HomeMy WebLinkAboutDAQ-2024-008548 1
DAQC-591-24
Site ID 10707 (B1)
MEMORANDUM
TO: FILE – LHOIST NORTH AMERICA – Grantsville Lime Plant
THROUGH: Harold Burge, Major Source Compliance Section Manager
FROM: Joe Rockwell, Environmental Scientist
DATE: June 18, 2024
SUBJECT: FULL COMPLIANCE EVALUATION (FCE), Major, Tooele County,
FRS ID# UT0000004904500005
INSPECTION DATE: May 21, 2024
SOURCE LOCATION: 8700 North Ellerbeck Road, Grantsville, UT 84029
Take I-80 West to exit 84. Go left from the exit and follow the
road to the cutoff to the plant at 8250 North Ellerbeck Road
(Lhoist sign is posted at the cutoff). The plant is visible from the
road and well-marked. The facility is nine miles West of
Grantsville.
SOURCE CONTACT(S): Peter Imly, Plant Mechanic:
Cell: 435-830-8421
John Hewson, Regional Environmental Manager:
Cell: 725-309-3723
MAILING ADDRESS: Corporate Office:
P.O. Box 985004, Fort Worth, TX 76185-5004
OPERATING STATUS: The facility is considered to be indefinitely idled. Only periodic
maintenance checks are conducted on the mobile engines.
PROCESS DESCRIPTION:
When the plant was in operation:
This is a lime production plant. The rock face is bore hole blasted with Nitride explosives. The loosened
rock is then loaded into large haul trucks by a front-end loader. The section to be loaded is watered by a
water truck side sprayer prior to loading. This truck also does the road and work areas. The haul truck
takes this material down to the primary feeder. The feeder drops the material to a primary jaw crusher
then to a belt/stacker and to a large pile. This pile feeds to an under-pile belt and which feeds to the top of
a Tyler 2 deck screen. The screen separates the material to oversize, chaff, and usable product. The chaff
drops to a feed belt and then to a large silo. This material is gravity dumped into the haul trucks and
dropped on the road and working areas for road base and dust control. The oversize is dropped to a belt
and then to a cone crusher and then returned by a single belt to the feed line of the screen.
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The product material is dropped to a stacker belt and then to a storage pile. There are water sprays at the
feeder, the jaw crusher, the screen, and the cone crusher. There are also several sprays along the
conveyors and at the stacker drops. The product from the pile drops to an under-pile belt and then to an
Allis Chambers screen which separates usable product and fines. The fines are returned to the main line at
the primary pile and the usable material is dropped to a conveyor which feeds to an elevator. This elevator
drops to the top of a 500-ton storage silo. The material gravity drops to a preheater (from the kiln heat)
and then by enclosed duct to the rotary kiln. The material goes through the kiln and drops to a quench
duct and then to an elevator, or to a hydrator and then to the elevator. The elevator takes the material to
one of ten storage bins ranging in size from 50 to 500 tons. The material goes through multiple ducts or
conveyors depending on size, quality, or intended sales. There is a small Tyler screen at the top of the
silos to separate product lines, although this screen can be bypassed if not needed. One of the silos is
gravity fed to a belt and then to a bag filler to make 40lb bags. This is an automatic operation (except for
stacking) and is done in an enclosed building. The material stacker and screen have water sprays. The kiln
exhaust is controlled by an electro scrubber. The silo loading and transfer operations are controlled by
several baghouses according to the silo being loaded or transferred to. The site has a drive under truck
loadout which has three expandable/sealing ducts for loading and is controlled by a baghouse. This can
also be used for train loadout with the same ducts. The kiln can be fired on natural gas, fuel oil, or tires.
The tire feeder is an automated system which places one tire at a time on a feed belt to the kiln burner.
This is used in conjunction with oil or fuel oil burning.
Current Operations:
This site is shut down. The only current operations are weekly (Thursday) loading of fines to trucks for
off-site use. This occurs no more than once per week and the purchasing company brings in a loader and
haul trucks. This has been ceased since November 2020 and startup date is unknown. The site has some
maintenance operations to keep equipment in operational order and does start/run plant, with no feed,
once per month. Additionally, the company gets two types of crushed product by rail from Las Vegas
plant, loads these products to separate storage bins then blends them and reloads to rail cars to ship to Las
Vegas. Two silos and two baghouses are used during this process which occurs several times per month
and is near completion with four rail cars scheduled for May and no planned operations past that.
Las Vegas Paving Corporation was issued a temporary crushing operation AO-DAQE-AN160410001-22.
The company no longer operates on the facility’s property.
APPLICABLE
REGULATIONS: Title V Operating Permit 4500005004 dated January 13, 2021,
and revised January 13, 2021.
SOURCE INSPECTION
EVALUATION:
SECTION I: GENERAL PROVISIONS
I.A Federal Enforcement.
All terms and conditions in this permit, including those provisions designed to limit
the potential to emit, are enforceable by the EPA and citizens under the Clean Air Act
of 1990 (CAA) except those terms and conditions that are specifically designated as
"State Requirements". (R307-415-6b)
Status: This is a statement of fact and not an inspection item.
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I.B Permitted Activity(ies).
Except as provided in R307-415-7b(1), the permittee may not operate except in
compliance with this permit. (See also Provision I.E, Application Shield)
Status: This is a statement of fact and not an inspection item.
I.C Duty to Comply.
I.C.1 The permittee must comply with all conditions of the operating permit. Any permit
noncompliance constitutes a violation of the Air Conservation Act and is grounds for
any of the following: enforcement action; permit termination; revocation and
reissuance; modification; or denial of a permit renewal application.
(R307-415-6a(6)(a))
I.C.2 It shall not be a defense for a permittee in an enforcement action that it would have
been necessary to halt or reduce the permitted activity in order to maintain compliance
with the conditions of this permit. (R307-415-6a(6)(b))
I.C.3 The permittee shall furnish to the Director, within a reasonable time, any information
that the Director may request in writing to determine whether cause exists for
modifying, revoking and reissuing, or terminating this permit or to determine
compliance with this permit. Upon request, the permittee shall also furnish to the
Director copies of records required to be kept by this permit or, for information
claimed to be confidential, the permittee may furnish such records directly to the EPA
along with a claim of confidentiality. (R307-415-6a(6)(e))
I.C.4 This permit may be modified, revoked, reopened, and reissued, or terminated for
cause. The filing of a request by the permittee for a permit modification, revocation
and reissuance, or termination, or of a notification of planned changes or anticipated
noncompliance shall not stay any permit condition, except as provided under
R307-415-7f(1) for minor permit modifications. (R307-415-6a(6)(c))
Status: This is a statement of fact and not an inspection item.
I.D Permit Expiration and Renewal.
I.D.1 This permit is issued for a fixed term of five years and expires on the date shown
under "Enforceable Dates and Timelines" at the front of this permit. (R307-415-6a(2))
I.D.2 Application for renewal of this permit is due on or before the date shown under
"Enforceable Dates and Timelines" at the front of this permit. An application may be
submitted early for any reason. (R307-415-5a(1)(c))
I.D.3 An application for renewal submitted after the due date listed in I.D.2 above shall be
accepted for processing, but shall not be considered a timely application and shall not
relieve the permittee of any enforcement actions resulting from submitting a late
application. (R307-415-5a(5))
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I.D.4 Permit expiration terminates the permittee's right to operate unless a timely and
complete renewal application is submitted consistent with R307-415-7b (see also
Provision I.E, Application Shield) and R307-415-5a(1)(c) (see also Provision I.D.2).
(R307-415-7c(2))
Status: This permit expires January 13, 2026. Application for renewal is due July 13, 2025.
I.E Application Shield.
If the permittee submits a timely and complete application for renewal, the permittee's
failure to have an operating permit will not be a violation of R307-415, until the
Director takes final action on the permit renewal application. In such case, the terms
and conditions of this permit shall remain in force until permit renewal or denial. This
protection shall cease to apply if, subsequent to the completeness determination
required pursuant to R307-415-7a(3), and as required by R307-415-5a(2), the
applicant fails to submit by the deadline specified in writing by the Director any
additional information identified as being needed to process the application.
(R307-415-7b(2))
Status: Application for renewal is due by July 13, 2025.
I.F Severability.
In the event of a challenge to any portion of this permit, or if any portion of this permit
is held invalid, the remaining permit conditions remain valid and in force.
(R307-415-6a(5))
Status: This is a statement of fact and not an inspection item.
I.G Permit Fee.
I.G.1 The permittee shall pay an annual emission fee to the Director consistent with
R307-415-9. (R307-415-6a(7))
I.G.2 The emission fee shall be due on October 1 of each calendar year or 45 days after the
source receives notice of the amount of the fee, whichever is later. (R307-415-9(4)(a))
Status: In Compliance – The annual emission fee invoice payment was received on August 29,
2023, before the due date of October 2, 2023. See attached payment receipt.
I.H No Property Rights.
This permit does not convey any property rights of any sort, or any exclusive privilege.
(R307-415-6a(6)(d))
Status: This is a statement of fact and not an inspection item.
I.I Revision Exception.
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No permit revision shall be required, under any approved economic incentives,
marketable permits, emissions trading and other similar programs or processes for
changes that are provided for in this permit. (R307-415-6a(8))
Status: This is a statement of fact and not an inspection item.
I.J Inspection and Entry.
I.J.1 Upon presentation of credentials and other documents as may be required by law, the
permittee shall allow the Director or an authorized representative to perform any of the
following:
I.J.1.a Enter upon the permittee's premises where the source is located or emissions
related activity is conducted, or where records are kept under the conditions of
this permit. (R307-415-6c(2)(a))
I.J.1.b Have access to and copy, at reasonable times, any records that must be kept
under the conditions of this permit. (R307-415-6c(2)(b))
I.J.1.c Inspect at reasonable times any facilities, equipment (including monitoring
and air pollution control equipment), practice, or operation regulated or
required under this permit. (R307-415-6c(2)(c))
I.J.1.d Sample or monitor at reasonable time’s substances or parameters for the
purpose of assuring compliance with this permit or applicable requirements.
(R307-415-6c(2)(d))
I.J.2 Any claims of confidentiality made on the information obtained during an inspection
shall be made pursuant to Utah Code Ann. Section 19-1-306. (R307-415-6c(2)(e))
Status: In Compliance – Required records were made available and no claims of
confidentially were made at time of the inspection.
I.K Certification.
Any application form, report, or compliance certification submitted pursuant to this
permit shall contain certification as to its truth, accuracy, and completeness, by a
responsible official as defined in R307-415-3. This certification shall state that, based
on information and belief formed after reasonable inquiry, the statements and
information in the document are true, accurate, and complete. (R307-415-5d)
Status: In Compliance – Reports and certifications submitted, appeared to have certification
statements, and were signed by the responsible officials.
I.L Compliance Certification.
I.L.1 Permittee shall submit to the Director an annual compliance certification, certifying
compliance with the terms and conditions contained in this permit, including emission
limitations, standards, or work practices. This certification shall be submitted no later
than the date shown under "Enforceable Dates and Timelines" at the front of this
permit, and that date each year following until this permit expires. The certification
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shall include all the following (permittee may cross-reference this permit or previous
reports): (R307-415-6c(5))
I.L.1.a The identification of each term or condition of this permit that is the basis of
the certification;
I.L.1.b The identification of the methods or other means used by the permittee for
determining the compliance status with each term and condition during the
certification period. Such methods and other means shall include, at a
minimum, the monitoring and related recordkeeping and reporting
requirements in this permit. If necessary, the permittee also shall identify any
other material information that must be included in the certification to comply
with section 113(c)(2) of the Act, which prohibits knowingly making a false
certification or omitting material information;
I.L.1.c The status of compliance with the terms and conditions of the permit for the
period covered by the certification, including whether compliance during the
period was continuous or intermittent. The certification shall be based on the
method or means designated in Provision I.L.1.b. The certification shall
identify each deviation and take it into account in the compliance certification.
The certification shall also identify as possible exceptions to compliance any
periods during which compliance is required and in which an excursion or
exceedance as defined under 40 CFR Part 64 occurred; and
I.L.1.d Such other facts as the Director may require to determine the compliance
status.
I.L.2 The permittee shall also submit all compliance certifications to the EPA, Region VIII,
at the following address or to such other address as may be required by the Director:
(R307-415-6c(5)(d))
Environmental Protection Agency, Region VIII
Office of Enforcement, Compliance and Environmental Justice
(mail code 8ENF)
1595 Wynkoop Street
Denver, CO 80202-1129
Status: In Compliance – The annual compliance certification was received on March 5, 2024, for
the report period January 1, 2023 – December 31, 2023. The certification was received on
time and deemed acceptable.
I.M Permit Shield.
I.M.1 Compliance with the provisions of this permit shall be deemed compliance with any
applicable requirements as of the date of this permit, provided that:
I.M.1.a Such applicable requirements are included and are specifically identified in
this permit, or (R307-415-6f(1)(a))
I.M.1.b Those requirements not applicable to the source are specifically identified and
listed in this permit. (R307-415-6f(1)(b))
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I.M.2 Nothing in this permit shall alter or affect any of the following:
I.M.2.a The emergency provisions of Utah Code Ann. Section 19-1-202 and Section
19-2-112, and the provisions of the CAA Section 303. (R307-415-6f(3)(a))
I.M.2.b The liability of the owner or operator of the source for any violation of
applicable requirements under Utah Code Ann. Section 19-2-107(2)(g) and
Section 19-2-110 prior to or at the time of issuance of this permit.
(R307-415-6f(3)(b)
I.M.2.c The applicable requirements of the Acid Rain Program, consistent with the
CAA Section 408(a). (R307-415-6f(3)(c))
I.M.2.d The ability of the Director to obtain information from the source under Utah
Code Ann. Section 19-2-120, and the ability of the EPA to obtain information
from the source under the CAA Section 114. (R307-415-6f(3)(d))
Status: Not Applicable – See section III of this permit.
I.N Emergency Provision.
I.N.1 An "emergency" is any situation arising from sudden and reasonably unforeseeable
events beyond the control of the source, including acts of God, which situation
requires immediate corrective action to restore normal operation, and that causes the
source to exceed a technology-based emission limitation under this permit, due to
unavoidable increases in emissions attributable to the emergency. An emergency shall
not include noncompliance to the extent caused by improperly designed equipment,
lack of preventive maintenance, careless or improper operation, or operator error.
(R307-415-6g(1))
I.N.2 An emergency constitutes an affirmative defense to an action brought for
noncompliance with such technology-based emission limitations if the affirmative
defense is demonstrated through properly signed, contemporaneous operating logs, or
other relevant evidence that:
I.N.2.a An emergency occurred and the permittee can identify the causes of the
emergency. (R307-415-6g(3)(a))
I.N.2.b The permitted plant was at the time being properly operated.
(R307-415-6g(3)(b))
I.N.2.c During the period of the emergency the permittee took all reasonable steps to
minimize levels of emissions that exceeded the emission standards, or other
requirements in this permit. (R307-415-6g(3)(c))
I.N.2.d The permittee submitted notice of the emergency to the Director within two
working days of the time when emission limitations were exceeded due to the
emergency. This notice must contain a description of the emergency, any
steps taken to mitigate emissions, and corrective actions taken. This notice
fulfills the requirement of Provision I.S.2.c below. (R307-415-6g(3)(d))
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I.N.3 In any enforcement proceeding, the permittee seeking to establish the occurrence of an
emergency has the burden of proof. (R307-415-6g(4))
I.N.4 This emergency provision is in addition to any emergency or upset provision contained
in any other section of this permit. (R307-415-6g(5))
Status: No emergency events were reported since the last inspection, which was conducted on
March 16, 2023.
I.O Operational Flexibility.
Operational flexibility is governed by R307-415-7d(1).
I.P Off-permit Changes.
Off-permit changes are governed by R307-415-7d(2).
I.Q Administrative Permit Amendments.
Administrative permit amendments are governed by R307-415-7e.
I.R Permit Modifications.
Permit modifications are governed by R307-415-7f.
Status: These are statements of fact and not inspection items (I.O through I.R).
I.S Records and Reporting.
I.S.1 Records.
I.S.1.a The records of all required monitoring data and support information shall be
retained by the permittee for a period of at least five years from the date of the
monitoring sample, measurement, report, or application. Support information
includes all calibration and maintenance records, all original strip-charts or
appropriate recordings for continuous monitoring instrumentation, and copies
of all reports required by this permit. (R307-415-6a(3)(b)(ii))
I.S.1.b For all monitoring requirements described in Section II, Special Provisions,
the source shall record the following information, where applicable:
(R307-415-6a(3)(b)(i))
I.S.1.b.1 The date, place as defined in this permit, and time of sampling or
measurement.
I.S.1.b.2 The date analyses were performed.
I.S.1.b.3 The company or entity that performed the analyses.
I.S.1.b.4 The analytical techniques or methods used.
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I.S.1.b.5 The results of such analyses.
I.S.1.b.6 The operating conditions as existing at the time of sampling or
measurement.
I.S.1.c
Status:
Additional record keeping requirements, if any, are described in Section II,
Special Provisions.
In Compliance – Required records were provided, for review, at time of and after the
inspection.
I.S.2 Reports.
I.S.2.a Monitoring reports shall be submitted to the Director every six months, or
more frequently if specified in Section II. All instances of deviation from
permit requirements shall be clearly identified in the reports.
(R307-415-6a(3)(c)(i))
I.S.2.b All reports submitted pursuant to Provision I.S.2.a shall be certified by a
responsible official in accordance with Provision I.K of this permit.
(R307-415-6a(3)(c)(i)
I.S.2.c The Director shall be notified promptly of any deviations from permit
requirements including those attributable to upset conditions as defined in this
permit, the probable cause of such deviations, and any corrective actions or
preventative measures taken. Prompt, as used in this condition, shall be
defined as written notification within the number of days shown under
''Enforceable Dates and Timelines'' at the front of this permit. Deviations from
permit requirements due to breakdowns shall be reported in accordance with
the provisions of R307-107. (R307-415-6a(3)(c)(ii)). [R307-415-6a]
I.S.3 Notification Addresses.
I.S.3.a All reports, notifications, or other submissions required by this permit to be
submitted to the Director are to be sent to the following address or to such
other address as may be required by the Director:
Utah Division of Air Quality
P.O. Box 144820
Salt Lake City, UT 84114-4820
Phone: 801-536-4000
I.S.3.b All reports, notifications or other submissions required by this permit to be
submitted to the EPA should be sent to one of the following addresses or to
such other address as may be required by the Director:
For annual compliance certifications:
Environmental Protection Agency, Region VIII
Office of Enforcement, Compliance and Environmental Justice
(mail code 8ENF)
1595 Wynkoop Street
Denver, CO 80202-1129
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For reports, notifications, or other correspondence related to permit
modifications, applications, etc.:
Environmental Protection Agency, Region VIII
Air Permitting and Monitoring Branch (mail code 8ARD-PM)
1595 Wynkoop Street
Denver, CO 80202-1129
Phone: 303-312-6927
Status: In Compliance – Six-month monitoring report received August 29, 2023, for report
period January 1, 2023 – June 30, 2023, and monitoring report received March 5, 2024,
for report period July 1, 2023 – December 21, 2023, were deemed acceptable. No
deviation reports were required to be submitted.
I.T Reopening for Cause.
I.T.1 A permit shall be reopened and revised under any of the following circumstances:
I.T.1.a New applicable requirements become applicable to the permittee and there is a
remaining permit term of three or more years. No such reopening is required
if the effective date of the requirement is later than the date on which this
permit is due to expire, unless the terms and conditions of this permit have
been extended pursuant to R307-415-7c(3), application shield.
(R307-415-7g(1)(a))
I.T.1.b The Director or EPA determines that this permit contains a material mistake or
that inaccurate statements were made in establishing the emissions standards
or other terms or conditions of this permit. (R307-415-7g(1)(c))
I.T.1.c EPA or the Director determines that this permit must be revised or revoked to
assure compliance with applicable requirements. (R307-415-7g(1)(d))
I.T.1.d Additional applicable requirements are to become effective before the renewal
date of this permit and are in conflict with existing permit conditions.
(R307-415-7g(1)(e))
I.T.2 Additional requirements, including excess emissions requirements, become applicable
to a Title IV affected source under the Acid Rain Program. Upon approval by EPA,
excess emissions offset plans shall be deemed to be incorporated into this permit.
(R307-415-7g(1)(b))
I.T.3 Proceedings to reopen and issue a permit shall follow the same procedures as apply to
initial permit issuance and shall affect only those parts of this permit for which cause
to reopen exists. (R307-415-7g(2))
Status: This is a statement of fact and not an inspection item.
I.U Inventory Requirements.
An emission inventory shall be submitted in accordance with the procedures of
R307-150, Emission Inventories. (R307-150)
Status: In Compliance – The 2023 annual emission inventory was received on April 15, 2024. See
the SLEIS database and Emission Inventory below.
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I.V Title IV and Other, More Stringent Requirements
Where an applicable requirement is more stringent than an applicable requirement of
regulations promulgated under Title IV of the Act, Acid Deposition Control, both
provisions shall be incorporated into this permit. (R307-415-6a(1)(b))
Status: This is a statement of fact and not an inspection item.
SECTION II: SPECIAL PROVISIONS
II.A Emission Unit(s) Permitted to Discharge Air Contaminants.
(R307-415-4(3)(a) and R307-415-4(4))
II.A.1 Permitted Source
Source-wide
II.A.2 LQ: Limestone Quarry
All mining activities, including drilling & blasting, not otherwise specified.
II.A.3 HRT: Haul Road Traffic
Fugitive dust from traffic on unpaved haul roads between the quarry and the crushers. (Opacity survey to
be completed from observation point C for this unit).
II.A.4 UROA: Unpaved Roads & Unpaved Operational Areas
Fugitive dust from unpaved roads and unpaved operational areas and all disturbed surfaces or stripped
areas.
II.A.5 Opacity-Fugitive Dust: Mining Activities
Includes LQ, HRT, and UROA
II.A.6 CP-Jcrush: Primary Crusher
Pre November 29, 1969 Jaw Crusher rated at approximately 200 tph. (Opacity survey to be completed
from observation point A for this unit).
II.A.7 CP-Screen: Vibrating Screen
Pre November 29, 1969 vibrating screen rated at approximately 300 tph. (Opacity survey to be completed
from observation point A for this unit).
II.A.8 CP-Gcrush: Secondary Cone Crusher
Pre November 29, 1969 gyratory cone crusher rated at approximately 125 tph. (Opacity survey to be
completed from observation point A for this unit).
II.A.9 CP-Belt1 to CP-PriPile: Conveyor Drop Point 1
Material drop point from Belt 1 to primary storage pile. (Opacity survey to be completed from
observation point A for this unit).
II.A.10 CP-Belt4 to CP-KilnPile: Conveyor Drop Point 2
Material drop point from Belt 4 to kiln storage pile. (Opacity survey to be completed from observation
point A for this unit).
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II.A.11 LSHE: Limestone Handling Equipment and Stockpiles
Pre November 29, 1969, limestone handling equipment, including feed hopper, all equipment drops to
stockpiles, and all stockpiles. (Opacity survey to be completed from observation point A for this unit).
II.A.12 LHHE: Lime and Quicklime Hydrate Handling Equipment
Pre November 29, 1969, lime and hydrate handling equipment, including screw conveyors, bucket
elevators, universal crusher, pugmill, dribble tubes, portable and reclaim hoppers, gravity chutes,
hammermill, mixers, pumps, and collector. (Opacity survey to be completed from observation point A or
B for this unit).
II.A.13 LS: Limestone and Lime Screening
Pre November 29, 1969, all screens, other than 4x8 vibrating screen (K-SCREEN), that handle limestone
and lime. (Opacity survey to be completed from observation point A for this unit).
II.A.14 BINS: Bins
Pre November 29, 1969, product storage bins (FL-2Bin, FL-3Bin, FL-6Bin to FL-10Bin, BL-4Bin, BL-
5Bin), dust bin (K-DBin1), chat bin (CP-Cbin), stone bin (K-Sbin), waste bin (FL-Wbin), surge bin (H-
Sbin), and out-of-spec bin. (Opacity survey to be completed from observation point A or B for this unit).
II.A.15 10-1, FL1Bin: 500 Ton Storage Bin
500-ton storage bin controlled by baghouse (DC-1QS). (Opacity survey to be completed from observation
point B for this unit).
II.A.16 10-4, H-3Silo: 120-ton Storage Silo
120-ton storage silo for second bagger line.
II.A.17 10-2, K-DBin2: 25 Ton Storage Bin
25-ton dust storage bin controlled by baghouse (DC-8KD). (Opacity survey to be completed from
observation point B for this unit).
II.A.18 Sbin: 2 Ton Storage Bin
2-ton dust storage bin (2-ton dust bin has not been installed to date).
II.A.19 10-3, K-PnTrn: Pneumatic Dust Transfer System
Pneumatic dust transfer system located between dust bins (K-DBin1 & K-DBin2) controlled by a
baghouse (DC-6KD). (Opacity survey to be completed from observation point B for this unit).
II.A.20 DS1RK: Rotary Kiln
Rotary kiln with electro dry scrubber (DS-1RK), cyclone, gravel bed, and electro grid. The kiln may be
fired on natural gas, fuel oil, on- or off-site generated on-spec used oil, or tire derived fuel (TDF) only. A
100 hp gasoline-fired auxiliary kiln shaft motor is used for backup powering of the kiln during outages.
(Opacity survey to be completed from observation point A for this unit).
II.A.21 K-Screen: Vibrating Screen
4x8 vibrating screen within rotary kiln system. (Opacity survey to be completed from observation point
A for this unit).
II.A.22 HBH-1HY: Hydrator
Pressure hydrator with emissions controlled by a baghouse (HBH-1HY). An existing, 7 MMBtu/hr.,
natural gas-fired process heater provides heat to the baghouse as needed to keep steam from condensing
on the bags. (Opacity survey to be completed from observation point A for this unit).
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II.A.23 DC-1QS: Baghouse #1
Baghouse controlling emissions from front lime handling system product bins (FL-1Bin, FL-9Bin, &
FL-10Bin), and universal crusher (FL-Ucrush). (Opacity survey to be completed from observation point A
for this unit).
II.A.24 DC-2QP: Baghouse #2
Baghouse controlling emissions from front lime handling system bins (FL-2Bin, FL-3Bin, FL-8Bin),
screens, and belt conveyors; back lime handling system product bins (BL-4Bin, BL-5Bin); and hydrate
system surge bin (H-Sbin). (Opacity survey to be completed from observation point A for this unit).
II.A.25 DC-3HB: Baghouse #3
Baghouse controlling emissions from hydrate system screw conveyors, bucket elevators, separators
(H-1Sprtr & H-2Sprtr), and hydrate bagger. (Opacity survey to be completed from observation point A for
this unit).
II.A.26 DC-4LO: Baghouse #4
Baghouse controlling emissions from back lime handling system loadout rotary screen, rail loadout &
screw conveyor, and hydrate system bulk loadout. (Opacity survey to be completed from observation
point B for this unit).
II.A.27 DC-5LO: Baghouse #5
Baghouse controlling emissions from back lime handling system transfer point to belt conveyor, and
hydrate system bulk loadout screw conveyor. (Opacity survey to be completed from observation point B
for this unit).
II.A.28 CTP-CPBelt1: Conveyor Transfer Point 9
Conveyor transfer point to CP-Belt1. (Opacity survey to be completed from observation point A for this
unit).
II.A.29 CTP-CPBelt2: Conveyor Transfer Point 10
Conveyor transfer point to CP-Belt2. (Opacity survey to be completed from observation point A for this
unit).
II.A.30 CTP-CPBelt2: Conveyor Transfer Point 11
Conveyor transfer point from CP-Belt2. (Opacity survey to be completed from observation point A for
this unit).
II.A.31 CTP-CPBelt4: Conveyor Transfer Point 12
Conveyor transfer point to CP-Belt4. (Opacity survey to be completed from observation point A for this
unit).
II.A.32 CTP-CPBelt5: Conveyor Transfer Point 13
Conveyor transfer point to CP-Belt5. (Opacity survey to be completed from observation point A for this
unit).
II.A.33 CTP-CPBelt5: Conveyor Transfer Point 14
Conveyor transfer point from CP-Belt5. (Opacity survey to be completed from observation point A for
this unit).
14
II.A.34 CTP-CPBelt3: Conveyor Transfer Point 15
Conveyor transfer point to CP-Belt3. (Opacity survey to be completed from observation point A for this
unit).
II.A.35 CTP-CPBelt3: Conveyor Transfer Point 16
Conveyor transfer point from CP-Belt3. (Opacity survey to be completed from observation point A for
this unit).
II.A.36 CTP-Kbelt: Conveyor Transfer Point 17
Conveyor transfer point to K-Belt. This unit is not included in opacity surveys due to its location being
underground. No unit-specific applicable requirements.
II.A.37 CTP-Kbelt: Conveyor Transfer Point 18
Conveyor transfer points from K-Belt, includes two transfer points. (Opacity survey to be completed from
observation point A for this unit).
II.A.38 CTP-FLBelt1: Conveyor Transfer Point 19
Conveyor transfer points to FL-Belt1, includes three transfer points. (Opacity survey to be completed
from observation point A for this unit).
II.A.39 CTP-FLBelt1: Conveyor Transfer Point 20
Conveyor transfer point from FL-Belt1. (Opacity survey to be completed from observation point A for
this unit).
II.A.40 CTP-FLBelt2: Conveyor Transfer Point 21
Conveyor transfer point to FL-Belt2. (Opacity survey to be completed from observation point A for this
unit).
II.A.41 CTP-FLBelt2: Conveyor Transfer Point 22
Conveyor transfer points from FL-Belt2, includes two transfer points. (Opacity survey to be completed
from observation point A for this unit).
II.A.42 CTP-BLBelt: Conveyor Transfer Point 23
Conveyor transfer points to BL-Belt, includes eight transfer points. (Opacity survey to be completed from
observation point B for this unit).
II.A.43 CTP-BLBelt: Conveyor Transfer Point 24
Conveyor transfer points from BL-Belt, includes two transfer points. (Opacity survey to be completed
from observation point B for this unit).
II.A.44 CTP-HBelt1: Conveyor Transfer Point 25
Conveyor transfer points to H-Belt1. This unit is not included in the opacity surveys due to its location
being inside of a building. No unit-specific applicable requirements.
II.A.45 CTP-HBelt1: Conveyor Transfer Point 26
Conveyor transfer points from H-Belt1. This unit is not included in the opacity surveys due to its location
being inside of a building. No unit-specific applicable requirements.
II.A.46 CTP-HBelt2: Conveyor Transfer Point 27
Conveyor transfer points to H-Belt2. This unit is not included in the opacity surveys due to its location
being inside of a building. No unit-specific applicable requirements.
15
II.A.47 CTP-HBelt2: Conveyor Transfer Point 28
Conveyor transfer points from H-Belt2. This unit is not included in the opacity surveys due to its location
being inside of a building. No unit-specific applicable requirements.
II.A.48 CTP-Bagger: Conveyor Transfer Point 29
Conveyor transfer point to belt conveyor from bagger. This unit is not included in the opacity surveys due
to it only carrying bagged material. No unit-specific applicable requirements.
II.A.49 CTP-Palletizer: Conveyor Transfer Point 30
Conveyor transfer point from belt conveyor to palletizer. This unit is not included in the opacity surveys
due to its location being inside of a building. No unit-specific applicable requirements.
II.A.50 Opacity-10: 10 Percent Opacity Units
Includes units II.A.15 through II.A.17, II.A.19, and II.A.56.
II.A.51 Opacity-20: 20 Percent Opacity Units
Includes units II.A.20, II.A.22-27, and all other emission units not otherwise assigned.
II.A.52 Opacity: Aggregate Processing Units
Includes all crushers, screens, and conveyors in units II.A.6-8, II.A.12-13, II.A.21, and II.A.28-49.
II.A.53 TANKS: Petroleum Storage Tanks
10,000-gal. fuel oil, 1,000-gal. gasoline, 1,000-gal. used oil, and 10,000-gal. diesel fuel. 40 CFR 63
Subpart CCCCCC applies to the gasoline storage tank.
II.A.54 DC-7SC: Baghouse #7
Baghouse that was installed but has never been operated. Listed for informational purposes only.
II.A.55 DC-9HY: Baghouse #9
Baghouse used to blow clean air into the kiln. Listed for informational purposes only.
II.A.56 10-5, DC-10FF: Baghouse #10
Baghouse controlling emissions from second bagging line, including a bagger (Bagger-2), 120-ton silo
(H-3Silo), belt conveyor (H-Belt3) and a screw conveyor (H-Screw22). (Visible emissions observations
shall be taken from observation position A)
II.A.57 MISC: Miscellaneous Emissions
Emission sources such as painting, laboratory, acetylene combustion, parts cleaners, comfort heaters,
sandblasting, portable compression emergency backup pony motor, and trash pump.
II.A.58 NESHAP-SI RICE: NESHAP Stationary SI RICE
Existing emergency stationary spark ignition (SI) reciprocating internal combustion engines (RICE), as
defined in 40 CFR 63 Subpart ZZZZ, constructed or reconstructed before June 12, 2006. This unit
includes the 100 hp gasoline-fired auxiliary kiln shaft motor for backup powering of the kiln during
outages.
Status: In Compliance – No unapproved equipment was noted at time of the inspection.
II.B Requirements and Limitations
16
The following emission limitations, standards, and operational limitations apply to the permitted facility
as indicated:
II.B.1 Conditions on permitted source (Source-wide)
II.B.1.a Condition:
At all times, including periods of startup, shutdown, and malfunction, the permittee shall, to the extent
practicable, maintain and operate any permitted plant equipment, including associated air pollution
control equipment, in a manner consistent with good air pollution control practice for minimizing
emissions. Determination of whether acceptable operating and maintenance procedures are being used
will be based on information available to the Director which may include, but is not limited to,
monitoring results, opacity observations, review of operating and maintenance procedures, and inspection
of the source. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.1.a.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.1.a.2 Recordkeeping:
Permittee shall document activities performed to assure proper operation and maintenance.
Records shall be maintained in accordance with Provision I.S.1 of this permit.
II.B.1.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – This plant is indefinitely idled. Routine maintenance is only conducted on the
mobile engines.
II.B.1.b Condition:
The permittee shall comply with the applicable requirements for recycling and emission reduction for
class I and class II refrigerants pursuant to 40 CFR 82, Subpart F - Recycling and Emissions Reduction.
[Origin: 40 CFR 82 Subpart F]. [40 CFR 82.150(b)]
II.B.1.b.1 Monitoring:
The permittee shall certify, in the annual compliance statement required in Section I of
this permit, its compliance status with the requirements of 40 CFR 82, Subpart F.
II.B.1.b.2 Recordkeeping:
All records required in 40 CFR 82, Subpart F shall be maintained consistent with
the requirements of Provision S.1 in Section I of this permit.
17
II.B.1.b.3 Reporting:
All reports required in 40 CFR 82, Subpart F shall be submitted as required. There are
no additional reporting requirements except as outlined in Section I of this permit.
Status: Not Applicable – The permittee certified compliance with this condition in the most recent annual
compliance certification. No maintenance is required for on-site air conditions.
II.B.1.c Condition:
The permittee shall comply with the applicable requirements for servicing of motor vehicle air
conditioners pursuant to 40 CFR 82, Subpart B - Servicing of Motor Vehicle Air Conditioners.
[Origin: 40 CFR 82 Subpart B]. [40 CFR 82.30(b)]
II.B.1.c.1 Monitoring:
The permittee shall certify, in the annual compliance statement required in Section I of this
permit, its compliance status with the requirements of 40 CFR 82, Subpart B.
II.B.1.c.2 Recordkeeping:
All records required in 40 CFR 82, Subpart B shall be maintained consistent with the
requirements of Provision S.1 in Section I of this permit.
II.B.1.c.3 Reporting:
All reports required in 40 CFR 82, Subpart B shall be submitted as required. There are no
additional reporting requirements except as outlined in Section I of this permit.
Status: In Compliance – The permittee certified compliance with this condition in the most recent annual
compliance certification. Air conditioners for mobile vehicles are maintained by a third party on
an as needed basis.
II.B.1.d Condition:
Sulfur content of any fuel oil burned shall be no greater than 0.85 lbs./MMBtu heat input. [Origin:
DAQE-AN0707015-06]. [R307-203-1, R307-401-8]
II.B.1.d.1 Monitoring:
The following specifications shall be recorded for each purchase of fuel: weight percent sulfur,
gross heating value (Btu per unit volume), and density. All specifications shall be ascertained in
accordance with methods of American Society for Testing and Materials.
Sulfur content in lbs./MMBtu shall be determined by the following equation:
S lbs./MMBtu = [(Weight percent sulfur/100) x Density (lb./gal)] / [(gross heating value
(Btu/gal)) x (1 MMBtu/1,000,000 Btu)]
The permittee may obtain the above specifications by testing each purchase of fuel in accordance
with the required methods; by inspection of the specifications provided by the vendor for each
purchase of fuel; or by inspection of summary documentation of the fuel sulfur content from the
18
vendor, provided that the above specifications are available from the vendor for each purchase if
requested.
II.B.1.d.2 Recordkeeping:
Results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit.
II.B.1.d.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – This condition is related to the 10,000-gallon fuel oil tank that is used to fire the
kiln. The tank is currently empty and has not been filled since 2008.
II.B.1.e
Condition:
Unless otherwise specified in this permit, opacity of visible emissions caused by fugitive dust shall not
exceed 10% at the property boundary, and 20% onsite. Opacity shall not apply when the wind speed
exceeds 25 miles per hour if the permittee has implemented, and continues to implement, the accepted
fugitive dust control plan and administers one or more of the following contingency measures:
(i) Pre-event watering;
(ii) Hourly watering;
(iii) Additional chemical stabilization;
(iv) Cease or reduce fugitive dust producing operations to the extent practicable.
[Origin: R307-309]. [R307-309-5]
II.B.1.e.1 Monitoring:
(a) An opacity survey of haul road traffic and mobile equipment in operational areas shall be
performed on a monthly basis in accordance with procedures similar to 40 CFR 60,
Appendix A, Method 9. The opacity determination shall be performed as follows: The
requirement for observations to be made at 15-second intervals over a six-minute period
shall not apply. Six points, distributed along the length of the haul road or in the operational
area shall be chosen either by the permittee or by the Director or his/her representative. An
opacity reading shall be made at each point when a vehicle passes the selected points.
Opacity readings shall be made one-half the vehicle length or greater behind the vehicle and
at approximately one-half the height of the vehicle or greater. The accumulated six readings
shall be averaged for the compliance value. If operations have been suspended on roads and
other operational areas, monitoring is not required.
(b) An opacity observation from stationary sources shall be conducted from each of the pre-
determined observation locations (A, B or C) on a monthly basis in accordance with 40 CFR
60, Appendix A, Method 9 on the emission unit of this defined group of units, that appears to
have the highest opacity. If the highest unit does not exceed the opacity limitation, no further
observations of any of the other emission units of this group will be required. If this unit
exceeds the opacity limitation, the emission unit with the next highest opacity shall be
observed until an emission unit of this group does not exceed the opacity limitation. All
emission units not observed shall be considered to not exceed the opacity limitation. If
operation of an affected emission unit has been suspended, monitoring is not required.
19
(c) Wind speed shall be measured by an anemometer.
(d) Opacity observations of fugitive dust from any source shall be measured at the densest point
of the plume.
II.B.1.e.2 Recordkeeping:
If wind speeds are measured to establish an exception from the above visible emissions limits,
records of the administered contingency measures and the wind speed measurements shall be
maintained. Records required by the most recently approved fugitive dust control plan shall be
maintained in accordance with the plan.
The permittee shall record the date of each visual opacity survey and keep a list of the emission
points checked during the visual opacity survey. The permittee shall also keep a log of the
following information for each observed visual emission: date and time visual emissions
observed, emission point location and description, time and date of opacity test, and percent
opacity. Records shall be kept of all data required by 40 CFR 60, Appendix A, Method 9. If
operation of an affected emission unit has been suspended, the permittee shall record in a log the
date operations are suspended and the date operations are resumed.
Records that demonstrate compliance with this condition shall be available to the director upon
request. [R307-309-12] Records shall be maintained in accordance with Provision I.S.1 of this
permit.
II.B.1.e.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – This plant is idle with little activity creating fugitive dust. A log is kept showing
watering where applicable. No fugitive dust was observed at the time of this inspection. Monthly
6-minute VEO’s have been performed and recorded even though the plant has not operated.
II.B.1.f Condition:
The permittee shall submit a fugitive dust control plan to the Director in accordance with R307-309-6.
Activities regulated by R307-309 shall not commence before the fugitive dust control plan is approved by
the Director. At a minimum, the fugitive dust control plan shall include the requirements in
R307-309-6(4) as applicable, and the information required in R307-309-6(5). [Origin: R307-309].
[R307-309-5(2), R307-309-6]
II.B.1.f.1 Monitoring:
Adherence to the most recently approved fugitive dust control plan shall be monitored to
demonstrate that appropriate measures are being implemented to control fugitive dust.
20
II.B.1.f.2 Recordkeeping:
Records that demonstrate compliance with this condition and records required by the most
recently approved fugitive dust control plan shall be maintained in accordance with the plan and
section I.S.1 of this permit. Records shall be available to the Director upon request.
[R307-309-12]
II.B.1.f.3 Reporting:
If site modifications are made that result in changes to fugitive dust emissions, the permittee shall
submit an updated fugitive dust control plan as required by R307-309-6(3). There are no
additional reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – The company submitted a fugitive dust plan (dated June 17, 2019), which includes
the watering requirements. Records of fugitive dust control measures were produced. Water logs
showed some activity for reclamation work performed August through October 2022.
II.B.1.g Condition:
If the permittee owns, operates or maintains a new or existing material storage, handling or hauling
operation, the permittee shall prevent, to the maximum extent possible, and in accordance with
R307-309-6, material from being deposited onto any paved road other than a designated deposit site. If
materials are deposited that may create fugitive dust on a public or private paved road, the permittee shall
clean the road promptly. [Origin: R307-309]. [R307-309-7]
II.B.1.g.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.1.g.2 Recordkeeping:
Records that demonstrate compliance with this condition and records required by the most
recently approved fugitive dust control plan shall be maintained in accordance with the plan and
section I.S.1 of this permit.
II.B.1.g.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – No handling or hauling has occurred, at this facility, since the last inspection.
II.B.1.h Condition:
(i) If the permittee is responsible for construction or maintenance of any existing road or has right-of-
way easement or possesses the right to use the same whose activities result in fugitive dust from the
road, the permittee shall minimize fugitive dust to the maximum extent possible and in accordance
with R307-309-6. If materials are deposited that may create fugitive dust on a public or private paved
road, the permittee shall clean the road promptly.
21
(ii) Unpaved Roads. If the permittee is responsible for construction or maintenance of any new or
existing unpaved road, the permittee shall prevent, to the maximum extent possible, the deposit of
material from the unpaved road onto any intersecting paved road during construction or maintenance.
If materials are deposited that may create fugitive dust on a public or private paved road, the
permittee shall clean the road promptly.
[Origin: R307-309]. [R307-309-9]
II.B.1.h.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.1.h.2 Recordkeeping:
Records that demonstrate compliance with this condition and records required by the most
recently approved fugitive dust control plan shall be maintained in accordance with the plan and
section I.S.1 of this permit.
II.B.1.h.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – No handling or hauling has occurred, at this facility, since the last inspection.
II.B.1.i Condition:
(i) For all solvent cleaning operations, the permittee shall not use solvent products with a VOC content
greater than the amounts specified in Table 1 of R307-304-5.
(ii) As an alternative to the limits in Table 1 and for all general miscellaneous cleaning operations, the
permittee may use a cleaning material with a VOC composite vapor pressure no greater than 8 mm
Hg at 20 degrees Celsius.
(iii) The permittee shall store used applicators and shop towels in closed fireproof containers.
These requirements do not apply to the exemptions listed in R307-304-3.
[Origin: R307-304]. [R307-304]
II.B.1.i.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.1.i.2 Recordkeeping:
The permittee shall maintain records demonstrating compliance with this condition. Records
shall include the VOC content or composite vapor pressure of the solvent product applied.
Records shall be maintained in accordance with Provision I.S.1 of this permit and shall be
available to the director upon request.
22
II.B.1.i.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The solvent tank has been emptied and has not been used since 2008.
II.B.1.j Condition:
(i) Except as provided in (ii) below, visible emissions from abrasive blasting operations shall not exceed
20% opacity except for an aggregate period of three minutes in any one hour.
(ii) If the abrasive blasting operation complies with the performance standards in R307-306-6, visible
emissions from the operation shall not exceed 40% opacity, except for an aggregate period of 3
minutes in any one hour. [Origin: R307-306]. [R307-306-4]
II.B.1.j.1 Monitoring:
(a) Visible emissions shall be measured quarterly using EPA Method 9, or other EPA-approved
testing method, as acceptable to the Director, if the affected emission unit was operated
during the quarter. Visible emissions from intermittent sources shall use procedures similar
to Method 9, but the requirement for observations to be made at 15 second intervals over a
six-minute period shall not apply.
(b) Visible emissions from unconfined blasting shall be measured at the densest point of the
emission after a major portion of the spent abrasive has fallen out, at a point not less than
five feet nor more than twenty-five feet from the impact surface from any single abrasive
blasting nozzle.
(c) An unconfined blasting operation that uses multiple nozzles shall be considered a single
source unless it can be demonstrated by the permittee that each nozzle, measured separately,
meets the emission and performance standards provided in R307-306-4.
(d) Emissions from confined blasting shall be measured at the densest point after the air
contaminant leaves the enclosure.
II.B.1.j.2 Recordkeeping:
Results of monitoring and records of all data required by 40 CFR 60, Appendix A, Method 9 shall
be maintained in accordance with Provision I.S.1 of this permit.
II.B.1.j.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – No abrasive blasting has occurred, at this facility, since 2008.
II.B.1.k Condition:
The permittee shall ensure that the following conditions are met for each degreasing operation:
23
(i) A cover shall be installed which shall remain closed except during actual loading, unloading or
handling of parts in cleaner. The cover shall be designed so that it can be easily operated with one
hand if:
(a) the volatility of the solvent is greater than 2 kPa (15 mm Hg or 0.3 psi) measured at 38
degrees C (100 degrees F),
(b) the solvent is agitated, or
(c) the solvent is heated.
(ii) An internal draining rack for cleaned parts shall be installed on which parts shall be drained until
all dripping ceases. If the volatility of the solvent is greater than 4.3 kPa (32 mm Hg at 38 degrees
C (100 degrees F)), the drainage facility must be internal, so that parts are enclosed under the cover
while draining. The drainage facility may be external for applications where an internal type
cannot fit into the cleaning system.
(iii) Waste or used solvent shall be stored in covered containers.
(iv) Tanks, containers and all associated equipment shall be maintained in good operating condition
and leaks shall be repaired immediately or the degreaser shall be shutdown.
(v) Written procedures for the operation and maintenance of the degreasing equipment shall be
permanently posted in an accessible and conspicuous location near the equipment.
(vi) If the solvent volatility is greater than 4.3 kPa (33 mm Hg or 0.6 psi) measured at 38 degrees C
(100 degrees F), or if solvent is heated above 50 degrees C (120 degrees F), then one of the
following control devices shall be used:
(a) freeboard that gives a freeboard ratio greater than 0.7;
(b) water cover if the solvent is insoluble in and heavier than water; or
(c) other systems of equivalent control, such as a refrigerated chiller or carbon adsorption.
(vii) If used, the solvent spray shall be a solid fluid stream at a pressure which does not cause excessive
splashing and may not be a fine, atomized or shower type spray.
[Origin: R307-335-4]. [R307-335-4]
II.B.1.k.1 Monitoring:
Visual inspections shall be made monthly to demonstrate compliance with this condition.
II.B.1.k.2 Recordkeeping:
Results of monthly inspections, the solvent VOC content applied, and the physical characteristics
that demonstrate compliance with R307-335 shall be recorded and maintained as described in
Provision I.S.1 of this permit.
24
II.B.1.k.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The solvent tank has been emptied and has not been used since 2008. See status of
condition II.b.1.i.
II.B.1.l Condition:
(i) The permittee shall not supply any adhesive, sealant, adhesive primer or sealant primer with a VOC
content in excess of the limits in Table 1 of R307-342-5 and that was manufactured on or after
September 1, 2014.
(ii) The permittee shall not apply any adhesive, sealant, adhesive primer or sealant primer with a VOC
content in excess of the limits specified in Table 1 of R307-342-5 unless an add-on control device as
specified in R307-342-8 is used or unless the adhesive, sealant, adhesive primer or sealant primer
was manufactured before September 1, 2014.
(iii) The VOC content limits in Table 1 of R307-342-5 for adhesives applied to particular substrates shall
apply as specified in R307-342-5(4).
(iv) The permittee shall comply with the additional standards and work practices contained in
R307-342-6 and R307-342-7, as applicable.
(v) These requirements do not apply if exempted in accordance with R307-342-3. The requirements of
R307-342 do not apply to the following:
(a) Adhesives, sealants, adhesive primers or sealant primers that are sold or supplied by the
manufacturer or supplier in containers with a net volume of 16 fluid ounces or less or that have
a net weight of one pound or less, except plastic cement welding adhesives and contact
adhesives;
(b) Contact adhesives that are sold or supplied by the manufacturer or supplier in containers with a
net volume of one gallon or less;
(c) Aerosol adhesives and primers dispensed from aerosol spray cans;
(d) Commercial and industrial operations if the total VOC emissions from all adhesives, sealants,
adhesive primers and sealant primers used at the source are less than 200 pounds per calendar
year;
(e) The use of any adhesives, sealants, adhesive primers, sealant primers, cleanup solvents and
surface preparation solvents, provided the total volume of noncomplying adhesives, sealants,
primers, cleanup and surface preparation solvents applied facility-wide does not exceed 55
gallons per rolling 12-month period. [Origin: R307-342]. [R307-342]
II.B.1.l.1 Monitoring:
Records required for this permit condition will serve as monitoring.
25
II.B.1.l.2 Recordkeeping:
(a) For operations that are not exempt under R307-342-3, the permittee shall maintain records
demonstrating compliance as specified in R307-342-7(2).
(b) If an exemption is claimed pursuant to R307-342-3 the permittee shall record and maintain
operational records sufficient to demonstrate compliance. (R307-342-3(7))
Records shall be maintained in accordance with Provision I.S.1 of this permit.
II.B.1.l.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – No adhesives, sealants, or primers are used in volume. Only minor upkeep type
work uses these products (such as rail painting), and meet the exemptions R307-342-3.
II.B.1.m Condition:
Except as provided in R307-361-4, the permittee shall not supply, solicit for application, or apply within
the counties in R307-361-2 any architectural coating with a VOC content in excess of the corresponding
limit specified in Table 1 of R307-361-5. The permittee shall comply with the additional standards and
work practices contained in R307-361-5, as applicable. [Origin: R307-361]. [R307-361]
II.B.1.m.1 Monitoring:
Compliance shall be demonstrated as specified in R307-361-8.
II.B.1.m.2 Recordkeeping:
Records demonstrating compliance with this condition shall be maintained in accordance with
Provision I.S.1 of this permit.
II.B.1.m.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – There were no architectural coatings applied since 2021.
II.B.2 Conditions on Opacity-Fugitive Dust: Mining Activities
26
II.B.2.a Condition:
All unpaved roads, other unpaved operational areas that are used by mobile equipment shall be water
sprayed and/or chemically treated to control fugitive dust. Treatment shall be of sufficient frequency and
quantity to minimize fugitive dust as necessary to meet opacity limitations. All disturbed surfaces or
stripped areas shall be controlled by watering or other means until the areas develop surfaces that are not
susceptible to wind erosion or are reclaimed. The opacity shall not exceed 20 percent. The permittee is
not required to apply water to surfaces during freezing conditions. If chemical treatment is to be used, the
plan shall be pre-approved by the Director. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.2.a.1 Monitoring:
In lieu of opacity monitoring, daily hours of operation of the water truck(s), and the days when
chemical dust suppressants were applied to the areas shall be monitored. If operations have been
suspended on unpaved roads and other unpaved operational areas, daily monitoring is not
required.
II.B.2.a.2 Recordkeeping:
Records of all fugitive dust control measures utilized shall be made on a basis appropriate to
ensure fugitive dust was minimized. Records shall include the volume of water applied and
location of applications, or the type of chemical dust suppressant applied and location of
applications. The methods used to control disturbed or stripped areas shall be recorded as they
occur, and include dates and times, the types of control used, volume, and locations. If operations
have been suspended on unpaved roads and other unpaved operational areas, the permittee shall
record in a log the date operations are suspended and the date operations are resumed. Records
shall be maintained in accordance with Provision I.S.1 of this permit.
II.B.2.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – This plant is considered to idle. No mining activities have occurred since 2008.
II.B.2.b Condition:
In addition to the requirements under R307-309-1 through R307-309-6, the permittee shall minimize
fugitive dust as an integral part of site preparation, mining activities, and reclamation operations.
Fugitive dust control shall include the measures specified in R307-309-10(3), as applicable.
[Origin: R307-309-10]. [R307-309-10]
II.B.2.b.1 Monitoring:
Adherence to the most recently approved fugitive dust control plan shall be monitored to
demonstrate that appropriate measures are being implemented to control fugitive dust from
mining activities.
27
II.B.2.b.2 Recordkeeping:
Records that demonstrate compliance with this condition and records required by the most
recently approved fugitive dust control plan shall be maintained in accordance with the plan and
section I.S.1 of this permit.
II.B.2.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – Minimal activities have occurred at this facility. Watering records were provided
for reclamation activities performed during August through November 2022.
II.B.3 Conditions on DS1RK: Rotary Kiln
II.B.3.a Condition:
Effective upon source startup, emissions of PM from the kiln shall not exceed:
(i) 30.98 lbs./hour and 0.24 grains/dscf
[Origin: DAQE-AN0707015-06]. [R307-401-8]
(ii) 0.12 lbs./ton of stone feed (tsf) (3-hr rolling average) [State-only Requirement]
[Origin: SIP Section IX.H.12.c]. [SIP Section IX.H.12.c]
II.B.3.a.1 Monitoring:
Stack testing shall be performed as specified below:
(a) Frequency. An initial compliance test shall be performed as soon as possible and in no case
later than 180 days after startup. Subsequent compliance testing shall be performed at least
once annually based upon the date of the last compliance test. The source may also be tested
at any time if directed by the Director.
(b) Notification. At least 30 days before the test, the source shall notify the Director of the date,
time, and place of testing and provide a copy of the test protocol. The source shall attend a
pretest conference if determined necessary by the Director. The permittee shall notify the
Director at least 30 days before a regularly scheduled stack test is required, if unit operations
have been suspended.
(c) Methods.
(1) Sample Location - 40 CFR 60, Appendix A, Method 1 or 1A, or other EPA-approved
testing method acceptable to the Director shall be used to select the location of the
sampling port and the number of traverse points. Mine Safety and Health
Administration (MSHA) approvable access shall be provided to the test location.
Sampling sites shall be located at the outlet of the control device(s) and prior to any
releases to the atmosphere.
28
(2) 40 CFR 60, Appendix A, Method 2, 2A, 2C, 2D, 2F, 2G or other EPA-approved testing
method acceptable to the Director shall be used to determine velocity and volumetric
flow rate.
(3) 40 CFR 60, Appendix A, Method 3, 3A, 3B, or other EPA-approved testing method
acceptable to the Director shall be used to conduct gas molecular weight analysis.
(4) 40 CFR 60, Appendix A, Method 4, or other EPA-approved testing method acceptable
to the Director shall be used to measure the moisture content of the stack gas.
(5) The permittee shall measure PM emissions using 40 CFR 60, Appendix A, Method 5 or
5D, as specified in 40 CFR 63 Subpart AAAAA, Table 5, number 5 or 6 as applicable.
The permittee shall conduct three separate test runs for each performance test. Each
test run shall last at least 1 hour.
(d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as
determined by the appropriate methods above shall be multiplied by the volumetric flow rate
and any necessary conversion factors determined by the Director to give the results in the
specified units of the emission limitation.
The emission rate of particulate matter (lb./tsf) from each lime kiln shall be computed for
each run using the following equation.
E = CkQk/PK
Where: E = Emission rate of PM, pounds per ton (lb./ton) of stone feed.
Ck = Concentration of PM in the kiln effluent, grain/dry standard cubic feet
(gr/dscf).
Qk = Volumetric flow rate of kiln effluent gas, dry standard cubic feet per hour
(dscf/hr.).
P = Stone feed rate, tons per hour (ton/hr.).
K = Conversion factor, 7000 grains per pound (grains/lb.).
(e) Production Rate During Testing. The production rate during all compliance testing shall be
no less than 90% of the maximum production rate achieved in the previous three (3) years. If
the desired production rate is not achieved at the time of the test, the maximum production
rate shall be 110% of the tested achieved rate, but not more than the maximum allowable
production rate. This new allowable maximum production rate shall remain in effect until
successfully tested at a higher rate. The permittee shall request a higher production rate when
necessary. Testing at no less than 90% of the higher rate shall be conducted. A new
maximum production rate (110% of the new rate) will then be allowed if the test is
successful. This process may be repeated until the maximum allowable production rate is
achieved.
The permittee shall determine the mass rate of stone feed to the kiln during the kiln PM emissions
test using any suitable device. The measuring device used shall be accurate to within +/- 5 percent
of the mass rate of stone feed over its operating range. The permittee shall calibrate and maintain
the device according to manufacturer's instructions.
29
II.B.3.a.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method. Any information used to determine compliance shall be recorded for all periods when
the source is in operation. Any or all of these records shall be made available to the Director upon
request.
If operation of an affected emission unit has been suspended, the permittee shall record in a log
the date operations are suspended and the date operations are resumed. Records shall be
maintained in accordance with Provision I.S.1 of this permit.
II.B.3.a.3 Reporting:
The results of stack testing shall be submitted to the Director within 60 days of completion of the
testing. Reports shall clearly identify results as compared to permit limits and indicate
compliance status. There are no additional reporting requirements for this provision except those
specified in Section I of this permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.b Condition:
Emissions of PM10 from the kiln shall be no greater than 24.78 lbs./hour and no greater than 0.19
grain/dscf. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.3.b.1 Monitoring:
a) Stack testing shall be performed as specified below:
(1) Frequency. Emissions shall be tested every three years. Except as specified in
II.B.3.b.1.b) below, if unit operations have been suspended when a regularly scheduled
stack test is required, emissions shall be tested within 180 days of resuming operation.
The source may also be tested at any time if directed by the Director.
(2) Notification. At least 30 days before the test, the source shall notify the Director of the
date, time, and place of testing and provide a copy of the test protocol. The source shall
attend a pretest conference if determined necessary by the Director. The permittee shall
notify the Director at least 30 days before a regularly scheduled stack test is required, if
unit operations have been suspended.
(3) Methods.
(a) Sample Location - the emission point shall conform to the requirements of 40 CFR
60, Appendix A, Method 1, and Mine Safety and Health Administration (MSHA)
approved access shall be provided to the test location.
(b) The following methods shall be used to measure filterable particulate emissions: 40
CFR 51, Appendix M, Method 201 or 201A, or other EPA-approved testing
method, as acceptable to the Director. If other approved testing methods are used
which cannot measure the PM10 fraction of the filterable particulate emissions, all
30
of the filterable particulate emissions shall be considered PM10. The filterable
particulate emissions shall be used for compliance demonstration.
(c) The following methods shall be used to measure condensable particulate emissions:
40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method, as
acceptable to the Director.
(d) The condensable particulate emissions shall not be used for compliance
demonstration, but shall be used for inventory purposes.
(4) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration
as determined by the appropriate methods above shall be multiplied by the volumetric
flow rate and any necessary conversion factors determined by the Director to give the
results in the specified units of the emission limitation.
(5) Production Rate During Testing. The production rate during all compliance testing shall
be no less than 90% of the maximum production achieved in the previous three (3)
years.
b) Within 150 days of either the final permit issuance date or resumption of unit operation,
whichever is later, the permittee shall perform a stack test, as required in a) above, while
concurrently monitoring the three indicators below. The permittee shall use the test data to
justify the appropriateness of the excursion level for each indicator. Within 180 days of either
the final permit issuance date or resumption of unit operation, whichever is later, the
permittee shall monitor three indicators as specified below to provide reasonable assurance of
compliance with the PM10 emission limitation.
(1) Measurement Approach:
(a) Indicator No. 1: Inlet gas temperature of the electro-dry scrubber shall be measured
using a thermocouple.
(b) Indicator No. 2: Filter media level shall be monitored with a media sensor.
(c) Indicator No. 3: Electrostatic grid voltage shall be measured with a voltmeter.
(2) Indicator Range:
Excursions are defined for each of the three indicators as follows. Each excursion
triggers an inspection, corrective action, and a reporting requirement.
(a) Indicator No. 1: An excursion is defined as an average hourly inlet gas temperature
less than 355 degrees F.
(b) Indicator No. 2: An excursion is defined as the media sensor not detecting the
presence of filter media four times during a one-hour block period.
(c) Indicator No. 3: An excursion is defined as an average hourly voltage less than
5,000 volts.
(3) Performance Criteria:
31
(a) Data Representativeness:
1) Indicator No. 1: A thermocouple shall be installed at the scrubber inlet. The
thermocouple shall have a minimum accuracy of +/- 1 percent of range or +/-
3.5 degrees F at 350 degrees F.
2) Indicator No. 2: A filter media sensor shall be installed eight inches from the
top of the filter media chamber to detect the presence of filter media.
3) Indicator No. 3: The voltmeter shall measure voltage across the cylindrical grid.
The voltmeter shall have a minimum accuracy of +/- 29 volts.
(b) QA/QC Practices and Criteria:
1) Indicator No. 1: The thermocouple shall be calibrated according to the
manufacturer's instructions or at least annually.
2) Indicator No. 2: The media sensor shall be checked annually with media above
and below sensor level to verify it is responding correctly.
3) Indicator No. 3: The voltmeter shall be calibrated according to the
manufacturer's instructions or at least annually.
(c) Monitoring Frequency:
1) Indicator No. 1: Temperature shall be measured at least four times per hour.
2) Indicator No. 2: Filter media sensor output shall be observed at least four times
per hour.
3) Indicator No. 3: Voltage shall be measured at least four times per hour.
(d) Data Collection Procedure:
1) Indicator No. 1: The permittee shall collect and record four or more
temperature measurements equally spaced over each hour and average the
values over a one-hour period for comparison to the indicator range.
2) Indicator No. 2: The permittee shall observe and record filter media sensor
output at four equally spaced intervals during each one-hour period for
comparison to the indicator range.
3) Indicator No. 3: The permittee shall collect and record four or more voltage
measurements equally spaced over each hour and average the values over a
one-hour period for comparison to the indicator range.
(e) Averaging Period:
1) Indicator No. 1: One-hour block
2) Indicator No. 2: N/A
3) Indicator No. 3: One-hour block
32
c) During the stack test required in II.B.3.b.1.a) above, the permittee shall acquire new test data
to evaluate or update the excursion values for the three indicators. Any resultant changes to
the monitoring shall be addressed in accordance with 40 CFR 64.7(e).
II.B.3.b.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method and Provision S.1 in Section I of this permit. The permittee shall maintain records of test
data from the most recent stack test and any calculations used to evaluate or revise the indicator
range and excursion level. If operation of an affected emission unit has been suspended, the
permittee shall record in a log the date operations are suspended and the date operations are
resumed.
In addition to the recordkeeping requirement described in Provision I.S.1 of this permit, the
permittee shall maintain a file of the occurrence and duration of any excursion, corrective actions
taken, and any other supporting information required to be maintained under 40 CFR 64 (such as
data used to document the adequacy of monitoring, or records of monitoring maintenance or
corrective actions). Instead of paper records, the permittee may maintain records on alternative
media, such as microfilm, computer files, magnetic tape disks, or microfiche, provided that the
use of such alternative media allows for expeditious inspection and review, and does not conflict
with other applicable recordkeeping requirements. (40 CFR 64.9(b))
II.B.3.b.3 Reporting:
Within 165 days of either the final permit issuance date or resumption of unit operation,
whichever is later, the permittee shall submit to the Director the results of the performance test
required in II.B.3.b.1.b) and the test data used to justify the appropriateness of the excursion level
for each of the three indicators.
In addition to the reporting requirements in Provision I.S.2 of this permit,
(a) Monitoring reports shall include, at a minimum, the following information, as applicable:
(1) Summary information on the number, duration and cause (including unknown cause, if
applicable) of excursions or exceedances, as applicable, and the corrective actions
taken; (40 CFR 64.9(a)(2)(i))
(2) Summary information on the number, duration and cause (including unknown cause, if
applicable) for monitor downtime incidents (other than downtime associated with zero
and span or other daily calibration checks, if applicable). (40 CFR 64.9(a)(2)(ii))
(b) The results of stack testing required in II.B.3.b.1.a) shall be submitted to the Director within
60 days of completion of the testing. Reports shall clearly identify results as compared to
permit limits and indicate compliance status. Reports shall include test data and any
calculations used to evaluate or revise the indicator range and excursion level.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.c Condition:
Effective upon source startup, emissions of NOx from the kiln shall not exceed:
33
(i) 75.00 lbs./hr. and 650.00 ppm
[Origin: DAQE-AN0707015-06]. [R307-401-8]
(ii) 56 lbs./hr. (3-hr rolling average) [State-only Requirement]
[Origin: SIP Section IX.H.12.c]. [SIP Section IX.H.12.c]
II.B.3.c.1 Monitoring:
Stack testing shall be performed as specified below:
(a) Frequency. An initial compliance test shall be performed as soon as possible and in no case
later than 180 days after startup. Subsequent compliance testing shall be performed at least
once annually based upon the date of the last compliance test. The source may also be tested
at any time if directed by the Director.
(b) Notification. At least 30 days before the test, the source shall notify the Director of the date,
time, and place of testing and provide a copy of the test protocol. The source shall attend a
pretest conference if determined necessary by the Director. The permittee shall notify the
Director at least 30 days before a regularly scheduled stack test is required, if unit operations
have been suspended.
(c) Methods.
(1) Sample Location - The emission point shall be designed to conform to the requirements
of 40 CFR 60, Appendix A, Method 1, or other EPA-approved testing method
acceptable to the Director. Mine Safety and Health Administration (MSHA)
approvable access shall be provided to the test location.
(2) 40 CFR 60, Appendix A, Method 7E, or other EPA-approved testing method, as
acceptable to the Director, shall be used to determine the pollutant emission rate.
(3) 40 CFR 60, Appendix A, Method 2, 19, or other EPA-approved testing method
acceptable to the Director shall be used to determine the volumetric flow rate.
(d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as
determined by the appropriate methods above shall be multiplied by the volumetric flow rate
and any necessary conversion factors determined by the Director to give the results in the
specified units of the emission limitation.
(e) Production Rate During Testing. The production rate during all compliance testing shall be
no less than 90% of the maximum production rate achieved in the previous three (3) years. If
the desired production rate is not achieved at the time of the test, the maximum production
rate shall be 110% of the tested achieved rate, but not more than the maximum allowable
production rate. This new allowable maximum production rate shall remain in effect until
successfully tested at a higher rate. The permittee shall request a higher production rate when
necessary. Testing at no less than 90% of the higher rate shall be conducted. A new
maximum production rate (110% of the new rate) will then be allowed if the test is
successful. This process may be repeated until the maximum allowable production rate is
achieved.
34
II.B.3.c.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method. Any information used to determine compliance shall be recorded for all periods when the
source is in operation. Any or all of these records shall be made available to the Director upon
request.
If operation of an affected emission unit has been suspended, the permittee shall record in a log
the date operations are suspended and the date operations are resumed. Records shall be
maintained in accordance with Provision I.S.1 of this permit.
II.B.3.c.3 Reporting:
The results of stack testing shall be submitted to the Director within 60 days of completion of the
testing. Reports shall clearly identify results as compared to permit limits and indicate
compliance status. There are no additional reporting requirements for this provision except those
specified in Section I of this permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.d Condition:
Production of quicklime shall be no greater than 12.5 tons per hour annual average and no greater than
100,000 tons per rolling 12-month total. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.3.d.1 Monitoring:
For the annual production limit, within the first 25 days of each month, a 12-month rolling total
shall be determined using records from the previous 12 months. For the hourly limitation, within
the first 25 days of each month, the recorded production value shall be divided by the operating
hours for the previous 12 months and compared to the limitation. The production and operating
hours shall be recorded on a daily basis for all periods of operation.
II.B.3.d.2 Recordkeeping:
Records of production and operating hours shall be kept on a daily basis in accordance with
Provision I.S.1 of this permit, for all periods of operation.
II.B.3.d.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.e Condition:
The concentration of contaminants or parameters in any used oil fuel burned in the Kiln shall not exceed
the following levels:
Arsenic 5 ppm by weight,
35
Cadmium 2 ppm by weight,
Chromium 10 ppm by weight,
Lead 100 ppm by weight,
Total Halogens 1,000 ppm by weight,
Sulfur 0.5 percent by weight, and
Flash Point not less than 100 degrees F.
Used oil exceeding any of the above contaminants shall not be burned until the permittee has submitted
and received approval of a modeling analysis of the projected emissions for each contaminant, from the
Director. The modeling analysis shall show in each case that the resulting concentration of contaminant in
the ambient air does not exceed the TLV/100 value for the given contaminant. Any used oil fuel that
contains more than 1,000 ppm by weight of total halogens shall be considered a hazardous waste and
shall not be burned in the kiln. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.3.e.1 Monitoring:
The permittee shall maintain test certification data for each load of used oil fuel received.
Certification shall be either by permittee testing or test reports provided by the used oil fuel
vendor. The used oil fuel shall be tested for halogen content by ASTM Method D-808-81, EPA
Method 8240 or Method 8260 before used oil fuel is transferred to a holding tank or burned.
II.B.3.e.2 Recordkeeping:
Records of used oil fuel consumption and the test reports shall be kept for all periods when the
plant is in operation.
II.B.3.e.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.f Condition:
The permittee shall not allow, cause or permit the emissions of visible contaminants from the gasoline
engine. [Origin: R307-305-3(2)]. [R307-305-3(2)]
II.B.3.f.1 Monitoring:
A monthly visual opacity survey shall be conducted while the unit is operating by an individual
trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If any visible
emissions other than condensed water vapor are observed from an emission point, an opacity
determination of that emission point shall be performed in accordance with 40 CFR 52.128,
Appendix A, Method 203C within 24 hours of the initial visual opacity survey or upon startup if
the unit must be shut down for maintenance. If operation of an affected emission unit has been
suspended, monitoring is not required.
36
II.B.3.f.2 Recordkeeping:
The permittee shall record the date of each visual opacity survey. The permittee shall also keep a
log of the following information for each observed visual emission: date and time visual
emissions observed, emission point location and description, time and date of opacity test, and the
result of the opacity monitoring. Records shall be kept of all data required by 40 CFR 52.128,
Appendix A, Method 203C. If operation of an affected emission unit has been suspended, the
permittee shall record in a log the date operations are suspended and the date operations are
resumed Records shall be maintained in accordance with Provision I.S.1 of this permit.
II.B.3.f.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.3.g Condition: [State-only Requirement]
Effective upon source startup, SNCR technology shall be installed on the kiln. Startup/shutdown
provisions for SNCR technology shall be as follows:
i. No ammonia or urea injection during startup until the combustion gases exiting the kiln reach the
temperature when NOx reduction is effective, and
ii. No ammonia or urea injection during shutdown. [Origin: SIP Section IX.H.12.c]. [SIP Section
IX.H.12.c]
II.B.3.g.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.3.g.2 Recordkeeping:
The permittee shall keep records documenting installation of the SNCR technology on the kiln
and the required temperature range of the exit gases when NOx reduction is effective. Records of
ammonia or urea injection shall be documented in an operations log. The operations log shall
include all periods of startup/shutdown, subsequent beginning and ending times of ammonia or
urea injection, and the exit temperature of the combustion gases.
If operation of an affected emission unit has been suspended, the permittee shall record in a log
the date operations are suspended and the date operations are resumed. Records demonstrating
compliance with this condition shall be maintained in accordance with Provision I.S.1 of this
permit.
II.B.3.g.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
37
II.B.3.h Condition: [State-only Requirement]
Effective upon source startup:
i. Emissions of PM2.5 (filterable + condensable) from the kiln shall not exceed 1.5 lbs./ton of stone feed
(3-hr rolling average), and
ii. Kiln emissions shall be exhausted through a baghouse during all periods of operation, including
startup and shutdown. [Origin: SIP Section IX.H.12.c]. [SIP Section IX.H.12.c]
II.B.3.h.1 Monitoring:
Effective upon source startup, a baghouse control technology shall be installed and operating on
the kiln.
Stack testing shall be performed as specified below:
(a) Frequency. An initial compliance test shall be performed as soon as possible and in no case
later than 180 days after startup. Subsequent compliance testing shall be performed at least
once annually based upon the date of the last compliance test. The source may also be tested
at any time if directed by the Director.
(b) Notification. At least 30 days before the test, the source shall notify the Director of the date,
time, and place of testing and provide a copy of the test protocol. The source shall attend a
pretest conference if determined necessary by the Director. The permittee shall notify the
Director at least 30 days before a regularly scheduled stack test is required, if unit operations
have been suspended.
(c) Methods.
(1) Sample Location - The emission point shall be designed to conform to the requirements
of 40 CFR 60, Appendix A, Method 1, or other EPA-approved testing method
acceptable to the Director. Mine Safety and Health Administration (MSHA)
approvable access shall be provided to the test location.
(2) 40 CFR 51, Appendix M, 201a and 202, or other EPA approved testing methods
acceptable to the Director. The back half condensables shall be used for compliance
demonstration as well as for inventory purposes. If a method other than 201a is used,
the portion of the front half of the catch considered PM2.5 shall be based on information
in Appendix B of the fifth edition of the EPA document, AP-42, or other data
acceptable to the Director.
(3) 40 CFR 60, Appendix A, Method 2, 19, or other EPA-approved testing method
acceptable to the Director shall be used to determine the volumetric flow rate.
(d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as
determined by the appropriate methods above shall be multiplied by the volumetric flow rate
and any necessary conversion factors determined by the Director to give the results in the
specified units of the emission limitation.
38
(e) Production Rate During Testing. The production rate during all compliance testing shall be
no less than 90% of the maximum production rate achieved in the previous three (3) years. If
the desired production rate is not achieved at the time of the test, the maximum production
rate shall be 110% of the tested achieved rate, but not more than the maximum allowable
production rate. This new allowable maximum production rate shall remain in effect until
successfully tested at a higher rate. The permittee shall request a higher production rate when
necessary. Testing at no less than 90% of the higher rate shall be conducted. A new
maximum production rate (110% of the new rate) will then be allowed if the test is
successful. This process may be repeated until the maximum allowable production rate is
achieved.
The permittee shall determine the mass rate of stone feed to the kiln during the kiln PM2.5
emissions test using any suitable device. The measuring device used shall be accurate to within
+/- 5 percent of the mass rate of stone feed over its operating range. The permittee shall calibrate
and maintain the device according to manufacturer's instructions.
II.B.3.h.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method. Any information used to determine compliance shall be recorded for all periods when the
source is in operation. Any or all of these records shall be made available to the Director upon
request.
If operation of an affected emission unit has been suspended, the permittee shall record in a log
the date operations are suspended and the date operations are resumed. Records shall be
maintained in accordance with Provision I.S.1 of this permit.
II.B.3.h.3 Reporting:
The results of stack testing shall be submitted to the Director within 60 days of completion of the
testing. Reports shall clearly identify results as compared to permit limits and indicate
compliance status. There are no additional reporting requirements for this provision except those
specified in Section I of this permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.4 Conditions on HBH-1HY: Hydrator
II.B.4.a Condition:
Emissions of TSP shall be no greater than 1.65 lbs./hour and no greater than 0.075 grain/dscf. [Origin:
DAQE-AN0707015-06]. [R307-401-8]
II.B.4.a.1 Monitoring:
Stack testing shall be performed as specified below:
(a) Frequency. Emissions shall be tested every three years. If unit operations have been
suspended when a regularly scheduled stack test is required, emissions shall be tested within
180 days of resuming operation. Tests may also be required at the direction of the Director.
39
(b) Notification. At least 30 days before the test, the source shall notify the Director of the date,
time, and place of testing and provide a copy of the test protocol. The source shall attend a
pretest conference if determined necessary by the Director. The permittee shall notify the
Director at least 30 days before a regularly scheduled stack test is required, if unit operations
have been suspended.
(c) Methods.
(1) Sample Location - the emission point shall conform to the requirements of 40 CFR 60,
Appendix A, Method 1, and Mine Safety and Health Administration (MSHA) approved
access shall be provided to the test location.
(2) Sample Method - 40 CFR 60. Appendix A, Method 5 shall be used to determine the
particulate matter concentration.
(d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as
determined by the appropriate methods above shall be multiplied by the volumetric flow rate
and any necessary conversion factors determined by the Director to give the results in the
specified units of the emission limitation.
(e) Production Rate During Testing. The production rate during all compliance testing shall be
no less than 90% of the maximum production achieved in the previous three (3) years.
II.B.4.a.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method. If operation of an affected emission unit has been suspended, the permittee shall record
in a log the date operations are suspended and the date operations are resumed. Records shall be
maintained in accordance with Provision I.S.1 of this permit.
II.B.4.a.3 Reporting:
The results of stack testing shall be submitted to the Director within 60 days of completion of the
testing. Reports shall clearly identify results as compared to permit limits and indicate
compliance status. There are no additional reporting requirements for this provision except those
specified in Section I of this permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.4.b Condition:
Emissions of PM10 shall be no greater than 1.32 lbs./hour and no greater than 0.060 grain/dscf.
[Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.4.b.1 Monitoring:
Stack testing shall be performed as specified below:
(a) Frequency. Emissions shall be tested every three years. If unit operations have been
suspended when a regularly scheduled stack test is required, emissions shall be tested within
40
180 days of resuming operation. The source may also be tested at any time if directed by the
Director.
(b) Notification. At least 30 days before the test, the source shall notify the Director of the date,
time, and place of testing and provide a copy of the test protocol. The source shall attend a
pretest conference if determined necessary by the Director. The permittee shall notify the
Director at least 30 days before a regularly scheduled stack test is required, if unit operations
have been suspended.
(c) Methods.
(1) Sample Location - the emission point shall conform to the requirements of 40 CFR 60,
Appendix A, Method 1, and Mine Safety and Health Administration (MSHA) approved
access shall be provided to the test location.
(2) The following methods shall be used to measure filterable particulate emissions: 40
CFR 51, Appendix M, Method 201 or 201A, or other EPA-approved testing method, as
acceptable to the Director. If other approved testing methods are used which cannot
measure the PM10 fraction of the filterable particulate emissions, all of the filterable
particulate emissions shall be considered PM10. The filterable particulate emissions
shall be used for compliance demonstration.
(3) The following methods shall be used to measure condensable particulate emissions: 40
CFR 51, Appendix M, Method 202, or other EPA-approved testing method, as
acceptable to the Director.
(4) The condensable particulate emissions shall not be used for compliance demonstration,
but shall be used for inventory purposes.
(d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as
determined by the appropriate methods above shall be multiplied by
the volumetric flow rate and any necessary conversion factors determined by the Director to
give the results in the specified units of the emission limitation.
(e) Production Rate During Testing. The production rate during all compliance testing shall be
no less than 90% of the maximum production achieved in the previous three (3) years.
II.B.4.b.2 Recordkeeping:
Results of all stack testing shall be recorded and maintained in accordance with the associated test
method. If operation of an affected emission unit has been suspended, the permittee shall record
in a log the date operations are suspended and the date operations are resumed. Records shall be
maintained in accordance with Provision I.S.1 of this permit.
II.B.4.b.3 Reporting:
The results of stack testing shall be submitted to the Director within 60 days of completion of the
testing. Reports shall clearly identify results as compared to permit limits and indicate
compliance status. There are no additional reporting requirements for this provision except those
specified in Section I of this permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
41
II.B.4.c Condition:
Production of hydrate shall be no greater than 126,000 tons per rolling 12-month total.
[Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.4.c.1 Monitoring:
Within the first 25 days of each month, a 12-month rolling total shall be determined using records
from the previous 12 months. Production shall be recorded on a daily basis for all periods of
operation.
II.B.4.c.2 Recordkeeping:
Records of production shall be kept on a daily basis in accordance with Provision I.S.1 of this
permit, for all periods of operation.
II.B.4.c.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.4.d Condition:
Differential pressure across the fabric filter of the baghouse shall be maintained between 0.5 inches to 6.0
inches water gauge. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.4.d.1 Monitoring:
Baghouse pressure drop shall be monitored daily with a pressure gauge when the baghouse is
operating. If the pressure differential is outside the range, then the cause shall be investigated and
corrective measures taken within two hours of discovering the exceedance, to restore the pressure
differential to within the range. The pressure gage shall be located such that an
inspector/operator can safely read the indicator at any time. The reading shall be accurate to
within plus or minus 6.0% of the reading. The instrument shall be calibrated against a primary
standard annually. If operation of the affected emission unit has been suspended, monitoring is
not required.
II.B.4.d.2 Recordkeeping:
Results of pressure drop readings shall be recorded. Records shall be maintained of any
excursions from the given range, the corrective action taken to restore the pressure differential to
within the range, and the time intervals involved. If operation of the affected emission unit has
been suspended, the permittee shall record in a log the date operations are suspended and the date
operations are resumed. Records shall be maintained in accordance with Provision I.S.1 of this
permit.
42
II.B.4.d.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.5 Conditions on Opacity-10: 10 Percent Opacity Units
II.B.5.a Condition:
Visible emissions shall not exceed 10 percent opacity. [Origin: DAQE-AN0707015-06].
[R307-401-8]
II.B.5.a.1 Monitoring:
An opacity observation shall be conducted from each of the pre-determined observation locations
(A, B, or C) on a monthly basis in accordance with 40 CFR 60, Appendix A, Method 9 on the
emission unit of this defined group of units, that appears to have the highest opacity. If the
highest unit does not exceed the opacity limitation, no further observations of any of the other
emission units of this group will be required. If this unit exceeds the opacity limitation, the
emission unit with the next highest opacity shall be observed until an emission unit of this group
does not exceed the opacity limitation. All emission units not observed shall be considered to not
exceed the opacity limitation. If operation of an affected emission unit has been suspended,
monitoring is not required.
II.B.5.a.2 Recordkeeping:
The permittee shall record the date of each visual opacity survey and keep a list of the emission
points checked during the visual opacity survey. The permittee shall also keep a log of the
following information for each observed visual emission: date and time visual emissions
observed, emission point location and description, time and date of opacity test, and percent
opacity. Records shall be kept of all data required by 40 CFR 60, Appendix A, Method 9. If
operation of an affected emission unit has been suspended, the permittee shall record in a log the
date operations are suspended and the date operations are resumed. Records shall be maintained
in accordance with Provision I.S.1 of this permit.
II.B.5.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.6 Conditions on Opacity-20: 20 Percent Opacity Units
II.B.6.a Condition:
Visible emissions shall not exceed 20 percent opacity. [Origin: R307-305-3, DAQE-AN0707015-06].
[R307-305-3(1), R307-401-8]
43
II.B.6.a.1 Monitoring:
An opacity observation shall be conducted from each of the pre-determined observation locations
(A, B, or C) on a monthly basis in accordance with 40 CFR 60, Appendix A, Method 9 on the
emission unit of this defined group of units, that appears to have the highest opacity. If the
highest unit does not exceed the opacity limitation, no further observations of any of the other
emission units of this group will be required. If this unit exceeds the opacity limitation, the
emission unit with the next highest opacity shall be observed until an emission unit of this group
does not exceed the opacity limitation. All emission units not observed shall be considered to not
exceed the opacity limitation. If operation of an affected emission unit has been suspended,
monitoring is not required.
II.B.6.a.2 Recordkeeping:
The permittee shall record the date of each visual opacity survey and keep a list of the emission
points checked during the visual opacity survey. The permittee shall also keep a log of the
following information for each observed visual emission: date and time visual emissions
observed, emission point location and description, time and date of opacity test, and percent
opacity. Records shall be kept of all data required by 40 CFR 60, Appendix A, Method 9. If
operation of an affected emission unit has been suspended, the permittee shall record in a log the
date operations are suspended and the date operations are resumed. Records shall be maintained
in accordance with Provision I.S.1 of this permit.
II.B.6.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.7 Conditions on Opacity: Aggregate Processing Units
II.B.7.a Condition:
Visible emissions shall not exceed 12 percent opacity from each crusher. [Origin: R307-312].
[R307-312-4]
II.B.7.a.1 Monitoring:
An opacity observation shall be conducted from each of the pre-determined observation locations
(A, B, or C) on a monthly basis in accordance with 40 CFR 60, Appendix A, Method 9 on the
emission unit of this defined group of units, that appears to have the highest opacity. If the
highest unit does not exceed the opacity limitation, no further observations of any of the other
emission units of this group will be required. If this unit exceeds the opacity limitation, the
emission unit with the next highest opacity shall be observed until an emission unit of this group
does not exceed the opacity limitation. All emission units not observed shall be considered to not
exceed the opacity limitation.
The duration of the Method 9 observations shall be 30 minutes (five six-minute averages).
Compliance shall be based on the average of the five six-minute averages. The duration of the
Method 9 may be reduced to 6 minutes (one six-minute average) if the first six-minute average is
below the limit. If operation of an affected emission unit has been suspended, monitoring is not
required.
44
II.B.7.a.2 Recordkeeping:
The permittee shall record the date of each visual opacity survey and keep a list of the emission
points checked during the visual opacity survey. The permittee shall also keep a log of the
following information for each observed visual emission: date and time visual emissions
observed, emission point location and description, time and date of opacity test, and percent
opacity. Records shall be kept of all data required by 40 CFR 60, Appendix A, Method 9. If
operation of an affected emission unit has been suspended, the permittee shall record in a log the
date operations are suspended and the date operations are resumed. Records shall be maintained
in accordance with Provision I.S.1 of this permit.
II.B.7.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.7.b Condition:
Visible emissions shall not exceed 7 percent opacity from each screen or each conveyor transfer point.
[Origin: R307-312]. [R307-312-4]
II.B.7.b.1 Monitoring:
An opacity observation shall be conducted from each of the pre-determined observation locations
(A, B, or C) on a monthly basis in accordance with 40 CFR 60, Appendix A, Method 9 on the
emission unit of this defined group of units, that appears to have the highest opacity. If the
highest unit does not exceed the opacity limitation, no further observations of any of the other
emission units of this group will be required. If this unit exceeds the opacity limitation, the
emission unit with the next highest opacity shall be observed until an emission unit of this group
does not exceed the opacity limitation. All emission units not observed shall be considered to not
exceed the opacity limitation.
The duration of the Method 9 observations shall be 30 minutes (five six-minute averages).
Compliance shall be based on the average of the five six-minute averages. The duration of the
Method 9 may be reduced to 6 minutes (one six-minute average) if the first six-minute average is
below the limit.
If operation of an affected emission unit has been suspended, monitoring is not required.
II.B.7.b.2 Recordkeeping:
The permittee shall record the date of each visual opacity survey and keep a list of the emission
points checked during the visual opacity survey. The permittee shall also keep a log of the
following information for each observed visual emission: date and time visual emissions
observed, emission point location and description, time and date of opacity test, and percent
opacity. Records shall be kept of all data required by 40 CFR 60, Appendix A, Method 9. If
operation of an affected emission unit has been suspended, the permittee shall record in a log the
date operations are suspended and the date operations are resumed. Records shall be maintained
in accordance with Provision I.S.1 of this permit.
45
II.B.7.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The on-site equipment has not operated since 2008.
II.B.8 Conditions on TANKS: Petroleum Storage Tanks
II.B.8.a Condition:
For the gasoline storage tank:
The permittee shall not allow gasoline to be handled in a manner that would result in vapor releases to the
atmosphere for extended periods of time. Measures to be taken include, but are not limited to, the
following:
i) Minimize gasoline spills;
ii) Clean up spills as expeditiously as practicable;
iii) Cover all open gasoline containers and all gasoline storage tank fill-pipes with a gasketed seal when
not in use;
iv) Minimize gasoline sent to open waste collection systems that collect and transport gasoline to
reclamation and recycling devices, such as oil/water separators.
At all times, the permittee shall operate and maintain any affected emission unit, including associated air
pollution control equipment and monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. Determination of whether such operation and
maintenance procedures are being used will be based on information available which may include, but is
not limited to, monitoring results, review of operation and maintenance procedures, review of operation
and maintenance records, and inspection of the source.
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in
Table 3 of 40 CFR 63 Subpart CCCCCC.
[Origin: 40 CFR 63 Subpart CCCCCC]. [40 CFR 63.11111(b), 40 CFR 63.11115, 40 CFR 63.11116, 40
CFR 63.11130]
II.B.8.a.1 Monitoring:
Records required for this permit condition will serve as monitoring. Additionally, the permittee
shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in Table 3 of
40 CFR 63 Subpart CCCCCC. [40 CFR 63.11130]
II.B.8.a.2 Recordkeeping:
The permittee shall keep records demonstrating monthly throughput is less than the 10,000-gallon
threshold level. Records shall be available within 24 hours of a request by the Director to
document gasoline throughput in the affected emission unit. [40 CFR 63.11111(e),
46
40 CFR 63.11116(b)]
The permittee shall keep records of the occurrence and duration of each malfunction of operation
(i.e., process equipment) or the air pollution control and monitoring equipment. Records shall be
kept of actions taken during periods of malfunction to minimize emissions, including corrective
actions to restore malfunctioning process and air pollution control and monitoring equipment to
its normal or usual manner of operation. [40 CFR 63.11115(b), 40 CFR 63.11125(d)]
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identified in Table 3 of 40 CFR 63 Subpart CCCCCC. [40 CFR 63.11130]
Documentation shall be kept that demonstrates compliance with this provision. Records shall be
maintained in accordance with Provision I.S.1. of this permit.
II.B.8.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance – The site has one 500-gallon (gal) gasoline tank and one 10,000-gal diesel tank. No
spills were noticed during this inspection, and none were recorded since the last inspection. The
gasoline tank has a throughput of < 100 gals per year and the diesel tank has a throughput of < 100
gals per month.
II.B.8.b Condition:
For the gasoline storage tank:
The permittee shall maintain records of the average monthly storage temperature, the type of liquid,
throughput quantities, and the maximum true vapor pressure for each tank containing a petroleum liquid
with a true vapor pressure greater than 7.0 kPa (1.0 psia). [Origin: R307-327-4]. [R307-327-4]
II.B.8.b.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.8.b.2 Recordkeeping:
Records of the average monthly storage temperature, the type of liquid, throughput quantities,
and the maximum true vapor pressure shall be maintained in accordance with Provision I.S.1 of
this permit.
II.B.8.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: In Compliance. The gasoline tank has a meter to show gas dispensed. Temperatures are taken and
calculations for TVP are done. A spreadsheet record was provided, for review, at time of
inspection.
47
II.B.9 Conditions on 10-5, DC-10FF: Baghouse #10
II.B.9.a Condition:
Differential pressure across the fabric filter of the baghouse shall be maintained between 0.5 inches to 6.0
inches water gauge. [Origin: DAQE-AN0707015-06]. [R307-401-8]
II.B.9.a.1 Monitoring:
Baghouse pressure drop shall be monitored daily with a pressure gauge when the baghouse is
operating. If the pressure differential is outside the range, then the cause shall be investigated and
corrective measures taken within two hours of discovering the exceedance, to restore the pressure
differential to within the range. The pressure gage shall be located such that an inspector/operator
can safely read the indicator at any time. The reading shall be accurate to within plus or minus
6.0% of the reading. The instrument shall be calibrated against a primary standard annually. If
operation of the affected emission unit has been suspended, monitoring is not required.
II.B.9.a.2 Recordkeeping:
Results of pressure drop readings shall be recorded. Records shall be maintained of any
excursions from the given range, the corrective action taken to restore the pressure differential to
within the range, and the time intervals involved. If operation of the affected emission unit has
been suspended, the permittee shall record in a log the date operations are suspended and the date
operations are resumed. Records shall be maintained in accordance with Provision I.S.1 of this
permit.
II.B.9.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The equipment has not operated since 2008.
II.B.10 Conditions on NESHAP-SI RICE: NESHAP Stationary SI RICE
II.B.10.a Condition:
The permittee shall comply with the following at all times for each emergency affected emission unit:
i) The permittee shall operate the affected emission unit according to the requirements in 40 CFR
63.6640(f). In order for the engine to be considered an emergency stationary RICE under 40 CFR 63
Subpart ZZZZ, any operation other than as described in 40 CFR 63.6640(f) is prohibited. If the engine
is not operated in accordance with 40 CFR 63.6640(f), it will not be considered an emergency engine
and shall meet all requirements for non-emergency engines.
(a) There is no time limit on the use of emergency stationary RICE in emergency situations.
(b) Emergency stationary RICE may be operated for any combination of the purposes specified in 40
CFR 63.6640(f)(2) for a maximum of 100 hours per calendar year. Any operation for non-
emergency situations as allowed by 40 CFR 63.6640(f)(4) counts as part of the 100 hours per
calendar year allowed by this paragraph.
48
(i) Emergency stationary RICE may be operated for maintenance checks and readiness testing,
provided that the tests are recommended by federal, state or local government, the
manufacturer, the vendor, the regional transmission organization or equivalent balancing
authority and transmission operator, or the insurance company associated with the engine. A
petition for approval of additional hours to be used for maintenance checks and readiness
testing is not required if the permittee maintains records indicating that federal, state, or local
standards require maintenance and testing of emergency RICE beyond 100 hours per calendar
year.
(c) The permittee may operate the affected emission unit up to 50 hours per calendar year in non-
emergency situations as specified in 40 CFR 63.6640(f)(4).
ii) The permittee shall meet the following requirements at all times, except during periods of startup:
(a) Change oil and filter every 500 hours of operation or annually, whichever comes first;
(b) Inspect spark plugs every 1,000 hours of operation or annually, whichever comes first, and
replace as necessary;
(c) Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and
replace as necessary.
During periods of startup, the permittee shall minimize the engine's time spent at idle and minimize
the engine's startup time to a period needed for appropriate and safe loading of the engine, not to
exceed 30 minutes, after which time the non-startup emission limitations apply.
iii) The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in
Table 8 of 40 CFR 63 Subpart ZZZZ.
[Origin: 40 CFR 63 Subpart ZZZZ]. [40 CFR 63.6595(a)(1), 40 CFR 63.6603(a), 40 CFR 63.6605(a), 40
CFR 63.6625(h), 40 CFR 63.6640(f), 40 CFR 63.6665, 40 CFR 63 Subpart ZZZZ Table 2d, 40 CFR 63
Subpart ZZZZ Table 8]
II.B.10.a.1 Monitoring:
The permittee shall install a non-resettable hour meter if one is not already installed.
[40 CFR 63.6625(f)]
If an emergency engine is operating during an emergency and it is not possible to shut down the
engine in order to perform the management practice requirements on the required schedule, or if
performing the management practice on the required schedule would otherwise pose an
unacceptable risk under federal, state, or local law, the management practice can be delayed until
the emergency is over or the unacceptable risk under federal, state, or local law has abated. The
management practice shall be performed as soon as practicable after the emergency has ended or
the unacceptable risk under federal, state, or local law has abated. [40 CFR 63 Subpart ZZZZ
Table 2d Footnote 2]
The permittee shall demonstrate continuous compliance by operating and maintaining the
stationary RICE and after-treatment control device (if any) according to the manufacturer's
emission-related written operation and maintenance instructions or develop and follow their own
maintenance plan which must provide to the extent practicable for the maintenance and operation
49
of the engine in a manner consistent with good air pollution control practice for minimizing
emissions. [40 CFR 63.6625(e), 40 CFR 63.6640(a), 40 CFR 63 Subpart ZZZZ Table 6]
The permittee has the option of utilizing an oil analysis program in order to extend the specified
oil change requirement in accordance with 40 CFR 63.6625(j).
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identified in Table 8 of 40 CFR 63 Subpart ZZZZ. [40 CFR 63.6665]
II.B.10.a.2 Recordkeeping:
The permittee shall keep the records described in 40 CFR 63.6655(a)(1)-(5) as applicable.
[40 CFR 63.6655(a)]
For each affected emission unit that does not meet the standards applicable to non-emergency
engines, the permittee shall keep records of the hours of operation of the engine that are recorded
through the non-resettable hour meter. The permittee shall document how many hours are spent
for emergency operation, including what classified the operation as emergency and how many
hours are spent for non-emergency operation. If the engine is used for the purposes specified in
40 CFR 63.6640(f)(4)(ii), the permittee shall keep records of the notification of the emergency
situation, and the date, start time, and end time of engine operation for these purposes.
[40 CFR 63.6655(f)]
If additional hours are to be used for maintenance checks and readiness testing, the permittee
shall maintain records indicating that federal, state, or local standards require maintenance and
testing of emergency RICE beyond 100 hours per calendar year. [40 CFR 63.6640(f)(2)(i)]
The permittee shall keep records that demonstrate continuous compliance with each applicable
operating limitation [including, but not limited to, the manufacturer's emission-related operation
and maintenance instructions or the permittee-developed maintenance plan]. [40 CFR 63.6655(d),
40 CFR 63 Subpart ZZZZ Table 6]
Records of the maintenance conducted shall be kept in order to demonstrate that the permittee
operated and maintained the affected emission unit and after-treatment control device (if any)
according to their own maintenance plan. [40 CFR 63.6655(e)]
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identified in Table 8 of 40 CFR 63 Subpart ZZZZ. [40 CFR 63.6665]
Records shall be maintained in accordance with 40 CFR 63.6660 and Provision I.S.1 of this
permit.
II.B.10.a.3
Reporting:
The permittee shall report any failure to perform the management practice on the schedule
required and the federal, state or local law under which the risk was deemed unacceptable.
[40 CFR 63 Subpart ZZZZ Table 2d Footnote 2]
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identified in 40 CFR 63 Subpart ZZZZ Table 8. [40 CFR 63.6665] The permittee shall also report
each instance in which it did not meet the applicable requirements in Table 8.
[40 CFR 63.6640(e)]
50
There are no additional reporting requirements for this provision except those specified in Section
I of this permit.
Status: Not Applicable – The source has one engine less than 100 hp, which was used to turn the kiln
during a power curtailment. The engine is currently non-operational.
II.B.10.b Condition:
At all times, the permittee shall operate and maintain any affected source, including associated air
pollution control equipment and monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. The general duty to minimize emissions does not
require the permittee to make any further efforts to reduce emissions if levels required by this standard
have been achieved. Determination of whether such operation and maintenance procedures are being used
will be based on information available to the Administrator which may include, but is not limited to,
monitoring results, review of operation and maintenance procedures, review of operation and
maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart ZZZZ].
[40 CFR 63.6595(a)(1), 40 CFR 63.6605(b)]
II.B.10.b.1 Monitoring:
Records required for this permit condition will serve as monitoring.
II.B.10.b.2 Recordkeeping:
The permittee shall keep the records described in 40 CFR 63.6655(a)(1)-(5) as applicable.
[40 CFR 63.6655(a)] The permittee shall document activities performed to assure proper
operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.6660 and
Provision I.S.1 of this permit.
II.B.10.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Status: Not Applicable – The source has one engine less than 100 hp, which was used to turn the kiln
during a power curtailment. The engine is currently non-operational.
II.C Emissions Trading
(R307-415-6a(10))
Not applicable to this source.
II.D Alternative Operating Scenarios.
(R307-415-6a(9))
Not applicable to this source.
SECTION III: PERMIT SHIELD
The following requirements have been determined to be not applicable to this source in accordance with
Provision I.M, Permit Shield:
51
III.A. 40 CFR 60, Subpart Kb (Standards of Performance for Volatile Organic Liquid Storage Vessels)
This regulation is not applicable to the TANKS: Petroleum Storage Tanks for the following
reason(s): The four tanks are each below the tank size applicability threshold of 10,566 gallons in
the subpart. [Last updated November 13, 2020]
SECTION IV: ACID RAIN PROVISIONS
This source is not subject to Title IV. This section is not applicable.
EMISSION INVENTORY:
The annual 2023 emission inventory was submitted on April 15, 2024.
2023 Emissions Inventory Summary Report :
Pollutant Emissions (t/yr. controlled)
PM10 0.19
PM2.5 0.10
SOx 0.00004
NOx 0.0237
CO 0.00955
VOC 0.01909
PREVIOUS ENFORCEMENT
ACTIONS: No compliance actions in the past five years.
COMPLIANCE ASSISTANCE: None.
COMPLIANCE STATUS/
RECOMMENDATIONS: In Compliance with the conditions of the Title V Operating
Permit 4500005004, dated January 13, 2021, and revised January
13, 2021, at time of the inspection.
HPV STATUS: N/A
RECOMMENDATION FOR
NEXT INSPECTION: Call prior to inspection. The site does not always have an
employee present. Inspect as usual.
ATTACHMENT: VEO form, Correspondence, Annual Emission Fee Payment
Receipt
Joe Rockwell <jrockwell@utah.gov>
FW: Emission fees payment for 2022 paid in 2023
2 messages
HEWSON John <John.HEWSON@lhoist.com>Tue, Jun 18, 2024 at 2:59 PM
To: Joe Rockwell <jrockwell@utah.gov>
Hi Joe,
Success! Duane had the receipt. Let me know if you need something else.
John
John Hewson
Lhoist North America
West Regional Environmental Manager
Cell: 725-309-3723
From: SURMAN Duane <duane.surman@lhoist.com>
Sent: Tuesday, June 18, 2024 12:03 PM
To: HEWSON John <John.HEWSON@lhoist.com>
Cc: SOFFEL Travis <travis.soffel@lhoist.com>; ANDREWS Justin <Justin.ANDREWS@lhoist.com>
Subject: RE: Emission fees payment for 2022 paid in 2023
John,
The receipt for 2023 emission inventory for Grantsville is attached. Let me know if you have any questions,
Thanks
Duane Surman
Lhoist North America
Western Region Terminal Manager
Phone: 205-260-7946
6/18/24, 5:10 PM State of Utah Mail - FW: Emission fees payment for 2022 paid in 2023
https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1802234123990747374&simpl=msg-f:18022341239907473…1/3
From: HEWSON John <John.HEWSON@lhoist.com>
Sent: Tuesday, June 18, 2024 10:40 AM
To: SURMAN Duane <duane.surman@lhoist.com>
Cc: SOFFEL Travis <travis.soffel@lhoist.com>; ANDREWS Justin <Justin.ANDREWS@lhoist.com>
Subject: Emission fees payment for 2022 paid in 2023
Good morning Duane,
As a follow-up to his inspection at Grantsville, the air inspector, Joe Rockwell, called me and asked for the date that we
paid the 2022 emissions fees. I am not finding the receipt in my files. Here is the information that Joe gave me:
1. The Utah DAQ invoice number is 240330
2. The invoice date is July 17, 2023
3. The due date for payment was October 21, 2023
4. The amount due was $1063.29
If you have the date of payment that will be enough. Obviously, a receipt or any other documentation of payment will also
be enough.
Thanks!
John
John Hewson
Lhoist North America
West Regional Environmental Manager
Cell: 725-309-3723
secure.utah.gov_govpay_checkout_creditcard_confirm receipt 2023-08-09 r2.pdf
42K
Joe Rockwell <jrockwell@utah.gov>Tue, Jun 18, 2024 at 5:01 PM
To: HEWSON John <John.HEWSON@lhoist.com>
Hi John.
Thank you very much for the good information.
I think I have all the inspection information I need.
I will be sending you a copy of the inspection memo shortly.
6/18/24, 5:10 PM State of Utah Mail - FW: Emission fees payment for 2022 paid in 2023
https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1802234123990747374&simpl=msg-f:18022341239907473…2/3
Thanks again for your cooperation.
Joe Rockwell | Environmental Scientist
Phone: 385-226-3738
195 North 1950 West, Salt Lake City, UT 84116
Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements.
[Quoted text hidden]
6/18/24, 5:10 PM State of Utah Mail - FW: Emission fees payment for 2022 paid in 2023
https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1802234123990747374&simpl=msg-f:18022341239907473…3/3