DDW-2024-011482

9/26/2024
PENNY’S CAFÉ CHLORINE ADDIDTION
Operation Manuals 2024
 Operation Sequence- Page #2
 Stenner Chlorination Pump S series- Page#3
 Baffle tanks, BAF-80(2)- Page #108
 Post Chlorine Sample Results- Page #109
9/26/2024
PENNY’S CAFÉ OPERATION PROCEDURE
Description: The chlorination pump turns on when the well pump starts. When the Well pump is on the Chlorine pump will show a percentage that it is running at, when the Well pump is off, it will show STANDBY. The
chlorine is injected before the first baffle tank and then travels through the two tanks to achieve the
necessary contact time. Below is a series of daily check that should be performed when operating the system.
DAILY CHECKS:
•Check the system for any water leaks.
•Make sure the valves are in the correct position (Bypass should be closed, Inlet & Outlet are open)
•Check to make sure there is still chlorine in the jug by looking at the scale or lifting the jug.
•Ensure when the Well pump is running that the Chlorine pumps comes on.
•Take a chlorine residual sample to ensure proper PPM(0.2-4.0) Try to stay around a 1.0
•If the chlorine residual sample is too high or too low, Press the up or down arrow to increase or
decrease the pump percentage. Let the system flush for 30 minutes and re-test the chlorine residual.
•If you need to change the chlorine jug, simply unscrew the existing cap, remove the cap from thenew jug and screw the old cap on the new jug.
•Once a year the tube will need to be changed on the chlorination pump. Please refer to the manual
to complete this step. Page 93 of the stenner pump manual.
If you have any questions or needs (i.e. chlorine, pumps, service) please feel free to call
Jesse @ 801-643-9699, [e-mail]
S SE R IES P E R ISTA LTI C P U MP
S 3 0 & S 4 0 M O D E L S
INSTALLATION AND MAINTENANCE MANUAL
PERISTALTIC METERING PUMPS SINCE 1957
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER
ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
WARNING
S Series FW 3.01.01 www.stenner.com2
TABLE OF CONTENTS
WARRANTY AND SERVICE POLICY .......................................... 3
SAFETY INSTRUCTIONS............................................................
COVER, 4-6, 8, 19, 34, 37, 40, 44, 52, 56-66, 68-70, 72, 75-76,
78, 81-82, 84-88, 91-92, 97
FLOW RATE OUTPUTS............................................................ 6
MATERIALS OF CONSTRUCTION ............................................. 7
CHEMICAL RESISTANCE GUIDE ..........................................8-9
ACCESSORIES....................................................................10
GENERAL INFORMATION ................................................11-13
CONFIGURATION ...........................................................14-31
CONTROL MODES ...........................................................32-55
OPERATING DISPLAY ......................................................56-67
CONNECTIONS ...............................................................68-80
INSTALLATION ...............................................................81-87
TROUBLESHOOTING.......................................................88-91
TUBE REPLACEMENT .....................................................92-96
CLEANING THE POINT OF INJECTION...............................97-98
PARTS ........................................................................99-103
WALL MOUNTING BRACKET DIMENSIONS...........................104
IMS 100119
FW 3.01.01
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 3
WARRANTY AND CUSTOMER SERVICE
LIMITED WARRANTY
Stenner Pump Company will for a period of 2 years from the date of purchase (proof of purchase required) repair or
replace – at our option – all defective parts. Stenner is not responsible for any removal or installation costs. Pump tube
assemblies and rubber components are considered perishable and are not covered in this warranty. Pump tube will be
replaced each time a pump is in for service, unless otherwise specified. The cost of the pump tube replacement will be
the responsibility of the customer. Stenner will incur shipping costs for warranty products shipped from our factory in
Jacksonville, Florida. Any tampering with major components, chemical damage, faulty wiring, weather conditions, water
damage, power surges, or products not used with reasonable care and maintained in accordance with the instructions
will void the warranty. Stenner limits its liability solely to the cost of the original product. We make no other warranty
expressed or implied.
RETURNS
Stenner offers a 30-day return policy on factory direct purchases. Except as otherwise provided, no merchandise will be
accepted for return after 30 days from purchase. To return merchandise at any time, call Stenner at 800.683.2378 for a
Return Merchandise Authorization (RMA) number. A 15% re-stocking fee will be applied. Include a copy of your invoice or
packing slip with your return.
DAMAGED OR LOST SHIPMENTS
All truck shipments: Check your order immediately upon arrival. All damage must be noted on the delivery receipt. Call
Stenner Customer Service at 800.683.2378 for all shortages and damages within seven (7) days of receipt.
SERVICE & REPAIRS
Before returning a pump for warranty or repair, remove chemical from pump tube by running water through the tube, and
then run the pump dry. Following expiration of the warranty period, Stenner Pump Company will clean and overhaul any
Stenner metering pump for a minimum labor charge plus necessary replacement parts and shipping. All metering pumps
received for overhaul will be restored to their original condition. The customer will be charged for missing parts unless
specific instructions are given. To return merchandise for repair, call Stenner at 800.683.2378 or 904.641.1666 for a
Return Merchandise Authorization (RMA) number.
DISCLAIMER
The information contained in this manual is not intended for specific application purposes. Stenner Pump Company
reserves the right to make changes to prices, products, and specifications at any time without prior notice.
TRADEMARKS
QuickPro®is a registered trademark of the Stenner Pump Company.
Santoprene®is a registered trademark of Exxon Mobil Corporation.
Versilon®is a registered trademark of Saint-Gobain Performance Plastics.
Pellethane®is a registered trademark of Lubrizol Advanced Materials, Inc.
Hastelloy®is a registered trademark of Haynes International, Inc.
AquaShield™is a trademark of Houghton International.
S Series FW 3.01.01 www.stenner.com4
SAFETY INSTRUCTIONS
Warns about hazards that CAN cause death, serious personal injury, or property damage
if ignored.
ELECTRIC SHOCK HAZARD
RISK OF ELECTRIC SHOCK
Connect only to a branch circuit protected by a ground-fault circuit-interrupter (GFCI). Contact a qualified
electrician if you cannot verify that the receptacle is protected by a GFCI.
RISQUE DE CHOC ELECTRIQUE
Brancher seulement à un réseau électrique protégé par un DDFT. Contactez un électricien certifié si vous ne pouvez
pas vérifier que la prise est protégé par un DDFT.
PELIGRO DE DESCARGA ELECTRICA
Conecte a un circuito en derivación protegido por un interruptor de descarga a tierra (GFCI). Contacte a un
electricista certificado si no puede verificar que su receptáculo esté protegido por dicho interruptor (GFCI).
To reduce the risk of electric shock, replace damaged cord immediately. Contact the factory or an
authorized service facility for repair.
DO NOT alter the power cord or plug end. DO NOT use receptacle adapters.
DO NOT use pump with a damaged or altered power cord or plug. Contact the factory or
authorized service facility for repair.
After installation, the power supply plug must be accessible during use.
To reduce the risk of injury, do not permit children to use this product. This appliance is not to be
used by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction.
This pump has not been investigated for use in marine areas.
La pompe n’a pas été vérifiée et approuvée pour utilisation sur des applications de
installation marine.
Este dosificador no ha sido investigado para uso en áreas marinas.
EXPLOSION HAZARD
This equipment IS NOT explosion proof. DO NOT install in an explosive environment.
RISK OF CHEMICAL EXPOSURE AND OVERDOSE
Potential for chemical burns, fire, explosion, personal injury, or property damage. To reduce risk of exposure, the use
of proper personal protective equipment is mandatory. To reduce risk of overdosing, follow proper installation methods
and recommendations. Check your local codes for additional guidelines.
RISK OF FIRE HAZARD
DO NOT install or operate on any flammable surface.
Pump is not recommended for installation in areas where leakage can cause personal injury or
property damage.
PELIGRO
PELIGRO
IMPORTANT SAFETY INSTRUCTI ONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including
the following:
READ AND FOLLOW ALL INSTRUCTIONS
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 5
SAFETY INSTRUCTIONS continued
Warns about hazards that WILL or CAN cause minor personal injury or property damage
if ignored.
To reduce risk of electric shock, pull plug before servicing this pump.
This pump has been evaluated for use with water only.
Non-submersible pump. Suitable for indoor and outdoor use.
Pompe non submersible. Adaptée à une utilisation aussi bien à l’intérieur qu’à l’extérieur.
Dosificador no sumergible. Adecuado para el uso interior y exterior.
PLUMBING
Chemical feed pump installation must always adhere to your local plumbing codes and requirements. Be sure
installation does not constitute a cross connection. Check local plumbing codes for guidelines.
Electrical installation should adhere to all national and local codes. Consult licensed professional
for assistance with proper electrical installation.
Pump uses a class 2 switching power supply.
S AVE THESE INSTRUCTIONS
NOTICE: Indicates special instructions or general mandatory action.
This metering pump is portable and designed to be removable from the plumbing system without damage to
the connections.
This metering pump and its components have been tested for use with the following chemicals; Sodium Hypochlorite
(10-15%), Muriatic Acid (20-22 Baume, 31.5% Hcl), and Soda Ash.
Cette a pompe de dosage et ses composants ont été testés pour utilisation avec les produits chimiques suivants;
Hypochlorite de Sodium (solution de 10-15%); Acide Muriatique (20-22 Baume, 31.5% Hcl); Cendre de Soude.
Before installing or servicing the pump, read the pump manual for all safety information and complete instructions.
The pump is designed for installation and service by properly trained personnel.
No user replaceable parts inside.
Do not install at altitudes over 2000 meters.
CAUTION
CAUTION
CAUTION
CAUTION
CUIDADO
ATTENTION
CAUTION
CAUTION
CAUTION
S Series FW 3.01.01 www.stenner.com6
FLOW RATE OUTPUTS
NOTICE:The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under
a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering
pumps undergo field calibration by means of analytical testing to confirm their outputs.
S30 MODELS 25 psi (1.7 bar) max.
Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Liters Milliliters Milliliters
Prefix Ratio per Day per Hour per Hour per Minute per Day per Hour per Hour per Minute
S3003 3 100:1 0.40–40 0.017–1.67 2.13– 213 0.036–3.56 1.51–151 0.063–6.31 63.09–6309 1.05–105
S3004 4 100:1 0.60–60 0.025–2.50 3.20–320 0.053–5.33 2.27–227 0.095–9.46 94.64–9464 1.58–158
S3005 5 100:1 0.85–85 0.035–3.54 4.53–453 0.076–7.56 3.22–322 0.134–13.41 134.07–13407 2.23–223
Approximate Output @ 50/60Hz
S40 MODELS 25 psi (1.7 bar) max.
Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Liters Milliliters Milliliters
Prefix Ratio per Day per Hour per Hour per Minute per Day per Hour per Hour per Minute
S405X 5X 100:1 1.5–150.0 0.06–6.25 8.0–800.0 0.13–13.33 5.7–567.8 0.24–23.66 236.59–23658.82 3.94–394.31
Approximate Output @ 50/60Hz
S30 MODELS 100 psi (6.9 bar) max.
Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Liters Milliliters Milliliters
Prefix Ratio per Day per Hour per Hour per Minute per Day per Hour per Hour per Minute
S3003 1 100:1 0.05–5 0.002–0.21 0.27–27 0.004–0.44 0.19–19 0.008–0.79 7.89–789 0.13–13
S3004 2 100:1 0.17–17 0.007–0.71 0.91–91 0.015–1.51 0.64–64 0.027–2.68 26.81–2681 0.45–45
S3005 7 100:1 0.40–40 0.017–1.67 2.13–213 0.036–3.56 1.51–151 0.063–6.31 63.09–6309 1.05–105
Approximate Output @ 50/60Hz
S40 MODELS 100 psi (6.9 bar) max.
Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Liters Milliliters Milliliters
Prefix Ratio per Day per Hour per Hour per Minute per Day per Hour per Hour per Minute
S407X 7X 100:1 0.6–60.0 0.03–2.50 3.2–320.0 0.053–5.34 2.3–227.0 0.09–9.46 94.64–9463.54 1.58–157.73
Approximate Output @ 50/60Hz
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 7
MATERIALS OF CONSTRUCTION
All Housings
Polycarbonate
Pump Tube
Santoprene®(FDA approved) or Versilon®
Check Valve Duckbill (S30 Models)
Santoprene®(FDA approved) or Pellethane®
Ball Check Valve Components (S40 Models)
-Ceramic ball (FDA approved); tantalum spring; FKM seat & O-ring OR
-Ceramic ball (FDA approved); stainless steel spring; EPDM seat; Santoprene®O-ring
Pump Head Rollers
Polyethylene
Roller Bushings
Oil impregnated bronze
Suction/Discharge Tubing, Ferrules 1/4" & 6 mm
Polyethylene (FDA approved)
Tube Fittings & Injection Fittings
PVC or Polypropylene (both NSF listed)
Connecting Nuts
PVC or Polypropylene (both NSF listed)
3/8" Adapter (S30 Models)
PVC or Polypropylene (both NSF listed)
Suction Line Strainer and Cap
PVC or Polypropylene (both NSF listed); ceramic weight
All Fasteners
Stainless steel
Pump Head Latches (S30 Models)
Polypropylene
Pump Head Latches (S40 Models)
Stainless steel
Leak Detect Components
Hastelloy®
S Series FW 3.01.01 www.stenner.com8
CHEMICAL RESISTANCE GUIDE
The information is provided ONLY as a guide to assist in determining chemical compatibility
for wetted components. Testing under the specific conditions of the application is recommended. Stenner Pump
Company assumes no responsibility for its accuracy. Outside factors including but not limited to temperature,
pressure, mechanical stress, and solution concentration can affect material compatibility in a particular application.
Stenner makes no warranty, expressed or implied, as to the accuracy of this guide or any materials’ suitability for
fitness or purpose for any application. User assumes all risk and liability for use of this guide.
Ratings Key – Chemical Effect
A Fluid has minor or no effects
B Fluid has minor to moderate effects
C Fluid has severe effects
•No data available
Chemical / Solution
Chloroacetic Acid A C B C C • • A
Chloroform C C C C A C • A
Chlorosulfonic Acid B C C C C C • B
Chromic Acid < 50%B C B A A C A B
Chromium Salts A • A B • • • •
Citric Acid B B B C A • A A
Copper Chloride A A A A A • A C
Copper Sulfate A A A A A • A B
Cottonseed Oil B A B A A • • A
d-Limonene C B B B A C • •
Ethyl Acetate A C C C C B • B
Ethyl Alcohol B C C B B • A •
Ethyl Chloride C C C C A C • A
Ethylene Dichloride C C C C A C • B
Ethylene Glycol A A A A A A • B
Ethylene Oxide B A C C C C • B
Eucalyptus Oil C B C C • • • •
Fatty Acids C B A A A C • A
Ferric Chloride A A A A A B A C
Ferric Sulfate A A A A A B • B
Ferrous Chloride A A A A A C • C
Ferrous Sulfate A A A A A C • B
Fluoboric Acid A C A C B A • •
Fluosilicic Acid A A A A A C • B
Formaldehyde < 40% A B A C C B • A
Formic Acid A C B C C C A A
Glucose A A A A A A • A
Glycerin A A A A A A • A
Hydrochloric Acid 20% A C A A A C A C
Hydrochloric Acid 37% A C A A A C A C
Hydrocyanic Acid A B A A A C A A
Hydrofluoric Acid < 48% A C B A A C C C
Hydrofluoric Acid 48-75% A C C C A C C C
Hydrofluoric Acid, anhydrous B C C C C • C C
Hydrogen Peroxide < 50% A B A B A A A A
Hydrogen Sulfide A A B A C • • A
Iodine A A C B A C A C
PP
Santoprene®
EPDM SiliconeFKMLDPEPVCVersilon®
Tantalum Stainless
SteelChemical / Solution
Acetic Acid 20%A B B A B A A A
Acetic Acid 30%B C C A B A A B
Acetic Acid, Glacial C C C C C • A A
Acetic Anhydride B C C C C C • A
Aliphatic Hydrocarbons B B B B • • • •
Aluminum Chloride A A A B A B A B
Aluminum Sulfate A A A A A A A B
Alums A A A A A A • A
Ammonium Acetate B B A A A • • A
Ammonium Carbonate A A A A A C • B
Ammonium Chloride A B A B A C A B
Ammonium Hydroxide A B A A B A B A
Ammonium Nitrate A A A A B C A A
Ammonium Phosphate A A A A A A • C
Ammonium Sulfate A A A A B A A B
Amyl Acetate A C C C C C • A
Aniline B C C C C C A B
Antimony Salts A A A B • • • •
Arsenic Salts A A A B • • • •
Barium Hydroxide A A A B A • B B
Barium Salts A • A B • A • •
Beer A A A A A • A A
Benzene C C C C B • • B
Benzoic Acid A C A A A • A B
Bleach 5.25%A A A A A • • •
Boric Acid A A A A A A A A
Bromine A B B B A C A C
Butyl Acetate A C C C C C • A
Butyric Acid A C B C B C A B
Calcium Chloride A A B A A • A B
Calcium Hydroxide A C A A A • B B
Calcium Hypochlorite 5%A B A A A • A B
Calcium Salts A A A A • B • •
Carbon Disulfide C C C C A • • B
Carbon Tetrachloride C C C C A C • B
Castor Oil B A A • A • • A
Chlorine see Sodium Hypochlorite
PP
Santoprene®
EPDM SiliconeFKMLDPEPVCVersilon®
Tantalum Stainless
Steel
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 9
* Products tested and certified by WQA according to ANSI/NSF 61 for contact with Sodium Hypochlorite and Water only and ANSI/NSF 372.
Chemical / Solution
Silicone Oil C A A B A C • A
Silver Nitrate A A A A A A • B
Soap Solutions A A A C A A • A
Sodium A A A A • • • •
Sodium Bisulfate A A A A A • • C
Sodium Bisulfite A A A A A A • B
Sodium Borate A A A A A A • B
Sodium Carbonate A A A A A A • A
Sodium Chlorate A A A A A C • B
Sodium Chloride A A A A A A A B
Sodium Dichromate 20% A • B • A • • •
Sodium Hydroxide < 20% A B A B C A B B
Sodium Hydroxide 20-46.5%A C A B C • C B
Sodium Hypochlorite 5% A* B A A A B A C
Sodium Hypochlorite 6-15% A* B A A A B A C
Sodium Nitrate A A A A A C A B
Sodium Silicate A A A A A A • B
Sodium Sulfide A A A A A A • C
Sodium Sulfite A A A A A A • A
Solvents C B B B • • • •
Soybean Oil B A A A A • • A
Stannous Chloride 15% A A A B A • • A
Stearic Acid A B B B A B • A
Sulfur Dioxide liquid A C C C B • • A
Sulfur Trioxide B C A C A • • C
Sulfuric Acid < 40% B B B B A C A C
Sulfuric Acid > 40% C C C C A C A C
Sulfurous Acid A A A B C C • B
Tannic Acid 10% A B A B A B • A
Tanning Liquors A A A A A • • A
Tartaric Acid A A A A A A • C
Titanium Salts A A A B • • • •
Triethanolamine A C C C C • • •
Trisodium Phosphate A A A A A • • B
Tung Oil B B C C A • • •
Turpentine B B C C A C • A
Urea B A B A A B • B
Water & Brine A A A A A B • •
Zinc Chloride A A B A A A A B
Zinc Salts A A A A • • • •
NOTE: FKM tested to ANSI/NSF 61 with water only.
PP
Santoprene®
EP DM SiliconeFKMLDPEPVCVersilon®
Tantalum Stainless
SteelChemical / Solution
Lactic Acid A B B A A A A B
Lead Acetate B A A A C C • B
Linseed Oil B A A A A A • A
Limonene C B B B A C • •
Lubricating Oils C A B C A • • A
Magnesium Chloride A A B A A A A C
Magnesium Hydroxide A A A A A • A A
Magnesium Sulfate A A A A A A A B
Malic Acid A B A A A B • A
Manganese Salts A A A A • B • •
Mercuric Chloride A A A A A • • C
Methylene Chloride C C C C B • A B
Mineral Oil B A B B A • • •
Mineral Spirits C A B B A • • A
Muriatic Acid, 20° Baume A C A A A • • •
Nitric Acid < 10% A C A B A B A A
Nitric Acid 10-30% B C A C A C A A
Nitric Acid 30-60%C C B C A C A A
Nitric Acid 70% C C B C A C A A
Nitric Acid, red fuming C C C C C C • •
Nitrous Acid A B • • B • • B
Oleic Acid A B C C B C • A
Oleum 20-25% C C C C • • • B
Oxalic Acid A C B A A C A A
Palmitic Acid A B B A A C • A
Petroleum Distillates C B B C • • A A
Peracetic Acid 5%B B B A A A • •
Peracetic Acid 15%B B B A A B • •
Phenol B C C B A C • B
Phosphoric Acid A C A A A C A C
Phthalic Acid A C A A A B • A
Pickling Solutions A C • • B • • •
Plating Solutions A C • • A C • •
Polyphosphate A A A A • • • •
Potassium Carbonate A A A A A • • B
Potassium Chlorate A A A A A B • B
Potassium Hydroxide A A A A C C B A
Potassium Dichromate A A A A A • • B
Potassium Iodide A A B B A • • A
Potassium Permanganate A A A A A • • B
Sea Water A A A A A • A C
PP
Santoprene®
EPDM SiliconeFKMLDPEPVCVersilon®
Tantalum Stainless
Steel
S Series FW 3.01.01 www.stenner.com10
ACCESSORIES
S30 MODELS
3 Connecting Nuts 1/4" or 3/8"
3 Ferrules 1/4" or 6 mm Europe
1 Injection Fitting 25 psi (1.7 bar) max. or 1 Duckbill Check Valve 100 psi (6.9 bar) max.
1 Weighted Suction Line Strainer 1/4", 3/8" or 6 mm Europe
1 20' Roll of Suction/Discharge Tubing 1/4" or 3/8", white, UV black or 6 mm white Europe
1 Additional Pump Tube
2 Additional Latches
1 Mounting Bracket
1 Quick Start Guide
S40 MODELS
3 Connecting Nuts 3/8"
1 Ball Check Valve
1 Weighted Suction Line Strainer 3/8"
1 20' Roll Suction/Discharge Tubing 3/8", White or UV Black
1 Additional Pump Tube
1 Mounting Bracket
1 Quick Start Guide
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 11
GENERAL INFORMATION
The S Series is an advanced peristaltic pump design with multiple programming features and
performance indicators. The S Series offers practical and flexible functions for municipal, wastewater
and industrial applications.
PUMP FEATURES
• Brushless DC Motor with ball bearing support
• Switch mode power supply
• Microcontroller
•Blue OLED Display
• QuickPro® pump head with leak detect sensor
• Six button keypad on control panel
MAIN MENU-CONFIGURATION-CONTROL MODE-RUN PUMP
Button General Function Operating Mode Function
• Moves up in a menu
UP • Toggles between menu options Increases the speed percent in the Manual mode
• Increases a value
• Moves down in a menu
DOWN • Toggles between options Decreases the speed percent in the Manual mode
• Decreases a value
PRIME N/A Runs pump at 100% speed while button is pressed
ON/OFF N/A Turns pump control ON or OFF
WARNING: DOES NOT REMOVE POWER
BACK Moves one step back in a menu when permitted Cycles the display to show different units of output
ENTER Sets a value Press and hold for 2 seconds to go to the
Main Menu
SET UP
The very first time the pump is turned on, the display will show the Firmware Version followed by the Main Menu screen.
If the pump was previously programmed, the display will return to the mode it was in when it was turned off or if power
was lost.
Main Menu
- Configuration
- Control Mode
- Run PumpFW: 3.01.01
S SERIES
The display will indicate
the pump's software version.
OUTPUT
• 0.05 – 150.0 gpd, pressures to 25 psi
• 0.05 – 60.0 gpd, pressures to 100 psi
CONTROL PANEL
NAVIGATION BUTTONS
S Series FW 3.01.01 www.stenner.com12
GENERAL INFORMATION continued
Mandatory Calibration
From the Configuration menu, select GPD/LPD Calibration, and enter your pump’s ACTUAL maximum flow rate
output. Refer to illustration below.
IMPORTANT!
The pump’s ACTUAL maximum flow rate entry:
・Affects flow rate output displayed on the screen during operation in all modes.
・Contributes to overall calculation of flow rate output in the PPM modes.
Program Applicable Pump Parameters
In Configuration menu, program applicable pump parameters, refer to chart below.
Select Mode of Operation
In Control Modes menu, select your mode of operation.
Program the Options
In your selected control mode, program the options relevant to your application.
Run the Pump
1
Enter max pump flow
__0.0 GPD
Calibration
- GPD/LPD Calibration
- Signal Calibration
- GO TO CONFIG MENU
Configuration
- Units
- Clock
- Calibration adjust set
2
Pump Parameters Description Control Mode
Display Brightness Optimal setting is < 50% for extended periods.All
Units Default is Gallons; enter Liters, if preferred.All
Clock 24-hr format. Enter current time of day and day of the week.All
Leak Detect Calibrate sensitivity to distinguish between water & your chemical.All
Tube Timer Enter number of hours you want pump to run before display All
shows TUBE CHANGE.
Password Program a password to prevent unauthorized changes to pump settings.All
Output Relays Three individual relays available; rated for 24VDC @ 50mA max.All
Program communication for:
• S Series to back-up S Series
• S Series to another device
Signal Calibration If factory settings are not sufficient,calibrate the pump using a 4-20mA, 0-10VDC
process meter or powered transmitter.
Reset Totalizer Option to reset the total tallied amount of water treated.Pulse, Hall Effect, PPM
3
4
5
HOW TO GET STARTED SUMMARY
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 13
GENERAL INFORMATION continued
COMMUNICATION
COMMUNICATION ACTIVATED BY PUMP CONDITIONS
DISPLAY ALARM ACTIVATION OUTPUT RELAY ACTIVATION
Program Automatic Program Automatic
PUMP CONDITION OPERATIONAL MODE
Tube Change l l
Tube Leak l l
Standby l l
Drive Fault l l All
Off l l
Run l
Mode Change l
Transfer*ll
Manual, 7-day Timer,
Repeat Pulse l Cycle Timer, 4-20mA,
0-10VDC, Pulse,
PPM Feed: Constant
High Signal l l 4-20mA or 0-10VDC
Low Signal l l 4-20mA or 0-10VDC
High Flow l l Hall Effect or
PPM Feed: Hall Effect
Low Flow l l Hall Effect
Signal Overrun l l Pulse
* Transfer operation from a primary pump to a backup pump via a relay.
All
S Series FW 3.01.01 www.stenner.com14
CONFIGURATION MENU
Main Menu
- Configuration
- Control Mode
- Run Pump
Configuration
- Display Brightness
- Units
- Clock
Configuration
- Units
- Clock
- Calibration
Configuration
- Clock
- Calibration
- Password
Configuration
- Calibration
- Password
- Tube Timer
Configuration
- Password
- Tube Timer
- Reset Totalizer
Configuration
- Tube Timer
- Reset Totalizer
- Leak Detect
Configuration
- Reset Totalizer
- Leak Detect
- Flow Verification
Configuration
- Leak Detect
- Flow Verification
- Outputs
Configuration
- Flow Verification
- Outputs
- Firmware Version
Configuration
- Outputs
- Firmware Version
- Reset Pump
Configuration
- Firmware Version
- Reset Pump
- Go to Main Menu
SUMMARY
Configure the pump parameters. Configuration should be completed at the initial set up.
NAVIGATION
Holding the or button causes
the numbers to change rapidly.
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases
a value
Sets a value in a menu
Moves one step back in a menu,
when permitted
Returns to Configuration menu
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 15
Display BrightnessConfiguration
- Display Brightness
- Units
- Clock
100%
adjust set
CONFIGURATION MENU continued
DISPLAY BRIGHTNESS
Allows user to adjust the brightness level of the pump display from 0% to 100%. There is some
visibility at the minimum setting.
NOTE: For best performance and longevity, the display brightness should not be set higher than 50% for extended periods.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com16
UnitsConfiguration
- Display Brightness
- Units
- Clock
Gallons
Units
Liters
Returns to Configuration menu.
Returns to Configuration menu.
adjust set
adjust set
CONFIGURATION MENU continued
UNITS
Allows the user to set the unit of measure to Gallons or Liters. The selection appears in the pump
display during Control Mode programming.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 17
Today isConfiguration
- Display Brightness
- Units
- Clock
Sunday
The time is
00:00:00
adjustsun- sat set set
CONFIGURATION MENU continued
CLOCK
Allows the user to set the current day of the week and the time of the day. The time is set in a 24 hour
clock format only.
NOTE: For the time, the first two digits that control the hour are highlighted together.
Returns to Configuration menu
When ENTER is pressed for the last
digit in the time of day, the display
returns to Configuration menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
To Configuration menu
Calibration
- GPD/LPD Calibration
- Signal Calibration
- GO TO CONFIG MENU
CONFIGURATION MENU continued
Enter max pump flow
__0.0 GPD
adjust set
Calibration
- GPD/LPD Calibration
- Signal Calibration
- GO TO CONFIG MENU
Calibration
- GPD/LPD Calibration
- Signal Calibration
- GO TO CONFIG MENU
CALIBRATION page 1 of 2
Allows user to set the pump’s maximum output. The units displayed in the Calibration submenu are
controlled by the setting made in the Units submenu.
IMPORTANT:The value entered (in Calibration) for the pump’s maximum output is used to calculate the pump’s
required output for the operating mode in Run Pump. The value is also used to calculate the pump's required run
speed in the PPM Feed submenu in Control Mode. For the most accurate dosing possible, determine the actual pump
output. Conduct a drawdown from a graduated calibration column against the discharge run and pressure, equivalent to
the intended installation.
GPD or LPD is selected in
Units under Configuration
When ENTER is
pressed for the
final digit in
Calibration,
the display
returns to the
Calibration menu
Configuration
- Units
- Clock
- Calibration
To
Calibration menu
Continued on next page
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
www.stenner.com18
To Signal Calibration menu
To Signal Calibration menu
Calibration
- GPD/LPD Calibration
- Signal Calibration
- GO TO CONFIG MENU
Signal Calibration
- 4-20mA IN
- 0- 10V IN
- 4-20mA OUT
To top of
Calibration menu
Signal Calibration
- 0- 10V IN
- 4-20mA OUT
- GO TO CAL MENU
Connect pump to 0-10V loop
using a process meter or powered transmitter
CONFIGURATION MENU continued
CALIBRATION page 2 of 2
Allows user to calibrate analog signal inputs and outputs.
0 - 10V IN Set
Input 0V
0 - 10V IN Set
Input 10V
set backset
Signal Calibration
- 4-20mA IN
- 0- 10V IN
- 4-20mA OUT
When pump indicates to input
10V, bring loop to 10.0V (or
desired level). Press ENTER.
When pump indicates to input
0V, bring loop to 0.0V (or
desired level). Press ENTER.
Signal Calibration
- 4-20mA IN
- 0- 10V IN
- 4-20mA OUT
Continued from previous page
Connect process meter to 4-20mA output signal
4mA OUT Set
0508
adjust set
20mA OUT Set
2584
set back
In 20mA Out Set, press the
UP or DOWN button to adjust
the signal until the meter
reads 20.0. Press ENTER.
In 4mA Out Set, press the UP
or DOWN button to adjust
the signal until the meter
reads 4.0. Press ENTER.
Input 4mA
4-20mA IN Set
Input 20mA
set backset
Connect pump to 4-20mA loop
using a process meter or powered transmitter
4-20mA IN Set
When pump indicates to input
20mA, bring loop to 20.0mA
(or desired level). Press ENTER.
When pump indicates to input
4mA, bring loop to 4.0mA
(or desired level). Press ENTER.
To Signal Calibration menu
US and Canada 800.683.2378, International 904.641.1666 19
adjust
CAUTION: 4-20mA and
0-10VDC input signals
are pre-calibrated at
the factory. Only change
the input calibration if
the factory settings are
not sufficient.
The pump will indicate if the password
was accepted or not and the screen
will return to Configuration menu.
S Series FW 3.01.01 www.stenner.com20
CONFIGURATION MENU continued
PASSWORD
Allows user to set a password to prevent unauthorized changes to the pump settings.
•Each digit can be set for 0-9 or A-Z.
•When the password is set, it must be entered during the Operating Display mode (in Run Pump) in order to enter the
Main Menu.
•Leaving the password blank disables the password feature. The password is disabled by default.
Displays message for 3 seconds and
returns to Configuration menu.
Configuration
- Clock
- Calibration
- Password
Enter Password
0-9, A-Z set
Confirm Password
0-9, A-Z set
PASSWORD
ACCEPTED
If password
was accepted.
If no password was entered.
Displays message
for 3 seconds
and returns to
Configuration
menu.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
To Configuration menu
PASSWORD DID NOT
MATCH. PLEASE
RE-ENTER PASSWORD
ok
PASSWORD
DISABLED
If password
was not accepted.
Tube Timer
- Current Run Time
- Set Life Timer
- Reset Tube Timer
Tube Timer
- Current Run Time
- Set Life Timer
- Reset Tube Timer
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 21
CONFIGURATION MENU continued
TUBE TIMER
Allows user to set the tube run time in hours, to initiate the tube change indicator. When the set time
is reached, the Operating Display shows Tube Change.
•After the tube is replaced, reset the current run time to zero.
To Configuration menu
set back
Tube Timer
- Current Run Tim
- Set Life Timer
- Reset Tube Timer
Reset Tube Timer?
Yes
yes/no select
Tube Timer
- Set Life Timer
- Reset Tube Timer
- TO CONFIGURE MENU
Reset Tube Timer?
No
yes/no select
The timer is NOT reset.
To Tube Timer menu
Time to tube change
0000 Hours
adjust set
Time to tube change
_ _ _ 0 Hours
adjust
Configuration
- Calibration
- Password
- Tube Timer
The timer is reset to zero.
Returns to Configuration menu
To Tube Timer menu
Setting the timer to zero
disables this feature
set
RUN TIME IS
X HOURS
To Tube Timer Menu
Displays current tube run time
and returns to Tube Timer Menu
when ENTER is pressed.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com22 www.stenner.com
CONFIGURATION MENU continued
RESET TOTALIZER
Allows user to reset the flow totalizer when using the Pulse, Hall Effect, or PPM Feed control modes.
Configuration
- Password
- Tube Timer
- Reset Totalizer
Totalizer is reset to zero.
To Configuration menu
Reset Totalizer?
Yes
yes/no select
Totalizer is NOT reset.
To Configuration menu
Reset Totalizer?
No
yes/no select
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
Delay to activate
_ _ 0 Second(s)
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 23
Leak detect alarm
not enabled. To
Configuration
menu
CONFIGURATION MENU continued
Configuration
- Tube Timer
- Reset Totalizer
- Leak Detect
Alarm on tube leak?
Yes
yes/no set
Alarm on tube leak?
No
yes/no set
Stop pump on alarm?
Yes
yes/no set
adjust set back
Stop pump on alarm?
No
yes/no set
To Configuration menu
To Configuration menu
Select “Yes” to enable the leak
detect alarm, “No” to disable
the leak detect alarm feature.Enter the number of seconds
between the time a leak is
detected and the time the
alarm is activated. Adjustable
from 0 to 999 seconds.
Select “Yes” to shut pump off in the
event of a leak detect alarm, “No”
to allow the pump to continue to run
in the event of a leak detect alarm.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
LEAK DETECT
The leak detecting components determine when solution is present in the pump
head. When a leak is detected, the tube icon will always appear on the display.
Program how the pump responds when a leak is detected:
1. Set the display alarm, TUBE LEAK, to appear on the screen.
2. Set the pump to stop or continue to run when TUBE LEAK appears.
3. Set a delay (in seconds) for #1 or #2 and/or to activate a relay.
Leak detect is accomplished by sensing conductivity between two metal clips in the tube housing cover. The leak detect
bracket and leak detect tube housing cover must be installed in order to use this option.
The alarm on leak detect is disabled by default. The delay for the alarm to activate is also set to zero by default.
Tip: The leak detect sensitivity is factory pre-set to distinguish between water and typical water treatment chemicals.
Adjust the sensitivity according to the specific chemical utilized in the application. Adjust with the potentiometer located
under the signal cover. Instruction for adjusting are located in Connections Leak Detect in this manual.
Manual
0
%
Manual
Tube Leak
%
S Series FW 3.01.01 www.stenner.com24
CONFIGURATION MENU continued
OUTPUT RELAYS page 1 of 5
Allows user to configure the three internal relays for output indication from the pump to a control
system, another pump or miscellaneous receptacle.
•The relays can be programmed Normally Open (NO) or Normally Closed (NC) and are rated for 24VDC @ 50mA maximum.
•Each relay is individually programmed (in Configuration) for each individual pump condition alarm and must be
“enabled” to function.
AVAILABLE PUMP CONDITIONS TO ACTIVATE RELAYS
Leak Detect: Activates relay if a leak is detected and if Leak Detect is programmed in Configuration.
Run: Automatically activates the relay when the pump is running.
Transfer: Activates the relay to transfer operation from the primary pump to a backup pump.
–Automatically activates when a drive fault or loss of power occurs.
–Activates when Leak Detect is programmed in Configuration with the "stop pump" option selected and when a
leak occurs.
IMPORTANT!
–The primary pump's output relay must be wired to the backup pump's Standby input connection.
–The backup pump must be programmed in the same mode of operation as the primary pump.
–The backup pump must be powered by a circuit separate from the circuit powering the primary pump.
–The relay must be programmed as Normally Closed.
Tube Timer: Activates relay when the pump run time is reached. The pump run time must be programmed
in Configuration.
Drive Fault: Automatically activates the relay if the pump shuts down due to a drive fault error.
Standby: Automatically activates the relay if a closed relay is wired into the Standby connection terminals causing
the pump to go into Standby.
Off: Automatically activates the relay if the pump is turned OFF from the control panel.
Mode Change: Activates the relay if the pump’s mode of operation is changed from the operator's selected mode
of operation.
OUTPUTS – SPECIFIC MODES OF OPERATION
Low Signal in 4-20mA or 0-10VDC
–Activates the relay if the input signal falls below the value programmed in the control mode.
High Signal in 4-20mA or 0-10VDC
–Activates the relay if the the input signal rises above the value programmed in the control mode.
Low Flow in Hall Effect
–Activates the relay if the process flow falls below the gpm or lpm programmed in the control mode.
High Flow in Hall Effect or PPM Feed-Variable
–Activates the relay if the process flow rises above the gpm or lpm programmed in the control mode.
Signal Overrun in Pulse
–Activates the relay if the pump receives an input signal leading to incorrect dosing.
Repeat Pulse – Manual, 4-20mA, 0-10VDC, Pulse, 7 Day Timer, PPM Feed-Constant or Cycle Timer
–Automatically activates the relay when the pump receives the dry contact input signal to repeat this signal to
another pump or device.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 25
CONFIGURATION MENU continued
OUTPUT RELAYS page 2 of 5
COMMUNICATION ACTIVATED BY PUMP CONDITIONS
DISPLAY ALARM ACTIVATION OUTPUT RELAY ACTIVATION
Program Automatic Program Automatic
PUMP CONDITION OPERATIONAL MODE
Tube Change l l
Tube Leak l l
Standby l l
Drive Fault l l All
Off l l
Run l
Mode Change l
Transfer*ll
Manual, 7-day Timer,
Repeat Pulse l Cycle Timer, 4-20mA,
0-10VDC, Pulse,
PPM Feed: Constant
High Signal l l 4-20mA or 0-10VDC
Low Signal l l 4-20mA or 0-10VDC
High Flow l l Hall Effect or
PPM Feed: Hall Effect
Low Flow l l Hall Effect
Signal Overrun l l Pulse
* Transfer operation from a primary pump to a backup pump via a relay.
All
S Series FW 3.01.01 www.stenner.com2626
Continued on next page
CONFIGURATION MENU continued
OUTPUT RELAYS page 3 of 5
•Program the individual output relays (1, 2, and/or 3) as desired. Example illustrates selecting Relay #1
•Enable or disable the relays as desired.
Configuration
- Leak Detect
- Flow Verification
- Outputs
Select Relay Enable
Relay #1
adjust set
Relay #X
Enable Enable Relay.
To Outputs menu. N/DIS set
Outputs
- Program Relays
- Enable/Disable
- TO CONFIGURE MENU
Outputs
- Program Relays
- Enable/Disable
- TO CONFIGURE MENU
Outputs
- Program Relays
- Enable/Disable
- TO CONFIGURE MENU
To Configuration menu Relay #X
Disable Disable Relay.
To Outputs menu. N/DIS set
Use this option to Enable
or Disable each relay.
When relays have been
programmed and enabled
or disabled as desired or
to exit this menu, choose
“To Configuration Menu”
and press ENTER.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
Any Control Mode
Pulse
Any Control Mode
Hall Effect
or
PPM Feed–Variable
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 27
Continued on
next page
CONFIGURATION MENU continued
OUTPUT RELAYS page 4 of 5
Select Relay
Relay #1
Relay #1
Leak Detect Off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Relay #1
Flow Detect Off
set
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Relay #1
set
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Relay #1
set
Relay #1
set
Relay #1
set
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Repeat Pulse Off
High Flow Off
Standby Off
Transfer Off
Low Flow Off
Overrun Off
Mode Change Off
Run Off
Drive Fault Off
To Outputs menu
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Off Off
Continued from previous page
adjust set
on/off set
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
on/off
Off
On
Select Relay #1,2, or 3 to
program and press ENTER.
Program the individual
output relays (1, 2, and/or 3)
as desired. Example below
illustrates selecting Relay #1.
Relay #1
Normally Open
n.o./n.c.set
Relay #1
Normally Closed
n.o./n.c.set
Outputs
- Program Relays
- Enable/Disable
- To Configure menu
Select “ON” to enable the relay to
activate for the specific condition.
Select “OFF” to deactivate the relay
for the specific condition. “OFF” is
the default mode.
NOTE: All condition options are
shown. Not all conditions are
applicable to all control modes.
Any Control Mode
Hall Effect
4-20mA
or
0-10VDC
Relay #1
set
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Low Signal Off
High Signal Off
on/off
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Tube Timer Off
on/off
Any Control Mode
Manual
4-20mA
0-10VDC
Pulse
7-Day
PPM-Constant
Cycle Timer
S Series FW 3.01.01 www.stenner.com28
CONFIGURATION MENU continued
OUTPUT RELAYS page 5 of 5
ok
ONLY ONE MODE
CAN BE SELECTED
Relay #X
Leak Detect Off
on/off set
Relay #1
Manual Off
Mode Change
Relay #X
Leak Detect Off
on/off set
Relay #1
set
4-20mA Off
Mode Change
Relay #X
Leak Detect Off
on/off set
Relay #1
set
0-10 VDC Off
Mode Change
on/off set
on/off
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
7 Day Timer Off
Mode Change
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Pulse Off
Mode Change
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Cycle Timer Off
Mode Change
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
Hall Effect Off
Mode Change
on/off
Relay #X
Leak Detect Off
on/off set
Relay #1
set
PPM Feed Off
Mode Change
on/off
To Outputs menu
Off
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
On
To Outputs menu
To Outputs menu
To Outputs menu
To Outputs menu
To Outputs menu
To Outputs menu
To Outputs menu
To Outputs menu
If Mode Change is enabled, then select “ON” to
enable only ONE mode operation.
The mode must be the mode the pump will be
programmed to run in.
As soon as any mode is selected, the display will go
to the Outputs menu so the relays can be enabled.
Relay #1
set
Mode Change On
on/off
Continued from previous page
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 29
CONFIGURATION MENU continued
FIRMWARE VERSION
Allows user to check the firmware version code in the pump.
Configuration
- Flow Verification
- Outputs
- Firmware Version
FW 3.01.01
RETURN TO CONFIGURE
To Configuration menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
The display will indicate the pump's
software version.
S Series FW 3.01.01 www.stenner.com30
CONFIGURATION MENU continued
To Configuration menu
Reset To Defaults?Configuration
- Outputs
- Firmware Version
- Reset Pump
Yes
yes/no set
Are you sure?
Yes
yes/no set
Reset To Defaults?
No
yes/no set
Are you sure?
No
yes/no set
Reset pump to
factory default.
Go to
Main Menu
Select “Yes” and press ENTER to
return the pump to factory
default settings. You will be
asked to confirm this action.
Select “No” and press ENTER to
return to Configuration menu
without resetting the pump.
Select “Yes” to confirm
resetting the pump to
factory defaults and
returning to the Main Menu.
Select “No” to return to
Configuration menu without
resetting the pump.
To Configuration menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
RESET PUMP
Allows user to reset the pump and return the pump to factory default settings.
NOTE: When resetting a pump with firmware version 2.01.04 or higher, the 4-20mA input signal calibration will be
restored to factory defaults.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 31
CONFIGURATION MENU continued
GO TO MAIN MENU
Allows user to return to the Main Menu.
Configuration
- Firmware Version
- Reset Pump
- Go to Main Menu
To Main Menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com32
CONTROL MODES MENU
Main Menu
- Configuration
- Control Mode
- Run Pump
Control Mode
- Manual
- 4-20mA
- 0-10 VDC
Control Mode
- Manual
- 4-20mA
- 0-10 VDC
Control Mode
- Manual
- 4-20mA
- 0-10 VDC
Control Mode
- 4-20mA
- 0-10 VDC
- Pulse
Control Mode
- 0-10 VDC
- Pulse
- Hall Effect
Control Mode
- Pulse
- Hall Effect
- 7 Day Timer
Control Mode
- Hall Effect
- 7 Day Timer
- PPM Feed
Control Mode
- 7 Day Timer
- PPM Feed
- Cycle Timer
Control Mode
- PPM Feed
- Cycle Timer
- Go to Main Menu
To Manual sub menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
SUMMARY
Select the mode of operation and set the parameters.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 33
CONTROL MODES MENU continued
MANUAL
Allows user to control the pump speed manually.
Speed can be adjusted from 0 to 100% in one percent increments.
To Main Menu
When ENTER is pressed for the final digit,
the display returns to the Main Menu.
Manual SpeedControl Mode
- Manual
- 4-20mA
- 0-10 VDC
100%
adjust set
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com34
4-20mA page 1 of 3
Allows user to configure the pump to respond proportionally to a 4-20mA analog signal. The pump’s
speed varies according to the level of the 4-20mA signal. The response to the signal can be scaled or
inverted (refer to Diagram 1, 2 & 3).
When operating in an inverted response curve where the minimum signal is associated with the
maximum pump speed, the pump will run at the maximum set speed if the signal is lost. It is extremely important to
properly set the alarms to prevent overfeed on a loss of signal.
MAXIMUM SIGNAL VOLTAGE LEVEL IS 36VDC.
To customize the pump response, set the signal values and the pump speed percent for the high and low range of the
signals (refer to Diagram 1).
The signal level and associated speed set points can be set to any level, as long as there is at least 1mA difference
between the minimum and maximum signal level and a 10% difference in the speed percent between the two points
(refer to Diagram 3).
CONTROL MODES MENU continued
4 6 8 10 12 14 16 18 20
mA Input
100
75
50
25
0
% Pump Speed
4 6 8 10 12 14 16 18 20
mA Input
100
75
50
25
0
% Pump Speed
4 6 8 10 12 14 16 18 20
mA Input
100
75
50
25
0
% Pump Speed
Diagram 1
Example of standard 4-20mA
response curve. Pump programmed
to 0% speed @ 4.0mA and 100%
speed @ 20.0mA.
Diagram 3
Example of response curve with
pump programmed to 25% speed
at 5.0mA and 75% speed at
16.0mA.
Diagram 2
Example of standard 20-4mA
inverted response curve. Pump
programmed to 100% speed @
4.0mA and 0% speed @ 20.0mA.
Minimum Signal
_4.0 mA
adjust set
To 4-20mA menu
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 35
CONTROL MODES MENU continued
4-20mA page 2 of 3
To program the pump for 4-20mA control mode, set the response curve in Program Settings, return to
the 4-20mA Control menu and program the desired options under Alarm Settings, then exit to the
Main Menu via the Go To Main Menu option.
Control Mode
- Manual
- 4-20mA
- 0-10VDC
4-20mA
- Program Settings
- Alarm Settings
- Go to Main Menu
4-20mA
- Program Settings
- Alarm Settings
- Go to Main Menu
4-20mA
- Program Settings
- Alarm Settings
- Go to Main Menu
To Main Menu
Speed at Min mA
_ _ 0%
Maximum Signal
20.0 mA
Speed at Max mA
100 %
Continued on next page
When ENTER is pressed for the
final digit, the display will return
to the 4-20mA menu.
adjust set
adjust set
adjust set
Set the response curve by entering the
Minimum Signal, the % pump speed
at Minimum Signal, and the % pump
speed at Maximum Signal.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com36
CONTROL MODES MENU continued
4-20mA page 3 of 3
NOTE: Signal alarms are non-latching and will clear automatically when the signal returns to specified operating range.
Alarms activate when settings are exceeded.
To 4-20mA menu
Yes
No
High Signal Alarm
21.0 mA
Stop Pump on H ALM?
No
yes/no set
Alarm on Low Signal?
Continued from previous page
yes/no set
Yes
No
Low Signal Alarm
_ 3.0 mA
Stop Pump on L ALM??
No
yes/no set
Alarm on High Signal?
yes/no set
To 4-20mA menu
Set high signal level. The
alarm activates when the
flow rises above the setting.
Select “Yes” to stop the pump in the
event of a low signal alarm. Select “No”
to allow the pump to continue running
in the event of a low signal alarm.
adjust set
adjust set
4-20mA
- Program Settings
- Alarm Settings
- Go to Main Menu
Select “Yes” to enable high signal alarm.
Select “No” to not enable the low signal alarm
and skip to the high signal Alarm Settings.
Set low signal level. The
alarm activates when the
flow falls below the setting.
Select “Yes” to stop the pump in the
event of a high signal alarm. Select “No”
to allow the pump to continue running in
the event of a high signal alarm.
Select “No” to not enable the
high signal alarm and return to
the 4-20mA Control menu.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
Yes
Yes
37
0-10VDC page 1 of 3
Allows user to configure the pump to respond proportionally to a 0-10VDC analog signal. The pump’s
speed varies according to the level of the 0-10VDC signal. The response to the signal can be scaled or
inverted (refer to Diagram 1, 2 & 3).
When operating in an inverted response curve where the minimum signal is associated with the
maximum pump speed, the pump will run at the maximum set speed if the signal is lost. It is extremely important to
properly set the alarms to prevent overfeed on a loss of signal. The user must enter the minimum signal set point above
zero (for example, 0.1VDC) so that a low signal alarm is enabled at 0VDC.
To customize the pump response, set the signal values and the pump speed percent for the high and low range of the
signals (refer to Diagram 1).
The signal level and associated speed set points can be set to any level, as long as there is at least 1VDC difference
between the minimum and maximum signal level and a 10% difference in the speed percent between the two points
(refer to Diagram 3).
CONTROL MODES MENU continued
Diagram 1
Example of standard 0-10VDC
response curve. Pump set to 0%
speed @ 0.0VDC and 100% speed
@ 10.0VDC.
Diagram 3
Example of response curve with
pump set to 25% speed @ 3.0VDC
and 75% speed @ 8.0VDC.
Diagram 2
Example of 10-0VDC inverted
response curve. Pump set to 100%
speed @ 0.0VDC and 0% speed @
10.0 VDC.
0 2 46 8 10
VDC Input
100
75
50
25
0
% Pump Speed
0 2 46 8 10
VDC Input
100
75
50
25
0
% Pump Speed
0 2 46 8 10
VDC Input
100
75
50
25
0
% Pump Speed
Continued on next page
S Series FW 3.01.01 www.stenner.com38
CONTROL MODES MENU continued
0-10VDC page 2 of 3
To program the pump for 0-10VDC control mode, set the response curve in Program Settings, return
to the 0-10VDC Control menu and program the desired options under Alarm Settings, then exit to
the Main Menu via the Go To Main Menu option.
Control Mode
- Manual
- 4-20mA
- 0-10VDC
0-10 VDC
- Program Settings
- Alarm Settings
- Go to Main Menu
0-10 VDC
- Program Settings
- Alarm Settings
- Go to Main Menu
0-10 VDC
- Program Settings
- Alarm Settings
- Go to Main Menu
To Main Menu
Minimum Signal
_0.0 VDC
adjust set
To 0-10 VDC menu
Speed at Min VDC
__0%
Maximum Signal
10.0 VDC
Speed at Max VDC
100 %
When ENTER is pressed for the final
digit, the display will return to the
0-10VDC menu.
adjust set
adjust set
adjust set
Set the response curve by entering the
Minimum Signal, the % pump speed
at Minimum Signal, and the % pump
speed at Maximum Signal.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 39
CONTROL MODES MENU continued
0-10VDC page 3 of 3
NOTE: Signal alarms are non-latching and will clear automatically when the signal returns to specified operating range.
Alarms activate when settings are exceed.
To 0-10VDC menu
Yes
No
High Signal Alarm
10.0 VDC
Stop Pump on H ALM?
No
yes/no set
Alarm on Low Signal?
Continued from previous page
yes/no set
Yes
No
Low Signal Alarm
_ 0.1 VDC
Stop Pump on L ALM?
No
yes/no set
Alarm on High Signal?
yes/no set
To 0-10VDC menu
Set high signal level. The
alarm activates when the
flow rises above the setting.
Select “Yes” to stop the pump in the
event of a high signal alarm. Select “No”
to allow the pump to continue running in
the event of a high signal alarm.
adjust set
adjust set
0-10 VDC
- Program Settings
- Alarm Settings
- Go to Main Menu
Select “Yes” to stop the pump in the event of a high signal alarm.
Select “No” to not enable the low signal alarm
and skip to the high signal Alarm Settings.
Set low signal level. The
alarm activates when the
flow falls below the setting.
Select “Yes” to enable high signal alarm.
Select “No” to not enable the high signal alarm
and return to the 0-10VDC Control menu.
Select “No” to allow the pump to continue
running in the event of a high signal alarm.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
Yes
Yes
S Series FW 3.01.01 www.stenner.com40
No Returns display to the Pulse
menu without enabling the
signal overrun alarm.
PULSE page 1 of 2
Allows user to configure the pump to run for a specified period of time when it receives a specified
number of signals from a dry contact or an open collector input.
To program the pump for Pulse control mode, set the activation parameters in Program Settings, return to the Pulse
Control menu and program the desired options under Alarm Settings, then exit to the Main Menu via the Go To Main
Menu option.
The minimum allowable run time is 20.0 seconds.
A signal overrun occurs when the pump receives sufficient pulses to activate another run cycle while
the pump is already in a run cycle. This means that the process flow is greater than what the program settings allow for.
The pump will ignore an activation while it is in a run cycle. A signal overrun condition will lead to incorrect dosing.
CONTROL MODES MENU continued
Pulse
- Program Settings
- Alarm Settings
- Go to Main Menu
Pulse
- Program Settings
- Alarm Settings
- Go to Main Menu
To Main Menu
Select “Yes” to shut off the pump in the
event of a signal overrun alarm. Select
“No” to allow the pump to continue to run
in the event of a signal overrun alarm.
Pulse
- Program Settings
- Alarm Settings
- Go to Main Menu
Alarm on Overrun?
Yes
yes/no set
Yes
Stop Pump on H ALM?
Yes
yes/no set
To Pulse menu
Continued on next page
Control Mode
- 4-20mA
- 0-10VDC
- Pulse
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 41
CONTROL MODES MENU continued
PULSE page 2 of 2
The menu example illustrates Units in gallons. For liters, select Liters in the Configuration menu. When in Control
mode, liters are represented by P/L on the display.
Pulse to Activate
___1 Pulse(s)
adjust set
set
Set the number of pulses or dry
contacts (1 to 9999) for the pump
to accumulate before activating.
Pump Run Time
_20.0 Sec(s)
adjust set
Meter Rate
___ 0.0000
adjust set
P/G
Pump Speed
010 %
adjust set
To Pulse menu
Set the number of seconds (20.0
to 999.9) the pump is to run once
it activates. The minimum run
time is 20.0 seconds.
Set the meter pulse rate or contact
rate. The rate is used to totalize the
process flow for the display.
Set the speed percentage
(1 to 100) the pump is to
run while it is activated.
After settings are entered the display returns to the
Pulse menu and Alarm Settings can be programmed.
Pulse
- Program Settings
- Alarm Settings
- Go to Main Menu
Continued from previous page
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com42
CONTROL MODES MENU continued
HALL EFFECT page 1 of 3
Allows user to configure the pump to receive Hall Effect input signals (typically from paddlewheel or
turbine flow meters). The pump's speed varies according to a Hall Effect input. The pump is programmed
for the flow meter's K factor, process flow range and desired pump output.
The user sets the minimum and maximum process flow rates and the pump speed associated with those two rates,
along with the K factor for the meter that is providing the input. The pump will then automatically vary its speed to
maintain a dosing proportional to flow based on the input range.
For example, the pump response curve below is for a pump speed of 0% at a minimum process flow of 0.5 gpm and a
pump speed of 100% at a maximum process flow rate of 12 gpm.
0 2 4 6 8 10 12 1416
Process Flow (gpm)
100
75
50
25
0
% Pump Speed
•The pump provides +12VDC to the meter.
•The meter’s K factor (pulses per unit of volume) is specified by the meter manufacturer.
•Typically, the meter manufacturer will specify a minimum flow rate for the meter. It is recommended the pump
minimum process flow rate setting is not set below this point.
Continued on next page
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 43
Speed @ Max Flow
100 %
adjust set
CONTROL MODES MENU continued
HALL EFFECT page 2 of 3
The menu example illustrates Units in gallons. For liters, select Liters in the Configuration menu. When in Control
mode, liters are represented by P/L on the display.
Control Mode
- 0-10VDC
- Pulse
- Hall Effect
Hall Effect
- Program Settings
- Alarm Settings
- Go to Main Menu
Hall Effect
- Program Settings
- Alarm Settings
- Go to Main Menu
Hall Effect
- Program Settings
- Alarm Settings
- Go to Main Menu
To Main Menu
Meter K Factor
1000.0000
adjust set
To Hall Effect menu
Minimum Process Flow
__0.0 GPM
Speed @ Min Flow
__0 %
Maximum Process Flow
000.0 GPM
Set the maximum process flow rate.
adjust set
adjust set
adjust set
Set the meter K factor.P/G
Set the minimum process flow rate
at which the pump is to activate.
Set the percent pump speed for
the minimum process flow rate.
Set the percent pump speed for
the maximum process flow rate.
After the settings are entered, the display
returns to Hall Effect menu and
Alarm Settings can be programmed.
After completing Program
Settings and Alarm Settings,
select “Go To Main Menu”
and press ENTER to return to
the Main Menu.
After completing the
Program Settings, select
“Alarm Settings”and press
ENTER to go to the Alarm
To enter the Hall Effect sub-menu,
highlight “Hall Effect” in the Control
Mode menu and press ENTER.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com44
CONTROL MODES MENU continued
To Hall Effect menu
Yes
No
High Flow Alarm
100.0 GPM
Stop Pump on H ALM?
No
yes/no set
Alarm on Low Flow?
yes/no set
Yes
No
Low Flow Alarm
__0.0 GPM
Stop Pump on L ALM?
No
yes/no set
Alarm on High Flow?
yes/no set
To Hall Effect menu
Select “Yes” to stop the pump in the
event of a low flow alarm. Select “No”
to allow the pump to continue operating
in the event of a low flow alarm.
Set high flow. The alarm activates
when the flow rises above the setting.
Select “Yes” to stop the pump in the
event of a high flow alarm. Select “No”
to allow the pump to continue running
in the event of a high flow alarm.
adjust set
adjust set
HALL EFFECT page 3 of 3
A process flow that exceeds the maximum programmed flow rate will lead to incorrect dosing. It is
recommended that the user set the high flow alarm. Alarms activate when settings are exceeded.
Continued from previous page
Hall Effect
- Program Settings
- Alarm Settings
- Go to Main Menu
Select “No” to not enable the
low flow alarm and skip to the
high flow Alarm Settings.
Set low flow. The alarm
activates when the flow
falls below the setting.
Select “Yes” to enable high flow alarm.
Select “No” to not enable the high flow alarm
and return to Hall Effect Control menu.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
Yes
Yes
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 45
CONFIGURATION MENU continued
7 DAY TIMER page 1 of 3
Allows user to program the pump to turn on and turn off at specific times and specific days. The pump
operates with a 24 hour clock format.
•There are 24 independent time events. Each event is individually programmable through timers #01 - #24.
•Each timer can be programmed:
-For any combination of days
-To run from a minimum of 20 seconds to a maximum of 23 hours, 59 minutes, and 59 seconds
-To run at a speed from 1% to 100%
•Each programmed event is contained within 24 hours (from 00:00:00 to 23:59:59). The time for an event cannot
exceed 23:59:59.
•By default, all timers are disabled. After programming a timer, it must be enabled in order to run.
•Only programmed timers can be enabled.
•The user can return at any time to the 7 Day Timer menu and individually enable or disable the timers to customize
their timer events.
•The pump uses a battery to maintain the clock when power is removed.
•The timer programs entered by the user are stored in non-volatile memory.
S Series FW 3.01.01 www.stenner.com46
Select Timer EN/DIS
Timer #01
adjust set
Enable Timers
- Enable Individual
- Go to 7 Day Timer Menu
CONTROL MODES MENU continued
7 DAY TIMER page 2 of 3
Control Mode
- Pulse
- Hall Effect
- 7 Day Timer
7 Day Mode
- Program Settings
- Enable Timers
- Go to Main Menu
7 Day Mode
- Program Settings
- Enable Timers
- Go to Main Menu
7 Day Mode
- Program Settings
- Enable Timers
- Go to Main Menu
To Main Menu
After programming and
enabling the timers, press enter
to return to the Main Menu.
Continued on next page
Enable Timers
- Enable Individual
- Go to 7 Day Timer Menu
To 7 Day Timer menu
Timer #01
Enable
adjust set
Timer #01
Disable
adjust set
To Enables Timers menu
Enable Timer #1.
To Enables Timers menu
Disable Timer #1.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 47
Set days to Run
Sunday Off
adjust set
7 Day Timer
- Program Settings
- Enable Timers
- Go to Main Menu
CONTROL MODES MENU continued
7 Day Timer page 3 of 3
The timer utilizes a 24 hour format.
Select the timer to
program. Options are
#01 through #24.
Select the days of the week the
timer is to run. Any combination
of days is possible.
For each day, select “OFF” to
prevent timer from running and
select “ON” to allow the timer to run.
Enter the ON time
(start time) for the timer.
Set OFF Time
00:00:20
adjust set
Set Pump Speed
100%
adjust set
Set ON Time
00:00:00
adjust set
Enter the OFF time (stop
time) for the timer.
Enter the speed % the pump
is to run for the timed event.
After all desired timers are programmed, return to the 7 Day Timer and ENABLE the timers.
Continued from previous page
Select Timer to Set
Timer # 01
adjust set back
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com48
CONTROL MODES MENU continued
PPM FEED page 1 of 6
Allows user to configure the pump to automatically dose a specific ppm of solution into the process flow.
PPM feed has two options: Constant Flow, Flow Switch and Variable Flow, Hall Effect.
Constant Flow, Flow Switch:The Constant Flow, Flow Switch option is used with process systems with a constant flow.
The pump accepts a dry contact or an open collector signal to trigger the pump.
Program the pump with the:
•Process flow rate (GPM or LPM selected in the Units submenu of Configuration)
•Chemical concentration %
•Desired PPM dosing rate of the chemical
The pump uses the following equations to calculate the required speed:
•In GPD
Pump Output Required (GPD)=Process GPM × Feed Rate PPM X 1440
Chemical Concentration % × 10,000 × Specific Gravity
Pump Speed (%)= Pump Output Required (GPD) × 100
Max Pump Flow (GPD)
•In LPD
Pump Output Required (LPD)=Process LPM × Feed Rate PPM X 1440
Chemical Concentration % × 10,000 × Specific Gravity
Pump Speed (%)= Pump Output Required (LPD) × 100
Max Pump Flow (LPD)
•When the pump receives an input signal, it runs at the speed calculated to dose the PPM level programmed.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 49
Continued on
next page
PPM Feed Constant Flow
- Program Settings
- Go to PPM Feed Menu
CONTROL MODES MENU continued
PPM FEED –CONSTANT FLOW, FLOW SWITCH page 2 of 6
PPM Feed
- Constant, Flow Switch
- Variable, Hall Effect
- Go to Main Menu
PPM Feed Constant Flow
- Program Settings
- Go to PPM Feed Menu
PPM Feed
- Constant, Flow Switch
- Variable, Hall Effect
- Go to Main Menu
PPM Feed
- Constant, Flow Switch
- Variable, Hall Effect
- Go to Main Menu
To Main Menu
After completing Program Settings,
select “Go To Main Menu” and press
ENTER to return to the Main Menu.
To PPM Feed Menu
Control Mode
- Hall Effect
- 7 Day Timer
- PPM Feed
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com50
To PPM Feed Constant Flow menu
Feed Rate
_10.0 PPM
yes/no set
Specific Gravity
1.14
yes/no set
CONTROL MODES MENU continued
PPM FEED –CONSTANT FLOW, FLOW SWITCH page 3 of 6
Process Flow
__5.0 GPM
adjust set
Concentration
__5.25 %
yes/no set
Set the Process Flow rate.
Set the Chemical Concentration.
Set the chemical Specific Gravity.
Set the dose rate in Parts Per Million (ppm).
Once the settings have been entered, the
display will return to the PPM Feed menu.
Continued from previous page
PPM Feed Constant Flow
- Program Settings
- Go to PPM Feed Menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 51
CONTROL MODES MENU continued
PPM FEED –VARIABLE FLOW, HALL EFFECT page 4 of 6
The Variable Flow, Hall Effect option is used with process systems with a variable flow. The pump
accepts a hall effect input from a flow meter (typically, a paddlewheel or turbine type meter).
Program the pump with the:
•Meter K factor
•Process minimum and maximum flow rate (GPM or LPM selected in the Units submenu of Configuration)
•Chemical concentration %
•Specific gravity of the chemical
•Desired PPM dosing rate of the chemical
The pump uses the following equations to calculate the required speed:
•In GPD
Pump Output Required (GPD)=Process GPM × Feed Rate PPM X 1440
Chemical Concentration % × 10,000 × Specific Gravity
Pump Speed (%)= Pump Output Required (GPD) × 100
Max Pump Flow (GPD)
•In LPD
Pump Output Required (LPD)=Process LPM × Feed Rate PPM X 1440
Chemical Concentration % × 10,000 × Specific Gravity
Pump Speed (%)= Pump Output Required (LPD) × 100
Max Pump Flow (LPD)
S Series FW 3.01.01 www.stenner.com52
Continued on next page
PPM Feed Variable Flow
- Program Settings
- Alarm Settings
- GO TO PPM FEED MENU
CONTROL MODES MENU continued
PPM Feed
- Constant, Flow Switch
- Variable, Hall Effect
- Go to Main Menu
PPM Feed Variable Flow
- Program Settings
- Alarm Settings
- GO TO PPM FEED MENU
PPM Feed
- Constant, Flow Switch
- Variable, Hall Effect
- Go to Main Menu
To Main Menu
PPM FEED –VARIABLE FLOW, HALL EFFECT page 5 of 6
A process flow that exceeds the maximum programmed flow rate will lead to incorrect dosing. It is
recommended to the high flow alarm. Alarms activate when settings are exceeded.
PPM Feed Variable Flow
- Program Settings
- Alarm Settings
- GO TO PPM FEED MENU
To PPM Feed Menu Stop Pump on H Alarm?
No
adjust set
Alarm if speed>100%?
Yes
adjust set
Delay to Activate
__0 second(s)
adjust set
Yes
No Go to
PPM Variable
Flow menu
Go to PPM Variable Flow menu
After completing Program and
Alarm Settings, select
“Go To Main Menu” and press
ENTER to return to the Main Menu.
Select “Yes” to enable high flow (process flow > 100%)
alarm. Select “No” to not enable the high flow alarm and
return to the PPM Variable Flow Control menu.
Set the delay until the
alarm is to be activated
after process flow
exceeds 100% (0 to
999 seconds).
Select “Yes” to stop the
pump in the event of a
high flow alarm. Select
“No” to allow the pump
to continue running in
the event of a high
flow alarm.
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 53
PPM FEED –VARIABLE FLOW, HALL EFFECT page 6 of 6
•The pump provides +12VDC to the meter.
•The meter's K factor (pulses per unit of volume) is specified by the meter manufacturer.
•Typically, the meter manufacturer specifies a minimum flow rate for the meter. The pump minimum process flow rate
setting should not be set below the meter manufacturer's recommendation.
Concentration
100.00 %
yes/no set
Meter K Factor P/G
1000.0000
adjust set
Feed Rate
_10.0 PPM
adjust set
Specific Gravity
1.14
adjust set
Go to top of
PPM Variable Flow menu
Set the Meter K Factor.
Gallons or Liters is selected
in Units under Configuration.
Set the dose rate in parts per
million (ppm).
Set the Chemical Concentration.
Set the Chemical Specific Gravity.
CONTROL MODES MENU continued
PPM Feed Variable Flow
- Program Settings
- Alarm Settings
- Go to PPM Feed Menu
Continued from previous page
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com54
To Main Menu
Pump Speed
100 %
adjust set
CONTROL MODES MENU continued
CYCLE TIMER
Allows user to configure a run time and off time cycle that the pump will continuously repeat.
Set the run time (the amount of time the
pump should run per cycle). The run time
can be set from 20 to 99,999 seconds.
Run Time per Cycle
___20 second(s)
adjust set
Total Cycle Time
___21 second(s)
adjust set
Set the total cycle time (total cycle
time is the pump run time plus the
pump off time). The total cycle time
can be set from 21 to 99,999 seconds.
Set the pump speed percent the pump will run.
Once these settings have been entered, the
display will return to the Main Menu.
Control Mode
- 7 Day Timer
- PPM Feed
- Cycle Timer
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 55
CONTROL MODES MENU continued
GO TO MAIN MENU
Allows user to return to Main Menu.
To Main Menu
To return to the Main Menu,highlight
“Go To Main Menu” in the Control Mode
menu and press ENTER.
Control Mode
- PPM Feed
- Cycle Timer
- Go To Main Menu
Sets a value in a menu
NAVIGATION
Moves one step back in
a menu, when permitted
Moves up in a menu, toggles
between options, or increase a value
Moves down in a menu, toggles
between options, or decreases a value
Holding the or button causes the numbers to change rapidly.
S Series FW 3.01.01 www.stenner.com56
After selecting “Run Pump” in the Main Menu and pressing ENTER, the pump will go into operating
mode and start running based on the programmed settings.
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
In operating mode, the following functions are available when the pump is unlocked or no password
is set:

OPERATING DISPLAY
Button Operating Mode Function
UP Increases the speed percent in the Manual mode
DOWN Decreases the speed percent in the Manual mode
PRIME Runs pump at 100% speed while button is pressed
ON/OFF Turns pump control ON or OFF
WARNING: DOES NOT REMOVE POWER
BACK Cycles the display to show different units of output
ENTER Press and hold for 2 seconds to go to the Main Menu
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 57
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
Manual
50
%
Manual
100
%
Prime
Manual
22
RPM
Manual
20.0
GPD
Manual
0.83
GPH
Manual
1.77
oz/min
Hold for 2 seconds
Manual
OFF
%
To Password Entry Display if
display is locked. To Main Menu
if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
ENTER
Press and hold for 2 seconds
to go to the Main Menu
NAVIGATION IN OPERATING MODE
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
•When no password is set in Manual Mode, the speed can be adjusted from the operating display via the UP and DOWN buttons.
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
MANUAL
Prime symbol and 100 will flash
while PRIME is pressed.
S Series FW 3.01.01 www.stenner.com58
4-20mA
100
%
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
4-20mA
20.0
mA
Prime
4-20mA
100
%
4-20mA
45
RPM
Hold for 2 seconds
4-20mA
OFF
mA
To Password Entry Display if display is
locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
4-20mA
1.66
GPH
4-20mA
3.54
oz/min
4-20mA
40.0
GPD
4-20mA
NAVIGATION IN OPERATING MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 59
OPERATING DISPLAY continued
0-10VDC
100
%
Run Pump?
Yes
yes/no select
0-10VDC
10.0
VDC
Prime
0-10VDC
100
%
0-10VDC
45
RPM
Hold for 2 seconds
0-10VDC
OFF
VDC
To Password Entry Display if display is
locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
0-10VDC
1.66
GPH
0-10VDC
3.54
oz/min
0-10VDC
40.0
GPD
0-10VDC
NAVIGATION IN OPERATING MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
S Series FW 3.01.01 www.stenner.com60
Pulse
100
%
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
Pulse
950
Sec
Prime
Pulse
50
%
Hold for 2 seconds
Pulse
OFF
Sec
To Password Entry Display if display is
locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is
displayed if
selected in
Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
Pulse
0.83
GPH
1.77
oz/min
Pulse
22
RPM
Pulse
20.0
GPD
Pulse
Pulse
999,999.9
Process Gal
PULSE
While the pump
receives a pulse, the
display will show a
closed contact
NAVIGATION IN PULSE MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 61
Hall Effect
100
%
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
Hall Effect
50.0
%
Prime
Hall Effect
999,999.9
Hall Effect
2.5
Process GPM
Hold for 2 seconds
Hall Effect
OFF
%
To Password Entry Display if display
is locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
Hall Effect
0.83
GPH
1.77
oz/min
Hall Effect
22
RPM
Process Gal
Hall Effect
20.0
GPD
Hall Effect
HALL EFFECT
Bar graph along
bottom shows rate
of incoming pulses
from 0 to 100%
NAVIGATION IN HALL EFFECT MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output,current
process flow, and total
process flow (gallons or
liters, GPM or LPM).
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
S Series FW 3.01.01 www.stenner.com62
Timer
100
%
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
Timer
Timer 01 ON
50.0%
Prime
Timer
Timer 01
Next Event
Timer
22
RPM
Hold for 2 seconds
Timer
OFF
Next
To Password Entry Display if display
is locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
Timer
0.83
GPH
Timer
1.77
oz/min
Timer
20.0
GPD
Monday 01:15:00
Returns to previous display after
ten seconds with no button push
10 seconds
7 DAY TIMER
NAVIGATION IN 7 DAY TIMER MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 63
OPERATING DISPLAY continued
PPM FEED, VARIABLE FLOW
PPM
100
%
Run Pump?
Yes
yes/no select
PPM
50
%
Prime
PPM
999,999.9
PPM
2.5
Process GPM
Hold for 2 seconds
PPM
OFF
%
To Password Entry Display if display
is locked. To Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
PPM
0.83
GPH
1.77
oz/min
PPM
22
RPM
Process Gal
PPM
20.0
GPD
PPM
Bar graph along
bottom shows rate
of incoming pulses
from 0 to 100%
NAVIGATION IN HALL EFFECT MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output,current
process flow, and total
process flow (gallons or
liters, GPM or LPM).
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
S Series FW 3.01.01 www.stenner.com64
OPERATING DISPLAY continued
Run Pump?
Yes
yes/no select
PPM
100
%
Prime
PPM
22
RPM
PPM
20.0
GPD
PPM
0.83
GPH
PPM
1.77
oz/min
Hold for 2 seconds
PPM
OFF
%
To Password Entry Display
if display is locked. To
Main Menu if unlocked.
If unlocked or password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
50.0
PPM %
While the pump
receives a pulse, the
display will show a
closed contact
PPM FEED, CONSTANT FLOW
NAVIGATION IN OPERATING MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 65
OPERATING DISPLAY continued
CYCLE
100
%
Run Pump?
Yes
yes/no select
CYCLE
950.0
SEC
Prime
CYCLE
50
%
CYCLE
22
RPM
Hold for 2 seconds
CYCLE
OFF
SEC
To Password Entry Display if display
is locked. To Main Menu if unlocked.
If unlocked or
password not set.
Metric is displayed if
selected in Configuration
Pump runs at 100% speed while
the PRIME button is pressed (if
unlocked or password not set).
Display counts down seconds to next run.CYCLE
999
SEC
CYCLE
0.83
GPH
CYCLE
1.77
oz/min
CYCLE
20.0
GPD
Display counts down seconds when running
CYCLE TIMER
NAVIGATION IN OPERATING MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
S Series FW 3.01.01 www.stenner.com66
OPERATING DISPLAY continued
Hold for
2 seconds
ENTER PASSWORD
Enter Password
0-9, A-Z set
From any operating display
INCORRECT
PASSWORD
If password
is correct If password
is incorrect
Go to Main Menu or
to Alarm Reset if
in alarm condition.
Displays for 3 seconds and then returns
to previous operating display
Manual
50
%
This example shows the MANUAL operating display. The password steps are the same from any operating display.
NAVIGATION IN OPERATING MODE
•If a password is set, the pump controls will lock out after 60 seconds if there is no keypad activity.
•To unlock the pump, press ENTER for 2 seconds. The pump will display a prompt to enter a password.
ENTER
Press and hold for 2 seconds
to go to the Main Menu
BACK
Cycles the display through
the units of output
PRIME
Runs pump at 100% speed
while button is pressed
ON/OFF
Turns pump control ON or OFF
WARNING: DOES NOT remove power.
Hall Effect
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 67
OPERATING DISPLAY continued
Reset Alarm?
Yes
yes/no select
Hall Effect
Low Flow
Process
Hall Effect
High Flow
Process
0-10VDC
High Signal
VDC
4-20mA
Low Signal
mA
PPM Feed
High Flow
Process
PULSE
OVERRUN
SIGNAL
(Control Mode)
Standby
(Control Mode)
TUBE CHANGE
%
(Control Mode)
Off
(Control Mode)
Tube Leak
%
(Control Mode)
DRIVE FAULT
%
PPM Feed–
Variable
Pulse
Can be
any
Control
Mode
If password was not set.
If password was set,
ENTER PASSWORD first.
If password was entered
incorrectly, the display
shows INCORRECT
PASSWORD for 3 seconds
and then returns to the
beginning of alarm.
If yes, reset all alarms.
If no, do not reset alarms.
DISPLAY ALARMS
Go to Main Menu
Not all alarms apply to all modes.
Operating modes are displayed in the
upper left corner.
When a pump condition occurs, an active
display alarm appears and blinks 3 times
in succession.
The screen cycles between showing the
display alarms and showing the operating
screen until the alarms are reset.
4-20mA
or
0-10VDC
The
(selected
control
mode)
appears
in upper
left corner
Return to Selected Control Mode
When ON/OFF is pressed
again, display returns to
selected control mode.
S Series FW 3.01.01 www.stenner.com68
CONNECTIONS
USER INTERFACE CONNECTIONS
The input and output connection terminals are located at the rear of the pump. To access it, unplug the pump and
remove the signal cover by taking out the Phillips head screws that secure it in place.
Prepare the signal cable by removing 3.5" of the outer jacket. Bare 1/4" on the ends of the signal wires. See cautionary
note below on wire approval, shielding, size, etc.
Loosen the outer nuts on the liquid tight cord grips. Remove rubber plug from the cord grip.
Insert a sufficient length of signal cable through the cord grip to allow for wiring.
Make connections as required.
Adjust signal cable so that the outer jacket is flush with the inside of the cord grip. Tighten the cord grip nut flush with
the cord grip body.
Replace signal cover, ensuring that the signal wires do not get pinched between the signal cover and pump body.
Replace the signal cover screws, using care to find existing threads, and tighten until the signal cover is evenly and fully
tightened down flush.
Failure to properly tighten or secure the cord grip or signal cover may allow water to enter the pump
enclosure, which can cause pump failure, property damage, or personal injury.
Signal cables must be UL, cUL AWM Style 2464 approved with conductors between 28 AWG and
18 AWG. Jacket diameter for small liquid tight must be 0.064" to 0.210". Jacket diameter for large liquid tight must be
0.114" to 0.250".
Signal cover
Liquid tight cord grip for power input
Signal cover screw (8 places)
Small liquid tight cord grip
(gray insert)
Large liquid tight cord grip
(black insert)
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 69
FACTORY
USE ONLY
FACTORY
USE ONLY
Connection
Terminals
CONNECTIONS continued
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
0-10VDC
(+ signal)
Pulse/
PPM/Hall
signal
Signal
Common
Hall
+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect+12VDC
12345678910
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Leak Detect
Sensitivity
Adjustment
REAR OF THE PUMP WITH SIGNAL COVER REMOVED
If connecting a shielded signal cable to the pump signal cable, ensure that the shield wire is
properly grounded on the controller (non-pump) side.
DO NOT run signal wires in proximity to high voltage wires.
Top of pump
Control Panel
Bottom
Connection
Terminals
Diagram
S Series FW 3.01.01 www.stenner.com70
HALL EFFECT OR PPM VARIABLE FEED
Connection Terminals
•Connect meter positive input to Hall+12VDC, position #10 on the top row.
•Connect meter common to Signal Common, position #9 on the top row.
•Connect meter signal to Pulse/PPM/Hall signal, position #8 on the top row.
The 12VDC supply from connection #10 is limited to 20mA and is only for powering Hall Effect
sensors on turbine or paddlewheel type flow meters. Do not use the 12VDC output for anything else; otherwise,
damage to the pump will occur.
Sensor Pump
Input
Hall Effect Output
SIG
(+)
(–)
CONNECTIONS continued
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
Hall
+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
12345 10
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Signal
Common
9
0-10VDC
(+ signal)
7
4-20mA
IN
(+ signal)
6
Pulse/
PPM/Hall
signal
8
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 71
PULSE OR PPM CONSTANT FEED
Connection Terminals
For connection to a Dry Contact
•There is no polarity to observe.
•Connect dry contact relay to Pulse/PPM/Hall signal, position #8 and Signal Common, position #9 on the top row.
For connection to an Open Collector output
•Polarity must be observed.
•Connect OC positive to Pulse/PPM/Hall signal, position #8 on the top row.
•Connect OC common to Signal Common, position #9 on the top row.
Controller Pump
Input
Dry Contact Relay Output
Controller Pump
Input
Open Collector Output
CONNECTIONS continued
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
12345
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
0-10VDC
(+ signal)
7
4-20mA
IN
(+ signal)
6
Hall+12VDC
10
Pulse/
PPM/Hall
signal
8
Signal
Common
9
S Series FW 3.01.01 www.stenner.com72
4-20mA INPUT
Pump signal impedance is 250 ohms.
Maximum voltage on the signal line is 36VDC.
Connection Terminals
•Connect signal positive input to 4-20mA IN (+ signal), position #6 on the top row.
•Connect signal common to Signal Common, position #9 on the top row.
Pump
AMP
4-20mA
Output
Device
MCU250
OHMS
CONNECTIONS continued
+
–
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect+12VDC
12345 8 10
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Signal
Common
9
0-10VDC
(+ signal)
7
4-20mA
IN
(+ signal)
6
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 73
STANDBY
The STANDBY function allows for the pump to be stopped remotely. If a dry contact or open collector
signal is received to the STANDBY inputs, the pump will cease operation as long as the signal is
present. The pump will also flash “STANDBY” on the operating display.
NOTE: The STANDBY function can be used to transfer operation to a secondary pump in the event of a primary pump
failure. An output relay on the primary pump is programmed for TRANSER and Normally Closed. This relay provides an
input to the STANDBY function of the secondary pump, which is programmed identically to the primary pump. In the
event of a loss of power or an alarm event that shuts down the primary pump, the output relay on the primary pump
opens and activates the secondary pump.
Connection Terminals
For connection to a Dry Contact
•There is no polarity to observe.
•Connect relay to Standby (+), position #4 and Standby (-), position #5 on the top row.
For connection to an Open Collector output
•Polarity must be observed.
•Connect OC positive to Standby (+), position #4 on the top row.
•Connect OC common to Standby (-), position #5 on the top row.
Controller Pump
Input
Dry Contact Relay Output
Controller Pump
Input
Open Collector Output
CONNECTIONS continued
Output
Relay
2
Output
Relay
1
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
123 8 10
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
0-10VDC
(+ signal)
7
4-20mA
IN
(+ signal)
6
Signal
Common
9
Standby
(+)
4
Standby
(-)
5
S Series FW 3.01.01 www.stenner.com74
0-10VDC
Connection Terminals
•Connect signal positive input to 0-10VDC (+ signal), position #7 on the top row.
•Connect signal common to Signal Common, position #9 on the top row.
CONNECTIONS continued
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
1 23456 8 10
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Signal
Common
9
0-10VDC
(+ signal)
7
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 75
CONNECTIONS continued
OUTPUT RELAYS
Connection Terminals
The relays are dry contacts, so there is no polarity to observe.
NOTE: The output relays are Normally Open.
The output replays are for signal level only. Max rating is for 24VDC at 50mA.
Output Relay #1
Connect to Output Relay 1 in positions #2 & #3 on the top row.
Output Relay #2
Connect to Output Relay 2 in positions #1 on the top row and #11 on the bottom row.
Output Relay #3
Connect to Output Relay 3 in positions #12 and #13 on the bottom row.
Output
Relay
2
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect+12VDC
1456810
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect+12VDC
23456 8 10
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Output
Relay
1
23
Output
Relay
1
0-10VDC
(+ signal)
7
Signal
Common
9
0-10VDC
(+ signal)
7
Signal
Common
9
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
Pulse/
PPM/Hall
signal
Hall
+12VDC
Output
Relay
2
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
123456 8 10
11 14 15 16 17 18 19 20
Output
Relay
1
0-10VDC
(+ signal)
7
Signal
Common
9
Output
Relay
2
1
Output
Relay
3
Output
Relay
3
12 13
S Series FW 3.01.01 www.stenner.com76
4-20mA OUTPUT page 1 of 2
The pump is equipped with a 4-20 mA output signal.
This signal corresponds proportionally to pump speed with 0% pump
speed equaling 4.0mA and 100% pump speed equaling 20.0mA. The
signal response is not adjustable by the user.
CONNECTIONS continued
The loop impedance must be less than 300 ohms.
Do not short the 4-20mA output loop. Doing so will cause the pump to shut off and may damage
the pump.
To ensure proper signal output, always calibrate the output signal.
Connection Terminals
•Connect load positive to 4-20mA OUT (+), position #15 on the bottom row.
•Connect load common to 4-20mA OUT (-), position #14 on the bottom row.
0 25 50 75 100
% Pump Speed
20
18
16
14
12
10
8
6
4
mA Output
4-20mA Output
from pump Load
+
–
+
–
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
Pulse/
PPM/Hall
signal
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(+)
Leak
Detect
External
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect
+12VDC
123456 8 10
11 12 13 15 16 17 18 19 20
Output
Relay
1
The pump sources the voltage for the output
signal loop at 24VDC. The pump will control the
magnitude of current on the loop (from 4 to
20mA) according to the speed that the pump is
running at. The maximum loop impedance (load
on the output signal loop) is 300 ohms, which
includes the load plus any resistance due wire
length, connections, etc.
4-20mA
OUT
(-)
14
0-10VDC
(+ signal)
7
Signal
Common
9
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 77
CONNECTIONS continued
Strip / Chart Recorder
PLC / DCS
(+4-20mA Output) CN405-5
(-4-20mA Output) CN405-5
(-4-20mA Signal) CN406-2
(+4-20mA Signal)
CN406-5
Panel Meter
ADC
(+)
(–)
(–)(+)
(+)(–)
Powered 4-20mA
Transmitter
+–
(+)
(–)
PLC / DCS
pH Meter
Power Supply
+–
Powered 4-20mA
pH Meter
pH
+
–
+–
Process Meter
Pump Injection Point
4-20mA OUTPUT page 2 of 2
CALIBRATING 4-20mA OUTPUT
The 4-20mA output will produce a signal that
corresponds to the speed percentage that the
pump is running (4mA=0% pump speed &
20mA=100% pump speed).
To calibrate the output loop – navigate to the
signal calibration selection in the configuration
menu – with the pump installed – place a
process or a multimeter in the loop.
NOTE: When entering this menu the output is
activated only when the value is changed by
pressing the up or down arrows.
Adjust the value in the “4mA out set” menu to
indicate 4mA in the process loop and press
enter. this is the zero adjustment parameter.
Next adjust the value in the “20mA out set” menu
to indicate 20mA in the process loop and press
enter. this is the span adjustment parameter.
Go to manual mode. set the pump speed at
100%. note the difference between the current
loop value and 20mA – return to the output
signal calibration menu and readjust (add or
subtract) the output level by the difference noted.
Verify the process loop by setting the pumps
speed to 25%, 50%, & 75%. the loop current
should be 8mA, 12mA, & 16mA respectively.
S Series FW 3.01.01 www.stenner.com78
LEAK DETECT page 1 of 3
The S Series pump includes a highly sensitive leak detector. The detector can differentiate between a
tube rupture leak and water intrusion. The sensitivity feature reduces the number of false “tube leak”
signals due to the pump’s location in a wet environment, outdoors or if subject to hose down cleaning.
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY.
READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
Turn off water system, disable all pumps and depressurize the system before performing installation.
Always wear proper protective safety equipment when working with metering pumps.
• Field calibration of the pump in the application assures the “tube leak” signal represents the application’s chemical
and concentration.
• Refer to Configuration Menu section in the pump manual to select, fine-tune and program the responses available
when a “tube leak” signal is received.
• The leak detect sensitivity is factory pre-set to distinguish between water and typical water treatment chemicals.
Adjust the sensitivity according to the specific chemical utilized in the application. Adjust with the potentiometer
located under the signal cover, see below.
• When using external leak detect probes (not included with pump), connect to Leak Detect External, positions #16 and
#17 on the bottom row of the terminal on rear of the pump. The probes can monitor leakage in areas other than the
pump head. The probes should be constructed of Hastelloy®to inhibit corrosion.
NOTE: The leak detect function has one sensitivity adjustment. When external probes are used, confirm the sensitivity
setting is acceptable for the probes and liquid end.
CONNECTIONS continued
CAUTIONCAUTION
WARNING
Output
Relay
2
Output
Relay
1
Standby
(+)
Standby
(-)
4-20mA
IN
(+ signal)
0-10VDC
(+ signal)
Pulse/
PPM/Hall
signal
Signal
Common
Hall+12VDC
Output
Relay
2
Output
Relay
3
Output
Relay
3
4-20mA
OUT
(-)
4-20mA
OUT
(+)
Leak
Detect
External
Flow
Detect
Flow
Detect
(-)
Flow
Detect+12VDC
12345678910
11 12 13 14 15 16 17 18 19 20
Output
Relay
1
Leak Detect Sensitivity Adjustment
Leak
Detect
External
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 79
LEAK DETECT page 2 of 3
CALIBRATE THE LEAK DETECT SENSITIVITY
1. In the Configuration Menu, verify that “Alarm on Tube leak” is set to NO.
2. Set the pump to MANUAL mode at 0%.
3. Unplug the pump.
4. Remove tube housing cover.
5. Remove the signal cover to allow access to the leak detect adjustment potentiometer, Illustration A.
6. Plug the pump in.
7. Soak a small piece of sponge with the pumping solution and place over the two leak detect pins, Illustration B.
In this step, use the expected weakest solution and keep in mind some solutions dilute with time.
8. Observe whether the tube leak icon is shown on the display, Illustration C.
- If yes, use a small flat blade screwdriver less than 3 mm and slowly turn the leak detect potentiometer clockwise,
Illustration A, until the tube leak icon is not displayed, then proceed to step 9.
- If the pump does not display the tube leak icon, proceed to step 9.
CONNECTIONS continued
MAIN MENU-CONFIGURATION-CONTROL MODE-RUN PUMP
Manual
0
%
B
Leak Detect Pins
Tube Leak IconC
Leak Detect
Adjustment
Potentiometer
A
S Series FW 3.01.01 www.stenner.com80
LEAK DETECT page 3 of 3
CALIBRATE THE LEAK DETECT SENSITIVITY
9.Use a small flat blade screwdriver less than 3 mm and slowly turn the potentiometer counterclockwise until the
tube leak icon is visible and not flickering, Illustration C. Turn slightly past this point to ensure a solid tube leak icon
is shown.
10.Thoroughly clean the solution off the pins and confirm they are dry, Illustration B. Confirm the tube leak icon is
not displayed.
IMPORTANT: Confirm there is no chemical residue remaining on the leak detect pins and bracket, Illustration B.
11.If the pump is not outdoors or exposed to water, go to Reassembly.
12.If the pump will be installed outdoors or exposed to water:
-Soak a small piece of sponge in water and place over the two leak detect pins, Illustration B.If the tube leak icon
displays, Illustration C,it indicates the conductivity of the pumped solution and water is too close and the pump
cannot discriminate between the two. The liquid end needs to be protected from water intrusion to avoid a false
tube leak signal.
-If the tube leak icon does not show, the setting is complete.
13. Re-install the tube housing cover and the signal cover on the pump.
14. Prime the pump, enable leak detect and set the mode of operation.
15.Verify pump operation.
CONNECTIONS continued
MAIN MENU-CONFIGURATION-CONTROL MODE-RUN PUMP
Manual
0
%
B
Leak Detect Pins
Tube Leak IconC
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 81
INSTALLATION
ADDITIONAL SAFETY INSTRUCTIONS
NOTICE: Indicates special instructions or general mandatory action.
Read all safety hazards before installing or servicing the pump. The pump is designed for installation and service
by properly trained personnel.
Use all required personal protective equipment when working on or near a chemical metering pump.
Install the pump so that it is in compliance with all national and local plumbing and electrical codes.
Use the proper product to treat potable water systems, use only chemicals listed or approved for use.
Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance change to
prevent chemical damage to pump and/or spillage.
Recommended mounting is vertical with pump head pointed downward.
S Series FW 3.01.01 www.stenner.com82
INSTALLATION continued
Pump Head
MOUNT PUMP
Recommended mounting is vertical with pump head pointed downward.
Select a dry location (to avoid water intrusion and pump damage) above the solution tank. Best recommended
location is above the solution tank in a vertical position with the pump head pointed downward.
To prevent pump damage in the event of a pump tube leak, never mount the pump vertically with the pump head
up.
To avoid chemical damage from fumes, DO NOT mount pump directly over an open solution tank. Keep
tank covered.
Avoid flooded suction or pump mounted lower than the solution container. Draw solution from the top of the tank.
Pump can run dry without damage. If pump is installed with a flooded suction, a shut-off valve or other device
must be provided to stop flow to pump during service.
1.Use the mounting bracket as a template to drill pilot holes in mounting location.
2.Secure bracket with fasteners or wall anchors. Slide pump into bracket.
Provide 8" clearance to allow pump removal.
To prevent damage, verify with a volt meter that the receptacle voltage corresponds with the pump voltage.
Wall Mounting Bracket
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 83
Discharge Line
Solution Tank
Connect only to a branch circuit protected by
a ground-fault-circuit-interrupter (GFCI)
Suction Line
Shut-Off Valve
Wall Mounting Bracket
(requires 2 screws)
INSTALLATION continued
DIAGRAM
Point of Injection
S Series FW 3.01.01 www.stenner.com84
INSTALLATION continued
INSTALL SUCTION LINE TO PUMP HEAD
1.Uncoil the suction/discharge line. Use outside of solution tank as a guide to cut proper length of suction line
ensuring it will be 2-3" above the bottom of solution tank.
Allow sufficient slack to avoid kinks and stress cracks. Always make a clean square cut to assure that the
suction line is burr free. Normal maintenance requires trimming.
Suction lines that extend to the bottom of the tank can result in debris pickup leading to clogged injectors
and possible tube failure.
2.Make connections by sliding the line(s) through connecting nut*and ferrule and finger tighten to the corresponding
tube fittings.
3.Finger tighten nut to the threaded tube fitting while holding the tube fitting.
Over tightening the ferrule and nut may result in damaged fittings, crushed ferrules, and air pick up.
DO NOT use thread seal tape on pump tube connections or tools to tighten connections.
DO NOT use thread seal tape on pump tube threads.
Suction Line
Finger tighten 1/4" nut
Discharge Line
Connecting Nut
NOTE: Beveled ends of ferrules face pump.
Tubing should bottom into all fittings.
Ferrule
* For 3/8" connections only. Slide line through 3/8" connecting nut and finger tighten to male end of adapter or pump tube fitting . While firmly
holding the adapter or tube fitting, wrench tighten the 3/8" connecting nut one additional half turn. If leak occurs, gradually tighten the 3/8"
connecting nut as required
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 85
INSTALLATION continued
INSTALL SUCTION WEIGHT TO SUCTION LINE
1.Drill a hole into the bung cap or solution tank lid. Slide the tubing through and secure the weighted strainer to the line.
2.To attach the strainer, push approximately 3.5" of suction line through the cap on the strainer body. Pull tubing to
make sure it is secure.
3.Suspend slightly above tank bottom to reduce the chance of sediment pickup.
DO NOT mix chemicals in the solution container. Follow recommended mixing procedures according to
the manufacturer.
DO NOT operate pump unless chemical is completely in solution. Turn pump off when replenishing solution.
Suction Line
3.5"
(9 cm)
Weighted
Suction Line
Strainer
3"
S Series FW 3.01.01 www.stenner.com86
INSTALLATION continued
INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT
1.Make a secure finger tight connection on the discharge fitting of the pump head as instructed in Install Suction
Line instructions.
DO NOT use thread seal tape on pump tube connections or tools to tighten connections.
HAZARDOUS PRESSURE: Shut off water or circulation system and bleed off any system pressure.
Locate a point of injection beyond all pumps and filters or as determined by the application.
2.A 1/4" or 1/2" Female NPT (FNPT) connection is required for installing the injection fitting. If there is no FNPT
fitting available, provide one by either tapping the pipe or installing FNPT pipe tee fitting.
3.Wrap the Male NPT (MNPT) end of injection fitting with 2 or 3 turns of thread seal tape. If necessary, trim the
injection fitting quill as required to inject product directly into flow of water.
1/4" or 1/2" FNPT Reduction
Bushing if needed Injection Fitting or Check Valve
Shut-Off Valve
Typical Point of Injection
Discharge Line
DO NOT use thread seal tape on pump tube threads.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 87
4.Hand tighten the injection fitting into the FNPT fitting.
Injection Fitting (S30 Models – 25 psi max.)
a.Install connecting nut*and ferrule to the pump discharge line. Insert discharge line into injection fitting
until it reaches base of fitting.
b.Finger tighten connecting nut*to fitting.
Duckbill Check Valve or Ball Check Valve
a.Prior to connection, test check valve and NPT threads for leaks by pressurizing system.
If necessary, tighten an additional 1/4 turn.
b.Install connecting nut*and ferrule to the pump discharge line. Insert discharge line into check valve body
until it reaches base of body.
c.Finger tighten connecting nut*to fitting.
5.Depress and hold the prime button and allow pump to fully prime. The prime button will run the pump and when
released the pump will return to automatic mode.
6.Re-pressurize system, observe chemical flow as actuated by system and check all connections for leaks.
7.After suitable amount of dosing time, perform tests for desired chemical readings. If necessary, fine tune dosing
levels by adjusting solution strength.
The injection point and fitting require periodic maintenance to clean any deposits or buildup. To allow quick
access to the point of injection, Stenner recommends the installation of shut-off valves.
INSTALLATION continued
* For 3/8" connections only. Slide line through 3/8" connecting nut and finger tighten to male end of adapter or pump tube fitting . While firmly
holding the adapter or tube fitting, wrench tighten the 3/8" connecting nut one additional half turn. If leak occurs, gradually tighten the 3/8"
connecting nut as required
S Series FW 3.01.01 www.stenner.com88
TROUBLESHOOTING – MOTOR
HAZARDOUS VOLTAGE: DISCONNECT power cord before removing motor cover for service.
Electrical service should be performed by trained personnel only.
PROBLEM POSSIBLE CAUSE SOLUTION
Display is blank or not readable No power cord connection point Check voltage of receptacle/controller
output voltage
Failed power supply Return to factory for evaluation
Pump requires re-initialization Cycle power to the pump
Display is too dim Increase display brightness in the
CONFIGURATION menu
No response to input signal Pump is in alarm or STANDBY condition Clear and correct any alarm or indicated
conditions (leak detect, standby, etc.)
Pump is not in the correct mode Ensure that pump has been programmed
for the correct input signal and that the
operating display shows the desired mode
of operation
No signal or improper signal level input If in signal mode, confirm signal level
to the pump input to the pump by looking for the icon
on the screen
Input signal is not wired correctly Confirm that the input signal is connected
to the correct wires
Output is erratic Signal is fluctuating rapidly Check stability of signal being input to
the pump
Noise on the signal wire If shielded wire is connected to the pump
input signal cable, ensure it is propperly
grounded at the signal source
Output is higher or lower Signal is fluctuating rapidly Check programming, ensure the values
than expected entered are correct
Pump calibration data is incorrect Check that the value entered for
CALIBRATION in the CONFIGURATION
menu is correct
Input signal level is higher or lower Check input signal level to the pump
than anticipated
Pump cycles ON/OFF Failed fan Return to factory for evaluation
Pump is too hot Check that maximum ambient
temperature is less than 104°F; Shade
pump if exposed to direct sunlight
Red (+12VDC) wire on the signal cable Cap and insulate the Red wire to prevent
is not capped and insulated it from shorting
(if not terminated)
Load too high or shortened on Maximum loop impedance is 300mA;
4-20mA output Ensure output is not shortened
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 89
TROUBLESHOOTING –MOTOR continued
PROBLEM POSSIBLE CAUSE SOLUTION
Display is working, pump is not Pump requires re-initialization Cycle power to the pump
Failed motor Return to factory for evaluation
Pump is in alarm or STANDBY Clear and correct any alarm or indicated
conditions (leak detect,standby, etc.)
Pump is not in the correct mode Ensure that pump has been programmed
for the correct input signal and that the
operating display shows the desired mode
of operation
No signal or improper signal level input If in signal mode, confirm signal level
to the pump being input to the pump
is correct
Input signal is not wired correctly Confirm that the input signal is connected
to the correct wires
Pump does not alarm for Incorrect programming or alarm Ensure that alarm is enabled for the
given condition condition not set up programmed mode
Relay is incorrectly configured Ensure relay is properly configured for NO
or NC in the program
Relay output wired incorrectly Output relays are dry contact and do not
provide any voltage; Confirm that wiring
is correct
Operating display shows Incorrect programming Check that the value entered for UNITS in
incorrect units the CONFIGURATION menu is correct
Display unit has been cycled Press the BACK button to cycle through
available display options
Can't enter Main Menu Forgot password Contact the factory for password reset
Leak detect not working Incorrect programming Ensure that alarm is enabled for the
programmed mode
Check that leak detect bracket is Install leak detect option; check to
installed, clips are in place, and leak ensure that pins are clean and making
pins are making contact with pins good contact
on case
Leak detect sensitivity was improperly Adjust the leak detect sensitivity so that
adjusted or does not match application the unit detects the chemical; Ensure
that the setting is such that the unit does
not activate with water if not located in a
dry location

S Series FW 3.01.01 www.stenner.com90
TROUBLESHOOTING – PUMP HEAD
PROBLEM POSSIBLE CAUSE SOLUTION
Components cracking Chemical attack Check chemical compatibility
Pump head leaking Pump tube rupture Replace pump tube, ferrules; center
tube
No pump output, Depleted solution tank Replenish solution
pump head rotates Pump suction line weight is Maintain suction line 2-3" above
bottom
above solution of tank
Leak in the suction line Inspect or replace suction line
Ferrules installed incorrectly, missing Replace ferrules
or damaged
Injection point is clogged Inspect and clean injection point
Clogged suction and/or discharge line Clean and/or replace as needed
and/or check valve
Life of roller assembly exhausted Replace roller assembly
Life of pump tube exhausted, S30 Models only Replace pump tube, ferrules;
center tube
Life of pump tube exhausted, S40 Models only Replace pump tube, refer graphic below
Suction line is flush with the nose of Pull suction line approximately 1" from
the weighted strainer bottom of strainer, cut bottom of suction
line at an angle
Low pump output, Life of roller assembly exhausted Replace roller assembly
pump head rotates Life of pump tube exhausted, S30 Models only Replace pump tube, ferrules; center tube
Life of pump tube exhausted, S40 Models only Replace pump tube, refer graphic below.
Rollers worn or broken Replace roller assembly
Injection point is restricted Inspect and clean injection point
Incorrect tube size Replace tube with correct size
High system back pressure Verify system pressure against tube psi,
replace tube if needed
No pump output, Stripped roller assembly Replace roller assembly
pump head doesn’t rotate Motor problem Refer to motor section
Pump output high Incorrect tube size or setting Replace tube with correct size or
adjust settings
Roller assembly broken Replace roller assembly
S40 MODELS ONLY
IMPORTANT: DO NOT TWIST THE TUBE during installation. To
ensure it doesn't twist, keep the tube positioned so the printed
description stays aligned along the length of the tube.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 91
TROUBLESHOOTING – PUMP TUBE
NOTICE: A leaking pump tube damages the metering pump. Inspect pump frequently for leakage and wear. Refer to
Tube Replacement section for additional safety precautions and instructions.
PROBLEM POSSIBLE CAUSE SOLUTION
Tube leaking Pump tube ruptured Replace pump tube, ferrules; center tube
Calcium or mineral deposits Clean injection fitting, replace pump tube,
ferrules; center tube
Excessive back pressure Verify system pressure against tube psi,
replace tube if needed
Tube is twisted, S30 Models only Replace pump tube, ferrules; center tube
Tube not centered, S30 Models only Replace pump tube, ferrules; center tube
y Tube is twisted, S40 Models only Replace the tube.
IMPORTANT: DO NOT TWIST THE TUBE
during installation. To ensure it doesn't
twist, keep the tube positioned so the
printed description stays aligned along
the length of the tube. Use your fingers
to center the tube on the rollers.
Tube life is shortened Chemical attack Check chemical compatibility
Mineral deposits at injection point Remove deposits, replace pump tube,
ferrules; center tube
Sediment blockage at check valve Clean injection fitting, ensure suction
line is 2-3" above bottom of tank
Degraded check valve duckbill Replace duckbill at every tube change
Duckbill in wrong orientation Reverse duckbill orientation
Tube manually stretched or pinched Follow tube replacement instructions
during replacement and allow roller assembly to stretch
tube into place
Seized rollers caused abrasion on tube Clean roller assembly or replace
Exposure to heat or sun Do not store tubes in high temperatures
or in direct sunlight
Tube connection is leaking Missing ferrule on 1/4" line Replace ferrule
Crushed 1/4" ferrule Replace ferrule
1/4" ferrule in wrong orientation Beveled ends of ferrules face pump.
Tubing should bottom into all fittings
Missing 3/8" nut sleeve or gripper Replace nut
S Series FW 3.01.01 www.stenner.com92
TUBE REPLACEMENT – SAFETY INFORMATION
RISK OF CHEMICAL EXPOSURE
To reduce risk of exposure, check the pump tube regularly for leakage. At the first sign of leakage, replace the
pump tube.
To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near
chemical metering pumps.
To reduce risk of exposure, and also prior to service, shipping, or storage, pump generous amounts of water or a
compatible buffer solution to remove chemical from pump.
Consult chemical manufacturer and SDS sheet for additional information and precautions for the chemical in use.
Personnel should be skilled and trained in the proper safety and handling of the chemicals in use.
Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance change to
prevent chemical damage to pump and/or spillage.
PINCH POINT HAZARD
Use extreme caution when replacing pump tube. Be careful of your fingers and do not place fingers near rollers.
HAZARDOUS PRESSURE/CHEMICAL EXPOSURE
Use caution and bleed off all resident system pressure prior to attempting service or installation.
Use caution when disconnecting discharge line from pump. Discharge may be under pressure. Discharge line may
contain chemical.
NOTICE: Indicates special instructions or general mandatory action.
DO NOT apply grease, oil, or lubricants to the pump tube or housing.
Prior to pump tube replacement, inspect the entire pump head for cracks or damaged components. Ensure rollers
turn freely.
Rinse off chemical residual and clean all chemical and debris from pump head components prior to tube
replacement. Apply AquaShield™to main shaft and tube housing cover bushing during tube replacement.
DO NOT pull excessively on pump tube. Avoid kinks or damage during tube installation.
Inspect the suction and discharge lines, injection point (into pipe), and injection check valve duckbill for blockages
after any tube rupture. Clear or replace as required.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 93
TUBE REPLACEMENT continued
PREPARATION
1.Follow all safety precautions prior to tube replacement.
2.Prior to service, pump water or a compatible buffer solution
through the pump and suction and discharge lines to remove
chemical and avoid contact.
REMOVE THE PUMP TUBE
1.Unplug the power cord to ensure the power to the pump is off.
Disconnect the input signal.
2.Depressurize and disconnect the suction and discharge lines.
3.Open the back and front of the latches on both sides of the head.
Illustration A
For CE pump only:Remove the safety screw on cover.
4.Remove the tube housing cover and flip to use as a tool in the next
step. Illustration B & C
5.Align the center of the inverted cover with the center of the roller
assembly so that the three holes on the face of the cover align with
the three knurled lugs on the roller assembly. Position the cover feet
near the tube fittings. Illustration D
NOTE: The roller assembly needs to be collapsed to remove the tube.
Cover
3 Lugs
Center of roller assembly
A Open latches
B Remove cover
C Invert cover
Cover Feet
D Align cover feet near tube fitting
S Series FW 3.01.01 www.stenner.com94
REMOVE THE PUMP TUBE continued
6.Collapse the roller assembly.
S30 Models
Hold the pump securely, use the tube housing cover as a wrench
and quickly (snap) rotate the cover counterclockwise to collapse
the roller assembly. The tube will no longer be pressed against the
tube housing wall. Illustration E
S40 Models
Hold the motor securely with one hand. With the other hand, hold
the tube housing cover with your forefingers inside the top lip of the
cover. Use the cover as a wrench and with your palm quickly (snap)
rotate the cover counterclockwise to collapse the roller assembly.
The tube will no longer be pressed against the tube housing wall.
7.Remove and discard the pump tube. Illustration F
8.Remove the roller assembly and housing. Set them aside to
re-install later.
9.Use a non-citrus all-purpose cleaner to clean chemical residue
from the tube housing, roller assembly and cover.
10.Check the housing for cracks. Replace if cracked.
11.Ensure the rollers turn freely. Replace the roller assembly if the
rollers are seized or worn or if there is a reduction or lack of output
from the pump. Illustration G
12.Reinstall clean tube housing.
13.Apply AquaShield™to the shaft tip.
14.Install the roller assembly.
E Collapse roller assembly
F Remove tube
G Check rollers
TUBE REPLACEMENT continued
INSTALL THE TUBE/
EXPAND THE ROLLER ASSEMBLY
1.Ensure the power to the pump is off and the input signal is
disconnected.
2.Install the tube.
S30 Models
-Place the new tube in the pump head and use your fingers to
center it on the rollers. Illustration H
S40 Models
-Place the new tube in the pump head.
IMPORTANT: DO NOT TWIST THE
TUBE during installation. To ensure it
doesn't twist, keep the tube positioned
so the printed description stays
aligned along the length of the tube.
-Use your fingers to center the tube on
the rollers.
3.Place the tube housing cover (feet first) on the tube housing, affix the
front of the latches to the cover lip and then press the latches back
to secure. Be sure the cover is seated with the sleeve bearing on the
shaft and is flush with the housing before latching. Illustration I
4.With the cover latched, plug the pump in. Depress the prime
button to allow the pump to run the roller assembly in its
collapsed position for four minutes. Illustration J
5.Unplug the power cord to ensure the power to the pump is off.
6.Remove the tube housing cover and flip to use as a tool in the
next step.
7.Align the center of the inverted cover with the center of the roller
assembly so that the three holes on the face of the cover align with
the three knurled lugs on the roller assembly. Position the cover
feet near the bottom. Illustration K
NOTE: The roller assembly needs to be expanded so the tube is
pressed against the tube housing wall.
8.Hold the pump securely. Use the cover as a wrench and quickly
(snap) rotate the roller assembly clockwise to expand the roller
assembly. The tube will be pressed against the tube housing wall.
Illustration L
9.Apply a small amount of AquaShield™to the cover bushing ONLY.
DO NOT lubricate the pump tube. Illustration M
10.Place the tube housing cover (feet first) on the tube housing, affix the
front of the latches to the cover lip and then press the latches back to
secure. Be sure the cover is seated with the sleeve bearing on the
shaft and is flush with the housing before latching. Illustration I
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 95
TUBE REPLACEMENT continued
The square ends
help prevent the
tube from twisting
during operation.I Install cover feet first
K Align cover feet near bottom
H Place new tube
J Depress the prime button
3 Lugs
Center of Roller Assembly Cover Feet
Cover Feet
Prime Button
Cover Bushing
L Expand roller assembly
M Apply Aquashield™to cover bushing
S Series FW 3.01.01 www.stenner.com96
TUBE REPLACEMENT continued
S30 MODELS – CENTER THE TUBE
1.Lift the latch located between the tube fittings, leaving the end of
the latch engaged with the lip on the tube housing cover. Leave the
latch on the opposite side engaged. Illustration N
2.Plug the pump in. Depress the prime button and turn the tube
fitting on the suction side not more than 1/8 of a turn in the
direction the tube must move Illustration O
3.Do not let go of the fitting until the tube rides approximately in the
center of the rollers.
4.Release the prime button, let go of the fitting, and secure the latch
between the fittings. Illustration P
5.Inspect the suction and discharge lines, point of injection, and check
valve for blockages. Clean and/or replace as required.
6.Reconnect the suction and discharge lines.
7.Prime pump and verify operation.
8.Place pump in desired operating mode.
N Prepare to center tube
Closed latch
Front of
latch secure
Back of
latch open
O Center tube
P Secure latches
1/8 Turn
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 97
CLEANING THE POINT OF INJECTION – SAFETY INFORMATION
NOTICE: Indicates special instructions or general mandatory action.
NOTICE: Pumps are supplied with an injection fitting or check valve. All allow the extension tip to be installed in the
center of the pipe directly in the flow of water to help reduce deposit accumulation.
Warns about hazards that CAN cause death, serious personal injury, or property damage
if ignored.
This is the safety alert symbol. When displayed in this manual or on the equipment, look for one of the
following signal words alerting you to the potential for personal injury or property damage.
HAZARDOUS PRESSURE/CHEMICAL EXPOSURE:
Use caution and bleed off all resident system pressure prior to attempting service
or installation.
Use caution when disconnecting discharge line from pump. Discharge line may be under pressure. Discharge line
may contain chemical.
To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near
chemical metering pumps.
S Series FW 3.01.01 www.stenner.com98
CLEANING THE POINT OF INJECTION continued
1.Turn metering pump off and unplug cord. Disable any water pump or auxiliary equipment's electrical supply.
2.Depressurize system and bleed pressure from pump discharge line.
3.Loosen and remove the 3/8" or 1/4" nut & ferrule from the check valve or injection fitting to disconnect discharge line.
Duckbill Check Valve or Ball Check Valve
•Unscrew the top fitting (check valve body) to disassemble. The bottom fitting (injection fitting with arrow)
should remain attached to the pipe.
•Remove duckbill or remove ball check components from check valve body. Inspect and replace parts as
needed. If using a ball check valve be careful not to stretch or damage the spring.
4.Insert a #2 Phillips head screwdriver through injection fitting into the pipe to locate or break up accumulated
deposits. If screwdriver cannot be inserted, drill the deposit out of the injection fitting. DO NOT drill through the
opposite pipe wall.
5.Replace discharge line if cracked or deteriorated. If the end is clogged, cut off the calcified or blocked section of
discharge line.
Injection Fitting (S30 Models - 25 psi max.)
Replace ferrule and reinstall the discharge line to the injection fitting approximately 3/4"-1" until it stops.
Duckbill Check Valve or Ball Check Valve
•Reassemble the check valve.
•Replace ferrule and reinstall the discharge line to the injection check valve approximately 3/4" until it stops.
6.Tighten the connecting nut finger tight while firmly holding the tube fitting. The 3/8" nut may be wrench tightened
one additional half turn. If leak occurs, gradually tighten the 3/8" nut as required.
7.Enable the water pump electrical supply and pressurize the water system.
NOTE: The roller assembly must be expanded so the tube is pressed against the tube housing wall.
8.Put the metering pump back in service and inspect all connections for leaks.
Clean out accumulated deposits with a
#2 Phillips head screwdriver.
Periodic inspection and cleaning of the
point of injection will maintain proper pump
operation and provide maximum tube life.
Cut off the calcified or blocked section.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01 99
PUMP HEAD PARTS
S30 MODELS
PART NUMBER UM DESCRIPTION
S3400-1 EA S3QP Tube Housing with Latches
S3400-2 2-PK
S3500-1 EA S3QP Roller Assembly
S3500-4 4-PK
S3600-1 EA S3QP Tube Housing Cover
S3600-4 4-PK
QP401-2 2-PK S3QP Latches
S40 MODELS
PART NUMBER UM DESCRIPTION
S4400-1 EA S4QP Tube Housing with Latches
S4400-2 2-PK
S4500-1 EA S4QP Roller Assembly
S4500-4 4-PK
S4600-1 EA S4QP Tube Housing Cover
S4600-4 4-PK
S Series FW 3.01.01 www.stenner.com100
PUMP HEADS
S30 MODELS
25 psi (1.7 bar) max.Includes S3QP pump head, tube, ferrules 1/4" (EUROPE 6 mm)
PART NUMBER UM DESCRIPTION
S310n-1 EA S3QP Pump Head; Santoprene®tube select # 3, 4, 5 for n
S310n-2 2-PK
S320n-1 EA S3QP Pump Head: Versilon
®tube select # 3, 4 or 5 for n
EUROPE
S315n-1 EA S3QP Pump Head; Santoprene®tube select # 3, 4 or 5 for n
S315n-2 2-PK
S325n-1 EA S3QP Pump Head; Versilon
®tube select # 3, 4 or 5 for n
100 psi (6.9 bar) max.Includes S3QP pump head, tube, duckbill, ferrules 1/4" (EUROPE 6 mm)
PART NUMBER UM DESCRIPTION
S310n-1 EA S3QP Pump Head; Santoprene®tube select # 1, 2 or 7 for n
S310n-2 2-PK
S320n-1 EA S3QP Pump Head; Versilon
®tube select # 1 or 2 for n
EUROPE
S315n-1 EA S3QP Pump Head; Santoprene®tube select # 1, 2 or 7 for n
S315n-2 2-PK
S325n-1 EA S3QP Pump Head; Versilon
®tube select # 1 or 2 for n
NOTE: Confirm material compatibility with the chemical resistance guide in the catalog.
S40 MODELS
25 psi (1.7 bar) max.Includes S4QP pump head and tube
PART NUMBER UM DESCRIPTION
S4105X-1 EA S4QP Pump Head: #5X Santoprene®tube
S4105X-2 2-PK
100 psi (6.9 bar) max.Includes S4QP pump head and tube
PART NUMBER UM DESCRIPTION
S4107X-1 EA S4QP Pump Head; #7X Santoprene®tube
S4107X-2 2-PK
Refer to the Flow Rate Outputs chart to match the pump with the correct tube.
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01
PUMP HEAD SERVICE KITS
NOTE: Confirm material compatibility with the chemical resistance guide in the catalog.
101
S30 MODELS
25 psi (1.7 bar) max.Kit includes S3QP roller assembly, pump tube, 1/4" ferrules & connecting nuts, latches
PART NUMBER UM DESCRIPTION
S310nK KIT S3QP Pump Head Service Kit; Santoprene
®tube select # 3, 4 or 5 for n
S320nK KIT S3QP Pump Head Service Kit; Versilon
®tube select # 3, 4 or 5 for n
EUROPE
S311nK KIT S3QP Pump Head Service Kit; Santoprene
®tube select # 3, 4 or 5 for n
S321nK KIT S3QP Pump Head Service Kit; Versilon
®tube # 3, 4 or 5 for n
100 psi (6.9 bar) max.Kit includes S3QP roller assembly, pump tube, 1/4" ferrules & connecting nuts, latches, duckbill
PART NUMBER UM DESCRIPTION
S310nK KIT S3QP Pump Head Service Kit; Santoprene
®tube select # 1, 2 or 7 for n
S320nK KIT S3QP Pump Head Service Kit; Versilon
®tube select tube # 1 or 2 for n
EUROPE
S311nK KIT S3QP Pump Head Service Kit; Santoprene
®tube select # 1, 2 or 7 for n
S321nK KIT S3QP Pump Head Service Kit; Versilon
®tube select # 1 or 2 for n
S40 MODELS
25 psi (1.7 bar) max.Kit includes S4QP roller assembly, tube, 3/8" nuts
PART NUMBER UM DESCRIPTION
S4105XK KIT S4QP Pump Head Service Kit; #5X Santoprene
®tube
100 psi (6.9 bar) max.Kit includes S4QP roller assembly, tube, 3/8" nuts
PART NUMBER UM DESCRIPTION
S4107XK KIT S4QP Pump Head Service Kit; #7X Santoprene
®tube
Refer to the Flow Rate Outputs chart to match the pump with the correct tube.
S Series FW 3.01.01 www.stenner.com102
PUMP TUBES
S30 MODELS
Includes ferrules 1/4"
PART NUMBER UM DESCRIPTION
UCCP20n 2-PK Santoprene®tube select # 1, 2, 3, 4 or 5 for n
MCCP20n 5-PK
UCCP207 2-PK Santoprene®#7 tube
MCCP207 5-PK
UCTYG0n 2-PK Versilon®tube select # 1, 2, 3, 4 or 5 for n
MCTYG0n 5-PK
EUROPE Includes ferrules 6 mm
UCCP2nCE 2-PK Santoprene®tube select # 1, 2, 3, 4 or 5 for n
MCCP2nCE 5-PK
UCCP27CE 2-PK Santoprene®#7 tube
MCCP27CE 5-PK
UCTYnCE 2-PK Versilon®tube select # 1, 2, 3, 4 or 5 for n
MCTYnCE 5-PK
Includes duckbills, ferrules 1/4"
PART NUMBER UM DESCRIPTION
UCCPnFD 2-PK Santoprene
®tube # 1 or 2 for n
UCCP7FD 2-PK Santoprene
®#7 tube
UCTYnFD 2-PK Versilon®tube select # 1or 2 for n
EUROPE Includes ferrules 6 mm
UCnFDCE 2-PK Santoprene
®tube select # 1 or 2 for n
UC7FDCE 2-PK Santoprene
®#7 tube
UCTYnDCE 2-PK Versilon®tube select # 1 or 2 for n
Refer to the Flow Rate Outputs chart to match the pump with the correct tube.
NOTE: Confirm material compatibility with the chemical resistance guide in the catalog.
S40 MODELS
PART NUMBER UM DESCRIPTION
S4005X-2 2-PK Santoprene®#5X tube
S4005X-5 5-PK
S4007X-2 2-PK Santoprene®#7X tube
S4007X-5 5-PK
US and Canada 800.683.2378, International 904.641.1666 S Series FW 3.01.01
CHECK VALVES
NOTE: Confirm material compatibility with the chemical resistance guide in the catalog.
103
S30 MODELS
Duckbill Check Valves 100 psi (6.9 bar) max.Includes duckbills, ferrules 1/4" (EUROPE 6 mm)
PART NUMBER UM DESCRIPTION
UCDBINJ EA 1/4" Duckbill Check Valve includes Santoprene®duckbill, nut, ferrule
MCDBINJ 5-PK
UCTYINJ EA 1/4" Duckbill Check Valve includes Pellethane®duckbill, nut, ferrule
MCTYINJ 5-PK
UCINJ38 EA 3/8" Duckbill Check Valve includes Santoprene®duckbill, nut
MCINJ38 5-PK
UCTYIJ38 EA 3/8" Duckbill Check Valve includes Pellethane®duckbill, nut
MCTYIJ38 5-PK
EUROPE
UCINJCE EA 6 mm Duckbill Check Valve includes Santoprene®duckbill, nut, ferrule
MCINJCE 5-PK
UCTINJCE EA 6 mm Duckbill Check Valvez includes Pellethane®duckbill, nut, ferrule
MCTINJCE 5-PK
S40 MODELS
Ball Check Valve
PART NUMBER UM DESCRIPTION
BC038-1 EA 3/8" Ball Check Valve includes FKM seat & O-Ring, tantalum spring, nut
S Series FW 3.01.01 www.stenner.com104
NOTICE: Leave 8" of clearance above pump to allow for removal from mounting bracket.
WALL MOUNTING BRACKET DIMENSIONS
⌀1/4"
⌀1/4"
5"
IMS 100119
STENNER PUMP COMPANY
3174 DeSalvo Road
Jacksonville, Florida 32246
USA
Phone: [phone]
US Toll Free: 800.683.2378
Fax: [phone]
[e-mail]
www.stenner.com
Hours of Operation (EST):
Mon.–Thu.7:30 am–5:30 pm
Fri. 7:00 am–5:30 pm
Assembled in the USA
© Stenner Pump Company
All Rights Reserved
Submittal DataMixmaster Series Retention Tank (BAF)
Water System Tanks
Job Name:
Location:
Engineer:
Schedule #:
Model #:
Representative:
Contractor:
Tank Specifications
300 Pond St ● Randolph, MA 02368 ● 800-527-0030 ● 781-986-2029 FAX ● www.flexconind.com
Description
Mixmaster (BAF) series tanks are retention
tanks with an inner baffle and diffuser which
improves mixing and increases the retention
time improving the effectiveness of
chemical treatment of water for disinfection
or mineral removal. Great for killing bacteria
or for agricultural applications.
Materials of Construction
Shell: Copolymer polypropylene tank reinforced
w/ fiberglass and sealed w/ epoxy resin
Baffle: Copolymer polypropylene upper and
lower water chamber
Standpipe and diffuser: 1 1/4" PVC Sch 40
Ratings
Max. Working Pressure: 100 PSI
Max. Working Temp: 120 F
Baffle Factor: .6
Model
Tank Volume Height Water Connection Height
Diameter Threaded Connection
Top Connection Total Weight
gal liters in cm in cm in cm in cm FPT in cm
BAF 40 40 151 53.4 135.6 1.75 4.4 16 41.8 1 ¼ NPT 5.7 1 ¼ 31.0 14.1
BAF 80 80 303 57.0 145 2.25 5.7 24 61.4 1 ¼ NPT 5.7 1 ¼ 73 33
BAF 120 119 450 72.1 183.6 2.25 5.7 24 61.4 1 ¼ NPT 5.7 1 ¼ 83.5 28
Weber Basin Water Quality Laboratory
2837 East Highway 193,Layton,Utah 84040,Phone [phone],Fax [phone] Page 1 of 1
This report contains only the result(s)for the sample(s)that were received and testedby thelab for the analyses requested bythe customer.Unless otherwise noted,the sample(s)were received in acceptable condition,the
result(s)have not been blank-corrected,and all quality control samplesprocessedforthe analysesyielded acceptable results.The analysespresented on this report were performed inaccordance with the National
Environmental Laboratory Accreditation Program (NELAP)unlessnoted.This report shallnot be altered or partially reproduced.If youhave any questions regarding your sample results,pleasecontactusat [phone].
Analytical Microbiology Report
KPS Services LLC
Jesse Rowe
50 W Broadway Ste 333 #660533
Salt Lake City,UT 84101
Water System Number:UTAH23075
Water System Name:Pennys Grill LLC
Reporting Time:09/20/2024 12:36
Sample Submission Time:09/19/2024 11:36
Sampler Name:ROWE,JESSE
Lab
SampleID Sampling Location
Location
StateID Collection Time
Sample
Type†Analyte Result MRL Analysis Method ID
Analysis Start
Time Analyst
Qualifier
Flag‡
PU09638 PennysGrill-Kitchen Sink #1 DS001 09/18/2024 16:30 IN
Total Coliform,P/A Absent SM 9223 B 09/19/2024 15:54 KH/ZB
Escherichia coli,P/A Absent SM 9223 B 09/19/2024 15:54 KH/ZB
Chlorine,Residual*0.30 mg/L DPD Colorimetric 09/18/2024 16:30 JR
PU09639 PennysGrill-Kitchen Sink #2 DS001 09/18/2024 16:40 IN
Total Coliform,P/A Absent SM 9223 B 09/19/2024 15:54 KH/ZB
Escherichia coli,P/A Absent SM 9223 B 09/19/2024 15:54 KH/ZB
Chlorine,Residual*0.28 mg/L DPD Colorimetric 09/18/2024 16:40 JR
Analysis Comments:
None
Sample Comments:
None
Approved By:_______________________
Jason D.Kim /Lab Director
Notation Definition
MRL –Minimum Reporting Limit,a detection level that theanalysis method candetect the analyte in
certain level of confidence.
NC –Not Collected
<–Theresult is less thanthe numerical value.
>–Theresult is greater than the numerical value.
*–Non-NELAP-certified analysis.
ND –NotDetected
†Sample Type
RT =Routine
IN =Investigative
RP =Repeat
TG=Triggered
‡QualifierFlag
B –The result is blank corrected.
D–The resultof duplicate field sample onthe same batch is outside of its control limits.Nonhomogeneous
sample matrix may be suspected.
H–The analysiswas performed past the EPA specified holding time.
L –The result is less thanthe MRL.
M –The resultof spikedfield sample on the same batch is outside of its control limits.Matrix interference
may be suspected.
O –Theanalysis was performed byan outside contract laboratory.
Q –One or more resultsof quality control parameters are outsideof their control limits.
U –Not detected
For Internal Use EmailId:7693