 60 Subpart ZZZZ, R307-401-8] Status: Not Observed. The emergency engines had not yet been tested at the time of this inspection. Cummins Contractors will be used for routine inspections and maintenance following the required schedules. II.B.3.b.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [R307-401-8, 40 CFR 63 Subpart ZZZZ] Status: In Compliance. Non-resettable hour meters have been installed on all four emergency engines. 6 II.B.3.c The owner/operator shall perform maintenance and testing of the emergency generator engines in accordance with the following: A. The owner/operator shall not operate the engines for maintenance and testing operations before 7:00 AM or after 7:00 PM each day; B. The owner/operator shall not operate more than one (1) emergency generator engine at any one time during maintenance and testing operations; C. The owner/operator shall not test each generator more than once per week. [R307-410] Status: Not Observed. This condition was discussed with IHC's Environmental Engineer, Jim Blankenau. Mr. Blankenau stated that the hospital would need to test the engines at approximately 6:00 am or earlier in the morning. He also stated that the engines are sequenced together in a manner that necessitates that they test simultaneously. Alan Humpherys and David Prey of DAQ were reportedly contacted on February 1, 2024, in order to discuss the IHC hospital emergency engine testing requirements. A NOI to modify the AO to change the testing restrictions of this condition is currently being prepared. See the attached email correspondence. II.B.3.c.1 To determine compliance with the maintenance and testing requirements, the owner/operator shall record the date and the time of the day that the maintenance and testing was performed, and the generator that was maintained and tested. The owner/operator shall maintain records of the maintenance and testing on a daily basis. [R307-401-8] Status: Not Observed. The emergency engines have not yet been tested or otherwise operated at the time of this inspection. The record keeping requirements for testing and maintenance were discussed with the IHC staff at the time of this inspection. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Status: Not Observed. The engines have not yet been tested or otherwise operated at the time of this inspection. A maintenance program with the manufacturer contractor has been scheduled. MACT (Part 63) JJJJJJ: National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers Area Sources Status: Not Applicable at this time. The boilers will only operate on fuel oil during times of emergency natural gas curtailment. The 48-hour, 12-month rolling total testing and maintenance limit currently exempts the boilers from this subpart. 7 MACT (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Status: Not Observed. The boilers were not yet operating at the time of this inspection. Record keeping and maintenance requirements have been discussed and will be reportedly adhered to as established by this subpart. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Emission Standards: Sulfur Content of Fuels [R307-203] Status: In Compliance. Compliance for this rule is addressed by Conditions II.B.1.b and II.B.1.b.1 of the current AO. All diesel fuel purchased by IHC has been certified by Christensen Oil as meeting the ULSD standards. National Emission Standards for Stationary Sources [R307-210] Status: In Compliance. NSPS Subpart IIII has been incorporated by the State of Utah Rules and have been addressed by the AO Conditions II.B.3.b and II.B.3.b.1. National Emission Standards for Hazardous Air Pollutants [R307-214] Status: In Compliance. MACT Subpart ZZZZ has been incorporated by the State of Utah Rules and have been addressed by the AO Conditions II.B.1.b, II.B.3.b, and II.B.3.b.1. Nonattainment and Maintenance Areas for PM10: Emission Standards [R307-305] Status: Not Observed. The requirements of this standard will be met by the opacity limits of Condition II.B.1.a. The boilers and the emergency generators were not operating at the time of this inspection. EMISSION INVENTORY: This facility has not yet been required to submit an Emissions Inventory. The emissions listed below are an estimate of the total potential emissions (PTE) from Intermountain Healthcare – Primary Children's Lehi Hospital on the Approval Order (AO) DAQE-AN160650001-22, dated April 11, 2022. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr CO2 Equivalent 24840.00 Carbon Monoxide 18.92 Nitrogen Oxides 10.59 Particulate Matter - PM10 0.87 Particulate Matter - PM2.5 0.87 Sulfur Dioxide 2.29 Volatile Organic Compounds 1.05 8 Hazardous Air Pollutant PTE lbs/yr Benzene (Including Benzene From Gasoline) (CAS #71432) 4 Formaldehyde (CAS #50000) 29 Generic HAPs (CAS #GHAPS) 16 Hexane (CAS #110543) 676 Toluene (CAS #108883) 3 PREVIOUS ENFORCEMENT ACTIONS: No enforcement actions within the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: IHC Primary Children's Hospital was out of compliance for Condition 1.8 for failure to submit an initial startup notification. No compliance action is recommended at this time. This facility should be considered to be otherwise in compliance with the observable conditions of the AO DAQE-AN160650001-22, dated April 11, 2022, at the time of this inspection. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: Inspect during the next inspection year to observe the boiler operations and to review testing/maintenance records. Check for a new AO modification to change Condition II.B.3.c.A, regarding the testing times for the emergency generators. IHC would like to test earlier in the day than the current limit. A scheduled inspection is recommended to obtain access to the Central Utility Plant and to ensure that the correct utility plant contact personnel are available. NSR RECOMMENDATIONS: Review this facility’s request to change the emergency generators testing procedures. ATTACHMENTS: VEO form, hospital facility map, email correspondence, example generator record, DAQ Engineering Review Records, diesel fuel invoices. 2/20/24, 6:35 PM State of Utah Mail - Primary Children's Lehi Documents https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-f:1789802259101557282%7Cmsg-f:1789802259101557282&…1/2 Susan Weisenberg <sweisenberg@utah.gov> Primary Children's Lehi Documents 1 message Jim Blankenau <James.Blankenau@imail.org>Fri, Feb 2, 2024 at 8:40 AM To: Susan Weisenberg <sweisenberg@utah.gov> Cc: Ken Casper <KEN.CASPER@imail.org> Susan, Attached is the invoice documenting low-sulfur diesel was delivered and our generator log. Also, yesterday I spoke with Alan Humpherys and David Prey at the UDAQ to discuss the hours for testing and the sequence of operation for testing. Based on those discussions, I will be preparing an NOI to amend our permit to allow us to test earlier in the day and test all generators at the same time. If you have any questions, please let me know. Thanks, Jim Jim Blankenau, P.G. Environmental Engineer Intermountain Health, Canyons 383 W. Vine Street (4th floor), Murray, UT 84124 Mobile: 801.484.6114 NOTICE: This e-mail is for the sole use of the intended recipient and may contain confidential and privileged information. If you are not the intended recipient, you are prohibited from reviewing, using, disclosing or distributing this e-mail or its contents. If you have received this e-mail in error, please contact the sender by reply e-mail and destroy all copies of this e-mail and its contents. 2 attachments Generator - 02 Monthly Test Record.xlsx 32K Intermountain Healthcare Monthly Generator Test Record **Standards Referenced: EC 02.05.07; NFPA 110 (2010) Facility Name: Date Generator No. or Name: Engine Hours Rated Nameplate Capacity: kW Pwr Factor: Min. Exhaust Temp. oF Rated Voltage: Tested by: Key Results kW Output % of Cap. Hz Reading Oil Press. psi Transfer Time sec. Run Time min. Exhaust Temp. oF Weekly Generator Inspection Performed? Remote Annunciators Passed Test? Battery Visual State OK? Battery Type: Maintenance Free Vented Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 8 Cell 9 Cell 10 Cell 11 Cell 12 Cell 13 Engine Start Time TimeTemperature Stabilizes Cool Down Start Time Stop Time How Was Test Started?*NOTE: See Generator and ATS Testing Procedure for instructions. Which ATS Used to Start Test:*NOTE: Enter "NA" if no ATS was used. ATS # Yes/No ATS # Yes/No ATS # Yes/No Did ATS Transfer? Generator Output Voltage Output Amperage Output A Phase A Phase B Phase B Phase C Phase C Phase Water Temperature oF Exhaust Temperature Single oF Left oF Right oF System Restored to Normal Operating Condition? Notes: Revised 23 June 2021 480v 3 phase 208v 3 phase 240v 1 phase Cell 14 Cell 7 Conductance / Specific Gravity: *NOTE: If 30% of capacity or Min. Exhaust Temp. is not achieved, you MUST perform an annual load bank. Intermountain Healthcare Monthly Generator Test Record **Standards Referenced: EC 02.05.07; NFPA 110 (2010) Facility Name: Date Generator No. or Name: Engine Hours Rated Nameplate Capacity: kW Pwr Factor: Min. Exhaust Temp. oF Rated Voltage: Tested by: Key Results kW Output % of Cap. Hz Reading Oil Press. psi Transfer Time sec. Run Time min. Exhaust Temp. oF Weekly Generator Inspection Performed? Remote Annunciators Passed Test? Battery Visual State OK? Battery Type: Maintenance Free Vented Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 8 Cell 9 Cell 10 Cell 11 Cell 12 Cell 13 Engine Start Time TimeTemperature Stabilizes Cool Down Start Time Stop Time How Was Test Started?*NOTE: See Generator and ATS Testing Procedure for instructions. Which ATS Used to Start Test:*NOTE: Enter "NA" if no ATS was used. ATS # Yes/No ATS # Yes/No ATS # Yes/No Did ATS Transfer? Generator Output Voltage Output Amperage Output A Phase A Phase B Phase B Phase C Phase C Phase Water Temperature oF Exhaust Temperature Single oF Left oF Right oF System Restored to Normal Operating Condition? Notes: Revised 23 June 2021 480v 3 phase 208v 3 phase 240v 1 phase Cell 14 Cell 7 Conductance / Specific Gravity: *NOTE: If 30% of capacity or Min. Exhaust Temp. is not achieved, you MUST perform an annual load bank.