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HomeMy WebLinkAboutDSHW-2024-007650Deq submit <dwmrcsubmit@utah.gov> Draft Prison SAP 1 message Stephen Galley <sgalley@rrenviro.com>Mon, Aug 5, 2024 at 10:41 AM To: "Shawn Anderson (UDC)" <shawnanderson@utah.gov>, Robert Kempe <rkempe@utah.gov>, "Shane Welch (UDC)" <shanewelch@utah.gov>, Aubrey Stapel <astapel@utah.gov>, Jon Vance <jvance@utah.gov>, Douglas Hansen <djhansen@utah.gov>, Deborah Ng <dng@utah.gov>, Stevie Norcross <stevienorcross@utah.gov>, Kaci McNeill <kmcneill1@utah.gov>, "Leonard Wright," <leonardwright@utah.gov>, Dave Roskelley <dave@rrenviro.com>, Steve Smith <steve@rrenviro.com>, Jamison Moss <jamison@rrenviro.com>, "Brian Kenney (UDC)" <bkenney@utah.gov>, dwmrcsubmit@utah.gov All: The Draft SAP dated August 5, 2024 is attached for review by DEQ. DRAFT - DFCM RCRA Closure SAP, Former Draper Prison, Draper, UT, 08-05-24.pdfWe request that all DEQ Divisions send us their comments as a single roll-up from DEQ. This will prevent double tapping items and also prevent conflicting requirements. We can then address the comments universally when they are received. If there are issues downloading due to government security controls, please notify me by replying to this email and we will make other arrangements to get you the document. Thank you Stephen   Stephen S. Galley, CSP R&R Environmental, Inc. 47 West 9000 South, Suite #2 Sandy, Utah 84070 m: (801) 971-3988 o: (801) 352-2380 f: (801) 352-2381 sgalley@rrenviro.com 8/5/24, 10:46 AM State of Utah Mail - Draft Prison SAP https://mail.google.com/mail/b/AEoRXRRnHZa2QyNdkKmYY9wrX7ZgWBz0nj5YgCeM2K3bguJk1Cqo/u/0/?ik=adf9d5e615&view=pt&search=all&per…1/2 This email and any f iles transmitted with it may be proprietary and are intended solely for the use of the individual or entity to whom they are addressed.  If you have received this email in error please notify the sender. 8/5/24, 10:46 AM State of Utah Mail - Draft Prison SAP https://mail.google.com/mail/b/AEoRXRRnHZa2QyNdkKmYY9wrX7ZgWBz0nj5YgCeM2K3bguJk1Cqo/u/0/?ik=adf9d5e615&view=pt&search=all&per…2/2 SUBSURFACE SAMPLING AND ANALYSIS PLAN FORMER DRAPER PRISON UTD980951727 14425 SOUTH BITTERBRUSH LANE DRAPER, UTAH 84020 AUGUST 5, 2024 DRAFT PREPARED FOR 1480 NORTH 8000 WEST SALT LAKE CITY, UTAH 84116 PREPARED BY 47 West 9000 South, Suite 2 Sandy, Utah 84070 Phone: (801) 971-3988 sgalley@rrenviro.com SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 i TABLE OF CONTENTS 1.0 INTRODUCTION ............................................................................................................................ 1 1.1 Facility History ........................................................................................................................ 1 1.2 RCRA Generator Closure ........................................................................................................ 2 1.3 Purpose and Scope ................................................................................................................... 2 1.4 Protocol .................................................................................................................................... 2 1.5 Approvals ................................................................................................................................. 2 1.6 References ................................................................................................................................ 3 2.0 METHODOLOGY AND CERTIFICATIONS .............................................................................. 4 2.1 Sampling and Inspection Rationale .......................................................................................... 4 2.1.1 Sampling for Priority Pollutant Metals .................................................................................... 4 2.1.2 Inspecting for Asbestos ............................................................................................................ 4 2.1.3 Inspection and Sampling Requirements ................................................................................... 4 2.2 Sample Summary ..................................................................................................................... 9 2.3 Data Compilation ................................................................................................................... 10 3.0 SAMPLING TEAM ........................................................................................................................ 11 3.1 Project Manager ..................................................................................................................... 11 3.2 Safety Officer ......................................................................................................................... 11 3.3 Soil Sampler ........................................................................................................................... 11 3.4 Asbestos Inspector ................................................................................................................. 11 3.5 Quality Assurance/Quality Control Officer ........................................................................... 12 4.0 SAMPLING PROCEDURES ........................................................................................................ 13 4.1 Survey .................................................................................................................................... 13 4.2 Drilling ................................................................................................................................... 14 4.3 Sample Aliquots ..................................................................................................................... 15 4.4 Surface Soil Samples for Priority Pollutant Metals in Soil .................................................... 15 4.5 Samples for Asbestos in Construction Debris ........................................................................ 15 4.6 Asbestos Sample Locations.................................................................................................... 16 4.7 Changes to PPol Metals Sample Locations Based on Suspect ACM Discovery ................... 17 6.0 SAMPLE HANDLING AND CUSTODY .................................................................................... 19 6.1 Chemistry Samples ................................................................................................................ 19 6.2 Asbestos Samples ................................................................................................................... 19 6.3 Field Notebooks ..................................................................................................................... 19 6.4 Organic and Inorganic Chemistry Sample Storage and Shipping .......................................... 20 6.5 Asbestos Sample Storage and Shipping ................................................................................. 20 7.0 APPENDICES................................................................................................................................. 21 Appendix A—MAPS OF WORK AREAS FOR SURVEYING AND SAMPLING Appendix B—UDEQ CORRESPONDENCE Appendix C—CHEMTECH-FORD QA MANUAL Appendix D—EUROFINS RESERVOIRS ENVIRONMENTAL, INC. QA MANUAL Appendix E—RECORD OF CHANGES (Not Presently Used) SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 1 1.0 INTRODUCTION 1.1 Facility History Authorization for the construction of a new prison was given by the State of Utah Legislature in 1937. It was to be built on a "pay-as-you-go" basis. A Draper farm site of 1,009 acres, located twenty-two miles south of Salt Lake City was chosen. After a work stoppage caused by World War II shortages, prisoners were moved to the new prison facility in 1951. The Utah State Prison (USP) was one of two prisons managed by the Utah Department of Corrections (UDC), Division of Institutional Operations. The location was in Draper, Utah, United States, about 20 miles southwest of Salt Lake City. It was replaced by the Utah State Correctional Facility in July 2022 and the new facility is located approximately 20 miles north of the previous location. The prison was built to replace Sugar House Prison, which closed in 1951. The location was once considered remote, and the nearby communities were rural. Since the prison's construction, business parks and residential neighborhoods have developed the once rural area into a suburban one. Seeking the ability to offer a better treatment option, the state legislature initiated a process to build a new prison, deciding it was best to relocate elsewhere. Several sites were under consideration. A study was completed in 2005 by Wikstrom Economic & Planning Consultants, Inc., to determine if moving the prison would be feasible. The test of feasibility was whether the value of the real estate of the current location could support the cost of relocation. It was determined that the cost of relocating the prison far exceeded the value that could be realized from the sale of the Draper prison site. However, on August 19, 2015, a special session of the state legislature voted to move the prison to the west side of Salt Lake City. The former Draper prison is now closed. The large prison complex housed both male and female prisoners in separate units. The prison had a capacity of over 4,000 inmates. The Draper site was located near Point of the Mountain along the Traverse Ridge and consisted of several units named after surrounding mountains and mountain ranges. These units range from minimum security to supermax. The Uintas housed maximum security units for male inmates and included a supermax facility and execution chamber. Wasatch and Oquirrh units housed the medium security male inmates. Promontory unit was a medium security therapeutic community designed to treat drug abusers. Timpanogos unit housed female inmates and Olympus was the mental health unit. Lone Peak was a minimum-security unit. During the later part of the former prison history, the facility conducted various operations with the prisoners such as cabinetry, painting operations, Dairy operations, vehicle maintenance, and asbestos abatement activities. Some of these operations fell under the Resource Conservation and Recovery Act (RCRA). On July 16, 1984, UDC notified as an LQG of hazardous waste on EPA Form 8700-12 and notified of management of D001, F002, and F003 wastes. On February 19, 2004, UDC re-notified as a Small Quantity Generator (SQG) managing D001, F002, and F003 wastes. During a 2008 inspection, the Director’s representatives (inspectors) and Environmental Protection Agency (EPA) representatives identified spills and mismanagement of containers (DSHW-2008-007561). During a 2016 inspection, inspectors identified mismanagement of containers (DSHW-2016-010264). Also, the notification to the local hospital sent by UDC’s Safety/Compliance representative identified additional wastes, including: “Paint waste with Benzene, Acetone, Toluene, Xylene Press Wash waste with Petroleum Distillates, Xylenes, Aliphatic Solvent Naphtha” SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 2 On April 8, 2024, per the Director’s request, UDC (1) re-notified as an SQG managing D001, F003, and F005 wastes and (2) notified of closure of Facility 1, which was two years after the required LQG closure notification requirements in Utah Admin. Code R315-262-17(a)(8). UDC also indicated that it was not in compliance with the performance standards in 40 C.F.R. 262.17(a)(8) and Utah Admin. Code R315-262- 17(a)(8)(iii). Between February 2024 and May 2024, the Director received documentation from UDC, including sampling and soil boring analyses from the removal of Underground Storage Tanks, hazardous waste manifests of containers shipped off site, and a map of the operation areas. UDC did not properly notify the Director, and inspectors were therefore unable to inspect Facility 1 prior to demolition. UDC had not met the LQG closure requirements for Facility 1 specified in Utah Admin. Code R315-262- 17(a)(8) as of the 2024 dates. 1.2 RCRA Generator Closure On June 19, 2024, the State of Utah, Department of Environmental Quality (DEQ), Division of Solid and Hazardous Waste (DSHW) letter, DSHW-2024-003012, was issued to the Utah Correctional Industries (UCI) Director. It is noted that UCI is a State of Utah entity under UDC. UCI had R&R Environmental, Inc. issue a response letter dated July 8, 2024, to DEQ, DSHW indicating responses to DEQ interrogatives for two separate EPA ID numbers. The letter included a recommendation for an immediate administrative closure of the UTR000017855 EPA ID number. The letter further indicated that the UCI would prepare this Sampling and Analysis Plan (SAP) for the collection of data to be used for the closure of the facility as EPA ID number UTD980951727. 1.3 Purpose and Scope This document represents the Sampling and Analysis Plan (SAP) for the sampling of the Former Draper Facility as a whole. The facility site is currently mostly brought to grade with the demolition of buildings and structures. This plan’s purpose is to collect data concerning the facility processes, using existing knowledge and conducting investigatory work to identify previous locations on the facility where chemicals were used and potentially stored. This SAP serves as the basis for collecting data for compilation into a final report that may be used to determine if additional sampling or cleanup operations need to occur on the site. This scope does not include determinations of soils composition for the possible identification of asbestos. The provisions of this plan apply to the investigations and sampling to be conducted at the Former Draper Facility within the plan’s scope. 1.4 Protocol Contained herein are the sampling and analysis protocols for Priority Pollutant metals and chemicals in soil in the areas to be sampled. This approach will ensure the process is compliant with applicable federal, state, and local regulations. Regulatory comments, replies to those comments, and changes, are included in Appendix E. The sampling practices outlined are specifically designed to provide hazardous waste information and occupational hazard assessment information that support activities to facilitate the determination of the facility’s subsurface soils. However, the information obtained may also be used to provide support for proper disposal of any soils that are determined to be hazardous. 1.5 Approvals This Sampling and Analysis Plan (SAP) is approved by R&R Environmental, Inc., as certified by signatures below. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 3 Stephen S. Galley, MAEd., CSP David C. Roskelley, MSPH, CIH, CSP Environmental Services Director, Vice President President R&R Environmental, Inc. R&R Environmental, Inc. 1.6 References 1-77000-RM-001 Records Management Guidance for Records Sources. Environmental Quality, Waste Management and Radiation Control, Waste Management. Hazardous Wate Generator Requirements. R315-262-17(a)(8). R&R Operating Procedure for Control of Records, R&R PROC-002, Most Recent Version. R&R Operating Procedure for Logbooks, R&R PROC-010, Most Recent Version. US EPA. Safety, Health, and Environmental Management Program Procedures and Policy Manual. Region 4 SESD, Athens, GA, Most Recent Version. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 4 2.0 METHODOLOGY AND CERTIFICATIONS The initial step in sampling for Total Petroleum Hydrocarbons (TPH) Gas (G) and Diesel (D), Benzene, Toluene, Ethylbenzene, Xylenes, Naphthalene (BTEXN), Volatile Organic Compounds (VOC), Semi- Volatile Organic Compounds (SVOC), Polychlorinated Biphenyls (PCB), Organochlorine Pesticides (Organo. Pesticides), and Priority Pollutant Metals (PPol Metals), in environmental media is to research the process knowledge, or building records, in addition to documents concerning the uses of these chemicals. Also considered in this process are dates of removal and storage as well as locations from which the waste was derived. This initial research with the tenant of the facility, also allows for the consideration of sampling events specific to the soils that may have taken place in the past. For example, some locations throughout the former prison site have had cursory and intensive sampling conducted for chemicals or materials of concern. This data is included in the identification process for samples if it is determined to be relevant and meets the minimum requirements of this plan and any related regulatory drivers. The second step in this process is to physically inspect the areas to be sampled to identify appropriate analytes and numbers of samples to be obtained. 2.1 Sampling and Inspection Rationale Analytes for each sample were selected based on facility process information received from UCI. UCI indicated the locations of buildings in the prison where specific processes were occurring. The information was received and reviewed, and the specific analytes were selected for these locations based on the chemicals that were likely used at each satellite location. The selected chemicals of concern to be sampled for are intended to give the broadest view to identify potential issues that may exist below the site. 2.1.1 Sampling for Priority Pollutant Metals When inspecting for Priority Pollutant (PPol metals), suspect materials include (but are not limited to) paint, lubricating fluids, insulation, rubber, soil, and building siding. The PPol metals are intended to determine if residual welding metals are in the surface soils and at the location of unknown contaminants. R&R Environmental, Inc., will supply a sampling technician who has been directly involved in a soil sampling event in the Prison Facility. This requirement will allow for proper care and handling when obtaining the samples. 2.1.2 Inspecting for Asbestos R&R Environmental, Inc., will provide a federally accredited and State-of-Utah certified Asbestos Building Inspector to obtain asbestos samples in the event a borehole core has suspect asbestos containing materials in it. This sampling scheme is not intended to inspect for asbestos. However, since the site dump locations have large quantities of asbestos that are presently being removed, having an accredited asbestos inspector on the site is a reasonable precaution to ensure health and safety protocols on the site. Non-suspect asbestos-containing materials are those made of wood, glass, plastic, metal, or rubber. However, the Asbestos Inspector will consider materials on a case-by-case basis if they are discovered. Suspect materials, if identified, will be separated into three general categories: surfacing materials, thermal system insulation (TSI), and miscellaneous materials. 2.1.3 Inspection and Sampling Requirements Approximate borehole locations are indicated in the attached figures (See Figures 1-5 in Appendix A). The specific location information will be documented in the field in the logbooks of the Project Manager SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 5 and surveyed. The sample numbers and borehole designators are included in the table below. A copy of the field logbook or the table below will be supplied as the final report from this plan. Sample Summary Tables Boring Number Type of Sample Sample Location*** Matrix Analytes Sample Number B-1 Grab UCI Furniture Shop Vadose Zone Soil VOC SVOC S-1 B-1 Grab UCI Furniture Shop Groundwater Level Water VOC SVOC W-1 B-2 Grab UCI Furniture Shop Vadose Zone Soil VOC SVOC S-2 B-2 Grab UCI Furniture Shop Groundwater Level Water VOC SVOC W-2 B-3 Grab UCI Furniture Shop Vadose Zone Soil VOC SVOC S-3 B-3 Grab UCI Furniture Shop Groundwater Level Water VOC SVOC W-3 B-4* Grab UCI Furniture Shop Vadose Zone Soil VOC SVOC S-4 B-4* Grab UCI Furniture Shop Groundwater Level Water VOC SVOC W-4 B-5 Grab Timp Vocational Tng Vadose Zone Soil TPH-G/D BTEXN S-5 B-5 Grab Timp Vocational Tng Groundwater Level Water TPH-G/D BTEXN W-5 B-6 Grab Timp Vocational Tng Vadose Zone Soil TPH-G/D BTEXN S-6 B-6 Grab Timp Vocational Tng Groundwater Level Water TPH-G/D BTEXN W-6 B-7 Grab Timp Vocational Tng Vadose Zone Soil TPH-G/D BTEXN S-7 B-7 Grab Timp Vocational Tng Vadose Zone Soil TPH-G/D BTEXN S-7 Duplicate B-7 Grab Timp Vocational Tng Vadose Zone Soil TPH-G/D BTEXN S-7 MS/MSD B-7 Grab Timp Vocational Tng Groundwater Level Water TPH-G/D BTEXN W-7 B-7 Grab Timp Vocational Tng Groundwater Level Water TPH-G/D BTEXN W-7 Duplicate B-7 Grab Timp Vocational Tng Groundwater Level Water TPH-G/D BTEXN W-7 MS/MSD SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 6 B-8 Grab Flammable Storage Vadose Zone Soil TPH-G/D VOC SVOC S-8 B-8 Grab Flammable Storage Groundwater Level Water TPH-G/D VOC SVOC W-8 B-9 Grab Flammable Storage Vadose Zone Soil TPH-G/D VOC SVOC S-9 B-9 Grab Flammable Storage Groundwater Level Water TPH-G/D VOC SVOC W-9 B-10 Grab Flammable Storage Vadose Zone Soil TPH-G/D VOC SVOC S-10 B-10 Grab Flammable Storage Groundwater Level Water TPH-G/D VOC SVOC W-10 B-11 Grab Quonset Hut Storage Vadose Zone Soil TPH-G/D BTEXN Organo. Pesticides S-11 B-11 Grab Quonset Hut Storage Groundwater Level Water TPH-G/D BTEXN Organo. Pesticides W-11 B-12 Grab Quonset Hut Storage Vadose Zone Soil TPH-G/D BTEXN Organo. Pesticides S-12 B-12 Grab Quonset Hut Storage Groundwater Level Water TPH-G/D BTEXN Organo. Pesticides W-12 B-13 Grab Quonset Hut Storage Vadose Zone Soil TPH-G/D BTEXN Organo. Pesticides S-13 B-13 Grab Quonset Hut Storage Groundwater Level Water TPH-G/D BTEXN Organo. Pesticides W-13 B-14 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-14 B-14 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-14 B-15 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-15 B-15 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-15 SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 7 B-16 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-16 B-16 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-16 B-17 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-17 B-17 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-17 B-18 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-18 B-18 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-18 B-19 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-19 B-19 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-19 B-20 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-20 B-20 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-20 B-21 Grab Motor Pool Vadose Zone Soil TPH-G/D VOC PCBs S-21 B-21 Grab Motor Pool Groundwater Level Water TPH-G/D VOC PCBs W-21 B-22* Grab Motor Pool Vadose Zone Soil TPH-G/D VOC Organo. Pesticides PCBs S-22 B-22* Grab Motor Pool Groundwater Level Water TPH-G/D VOC Organo. Pesticides PCBs W-22 NA Grab UCI Welding/Sign Shop Surface (0-6 inches) Soil PPol. Metals M-1 NA Grab UCI Welding/Sign Shop Surface (0-6 inches) Soil PPol. Metals M-2 SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 8 NA Grab UCI Welding/Sign Shop Surface (0-6 inches) Soil PPol. Metals M-3 B-23 Grab UCI Welding/Sign Shop Vadose Zone Soil VOC SVOC S-23 B-23 Grab UCI Welding/Sign Shop Groundwater Level Water VOC SVOC W-23 B-24 Grab UCI Welding/Sign Shop Vadose Zone Soil VOC SVOC S-24 B-24 Grab UCI Welding/Sign Shop Groundwater Level Water VOC SVOC W-24 B-25 Grab UCI Welding/Sign Shop Vadose Zone Soil VOC SVOC S-25 B-25 Grab UCI Welding/Sign Shop Groundwater Level Water VOC SVOC W-25 B-26 Grab Vocational Training Vadose Zone Soil VOC SVOC S-26 B-26 Grab Vocational Training Groundwater Level Water VOC SVOC W-26 B-27 Grab Vocational Training Vadose Zone Soil VOC SVOC S-27 B-27 Grab Vocational Training Groundwater Level Water VOC SVOC W-27 B-28 Grab Vocational Training Vadose Zone Soil VOC SVOC S-28 B-28 Grab Vocational Training Groundwater Level Water VOC SVOC W-28 B-29 Grab Dairy Dump North Vadose Zone Soil TPH-G/D VOC SVOC PPol. Metals PCB S-29 B-29 Grab Dairy Dump North Groundwater Level Water TPH-G/D VOC SVOC PPol. Metals PCB W-29 B-30 Grab Dairy Dump North Vadose Zone Soil TPH-G/D VOC SVOC PPol. Metals PCB S-30 SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 9 B-30 Grab Dairy Dump North Groundwater Level Water TPH-G/D VOC SVOC PPol. Metals PCB W-30 B-31 Grab Dairy Dump West Vadose Zone Soil TPH-G/D VOC SVOC PPol. Metals PCB S-31 B-31 Grab Dairy Dump West Groundwater Level Water TPH-G/D VOC SVOC PPol. Metals PCB W-31 B-32 Grab Dairy Dump West Vadose Zone Soil TPH-G/D VOC SVOC PPol. Metals PCB S-32 B-32 Grab Dairy Dump West Groundwater Level Water TPH-G/D VOC SVOC PPol. Metals PCB W-32 B-33 Grab Dairy Dump West Vadose Zone Soil TPH-G/D VOC SVOC PPol. Metals PCB S-33 B-33 Grab Dairy Dump West Groundwater Level Water TPH-G/D VOC SVOC PPol. Metals PCB W-33 Reserved* Reserved Reserved As Identified Reserved TBD *These designated borehole locations may be adjusted by the Environmental Engineer/Scientist in the field and adjustments in placement will be at the discretion of the Engineer/Scientist. **Priority Pollutant Metals (PPol.) include antimony, arsenic, barium, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, silver, thallium, and zinc. ***Attempts will be made to achieve the desired level and location of sampling. However, geologic factors and topography may not allow for all indications to be achieved. NA=Not Applicable 2.2 Sample Summary Surface and subsurface sample locations were selected based on the operations and processes that were identified as occurring within certain buildings or areas. Samples will be obtained from the approximate SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 10 locations that are marked on the map Figures 1-5 which are in Appendix A. Samples and boreholes may be added by the assigned Environmental Engineer/Scientist, if in the professional’s professional opinion, or PID reading suggests, the additional sampling is prudent to allow for discovery of surface or subsurface contamination at the facility. Asbestos samples, if required, will be obtained as necessary from any materials identified during the sampling event. All asbestos samples will be collected by a federally accredited and State of Utah certified Asbestos Building Inspector. The R&R Project Manager reserves the right to add samples and analytical methods during the sampling process if it is deemed warranted by the discretion of the Project Manager. 2.3 Data Compilation The Project Manager will compile the information gathered during the sampling event. The Asbestos Inspector will identify homogeneous areas of waste within the materials identified and will supply the information to the Project Manager for compilation into the final report. This information is necessary for regulatory compliance and the statistical reliability of the outcome. An asbestos report and a soils and construction debris report will be completed following the receipt of laboratory results, if any. Both reports will be forwarded to the State of Utah, Department of Environmental Quality, Division of Waste Management and Radiation Control and the asbestos report, if any, will also be forwarded to the Division of Air Quality. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 11 3.0 SAMPLING TEAM The positions on the Sampling Team must have the below listed education, experience, and certifications. Multiple positions may be held by the same person. However, the QA/QC Officer must not have any other responsibilities. 3.1 Project Manager The Project Manager shall have a minimum education of a bachelor’s degree in environmental science, environmental engineering, or geology as well as a minimum of 30 years of direct experience in the field. The Project Manager shall be current with Occupational Safety and Health Administration (OSHA) 40- hour Hazardous Waste Emergency Operations and Emergency Response (HAZWOPER) training and will hold a current certification in the State of Utah as an Asbestos Building Inspector. The Project Manager has the ultimate responsibility for the overall project. This responsibility includes decision-making, technical direction, logistics, safety, site control, and reporting. The Project Manager shall also have successfully completed the OSHA 30-hour certification for general industry occupational safety and health. 3.2 Safety Officer The Safety Officer shall have a minimum education of a bachelor’s degree in any related field as well as a minimum of 10 years of experience in safety. The Safety Officer will also report directly to the Project Certified Industrial Hygienist (CIH). The Safety Officer is also responsible for detailing all information to the Project Manager as well as the CIH. The Safety Officer shall hold a current Certified Safety Professional (CSP) certification. The CIH shall hold a current CIH certification. The CIH will not be required to be on site during field operations. However, if the Safety Officer requests, the CIH shall report to the site within 4-hours. The Safety Officer is responsible for all safety on-site and has the authority to shut the project down if necessary. (Note: All members of the Sampling Team are responsible for on-site safety.) 3.3 Soil Sampler The Soil Sampler shall have a minimum education of a high school diploma as well as a minimum of five years of experience in soil sampling for environmental contaminants. The Soil Sampler shall report to the Project Manager. The Soil Sampler is responsible for obtaining samples, as directed in this plan. The Soil Sampler is also responsible for all soil sample containers, ice chests, chain-of-custody documents, and final sample delivery to the environmental laboratory. 3.4 Asbestos Inspector The Asbestos Inspector shall have a minimum education of a high school diploma as well as a minimum of 5 years of experience in soil sampling for environmental contaminants. The Asbestos Inspector shall report to the Project Manager. The Asbestos Inspector shall maintain a federal accreditation as an Asbestos Building Inspector accreditation and a State of Utah Asbestos Inspector certification. The Asbestos Inspector is responsible for visually identifying and sampling suspect asbestos-containing material (ACM) identified on the site that is encountered by the Sampling Team. The Asbestos Inspector will also determine the number of asbestos samples and locations of the asbestos samples. The Asbestos Inspector is also responsible for asbestos containers, chain-of-custody documents, and final sample delivery to the asbestos laboratory. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 12 3.5 Quality Assurance/Quality Control Officer The Quality Assurance/Quality Control (QA/QC) Officer shall have a minimum education of a high school diploma as well as a minimum experience of 10 years in soil sampling for environmental contaminants and 10 years of experience as an asbestos inspector. The QA/QC Officer shall report to the Project Manager. The QA/QC Officer is responsible for the overall and final integrity and quality of the samples and proper completion of documents. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 13 4.0 SAMPLING PROCEDURES Appropriate safety precautions will be observed and followed to prevent the spread of contaminants and to protect site personnel and other personnel in the areas where sampling is occurring. Non-asbestos samples will be obtained as grab samples. Asbestos (if encountered) will be sampled as suspect asbestos- containing material as identified by the State of Utah certified and federally accredited asbestos building inspector. 4.1 Survey Survey will be performed by a Utah licensed survey company. In advance of the sampling, the survey subcontractor will obtain the building corners of the buildings where sampling will occur. The survey reconstruction is designed to identify building locations for borehole and sample placement. The building corners requiring survey are listed below and are detailed in Figures 6-9: Building Figure Building Wall Being Simulated Building Corner Requiring Survey Blue Flag Identifying Marks* UCI Furniture Shop 6 NW, SW Noted on Figure Name of Building, F6 Timpanogas Automotive VT 7 W Noted on Figure Name of Building, F7 UCI Farm Storage Quonset 8 W Noted on Figure Name of Building, F8 UCI Flammable Storage Building 8 W Noted on Figure Name of Building, F8 Motorpool/Garage/Grounds 8 NW, NE, SE, SW Noted on Figure Name of Building, F8 UCI Welding Shop, Plate Plant, and Sign Shop 9 NW, NE, SW Noted on Figure Name of Building, F9 Vocational Training Building 9 NW, SW Noted on Figure Name of Building, F9 Note 1: F = Figure. The number following the F is the specific Figure number. Note 2: The survey point # shall follow the figure designator as indicated on the respective Figure. *Identifying location flag will note the building name as well as the abbreviated Figure and survey corner unique identifier. Prior to the field sampling event, the survey subcontractor will obtain building corner location information from historical, aerial, drone imagery. The survey subcontractor, on the business day prior to sampling, will survey in and recreate the building corners as indicated in Appendix A, on Figures 6-9. The surveyed building corners will be labeled as indicated above and from the figures, and the labeling will be written on a blue pin flag for ease of identification. Building corners not completely surveyed and flagged prior to the first day of sampling will be completed on the first day of the actual sampling event. Survey equipment to be used will be Trimble R-12 GPS, or similar. Building corners can be accurately represented using historical location extractions, to effectively represent the building corners within an accuracy of approximately 1.0’. On the first day of the sampling event, the surveyor will be at the site to walk sampling personnel through sample recreation locations and ensure they can be identified by sampling personnel. The borehole locations will be laid out by the Environmental Engineer/Scientist or by the Environmental Professional based on the building corner locations identified and marked by the surveyor. The Environmental Engineer/Scientist will mark each borehole location, following sampling and backfill of each borehole, with a red pin flag. The red pin flags will be placed within approximately one foot of each borehole and the pin flag will be identified with the borehole number (e.g. “B-1”, “B-17”, “B-xx”…). Upon completion of the drilling portion of the field work, but not more than three days following, the surveyor will return to the site and survey each borehole location to an accuracy of 0.1’. The surveyor will also sample the ground surface level at each borehole location to within ± .02’. The ground surface level SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 14 survey measurement will be used to calculate groundwater depth, if groundwater is identified during sampling. The survey field crew will be on site approximately one day to locate and mark building corners for the assigned buildings. It is anticipated that four hours will be needed to walk through the site and familiarize sampling personnel with identified buildings. The survey subcontractor will be on site for a third day to locate borehole elevation and surface elevation near boreholes. An excel table exhibit will be provided listing borehole numbers, borehole elevations, as well as surface level elevation. 4.2 Drilling Once this SAP is approved and prior to drilling, a Ground Penetrating Radar (GPR) operation will be conducted at each of the dump borehole locations (B-29 through B-33) to ensure we will not encounter large debris. Following GPR activities, each borehole location will be advanced using direct push technology (DPT). Soil borings B-1 through B-4 are placed to investigate the UCI Furniture Shop building. Soil borings B-5 through B-7 are placed to investigate the Timpanogas Vocational Training Shop. Soil borings B-8 through B-10 are placed to investigate the Flammable Storage Shed. Soil borings B-11 through B-13 are placed to investigate the Quonset Hut Storage building. Soil borings B-14 through B-22 are placed to investigate the Motor Pool building and area. Soil borings B-23 through B-25 are placed to investigate the UCI Welding and Sign Shop. Surface samples M-1, M-2 and M-3 are also intended to investigate the UCI Welding and Sign Shop. Soil borings B-26 through B-28 are placed to investigate the Vocational Training building and soil borings B-29 through B-33 are placed to investigate the dump areas for historical waste disposal purposes. The assigned Environmental Engineer/Scientist may place additional boreholes to determine subgrade contamination during the sampling event, if in the Environmental Engineer/Scientist’s professional opinion the additional sampling will be needed to achieve reasonable subsurface data for possible contamination identification. It is noted that groundwater is likely below 100 feet at this facility. It is highly unlikely that groundwater will be encountered unless it is perched on a clay lens or similar. R&R will contact the local Blue Stakes buried line locator service prior to sampling and request underground utilities be marked throughout the entire property. Due to the property being on State owned land, it is unlikely the blue stakes will have any meaningful data to adjust borehole locations. A private utility clearance using a GPR will be provided by Direct Push Services (DPS) to clear underground utilities and possible debris within 2-feet of the proposed soil boring locations in the dump areas. During the direct push process, soil samples will be collected continuously utilizing a macro core sampler from the ground surface to a maximum depth of approximately 25 feet bgs. If refusal is encountered after five feet in depth, the borehole will be considered complete. The macro core sampler will be decontaminated between each boring with a phosphate free detergent such as Alconox and a clean water rinse, or a clean, new sampler will be used. During the sampling process a portion of each soil sample interval (typically 5-foot intervals) will be transferred to a zip-lock type plastic bag and allowed to sit at ambient temperature. After an approximate five-minute time period of exposure to sunlight or ambient infrared (IR), the headspace in each bag will be field screened with a portable Photo-Ionization Detector (PID). The soil samples collected from the borings will be field logged according to soil type (Unified Soil Classification), color, consistency, and moisture content. Obvious signs of impact (i.e. staining, odor, etc.) will be documented, if encountered, in any of the five-foot sections during the soil sampling collection effort. PID vapor readings and specific soil types will be presented on boring logs for the final report. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 15 The sample from each soil boring section, registering the highest PID concentration readings will be submitted for laboratory analysis. If no PID readings register above background levels (5ppm), then the soil sample collected from near the soil-water table interface, or the lowest possible location in the core, will be submitted for laboratory analysis. Progression will be in the order listed in the previous sentence. Upon completion of the soil sampling effort in each borehole, an attempt to collect groundwater samples will be made from the borings through the drilling rods using dedicated disposable tubing. Water samples will only be obtained if water is available at the depth achieved in each borehole. An ODEX drill rig will be on standby to continue coring if we encounter refusal at an inordinate level which is less than 5-feet. 4.3 Sample Aliquots The volumes of each sample obtained will depend on the respective analyte required and the QA/QC protocols of the laboratory which are detailed in later sections of this report. Determination of sample quantity is based on the regulatory drivers associated with each sample type. In the absence of a regulatory driver, the relevant deciding factors are process knowledge, historical data, and the Environmental Professional’s experience. Soil and groundwater samples will be obtained as indicated in this plan and aliquot volumes will fill the containers form the laboratory according to laboratory QQ/QC. Asbestos samples will be obtained based on regulatory drivers and experience. 4.4 Surface Soil Samples for Priority Pollutant Metals in Soil Three surface soil samples will be collected near the UCI Welding Shop. The three soil samples will be obtained from 0-6 inches below ground surface (bgs). The samples will be obtained at the approximate locations indicated on Figure 5, which is in Appendix A (M-1, M-2, and M-3). The surface soil samples will be obtained using a new, clean trowel, or similar device. The locations to be sampled will be directed by the Soil Sampler in accordance with this plan and Figure 5 in Appendix A. The trowel will be used to dig through the surface soil to achieve the required approximate depths of each sample. The Soil Sampler will fill each laboratory container with the soil obtained with the trowel. 4.5 Samples for Asbestos in Construction Debris As construction debris is encountered in the soil borings, if any, the Asbestos Inspector will sample and assess the suspect asbestos-containing materials (ACM) that are encountered. The inspector will generally use the Asbestos Hazard Emergency Response Act (AHERA) protocols (adapted for debris) to select and sample suspect ACM, including selecting the number of samples to be obtained. Sample numbering will commence with the number 1 and will continue sequentially. Due to possible other constituents in the soils, the sampler should not touch the materials to be sampled; instead, the Asbestos Inspector should use gloves while sampling suspect ACM. A physical assessment will be performed for each homogeneous material identified in the borehole operation. These physical assessments include evaluating the condition and determining the friability of each material. Friability is a term used to describe the ease with which a building material inherently lends itself to disturbance. By definition friable materials are those that can be crushed, pulverized, or reduced to powder by hand pressure, when dry. Each material identified by the inspector will be further classified into one of three categories, which have specific sampling requirements: SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 16 Surfacing Materials Spray-applied or troweled surfaces, such as plaster ceilings and walls, fireproofing, textured paints, textured plasters, and spray-applied acoustical surfaces. Thermal System Insulation Insulation is used to inhibit heat gain or loss on pipes, boilers, tanks, ducts, and various other building components. surfaces. Miscellaneous Materials Friable and non-friable products and materials that do not fit in the above two categories, such as resilient floor covering, baseboards, mastics, adhesives, roofing material, caulking, glazing, and siding. This category also contains wallboard and ceiling panels. The asbestos inspection will be conducted in general accordance with AHERA requirements, using a minimum number of samples collected from each Homogeneous Area (HA), which also meets the sampling requirement found in 29 CFR 1926.1101. However, at the discretion of the Asbestos Inspector, the number of samples obtained may be greater than the minimum required by AHERA. Sample collection depends on the category that the HA falls into and the amount of material present, as follows: AHERA GUIDELINES FOR DETERMINING THE NUMBER OF SAMPLES TO TAKE HA CATEGORY HA SIZE MINIMUM SAMPLES REQUIRED Surfacing Materials <1,000 SF 3 1,000–5,000 SF 5 >5,000 SF 7 Thermal System Insulation No Stipulation 3+ (Must also sample all repair patches) Miscellaneous Materials No Stipulation Per AHERA, these materials must be sampled "in a manner sufficient to determine whether or not they contain asbestos" typically 2–3 samples, based upon inspector judgement. If the analytical results indicated that all the samples collected per HA did not contain asbestos, then the HA (material) would be considered a non-ACM. However, if the analytical results of one or more of the samples collected per HA indicated that asbestos was present in quantities of greater than 1% asbestos by weight (as defined by USEPA), the entire suite of the HA (material) would be treated as an ACM regardless of any other analytical results. Materials which the accredited inspector can visually determine to be non-asbestos (unpainted metal, glass, wood, etc.) are not required to be sampled. 4.6 Asbestos Sample Locations Sample locations are selected randomly based on how each represents a homogeneous material. Since homogeneous areas are limited to the subsurface exploration given to the Asbestos Inspector at any one time, the representation and number of samples, rather than the exact location of the samples, are the driving factors. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 17 4.7 Changes to PPol Metals Sample Locations Based on Suspect ACM Discovery If suspect ACM is encountered, the Project Manager may adjust other sample locations to prevent cross contamination to laboratory samples. Any location adjustments shall be recorded by the Project Manager, along with the reason the location adjustments were made. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 18 5.0 Laboratory Submission, Analysis, and Instrumentation The details for laboratory analysis and instrumentation are attached in the laboratory Quality Assurance Plan. Chemtech-Ford Laboratories in Sandy, Utah, will be used for all chemistry sample analysis. Eurofins Reservoirs Environmental, Inc., in Denver, Colorado, will be used for asbestos analysis. The following methods are anticipated to be used for the sampling required in the SAP. Volatile Organic Compounds (VOC) EPA Method 8260 Semi-Volatile Organic Compounds (SVOC) EPA Method 8720 Organophosphate Pesticides (Pesticides) EPA Method 8081 Polychlorinated Biphenyls (PCB) EPA Method 8082 TPH-GRO (Gasoline) EPA Method 4 18.1 TPH-DRO (Diesel) EPA Method 4 18.1 BTEXN EPA Method 8260 Priority Pollutant Metals (Total) EPA Method 6010 Mercury (Total) EPA Method 7471 Asbestos Polarized Light Microscopy (PLM) SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 19 6.0 SAMPLE HANDLING AND CUSTODY Establishing and maintaining a fully documented chain of custody for analysis is critical for litigation and verifiable scientific evaluation. The chain of custody is facilitated by implementing four elements of documentation: sample labels, chain-of-custody forms, custody seals, and field notebooks. 6.1 Chemistry Samples Organic chemistry and inorganic chemistry metals samples collected during this project will be labeled with waterproof labels supplied by the laboratory or written with permanent markers and taped over with clear tape. Sample containers may also be placed in individual plastic bags to prevent water intrusion onto the labels. Labels with the sample identification number will be completed or applied as samples are collected or beforehand. 6.2 Asbestos Samples Asbestos samples collected during this project will be labeled with a permanent marker directly on the individual bag holding each sample. Sample containers will be individual resealable plastic bags (e.g., Ziploc brand) to prevent the escape of asbestos fibers. Labels with the sample identification number will be completed or applied as samples are collected or beforehand. 6.3 Field Notebooks The Project Manager and samplers, or their authorized representative, will use an QA-issued notebook and indelible blue or black ink to record field activities related to the investigation and other relevant information about the sample and sampling event. Each entry will begin with the event start time. Below are more specific items that may be recorded in the field notebook. • Table of contents • SAP title • Statement describing the sampling evolution • Purpose of the sampling • Personnel present during the sampling effort • Sampling methods • Sample identification number(s) • Date and time of sample collection • QC samples obtained • Field observations • Sampling equipment used • Location of the sampling point • Name of the field contact and/or sampler • Number and volume of the sample(s) obtained • Type of material sampled • Suspected waste composition • Decontamination of sampling equipment (if used) • Storage and packing conditions (if different than specified) SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 20 6.4 Organic and Inorganic Chemistry Sample Storage and Shipping Once the samples are placed on ice in the storage cooler(s) (~4° Celsius) for non-ACM samples, the chain-of-custody will undergo the QA/QC process. To the extent possible, the samples (primary and quality control samples) for an analytical batch will be placed in the same cooler for shipping. To maintain container requirements and to avoid omitting a sample in the field, the chain-of-custody forms and sample numbers will be verified against the sample table of numbers and types of samples and containers, found in 2.1.3 of this Plan. After containers are filled with the sampled materials, each container will be labeled and returned to the cooler. Glass bottles may be bubble-wrapped and placed in a resealable plastic storage bag. Once all bottles are placed in the cooler, packages of ice (prepared by putting ice in a resealable plastic bag, double-bagging, and securing with duct tape) will be placed between and among the containers. Blue ice may be placed on top of the cooler. Any excess volume in the cooler will be filled with cushioning material or additional ice. The cooler will be taped shut and custody sealed. The cooler drain will also be taped. The shipping labels will be completed and placed on top of the cooler if the cooler is shipped by a third-party. The cooler may be hand delivered to the laboratory by R&R Environmental, Inc. The chain- of-custody form will be placed in a resealable plastic storage bag and taped to the top of the cooler. The sample cooler will be hand delivered to the laboratory by the next business day. 6.5 Asbestos Sample Storage and Shipping The chain-of-custody and sample numbers will be verified to be sequential and unique. The individual sample bags will be placed into a larger resealable plastic storage bag. At the end of the day, the samples will be custody sealed. Should the samples remain off-site prior to shipping, they will be kept in a secure facility. R&R personnel will then hand deliver the sample package to a Federal Express drop-off location with a prepaid shipping label and a shipping container for delivery to the contracted laboratory by overnight express. The chain-of-custody form will be deposited in a resealable plastic storage bag and placed in the sample package. Asbestos samples will be placed into plastic containers, double-bagged as batches, and shipped overnight in a transportation-company-supplied bag. SUBSURFACE SAMPLING AND ANALYSIS PLAN Former Draper Prison Draper, Utah 84020 21 7.0 APPENDICES Appendix A—MAPS OF WORK AREAS FOR SURVEYING AND SAMPLING Appendix B—UDEQ CORRESPONDENCE Appendix C—CHEMTECH-FORD QA MANUAL Appendix D—EUROFINS RESERVOIRS ENVIRONMENTAL, INC. QA MANUAL Appendix E—RECORD OF CHANGES (Not Presently Used) R&R Environmental, Inc. APPENDIX A MAP OF WORK AREAS FOR SURVEYING AND SAMPLING 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024DRAPER PRISON LOCATION FIGURE 1 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON FULL MAP UTD980951727 B33 B32 B31 B30 B29 FIGURE 2 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON BOREHOLE LOCATION MAP UTD980951727 B4? B1 B2 B3 = APPROXIMATE BOREHOLE LOCATION ## FIGURE 3 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON BOREHOLE LOCATION MAP UTD980951727 B7 B6 B5 ##= APPROXIMATE BOREHOLE LOCATION FIGURE 4 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON BOREHOLE LOCATION MAP UTD980951727 = APPROXIMATE BOREHOLE LOCATION TBD ## B11 B10 B9 B8 B13 B12 B20 B19 B16 B21 B18 B15 B17 B14 FIGURE 5 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON BOREHOLE LOCATION MAP UTD980951727 B26 B27 B28 B23 B24 B25 = APPROXIMATE BOREHOLE LOCATION ##= APPROXIMATE SURFACE SAMPLE LOCATION ## M-2 M-1 M-3 FIGURE 6 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON SURVEY LOCATION MAP UTD980951727 F6,4 F6,1 F6,2 F6,3 F6,5 = SURVEY LOCATION ## F7,3 FIGURE 7 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON SURVEY LOCATION MAP UTD980951727 ## F7,1 F7,2 = SURVEY LOCATION FIGURE 8 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON SURVEY LOCATION MAP UTD980951727 F8,3 F8,4 F8,1 F8,2 F8,5 F8,8 F8,6 F8,7 = SURVEY LOCATION ## FIGURE 9 14425 BITTERBRUSH LN S DRAPER, UT 84020 JULY 2024 DRAPER PRISON SURVEY LOCATION MAP UTD980951727 F9,4 F9,8 F9,5 F9,6 F9,7 F9,9 F9,3 F9,1 F9,2 = SURVEY LOCATION ## R & R Environmental, Inc. APPENDIX B UDEQ CORRESPONDENCE DSHW-2024-004404 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144880 • Salt Lake City, UT 84114-4880 Telephone (801) 536-0200 • Fax (801) 536-0222 • T.D.D. 711 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF WASTE MANAGEMENT AND RADIATION CONTROL Douglas J. Hansen Director February 1, 2024 Shane Welch, UCI Director Utah Department of Corrections 1480 North 8000 West Salt Lake City, UT 84116 RE: Request for More Information Regarding Draper State Prison Closure UTD980951727 and UTR000017855 Dear Mr. Welch: Per meetings and subsequent conversations with the Division of Waste Management and Radiation Control (Division) on December 12, 2023, regarding the large quantity generator closure procedures for the Draper Prison sites with the associated EPA ID Numbers UTD980951727 and UTR000017855, the Division is requesting you provide the UST Closure documentation as well as the HazMat Closeout reports indicated in an email submitted to the Division on December 12, 2023. These facilities were notified as a Large Quantity Generator of RCRA Hazardous waste. Per Utah Administrative Code (UAC) R315-262-17, a large quantity generator accumulating hazardous wastes prior to closing a unit at the facility or prior to closing the facility shall meet all applicable conditions. These facilities failed to meet the applicable conditions listed under UAC R315-262-17, as such, the Division requires documentation indicating whether the hazardous wastes that were accumulated on site were shipped to an appropriate designated facility for disposal, records showing there were no reportable spills while the facilities were in operation and generating hazardous wastes, and, if there were spills, the Division requires the reports that were filed for these spills. If you have any questions, please call Erika Greenwell at 385-499-0346. Sincerely, Douglas J. Hansen, Director Division of Waste Management and Radiation Control (Over) DJH/EEG/jk c: Angela C. Dunn, MD, MPH, Health Officer, Salt Lake County Health Dept. Dorothy Adams, Deputy Director, Salt Lake County Health Dept. Ron Lund, Environmental Health Director, Salt Lake County Health Dept. Shane Welch, UCI Director, Utah Department of Corrections (Email and Hard Copy) Stephen Galley, R&R Environmental, Inc. (Email) Dave Roskelley, R&R Environmental, Inc. (Email) Steve Smith, R&R Environmental, Inc. (Email) Mike Ambre, Deputy Director, DFCM, Utah Department of Government Operations (Email) Jon Vance, Program Manager, DFCM, Utah Department of Government Operations (Email) Aubrey Virgin, Intern, DFCM, Utah Department of Government Operations (Email) Bob Kempe, Facilities Coordinator, Utah Department of Corrections (Email) Paige Walton, Division of Waste Management and Radiation Control, Utah Department of Environmental Quality R & R Environmental, Inc. 47 West 9000 South, Suite #2, Sandy, Utah 84070 (801) 352-2380: Office  (801) 352-2381: Fax www.rrenviro.com May 10, 2024 Ms. Deborah Ng Hazardous Waste Manager Hazardous Waste Section Division of Waste Management and Radiation Control Utah Department of Environmental Quality 195 North 1950 West Salt Lake City, Utah 84114-42894 Sent via email: dng@utah.gov Re: Draper State Prison RCRA Closure Waste Information EPA ID Number UTR000017855 Dear Ms. Ng: In response to the State of Utah, Department of Environmental Quality, Division of Waste Management and Radiation Control, request for refinement of the submitted form 8700 data, the following additional information is provided regarding removal of waste from the site for closure. The manifest data from the waste removal action at the Draper Prison was examined in detail to determine accurate quantities of wastes that were removed from the site. The review of the data indicated an estimated 13% of manifest data was not readable, or the information was indeterminant. Therefore, the indicated quantities in this letter are estimated to be 13% below actual quantities that were removed. The waste information below indicates waste that was removed from the facility, less the estimated 13% shortfall indicated above. It is additionally noted; this data is presented by “Work Group”. The data was left in the respective Work Groups so that if required, we may identify the contractor that conducted the actual removal. Manifests / Receipts WG 1 Waste Manifests Metro Group, Inc. (Control numbers: 1404121, 1405345, 1402509, 1404445) #1 Copper Wire- 4 lbs. #2 Copper Wire- 484 lbs. Steel Sheet / Tin- 8750 lbs. Ballasts – Non-PCB- 975 lbs. Alternators- 28 lbs. Page | 2 Batteries (auto & truck)- 383 lbs. Copper Transformers Small- 289 lbs. Dirty Aluminum- 869 lbs. Circuit Boards- 18 lbs. BX Wire- 9 lbs. Utah Metal, Works Inc. Electronic Brkg-low grade- 8210 lbs. (ID 4/6 Steel- 470 lbs. Reg Batteries- 50 lbs. Reg Ballasts- 90 lbs. Wasatch Propane, Inc. “Propane tanks were dropped oof to be recycled at Wasatch propane on 10/11/22” – thanks Kelsey. Waste Control Management Non-friable- 5000, 7540, 4500 lbs. / 80, 10, 90, 15, 6, 42, 20, 1, bags / 8 barrels / 5.5, 7, 7, 7, 15, 15, 15, 15, 15, 7, 8, 15, 15, cubic yards / Friable- 80 bags, CAT Scale- 14814 S Minuteman Dr, Draper UT 16000, 12960 lb. Waste Management Mountain View Landfill Non-friable- Friable- 125, 80, Bags / 10, 20, 7, cubic yards US Ecology – EPA ID # UTR0000017855 EPA ID- UTD98807412 / IDD073114654 - Manifest # 023049977 JJK – D002 (sodium hydroxide) 6 DF 900 P, (sulfuric acid) 1 DF 200 P / D001 D018 D035 (isopropanol, methanol) 5 DM 1000 P / D001 D035 (waste Paint related material) 1 CF 800 P - Manifest # 023049978 JJK – D001 D035 (waste paint related material) 5 DM 2400 P / D001 (waste propane) 1 DF 40 P / D009 (mercury & fire extinguishers) 5 DM 500 P - Manifest # 023049979 JJK – Aerosol Cans 3 DM 300 P / Spent Road Flares 1 DF 20 P / Non Haz Liquids 2 CF 1600 P / Non Haz Maintenance liquids 2 CF 1600 P - Manifest # 023049980 JJK – Non Haz maintenance liquids 7 DM 2800 P / Non Haz maintenance liquids 2 DF 800 P Page | 3 Veolla Environmental Services (EPA ID # - UTD988074712 / AZ0000337360) Tracking number - 800SUW-12/23/01 Universal Waste Mercury Articles 1 DF 10 P Universal NiCad Batteries 1 DF 20 P Universal Mixed Batteries 1 DF 60 P Universal Waste Non-OCB Capacitors 1 DM 450 P Electronic Waste 1 DF 25 P WG 2_3 Waste Manifests & Updated WG 2_3 Waste Manifests ArcBest Recycled Electronics – 1200 lbs. A-Gas (Rapid Recovery) – reference # 00308853 8 Refrigerant recovery services US Ecology – EPA ID # UTR0000017855 / EPA ID- UTD98807412 / IDD073114654 - Manifest # 024560239 JJK – D002 29 DF 2543 lbs. / D002 12 DF 1000 P / D001 D018 D035 10 DM 8000 P / 3 CF 1500 KG - Tracking Number 7878-1/6-01 Cleaning Chemicals 11 CF 11000 P Maintenance Fluids 3 CF 3000 P Non-haz paints 4 CF 4000 P Non-haz Solids 4 CF 5000 P 4 MX-7000 (8698.20/10,234) Security system/pyscon 3 x-ray scanners (21,3750) 5 x-ray systems (15,500) 2 provision 2 body scanners (150,470) 1 L3 Provision 2 body scanner (150,470) Veolla Environmental Services (EPA ID # - UTD988074712 / AZ0000337360) Tracking number – 7878UW-PU01 Electronic Waste 24 CF 24000 P Tracking number – 7878UW-11/9-01 Universal Waste – Electronic waste 24 CF 24000 P Tracking number – 7878UW-2/8-01 Light Tubes 13 CF 4500 P HID Bulbs 2 CF 1000 P 5 CF 10000 P Electronic Waste with Monitors 10 CF 1800 P Mountain View Landfill Job # 23458 Page | 4 - 32552, 32549, 32551, 32550, 32744, 32743, 32745, 32742, 32741, 32774, 32779, 32775, 32776, 32780, 32781, 32778, 32777 Job # 23457 - 32530, 32531, 32532, 32733, 32732, 32734, 32529, 32735, 32785, 32784, 32782, 32783, 32791, 32792, 32794, 32793, 32795, 32797, 32796, 32798, 32739, 32740, 32736, 32737, 32738 (30 cubic yards N.F), 32847, 32844, 32843, 32846, 32852, 32851, 32849, 32850, 32848, 32845, Other Email Attachments US Ecology Tracking number - 7878-2/22-01 Cleaning Chemicals – 5 CF 700 P Maintenance Fluids 13 CF 500 P Non-Haz Paints 1 CF 1000 P Non-Haz Maintenance Fluids 6 DM 1600 P Tracking number 7878-W01 Non-Haz Solids 1 DM 400 P Aerosol Cans 1 DM 200 P Tracking number - 7878-2/22-02 Aerosol Cans 11 DM 2200 P Non-Haz liquids 1 DF 100 P Non-Haz Cleaning Chemicals 6 DF 300 P Non-Haz Cleaning Chemicals 3 CF 600 P Tracking number – 024560238 JJK D001 Propane 1 DF 75 P D001 Compressed Oxygen 1 DM 75 P Fire Extinguishers 1 CF 650 P D001, D018, D035 Waste liquids 1 CF 200 P Tracking number - 024560248 JJK D001, D035 Waste Paint Related Material 89 DM 3200 P D001, D035 Waste Paint Related Material 3 CF 500 P Non-Haz Solids 1 DM 500 P Tracking number – 024560239 JJK D002 Waste Corrosive Liquid, Basic, Inorganic (S.H) 29 DF 5600 P D002 Waste Corrosive Liquid, Basic, Inorganic (S.A) 12 DF 1400 P D001, D018, D035 (Isopropanol, Methanol) 10 DM 3000 P D001, D018, D035 Polychlorinated Biphenyls 3 CF 700 Kg Waste Management Manifest # 6707168 2780 lbs. / 75 bags / 6 cubic yards A-Gas (Rapid Recovery) Page | 5 Ref # 00309896 11 Refrigerant Recovery Services Ref # 00309895 4 Refrigerant Recovery Services Utah Metal Works Electronic Ballasts 90 lbs. Steel 174 lbs. Email with photos Waste Control Management # - 15363 Non-friable - 90 bags # - 15610 Non-friable – 10 bags / 8 barrels # - 15634 Friable – 80 bags # - 15615 Non-friable - 7 cubic yards We appreciate the opportunity to perform these services. Should you have any questions or require additional information, please do not hesitate to contact the undersigned at sgalley@rrenviro.com or call (801) 971-3988. Sincerely, R & R Environmental, Inc. Stephen S. Galley, CSP Environmental Division Director c: Raymond Mixon, State of Utah, Attorney General Shawn Anderson, State of Utah, Department of Corrections Bob Kempe, State of Utah, Department of Corrections Shane Welch, State of Utah, Department of Corrections Aubrey Stapel, State of Utah, Division of Facilities, Construction, and Management John Vance, State of Utah, Division of Facilities, Construction, and Management Doug Hansen, State of Utah, DEQ, Division of Waste Management & Radiation Control Stevie Norcross, State of Utah, DEQ, Division of Waste Management & Radiation Control Paige Walton, State of Utah, DEQ, Division of Waste Management & Radiation Control Dave Roskelley, R&R Environmental, Inc. Steven B. Smith, R&R Environmental, Inc. DSHW-2024-003012 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144880 • Salt Lake City, UT 84114-4880 Telephone (801) 536-0200 • Fax (801) 536-0222 • T.D.D. 711 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF WASTE MANAGEMENT AND RADIATION CONTROL Douglas J. Hansen Director June 19, 2024 Shane Welch, UCI Director Utah Department of Corrections 1480 North 8000 West Salt Lake City, UT 84116 RE: Large Quantity Generator Closure - Draper Prison Locations UTD980951727 and UTR000017855 Dear Mr. Welch: The Director of the Division of Waste Management and Radiation Control (Director) has evaluated information relating to the two large quantity generator (LQG) locations at the Utah Department of Corrections (UDC) Draper Prison Site, located at 14072 South Pony Express Road, Draper, Utah, EPA ID No. UTD980951727 (Facility 1) and 14425 Bitterbrush Lane, Draper, Utah, EPA ID No. UTR000017855 (Facility 2). Based on the following, the Director is requesting information from UDC regarding Facility 1 and Facility 2. Facility 1, EPA ID No. UTD980951727. The following facts apply to Facility 1: 1. On July 16, 1984, UDC notified as an LQG of hazardous waste on EPA Form 8700-12 and notified of management of D001, F002, and F003 wastes. 2. On February 19, 2004, UDC re-notified as a Small Quantity Generator (SQG) managing D001, F002, and F003 wastes. 3. During a 2008 inspection, the Director’s representatives (inspectors) and Environmental Protection Agency (EPA) representatives identified spills and mismanagement of containers (DSHW-2008-007561). (Over) Page 2 4. During a 2016 inspection, inspectors identified mismanagement of containers (DSHW-2016-010264). Also, the notification to the local hospital sent by UDC’s Safety/Compliance representative identified additional wastes, including: “Paint waste with Benzene, Acetone, Toluene, Xylene Press Wash waste with Petroleum Distillates, Xylenes, Aliphatic Solvent Naphtha” 5. On April 8, 2024, per the Director’s request, UDC (1) re-notified as an SQG managing D001, F003, and F005 wastes and (2) notified of closure of Facility 1, which was two years after the required LQG closure notification requirements in Utah Admin. Code R315-262-17(a)(8). UDC also indicated that it was not in compliance with the performance standards in 40 C.F.R. 262.17(a)(8) and Utah Admin. Code R315-262-17(a)(8)(iii). 6. Between February 2024 and May 2024, the Director received documentation from UDC, including sampling and soil boring analyses from the removal of Underground Storage Tanks, hazardous waste manifests of containers shipped off site, and a map of the operation areas. 7. UDC did not properly notify the Director, and inspectors were therefore unable to inspect Facility 1 prior to demolition. 8. UDC has not met the LQG closure requirements for Facility 1 specified in Utah Admin. Code R315-262-17(a)(8). Based on the Director’s evaluation of the following, Facility 1 should be closed in one of the three ways specified below. Within 30 days of the date of this letter, please inform the Director of whether UDC will close Facility 1 by (1) closing in accordance with the clean closure standards under Utah Admin. Code R315-262-17(a)(8); (2) closing as a landfill with post-closure monitoring; or (3) entering into an administrative order to perform risk-based closure of Facility 1 in accordance with Utah Admin. Code R315-101. Facility 2, EPA ID No. UTR000017855. Based on the Director’s evaluation of the following, the Director is requesting additional information from UDC regarding Facility 2 as specified below. 1. On August 23, 2022, UDC notified as an LQG managing D009, F001, F002, F003, F004, F005, and F008 wastes. 2. On April 5, 2024, per the Director’s request, UDC re-notified of its closure of Facility 2 on July 18, 2022, which was beyond the notification timeframes for LQGs required by Utah Admin. Code R315-262-17(a)(8). Within 30 days of the date of this letter, please provide a detailed description of (1) why UDC notified as an LQG on August 23, 2022; and (2) if waste was generated at Facility 2, whether the waste was hazardous or non-hazardous and how UDC made such determination. Page 3 All information regarding the requests in this letter, should be addressed to the Director at the following: If by U.S. Mail, to the following address: Douglas J. Hansen, Director Division of Waste Management and Radiation Control P.O. Box 144880 Salt Lake City, UT 84114-4880 If by email, to the following address: dwmrcsubmit@utah.gov If you would like to discuss these options further, please contact Deborah Ng, Hazardous Waste Program Manager, at 385-499-0837 or by email at dng@utah.gov to arrange a meeting. Sincerely, Douglas J. Hansen, Director Division of Waste Management and Radiation Control DJH/DSN/wa c: Dorothy Adams, Interim Health Officer, Salt Lake County Health Dept. Ron Lund, Environmental Health Director, Salt Lake County Health Dept. Eric Peterson, Environmental Health Deputy Director, Salt Lake County Health Dept. Annette Maxwell, U.S. EPA Region 8 Shane Welch, UCI Director, Utah Department of Corrections (Email and Hard Copy) Mike Ambre, Interim Director, DFCM, Utah Department of Government Operations (Email) Jon Vance, Project Manager, DFCM, Utah Department of Government Operations (Email) Aubrey Stapel, Hazmat Program Manager, DFCM, Utah Department of Government Operations (Email) Bob Kempe, Facilities Bureau Correctional Administrator, Utah Department of Corrections (Email) Stephen Galley, R&R Environmental, Inc. (Email) Dave Roskelley, R&R Environmental, Inc. (Email) Steve Smith, R&R Environmental, Inc. (Email) Stevie Norcross, PhD, Asst. Director, Div. of Waste Management and Radiation Control, UDEQ Brenden Catt, Assistant Attorney General, Utah Attorney General’s Office Paige Walton, Division of Waste Management and Radiation Control, UDEQ Jay Morris, Division of Air Quality, UDEQ Morgan Atkinson, Division of Environmental Response and Remediation, UDEQ R & R Environmental, Inc. 47 West 9000 South, Suite #2, Sandy, Utah 84070 (801) 352-2380: Office  (801) 352-2381: Fax www.rrenviro.com July 8, 2024 Mr. Douglas J. Hansen Director Division of Waste Management and Radiation Control P.O. Box 144880 Salt Lake City, Utah 84114-4880 Sent via email: dwmrcsubmit@utah.gov Re: Response to the State of Utah, Department of Environmental Quality, Division of Waste Management and Control Letter, DSHW-2024-003012, dated June 19, 2024, regarding Facility 2, EPA ID No. UTR000017855 Dear Mr. Hansen: The Division of Waste Management and Radiation Control letter (DSHW-2024-003012), dated June 19, 2024, has been received by Utah Department of Corrections (UDC), Utah Correctional Industries (UCI), and the Division of Facilities, Construction, and Management. It is noted that DEQ, UDC, UCI, and DFCM are all entities of the State of Utah. R&R Environmental, Inc. (R&R) is responding to the request for information indicated in the referenced letter on behalf of, and with the approval of UDC and UCI, through DFCM. In the DSHW-2024-003012 letter, the following was indicated: Interrogative: “Within 30 days of the date of this letter, please provide a detailed description of (1) why UDC notified as an LQG on August 23, 2022; and (2) if waste was generated at Facility 2, whether the waste was hazardous or non-hazardous and how UDC made such determination.” Response: (1) UDC, through DFCM, did request a RCRA LQG status in August 2023. This request was made due to a planned relocation and demolition of the Draper Prison facility. The thought process for this registration was: the universal and hazardous waste that required removal from the facility would need to go under a separate cover from the existing building wastes which may have different waste codes. (2) Waste was not generated at the facility. However, existing building demolition wastes, which were classified as both Universal and Hazardous wastes, were removed from the structures prior to demolition, to facilitate the demolition of the facility. Additional wastes in the facility that were generated as part of the existing RCRA LQG status were also removed prior to demolition. The wastes removed from the facility to facilitate demolition were both hazardous and nonhazardous. The waste was initially identified by R&R and documented. The waste was then removed via multiple environmental contractors and their qualified subcontractors while being overseen by R&R. The waste was characterized by the subcontracting companies for transportation and disposal prior to removal from the site. All waste removed from the site was documented on manifests and supplied to DEQ under separate cover. 2 | Page Based on the information contained in this letter and based on the fact there is another LQG with an EPA ID No. associated with the facility, UDC, UCE, and DFCM formally request that EPA ID No. UTR000017855 be closed without any additional testing. It is further noted, the facility will be evaluated under EPA ID No. UTD980951727. R&R appreciates the opportunity to provide these environmental services. Should you have any questions or require additional information, please do not hesitate to contact the undersigned at (801) 971-3988 or sgalley@rrenviro.com. Sincerely, R & R Environmental, Inc. Stephen S. Galley, CSP Environmental Division Director C: Dorothy Adams, Interim Health Officer, Salt Lake County Health Dept. Ron Lund, Environmental Health Director, Salt Lake County Health Dept. Eric Peterson, Environmental Health Deputy Director, Salt Lake County Health Dept. Annette Maxwell, U.S. EPA Region 8 Shane Welch, UCI Director, Utah Department of Corrections Mike Ambre, Interim Director, DFCM, Utah Department of Government Operations Jon Vance, Project Manager, DFCM, Utah Department of Government Operations Aubrey Stapel, Hazmat Program Manager, DFCM, Utah Department of Government Operations Bob Kempe, Facilities Bureau Correctional Administrator, Utah Department of Corrections Dave Roskelley, R&R Environmental, Inc. Steve Smith, R&R Environmental, Inc. Stevie Norcross, PhD, Asst. Director, Div. of Waste Management and Radiation Control, UDEQ Brenden Catt, Assistant Attorney General, Utah Attorney General’s Office Deborah Ng, Program Manager, Division of Waste Management and Radiation Control, UDEQ Paige Walton, Division of Waste Management and Radiation Control, UDEQ Jay Morris, Division of Air Quality, UDEQ Morgan Atkinson, Division of Environmental Response and Remediation, UDEQ R & R Environmental, Inc. 47 West 9000 South, Suite #2, Sandy, Utah 84070 (801) 352-2380: Office  (801) 352-2381: Fax www.rrenviro.com July 8, 2024 Mr. Douglas J. Hansen Director Division of Waste Management and Radiation Control P.O. Box 144880 Salt Lake City, Utah 84114-4880 Sent via email: dwmrcsubmit@utah.gov Re: Response to the State of Utah, Department of Environmental Quality, Division of Waste Management and Control Letter, DSHW-2024-003012, dated June 19, 2024, regarding Facility 2, EPA ID No. UTR000017855 Dear Mr. Hansen: The Division of Waste Management and Radiation Control letter (DSHW-2024-003012), dated June 19, 2024, has been received by Utah Department of Corrections (UDC), Utah Correctional Industries (UCI), and the Division of Facilities, Construction, and Management. It is noted that DEQ, UDC, UCI, and DFCM are all entities of the State of Utah. R&R Environmental, Inc. (R&R) is responding to the request for information indicated in the referenced letter on behalf of, and with the approval of UDC and UCI, through DFCM. In the DSHW-2024-003012 letter, the following was indicated: Interrogative: “Within 30 days of the date of this letter, please provide a detailed description of (1) why UDC notified as an LQG on August 23, 2022; and (2) if waste was generated at Facility 2, whether the waste was hazardous or non-hazardous and how UDC made such determination.” Response: (1) UDC, through DFCM, did request a RCRA LQG status in August 2023. This request was made due to a planned relocation and demolition of the Draper Prison facility. The thought process for this registration was: the universal and hazardous waste that required removal from the facility would need to go under a separate cover from the existing building wastes which may have different waste codes. (2) Waste was not generated at the facility. However, existing building demolition wastes, which were classified as both Universal and Hazardous wastes, were removed from the structures prior to demolition, to facilitate the demolition of the facility. Additional wastes in the facility that were generated as part of the existing RCRA LQG status were also removed prior to demolition. The wastes removed from the facility to facilitate demolition were both hazardous and nonhazardous. The waste was initially identified by R&R and documented. The waste was then removed via multiple environmental contractors and their qualified subcontractors while being overseen by R&R. The waste was characterized by the subcontracting companies for transportation and disposal prior to removal from the site. All waste removed from the site was documented on manifests and supplied to DEQ under separate cover. 2 | Page Based on the information contained in this letter and based on the fact there is another LQG with an EPA ID No. associated with the facility, UDC, UCE, and DFCM formally request that EPA ID No. UTR000017855 be closed without any additional testing. It is further noted, the facility will be evaluated under EPA ID No. UTD980951727. R&R appreciates the opportunity to provide these environmental services. Should you have any questions or require additional information, please do not hesitate to contact the undersigned at (801) 971-3988 or sgalley@rrenviro.com. Sincerely, R & R Environmental, Inc. Stephen S. Galley, CSP Environmental Division Director C: Dorothy Adams, Interim Health Officer, Salt Lake County Health Dept. Ron Lund, Environmental Health Director, Salt Lake County Health Dept. Eric Peterson, Environmental Health Deputy Director, Salt Lake County Health Dept. Annette Maxwell, U.S. EPA Region 8 Shane Welch, UCI Director, Utah Department of Corrections Mike Ambre, Interim Director, DFCM, Utah Department of Government Operations Jon Vance, Project Manager, DFCM, Utah Department of Government Operations Aubrey Stapel, Hazmat Program Manager, DFCM, Utah Department of Government Operations Bob Kempe, Facilities Bureau Correctional Administrator, Utah Department of Corrections Dave Roskelley, R&R Environmental, Inc. Steve Smith, R&R Environmental, Inc. Stevie Norcross, PhD, Asst. Director, Div. of Waste Management and Radiation Control, UDEQ Brenden Catt, Assistant Attorney General, Utah Attorney General’s Office Deborah Ng, Program Manager, Division of Waste Management and Radiation Control, UDEQ Paige Walton, Division of Waste Management and Radiation Control, UDEQ Jay Morris, Division of Air Quality, UDEQ Morgan Atkinson, Division of Environmental Response and Remediation, UDEQ R & R Environmental, Inc. APPENDIX C CHEMTECH-FORD QA MANUAL Chemtech-Ford, Inc. 9632 South 500 West Sandy, UT 84070 (801) 262-7299 Vice President of Quality: Paul Ellingson Quality Manager: Ron Fuller Laboratory Director: Dave Gayer Date of Issue: October 1, 2017 Controlled Copy #: QM-27 Dave Gayer, Laboratory Director Paul Ellingson, Vice President Ron Fuller, QA Officer Quality Manual This Quality Manual meets the requirements of ISO 17025, ISO 9001, and TNI. This Quality Manual is confidential and assigned as outlined below. Original Document: Quality Manager Controlled Copy Uncontrolled Copy All employees have access to a controlled version through Quality Manager, or through the Chemtech-Ford intranet. Printed copies are not considered controlled documents. Companies whose Quality Systems are defined by this document are: Chemtech-Ford Laboratories 9632 South 500 West Sandy, UT 84070 801.262.7299 Timpview Analytical Laboratories 1384 West 130 South Orem, UT 84058 801.229.2272 This Quality Manual has been approved for use by affiliate laboratories of Chemtech- Ford, Inc. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 3 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Table of Contents Introduction 1. Scope 2. Normative References Reference List Cross-references 3. Terms and Definitions 4. Management Requirements 4.1 Organization 4.2 Management System 4.3 Document Control 4.4 Review of Requests, Tenders, and Contracts 4.5 Sub-contracting of Tests and Calibrations 4.6 Purchasing Services and Supplies 4.7 Service to the Customer 4.8 Complaints 4.9 Control of Nonconforming Testing and Calibration work 4.10 Improvement 4.11 Corrective Action 4.12 Preventive Action 4.13 Control of Records 4.14 Internal Audits 4.15 Management Reviews 5. Technical Requirements 5.1 General 5.2 Personnel 5.3 Accommodation and Environmental Conditions 5.4 Test and Calibration Methods and Method Validation 5.5 Equipment 5.6 Measurement Traceability 5.7 Sampling 5.8 Handling of Test and Calibration Items Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 4 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.9 Assuring the Quality of Test and Calibration Results 5.10 Reporting the Results Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 5 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Introduction Purpose This Quality Manual contains all the requirements that our laboratory uses to demonstrate our quality management system, technical competence, and valid results. Section 4 specifies how we demonstrate sound management and maintain client satisfaction. Section 5 specifies how we demonstrate technical competence in our laboratory. In addition, this Quality Manual outlines how we meet: ISO 17025 ISO 9001 TNI All personnel are to take an active role in establishing, implementing, and maintaining our quality management program. We do not separate quality from our daily business. Quality is integrated into every facet of the decision-making process in the management of our laboratory and the science that we practice. It is the policy of Chemtech-Ford, Inc. and its employees to perform their duties in a consistently legal and ethical manner. A professionally high level of ethical behavior is characterized by, but not limited to, dealing honestly and forthrightly with all clients and co-workers, maintaining data integrity, the open and timely treatment of inaccurate, invalid, or misreported analytical data, and abiding by all pertinent rules, regulations, company policies, and standard operating procedures. Chemtech-Ford, Inc. encourages its employees to demonstrate consistently ethical and professional behavior by implementing programs consonant with that purpose. These programs, generally, include: 1) a thorough training program for new employees and continuing seminars throughout employment which reflect Chemtech-Ford, Inc.'s commitment to integrity and quality control and which present specific ways to honor that commitment Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 6 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 2) a comprehensive documentation program for all facets of laboratory operation, which allows ready reconstruction of any quality process 3) a program of continual evaluation, both internally and externally, with required levels of quality acceptance 4) a management monitoring system which routinely evaluates the overall performance of the laboratory. This Quality Manual summarizes the policies and procedures employed by Chemtech- Ford, Inc. It is the purpose of these policies and procedures to maintain the highest level of integrity and ethical behavior in all aspects of laboratory work. Distribution List The approved version of this manual is available to all employees through Quality Manager and/or Chemtech-Ford Laboratories intranet. All printed copies are uncontrolled. In the event that a controlled copy of this manual is necessary, the Quality Manager will maintain a distribution list. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 7 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 1. Scope This Quality Manual facilitates: Recognition of technical competence for standardized methods, non-routine methods, and laboratory-developed methods we perform Inspection and product certification capabilities and/or services we provide Total quality for our administrative and technical systems Audits by clients, regulatory authorities and accreditation bodies Meeting the requirements of ISO 17025, ISO 9001, and TNI Client satisfaction Chemtech-Ford Laboratories displays all Fields of Accreditation on our website. 2. Normative References Reference List ISO/IEC 17000, Conformity assessment – Vocabulary and general principles VIM, International vocabulary of basic and general terms in metrology, issued by BIPM, IEC, IFCC, ISO, IUPAC, IUPAP and OIML. ISO 9001:2000 – Quality Management Systems – Fundamentals and vocabulary. ISO/IEC 17025:2005 – General Requirements for the Competence of Testing and Calibration Laboratories. TNI Standard, Volume 1, 2009 NELAC Standard. Cross-references This manual is numerically aligned with the international standard ISO 17025. Furthermore, each section cross-references the ISO 9001 standard. For ease of use, each section starts with a brief summation of what the section addresses and a listing of the quality terminology and key words. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 8 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 3. Terms and Definitions For the purposes of this manual, the following documents and their corresponding definitions apply: ISO/IEC 17000; ISO/IEC Guide 30; ISO Council Committee on Conformity Assessment (CASCO); ISO 9000; ISO 5725-1; ISO 17025; TNI 2009 Standard; AOAC; and International Vocabulary of Basic and General Terms in Metrology(VIM). Accreditation – formal recognition of a laboratory by an independent science-based organization that the laboratory is competent to perform specific tests. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 9 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.1 Organization Section Synopsis This section tells you our laboratory has: 1. Appointed a Quality Manager 2. Organized the workforce to achieve quality 3. Provided adequate resources to ensure quality Key Words Quality Manager Organizational Chart Authority Resources Confidential Information Proprietary Rights Responsibilities Conflict of Interest Cross-references ISO 17025:2005 Section 4.1 ISO 9001:2000 Section 4.1, 5.1, 5.3, 5.4.1, 5.5.1, 5.5.2, 5.5.3, 6.1, 6.2.1, 6.2.2, 6.3.1, 7.1, 7.5.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 10 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.1.1 Legal Identification / Registration Chemtech-Ford, Inc. 9632 South 500 West. Sandy, UT 84070 (801)262-7299 (866)792-0093 4.1.2 Laboratory Requirements The work area of Chemtech-Ford, Inc has been organized to satisfy the needs of the customer and regulatory authorities and to meet the international standards TNI, ISO 17025 and ISO 9001. Chemtech-Ford, Inc. is composed of the following work areas: President/CEO/Vice Presidents Lab Director QA/QC Department Customer Service Department Receiving/Shipping Department Organics Lab Inorganics Lab Microbiology Lab Metals Lab 4.1.3 Scope of Management System The management system covers activities all of the laboratory’s facilities. The fields of activities include: Environmental Sample Testing Medical Device Testing Nutraceutical Product Testing Specialty Testing The laboratory’s scope of tests is listed in the current Price List. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 11 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.1.5 Organization A) Management and Technical Personnel Policy: The laboratory managerial and technical personnel, irrespective of other responsibilities, have the necessary authority and resources needed to meet the mandates assigned to their areas. Details: Responsibilities are detailed in 5.2.5 Departures from the organizational and management policies in this manual can only be approved by a Vice President. Departures from quality management system procedures can only be approved by a Vice President or the Quality Manager. Departures from test methods or technical standard operating procedures (SOPs) can only be approved by the Quality Manager and/or the Laboratory Director. See also section 5.2. B) Conflict of Interest Policy: Management and personnel are to be free from any undue internal and external commercial, financial and other pressures that may adversely affect the quality of their work. The integrity of test results is the responsibility of all personnel. Management ensures that employees are never instructed or forced to alter or falsify data. Chemtech- Ford Laboratories performs annual data integrity training. A review of the undue pressure policy is part of this training. Details: The following list provides some guidelines on how employees avoid conflict of interest situations. Employees shall not: falsify records, prepare fraudulent reports, or make false claims Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 12 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active seek or use privileged or confidential company information, or data from any customer, for any purpose beyond the scope of employment conduct non-laboratory business on laboratory time, or use company facilities or equipment to conduct outside interests in business, unless prior approval has been obtained solicit business on their own behalf (rather than the laboratory) from a customer be employed by, or affiliated with, organizations whose products or services compete with laboratory products or services have employment that negatively affects or interferes with their performance of laboratory duties compete with the laboratory in the purchase, sale, or leasing of property or goods allow association, family, or friends to influence business decisions to their benefit. Decisions must be made on a strictly business basis, always in the best interest of the laboratory make any decision that provides gains or benefits to the employee and/or others have personal financial dealings with an individual or company that does business with the laboratory which might influence decisions made on the laboratory’s behalf Firm adherence to this code of values forms the foundation of our credibility. Personnel involved in dishonest activities are subject to a range of disciplinary action including dismissal. C) Customer Confidentiality Policy: It is the policy of our laboratory to protect the confidential information and proprietary rights of our customer including the electronic storage and transmission of results. Details and Procedures: All employees sign a Confidentiality Agreement. The signed agreement is retained in each employee’s Human Resources file. Test results are only released to the customer. Release to someone other than the customer requires the express permission of the customer, except when the situation contravenes State or Federal Legislation and the results must be provided to the appropriate agency. The release of test results to anyone other than the customer requires the permission of management. Laboratory reports are reviewed for accuracy prior to release. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 13 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active D) Operational Integrity Policy: The laboratory will avoid involvement in any activities that would diminish confidence in its competence, impartiality, judgment, or operational integrity. Details and Procedures: To ensure confidence in laboratory operations a formal quality assurance program is implemented. Technical competence is ensured through commercial performance testing studies and data formatted in DOCs (Demonstration of Competency) reports. Impartiality is assessed through audits and approvals. Judgment is ensured through the hiring of qualified personnel and by continuously refining, upgrading, and improving his or her skills. Operational integrity is reviewed by management on a regular basis at management review meetings to ensure continued suitability and effectiveness of laboratory policies and procedures. Any problems are acted on immediately through corrective action procedures. E) Organizational Structure Policy: The organization and management structure of the laboratory and the relationships between management, technical operations, support services, and the quality management system is defined through the aid of an organizational chart. Details: The most current organizational structure is contained within Quality Manager. The organizational structure is reviewed at regular intervals (at least two times per calendar year). F) Responsibility and Authority The responsibility, authority and interrelationships of all personnel who manage, perform or verify work affecting the quality of the tests and/or calibrations is defined in section 5.2.5 G) Laboratory Supervision Policy: Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 14 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Adequate supervision is provided in each area of the laboratory for all testing and calibration personnel, including trainees, by persons familiar with the methods and procedures. Details: Adequate supervision is ensured through designated supervisors as well as through documentation such as this Quality Manual, test methods and SOPs. Initial and ongoing training for regular personnel is required. The successful completion of analyses in the commercial PT study program, and/or DOC studies are evidence of successful and continued training. H) Technical Management Policy: A technical manager is assigned to each major work area of the laboratory. They have overall responsibility for the technical operations and the provision of resources needed to ensure the required quality of laboratory operations. Details: While the technical manager may at times delegate duties to other personnel, the technical manager is responsible for the work produced in his area of the laboratory, and is accountable for any nonconforming activities. I) Quality Manager Policy: The Quality Manager is appointed by the highest level of management. The Quality Manager, who, irrespective of other duties and responsibilities, has defined responsibility and authority for ensuring that the management system related to quality is implemented and followed. The Quality Manager has direct access to the highest level of management where decisions are taken on laboratory policy or resources. Details: This statement notifies all laboratory personnel that the Quality Manager is authorized by senior management and the President to administer all activities relating to the Chemtech- Ford Laboratories quality system. A formal announcement to the laboratory and appropriate certification/regulatory authorities will be made if a change is made to the person filling this position. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 15 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active J) Managerial Substitutions Policy: Deputies for key personnel are appointed to fulfill the key personnel’s duties in their absence. Details: In the absence of the Lab Director, the Quality Manager or Deputy Lab Director will assume his/her responsibilities. In the absence of the Quality Manager, the Lab Director will assume his/her responsibilities. In the absence of the Laboratory Supervisor, the Lab Director, Deputy Lab Director and/or Quality Manager will assume his/her responsibilities. Management is responsible for ensuring that current and/or increased workload requirements are met. This includes making adjustments as a result of employee absence. Only fully trained employees are utilized to fulfill the duties of personnel who are absent. Evidence of a DOC for each specific analysis must be recorded prior to allowing the employee to perform any testing in the laboratory. If sufficient human resources are not available, management will identify the best possible solution to meet operational requirements. K) Awareness Policy: Management ensures that its personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the objectives of the management system. Details: Supervisors review the details of each employee’s job description with the appropriate employee and how the overall Quality Policy Statement (Section 4.2.2) relates to their activities to achieve the objectives of the management system. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 16 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.1.6 Communication Processes Policy: Top management ensures that appropriate communication processes are established within the laboratory and that communication takes place regarding the effectiveness of the management system. Details: Management meetings are held regularly. Assignments and important communications are made in this meeting. The appropriate manager communicates the assignment or communication to their direct reports. These meetings are documented and follow-up activities are recorded. Revision History Changes from Revision 26 Modified section 4.1.3 to include all of the facilities of the company rather than just the main facility. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 17 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.2 Management System Section Synopsis This section tells you that our Management System (or Quality Management System) is based on: 1. A well-defined quality policy statement 2. Say what you do through documentation 3. Do what you say following your documentation 4. Record what you did Key Words Establish, Implement, and Maintain Policies, Systems, Processes, Programs, Procedures, Instructions Communicate, Understand Quality Policy Statement Quality Manual SOP Test Method Cross-references ISO 17025:2005 Section 4.2 ISO 9001:2000 Section 4.1, 4.2.1, 4.2.2, 5.1, 5.3, 5.4.1, 5.4.2, 5.5.1, 5.5.2, 6.2.1, 7.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 18 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.2.1 Policies and Procedures Policy: The Quality Management System is established, implemented, and maintained by management. It is applicable to all the fields of testing and activities in which the laboratory is involved and undertakes. All policies, systems, programs, procedures and instructions are documented to the extent necessary to enable the laboratory to assure the quality of results generated. These documents are communicated to, understood by, available to, and implemented by the appropriate personnel. Details: The purpose of our Quality Management System is to ensure that all services and products satisfy the customer’s requirements and have been designed, tested, and delivered under controlled conditions. The effectiveness of the Quality Management System is assessed in several ways: by a program of planned internal audits, covering all aspects of the operation of the quality management system by regular management reviews of the suitability and effectiveness of the quality management system by analysis of potential and actual problems as shown by customer complaints and supplier and subcontractor assessments by other methods approved from time to time by the appropriate authority. This Quality Manual and associated documents (including procedures) and records serve as the quality plan for the laboratory. Other documents and records may include: standard operating procedures (SOPs) quality control plans in test methods organizational charts proposals project management schemes Equipment manuals Reference methods Regulations Accreditation standards Software Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 19 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.2.2 Quality Policy Statement Policy: The policies and objectives for laboratory operations are documented in this Quality Manual. The overall objectives are set out in the Quality Policy Statement and reviewed during management review. The Quality Policy Statement is issued under the authority of the Senior Management on the effective date. Quality Policy Statement: To ensure accurate and timely analytical services and to continuously meet or exceed the stated or implied expectations of our customers through day-to-day interactions. Effective Date: February 15, 2016 a) Management commitment to good professional practice and quality of services provided to the customer: tests and calibrations are always carried out in accordance with stated standardized methods and customers’ requirements. Requests to perform tests that may jeopardize an objective result or have a low validity are rejected, or the laboratory’s concerns are noted in the certificate of analysis. b) Standards of service include:  Customer Satisfaction  Accuracy Timeliness Compliance with applicable standards and procedures Excellence in the workplace is promoted by providing all employees with the knowledge, training, and tools necessary to allow for the completion of accurate and timely work. c) Purpose of management system related to quality: to manage our business by meeting the needs of our customers and the requirements of the applicable standards and procedures. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 20 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active d) Personnel: familiarize them with quality documentation and implement the policies and procedures in their work. e) Management is committed to complying with the applicable standards and regulations (e.g. TNI, ISO, OGWDW etc.) and to continually improve the effectiveness of the management system: the objective of this Quality Manual is to document the compliant policies and associated procedures that are integrated into our daily activities. Continual improvements are established, implemented, and locked into the management system. Additional objectives include: to establish the level of the laboratory’s performance to make test method changes to improve performance to participate in proficiency testing or quality evaluation programs with peer laboratories to ensure that all personnel are trained to a level of familiarity with the quality management system appropriate to the individual’s degree of responsibility to improve and validate laboratory methodologies by participation in method validation collaborative tests to establish and report on quality savings 4.2.3 Commitment to the Management System Policy: Top management is committed to the development and implementation of the management system and continually improving its effectiveness. Details: The results of the management system are regularly reviewed during management review (see Section 4.15) and continual improvements are made as outlined in Section 4.10 – Improvements. 4.2.4 Communication of Requirements Policy: Top management communicates to the organization the importance of meeting customer requirements as well as statutory and regulatory requirements. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 21 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: In general, the underlying message in all oral and written management communications involves meeting the aforementioned requirements. Meeting customer requirements ensures that ongoing business relationships secure the contracts that keep everyone employed. Meeting statutory and regulatory requirements ensures that laboratory operations will not be disrupted and the organization can continue to meet customer needs. 4.2.5 Quality Manual Policy: This Quality Manual outlines the structure of the documentation used in the quality management system. This Quality Manual makes reference to supporting procedures including technical procedures and is maintained up to date. Details: This quality management system is structured in three tiers of documentation. The tiers are as follows: I. Quality Manual II. Standard Operating Procedures and Test Methods III. Records For most customers, this Quality Manual and the associated documents form a general Quality Plan. If necessary, specific Quality Plans will be prepared on a ‘per-customer’ basis. These Quality Plans will modify the general requirements stated in the Manual and associated documents. All of the above documents are controlled documents. Not all quality system documents and procedures are maintained in this manual, rather some are referenced and located in other documents. The following records and directive documents are contained or referenced in the Quality Manual: organizational chart (section 4.1.5.E) identification of resources and management review (section 4.15.1) job descriptions (section 5.2.4) statistical techniques (section 5.9) test reports (section 4.13.2 and 5.10) identification of the laboratory’s approved signatures (section 5.10.2) Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 22 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active laboratory’s scope of tests (section 4.1.3) equipment inventory and records (sections 5.5.4 and 5.5.5) calibration status indicators (section 5.5.8) reference standards inventory (section 5.6.3) verification records (section 5.9) quality control plan / criteria for workmanship (section 5.4.1) corrective action records (section 4.11) preventive action records (section 4.12) customer complaint records (section 4.8.1) audit schedule and records (section 4.14.3) procurement and subcontracting records (sections 4.6 and 4.5.4) training records (section 5.2.5) master list of documentation (section 4.3.2) confidentiality agreements (section 4.1.5 C) contract review (section 4.4.2) validation of test methods (section 5.4.5) facility floor plan (section 5.3.1) 4.2.6 Change Management The roles and responsibilities for change management are outlined in QSP 4-2-6. 4.2.7 Technical Management and the Quality Manager The roles and responsibilities for technical management and the Quality Manager are outlined in section 5.2.5 of this manual. Technical management ensures that section 5 of this manual is implemented and maintained. The Quality Manager ensures that section 4 of this manual is implemented and maintained. 4.2.8 Maintenance Policy and Details: Top management ensures that the integrity of the management system is maintained when changes to the management system are planned and implemented. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 23 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 24 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.3 Document Control Section Synopsis This section tells you that Document Control involves: 1. Writing good procedures 2. Getting them to the users 3. Keeping procedures good Key Words Controlled Document Master List Unique Identification Revise Revision Number Effective Date Review and Approval Obsolete Archive Hand-written changes Cross-references ISO 17025:2005 Section 4.3 ISO 9001:2000 Section 4.2.1, 4.2.3, 4.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 25 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.3.1 Policies and Procedures Policy: The SOP# QSP 4-3-1 is used to control all quality management system documents (internally generated and from external sources). These include documents of external origin, such as regulations, standards, other normative documents, test and/or calibration methods, as well as drawings, specifications, instructions, and manuals. Details: Document means any information or instructions including policy statements, procedures, specifications, charts, text books, posters, notices, memoranda, software, drawings, and plans. These may be in various media, whether hard copy or electronic and they may be digital, analog, photographic or written. The documents to be controlled include: Quality Manual Standard Operating Procedures and test methods Forms Standards Software manuals Reference methods and manuals Equipment manuals Applicable regulations/statutes The control of data related to testing and calibration is covered in section 5.4.7. The control of records is covered in section 4.13. 4.3.2 Document Approval and Issue 4.3.2.1 Review / Approval / Master List Policy and Details: All documents issued to personnel in the laboratory as part of the quality management system are reviewed and approved for use by authorized personnel prior to issue (i.e., reviewed by personnel knowledgeable in the documented activity and then approved by management). A master list can be obtained by viewing the lists located on the Chemtech Quality Manager and the SOP database for performance based methods, or intranet under the SOP section. The categories are divided by folders. Each folder has a hyperlinked list Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 26 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active of the SOPs. A listing of document revision is posted on the announcement area of the Chemtech Document Archive tab. A revision history is maintained. Documents are formally reviewed periodically to ensure their continuing suitability. 4.3.2.2 Availability and Obsolete Documents Policy and Details: The master list shows the current status of all controlled documents. The master list document is organized with the following information: Document Title Effective Date Revision Number Method Reference (if applicable) Date of last review Controlled documents are approved before issue. The SOP# QSP 4-3-1 for document control ensures that: authorized editions of appropriate documents are available at all locations where operations essential to the effective functioning of the laboratory are performed documents are periodically reviewed and where necessary revised to ensure continuing suitability and compliance with applicable requirements invalid or obsolete documents are promptly removed from all points of issue or use to assure against unintended use obsolete documents retained for either legal or knowledge preservation purposes are suitably marked (i.e., “INACTIVE" and dated) and/or archived appropriately. 4.3.2.3 Identification Policy and Details: All quality management system documentation is identified by: date of issue and/or revision number page numbering total number of pages (e.g., page 5 of 5) issuing authority (i.e., reviewer approval) Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 27 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.3.3 Document Changes 4.3.3.1 Review / Approval Policy: Changes to documents are reviewed and approved by the same function (i.e., personnel or position) that performed the original review. Details: Developments in policies and procedures require documents to be changed from time to time. Changes to documents receive the same level of review and approval as the originals. The Quality Manual is reviewed annually by the Quality Manager. Records are kept of this review. Test methods and SOPs are reviewed on a biennial basis. Procedures for this are outlined in SOP# QSP 4-3-1. Obsolete documents are withdrawn, but are retained for archive purposes and clearly labeled as obsolete. 4.3.3.2 Identification of Changes Policy: The nature of document changes is identified in the document. Details: As outlined in SOP# QSP 4-3-1. In general, the nature of changes is identified in the document by changing the font color to blue. Revision history is recorded at the end of the document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 28 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.3.3.3 Amendments by Hand Policy and Details: Hand-written amendments to documents are permitted only by those personnel authorized to do so (see section 4.1.5 A). Amendments are clearly marked, initialed, and dated. A revised document is formally re-issued at the time of the annual review. For further details refer to SOP# QSP 4-3-1. 4.3.3.4 Computerized Documents Policy and Details: The SOP# QSP 4-3-1 details how changes in documents maintained in computerized systems are made and controlled. Revision History Changes from Revision 24 None Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 29 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.4 Review of Requests, Tenders, and Contracts Section Synopsis This section tells you that you must: 1. Clearly understand customer requirements Key Words Requirements Subcontractor Request Tender Contract Review Cross-references ISO 17025:2005 Section 4.4 ISO 9001:2000 Section 5.2, 6.1, 7.2.1, 7.2.2, 7.2.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 30 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.4.1 Policies and Procedures Policy: Prior to the commencement of any services that fall within the scope of this Quality System, Chemtech-Ford will ensure that the scope of the work is clearly defined and that the objectives of the project can be met. In some cases, the requests are formalized through a statement of work and signed contract. Other cases require less formalized contracts. In all instances Chemtech-Ford formalizes a contract between the laboratory and the client. The lab ensures that: a) the customer requirements including the methods to be used are adequately defined, documented and understood (see section 5.4.2) b) the laboratory has the capability and resources to meet the requirements c) the appropriate test method is selected and capable of meeting the customer’s requirements (see section 5.4.2) When practicable, any differences between the request or tender and the contract are resolved before any work commences. Each contract must be acceptable by both the laboratory and the customer. Details: The review of capability establishes that the laboratory possesses the necessary physical, personnel, and information resources, and that the laboratory’s personnel have the skills and expertise necessary for the performance of the tests in question. The review may also encompass results of earlier participation in inter-laboratory comparisons or proficiency testing and/or the running of trial test using samples or items of known value in order to determine uncertainties of measurement, limits of detection, and confidence limits. Some contracts are formalized through a bidding process, RFP etc. Some contracts are less formal. When a formal process initiates the work, the specifications of the project are agreed upon and programed into the LIMS. When appropriate contracts are signed by necessary parties. All work orders at Chemtech-Ford Laboratories are considered contracts between the lab and the customer. After logging the sample(s) into the LIMS and after a login review is performed by the lab, a login summary of requested analyses is submitted to the customer for their review. The customer is informed of tests to be performed including test method, subcontracted work, conditions of samples upon receipt and any other anomaly that might have an adverse effect on the results of the analyses. The customer is requested to review the work order for accuracy and note any discrepancies to the lab in a Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 31 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active timely manner. If the customer does not reply in a timely manner, Chemtech-Ford Laboratories proceeds with the work. For some analyses, the lab is required to start work immediately (e.g. short holding times or rush analyses). The customer has the ability to stop this work as needed. The contract review ensures that each customer’s requirements are adequately defined and documented in a timely manner. This should ensure that any order, once accepted, can be completed without delay, and that the customer’s requirements including delivery date, technical specification can be met. Typical types of contracts include: approved service quotations confidentiality agreements  non-disclosure agreements  sample submission requests  memorandum of agreement  memorandum of understanding  research proposals and contracts  verbal orders (oral agreements)  activity plans 4.4.2 Records of Review Policy: Records of request, tender and contract review, including significant changes, are maintained. Records of pertinent discussions with a customer relating to the customer’s requirements or the work during the period of execution of the contract are also maintained. Details: Records of request is made by the client via chain-of-custody. Alternative requests may also be made through other mechanisms (e.g. email). In the event that an alternative mechanism besides the chain-of-custody is used for a request, such documentation is retained. After samples have been entered into the LIMS and reviewed for correctness, a summary of the requested work is sent to the client via email to verify the accuracy of their request compared to Chemtech-Ford Laboratories interpretation of the request. Chemtech-Ford Laboratories assumes that the request is accurate unless the client Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 32 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active informs us otherwise. If there is a discrepancy, the change is noted and documented in the LIMS or chain-of-custody. Other work may demand more complex and formalized contract review. These contracts are maintained by Chemtech-Ford Laboratories and the client. Formal contracts should be stored in the project in LIMS. The LIMS project can be customized for most of the project requirements such as pricing, analyte lists, reporting limits, QC limits, report format, report recipients, etc. When a formal contract is entered into between the lab and the client, the appropriate lab member of management must sign the contract (usually the Vice President or their designee). The person responsible for managing the project ensures that all of the aspects of the project can be met. That person coordinates the project plan and execution of the project with the appropriate laboratory staff. They also communicate any problems meeting the client objectives to the client and will advise the lab how to proceed. 4.4.3 Review of Subcontracted Work Policy: Request, tender, and contract review also includes work that is subcontracted by the laboratory. Details: Subcontractor laboratories are reviewed as described in section 4.5. Performance based methods developed by Chemtech-Ford Laboratories are not subcontracted. 4.4.4 Notification of Customer Policy and Details: Customers are informed of deviations from the contract. This is typically communicated to the customer prior to the performing the deviation. 4.4.5 Contract Amendment Policy and Details: Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 33 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active If a contract needs to be amended after the work has commenced, the same contract review process is repeated and any amendments are communicated to all affected personnel. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 34 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.5 Subcontracting of Tests and Calibrations Section Synopsis This section tells you that we must: 1. Know what tests and calibrations need to be done by another laboratory 2. Check out the other laboratories Key Words Competence Register of Subcontractors Assessment Cross-references ISO 17025:2005 Section 4.5 ISO 9001:2000 Section 7.2.3, 7.4.1, 7.4.3, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 35 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.5.1 Subcontractor Competence Policy: Performance based methods developed by Chemtech-Ford Laboratories are not subcontracted unless directed by the client. Work that must be subcontracted is done so to a technically competent laboratory due to: unforeseen circumstances workload project specifications/requirements contracts requiring some extra technical expertise Details: The subcontracted laboratory demonstrates technical competence by possession or receipt of one or more of the following: recognized technical accreditation (e.g. TNI, ISO, EPA etc.) satisfactory performance of appropriate quality control check samples, certified reference material, in-house reference material or replicate analysis audit of the subcontractor’s quality management system by our auditors It is the responsibility of the Quality Manager to assess and approve the competence level of subcontractor laboratories. The approved subcontract laboratories are maintained in Quality Manager. 4.5.2 Customer Approval Policy: Customers are advised of work (or any portion thereof) that is being subcontracted to another laboratory and their approval is obtained (preferably in writing). Details: Customers are advised of subcontracted work through the contracting process (see 4.4). 4.5.3 Assurance of Subcontractor Competence Policy: If the laboratory selects the subcontracted lab, then the laboratory is responsible to the customer for the subcontractor’s work. Technical competence of subcontractor Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 36 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active laboratories is demonstrated through various records including accreditation records from the laboratories Accreditation Body. There may be circumstances where the customer specifies which subcontractor is to be used. In such cases we may not be able to demonstrate the competence of the subcontractor and therefore are not responsible for the results. Details: Records of subcontractor competence can include, but are not limited to, the following: accreditation certificates or documentation registration certificates check sample results audit results approval by the Quality Manager approval by the client 4.5.4 Subcontractor Register Policy: A register of all subcontractors performing tests and calibrations is maintained in Quality Manager or within the project records. Details: The approved register of subcontractors is maintained by the applicable Accreditation Body or in the project records. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 37 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.6 Purchasing Services and Supplies Section Synopsis This section tells you that we must: 1. Know what we want 2. Check out our suppliers Key Words Selection Verify Specifications History Cross-references ISO 17025:2005 Section 4.6 ISO 9001:2000 Section 6.3.1, 7.4, 7.5.5, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 38 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.6.1 Policies and Procedures Policy: The SOP# QSP 4-6-1 is used to select and purchase services and supplies. The SOP# QSP 4-6-1 is used for procurement, reception, and storage of supplies. Details: Consumable materials are stored according to the appropriate test method, SOP, or work instruction. 4.6.2 Specifications Policy: Only services and supplies of the required quality are used. These quality requirements are detailed in laboratory SOPs under the “Equipment and Supplies” and “Reagents and Standards” sections and will identify the appropriate minimum specifications when necessary. Details: Packing slips are checked against package content labels and matched with the Purchase Order if accepted. Once accepted, the packing slip is dated and initialed as evidence of compliance. Certificates of analysis (COA) are scanned and maintained on file in the LIMS or other appropriate area after the COA is checked to ensure the received item meets minimum specifications. Chemicals are purchased with manufacturer’s certificates where possible. Uncertified chemicals are purchased from ISO 9000 registered companies. Whatever the source, the laboratory verifies the quality of the standards by comparing the new batch of standards to the old. Due regard is paid to the manufacturer’s recommendations on storage and shelf life. Reagents are generally purchased from manufacturers who have a quality management system based on ISO 9000. The grade of any reagent used (including water) is stated in the method together with guidance on any particular precautions to be observed in its preparation or use. Where no independent assurance of the quality of procured goods or services is available or the supplier’s evidence is insufficient the laboratory ensures that purchased goods and Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 39 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active services comply with specified requirements. Where possible and practical the laboratory ensures that goods are inspected, calibrated, or are otherwise in compliance with any standard specification relevant to the calibrations or tests concerned. 4.6.3 Purchasing Documents Policy: Purchasing requests are recorded on the Purchase Order form and contain data describing the product ordered. The Purchase Order is reviewed and approved for technical content prior to release. Details: The description may include type, class, grade, precise identification, specifications, drawings, inspection instructions, other technical data including approval of test results, quality required and quality management system standard under which they were produced. The completion of the Purchase Order is the responsibility of the originator or supervisor. Either reviews the Purchase Order for accuracy and approve the technical content prior to release with their signature and the date. 4.6.4 Approved Suppliers Policy: Suppliers of critical services are evaluated and approved before use. An approved supplier list is maintained. Details: Audits or tender evaluation is conducted to qualify suppliers of critical services prior to use. The criteria for evaluation may include, but is not limited to the following: references accreditation formal recognition The records are maintained by purchasing personnel. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 40 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 41 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.7 Service to the Customer Section Synopsis This section tells you that we must: 1. Facilitate clarification of the customer’s request 2. Give customer access to relevant testing area 3. Maintain customer contact 4. Inform customer of delays or deviations 5. Utilize customer surveys Key Words Clarification Deviations Delays Customer Satisfaction Survey Cross-references ISO 17025:2005 Section 4.7 ISO 9001:2000 Section 6.1, 7.2.1, 7.2.3, 7.4.3, 7.5.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 42 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.7.1 Service Policy: Customer requests are clarified for the customers or their representatives. Furthermore, the customer or their representative will be afforded the right to monitor the performance of the laboratory in relation to the work performed, provided that the laboratory ensures confidentiality to other customers. Details and Procedures: Service to the customer includes: Affording the customer or the customer’s representative reasonable access to relevant areas of the laboratory for the witnessing of work performed for the customer; it is understood that such access should not conflict with rules of confidentiality of work for other customers or with safety. Maintaining of open contacts. The customer values advice and guidance in technical matters, and opinions and interpretations based on results. Contact with the customer, especially in large assignments, should be maintained throughout the work. The laboratory should inform the customer of any delays or major deviations in the performance of the tests. 4.7.2 Feedback Policy and Details: The laboratory seeks feedback from the customer. Positive and negative feedback can be obtained passively through ongoing communications with the customer (e.g., review of test reports with customers) or actively through customer satisfaction surveys. The feedback is used to improve the quality management system, testing activities, and customer service. One mechanism Chemtech-Ford Laboratories has established is a database that allows for the entry of customer feedback (both positive and negative). The database categorizes each item of feedback. When a laboratory representative receives feedback from a client or other interested party, this should be reported in the database. When feedback requires an action this is documented and assigned to the appropriate team member for review. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 43 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Other mechanisms are in place to review customer feedback. During weekly management meetings, customer feedback is reviewed (positive and negative). Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 44 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.8 Complaints Section Synopsis This section tells you that you must: 1. Maintain records of Complaints 2. Maintain records of Corrective Action Key Words Resolving Investigation Corrective Action Follow-up Verification Cross-references ISO 17025:2005 Section 4.8 ISO 9001:2000 Section 7.2.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 45 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.8.1 Policies and Procedures Policy: The SOP# QSP 4-8-1 is used for resolving complaints received from customers or other parties. Records are maintained of all complaints and follow-up. Details: Records of complaints include the following information: description of the complaint investigation corrective action (if necessary) solution notes and date follow-up verification issuance level See also section 4.11. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 46 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.9 Control of Nonconforming Testing and Calibration Work Section Synopsis This section tells you that you must: 1. Stop testing when nonconforming work is identified 2. Determine what is causing nonconforming work Key Words Nonconforming Root Cause Cross-references ISO 17025:2005 Section 4.9 ISO 9001:2000 Section 5.5.1, 7.4.3, 7.5.1, 8.2.4, 8.3, 8.5.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 47 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.9.1 Procedures to Control Nonconforming Work Policy: The SOP# QSP 4-9-1 is used to control any aspect of testing and/or calibration work, or the results of this work, when they do not conform with the test methods or the agreed requirements of the customer. Details: The procedure ensures that: Responsibilities and authorities for the management of nonconforming work are designated and actions (including halting of work and withholding of test reports as necessary) are defined and taken into consideration when nonconforming work is identified an evaluation of the significance of the nonconforming work is made correction is taken immediately, together with any decision about the acceptability of the nonconforming work where necessary, the customer is notified and the work is recalled the responsibility for authorizing the resumption of work is defined Identification of nonconforming work or problems with the quality management system or with testing activities can occur at various locations within the quality management system and technical operations such as: customer complaints quality control instrument calibration checking of consumable materials staff observations or supervision test report checking management reviews internal or external audits 4.9.2 Root Cause Analysis Policy: Where evaluation indicates that nonconforming work could recur or that there is doubt about the compliance of the laboratory’s operations with its own policies and procedures, the corrective action procedures given in 4.11 are followed to identify the root cause(s) of the problem and to eliminate this (these) cause(s). All notes, discoveries, and actions Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 48 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active taken by participating personnel are to be reflected on the corrective action form. The QM directs this process and retains all documentation within the appropriate files for future reference. These corrective action documents will be stored for five years. Details: The SOP# QSP 4-11-1 outlines the recording of the root cause analysis for investigating nonconforming work. Situations warranting corrective action investigation include: failure to comply with test method including all applicable procedures necessary to ensure the integrity and representative nature of the sample presentation of uncertain knowledge as to compliance with test methods including all applicable procedures necessary to ensure the integrity and representative nature of the sample failure or suspected failure in method performance as demonstrated by results provided by quality control samples lack of relevant evidence provided by quality audit, proficiency testing, or customer feedback lack of relevant evidence provided by data validation neglect to check the inherent property of the sample that compromises the testing Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 49 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.10 Improvements Section Synopsis This section tells you that you must: 1. Review procedures for improvements 2. Continually implement improvements Key Words Continually Effectiveness Analysis of data Cross-references ISO 17025:2005 Section 4.10 ISO 9001:2000 Section 6.1, 8.1, 8.2.1, 8.4, 8.5.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 50 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.10.1 Policies and Procedures Policy: The laboratory continually improves the effectiveness of its management system through the use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive actions, and management review. Details: The laboratory has implemented a continual improvement philosophy within the management system. Every employee in the laboratory is encouraged to suggest new ideas for improving services, processes, systems, productivity, and the working environment. Opportunities for improvement of operations and processes are identified by managers on a continual basis from ongoing feedback on operations and through management reviews. Opportunities for improvement of services are identified by anyone within the organization including Sales, and Marketing. Inputs for improvement opportunities may be obtained from the following sources: customer satisfaction surveys and any other customer feedback market research and analysis employees, suppliers, and other interested parties internal and external audits of the management system records of service nonconformities data from process and service characteristics and their trends Opportunities for improvement may also be identified on a special project basis. The following are listed only as examples: improving usefulness of bench space reducing excessive inspection/testing reducing excessive handling and storage reducing test/calibration failures Opportunities for improvement from daily feedback on operational performance (i.e., internal audits, customer feedback, test/calibration failures) are evaluated by the Technical or Quality Manager. Typically, they are implemented through the corrective and preventive action system. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 51 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Opportunities for improvement from analysis of longer-term data and trends are evaluated and implemented through the management review process. They are prioritized with respect to their relevance for achieving quality objectives. When opportunities for improvement are no longer supported by the current policy and objectives, management will establish new quality objectives, and possibly change the policy. The process for this evaluation is described in Section 4.15. Longer-term improvement projects are initiated through the management review process, as well as the corrective and preventive action system. Service improvement opportunities are evaluated by management. They are implemented through the supervisor of the laboratory who ensures that the improvements are validated as outlined in Section 4.12 of this manual and appropriate level of quality control is performed on an ongoing basis. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 52 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.11 Corrective Action Section Synopsis This section tells you that you must: 1. Identify problems 2. Determine why the problem occurred 3. Fix the cause of the problem 4. Verify that your changes worked Key Words CAR Root Cause Monitor Audit Nonconforming work Cross-references ISO 17025:2005 Section 4.11 ISO 9001:2000 Section 5.5.1, 5.5.2, 8.1, 8.2.2, 8.2.3, 8.4, 8.5.2, 8.5.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 53 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.11.1 General Policy: The SOP# QSP 4-11-1 is utilized for implementing corrective action when nonconforming work or departures from policies and procedures in the quality management system or technical operations have been identified. The procedure requires that appropriate authority be designated for the implementation of corrective actions and includes cause analysis, selection and implementation of corrective action, and monitoring of actions. Details: Problems with the quality management system or technical operations of the laboratory may be identified through a variety of activities, such as control of nonconforming work, internal or external audits, management reviews, feed-back from customers, or staff observations. Corrective action investigations are documented and required changes to operational procedures are implemented. The corrective action request (CAR), investigation and resolution are recorded in the CAR database. 4.11.2 Cause Analysis Policy: Corrective action always begins with an investigation to determine root cause(s) of the problem (see SOP# QSP 4-11-1). Details: Potential causes of the problem could include customer requirements, the samples, sample specifications, methods and procedures (see 4.11.6), personnel skills and training, consumable materials, or equipment and its calibration. 4.11.3 Selection and Implementation of Corrective Actions Policy and Details: After determining the cause(s) of the problem, potential corrective actions are identified. The most likely action(s) (this includes practical and/or reasonable) are selected and implemented to eliminate the problem and to prevent recurrence. It should be noted that Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 54 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active any corrective actions taken to eliminate the cause(s) of nonconformities or other departures are to a degree appropriate to address the magnitude of the problem and commensurate with the risks encountered (Note – in plain language, this means determine whether the benefit outweighs the cost). Controls are applied to prevent recurrence. The laboratory documents and implements the required changes resulting from corrective action investigations. 4.11.4 Monitoring of Corrective Action Policy: After implementing the corrective action(s), the laboratory monitors the results to ensure that the actions taken have been effective in overcoming the problems originally identified. Details: Monitoring is assigned to an appropriate individual such as the originator of the CAR or the originator’s manager. Changes resulting from corrective action are documented. 4.11.5 Additional Audits Policy: Where the identification of nonconformities or departures casts doubts on compliance of policies, procedures, regulations, international quality standards, the appropriate areas of activity are promptly audited in accordance with section 4.14. Details: Special audits follow the implementation of corrective actions to confirm their effectiveness. A special audit is only necessary when a serious issue or risk to the business is identified. Special audits are carried out by trained and qualified personnel who are [whenever resources permit] independent of the activity to be audited. See section 4.14 for more details. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 55 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.11.6 Responsibility Policy: Analytical data routinely generated by the laboratory is evaluated to determine acceptability, including precision and accuracy. Laboratory analyst and supervisors are responsible for evaluating QC in comparison to acceptance criteria. Details: When data falls outside of the established control limits or acceptance limits for a given method (as defined by the SOP), that information is evaluated and appropriate action taken. If a problem is discovered that could merit corrective action, the person that discovers the problem should discuss with the Quality Manager the need to initiate a formal corrective action. All Chemtech-Ford Laboratories employees can recommend corrective action. If it is determined that the problem merits corrective action, the Quality Manager will initiate the corrective action. Revision History Changes from Revision 24 None Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 56 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.12 Preventive Action Section Synopsis This section tells you that you must: 1. Identify potential problems 2. Determine why the problem could occur 3. Fix the cause of the potential problem 4. Verify that your changes worked Key Words PAR Potential Nonconformity Action Plan Cross-references ISO 17025:2005 Section 4.12 ISO 9001:2000 Section 4.2.4, 6.3.1, 8.4, 8.5.1, 8.5.2, 8.5.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 57 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.12.1 Preventative Action Identification Policy: Opportunities for needed improvement and potential sources of nonconformities, either technical or with the quality management system shall be identified. If action is required, action plans are developed, implemented and monitored, to reduce the likelihood of occurrence of such nonconformities and to take advantage of the improvement opportunities. Details: Records of preventive action include the following information: details of potential nonconformities investigation preventive action follow-up verification 4.12.2 Preventive Action Plans Policy: The preventive action procedure includes the initiation of such actions and application of controls to ensure that they are effective. Details: Preventive action may result from the review of operational procedures and analysis of data. Analysis of data includes trend analysis, analysis of proficiency testing results, and risk analysis. Preventive actions can be designated and documented in the Corrective Action database or in management meeting notes or other approved laboratory mechanism for recording/monitoring preventive actions. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 58 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.13 Control of Records Section Synopsis This section tells you that you must: 1. Identify the records to be kept 2. Keep identified records in a useful state 3. Destroy records when they are no longer needed Key Words Collection Indexing Access Storage Maintenance Disposition Legible Traceable Retrievable Secure Cross-references ISO 17025:2005 Section 4.13 ISO 9001:2000 Section 4.2.4, 6.3, 6.4, 7.1, 7.5.1, 7.5.2, 7.5.3, 8.1, 8.2.2, 8.2.3, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 59 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.13.1 General 4.13.1.1 Procedures Policy: The SOP# QSP 4-13-1 is used to identify, collect, index, access, file, store, maintain, protect, backup, and dispose quality and technical records. Quality records include reports from internal audits and management reviews as well as corrective and preventive action records. Details: Records are available to demonstrate conformance to requirements and effective operation of the Quality Management System. Quality records from suppliers are also controlled. All records, including test reports, are safely stored and held secure (either electronically or physically), and in confidence to the customer. Records are maintained in the designated archival area for five (5) years. 4.13.1.2 Record Integrity Policy: All records are to be legible and shall be retained in such a way that they are readily retrievable in facilities that provide a suitable environment to prevent damage or deterioration and to prevent loss. Details: The retention times for records are generally set at five (5) years. Records may be in the form of any type of media, such as hard copy or electronic media. 4.13.1.3 Record Security Policy: All records are held secure and in confidence. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 60 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Access to records is secured through locked rooms, filing cabinets, passwords. 4.13.1.4 Record Backup Policy: The SOP# QSP 4-13-1 is followed to protect and backup data/records held on computers at all times and to prevent unauthorized access to or amendment of data/records on computers. Details: Data is password protected. Backups ensure integrity and availability of data/information in the event of a system/power failure. 4.13.2 Technical Records 4.13.2.1 Record Information Policy: Original observations, calculations, derived data and sufficient information to establish an audit trail, calibration records, personnel records and a copy of each test report issued are retained for five (5) years. The records for each test or calibration shall contain sufficient information to facilitate, if possible, identification of factors affecting the test uncertainty and to enable the test or calibration to be repeated under conditions as close as possible to the original. The records include the identity of personnel responsible for sampling, performing of each test and/or calibration and checking of results. Details: Technical records are accumulations of data (see 5.4.7) and information that result from carrying out tests and/or calibrations and which indicate whether specified quality or process parameters are achieved. They may include forms, contracts, work sheets, work Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 61 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active books, note books, instrument printouts, magnetic media, check sheets, work notes, control graphs, test reports, calibration certificates, customer’s notes, papers and feedback, and test reports to customers. The records for each test contain sufficient information to permit its repetition. Records include: date of sampling sample receipt sample handling, storage, and disposal identification of personnel analyst proficiency equipment identification and performance calibration records media performance, where appropriate test organism batch # or lot #, where appropriate results reports (mailed, emailed, or faxed) review Note – the above records may be stored in separate locations. They are cross-referenced for easy retrieval. 4.13.2.2 Recording Policy: Observations, data, and calculations are clearly and permanently recorded and identifiable to the specific job at the time they are made. Details: Handwritten records must be legible and made with indelible ink immediately after an observation, after data is collected and/or after calculations are made. 4.13.2.3 Corrections to Records Policy: Changes to test data are made so as not to obscure or delete the previous data entry. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 62 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Mistakes are crossed out with a single line, initialed, dated and the correct value entered alongside. Mistakes are not erased, made illegible, or deleted. All alterations to records are signed or initialed by the person making the correction. In the case of computer- collected data, similar measures are taken to avoid loss or change of original data. 4.13.2.4 Transfer of records Policy: Records will be maintained or transferred in the event that a laboratory transfers ownership or goes out of business. Details: In the event that the laboratory changes ownership, all records will be transferred to the new owners. The new owner(s) will then be given the responsibility of maintaining the records. If the laboratory goes out of business, all hard copy and electronic records will be maintained by the ownership group at the time of the dissolution of the company for a period of 5 years. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 63 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.14 Internal Audits Section Synopsis This section tells you that: 1. Trained internal auditors examine your internal operations for quality 2. Auditors report the results to those in charge 3. You must correct any areas that need fixing Key Words Schedule Elements Independent Nonconformity CAR Cross-references ISO 17025:2005 Section 4.14 ISO 9001:2000 Section 8.1, 8.2.2, 8.2.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 64 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.14.1 Internal Audit Program Policy: The internal audit program involves periodic audits conducted according to a predetermined schedule for each year. Each year different aspects of the Quality System are evaluated. The schedule is reviewed during the managerial review. All elements of the management system including the testing activities are covered on a regular basis. These audits are performed to verify operations continue to comply with the requirements of this Quality Manual and are effective. Details: The tracking of internal audit results is maintained in Quality Manager. The frequency is also maintained in Quality Manager. The Quality Manual, test procedures, and laboratory results are verified for compliance. It is the responsibility of the Quality Manager to plan and organize audits as required by the schedule and requested by management. Audits are carried out by trained and qualified personnel who are [wherever resources permit] independent of the activity to be audited. Personnel are not to audit their own activities except when it can be demonstrated that an effective audit will be carried out (see also 4.11.5). Audits are performed through the aid of a checklist prepared in advance to minimize the possibility of overlooking any details during the audit. The results of the internal audit are maintained and accessible. Generally, the types of audits include: quality management system technical methods products, services, and reports 4.14.2 Corrective Action Policy: When audit findings cast doubt on the effectiveness of the operations or on the correctness or validity of test or calibration results, timely corrective action is taken and customers are notified if investigations show that laboratory results may have been affected. Details: Nonconformities that can be resolved easily are to be corrected immediately, ideally during the audit. Records are made on the audit checklist. Nonconformities that require a Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 65 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active more involved resolution are recorded on a CAR and resolved as described in section 4.11. Corrective actions and customer notifications must be kept on record for each audit deviation that casts doubt as described in this section. 4.14.3 Records and Management Policy: Records are made of the activity being audited, the audit findings, and corrective actions that arise. Management ensures that corrective actions are discharged within an appropriate and agreed timeline. Details: A report is prepared by the auditors and distributed to those audited and/or the area manager/supervisor within an appropriate and agreed timeline. The audit report may include the following sections, as appropriate: audit objective and scope area or section audited personnel involved – auditors and auditees date of audit reference documents observations including nonconformities and commendations opening and closing meetings recommendations audit report distribution The appropriate manager is responsible for ensuring that corrective actions are sufficiently recorded. Follow-up is performed by the auditor and recorded when corrective action is complete and deemed effective. The audit records are kept in the laboratory. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 66 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.14.4 Follow-up Audits Policy: Follow-up audits are performed to verify and record the implementation and effectiveness of the corrective action taken. Details: The follow-up audit is performed at a mutually acceptable time between the area implementing corrective action and the auditor. This time is determined when the CAR is issued. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 67 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.15 Management Reviews Section Synopsis This section tells you that management must: 1. Periodically review technical competence and customer satisfaction 2. Keep records of reviews 3. Ensure follow-up is executed 4. Measure progress Key Words Supervisor Reports Audit Reports CAR / PAR Proficiency Results Customer Satisfaction Survey Resources Cross-references ISO 17025:2005 Section 4.15 ISO 9001:2000 Section 5.1, 5.4.2, 5.6, 6.2.1, 7.1, 8.5.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 68 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 4.15.1 Review of Quality Management System and Testing Policy: Top management periodically (at least annually) and in accordance with a predetermined schedule and SOP# QSP 4-15-1, conduct a review of the laboratory’s quality management system and testing and/or calibration activities to ensure their continuing suitability and effectiveness and to introduce any necessary changes or improvements. Details: The review takes account of: suitability of policies and procedures (including the Quality Policy outlined in this manual) reports from managerial and supervisory personnel the outcome of recent internal audits corrective and preventive actions assessments by external bodies results of inter-laboratory comparisons or proficiency tests changes in the volume and type of work undertaken feedback from customers, including complaints and customer satisfaction surveys recommendations for improvement other relevant factors, such as quality control activities, resources and personnel training A minimum period for conducting a management review is once a year. Results of the review feed into the laboratory planning system and include goals, objectives and action plans for the coming year. A management review can be supplemented by consideration of related subjects at regular management meetings. 4.15.2 Findings, Actions, and Records Policy and Details: Findings from management reviews and the actions that arise are recorded in the minutes of the meeting. Management will ensure that the actions are discharged within an appropriate and agreed upon timeline. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 69 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 70 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.1 General Section Synopsis This section informs you that: 1. Many factors contribute to the correctness and reliability of tests and/or calibrations 2. The laboratory must account for these factors Key Words Correctness Reliability Uncertainty Cross-references ISO 17025:2005 Section 5.1 ISO 9001:2000 Section 7.1, 7.5.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 71 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.1.1 Correctness and Reliability Policy and Details: Correctness and reliability of the tests and/or calibrations performed have many contributing factors including: Human factors (see section 5.2) Accommodation and environmental conditions (see section 5.3) Test and calibration methods and method validation (see section 5.4) Equipment (see section 5.5) Measurement traceability (see section 5.6) 5.1.2 Measurement Uncertainty Policy: When developing test and calibration methods and procedures, total measurement uncertainty must be accounted for in the training and qualification of personnel, and in the selection and calibration of equipment. Details: The extent to which the factors contribute to total measurement uncertainty differs between tests, matrices, methodologies. See section 5.4.6 for more details. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 72 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.2 Personnel Section Synopsis This section tells you that management: 1. Analyzes training needs 2. Provides training to employees for them to do their jobs 3. Qualifies people performing specific tasks Key Words Competence Qualification Authorize Training Needs Job Description Registry of Skills Cross-references ISO 17025:2005 Section 5.2 ISO 9001:2000 Section 5.5.1, 6.2.1, 6.2.2, 7.5.1, 7.5.2 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 73 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.2.1 Competence and Qualification Policy: Management ensures the competency of all employees including specific equipment operators, those performing tests and/or calibrations, those evaluating results and signing test reports. Appropriate supervision is provided for employees undergoing training. Personnel performing specific tasks are qualified on the basis of appropriate education, training, experience and/or demonstrated skills, as required. In addition, personnel responsible for the opinions and interpretations included in test reports also have: Relevant knowledge of the technology used in the performance of analyses, materials, products tested, or the way they are used or intended to be used and of the defects or degradation that may occur during sampling, analysis, or use. Knowledge of the general requirements expressed in the legislation and standards. An understanding of the significance of deviations found with regard to the normal use of the items, materials, or products concerned. Details: Management defines the minimum levels of qualification and experience necessary for all posts within the laboratory. The educational and experience requirements for various laboratory positions are listed in the following sections: 5.2.1.1 Laboratory Director – The minimum requirements for the technical director are: Bachelor’s degree in the chemical, environmental, biological sciences, physical sciences or engineering with at least twenty-four (24) college semester credit hours in chemistry and at least two (2) years of experience in the environmental analysis of representative inorganic and organic analytes for which the Chemtech-Ford Laboratories seeks or maintains accreditation. A master’s or doctoral degree in one of the above disciplines may be substituted for one (1) year of experience. For microbiological analyses the technical manager must have a minimum of an associate’s degree with at least four (4) college semester credit hours in general microbiology when the laboratory is engaged in microbiological analysis limited to fecal coliform, total coliform, E. coli and standard plate count. In Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 74 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active addition, the person shall have one (1) year of experience in microbiological analyses. If the laboratory maintains a scope beyond fecal coliform, total coliform, E. coli and standard plate count, then the technical director must have a bachelor’s degree in microbiology, biology, chemistry, environmental sciences, physical sciences or engineering with a minimum of sixteen (16) college semester credit hours in general microbiology and biology and at least two (2) years of experience in the environmental analysis of representative analytes for which the laboratory seeks or maintains accreditation. A master’s or doctoral degree in one of the above disciplines may be substituted for one (1) year of experience. 5.2.1.2 Quality Manager - The minimum requirements for the quality manager are: Bachelor’s degree and 2 years of experience in environmental laboratory analysis/operation or an associate’s degree and 4 years of experience in environmental laboratory analysis/operation. Understanding of quality systems including QA/QC. Understanding of laboratory operations. Strong communication skills including to work with a variety of staff and management 5.2.1.3 Supervisor - The minimum requirements for a laboratory supervisor are: A bachelor’s degree plus one-year work experience in a certified environmental laboratory or in a laboratory that the prospective supervisor demonstrates as one that substantially meets equivalent quality standards for a certified laboratory; or An associate’s degree in the biological, chemical, or physical sciences from an institution of higher education, plus four years work experience in a certified laboratory or in a laboratory that the prospective supervisor demonstrates as one that substantially meets equivalent quality standards for a certified laboratory. The supervisor must demonstrate competency to supervise testing in the areas over which they supervise. 5.2.1.4 Technical Employees - The minimum requirements for technical laboratory employees vary as to position and job requirements. The education requirements Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 75 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active differ based on the job assignments. In general, the requirements are: A bachelors degree in the biological, chemical, or physical sciences from an institution of higher education; or An associates degree in the biological, chemical, or physical sciences from an institution of higher education; or A high school degree. Continued competence is monitored through the use of blind performance evaluation samples and Demonstrations of Competency. Where this is not achieved, the need to retrain personnel is considered. Where a method or technique is not in regular use, verification of personnel performance before they undertake tests, may be necessary. 5.2.2 Training Policies and Procedures Policy: Management will formulate the goals with respect to the education and the skills of the laboratory personnel. The training program is relevant to the present and anticipated tasks of the laboratory. SOP# QSP 5-2-1 is utilized to identify training needs and providing the necessary training for personnel. Details: The skills and knowledge are defined in the job description for each job function as described in section 5.2.1. Management compares the job description to the skills and knowledge of the new incumbent to determine the training needs. 5.2.2.1 QA Program - Chemtech-Ford, Inc. provides easy access to controlled copies of this “quality assurance program” as written within this document for all employees of this laboratory. 5.2.2.2 Training Files - Chemtech-Ford, Inc. maintains training files for all employees involved with data generation and reduction. The training files contain the following sub-files: Job description (minimum qualifications, experience, and skills defined). Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 76 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Analytical qualification documentation “Demonstrations of Capability,” (DOC’s). DOCs are neither appropriate nor required for the analyses of Odor, Color, and Paint Filter Test. Also alternatively, duplicate checks of capability are performed for Dissolved Oxygen, Flashpoint, and all microbiological analyses. Training attendance sheets. SOP reading documentation. Certificates, degrees, etc. Signed “Ethics Statement.” Training in the laboratory must include all methods or parts of methods and techniques that personnel are asked to perform. Minimally, the analyst must demonstrate competency through observation by management and verification using replicate and/or check samples. For technicians who perform only parts of the method, confirmation of competency may be verified by observation only. Re-verification of all personnel must be performed annually on all methods or techniques pertinent to their job description by use of blind performance evaluation samples and/or Demonstrations of Competency tests. 5.2.3 Employees Policy: Competent permanent or contractual employees are employed in the laboratory. The technical manager ensures that contractual, additional technical employees, and key support personnel are supervised and work in accordance to the policies and procedures of this Quality Manual. Details: Testing must be either performed or supervised by an experienced person qualified by the experience and/or degree level requirements from section 5.2.1. 5.2.4 Job Descriptions Policy: Current job descriptions for managerial, technical and key support personnel involved in tests and/or calibrations are maintained centrally in the administration area of the laboratory. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 77 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Minimum contents of job descriptions include: The duty of performing tests. The act of planning tests and evaluation of results. The responsibility of developing and validating new methods as / when requested. Expertise and experience. Qualifications and training programs. Managerial duties. 5.2.5 Key Personnel and Responsibilities Policy: Chemtech-Ford, Inc. complies with the managerial staff requirements as identified and required by “Utah Rule R444-14-8.” Details: Key Personnel include the following listed positions: 5.2.5.1 Authority and Interrelationships – The laboratory has designated the following lines of authority: CEO President – Reports to CEO Executive Vice President reports to President Vice President, Quality Manager, Laboratory Director report to Executive Vice President Deputy Lab Director report to Lab Director Section Manager reports to Lab Director or Deputy Lab Director Team Leader reports to Section Manager Analysts & Technicians report to Team Leader These lines of authority may have exceptions (e.g. there may not be a Team Leader and the analyst/technician may report to a Section Manager. The organizational chart is reviewed and updated (as needed) at least semi-annually (or more frequently as needed). 5.2.5.2 Laboratory Director - The Laboratory Director is responsible for the administrative oversight and overall technical operation of the laboratory. The laboratory director will: Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 78 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Define minimum qualifications, experience, and skills necessary for all technical employees. Ensure and document through an annual competency check that each technical employee demonstrates initial and on-going proficiency for the tests performed by that employee. Review the Quality Managers audit findings and document such reviews. Oversee laboratory technical and support staff. Review and approve all new and existing analytical procedures. Review and approve all deviations from normal analytical protocols. Review external and internal quality control audits and all other relative documentation/information. Perform final review and approval of new laboratory projects including reports and documents. Nominate deputies in case of temporary absence. Unless otherwise specified, the QM or deputy Lab Director will serve as acting laboratory director in the director's absence. Review laboratory resources and capabilities prior to accepting new non- routine project work that may affect or adversely tax the present capacity of the laboratory. Ensure that subcontracted laboratories are capable and appropriately certified for analytical work sent to them. 5.2.5.3 Quality Manager (QM) - The QM reports directly to the executive team. The QM has the responsibility for the quality system and its implementation (See Section 6 of the QM). The Quality Assurance Officer will: Have direct access to the highest level of management at which decisions are taken on laboratory policy and resources, and to the laboratory director. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 79 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Serve as the focal point for quality assurance and oversee and review quality control data. Have functions independent from laboratory operations for which he or she has quality assurance oversight. Have documented training or experience in quality assurance procedures and be knowledgeable in the quality assurance requirements of Utah Rule R444-14; also be knowledgeable in the quality systems. Have knowledge of the approved methods used by the laboratory in order to accurately evaluate laboratory performance. Objectively evaluate data and objectively perform assessments without undue influence. Oversee all quality aspects of sample handling, testing, and report generation. Schedule, oversee, and be responsible for reviews of the entire technical operation of the laboratory. This includes conducting annual technical audits. Arrange, when available, analytical participation in inter-laboratory comparisons and proficiency testing programs. For purposes of qualifying for and maintaining accreditation, the QM shall arrange for participation in an external proficiency test program according to Utah Rule R-444-14 and as identified in the Quality Systems of NELAP. Notify laboratory management of deficiencies in the quality system and monitor corrective actions (ensure managers review all corrective actions initiating from their areas of concern, using corrective action reports as references during QA training meetings). Serve as the back-up to the Laboratory Director in the absence of the Laboratory Director. 5.2.5.4 Laboratory Area Supervisors - These managers are responsible for the day-to- day operation of the laboratory. Their responsibilities include: Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 80 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Supervise all technical and non-technical employees. Be responsible for the production and quality of all data reported by the laboratory. Review and approve analytical data generated within the area. Develop and submit new methods and operating procedures for approval by the Laboratory Director. Evaluate instrument and personnel needs. Ensure that all samples are accepted, analyzed, and reported in accordance with laboratory SOPs. 5.2.5.5Technical Staff - Technical personnel, generally, are responsible for the routine receipt, analysis and reporting of all laboratory samples. The technical staff will: Report directly to the assigned supervisor. Perform duties in accordance to laboratory policy and procedures. Read, understand, and follow the Quality Manual and all appropriate SOPs. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 81 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.2.6 Laboratory Organizational Chart The official organizational structure is contained in Quality Manager. 5.2.7 Staff Management Policies Policy: Management authorizes specific personnel to perform particular types of testing, to issue test reports, to give opinions and interpretations and to operate particular types of equipment. Records of the relevant competence, educational and professional qualifications, training, skills and experience of all technical personnel and contracted personnel are maintained. This information is readily available and includes the date on which authorization and/or competence was confirmed and the criteria on which the authorization is based and the confirming authority. Details: 5.2.7.1 Confidentiality Each employee shall read, understand, and acknowledge that the analytical work performed in the laboratory demands a high degree of confidentiality. In a practical sense, this has to do with the potential communication of laboratory procedures and analytical results to clients, regulatory agencies, and other interested parties. All employees should understand that analytical data legally belongs to the client who contracted such work. 5.2.7.1.1 Telephone Correspondence A request for analytical results via telephone should be verified by requesting the name of the requestor (and as applicable the phone number, FAX number, e-mail address, or mailing address) before releasing data. It should be clear that the contracting client is the same as the client requesting the data. For any data request from a client other than the contracting client, the contracting client must approve its use by the requesting client before release. Such permission must be documented (requestor, contracting client, date and time of request, staff member taking request) and placed in the client data file. 5.2.7.1.2 E-mail and FAX Correspondence Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 82 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Similar guidelines to 5.2.7.1.1 apply to requests for results transmitted by e- mail or FAX. Chemtech-Ford, Inc. will keep electronic records of e-mail/FAX requests and reports for 5 years. 5.2.7.1.3 "In-Person" Requests Similar guidelines to 5.2.7.1 apply to clients who appear at the laboratory in person and request analytical data or other laboratory documentation. Copies of such reports or documentation may be released only after determining that the requestor is the contracting party, or has written permission from the contracting party to release the data. 5.2.7.1.4 Statement of Confidentiality Each employee shall sign a Confidentiality Agreement, which describes the understanding of such laboratory confidentiality and acknowledges the penalties for failing to follow established laboratory procedures regarding confidentiality. 5.2.7.2 Improper, Unethical, and Illegal Actions It is the policy of Chemtech-Ford, Inc. and its employees to perform their duties in a consistently legal and ethical manner. A high level of ethical behavior is characterized by, but not limited to, dealing honestly and forthrightly with all clients and co-workers, maintaining data integrity, open and timely treatment of inaccurate, invalid, or misreported analytical data, and abiding by all pertinent rules, regulations, company policies, and standard operating procedures. Deliberate violations of such behavior will result in disciplinary action up to and including termination, the consequences of which could additionally lead to direct liability and legal action against the responsible individual. It is the responsibility of each Chemtech-Ford, Inc. employee to report any observed violation of this policy. This observation may result from a visual or studied review of protocol, generated data, or reported information. Laboratory management will review the evidence of any such reported violation; confirmation that such a violation occurred will result in severe disciplinary action, up to and including termination and possible legal action. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 83 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Serious violations of Chemtech-Ford, Inc.'s ethical policy include, but are not limited to, the following: Changing a reported value in the LIMS database without proper support of documentation; Intentionally misrepresenting data generated by instrument or calculation; Recording invalid or otherwise altered data to make the analysis conform to "expected" levels; Recording invalid or otherwise altered data at someone else's suggestion or insistence; Recording invalid or otherwise altered data to satisfy quality assurance acceptance criteria; Manually integrating chromatographic data to satisfy quality assurance acceptance criteria; Withholding information that was noted during sample receipt or analysis; Purposefully destroying a sample prior to the completion of analysis; and Willfully circumventing the sample disposal Standard Operating Procedure. Each Chemtech-Ford, Inc. employee is required to participate in a training session within two weeks of employment. The training will include Chemtech-Ford’s ethical policies, examples of unethical behaviors, and penalties for non- compliance. The new employee will be required to sign an attestation statement as a condition of employment which will again define Chemtech-Ford’s policies and penalties. Each year, or more frequently if needed, each Chemtech-Ford, Inc. employee is required to attend ethical training to review company policies and penalties. At the conclusion of the training, each employee will be required to sign an attestation called an Ethical Attestation Statement that summarizes the employee's ethical and legal responsibilities. This Statement acknowledges that penalties exist for deliberately violating this policy. In order to promote an atmosphere of integrity, management will reiterate at routine staff meetings the importance of reporting discovered errors and the insistence that such reporting will not necessarily result in personal punishment, even though the company may suffer financially. Furthermore, management will institute internal proficiency testing (blind and double blind samples) where applicable; QC meetings whose emphasis is on Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 84 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active appropriate and inappropriate laboratory technique and instrument/data manipulation will be held routinely to address this topic. 5.2.7.2 Manual Integration In keeping with Chemtech-Ford’s policy of producing data of the highest possible quality, integrations performed in the laboratory must be generated by fully calibrated instruments and not altered in an unsubstantiated manner. Improper manual integrations performed for the purposes of meeting quality control criteria or any other reason are not allowed. Such unsubstantiated integrations are subject to possible disciplinary action by laboratory management. If a manual integration is necessary, the integration produced after manual integration shall both be labeled and present in the raw data package. The intent is to demonstrate the results of the integration are appropriate and according to good laboratory practices. It is recommended that a short explanation be provided if an unusual integration has to be made (e.g. for unusual tailing due to matrix effect). All manual integrations are subject to strict scrutiny to ensure that they are performed appropriately. Analysts are advised that they must be prepared at any time to defend a manual integration. When there is a question to the validity of the manual integration by the analyst, then they should discuss the integration with their supervisor. Supervisors should regularly review the manual integrations of employees. Manual integrations are noted in the raw data package. Typically, these are denoted by an “m” next to the integrated area or concentration. 5.2.7.3 Undue Pressure An appropriate working atmosphere will be provided at Chemtech-Ford, Inc. so that all employees will be free from any commercial, financial, or other undue pressures, which might adversely affect the quality of their work. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 85 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active If a Chemtech-Ford, Inc. employee feels that his or her work has been affected by undue pressure of any sort, the following recourses are available: 5.2.7.3.1 The employee may report the source of the pressure(s) affecting lab performance to his or her supervisor, or to the laboratory director or owner if the employee believes notifying the supervisor will be ineffective or problematic; and/or 5.2.7.3.2 The employee may generate a Corrective Action Form. This form will specify those requests, behaviors, or other pressures, which adversely affect the quality of the employee's work. The form will then follow normal review channels through the laboratory in order to be resolved. 5.2.7.4 Validation of Employee Qualifications It is the responsibility of Chemtech-Ford, Inc. management to ensure that all employees have demonstrated capability in the activities for which they have been hired and are responsible. This includes verification that a potential employee possesses all of the technical, organizational, and communication skills prior to employment; and that, once hired, each employee continues to upgrade his knowledge and skills. Each new employee is required to read, sign, and understand a comprehensive employment documents provided at time of employment. These documents verify the position's required skills as well as educating the employee in all aspects of the company's operations and policies. This documents include, but are not limited to containing: An attestation that all educational qualifications and technical and communication skills requirements have been fulfilled and reviewed by management. A Confidentiality Agreement. An Ethics Statement. A Harassment Prevention Policy. An attestation that the employee has read, acknowledged, and understood the Chemtech-Ford, Inc. Quality Manual. An attestation that the employee has read, understood, and agreed to perform the most recent version(s) of the test method(s) for which the employee is responsible. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 86 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Demonstrations of Capability for all technical competencies required. An explanation of the Chemtech-Ford, Inc. Laboratory Information Management System (LIMS) and its functions. New employees are apprised of all laboratory security systems and the Training Files to be kept by each employee. Specialized training sessions will be routinely held to 1) review current policies and procedures; 2) institute new policies and procedures; 3) review particular technical skills, Quality Assurance topics, or corrective actions; and 4) institute cross training. These training sessions/courses will be documented in each employee's training file. Prior to the initiation and acceptance of test results from an employee on any test method, satisfactory demonstration of capability is required. Following the completion of all capability demonstration work, the initial analytical work of any new employee will be carefully reviewed for accuracy, thoroughness, and timeliness by the laboratory supervisor. Correct and accurate entry of data into the LIMS will also be monitored. Once the supervisor is satisfied of the technical competency of the new employee, a less rigorous review of the employee's skills and generated data will be required. Records are held in Quality Manager. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 87 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.3 Accommodation and Environmental Conditions Section Synopsis This section tells you: 1. That laboratory facilities are suitable for attaining correct performance of tests and calibrations 2. Critical environmental conditions are monitored, controlled and recorded 3. Incompatible activities are separated 4. Access to laboratories is controlled 5. Good housekeeping is practiced Key Words Incompatible activities Prevent cross-contamination Controlled access Cross-references ISO 17025:2005 Section 5.3 ISO 9001:2000 Section 6.3, 6.4, 7.1, 7.5.1, 7.5.2, 7.6, 8.2.3 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 88 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.3.1 Facility Policy: Laboratory facilities shall be appropriate to allow for the proper performance of analytical testing. This may include, but not limited to, energy sources, lighting, heating, ventilation and any other environmental conditions. Appropriate care is taken to ensure that the environment does not invalidate the results or adversely affect the required quality of any measurement. The technical requirements for accommodation and environmental conditions that can affect the results of tests and calibrations are documented. Details: This section deals with the test areas in the laboratory and premises for support such as sample receipt and storage. Central laboratory supplies and services, such as water purification systems, air supply, vacuum source, and sample storage, are appropriate to facilitate proper performance of tests. 5.3.2 Monitoring Policy: Critical environmental conditions are monitored, controlled and recorded as required by the relevant specifications, methods, and procedures or where they may influence the quality of the results. Tests and calibrations are stopped when the environmental conditions jeopardize the results of the tests and/or calibrations. Details: Laboratories are ventilated to reduce the levels of contamination, lower humidity, and control temperature. Laboratories’ test areas are air-conditioned and the temperature is 20-25 °C. Bench tops and floors are made of impervious, smooth easily cleaned materials. There is at least two linear meters workspace per analyst while working. Walls and ceilings are made of materials that are smooth and easily cleaned. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 89 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.3.3 Separation of Incompatible Activities Policy: Effective separation between neighboring areas is made when the activities are incompatible. Measures are taken to prevent cross-contamination. Details: Reference materials and certified reference materials must be kept separated from samples (log-in and storage). Sample log-in and storage must be segregated, ideally in a separate area from the testing laboratory, and include proper sanitation to exclude the possibility of cross-contamination. Segregation of activities is achieved through time and space allocations. 5.3.4 Controlled Access Policy: Access to and use of areas affecting quality of the tests is defined and controlled. Details: Access to the laboratory is restricted to authorized personnel only. The authorized personnel are made aware of the following items: the intended use of the area the restrictions imposed on working within such areas the reasons for imposing the restrictions 5.3.4.1 Sample Receiving - The sample receiving area is designed to be independent of the other laboratory areas. The sample receiving area is designed with a convenient access from the out-of-doors. This access is controlled allowing security of the laboratory and sample storage. The sample receiving area may also be used for preparing and shipping of containers to clients. 5.3.4.2 Volatiles Laboratory - The volatiles laboratory is located within a climate controlled area away from the main laboratory in order to eliminate solvent cross-contamination from other areas of the laboratory. As with the main laboratory, access to this building is limited to authorized personnel only. All GC/MS volatiles work is performed in this area. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 90 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.3.4.3 Inorganic Chemistry Laboratory - The inorganic chemistry laboratory occupies the largest of the lab area within the building. The area consists of a centrally located spacious rooms equipped with several large benches for analytical work. Conventional wet techniques such as gravimetric, colorimetric, titrimetric are performed here. Several fume hoods are located within the rooms to provide ease of sample preparation. 5.3.4.4 Wet Chemistry Laboratory - This laboratory is adjacent to the inorganic chemistry laboratory and contains the necessary equipment required to perform various wet chemistries (e.g., BOD, COD, and TSS). 5.3.4.5 Metals Laboratory - The metals analysis laboratory contains all of the metals analytical equipment. However, samples are prepared for metals analysis in the inorganic laboratory, thus reducing the possibility of instrument contamination. The metals laboratory is designed for ICP, ICP/MS, and Hg cold-vapor instrumentation. 5.3.4.6 GC and Semi-Volatile GC/MS Laboratory - The preparation lab contains standard fume hoods and ample bench space for sample extraction. The GC and Semi-volatile GC/MS instrument laboratory has several benches with GC and GC/MS instrumentation and supplies. 5.3.4.7 Microbiology Laboratory - The microbiology laboratory is a separate room that is climate-controlled with ample bench space on which to perform the required analytical procedures. The laboratory contains its own supplies and storage facilities for ease of analysis and for prevention of contamination. 5.3.4.8 Sample Storage - Samples remaining in the sample analysis stream are located within their respective holding areas (refrigerators, etc.) until required analyses have been complete. Additional post-analysis storage for metals-preserved sample bottles is accomplished via storage shelves located within the metals laboratory. All other inorganic/organic samples are kept for a maximum of three months (following data reporting) in refrigerated storage throughout the laboratory. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 91 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.3.5 Good Housekeeping Policy: Measures are taken to ensure good housekeeping in the laboratory. Special procedures are followed when necessary. Details: Controlled use of cleaning and pest control materials is exercised. The laboratory complies with the local health and safety requirements. Revision History Changes from Revision 25 Section 5.4.5.3 Title edited for grammar. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 92 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.4 Test Methods and Method Validation Section Synopsis This section tells you: 1. Preference is given to the use of a standard method when selecting procedures 2. All methods must be validated before use 3. Measurement uncertainty is estimated 4. Data is controlled Key Words Standard Methods Laboratory-Developed Methods Non-standardized Methods Validation Uncertainty of Measurement Data Checks Cross-references ISO 17025:2005 Section 5.4 ISO 9001:2000 Section 4.2.1, 4.2.3, 6.1, 6.3, 6.4, 7.1, 7.2.1, 7.2.2, 7.3, 7.4.3, 7.5.1, 7.5.2, 7.6, 8.1, 8.2.3, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 93 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.4.1 General Policy: Methods and procedures used for all tests and/or calibrations are appropriate as per: sampling, handling, transport, storage, and preparation of items to be tested and/or calibrated an estimation of the measurement of uncertainty as well as statistical techniques for analysis of test and/or calibration data where appropriate Instructions on the use and operation of all relevant equipment and on the handling and preparation of items for testing and/or calibration are available. All instructions, standards, manuals and reference data relevant to the work of the laboratory are maintained current and readily available to personnel. Deviation from test and calibration methods must be documented, technically justified, authorized, and accepted by the customer. Details: There are SOPs for sample handling, storage, preparation of test items, QA/QC procedures (media QC, incubation times and temperatures, equipment calibration and maintenance, process control QC), and standards for approving / rejecting results. These may be combined with or separate from the method. The content of an environmental (TNI) test method should include: Applicable Matrices Detection Limit Method Scope Method Summary Definitions Interferences Safety Equipment and Supplies Reagents and Standards Sample Collection, Preservation, Shipment and Storage Quality Control Calibration and Standardization Procedure Calculations Method Performance Changes to the Approved Method Data Assessment and Acceptance Criteria Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 94 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Corrective Action & Contingencies for Out of Control Data Pollution Prevention and Waste Management References Editorial Changes to SOP Appendices International, national, or regional standards or other recognized specifications that contain sufficient and concise information on how to perform the tests and/or calibrations are not necessarily supplemented or rewritten as an internal procedure when they are written in a way that can be used as published by laboratory staff. Consideration may need to be given to providing additional documentation for optional steps in the method. 5.4.2 Selection of Methods Policy: Test and/or calibration methods, including methods for sampling, meet the needs of the customer and are appropriate for the tests and/or calibrations it undertakes. Preference is given to reference methods published as international, national, or regional standards. The laboratory ensures that the latest edition of a standard is used unless it is not appropriate or possible to do so. When necessary, the standard is supplemented with additional details to ensure consistent application. Details: Methods that have been published either in international, national, or regional standards, or by reputable technical organizations, or in relevant scientific texts or journals, or as specified by the manufacturer are selected when the customer does not specify the method to be used. Methods may be adopted from but are not limited to the following sources: EPA, Standard Methods, USP, AOAC, FDA BAM, USDA FSIS & AMS, APHA SMEDP, APHA, AWWA, WEF, NELAC, TNI, Compendium of Methods for the Microbiological Examination of Foods, ISO, ICMSF, National Food Processors, American Association of Cereal Chemists, Association of Dressing and Sauces, Health Canada, Environmental Protection Agency, OIE, and ASTM. The ability of the laboratory to achieve satisfactory performance against documented performance characteristics is verified before samples are analyzed. Laboratory-developed methods or methods adopted by the laboratory may also be used if they are appropriate for the intended use and if they are validated. The customer is Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 95 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active informed as to the method chosen. The laboratory confirms that it can properly operate standardized methods before introducing the tests or calibrations. If the standardized method changes, the confirmation is repeated. The customer is informed when the method proposed by the customer is considered to be inappropriate or out of date. 5.4.3 Laboratory-Developed Methods Policy: Introduction of test and calibration methods developed internally is a planned activity and is assigned to qualified personnel equipped with adequate resources. Plans are updated as development proceeds and ensures effective communication among all personnel involved. Details: Methods developed in-house are validated and authorized before use. Where available, Certified Reference Materials (CRMs) are used to determine any systemic bias, or where possible results are compared with other techniques, preferably based on different principles of analysis. As applicable, determination of uncertainty is part of this validation process and is essential for ongoing quality control. 5.4.4 Non-Standard Methods Policy: Utilization of non-standard methods is subject to agreement with the customer and includes a clear specification of the customer’s requirements and the purpose of the test. The developed method is validated appropriately before use. Details: Discussion and agreement for the use of non-standard methods is recorded as part of contract review procedures (see section 4.4). All non-standard and new tests are validated for their intended purpose. Qualitative test methods must be validated to demonstrate estimated sensitivity and specificity, relative accuracy to official methods (if appropriate), positive and negative deviation, limit of detection, matrix effect, repeatability, and reproducibility. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 96 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Quantitative test methods are validated to demonstrate specificity, sensitivity, relative accuracy, positive and negative deviation, repeatability, reproducibility, and limit of determination. For new methods where procedures are developing rapidly, especially for emergency situations, it may be necessary to circumvent normal validation procedures. Minimally, this must be a demonstrated recovery in replicate. New test and/or calibration methods are documented prior to providing test and/or calibration results to customers and contain at least the following information: appropriate identification scope description of the type of item to be tested or calibrated parameters or quantities to be determined apparatus and equipment, including technical performance requirements reference standards and reference materials required environmental conditions required and any stabilization period needed description of the procedure, including: affixing identification marks, handling, transporting, storing and preparing of items ensuring checks are made before the work is started checking that the equipment is working properly and, where required, calibrating and adjusting the equipment before each use listing method of recording the observations and results indicating any safety measures to be observed criteria and/or requirements for approval/rejection (quality control plan) data to be recorded and method of analysis and presentation uncertainty or procedure for estimating uncertainty 5.4.5 Validation of Methods 5.4.5.1 Performance Characteristics Policy: Validation of a method establishes, by systematic laboratory studies, that the performance characteristics of the method meet the specifications related to the intended use of the test results. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 97 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: The performance characteristics of a validation plan includes, as applicable: selectivity and specificity range linearity sensitivity limit of detection limit of quantitation accuracy precision reporting limit repeatability reproducibility recovery confirmation techniques criteria for the number of samples tested to validate method as per defined scope of method action levels where defined by regulation quality control incorporating statistics as applicable Performance characteristics that are selected take into account the intended use of the method, whether for screening, confirmatory analysis, or quantitation. The design, verification of the method and documentation procedures for validation are planned and conducted by qualified personnel, equipped with adequate resources. This section lists a few acceptable validation procedures. The choice of the procedure depends on the extent of the deviation from the published method. Validation of methodology is a value judgment in which the performance parameters of the method are compared with the requirements for the test data. A prerequisite for a valid method is that data produced by the method must attain a state of statistical control. Such a state is obtained when the mean value of a large number of individual values tends to approach a limiting value called the limiting mean. Methods may be validated by one or more alternative procedures. Some of these procedures are described below. Apparent differences can be analyzed statistically to Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 98 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active confirm their significance. In all cases, the reasons for choosing one or more alternatives must be documented. analysis of standard reference materials (SRM) that are identical or almost identical to the test samples in the absence of suitable SRMs, analysis of reference materials that are similar in all respect to the test samples; the use and validity of this reference material must be documented using an alternative method to measure the same parameter provides a very high level of confidence if results are confirmed recovery studies by the addition of a known concentration of the parameter of interest to some of the replicates being measured The parameters to be determined include: the scope of the method and any known interference detection limit the range of concentration where the method is valid precision and bias Judgment is required to determine if some or all of the above is required. Requirements will depend largely on the extent of deviation from the original method. Developments in methodology and techniques require methods to be changed from time to time. The difference in performance between revised and obsolete methods is established so that it is possible to compare old and new data. Where a change in method involves only minor adjustments, such as sample size, or different reagents, the amended method is validated and the changes brought to the attention of the accreditation body at the next accreditation audit. Where the proposed change involves technology or methodology, the laboratory seeks the approval of the accreditation body. Records are kept on all validation activities. The records include any of the performance characteristics chosen, reference procedures or guidance documents followed to validate the method or custom validation procedure, and a final confirmation (memo to file) that the method validation results are acceptable for continued use of the method. An example statement would be “This serves as record that the validation of the XYZ Test Method has been approved for use by [name and title of approver]”. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 99 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.4.5.2 Fit for Use Policy: The laboratory validates non-standardized methods, laboratory-designed/developed methods, standardized methods used outside their intended range, and amplifications of standard methods to confirm that the methods are fit for the intended use. The validation is as extensive as is necessary to meet the needs in the given application or field of application (may include procedures for sampling, handling, and transportation). The laboratory records the results obtained, the procedure used for the validation, and a statement as to whether the method is fit for the intended use. Details and Procedure: Validation records are kept as in section 5.4.5.1. Included in these records is the validation procedure. The procedure used for the validation is likely to vary between different methods. Therefore, the procedures included in the laboratory records are not as detailed as a typical SOP, but are sufficient enough to re-create how the method was validated. The techniques used for the determination of the performance of a method, are one of, or a combination of, the following: calibration using reference standards or reference materials comparison of results achieved with other methods inter-laboratory comparisons systematic assessment of the factors influencing the result assessment of the uncertainty of the results based on scientific understanding of the theoretical principles of the method and practical experience. When changes are made in the validated non-standard method, the influence of such changes carried out is documented and if appropriate a new validation is performed. 5.4.5.3 Customer’s Needs Policy: The range and accuracy of the values obtainable from validated methods (e.g., the uncertainty of the results, detection limit, selectivity of the method, linearity, limit of repeatability and/or reproducibility, robustness against external influences and/or cross- sensitivity against interference from the matrix of the sample/test object) as assessed for the intended use is relevant to the customer’s needs. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 100 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Validation includes the specification of the requirements, determination of the characteristics of the methods, the comparison of the requirements with the values of the characteristics of the method, and a statement on the validity. As method development proceeds, regular review is required to verify that the needs of the customer are still being fulfilled. Changing requirements requiring modifications to the development plan are approved and authorized. Validation is always a balance between costs, risks, and technical possibilities. 5.4.6 Uncertainty of Measurement 5.4.6.1 Calibration Policy: Physical, chemical, and biological standards are calibrated or characterized by qualified subcontractors. Details and Procedures: Repeatability and reproducibility data are components of measurement uncertainty and are determined as a first step towards producing estimates of this parameter. The uncertainty of measurement may be made available on the certificate of analysis or calibration certificate from a subcontractor. Note – in-house calibrations include procedures for uncertainty of measurement estimates where practicable. 5.4.6.2 Testing Policy: The SOP# QSP 5-4-1 is utilized to estimate uncertainties of measurement in testing, except when the test methods preclude such rigorous calculations. In certain cases, it is not possible to undertake metrologically and statistically valid estimations of uncertainty of measurement. In these cases, the laboratory attempts to identify all the components of uncertainty and make the best possible estimation, and ensure that the form of reporting does not give an exaggerated impression of accuracy. Reasonable estimation is based on Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 101 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active knowledge of the performance of the method and on the measurement scope and makes use of previous experience and validation data. Details: The degree of rigor needed in an estimation of uncertainty of measurement depends on factors such as: requirement of the test method requirement by the customer if there are narrow limits on which decisions on conformity to a specification are based In cases where a well-recognized test method specifies limits to the values of the major sources of uncertainty of measurement and specifies the form of presentation of calculated results, the laboratory is considered to have satisfied the estimation uncertainty of measurement by following the reporting instructions (see section 5.10). 5.4.6.3 Uncertainty Components Policy: When estimating the uncertainty of measurement, all uncertainty components that are of importance in the given situation are taken into account using accepted methods of analysis. Details: Sources contributing to the uncertainty include, but are not necessarily limited to, the reference standards and reference materials used, methods and equipment used, the environmental conditions, the item being tested or calibrated and the operator. The predicted long-term behavior of the tested and/or calibrated item is normally not taken into account when estimating the measurement uncertainty. For further information, see ISO 5725 and the Guide to Expression of Uncertainty in Measurement. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 102 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.4.7 Control of Data 5.4.7.1 Calculations and Data Transfers Policy: Calculations and data transfers are subject to appropriate checks in a systematic manner. Details: Test data are approved through the following arrangements by the QM, supervisor, lab director, peer etc.: checks to determine accuracy of calculations, conversions, and data transfers checks for transcription errors, omissions, and mistakes checks to determine consistency with normal or expected values For those analyses where manual data reduction is required, it is performed according to the instructions provided in the test method or SOP. 5.4.7.2 Computers and Automated Equipment Policy: When computers or automated equipment are used for the acquisition, processing, manipulation, recording, reporting, storage or retrieval of test or calibration data, the laboratory ensures that: computer software developed by the user is documented in sufficient detail and suitably validated or otherwise checked as being adequate for use procedures are established and implemented for protecting the integrity of data; such procedures include, but are not be limited to, integrity and confidentiality of data entry or collection, data storage, data transmission, and data processing (see section 4.13.1.4) computers and automated equipment are maintained to ensure proper functioning and are provided with the environmental and operating conditions necessary to maintain the integrity of test and calibration data data is securely maintained by preventing unauthorized access to, and unauthorized amendment of, computer records Details and Procedures: Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 103 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Data generated using computer software programs that are interfaced directly to instruments incorporates all dilutions and calculations, thereby eliminating the need for manual data reduction. Commercially developed software in general use within its designed application range may be considered sufficiently validated. Laboratory software configuration / modifications are validated as outlined in SOP# QSP 5-5-1. It is the stated goal of Chemtech-Ford Laboratories to meet the requirement for Electronic records, electronic signatures, and handwritten signatures executed to electronic records as defined by 21 CFR. Part 11 (Docket No. 92NO251) RIN0910- AA29; Federal Register: March 20, 1997, Volume 62, Number 54), Rules and Regulations, pages 13429-13466. Chemtech-Ford is not now fully compliant, but records of compliance evaluation are maintained and can be inspected upon request. For details of the requirement see: http://www.fda.gov/ora/compliance_ref/part11/ Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 104 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.5 Equipment Section Synopsis This section tells you to: 1. Identify information needs for accept / reject decisions 2. Install equipment capable of providing that information 3. Use the equipment in the proper environment 4. Periodically check the equipment calibration Key Words Required Equipment and Accuracy Authorized Personnel Unique Identification Inventory Maintenance Procedures Out of Service Calibration Status Re-verification Checks Correction Factors Safeguards against Adjustment Cross-references ISO 17025:2005 Section 5.5 ISO 9001:2000 Section 4.2.1, 4.2.3, 5.1, 6.2.2, 6.3.1, 7.1, 7.4, 7.5.1, 7.5.2, 7.5.3, 7.6, 8.1, 8.2.3, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 105 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.5.1 Required Equipment Policy: The laboratory is furnished with all items for sampling, measurement and test equipment required for the correct performance of the tests and/or calibrations (including sampling, preparation of test and/or calibration items, processing and analysis of test and/or calibration data). When equipment is used outside the laboratory’s permanent control, it ensures that the requirements of this Quality Manual are met. Details: Equipment is used in an environment appropriate to its proper performance. All equipment required by a test is described in each method, including the equipment’s tolerances. A current list of equipment is maintained in Quality Manager. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 106 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.5.2 Required Accuracy Policy: Equipment and software used for testing, calibration and sampling are capable of achieving the accuracy required and comply with specifications relevant to the tests and/or calibrations concerned. Calibration programs are established for key quantities or values of the instruments where these properties have a significant effect on the results. When received, equipment, including that used for sampling, is checked to establish that it meets the laboratory’s specification requirements, complies with the relevant standard specifications, and is checked and/or calibrated in accordance with section 5.6 before use. Details: The procedures for checking newly received equipment are as determined by manufacturers’ specification and/or those determined by the laboratory during procurement. 5.5.3 Authorized Personnel Policy: Equipment is operated by authorized personnel. Up-to-date instructions on the use and maintenance of equipment (including any relevant manuals provided by the manufacturer of the equipment) are readily available for use by the appropriate laboratory personnel. Details: Access to laboratory equipment is controlled to ensure that only authorized personnel use equipment. 5.5.4 Unique Identification Policy: Each item of equipment used for testing and calibration is uniquely identified when practicable. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 107 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Measuring and testing equipment is uniquely identified. Typical identification includes instrument type, make, model, serial number or other unique markings. Measuring and testing equipment includes any instrument that could affect the quality of test results. Components that can be interchanged between various instruments are tracked in equipment logbooks but are not assigned individual identification. 5.5.5 Inventory and Maintenance Records Policy: Records are maintained for each item of equipment significant to the tests and/or calibrations performed. The records include the following: identity of the item of equipment (and its software) manufacturer’s name, type identification, and serial number and/or other unique identification Date received (if available) Date placed into service (if available) checks that equipment complies with the specification (see section 5.5.2) current location, where appropriate the manufacturer’s instructions, if available, or reference to their location dates, results and copies of reports and certificates of all calibrations, adjustments, acceptance criteria, and due date of next calibration maintenance carried out to date and the maintenance plan (includes calibration) damage, malfunction, modification or repair to the equipment Analysts initials Details: A database is used to capture the above inventory information. The above information related to service and maintenance is kept in Quality Manager. Other information recorded may include: date received and date placed in service condition when received (e.g., new, used, refurbished) dates and results of calibration and/or verification and date of next calibration and/or verification performance history, where appropriate (e.g., response time, drift, noise level) Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 108 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.5.6 Equipment Procedures Policy: The SOP# QSP 5-5-1 is utilized as an established plan for safe handling, transport, storage, use and maintenance (including calibration) of measuring equipment, and appropriate use of correction factors to ensure proper functioning and in order to prevent contamination or deterioration. Note – additional procedures may be necessary when measuring equipment is used outside the permanent laboratory for tests, calibrations, or sampling (currently not applicable at our laboratory). Details and Procedures: The procedures for each piece of measuring equipment are located in the appropriate room where the equipment is located. These procedures detail any information for safe handling, transport, storage, use, and maintenance of measuring equipment. 5.5.7 Out of Service Equipment Policy: Equipment that has either been subjected to overloading or mishandling, or gives suspect results, or has been shown to be defective or outside specified limits, is taken out of service, clearly marked, and appropriately stored until it has been repaired and shown by calibration or test to perform correctly. Details: Routine testing work is completely discontinued on equipment that even shows minor nonconformances. Not only do we do this for ethical reasons in support of our customer, but minor nonconformances are often indicative of major breakdowns in expensive equipment. These breakdowns need to be avoided wherever possible. Out of service equipment is clearly marked as outlined in section 5.5.8. The laboratory examines the effect of the defect or departure from specified limits on previous test and/or calibrations and institutes the “Control of Nonconforming Work” procedure as outlined in section 4.9. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 109 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.5.8 Calibration Status Policy: Equipment requiring calibration is labeled to indicate the calibration status and/or operational status and the date when re-calibration is due when appropriate. Details: Calibration labels have a write-on surface and a pressure sensitive adhesive. The areas that are filled out include the person who performed the calibration, the date it was performed, the date it is due for re-calibration, and the equipment’s identification number. Measuring equipment that has failed calibration or is deemed out of service is labeled with one of the following labels: A piece of equipment that is not calibrated or checked is labeled with the following label: 5.5.9 Return to Service Policy: When equipment goes outside the direct control of the laboratory for a period, the laboratory ensures that the function and calibration status of the equipment are checked and validated and shown to be satisfactory before the equipment is returned to service. Details and Procedures: The procedures used to check and ensure that the function and calibration status of the equipment are satisfactory before the equipment is returned to service are outlined in the CALIBRATION VOID DO NOT USE CALIBRATION BY DATE DUE ID# OUT OF SERVICE DO NOT USE FOR REFERENCE ONLY Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 110 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active manufacturer’s equipment manual. Any additional quality control checks are outlined in the “Quality Control Plan” section of the appropriate test method. 5.5.10 Periodic Checks Policy: When intermediate checks are needed to maintain confidence in the calibration status of equipment, these checks are carried out periodically according to defined procedure. Details and Procedures: As stated in section 5.5.6, the procedures for each piece of measuring equipment are available on the laboratory computer network. SOP# QSP 5-5-1 outlines a general maintenance plan for equipment and includes various checks. Internal quality control checks are specified in individual test methods that are located in the appropriate laboratory areas thereby providing procedures for intermediate checks. 5.5.11 Correction Factors Policy Calibrations that give rise to a set of correction factors are updated along with all copies of this data (e.g., in computer software). Details and Procedures: The updating of correction factors, including all copies, is assured by following the appropriate test method or SOP. It is the responsibility of the QM to ensure that all copies are updated. 5.5.12 Safeguards against Adjustments Policy: Test and calibration equipment, including hardware and software, are safeguarded from adjustments that invalidate test and/or calibration results/status. Details: Safeguards against adjustment for laboratory equipment include: detailed SOPs and manufacturer’s manuals on the operation of the equipment Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 111 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active policies permitting only fully trained and competent personnel to operate equipment access to the laboratory is restricted to authorized personnel Safeguards against adjustment for software includes: password protection for important files and packages access to the laboratory is restricted to authorized personnel An electronic audit trail is maintained on for the changes made in the LIMS software Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 112 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.6 Measurement Traceability Section Synopsis This section tells you: 1. Measurements are traceable to SI units (when applicable) 2.Reference Standards and Reference Materials are used Key Words Systemèm International Reference Standard Reference Material Traceability Cross-references ISO 17025:2005 Section 5.6 ISO 9001:2000 Section 6.3.1, 7.1, 7.5.1, 7.6 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 113 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.6.1 General Policy: Test and/or calibration equipment for subsidiary measurements (e.g., for environmental conditions) having a significant effect on the accuracy or validity of the result of the test, calibration, or sampling are calibrated before being put into service. All measurement and test equipment having an effect on the accuracy or validity of tests is calibrated and/or verified before being put into service. As mentioned in section 5.5, the SOP# QSP 5-5-1 outlines an established program for the maintenance of equipment and includes calibration. Details: The program includes a system for selecting, using, calibrating, checking, controlling, and maintaining: measurement standards reference standards used as measurement standards measuring and test equipment used to perform tests and calibrations Procedures are documented where appropriate. All measurements that play a defining role in testing accuracy are based directly or indirectly on reference standards, reference materials, certified reference materials, or other standards or materials having appropriate traceability. Records are maintained in the LIMS for each standard. These records include, as applicable: supplier, grade, lot number, and concentration dates of preparation or verification measurement of weights, volumes, time intervals, temperatures, and pressures and related calculations relevant processes (e.g., pH adjustment, sterilization) verification results identification of personnel involved Reagents prepared in the laboratory are labelled to identify substance, strength, solvent (where not water), and date of preparation and/or expiry. The person responsible for the preparation of the reagent is identified either from the label or from records.] Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 114 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.6.2 Specific Requirements 5.6.2.1 Calibration Policy: The program for calibration equipment is designed and operated to ensure that calibration measurements are traceable to the System International (SI) units of measurement. Details: Traceability of measurement is assured by the use of calibration services from laboratories that can demonstrate competence, measurement capability and traceability. The calibration certificates issued by these laboratories show that there is a link to a primary standard or to a natural constant realizing the SI unit by an unbroken chain of calibrations. The calibration certificates contain the measurement results including the measurement uncertainty and/or a statement of compliance with an identified metrological specification (see also section 5.10.4.2). Calibration laboratories accredited to ISO 17025 are considered competent to provide the appropriate calibration services. Traceability to SI units of measurement may be achieved by reference to an appropriate primary standard or by reference to a natural constant the value of which, in terms of the relevant SI unit, is known. The term “identified metrological specification” means that it must be clear from the calibration certificate against which specification the measurements have been compared with, by including the specification or by giving an unambiguous reference to the specification. When the terms “international standard” or “national standard” are used in connection with traceability, it is assumed that these standards fulfil the properties of primary standards for the realization of SI units. Maintain certificates of all reference standards, measuring equipment, or certified reference material used in ensuring traceability. Where traceability to national standards of measurement is not applicable, the laboratory provides satisfactory evidence of correlation Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 115 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active of results, for example by participation in a suitable program of inter-laboratory comparisons or proficiency testing. Reference standards, such as thermometers and weights, are traceable to a national or international standard (e.g., NIST). 5.6.2.1.1 Instrument Performance Evaluation 5.6.2.1.1.1 General calibration of laboratory instruments falls into two categories: 1) calibration which is conducted on a routine basis as part of the analytical procedure prior to each use; and 2) periodic, scheduled calibration of instruments and gauges against known standards to ensure the continuing precision and accuracy of such instruments. 5.6.2.1.1.2 All instrumentation must be demonstrably calibrated and evaluated for appropriateness before analysis is initiated. Divergence from acceptable benchmark criteria requires correction before analyses may be performed. The instrument performance evaluation material may be a standard spiked into the solvent used for analysis, but it is not extracted as if it were a sample. 5.6.2.1.2 Calibration 5.6.2.1.2.1 Generally, as applicable to the method, calibration curves are established for each parameter using known concentrations of standards. At least three different concentrations in non-interfering matrices, that span the range of expected sample values are analyzed and plotted. Generally, a correlation coefficient of better than 0.995 constitutes an acceptable calibration. 5.6.2.1.2.2 Method-specific calibration requirements are included in individual SOPs. In this case, the analytical method will take precedence. 5.6.2.1.3 Continuing Calibration 5.6.2.1.3.1 Prior to use each day, the initial calibration must be verified. Typically, one of the mid-point calibration standards are analyzed and the results are compared to the expected results. If the results fall within the method acceptance limits, then analysis can proceed. If the results are not within the acceptance limits, then the problem must be corrected prior to analysis of samples. Some methods require that samples be bracketed by valid opening and closing Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 116 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active calibration standards. When bracketing is required, only results between valid calibration verification standards can be used. 5.6.2.1.3.2 Reportable analytical results are those within the calibration range of the parameter. In general, values above the highest standard are not reported. The lowest reportable value is the MRL. Instrumental calibration will be verified either initially and during sample analysis or at a rate that the established method requires. The continuing calibration (may be substituted by the check standard) is made with standards independent from that used for instrumental calibration. The calibration check must agree within established limits with the calibration or the instrument is re-celebrated. Continuing calibration standards must agree within established limits of calibration. If not, the cause of the discrepancy is identified, corrected, and documented. 5.6.2.1.4 Initial Calibration Verification (ICV) 5.6.2.1.4.1 An ICV is a well-characterized material that is run, at a minimum, with each calibration. The material, which is obtained from a documented second source. In order to assess the performance of the method, the ICV is run in the same manner as the other calibration standards. If the results are not within acceptable limits, the source of the problem is evaluated. Continual failure indicates there is a problem with the system, the ICV standard or the calibration standards. Prior to analysis, the ICV must pass method criteria. A calibration check solution or sample material should be analyzed at least each day of analysis to demonstrate that calibration and standardization of instrumentation is within acceptable limits. 5.6.2.1.5 Calibration Policy 5.6.2.1.5.1 The calibration policies and procedures set forth in this section apply to all instruments requiring scheduled calibrations against traceable standards, including: analytical and test equipment in the laboratory, flow rate (e.g., rotometers), volume (e.g., dry gas meters), temperature measurement equipment, balances, weights, thermometers, pH meters, SRM’s, etc. 5.6.2.1.5.1.1 The standards used in the laboratory measurement system will be calibrated against higher-level, primary standards having certified accuracy. NIST or other equivalently-recognized standardization will certify these higher-level standards. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 117 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.6.2.1.5.3 Calibration standard reagents purchased from commercial vendors will be required to have a certificate of analysis. Whenever a certified, calibration standard is available from NIST, commercial vendors will be required to establish traceability of the certificate of analysis to the certified standard. 5.6.2.2 Testing 5.6.2.2.1 Uncertainty Policy: The requirements given in section 5.6.2.1 apply to measuring and test equipment with measuring functions used, unless it has been established that the associated calibration uncertainty contributes little to the total uncertainty of the test result. When this situation arises, the laboratory ensures that equipment used can provide the accuracy of measurement needed. Details: The extent to which the requirements in section 5.6.2.1 are followed depends on the relative contribution of calibration uncertainty to the total uncertainty. If calibration is the dominant factor, the requirements are strictly followed. If, however, calibration is not one of the major contributors to the total uncertainty, other ways for providing confidence may be used, as given in section 5.6.2.2.2. 5.6.2.2.2 Traceability Policy: Where traceability to SI units of measurement is not possible and/or not relevant, other means for providing confidence in the results are applied such as: the use of suitable reference materials certified to give a reliable characterization of the material mutual-consent standards or methods which are clearly specified and agreed upon by all parties concerned participation in a suitable program of inter-laboratory comparisons or proficiency testing Details: Reliable characterization involves an estimate of recovery. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 118 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active The laboratory participates in proficiency testing and/or check sample programs. The list of programs is maintained by the Quality Manager. 5.6.3 Reference Standards and Reference Materials 5.6.3.1 Reference Standards Policy: The SOP# QSP 5-6-1 outlines the program for the calibration of reference standards. Reference standards are obtained or calibrated by a body that can provide traceability as described in section 5.6.2.1. Such reference standards of measurement held by the laboratory are used for calibration only and for no other purpose, unless it can be shown that their performance as reference standards would not be invalidated. Details: Reference standards are obtained from ISO certified vendors], if applicable. 5.6.3.2 Reference Materials Policy: Where possible, reference materials are traceable to SI units of measurement, or to certified reference materials. Internal reference materials are checked as far as is technically and economically practicable. Details: Reference materials, including calibration standards, used in chemical measurement are prepared so that the point of measurement is similar or equivalent to that of the samples. The matrix, prior to the addition of the analyte does not have a detectable concentration of the analyte. Reagents used in the preparation of reference materials, including calibration standards are of certified purity. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 119 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.6.3.3 Intermediate Checks Policy: Checks needed to maintain confidence in the calibration status of reference, primary, transfer or working standards and reference materials are carried out according to defined procedures and schedules. Details and Procedures: The control check standards used to verify the accuracy of all the other standards are prepared independently from all the other standards used to establish the original calibration. These control check standards are preferably prepared from a separate lot # or source. It is the responsibility of the Quality Manager to establish and maintain the individual schedule for each SOP and/or test method. In some cases, where the first two source standards agree but the results are called into question, then it may be appropriate to obtain an additional source for verifications. 5.6.3.4 Transport and Storage Policy: The SOP# QSP 5-6-1 outlines safe handling, transport, storage and use of reference standards and reference materials in order to prevent contamination or deterioration and in order to protect their integrity. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 120 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.7 Sampling Section Synopsis This section tells you: 1. There must be a sampling plan and procedure 2. Appropriate records of sampling are kept 3. Deviations, additions, and exclusions from the plan or procedure are recorded Key Words Sampling Plan and Procedure Deviation, Addition, or Exclusion Cross-references ISO 17025:2005 Section 5.7 ISO 9001:2000 Section 4.2.4, 7.5.1 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 121 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.7.1 Sampling Plan and Procedures Chemtech-Ford, Inc. Does not currently perform sampling. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 122 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.8 Handling of Test and Calibration Items Section Synopsis This section tells you to: 1. Keep samples in good condition. Key Words Identification Receipt Protection Cross-references ISO 17025:2005 Section 5.8 ISO 9001:2000 Section 6.3, 6.4, 7.1, 7.4.3, 7.5, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 123 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.8.1 Procedures Policy: The SOP# QSP 5-8-1 outlines the procedures for the transportation, receipt, handling, protection, storage, retention and/or disposal of test and/or calibration items, including all provisions necessary to protect the integrity of the test or calibration item, and the interests of the laboratory and the customer. Details: Samples, reagents, and standards are stored so as to ensure their integrity by preventing against deterioration, contamination, and loss of identity. It is recognized that this is a general statement, but details are elaborated upon in SOP# QSP 5-8-1. 5.8.2 Identification of Test and/or Calibration Items Policy: Test and/or calibration items are systematically identified as they arrive at the laboratory. The identification is retained throughout the life of the item in the laboratory. The system is designed and operated so as to ensure that items cannot be confused physically, or when referred to in records or other documents. The system accommodates a sub-division of groups of items and the transfer of items within and from the laboratory when appropriate. Details: Sample labelling indicates the unique identification and conforms to applicable legal requirements. The laboratory has established and documents a system for appropriate chain- of-custody. 5.8.3 Receipt Policy: Upon receipt of the test or calibration item, any abnormalities or departures from normal or specified conditions, as described in the relevant test or calibration method, are recorded. When there is any doubt as to the suitability of an item for test or calibration, or when an item does not conform to the description provided, or the test or calibration required is not specified in sufficient detail, the laboratory consults the customer for further instructions before proceeding and keeps a record of the discussion. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 124 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active The Chemtech-Ford sample acceptance policy is detailed in document QSP 5-8-3. Details: Conform to applicable regulations or contractual arrangements. The condition of sample may include or relate to damage, quantity, preparation, packaging, or temperature. Preparation may include addition of chemical preservative, removal of moisture, isolation of portion of sample to be tested, homogenization, or subsampling. Procedures are in place to document that the elapsed time between sampling and testing does not exceed test method specifications (holding time) once the sample is received in the laboratory. 5.8.4 Protection Policy: The SOP# QSP 5-8-1 outlines the procedures and appropriate facilities for avoiding deterioration, loss or damage to the test or calibration item during storage, handling and preparation and testing; instructions provided with the item are followed. When items have to be stored or conditioned under specified environmental conditions, these conditions are maintained, monitored, and recorded. Where a test item is to be held secure (e.g., for reasons of record, safety or value, or to enable complementary test and/or calibrations to be performed later), the laboratory has arrangements for storage and security that protect the condition and integrity of the secured item concerned. Details: A sampling procedure and information on storage and transport of samples, including all information that may influence the test or calibration result, is provided to those responsible for taking and transporting the samples. The laboratory establishes whether the sample has received all necessary preparation or whether the customer requires preparation to be undertaken or arranged by the laboratory. Proper requirements for packaging, environmental conditions, and separation from incompatible materials are observed. Where samples have to be stored or conditioned under specific conditions, these conditions are maintained, monitored, and recorded, where necessary. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 125 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Where a sample, or portion of a sample, is to be held secure (e.g., for reasons of record, safety, or value, or to enable check tests to be performed later), the laboratory has storage and security arrangements that protect the condition and integrity of the sample. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 126 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.9 Assuring the Quality of Test Results Section Synopsis This section tells you: 1. That results are monitored 2. There is a plan for monitoring Key Words Internal Quality Control Statistical Techniques Inter-laboratory Comparisons Proficiency Testing Certified Reference Materials Secondary Reference Material Replicates Re-testing Correlation Cross-references ISO 17025:2005 Section 5.9 ISO 9001:2000 Section 6.3, 6.4, 7.1, 7.2.1, 7.2.2, 7.3, 7.4.3, 7.5.1, 7.5.2, 7.5.3, 7.5.5, 8.1, 8.2.3, 8.2.4, 8.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 127 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.9.1 Quality Control / Quality Assurance Policy: Quality control procedures are utilized to monitor the validity of test and/or calibration results. These procedures are for each test method utilized in the laboratory. The resulting data are recorded so that trends are detectable (and where practicable, statistical techniques are applied to the reviewing of the results). This monitoring is planned and reviewed and may include, but not limited to, the following: regular use of certified reference materials and/or internal quality control using secondary reference materials participation in inter-laboratory comparisons or proficiency testing programs replicate tests or calibrations using the same or different methods re-testing or re-calibration of retained items correlation of results for different characteristics of an item Details: The methods utilized from the above list will be appropriate for the type and volume of the work undertaken. Records are maintained of assurance activities and any actions taken. As a guide, for routine analyses the level of internal quality control is typically 5% of the sample throughput. For more complex procedures, 20% is not unusual and on occasions even 50% may be required. For analyses performed infrequently, a full system validation is performed on each occasion. This may typically involve the use of a reference material containing a certified or known concentration of analyte, followed by replicate analyses of the sample and spiked sample. For analyses undertaken more frequently, systematic quality control procedures incorporating the use of control charts and check samples are implemented. These procedures are documented in the "Quality Control Plan" of each test method. Proficiency testing helps to highlight not only repeatability and reproducibility performance between laboratories, but also systematic errors such as bias. It is important to monitor proficiency testing results as a means of checking quality assurance and take action as necessary. The QM maintains a list of all the current proficiency testing programs the laboratory participates in, monitors the results, and notifies the appropriate personnel of both problematic and successful results. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 128 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Technical personnel use certified reference materials and reference materials to evaluate test performance on a daily basis and include daily process control checks. These data are used to evaluate the validity of the test results. Replicate tests may be used if suitable reference material is available. These materials and proficiency test materials are available for improving repeatability. Re-testing of test items is performed occasionally at the discretion of the supervisor or when test results seem anomalous. 5.9.1.1 Quality Control Procedures The determination of precision and accuracy is an important analytical tool in evaluating the quality of generated data. Precision is defined as the ability to reproduce a value within defined limits. Accuracy is defined as producing the correct answer. Different methods are employed to measure each of these parameters. 5.9.1.1.1 Precision - Utilizing duplicate samples and comparing their respective results is the primary method for the analysis of precision. However, it has no bearing on accuracy. A result may be precise and inaccurate at the same time. One duplicate sample is analyzed for each matrix type and method, and for each sample batch, or for each sample batch containing 20 samples, whichever is less. The relative percent difference (RPD) for each component is then calculated and compared to the acceptance limits for the matrix and method. 5.9.1.1.2 Accuracy - Utilizing matrix-matched standards of known concentration and comparing them to the analyte of interest is the primary method for measuring accuracy. Participation in independent Performance Evaluation (PE) studies is also utilized to monitor accuracy of data in the laboratory. 5.9.1.1.3 Reproducibility - The tracking of reproducibility ensures that analyses performed at different times or by different individuals may be acceptably reproduced. This demonstrates that the method, instrumentation, and analytical technique are resilient enough to reproduce results within a specified range over time. 5.9.1.2 Quality Control Samples The quality control principles contained in this section will be implemented consistently, dependent upon the type of analysis to be performed and any Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 129 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active associated, specific requirements of such analysis. In addition, the analyst is to use his/her best judgment to evaluate the use of additional QC bracketing samples which have a difficult matrix, react differently, or have distinctive client or reporting requirements. The additional QC can take the form of additional spikes, standards, and/or SRM’s. Sufficient QC should be performed to insure that the analyst has performed due diligence with regard to QC while analyzing the sample. 5.9.1.2.1 Matrix Spike and Matrix Spike Duplicate - Matrix spikes are employed to monitor recoveries and maintain extraction and/or concentration techniques at acceptable levels. Compounds of interest are added to samples prior to extraction and analysis. Compound recoveries and reproducibility are then compared with tables of acceptance for each method. The established acceptance ranges are contained in each method SOP. 5.9.1.2.1.1 This QC procedure provides information about the effect of the sample matrix on the analyte in question. Generally, a ratio of one spike sample for each ten samples for drinking water and for each twenty samples for RCRA and wastewater analyzed must be maintained. In the event that an analytical run will have less than ten samples one spike shall accompany the batch. The method SOP should be consulted to determine the proper frequency. Solutions used to fortify samples should, when possible, be made from a source other than that from which the calibration standards are made. Percent recovery of matrix spikes is determined using the following: Percent Recovery = (SSR-SR)/SA x 100 Where: SSR = Spiked Sample Result SR = Sample Result SA = Spike Added 5.9.1.2.1.2 Spike Recoveries - Percent spike recoveries range between +3 standard deviations (SD) of the historical percent recoveries when method-specified criteria are not available. It is recognized that this will not always be achievable due to matrix effects. In that case, the data will be reported and an explanation made concerning the problem. 5.9.1.2.1.3 Laboratory matrix spikes and matrix spike duplicates must be prepared and analyzed for each ten samples for drinking water and for each twenty Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 130 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active samples for RCRA and wastewater analyses. This procedure provides information regarding the precision of an analysis. (These sample types are not always possible due to the type of analysis, for example pH.) The relative difference between duplicate measurements is assessed using the following equation: Relative Percent Difference (RPD) = |D1-D2|/ ((D1 + D2)/2) x 100 Where: D1 = Sample Value D2 = Duplicate Sample Value 5.9.1.2.2 Laboratory Control Spikes - Compounds of interest are added to reagent blank samples prior to extraction and analysis, as required by each method SOP. Compound recoveries and reproducibility are then compared with tables of acceptance for each method. 5.9.1.2.3 Duplicates and Spike Duplicates - Both routine sample analysis and spiked samples are run in duplicate at a prescribed frequency. The relative percent difference between duplicate sample analysis or duplicate spike analysis must range between + 2 standard deviations (SD) of historical relative percent difference (RPD), when method-specified criteria are not available. It is recognized that this will not always be achievable due to matrix effects. If a matrix effect is confirmed, the data will be reported and an explanation concerning the problem will be noted on the final report. 5.9.1.2.4 Surrogates - Surrogate spike compounds of interest are added to each sample prior to extraction and analysis. Compound recoveries and reproducibility are then compared with tables of acceptance for each method. 5.9.1.2.5 Method and Reagent Blanks - Method blanks must be prepared with each batch of samples and analyzed to ensure that sample contamination has not occurred. If blank analyses do not fall within acceptable limits, as noted in the method specific SOP, a modification of method reagents or cleaning of glassware may need to be implemented before further analysis is attempted. In addition to method blanks, reagent blanks shall be prepared whenever the lot number of a reagent used in the analysis has changed. 5.9.1.2.6 Internal Standards - Internal standards will be prepared from a solution containing a known amount of analyte and will be traceable to a certified reference solution. Internal standard levels spiked into the sample for analysis Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 131 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active will be according to method SOP protocol. During analysis, internal standard intensities will be monitored and compared to the intensities established in the calibration blank. In general, intensities should be within 60 – 135% of the original response in the calibration blank, or as otherwise specified in the method SOP. 5.9.1.2.7 Quality Control Check Samples - Quality control check samples will be prepared from a solution containing a known amount of analyte and will be traceable to a certified reference solution. These solutions will be prepared from a solution that is “second source” in difference from the calibration standards/tuning standards. These solutions will be used to verify the stability of the analytical curve established for the current analytical run. 5.9.1.2.7.1 After calibration and calibration verification, continued calibration blanks (CCB) and continued calibration verification samples (CCV) will typically be analyzed after every 10 samples and at the end of every analytical run. Control limits during analysis of these solutions will be subject to the QA protocol as defined by the method SOP. 5.9.1.2.7.2 Quality control check samples will be used to verify the efficacy of the sample preparation procedure via the analyses of preparation blanks (PB) and laboratory control samples (LCS) derived from a certified reagent traceable to a certified reference material or solution. Laboratory control samples must agree within + 2 standard deviations of the historical data base or no greater than + 20 percent of the true value. Where method specific ranges exist, they may be used. 5.9.1.2.8 Calibration Standards - Calibration Standards will be prepared from a solution containing a known amount of analyte and will be traceable to a certified reference solution. Calibration standards will be prepared from a solution that is “second source;” that is, different from the continued calibration verification (CCV) solution. These solutions are to be utilized for the calibration/tuning of analytical instruments at the beginning of an analytical run and to be used for tuning frequency as required by the method SOP protocol. These solutions are also used to evaluate method MDL’s and effective quantitative ranges (linearity). When required, these samples will be analyzed as samples with control limits as required by the method QA SOP protocol. Selection of appropriate Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 132 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active formulae to reduce raw data to final results is included in the method analyte SOP 5.9.1.3 Other Quality Control Measures 5.9.1.3.1 Control charts can be produced by analyte for the evaluation of QA/QC data. The charts are produced by the LIMS software. 5.9.1.4 Out-of-Control Situations On occasion, a quality control sample may fail; i.e., the recovery for one or more specific analytes may lie outside the acceptable range (creating an "out-of- control" situation). This failure may or may not affect the acceptability of the analytical run and the quality of associated generated data. Quality control guidelines, contained in Chemtech-Ford, Inc.'s Data Validation and Acceptance Procedure, have been established to be used in the evaluation of out-of-control data for each analytical SOP 5.9.2 Correction and Prevention Policy and Details: Quality control data are analyzed and, where they are found to be outside pre-defined criteria, planned action is taken to correct and to prevent incorrect results from being reported. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 133 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.10 Reporting of Results Section Synopsis This section tells you: 1. What needs to be on a report 2. How to handle amendments to reports Key Words Specific Information Required Information Interpretation Opinion Subcontractor Electronic Transmission of Results Format Amendments Cross-references ISO 17025:2005 Section 5.10 ISO 9001:2000 Section 6.1, 6.3.1, 7.1, 7.2.1, 7.2.2, 7.4.3, 7.5.1, 7.5.4, 7.5.5, 8.2.4 Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 134 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.10.1 General Policy: The results of each test, or series of tests are reported accurately, clearly, unambiguously and objectively, and in accordance with any specific instructions in the test methods. The results are reported, normally in a test report and include all the information requested by the customer and necessary for the interpretation of the test results and all information required by the method used. This information may include what is outlined in section 5.10.2, 5.10.3 and 5.10.4. Details: Test reports are issued as either hard copy or by electronic data transfer. 5.10.2 Test reports and certificates Policy: Test reports include the following information, as appropriate: a title (e.g., “ Certificate of Analysis”) name and address of laboratory, and location where tests were carried out if different from the address of the laboratory Unique identification of the test report, and on each page an identification in order to ensure that the page is recognized as a part of the test report name and address of the customer identification of the method used Description, condition, and unambiguous identification of the item(s) tested. date of receipt of test items (where this is critical to the validity and application of the results) and date(s) of performance of the analysis reference to sampling procedures used by the laboratory or other bodies where these are relevant to the validity or application of the results test results with, where appropriate, units of measurement the name(s), function(s) and signature(s) or equivalent of person(s) authorizing the test report where relevant, a statement to the effect that the results relate only to the items tested Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 135 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active Details: Signing authority for test reports is the responsibility of the Lab Director. Records for individuals with signing authority for test reports are approved by the Quality Manager and maintained by same. Analytical reports include the individual page number and total number of report pages (Page 3 of 16). A statement is included specifying that the test report is not to be reproduced except in full, without written approval of the laboratory. Data reported to the customer contains the appropriate significant digits for each test method. Low level data are identified as being below specified limits and are flagged with a ‘J’ flag indicating a value found between the MDL and MRL. 5.10.3 Test Reports 5.10.3.1 Policy and Details: In addition to the requirements listed in section 5.10.2, test reports include the following, where necessary for the interpretation of results: deviations from, additions to, or exclusions from the test method, and information on specific test conditions, such as environmental conditions where relevant, a statement of compliance/non-compliance with requirements and/or specifications where applicable, a statement on the estimated uncertainty of measurement of the test result; information on uncertainty is needed in test reports when it is relevant to the validity or application of the test results, when a customer’s instruction so requires, or when uncertainty affects compliance to a specification limit where appropriate and needed opinions and interpretations (see section 5.10.5) additional information required by specific methods, customers, or groups of customers Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 136 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.10.3.2 Policy and Details: In addition to the requirements listed in sections 5.10.2 and 5.10.3.1, test reports containing the results of sampling include the following, where necessary for the interpretation of test results: date of sampling unambiguous identification of substance, matrix, material or product sampled (including name of manufacturer and lot number as appropriate) location of sampling reference to sampling plan and procedures used details of any environmental condition during sampling that may affect the interpretation of the test results any standard or other specification for the sampling method or procedure, and deviations, additions to or exclusions from the specification concerned 5.10.4 Calibration Certificates 5.10.4.1 Policy: The testing laboratory does not issue calibration certificates. However, the laboratory often receives calibration services from a calibration laboratory and needs to be familiar with the information on a calibration certificate. Details: In addition to the requirements listed in 5.10.2, the calibration certificate could include the following, where necessary for the interpretation of calibration results: the conditions (e.g., environmental) under which the calibrations were made that have an influence on the measurement results the uncertainty of measurement and/or a statement of compliance with an identified metrological specification or clauses thereof evidence that the measurements are traceable (see 5.6.2.1.1) Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 137 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.10.4.2 Policy: This section is not applicable to a testing laboratory. 5.10.4.3 Policy: This section is not applicable to a testing laboratory. 5.10.4.4 Policy: A calibration certificate (or calibration label) shall not contain any recommendation on the calibration interval except where this has been agreed with the customer or it is to be used by the laboratory itself. 5.10.5 Opinions and Interpretations Policy: When opinions and interpretations are included in the test report, the basis upon which the opinions and interpretations have been made is documented. Opinions and interpretations are clearly marked as such in the test report. Note - Opinions and interpretations should not be confused with inspections and product certifications as intended in ISO/IEC 17020 and ISO/IEC Guide 65. Details: Opinions and interpretations included in a test report may comprise, but not be limited to the following: opinion on conformity of the results with requirements fulfilment of contractual requirements recommendations on how to use the results guidance to be used for improvements Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 138 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active In many cases it is appropriate to communicate the opinions and interpretations by direct dialogue with the customer. 5.10.6 Testing and Calibration Results Obtained from Subcontractors Policy and Details: Test reports containing the results of tests performed by subcontractors are clearly identified for the subcontracted results. The subcontractor reports the results either in writing or electronically to our laboratory. 5.10.7 Electronic Transmission of Results Policy: In the case of transmission of test results by telephone, facsimile or other electronic or electromagnetic means, the requirements of the policies and procedures of this Quality Manual continue to apply (see also 5.2.7.1.2). Details: Signatures are recorded on file at the laboratory. Clients may request a hardcopy example of signatures. 5.10.8 Format of Reports Policy: The format of reports is designed to accommodate each type of test carried out and to minimize the possibility of misunderstanding or misuse. Details: The layout of the test report is such that the presentation of the test data facilitates ease of assimilation by the reader. Quality Manual Only documents located on the intranet are controlled. All other forms are uncontrolled. Effective Date: 10/01/2017 Rev: 27 Chemtech-Ford Laboratories Quality Manual Page No. 139 of 139 Prepared by: Ron Fuller Reviewed by: Paul Ellingson Approved for affiliate laboratory use Status: Active 5.10.9 Amendments to Reports Policy: Material amendments to a test report after issue are made only in the form of a further document, or data transfer, which includes the statement “Amended Report”. Such amendments meet all the requirements in this Quality Manual. Details: When it is necessary to issue a complete new test report, it is uniquely identified and contains a reference to the original that it replaces. A narrative accompanies the amended report which details the changes in the report as well as justifications for the change. Details for producing an amended report are located in document QSP-5-10-9. Revision History Changes from Revision 24 Revision 25 is a significant revision with numerous additions, deletions and corrections. These are not all documented in the revision history, rather all persons on the distribution list are required to read the entire document. R & R Environmental, Inc. APPENDIX D EUROFINS RESERVOIRS ENVIRONMENTAL, INC. QA MANUAL     STATEMENT OF QUALIFICATIONS             TABLE OF CONTENTS 1.0 INTRODUCTION 2.0 QUALITY ASSURANCE / QUALITY CONTROL (QA/QC) 3.0 OBJECTIVE OF THE QUALITY ASSURANCE PROGRAM 4.0 QA/QC PROCEDURES FREQUENCY CHART 5.0 TYPES OF ANALYSES (SUMMARIZED) 5.1 Air Sample Analysis by Transmission Electron Microscopy 5.2 Air Sample Analysis by Phase Contrast Microscopy 5.3 Bulk Sample Analyses by Transmission Electron Microscopy 5.4 Bulk Sample Analysis by Polarized Light Microscopy 5.5 Water Sample Analyses by Transmission Electron Microscopy 5.6 Metal Sample Analysis by Atomic Absorption Spectroscopy 5.7 Water/Soil/Waste Sample Analysis by Gas Chromatography 5.8 Pathogenic Bacteria Sample Analysis 5.9 Spoilage and Indicator Bacteria Analysis 6.0 INSTRUMENTATION 7.0 PERSONNEL QUALIFICATIONS 8.0 ACCREDITATION AND LICENSES 8.1 NVLAP Accreditation for TEM/PLM 8.2 AIHA LAP-IHLAP Accreditation for PCM 8.3 AIHA LAP-IHLAP Accreditation for Metals 8.4 AIHA LAP-ELLAP Accreditation of Lead 8.5 Food Laboratory Accreditation Program (FoodLAP) 8.6 State of Colorado Department of Public Health and Environment for Microbiology 9.0 REPRESENTATIVE PROJECT EXPERIENCE 10.0 CHAIN OF CUSTODY 11.0 CERTIFICATIONS     1.0 INTRODUCTION Located in Denver, CO, Reservoirs Environmental, Inc is a full-service environmental testing laboratory specializing in Asbestos, Organic, Inorganic and Microbiological analyses. For nearly two decades, we have provided analytical services to the Rocky Mountain Region, national and international clientele. Founded in 1987 in response to an increasing industry demand for quality analytical services in the environmental and industrial hygiene industries, Reservoirs has many years of experience in applied research and mineral identification. Reservoirs Environmental, Inc. continues to provide innovative technical expertise and comprehensive analytical testing services for state and local government agencies, consulting firms, public utilities, private owners, building contractors, and school districts. As we continue to expand our capabilities to meet the increasing environmental needs of the business community, Reservoirs Environmental, Inc. is committed to meet those needs with the highest level of service and support.     2.0 QUALITY ASSURANCE/QUALITY CONTROL (QA/QC) As samples arrive at Reservoirs for analysis, a Reservoirs Chain of Custody (COC) document is reviewed and signed (see Section 10). If a COC does not accompany samples received, one will be initiated by the sample receiving coordinator. To complete the COC, each job is assigned a RES job number (RES #) which will appear on the client's report and invoice. In addition to the RES job number, each individual sample within a job is assigned an internal tracking number (EM #). These numbers are used throughout the preparation and analysis of the sample. Internal tracking numbers help eliminate any possible bias within the lab. The final report provided to the client includes tables showing: ꞏ Total mineral / analyte concentration ꞏ Customer provided sample information ꞏ Method used in the analyses ꞏ Copy of the Chain of Custody ꞏ Copies of count sheets (If Applicable) Final reports are stored on computer and paper copy for future reference by the client. ASBESTOS:  Reservoirs has established a QA/QC program that assures the integrity of analyses performed on air, bulk, and water samples. This program is specifically tailored to the asbestos industry, and conforms with or exceeds the minimum laboratory requirements for sample receiving, preparation, analysis and reporting required by the U.S. Environmental Protection Agency (USEPA). Our quality control program guarantees precision within the laboratory and accuracy of all analyses. All analysts participate in routine analysis of re- preps, recounts, verified counts and blind samples. Each analyst and all laboratory procedures are checked using periodic training, counting standards, proficiency testing samples, inter-laboratory sample exchange, mineral standards review, and NIST standards. Reservoirs is fully accredited by NVLAP for airborne asbestos fiber analysis and bulk asbestos fiber analysis (NVLAP Lab Code 101896-0). Reservoirs is also accredited for industrial hygiene asbestos samples through the AIHA LAP Industrial Hygiene Laboratory Accreditation Program (AIHA LAP 101533). METALS: The QA/QC program for metals analysis conforms to current EPA, HUD and NIOSH requirements for metals in air, bulks, wipes and water samples. Reservoirs is AIHA LAP accredited (AIHA LAP 101533) for lead in environmental matrices, paint, soil, and wipes through the AIHA LAP Environmental Lead Laboratory Accreditation Program (ELLAP), and metals in air through the AIHA LAP. IHLAP Industrial Hygiene Laboratory Accreditation Program (IHLAP). Our Quality Control program uses measures necessary to monitor the laboratory's analytical program in order to ensure data produced meets the requirements of the client and standards set by the laboratory. Standard Operating Procedures (SOP) are in place for all analyses performed. The accuracy and precision of data is determined by use of reference samples, commercially obtained NIST/NBS standards, and recovery data including calibration checks, spikes, duplicates, replicates and blanks. Corrective action procedures are incorporated into the QA/QC program.     ORGANICS: The organics laboratory operates under a QA/QC program which conforms to or exceeds the minimum laboratory requirements for sample receiving, preparation, analysis, and reporting required by the U.S. Environmental Protection Agency (USEPA). The laboratory holds AIHA LAP accreditation (AIHA LAP 101533) and is proficient in all environmental testing rounds provided by Environmental Resource Associates (ERA). The data generated is in strict accordance with this QA/QC program and meets all client requirements and the standards set up by the laboratory. Accuracy and precision is determined by statistical evaluation of the data generated using NIST traceable standards, calibration checks, spikes, duplicates, replicates, and blanks. MICROBIOLOGY: The microbiology laboratory has an established QA/QC program that ensures the integrity of analyses preformed on environmental and food samples of various matrices. This program is customized with stringent attention to rid contamination and complies with ISO 17025, AIHA-LAP, AOAC, CDC, and state guidelines and methods. All analyses and data are held to strict quality requirements. Before final reports are released, all data packages are reviewed and approved by our quality assurance department, thereby ensuring an independent review of the original work for additional verification. We are exceedingly committed to quality. Reservoirs microbiology laboratory participates in numerous proficiency rounds per year and rigorous internal quality control procedures. The high standard of data is ensured by the use of commercially obtained certified reference cultures (CRC), replicates, and blanks. Intensive corrective action protocols are incorporated into the QA/QC program. Reservoirs is AIHA-LAP accredited (AIHA LAP 101533) for microbiology analyses through the FOOD Laboratory Accreditation Program (FoodLAP), the Environmental Microbiology Laboratory Accreditation Program (EMLAP) and the CDC Elite program.       3.0 OBJECTIVE OF THE QUALITY ASSURANCE PROGRAM The objective of Reservoirs’ Quality Assurance (QA) Program is to assure the scientific reliability of all laboratory data. Management, administrative, statistical, and investigative techniques, as well as preventive and corrective actions maximize the reliability of the data. Quality, as defined in the following document, is accurate and reproducible analytical data. Specific QA objectives are: ꞏ To develop and initiate QA methodologies capable of meeting the laboratory’s need for precision and accuracy. ꞏ To validate and improve laboratory procedures necessary to comply with performance standards. ꞏ To characterize the laboratory’s analytical performance level. ꞏ To ensure that individual analysts, as well as the entire laboratory, meet established performance levels set by the QA/QC department. ꞏ To maintain consistently high levels of quality at all levels of the laboratory including: sample tracking, sample preparation, equipment calibration and maintenance, sample analysis, report generation, reporting of data and sample storage. ꞏ To participate in inter-laboratory QA programs to achieve and maintain consistently high levels of quality. It is the responsibility of the QA/QC department to ensure that the laboratory meets these objectives.     4.0 QA/QC PROCEDURES FREQUENCY CHART ADMINISTRATIVE Action Performed Each Sample Each Job As Required Report Generation X Chain of Custody X Sample Tracking X X Data Entry X X Recalculate Results X TEM LABORATORY & PERSONNEL Action Performed Each Sample Each Job 10% Daily Monthly Yearly As Required Equipment and Supplies Contamination Check X Grid Opening Size (TEM) X Precision / Accuracy (Repreps, Recounts and Laboratory Blanks etc.) X Equipment Calibration X X Equipment Maintenance X 4 X X Laboratory Blank X Multiple Grid Preparations X Air Monitoring 4X Proficiency Analytical Testing Samples X X S.A.E.D Photo & Indexing (TEM) X X 1876b(e) X Mineral Standards Review X     METALS LABORATORY & PERSONNEL Action Performed Batch Daily Quarterly As Required Yearly Equipment and Supplies Contamination Check X Quality Control Samples (Precision / Accuracy) X Equipment Calibration X X X Equipment Maintenance X Initial Demonstration of Capability X Laboratory Preparation Blank X Air Monitoring X Method Detection Limits X X Proficiency Analytical Testing Samples X X PCM LABORATORY & PERSONNEL Action Performed 1% 10% Daily Monthly Quarterly Yearly As Required Equipment and Supplies Contamination Check X Precision / Accuracy (Recounts / Counting Standard, etc.) X Equipment Calibration / Alignnment X X Equipment Maintenance X X Laboratory Blank X Round Robin 2 X Counting Standards (1 of 20 samples) X Air Monitoring X X Proficiency Analytical Testing Samples X     PLM LABORATORY & PERSONNEL Action Performed Each Sample 2% 10% Daily Weekly Quarterly Yearl y As Required Monthly Equipment and Supplies Contamination Check X Refractive Index Calibration X X Precision / Accuracy (Repreps, Recounts, etc.) X Equipment Alignment X Equipment Maintenance X Laboratory Blank X Round Robin 2X NVLAP Proficiency Testing 2X Multiple Preparations X Air Monitoring X X Tape Sampling X X ORGANICS LABORATORY & PERSONNEL Action Performed Batch Daily Quarterly Yearly As Required Equipment and Supplies Contamination Check X Quality Control Samples (Precision / Accuracy) X Equipment Calibration X Equipment Maintenance X Initial Demonstration of Capability X Contamination Monitoring (Wipe) 4X Laboratory Preparation Blank X Method Detection Limits X X Proficiency Analytical Testing Samples 2X     MICROBIOLOGY LABORATORY & PERSONNEL Action Performed 1% 10% Daily Monthly Quarterly Yearly As Required Equipment and Supplies Contamination Check X X Precision / Accuracy (Recounts / Counting Standard, etc.) X X Equipment Alignment & Calibration X X X Equipment Maintenance X X Method Blank X Round Robin 2 X Counting Standards (1 of 20 samples) X Air Monitoring X X Proficiency Analytical Testing Samples X X     5.0 TYPES OF ANALYSES (SUMMARIZED) 5.1 Air Sample Analysis by Transmission Electron Microscopy (TEM) Mixed cellulose ester (MCE) and polycarbonate (PC) air filters submitted for TEM analysis are prepared according to the Interim Transmission Electron Microscopy Analytical Methods contained within AHERA (40 CFR Part 763 Appendix A, Subpart E). Asbestos fibers are identified by their morphologies, elemental compositions through energy dispersive X-ray spectrometry (EDX), and characteristic diffraction patterns by selected area electron diffraction (SAED). Samples are counted for asbestos structures (i.e., fibers, bundles, clusters, and matrices) according to the rules defined in the AHERA regulations. Analytical results are discussed in a report and are presented in tabular format. The reported data includes the number of asbestos structures, number of asbestos fibers greater than 5 microns in length, asbestos fiber concentration on the filter (structures/mm) and in the air volume sampled (structures/cc). The report is further documented with analytical count sheets. Transmission Electron Microscopy (TEM) methods for analysis of air samples according to ISO 10312, EPA Level II (Yamate, et.al., 1984) and NIOSH 7402 are also available as per client request, for projects not subject to the AHERA regulations. The samples are prepared and analyzed in accordance with the EPA/NIOSH approved method requested. The laboratory maintains NVLAP (NVLAP Lab Code 101896-0) accreditation. 5.2 Air Sample Analysis by Phase Contrast Microscopy (PCM) Mixed cellulose ester air filters submitted for PCM analysis are prepared according to the NIOSH 7400 method. The client specifies NIOSH 7400 A (Issue 2), B rules or OSHA Reference Method counting rules. Analyses are carried out utilizing the Phase Contrast Microscope fitted with a Walton-Beckett Graticule calibrated to 100um field of view. Optically observable fibers meeting length and aspect ratio criteria are counted. Fiber concentrations are quantified and analytical results are reported in tabular format. The reported data includes Fiber Concentration (F/cc), Detection Limit (F/cc), Fiber Density (F/mm2), Fiber Count, Fields Analyzed, Volume and other pertinent data. The data is documented with analytical count sheets. The laboratory maintains AIHA-LAP (AIHA LAP 101533) Accreditation. 5.3 Bulk Sample Analyses by Transmission Electron Microscopy (TEM) Reservoirs offers three methods of bulk sample analysis: Quantitative, Semi-Quantitative, and Presence/Absence. 5.3.1 Quantitative Bulk Sample Analysis Each bulk sample submitted for quantitative TEM analysis is ground into a homogeneous powder, weighed and suspended in filtered distilled water. An aliquot is deposited onto a polycarbonate or mixed cellulose ester filter. The filter is then prepared and analyzed by TEM/EDX/SAED per Level II TEM protocol. Asbestos structures and dimensions are recorded on the analytical count sheets. The mass of each asbestos type present is calculated based on the fiber dimensions and density of the asbestos structures counted, and is reported in weight percent.     5.3.2 Semi Quantitative Bulk Sample Analysis A representative sub-sample of the bulk material (most commonly floor tile) is weighed and then placed in a muffle furnace to burn away all organic material. The residue is ground in a mortar and pestle and treated with acid to remove carbonate materials. The material that remains after the acid treatment is suspended in water and deposited onto a pre-weighed polycarbonate filter. The filter is then dried in a dessicator and weighed again. A sample of the deposit is analyzed by TEM and an estimate of the percent asbestos present relative to the total amount of debris is recorded. The estimated percent asbestos related to residue and the original weight of the sub- sample yields a semi-quantitative weight percent of asbestos in the sample, as well as estimated percentages of organic and carbonates matrix materials.  5.3.3 Asbestos Presence/Absence Bulk Sample Analysis A representative sub-sample of the bulk material is pulverized and treated with solvents in an ultrasonic bath to liberate fibers contained in the sample matrix. An aliquot of the resulting suspension is deposited on a carbon coated TEM grid. The grid is examined in the TEM to determine the presence/absence of asbestos minerals. Identification of fibers present is confirmed by SAED/EDX. 5.4 Bulk Sample Analysis by Polarized Light Microscopy (PLM) Each bulk sample submitted for PLM analysis is prepared and analyzed following guidelines outlined by the EPA 600/R-93/116, 1982 & 1993. Reservoirs also offers analytical procedures to comply with EPA 40 CFR, Part 61, NESHAP Final Rule (FR 40710), November 10, 1990. Each sample preparation is analyzed using a polarized light microscope fitted with a dispersion- staining objective. Positive identification of each layer's constituents is performed through observation of optical properties such as color, pleochroism, extinction angle, birefringence, sign of elongation, dispersion staining colors and other distinguishing optical characteristics. A report is generated identifying and quantifying each layer and its asbestos and non-asbestos components in estimated volume/area percents. 5.5 Water Sample Analyses by Transmission Electron Microscopy TEM Level II, EPA 100.1 or EPA 100.2 protocol is used for water samples submitted for TEM asbestos analysis. An aliquot of the sample is deposited on a polycarbonate or mixed cellulose ester filter. The filter is dried and prepared for TEM analysis. Analytical results are discussed in a letter report and presented in a tabular format, which includes the aliquot deposited, number of asbestos structures, number of asbestos structures greater than 10 microns in length, filter area analyzed, and asbestos concentration (structures/Liter). 5.6 Heavy Metal Analyses in Air, Paint, Soil Bulk, Wipe, and Water by Inductively Coupled Plasma (ICP), Flame Atomic Absorption (FAA), Graphite Furnace Analysis (GFAA), Cold Vapor Analysis (CV), and Gravimetric Analysis. Samples submitted are processed via an appropriate temperature and acid digestion method, and diluted to volume prior to analysis. The sample is digested is then analyzed by ICP, Atomic Absorption Spectroscopy (FAA, GFAA, or CV), or Gravimetric analysis. Methods used are outlined by EPA, NIOSH, or OSHA depending on the matrix, analyte, and detection levels required by the client. Analytical results determine a concentration of the analyte per solution. This is reported to give a concentration of the analyte per area, volume, or mass. Materials submitted of TCLP require an 18 hour leaching period prior to analysis.     5.7 Water/Soil/Waste Sample Analysis by Gas Chromatography. Upon receipt by the laboratory, samples are cooled to <4C in the sample refrigerator. The sample is transferred, if necessary, to a 40 mL Volatile Organics Analysis tube in a manner to minimize the loss of volatile compounds. During preparation, the Varian Archon autosampler places the vial in a 40C heating coil and pierces an injection needle through the vial septum. An internal standard and surrogate standard solution is added through the needle. The sample is then purged with a flow of nitrogen gas. Volatile organic compounds are forced into the headspace and through a transfer line to an absorbent trap, consisting of Tenax, silica gel, and activated charcoal. After sufficient purge time, the trap is flash-heated and backflushed to inject the sample into the gas chromatograph. Compounds are detected based on retention time and mass spectrum. 5.8 Pathogenic Bacteria Sample Analysis An increasing number of production companies must establish and maintain effective sampling and testing protocols for selected pathogenic bacteria. Using the latest methodologies, our highly skilled microbiologists can analyze environmental samples for a multitude of pathogenic organisms, fungal contaminants and product sterility. 5.9 Spoilage and Indicator Bacteria Analysis Using only the industries’ most widely accepted analytical methods, we offer spoilage and indicator organism identification services. Reservoirs can perform bacterial analysis of environmental samples for E.coli, Staphylococcus aureus, Coliforms, Yeast: Mold, and Aerobic Plate Count. *Please refer to our fee schedule for a complete list of services offered*       6.0 INSTRUMENTATION Asbestos Reservoirs uses two in-house JEOL electron microscopes: JEM 100CX II STEM with IXRF EDX system and JEM 1200EX with EDAX system. These instruments are capable of performing selected area electron diffraction (SAED). Both STEMs are capable of resolving individual asbestos fibers less than 0.1 micron in diameter. Microscopes are calibrated and adjusted to maintain paramaters set by the Quality Assurance/Quality Control program; Magnification, spot size, grid opening area, EDX, SAED are all a part of this program. The PCM air samples are analyzed using either of our two Olympus CX31 phase contrast microscope fitted with Walton-Beckett graticules. PLM samples are analyzed using Zeiss, Wild or Meiji stereo- binocular microscopes and Zeiss, Olympus or Nikon polarized light microscopes fitted with dispersion staining objectives. Reservoirs has a complete sample preparation laboratory for air and water samples, and a separate facility for bulk sample preparation. The preparation laboratories contain all required equipment including: laminar flow hoods, fume hoods, plasma asher, and carbon evaporation units. Metals The metals laboratory utilizes Inductively Coupled Plasma Mass Spectrometry technology for the determination of metals in various matrices. The Perkin Elmer NexION 300X instrument is a mass spectrometer capable of simultaneously analyzing multiple elements. The metals preparation laboratory is fully equipped for the proper digestion of all sample matrices including the appropriate; glassware, fume hoods, balances, etc. Microsoft Access based computer system is used for data reduction and reporting. Organics The organics laboratory has two Hewlett Packard Series II 5890 GC/FID analytical systems. Both systems are equipped with a flame-ionization detector and a Hewlett Packard 5971 Mass Selective Detector. Volatile organic compounds are analyzed with the GC/MS coupled to a Varian Archon purge and trap autosampler and an O.I. Analytical 4560 concentrator. Methamphetamine extracts are analyzed using a GC/MS equipped with a Hewlett Packard 7673A Liquid autosampler. Microbiology The microbiology lab analyzes microbial samples using a Leitz Diaplan, Leitz Orthoplan or Olympus CH30 light microscope. The microbiology lab is also equipped with a Biological Class II Safety Cabinet, Forma Scientific - Model 1112 for sample preparation. The microbiology lab is fully equipped for the proper handling, preparation and propagation of biological organisms including appropriate incubators, balances, media, autoclaves, etc. Microsoft Excel based system is used for data reporting.     7.0 PERSONNEL QUALIFICATIONS Jeanne Spencer CEO/President Laboratory Director Ms. Spencer is the President and CEO of Reservoirs Environmental LLC. A founding member of Reservoirs Environmental, she directly oversees day to day operations. Ms. Spencer is also actively involved in the industry both locally and nationally. She acts as an expert witness/advisor as needed by clients. Jeanne is a technical expert, providing both analytical services and method development for the Libby, Montana Project. Over the years, she has acted as a lab consultant in Paris, France. Participated in the development CO Reg. 8, Lead Regulations for the State, and participated in the ASTM committee developing standards for the industry. Ms. Spencer received her B.S. Degree in Microbiology at Ohio State University. Prior to working at Reservoirs, she worked at Battelle Memorial Institute for eight years where she was directly involved in the research and development of analytical procedures adopted by the US EPA. Jeanne joined Reservoirs in 1987 as the laboratory director, where she led the transformation of Reservoirs Environmental, Inc. “Geology” to “Environmental”. With her direction the laboratory gained its NVLAP and AIHA-LAP accreditations for Air/Bulk asbestos, metals and microbiological analyses, and began providing analytical services to the industry. Training and Certificates: TEM Planner EPA NIOSH 582 AHERA Building Inspector Robin S. Klover CFO, Vice President AIHA LAP Laboratory Operations Manager AIHA LAP Quality Assurance Manager PCM/Metals Analyst Mr. Klover received his B.S. Degree at Kansas State University in Science and has completed two years in their master’s program. Robin has been with Reservoirs Environmental, Inc. since January 1994. As Laboratory Manager Robin schedules staff and directs laboratory production. As the Quality Control/Quality Assurance Manager for the laboratory, he maintains compliance with AIHA LAP accreditations. Robin is the technical manager for the Metals, Chemistry and Phase Contrast Microscopy Laboratories. Training and Certificates: EPA NIOSH 582 Radiation Safety Officer Training     Paul LoScalzo NVLAP Laboratory Operations Manager Radiation Safety Officer TEM/PLM/PCM/SEM Analyst Mr. LoScalzo received his B.A. Degree in Geology from the University of Colorado. Paul has been with Reservoirs Environmental, Inc. since 1992. As Laboratory Manager, Paul schedules staff and directs laboratory production. As the Quality Control/Quality Assurance Coordinator, he maintains compliance of NVLAP Accreditations, which includes regulatory compliance under Reservoirs' Radioactive Materials License. Paul is the technical coordinator for the Polarized Light Microscopy and Transmission Electron Microscopy Laboratories. Training and Certificates: EPA NIOSH 582 McCrone - Microscopical Identification of Asbestos OSHA Hazwoper (40 HR) EPA Certified Asbestos Inspector Radiation Worker Optical Mineralogy Radiation Safety Officer Training Brett Colbert - PLM Analyst Mr. Colbert joined Reservoirs in 1994 and worked in Colorado until 2000. He transferred to Texas and started his own asbestos laboratory when Reservoirs was sold. Brett rejoined Reservoirs in 2012 and is responsible for PLM analysis. Training and Certificates: EPA NIOSH 582E McCrone - Microscopical Identification of Asbestos Daniel Erhard - PLM Analyst Mr. Erhard received his B.S. in Marine Geology from Eckerd College. Mr. Erhard joined Reservoirs in 2016 and is responsible for PLM analysis. Gregory Hronich - PLM Analyst Mr. Hronich received his B.S. in Environmental Health from the Colorado State University. Mr. Hronich joined Reservoirs in 2017 and is responsible for PLM Analysis. Ryan Schilling - PLM Analyst Mr. Shilling received his B.S. in Geological and Atmospheric Sciences from Iowa State University. Mr. Shilling joined Reservoirs in 2017 and is responsible for PLM Analysis. Josh Baker - PLM Analyst Mr. Baker received his B.S. in Geology from Western State College of Colorado. Mr. Baker joined Reservoirs in 2017 and is responsible for PLM Analysis. Tyler Hutchinson - PLM Analyst Mr. Hutchinson received his B.S. in Geological Sciences from Ohio University. He joined Reservoirs in 2018 and is responsible for PLM analysis. Thomas Harbour - PLM Analyst Mr. Harbour received his M.S. in Geology from Iowa State University. He joined Reservoirs in 2019 and is responsible for PLM analysis.     John McIntyre - PLM Analyst Mr. McIntyre received his B.S. in Geology from University of Colorado. He joined Reservoirs in 2018 and is responsible for PLM analysis. Andrew Roberts - PLM Analyst Mr. Roberts received his B.S. in Geological Engineering from Colorado School of Mines. He joined Reservoirs in 2018 and is responsible for PLM analysis. Emily Giddens - PLM Analyst Ms. Giddens received her B.S. in Geological Engineering from Colorado School of Mines. She joined Reservoirs in 2019 and is responsible for PLM analysis. Piper-Lenore Murphy - PLM Analyst Ms. Murphy received her B.S. in GeoSciences – Earth Systems from University of Arizona. She joined Reservoirs in 2018 and is responsible for PLM analysis. William Spells - PLM Analyst Mr. Spells received his B.S. in Geology from Western State Colorado University. He joined Reservoirs in 2018 and is responsible for PLM analysis. Norberto Zimbelman - TEM Analyst / PCM Analyst / Chemistry Technician Mr. Zimbelman attended FAE University in Sao Paulo, Brazil and joined Reservoirs in 1999. Norbie has extensive experience in the analysis of superfund samples by TEM. He is responsible for PCM/TEM/Metals sample preparation and analysis. Training and Certificates: EPA NIOSH 582E Matthew Barr - TEM Analyst / PCM Analyst Mr. Barr received his B.A. in Geology from Middlebury College. He joined Reservoirs in 2019 and is responsible for TEM/PCM sample preparation and analysis. Training and Certificates: EPA NIOSH 582E Patricia Wood - TEM Analyst / PCM Analyst Ms. Wood received her B.S. in Geology from SUNY at Stony Brook. She joined Reservoirs in 2018 and is responsible for TEM/PCM sample preparation and analysis. Training and Certificates: EPA NIOSH 582E Sean Kieffer - PCM Analyst / TEM Prep / Metals Prep Mr. Kieffer received his B.S. in Biology from University of Mary. He joined Reservoirs in 2019 and is responsible for PCM analysis as well as TEM & Metals preparation. Training and Certificates: EPA NIOSH 582E Evan Alger-Meyer - PCM Analyst / TEM Prep / PLM Analyst Ms. Alger-Meyer received her B.S. in Geology from Washington University. She joined Reservoirs in 2019 and is responsible for PCM and PLM analysis as well as TEM preparation. Training and Certificates: EPA NIOSH 582E     Alejandro Mejia - PCM Analyst / TEM Prep Mr. Mejia is currently pursuing B.S. degrees in Biology and Computer Science from the University of Colorado, Denver. He joined Reservoirs in 2017 and is responsible for PCM analysis as well as TEM preparation. Training and Certificates: EPA NIOSH 582E Ryan Ellerby – Metals/Organics Analyst / PCM Analyst Mr. Ellerby has a B.A. in Chemistry from Hampshire University. Mr. Green joined Reservoirs in 2019 and is responsible for Metals/Organics analysis as well as PCM analysis. Training and Certificates: EPA NIOSH 582E Jeff Green - Metals/Organics Analyst / PCM Analyst / TEM Analyst Mr. Green has a B.S. in Chemistry from Cleveland State University. Mr. Green joined Reservoirs in 2017 and is responsible for Metals/Organics analysis, PCM analysis as well as TEM preparation and analysis. Training and Certificates: EPA NIOSH 582E David Spero - Microbiology Lead Analyst Mr. Spero received his B.A. in Biology from Sonoma State University. Prior to joining Reservoirs in 2020, Mr. Spero worked in consulting and laboratory management for the last 20 years. He has extensive experience in environmental microbiology. Mr. Spero is responsible for overseeing the microbiology laboratory and associated quality assurance program. Sam Li - Microbiology Analyst Mr. Li received his B.A. in Geology from the University of Colorado Boulder. Mr. Li joined Reservoirs in 2019 and is responsible for microbiology analysis. Training and Certificates: EPA NIOSH 582E AnneMarie Kieffer - Customer Support / Administrative Assistant  Ms. Kieffer has a B.S. in Marketing and Communications from the University of Mary. Ms. Kieffer joined Reservoirs in 2019 and is responsible for a variety of administrative duties, including project log-in, customer support, bookkeeping entry and project data reporting. Hanna Marti - Customer Support   Ms. Marti has a B.S. in University Studies from Northern Arizona University. Ms. Marti joined Reservoirs in 2019 is responsible for a variety of administrative duties, including project log-in and customer support.     8.0 ACCREDITATION AND LICENSES 8.1 NVLAP LAB Code 101896-0 Accreditation for TEM and Bulk Reservoirs received National Voluntary Laboratory Accreditation Program (NVLAP Lab Code 101896-0 ) accreditation for airborne asbestos fiber analysis (TEM) and bulk (PLM) on July 24, 1990. 8.2 AIHA LAP 101533 Accreditation for Phase Contrast Microscopy Reservoirs is accredited through the American Industrial Hygiene Association Laboratory Accreditation Program for asbestos air sample analysis by phase contrast microscopy. Reservoirs participates in the AIHA LAP PAT (AIHA LAP 101533) program for PCM analysis. 8.3 AIHA LAP-IHLAP 101533 Accreditation for Metals Reservoirs is accredited through the American Industrial Hygiene Association Laboratory Accreditation Program for the analysis of air samples for metal content. Reservoirs participates in the AIHA-LAP PAT (AIHA LAP 101533) program for metal analysis. 8.4 AIHA LAP-ELLAP 101533 Accreditation for Lead Analysis Reservoirs is AIHA LAP (AIHA LAP 101533) accredited for the analysis of lead in environmental; paint, soil and dust wipe samples through the ELPAT (ELLAP) Program. 8.5 AIHA LAP 101533 Food Laboratory Accreditation Program (FoodLAP) Reservoirs is AIHA LAP (AIHA LAP 101533) accredited for bacterial analysis of food. Reservoirs participates in the Association of Analytical Communities’ (AOAC) and American Proficiency Institute’s microbiology proficiency programs. 8.6 State of Colorado Department of Public Health and Environment Reservoirs is accredited for drinking water analysis of total coliforms & E.coli through the State of Colorado.     9.0 Representative Project Experience ꞏ Aurora Public Schools - Aurora, CO ꞏ Dallas Independent School District - Dallas, TX ꞏ Denver Housing Authority - Denver, CO ꞏ Denver Public Schools - Denver, CO . Department of Defense Dependent Schools (Germany) ꞏ Kaiser-Hill - Rocky Flats - Golden, CO ꞏ Federal Aviation Administration - Worldwide Projects ꞏ Federal Bureau of Prisons - Littleton, CO ꞏ San Antonio Independent School District - San Antonio, TX ꞏ US EPA – Libby Montana ꞏ U.S. Courts - Denver, CO ꞏ U.S. West - Denver, CO ꞏ U.S. State Department – Worldwide ꞏ City and County of Denver - DAT   10.0 Reservoir Online Cl Portal wil with the r Example   CHAIN OF CUS rs Environmental r lient Portal. The O ll contain informati requested turnaroun COC:   STODY requires that all sam Online Client Port ion about the billin nd time and analysi mples submitted to al may be accesse ng party, a contact p is type, with necess o the laboratory be d at clients.reilab.c person with a valid sary volumes/areas   accompanied by a com or through ou d contact number, a s. a signed REI Chain ur website at www and unique sample in of Custody (CO w.reilab.com. All C ID's for each samp C) which may be COCs created thro ple listed, and will created using our n ugh our Online Cl also be clearly mar new lient rked     11.0 CERTIFICATIONS       R & R Environmental, Inc. 47 West 9000 South, Suite #2, Sandy, Utah 84070 (801) 352-2380: Office  (801) 352-2381: Fax www.rrenviro.com May 23, 2023 Mr. Thomas Daniels Site Assessment Section Manager State of Utah, Department of Environmental Quality Division of Environmental Response and Remediation 195 North 1950 West Salt Lake City, Utah 84114-42894 Sent via email: tdaniels@utah.gov RE: Regulator Agency Comments and Responses – Final Treasure Mountain Junior High School Soils Sampling and Analysis Plan (SAP) 1048 Oakridge Drive Centerville, Utah 84014 Mr. Daniels: R & R Environmental, Inc. (R & R) is pleased to provide this information related to the comments indicated in the letter from the Utah Department of Environmental Quality, Division of Environmental Response and Remediation, dated March 9, 2023. Please note the following: Comment 1 Indicates: “The December 9, 2022 letter specifies that the characterization of the soil stockpiles include: • Total Metals and TCLP analysis of the soil piles. • The volume of the soil piles. • Verification of the thickness and composition of cap material to ensure a minimum of six inches of soil containing 200 mg/kg lead or less. While lead and arsenic are the primary contaminants of concern at the site as reflected in the table in section 2.1.3, DEQ would like to see total metals analysis for all samples as indicated in the letter. Additionally, a discussion of TCLP analysis does not appear to be present. Please add TCLP analysis to the sampling and analysis plan. Please also provide additional narrative details regarding soil pile volume assessment, and include additional samples that will provide a verification of the thickness and composition of the cap material to ensure that there is a minimum of six inches of soil present that contains 200 mg/kg of lead or less. Please include that a copy of the Asbestos Inspection Report will be submitted to Rachel Hancock, Division of Air Quality as well as to DERR.” Comment 1 Original Response: 3. Section 4.6 Soil Cap – The following section was added to the SAP and the sample table was updated to include the lead samples. “The thickness of the soil cap on the soils pile will be determined at a minimum of four (4) locations on the surface of the soils pile. The soils pile will be figuratively divided into four approximately equal sections and at least one thickness measurement will be made within the area of each section. Approximate locations of each measurement will be determined with a hand-held GPS device and recorded. Thickness of the soil cap will be measured by using hand tools to remove a small (less than 2 square feet) area of the cap soils until the underlying soils (tailings) are encountered. 2 | Page Upon encountering the tailings, the thickness of the cap soil at the location will be measured and recorded. The disturbed cap soil will then be replaced with hand tools. The soil cap will be sampled by the Soil Sampler during the soil cap thickness testing. The Soil Sampler will collect four (4) soil cap samples at the same locations as the thickness testing. Each of the four (4) samples collected will be analyzed by Chemtech-Ford Laboratories for Total Lead to verify the soil cap contains 200 mg/kg lead or less.” Comment 1 Response to R&R Comments: 3. Non-concur. At least one cap assessment is needed from the C&D pile as well. Comment 1 Current Response: 3. Section 4.6 Soil Cap – The sentence was added to the end of the section. “One cap assessment sampling location will also occur on the C&D pile using the same protocols as indicated above.” Comment 3 Indicates: “Please provide in the text an estimated number of samples to be collected broken down by per pile - i.e. estimated 6 composite samples from the soil pile, and estimated 3 composite samples from the waste pile. Comment 3 Original Response: Section 2.2 Sample Summary – Section 2.2 was added to the SAP. The previous Section 2.2 has been changed to Section 2.3. Section 2.2 now indicates, “Twelve (12) composite TCLP and twelve (12) composite Total Metals samples will be obtained from the soils pile. Two (2) composite TCLP and two (2) composite Total Metals sample will be obtained from the C&D pile. Four (4) grab samples will be obtained from the soil cap on the soil pile. Asbestos samples will be obtained as necessary from the C&D Pile as determined by the inspector. The R&R Project Manager reserves the right to add samples and analytical methods during the sampling process if it is deemed warranted by the discretion of the Project Manager.” Comment 3 Response to R&R Comments: Non-concur: The Sample Summary Table shows only one sample collected from the C&D Pile, S-13, the text states "Two (2) composite TCLP and two (2) composite Total Metals Samples will be obtained from the C&D Pile". Please clarify which number of samples is correct. Comment 3 Current Response: Section 2.2 Sample Summary – The paragraph was modified to read as follows. “Twelve (12) composite TCLP and twelve (12) composite Total Metals samples will be obtained from the soils pile. Two (2) composite TCLP and two (2) composite Total Metals samples will be obtained from the C&D pile. Four (4) grab samples will be obtained from the soil cap on the soil pile and one (1) grab sample will be obtained from the soil cap on the C&D pile. Asbestos samples will be obtained as necessary from the C&D Pile as determined by the inspector. The R&R Project Manager reserves the right to add samples and analytical methods during the sampling process if it is deemed warranted by the discretion of the Project Manager. An estimated twelve (12) soil samples will be obtained from the soils pile and an estimated two (2) soil (material) samples will be obtained from the C&D pile.” Comment 5 Indicates: “Please add a composite sample from the C&D pile collected approximately 2' from the bottom of the pile.” 3 | Page Comment 5 Original Response: A composite sample from the C&D pile collected approximately 2; from the bottom of the pile is already indicated in the Sample Summary Table. No changes were made to the SAP. Comment 5 Response to R&R Comments: Non-concur. DERR made a mistake in this comment, we would like to see at least two composite samples (top and bottom), and preferably three (top, middle, bottom), collected from the C&D pile. The comment was meant to read "Please add a composite sample from the C&D pile collected approximately 2' from the top of the pile". Comment 5 Current Response: Section 2.2 Sample Summary – The sample summary table and the map were updated to reflect the changes and the paragraph was modified to read as follows. “Twelve (12) composite TCLP and twelve (12) composite Total Metals samples will be obtained from the soils pile. Two (2) composite TCLP and two (2) composite Total Metals samples will be obtained from the C&D pile. Four (4) grab samples will be obtained from the soil cap on the soil pile and one (1) grab sample will be obtained from the soil cap on the C&D pile. Asbestos samples will be obtained as necessary from the C&D Pile as determined by the inspector. The R&R Project Manager reserves the right to add samples and analytical methods during the sampling process if it is deemed warranted by the discretion of the Project Manager. An estimated twelve (12) soil samples will be obtained from the soils pile and an estimated two (2) soil (material) samples will be obtained from the C&D pile.” Comment 12 Indicates: “Please provide details relating to how the sample location will be recorded.” Comment 12 Original Response: Section 4.2 Samples for RCRA Metals in Soil – The following sentences were added to Section 4.2/3. “Sample numbers to be used are indicated in the Sample Summary Table. The Soil Sampler will record the sample number from the Sample Summary Table onto the laboratory container for each sample. The sample number and location will be confirmed against the map in Appendix A and the sample number will be recorded in a field notebook.” Comment 12 Response to R&R Comments: Non-concur. What GPS system will be used to note sample locations? Please also provide the GPS accuracy (ie. within 1m). Comment 12 Current Response: Section 4.2 Samples for RCRA Metals in Soil – The following sentence was modified as indicated below. “For each sample, the Soil Sampler will record the sample number and PID reading in the logbook and the sample location in the pile will be surveyed in using a Trimble R8 GPS (or similar) to determine State Plane Coordinates with an accuracy of less than 1 meter.” Section 4.3 Samples for Asbestos in Construction Debris – The following sentences were added to end of Section 4.3, “For each arsenic and lead sample in the C&D pile, the Soil Sampler will record the sample number reading in the logbook and the sample location in the pile will be surveyed in using a Trimble R8 GPS (or similar) to determine State Plane Coordinates with an accuracy of less than 1 meter. Asbestos samples will not be surveyed. The pile will be classified using AHERA protocols related to the homogeneous nature of the materials identified by the Asbestos Inspector.” 4 | Page Comment 16 Indicates: “Please provide in the report details on how the cap will be replaced/repaired following sampling activities.” Comment 16 Response: Section 4.3 Soil Cap Replacement – The following paragraph was added to the SAP “4.8 Soil Cap Replacement To facilitate sampling, the track hoe (or similar) bucket will be inserted through the cap and into the piles. Soil will be removed and placed on polyethylene sheeting until the bucket with the sample is removed. After the sampling has been completed, the removed soil will be placed back into the vertical testing pits. Clay will be imported to the site and placed over the sample holes to match the thickness of the existing cap. If the thickness of the existing cap is determined to be less than adequate, the cap thickness will be addressed in the future Soils Management Plan. Following replacement of the cap, the straw cover will also be replaced.” Comment 17 Indicates: “Please update the sample location map to reflect the new sample numbers as shown in the Sample Summary Table” Comment 17 Response: The Sample Location Map was updated to match the Sample Summary Table. Note: Section 4.2, 5th Paragraph - Modified as Indicated Below: “The residual dirt on the track hoe bucket, from sampling, will be brushed clean at each new vertical sampling location and samples will be obtained from the approximate center of the bucket.” The reason this was changed is: the bucket must pass through the upper levels of the piles to reach the lower levels of the piles. Therefore, the bucket will pass through the above space that was previously sampled and cleaning the bucket to pass through the space above will not prevent cross-contamination if the piles are not homogeneous in nature. 5 | Page Thank you for the opportunity to provide these services. Please feel free to contact me at sgalley@rrevniro.com or 801-971-3988 if there are any questions or if additional information is required. Sincerely, R & R ENVIRONMENTAL, INC. Stephen S. Galley, CSP Environmental Division Director Encl: R & R Environmental Inc., Treasure Mountain Junior High Soils Sampling and Analysis Plan, dated January 20, 2023, revised April 5, 2023. c: Ryan Blair, Park City Zoning Kerry Guy, U.S. Environmental Protection Agency, Region 8 Rachel Hancock, Division of Air Quality Todd Hansen, Park City School District Wade Hess, Division of Waste Management and Remediation Control Hannah Marty, Division of Environmental Response and Remediation Marty McComb, U.S. Environmental Protection Agency, Region 8 Dave Roskelley, R & R Environmental, Inc. Brian Speer, Division of Waste Management and Remediation Control R & R Environmental, Inc. APPENDIX D RECORD OF CHANGES (Not Presently Used)