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HomeMy WebLinkAboutDAQ-2024-0108881 DAQC-1040-24 Site ID 15513 (B4) MEMORANDUM TO: STACK TEST FILE – CITATION OIL & GAS CORPORATION – Pineview Tank Battery and Gas Plant THROUGH: Rik Ombach, Minor Source Oil and Gas Compliance Section Manager FROM: Paul Bushman, Environmental Scientist DATE: October 9, 2024 SUBJECT: Source: One (1) 800 hp White Superior 8G825 (ENG 1 – North) Location: 3604 East Chalk Creek Road, Coalville, Utah Contact: Ron Schultz: 281-891-1559 Tester: Oasis Emissions Consultants, Inc. Site ID #: 15513 Permit/AO #: Approval Order (AO) DAQE-AN155130002-22 dated August 15, 2022 Subject: Review of Pretest Protocol dated October 7, 2024 On October 9, 2024, Utah Division of Air Quality (DAQ) received a test notification for the testing of one (1) 800 hp White Superior 8G825 (ENG 1 – North) located at Pineview Tank Battery and Gas Plant, Summit County, Utah. Testing will be performed December 12, 2024, to determine compliance with the emission limits found in condition II.B.6.c of AO DAQE-AN155130002-22, and 40 CFR 63, Subpart ZZZZ. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses: OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK 3. RM 3 used to determine dry molecular weight of the gas stream: OK 4. RM 320 used to determine NOx, CO, and VOC emissions: OK DEVIATIONS: No deviations stated in the protocol. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Citation Oil & Gas Corporation pretest protocol and test notification. 14077 Cutten Road ꞏ Houston, TX 77069-2212 ꞏ 281.891.1000 October 08, 2024 Ms. Alexis North Via E-mail: R8AirReportEnforcement@epa.gov Office of Enforcement US EPA Region 8 8ENF-AT 1595 Wynkoop Street Denver, CO 80202-1129 Mr. Rik Ombach Via Website: https://utahgov.co1.qualtrics.com/jfe/form/SV_3dSxf7JSzy4jwGh Minor Source Compliance Manager Permitting and Compliance Division P.O. Box 144820 Salt Lake City, UT 84114-4820 Dear Mr. Ombach and Ms. North: SUBJECT: SOURCE TEST NOTIFICATION AND PROTOCOL SUBMISSION CITATION OIL & GAS CORP. PINEVIEW TANK BATTERY AND GAS PLANT PERMIT #DAQE-AN155130002-22 SUMMIT COUNTY, UTAH In order to demonstrate compliance with UDAQ Permit # DAQE-AN155130002-22 and EPA 40 CFR 63, Subpart ZZZZ, Citation Oil & Gas Corp. (Citation) has requested Oasis Emission Consultants, Inc. (Oasis) to perform source emission testing on one (1) 800 hp White Superior 8G825 engine (ENG 1 – North) located at Citation’s Pineview Tank Battery and Gas Plant near Coalville in Summit County, Utah. The White Superior 8G825 engine is designated as existing, non-emergency, 4SRB stationary RICE > 500 HP located at an area source of HAP that is not remote and operates more than 24 hours per calendar year. As such, the engine is being tested to demonstrate compliance with the nitrogen (NOx) and carbon monoxide (CO) performance testing requirements of the UDEA approval order (DAQE-AN155130002-22). In addition, the engine is being tested in accordance with the provisions of RICE MACT EPA 40 CFR 63, Subpart ZZZZ (NESHAP ZZZZ). Testing will be conducted to demonstrate compliance with the EPA CO standard of 270 ppmvd @ 15% O2. Page 2 of 2 Source Test Notification & Protocol Submission Pineview Tank Battery & Gas Plant October 08, 2024 14077 Cutten Road ꞏ Houston, TX 77069-2212 ꞏ 281.891.1000 Oasis is scheduled to conduct the performance testing on the White Superior 8G825 engine on Thursday, December 12, 2024. We expect to complete all testing within one (1) day. As indicated in the permit (DAQE-AN155130002-22), two additional 800 hp White Superior compressor engines (ENG 2 and Recip (South)) are located at this site and are subject to the same State and Federal performance testing requirements. However, both of these engines are currently out of service or are inoperable at this time. Therefore, emission testing for these two engines is not scheduled at this time. If Citation decides to bring these engines back into service, performance testing will be conducted prior to operation. Attached is a Source Test protocol for your review. If you have any questions or require further information, please contact me at (281) 891-1550 or via e-mail at BRedweik@cogc.com Very truly yours, R J Redweik Robert J. Redweik VP – EHS and Regulatory Attachment: Source Test Protocol UDEQ/EPA Source Test Protocol Approval Order: DAQE-AN155130002-22 Unit ID: ENG1 (North) Citation Oil & Gas Corporation Pineview Tank Battery and Gas Plant, Summit County, Utah October 7, 2024 Prepared By: Oasis Emission Consultants, Inc. 2730 Commercial Way Rock Springs, WY 82901 1.0 INTRODUCTION The purpose of this document is to provide relevant information pertaining to proposed periodic source emission testing at Citation Oil & Gas Corporation’s Pineview Tank Battery and Gas Plant (Unit ID: ENG1 (North)), in Summit County, Utah. Emissions testing will be conducted in accordance with the UDEQ DAQ Approval Order # DAQE-AN155130002-22 (Issuance Date: August 15, 2022) and EPA 40 CFR 63, Subpart ZZZZ (NESHAP ZZZZ). Testing will be conducted by Oasis Emission Consultants, Inc. 1.1 Test Program Organization Approval Order: DAQE-AN155130002-22 Federal Regulations: EPA 40 CFR 63, Subpart ZZZZ Pineview Tank Battery and Gas Plant Unit ENG1 (North) is located at an area source of HAP emissions. The engine is being tested according to the requirements of the National Emission Standards for Hazardous Air Pollutants for Reciprocating Internal Combustion Engines (NESHAP) – 40 CFR Part 63, Subpart ZZZZ. Facility / Location: Pineview Tank Battery and Gas Plant (Site ID: 15513) The facility is located at 3604 East Chalk Creek Road in Coalville, in Summit County, Utah. UTM Coordinates: 487,342 m Easting, 4,531,757 m Northing, UTM Zone 12 Emission Source(s): Unit ID: ENG1 (North) – White Superior 8G825 One (1) natural gas fired, non-emergency, 4-stroke rich burn (4SRB) White Superior 8G825 stationary reciprocating internal combustion engine (RICE) rated at 800 horsepower (hp). Client Owner / Operator: Citation Oil & Gas Corporation Address: 14077 Cutten Road Houston, TX 77069-2212 Contact: Ron Schultz, Manager Regulatory Compliance Email: RSchultz@cogc.com Office: (281) 891-1559 Test Company: Oasis Emission Consultants, Inc. Address: 2730 Commercial Way Rock Springs, WY 82901 Contact: Chris Knott, P.Eng., Director, Engineering & Operations Phone: (307) 382-3297 Fax: (307) 382-3327 State Authority: Utah Department Of Environmental Quality Address: PO Box 144820 Salt Lake City, UT 84114-4820 Contact: Rik Ombach, Minor Source Compliance Manager Email: rombach@utah.gov Phone: (801) 536-4164 Stack Test Report Submission: https://utahgov.co1.qualtrics.com/jfe/form/SV_3dSxf7JSzy4jwGh EPA Authority: Office of Enforcement, EPA Region VIII Address: 8ENF-AT 1595 Wynkoop Street Denver, CO 80202-1129 Contact: Alexis North, Environmental Scientist Email: north.alexis@epa.gov Phone: (303) 312-7005 Contact: Michael Stovern Email: stovern.michael@epa.gov Phone: (303) 312-6635 R8AirReportEnforcement Region Email: R8AirReportEnforcement@epa.gov 1.2 TEST PROJECT OBJECTIVE(S) The purpose of the emission compliance demonstration is to satisfy the requirements of UDEQ DAQ Approval Order # DAQE-AN155130002-22 (Issuance Date: August 15, 2022) and EPA 40 CFR 63, Subpart ZZZZ. Testing on the engine to show compliance with the UDEQ DAQ Approval Order # DAQE-AN155130002-22 and EPA 40 CFR 63, Subpart ZZZZ will be conducted concurrently. As required by UDEQ DAQ Approval Order # DAQE-AN155130002-22 Conditions II.B.6.c through II.B.6.c.2, three (3) separate one (1) hour test runs will be conducted on the 4SRB 800 hp White Superior 8G825 engine (Unit ID: ENG1 (North)) to demonstrate compliance with nitrogen oxides (NOx) and carbon monoxide (CO) limitations. The test for NOx and CO will be performed using EPA Reference Methods 1-3 and EPA 40 CFR 63 (A), Method 320. Results from the UDEQ DAQ Approval Order # DAQE-AN155130002-22 compliance test will be reported in units of pounds per hour (lb/hr). The White Superior 8G825 stationary RICE is an affected source equipped with a non-selective catalytic reduction (NSCR) convertor located at an area source of HAP emissions. The engine is being tested according to EPA 40 CFR 63, Subpart ZZZZ requirements for engines at an area source that are considered not remote. As stipulated by Table 6 Condition 15 to Subpart ZZZZ of Part 63, testing will be conducted to demonstrate that the average CO concentration for the White Superior 8G825 engine is less than or equal to 270 ppmvd @ 15% O2. The engine will be tested with the FTIR (EPA 40 CFR 63 (A), Method 320) at the outlet for the measurement of CO. 1.3 Facility Description Citation Oil & Gas Corporation (Citation) operates a crude oil and natural gas tank battery and gas plant at the Pineview Facility. At the tank battery, crude oil, natural gas and produced water are processed from an emulsion stream extracted from wells using electric submersible pumps and pumping units. Fluid from the wellheads enters a separator where the oil and water are separated from gas. The separated gas is sent to the adjoining gas plant. The liquids from the separators are routed to crude oil and produced water storage tanks at the lower portion of the tank battery. Emissions from the crude oil storage tanks are controlled by a flare. The crude oil is sent off site via truck loading while the produced water is piped for off-site injection within the field. Gas is routed to the gas plant. This facility will process up to 146,000 barrels (1 barrel = 42 gallons) of crude oil per year. Produced water from the separator is stored on-site at the upper portion of the tank battery before being shipped off-site through a flowline for injection. The gas plant processes up to 532.2 million standard cubic feet of natural gas per year. The gas plant treats the field gas using glycol and a separator to remove any left-over liquids. The gas is then cooled and compressed for storage in bullet tanks before being piped to the sales point for truck loading. The compliance test will be conducted on the 800 hp White Superior 8G825 natural gas fired, rich-burn engine (Unit ID: ENG1 (North)) that drives a compressor. 2.0 SOURCE TEST PROGRAM DESCRIPTION 2.1 Test Contractor All source emission tests will be performed by Oasis Emission Consultants, Inc., based out of Rock Springs and Sheridan, Wyoming. Processed test results and all raw data captured during the tests are forwarded to Chris Knott, P.Eng., Director of Engineering and Operations and/or Charles Chapman, Manager of Technical Services, for quality control and data checking. Once approved, tests are forwarded to the client. 2.2 Test Date The unit will be tested by Oasis Emission Consultants, Inc. on December 12th, 2024. We expect to complete all testing within a one (1) day time frame. 2.3 Report Date The test report will be submitted to Citation Oil & Gas Corporation no later than 60 days following the test. 2.4 Testing Methodology And Procedures A summary of the unit to be tested is provided below. Approval Order # Unit ID Make & Manufacturer Serial Number Engine HP Max Allowable Nitrogen Oxide (NOx) lb/hr Max Allowable Carbon Monoxide (CO) lb/hr DAQE-AN155130002-22 ENG1 (North) White Superior 8G825 270349 800 0.661 1.022 2.4.1 EPA 40 CFR 63, Subpart ZZZZ Unit ID Make & Manufacturer Serial Number Engine HP EPA CO Standard ENG1 (North) White Superior 8G825 270349 800 270 ppmvd @ 15% O2 The White Superior 8G825 engine is an existing non-emergency 4SRB RICE > 500 HP located at an area source of HAP and is operated more than 24 hours per calendar year. Testing will be conducted to demonstrate that the average CO concentration for the White Superior 8G825 engine is less than or equal to 270 ppmvd @ 15% O2. Emission Measurement Methodologies: Testing on the White Superior 8G825 compressor engine (Unit ID: ENG1 (North)) will consist of three one hour tests post catalyst according to EPA 40 CFR 60 (A), Methods 1-3 and EPA 40 CFR 63 (A), Method 320 for NOx and CO. Oxygen levels will be measured to allow for the correction of CO to 15% O2. Based on the compounds that will be measured, the MKS 2030 analyzer has been configured in the following manner, which is intended to cover all types of natural gas fired engines. The MKS 2030 software provides a Natural Gas Method that is designed to minimize all expected interferences by removing the regions in the quant region where they are most absorbed (ie. picket fence approach). So, for example, all the water peaks that are greater than about 0.1 abs are removed from the quant region. Since the spectral noise measured (sample spectrum) is in the range of 0.001 absorbance, it is desirable to have any error within this range. The MKS software will match the water calibration spectrum to the sample spectrum at any 1 point in the spectrum to about 1% precision. So, 1% of 0.1 absorbance is 0.001 abs. This is why any peaks greater than this for interfering compounds are usually excluded so they do not interfere. To summarize, the MKS software and the method are designed to minimize any interferences by removing their largest interfering absorptions. QA spiking procedures will be followed for pre and/or post testing. Various factors often make determining the exact concentrations for spiking procedures indiscernible prior to testing, even if the engine has been previously tested. Furthermore, it is infeasible to obtain and transport a multitude of gas concentrations for varying analytes. Therefore, a mixed gas bottle with a high enough concentration for multiple engines may be utilized during the spiking procedures. A summary of all spiking procedures/results will be provided in the final test reports. The CO2 present in the native sample will be used as the tracer. There are two components that make up the spike: 90% native and 10% spike. Both the native and spike are being added to the gas cell and measured simultaneously. Since the CO2 concentration for most engines is very stable during testing, the reduction in its concentration when a spike is applied can provide very accurate prediction on the ratio of spike gas to engine emission. The schematic for our sampling system, which is the same as the system provided in Method 320, is shown below. The sampling system is used to draw the sample from the stack at an elevated temperature, remove particulates and push the gas through a secondary heated line into the MKS 2030 analyzer to maintain correct pressure and temperature. There is no reduction in water concentration or any other component. Figure 1: Schematic of FTIR Sampling System. The MKS Multigas 2030 FTIR system inherently converts the wet levels of NOx & CO to dry levels and displays the dry levels to the Compliance Specialist(s) via a computer display. The system is able to perform this conversion due to the FTIR also measuring the moisture content of the effluent stream. Therefore, it is the dry levels that are typically logged. Stack Sampling Location The inner exhaust stack diameter for the White Superior 8G825 engine will be measured by the Oasis Emission Consultants, Inc. Compliance Specialist during the compliance test and will be verified to meet the minimum specifications of a sampling location as defined by EPA Method 1. An aerial lift will be utilized, if needed, to conduct sampling. Figure 2: Sample Location Diagram. Engine Operating Parameters: Engine operating parameters, where applicable, will be recorded for each 1 hr test which may include engine rpm, air/fuel ratio setting(s), suction/discharge pressures etc. Engine Load Approximation: Oasis Emission Consultants Inc. will approximate the engine load using the measured process parameters, such as gas throughput, suction/discharge pressure/temperature; by correlating the intake manifold conditions with the engine manufacture heat balance data; or the engine load. It is expected that the engine will be tested at 90%-110% of the site rated load. Catalyst Parameters: Oasis will record the catalyst parameters (i.e. catalyst inlet temperature and the pressure drop across the catalyst) during each test. Test Methods: All test methods that we intend to utilize are listed below.  EPA 40 CFR 60 Appendix A, Method 1: Method 1 requires measurement of the various physical attributes of a stack to establish appropriate sampling locations.  EPA 40 CFR 60 Appendix A, Method 2: Method 2 provides the means to calculate the average wet velocity for the exhaust effluent gas. This method employs the use of a standard or S-type pitot tube, a thermometer and an inclined manometer. The temperature, static & differential pressures are all used to calculate the average wet velocity. This value may be used in conjunction with the known stack diameter, and measured moisture content (Method 4), to approximate the average dry volumetric flow rate.  EPA 40 CFR 60 Appendix A, Method 3: Method 3 provides the means to calculate the dry molecular weight of the effluent gas. After passing through a gas condenser, O2 & CO2 gas concentrations from the effluent stream are measured by a Fyrite analyzer. Measurements will be taken in conjunction with those from Method 2. The dry molecular weight will be calculated for each of the test runs. The O2 levels will also be used for the correction to 15% O2.  EPA 40 CFR 63 (A), Method 320: NOx, CO and H2O concentrations are obtained by running the engine exhaust through a heated sample line (191 deg C) to an MKS 2030 FTIR analyzer. When a gas sample is introduced in the gas cell, the infrared beam is partially absorbed by the gas species present. The spectral frequencies absorbed and their intensity are due to the atoms associated with the chemical bond and the strength of that bond. The absorption spectrum is unique for each infrared-active gas. The MKS FTIR analyzer measures the absorption spectrum, and its analysis algorithm measures the concentration of each gas using pre-loaded calibrations. The MG2000 software allows for the continuous measurement, display and recording of the sample stream.