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HomeMy WebLinkAboutDERR-2024-010253 44 North 800 East  St George, UT 84770  (435) 634-9557  Fax (435) 656-2124 LINE TEST DATA WORKSHEET Customer: Date: Address: Tester: City/State/Zip: Cert #: Tank 1 Tank 2 Tank 3 Tank 4 Contents Pump Manufacturer Isolation Mechanism Test Pressure Initial Cylinder Level Final Cylinder Level Leak Rate=(ICL-FCL)X2 Time Started Time Ended Total Test Time Conclusion (Pass or Fail) LINE LEAK DETECTOR TEST DATA Tank 1 Tank 2 Tank 3 Tank 4 Serial Number Resiliency Opening Time Test Leak Rate ML/MIN Holding PSI Metering PSI Conclusion (Pass/Fail) Remarks:___________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ COSTCO 622 8/15/24 3747 S 2700 W Jose Casillas WEST VALLEY, UT 84119 4E46F605 ADD FE PETRO BALL VALVE 50 ..0730 ML ..0730 ML 0 7:30 AM 8:30 AM 1 HR PASS Line Test with Petro-Tite. SEE FOR C9 FOR LEAK DETECTOR INFORMATION pei.org 59 Recommended Practices for the Testing and Verification of Spill, Overfill, Leak Detection and Secondary Containment Equipment at UST Facilities APPENDIX C-9 MECHANICAL AND ELECTRONIC LINE LEAK DETECTORS PERFORMANCE TESTS Facility Name:Owner: Address:Address: City, State, Zip Code:City, State, Zip Code: Facility I.D. #:Phone #: Testing Company:Phone #:Date: This data sheet can be used to test mechanical line leak detectors (MLLD) and electronic line leak detectors (ELLD) with submersible turbine pump (STP) systems. See PEI/RP1200 Sections 9.1 and 9.2 for test procedures. Line Number Product Stored Leak Detector Manufacturer Leak Detector Model Type of Leak Detector MLLD ELLD MLLD ELLD MLLD ELLD MLLD ELLD MLLD ELLD MLLD ELLD MLLD (ALL PRESSURE MEASUREMENTS ARE MADE IN PSIG) STP Full Operating Pressure Check Valve Holding Pressure Line Resiliency (ml) (line bleed back vol- ume as measured from check valve hold- ing pressure to 0 psig) Step Through Time in Seconds (time the MLLD hesitates at metering pressure before going to full operating pressure as measured from 0 psig with no leak induced on the line) Metering Pressure (STP pressure when simulated leak rate 3 gph at 10 psig) Opening Time in Seconds (the time the MLLD opens to allow full pressure after simulated leak is stopped) Does the STP pressure remain at or below the metering pressure for at least 60 seconds when the simulated leak is induced? Yes No Yes No Yes No Yes No Yes No Yes No Does the leak detector reset (trip) when the line pressure is bled off to zero psig? Yes No Yes No Yes No Yes No Yes No Yes No Does the STP properly cycle on/off under normal fuel system operation conditions? Yes No Yes No Yes No Yes No Yes No Yes No A “No” answer to either of the above questions indicates the MLLD fails the test. ELLD (ALL PRESSURE MEASUREMENTS ARE MADE IN PSIG) STP Full Operating Pressure How many test cycles are observed before alarm/shutdown occurs? Does the simulated leak cause an alarm? Yes No Yes No Yes No Yes No Yes No Yes No A “No” answer to the above question indi- cates the ELLD fails the test. Does the simulated leak cause an STP shutdown? Yes No NA Yes No NA Yes No NA Yes No NA Yes No NA Yes No NA Test Results Pass Fail Pass Fail Pass Fail Pass Fail Pass Fail Pass Fail Comments: Tester’s Name (print) ___________________________________ Tester’s Signature __________________________________ 3747 S 2700 W WEST VALLEY, UT 84119 PETRO WEST 4 ADD VR FX1DV 13 .0250 ML 2 10 2 JOSE CASILLAS COSTCO 622 8/15/24 26 Vapor Recovery Test Procedure TP-201.1B Static Torque of Rotatable Phase I Adaptors Adopted: July 3, 2002 Amended: October 8, 2003 California Air Resources Board October 8, 2003 TP-201.1B, Page 1 California Environmental Protection Agency Air Resources Board Vapor Recovery Test Procedure TP-201.1B Static Torque of Rotatable Phase I Adaptors Definitions common to all certification and test procedures are in: D-200 Definitions for Vapor Recovery Procedures For the purpose of this procedure, the term "CARB" refers to the California Air Resources Board, and the term "Executive Officer" refers to the CARB Executive Officer, or his or her authorized representative or designate. 1. PURPOSE AND APPLICABILITY The purpose of this procedure is to quantify the amount of static torque required to start the movement of a rotatable Phase I adaptor and to ensure 360-degree rotation. This procedure determines compliance with the performance specifications set forth in Section 3 of CP-201 Vapor Recovery Certification Procedure. 2. PRINCIPLE AND SUMMARY OF TEST PROCEDURE A compatible dust cap is installed on a rotatable Phase I adaptor. A Torque Test Tool is installed on the dust cap. A socket wrench is installed on the Torque Test Tool and 360- degree rotation is verified. Following the rotation test, a torque wrench is installed on the Torque Test Tool and three static torque measurements are taken. If the resulting, average static torque is less than, or equal to, the maximum allowable value specified in Certification Procedure 201 (CP-201), the adaptor is verified to be in compliance. 3. BIASES AND INTERFERENCES 3.1 Missing or defective gaskets in the dust cap may bias the results towards compliance as a dust cap may slip on the rotatable adaptor prior to the adaptor rotating. This bias is eliminated by ensuring that the dust cap seal is securely in place and does not show signs of excessive wear or damage. 3.2 Gasoline or other lubricants on the sealing surface of the rotatable adaptor or the dust cap seal can cause the dust cap to slip and may bias the results towards compliance. This bias is eliminated by ensuring that the sealing surface of the rotatable adaptor and dust cap is clean, dry and free of lubricants. California Air Resources Board October 8, 2003 TP-201.1B, Page 2 4. SENSITIVITY, RANGE, AND PRECISION 4.1 Torque Wrench. The maximum full-scale range shall be 250 pound-inches with minimum accuracy of 3.0 percent full-scale and minimum readability of 5 pound-inch increments. The torque wrench shall incorporate a mechanism, such as a tell-tale needle that identifies the maximum applied torque during each measurement. 5. EQUIPMENT 5.1 Torque Wrench. Use a Snap-On® Model TER12FUA Torque Wrench, or equivalent, to measure the static torque of the rotatable adaptor. 5.2 Static Torque Test Assembly. Use a compatible dust cap and rotatable adaptor Torque Test Tool, Phil-Tite® Part Number 6004, or equivalent. A depiction of a Torque Test Tool is shown in Figure 1. An example of a Static Torque Test Assembly is shown in Figure 2. 5.3 Socket wrench and socket extension. Use a 3/8 inch or ½ inch socket wrench, adaptors and socket extension (if needed) to verify 360-degree rotation or to conduct static torque testing. The socket extension shall not exceed 12 inches in length. Figure 1 Phil-Tite® Torque Test Tool California Air Resources Board October 8, 2003 TP-201.1B, Page 3 Figure 2 Static Torque Test Assembly 6. PRE-TEST PROCEDURES 6.1 Remove the lids of the Phase I spill containers. Visually determine that the adaptors are of the rotatable design. 6.2 Inspect the dust caps to ensure that the caps and that the gaskets are intact and do not show signs of excessive wear or damage. 6.3 Inspect the rotatable adaptors. If the adaptors are wet or covered with a lubricant, wipe the adaptors clean to ensure maximum friction between the dust cap and the adaptor seal surface. 7. TEST PROCEDURE 7.1 Install the dust cap on the Phase I rotatable adaptor. 7.2 Install the Torque Test Tool on the dust cap as shown in Figure 2. Torque Test Tool Dust Cap Rotatable Adapter Torque Test Assembly California Air Resources Board October 8, 2003 TP-201.1B, Page 4 7.3 Verification of rotation, conducted prior to the Static Torque Test. Place a socket wrench with socket extension (if required ) into the Torque Test Tool, or equivalent. Rotate the adaptor a minimum of 360 degrees. Do not continue with static torque measurements if the adaptor does not rotate 360 degrees. Record the result on the data sheet where provided. 7.4 Install the Torque Wrench into the Torque Test Tool. If the spill container is too deep to allow connection of the Torque Wrench, use a compatible socket extension to reach into the bucket to the Torque Test Tool. The socket extension shall not exceed 12 inches in length. 7.5 Place one hand on top of the Torque Wrench, directly above the center of the Torque Test Tool to keep the wrench level while applying pressure. Gently apply an even, steady pressure just until the adaptor begins to rotate. Record the maximum applied static torque value shown on the torque wrench and proceed to 7.6. 7.6 After the first measurement, slowly rotate the adaptor one third of full rotation (120 degrees) from the point that the first measurement was taken. Using the same technique described in 7.5, measure and record the second torque measurement. 7.7 Following the first two measurements, slowly rotate the adaptor another, one third of full rotation (120 degrees) from the second measurement location. Using the same technique as described in 7.5, measure and record the third torque measurement. Rotating the adaptor in one-third increments ensures that the average static torque is representative of the entire adaptor rotation. 8. POST-TEST PROCEDURES 8.1 Remove the Torque Test Assembly and replace the appropriate lids on each of the spill containers. Store all test equipment in a protected location to prevent damage to the equipment. 9. CALCULATING RESULTS 9.1 Calculate the arithmetic average of the three tests for each adaptor tested and record the value on the data sheet where provided. 10. REPORTING RESULTS 10.1 Report the results of the static torque measurements on the data sheet where provided. Alternate data sheets may be used provided they include the same parameters identified on Form 1. 11. ALTERNATE PROCEDURES 11.1 This procedure shall be conducted as specified. Modifications to this test procedure shall not be used to determine compliance unless prior written approval has been obtained from the Executive Officer, pursuant to Section 14 of Certification Procedure CP-201. California Air Resources Board October 8, 2003 TP-201.1B, Page 5 Form 1 Static Torque of Rotatable Phase I Adaptors Measurement Units: (circle one): pound-inches pound-feet Vapor Adaptor 1 Vapor Adaptor 2 Vapor Adaptor 3 Vapor Adaptor 4 Brand: Brand: Brand: Brand: Model: Model: Model: Model: Grade: Grade: Grade: Grade: Torque 1: Torque 1: Torque 1: Torque 1: Torque 2: Torque 2: Torque 2: Torque 2: Torque 3: Torque 3: Torque 3: Torque 3: Average: Average: Average: Average: 360 Rotation: Yes / No 360 Rotation: Yes / No 360 Rotation: Yes / No 360 Rotation: Yes / No Product Adaptor 1 Product Adaptor 2 Product Adaptor 3 Product Adaptor 4 Brand: Brand: Brand: Brand: Model: Model: Model: Model: Grade: Grade: Grade: Grade: Torque 1: Torque 1: Torque 1: Torque 1: Torque 2: Torque 2: Torque 2: Torque 2: Torque 3: Torque 3: Torque 3: Torque 3: Average: Average: Average: Average: 360 Rotation: Yes / No 360 Rotation: Yes / No 360 Rotation: Yes / No 360 Rotation: Yes / No Comments: ___________________________________________________________________ Test Company: Conducted By: Test Date: Facility Name: Facility Address: City: Petro West Jose Casillas 8/15/24 Costco 622 3747 S 2700 W West Valley City OPW OPW OPW 61VS 61VS 61VS Unl Unl Pre 10 13 11 11 13 11 11 13 11 11 13 11 OPW OPW OPW 61SA 61SA 61SA Unl Unl Pre 70 68 67 70 67 69 70 67 69 70 67 69