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HomeMy WebLinkAboutDAQ-2024-011218 1 DAQC-1058-24 Site ID 10124 (B5) MEMORANDUM TO: FILE – SILVER EAGLE REFINING - WOODS CROSS, INC. THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: October 16, 2024 SUBJECT: Silver Eagle Refining Inc. (Silver Eagle), SM-80, Davis County, FRS # UT00000049001100019 INSPECTION TYPE: State Electronic Data Report (SEDR) Review REVIEW DATE: October 16, 2024 SOURCE LOCATION: North Salt Lake/Davis County SOURCE CONTACT: Blaine Zwahlen, (435) 319-6861 APPLICABLE REGULATIONS: Approval Order – DAQE-AN0101240030-16 – dated November 9, 2016 SOURCE INSPECTION EVALUATION: With the exception of sources that only monitor for opacity, quarterly report memoranda will only address the findings of the quarterly report. Approval Order and Title V permit conditions addressing continuous emission monitoring requirements will be addressed in Silver Eagle’s relative accuracy performance specification test review memorandum. SOURCE REVIEW EVALUATION: Third Quarter 2024 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Flare 2208 H2S 96% 09/18/24 05/15/24 Flare H2S 1.00 162 PPM - 3 Hr 1 8 2 2 Excess Emission Report - Hourly Summary Point Source Channel Startup & Shutdown Control Equipment Problems Process Problems Other Known Causes Unknown Causes Emission Limit Flare H2S 0 0 0 1 0 162 PPM - 3 Hr CMS Performance Summary - Hourly Summary Point Source Channel Monitor Malfunction Non-monitor Malfunction QA Calibrations Other Known Causes Unknown Causes Flare H2S 52 0 30 0 Pollutant Concentration Exceeded Span of CEM Monitor Outage During Point Source Operation Alternate Sampling CEM Modifications 0 Hours 81 Hours 0 Hours 0 Events SOURCE INSPECTION SUMMARY EVALUATION: Silver Eagle Refining - Woods Cross, Inc. maintains its CEMS as required in R307-170 and 40 CFR 60.13. CURRENT RECOMMENDATIONS: All deviations appear to be a result of breakdown or process related problems that do not warrant issuing a violation. Silver Eagle Refining - Woods Cross, Inc. was in compliance during this reporting period. No further enforcement actions should be taken. Silver Eagle’s NSPS monitoring system meets the performance standards of 40 CFR 60, Appendix B Performance Specifications. HIGH PRIORITY VIOLATOR (HPV): No RECOMMENDATION FOR NEXT INSPECTION: Check DAS for daily zero and span drift. Check the QC program to ensure that monitor drift is being tracked and that the source can identify excessive drift. ATTACHMENTS: Excel spreadsheet review Silver Eagle EER 3Q2024 Point Source Information Late Expired Cal. Gas Valid Cal. Gas Days Yes No 1 Type Code 100 (Company Information)Type Code Company Manager Company Name AIRS # Phone Number Environmental Contact 1 100 Stephen Jeffs 01100019 435-319-6861 Blaine Zwahlen 1 100 0 0 0 0 1 Type Code 110 (Point Source Identification)Type Code Point Source Quarter 1 - 4 Year Point Source Operating Hrs. in Quarter 1 110 3 2024 2208 1 110 0 0 0 1 Type Code 200 (Monitor Identification)Type Code Point Source Channel Manufacturer Model No. Monitor SN Low Span High Span Installation Date Monitor Location 1 200 H2S Siemens Maxum II HOU300758413700100 300 3/14/2022 Flare 1 200 H2S Siemens Maxum II 3003955197 0 300 5/1/2015 Flare 1 200 0 0 0 0 0 0 1/0/1900 0 1 Type Code310 (Excess Emissions) SUMMARY REPORT Type Code Channel Total Hours of Excess Emissions Excess Emissions - % of Total Operating Hours RC 701 Hours - start up/Shutdown RC 702 Hours- Control Equipment Problems RC 703 Hours - Process Problems RC 704, 706, 707 Hours -Other Known Causes RC 705 Hours - Unknown Causes Emission Limitation Emission Limitation Units Emission Limitation Averaging Period 1 TRUE 310 H2S 1 0.05% 0 0 0 1 0 162 PPM 3 Hr 1 310 0 0 0 0 0 0 0 0 0 1 Type Code 300 (CMS Performance Summary) Type Code Channel Point Source Operating Hours Downtime - % of Total Operating Hours Total CMS Downtime RC 721 Hours - Monitor Malfunction RC 722 Hours - Non-monitor Malfunction RC 723 Hours - QA Calibrations RC 724 Hours - Other Known Causes RC 725 Hours - Unknown Causes 1 TRUE 300 H2S 2208 3.73% 82.36 52 0 30.36 0 0 1 300 0 0 0 0 0 0 1 Type Code 250 (Performance Specification RATA Results) Type Code Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units of Measurement CEM Value Reference Method Value Relative accuracy Pass/ Fail 1 358 Days 250 H2S 05/15/24 05/23/23 12 ppm 0 0 31.00% Pass 1 0 Days 250 0 01/00/00 01/00/00 0 0 0 0 0.00% 0 1 Type Code 260 (CGA Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 Valid Cal. Gas 260 H2S 09/18/24 1 CC248878 02/22/26 NIST +/- 2 ppm 74.8 72.8 -2.70% Pass low 1 Valid Cal. Gas 260 H2S 09/18/24 2 CC317324 01/11/26 NIST +/- 2 ppm 173 171 -1.20% Pass high 1 260 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 270 (Linearity Test Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 270 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code Channel Start Date Start Time End Date End Time Hours 1 0 0 0 1/0/00 0:00 1/0/00 0:00 1 1 None Reported 1 0 TC 220 Hours 80.67 TC 220 Hours 0.00 TC 230 Hours 0.00 Events 0.00 Hours 0.00 Events 0.00 0.00 1 82.36 TC 300 Hours 1.69 FALSE None Reported None Reported None Reported None Reported None Reported None Reported Point Source Point Source Point Source Point Source Point Source Point Source Yes Flare 0 Flare Flare Flare 0 Type Code 550 (Changes in Operation in Control Equipment When CEM Data Not Available) Type Code 500 (Boiler Operating Days w/o 18 Hours of Data) Silver Eagle RefiningWoods Cross Inc. 0 Type Code 450 (Data Excluded) Flare Flare 0 Flare 0 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code 220 (Monitor Outage During Point Source Operation) Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) Type Code 240 (CEM Modifications) Type Code 530 (Excess Emissions During Emergency Conditions) 0 Flare 0 0 0 Silver Eagle EER 3Q2024 Relative Accuracy Overview Point Source Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units Measured CEM Value Reference Method Value Relative Accuracy Pass/ Fail Flare H2S 05/15/24 05/23/23 12 ppm 0 0.00 31.00% Pass * NSPS CGA Third 2024 Audit Gas Ranges Audit Gas Ranges AP1 Low AP2 Low AP1 High AP2 High Flare H2S 9/18/24 300 72.8 60 to 90 Flare H2S 9/18/24 300 171 150 to 180 Point Source Channel Audit Date Low Span Audit Gas Used High Span Audit Gas Used Silver Eagle EER 3Q2024 Monitoring Information TC 210, 230, & 240 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 240 (CEM Modifications) - 100 (All) * Count of Channel Column Labels Row Labels (blank) Grand Total (blank) (blank) Grand Total Silver Eagle EER 3Q2024 Type Code 220 (Monitor Outage During Point Source Operation) - 600 (All) * Sum of Hours Column Labels Row Labels 723 Grand Total Flare H2S QA Calibrations 29.67 29.67 CEM failed QA calibration check and alarmed, but operators did not contact instrument technician on weekend call. Calibartion error was discovered on Monday by instrument technician. 51.00 51.00 Grand Total 80.67 80.67 Silver Eagle EER 3Q2024 H2S/TRS * H2S/TRS Type Code 430 (H2S) - 6000 (All) H2S/TRS * H2S/TRS Count of Magnitude of Emissions Column Labels H2S/TRS Row Labels 721 Grand Total H2S/TRS Flare H2S/TRS Calibration gas valve stuck open so CEM was monitoring cal gas instead of flare gas 1 1 H2S/TRS Grand Total 1 1 Silver Eagle EER 3Q2024 Type Code 500 Before February 28, 2005 (Boiler Operating Days w/o 18 Hours of Data) After February 28, 2005 (90% Operating Hours For each 30 BOD) - 500 (All) * Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 510 (F-factor, Equations & Conversion Factors) - 500 (All) Count of F-factor Column Labels Row Labels Grand Total Grand Total * Type Code 520 (Minimum Data Not Obtained <22/30 BODs) - 500 (All) Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 530 (Excess Emissions During Emergency Conditions) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * Type Code 540 (Fuel Pre-treatment Credit SO2) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * TypeCode 550 (Changes in Operation in Control Equipment When CEM Data Not Available) - 500 (All) Column Labels Row Labels Grand Total Grand Total