HomeMy WebLinkAboutDERR-2024-008860IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM EVALUATION
Utah DEQ Underground Storage Tank Program
¾ Access to the soil directly over the cathodically protected structure that is being evaluated must be provided.
¾ A site drawing depicting the UST cathodic protection system and all reference electrode placements must be completed.
I. UST OWNER II. UST FACILITY
NAME: NAME: ID #
ADDRESS: ADDRESS:
CITY: STATE: CITY: COUNTY:
III. CP TESTER IV. CP TESTER’S QUALIFICATIONS
TESTER’S NAME: CP TESTERS CERTIFICATION NUMBER:
COMPANY NAME: EXPIRATION DATE:
ADDRESS: PHONE NUMBER:
CITY: STATE:
V. REASON SURVEY WAS CONDUCTED (mark only one)
Routine - 3 year Routine – within 6 months of installation 90-day re-survey after fail Re-survey after repair/modification
Date next cathodic protection survey must be conducted ______________________ (required within 6 months of installation/repair & every 3 years thereafter).
VI. CATHODIC PROTECTION TESTER’S EVALUATION (mark only one)
All protected structures at this facility pass the cathodic protection survey and it is judged that adequate cathodic protection has
been provided to the UST system (indicate all criteria applicable by completion of Section VIII).
One or more protected structures at this facility fail the cathodic protection survey and it is judged that adequate cathodic
protection has not been provided to the UST system (complete Section IX).
The cathodic protection survey of an impressed current system must be evaluated by a corrosion expert. (complete Section VII).
CP TESTER’S SIGNATURE: DATE CP SURVEY PERFORMED:
VII. CORROSION EXPERT’S EVALUATION (mark only one)
The survey must be conducted and/or evaluated by a corrosion expert when: a) supplemental anodes or other changes in the construction of the impressed current
system are made; b) stray current may be affecting buried metallic structures or c) an inconclusive result was indicated in Section VI.
All protected structures at this facility pass the cathodic protection survey and it is judged that adequate cathodic protection has
been provided to the UST system (indicate all criteria applicable by completion of Section VIII).
One or more protected structures at this facility fail the cathodic protection survey and it is judged that adequate cathodic
protection has not been provided to the UST system (indicate what action is necessary by completion of Section IX).
CORROSION EXPERT’S NAME: COMPANY NAME:
NACE INTERNATIONAL CERTIFICATION: NACE INTERNATIONAL CERTIFICATION NUMBER:
CORROSION EXPERT’S SIGNATURE: DATE:
VIII. CRITERIA APPLICABLE TO EVALUATION (mark all that apply)
Structure-to-soil potential more negative than –850 mV with respect to a Cu/CuSO4 reference electrode with protective
e current temporarily interrupted (instant-off).
Structure(s) exhibit at least 100 mV of cathodic polarization.
IX. ACTION REQUIRED AS A RESULT OF THIS EVALUATION (mark only one)
NONE Cathodic protection is adequate. No further action is necessary at this time. Test again by no later than (see Section V).
RETEST Cathodic protection may not be adequate. Retest during the next 90 days to determine if passing results can be achieved.
REPAIR & RETEST Cathodic protection is not adequate. Repair/modification is necessary as soon as practical but within the next 90 days.
INCONCLUSIVE
PASS
FAIL
PASS
FAIL
850 OFF
100 mV POLARIZATION
X. DESCRIPTION OF UST SYSTEM
TANK # PRODUCT CAPACITY TANK MATERIAL PIPING MATERIAL FLEX CONNECTORS
1
2
3
4
5
6
7
8
9
10
XI. IMPRESSED CURRENT RECTIFIER DATA (complete all applicable)
In order to conduct an effective evaluation of the cathodic protection system, a complete evaluation of rectifier operation is necessary.
RECTIFIER MANUFACTURER: RATED DC OUTPUT: ____________ VOLTS ____________ AMPS
RECTIFIER MODEL: RECTIFIER SERIAL NUMBER:
RECTIFIER OUTPUT AS INITIALLY DESIGNED OR LASTLY RECOMMENDED (if available): __________ VOLTS __________ AMPS
EVENT DATE
COARSE FINE VOLTS AMPS
HOUR
METER COMMENTS
“AS FOUND”
“AS LEFT”
XII. IMPRESSED CURRENT POSITIVE & NEGATIVE CIRCUIT MEASUREMENTS (output amperage)
Complete if the system is designed to allow such measurements (i.e. individual lead wires for each anode are installed and measurement shunts are present).
CIRCUIT 1 2 3 4 5 6 7 8 9 10 TOTAL
ANODE (+)
TANK (-)
XIII. DESCRIPTION OF CATHODIC PROTECTION SYSTEM REPAIRS AND/OR MODIFICATION
Complete if any repairs or modifications to the cathodic protection system are made OR are necessary. Certain repairs/modifications are required to be designed
and/or evaluated by a corrosion expert (completion of Section VII required).
Additional anodes for an impressed current system (attach corrosion expert’s design).
Repairs or replacement of rectifer (explain in “Remarks/Other” below).
Anode header cables repaired and/or replaced(explain in “Remarks/Other” below).
Impressed current protected tanks/piping not electrically continuous (explain in “Remarks/Other” below).
Remarks/Other: _____________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
XIV. UST FACILITY SITE DRAWING
Attach detailed drawing of the UST and cathodic protection systems. Sufficient detail must be given in order to clearly indicate where the reference electrode was
placed for each structure-to-soil potential that is recorded on the survey forms. Any pertinent data must also be included. At a minimum you should indicate the
following: All tanks, piping and dispensers; All buildings and streets; All anodes and wires; Location of CP test stations; Each reference electrode placement must
be indicated by a code (1,2,3 R-1, R-2, R-3…etc.) corresponding with the appropriate line number in Section XVI of this form.
AN EVALUATION OF THE CATHODIC PROTECTION SYSTEM IS NOT COMPLETE WITHOUT AN ACCEPTABLE SITE DRAWING.
TAP SETTINGS DC OUTPUT
XV. IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM CONTINUITY SURVEY
¾ This section may be utilized to conduct measurements of continuity on underground storage tank systems that are protected by cathodic protection systems.
¾ When conducting a fixed cell - moving ground survey, the reference electrode must be placed in the soil at a remote location and left undisturbed.
¾ Conduct point-to-point test between any two structures for which the fixed cell - moving ground survey is inconclusive or indicates possible isolation.
¾ For impressed current systems, the protected structure must be continuous with all other protected structures in order to pass the continuity survey.
FACILITY NAME: NOTE: The survey is not complete unless all applicable parts of sections I-XIV are also completed
DESCRIBE LOCATION OF “FIXED REMOTE” REFERENCE ELECTRODE PLACEMENT:
STRUCTURE “A” 1 STRUCTURE “B” 2
STRUCTURE “A” 3
FIXED REMOTE
INSTANT OFF
VOLTAGE
STRUCTURE “B” 4
FIXED REMOTE
INSTANT OFF
VOLTAGE
POINT-TO-POINT5
VOLTAGE
DIFFERENCE
ISOLATED/ 6
CONTINUOUS/
INCONCLUSIVE
(example)
PLUS TANK BOTTOM
(example)
PLUS STEEL PRODUCT LINE @ STP
(example)
-915 mV
(example)
-908 mV
(example)
INCONCLUSIVE
(example)
PLUS TANK BOTTOM
(example)
PLUS STEEL PRODUCT LINE @ STP
(example)
1 mV
(example)
CONTINUOUS
1 Describe the protected structure {“A”} that you are attempting to demonstrate is continuous (e.g. plus tank bottom).
2 Describe the “other” protected structure {“B”} that you are attempting to demonstrate is continuous (e.g. plus steel product line @ STP).
3 Record the fixed remote instant off structure-to-soil potential of the protected structure {“A”} in millivolts (e.g. –915 mV).
4 Record the fixed remote instant off structure-to-soil potential of the “other” protected structure {“B”} in millivolts (e.g. –908 mV).
5 Record the voltage difference observed between structure “A” and structure “B” when conducting “point-to-point” testing (e.g. 1mV).
6 Document whether the test (fixed cell and/or point to point) indicated the protected structure was isolated, continuous or inconclusive.
XVI. IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM SURVEY
¾ This section may be utilized to conduct a survey of an impressed current cathodic protection system by obtaining structure-to-soil potential measurements.
¾ The reference electrode must be placed in the soil directly above the structure that is being tested and as far away from any active anode as practical to obtain
a valid structure-to-soil potential.
¾ Both on and instant off potentials must be measured for each structure that is intended to be under cathodic protection.
¾ The instant off potential must be -850 mV or more negative or the 100 mV polarization criterion must be satisfied in order to pass.
FACILITY NAME: NOTE: This survey is not complete unless all applicable parts of sections I – XIV are also completed
LOCATION 1
CODE STRUCTURE 2 CONTACT POINT3 REFERENCE CELL PLACEMENT 4 ON 5
VOLTAGE
INSTANT 6
OFF
VOLTAGE ENDING7
VOLTAGE
VOLTAGE8 CHANGE
PASS/
FAIL 9
(example)
1
(example)
PLUS TANK
(example)
TANK BOTTOM
(example)
SOIL @ REG. TANK STP MANWAY
(example)
-1070mV
(example)
-875 mV (example)
PASS
(example)
2
(example)
DIESEL PIPE
(example)
DISPENSER 7/8
(example)
SOIL @ DIESEL TANK STP MANWAY
(example)
-810 mV
(example)
-680 mV
(example)
-575 mV
(example)
105 mV
(example)
PASS
COMMENTS:
1 Designate numerically or by code on the site drawing each local reference electrode placement (e.g. 1,2,3… T-1, T-2, P-1, P-2…etc.).
2 Describe the structure that is being tested (e.g. plus tank; diesel piping; flex connector, etc.).
3 Describe where the structure being tested is contacted by the test lead (e.g. plus tank bottom; diesel piping @ dispenser 7/8; etc.).
4 Describe the exact location where the reference electrode is placed for each measurement (e.g. soil @ regular tank STP manway; soil @ dispenser 2, etc.)
5 {Applies to all tests} Record the structure-to-soil potential (voltage) observed with the current applied (e.g. –1070 mV).
6 {Applies to all tests} Record the structure to soil potential (voltage) observed when the current is interrupted (e.g. 680 mV).
7 {Applies to 100 mV polarization test only} Record the voltage observed at the end of the test period (e.g. 575 mV).
8 {Applies to 100 mV polarization test only} Subtract the final voltage from the instant off voltage (e.g. 680 mV – 575 mV = 105 mV).
9 Indicate if the tested structure passed or failed one of the two acceptable criteria (850 instant off or 100 mV polarization) based on your interpretation of data.
100 mV POLARIZATION