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HomeMy WebLinkAboutDSHW-2009-009706 - 0901a0688013caafJanuary 10, 2007 8200-FY07-005 Dennis R. Downs Division of Solid and Hazardous Waste Department of Environmental Quality P.O.Box 144880 Salt Lake City, UT 84114-4880 Attention: Jeff Vandel It TAfl DIVISION OF SOUDS HAZARDOUS WASTE RE: ATK Launch Systems-Promontory EPA ID number UTD009081357 Request for Class 2 Permit Modification Dear Mr. Downs, In accordance with R315-3-4.3 (incorporated by reference 40 CFR 270.42), ATK Launch Systems - Promontory (ATK) requests a permit modification to add EPA waste codes to our current Part B storage pennit, and to allow storage of reactive waste received from off-site for up to 14 days at the M-136 bum grounds. This requested storage addition of 106,000 lbs is an increase of less than 25% of our total capacity, making this change a class 2 modification. Additional changes include company name change and clerical changes. The additional codes are needed to facilitate storage and consolidation in preparation for off-site disposal of various chemical wastes. The EPA codes for which we are requesting addition to our peiTnit are listed below: DOIO, D024, D025, D026, D029, P003, POl2, P028, P029, P064, P067, P077, P087, P092, P093, P095, P112, P119, U008, U053, U077, U095, U123, U131, U148, U149, U156, U162, UI90, U210, U218, U219, U243, U246, U359, U328, U029, U102, U085, U093, U221, U253, U185, U201, U225, U238, U404, U079, U171, U186, U004, U025, U028, U070, U072, U085, U088, UIOJ, U103, U209, U224, U113, K044. The 14 day storage request for reactive waste received from off-site is needed to facilitate more efficient and safer waste handling practices, and to accommodate delays in waste treatment due to weather or other uncontrollable delays. Storage of this waste will be in compliance with the revised and approved pennit. As specified in R315-3-4.3, ATK as the permittee will send a notice ofthis modification request to the latest facility mailing list, maintained by your department. We will also publish this notice in the Herald Joumal, Standard Examiner and the Box Elder News Joumal. This notice will announce a 60 day public comment period and a public meeting to be held at the Brigham City Library. The notice will be mailed and published within 7 days before or after the date ofthis submission. All other requirements as outlined in R315-3-4.3 will be followed. I have included a copy ofthe permit modules and attachments with proposed tracked changes. Ifyou have any question or need additional clarification, please contact Gene Curtis of my staffat (435) 863-4479. Thank you for your attention to this matter. Sincerely, David P. Gosen, P.E. Director, Environmental Services c: Jeff Vandel, DSHW Launch Svslcnis 10.2006 "4'hHikMl CorpoFmittnATK Final Storage Permit: September 15, 1992 Last Revision: Januai^—^4^—t-MWN oven ihe r MODULE I - STANDARD PERMIT CONDITIONS I.A. EFFECT OF PERMIT I.A.1 The Permittee is allowed to store hazardous waste in containers and to treat hydrazine, by dilution, in containers at the Thiokol CorporationATK Launch Systems-Promontory Facility, Box Elder County, Utah in accordance with the conditions of this permit. In addition, the Permittee is allowed to store and disassemble waste rocket motors at the facility in accordance with the conditions of this permit. Any treatment, storage, or disposal of hazardous waste not authorized in this permit, by R315-3-30, by R315-3-11, or any other RCRA permits is prohibited. I.A.2 Pursuant to R315-3-13, compliance with this permit constitutes compliance, for purposes of enforcement, widi the Utah Solid and Hazardous Waste Act and RCRA, as amended by HSWA, except for those requirements not included in this permit which become effective by statute, or which are future regulatory changes to include those requirements promulgated under R315-13 restricting the placement of hazardous wastes in or on the land. I. A.3 Issuance of this permit does not convey property rights of any sort or any exclusive privilege; nor does it authorize any injury to persons or property, any invasion of other private rights, or any infringement of State or local law or regulations. l.B. ENFORCEABILITY Violations duly documented through the enforcement process and upheld through judicial action, pursuant to Utah Code Aimotated 19-6- 113, may result in penalties of up to $10,000 per calendar day per violation. I.C. OTHER AUTHORITY The Control Board expressly reserves any right of entry provided by law and any authority to order or perform emergency or other response activities as authorized by law. I.D. PERMIT ACTIONS I.D.I. This permit may be modified, revoked and reissued, or terminated for cause, as specified in R315-3-15. or R315-3-16. Module I - page 1 I'hiokdl Corpuroliiin.A'I'K Launch SvslL-nis Final Siorage Pemiit: September 15, 1992 Last Revision: January—54^—WWNovember 10.20(16 I.D.2. The filing of a request for a permit modification, revocation and reissuance, or termination, or the notification of plarmed changes, requiring prior agency approval, or anticipated noncompliance on the part of the Permittee does not stay the applicability or enforceability of any permit condition. I.D.3. All permit conditions within this permit supersede conflicting statements, requirements or procedures found within the Attachments of the permit. I.D.4 If a conflict exists between conditions within this permit, the most stringent condition, as determined by the Executive Secretary, shall be met. I.D.S. The Executive Secretary may modify this permit when the standards or regulations on which the permit was based have been changed by statute, through promulgation of new or amended standards or regulations, or by judicial decision after the effective date of this permit (in accordance with R315-3-15). I.D.6. This permit may be modified at the request of the Permittee in accordance with the procedures of R315-3-15(d). I.D.7. In accordance with the Utah Solid and Hazardous Waste Act, U.C.A., 19-6-108(13), this permit shall be reviewed no later than five (5) years from the date of issuance subsequently modified, if necessary. I.E. SEVERABILITY The provisions of this permit are severable and if any provision of this permit, or the application of any provision of this permit to any circumstance, is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. Invalidation of any State or federal statutory or regulatory provision which forms the basis for any condition of this permit does not affect the validity of any other State or federal statutory or regulatory basis for said condition. I.F. DUTIES TO COMPLY I.F.I. The Permittee shall comply with all conditions of this permit, except to the extent and for the duration such noncompliance is authorized by an emergency permit issued in accordance with R315-3-19(a). Any permit noncompliance, other than noncompliance authorized by an emergency permit, constitutes a violation of the Utah Solid and Hazardous Waste Act, and is grounds for enforcement action; for plan approval termination, revocation and reissuance, or modification; or Module I - page 2 Launch Svslcnis 10.2006 Ihiokul CorporminnA IK Final Storage Permit: September 15, 1992 Last Revision: Joi>uar^—^—l-WWNoveniber for denial of a plan approval renewal application; or a combination of enforcement action and any of the other listed remedies. I.F.2. Compliance with the terms of this permit does not constitute a defense to any order issued or any action brought under Sections 3007, 3008, 3013, or 7003 of RCRA (42 U.S.C. Sections 6927, 6928, 6934 and 6973), Section 106(a), 104, or 107 ofthe Comprehensive Environmental Response, Compensation, and Liability Act of 1980 (42 U.S.C. 9606(a), 9604, and 9607, commonly known as CERCLA) as amended by the Superfund Amendments and Reauthorization Act of 1986 (SARA), or any other State or federal law providing for protection of public health or the environment from any imminent and substantial endangerment to human health or the environment. l.G. DUTY TO REAPPLY A minimum of one hundred and eighty (180) calendar days prior to the expiration date of this permit, if the Permittee wishes to continue an activity allowed by this permit after the expiration date of this permit, the Permittee shall apply for a new permit in accordance with R315-3- 3(e) and R315-3-10(b). I.H. PERMIT EXPIRATION This permit shall be effective for ten years from the effective date of this permit. I.I. CONTINUATION OF EXPIRING PERMIT This permit and all conditions herein shall continue in force until the effective date of a new permit, if the Permittee has submitted a timely and complete application (in accordance with R315-3), and through no fault of the Permittee, the Executive Secretary has neither issued nor denied a new permit under R315-3-11 on or before the expirafion date of this permit. LJ. NEED TO HALT OR REDUCE ACTIVITY NOT A DEFENSE It shall not be a defense for the Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. I.K. DUTY TO MITIGATE Module I - page 3 Launch Svsienis 10. ;0(i6 Thioliol CorDjralicin.VrK. Final Storage Permit: September 15, 1992 Lasl Revision; Jonuar'.—i4i-,—WWNovernhcr In the event of noncompliance with the permit, the Permittee shall take all reasonable steps to minimize releases to the environment resulting from the noncompliance, and shall carry out such measures as are reasonable to prevent significant adverse impacts on human health or the environment. I.L. PROPER OPERATION AND MAINTENANCE The Permittee shall, at all times, properly operate and maintain all facilities and systems of treatment and control (and related appurtenances, machinery, and equipment) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance includes effective performance, adequate funding, adequate operator staffing and training, and adequate laboratory and process controls, including appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary equipment or similar systems only when necessary to achieve compliance with the conditions of this permit. I.M. DUTY TO PROVIDE INFORMATION The Permittee shall furnish to the Control Board or the Executive Secretary, within a reasonable time, any relevant information which the Control Board or the Executive Secretary may request to determine whether cause exists for modifying, revoking and reissuing, or terniinating this permit, or to determine compliance with this permit. The Permittee shall also furnish to the Control Board or the Executive Secretary upon request, copies of records required to be kept by this permit. I.N. INSPECTION AND ENTRY Pursuant to the Utah Solid and Hazardous Waste Act, UCA 19-6-109, the Permittee shall allow the Control Board, the Executive Secretary, or their authorized officer, employee, or representative, upon the presentation of credentials and other documents, as may be required by law, to: I.N.I. Enter at reasonable times upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records are kept as required by the conditions of this permit; Module I - page 4 Launch Systems 10.2006 'I'hiuTinl C^orpiiruhiin.-WK Final Storage Permit; September 15, 1992 Last Revision; January—^.—WWNoyeniber I.N.2. Have access to and copy, at reasonable times, any records that are kept as requked by the conditions of this permit; I.N.3. Inspect at reasonable times any portion of the Facility, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; I.N.4. Sample or monitor, at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Utah Solid and Hazardous Waste Act or RCRA, any substances or parameters at any location; and I.N.5. Make record of inspection by photographic, electronic, videotape, or any other reasonable medium. I.O. MONITORING AND RECORDS 1.0.1. The Permittee shall retain records of all monitoring information, including all calibration and maintenance records and, where applicable, all original strip chart recordings (or equivalent recordings) for continuous monitoring instrumentation, copies of all reports and records required by this permit, the waste mmimization certification required by R315-8-5.3. (40 CFR § 264.73(b)(9) incorporated by reference), and records of all data used to complete the application for this permit for a period of at least three (3) years from the date of the sample, measurement, report, certification, or recording unless a longer retention period for certain information is required by other conditions of this permit. These periods may be extended by request of the Executive Secretary at any time by written notification to the Permittee and the retention times are automatically extended during the course of any unresolved enforcement action regarding the Facility to three (3) years beyond the conclusion of the enforcement action. 1.0.2. Pursuant to R315-3-10(j), records of monitoring information shall specify at a minimum: 1.0.2.a. The date(s), exact place, and times of sampling or measurements; I.0.2.b. The name(s), title(s), and affiliafion of individual(s) who performed the sampling or measurements; I.O.2.C. The date(s) analyses were performed; I.0.2.d. The individual(s) who performed the analyses; Module I - page 5 IhiiiUnl Corpiimliiin.-M'K Launch Svsienis Final Storage Permit; September 15, 1992 Last Revision; January—^,—WWNovember 10. 2006 I.0.2.e. The analyfical techniques or methods used; and 1.0.2.f. The results of such analyses. 1.0.3. Samples and measurements taken for the purpose of monitoring shall be representative of the monitored activity. The method used to obtain a representative sample of the waste to be analyzed shall be the appropriate method from R315-50-6 or an equivalent method approved by the Executive Secretary. Laboratory methods shall be those specified in Test Methods for Evaluating Solid Waste: Physical/Chemical Methods SW-846 (Third Edition, November 1986; or prevailing edition) (hereafter, referred to as SW-846), Standard Methods of Examination of Water and Wastewater {17th Edition, 1989; or prevailing edition), or other alternate methods approved in this permit, or an equivalent method in accordance with permit condition 1.0.4. ofthis permit. 1.0.4. When requesting substitute or additional analytical methods. 1.0.4.a. The Permittee shall submit to the Executive Secretary a request for substitution of analytical methods(s) which is equivalent to the method(s) specifically approved for use in this permit, in accordance with R315-3-15(d). The request shall provide information demonstrating that the proposed method(s) requested to be or added in terms of sensitivity, accuracy, and precision (i.e, reproducibility). LP. REPORTING PLANNED CHANGES The Permittee shall give written notice to the Executive Secretary prior to any planned physical alterations or additions to any hazardous waste management unit or system being permitted or previously permitted in accordance with,R315-3-10(l) and R315-3-15(d). Planned physical alterations or additions shall include all changes in any hazardous and solid waste activities, and to any non-waste underground storage tanks regulated under R315-202 (40 CFR 280). Construction nor operation of new or modified hazardous waste units shall begin unless the provisions of R315-3-15 are met. Failure to comply with this pennit condition may constitute a Class I violation. I.Q. REPORTING ANTICIPATED NONCOMPLIANCE The Permittee shall give advance notice to the Executive Secretary of any planned changes in the permitted Facility or activity which may result in noncompliance with requirements of this permit. Advance notice shall not constitute a defense for any noncompliance. I.R. CERTIFICATION OF CONSTRUCTION OR MODIFICATION Module I - page 6 Launch Svstcnis 10.2006 "I'hkjkol CurpuruliunACK Final Storage Permil: September 15, 1992 Last Revision; Jaiiuors'—^,—WWNovemhcr The Permittee shall not commence storage, treatment, or disposal of hazardous waste in a new hazardous waste management unit or in a modified portion of an existing permitted hazardous waste management unit except as provided in R315-3-15(d) (40 CFR 270.42), until: I.R.I. The Permittee has submitted to the Executive Secretary: I.R. 1 .a. A letter signed by the Permittee and a registered professional engineer qualified by experience and education in the appropriate engineering field certifying that the unit(s) have been constructed or modified in compliance with this permit; and I.R.l.b. As-built engineering drawings and specifications as appropriate; and I.R.2. The Executive Secretary or designated representative has reviewed and inspected the modified or newly constructed unit(s) and has notified the Permittee in writing that the unit(s) were found in compliance with the conditions of this permit; or I.R.3. If within fifteen (15) calendar days of the date of receipt of the letter in permit condition I.R.l., the Permittee has not received notice from the Executive Secretary, of the intent to inspect, prior inspection is waived and the Permittee may commence treatment, storage, or disposal of hazardous waste in the permitted unit certified in accordance with permit condition I.R.I. I.S. TRANSFER OF PERMIT This permit shall be transferred to a new owner or operator only if it is modified or revoked and reissued pursuant to R315-3-15. and R315-3- 14. F*rior to transferring ownership or operation of the Facility during its operating life, the Permittee shall notiiy the new owner or operator, in writing, ofthe requirements of R315-3, R315-8, and this permit. I.T. TWENTY-FOUR HOUR REPORTING I.T.I. In accordance with R315-3-10(l)(6), the Permittee shall orally report to the Executive Secretary any noncompliance with this permit which may endanger human health or the environment. Any such information shall be reported as soon as possible, but not later than twenty-four (24) hours fi-om the time the Permittee becomes aware of the noncompliance. I.T.2. In accordance with R315-15, the Permittee shall orally report to the Executive Secretary any Facility spill of any hazardous waste listed in R315-2-11(e) ("P" wastes) ifthe spilled quantity exceeds one (1) kilogram or a lesser amount if there is a potential endangerment to Module I - page 7 Launch Svsleius 10. 2006 ThiMkiil Corppruiiiin.^ TK Final Storage Permit; September 15, 1992 Lasl Revision: Januars—^,—lW9November human health or the environment. Any such information shall be reported as soon as possible, but not later than twenty-four (24) hours from the spill occurrence. I.T.3. In accordance with R315-15, the Permittee shall orally report to the Executive Secretary any Facility spill of any hazardous waste or material which, when spilled becomes a hazardous waste, other than a hazardous waste listed in R315-2-ll(e), ifthe spilled quantity exceeds one hundred (100) kilograms or a lesser amount if there is a potential for endangerment to human health or the environment. Any such information shall be reported as soon as possible, but not later than twenty-four (24) hours from the spill occurrence. I.T.4. The oral report shall include, but not be limited to, the following: I.T.4.a. Information concerning the release of any hazardous waste which may endanger public drinking water supplies; and I.T.4.b. Any information of a release or discharge of hazardous waste, or of a fire, or explosion at the Facility, which could threaten human health or the environment. I.T.4.C. The description of the occurrence and its cause shall include: I.T.4.c.i. Name, title, and telephone number of individual reporting; I. T.4. cii. Name, address, and telephone number ofthe owner or operator; I.T.4.ciii. Name, address, and telephone number ofthe Facility; I.T.4.civ. Date, time, and type of incident; I.T.4.C.V. Location and cause of incident; I.T.4.cvi. Name and quantity of materials involved; I.T.4.c.vii. The extent of injuries, if any; I.T.4.c.viii. An assessment of actual or potential hazard to the environment and human health, where this is applicable; I.T.4.cix. Description of any emergency action taken to minimize threat to human health and the environment; I.T.4.ex. Estimated quantity and disposition of recovered material that resulted from the incident; and I.T.4.cxi. Any other information necessary to fully evaluate the situafion and to develop an appropriate course of action. Module I - page 8 "rhiokol Corpiirulinn.ATK Launch Svstems Final Storage Permit; September 15, 1992 Last Revision; January—54i—M.'4'^Novernbcr 10,20(16 I.T.5. Withm five (5) days of the time the Permittee is required to provide the oral report, as specified in permit conditions I.T.I, through I.T.4. of this permit, the Permittee shall provide to the Executive Secretary a written submission. I.T.5.a. The written submission shall include, but not be limited to the following: I.T.5.a.i. Name, title, address, and telephone number of the individual reporting; I.T.5.a.ii. A description (including cause, location, extent of injuries, if any, and an assessment of actual or potential hazard to the environment and human health inside and outside the Facility) of the reported incident; I.T.5.a.iii. The period(s) in which the incident occurred (including exact dates and times); I. T. 5. a. iv. Name and quantity of material(s) involved; I.T.S.a.v. Estimated quantity of recovered material that resulted from the incident; I.T.5.a.vi. Whether the results of the incident remain a threat to human health and the environment (whether the noncompliance has been corrected and the release has been adequately cleaned up); and I.T.5.a.vii. If the release or other noncompliance has not been adequately corrected or cleaned up, the anticipated time that the noncompliance or clean up is expected to continue; the steps taken or plarmed to reduce, eliminate, and prevent recurrence of the noncompliance; and/or the steps taken or plaimed to adequately clean up the release. I.T.S.b. The Permittee need not comply with the five (5) day written notice requirement if the Executive Secretary waives the requirement and the Permittee submits a written report within fifteen (15) days from the time the Permittee is required to provide the oral report, as specified in permit conditions I.T.I, through I. T.4. ofthis permit. I.U. MONITORING REPORTS Monitoring reports shall be reported at the intervals specified elsewhere in this permit. I.V COMPLIANCE SCHEDULES Reports of compliance or noncompliance with, or any progress reports on, interim and final requirements contained in any compliance Module 1 - page 9 Launch Svsiciiis 10.2006 Thioknl Corpitratkm.A TK Final Storage Permit; September 15, 1992 Last Revision: Jaftuarv—^,—WWNoverviber schedule of this permit shall be submitted no later than fourteen (14) days following each scheduled date. I.W. MANIFEST DISCREPANCY REPORT Manifest discrepancies shall be defmed as differences between the quantity or type of hazardous waste designated on the manifest or shipping paper, and the quantity or type of hazardous waste the permittee actually receives. Significant discrepancies in quantity are: (1) for batch waste, any variation in piece count, such as a discrepancy of one drum in a truckload, and (2) for bulk waste, variations greater than 10 percent in weight. Significant discrepancies in type are obvious differences which can be discovered by inspection or waste analysis, such as waste solvent substituted for waste acid, or toxic constituents not reported on the manifest or shipping paper. If a significant discrepancy is discovered in a manifest, the Permittee shall attempt to reconcile the discrepancy. If not resolved within fifteen (15) days, the Permittee shall submit a written report, including a copy of the manifest, and efforts to reconcile the discrepancy, to the Executive Secretary, (see R315-4-4(c) and R315-8-5.4.) I.X. UNMANIFESTED WASTE REPORT This report shall be submitted to the Executive Secretary within fifteen (15) days of receipt of unmanifested waste, (see R315-8-5.7.) I.Y. BIENNIAL REPORT A biennial report shall be submitted covering facility activities during odd numbered calendar years. This report shall be submitted by March 1 ofthe following even numbered year, (see R315-8-5.6.) I.Z. OTHER NONCOMPLIANCE At any tune monitoring reports are submitted, the Permittee shall report any instances of noncompliance with this permit not otherwise required to be reported in accordance with permit condition I.T. of this permit, reports are submitted. The reports shall contain the information listed in permit condition I.T. of this permit. Reporting shall not constitute a defense for any noncompliance. I.AA. OTHER INFORMATION Module I - page 10 Launch Svsiems 10,2006 Thitikcit Corporjliun.Al'K Final Storage Permit; September 15, 1992 Last Revision; Januarv—^.—MW^Ntnentber Whenever the Permittee becomes aware that it failed to submit any relevant facts in the permit application, or submitted incorrect information in a permit application (except minor deviations as allowed by II.B.2), or in any report submitted to the Executive Secretary, the Permittee shall submit such facts or corrected information within seven (7) days. LBB. SIGNATORY REQUIREMENT All applications, reports, or other information required by this permit, or requested by or submitted to the Executive Secretary, shall be signed and certified in accordance with R315-3-5(a). and R315-3- 10(k). I.CC. CONFIDENTIAL INFORMATION The Permittee may claim as confidential any information required to be submitted by this permit in accordance with R315-11. I.DD. REPORTS, NOTIFICATIONS. AND SUBMISSIONS All reports, notifications, or other submissions which are required by this permit to be transmitted to the Executive Secretary should be sent by certified mail or other means of proof of delivery to: Division of Solid and Hazardous Waste Department of Environmental Quality State of Utah Post Office Box 144880 Salt Lake City, Utah 84114-4880 801-538-6170 During normal business hours (8 am to 5 pm, Monday through Friday, except Utah State holidays) required oral notifications shall be given only to the Executive Secretary or an Environmental Health Manager, Environmental Health Scientist, or Engineer employed by the Executive Secretary to assist him in administering the hazardous waste program. Notifications made at other tunes shall be made to one of the aforementioned persons if the Permittee can contact such person at the Facility or at the office of the Division of Solid and Hazardous Waste. Otherwise, notification shall be made to the twenty-four (24) hour answering service at 801-538-6333. Notifications made to the twenty- Module I - page 11 Launch Systems 10.2006 "l'hiol;nl Corpunition.-\TK Final Storage Permit; September 15, 1992 Last Revision; January 26. l999N'ovenihcr four (24) hour answering service shall include all applicable information required by this permit. The Permittee shall give oral notification to die Executive Secretary or an Environmental Health Manager, Environmental Health Scientist, or Engineer employed by the Executive Secretary to assist him in administering the hazardous waste program on the first business day following notification to the twenty-four (24) hour answering service. I.EE. DOCUMENTS TO BE MAINTAINED AT THE FACILITY SITE The Permittee shall maintain at the Facility, for the periods specified, the following documents and amendments, revisions and modifications to these documents: I.EE.l. Waste Analysis Plan (Attachment 1) , as required by R315-8-2.4. and this permit until closure is certified in accordance with II.N I.EE.2. Inspection schedules and logs (Attachment 2), as required by R315-8- 2.6(b) and this permit for a period of three (3) years in accordance with R315-8.2.6(d); I.EE.3. Personnel training documents (Attachment 3), and records, as required by R315-8-2.7(d) and this permit until closure for current employees, or for a period of three (3) years for former employees (in accordance withR315-8.2.7(e)); I.EE.4. Contingency Plan (Attachment 4), as required by R315-8-4(a) and this permit until closure is certified in accordance with II.N I.EE.5. Operating record, as required by R315-8-5.3. and this permit until closure is certified in accordance with II.N I.EE.6. Closure Plan, Attachment 5 of this permit, and Current Closure Cost Calculations, Attachment 7, required by R315-8-7 and this permit until closure is certified in accordance with II.N; and I.EE.7. Cost estimate for facility closure and post-closure is included in Attachment 8 ofthis permit, as required by R315-8-8 and this permit, until closure is certified in accordance with II.N I.EE.8. Independent tank system assessment, installation, and repair certifications, as required by R315-8-7 (40 CFR § 264.193 and 264.196 incorporated by reference) until closure is certified in accordance with II.N Module 1 - page 12 Launch Svsienis 44Hok<>l CorponjiionA IK Final Storage Permit: September 15, 1992 Last Revision: January—Mh,—1-WQN'o'. ember I.EE.9. Manifest copies, as required by R315-4-4(a)(5) and R315-4-4(b)(5) and this permit for at least three (3) years from the date the waste shipment was accepted at the facility. I.EE. 10 A copy ofthe Permittee's waste minimization statement until closure is certified in accordance with II.N I.FF. PROTECTION OF HUMAN HEALTH AND THE ENVIRONMENT Pursuant to Section 3005(C)(3) of RCRA (Section 212 of HSWA), codified as 40 CFR 270.32(b)(2), and R315-3-23(b)(2), this peraiit contains those terms and conditions determined necessary to protect human health and the environment. Module I - page 13 Launch Systems Thhtkot-CorporalionA IK Final Storage Pennit: September 15, 1992 Last Revision: January 36. IQQ'^November MODULE II - GENERAL FACILITY CONDITIONS n.A. APPLICABILITY The requirements of this permit module pertain to all hazardous waste management units identified within Modules I, II and III. n.B. DESIGN AND OPERATION OF FACILITY II.B. 1. The Permittee shall design, construct, maintain and operate the facility and surrounding areas to minimize the possibility of a fire, explosion, or any sudden or non-sudden release of hazardous waste or hazardous waste constituents to air, soil, groundwater or surface water which could threaten human health or the environment. II.B.2. The Permittee shall construct and operate all hazardous waste management units in accordance with the approved designs contained in this permit (i.e. drawings and specifications contained in Attachment 6, except for minor changes deemed necessary by the Permittee to facilitate proper construction of the hazardous waste management unit. Minor deviations from the approved designs to accommodate proper construction and the substitution of equivalent or superior materials or equipment shall be noted on the as-built drawings and specifications, and a rationale for those deviations shall be provided in written form. After completion of construction of each hazardous waste management unit, the Permittee shall submit final as-built drawings and the written report to the Executive Secretary. ILC. REQUIRED NOTICE n.C.l. When the Permittee is to receive hazardous waste from an off-site source (except where the Permittee is also the generator), he must inform the generator in writing that he has the appropriate permits for, and will conditionally accept, the waste the generator is shipping. This will be accomplished by sending the generator a statement of these facts once for each waste stream. The Permittee must keep a copy of this written notice as part of the operating record. n.D. WASTE ANALYSIS PLAN II.D.I. The Permittee shall follow the procedures of the Waste Analysis Plan included as Attachment 1 of this permit, as well as all chain-of-custody procedures. In addition, the Permittee shall comply with any other conditions involving waste analysis in Modules I, II and III. II.D.2 Any changes to the Waste Analysis Plan shall be in accordance with R315-3-15(d). Module II - page 1 Launch Svsienis 10.2006 Thiukol CorpoFaHHwA IK Final Storage Permit: September 15, 1992 Last Revision: Januar'. 26. hJtJ'^Novemhcr II.D.3. The Permittee shall not accept any wastes until the Waste Analysis Plan is approved in writing by the Executive Secretary and the on-site lab has received certification from the Utah State Health Laboratory. II.D.4 The Executive Secretary may reject any data if determined to be unreliable for good cause. II.D.5. An analysis of each waste stream will be performed annually as outiined in the waste analysis plan. These analyses will be kept on file until the next aimual analyses are completed. Analyses of waste streams shall also be done each time the process generating the waste changes. Additionally, a waste profile will be completed for each waste stream accepted at the permitted facility. II.D.6. The Permittee shall only use test methods described in the Waste Analysis Plan. Changes in test methods described in the Waste Analysis Plan as a result of an improvement or refinement by EPA or the State of Utah of that method shall be adopted by the Permittee in accordance with R315-3-15. II.D.6.a. Any waste analysis used to evaluate off-site waste for acceptance by the Permittee shall be accomplished using a laboratory that has been certified by the Utah State Division of Laboratories. II.D.7. The Permittee shall verify the analysis of each waste stream annually as part of its quality assurance program, in accordance with Test Methods for Evaluating Solid Waste: Physical/Chemical Methods, EPA Publication SW-846, or equivalent methods approved by the Executive Secretary. ILD.8. At a minimum, the Permittee shall: ILD.8.a. Maintain proper functional instruments; II.D.8.b. Use approved sampling and analytical methods; II.D.8.C. Verify the validity of sampling and analytical procedures; and II. D. 8. d. Perform correct calculations. II.D.9. If the Permittee uses a contract laboratory to perform analyses the laboratory must be certified by the State of Utah to perform the contracted analyses. For parameters for which certification is unavailable, the laboratory must provide quality control/quality assurance data sufficient to assess the validity ofthe data. The Permittee shall inform the laboratory in writing that it must operate under the Waste Analysis Plan conditions set forth in this permit. ILD. 10. The Permittee shall not accept, store or treat any wastes that are not Module II - page 2 Launch Svslciib 10.2006 Thiokol C-<tfporminnA TK Final Storage Permit: September 15, 1992 Last Revision: Januars'2^. LOPONo^einber specified in Conditions III.B. 1. and IILB.l.a. ILE SECURITY The Permittee shall comply with security conditions and procedures contained in this permit as Attachment 9. ILF. GENERAL INSPECTION REQUIREMENTS The Permittee shall follow the inspection schedule found in Attachment 2. In addition, the Permittee shall comply with the following conditions as well as conditions pertaining to inspections in Modules I, II, and III. II.F.l The Permittee shall remedy any deterioration or malfunction as required by R315-8-2.6(c). If the remedy requires more than seventy- two (72) hours from the time that the problem is detected, the Permittee shall submit to the Executive Secretary, before the expiration of the seventy-two (72) hour period, a proposed time schedule for correcting the problem. II.F.2. Records of inspections shall be kept as required by R315-8-2.6(d). All aimual tests for tank corrosion, foundation integrity, and seconciary containment integrity must be certified by an independent, Utah- registered professional engineer qualified by experience and education in the appropriate engineering field. II.F.3. Any problem which could endanger human health or the environment (tank rupture, dike failure, transportation spills, etc.) shall be corrected as soon as possible after the problem is discovered. The Permittee shall make every effort to eliminate the threat to human health or the enviromnent within twenty-four (24) hours. II.F.4. F*roblems found during periodic inspections conducted under this Module shall be corrected within the time frame stipulated in conditions II.F.l. If, upon determination by the Executive Secretary or the Permittee, continued operation of the waste management unit involved in the inspection could endanger human health or the environment, the Permittee shall cease operation of the unit until the problem has been corrected. The Permittee shall be allowed to undertake those operations which are part of corrective activities. II.F.5. The Permittee may make the following revisions to the Inspection Procedures (included as Attachment 2 ofthis permit), in accordance with the procedures for Class 1 permit modifications which require pre-approval from the Executive Secretary, in accordance with R315-3- 15(d): ILF.5.a. Upon certification of closure of an individual hazardous waste Module II - page 3 Launch Svslcnis 10.2006 ThiuUul Corporaiitin.\ i K Final Storage Permit; September 15, 1992 Last Revision; Januors 36. 10t.'0November management unit, any portion of the Inspection Plan specific to that unit shall be deleted from the Inspection Procedures. II.F.5.b. The Permittee may modify inspection requirements in an existing inspection form, table, figure, or record in cases where such modifications will result in more comprehensive or detailed Inspection Procedures. II.F.5.C. If necessary, the Permittee shall create additional inspection forms, tables, figures, or records to address inspection requirements for equivalent replacement equipment which is to be routinely inspected. H.G. PERSONNEL TRAINING The Permittee shall conduct personnel training as required by R315-8- 2.7. This training program shall follow the outline found in Attachment 3. New personnel working with or around hazardous waste shall complete the required personnel training within six (6) months of their hire date. In addition, the Permittee shall comply with the following conditions: II.G. 1. The Permittee shall provide training in the use of the Contingency Plan on an annual basis for all on-site employees. II.G.2. The Permittee shall maintain training documents and records as required by R315-8-2.7(d) and R315-8-2.7(e) [40 CFR 264.16(d) and 264.16(e)], in accordance with the Training Plan. These records shall indicate the type and amount of training received. II.G.3. The Permittee shall maintain a copy of the Training Plan at the Facility until the Facility is fully closed and closure is certified. II.G.4 Employees working at the rocket motor disassembly and storage building (M-603), will receive task specific On-the-Job-Training in addition to the training outlined in attacliment III. This training will be documented and maintained in the operating record until the specific program is completed. ILH. GENERAL REOUIREMENTS FOR IGNITABLE, REACTIVE, OR INCOMPATIBLE WASTE II.H.l. The Permittee shall comply with the requirements of R315-8-2.8. and the requirements of all applicable National Fire Protection Association (NFPA) codes. II.H.2. In addition to the requirements of R315-8-2.8., the Permittee shall comply with the conditions of III.G and III.H pertaining to ignitable, reactive, or incompatible waste. n.L LOCATION STANDARDS AND SITING CRITERIA Module II - page 4 •t'hiokiil (•'orporulionATK Launch Svsienis Final Storage Permit: September 15, 1992 Last Revision: Junuarv-36. It^^ONovemher It has been determined that these facilities have met the location standards and siting criteria for existing facilities required by State and Federal Rules. ILJ. PREPAREDNESS AND PREVENTION II.J.l. The Permittee shall follow the Preparedness and Prevention Plan, Attachment 10. ILJ.2. Required Equipment. At a minimum, the Permittee shall equip and maintain in good operating condition at the facility the equipment set forth in Attachment 10, as required by R315-8-3.3. II. J.3. Testing and Maintenance of Equipment. The Permittee shall test and maintain the equipment specified in Condition II.J.2 as required by the National Fire Protection Association (NFPA) to assure its proper operation in time of emergency. II.J.4. The Permittee shall maintain records of these preventative maintenance and repair activities specified in II.J.2. and shall keep schedules, reflecting miniinum and planned frequency for the performance of preventative maintenance activities in the Operating Record at the facility. ILJ.5. Access to Communications or Alarm System. The Permittee shall maintain access to the communications or alarm system as required by R315-8-3.5. II.J.6. Required Aisle Space. At a minimum, the Permittee shall maintain aisle space as required by R315-8-3.6. A minimum of 2.5 feet is required in the container storage areas for aisle space. II.J.7. Arrangements with Local Authorities. The Permittee shall attempt to make arrangements (Coordination Agreements) with State and local authorities as required by R315-8-3.7. Copies of the Coordination Agreement are included as Attachment 11. The attempts to make such agreements, any refusals and all final agreements shall be documented in the Operating Record. ILK. CONTINGENCY PLAN II.K.l. Implementation of Plan. The Permittee shall immediately carry out the provisions of Attachment 4, and follow the emergency procedures described by R315-8-4.7. whenever there is a fire, explosion, or release of hazardous waste or hazardous waste constituents which threatens or could threaten human health or the environment. The Permittee shall comply with R315-9 in reporting releases to the Executive Secretary. Module II - page 5 Launch Svsiems 10. 2006 Thioknl CofporuliunATK Final Storage Permit: September 15, 1992 Last Revision: Januarv 26,-t9^9N'ovember ILK.2. Copies of Plan. The Permittee shall comply with the requirements of R315-8-4.4. ILK.3. Amendments to Plan. The Permittee shall review and immediately amend, if necessary, the Contingency Plan, as required by R315-8-4.5. The Permittee shall also review the Contingency Plan semiannually in accordance with Attachment 4. II.K.4. Emergency Coordinator. A trained emergency coordinator shall be available at all times in case of an emergency, as required by R315-8- 4.3(c) (40 CFR 264.55). II.L. MANIFEST SYSTEM II.L. 1. The Permittee shall comply with the manifest requirements of R315-8- 5.2., R315-8-5.4., and R315-8-5.7. The manifest (or equivalent shipping document) number shall be recorded in the operating record witih each waste load that arrives at the Permittee's facility. II.L.2. If the waste load is refused and returned to the generator, such action must be documented in the Operating Record. II.L.3. A semi-annual summary ofall manifests received by the Permittee shall be submitted to the Executive Secretary by the twentieth day of August for the first six months of the calendar year and by the twentieth of January for the last six months of the calendar year. This summary shall include, at a minimum: the amount; type and generation point of the waste. II.L.4 A semi-annual summary of all manifests for waste generated by the Permittee shall be submitted to the Executive Secretary by the twentieth day of August for the first six months of the calendar year and by the twentieth of January for the last six months of the calendar year. This summary shall include, at a minimum; the amount, type and final disposition ofthe waste. II.M. RECORDKEEPING AND REPORTING II.M.l. In addition to the recordkeeping and reporting requirements specified elsewhere in this permit, the Permittee shall comply with this section. II.M.2. The permittee shall maintain a written Operating Record at the facility in accordance with R315-8-5.3. and R315-50-2. II.M.3. The Operating Record shall be maintained on site and available for review as per Condition I.O. and I.EE. II.M.4. The Permittee shall, by March 31 of each year, submit to the Executive Module II - page 6 Launch Svstems Thiiikiil (."orpoFulittnA IK Final Storage Permit: September 15, 1992 Last Revision: Jai>uarv 26. tMQUNovember Secretary a certificafion pursuant to R315-8-5.3 [40 CFR 264.73(b)(9) incorporated by reference], signed in accordance with R315-3-5. that the Permittee has a program in place to reduce the volume and toxicity of hazardous waste that he generates to the degree determined by the Permittee to be economically practicable; and that the proposed method of freatment, storage, or disposal is the most practicable method currently available to the Permittee which minimizes the present and fiiture threat to human health or the environment. II.M.5 The Permittee shall comply with the biennial report requirements of R315-8-5.6, by March 1 of each even-numbered reporting year. The report shall include wastes generated, treated or stored at the Permittee's facility during die previous odd-numbered year. II.M.6. The Permittee shall submit additional reports to the Executive Secretary in accordance with R315-8-5.8. II.M.7. All reports, notifications, applications, or other materials required to be submitted to the Executive Secretary shall be submitted to: Executive Secretary Utah Solid and Hazardous Waste Control Board DEQ-Division of Solid and Hazardous Waste Post Office Box 144880 Salt Lake City, Utah 84114-4880 II.N. CLOSURE/POST-CLOSURE II.N.l. Performance Standard. The Permittee shall close the facility as required by R315-8-7. and Attachment 5. II.N.2. For all hazardous waste management units, minor deviations from the perinitted Closure Plan procedures necessary to accommodate proper closure shall be described in narrative form with the closure certification statements. The Permittee shall describe the rationale for implementing minor changes as part of this narrative report. Within sixty (60) days after completion of closure of each hazardous waste management unit the Permittee shall submit the certification statements and narrative report to the Executive Secretary. II.N.3. Amendment to Closure/Post-Closure Plan. The Permittee shall amend the closure/post-closure plan in accordance with R315-8-7. whenever necessary, or when required to do so by the Executive Secretary. II.N.4. Notification of Closure. The Permittee shall notify the Executive Secretary in writing of the partial closure of any portion of the facility in accordance with R315-3-15(d). The Permittee shall notify the Module II - page 7 Launch Svstems 11). 2006 Ihitiktil CurT30ralinti.\ IK Final Storage Permit; September 15, 1992 Last Revision; Januars 26. IQOONovemhcr Executive Secretary at least 180 days prior to the commencement of final facility closure. The closure plan contained in Attachment 5 will be reviewed before commencing partial or final facility closure. If the closure plan requires modification, the plan shall be modified and submitted to the Executive Secretary for approval for each hazardous waste management unit undergoing closure. II.N.5 Time Allowed for Closure. After receiving the fmal volume of hazardous waste, the Permittee shall treat or remove from the site all hazardous waste in accordance with the schedule specified in Attachment 5. After receivmg the fmal volume of hazardous waste, the Permittee shall complete closure activities in accordance with the schedule specified in Attachment 5. II.N.6. Disposal or Decontamination of Equipment, Structures and Soil . The Permittee shall decontaminate or dispose of all facility equipment, structures, soil and rinsate as required by R315-8-7. and Attachment 5. Facility equipment, structures and soil which has not been decontaminated will be disposed of only at a hazardous waste treatment, storage or disposal facility that has a hazardous waste treatment, storage or disposal permit or plan approval. II.N.7. Certification of Closure. The Permittee shall certify that the facility has been closed in accordance with the specifications in Attachment 5 as required by R315-8-7., and shall provide a certification by an independent, registered professional engineer qualified by experience and education in the appropriate engineering field. II.N.8. In the event that any hazardous waste management unit cannot be clean closed by removing hazardous waste or hazardous constituents, contaminated subsoil and any contaminated groundwater as specified in Attachment 5, the Permittee shall submit the modified Closure/Post- Closure Plan for that hazardous waste management unit to the Executive Secretary, as a permit modification request, in accordance with R315-3-15, within thirty (30) days ofthe date that the Executive Secretary notifies the Permittee in writing that the unit shall be closed as a landflll, in accordance with R315-8-7. [40 CFR 264.118(a) incorporated by reference]. II.N.9. Survev Plat. The Permittee shall submit a survey plat no later than the submission of certification of closure of each hazardous waste disposal unit, in accordance with R315-8-7. and 40 CFR 264.116. II.N. 10. Additional Closure/Post Closure Permit Conditions. The following permit conditions shall apply to closure and post closure care of the hazardous waste management units identified in Module III and in the Thiokol RCRA Facility Assessment, in addition to any closure/post- closure action described elsewhere in this permit: Module II - page 8 Launch Svsiems 10.2006 "Ihioknl CoryxirmiiinA IK Final Storage Permit: September 15, 1992 Last Revision: January J6. l99fJNo\emher II.N. 10.a. Washwaters resulting from decontamination of facility structures and equipment at the time of closure will be sampled, analyzed, removed and disposed in accordance with Section 04.02.3 of Attachment 5. II.N.l O.d. During closure, roadway surface and ground areas shall be sampled in accordance with Attachment 5. Samples shall be collected and analyzed for all constituents treated, or stored during the lifetune of the facility. Samples shall be compared to background concentrations to be determined during sample collection. Removal of soil shall be required for all areas which exceed the background concentrations plus two (2) standard deviations. Contaminated soil shall be removed, incinerated, and/or disposed in accordance with Condition II.N.6. II.N. 11. Post-Closure Care Period. The Permittee shall begin post-closure care for each of the land disposal units after completion of closure of the unit and continue for thirty (30) years after that date. Post-closure care shall be in accordance with R314-7-14, 40 CFR 264.117 and the Post Closure Plan, Attachment 8. (40 CFR 264.118(a), 264.118(b), 264.197, 264.228, 264.258, 264.280, and 264.310) II.N. 12. Post-Closure Security. The Permittee shall maintain security at the facility during the post-closure care period, in accordance with the Post-Closure Plan, Attachment 8, and R315-8-7 [40 CFR 264.117(b)]. II.N. 13. Amendment to Post-Closure Plan. The Permittee shall amend the Post- Closure Plan in accordance with R315-8-7 [40 CFR 264.118(d)], whenever necessary or whenever requested by the Executive Secretary. II.N.14. Post-Closure Notices. II.N. 15.a. No later than sixty (60) days after certification of closure of each hazardous waste disposal unit, the Permittee shall submit records of the type, location, and quantity of hazardous waste disposed within each cell or disposal unit, in accordance with R315-8-7 [40 CFR 264.119(a)]. II.N.15.b. Within sixty (60) days of certification of closure of the first hazardous waste disposal unit and the last hazardous waste disposal unit, the Permittee shall do the following: II.N.15.b.i. Record a notation on the deed to the facility property, in accordance with R315-8-7 [40 CFR 264.119(b)(1)]. II.N.15.b.ii. Submit a certification that a notation, in accordance with R315-8-7 [40 CFR 264.119(b)(2)], has been recorded. II.N. 16. The Permittee shall request and obtain a Permit modification prior to post-closure removal of hazardous wastes, hazardous waste residues, liners, or contaminated soils, in accordance with R315-8-7 [40 CFR Module II - page 9 Launch Svsiems 10.2006 ^hH>kol CorporaiionATK Final Storage Permit: September 15, 1992 Last Revision: Januars'26, 190'>November 264.1199(c)]. II.N. 17. Certification of Completion of Post-Closure Care. The Permittee shall certify that the post-closure care period was performed in accordance with the specifications in the Post-Closure Plan, as required by R315-8- 7 (40 CFR 264.120). n.o. COST ESTIMATES FQR THE FACILITY CLOSURE The Permittee's closure cost estimate shall be prepared in accordance with R315-8-8. and Attachment 5. II.O. 1. Within thirty (30) days after each anniversary of the effective date of the permit, the Permittee shall adjust the closure cost estimate for inflation and submit a copy of that adjusted closure cost estimate to the Executive Secretary, and maintain the latest adjusted closure cost estimate in the Operating Record. For each new hazardous waste management unit placed into operation, an updated closure/post-closure cost estimate to the facility must be prepared which includes the new unit, sixty (60) days prior to waste being placed on or into the new unit. II.0.2. The Permittee shall revise the closure cost estimate whenever there is a change in the facility's closure plan as required by R3150-8-8. II.0.3. The Permittee shall keep at the facility the latest closure cost estimate as required by R315-8-8. as part of the facility Operating Record. II.P. FINANCIAL ASSURANCE FOR FACILITY CLOSURE The Pennittee shall demonstrate continuous compliance with R315-8-8. by providing documentation of financial assurance, as required by R315-8-8. and submit documentation of such at least sixty (60) days prior to waste receipt at the facility. Changes in financial assurance mechanisms must be approved by the Executive Secretary pursuant to R315-8-8. at least sixty, (60) days prior to such a change. On ten (10) days notice from the Executive Secretary, as provided for in 40 CFR 264.145, the Permittee will direct any entity that is responsible for payment of closure costs, to provide the Executive Secretary with copies of documents demonstrating the status ofthe Permittee's financial assurance mechanism. II.Q. LIABILITY REOUIREMENTS II.Q.l. The Permittee shall demonstrate continuous compliance with the requirements of R315-8-8., including the requirements to have and maintain hazardous waste liability coverage for sudden accidental occurrences in the amount of at least one (1) million U.S. dollars per occurrence with an annual aggregate ofat least two (2) million U.S. Module II - page 10 Launch Svsienis "i'hhiktfl CorpormiDnA IK Final Storage Permit: September 15, 1992 Last Revision: January 26. 19t)f3No\ember dollars, exclusive of legal defense costs. II.Q.2. The Permittee shall submit an approvable certificate of hazardous waste liability insurance worded as required by R315-8-8. and a current acord form from the Permittee's insurance broker, each year prior to the date of the policy expiration or submit documents which comply with the requirements of 40 CFR 264.147 and 264.151 on financial test and/or corporate guarantees. Changes in liability coverage mechanisms must be approved by the Executive Secretary pursuant to R315-8-8. at least sixty (60) days prior to such a change. II.Q.3. The Permittee shall demonstrate continuous compliance with the requirements of 40 CFR 264.147(b), as applicable, to have and maintain liability coverage for non-sudden accidental occurrences in the amount of at least $3 million per occurrence, with an aimual aggregate of at least $6 million, exclusive of legal defense costs. n.R. INCAPACITY QF OWNER OR OPERATORS, GUARANTORS, OR FINANCIAL INSTITUTIONS The Permittee shall comply with R315-8-8. whenever necessary. Module II - page 11 Svsiems Thiokijl CofptH-M^HjnATK Launch Final Storage Permit: September 15. 1992 _Last revision: Junuarv 2fi. I'XJONovcnihor 10. MODULE III - CONTAINERS HLA. APPLICABILITY This module shall specify all storage and treatment of hazardous waste in containers at the Facility. The Permittee shall comply with R315-8- 9 and all conditions of this Module. III.A. 1. The designated hazardous waste storage areas are the bays of Buildings M-705, E-501, M-47, M 107, S 616, M-603T M 340 and M-186 and the burn trays at M-136. Attachment 6 presents the layout of the storage areas. III.B. PERMITTED AND PROHIBITED WASTE IDENTIFICATION III.B. 1. The Permittee, subject to the terms ofthis Permit, may store the following hazardous wastes, as listed by EPA hazardous waste code, in containers at storage areas M-186, M-705 and E-501: DOOl, D002, D003, D004, DOOS, D006, D007, D008, D009, DOll, D016, D018, D019, D021, D022, D023, D028, D029, D035, D036, D038, D039, D040, D042, D043, FOOl, F002, F003, F004, F005, F006, F007, F008, F009, K044. P003, P012. P022, P028, P029, P030, P064, P067. P077. P087, P092, P093, P095. P098, P105, P106, P112, P119, UOOl, U002, U004, U008, U009. U019, U025, U028. U029, U031, U037. U041. U044, U048. U053. U056. U057, U069, U070, U072, U077. U079, U080. U085, U088. U092. U093, U095. U098, UlOl, U102, U103, U108. U112. U113, U117. U118, U121. U122. U123. U131, U133. U134, UHO, U147, U148, U149, U151, U154, U156. U159. U160, U161, U162, U165, U168, U169, U171. U185. U186. U188, U190. U196. U201. U209. U210. U211. U218, U219, U220. U221. U223. U224. U225. U226. U228, U238. U239, U240, U243, U244, U246, U253. U328. U359. U404.-UO98T U0Q2, U048, U108, F006, r007, FOOS, F009 UOOl, U122, U037, U168, U188. III.B. 1 .a. The Permittee, subject to the terms of this Permit, may store waste solid rocket motors and waste solid propellant in storage buildings M- 47, M-107, S 616, and may store and treat propellant/motors in building M-603, and M-340. III.B.l.b. The Permittee may treat hydrazine (U133) by dilution, at Building T- 29B, for the sole purpose of safely shippmg the resultant waste to an off-site disposal or treatment facility in accordance with the provisions of Attachment 13. Module III - page 1 Thiokol Corporation Final Storage Permif Seplemljer 15, 1992 _ Last revision: Imuon 111. l'y>ISo>eiiitvr 10. III.B.I.C The Permittee may store reactive waste received from off-site in open or covered burn trays for up to 14 days prior to thermal treatment. If waste is stored in open trays, the waste will be containerized in covered drums, boxes, plastic bags, woven bags or other USDOT approved shipping container. III.B.2. The Permittee is prohibited from storing hazardous waste that is not identified in Permit Condition III.B. 1. or IILB.l.a. Any addition of hazardous waste codes to Condition III.B. 1 or Condition IILB.l.a requires modification ofthe permit as specified in R315-3-15 and 40 CFR 270.42. in.C. CONDITION QF CONTAINERS If a container holding hazardous waste is not in good condition (e.g., severe rusting, apparent strucmral defects) or if it begins to leak, the Permittee shall transfer the hazardous waste, or the container itself, to a Department of Transportation (DOT) approved contamer in accordance with Section 03.03.2.5 of Attacliment 10, as soon as possible but not later than 24 hours from the time the problem was discovered. HLD. COMPATIBILITY OF WASTE WITH CONTAINERS The Permittee shall assure that the waste is compatible with the containers as required by R315-8-9.3. The types of containers to be used for storage are indicated in Section 06.02.A of Attachment 12. III.D. 1. The Permittee must follow the compatibility plan in Attachment Table 06.02.A and Section 06.02.2 of Attachment 12. III.E. MANAGEMENT OF CONTAINERS The Permittee shall keep all containers closed during storage, except when it is necessary to add or remove waste, and shall not open, handle, or store containers in a manner which may rupture the contamer or cause it to leak. R315-8-9.4. III.E.l The Permittee shall manage containers as specified in Attachment 12. III.E.3 The Permittee shall not store or stack containers higher than 3 high. III.E.4 The Permittee shall unload any transport vehicle hauling containers of properly manifested hazardous waste for storage within 10 days following arrival at the site. Arrival for purposes of this permit shall be the day the vehicle arrives at the facility. Module III - page 2 Th>okt.»l'(.'ofpt'ru(iun.-\TK l.aLini.li Systems Final Storage Permit: September 15. 1992 Lasl .revision: January i(*. l'»9\oveinlx.'r 10. III.E.5 The Permittee shall maintain proper aisle space as specified in R315-8- 3.6. III.E.6 The Permittee shall provide storage for and maintain on-site, 85 gallon overpack drums at areas where liquid hazardous waste is stored. III.F. CONTAINMENT SYSTEMS The Permittee shall maintain the containment system in accordance with the attached plans and specifications, contained in Appendix 06.A of Attachment 12 and as specified in R315-8-9.6. III.F.l The container management areas and stacking configurations are shown in Attachment 12. At capacity, the Permittee may store the following volumes of wastes: III.F.l.a. E-501 - 8,800 gallons, which is 160 55-gallon containers or the equivalent; III.F. 1 .b. M-186 - 22,000 gallons, which is 400 55-gallon containers or the equivalent. III.F.I.e. M-705 - 1,760 gallons, which is 32 55-gallon containers or the equivalent. III.F. 1 .d M-47 - 840,000 lbs 1.3 or 21,000 lbs 1.1 solid propellant III.F.l.c M 107 480,000 lbs 1.3 or 4,600 lbs 1.1 solid propellant III.F. 1 .fc M-603 - 120,000 lbs 1.3 on rail and 120,000 lbs 1.3 in pit, not to exceed 240,000 lbs total 1.3 solid propellant or 8,000 lbs 1.1 on rail and 65,000 lbs 1.1 in pit not to exceed 65,000 lbs total 1.1 solid propellant. III.F.I.f M-136 - 106,000 lbs of 1.3 or 20.000 lbs of 1.1 in burn trays or in a rocket case placed on the ground. IlI.F.l.g S 616 480,000 lbs 1.3 or 450,000 lbs 1.1 solid propellant III.F.l.h M 340 480,000 lbs 1.3 or 162,000 lbs 1.1 solid propellant III.F.2 Container management areas shall be inspected for the presence of free liquids in accordance with Attachment 2. If free liquids are discovered in the sumps or other containment area, the Permittee shall identify the location of the release in the inspection log. Any liquids discovered Module III -page 3 Thiokol Corporation Final Storage Pennit; Septemtier 15, 1992 _ Last revision: Junuar< Jfi. |i/)9Nuven)tx:r IU. shall be removed immediately, but in no case later than twenty-four hours after the liquid is discovered and managed according to the spill contingency plan specified in Section 06.04.3 of Attachment 12. III.F.3 For purposes of inspections, all containers stored in the liquid hazardous waste storage area shall be considered full to their respective capacities with liquid hazardous waste. Where solid wastes are stored in gondolas, in a permitted facility, gondolas that do not contain free liquid need not be considered in the calculations for containment. The area for storing solid waste shall be identified. I III.F.4 Buildings M-47, M 107, and M-603, S 616 and M 340 are permitted and approved for storage of solid propellants and non-hazardous liquids only. These buildings are fully enclosed to prevent contact with rain, snow or other elements. III.G. SPECIAL REQUIREMENTS FOR IGNITABLE OR REACTIVE WASTE III.G. 1. The Permittee shall not locate containers holding ignitable or reactive waste within 15 meters (50 feet) ofthe Facility boundary. III.G.2. The Permittee shall take precautions to prevent accidental ignition or reaction of ignitable or reactive waste and follow the procedures specified in Section 03.05 of Attachment 10 and R315-8-2.8(a). III.H. SPECIAL REQUIREMENTS FOR INCOMPATIBLE WASTE III.H. 1. The Permittee shall not place hazardous waste in an unwashed container that previously held an incompatible waste or material as specified in R315-8-9.8(a). III.H.2. The Permittee shall not place incompatible wastes, or incompatible wastes and materials, in a container, as specified in R315-8-9.8(b), unless the container is washed, or the container is RCRA empty and is fitted with a disposable liner. III.H.3 Where wastes are placed into a container not fitted with a disposal liner and the container previously held an incompatible waste or material, the Permittee shall document compliance with Condition III.H.2. as required by R315-8-2-8(c) and must place this documentation in the Operating Record. in.I. INSPECTION SCHEDULES AND PROCEDURES Module HI - page 4 Svsteins Thiuliol Corptinition.MK l.;u]nuh Finai Storage Permit; Septemtier 15. 1992 _Last .revision; Janunni' 10. IWiJNovcmlvr 111. III.I. 1. The Permittee shall inspect the hazardous waste storage facilities as specified in the Inspection Schedule, Attachment 2. The purpose of this inspection shall be to detect leaking containers, standing liquids, deterioration of containers, and to detect deterioration of or liquids in, the secondary containment system caused by corrosion and other factors as specified in R315-8-9.5. 111.1.2. If problems are observed during the inspections described in Condition II.L.l, the Permittee must correct the problem as specified in R315-8- 2.6(c) and (d) and in Section 03.03.2.5 of Attachment 2. 111.1.3. When loading and unloading activities are occurring, the container storage area shall be inspected immediately following the loading or unloading activities. III.J. RECORD KEEPING The Permittee shall place the results of all waste analyses and any other documentation showing compliance with the requirements of R315-8- 9.8 and R315-8-2.8(b)in the facility operating record as specified in R315-8-5.3. The Permittee shall maintain compliance with Condition ILF as it provides the basis for correcting problems identified during inspections of container management areas. III.K. CLOSURE At closure ofthe container area, the Permittee shall remove all hazardous waste and hazardous waste residues from the containment system, in accordance with the procedures in the Closure Plan, Attachment 5 and as specified in R315-8-7 and R315-8-9.9. III.K. 1. Closure plans for each individual hazardous waste management —area shall be submitted for approval to the Executive Secretary - no less than 180 days prior to the commencement of closure activities. No closure activities shall take place that have not received prior approval from the Executive Secretary. Module 111 - page 5 launch Svsienis Thiokol CoTTjojationA IK Final Storage Permil: January 26, 1999 L.ist revised: Novi.'mber 10,2006 MODULE IV - MISCELLANEOUS UNITS IV.A. APPLICABILITY rV.A. 1. The Permittee may treat (disassemble) and store solid rocket motors, in accordance with the requirements ofthis Module, at Building M-603. rV.A.2. Disassembly includes those steps that are necessary to prepare the rocket motor for freatment by open buming (or other appropriate treatment process). IV.B. ALLOWABLE WASTE STREAM IV.B.l. IV.B.2. The Permittee may disassemble and store solid rocket motors that consist of class _l. 1 or class 1.3 solid propellant. The quantity of solid propellant kept in Building M-603 at any one time shall not exceed the amounts tabulated in IV.B.2. The _Permittee may not store liquid hazardous wastes at Building M-603. Propellant Class 1.1 1.3 Ouantity on Rail Quantity in Pit Total Ouantity 8,000 lbs. 65,000 lbs. 65,000 lbs 120,000 lbs. 120,000 lbs. 240,000 lbs. IV.C. I R^.C.l.. rv.c.2. OPERATING REOUIREMENTS The Permittee shall follow intemal procedures for solid rocket motor disassembly. Detection or discovery of liquid NG shall be recorded in the building inspection Jog. A description and date ofthe action taken to clean up the liquid NG shall also be recorded. _The Permittee shall comply with the requirements specified in the facility _Contingency Plan, when there has been a release at Building M-603 that threatens human health or the environment. rv.c.3.. ensure _The Permittee must conduct disassembly operations in a manner that will protection of human health and the environment. IV.D. INCOMPATIBLE WASTES Launch Svstems I hioiiol C'orpoialioii.A IK Final Storage Pemiit: Januaiy 26, 1999 jjsl revised: November 10, 2006 rV.D. 1. The Permittee shall not mix incompatible wastes in Building M-603. IV.E. IGNITABLE OR REACTIVE WASTES IV.E. 1. The Permittee shall document compliance with the ignitable and reactive waste regulations as required by R315-8-2.8, and place this documentation in the facility operating record. IV.F. INSPECTION REOUIREMENTS rV.F.l. The Permittee shall inspect Building M-603 in accordance with Attachment 2. IV.G. RECORD KEEPING AND REPORTING rV.G. 1. The Permittee shall record in the operating record the following: a. The date the motor was received at M-603. b. The date the motor and components were removed from M-603. c. The components generated by the disassembly process at M-603 (gas generators, charges, etc.) including quantities. d. The manifest number and the rocket motor type with each movement of jwaste. e. The destination ofthe rocket motor stages and components removed from M-603. f. The detection or discovery of liquid NG in building or on rocket motor components. g. Documents as required to demonstrate compliance with R315-8-2.8 IV.H. CLOSURE IV.H. I. The Permittee shall close Building M-603 in accordance with the designated Closure Plan in Attachment 5. ATTACHMENT 2 INSPECTION SCHEDULES AND PROCEDURES Thiokol Corporat-ionATK Launch jystems - Promonrory Final Storage Pemiit Septeinber 15, 1992 Last revision Janvtair'y 2ft,—r-^^-9-Hovemfcer 13 , 200 6 03.03 03.03.1 INSPECTION SCHEDULE Purpose antd Scope The inspection schedule used by Thiokol for the hazardous waste management areas has been designed to meet the requirements of R315-8.2.6. The design of the schedule promotes the detection of malfunctions, deterioration, discharges, and other situations which may be causing or leading to a release of hazardous waste constituents into the environment or pose a threat to human health. Eleven areas are designated for inspection: the container storage area at E-501, M-705, M-186, the burning grounds at M-136, M-225, T-29 Hydrazine dilution and the solid propellant/motor storage buildings, M-47 , M 107,and M-603, G 616 and M Inspections are conducted by personnel trained to identify potential problem areas and to use the inspection schedule and the inspection log. T-29 hydrazine dilution process has a treatment unit which is inspected before each use. This inspection is recorded on the process planning and is available for review. 03.03.2 The Permittee may discontinue inspections of a storage facility during periods of inactivity. A facility must be inspected, however, prior to receiving hazardous waste for storage or treatment if inspections were discontinued during the period of inactivity. If any problems are identified with the areas of concern that are listed in the inspection schedules (contained in this attachment), they must be corrected before the facility is put back into use. Inspection Schedules The inspection schedules appear in detail in Tables 03.03A through 03.03G. Each inspection schedule is designed so that the items appearing on the schedule are inspected frequently enough to avoid any deterioration of equipment and thus reduce the probability of an environmental or human health incident between inspection times. Each inspection schedule is divided into individual categories and each category contains a specific list of items to be inspected. Thiokol CorporationATK Launch Svstems-Promontory Final Storage Permit September 15, 1992 Last revision OanuQiy JIB.—r'^9-9Novembei' 10. 2006 1. TABLE 03.03A INSPECTION SCHEDULE FOR DRUM STORAGE PAD AT M-186 EQUIPMENT Security Equipment MINIMUM FREQUENCY Fences Signs Gates Lock Weekly Weekly Weekly Weekly AREAS OF CONCERN Visually inspect all fence lines and look for broken or downed fence lines, loose wires Readable signs, signs in place Able to properly close gate, safety flags in place In working order, able to lock Area Roadway Loading/ Unloading Periphery Areas *Daily *Daily *Daily Inspect road for spills, soil discoloration Inspect loading areas for spills, soil discoloration Inspect grounds for a Safety Equipment Eyewash/Shower Monthly First Aid Kit Monthly soil discoloration or stressed vegetation Ensure in working order by testing, check water supply Kit complete and in place (all Thiokol employees have access to Dispensary on plant) Telephone/Radio Monthly Working condition * When in use Thiokol CorporationATK Launch ovsteins-Promontory Final Storage Permit September 15, 1992 Last revision Jafttta-t-y—3-6-;—Jr9-9-9>Jovemher 10. 2 006 TABLE 03.03A (Continued) M-186 Drum Storage Pad EQUIPMENT MIN FREQUENCY Storage Containment AREA QF CONCERN Containers Pads Sumps/Pads Weekly Weekly/ Storms Daily Drainage Area Weekly/ Storms Number of containers, severe corrosion (i.e., flaking, large rust buildup, rusty bungs), dented drums, hazardous waste labels in place, properly marked, readable, open bungs, no standing liquid on drums, adequate aisle space (i.e. drums stored according to Figure 06.02B) Chips, cracks, or irregularities in concrete, general condition Standing liquid on pad or in sumps Spills, discolored soil Roof Weekly General condition including holes or defects Emergency Equipment Fire Extinguisher Absorbent Repack Drums 55-Gallon Dr Generator Pump Monthly Monthly lb) Monthly Monthly Monthly Monthly Fire extinguisher full, in working order Adequate supply (minimum 25 Two repack drums with seals Six empty 55-gallon drums with bungs in good condition, no dents, ETC. Routine oil check, fill with gas, test startup Good working order, hoses intact, test startup and pump ATK Launch Systems-Promontor-'.'-Th-ioko^—Corporation Final Stoorage Permit September 15, 1992 Last revision J..tn>.i-3 t^y—5-^-;—^-9-9^Movembev 10. 2006 TABLE 03.03B INSPECTION SCHEDULE FOR BURNING GROUNDS AT M-136 EQUIPMENT MIN FREQUENCY Security Equipment AREAS QF CONCERN Fences Signs Gates Lock Area Roadway Loading/ Unloading Areas Weekly Weekly Weekly Weekly *Daily *Daily Visually inspect all fence lines, look for loose wires or broken lines Readable signs, signs in place Able to properly close gate In working order, able to lock Spills, discolored soil Spills, discolored soil Periphery Safety Equipment Medical Box Telephone/Radio Burn Ground Area Erosion *Daily Spills, discolored soil, stressed vegetation Monthly Box complete and in place (All Thiokol employees have access to Dispensary on plant) Monthly Check operating condition of equipment Weekly Survey area and note severe erosion in grounds TK Launch Svstems - Promontor-.'Thiokol Corpora tion Final Storage Permit September 15, 1992 Last revision J-ant^at-v • 2-). • l-999r-;ovor.i}jeL' IP . 200 ti Table 03.03B (Continued) M-136 Burning Grounds EQUIPMENT MIN FREQUENCY Storage/Containment(off-site waste! AREAS QF CONCERN Burn trav Weeklv or when in use Trav is intact and liquid tiqht Container Weeklv Closed, labeled and in qood condition •5-6.. Emergency Equipment Fire Extinguisher Monthly Fire extinguisher full and in working order * When in use ATK Launch Systems • PromontoryThiol-ol" Corporation Final Storage Permic September 15, 1992 Last revision Jannai-y~2-*i-7—•-y-9-9NovGmber 10 . 200 6 TABLE 03.03C INSPECTION SCHEDULE FOR BURNING GROUNDS AT M-225 EQUIPMENT MIN FREQUENCY Security Equipment Fences Signs Gates Lock Area Roadway Loading/ Unloading Areas Weekly Weekly Weekly Weekly *Daily *Daily AREAS QF CONCERN Visually inspect all fence lines, look for loose wires or broken lines Readable signs, signs in place Able to properly close gate In working order, able to lock Spills, discolored soil Spills, discolored soil Periphery Safety Equipment Medical Box *Daily Spills, discolored soil, stressed vegetation Monthly Box complete and in place (All Thiokol employees have access to Dispensary EOUIPMENT .^.TK Launch Systems PromonLorvThiokoi—Corpof at ion Final Storage Permit September 15, 1992 Last revision r^n^wry- 2-ft,-—i^^.9^•'ovep.•lher 13 , 2 JO 6 Table 03.03C (Continued) M-225 Burning Grounds MIN FREQUENCY AREAS OF CONCERN on plant) Telephone/Radio Monthly Check operating condition of equipment Burn Ground Area Erosion Weekly _Survey area and note severe erosion in grounds Table 03.03C (Continued) M 225 Burning Grounds EQUIPMENT MIN FREQUENCY Emergency Equipment Fire Extinguisher Monthly AREAG OF CONCERN Fire extinguisher full and in working order * When in use ATK Launch Systems Promcntoryihiokol Corporation Final Storage Permit September 15, 1992 Last revision Jan-i^atHy'• ^•), -V-999Nover.iber 10. 2006 TABLE 03.03D INSPECTION SCHEDULE FOR STORAGE AND CONSOLIDATION ROOM AT M-705 1. EOUIPMENT MIN FREQUENCY Security Equipment Signs Area Roadway Loading/ Unloading Areas Weekly *Daily *Daily AREAS QF CONCERN Readable signs, signs in place Spills, discolored soil Spills, discolored soil Periphery Safety Equipment Eyewash/Shower Medical Box ^Daily Spills, discolored soil, stressed vegetation Weekly Ensure in working order by testing, check water supply Monthly Box complete and in place Telephone/Radio Monthly Storage containment •^TK Launch Systems-Promontor'.'Thiokol -Corporation Final Storage Permit September 15, 1992 Last revision January 2 ft ,—jr^-9Novembei' 10. 2006 (All Thiokol employees have access to Dispensary on plant) Check operating condition of equipment Containers Weekly severe (i.e.,flaking, large buildup, rusty bungs), dented drums, hazardous waste labels in place, properly marked, readable, open bungs, standing liquid on the _Number of containers, corrosion rust adequate aisle space stored according -no- drums, (i.e. drums to figure 06.02B) TABLE 03.03D (continued) M-705 Storage and Consolidation Room EQUIPMENT MIN FREQUENCY AREAS QF CONCERN marked, readable, open bungs,no standing liquid on the drums, adequate aisle space(i.e. drums stored accordinq to figure 06.02B) Pads, Sumps Weekly Portable Secondary *Daily Chips, cracks, or _ irregularities in the _—concrete, general conditions Cracks, liquid, containment containment integrity Roof Weekly -General condition Sump, pads ^Daily Absorbents Repack Drums 5 5-Gallon Drums Monthly Monthly Monthly ATK Launch Systems "Promont ory?h-iokol Corporation Final Storage Permit September 15, 1992 Last revision Janitaey—S-'Jn—l-9-99November 10. 2006 including -holes or defects Emergency Equipment Fire Extinguisher Monthly Check for standing liquids in containment system the sump _—and containment system -Fire extinguisher full and in working order -Adequate supply (minimum 25 lb.) -Two repack drums with seals -Six empty 55-gallon drums with bungs in good condition, no dents, etc. * When in use TABLE 03.03G INSPECTION SCHEDULE FOR M-47, M-107, S 616, M-603, M-340 EQUIPMENT 1. Security Equipment Signs Bay Doors Lock MINIMUM FREQUENCY AREAS OF CONCERN Weekly Weekly Weekly Readable signs, signs in place Function properly Function properly Area Launch Sys tems-Promontorv?hioko-j—Corporal t i on Final Storage Permit September 15, 1992 Last revision Kovembei ]J, 200 6 Jjn-jjr-y 2e,—i^ Roadway Daily* Loading/Unloading Areas areas for discoloration -Daily* Periphery Daily* 3. Communications Equipment Telephone Monthly 4. Storage Containers Motors/bags, etc. Weekly Inspect road for spills, soil discoloration Inspect loading spills, soil Inspect grounds for any spills, soil discoloration or stressed vegetation Working condition; place call to verify operation Verify condition of _motors/bags, properly _marked and labeled, out of place material and check _for leakage, or liquid _discharge from waste solid rocket motors and _propellant. .TABLE 03.03G (Continued) INSPECTION SCHEDULE FOR M-47 , M 107. S 616,and M-603, M 3-10, EQUIPMENT MINIMUM FREQUENCY AREAS OF CONCERN Building Roof Weekly Weekly Verify no damage done to exterior of facility General condition including holes or defects 5. Emergency Equipment ATK Launch Systems PromontcryThioltol Corporation Final Storage Permit September 15, 1992 Last revision January 26, 1999 Fire Monthly In working order and full Extinguisher When in use ADDENDUM TO ATTACHMENT 5 CLOSURE PLANS CorporationA'IK Launch Svslems-Promonlorv [Tiiokol Final Storage Permit: September 15, 1992 Last Revision: November 1U. 200(i CONTENTS 04.10 CLOSURE PLAN, M-47 REACTIVE SOLIDS STORAGE 04.10.1 Purpose and scope 04.10.2 Schedule for closure 04.10.3 Steps for closure 04.10.4 Certification of closure 04.10.5 Closure costs Q4AA CLOSURE PLAN. M 107 REACTA^E SOLIDS STOR.\GE 04.1 l.l Purpose and scope 04.11.2 Schedule for closure 04.11.3 Steps for closure 04.11.4 Certification of closure 04.11.5 Closure costs Q4A2 CLOSURE PLAN, S 616 REACTPS^E SOLIDS STORAGE 04.12.1 Purpose and scope 04.12.2 Schedule for closure 04.12.3 Steps for closure 04.12.4 Certification of closure 04.12.5 Closure costs 04.-i^ii CLOSURE PLAN, M-603 REACTIVE SOLIDS STORAGE AND TREATMENT 04.4^11.1 Purpose and scope 04.^-311.2 Schedule for closure 04.4^11.3 Steps for closure 04.43^11.4 Certification of closure 04.44ii.5 Closure costs ©444 CLOSURE PLAN, M 310 REACTIVE SOLIDS STORAGE 04.14.1 Purpose and scope O'l.H.2 Schedule for closure 04.14.3 Steps for closure 04.14.4 Certification of closure 04.14.5 Closure costs "Iliiokol CoiporalionA IK launch Systems-Promontory Final Storage Permit: September 15, 1992 Last Revision: Novcmhci- ID. 200b 04.10 CLOSURE PLAN, M-47 REACTIVE SOLIDS STORAGE 04.10.1 Purpose and scope This closure plan addresses closure at the propellant storage building identified as M-47. The closure plan will be performed in accordance with R315-8.7. Maximum inventory at this location will be 840,000 lbs of 1.3 and 21,000 lbs of 1.1 solid propellant. This propellant will be stored in drums, boxes, sling bags and rocket motor cases. The life expectancy ofthis building is 30 years and is anticipated to be closed in 2028. 04.10.2 Schedule for closure Milestone Date Closure begins 0 Days Removal ofwaste fi'om building 60 Days Sweep, clean and inspect floor 30 Days Final Certification 30 Days Iliiokol CornoralionATK l..aunch Svstems-Promontory Final Storage Permit: September 15, 1992 Last Revision: November l().200t) 04.10.3 Steps for closure 1. Thiokol CorporationATK Launch Svstems will notify the Utah Solid and Hazardous Waste Control Board of its intent to close the M-47 reactive storage building 45 days before closure begins. 2. Closure will begin first by removing all propellant fi-om the storage ^building. All reactive waste will be sent to Lakeside for open burning/detonation. Bum ash and rocket hardware will be placed in the local non- hazardous landfill. The removal will be completed within 60 days after closure begins. 3. Within 30 days after removal is completed, the floor will be swept and inspected for any signs of contamination. Regular inspections during storage should eliminate any potential for out of place propellant. However, any propellant contamination that may be discovered will be cleaned using solvent wipes and sent to the bum grounds for thermal treatment. All reactive solid waste will be stored inside the M-47 building on a .concrete slab. This will eliminate any potential for soil contamination and _will greatly simplify the closure process. 04.10.4 Certification of closure An independent registered professional engineer shall inspect the building and .certify that all reactive waste has been removed and that no visible signs of .propellant contamination remain. 04.10.5 Closure costs The estimate for closure ofthe M-47 storage building is $258,421. This estimate is itemized in table 04.10 and is based on closure by a thrid party. The estimate is based on the following assumption: 1. Maximum storage capacity of 840,000 lbs was used for this estimate. Iliiokol Corooration.ATK launch Svstems-Promontory Final Storage Permit: September 15, 1992 Last Revision: November 10.200(> 2. All disposal will occur at the Lakeside OBOD facility. 3. A worst case scenario of out of place propellant clean up has been included. 4. The independent engineer will perform a visual inspection ofthe storage floor looking for potential contamination. TABLE 04.10 CLOSURE COST ESTIMATE, M-47 Removal of reactive waste inventory a. Open buming/detonation 840,000 lbs @ $0.09 $75,600 b. Handling, transportation 840,000 lbs @ $0.14 $117,600 e^c^ Hardware & ash disposal 840,000 X .25 = 210,000@. .02 $4,200 2. Sweep and inspect floor for contamination a. Technician labor 16hrs (g $40/hr $640 b. Rag disposal 60 lbs (g $0.75 $45 Coiporation.ATK Launch Svstems-Promontory 3. Closure certification a. Engineer labor 8 @ $75/hr Engineer expenses Subtotal Contingency: Administration: Total 15 Percent 15 Percent I'hiokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 $600 $100 $198,785 $29,818 $29.818 $258,421 01.10 01.10.1 CLOSURE PLAN, M 107 REACTIVE SOLIDS STOR.\GE Purpose and scope This closure plan addresses closure at the propellant storage building identified as M 107. The closure plan will be performed in accordance with R315 8.7. Maximum inventory at this locafion will be 480,000 lbs of 1.3 and 4,600 lbs of— 1.1 solid propellant. This propellant will be stored in dmms, boxes, sling bags and rocket motor cases. The life expectancy ofthis building is 30 years and is anficipated to be closed in 2028. 01.10.2 Schedule for closure Milestone Date Coiporation.ATK Launch Systems-Promontory Thiokol Final Storage Permit: September 15, 1992 Last Revision: November 10. 2006 Closure begins — 0 Days Removal of waste from building 60 Days Sweep, clean and inspect floor 30 Days Final Certification 30 Days 04.10.3 Steps for closure i-. Thiokol Corporation will notify the Utah Solid and Hazardous Waste— Control Board of its intent to close the M 107 reactive storage building 45 days before closure begins. Or. Closure will begin first by removing all propellant from the storage building. All reactive waste will be sent to Lakeside for open buming/detonation. Bum ash and rocket hardware will be placed in the local non hazardous landfill. The removal will be completed within 60 days after closure begins. 3^ Within 30 days after removal is completed, the floor will be swept and inspected for any signs of contamination. Regular inspections during storage should eliminate any potential for out of place propellant. However, any propellant contaminafion that may be discovered will be cleaned using solvent wipes and sent to the bum grounds for thermal treatment. A-. All reacfive sohd waste will be stored inside the M 107 building on a concrete slab. This will eliminate any potential for soil contamination and will greatly simplify the closure process. 04.10.4 Certificafion of closure An independent registered professional engineer shall inspect the building and certify that all reactive waste has been removed and that no visible signs of propellant contamination remain. 04.10.5 Closure costs The esfimate for closure ofthe M 107 storage building is $118,111. This estimate is itemized in table 04.11 and is based on closure by a third party. The estimate is based on the following assumpfions: ITiiokol Coinoration.ATK launch Svstems-Promontorv Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 4^ Maximum storage capacity of 480,000 lbs was used for this estimate. Jr. All disposal will occur at the Lakeside OBOD facility. 'i-. A worst case scenario of out of place propellant clean up has been included. 4: The independent engineer will perfonn a visual inspection ofthe storage floor looking for potential contamination. T.\BLE 01.11 CLOSURE COST ESTIMATE, M 107 -k Removal of reactive waste inventor>' * Open buming/detonafion 180,000 lbs @, $0.09 $13,200 h-. Handling and transportafion 180,000 lbs @, $0.14 $67,200 c.Hardwaro & ash disposal 180,000 X .25 - 120,000(g, .02 $2,100 2: Swoop and inspect floor for contamination ft Tochnician labor 16 hrs (g; $10/hr $M0 h-. Rag disposal 60 lbs % $0.75 $4# CoiDOrationATK l-aunch Svstems-Promontory 111 lokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 ^. Closure certification ft Enginoor labor 8 @ $75/hr $600 b-. Engineer expenses $100 Subtotal $111,185 Confingency: 15 Percent $17,128 Administration: 15 Percent $17,128 Total $118,111 QAAQ CLOSURE PLAN, S 616 REACTIVE SOLIDS STOR\GE 04.10.1 —Purpose and scope This closure plan addresses closure at the propellant storage building identified as S 616. The closure plan will be perfomied in accordance with R315 8.7. Maximum inventory at this location will be 480,000 lbs of 1.3 and 450,000 lbs of 1.1 solid propellant. This propellant will be stored in dmms, boxes, sling bags and rocket motor cases. The life expectancy ofthis building is 30 years and is anticipated to be closed in 2028. 04.10.2 Schedule for closure CumorutionA I K launch Systems-Promontory Iliiokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 Milestone Date Closure begins—: 0 Days Removal ofwaste from building 60 Days Sweep, clean and inspect floor 30 Days Final Certificafion 30 Days 04.10.3 Steps for closure i-. Thiokol Corporation will notify the Utah Solid and Hazardous Waste— Control Board of its intent to close the S 616 reactive storage building 45 days before closure begins. i-. Closure will begin first by removing all propellant from the storage building. All reacfive waste vvill be sent to Lakeside for open buming/detonation. Bum ash and rocket hardware will be placed in the local non hazardous landfill. All removal will be completed within 60 days after closure begins. ^. Within 30 days after removal is completed, the floor will be swept and inspected for any signs of contamination. Regular inspecfions during storage should eliminate any potenfial for out of place propellant. However, any propellant contaminafion that may be discovered will be cleaned using solvent wipes and sent to the bum grounds for thermal treatment. A-. All reactive sohd waste will be stored inside the S 616 building on a concrete slab. This will eliminate any potential for soil contamination and will greatly simplify the closure process. 04.10.4 Certificafion of closure An independent registered professional engineer shall inspect the building and certify that all reactive waste has been removed and that no visible signs of propellant contamination remain. 04.10.5 Closure costs ITiiokol CoiDorationATK Launch Systems-Promonlorv Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 The esfimate for closure ofthe S 616 storage building is $148,441. This estimate is itemized in table 04.12 and is based on closure by a third party. The estimate is based on the following assumpfion: 4^ Maximum storage capacity of 480,000 lbs was used for this estimate. Or. All disposal will occur at the Lakeside OBOD facility. ^. A worst case scenario of out of place propellant clean up has been included. 4-. The independent engineer will perfonn a visual inspection ofthe storage floor looking for potenfial contamination. T.\BLE 01.12 CLOSURE COST ESTIA4ATE, S 616 4^ Removal of reactive waste inventor)' ft Open buming/detonafion 180,000 lbs @ $0.09 $13,200 b-. Handling and transportafion 180,000 lbs @. $0.11 $67,200 c.Hardwaro & ash disposal 180,000 X .25 - 120,000@ .02 $2,100 ^. Sweep and inspect floor for contaminafion CoiTiorationATK Launch Svstems-Promontory Thiokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 ft Technician labor 16 hrs @ $10/hr SMO h-. Rag disposal 60 lbs @ $0.75 $4& ^. Closure certification ft Engineer labor 8 @ $15/hr S^OO b-. Engineer expenses $100 Subtotal $111,185 Contingency: 15 Percent $17,128 Administration: 15 Peroent -. $17,128 Total $118,111 04.101 CLOSURE PLAN. M-603 REACTIVE SOLIDS STORAGE AND TREATMENT 04.-^011.1 Purpose and scope This closure plan addresses closure at the propellant storage building identified _as M-603. The closure plan will be performed in accordance with R315-8.7. .Maximum inventory at this location will be 240,000 lbs of 1.3 and 65,000 lbs of Thiokol CoiporationATK Launch Svstems-Promontory Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 1.1 solid propellant. This propellant will be stored in dmms, boxes, sling bags and rocket motor cases. The life expectancy ofthis building is 30 years and is anficipated to be closed in 2028. 04.4-011.2 Schedule for closure Milestone Date Closure begins 0 Days Removal ofwaste from building 60 Days Sweep, clean and inspect floor 30 Days Final Certificafion 30 Days I 04.4011.3 Steps for closure 1. Thiokol Corporation will notify the Utah Solid and Hazardous Waste Confrol Board of its intent to close the M-603 reactive storage building 45 days before closure begins. 2. Closure will begin first by removing all propellant from the storage building. All reactive waste will be sent to Lakeside for open buming/detonation. Bum ash and rocket hardware will be placed in the local non-hazardous landfill. All removal will be completed within 60 days after closure begins. 3. Within 30 days after removal is completed, the floor will be swept and inspected for any signs of contamination. Regular inspections during storage should eliminate any potential for out of place propellant. However, any propellant contamination that may be discovered will be cleaned using solvent wipes and sent to the bum grounds for thermal treatment. All reactive solid waste will be stored inside the M-603 building on a concrete slab. This will eliminate any potential for soil contamination and _will greatly simplify the closure process. 04.4^11.4 Certificafion of closure An independent registered professional engineer shall inspect the building and Thiokol CoiporationA TK Launch Svstems-Promontorv Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 certify that all reactive waste has been removed and that no visible signs of propellant contaminafion remain. 04.4^11.5 Closure costs The estimate for closure ofthe M-603 storage building is $75,121. This estimate is itemized in table 04.13 and is based on closure by a third party. The estimate is based on the following assumption: 1. Maximum storage capacity of 240,000 lbs was used for this estimate. 2. All disposal will occur at the Lakeside OBOD facility. 3. A worst case scenario of out of place propellant clean up has been included. 4. The independent engineer will perform a visual inspection ofthe storage floor looking for potential contamination. TABLE 04.4^11 CLOSURE COST ESTIMATE, M-603 1. Removal of reactive waste inventory a. Open buming/detonation 240,000 lbs @ $0.09 $21,600 ComorationATK Launch Svstems-Promontory Iliiokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 b. Handling and fransportation 240,000 lbs @ $0.14 $33,600 erC. Hardware 8c ash disposal 240,000 X .25 = 60,000 @ .02 $ 1,200 2. Sweep and inspect floor for contamination a. Technician labor 16hrs@$40/hr $640 b. Rag disposal 60 lbs @ $0.75 $45 3. Closure certification a. Engineer labor 8 @ $75/hr $600 b. Engineer expenses $100 Subtotal $57,785 Contingency: 15 Percent $8,668 Administration: 15 Percent $8,668 Total $75,121 0440 CLOSURE PLAN, M 310 REACTH^ SOLIDS STOR.\GE 04.10.1 Purpose and scope This closure plan addresses closure at the propellant storage building identified I'hiokol CorooralionA'TK Launch Svstems-Promontory Final Storage Permit: September 15, 1992 Last Revision: November 10. 2006 as M 340. The closure plan will be performed in accordance with R315 8.7. Maximum inventory at this location will be 180,000 lbs of 1.3 and 162,000 lbs of 1.1 solid propellant. This propellant will be stored in dmms, boxes, sling bags and rocket motor cases. The life expectancy ofthis building is 30 years and is anficipated to be closed in 2028. 04.10.2 Schedule for closure Milestone Date Closure begins 0 Days Removal ofwaste from building 60 Days Sweep, clean and inspect floor 30 Days Final Certificafion 30 Days 04.10.3 Steps for closure 4^ Thiokol Corporation will notify the Utah Solid and Hazardous Waste Control Board of its intent to close the M 310 reactive storage building 15 days before closure begins. Or. Closure will begin first by removing all propellant from the storage building. All reactive waste will be sent to Lakeside for open buming/detonation. Bum ash and rocket hardware will be placed in the local non hazardous landfill. All removal will be completed within 60 days after closure begins. 3^ Within 30 days after removal is completed, the floor will be swept and inspected for any signs of contaminafion. Regular inspecfions during storage should eliminate any potential for out of placo propellant. However, any propellant contamination that may be discovered will be cleaned using solvent wipes and sent to the bum grounds for thermal treatment. 4-. All reacfive solid waste will be stored inside the M 340 building on a concrete slab. This will eliminate any potenfial for soil contamination and will greafiy simplify the closure process. ITiiokol CoiToralionA'TK Ijunch Systems-Promontory Final Storage Permit: September 15, 1992 Last Revision: I November 10.2006 01.10.1 Certificafion of closure An independent registered professional engineer shall inspect the building and certify that all reactive waste has been removed and that no visible signs of propellant contamination remain. 01.10.5 Closure c-ests The estimate for closure ofthe M 340 storage building is $118,111. This estimate is itemized in table 01.10 and is based on closure by a third party. The esfimate is based on the following assumpfion: 4-: Maximum storage capacity of 480,000 lbs was used for this esfimate. i-. All disposal will occur at the Lakeside OBOD facility. ^. A worst case scenario of out of place propellant clean up has been included. 4-. The independent engineer will perfomi a visual inspection ofthe storage floor looking for potential contamination. TABLE 01.10 CLOSURE COST EST1M.\TE, N4 310 CmporationA TK Ijunch Systcms-Promontorv Thiokol Final Storage Permit: September 15, 1992 Last Revision: November 10.2006 h Removal of reactive waste inventor>' ft Opon buming/rocyoling 180,000 lbs @ $0.09 $13,200 h-. Handling and transportation 180,000 lbs @ $0.11 $67,200 c.Hardwaro & ash disposal 180,000 X .25 - 120,000 @. .02 $2,100 2; Sweep and inspect floor for oontamination ft Technician labor—16 hrs @ $10/hr S640 h-. Rag disposal 60 lbs @ $0.75 $4& i-. Closure certification ft Engineer labor 8 @ $75/hr $^00 b-. Engineer expenses $100 Subtotal $111,185 Confingency: 15 Porcont $17,128 Administration: 15 Percent $17,128 Total $118,111 ATTACHMENT 10 PREPAREDNESS AND PREVENTION PLAN Hazardous Waste Permit Application Gordant Technologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 10. 2006 03.02 PROCEDURES. STRUCTURES. AND EQUIPMENT 03.02.1 Purpose and Scope Precaufions have been taken to minimize the accidental or sudden release of hazardous waste or waste constituents into the environment. The precautions comply with the requirements of R315-3.3.2(a)(b). 03.02.2 Loading and Unloading Operations Several precautions have been taken to minimize hazards during the loading and unloading of hazardous waste. These precautions are divided into three classes of Waste Management^ri Open Burning, Drum^^-.Storage and Propellant/Explosives Storage. Open Burning of hazardous waste explosives and propellants requires special precaufions. Precautions taken during loading and unloading operations are described in M-136 Burning Grounds Operating Characteristics and in M-225 Burning Grounds Operafing Characteristics found in Appendices 13.A and 13.B. Safe loading and unloading of explosive waste help to minimize waste release into the environment and reduce the possibility of unplanned ignition ofwaste material. Waste energetic material received from off-site for storage prior to open burning, will be handled under the same precautions as all other wastes accepted for disposal at the burn grounds. Loading/off-loading areas will be inspected each day waste is received, and at a minimum of once per week. Several precautions are also taken at the Drum Storage areas. Spill control equipment is located at each area and can be used in loading and unloading operations. This equipment is discussed in detail in Section 03.04 ofthis application. All drums are on pallets and are loaded and unloaded by a forklift. The design of the Drum Storage facilities allows adequate aisle space for movement of drums with a forklift to minimize the actual handling ofthe drums. All forklift truck operators must havemust have a license to operate the forklift truck. The operator receives this license by attending at training program which includes an actual driving test that must be passed. -The hazardous waste operators must also participate in the Hazardous Waste Training Program discussed in Section 03.07. Hazardous Waste Permit Application Gordant ToohnologioG—Thiokol GorporationATK Launch Svstems-Promontorv EPA l.D. #UTD009081357 Januarv 1999November 10, 2006 Waste propellant, explosives and rocket motors are carefully off loaded from trucks using fork lifts, building cranes or a trailer mounted knuckle boom. Small containers, less than 7^50 lbs, may be off loaded by hand. All operators of the equipment listed above, under go extensive training in the proper use of the equipment they operate. This training includes class room as well as hands on training. All Thiokol ATK propellant moving, grounding and bonding procedures will apply. Many precautions are taken during the transfer ofwaste hydrazine during the dilution process that is used to prepare this waste for off- plant disposal. These precautions include medical certificafion, operator knowledge of chemical properties, special safety equipment, and specific operafing instructions. 03.02.3 Prevention of Run-on and Run-off Run-on and run-off are controlled at-H^at the drum storage pads Mpads M-186 -and E-501 by a concrete berm around the facility. The M-705 storage and consolidation room is_totally enclosed prevenfing run-on from entering the facility and eliminating any possibility for mn-off. Details of these structures and how they control njn-off are found in Section 06.05 of this application. Run-on and run-off at the Burning Grounds, M-225, and M-136 are controlled by diversion, collectionv ditches, and trenches. A diversion ditch directs run-on around the Burning Grounds. The run-off at M-136 is collected incollected in a ditch and dispersed in a dispersion area. The run-off atoff -Mat M-4-225 is dispersed in an area directly in front of the burning area. Both areas will be included in the zone of Engineering Control. Details of the system at M-136 and M-225 are discussed in more detail in Section 13. Run-on and run-off at buildings M-47T and M 107, M 340, M-603 and S-616 are controlled since the facilifies are fully enclosed buildings which are elevated above the surrounding grade to prevent rain intrusion. Drawings ofthese buildings are found in attachment 6 of this permit. 03.02.4 Prevenfion of Water Supply Contamination It is not anficipated that any ground water or surface water will become contaminated. The drum storage areas, M-186, E-501, and M-705 each have a containment system which is described in detail in Section 06.04. Each system is constructed to be leak-proof Hazardous Waste Permit Application Gordant Technologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 10.2006 and divert run-on. The propellant/motor storage buildings store only solid materials.andmaterials. and do not require secondary containment. The nature of this solid waste, combined with fully enclosed storage buildings, greatly reduce the potenfial for contaminafing water supplies. The materials in the trays at the burning grounds are normally destroyed on a weekly basis except those materials too sensitive to store for any length of time. No free liquids are burned in the trays. Avoiding Minimizing free liquids and controlling run-on and run-off prevent water supply contaminafion. Control of run-on and run-off is discussed in section 03.02.3. Ground water monitoring has been implemented at the M-136 Burning Grounds under Sfipulation and Consent Order #8502162 and #8606402. Monitoring of ground water and evaluafion of potential contaminafion is discussed under "Reports Issued" as a part ofthese required reports. 03.02.5 Mitigating Effects of Equipment Failures and Power Outages A power outage or equipment failure will have little effect on the hazardous waste storage and treatment areas. Any equipment failures, such as truck breakdowns, pump repairs, etCr; can be managed by on-plant maintenance. Power outages can occur, but all critical operations have backup generators so hazardous waste can be controlled. Thiokol ATK maintains an electrical lineman crew that has the necessary equipment and experience to repair on-plant power outages. In the event of a very large power outage or repair, Utah Power and LightRocky Mountain Power will be contacted and necessary measures taken to restore power. 03.02.6 Prevention of Undue Exposure to Personnel Exposure to personnel handling hazardous waste is minimized by containing and safely packaging waste and supplingsupplying personnel with proper protection and safety equipment. The Contingency Plan in Section 03.04 lists the equipment available to all plant personnel. Specific procedures and requirements for personnel protection during the handling of hazardous waste are specified in Hazardous Waste Storage Area Operating Characteristics (Appendix 06.C), M-136 Burning Grounds Operafing Characterisfics (Appendix 13.A), M-225 Burning Grounds Operafing Characterisfics (Appendix 13.B), and in the hydrazine dilution procedures (Appendix 14.A). Hazardous Waste Permit Application Gordant Technologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 November 10. 2006 Specific equipment requirements which must be used when handling or managing hazardous waste other than those specified on the Operating Characteristics, standard procedures and ThiokolATK's Health and Safety Manual, will be determined by Industrial Hygiene Safety and /or Waste Management and Environmental Services. These precautions eliminate undue perisonnel Exposure. Material Health and Safety Data Sheetslnstructions (MHSIMSDS) are also available. These documents provide additional safety recommendations and informafion when handling any chemical product or waste on plant. These instructions are available on plant for review. 03.03.2.2 Emergency Equipment This equipment is inspected on a monthly basis. The emergency equipment is intended to help respond to small emergencies such as leaks or spills. It is not intended to respond to major incidents, fires, nor explosions. It Is limited to equipment that is manually operated and is easilyis easily portable. Monthly inspections assure there are adequate supplies of material on hand and mechanical items are operable so that immediate response to small emergencies can be safely handled. Thiokol CorporationATK maintains a spill response vehicle which is used to respond to spills that are medium to large. The vehicle contains safety and spill response equipment. This vehicle is maintained by the fire department and is inspected weekly or after use to ensure that an adequate supply of material is on hand. 03.03.2.3 General Areas The general area or surrounding of each site is inspected on a daily basis. These inspecfions consist of generally observing the area for possible spills or mismanagement of hazardous waste. These areas need daily inspection to minimize potential for mismanagement of hazardous wastes during loading, unloading, or handling. 03.03.2.4 Safety Equipment Safety equipment is inspected monthly. Monthly inspections include tesfing equipment to make sure it is in working order and ensuring that all equipment is complete and in place. These inspections help to maintain a safe work environment and minimize Hazardous Waste Permit Application I Gordant Technologiee—Thiokol GorporationATK Launch Svstems-Promontorv EPA l.D. #UTD009081357 I Januar/ 1999November 10. 2006 human health incidents. 03.03.2.5 Storage and Containment System The storage and containment system must be inspected daily and after storms. This is not only a regulatory requirement, but these inspections help to operate the container storage area in a safe manner and minimize environmental incidents. Inclement weather and mismanagement are the primary sources of deteriorafion G^ timeof the containment system and the containers are in good condifion, are propedy labeled, and adequate aisle space is being maintained. Standing liquids in the containment system and/or sumps must be managed according to Secfion R315-8.9.6(5). Inspecfions are made weekly in order to effectively manage standing liquid. All standing liquids found on the pad must be identified so they can be removed. Section 06.06.3 discusses the management of standing liquid in the containment system. These weekly inspecfions minimize environmental impacts from the actual storage of hazardous wastes in the storage areas. If a leaking or deteriorafing drum is located in this inspection, the drum must be immediately transferred to stop or prevent leaking. The identified drum can be handled in two ways: The contents ofthe container can be transferred by pump to a new drum. Ifthe drum is leaking, this procedure should always be done. The deteriorated drum can be placed in an 85-gallon over-pack drum with the space between the two drums filled with an absorbent to control any possible leaks. 03.03.2.6 Burning Ground Area Burning of explosives and reactive wastes occurs normally on a weekly basis but can occur if conditions necessitate the increased frequency. Weekly inspecfions of equipment and the area help to minimize environmental impacts. Items inspected under this category are subject to general wear or weathering. Weekly inspecfions provide the fime necessary to correct maintenance and erosion or wear problems. They also minimize the environmental impact at the Burning Grounds. Hazardous Waste Permit Application Gordant Technologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 aNovember 10. 2006 03.03.2.7 General Facility This equipment includes personal protective equipment that is kept in Stores and used only during major spills or when specific safety equipment is needed. Since this material is handled by Stores, only an annual check is made to ensure that material is in stock and available for facility personnel. If the material is out of stock, it is immediately ordered. 03.03.2.8 Fire Department Equipment The Fire department inspects their equipment on a roufine and after-use basis. This equipment is especially important to aid in minimizing the effects from fires, explosions, and spills. The inspections are performed and records are kept by the Fire department personnel. 03.03.2.9 Heavy Equipment Most of the heavy equipment is used on a regular basis for construction services and for the management of solid wastes. It is also available for use in emergencies. This equipment is handled at the heavy equipment garage and is inspected on an hour-usage basis rate of 100-150 hours depending on the equipment type and working conditions. A detailed checklist is covered by Maintenance that is checked thoroughly by trained personnel. All inspection records on heavy equipment are kept on file at Maintenance Control and area available for inspection. 03.03.3 Inspection Log All inspections are recorded. These forms are put into one of three inspection logs. Each log contains the most recent three years of records and is available for review. Environmental Monitoring keeps the inspection logs on the results of all inspecfions on the security equipment, emergency equipment general area, safety equipment, storage and containment system, burning grounds, and general facility categories. The Fire department keeps a log of the Fire department categories and Maintenance Control keeps a log for the heavy equipment category. 03.04 CONTINGENCY PLAN 03.04.1 Purpose and Scope Hazardous Waste Permit Application Gordant Technologies—Thiokol GorporationATK Launch Svstems-Promontorv EPAI.D. #UTD009081357 Januap/ 1999November 10. 2006 Thiokol CorporationATK has developed and supplied a contingency plan as required by R31503.3.2(R31503.3.2 (a)(7) which complies with R315-3.4. This plan has been devised as a separate document so that it can be used independenfiy of the permit applicafion. A copy of the confingency plan is in Attachment 4. The plan has been designed to minimize hazards to human health and the environment from fires, explosives, or any unplanned or sudden release of hazardous wastes. 03.05 PREPAREDNESS AND PREVENTION 03.05.1 Purpose and Scope Thiokol CorporationATK is not seeking any waivers from the Preparedness and Prevenfion Requirements of R315-8.3. The hazardous waste treatment and storage facilities have been designed, constructed, maintained, and operated to minimize the possibility of unplanned fires, explosions, or discharges of hazardous wastes. Much of the informafion to meet these requirements is found in the Confingency Planned various other secfions ofthis applicafion. These areas will be referenced when necessary. 03.05.2 Required Equipment All hazardous waste facilities are equipped to respond effectively to an emergency situation. Should an emergency situafion arise, such as a discharge of hazardous waste, a fire, or an explosion, employees who are in hazardous waste management areas should be able to respond according to the procedures oufiined in the Contingency Plan. All hazardous waste facilifies are equipped with internal and external communication systems. Internal communicafions are provided by voice signals and commands described in the Contingency Plan in Section 03.04. All hazardous waste facilities are in open-space areas and there are no loud, industrial noises that could muffle voice commands or signals. These voice commands provide immediate onsite emergency instructions to employees in the hazardous waste management areas. An external communicafion system using telephones is provided for employees at each area. The locations ofthe telephones are given in the Confingency Plan in Section 03.04. These telephones can be Hazardous Waste Permit Application Gordant Tochnologies—Thiokol GorporationATK Launch Svstems-Promontorv EPA l.D. #UTD009081357 ^November 10.2006 used to contact Internal Emergency Response or initiate the Confingency Plan. Storage buildings not equipped with alarms or hard wired phones, will ufilize cellular phones to contact ThiokolATK's emergency responders if needed. To prevent encouraging personnel to fight fires in the waste rocket motor/propellant storage buildings and adjacent waste docks, fire extinguishers are not provided. All other hazardous waste storage areas are equipped with fire extinguishers. The buildings that have separate electrical rooms, have extinguishers that are to be used in the electrical rooms only. Spill clean up material will be provided in each ofthese buildings as oufiined in secfion III.F ofthe Contingency Plan. A description of the type of extinguisher and its location is described in the Confingency Plan. Secfion 03. 04. Along with these portable extinguishers, Thiokol ATK maintains a Fire department to respond to fires or explosions. Descriptions of fire equipment, available water, and the Fire department are described in Section 03.04. Buildings M-47, M 107, M 340 and S 616 .does not have water immediately available, but rely on ThiokolATK's full time, fully equipped and trained Fire Department for any emergency response action. Building M-603 is equipped with a fire sprinkler system, which is checked at least annually. 03.05.3 Tesfing and Maintenance of Equipment All emergency and safety equipment is inspected on a routine basis to ensure it is in working order and in good repair. Inspection procedures are discussed in detail in Section 03.03 of this applicafion. 03.05.4 Access to Communicafions or Alarm Systems All employees whoemployees who manage hazardous waste have immediate access to both internal and external communication systems. All employees have access to telephones and are trained on how to summon external emergency assistance if required. 03.05.5 Required Aisle Space 10 Hazardous Waste Permit Application Gordant Tochnologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D. #UTD009081357 ^November 10. 2006 Aisle space has been designed into each drum storage pad. Figures 06.02A, 06.02B, and 06.02G are diagrams showing the aisle space ofthe drum storage areas at M-186, E-501, and M-705. This type of drum storage allows easy access to thoroughly inspect the area around each drum and allows adequate room to transfer hazardous waste into a new drum if a drum is found to be leaking or in poor condition. There is enough aisle space and clearance around each storage pad to allow free movement of fire protection equipment, spill control equipment, and any needed decontamination equipment. Detailed engineering drawings ofthe drum storage area are found in Appendix 06.B ofthis application. All propellant storage buildings will be storing materials in a wide array of containers and shapes. Each container will be separated in such a manner as to permit thorough inspecfion of containers, labels and potenfial leaks (drips). Space for fire fighting equipment will not be provided because of ThiokolATK's policy of not fighfing propellant fires. 03.06 PRECAUTIONS TO PREVENT IGNITION AND REACTION 03.06.1 Purpose and Scope Precautions to prevent accidental ignifion or reaction are essenfial to the safety of all personnel. The precautions taken ensure compliance with R315-8.2.8. The precaufions are a part of everyday manufacturing and production activifies at Thiokol CorporationATK. 03.06.2 Precautions for Open Burning of Explosives and Propellants Many precautions are taken to prevent accidental ignifion or reaction of hazardous waste materials at the Burning Grounds at M-136 and M-225. Because of the extremely sensitive nature of these wastes, special precautions are taken for each source of ignition. Table 03.06A lists possible sources of ignifion. precautions, and reference to these precautions. These references provide documentafion that these requirements are in force, details concerning each precaution, and references ofthese precaufions. Sections of detailed references are in the Confingency Plan found in Appendix 03.B. All propellant storage buildings will ufilize the same precautions as those oufiined above. These include grounding and the prevention of all ignition sources, as well as a prohibition on all flame 11 Hazardous Waste Permit Application I ' Gordant TochnologieB—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 I Januarv 1999November 10. 2006 producing devices. 03.06.3 Precautions for Drum Storage of Hazardous Waste The drum storage buildings have been designed to hold flammable liquids. The front of M-186 and all sides of E-501 are open to ensure that proper venfilation is maintained in each storage area. M-705 storage and consolidation room is designed with an air handling system that will change the air out of the room at least every three to five minutes. Unauthorized personnel are kept out of the storage areas. The area is inspected on a weekly basis and all leaking or damaged containers are immediately replaced and spills cleaned up. Precautions regarding handling of flammable material area also taken. Table 03.06B lists possible sources of ignifion, precautions, and references to these precautions. References to these precautions are listed in Appendix 03.C. 03.06.4 Precautions for Propellant/Motor Storage All propellants/motors will be safely handled in accordance with Thiokol'sATK General Health and Safety manual and any other applicable procedures. These procedures include, but are not limited to, proper grounding and bonding protocol. All permitted hazardous waste storage and treatment facilities are located more than 50 feet from any property line to help minimize the fire potenfial of adjoining property. General site maps which show these building as well as the property lines are found in appendix 1 of the Confingency Plan. 12 Gordant Technologies Hazardous Waste Permit Application Thiokol GorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 10. 2006 TABLE 03.06A Precautions Against Accidental Ignition and Reaction of Hazardous Waste Explosives and Propellants [^^ IGNITION SOURCE Smoking PRECAUTIONS REFERENCES^ Open Flames Static Electricity Incompafible Materials Friction and Sparks Burning grounds are designated as areas where smoking is a fire hazard and as such must meet the requirements of company procedures. Requirements for smoking are strictly enforced by the Safety department. The use of a flame, heat, or spark- emitting device in any area requires a permit. Requirements for uses and restricfions ofthese permits are found in company procedures. These permits are issued prior to starting work. Static electricity can be an ignition source. To avoid stafic charges, all explosive or propellant waste is packed in a container with a-either a conductive or static dissipative liner. During storage and prior to and/or during transportation of wastes to the burning grounds, all conductive waste containers are grounded to prevent static spark. Upon placement in the metal burn tray, grounding is no longer reguired. Rocket motors for disposal will not be packaged in these liners, but will be grounded to the case prior to being placed into position for open burning. Incompafible materials are not placed in the same containers and incompatible wastes are segregated at each waste pickup dock. Vehicles hauling waste propellant must have spark arresters in the 3.4.5 6,7 8,9, 10 13 Hazardous Waste Permit Application Gordant Tochnologies—Thiokol GorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 SNovember 10.2006 exhaust line. Non-sparking rakes are used in preparing the trenches for burning or re^burning. A porous, non- sparking truck bed is also used. Electrical Equipment No electrical work is allowed in areas 11 where explosives or propellant are present. * Appendix 03.C 14 Hazardous Waste Permit Application Gordant Technologies—Thiokol GorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 Januop/ lOOONovember 10. 2006 TABLE 03.06B Precautions Against Accidental Ignifion and Reacfion of Hazardous Waste in Drum Storage :IGNITION SOURCE Smoking Open Flames ^Appendix 03.C ' V^f-l-J-'J'. PRECAUTIONS REFERENCES* The drum storage areas are designed as areas where smoking is a fire hazard and as such must meet the requirements of company procedures. Requirements for smoking are strictly enforced The use of a flame, heat, or spark- emitting device in any area of the plant requires a permit. Requirements for uses and restrictions of these permits are found in company procedures. These permits are issued prior to starting work. 15 ATTACHMENT 12 CONTAINER MANAGEMENT PROCEDURES Hazardous Waste Permit Application Gordant Tochnologios—Thiokol GorporationATK Launch Svstems-Promontop/ EPAI.D.#UTD009081357 3November 2006 06 USE AND MANAGEMENT OF CONTAINERS 6-43 06.01 PURPOSE AND SCOPE 6-43 06.01.1 Facility Description 6-43 06.02 MANAGEMENT OF CONTAINERS 6-24 06.02.1 Types of Containers for Storage 6-24 06.02.2 Waste Compafibility 6-26 06.02.3 Storage of Containers 6-§7 06.02.4 Operafing Record 6-68 06.03 LAB PACKS AND WASTE CONSOLIDATION 6-7^9 06.03.1 Lab Pack Preparation 6-79 06.03.2 Lab Pack Labeling 6-79 06.03.3 Containment Sealer 6-79 06.03.4 Lab Pack Compatibility 6-79 06.04 CONTAINMENT 6-810 06.04.1 Capacity of Containment 6-810 06.04.2 Containment Sealer 6-Sll 06.04.3 Removal of Free Liquids From Containment Area 6-Q11 06.05 RUN-ON AND RUN-OFF CONTROL 6-912 06.06 REQUIREMENTS FOR IGNITABLE AND REACTIVE WASTES 6-4012 Appendix 06.A Appendix 06.B Appendix 06.C Characteristics Appendix 06.D Appendix 06.E Appendix 06. F Appendix 06.G Appendix 06.H Containment Calculations Engineering Drawings of Drum Storage Areas Hazardous Waste Storage Area Operations Drum Specificafion Chemical Compafibility of Sealer Run-on/Run-off Calculafions Hazardous Waste Compafibility Chart Portable Secondary Containment System Example: Poly-spillpallet 6-2 Hazardous Waste Permit Application ATK Launch Svstems-Promontorv Gordant Tochnologies—Thiokol Corporation EPAI.D.#UTD009081357 ^November 2006 j 06 USE AND MANAGEMENT OF CONTAINERS 06.01 PURPOSE AND SCOPE Thiokol PropulsionATK Launch Svstem - Promontory (ATK) currenfly manages the drum storage areas at M-186, E-501, M- 705. and the solid propellant storage buildings at M-47. M-107. M- 340. S 616 and-M-603, in accordance with the Division of Solid and Hazardous Waste Administrative Rules R315-8.9. These waste storage areas are owned and operated by Thiokol PropulsionATK. All containers are being temporarily stored waifing shipment for off- site recycling treatment and/or disposal. The drum storage site at M-186 is designed to hold 400, 55-gallon drums of various types ofwaste intended for treatment or disposal. The drum storage site at E-501 is designed to hold 160. 55-gallon drums of various types of waste intended for treatment or disposal. The M-705S storage and consolidation room is designed to store a maximum of 32, 55-gallon drums, both include palletainers of various types ofwaste intended for consolidation or lab packing. For solid propellant storage building capacifies, see Module III section F. 06.01.1 Facilitv Description The M-186 storage pad has been designed to provide storage of all hazardous waste generated by Thiokol PropulsionATK. The storage pad is divided into five storage bays to keep incompatible materials separated. The E-501 storage pad has been designed to provide storage of 1,1,1 Trichloroethane and fixer/developer waste generated by Thiokol PropulsionATK. The M-705 Storage and Consolidation Room has kjeen designed to provide storage of all wastes up to 55 gallons. The room is equipped with shelves and plasfic containers to keep incompafible materials separated. Poly-spillpallets are used to provide separate containment for each consolidafion drum and lab pack drum as needed. Tt4e-M-47_, M 107, M 340 and S 616 storago buildings arois designed for storage of propellant/ explosives. €aeh-This building is sited for the maximum quantity of propellant/explosives based on Quantity/Distance DOD siting criteria found in the contractor safety manual, 4145.26m. Each building is set up to permit proper grounding and cross bonding as appropriate. Building M-603 6-3 Hazardous Waste Permit Application Gordant Tochnologios—Thiokol GorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 2006 follows the same criteria as the other propellant/explosive storage buildings. This building is also permitted for treatment ofthe waste through disassembly of motors or other procedures needed to prepare the waste for disposal through open burning or other similar techniques. All wastes are temporarily stored while awaiting proper treatment and/or disposal. 06.02 MANAGEMENT OF CONTAINERS 06.02.1 Types of Containers for Storage All hazardous waste will be packaged in containers which meet DOT regulation approvaUnited Nations criterial as found in 49 CFR- 472. The containers to be used for storage, lab packing, or consolidation at M-186, E-501, and M-705 will meet the OOT-UN_ criteria. No more than 400 drums will be stored at M-186; 160 dmms at E-501; and 32 drums at M-705. The drums may contain free liquids. The only excepfion to this will be two wire palletainers that may be stored in each bay at M-186 and in the lab packing and consolidation room at M-705 on the small container storage racks. Each of these wire palletainers may substitute for a pallet of four dmms. Each palletainer may hold up to 125 gallons of liquid or 1000 lbs. of waste for lab packing or waste consolidation. Lab packing wastes are typically in small containers varying form a few ounces to 5-gallon cans. The storage and consolidation room at M-705 is a single room with an area that has been shelved to keep separate small quantifies of incompafible waste. The lab pack and consolidation drums used for different compafibility groups will also be separated. A portable secondary containment system (PSCS) (for example the Poly-spillpallet Secondary containment Storage and Handling System) will be used as secondary containment for lab pack and consolidafion drums to keep incompafibles separated. The portable secondary containment system (PSCS) will have the capacity to hold a minimum of 55 gallons. Appendix H has the vendor's literature and the compafibility information on one such system; the Poly- spillpallet system. Most PSCSs are unsatisfactory for storing most 6-4 Hazardous Waste Permit Application ATK Launch Svstems-Promontorv Gordant Technologies—Thiokol Corporation EPAI.D. #UTD009081357 ^November 2006 organic waste; therefore, flammable/combustible waste lab pack or consolidafion drums will be placed on a pallet and stored on the floor using the room's containment system. Lab pack and containment drums with non-hazardous waste will be stored on the floor. Non-hazardous waste found to be incompatible with solvents would be placed on a PSCS for which it was found to be compafible. All full consolidation or lab pack dmms will be transferred from M-705 to a permitted storage facility to stay within M-705's storage capacity. All reactive waste received from off-site will be stored in bags, drums or any UN or USDOT approved container for a maximum of 14 calendar days. Storage ofthese containers is permitted in liguid tight burn trays or on the ground for intact rocket motors. All containers will be kept closed during storage. If for any reason a container cannot be closed, the container will be covered with a tarp. burn tray lid or other covering. 6-5 Hazardous Waste Permit Application Gordant Technologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 2006 TABLE 06.02A HAZARDOUS WASTE COMPATIBILITY FOR STORAGE AT M-186, E-501, M-705, M-47. M 107. M 340 and. M-603 and 8 616 General Compafibility Groups 1. Flammable/combusfible liquids and non-flammable solvents DOT Hazard Class in Group a. Flammable Liquids b. Combusfible Liquids 2. Corrosives (acids) 3. Corrosives (bases) 4. Reactive Chemicals 5. Toxic Chemicals 6. Explosives a. Corrosive Liquids (acids only) a. Corrosive Liquids (bases only) a. Organic Peroxides b. Oxidizes a. Toxic b. Infectious a. 1.1 b. 1.3 6-6 Hazardous Waste Permit Application ATK Launch Svstems-Promontorv Gordant Technologies—Thiokol Corporation EPA l.D. #UTD009081357 aNovember 2006 | 06.02.3 Storage of Containers Before any waste container is accepted at M-705, E-501, and M- 186, inspection procedures oufiined in the Hazardous Waste Storage Area Operafing Characterisfics in Appendix 06.C. and Secfion 03 of this applicafion area followed. If the drum is found to be unacceptable. It must be immediately repacked and relabeled or the waste transferred to a new drum. Each drum or container must be entered into the operator's log (see Section 06.02.4) when the drum or the container is accepted in to the dmm storage area. A forklift and/or pallet jack is used to move the pallet into the storage area. All waste propellant/explosives stored at M^7 . M 107. M-340and. M-603 and S-616 must be logged into and out of the operators log book contained at each building. Building inspecfions must begin upon first receipt of material, and end when all hazardous waste has been removed from the building. All containers must be kept closed except when adding or removing waste, and adequate aisle space must be provided to permit proper container inspecfion. Containers are limited to single stacking only. Total quantity limitations are as outiined in module III section F. Drums or containers in the holding bays at M-186 and at E-501 will be sampled according to Attachment 1 of this permit. The wastes are accumulated unfil enough containers exist to complete a load. The containers are then loaded into a truck and shipped to the disposal facility for proper treatment and/or disposal. Containers must be labeled with the hazardous waste label compliant with R315.5.8. The label, prepared by the generators of the hazardous waste, must be completely filled out except for the manifest document number that will be assigned and filled in upon preparation for off-site shipment of the waste. Propellants and explosives to be treated onsite, may utilize a non-DOT approved label that will comply with all appropriate RCRA labeling requirements. Procedures for complefing the label are found in the Hazardous Waste Storage Area Operating Characteristics, Appendix 06.C. All drums stored at the M-705, E-501, and M-186 storage areas will be stored with either both plugs closed or with the top of the drum sealed. NO waste containers will be open unless waste is being added or removed. Adding or removing waste will only occur at these storage facilifies if a container is damaged, leaking, for 6-7 Hazardous Waste Permit Application Gordant Tochnologios—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 2006 sampling, for waste consolidation, and/or for lab packing. A container may be filled if spilled material is found in a sump during the transfer of waste containers. A container being filled or replaced will be located in the containment area. This will provide containment if any spillage results from an incident during transferring procedures. Precautions to be taken during the transfer ofthe waste include: insuring all transfer equipment (i.e., hoses, pumps, funnels) is located inside the containment area; ensuring a proper dmm, as discussed in Section 06.02 and 06.03. is used when transferring waste material; and following proper precautions outiined in Sections 03.05 and 03.06 ofthis applicafion. The storage configurafion ofthe drums in each area is found in Figure 06.02A for M-705; Figure 06.02B for M-186; and Figure 06.02C for E-501. The aisle space indicated in these figures must be maintained at all fimes. All container storage areas are inspected on at least a weekly basis. Details ofthe inspection procedures are found in Section 03.03. If a container is found with severe corrosion, structural defects, rusty bungs, or leaking, the contents must be immediately transferred into a new container. The new container must be numbered and labeled with exactiy the same number and label as the old container. The date and time of any transfer action must be noted in the inspecfion log and the Environmental Waste Disposal technical staff must be notified. 06.02.4 Operating Record All waste brought into the M-186. E-501, M-705, M-47, M107, M- 3407and M-603 and S-616 storage areas are entered into a hazardous waste log compliant with R315.8.5.3. This log is kept for all wastes. If a waste material is consolidated, the consolidation drum is recorded in the hazardous waste log in such a way as to allow the consolidated material to continue to be tracked. Waste materials to be lab packed are placed in a lab pack drum and recorded in a hazardous waste log in such a way as to allow the material and the drum to also be tracked. The operating record is kept for all hazardous wastes. Procedures are discussed in Hazardous Waste Storage Area Operating Characterisfics in Appendix 06.C. These records are used to track 6-8 Hazardous Waste Permit Application ATK Launch Svstems-Promontorv Gordant Tochnologios—Thiokol Corporation EPAI.D. #UTD009081357 ^November 2006 j wastes as they come in from on and off-plant generators and satellite generator facilifies. 06.03 LAB PACKS AND WASTE CONSOLIDATION 06.03.1 Lab Pack Preparation Thiokol CorporationATK disposes of_several hazardous wastes in lab packs. Completed lab packs are stored in the drum storage bays. Before a lab pack is accepted at the drum storage bay, it must be prepared, labeled, and documented according to the instrucfions outiined in Hazardous Waste Storage Area Operating Characterisfics, Appendix 06.C. Materials in small containers may be stored at the lab packing and consolidafion room at M-705 or at M-186 for lab packing or waste consolidation. The materials fare separated into compafibility groups (Table 06.02A) based on DOT hazard class. The materials are generally in small containers ranging form one or two ounces to 5-gallon cans; these are discussed in Section 02 ofthis applicafion. The material is then stored in palletainers (large wire baskets) or on a shelf unfil ready to lab pack or consolidate. Incompafible materials are not allowed to be stored in the same palletainer. shelves, or containment bay. 06.03.2 Lab Pack Labeling Each waste container must be labeled with a complete hazardous waste label, which identifies the contents of the container (Figure 06.02C). 06.03.3 Containment Sealer The concrete containment area where consolidafion and lab packing occur at M-186 and M-705, is sealed with Rust-Oleum 9500 High Build Polyamide Epoxy System or equivalent. The Material Safety Data Sheet and compatibility chart on the Rust- Oleum sealer is found in Appendix 06.E. Engineering drawings of M-186 and M-705 are in Appendix 06.B. 06.03.4 Lab Pack Compatibilitv 6-9 Hazardous Waste Permit Application Gordant Tochnologies—Thiokol CorporationATK Launch Svstems-Promontorv EPAI.D.#UTD009081357 ^November 2006 Under no circumstances will a lab pack contain wastes that are incompafible. Compafibility of wastes is determined by using Appendix 06.G, a matrix and an index identifying incompafible wastes. If a waste is not found in the index or cannot be identified in the matrix, then the material will be assumed incompafible with all wastes and lab packed separately unless research by Environmental Waste Disposal's technical staff documents compatibility. This documentafion will be kept in the operafing records. Reactive wastes will be lab packed unless it is waste propellant, explosive, or pyrotechnic. Lab packing will be done in accordance to regulation and the needs ofthe disposal company. 06.04 CONTAINMENT 06.04.1 Capacity of Containment All the container storage areas and consolidation/lab packing areas at M-186, E-501, and M-705 are designed to hold a minimum of ten percent of the volume of waste stored in the area or the volume of the largest container, which ever is greater. Calculations, which make this determination, are found in Appendix 06.B for M-705, E-501, and M-186. These calculations demonstrate that with the containers on 5-inch pallets, no liquid will contact any of the containers if ten percent of the volume or volume of the largest container of liquid is in the containment area. Table 06.06A summarizes the calculations. TABLE 06 Containment Capacity of Storage Container M-186 Storage Bay E-501 Storage Pad M-705 Room M-705 Poly-spillpallet Number of Drums to be Stored 80 Dmms 160 Drums 16 Drums* 4 Drums .05A Drum Storage Areas Needed Containment 440 Gal 880 Gal 88 Gal 55 Gal Containment Available 980 Gal 895 Gal 830 Gal 85 Gal * Includes Palletainers Buildings M-47. M107. M 340.and M-603 and S 616 are not permitted for storage of liquids. -Each container will be inspected to assure no liquids are present upon arrival at the storage facility. These storage buildings are fully enclosed to prevent contact of the 6-10 Hazardous Waste Permit Application ATK Launch Svstems-Promontorv Gordant Tochnologloc—Thiokol Corporation EPAI.D.#UTD009081357 ^November 2006 waste with rain water, and do not require secondary containment. Roof leaks must be repaired as soon as is practicable. 6.04.2 Containment Sealer The containment area at the M-186 and M-705 storage facilifies are coated in an epoxy resin to resist liquid penetration. No leakage or spillage is anticipated during waste storage; however, in the event spills or leaks do occur. The epoxy will prevent the material form penetrating the concrete. The containment system at E-501 is coated with an epoxy sealer that is a high-build epoxy manufactured by Pittsburgh Paints. The chemical compafibility and properties of this epoxy are discussed in Appendix 06.E. 06.04.3 Removal of Free Liquids From Containment Area Removal of free liquids at M-186, E-501, and M-705 must be done with a pump. When free liquids are found in the sump, a portable drum pump, either electric or hand, is used to remove the liquid and put it into a 55-gallon drum meefing the requirements specified in Section 06.02.1. Free liquids from different sumps cannot be mixed unfil after a compafitjility check has been made. This compafibility check is done by taking a sample and submitting it for characterization according to the Hazardous Waste Analysis Plan in Appendix 02.D ofthis application. Each constituent is compared for compatibility using Appendix 06.G. Any constituent found to be incompafible wbuld prohibit mixing any of the free liquids. All free liquids taken form the sumps will be managed as hazardous wastes unfil waste analysis dictates otherwise. Precautions will be taken to avoid spills. All spills are cleaned immediately, unless the size demands spill response. After the liquids is drained into drums, a sample will be taken form each drum according to the sampling procedure in the Waste Analysis Plan in Appendix 02.D ofthis application. The drums will be managed as hazardous waste unfil a determination has been made. If the analysis indicates the liquid is a hazardous waste as defined by the Division of Solid and Hazardous Waste Administrative Rules R315-2, then the drums will confinue to be 6-11 Hazardous Waste Permit Application Gordant Tochnologios—Thiokol GorporationATK Launch Svstems-Promontorv EPA l.D. #UTD009081357 Januarv 1999November 2006 managed as a hazardous waste. If the liquid is a wastewater, the liquid will be taken to M-705 Wastewater Treatment Facility. Occasionally, small amounts of liquid such as nitro glycerine can drip from rocket motors onto the concrete floor. These drips are typically less than 1 inch in diameter and may drip as much as once per week. Any sign of out-of-place waste will be checked during the regular inspections outiined in attachment 2. Clean up of dripped materials will be completed as soon as is practicable using rags and acetone. Significant guantifies of rain water (> 3") wil be removed from the burn trav prior to treatment for processing at M-705 under a UPDES permit 06.05 RUN-ON AND RUN-OFF CONTROL Run-on and mn-off water is prevented form entering the M-186 and E-501 drum storage pads. Three sides of each pad contain a curb that is six inches in height and a sloped grade in the front that is three inches above the ground surface. Each pad has sufficient height to prevent mn-on from entering the drum storage containment system. Detailed drawings of these facilities are in Appendix 06.B. The drawings show local topography and drainage, which will prevent mn-on. The storage facility at M-705 is totally enclosed to prevent any run- on water from entering the building. Calculations have been performed forthe M-186 storage pad and these indicate that no mn-on or run-off should enter the storage building and effect the capacity of the containment area. The calculations were based on a 24-hour, 25-year storm event and area found in Appendix 06.F. The terrain around the burn grounds has been graded so as to minimize run-on. In addition, all waste will be in water tight burn trays to prevent run-on. Waste Rocket motors will be covered to eliminate contact with rain water, and will sit on chalks or pallets to avoid direct contact with flowing storm water. 06.06 REQUIREMENTS FOR IGNITABLE AND REACTIVE WASTES 6-12 All container storage areas are located more then 50 feet from facility property lines. The topographic map in Figure 01.03A outiines property boundaries and facility location. 6-4a A REV, NO. BY DATE REV, NO •V'A BY DATE REV. NO BY DATE (rcRW-F.Dwe DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN SEV lO-iJ-o«) CHECKED ENGINEER SAFETY FACILITIES USER REV. NO. BY DATE REV, NO BY DATE REV, NO BY DATE DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER REV, NO BY DATE REV. NO BY DATE REV. NO BY DATE DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER REV, NO BY DATE REV, NO BY DATE REV. NO BY DATE DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DRAWN CHECKED ENGINEER SAFETY FACILITIES USER DWG. NO. M136-G-4 M136-G-6 M136-G-27 M136-G-33 M136-G-41 GP3-G-624 REFERENCE DRAWINGS ASBESTOS TRENCHES CLOSURE PUNS FOR M-136 FACILITIES AREA DRAINAGE RUN-OFF AND RUN-ON DRAINAGE PLAN MODIFIED RUN-OFF AND RUN-ON DRAINAGE PL^N INDUSTRIAL LANDFILL SOLID WASTE MANAGEMENT UNITS (SWMU) LOCATIONS & SOIL TYPE NORTH PU\NT DRAWN CHECKED ENGINEER SAFETY FACILITIES USER MFG. ENGR. PROCESS ENGR, UTILITIES FIRE DEPT. FIRE PROT. BY M.BINGHAM DATE 3JAN07 ATK ATK Launch Systems FACILITIES ENGINEERING P.O. Box 707 ms UT40-552 Brigham City. Utah 84302 DRAINAGE PLAN AND MISC. ENVIRONMENTAL CONCERNS FEO NO. SCALE DRAWING NO. NOTED M136-G-45 REV. 0 A 4 3 2 SIZE F-42X30 M136G45.DWG AUTOCAD