DAQ-2024-008624

1

DAQC-635-24
Site ID 10676 (B4)

MEMORANDUM

TO: STACK TEST FILE – HOLCIM SWR, INC. – Utelite Shale Processing

THROUGH: Harold Burge, Major Source Compliance Manager

FROM: Robert Sirrine, Environmental Scientist

DATE: March 23, 2024

SUBJECT: Contact: David Vernon (801-467-2800)
Contractor: TETCO, Dean Kitchen 801-492-9106
Location: SR 32 West of Rockport Reservoir, Summit County, Utah
Source: Kilns #1 and #3
FRS ID#: UT0000004904300001
Permit #: 4300001004 issued May 24, 2023
Subject: Review of Stack Test Protocol received June 6, 2024

On June 6, 2024, the Utah Division of Air Quality (DAQ) received a stack test protocol for Kilns #1 and
#3. Testing is scheduled to be performed the week of July 8, 2024, to demonstrate compliance with the
PM10 emission limits found in Conditions II.B.2.a, and II.B.3.a.

PROTOCOL CONDITIONS:

1. RM 1 used to determine sample velocity traverses: OK
2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK
3. RM 3 used to determine dry molecular weight of the gas stream: OK
4. RM 4 used to determine moisture content: OK
5. RM 201A & 202 used to determine total PM10 emissions: OK

DEVIATIONS: None noted.

CONCLUSION: The protocol appears to be acceptable for the compliance testing of the Holcim
SWR, Inc. Utelite Plant Kilns #1 and #3 PM10 emission limits.

RECOMMENDATION: Send the protocol review and test date confirmation notice.

ATTACHMENTS: Holcim Utelite Plant Stack Test Protocol received June 6, 2024.

r, HoLclM
UTAH DEPARTMEI.IT OF
EWRONMENTAL O{JAIJTY
JUN - 6 2024
t-\qn cl r're li rlere'l
DIVISION OF AIR QUAUTV
June 6,2024
Mr. Harold Burge
Utah Division of Air Quality
195 North 1950 West
P.O. Box 144820
Salt Lake City, UT 84LL4-482O
RE: Stack Test Protocol, Kiln No. 1 and Kiln No.3. Title V Operating Permit No. 4300001004
Dear Mr. Burge
ln accordance with sections 11.8.2.a.1 and ll.B.3.a.1of the operating permit, the Holcim Utelite Plant will
be conducting stack testing beginning on July 9,2024. Attached is a copy of the PMro Emission Testing
Protocol for the upcoming testing.
I hope this is satisfactory. lf you have any questions, please call.
Holcim, Utelite Plant
Office - 801-467-2800
Cell - 435-297-4779
Email - [e-mail]
Holcim US, 6375 W Three Mile Canyon Road, Coalville, UT 840'17
Phone [phone], www. holcim-us.com
Operations Manager
COMPLIANCE PMTo EMISSION TESTING PROTOCOL
HOLCIM UTELITE, COALVILLE UTAH
KILN #1 AND KILN #3
._--I
JI i.,I] I]tsPARTMENT OF
F I.i\/ I RO N M E NTAL qUALIT'T
DI\/ISION OF AIR OUALITY
PROJECT ORGANIZATION AND RESPONSIBILITY
The following personnel are presently anticipated to be involved in the testing program. The
Utah Division of Air Quality (UDAQ) and EPA may have their own personnel to observe all
phases including the process.
Company
Holcim Utelite Plant
P.O. Box 387
Coalville, Utah 84017
TETCO
391 East 620 South
American Fork, Utah 84003
Contacts
Dave Vernon
Alex Judd
Dean Kitchen
[phone]
[phone]
801-492-9t06
During these tests only Holcim personnel listed above or assigned personnel from the operating
department are authorized to answer or obtain answers to pertinent questions on the process
conditions or the test protocol.
PROJECT DESCRIPTION AND METHODS APPLIED
The sources to be tested are the baghouse exhausts of Kiln #1 and Kiln #3, at the Holcim facility
located south of Wanship, Utah. This test will be conducted to demonstrate compliance with the
facility's Title V Operating Permit number 4300001004. Testing procedures will include
accumulating process and production data as well as testing for PMro emissions using EPA
Method 201A. Condensable particulate matter (CPM) will be measured according to EPA
Method 202 and is not for compliance, but informational pufposes only. Testing will consist of
three test runs.
TEST SCHEDULE
It is planned to complete all testing the week of July 8,2024. The testing crew will arrive and
set up and start testing on July 9th and continue until all testing has been completed.
A pretest meeting can be scheduled if requested by Holcim or DAQ.
TEST PROCEDURES
1.
Three test runs will be conducted on each kilnl for PMro emissions. Testing will follow EPA
Methods 201,4. and 202 as specified in 40 CFR 5l Appendix M.
EPA Methods20lN202.
The following specific items will be followed for Methods20lAl202:
The Kiln #l stack inside diameter is 47 inches. There are two ports available for testing
that meet the upstream/downstream requirements of Method 1. The ports are located 45
feet downstream and 33 feet upstream from any flow disturbance. A total of 12 points
will be sampled, six per port. Minimum target sampling time will be 60 minutes. The
stack flow will determine the dwell time at each point and actual test time.
The Kiln 3 stack inside diameter is 46.5 inches. There are two ports available that meet
the upstream/downstream requirements of Method 1. The ports are located 45 feet
downstream and 35 feet upstream from any flow disturbance. A total of 12 points will be
sampled, six per port. Minimum target sampling time will be 60 minutes. The stack flow
will determine the dwell time at each point and actual test
EPA Method 2 will be used to determine gas stream velocity. Calibration data for the
type "S" pitot tubes are included with this protocol. Dual inclined/vertical manometers
with graduations in 0.01 inches of water will be used. The absence of cyclonic flow will
be checked during the preliminary run.
A barometer will be used to measure the barometric pressure. It is periodically checked
against a mercury barometer. Prior to testing it will be checked to assure an accurate
barometric pressure.
An integrated sample of the flue gas will be taken from the exhaust line after the dry gas
meter orifice during each test run and analyzed at the test's completion by Fyrite to
determine the gas stream molecular weight.
The probe liners will be borosilicate glass or Teflon.
Preparation and clean-up by the contractor will be performed in the contractor's testing
trailer. Laboratory work and analysis will be done by the testing conffactor as soon as
possible after all tests have been completed at 391 East 620 South, American Fork, Utah.
Back half will be determined by EPA Method202. EPA Method202 analysis will be
followed as in the method.
If plant maintenance or operating problems arise during the test, the test may be stopped.
This determination will be made by the Holcim Corporation representatives or operating
personnel in consultation with agency representatives
2.
J.
4.
5.
6.
7.
8.
,,
9. Current calibration data is submitted in Appendix B of this protocol. Any equipment
calibration that fall past due prior to the test date will be recalibrated prior to use.
OPERATIONAL DATA AND INSTRUMENTATION
Pertinent operating data will be made available by Holcim upon request by agency personnel.
TEST AREA
The test area shall include the control room, stack and associated areas, and the area around the
contractor's testing trailer for preparation, and clean-up.
TEST SITE
A sketch of the source is included with this protocol.
ACCESS TO SAMPLE SITE
The site is accessed via stairs and ladders.
POTENTIAL HAZARDS
Moving Equipment Yes
Hot Equipment Yes
Chemical No
Other No
ESTIMATES OF TESTING PARAMETERS
The volumetric flow rate, moisture and stack temperatures are similar for both stacks.
Volumetric Flow Rate 12,000 dcfm
Moisture 14%
Temperature 325oF
OUALITY ASSURANCE
All testing and analysis in these compliance tests will be conducted according to Methods 201A
and202 and appropriate sections of the EPA Quality Assurance Handbookfor Air Pollution
Measurement Systems Volume III.
REPORTING
The emissions test report will be prepared by the testing contractor according to EPA Quality
Assurance Guidelines. The contractor will furnish several copies of the test report to Holcim.
This report will be submiued within 30 days following the completion of the tests.
EPA Method 202 will be included in the written report for informational purposes only.
Complete copies of raw data, calculations and summary of test will be included in reports. Al1
process and production data will be recorded and retained for inspection and copying by DAQ
and EPA.
Appendix A
Facility Schematics
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Type S Pitot Tube Inspection Data
Pitot Tube Identifi cation:
Technician:
51 G
M. McNamaraffi::l*-D,: 0.375 in.
P^:0.476 in
0.476 in.
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Temperanrre Sensor Calibration
Reference:Omesa CL35l2A
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BOIL WATER
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Type S Pitot Tube lnspection Data
Pitot Tube Identification:
Technician:
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The pitot tube meets the specifications for a calibration factor of0.84? Yes
Date:
Dr M. McNamara
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Sample Box Temperature Sensor Calibration
Date: ll2l24 Calibrator:Xuan N. Dang Reference:@
Unit ID
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TETCO
Annual Balance Galibration Check
Date 1123124
Balance Denver lnstruments, Model4-250, SN 8045284
Weights Used Troemner Weight Set,
sN 98-115146
Technician Michael McNamara
Certified Weight
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Measured Weight
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Difference
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0.5000 0.5000 0.0000
1.0000 1.0000 0.0000
10.0000 10.0000 0.0000
50.0000 50.0001 -0.0001
100.0000 100.0000 0.0000
120.0000 120.0001 -0.0001
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