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HomeMy WebLinkAboutDRC-2024-005583Uranium Watch P.O. Box 1112 Moab, Utah 84532 435-26O-8384 May 6, 2024 Doug Hansen, Director Utah Division of Waste Management and Radiation Control P.O. Box 144880 Salt Lake City, Utah 84114-4880 dhansen@utah.gov RE: Request for Meeting regarding White Mesa Mill Rare Earth Processing. License No. UT1900479 Dear Mr. Hansen: Uranium Watch requests a virtual meeting with Division of Waste Management and Radiation Control (DWMRC, of Division) Staff to get clarification regarding the processing of rare earth element concentrates to separate individual rare earth elements or oxides at the White Mesa Uranium Mill (Radioactive Materials License No. UT1900479). Below is background information and some questions that I have. INTRODUCTION Proposed Meeting with staff of the Division to discuss the developments at the White Mesa Uranium Mill related to the processing of monazite ore to recover uranium and rare earth elements. Energy Fuels Resources (USA) Inc. (EFRI), a United States subsidiary of the Canadian company Energy Fuels Inc. (EFI), has been processing monazite ore from the State of Georgia to recover uranium and to produce a rare earth element (REE) concentrate. EFRI is also developing the capabilities for further separation of individual rare earth elements or oxides from the concentrate. This processing and recent Mill construction is documented in EFRI Safety and Environmental Review Panel (SERP) Annual Reports for 2021 and 2022, submitted to the Division. EFRI did not have any construction to report in their SERP Report for 2023. Additional information about this processing is found in EFI News Releases and Interim and Annual U.S. Securities Exchange 1 https://www.energyfuels.com/news-releases1 Doug Hansen/DWMRC May 6, 2024 2 Commission (SEC) 10-K Reports and Management’s Discussion and Analysis (MD&A Reports) submitted to the Canadian Securities Administrators.2 There are some factual, legal, and regulatory issues related to the construction of new processing circuits to separate individual rare earth elements and oxides that need to be clarified. RECENT EFI STATEMENTS • LAKEWOOD, Colo., May 3, 2024. Energy Fuels Announces Q1-2024 Results, Including Continued Net Income, Continued Successful Uranium Ramp-Up, Commissioning Rare Earth Oxides Production, and Steps to Secure World-Scale Sources of Heavy Mineral Sands and Monazite3 Rare Earth Element Ramp-Up: •The Mill's REE production is complementary to its uranium production and does not diminish the Mill's uranium capacity or production profile in any way. •The development of the "Phase 1" REE Separation circuit at the Mill was completed on-schedule at the end of Q1-2024, at a cost that is expected to be $7 million to $9 million below the $25 million budget. •During Q2-2024, the Company expects to produce about 25 – 35 tonnes of separated neodymium praseodymium ("NdPr") oxide and 10 to 20 tonnes of a "heavy" samarium plus ("SM+") mixed rare earth carbonate as it commissions the Phase 1 REE Separation circuit, after which time the Company expects to begin processing uranium ore and alternate feed materials for the large-scale production of uranium at the Mill for the remainder of the year and through mid-2026. •The Mill's Phase 1 REE separation circuit is expected to have the capacity to produce approximately 800 to 1,000 tonnes of separated NdPr oxide per year. For reference, 1,000 tonnes of NdPr can be used in enough permanent REE magnets to power up to 1 million electric vehicles  ("EVs") per year. Subject to securing sufficient monazite feed, "Phase 1" capacity is expected to position Energy Fuels in the coming years as one of the world's leading producers of separated NdPr outside of China. •Due to the significant opportunity in REEs, Energy Fuels is engineering further enhancements at the Mill to increase NdPr oxide production capacity to approximately 4,000 tonnes – 6,000 tonnes per year by 2027 ("Phase 2"), and to https://www.sedarplus.ca/landingpage/2 https://www.energyfuels.com/news-releases3 Doug Hansen/DWMRC May 6, 2024 3 add a separate crack and leach circuit to allow for the simultaneous operation of the Mill's conventional ore and REE processing circuits. The Company also intends to produce separated dysprosium ("Dy"), terbium ("Tb") and potentially other advanced REE materials in the future from monazite and potentially other REE process streams by 2028 ("Phase 3"). Phase 2 and Phase 3 are subject to permitting, financing and receipt of sufficient monazite feed. • ENERGY FUELS INC. United States Securities and Exchange Commission, Washington, 20549. FORM 10-Q. Quarterly Report Pursuant to Section 13 OR 15(d) of The Securities Exchange Act of 1934. For the quarterly period ended March 31, 2024.4 Mill Activities During the three months ended March 31, 2024, the Mill focused on development of its Phase 1 REE separation circuit, which upon successful commissioning will be capable of producing separated NdPr and a “heavies” samarium plus (“Sm+”) RE Carbonate. The Company purchased an additional 480 tonnes of monazite from Chemours in late 2023 that it received in early 2024, which the Company expects to process for the recovery of 25 – 35 tonnes of separated NdPr oxide and 10 – 20 tonnes of Sm+ RE Carbonate, along with uranium, in 2024 upon commissioning of the Mill’s Phase 1 REE separation circuit, which is expected to be completed in Q2-2024 (see “Rare Earth Element Initiatives” below). After completion of this REE production, which is expected to be in Q2-2024, the Mill will turn to uranium production for the remainder of 2024. No vanadium production is currently planned during 2024, though the Company continually monitors its inventory and vanadium markets to guide future potential vanadium production. (Page 30) • An April 22 Investor Presentation and the May 6, 2024, Investor Call and Presentation5 provided additional information on the current status of the production of separated rare earth oxides at the Mill. EFRI has completed Phase I SX Plant for the separation of neodymium praseodymium (“NdPr”). REGULATION OF REE PROCESSING EFRI has never submitted a license amendment application related to the construction of a processing circuit to separate individual rare earth elements from a rare earth concentrate. There is no technical information related to the processing circuit. The November 7, 2023, letter from the Division in response to my October 13, 2023, letter regarding the processing of a rare earth concentrate for individual rare earth elements states: “Rare earth minerals are not radioactive and using a solvent extraction process to https://www.energyfuels.com/sec-filings4 https://filecache.investorroom.com/mr5ircnw_energyfuels/1214/5 Project%20Latte%20Investor%20Presentation%20-%204.22.2024%20v19_FINAL.pdf Doug Hansen/DWMRC May 6, 2024 4 recover individual minerals does not fall under the uranium recovery radioactive material license. Therefore, a license amendment is not required for this activity.” In Utah, mineral processing, other than the processing of uranium and/or thorium ore in a licensed uranium mill, is regulated by the Utah Division of Oil, Gas & Mining (DOGM), if the processing occurs at the same site as the mineral extraction. The monazite ore and other monazite ores that EFRI expects to process at the Mill for uranium and rare earth elements are not mined at the White Mesa Mill site. So, it appears that the processing of a rare earth concentrate for its individual rare earth elements, would not fall under the Utah DOGM regulations and regulatory program. Although EFRI has mentioned possible license amendment requests associated with rare earth processing, as far as I know, no related license amendments have been submitted to the DWMRC. As a result, there is little technical information about the processes used to produce rare earth element oxides from a rare earth concentrate. There are questions— but no answers— about rare earth processing and the wastes produced from such processing at the White Mesa Mill. QUESTIONS •What exactly is going on at the White Mesa Mill with respect the processing of rare earth element concentrates to separate out individual rare earth elements or rare earth oxides? •What original materials and chemicals are used in the Phase 1 Rare Earth Element separation circuit to produce a separated neodymium praseodymium (NdPr) and a “heavies” samarium plus (“Sm+”) Rare Earth Carbonate? •What are the wastes produced in the Phase 1 Rare Earth Element separation circuit to produce a separated neodymium praseodymium (NdPr) and a “heavies” samarium plus (“Sm+”) Rare Earth Carbonate? Where are these wastes stored and disposed of? •What chemicals and other materials will be used to process a rare earth concentrate into other individual rare earth oxides or rare earth products? •What wastes will be produced by this rare earth concentrate separation processing to produce individual rare earth oxides. Where will these wastes be stored and disposed of? •Which Utah State and federal regulations apply to the processing of a rare earth concentrate to produce individual rare earth oxides at the White Mesa Mill? •How is the recently completed "Phase 1" REE Separation circuit different from the Circuit it replaced? Doug Hansen/DWMRC May 6, 2024 5 Thank you for your response to this request. Please let me know if you have any questions. Sincerely, /s/ Sarah Fields cc: Stevie Norcross, DWMRC Adam Wingate, DWMRC