Loading...
HomeMy WebLinkAboutDERR-2024-010320IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM EVALUATION Utah DEQ Underground Storage Tank Program Access to the soil directly over the cathodically protected structure that is being evaluated must be provided. A site drawing depicting the UST cathodic protection system and all reference electrode placements must be completed. I. UST OWNER II. UST FACILITY NAME: MARK J YARDLEY NAME: EAGLES LANDING ID # 6000061 ADDRESS: P.O. BOX 1664 ADDRESS: 653 WEST 1400 NORTH CITY: BEAVER STATE: UT CITY: BEAVER COUNTY: BEAVER III. CP TESTER IV. CP TESTER’S QUALIFICATIONS TESTER’S NAME: ALEX ALLEY CP TESTERS CERTIFICATION NUMBER: UT CP TESTER # UT-416 COMPANY NAME: M&M CATHODIC PROTECTION SERVICE, INC. EXPIRATION DATE: NOVEMBER 7, 2024 ADDRESS: 303 REDBERRY RD. PHONE NUMBER: (801) 750-3061 CITY: DRAPER STATE: UT V. REASON SURVEY WAS CONDUCTED (mark only one) Routine - 3 year Routine – within 6 months of installation 90-day re-survey after fail Re-survey after repair/modification Date next cathodic protection survey must be conducted REPAIRS REQUIRED (required within 6 months of installation/repair & every 3 years thereafter). VI. CATHODIC PROTECTION TESTER’S EVALUATION (mark only one) All protected structures at this facility pass the cathodic protection survey and it is judged that adequate cathodic protection has been provided to the UST system (indicate all criteria applicable by completion of Section VIII). One or more protected structures at this facility fail the cathodic protection survey and it is judged that adequate cathodic protection has not been provided to the UST system (complete Section IX). The cathodic protection survey of an impressed current system must be evaluated by a corrosion expert. (complete Section VII). CP TESTER’S SIGNATURE: DATE CP SURVEY PERFORMED: MAY 4, 2023 VII. CORROSION EXPERT’S EVALUATION (mark only one) The survey must be conducted and/or evaluated by a corrosion expert when: a) supplemental anodes or other changes in the construction of the impressed current system are made; b) stray current may be affecting buried metallic structures or c) an inconclusive result was indicated in Section VI. All protected structures at this facility pass the cathodic protection survey and it is judged that adequate cathodic protection has been provided to the UST system (indicate all criteria applicable by completion of Section VIII). One or more protected structures at this facility fail the cathodic protection survey and it is judged that adequate cathodic protection has not been provided to the UST system (indicate what action is necessary by completion of Section IX). CORROSION EXPERT’S NAME: COMPANY NAME: NACE INTERNATIONAL CERTIFICATION: NACE INTERNATIONAL CERTIFICATION NUMBER: CORROSION EXPERT’S SIGNATURE: DATE: VIII. CRITERIA APPLICABLE TO EVALUATION (mark all that apply) Structure-to-soil potential more negative than –850 mV with respect to a Cu/CuSO4 reference electrode with protective e current temporarily interrupted (instant-off). Structure(s) exhibit at least 100 mV of cathodic polarization. IX. ACTION REQUIRED AS A RESULT OF THIS EVALUATION (mark only one) NONE Cathodic protection is adequate. No further action is necessary at this time. Test again by no later than (see Section V). RETEST Cathodic protection may not be adequate. Retest during the next 90 days to determine if passing results can be achieved. REPAIR & RETEST Cathodic protection is not adequate. Repair/modification is necessary as soon as practical but within the next 90 days. INCONCLUSIVE PASS FAIL PASS FAIL 850 OFF 100 mV POLARIZATION X. DESCRIPTION OF UST SYSTEM TANK # PRODUCT CAPACITY TANK MATERIAL PIPING MATERIAL FLEX CONNECTORS 1 REG1 12,000 STEEL FLEX IN CONTAINTAINMENT @ STPs and DISPs 2 PREM 10,000 STEEL FLEX IN CONTAINTAINMENT @ STPs and DISPs 3 REG2 5,000 STEEL FLEX IN CONTAINTAINMENT @ STPs and DISPs 4 5 6 7 8 9 10 XI. IMPRESSED CURRENT RECTIFIER DATA (complete all applicable) In order to conduct an effective evaluation of the cathodic protection system, a complete evaluation of rectifier operation is necessary. RECTIFIER MANUFACTURER: MESA RATED DC OUTPUT: 20 VOLTS 10 AMPS RECTIFIER MODEL: ES RECTIFIER SERIAL NUMBER: 022455 RECTIFIER OUTPUT AS INITIALLY DESIGNED OR LASTLY RECOMMENDED (if available): __________ VOLTS __________ AMPS EVENT DATE COARSE FINE VOLTS AMPS HOUR METER COMMENTS “AS FOUND” 5-4-2023 1 6 9.06 V .04 A 27902 .4mV (at shunt) x .2 (shunt factor)= .04 A “AS LEFT” 5-4-2023 1 6 9.06 V .04 A 27902 .4mV (at shunt) x .2 (shunt factor)= .04 A XII. IMPRESSED CURRENT POSITIVE & NEGATIVE CIRCUIT MEASUREMENTS (output amperage) Complete if the system is designed to allow such measurements (i.e. individual lead wires for each anode are installed and measurement shunts are present). CIRCUIT 1 2 3 4 5 6 7 8 9 10 TOTAL ANODE (+) TANK (-) XIII. DESCRIPTION OF CATHODIC PROTECTION SYSTEM REPAIRS AND/OR MODIFICATION Complete if any repairs or modifications to the cathodic protection system are made OR are necessary. Certain repairs/modifications are required to be designed and/or evaluated by a corrosion expert (completion of Section VII required). Additional anodes for an impressed current system (attach corrosion expert’s design). Repairs or replacement of rectifer (explain in “Remarks/Other” below). Anode header cables repaired and/or replaced(explain in “Remarks/Other” below). Impressed current protected tanks/piping not electrically continuous (explain in “Remarks/Other” below). Remarks/Other: XIV. UST FACILITY SITE DRAWING Attach detailed drawing of the UST and cathodic protection systems. Sufficient detail must be given in order to clearly indicate where the reference electrode was placed for each structure-to-soil potential that is recorded on the survey forms. Any pertinent data must also be included. At a minimum you should indicate the following: All tanks, piping and dispensers; All buildings and streets; All anodes and wires; Location of CP test stations; Each reference electrode placement must be indicated by a code (1,2,3 R-1, R-2, R-3etc.) corr esponding with the appropriate line number in Section XVI of this form. SITE DRAWING IS ATTACHED TO THIS REPORT. TAP SETTINGS DC OUTPUT XV. IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM CONTINUITY SURVEY This section may be utilized to conduct measurements of continuity on underground storage tank systems that are protected by cathodic protection systems. When conducting a fixed cell - moving ground survey, the reference electrode must be placed in the soil at a remote location and left undisturbed. Conduct point-to-point test between any two structures for which the fixed cell - moving ground survey is inconclusive or indicates possible isolation. For impressed current systems, the protected structure must be continuous with all other protected structures in order to pass the continuity survey. FACILITY NAME: EAGLES LANDING, ID # 6000061 NOTE: The survey is not complete unless all applicable parts of sections I-XIV are also completed DESCRIBE LOCATION OF “FIXED REMOTE” REFERENCE ELECTRODE PLACEMENT: POINT TO POINT CONTINUITY SURVEY WAS COMPLETED, RESULTS BELOW. STRUCTURE “A” 1 STRUCTURE “B” 2 STRUCTURE “A” 3 FIXED REMOTE INSTANT OFF VOLTAGE STRUCTURE “B” 4 FIXED REMOTE INSTANT OFF VOLTAGE POINT-TO-POINT5 VOLTAGE DIFFERENCE ISOLATED/ 6 CONTINUOUS/ INCONCLUSIVE (example) PLUS TANK BOTTOM (example) PLUS STEEL PRODUCT LINE @ STP (example) -915 mV (example) -908 mV (example) INCONCLUSIVE (example) PLUS TANK BOTTOM (example) PLUS STEEL PRODUCT LINE @ STP (example) 1 mV (example) CONTINUOUS REG1 Tank Bottom Fill 3 mV INCONCLUSIVE REG1 Tank Bottom ATG 3 mV INCONCLUSIVE REG1 Tank Bottom STP 1 mV CONTINUOUS REG1 Tank Bottom VENT 8 mV INCONCLUSIVE REG1 Tank Bottom Rectifier Negative 12 mV ISOLATED PREM Tank Bottom Fill 12 mV ISOLATED PREM Tank Bottom ATG 20 mV ISOLATED PREM Tank Bottom STP 13 mV ISOLATED PREM Tank Bottom VENT 8 mV INCONCLUSIVE PREM Tank Bottom Rectifier Negative 10 mV ISOLATED REG2 Tank Bottom Fill 13 mV ISOLATED REG2 Tank Bottom ATG 14 mV ISOLATED REG2 Tank Bottom STP 20 mV ISOLATED REG2 Tank Bottom VENT 12 mV ISOLATED REG2 Tank Bottom Rectifier Negative 67 mV ISOLATED 1 Describe the protected structure {“A”} that you are attempting to demonstrate is continuous (e.g. plus tank bottom). 2 Describe the “other” protected structure {“B”} that you are attempting to demonstrate is continuous (e.g. plus steel product line @ STP). 3 Record the fixed remote instant off structure-to-soil potential of the protected structure {“A”} in millivolts (e.g. –915 mV). 4 Record the fixed remote instant off structure-to-soil potential of the “other” protected structure {“B”} in millivolts (e.g. –908 mV). 5 Record the voltage difference observed between structure “A” and structure “B” when conducting “point-to-point” testing (e.g. 1mV). 6 Document whether the test (fixed cell and/or point to point) indicated the protected structure was isolated, continuous or inconclusive. XVI. IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM SURVEY This section may be utilized to conduct a survey of an impressed current cathodic protection system by obtaining structure-to-soil potential measurements. The reference electrode must be placed in the soil directly above the structure that is being tested and as far away from any active anode as practical to obtain a valid structure-to-soil potential. Both on and instant off potentials must be measured for each structure that is intended to be under cathodic protection. The instant off potential must be -850 mV or more negative or the 100 mV polarization criterion must be satisfied in order to pass. FACILITY NAME: EAGLES LANDING, ID # 6000061 NOTE: This survey is not complete unless all applicable parts of sections I – XIV are also completed LOCATION 1 CODE STRUCTURE 2 CONTACT POINT3 REFERENCE CELL PLACEMENT 4 ON 5 VOLTAGE INSTANT 6 OFF VOLTAGE ENDING7 VOLTAGE VOLTAGE 8 CHANGE PASS/ FAIL 9 (example) 1 (example) PLUS TANK (example) TANK BOTTOM (example) SOIL @ REG. TANK STP MANWAY (example) -1070mV (example) -875 mV (example) PASS (example) 2 (example) DIESEL PIPE (example) DISPENSER 7/8 (example) SOIL @ DIESEL TANK STP MANWAY (example) -810 mV (example) -680 mV (example) -575 mV (example) 105 mV (example) PASS 1 REG1 TANK FILL RISER BORE HOLE WEST -645mV -648mV <100mV FAIL 2 REG1 TANK FILL RISER BORE HOLE CENTER -752mV -749mV <100mV FAIL 3 REG1 TANK FILL RISER CORE HOLE EAST -677mV -672mV <100mV FAIL 4 PREM TANK FILL RISER BORE HOLE WEST -578mV -564mV <100mV FAIL 5 PREM TANK FILL RISER BORE HOLE CENTER -653mV -649mV <100mV FAIL 6 PREM TANK FILL RISER CORE HOLE EAST -596mV -592mV <100mV FAIL 7 REG2 TANK FILL RISER BORE HOLE WEST -636mV -539mV <100mV FAIL 8 REG2 TANK FILL RISER BORE HOLE CENTER -623mV -612mV <100mV FAIL 9 REG2 TANK FILL RISER CORE HOLE EAST -580mV -552mV <100mV FAIL COMMENTS: STRUCTURE WIRING DOES NOT MEET MINIMUM CONTINUITY REQUIREMENTS. SHOWS TANKS NOT PROPERLY CONNECTED TO RECTIFIER. ADDITIONALLY, THERE IS INSUFFICIENT CURRENT DISTRIBUTION DUE TO ANODE DEPLETION (WE RAN A TEMPORARY STRUCTURE JUMPER BETWEEN RECTIFIER NEGATIVE AND FILL RISERS). DOES NOT MEET STI REQUIREMENTS FOR PROTECTION. REQUIRES NEW STRUCTURE WIRING AND ENGINEERING DESIGN OF NEW ANODE GROUNDBED, INSTALLATION OF ANODE GROUNDBED, AND COMMISSIONING TO BRING IT BACK INTO COMPLIANCE. 1 Designate numerically or by code on the site drawing each local reference electrode placement (e.g. 1,2,3 T-1, T-2, P-1, P-2etc.). 2 Describe the structure that is being tested (e.g. plus tank; diesel piping; flex connector, etc.). 3 Describe where the structure being tested is contacted by the test lead (e.g. plus tank bottom; diesel piping @ dispenser 7/8; etc.). 4 Describe the exact location where the reference electrode is placed for each measurement (e.g. soil @ regular tank STP manway; soil @ dispenser 2, etc.) 5 {Applies to all tests} Record the structure-to-soil potential (voltage) observed with the current applied (e.g. –1070 mV). 6 {Applies to all tests} Record the structure to soil potential (voltage) observed when the current is interrupted (e.g. 680 mV). 7 {Applies to 100 mV polarization test only} Record the voltage observed at the end of the test period (e.g. 575 mV). 8 {Applies to 100 mV polarization test only} Subtract the final voltage from the instant off voltage (e.g. 680 mV – 575 mV = 105 mV). 9 Indicate if the tested structure passed or failed one of the two acceptable criteria (850 instant off or 100 mV polarization) based on your interpretation of data. 100 mV POLARIZATION CP TEST POINTS MAP (shows half cell placement during CP potential testing): ATTACHMENT A – REFERENCE ELECTRODE CALIBRATION TEST PERFORMED Copper-Copper Sulfate reference electrode field calibration test (half-cell) The following reference electrode calibration test was performed: Visual inspection: The field reference electrode should always have a quantity of undissolved copper sulfate crystals present in the solution to assure that the solution is saturated. The solution should be azure blue and clear since contaminants can make the solution cloudy. Parts required to perform field calibration test: QUANTITY DESCRIPTION 1 COPPER-COPPER SULFATE CuCu/SO 4 HALF CELL – CALIBRATION STANDARD – NOT USED IN FIELD 1 COPPER-COPPER SULFATE CuCu/SO 4 HALF CELL – TO BE CALIBRATED – FIELD REFERENCE ELECTRODE INSTRUCTIONS: 1. Place both the CALIBRATION STANDARD – NOT USED IN FIELD half-cell and the half cell to be calibrated into a container of distilled water. 2. Connect the half-cells to the leads of a voltmeter capable of giving reading in mill volts. 3. Turn on the voltmeter and see if the voltmeter reads a potential difference of (+/-) 10mV or more. 4. Wait up to five (5) minutes. 5. If half-cells show 10mV or more difference of potential, the half-cell being calibrated is out of calibration and should be replaced or cleaned and re-checked. ATTACHMENT B – FLUKE MULTIMETER CALIBRATION The following equipment shows the Fluke Multi-meters used for testing of CP potentials for these surveys: Multi-meter Model Number Serial Number Fluke 177 10970562 Fluke 87V 97320326 Fluke 177 92130748 Fluke 87 61140311 Fluke 87III 72150542 Fluke 77 66830417 The 77, 87, 175, 177, & 179 Manufacturer’s Calibration Information provides the information necessary to adjust and verify the performance of the Fluke Models 175, 177, and 179 True RMS Multi-meters. WE PERFORM A PERFORMANCE TEST ON THESE DEVICES MONTHLY (within the last 30 days): The performance tests verify the operation of the Meter when measuring low voltage DC potentials, such as those encountered during a CP survey. We check the accuracy of each Meter function against its specifications as referenced to a precision, stable, low-voltage supply reference that is accurate to within 0.007% (plus or minus 350uV) as measured by a calibrated 8.5 digit Keysight 3458A DMM that has an accuracy of 0.0008% (Keysight Technologies, Loveland Standards and Calibration Labs Certificate of Calibration 1-7581424013-1, (valid through January 21, 2023). If the Meter fails any part of the test per specifications of the manufacturer (+/- .09 volt @ 5 VDC ), calibration adjustment and/or repair is indicated it is sent to the manufacturer for repair and or calibration. WE PERFORM A CALIBRATION ON THESE DEVICES MONTHLY (within the last 30 days): Calibration test of multi-meters was performed against its specifications as referenced to a precision, stable, low-voltage supply, as indicated above. Signature showing calibration test of multi-meters completed: ____________________________ Signature ____________________________ Printed Name Date Calibrated: ________________________________ May 1, 2023May 1, 2023May 1, 2023May 1, 2023 RRRRobert Butner, NACE CP2obert Butner, NACE CP2obert Butner, NACE CP2obert Butner, NACE CP2