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HomeMy WebLinkAboutDWQ-2024-005072 PROJECT MANUAL for WECCO Evaporation Pond #2 Northeast corner of the company complex April 22, 2024 Prepared by: GEM Engineering, Inc. 485 North Aviation Way. Cedar City, Utah 84721 Contact: Robert W. Corry, PE, SE Phone: 435-867-6478 email: robert@gemenginc.com Project No. 23-1902 Owner: American Pacific Corporation 10622 West 6400 North Cedar City, UT 84720 Contact: Donald Stidd Phone: 435-865-6154 email: Don.Stidd@ampac.us DIVISION 01 – GENERAL REQUIREMENTS GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 SUMMARY OF WORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 11 00 23-1902 1 of 1 SECTION 01 11 00 – SUMMARY OF WORK PART 1 – GENERAL 1.01. WORK INCLUDED A. The work under this contract consists of one Bid Schedule. B. Restrictions and other requirements that need to be followed by the CONTRACTOR during the course of construction. 1.02. SUBMITTALS A. Materials for the project such as HDPE Liner. 1.03. CONTRACTS A. Work shall be done under a single contract. Actual installed quantities may vary from those shown in the Bid Schedule. Payments will be made based on actual quantities installed multiplied by the unit prices bid. Quantities will be based upon a comparison of topographic surveys before and after construction and quantities produced by an Owner approved licensed surveyor. Cost of surveys is to be included in Contractor Bid 1.04. WORKING HOURS AND TIME RESTRICTIONS A. Work hours shall generally be restricted to 7AM – 6PM on Monday through Friday. If the CONTRACTOR desires to perform any work outside of these hours or on weekends, then approval must be granted by AMPAC and the Project Engineer. 1.05. REFERENCE SPECIFICATIONS AND STANDARDS A. Reference specifications, such as these Project Specification, Standard Drawings, AWWA, ASTM, and ANSI used in this project manual typically do not show effective dates. Unless explicitly noted all reference specifications and standards shall be the latest published version. B. All work done on this project shall conform to the latest version of the Project Specification and Standard Drawings. 1.06. PROJECT COORDINATION A. It is important for the CONTRACTOR to coordinate his work and site access requirements with AMPAC PART 2 – PRODUCTS 2.01. All HDPE liner material and installation of such materials shall conform to the State of Utah Department of Environmental Quality Standards. PART 3 – EXECUTION Not Used END OF SECTION GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 UNIT PRICES 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 22 00 23-1902 1 of 2 SECTION 01 22 00 – UNIT PRICES PART 1 – GENERAL 1.01. GENERAL A. Payment for the bid items identified in the Bid Schedule, as further described herein, will constitute full compensation to the CONTRACTOR for furnishing all labor, equipment, tools, supplies and materials to complete the WORK in accordance with the Contract Documents, including the costs of permits and the costs of compliance with the regulations of public agencies having jurisdiction, including Safety and Health Requirements of the Occupational Safety and Health Standards of Utah, Department of Labor, Division of Labor Standards and Safety, and Occupational Safety and Health Administration of the U.S. Department of Labor (OSHA). Any item that is not specifically set forth in the Bid Schedule shall be considered incidental to the cost of the WORK B. The bid items shown in the Bid Schedule shall include as incidental these efforts of similar magnitude and not limited to the following: snow and ice removal; clean-up work; access road construction; dewatering work; resetting disturbed property corners and survey monument replacement; shoring trenches, excavation, and utility poles; handling drainage and irrigation water; surface grading on disturbed or damaged driveways and ditches; grading disturbed areas and grooming same in order to restore the ground as nearly as possible to its condition prior to the performance of any work by the CONTRACTOR connected or related to this Contract; contract staging areas; traffic control; dust control; road maintenance and repair; and overhead and profit. 1.02. REQUIREMENTS INCLUDED A. Agreement between Owner and CONTRACTOR: Lump Sum and Unit Price amounts. B. Conditions of the Contract: Payments to CONTRACTOR upon completion of bid items. 1.03. SUBMITTAL PROCEDURE A. Submit partial pay estimates to the Engineer at the times stipulated in the Agreement between the Owner and the CONTRACTOR. B. Number: One copy of each application. C. When the Engineer finds each estimate properly completed and correct, the partial pay release request will be submitted to AMPAC for payment. 1.04. MEASUREMENT AND PAYMENT – GENERAL A. Work described in the Contract Documents shall be measured in accordance with the amount of completion thereof, according to the actual number of units furnished, installed, and completed or the percentage of completion of lump sum units. B. The Bid Schedule provides the only basis for payment for Work described and detailed in the plans and specifications including work incidental thereto or essential to make a complete, normal, and operational project. C. Since there is no provision for separate payment, all overhead costs and profit must be pro-rated and included in the amounts bid in the bid items of the Bid Schedule. It is the CONTRACTOR’s responsibility to see that all of his/her project costs are covered by the amounts he/she bids in the Bid Schedule as listed herein. 1.05. MEASUREMENT AND PAYMENT A. Mobilization and Demobilization (bid item No. 1) 1. Measurement for payment for this item will be on a percentage basis of the lump sum amount. 75% of the bid item amount will be paid at the beginning of the project and 25% will be held until the end of the project for demobilization. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 UNIT PRICES 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 22 00 23-1902 2 of 2 2. The lump sum bid price for mobilization and demobilization shall not exceed 5% of the total bid amount. 3. Payment for this item shall be the indicated percentage multiplied by the lump sum bid amount. This payment will be the total compensation for all costs associated with bonding; locating existing utilities; cell phone use; executing agreements; licensing; insurance; moving all materials, equipment, and facilities onto the construction site; construction signage; providing submittals to the Engineer; encroachment permits; renting and securing a staging area, including any clearing and grubbing, fences, gates, or any other work necessary to prepare and use the staging area; demobilization; final clean-up of the project site; final clean-up of the staging area; and all other costs incurred to mobilize or demobilize. Copies of all bonding and insurance documents must be provided to AMPAC. 4. If necessary, it is the CONTRACTOR’s sole responsibility to set up a staging area for the project. The CONTRACTOR is solely responsible for safety and security at the staging area. The CONTRACTOR shall pay all fees associated with the staging area; including rental payments, fences, gates, and any other work necessary for the staging area. 5. It is the CONTRACTOR’s responsibility to handle drainage, irrigation water, and other site conditions during the course of construction. No additional payment will be made for work necessary to deal with drainage control, clearing and grubbing, snow and ice removal, adverse soil conditions, irrigation water, or adverse weather conditions. All work associated with these items should be included with this Bid Item. B. Bid Items No. 2 through 9 1. Measurement for payment for this bid item will be on a percentage basis of the work performed of estimated amount. The percentage of the bid item amount paid for each payment will match the percentage of total project work completed for that payment. 2. Payment for this item shall be the measured percentage multiplied by the estimated bid amount. This payment will be total compensation for all costs associated with the construction process for these items. The final payment will be based on the total quantities from topographical surveys provided by the owners registered land surveyor. PART 2 – PRODUCTS Not Used PART 3 – EXECUTION Not Used END OF SECTION GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 TESTING AND INSPECTING SERVICES 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 45 23 23-1902 1 of 1 SECTION 01 45 00 – QUALITY CONTROL PART 1 – GENERAL 1.01. REQUIREMENTS INCLUDED A. Conditions of the Contract. B. AMPAC will employ and pay for the services required to perform the specified materials testing for the Project. C. The ENGINEER will provide the inspector for construction of the project at AMPAC’s expense. 1.02. RELATED REQUIREMENTS A. Section 31 00 00 Earthwork B. Section 33 47 13 Pond and Reservoir Liners 1.03. CONTRACTOR’S RESPONSIBILITIES A. The CONTRACTOR shall coordinate schedule with inspection firm and shall cooperate with testing personnel and provide access to the Work PART 2 – PRODUCTS Not Used PART 3 – EXECUTION 3.01. REQUIREMENTS INCLUDED A. Construction testing will strictly follow all testing requirements in the project plans and specifications. AMPAC and the Engineer must approve any exceptions in writing. B. The HDPE liner installation contractor shall provide a certification of the subgrade prior to placement of the liner and a certification of the HDPE liner after installation. END OF SECTION GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 TESTING AND INSPECTING SERVICES 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 45 23 23-1902 1 of 1 SECTION 01 45 23 – TESTING AND INSPECTING SERVICES PART 1 – GENERAL 1.01. REQUIREMENTS INCLUDED A. Conditions of the Contract. B. AMPAC will employ and pay for the services required to perform the specified materials testing for the Project. C. The ENGINEER will provide the inspector for construction of the project at AMPAC’s expense. 1.02. RELATED REQUIREMENTS A. Section 31 00 00 Earthwork B. Section 33 47 13 Pond and Reservoir Liners 1.03. CONTRACTOR’S RESPONSIBILITIES A. The CONTRACTOR shall coordinate schedule with inspection firm and shall cooperate with testing personnel and provide access to the Work PART 2 – PRODUCTS Not Used PART 3 – EXECUTION 3.01. REQUIREMENTS INCLUDED A. Construction testing will strictly follow all testing requirements in the project plans and specifications. AMPAC and the Engineer must approve any exceptions in writing. B. The HDPE liner installation contractor shall provide a certification of the subgrade prior to placement of the liner and a certification of the HDPE liner after installation. END OF SECTION GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 MOBILIZATION AND DEMOBILIZATION 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 01 71 13 23-1902 1 of 1 SECTION 01 71 13– MOBILIZATION AND DEMOBILIZATION PART 1 – GENERAL 1.01. GENERAL A. Mobilization shall include the obtaining of all permits and moving of all equipment and materials as required for the proper performance and completion of the WORK to the project site. Mobilization shall include the following principal items. 1. Moving into the Project all of the CONTRACTOR’s equipment and materials required for operations. 2. Obtaining all required permits, and licenses. 3. Obtaining a staging area, including all work to clear and grub the site (if needed), provide and install fences and gates, and any other work necessary to establish an adequate staging area for the project. 4. Call Blue Stakes and locate all existing utilities – both underground and overhead, including culverts, irrigation pipes, and other private utilities. B. The CONTRACTOR shall obtain a cellular telephone for use by the CONTRACTORS field personnel for the duration of the Contract. The number of this cellular telephone shall be provided to the OWNER for communication purposes. C. Demobilization shall include all work necessary to remove equipment and materials from the project site after construction has been completed and clean-up of the site and staging areas. PART 2 – PRODUCTS Not Used PART 3 – EXECUTION Not Used END OF SECTION DIVISION 31 – EARTHWORK GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 EARTHWORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 00 00 23-1902 1 of 5 SECTION 31 00 00 – EARTHWORK PART 1 – GENERAL 1.01. WORK INCLUDED A. Excavating, filling, and grading required for this Work includes, but is not limited to: 1. Excavating existing embankment for installation of sub liner 2. Structural fill to construct sub liner 3. Structural fill to construct / enlarge embankments 4. Filling and backfilling to attain indicated grades; 5. Rough and finish grading of the site. 1.02. RELATED WORK A. Related Work specified elsewhere: 1. Unit Prices Section 01 22 00 2. Quality Control Section 01 45 00 3. Site Clearing Section 31 10 00 4. Pond and Reservoir Liners Section 33 47 12 1.03. SUBMITTALS A. Sub Liner Material – Must meet the classification requirements of a Silty Sand (SM) material or finer with no rocks larger than 3/8” in diameter. B. Embankment Material – Suitable on-site structural fill material with no rockers larger than 4” in diameter. 1.04. JOB CONDITIONS A. Use all means necessary to control dust on and near the Work and on and near all off-site areas if such dust is caused by the CONTRACTOR’s operations during performance of the Work or if resulting from the condition in which the CONTRACTOR leaves the site. B. Thoroughly moisten all surfaces as required to prevent dust from being a nuisance to the public, neighbors, and concurrent performance of other work on the site. C. Use all means necessary to protect all materials of this Section before, during, and after installation and to protect objects designated to remain. D. In the event of damage, immediately make all repairs and replacements necessary to the approval of the Engineer and at no additional cost to the OWNER. 1.05. DEFINITIONS A. EMBANKMENT shall refer to any raised area of compacted earth to contain fluids. The material used for embankment shall be specified, and tests shall be performed to determine the fill material's adequacy for the specific application. B. FILL shall refer to any material used to fill a depression, (Embankment is a type of fill.) C. BACKFILL shall refer to any earth that has been excavated from a trench or other excavation and then replaced and compacted as specified after the structure has been installed. D. SUBGRADE shall refer to the native, prepared original soil or engineered fill under any roadway, fill, embankment, structure, etc. E. MAXIMUM DRY DENSITY shall refer to the theoretical maximum density of the soil as determined by ASTM D 1557. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 EARTHWORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 00 00 23-1902 2 of 5 PART 2 – PRODUCTS 2.01. FILL MATERIAL - GENERAL A. All fill material shall be subject to the approval of the Engineer. B. For approval of imported fill material, notify the Engineer at least four (4) working days in advance of intention to import material, designate the proposed borrow area(s), and permit the Engineer to sample as necessary from the borrow area for the purpose of making acceptance tests to prove the quality of the material. 2.02. ON-SITE SUB-LINER MATERIAL A. On-site material will be allowed provided it meets the classification of a silty sand (SM) soil or finer, has no rocks larger than 3/8” in diameter and is approved by the Engineer 2.03. ON-SITE FILL MATERIAL A. On-site suitable material will be allowed as Structural Fill Material as long as it meets the required specifications and is approved by the Engineer. B. All fill placed for the construction of the embankment should be structural fill. Structural fill may consist of approved excavated on-site or imported fill materials Structural fill should have a swell potential less than 4 percent under a 60 psf surcharge, have a solubility of less than 3 percent, be free of organics, salts, or inert materials larger than 4 inches nominal size, and be similar in gradation to the on-site soils. C. Structural fill should be placed in maximum eight-inch loose lifts and compacted on a horizontal plane, unless otherwise approved by the Geotechnical Engineer. Soils in compacted fills should be compacted to at least 90 percent of the maximum dry density as determined by ASTM-D1557 for fine grained soils and 95 percent for granular soils. The moisture content should be within 2 percent of optimum for granular soils and at least 2 percent above optimum for fine-grained soils. Any imported fill materials should be approved prior to importing. Also, prior to placing any fill, the excavations should be observed by a GEM Engineering representative to observe that unsuitable materials have been removed. 2.04. LABORATORY TESTS A. The Contractor shall furnish to the Engineer a certified laboratory test result showing that the materials utilized for Embankment fill conform to the specifications contained in the specifications. 2.05. EXCAVATION A. All embankments shall be founded on prepared soil or engineered fill in accordance with requirements of geotechnical investigation report. All unauthorized excavation below the specified embankment shall be thoroughly compacted to a minimum of 90% of maximum dry density. Structural Fill shall be firm and thoroughly compacted to a minimum of 95% of maximum dry density for granular soils or 90% of maximum dry density for silty/clayey soils as determined by ASTM D1557. All fill types and placement shall conform the requirements contained in the specifications and project drawings. PART 3 – EXECUTION 3.01. GENERAL A. Prior to work of this Section, become thoroughly familiar with the site, the site conditions, and all portions of the Work falling within this Section. B. Do not allow or cause any of the Work performed or installed to be covered up or enclosed by Work of this Section prior to all required inspections, tests, or approvals. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 EARTHWORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 00 00 23-1902 3 of 5 C. Should any of the Work be so enclosed or covered up before it has been approved, uncover all such Work at no additional cost to AMPAC. D. After the Work has been completely tested, inspected and approved, make all repairs and replacements necessary to restore the Work to the condition in which it was found at the time of uncovering, all at no additional cost to AMPAC. 3.02. FINISH ELEVATIONS AND LINES A. For setting and establishing finish elevations and lines, the CONTRACTOR shall secure the services of a license Land Surveyor. Carefully preserve all data and monuments set by the Land Surveyor and if displaced or lost, immediately replace at no additional cost to AMPAC. 3.03. EXCAVATING A. Where depressions result from or have resulted from, the removal of surface or subsurface obstructions, open the depression to equipment working width and remove all debris and soft material as directed by the Engineer. B. Excavate to grades shown on the Drawings. C. Where excavation grades are not shown on the Drawings, excavate as required to accommodate the installation. D. Backfill and compact over all over-excavated areas as specified for fill below and at no additional cost to the OWNER. 3.04. EXCESS WATER CONTROL A. Do not place, spread, or roll any fill material during unfavorable weather conditions. B. Do not resume operations until moisture content and fill density are satisfactory to the Engineer. C. Provide berms or channels to prevent flooding of subgrade; promptly remove all water collecting in depressions. D. Where soil has been softened or eroded by flooding or ponding during unfavorable weather, remove all damaged areas and re-compact as specified for fill and compaction below. E. Provide and maintain at all times during construction, ample means and devices with which to promptly remove and dispose of all water from every source entering the excavations or other parts of the Work. F. De-water by means which will ensure dry excavations and the preservation of the final lines and grades of bottoms of excavations. 3.05. FILL, BACKFILL AND COMPACTION A. Spread approved fill or backfill material in layers not exceeding eight (8) inches in uncompacted thickness unless noted otherwise. B. Water or aerate the fill or backfill material as necessary and thoroughly mix to obtain a moisture content which will permit proper compaction. C. Compact each soil layer to at least the specified minimum degree; repeat compaction process until plan grade is attained. Compaction tests are required as outlined in Excavation and Fill and the Trenching and Backfilling sections of the specifications. D. Field density tests of the compacted fill or backfill will be performed by the OWNER’s testing agency, to insure that the specified density is being obtained. E. The costs of the field density tests will be paid for by the OWNER. F. If re-tests are required of any re-compacted fill or backfill areas where the original tests failed, they will be performed at the CONTRACTOR’s expense. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 EARTHWORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 00 00 23-1902 4 of 5 3.06. EXCESS EXCAVATION MATERIAL A. Excess cut material will be placed on the back side of the embankment at the CONTRACTOR’s expense. 3.07. CONSTRUCTION OF EMBANKMENTS A. Unsuitable materials that occur in the foundations for embankments shall be removed by clearing, stripping and/or grubbing. Soils used as roadway embankment material shall be approved by a licensed geotechnical engineer. All materials in embankments shall be placed, moistened, and compacted as provided in the following paragraphs. B. When the embankment exceeds the amount of excavation, sufficient additional material shall be obtained from borrow pits provided by the Contractor. All material proposed to be imported shall be subject to the review and approval of AMPAC Engineer prior to starting of hauling operations. The materials used for embankment construction shall be free from sod, grass, trash, rocks larger than four inches in diameter and all other material unsuitable for construction of embankments. The material shall be a granular material as classified by AASHTO M-145 soil classification system. C. Grading of completed embankments and backfills shall bring the surfaces to a smooth, uniform condition with final grades being within 0.1 foot of the design grade. Cut and fill slopes shall be 3 horizontal/1 vertical maximum. Construction of slopes steeper than 3 horizontal/1 vertical, or fills in excess of 5 feet, shall be approved by the geotechnical engineer. 3.08. COMPACTION OF EARTH MATERIALS A. The fill material shall be deposited in horizontal layers having a thickness of not more than 8 inches and then compacted to the specified density as herein specified. Moisture content during compaction operations shall be within two percent (2%) of optimum for granular soils and at two to five percent (2–5%) above optimum for fine grained soils. The moisture content shall be uniform throughout the layers. B. If the moisture content is greater than specified for compaction, the compaction operations shall be delayed until such time as the material has dried to the optimum moisture content. When the material has been conditioned as herein specified, the backfill or embankment shall be compacted as follows: 1. Under the embankment extending 5 feet beyond the proposed construction, the embankment material shall be compacted to a density equal to not less than 95% as determined by ASTM D1557. 2. Exposed natural soils within the pond area shall be scarified to a depth of six inches; moisture conditioned and compacted to the specified density. Where hard, cemented material or rock is exposed, scarification is not necessary. 3. The embankment shall not be placed partially on undisturbed soil or compacted fill and partially on cemented deposits or rock. The geotechnical and project engineer shall observe and approve the foundation soil/rock prior to the placement of structural fill. 4. Foundation soils shall not be allowed to become saturated during or after construction. 3.09. SUBGRADE PREPARATION A. The original soils under the embankment shall be scarified to a depth of six inches prior to compaction operations. All road subgrade shall be compacted to the equivalent of 90% of maximum dry density. No organic material, soft clay, spongy material or other deleterious material will be permitted in the subgrade. Subgrades shall be shaped and graded to within a tolerance of 0.10 foot of design grade and drainage shall be maintained at all times. Subgrades shall be stabilized and compacted as directed by the Project Engineer. Any springs or underground water encountered in the construction of the streets shall be properly disposed of in accordance with the instructions of the Project Engineer. B. When required to demonstrate the stability and compaction of the subgrade, the contractor shall proof roll the subgrade prior to laying any base gravel. The subgrade shall be proof-rolled with at GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 EARTHWORK 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 00 00 23-1902 5 of 5 least one pass coverage with a pneumatic tired roller of at least ten ton Capacity. All proof rolling shall be accomplished in the presence of the engineer. Ground contact pressure for all tires shall be 85 to 90 psi. C. When the proof rolling shows an area to be unstable, it shall be brought to satisfactory stability by additional compaction, reworking, or removal of unsuitable material and replacement with acceptable material. 3.10. QUALITY CONTROL A. All earthwork shall be performed in accordance with these standards and shall be tested and accepted as follows: 1. TESTING. Minimum testing of earthwork shall be as follows: a. Soil Classification: One per material source. The sieve analysis shall be according to ASTM C136, C117. b. Soil Proctor: One determination for each significant change in soil type as necessary to provide required compaction testing. Tests shall be ASTM D 1557 method A or D (modified proctor). c. Earth Fill Moisture / Density Determination: One test per 200 cubic yards of fill placed in an embankment. Tests shall be ASTM D1556 or D2922 and D3017. d. Subgrade Moisture / Density Determination: One test per 1000 square yards of surface area. Tests shall be ASTM D1556 or D2922 and D3017. e. Sub-Liner Material: One test per 5,000 square feet of surface area. Moisture density determinations shall be made in accordance with project plans and specification. Tests shall be ASTM D1556 or D2922 and D3017. Additionally one soils classification test shall be performed in accordance with every 500 cubic yards of sub-liner material to assure that the material is SM or finer and contains no rocks larger that 3/8 inch diameter. 2. ACCEPTANCE. Any earthwork determined not to be in compliance with these standards shall be removed and replaced or reworked until compliance is obtained. Any costs for the rework or testing the rework shall be paid for by the CONTRACTOR. 3.11. CLEAN-UP A. Upon completion of the Work of this Section, immediately remove all debris and excess earth materials from the site and dress all excavation, storage, and backfill areas. END OF SECTION GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 SITE CLEARING 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 10 00 23-1902 1 of 2 SECTION 31 10 00 – SITE CLEARING PART 1 – GENERAL 1.01. WORK INCLUDED A. Clear designated site(s) of trees, shrubs, plant life, grass, and debris. B. Remove topsoil layers containing objectionable quantities of roots, shrubs, and other organic matter. C. Remove and dispose of soil and debris above waterline on existing liner. D. Stockpile suitable topsoil for restoration of the mining site at a later date. E. Remove and dispose of all rock and boulders not needed in construction; dispose of all debris. F. Remove and dispose of all garbage found in and along construction areas. 1.02. RELATED WORK A. Related Work specified elsewhere: 1. Unit Prices Section 01 22 00 2. Quality Control Section 01 45 00 3. Earthwork Section 31 00 00 4. HDPE Pond and Liner Section 33 47 12 1.03. PROTECTION A. Protect all existing trees, shrubs, lawns, rock outcroppings, fences, decorative walls, areas to receive planting, and other features remaining as part of final landscaping. B. Protect benchmarks and existing structures, roads, sidewalks, curb and gutter, culverts, and other existing improvements against damage from vehicular or foot traffic. C. Maintain designated temporary roadways, walkways, and detours for vehicular and pedestrian traffic. D. Any existing improvements not designated for clearing or removal that are disturbed by the CONTRACTOR shall be replaced to their original condition at the sole expense of the CONTRACTOR. PART 2 – PRODUCTS 2.01. EXISTING TREES, SHRUBS, AND OTHER VEGETATIVE GROWTH A. Existing trees, shrubs, and other vegetative growth may not be shown on the Drawings. Inspect the site as to the nature, location, size, and extent of vegetative growth to be removed or preserved, as specified herein. Preserve in place trees that are specifically shown on the Drawings and designated to the preserved. 2.02. PRESERVATION OF TREES, SHRUBS, AND OTHER VEGETATIVE GROWTH A. Save and protect all trees, shrubs, and other vegetative growth beyond the limits of clearing and grubbing from damage resulting from the work. No filling, excavating, trenching, or stockpiling of materials will be permitted within the drip line of these plant materials. The drip line is defined as a circle drawn by extending a line vertically to the ground from the outermost branches of a plant or group of plants. To prevent soil compaction within the drip area, no equipment will be permitted within this area. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 SITE CLEARING 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 31 10 00 23-1902 2 of 2 PART 3 – EXECUTION 3.01. PREPARATION A. Mark and maintain benchmarks, monuments, and other reference points. Re-establish all benchmarks, monuments, and reference points if disturbed or destroyed, at the sole expense of the CONTRACTOR. 3.02. CLEARING A. Soil and debris on top of existing liner shall be removed to allow for site work, cutting and seaming of new liner to existing liner. Soil and debris shall be removed without damaging existing liner. B. Clear all trees as required for access to site excavation and performance of WORK. C. Remove trees and shrubs; grub out stumps, roots, embedded rocks and boulders to a depth of twelve (12) inches over the designated site as shown on the Drawings. D. Mark all trees which are to remain and do not disturb the trees or roots. 3.03. REMOVAL OF DEBRIS A. Cleared debris from the construction area shall be disposed of by the CONTRACTOR. The CONTRACTOR may dispose of approved cleared debris at location to be determined by AMPAC Approved debris includes: asphalt, concrete, soil, rocks, and vegetation. Any waste that is not allowed at the in the approved location must be disposed of in an appropriate manner by the CONTRACTOR. Pipes, and other plumbing materials and liner scraps are not considered approved materials and cannot be disposed of at the Bulloch Pit. B. Reduction of debris through burning is not permitted under any circumstances. END OF SECTION DIVISION 33 – UTILITIES GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 1 of 14 SECTION 33 47 13 – HDPE POND LINER PART 1 – GENERAL 1.01. RELATED DOCUMENTS A. The conditions of the contract for construction and the general requirements of Division 1 of these specifications apply to the work in this section. 1.02. WORK INCLUDED A. This specification describes High Density Polyethylene (HDPE) Lining Membranes. The supply and installation of these materials shall be in strict accordance with the Engineer’s specifications and engineering drawings and be subject to the terms and conditions of the contract. The subgrade and the HDPE material will meet the specifications contained herein and in the GRI Test Method GM13 (Attachment G). 1.03. RELATED WORK A. Related Work specified elsewhere: 1. Unit Prices Section 01 22 00 2. Quality Control Section 01 45 00 3. Earthwork Section 31 00 00 4. Site Clearing Section 31 10 00 1.04. QUALITY CONTROL A. Manufacturer Experience: 1. The manufacturer of the lining material specified in the previous section shall have previously demonstrated the ability to produce this membrane by having successfully manufactured a minimum of ten million square feet of similar liner material for hydraulic lining installations. The liner material provided by the manufacturer must be listed by the NSF (National Sanitation Foundation) Standard 54. B. Factory Quality Assurance and Control 1. Quality Assurance testing shall be carried out by the geomembrane manufacturer to demonstrate that the product meets this specification. 2. Raw Material: All compound ingredients of the HDPE materials shall be randomly sampled on delivery to the HDPE manufacturing plant to ensure compliance with specifications. Tests to be carried out shall include Density ASTM D1505 and Melt Index ASTM D1238, Condition E. 3. Manufactured Roll Goods: Samples of the production run shall be taken and tested according to ASTM D638 to ensure that tensile strength at yield and break, elongation at yield and break meet the minimum specifications. A quality control certificate shall be issued with the material. 4. All welding material shall be of a type supplied by the manufacturer. 5. All FML material shall be certified as “holiday free” by electrical potentiometric means (spark tested) or other equivalent approved means, during manufacture. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 2 of 14 C. Liner installer 1. Approved liner installation companies a. COMANCO Environmental Corporation 1135 Terminal Way, Suite 204A Reno, NV 89502 Ph: 775-324-7707 b. EC Applications, Inc. 650 North Batavia Street Orange, CA 92868 Ph: 714-921-9848 c. International Lining Technology 850 Maestro Drive, Ste. 101 Reno NV 89511 Ph: 775-284-2929 d. Additional companies by approval of Project Engineer only. Approval required prior to submitting bid. 1.05. SUBMITTALS A. At least fifteen (15) days prior to the first project coordination meeting, submit for review and approval installer’s qualifications. Include firm name, address, telephone number and manufacturer’s endorsement of installer. B. Submit for record manufacturer’s specification and instruction manual for liner. C. The geomembrane manufacture shall submit the following information to the Project Manager / Owner: 1. The origin (resin supplier’s name, resin production plant), identification (brand name, number) and production date of resin. 2. A copy of the quality control certificates issued by the resin supplier noting results of density and melt index. 3. Reports on the tests conducted by the geomembrane manufacturer to verify the quality of the resin used to manufacture the geomembrane rolls assigned to the considered facility (these tests should include specific gravity [ASTM D792 Method A or ASTM 1505 and melt index ASTM D1238 Condition 1902.16]). 4. Reports on these tests conducted by the geomembrane manufacturer to verify the quality of the sheet. 5. A properties sheet including, at a minimum, all specified properties, measured using test methods indicated in the specifications or equivalent. 6. After receipt of material, the geomembrane manufacturer shall provide the Project Manager / Owner with one quality control certificate for every roll of FML provided. The quality control certificate shall be signed by a responsible party. The quality control certificate shall include: roll numbers, identification and results of quality control tests. As a minimum, the quality control certificates shall include the results of the geomembrane properties tested by the method and at the frequency shown in the table below. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 3 of 14 Property Test Method Frequency Thickness ASTM D 751 Every Roll Density ASTM D 792/1505 Every 5th Roll Tensile Yield Strength ASTM D 638 Every Roll Yield Elongation ASTM D 638 Every Roll Tensile Break Strength ASTM D 638 Every Roll Break Elongation ASTM D 638 Every Roll Dimensional Stability ASTM 1204 Every Roll Tear Resistance ASTM D 1004 Every Roll Puncture Resistance FRMS 101C-2065 Every Roll Environmental Stress Crack Resistance ASTM D 1693B Every Roll Carbon Black Content ASTM D-1603 Every 5th Roll Carbon Black Dispersion ASTM D-3015 Every Resin Lot D. Submit upon request for review and approval samples of liner material. 1.06. TRANSPORTATION AND HANDLING A. Deliver all materials in manufacturer’s original, unopened containers and rolls with labels intact and legible. B. Deliver materials in sufficient time and quantity to allow continuity of work and compliance with approved construction schedule. C. Handle rolled goods in a manner to prevent damage to edges and ends. D. Store all materials on clean raised platforms and in accordance with manufacturer’s instructions. E. Provide continuous protection of materials against damage and deterioration. F. Remove damaged and defective materials from site. G. Follow manufacturer’s recommendations as minimum except as specified herein. 1.07. WARRANTY A. Provide the following minimum warranties: 1. General Contractor: Two (2) years 2. Manufacturer: Manufacturer’s ten (10) year warranty. PART 2 – PRODUCTS 2.01. MATERIAL A. Physical Properties: 1. The HDPE liner material used in this project shall be a minimum of 60 mil in thickness and have the properties as called out in Table 1(a) of GRI Test Method GM13 (Attachment G). 2. Raw material shall be first quality polyethylene resin containing no more than 2% clean recycled polymer by weight. 3. Melt Index (ASTM D1238 Condition 190/2.16): <= 1.0 g / 10 min. 4. Dimensional stability in each direction at +/- 2% max (ASTM D 1204 – 100oC 1 hr). GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 4 of 14 5. Environmental stress crack resistance of 1500 hrs min (ASTM D 1693 Condition B). 6. The new membrane liner shall comprise HDPE material manufactured of new, first-quality products designed and manufactured specifically for the purpose of liquid containment in hydraulic structures. 7. The lining material shall be manufactured a minimum of 22.5 feet seamless widths. Labels on the roll shall identify the thickness, length and manufacturer’s roll number. There shall be no factory seams. 8. The liner material shall be so produced as to be free of holes, blisters, undispersed raw materials, or any sign of contamination by foreign matter. Any such defect shall be repaired using the extrusion fusion welding technique in accordance with the manufacturer’s recommendations. 9. The contractor shall, at the time of bidding, submit a certification from the manufacturer of the sheeting, stating that the sheeting meets physical property requirements for the intended application. FML rolls will not be installed, if any tested property is below the National Sanitation Foundation (NSF 54) minimum standard. B. Handling: 1. Delivery: Transportation of the geomembrane shall be performed by the geomembrane manufacturer through an independent trucking firm or other party as agreed by the owner. 2. Offloading: Geomembrane, when off-loaded, shall be placed on a smooth well drained surface, free of rocks or any other protrusions which may damage the material. No special covering is necessary for geomembrane The following should be verified prior to off-loading the geomembrane: a. Handling equipment used on the site is adequate and does not pose any risk of damage to the geomembrane. b. Personnel informed of proper handling techniques and will do so with care. 3. Any welding rod delivered to the site prior to the geomembrane installation contractor’s arrival should be kept covered and dry or placed in a storage facility. 4. Upon arrival at the site the geomembrane installation contractor shall conduct a surface observation of all rolls for defects and for damage. This inspection shall be conducted without unrolling rolls unless defects are found or suspected. The geomembrane installation contractor shall indicate any damage to the Project Manager / Owner. 5. Storage: The Project Manager / Owner shall provide storage space in a location(s) such that on- site transportation and handling are minimized. Storage space should be protected from theft, vandalism, passage of vehicles, and be adjacent to the area to be lined. PART 3 – EXECUTION 3.01. INSTALLATION A. Area Subgrade Preparation: The earthwork contractor shall be responsible for preparing the subgrade according to the basin’s design and in accordance with the following specifications. If there is a discrepancy between the project design drawings and the following specifications the more stringent requirements shall apply. 1. The earthwork shall be smooth and free of all rocks, stones, sticks roots, sharp objects, or debris of any kind. No stones or other hard objects that will not pass through a 3/8” screen shall be present in the top 1” of the surfaces to be covered. No vegetation, brush roots or other foreign material shall be present on the surfaces to be lined. 2. The surface should be compacted so as to provide a firm, unyielding foundation for the membrane with no sudden, sharp or abrupt changes or break in grade. No ruts, irregularities or soft areas will be present on the surfaces to be lined. The subgrade shall be thoroughly compacted. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 5 of 14 3. No standing water or excessive moisture shall be allowed. 4. An anchor trench shall be constructed in a square in accordance with detail 1/G-501 to secure the FML along the berm of the containment structure to be covered. See attached drawings at end of this specification for anchor and cover details. 5. The installation contractor shall certify in writing that the surface on which the membrane is to be installed is acceptable before commencing work. The FML will be assembled, seamed, tested and installed by the methods specified by a manufacturer recognized by the National Sanitation Foundation, Standard 54. 6. The subgrade shall be constructed so as to meet the following: a. The subgrade material will come from either on-site or from approved stockpiles. b. The earthwork for the anaerobic digesters and the equalization basins will be constructed so the subgrade will be free of any foreign material such as stones greater than 3/8 inch in diameter, vegetation, brush, roots or similar material which could damage the FML. c. The subgrade material will be classified as CH, CL, CL-ML, ML, SM, SC, SW or SP by the USCS Classification System. d. A moisture/density curve will be developed for the subgrade material. e. The minimum compacted thickness of the subgrade layer shall be 8”. f. The subgrade will be compacted and graded to meet the installation contractor’s specifications so as to avoid any ruts, irregularities and soft areas. The subgrade will be thoroughly compacted to provide support for the FML. g. The subgrade will be compacted to a minimum of 95% of the dry density based on ASTM D698. For proper compaction, moisture will be added to the soil in quantities comparable to the OMC. h. Installed density shall be confirmed by field test methods at a frequency of one test per 200’ x 200’ grid square. i. A written statement by an independent professional engineer regarding the subgrade’s structural integrity, along with supporting data will be submitted with the liner certification packet. B. Dike Construction: The earthwork contractor shall be responsible for constructing dikes according to the following specifications: 1. The dike will be constructed of relatively impermeable material. 2. Each lift shall not exceed 6 inches in depth. 3. A geotechnical inspector will conduct compaction testing for each of the two vertical foot intervals at a frequency of 1 per every 400 linear feet. 4. A written statement by an independent professional engineer regarding the dike’s structural integrity, along with supporting data will be submitted with the liner certification packet. C. Anchor Trench: 1. The attached schematic detail 1/G-501 at the end of this specification indicates the anchor trench installation. Deviations from this design must be approved by the design engineer prior to use. 2. Compaction of the anchor trench backfilling will be done promptly after installation of the FML. 3. Compaction of the trench backfill shall include moisture added to the top 6 inches, with compaction done by a vibratory roller or tamper to firm unyielding surface. 4. Final grading will be implemented to produce a smooth uniform finish that slopes away from the digester and basins. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 6 of 14 5. A client approved quality control technician shall inspect the anchor trench upon completion. Any portion of the anchor trench inadequately constructed will be re-dug and repaired in accordance with the specifications above. D. Geomembrane Placement: 1. The installation of the HDPE must be done by the manufacturer, or a manufacturer’s authorized distributor, using the manufacturer’s extrusion or hot wedge welding equipment and installation methods. All supervisors overseeing the liner installation must have five million square feet of supervisory liner experience. All field technicians must have one million square feet of seaming experience. 2. Field Panel identification: A field panel is the unit area of polyethylene, which is to be seamed in the field, i.e., a field panel may be a complete roll or partial roll cut in the field. Smaller units used in the lining systems such as repairs, tabs, extensions, etc. need not be documented in the same manner as a field panel. a. The installer will be responsible for marking each panel with the identification number and the appropriate manufacturer’s roll number. It is suggested that the panel number be marked on each end of the panel, after each panel is placed, for ease of reference. 3. Field Panel Placement: a. Placement Plan: Panel placement should take into account: site drainage (including sump or low point considerations), prevailing wind direction, subgrade construction, access to the site and the production schedule of the project. Adequate slack will be maintained in the liner material during assembly and after installation to minimize stress due to variations in ambient temperature and incident radiation. b. Installation Sequence: Field deployed panels should be seamed as soon as possible after deployment to minimize the risk of wind or water damage. c. Weather Conditions: Geomembrane panel deployment shall not proceed when ambient air temperature or adverse weather conditions exist which will jeopardize the integrity of the liner installation. Typically, installation shall not proceed when the ambient temperature is below 20oF or above 110oF. Special low temperature welding techniques may be required in conditions of ambient temperatures between 20oF and 40oF. d. Geomembrane panel deployment shall not proceed if subgrade conditions have deteriorated due to moisture, or in the presence of high winds which might cause damage to the liner material. Deployed panels should be adequately ballasted at all times to limit the risk of wind damage. e. Method of Deployment: The FML installation contractor shall proceed with deployment provided the following conditions are met. If the conditions below are not met the FML installation contractor shall cease deployment and resolve the problems with the Project Manager / Owner.  Any equipment used does not damage the subgrade.  The subgrade conditions have not deteriorated.  The subgrade is free of loose rocks, debris, ruts, etc.  The personnel who are in contact with the liner do not smoke, wear damaging shoes or engage in other activities which risk damage to the liner.  Adequate sandbags are present to weigh the edges of the liner to avoid wind uplifting.  Excessive traffic across the liner is avoided. f. Damage: The FML installation manager and quality assurance technical shall visually inspect each panel, as soon as possible after deployment, for damage or areas needing repair. Appropriate marks indicating a need for repairs shall be done during the inspection. Heavily creased or otherwise defective material shall be rejected. E. Field Seaming & Layout: GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 7 of 14 1. Individual panels of liner material shall be laid out and overlapped by a maximum of four inches (101 millimeters) for extrusion weld prior to welding or five inches (127 millimeters) for hot wedge weld prior to welding. Extreme care shall be taken by the installer in the preparation of the areas to be welded. 2. All sheeting shall be welded together by means of integration of the extrudate bead with the lining material. The composition of the extrudate shall be identical to the lining material, or all sheeting shall be welded together using the hot wedge welding system. 3. Seam Layout: In general, seams shall be oriented parallel to the plane of maximum slope, i.e., oriented along, not across the slope. In corners and odd shaped geometric locations the number of seams should be minimized. No horizontal seams should occur on a panel less than 5 lineal feet from the top of the slope. On slopes of less than 10% (6:1) this rule shall not apply. Seams will be installed at least four feet into the anchor trench. a. A seam is considered a separate entity if it joins two panels. Repairs are not considered seams in this context. b. A seam numbering system can be used to identify the seams. It is suggested that a simple numerical system be used or adjacent panel numbers can be utilized to identify the seam. c. Seams will be welded to at least four feet into the anchor trench. 4. Seaming Equipment and Products: Approved processes for field seaming and repairing are extrusion welding and fusion welding. All welding equipment should have accurate temperature monitoring devices installed and working to ensure proper measurement of the fusion welding wedge temperature or the extrusion barrel temperature. 5. Extrusion Welding Process: This process shall be used primarily for repairs, patching and special detail fabrication and can also be used for seaming. a. The extrusion welding apparatus (Hand welder) shall be equipped with gauges or other temperature monitoring devices to indicate temperature of the extrudate (resin) as well as the applicable pre-heat settings. b. The FML installation contractor shall verify the following:  Equipment in use is functioning properly.  Welding personnel are purging the machine of heat-degraded extrudate prior to actual use.  All work by the personnel is performed on clean surfaces and done in a professional manner.  No seaming is done in adverse weather conditions. 6. Fusion Welding Process: This process shall be used for seaming panels together and is not generally used for patching or detail work. a. The apparatus may be of a hot wedge type and shall be equipped with a “split wedge”, used for pressure type seam testing. b. Fusion welding equipment shall be self-propelled devices and shall be equipped with functioning speed controllers and monitors to assure proper control by the welding technician. The welding equipment used shall be capable of continuously monitoring and controlling the temperatures in the zone of contact where the machine is actually fusing the lining material so as to ensure that changes in environmental conditions will not affect the integrity of the weld. c. The FML installation contractor shall verify the following:  Equipment in use is functioning properly.  Welding personnel are performing seaming in a professional manner and are attentive to their duties. d. Figure F-1 below is a schematic detail which indicates acceptable fusion weld. Deviations GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 8 of 14 from these must be approved by the design engineer prior to use. 4" TO 6" AIR POCKETFUSION HEAT WELDS (TYP.)FLEXIBLE MEMBRANE LINER MATERIAL Figure F-1 – Typical Fusion Weld 7. Seam Preparation: The area to be welded shall be cleaned and prepared in accordance with this specification and the recommendations of the material manufacturer. The welding technician shall verify the following: a. Prior to seaming the seam area shall be free of moisture, dust, dirt, sand or debris of any nature. b. Seam is overlapped for fusion welding. c. Seem is overlapped or extended beyond damaged areas at least 4” when extrusion welding. d. Seam is properly heat tacked and abraded when the extrusion welding is done. e. Seams are performed with the fewest number of unmatched wrinkles or “fish mouths”. 8. Fish Mouths: No “fish mouths” shall be allowed within the seam area. Where “fish mouths” occur the material shall be cut, overlapped and an overlap extrusion weld shall be applied. 9. Slack: Adequate slack will be maintained in the liner during assembly and after installation to minimize stresses due to variations in ambient temperature and incident radiation. 10. Defective Material: Heavily creased or otherwise defective liner material will be rejected. 11. Weather Conditions for Seaming: No seaming shall be performed in ambient air temperatures or adverse weather conditions which will jeopardize the integrity of the liner installation. Ambient air temperatures shall not exceed 110oF nor be below 20oF during seaming. Additionally, seaming shall not proceed in conditions in which the liner is subject to dew or other condensation, rain, snow, frost or frozen subgrade. 12. Low Temperature Welding Procedures: The most important criteria for performing welding when the ambient temperature is between 20oF to 40oF is the condition of the trial weld. All trial welds should be made in conditions duplicating the actual welding environment. The following procedures should be used to maintain the quality of the weld in low temperature ambient conditions (20oF to 40oF). a. Conduct additional trial welds when a welding machine has been shut off, or after a major change in ambient conditions. A major change in ambient conditions would include but is not limited to the following:  Change in temperature of more than 20oF  Change in wind speed of more than 10 mph.  Change in the amount of sunshine on the liner. b. The geomembrane and extrudate material must be dry and free from frost, dew, condensation or other moisture. c. Hot wedge set temperatures may be increased up to 700oF in 10oF increments as necessary. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 9 of 14 d. The hot wedge rate of travel should be slowed as necessary. e. Length of trial weld seams should be increased to 5 ft for extrusion welds and 24 ft for fusion welds. f. Clean the seam area immediately in front of the welding apparatus with a clean dry cloth. g. Destructively test one specimen, no greater than 6” from the end of each seam to confirm the quality of the seam. h. Increase hand welder (extrusion welder) pre-heat temperature up to 600oF in 20oF increments as necessary. i. Increase hand welder extrudate temperature up to 530oF in 10oF increments as necessary. j. If additional measures are needed to produce acceptable welds the following additional measures may be implemented:  Install an insulating material such as a geotextile cushion beneath the seam being welded.  Use hot air pre-heat (additional pre-heat for extrusion welding) 6” to 12” in front of the welding apparatus (both fusion and extrusion welders). Verify weld quality be means of a trial weld. k. If trial welds still indicate that a quality weld cannot be produced be the above steps, a wind shield or an enclosure may be placed over the area to be welded. In the case of an enclosure, the enclosed area shall be heated by forced air or radiant means to an air temperature at or above 40oF. l. All trial welds will be documented with samples (failures and approved) recorded, retained with samples attached to completion submittal records. 13. Temporary Bonding: The FML installation contractor shall verify that no solvents or adhesives are used in the seaming area. Tape or heat tacking is permissible for temporarily holding patches but is not a substitute for welding. 14. Trial seams / Welds: Trial seams / welds shall be made on appropriate sized pieces of geomembrane material to verify that seaming conditions are adequate. a. Trial seams / welds shall be performed for each welder to be used and by each operator of extrusion welders, and by the primary operator of the fusion welder. b. A passing trial seam / weld shall be made prior to seaming each day. If the apparatus is cooled down after use and additional trial seam may be required. c. Fusion welded trial seams shall be approximately 5 foot long by 1 foot wide with the seam centered lengthwise. For extrusion welding the trial seam sample size shall be approximately 3 feet long by 1 foot wide with the seam centered lengthwise. d. Test welds shall be marked with date, ambient temperature and welding machine number. All test weld samples will be retained and submitted with approved inspection reports. e. Samples of weld ¼” to ½” wide shall be cut from the test weld and pulled by hand in peel. The weld should not peel. f. Refer to Quality Assurance and Quality Control Section 5.2.B for testing requirements. g. The geomembrane installation contractor shall assign each trial seam / weld sample a number and record the test results in the appropriate log. h. Upon passing, unless otherwise specified, all trial seam / weld specimens must be retained and submitted with approval inspection reports. F. Defects and Repairs 1. Once defective or areas requiring repair are identified as called out in Section 5.3. Each area shall be repaired in accordance with this section and non-destructively tested. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 10 of 14 2. Repair Procedures: Any portion of the polyethylene lining system exhibiting a defect which has been marked for repair shall be repaired with one or more of the following appropriate procedures: a. Repair Methods:  Patching: Used to repair holes, tears, un-dispersed raw materials in the sheet.  Grind and Re-Weld: Used to repair small section of extruded seams.  Spot Welding: Used to repair small, minor, localized flaws.  Flap Welding: Used to extrusion weld the flap of fusion weld in lieu of a full cap.  Capping: Used to repair failed seams.  Topping: Application of extrudate bead directly to existing seams. b. The following conditions shall apply to all of the above methods:  Surfaces of the polyethylene which are to be repaired shall be abraded.  All surfaces must be clean and dry at the time of the repair.  All seaming equipment and personnel used in repairing procedures shall be qualified and documented by the client’s third party inspector.  All patches and caps shall extend at least 4” beyond the edge of the defect and all patches shall have rounded corners. 3. Large Wrinkles: Large wrinkles that remain in the sheet as a result of temperature expansion or uneven surface preparation may need removal in consideration of applied dead loads on the wrinkle, etc. Should the wrinkle need removing, the lower down slope edge of the wrinkle shall be cut, overlapped and repaired as described above. Both ends of the wrinkle repair shall be patched. Caution must be taken in removing any wrinkles. Wrinkles are needed to allow for future contraction of the geomembrane, especially in cold weather. G. Liner Vents 1. The attached schematic detail 2/G-501 depicts a typical vent. Vents shall be installed in accordance with manufacturer’s recommendations as well as requirements and recommendations indicated on project design drawings. H. Final Earthwork, Backfilling and Equipment 1. Backfilling of Anchor Trench: Promptly after installation of the FML, the anchor trench shall be backfilled by the earthwork contractor or the installer, as specified in the contract. Backfilling should occur when the geomembrane is in its most contracted (taut) state. Care must be taken when backfilling to avoid damage to the FML. 2. Construction Equipment: Construction equipment or vehicles with steel tracks shall not be permitted directly on the geomembrane liner. Vehicles with rubber tires, without a tugged tread and with a loading of less than 6.0 lbs / in2 weight are allowed, provided proper care is taken when operating the vehicle to avoid stressing the geomembrane. Other equipment such as portable generators shall be permitted if the support apparatus for the equipment protects the liner from being damaged. 3.02. QUALITY ASSURANCE AND QUALITY CONTROL A. Materials: 1. The FML installation contractor or quality control technician shall verify that the property values certified by the geomembrane manufacturer meet all of the specifications; that the measurements of properties by the geomembrane manufacturer are properly documented; and that the test methods used are acceptable. B. Field Seam Testing / Quality Control 1. The end user company, or their designated representative, reserves the right of access for inspection of any or all phases of this installation at their expense. 2. Qualifications of personnel: All personnel performing seaming operations shall be qualified by experience. At least one welder (Master Welder) shall be on site at all times during the seal GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 11 of 14 welding process and have experience seaming a minimum of 5,000,000 ft2 of geomembrane. The “Master Welder” shall provide supervision of the less experienced welding technicians during seaming, patching and testing operations. 3. Testing of coupons (strips of material) before seaming, stress cracks and all seams must be done in accordance with the FML manufacture’s requirements. 4. Trial Welds / Seams: a. Four specimens, each 1” wide and 6” apart from each other shall be cut from the trial seam. Two of the specimens shall be tested in shear and two specimens tested in peel. Both shear and peel tests shall be conducted to the yield point of the geomembrane. When testing a fusion welded seam the outside (top) weld of a split-wedge weld should be considered the primary weld and shall be the weld tested in peel. The specimen must exhibit the following properties to pass:  Shear Test: Both specimens must meet or exceed the bonded seam strength values in shear of both specimens shall exhibit a bonded seam strength in shear that is greater than 90% of the minimum yield tensile strength of the parent material.  Peel Test: Both specimens must exhibit failure of the parent material or meet or exceed the bonded seam strength values in peel, or strength values shall be greater than 70% of the minimum yield tensile strength of the parent material. b. General seaming operations may proceed prior to the test being complete. Should a trial seam fail, a sample shall be removed 3 lineal feet from the start of the seaming operations and tested per the above. This procedure will be repeated and followed until a passing sample is located. All work preceding the passing sample shall be repaired. 5. Non-Destructive Seam Continuity Testing a. Concept: The FML installation contractor shall non-destructively test and document all field seams over their full length using an air pressure test or vacuum test. The purpose of non- destructive tests is to check the continuity of the seams. b. The FML installation contractor shall:  Schedule all non-destructive testing operations.  Instruct the testing personnel regarding marking of repairs needed, leaks and sign-off marks on seams and repairs.  Monitor the operations of testing personnel to ensure that procedures for testing are followed. c. On seams that cannot be non-destructively tested by vacuum or air-pressure methods due to physical constraints, (i.e. a boot detail) the seam shall be tested using other approved methods. d. Vacuum Testing:  Equipment: - Vacuum box assembly consisting of a rigid housing, a transparent viewing window, a soft gasketing material attached to the bottom, a valve assembly and a certified vacuum gauge. - Vacuum pumping device. Including back-up device - Foaming agent in solution. - Equipment suitable for applying the foaming agent.  Procedure: - Wet the section of the seam with foaming agent. - Place the vacuum box over the wetted area. - Energize the pumping apparatus. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 12 of 14 - Obtain a minimum pressure of -5.0 psi. - For a period of approximately 10 seconds, observe, through the viewing window, for the presence of soap bubbles. - If no bubbles are observed, reposition the box on the next area for testing. - If bubbles are detected, mark and document location of the leak so repairs can be made. e. Air Pressure Testing: The following procedures are applicable for seams produced by a double-fusion welding apparatus.  Equipment: - Air pump or air tank equipped with pressure gage and capable of producing pressures between 25 to 30 psi. - Sharp hollow needle to insert the air into the air chamber of the seam.  Testing Procedure: - Installer will provide for approval a detailed seam testing map prior to the starting of seal tests. - Seal both ends of the air channel in the seam to be tested. - Insert the hollow needle into the air chamber at either end of the seam to be tested. - Energize the air pump to a pressure between 25 and 30 psi and read pressure inserted into the chamber. Allow the pressure to stabilize and if necessary, re- pressurize to between 25 and 30 psi. Then record the pressure. - Wait for a minimum of 5 minutes and then record the air pressure again. - If the difference between the initial and the final pressure is greater than 4 psi the seam failed. Documentation required on all failed tests. - Upon completion of all readings, open the opposite end of the seam with a needle. The escaping air will confirm that the entire length of the seam was pressurized and therefore tested. - Upon passing the air pressure test, the seam shall be marked and documented. - All Seam tests shall be witnessed by client or client’s inspector.  Procedure for Air Pressure Test Failure: - While the seam air-channel is under pressure, traverse the length of the seam and listen for the leak. Once the area of the leak has been narrowed down, apply a soapy solution to the seam edge (do not trim excess material from edge of seam) and observe for bubbles formed by escaping air. - As an alternative to the step above the seam may be re-tested in progressively smaller increments, until the area of leakage is identified. - Repair the identified leaking area by extrusion welding the excess material at the edge of the seam and then vacuum test. - In areas where the air channel is closed and the integrity of the weld is not suspect, vacuum testing is acceptable. 6. Destructive Seam Testing a. Concept: Destructive seam tests shall be performed at locations selected by client’s inspectors. The purpose of these tests is to evaluate bonded seam strength. Seam strength testing shall be performed and documented as work progresses. b. Location and Frequency: The minimum frequency of sample removal shall be one sample per 750 ft of seam. The location of the test sample will be taken no greater than 6” from the end of the seam. Additional test samples removal as requested by the client or client’s inspector. GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 13 of 14 c. Size of Samples: The size of the sample for independent testing shall be 12” by minimal length with the seam centered lengthwise. The sample shall be cut into the following segments and distributed as follows:  The first segment cut shall be 12” x 12” marked with the appropriate D/S number and given to the AQ technician for testing.  The second segment, 12” x requested length (18” max) shall be marked with the appropriate D/S number and transmitted at the contractors cost to the independent testing laboratory or the quality assurance technician personnel for their dispersal. d. Field Testing: The segments given to the quality assurance technician shall be tested in peel and in sheer using the following criteria:  Ten specimens of 1” width shall be cut from the segment.  Five of the specimens shall be tested in a peel configuration. The outside (top) weld of a split wedge weld shall be considered the primary weld and shall be the weld tested in peel.  Five of the specimens shall be tested in a shear configuration.  The geomembrane manufacturer shall supply a field tensiometer equipped with a drive / pull apparatus adjusted to a pull rate of 2”/min to 20”/ min and a means of measuring the strength of the sample.  Pass Fail Criteria: The installers sample will pass when: - The peel specimens exhibit failure of the parent material. - The bonded strength peel values shall be greater than or equal to 70% of the minimum yield tensile strength of the parent material. - The shear specimens display parent material failure. - If the bonded seam strength in shear values is not listed, the shear values shall be greater than or equal to 90% of the minimum yield tensile strength of the parent material. Note: Location of break determinations is to be in accordance with ANSI/NSF 54 - Four out of five specimens meeting the above criteria constitute a passing test.  Procedure for Failing Tests: - Two samples of the same size shall be removed from the failed seam. The first sample shall be removed 10 lineal feet in front of the failed sample and the second shall be removed from behind the failed sample. - Label the samples A and B and test in accordance with procedures listed above. - If both samples A and B pass, seam between the location of samples A and B shall have the flap extrusion welded or be capped and non-destructively tested accordingly. - If either sample A or B fails, additional samples shall be taken a minimum distance of 10 feet away from the failed test location. Testing shall continue as outlined above until the area of incorrect seam is isolated. - In lieu of taking an excessive number of samples, the installer may opt at their cost to extrusion weld the flap or cap for the entire length of the seam then non- destructively test the seam. - All failing tests shall be documented and forwarded to the client or client’s representative within 24 hours, along with recommendation of correction. C. Defects and Repairs 1. Identification: All seams and non-seam areas of the polyethylene lining system shall be examined for defects in the seam or sheet. 2. Identification of the defect may be made by marking on the sheet/seam with paint or other marks. The following procedure shall be followed: GEM Engineering, Inc. April 22, 2024 WECCO EVAPORATION POND #2 HDPE POND LINER 10622 WEST 6400 NORTH, CEDAR CITY, UTAH 33 47 13 23-1902 14 of 14 a. For any defect in the seam or sheet that is an actual breach (hole) larger than ¼” in the liner system, the installer personnel shall circle the defect and mark the letter “P” inside the circle. The letter “P” indicates that a patch is required. b. For any defect in the seam or sheet that is less than a ¼” hole, the installer personnel shall only circle the defect indicating that the repair method may be only an extruded bead and a patch may not necessarily be required. Repair methods will be at the sole discretion of the client and the client’s qualified inspection representative. 3. Unless otherwise specified, only the geomembrane installation contractor or quality assurance technician shall be permitted to mark on the liner system. The quality assurance technician shall use markings that are distinguishable from the geomembrane installation contractor markings. 4. Verification of Repairs: Each repair shall be non-destructively tested in accordance with requirements of these specifications and manufacturer’s recommendations. Once passing tests are achieved a marking shall be placed on the repair, indicting the test is complete and the area has passed the test. If defects remain, appropriate markings shall be made to clearly indicate that additional repairs are required. D. Final Approval 1. A final inspection of the completed liner will be conducted by the FML installation contractor, quality assurance technician and project manager / owner. This careful evaluation will occur before the Division of Water Quality is asked to approve the use of the lined lagoon. The purpose of the inspections is to verify the following: a. All repairs have been appropriately performed. b. All test results are positive. c. Area is free of scrap, trash and debris. d. Anchor trench has been properly backfilled. e. Liner has been installed according to the requirements of these specifications, the project documents and the manufacturer’s recommendations. f. Four (4) copies in three ring binders of all installation record documents will be required prior to final acceptance. 2. Each liner material test, construction inspection checklist, data sheet, or narrative report will be preserved for inspection by the Division of Water Quality. Waste shall not be discharged into the digesters or equalization basins prior to the approval of the Division of Water Quality. END OF SECTION ATTACHMENTS GM13 - 1 of 11 Revision 17: July 17, 2023 GRI - GM13 Standard Specification* Standard Specification for Revision 17: July 17, 2023 Revision schedule on pg. 11 Methods, Test Properties and Testing Frequency for SM 1. Scope 1.1 This specification covers high density polyethylene (HDPE) geomembranes with a formulated sheet density of 0.940 g/ml, or higher, in the thickness range of 0.75 mm (30 mils) to 3.0 mm (120 mils). Both smooth and textured geomembrane surfaces are included. 1.2 This specification sets forth a set of minimum, physical, mechanical and chemical properties that must be met, or exceeded by the geomembrane being manufactured. In a few cases a range is specified. 1.3 In the context of quality systems and management, this specification represents manufacturing quality control (MQC). Note 1: Manufacturing quality control represents those actions taken by a manufacturer to ensure that the product represents the stated objective and properties set forth in this specification. 1.4 This standard specification is intended to ensure good quality and performance of HDPE geomembranes in general applications, but is possibly not adequate for the complete specification in a specific situation. Additional tests, or more restrictive *This GRI standard specification is developed by the Geosynthetic Research Institute through consultation and review by the member organizations. This specification will be reviewed at least every 2-years, or on an as-required basis. In this regard it is subject to change at any time. The most recent revision date is the effective version and it is kept current on the Institute <<geosynthetic-institute.org>>. Copyright © 2017 Geosynthetic Institute - All Rights Reserved This specification was developed by the Geosynthetic Research Institute (GRI), with the cooperation of the member organizations for general use by the public. It is completely optional in this regard and can be superseded by other existing or new specifications on the subject matter in whole or in part. Neither GRI, the Geosynthetic Institute, nor any of its related institutes, warrant or indemnifies any materials produced according to this specification either at this time or in the future. GM13 - 2 of 11 Revision 17: July 17, 2023 values for test indicated, may be necessary under conditions of a particular application. Note 2: For information on installation techniques, users of this standard are referred to the geosynthetics literature, which is abundant on the subject. 2. Referenced Documents 2.1 ASTM Standards D 792 Specific Gravity (Relative Density) and Density of Plastics by Displacement D 1004 Test Method for Initial Tear Resistance of Plastics Film and Sheeting D 1238 Test Method for Flow Rates of Thermoplastics by Extrusion Plastometer D 1505 Test Method for Density of Plastics by the Density-Gradient Technique D 1603 Test Method for Carbon Black in Olefin Plastics D 4218 Test Method for Determination of Carbon Black Content in Polyethylene Compounds by the Muffle-Furnace Technique D 4833 Test Method for Index Puncture Resistance of Geotextiles, Geomembranes and Related Products D 5199 Test Method for Measuring Nominal Thickness of Geotextiles and Geomembranes D 5397 Procedure to Perform a Single Point Notched Constant Tensile Load (SP-NCTL) Test: Appendix D 5596 Test Method for Microscopic Evaluation of the Dispersion of Carbon Black in Polyolefin Geosynthetics D 5721 Practice for Air-Oven Aging of Polyolefin Geomembranes D 5885 Test method for Oxidative Induction Time of Polyolefin Geosynthetics by High Pressure Differential Scanning Calorimetry D 5994 Test Method for Measuring the Core Thickness of Textured Geomembranes D 6370 Standard Test Method for Rubber-Compositional Analysis by Thermogravimetry (TGA) D 6693 Test Method for Determining Tensile Properties of Nonreinforced Polyethylene and Nonreinforced Flexible Polypropylene Geomembranes D 7238 Test Method for Effect of Exposure of Unreinforced Polyolefin Geomembrane Using Fluorescent UV Condensation Apparatus D 7466 Test Method for Measuring the Asperity Height of Textured Geomembranes D 8117 Standard Test Method for Oxidative Induction Time of Polyolefin Geosynthetics by Differential Scanning Calorimetry 2.2 GRI Standards GM10 Specification for the Stress Crack Resistance of Geomembrane Sheet GM13 - 3 of 11 Revision 17: July 17, 2023 2.3 U. S. Environmental Protection Agency Technical Guidance Document "Quality Control Assurance and Quality Control for Waste Containment Facilities," EPA/600/R-93/182, September 1993, 305 pgs. 3. Definitions Manufacturing Quality Control (MQC) - A planned system of inspections that is used to directly monitor and control the manufacture of a material which is factory originated. MQC is normally performed by the manufacturer of geosynthetic materials and is necessary to ensure minimum (or maximum) specified values in the manufactured product. MQC refers to measures taken by the manufacturer to determine compliance with the requirements for materials and workmanship as stated in certification documents and contract specifications. ref. EPA/600/R-93/182 Manufacturing Quality Assurance (MQA) - A planned system of activities that provides assurance that the materials were constructed as specified in the certification documents and contract specifications. MQA includes manufacturing facility inspections, verifications, audits and evaluation of the raw materials (resins and additives) and geosynthetic products to assess the quality of the manufactured materials. MQA refers to measures taken by the MQA organization to determine if the manufacturer is in compliance with the product certification and contract specifications for the project. ref. EPA/600/R-93/182 Formulation - The mixture of a unique combination of ingredients identified by type, properties and quantity. For HDPE polyethylene geomembranes, a formulation is defined as the exact percentages and types of resin(s), additives and carbon black. Nominal - Representative value of a measurable property determined under a set of conditions, by which a product may be described. Abbreviated as nom. in Tables 1 and 2. 4. Material Classification and Formulation 4.1 This specification covers high density polyethylene geomembranes with a formulated sheet density of 0.940 g/ml, or higher. Density can be measured by ASTM D1505 or ASTM D792. If the latter, Method B is recommended. 4.2 The polyethylene resin from which the geomembrane is made will generally be in the density range of 0.932 g/ml or higher, and have a melt index value per ASTM D1238 of less than 1.0 g/10 min. 4.3 The resin shall be virgin material with no more than 10% rework. If rework is used, it must be a similar HDPE as the parent material. 4.4 No post consumer resin (PCR) of any type shall be added to the formulation. GM13 - 4 of 11 Revision 17: July 17, 2023 5. Physical, Mechanical and Chemical Property Requirements 5.1 The geomembrane shall conform to the test property requirements prescribed in Tables 1 and 2. Table 1 is for smooth HDPE geomembranes and Table 2 is for single and double sided textured HDPE geomembranes. Each of the tables are given in English and SI (metric) units. The conversion from English to SI (metric) is soft. Note 3: The tensile strength properties in this specification were originally based on ASTM D 638 which uses a laboratory testing temperature of 23 C 2 C. Since ASTM Committee D35 on Geosynthetics adopted ASTM D 6693 (in place of D 638), this GRI Specification followed accordingly. The difference is that D 6693 uses a testing temperature of 21 C 2 C. The numeric values of strength and elongation were not changed in this specification. If a dispute arises in this regard, the original temperature of 23 C 2 C should be utilized for testing purposes. Note 4: There are several tests often included in other HDPE specifications which are omitted from this standard because they are outdated, irrelevant or generate information that is not necessary to evaluate on a routine MQC basis. The following tests have been purposely omitted: Volatile Loss Water Absorption Dimensional Stability Ozone Resistance Coeff. of Linear Expansion Modulus of Elasticity Resistance to Soil Burial Hydrostatic Resistance Low Temperature Impact Tensile Impact ESCR Test (D 1693) Field Seam Strength Wide Width Tensile Multi-Axial Burst Water Vapor Transmission Various Toxicity Tests Note 5: There are several tests which are included in this standard (that are not customarily required in other HDPE specifications) because they are relevant and important in the context of current manufacturing processes. The following tests have been purposely added: Oxidative Induction Time Oven Aging Ultraviolet Resistance Asperity Height of Textured Sheet (see Note 6) GM13 - 5 of 11 Revision 17: July 17, 2023 Note 6: The minimum average value of asperity height does not represent an expected value of interface shear strength. Shear strength associated with geomembranes is both site-specific and product- specific and should be determined by direct shear testing using ASTM D5321/ASTM D6243 as prescribed. This testing should be included geosynthetic materials involved, or formally waived by the Design Engineer, with concurrence from the Owner prior to the deployment of the geosynthetic materials. Note 7: There are other tests in this standard, focused on a particular property, which are updated to current standards. The following are in this category: Thickness of Textured Sheet Puncture Resistance Stress Crack Resistance Carbon Black Dispersion (In the viewing and subsequent quantitative interpretation of ASTM D 5596 only near spherical agglomerates shall be included in the assessment). Note 8: When textured geomembrane with a weld edge is manufactured, the weld edge of the textured geomembrane should meet specification for thickness of the geomembrane per Tables 1a and 1b. 5.2 The values listed in the tables of this specification are to be interpreted according to the designated test method. In this respect they are neither minimum average roll values (MARV) nor maximum average roll values (MaxARV). 5.3 The properties of the HDPE geomembrane shall be tested at the minimum frequencies shown in Tables 1 and 2. If the specific manufacturer's quality control guide is more stringent and is certified accordingly, it must be followed in like manner. Note 9: This specification is focused on manufacturing quality control (MQC). Conformance testing and manufacturing quality assurance (MQA) testing are at the discretion of the purchaser and/or quality assurance engineer, respectively. 6. Workmanship and Appearance 6.1 Smooth geomembrane shall have good appearance qualities. It shall be free from such defects that would affect the specified properties of the geomembrane. 6.2 Textured geomembrane shall generally have uniform texturing appearance. It shall be free from agglomerated texturing material and such defects that would affect the specified properties of the geomembrane. GM13 - 6 of 11 Revision 17: July 17, 2023 6.3 General manufacturing procedures shall be performed in accordance with the manufacturer's internal quality control guide and/or documents. 7. MQC Sampling 7.1 Sampling shall be in accordance with the specific test methods listed in Tables 1 and 2. If no sampling protocol is stipulated in the particular test method, then test specimens shall be taken evenly spaced across the entire roll width. 7.2 The number of tests shall be in accordance with the appropriate test methods listed in Tables 1 and 2. 7.3 The average of the test results should be calculated per the particular standard cited and compared to the minimum value listed in these tables, hence the values listed are the minimum average values and are designated as "min. ave." 8. MQC Retest and Rejection 8.1 If the results of any test do not conform to the requirements of this specification, retesting to determine conformance or rejection should be done in accordance with the manufacturing protocol as set forth in the manufacturer's quality manual. 9. Packaging and Marketing 9.1 The geomembrane shall be rolled onto a substantial core or core segments and held firm by dedicated straps/slings, or other suitable means. The rolls must be adequate for safe transportation to the point of delivery, unless otherwise specified in the contract or order. 10. Certification 10.1 Upon request of the purchaser in the contract or order, a manufacturer's certification that the material was manufactured and tested in accordance with this specification, together with a report of the test results, shall be furnished at the time of shipment. Ta b l e 1 ( a ) Hi g h D e n s i t y P o l y e t h y l e n e ( H D P E ) G e o m e m b r a n e -Sm o o t h Pr o p e r t i e s Te s t Te s t V a l u e Te s t i n g F r e q u e n c y Me t h o d 30 m i l s 40 m i l s 50 m i l s 60 m i l s 80 m i l s 10 0 m i l s 12 0 m i l s (m i n i m u m ) Th i c k n e s s ( m i n . a v e . ) - mi l s D5 1 9 9 no m . no m . no m . no m . no m . no m . no m . pe r r o l l lo w e s t i n d i v i d u a l o f 1 0 v a l u e s - % -10 -10 -10 -10 -10 -10 -10 Fo r m u l a t e d D e n s i t y ( m i n . a v e . ) - g/ c c D 1 5 0 5 / D 7 9 2 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 20 0 , 0 0 0 l b Te n s i l e P r o p e r t i e s (1 ) (m i n . a v e . ) D 6 6 9 3 20 , 0 0 0 l b yi e l d s t r e n g t h - lb / i n . Ty p e I V 63 84 10 5 12 6 16 8 21 0 25 2 br e a k s t r e n g t h - lb / i n . yi e l d e l o n g a t i o n - % br e a k e l o n g a t i o n - % 11 4 12 70 0 15 2 12 70 0 19 0 12 70 0 22 8 12 70 0 30 4 12 70 0 38 0 12 70 0 45 6 12 70 0 Te a r R e s i s t a n c e ( m i n . a v e . ) - lb D 1 0 0 4 21 28 35 42 56 70 84 45 , 0 0 0 l b Pu n c t u r e R e s i s t a n c e ( m i n . a v e . ) - lb D 4 8 3 3 54 72 90 10 8 14 4 18 0 21 6 45 , 0 0 0 l b St r e s s C r a c k R e s i s t a n c e (2 ) - hr . D5 3 9 7 (A p p . ) 50 0 50 0 50 0 50 0 50 0 50 0 50 0 pe r G R I -GM 1 0 Ca r b o n B l a c k C o n t e n t ( r a n g e ) - % D 4 2 1 8 (3 ) 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 20 , 0 0 0 l b Ca r b o n B l a c k D i s p e r s i o n D 5 5 9 6 no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) 45 , 0 0 0 l b Ox i d a t i v e I n d u c t i o n T i m e ( O I T ) ( m i n . a v e . ) (5 ) St a n d a r d O I T - mi n . or Hi g h P r e s s u r e O I T - mi n . D 81 1 7 D 58 8 5 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 20 0 , 0 0 0 l b Ov e n A g i n g a t 8 5 °C (5 ) , ( 6 ) D 5 7 2 1 St a n d a r d O I T ( m i n . a v e . ) - % r e t a i n e d a f t e r 9 0 da y s or Hi g h P r e s s u r e O I T ( m i n . a v e . ) - % r e t a i n e d a f t e r 9 0 da y s D 81 1 7 D 58 8 5 55 80 55 80 55 80 55 80 55 80 55 80 55 80 pe r e a c h fo r m u l a t i o n UV R e s i s t a n c e (7 ) D 7 2 3 8 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 pe r e a c h fo r m u l a t i o n St a n d a r d O I T ( m i n . av e . ) or Hi g h P r e s s u r e O I T ( m i n . a v e . ) - % r e t a i n e d a f t e r 1 6 0 0 h r s (9 ) D 81 1 7 D 58 8 5 Ma c h i n e d i r e c t i o n ( M D ) a n d c r o s s ma c h i n e d i r e c t i o n ( X M D ) a v e r a g e v a l u e s s h o u l d b e o n t h e b a s i s o f 5 t e s t s p e c i m e n s e a c h d i r e c t i o n . Yi e l d e l o n g a t i o n i s c a l c u l a t e d u s i n g a g a g e l e n g t h o f 1 . 3 in c h e s Br e a k e l o n g a t i o n i s c a l c u l a t e d u s i n g a g a g e l e n g t h o f 2 . 0 i n . Th e y i e l d s t r e s s u s e d t o c a l c u l at e t h e a p p l i e d l o a d f o r t h e S P - te s t i n g . Ot h e r m e t h o d s s u c h a s D 1 6 0 3 ( t u b e f u r n a c e ) o r D 6 3 7 0 ( T G A ) a r e a c c e p t a b l e i f a n a p p r o p r i a t e c o r r e l a t i o n t o D 4 2 1 8 ( m u f f l e f u rn a c e ) c a n b e es t a b l i s h e d . Ca r b o n b l a c k d i s p e r s i o n ( o n l y n e a r s p h e r i c a l a g g l o m e r a t e s ) f o r 1 0 d i f f e r e n t vi e w s : 9 i n C a t e g o r i e s 1 o r 2 a n d 1 i n C a t e g o r y 3 Th e m a n u f a c t u r e r h a s t h e o p t i o n t o s e l e c t e i t h e r o n e o f t h e O I T m e t h o d s l i s t e d t o e v a l u a t e t h e a n t i o x i d a n t c o n t e n t i n th e ge o m e m b r a n e . It i s a l s o r e c o m m e n d e d t o e v a l u a t e s a m p l e s a t 3 0 a n d 6 0 d a y s t o c o m p a r e w i t h t h e 9 0 d a y re s p o n s e . Th e c o n d i t i o n o f t h e t e s t s h o u l d b e 2 0 h r . U V c y c l e a t 7 5 C f o l l o w e d b y 4 h r . c o n d e n s a t i o n a t 60 C. No t r e c o m m e n d e d s i n c e t h e h i g h te m p e r a t u r e o f t h e S t d -OI T t e s t p r o d u c e s a n u n r e a l i s t i c r e s u l t f o r s o m e o f t h e a n t i o x i d a n t s i n t h e U V e x p o s e d sa m p l e s . UV r e s i s t a n c e i s b a s e d o n p e r c e n t r e t a i n e d v a l u e r e g a r d l e s s o f t h e o r i g i n a l H P -OI T va l u e . Ta b l e 1 ( b ) Hi g h D e n s i t y P o l y e t h y l e n e ( H P D E ) G e o m e m b r a n e - Sm o o t h Pr o p e r t i e s Te s t Te s t V a l u e Te s t i n g F r e q u e n c y Me t h o d 0. 7 5 m m 1. 0 0 m m 1. 2 5 m m 1. 5 0 m m 2. 0 0 m m 2. 5 0 m m 3. 0 0 m m (m i n i m u m ) Th i c k n e s s - (m i n . a v e . ) - mm D5 1 9 9 no m . no m . no m . no m . no m . no m . no m . pe r r o l l lo w e s t i n d i v i d u a l o f 1 0 v a l u e s - % -10 -10 -10 -10 -10 -10 -10 Fo r m u l a t e d D e n s i t y ( m i n . a v e . ) - g/ c c D 1 5 0 5 / D 7 9 2 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 0. 9 4 0 90 , 0 0 0 k g Te n s i l e P r o p e r t i e s (1 ) (m i n . a v e . ) D 6 6 9 3 9, 0 0 0 k g yi e l d s t r e n g t h - kN / m Ty p e I V 11 15 18 22 29 37 44 br e a k s t r e n g t h - kN / m yi e l d e l o n g a t i o n - % br e a k e l o n g a t i o n - % 20 12 70 0 27 12 70 0 33 12 70 0 40 12 70 0 53 12 70 0 67 12 70 0 80 12 70 0 Te a r R e s i s t a n c e ( m i n . a v e . ) - N D 1 0 0 4 93 12 5 15 6 18 7 24 9 31 1 37 4 20 , 0 0 0 k g Pu n c t u r e R e s i s t a n c e ( m i n . a v e . ) - N D 4 8 3 3 24 0 32 0 40 0 48 0 64 0 80 0 96 0 20 , 0 0 0 k g St r e s s C r a c k R e s i s t a n c e (2 ) - hr . D 5 3 9 7 50 0 50 0 50 0 50 0 50 0 50 0 50 0 pe r G R I G M -10 (A p p . ) Ca r b o n B l a c k C o n t e n t ( r a n g e ) - % D 4 2 1 8 (3 ) 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 2. 0 -3. 0 9, 0 0 0 k g Ca r b o n B l a c k D i s p e r s i o n D 5 5 9 6 no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) no t e (4 ) 20 , 0 0 0 k g Ox i d a t i v e I n d u c t i o n T i m e ( O I T ) ( m i n . a v e . ) (5 ) St a n d a r d O I T - mi n . or Hi g h P r e s s u r e O I T - mi n . D 81 1 7 D 58 8 5 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 10 0 40 0 90 , 0 0 0 k g Ov e n A g i n g a t 8 5 °C (5 ) , ( 6 ) D 5 7 2 1 St a n d a r d O I T (m i n . a v e . ) - % r e t a i n e d a f t e r 9 0 da y s or Hi g h P r e s s u r e O I T ( m i n . a v e . ) - % r e t a i n e d a f t e r 9 0 da y s D 81 1 7 D 58 8 5 55 80 55 80 55 80 55 80 55 80 55 80 55 80 pe r e a c h fo r m u l a t i o n UV R e s i s t a n c e (7 ) D 7 2 3 8 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 N. R . (8 ) 50 pe r e a c h fo r m u l a t i o n St a n d a r d O I T ( m i n . av e . ) or Hi g h P r e s s u r e O I T ( m i n . a v e . ) - % r e t a i n e d a f t e r 1 6 0 0 h r s (9 ) D 81 1 7 D 58 8 5 Ma c h i n e d i r e c t i o n ( M D ) a n d c r o s s m a c h i n e di r e c t i o n ( X M D ) a v e r a g e v a l u e s s h o u l d b e o n t h e b a s i s o f 5 t e s t s p e c i m e n s e a c h d i r e c t i o n Yi e l d e l o n g a t i o n i s c a l c u l a t e d u s i n g a g a g e l e n g t h o f 3 3 mm Br e a k e l o n g a t i o n i s c a l c u l a t e d u s i n g a g a g e l e n g t h o f 5 0 m m Th e y i e l d s t r e s s u s e d t o c a l c u l a t e t h e a p p l i e d lo a d f o r t h e S P - te s t i n g . Ot h e r m e t h o d s s u c h a s D 1 6 0 3 ( t u b e f u r n a c e ) o r D 6 3 7 0 ( T G A ) a r e a c c e p t a b l e i f a n a p p r o p r i a t e c o r r e l a t i o n t o D 4 2 1 8 ( m u f f l e f u rn a c e ) c a n b e es t a b l i s h e d . Ca r b o n b l a c k di s p e r s i o n ( o n l y n e a r s p h e r i c a l a g g l o m e r a t e s ) f o r 1 0 d i f f e r e n t vi e w s : 9 i n C a t e g o r i e s 1 o r 2 a n d 1 i n C a t e g o r y 3 Th e m a n u f a c t u r e r h a s t h e o p t i o n t o s e l e c t e i t h e r o n e o f t h e O I T m e t h o d s l i s t e d t o e v a l u a t e t h e a n t i o x i d a n t c o n t e n t i n t h e ge o m e m b r a n e . It i s a l so r e c o m m e n d e d t o e v a l u a t e s a m p l e s a t 3 0 a n d 6 0 d a y s t o c o m p a r e w i t h t h e 9 0 d a y re s p o n s e . Th e c o n d i t i o n o f t h e t e s t s h o u l d b e 2 0 h r . U V c y c l e a t 7 5 C f o l l o w e d b y 4 h r . c o n d e n s a t i o n a t 60 C. No t r e c o m m e n d e d s i n c e t h e h i g h t e m p e r a t u r e o f t h e S t d -OI T t e s t p r o du c e s a n u n r e a l i s t i c r e s u l t f o r s o m e o f t h e a n t i o x i d a n t s i n t h e U V e x p o s e d sa m p l e s . UV r e s i s t a n c e i s b a s e d o n p e r c e n t r e t a i n e d v a l u e r e g a r d l e s s o f t h e o r i g i n a l H P -OI T va l u e . Ta b l e 2 ( a ) Hi g h D e n s i t y Po l y e t h y l e n e ( H D P E ) G e o m e m b r a n e - Te x t u r e d nd Ta b l e 2 ( b ) Hi g h D e n s i t y P o l y e t h y l e n e ( H D P E ) G e o m e m b r a n e - Te x t u r e d nd GM13 - 11 of 11 Revision 17: July 17, 2023 Adoption and Revision Schedule for HDPE Specification per GRI High Density Polyethylene (HDPE) Smooth and Adopted: June 17, 1997 Revision 1: November 20, 1998; changed CB dispersion from allowing 2 views to be in Category 3 to requiring all 10 views to be in Category 1 or 2. Also reduced UV percent retained from 60% to 50%. Revision 2: April 29, 1999: added to Note 5 after the listing of Carbon Black quantitative interpretation of ASTM D5596 only near spherical in the property tables. Revision 3: June 28, 2000: added a new Section 5.2 that the numeric table values are neither MARV or MaxARV. They are to be interpreted per the the designated test method. Revision 4: December 13, 2000: added one Category 3 is allowed for carbon and Revision 5: May 15, 2003: Increased minimum acceptable stress crack resistance time from 200 hrs to 300 hrs. Revision 6: June 23, 2003: Adopted ASTM D 6693, in place of ASTM D 638, for tensile strength testing. Also, added Note 2. Revision 7: February 20, 2006: Added Note 6 on Asperity Height clarification with respect to shear strength. Revision 8: Removed recommended warranty from specification. Revision 9: June 1, 2009: Replaced GRI-GM12 test for asperity height of textured geomembranes with ASTM D 7466. Revision 10 April 11, 2011: Added alternative carbon black content test methods Revision 11 December 13, 2012: Replaced GRI-GM11 with the equivalent ASTM D 7238. Revision 12 November 14, 2014: Increased minimum acceptable stress crack resistance time from 300 to 500 hours. Also, increased asperity height of textured sheet from 10 to 16 mils (0.25 to 0.40 mm). Revision 13 November 4, 2015: Removed Footnote (1) on asperity height from tables. Revision 14 January 6, 2016: Removed Trouser Tear from Note 5. Revision 15: September 9, 2019: Editorial update to harmonize tables. Revision 16: March 17, 2021: Updated Standard OIT Test from ASTM D3895 to D8117 Revision 17: July 17, 2023: Included thickness requirements for weld edge of textured geomembrane in Note 8.