DAQ-2024-008547

1

DAQC-565-24
Site ID 10423 (B4)

MEMORANDUM

TO: STACK TEST FILE – INTERSTATE BRICK COMPANY – Kiln #4 Scrubber

THROUGH: Harold Burge, Major Source Compliance Section Manager

FROM: Paul Morris, Environmental Scientist

DATE: June 10, 2024

SUBJECT: Source: Kiln #4 Scrubber
Contact: Joe Eck – 801-280-5215
Location: 9780 South 5200 West, West Jordan, Salt Lake County, UT
Tester: Montrose Air Quality Services
FRS ID: UT0000004903500200
Permit: Title V Operating Permit 3500200002 dated August 22, 2023; revised
February 19, 2024
Subject: Review of Pretest Protocol received June 6, 2024

On June 6, 2024, the DAQ received a protocol for testing of the Interstate Brick Company Kiln #4
Scrubber located in West Jordan, UT. Testing will be performed on July 23, 2024, to determine
compliance with Condition II.B.3.b for SO2 and NOx emissions.

PROTOCOL CONDITIONS:

1. RM 1 used to determine sample velocity traverses: OK
2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK
3. RM 3A used to determine dry molecular weight of the gas stream: OK
4. RM 4 used to determine moisture content: OK
5. RM 6C used to determine SO2 emissions: OK
6. RM 7E used to determine NOx emissions: OK

DEVIATIONS: No deviations were noted.

CONCLUSION: The protocol appears to be acceptable.

RECOMMENDATION: Send protocol review and test date confirmation notice.

ATTACHMENT: Pretest protocol received June 6, 2024.

6 , 3
I,TAH DEPAHruENT OF
ENVIRONMENTAL OI.iAI.JIY
JUN - 6 2024
DIVTSION OF AIR QUALTTY
M*}gNT+R[H
..COMPLIANCE TEST PLAN FOR INTERSTATE BRICK
COMPANY'S LINE #4 KILN SCRUBBER LOCATED AT
THEIR FACILITY IN WEST JORDAN, UTAH"
Test Date: July 23,2O24
June ,2ll24
Subject: 2lD24 Compliance Test PIan, Line #4 Kiln Scrubber
Facility Name: Interstate Brick Company
Facility Location: 97aO South 52OO West
West lordan, UT 84081-5625
Title V Operating Permit No. 35OO2OOOOO1
Montrose Document No.: GPOS1AS-O27245-PP-716
Enclosed please find the compliance test plan for the above-referenced facility and source.
The test plan documents the details of the testing that will be performed by Montrose Air
Quality Services, LLC (Montrose) at the Interstate Brick Company Plant on July 23,2024.
The following distribution was provided for this project.
***COPIES HAVE NOT BEEN SENT TO ANY REGULATORY AGENCIES**X
Please do not hesitate to contact our office at 801-794-2950 if you have any questions.
Sincerely,
Montrose Air Quality Services, LLC
a ,\
l)..tr .^ '\ \n .,-t-,*
Beckie Hawkins
District Manager
BH/gm
Interstate Brick Company
9780 south 5200 West
West lordan, UT 84081
Emailed PDF
June 3,2024
Source Test Plan for 2024 Compliance Testing
Line #4 Kaln Scrubber
Interstate Brick Company
West Jordan, Utah
Prepared For:
Interstate Brick Company
9780 south 52OO West
West Jordan, UT 84081
Prepared Byr
Montrose Air Quality Services, LLC
5823 S. 3600 W.
Spanish Forlg UT 84660
For Submission To:
Utah Department of Environmental Quality
195 North 1950 West
Salt Lake City UT 84114-4A2fJ
Document Number: GPOS1AS-O27245-PP-7 16
Proposed Test Date: July 23,2024
Submittal Date: June 3,2024
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Review and Ceftification
I certify that, to the best of my knowledge, the information contained in this document is
complete and accurate and conforms to the requirements of the Montrose Quality
Management System and ASTM D7O36-O4.
Signature: Date:06l03l2024
Name: Cheyney Guymon Title: project Manager
I have reviewed, technically and editorially, details and other appropriate written materials
contained herein. I hereby certify that to the best of my knowledge the presented material
is authentic and accurate and conforms to the requirements of the Montrose Quality
Management System and ASTM D7O36-O4.
signaturet 'Y:r-..u"-^ {o-rt,-.^, Date:06/0312024
Name: Beckie Hawkins Title:District Manager
ro
1.0
Paqe
Introduction............. ................ 6
1.1 Summary of Test Program ................ 6
L.2 Applicable Regulations and Emission Limits ........ I
1.3 Key Personnel .......... ........9
Plant and Sampling Location Descriptions............. ....11
2.L Process Description, Operation, and Control Equipment.......... ..........11
2.2 FIue Gas Sampling Location .............11
2.3 Operating Conditions and Process Data ,...........11
2.4 Plant Safety ............. ....... 11
2.4.1 Safety Responsibilities ............L2
2.4.2 Safety Program and Requirements ..........13
Sampling and Analytical Procedures......... ................14
3.1 Test Methods ........... .........:..... .......L4
3.1.1 EPA Method 1............. ...........L4
3.1.2 EPA Method 2............. ...........L4
3.1.3 EPA Method 4............. ...........16
3.L.4 EPA Method 3A, 6C and 7E........... ..........L7
Quality Assurance and Reporting .......... ....19
4.L QA Audits ........19
4.2 Quality Control Procedures ...............19
4.2.L Equipment Inspection and Maintenance ..............,...19
4.2.2 Audit Samples ........19
4.3 Data Analysis and Validation ............19
4.4 Sample Identification and Custody ....2O
4.5 Quality Statement ............20
4.6 Reporting. ........2O
4.6.1 Example Report Format ..........20
4.6.2 Example Presentation of Test Results ......2L
Table of Contents
Section
2.O
3.0
4.O
List of Appendices
*s"
Supporting Information............. .............23
A.1 Units and Abbreviations........... .......24
A.2 Accreditation Information/Certifications ...,...,...28
A.3 Air Quality Operating Permit...... ......28
A.4 Calibration Data........ ......7O
Field Work Safety Plan ........ ....90
t,t' ')i/ \ ,i
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List of Tables
1-1 Summary of Test Program and Proposed Schedule ..................,7
1-2 Reportlng Units and Emission Limlts ......... 8
1-3 Test Personnel and Responsibllltles........ ......,..........10
2-L Sampling Location(s)............. ................11
4-L Example Emisslons Results ,.....22
List of Figures
3-1 US EpA METHOD 2 SAMPUNG TRAIN ......r.!..r..........15
3.1 US EPA METHOD 3A, 6C, AND 7E SAMPLING TRAIN ......,..........18
4-L Typlcal Report Format..... ........21
I ntersfiete Bnielt C*rnpany
[202r].1 [Camplianee Testing] *Qcunee Test Filotseol
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l.O Introduction
l.l SummarT of Test Program
Interstate Brlck Company contracted Montrose Air Quallty Servlces, LLC (Montrose) to
perform a compliance emissions test program on the Llne #4 Klln Scrubber at the Interstate
Brlck faclllty located ln West Jordan, Utah
The tests are conducted to determine compllance wlth the emlssion limlts llsted ln permit
number-35002000001 issued by Utah Department of Envlronmental Quality (UDEQ).
The specific objectlves are to:
r Measure emlssions of SOz and NOx at the outlet of the Line #4 Kiln Scrubber
. Conduct the test program with a focus on safety
Montrose wlll provide the test personnel and the necessary equipment to measure emissions
as outllned in this test plan. Faclllty personnel will provlde the process and production data
to be included in the final report. A summary of the test program and proposed schedule is
presented in Table 1-1.
lllersteie Irrck Crmpany
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Table 1-1
Summary of Test Program and Proposed Schedule
To simplify this test plan, a list of Units and Abbreviations is included in Appendix A.
Throughout this test plan, chemical nomenclature, acronyms, and reporting units are not
defined. Please refer to the list for specific details.
EPA 1, 2,3A,
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1.2 Applicable Regulations and Emission Limits
The results from this test program are presented in units consistent with those listed in the
applicable regulations or requirements. The reporting units and emission limits are
presented ln Table 1-2.
Table 1-2
Repoftlng Units and Emlssion Limits
Permit Page #26
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Permit Page #26
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A llst of project participants is included below:
Faclllty Informatlon
Source Location:
Interstate Brlck Company
9780 South 5200 West
West Jordan, UT 84081-5625
1.3 Key Pensonnel
ProJect Contact:
Role:
Company:
Telephone:
Email:
Joseph Eck
EHS Manager - Tech & CAD Support
Interstate Brick Company
P: 801-280-5215
C: 801-301-6840
Joe. Eck@ i nterstatebrlck. com
Ageney Informatlon
Regulatory Agenry: Utah Department of Environmental Quality
Agenry Contact: Harold Burge
Telephone: [phone]
Email: [e-mail]
Testlng Company Information
Testing Firm: Montrose Air Quallty Services, LLC
Contact: BeckieHawklns
Title: District Manager
Telephone: 8OL-794-2950
Email: [e-mail]
i n)terstate Briek CompaLry
[2024] fGomplianee Testinig] Source Test ipre'iqaol
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Table 1-3 details the roles and responsibilities of the test team.
Table 1-3
Test Personnel and ResPonslbillties
Preparation, testing supportField Technician Execute stack platform
responsibilities
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2.O Plant and Sampling Location Descriptions
2.1 Process Description, Operation, and Control
Equipment
Interstate Brick Company operates a brick and tile manufacturing plant located at 9780
South 5200 West, in West Jordan City, Salt Lake County, Utah. All exhaust air from the Kiln
#3 process streams are routed through the Kiln #3 wet scrubber before being vented to the
atmosphere. All exhaust air from the Kiln #4 process streams are routed through the Kiln
#4 wet scrubber before being vented to the atmosphere. All exhaust air from the Primary
Crusher Building is routed through the Primary Crusher Baghouse before being vented to
the atmosphere.
2.2 Flue Gas Sampling Location
Actual stack measurements, number of traverse points, and location of traverse points will
be evaluated ln the field as part of the test program. Table 2-1 presents the anticipated
stack measurements and traverse points for the sampling locations listed.
Table 2-1
Sampling Location
2.3 Operating Conditions and Process Data
Emission tests are performed while the source/units and air pollution control devices are
operating at the conditions required by the permit. The unit(s) are tested when operating at
greater than 90o/o capacity/at maximum load.
Plant personnel are responsible for establishing the test conditions and collecting all
applicable unit-operating data. Data collected includes the following parameters:
. Kiln Scrubber #4 production (Car Weight in lbs.), Differential Pressure (H20)
and Flow Rate (GPM).
2.4 Plant Safety
Montrose will comply with all safety requirements at the facility. The facility Client Sponsor,
or designated point of contact, is responsible for ensuring routine compliance with plant
entry, health, and safety requirements. The Client Sponsor has the authority to impose or
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waive facility restrictions. The Montrose test team leader has the authority to negotiate any
deviations from the facility restrictions with the Client Sponsor. Any deviations must be
documented.
2.4.L Safety Responsibilities
Planning
. Montrose must complete a field review with the Client Sponsor prior to the
project date. The purpose of the review is to develop a scope of work that
identifies the conditions, equipment, methods, and physical locations that will
be utilized along with any policies or procedures that will affect our work
. We must reach an agreement on the proper use of client emergency services
and ensure that proper response personnel are available, as needed
. The potential for chemical exposure and actions to be taken in case of
exposure must be communicated to Montrose. This information must include
expected concentrations of the chemicals and the equipment used to identify
the substances.
. Montrose will provide a list of equipment being brought to the site, if required
by the client
Project Day
. Montrose personnel will arrive with the appropriate training and credentials
for the activities they will be performing and the equipment that they will
operate
. Our team will meet daily to review the Project Scope, Job Hazard Assessment,
and Work Permits. The Client Sponsor and Operations Team are invited to
participate.
. Montrose will provide equipment that can interface with the client utilities
previously identified in the planning phase and only work with equipment that
our client has made ready and prepared for connection
. We will follow client direction regarding driving safety, safe work permitting,
staging of equipment, and other crafts or work in the area
. As per 40 CFR Part 60 Subpart A, Section 60.8, the facility must provide the
following provisions at each sample location:
o Sampling ports, which meet EPA minimum requirements for testing. The
caps should be removed or be hand-tight.
o Safe sampling platforms
o Safe access to the platforms and test ports, including any scaffolding or
man lifts
o Sufficient utilities to perform all necessary testing
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. Montrose will use the client communication system, as directed, in case of
plant or project emergency
. Any adverse conditions, unplanned shutdowns or other deviations to the
agreed scope and project plan must be reviewed with the Client Sponsor prior
to continuing work. This will include any safe work permit and hazard
assessment updates,
Completion
. Montrose personnel will report any process concerns, incidents or near misses
to the Client Sponsor prior to leaving the site
. Montrose will clean up our work area to the same condition as it was prior to
our arrival
. We will ensure that all utilities, connection points or equipment have been
returned to the pre-project condition or as stated in the safe work permit. In
addition, we will walk out the job completion with Operations and the Client
Sponsor if required by the facility.
2.4.2 Safety Program and Requirements
Montrose has a comprehensive health and safety program that satisfies State and Federal
OSHA requirements. The program includes an Illness and Injury Prevention Program, site-
specific safety meetings, and training in safety awareness and procedures. The basic
elements include:
. All regulatory required policies/procedures and training for OSHA, EPA and
FMCSA
. Medical monitoring, as necessary
. Use of Personal Protective Equipment (PPE) and chemical detection equipment
. Hazard communication
. Pre-test and daily toolbox meetings
. Continued evaluation of work and potential hazards
. Near-miss and incident reporting procedures as required by Montrose and the
CIient
Montrose will provide standard PPE to employees. The PPE will include but is not limited to;
hard hats, safety shoes, glasses with side shields or goggles, hearing protection, hand
protections, and fall protection. In addition, our trailers are equipped with four gas detectors
to ensure that workspace has no unexpected equipment leaks or other ambient hazards.
The detailed Site Safety Plan for this project is attached to this test plan in Appendix "S".
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3.O Sampling and Analytical Procedures
3.1 Test Methods
The test methods for this test program have been presented in Table 1-1. Additional
information regarding specific applications or modifications to standard procedures is
presented below.
3.1.1 EPA Method l, Sample and Velocity Traverses for Stationary
Sources
EPA Method 1 is used to assure that representative samples or measurements of volumetric
flow rate are obtained by dividing the cross-section of the stack or duct into equal areas,
and then locating a traverse point within each of the equal areas. Acceptable sample
locations must be located at least two stack or duct equivalent diameters downstream from
a flow disturbance and one-half equivalent diameter upstream from a flow disturbance.
3.1.2 EPA Method 2, Determination of Gas Velocity and Volumetric
Flow Rate (Type S Pitot Tube)
EPA Method 2 is used to measure the gas velocity using an S-type pitot tube connected to a
pressure measurement device, and to measure the gas temperature using a calibrated
thermocouple connected to a thermocouple indicator. Typically, Type S (Stausscheibe) pitot
tubes conforming to the geometric specifications in the test method are used, along with an
inclined manometer. The measurements are made at traverse points specified by EPA
Method 1. The molecular weight of the gas stream is determined from independent
measurements of Oz, COz, and moisture. The stack gas volumetric flow rate is calculated
using the measured average velocity head, the area of the duct at the measurement plane,
the measured average temperature, the measured duct static pressure, the molecular
weight of the gas stream, and the measured moisture.
Pertinent information regarding the performance of the method is presented below:
. Method Options:
o S-type pitot tube coefficient is 0.84
. Method Exceptions:
o None
The typical sampling system is detailed in Figure 3-1.
FIGURE 3-1
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US EPA
Irlterstete Briek ecnnpany
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3.1.3 EPA Method 4
Determination of Moisture Content in Stack Gas
EPA Method 4 is a manual, non-isokinetic method used to measure the moisture content of
gas streams. Gas is sampled at a constant sampling rate through a probe and impinger
train. Moisture is removed using a series of pre-weighed impingers containing methodology-
specific liquids and silica gel immersed in an ice water bath. The impingers are weighed
after each run to determine the percent moisture.
The typical sampling system is detailed in Figure 3-2,
Figure 3-2
EPA Method 4 Samolinq Train
SAMPLE LINE
VACUUM
LIN E
ADAPTOR
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(standard tp)
THERMOCOUPLESft
BY-PASS VALVE
(tinerurud) VACUUMGAUGE
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MAIN
VALVE
(@trse adlusl)
MANOMETER:#ORIFICE
GAS
EXIT DRYGAS
METER
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3.1.4 EPA Methods 3A, 6C and 7E
Determination of Oxygen, Carbon Dioxide, Sulfur Dioxide and Niutrogen
Oxides Concentrations in Emissions from Stationary Sources (Instrumental
Analyzer Procedures)
Concentrations of O,, SO. and NOx are measured simultaneously using EPA Methods 3A, 6C
andTE which are instrumental test methods. Conditioned gas is sent to a series of analyzers
to measure the gaseous emission concentrations. The performance requirements of the
method must be met to validate the data.
Pertinent information regarding the performance of the method is presented below:
. Method Options:
r A dry extractive sampling system is used to report emissions on a dry
basis
o A paramagnetic analyzer is used to measure Oz
o A nondispersive infrared analyzer is used to measure COz
o An ultraviolet absorption analyzer is used to measure SOz
o A chemiluminescent analyzer is used to measure NO*
r Target and/or Minimum Required Sample Duration: 60 minutes
. Target Analytes: O., SO, and NOx
The typical sampling system is detailed in Figure 3-3.
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US EPA METIIOD 3A, 6C snd 7E SAMPLING TRAIN
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4.O Quality Assurance and Repofting
4.1 QA Audits
Montrose has instituted a rigorous QA/QC program for its air quality testing. Quality
assurance audits are performed as part of the test program to ensure that the results are
calculated using the highest quality data available. This program ensures that the emissions
data we report are as accurate as possible. The procedures included in the cited reference
methods are followed during preparation, sampling, calibration, and analysis. Montrose is
responsible for preparation, calibration, and cleaning of the sampling apparatus. Montrose
will also perform the sampling, sample recovery, storage, and shipping. Approved contract
laboratories may perform some of the preparation and sample analyses, as needed.
4.2 Quality Control Procedures
Montrose calibrates and maintains equipment as required by the methods performed and
applicable regulatory guidance. Montrose follows internal procedures to prevent the use of
malfunctioning or inoperable equipment in test programs. All equipment is operated by
trained personnel. Any incidence of nonconforming work encountered during testing is
reported and addressed through the correctlve actlon system.
4.2.1 Equipment Inspection and Maintenance
Each piece of field equipment that requires calibration is assigned a unique identification
number to allow tracking of its calibration history. All field equipment is visually inspected
prior to testing and includes pre-test calibration checks as required by the test method or
regulatory agency.
4.2.2 Audit Samples
When required by the test method and available, Montrose obtains EPA TNI SSAS audit
samples from an accredited provider for analysis along with the samples. Currently, the
SSAS program has been suspended pending the availability of a second accredited audit
sample provider. If the program is reinstated, the audit samples will be ordered. If required
as part of the test program, the audit samples are stored, shipped, and analyzed along with
the emissions samples collected during the test program. The audit sample results are
reported along with the emissions sample results.
4,3 Data Analysis and Validation
Montrose converts the raw field, laboratory, and process data to reporting units consistent
with the permit or subpart. Calculations are made using proprietary computer spreadsheets
or data acquisition systems. One run of each test method is also verified using a separate
example calculation. The example calculations are checked against the spreadsheet results
and are included in the final report. The "Standard Conditions" for this project are 29.92
inches of mercury and 58 oF.
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4.4 Sample ldentification and Custody
No samples are required to be recovered for this test program.
4.5 Quality Statement
Montrose is qualified to conduct this test program and has established a quality
management system that led to accreditation with ASTM Standard D7036-04 (Standard
Practice for Competence of Air Emission Testing Bodies). Montrose participates in annual
functional assessments for conformance with D7036-O4 which are conducted by the
American Association for Laboratory Accreditation (A2LA). All testing performed by Montrose
is supervised on site by at least one Qualified Individual (QI) as defined in D7036-04
Section 8.3.2. Data quality objectives for estimating measurement uncertainty within the
documented limits in the test methods are met by using approved test protocols for each
project as defined in D7036-04 Sections 7.2.1 and 12.10. Additional quality assurance
information is included in the appendices. The content of this test plan is modeled after the
EPA Emission Measurement Center Guideline Document (GD-042).
4.6 Reporting
Montrose will prepare a final report to present the test data, calculations/equations,
descriptions, and results. Prior to release by Montrose, each report is reviewed and certified
by the project manager and their supervisor, or a peer. Source test reports will be
submitted to the facility or appropriate regulatory agency (upon customer approval) within
45 days of the completion of the field work. The report will include a series of appendices to
present copies of the intermediate calculations and example calculations, raw field data,
laboratory analysis data, process data, and equipment calibration data.
4.6.L Example Report Format
The report is divided into various sections describing the different aspects of the source
testing program. Figure 4-1 presents a typical Table of Contents for the final report.
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Figure 4-1
Typical Repoft Format
4.6.2 Example Presentation of Test Results
Table 4-1 presents the typical tabular format that is used to summarize the results in the
final source test report. Separate tables will outline the results for each target analyte and
compare them to their respective emissions limits.
Cover Page
Certification of Report
Table of Contents
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1.0 Introduction
Plant and Sampling Location Descriptions
Sampling and Analytical Procedures
Test Discussion and Results
Internal QA/QC Activities
0
0
.0
5.0
ices
D
E
Field Data and Calculations
Facility Process Data
Laboratory Analysis Data
Quality Assu rance/Qua lity Control
Regulatory Information
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Table 4-2
Example Emissions Results -
-3 .
aa-
Date xx xx xx xx
Time XX XX xx xx
Process Data
parameter 1, units xx XX xx xx
Sampling & Flue Gas Parameters
sample duration, minutes xx XX XX xx
02, o/o volume dry xx xx xx xx
COz, o/o volume dry xx xx XX xx
flue gas temperature, oF xx xx xx xx
moisture content, o/o volume xx xx xx xx
volumetric flow rate, dscfm xx xx xx xx
NOr
ppmvd xx XX XX xx
lb/hr xx xx xx XX
co
ppmvd xx xx xx xx
lblhr XX xx XX xx
Appendix A
Supporting Information
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Appendix A.1
Units and Abbreviations
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UNITS AND ABBREVIATIONS
@ Xolo Oz corrected to Xolo oxygen (corrected for dilution air)
lCCl absolute value of the confidence coelficient
ldl absolute value of the mean differencesoC degrees Celsius (centrigade)oF degrees FahrenheitoR degrees Rankine
" HzO inches of water column
13.6 specific gravity of mercury
AH pressure drop across orifice meter, inches HzO
AP velocity head of stack gas, inches HzO
e total sampling time, minutes
Ug microgrampa density of acetone, mg/mlpw density of water, 0.9982 g/ml or 0.002201 lblml
acfm actual cubic feet of gas per minute at stack conditions
An cross-sectional area of nozzle, ftz
As cross-sectional area of stack, square feet (ft2)
Btu British thermal unit
B*. proportion by volume of water vapor in gas stream
Ca particulate matter concentration in stack gas, gr/acf
ce,s average unadjusted gas concentration, ppmv
Cor, measured concentration of calibration gas, ppmv
cf or ft3 cubic feet
cfm cubic feet per minute
Cc", average gas concentration adjusted for bias, ppmv
Cu average of initial and final system bias check responses from upscale calibration
gas, ppmv
cm or m3 cubic meters
Cur actual concentration of the upscale calibration gas, ppmv
Co average of initial and final system bias check responses from low-level calibration
gas, ppmv
Cp pitot tube coefficient
Cs particulate matter concentration in stack gas, gr/dscf
CS calibration span, 7o or ppmv
Cs measured concentration of calibration gas, ppmv
Cv manufactured certified concentration of calibration gas, ppmv
D drift assessment, o/o of span
dcf dry cubic feet
dcm dry cubic meters
Dn diameter of nozzle, inches
Ds diameter of stack, inches
dscf dry standard cubic feet
dscfm dry standard cubic feet per minute
dscm dry standard cubic meters
, Fa F-factor, dscf/MMBtu of heat input
fpm feet per minute, fps feet per second
ft feet
ft2 square feet
g gram
gal gallons
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gr grains (7000 grains Per Pound)gr/dscf grains per dry standard cubic feet
hr hour
I percent of isokinetic samPling
in inch
k kilo or thousand (metric units, multiply by 103)
K kelvin (temperature)
K: conversion factor 0.0154 Y/mgK4 conversion factor 0.002658 ((in. Hg)(ft3))/((mlXoR))
kg kilogram
Kp pitot tube constant (85.49 ftlsec)
kwscfh thousand wet standard cubic feet per hour
I liters
lblhr pounds Per hour
lblMMBtu pounds Per million Btu
lpm liters per minute
m meter or milli
M thousand (English units) or mega (million, metric units)
m3 cubic meters
1113 mass of residue of acetone after evaporation, mg
Ma molecular weight of stack gas; dry basis, lbllb-mole
meq milliequivalent
mg milligram
Mg megagram (106 grams)
min minute
ml or mL milliliter
mm millimeter
MM million (English units)
MMBtu/hr million Btu per hour
rnn total amount of particulate matter collected, mg
mol mole
mol. wt. or MW molecular weight
Ms molecular weight of stack gas; wet basis, lbllb-mole
MW molecular weight or megawatt
n number of data Pointsng nanogram
nm nanometer
Pbu. barometric pressure, inches Hg
pg PicogramPs stack static pressure, inches HzO
Pm barometric pressure of dry gas meter, inches Hg
ppb parts per billionppbv parts per billion, by volume
ppbvd parts per billion by volume, dry basis
ppm parts per million
ppmv parts per million, by volume
ppmvd parts per million by volume, dry basis
Ps absolute stack gas pressure, inches Hg
psi pounds per square inch
psia pounds per square inch absolute
psig pounds per square inch gauge
Psto standard absolute pressure, 29.92 inches Hg
' -'i . ..
| , a a. a I 'ta a
o rl
Qu volumetric flow rate, actual conditions, acfm
Q, volumetric flow rate, standard conditions, scfm
Q"ta volumetric flow rate, dry standard conditions, dscfm
R ideal gas constant 21.85 ((in. Hg) (ft3))/((oR) (lbmole))
SBRnar post-run system bias check, o/o of span
SBr pre-run system bias check, %o of span
scf standard cubic feet
scfh standard cubic feet per hour
scfm standard cubic feet per minute
scm standard cubic meters
scmh standard cubic meters per hour
sec second
sf, sq. ft., or ft2 square feet
std standard
t metric ton (1000 kg)
T o.szs t-value
Ta absolute average ambient temperatur€, oR (+459.67 for English)
Tm absolute average dry gas meter temperature, oR (+459.67 for English)
ton or t ton = 2000 pounds
tph or tons/hr tons per hour
tpy or tons/yr tons per year
T, absolute average stack gas meter temperatur€, oR (+459.67 for English)
Trta absolute temperature at standard conditions
V volt
Va volume of acetone blank, ml
V". volume of acetone used in wash, ml
V6 total volume HzO collected in impingers and silica gel, grams
Vm volume of gas sampled through dry gas meter, ft3
Vm(std) I:Hrr"
of gas measured by the dry gas meter, corrected to standard conditions,
Vr. stack gas volume sampled, acf
Vn volume collected at stack conditions through nozzle, acf
Vs average stack gas velocity, feet per second
Vwc(std) volume of water vapor condensed, corrected to standard conditions, scf
Vwt(std) volume of water vapor in gas sampled from impingers, scf
Vwss(std) volume of water vapor in gas sampled from silica gel, scf
W watt
Wa weight of residue in acetone wash, mg
Wrmp total weight of impingers, grams
Wss total weight of silica gel, grams
Y dry gas meter calibration factor, dimensionless
I Dl
Appendix A.2
Accred itation Information I Certifications
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Appendix A,3
Approval Order
State of Utah
GARYR. IIERBERT
Govemor
SPENCBRJ, COX
Lieutenant Goven ol
Department of
Environmental Quality
Alaa Matheson
Exeantive Director
DTVISION OFAIRQUALITY
Brycc C. Bird
Director
10423
Title V Operating Permit
PERMIT IIUMBER: 350020000 1
DATE OX'PERMIT: October 10,2018
Date of Last Revision: October 10, 2018
This Operating Permit is issued to, and applies to the following:
Name of Permittee:
Interstate Brick Company
9780 South 5200 West
West Jordan, UT 84081-5625
Permitted Location:
Interstate Brick Company Plant
9780 South 5200 West
West Jordan, UT 84081-5625
UTM coordinates: 413,500 mEasting, 4,491,500 mNorthing
SIC code: 3251 (Brick & Stnrctural Clay Tile)
By'Prepared By:
Robert Grandy
195 North 1950 West. Salt kke City, UT
Mailing Arklress: P.O. Box 144820 . Salt lakc City, UT 841144820
Tclcphone (801) 536-a000 . Fax (801) 53il099 . T.D.D. [phone]
www.deq.utah.gov
Printed on 100% myclcd pepa
Bryce C. Bird, Director
ENFORCEABLE DATES AND TIMELINES
The following dates or timeframes are referenced in
Section I: General Provisions of this permit.
Annual Certification Due: October 10, and on that date of every calendar year that this
permit is in force.
Renewal application due: April 10, 2023
Permit expiration date: October L0,2023
Definition of "prompf': written notification within 14 days.
ABSTRACT
Interstate Brick Company (ISB) operates a manufacturing plant in West Jordan City, Utah. Emissions are
primarily assooiated with the hauling and processing of raw clay to produce brick and tile products. ISB is
iocated in Salt Lake County, a non-attainment area for PM1s, PM 2.5, SO2, and a maintenance area for Ozone.
ISB is a major source of CO. ISB is subject to 40 CFR Part 63 Subpart A- General Provisions, and Subpafi
CCCCCC- Gasoline Dispensing Facilities.
Project OPP0104230003 Page2 Title V Operating Permit #3500200001
,l
rf
I
tl
l
OPERATING PERMIT HISTORY
PermiUActivitv I)ate fssued Recorded Changes
Title V initial applioation
(Proi ect #OPP0 1 04230003)
October 10,
20L8
Initial permit issued.
Project OPP0104230003 Page 3 fitle Y Opcreting Permit #3500200001
Table of Contents
ENFORCEABLE DATES A}[D TIMELINES ......2
ABSTRACT ..........2
OPERATING PERMIT HISTORY .............3
SECTION I: GEIIIERAL PROVISIONS...............
Title tV and Other, More Stringent Requirements ..'''.....' l I
SECTION tr: SPECIAL PROVISIONS........................12
Emission Unit(s) Permitted to Discharge Air Contaminants. ................. .............t2
Gasoline Storage Tank- 40 CFR 63 Subpart CCCCCC .........................35
Alternative Operating Scenarios ..............37
SECTION III: PERMIT SHrr,.LD.....
SECTION IV: ACID RAIN PROVISIONS ...............................37
This source is not subject to Title IV. This section is not applicable. ...'............. .........37
REVIEWER COMMENTS .................... 38
37
Project OPP0104230003 Prge4 Title V Operating Permit #3500200001
Issued under authority of Utah Code Ann. Section 19-2-104 and 19-2-109.1, and in accordance with
Utah Administrative Code 111t07-415 Operating Permit Requirements.
i aU definitions, terms and abbreviations used in this permit conforrn to those used in Utah ArtministrafiveI Code R307-101 and R307415 (Rules), and 40 Code of Federal Regulations (CFR), except as otherwise
defured in this permit. Unless noted otherwise, references cited in the permit conditions refer to the Rules.
Where a permit condition in Section I, General Provisions, partially recites or summarizes an applicable rule,
the fulItext of the applicable portion of the rule shall govem interpretations of the requirements of the rule.
, In the case of a conflict between the Rules and the permit terms and conditions of Section tr, Special
Provisions, the permit terrns and conditions of Section tr shall govem except as noted in Provision LM,
Permit Shield.
SECTION I: GEIIIERAL PROYISIONS
I.A Federal Enforcement
All terms and conditions in this permit, including those provisions designed to limit the
potential to emit, are enforceable by the EPA and citizens under the Clean Air Act of 1990
(CAA) except those terms and conditions that are specifically desipated as "State
Requirements". (R307-41 5-6b)
I.B Permitted Activitv(ies).
Except as provided in R307415-7b(1), the permittee may not operate except in compliance
with this permit. (See also Provision I.E, Application Shield)
LC Dutv to Comnly.
LC.1 The permittee must comply with all conditions of the operating permit. Any permit
noncompliance constitutes a violation of the Air Conservation Act and is grounds for any of
the following: enforcement action; permit termination; revocation and reissuance;
modification; or denial of a permit renewal application. (R307415-6a(6)(a)
I.C.2 It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
conditions of this permit. (R307415-6a(6)O)
I.C.3 The penrrittee shall furnish to the Director, within a reasonable time, any infonnation that
the Director may request in writing to deterrnine whether cause exists for modiffing,
revoking and reissuing, or terminating this permit or to determine compliance with this
pennit. Upon request, the permittee shall also furnish to the Director copies of records
required to be kept by this permit or, for information claimed to be confidential, the
permittee may firnish such records directly to the EPA along with a claim of
confidentiality. (R3074 1 5-6a(6)(e))
1.C.4 This permit may be modified, revoked, reopened, and reissued, or tenninated for cause.
fls filing of a request by the permittee for a permit modification, revocation and
reissuance, or termination, or of a notification of planned changes or anticipated
noncompliance shall not stay any permit condition, except as provided under R307415-
7f(1) for minor permit modifications. (R307415-6a(6)(c))
Project OPP0104230003 Page 5 Tifle V Operatiug Permit #3500200001
I.E
I.D
I.D.1
t.D.2
I.D.3
I.D.4
I.G
I.G.1
t.G.2
I.H
Permit Exniration and Renewal.
This permit is issued for a fixed term of five years and expires on the date shown urder
"Enforceable Dates and Timelines" at the front of this permit. (R307415-6a(2)
Application for renewal of this permit is due on or before the date shown under
"Enforceable Dates and Timelines" at the front of this permit. An application may be
submitted early for any reason. (R307415-5a(1)(c)
An application for renewal submitted after the due date listed in I.D.2 above shall be
accepted for processing, but shall not be considered a timely application and shall not
relieve the permittee of any enforcement actions resulting from submitting a late
application. (807a1 5-5a(5)
Permit expiration terminates the pemriuee's right to operate unless a timely and complete
renewal application is submitted consistent with R307415-7b (see also Provision I.E,
Application Shield) and R307-415-5a(1)(c) (see also Provision I.D.2). (F307at5-7c(2))
Anplication Shield.
If the permittee submits a timely snd ssmplete application for renewal, the permittee's
failure to have an operating permit will not be a violation of R307415, until the Director
takes final action on the permit renewal application. In such case, the tenns and conditions
of this permit shall remain in force unfil permit renewal or denial. This protection shall
cease to apply if subsequent to the completeness determination required pursuant to R307-
415-7a(3), and as required by R307415-5a(2),the applicant fails to submit by the deadline
specified in writing by the Director any additional information identified as being needed to
process the application. @307-4 15 -7b(2))
Severabilitv.
In the event of a challenge to any portion of this permit, or if any portion of this permit is
held invalid, the remaining permit conditions remain valid and in force. (R307415-6a(5))
Permit Fee.
The permittee shall pay an annual emission fee to the Director consistent with R307415-9.
@307a1s-6a(7))
The emission fee shall be due on October 1 of each calendar year or 45 days after the sowce
receives notice of the amount of the fee, whichever is later. (R307415-9(4Xu))
No Pronerty Riehts.
This permit does not convey any properly rights of any sort, or any exclusive privilege.
(R307415-6a(6)(d)
Revision Excention.
No permit revision shall be required under any approved economic ince'ntives, marketable
permits, emissions tading and other similsr plegzuns or processes fs1 sfoanges that are
provided for in this permit. (R307a15-6a(8))
Insoection and Entry.
Upon presentation of credentials and other documents as may be required by law, the
I.F
I.I
I.J
I.J.1
Project OPP0104230003 Page 6 Tifle Y Operating Permit #3500200001
I.J.1.a
I.J.1.b
I.J.1.c
r.J.l.d
I.J.2
I.K
I.L
I I.r.t
permiuee shall allow the Director or an authorized representative to perform any of the
following:
Enter upon the permittee's premises where the source is located or emissions related
activity is conducted, or where records are kept under the conditions of this permit.
(R30741s-6c(2)(a)
Have access to and copy, at reasonable times, any records that must be kept under
the conditions of this permit. (R307415-6c(2Xb)
Inspeot at reasonable times any facilities, equipment (including monitoring and air
pollution control equipment), practice, or operation regulated or requiredunder this
permit. (R307415-6c(2)(c)
Sample or monitor at reasonable times substances or parameters for the purpose of
asswing compliance with this permit or applicable requirements. (R307415-
6c(2)(d))
Any claims of confidentiality made on the inforrnation obtained during an inspection shall
be made pursuant to Utah Code Ann. Section 19-1-306. (R307415-6c(2)(e))
Certification.
Any application form, report, or compliance certification submitted pursuant to this permit
shall contain certification as to its tnrth, accuracy and completeness, by a responsible
official as defined in R307415-3. This certification shall state that, based on information
and belief formed after reasonable inquiry the statements and information in the document
are true, accurate, and complete. (R307415-5d)
Compliance Certifi cation.
Permittee shall submit to the Director an annual compliance certification, certiffing
compliance with the terms and conditions contained in this permit, including emission
limitations, standards, or work practices. Th:is certification shall be submitted no later than
the date shown under "Enforceable Dates and Timelines" at the front of this permit, and that
date each year following until this permit expires. The certification shall include all the
following (permittee rnay cross-reference this permit or previous reports): G.307415-
6c(s))
The identification of each term or condition of this perrnit that is the basis of the
certification;
The identification of the metlods or other means used by the permittee for
determining the compliance status with each term and condition during the
certification period. Such methods and other means shall include, at a minimum, the
monitoring and related recordkeeping and reporting requirements in this permit. If
necessary, the pennittee also shall identi$ any other material information that must
be included in the certification to co*ply with section 113(c)(2) of the Act, which
prohibits knowingly making a false certification or omitting material information;
The status sf ssmpliance with the terms and conditions of the perrrit for the period
covered by the certification, including whether compliance during the period was
continuous or intermittent. The certification shall be based on the method or means
designated in Provision I.L.l.b. The certification shall identiff each deviation and
take it into account in the compliance certification. The certification shall also
identiff as possible exceptions to compliance any periods during which compliance
I.L.1.a
I.L.1.b
I.L.l.c
Project OPP0104230003 PageT Tifle V Operating Permit #3500200001
is required and in which an excursion or exceedance as defined under 40 CFR Part
64 occurred; and
I.L.l.d Such other facts as the Director may require to determine the compliance status.
11L-z The permittee shall also submit all compliance certifications to the EPA, Region VIII, at the
following address or to such other address as may be required by the Director: (R307415-
6c(s)(d))
Environmental Protection Agency, Region VIII
Office of Enforcement, Compliance and Envfuonmental Justice
(mail code 8ENF)
1595 Wynkoop Street
Denver, CO 80202-1129
I.M Permit Shield.
IM l
;,ffi:lTlJ:,fr11*:f,"'xHH"".-*'""",ffiJ:l#,1;,*n"f;:r',riancewithanv
I.M.l.a Such applicable requirements are included and are specifically identified in this
permit, or (R307415-6f(1Xa)
I.M.l.b Those requirements not applicable to the source are specifically identified and listed
in this permit. (R30741 5-6f(1xb)
1.M.2 Nothing inthis permit shall alter or affect any of the following:
I.M.2.a The emergencyprovisions of Utah Code Ann. Section l9-l-202 and Section 19-2-
112, and the provisions of the CAA Section 303. (R307415-6f(3)(a)
LM.2.b The liability of the owner or operator of the source for any violation of applicable
requirements underutah code Am. section 1.9a-rc7Q)(g) and Section 1.92-ll0
prior to or at the time of issuance of this permit. (R307415-6f(3Xb)
I.M.2.c The applicable requirements of the Acid Rain Program, consistent with the CAA
Section 408(a). (R30741 s-6f(3)(c))
I.M.2.d The ability of the Director to obtain information from the source under Utah Code
Ann. Section L9-2-120, and the ability of the EPA to obtain information from the
source under the CAA Section 114. (R307415-6f(3Xd)
I.N EmergencY Provision.
I.N.l An "emergency" is any situation arising from sudden and reasonably unforeseeable events
beyond the contol of the source, including acts of God, which situation requires immediate
corrective action to restore normal operation, and that causes the source to exceed a
technology-based emission limitation under this permit, due to unavoidable increases in
emissions attributable to the emergency. An emergency shall not include noncompliance to
the extent caused by improperly designed equipment, lack of preventive maintenance,
careless or improper operation, or operator error. (R307a15-6g(1)
I.N.2 An emergency constitutes an affirmative defense to an action brought for noncompliance
with such technolory-based emission limitations if the affirmative defense is demonstrated
through properly sigued, contemporaneous operating logs, or other relevant evidence that:
Project OPP0104230003 Page 8 Title Y Operating Permit #3500200001
LN.2.a An emergency occured and the permittee can identiff the causes of the emergency.
(R307415-6s(3xa)
I.N.2.b The permitted facility was at the time being properly operated. (R307415-
6e(3Xb)
I.N.2.c During the period of the emergency the perrnittee took all reasonable steps to
minimize levels of emissions that exceeded the emission standards, or other
requirements in this permit. (R3074 1 5-6g(3Xc))
I.N.2.d The permittee submitted notice of the emergency to tle Director within trro
working days of the time when emission limitations were exceeded due to the
emergency. This notice must contain a description of the emergency, any steps
taken to mitigate emissions, and corrective actions taken. This notice fulfills the
requirement of Provision I. S.2.c below. (R3 074 I 5-6 g(3 Xd)
I.N.3 In any enforcement proceeding, the permittee seeking to establish the occurrence of an
emergency has the burden of proof. (807a15-6g(a))
I.N.4
ffi'":ilffffI"r,'H''ffi t$1ilr"_fi#riff*"cv
or upset provision contained in
I.O Onerational Flexibilitv.
Operational flexibility is govemed by R307-415-7d(1).
I.P 0ff-nermit Chanees.
Off-permit changes are governed by R307415 -7 dQ).
I.Q Administrative Permit Amendments.
Administrative permit amendments are govemed by R307415-7e.
i I.n Permit Modifications.
Permit modifications are govemed by R307415-7f.
i l.s Records and Reportins.
I.S.1 Records.
I.S.l.a The records of all required monitoring data and support inforrnation shall be
retained by the permittee for a period of at least five years from the date of the, il:il[r,fr#,[]hT,ixi,THill;iilr;::"1'.:::fiT+#'#liffil*
appropriate recordings for continuous monitoring instrumentation, and copies of all
reports required by this permit. (R307415-6a(3)(b)(ii))
I.S.l.b For all monitoring requirements described in Section II, Special Provisions, the
source shall record the following information, where applicable: (R307415-
6r(3XbXr)
I.S.1.b.1 The date, place as defined in this permit, and time of sampling or
measurement.
, ProiectOPP0104230003 Page 9 Tifle Y Operating Permit #3500200001
I.S.1.b.2 The date analyses were performed.
I.S.1.b.3 The company or entity that performed the analyses.
I.S.l.b.4 The analytical techniques or methods used.
I.S.1.b.5 The results of such analyses.
I.S.1.b.6 The operating conditions as existing at the time of sampling or
measurement.
I.S.l.c Additional record keeping requirements, if any, are described in Section II, Special
Provisions.
I.S.2 Reports.
LS.2.a Monitoring reports shall be submitted to the Director every six months, or more
frequently if specified in Section tr. Al1 instances of deviation from permit
requirements shall be clearly identified in the reports. (R307415-6a(3)(c)(i))
I.S.2.b A11 reports submitted pursuant to Provision I.S.2.a shall be certified by a
responsible official in accordance with Provision I.K of this permit. (R307415-
6a(3Xc)(i)
I.S.2.c The Director shall be notified promptly of any deviations from permit requirements
including those attributable to upset conditions as defined in this permit, the
probable cause ofsuch deviations, and any corrective actions or preventative
measures taken. Prompt, as used in this condition, shall be defined as written
notification within the number of days shown under "Enforceable Dates and
Timelines" at the front of this permit. Deviations from permit requirements due to
breakdowns shall be reported in accordance with the provisions of R307-107.
(R3074 1 s-6a(3)(c)(ii))
I.S.3 Notification Addresses.
I.S.3.a All reports, notifications, or other submissions required by this permit to be
submitted to the Director are to be sent to the following address or to such other
address as may be required by the Director:
Utah Division of Air Quality
P.O. Box 1M820
Saltlake ciry, uT 8411,44820
Phone: [phone]
I.S.3.b All reports, notifications or other submissions required by this permit to be
submitted to the EPA should be serrt to one of the following addresses or to such
other address as may be required by the Director:
For annual compliance certifications:
Environmental Protection Agency, Region VItr
Office of Enforcement, Compliance and Environmental Justice
(mail code 8ENF)
1595 Wynkoop Sheet
Denver, CO 80202-1L29
Project OPP0104230003 Page 10 Tifle V Operating Permit #3500200001
For reports, notifications, or other correspondence related to permit modifications,
applications, etc.:
Environmental Protection Agency, Region VItr
Office of Partnerships and Regulatory Assistance Air and Radiation Program
(mail code 8P-AR)
1595 Wynkoop Street
Denver, CO 80202-1129
Phone: [phone]
I.T Reonening for Cause.
I
I.T.1
I.T.1.a
I.T.1.b
I.T.1.c
r.T.1.d
t.T.2
I.T.3
A permit shall be reopened and revised under any of the following circumstances:
New applicable requirernents become applicable to the permittee and there is a
lsmaining permit tenn of three or more years. No such reopening is required if the
effective date of the requirement is later than the date on which this permit is due to
expire, unless the terms and conditions of this permit have been extended pursuant
to R3074 I 5 -7 c(3), application shield. (R3074 1 5-7g( 1 )(a)
The Director or EPA determines that this permit contains a material mistake or that
inaccurate statements were made in establishing the emissions standards or other
terms or conditions of this permit. (R307415-7g(1Xc))
EPA or the Director determines that this permit must be revised or revoked to
assure compliance with applicable requirements. (R3074 1 5-7g( I )(d))
Additional applicable requirements are to become effective before the renewal date
of this permit and are in conflict with existing permit conditions. (R307415-
79(1)(e))
Additional requirements, including excess emissions requirements, become applicable to a
Title IV affected source under the Acid Rain Program. Upon approval by EPA, excess
emissions offset plans shall be deemed to be incorporated into this penrrit. (R307415-
ze(tXb)
Proceedings to reopen and issue a permit shall follow the same procedures as apply to initial
permit issuance and shall affect only those parts of this permit for which cause to reopen
exists. @307a15-7gQ))
I.U fnventorv Reouirements.
An emission inventory shall be submitted in accordance with the procedures of R307-150,
Emission Inventories. (R307-1 50)
I.V Tifle fV and Other, More Strinsent Requirements
Where an applicable requirement is more stringent than an applicable requirement of
regulations promulgated under Title [V of the Act, Acid Deposition Control, both
provisions shall be incorporated into this permit. (R307-415-6a(1xb)
Project OPP0104230003 Page 11 Tifle V Operating Permit #3500200001
SECTION II: SPECIAL PROYISIONS
tr.A Emission Unit(s) Permitted to Discharge Air Contaminants.
(R30741 s4(3Xa) and R3 07 41s 4(4))
tr.A.1 Permitted Source
Source-wide
n.A.z Line#l
Tunnel Kiln #1. Listed for identification pulposes only. Not approved for operation.
tr.A.3 Line#3
Includes: Line #3 kiln, packed tower scrubber (60,000 ACFM) with mist eliminator, and
baghouse (MilroPul).
tr.A.4 Linetl4
Includes: Line f4 kiln
Wet scrubber (89,800 ACFM) with mist eliminator, vacuum cleaner, shapes dryer, and baghouse
(MilaoPul).
tr.A.5 GrizdyHopper
Pre- August 31, 1983.
II.A.6 Primary and Secondary Crushers
Pre40 CFRPart 60, Subpart OOO facilities:
(e) primary crusher (100 tonlhr) with pulse jet baghouse. Primaxy crusher replaced after the
NSPS effective date with equipment of equal or smaller size. Exempted from Subpart OOO by
provision 40 CFR 60.670(dX1).
@) Secondary crusher/grinding. Pre-August 3 1,1983.
(C) Screens. Pre-August 31,1983.
tr.A.7 Silos
Two lime silos.
tr.A.8 Clay Storage Piles
Storage for raw materials.
tr.A.9 Gasoline Storage Tank- 40 CFR 63 Subpart CCCCCC
Above ground gasoline storage tank for fueling vehicles. Capasity approximately 1,000 gallons.
Throughput less than 10,000 gallons per month.
tr.A.10 Diesel Storage Tanks
Above-ground diesel storage tank for fueling vehicles. Capacity approximately 2,000 gallons.
tr.A.ll Degreasers
Four parts washers.
Project OPP0104230003 Page12 Tifle Y Operating Permit #3500200001
I
I
II.B Requirements and Limitations
The following emission limitations, standmds, and operational limitations apply to the permitted facility
as indicated:
II.B.1 Permitted Source (Source wide)
II.B.1.a Condition:
Plant wide production/consumption shall not exceed:
1) 2,880 tons raw clay consumption per rolling 24-hour period.
2) 393,236 tons of brick produced in Line #3 and Lne tt4 combined per
rolling 1 2-month period.
3) 512,582 tons of brickproducedplant-wide perrolling I2-month
period.
[Authority granted under R307401-8(1Xa)[BACT]; condition originated in DAQE-AN104230017-L61.
I II.B.l.a.l Monitoring:
Recordkeeping requirements for this permit condition shall ssrve as monitoring.
n.B.l.a.Z Recordkeeping:
To demonstrate compliance with a rolling 12-month total, a new l2-month total shall be
calculated by tle twentieth day of each month u5ing data from the previous 12 months.
To demonstrate compliance with a rolling 24-hour total, a new 24-hour total shall be calculated
after each hour ofoperation using data from the previous 24 hours.
Production/consumption records shall be kept on a daily basis and maintained in accordance with
provision I.S.1 of his pennit.
tr.B.l.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.8.1.b Condition:
Visible emissions from the following emission points shall not exceed the following values:
(1) All screens - l0%o opaclty.
(2) Nl conveyor tansfer points - l0%o opacity.
(3) All baghouses - l0o/o opacity.
(4) All buildings enclosing crushers - 10% opacity.
(5) All crushers - l5o/o opacity.
(6) All other points onsite- 20Yo opacity.
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
ProjectOPP0104230003 Page 13 TifleVOperatingPermit#350020000l
II.B.1.b.1
tr.B.1.b.2
tr.B.1.b.3
tr.B.1.c
II.B.1.c.1
tr.B.1.c.2
tr.B.1.c.3
Monitoring:
If an affected emission unit is operated dwing a calendar quarter, an opacrty observation of the
emission unit shall be performed in the calendar quarter that the emission unit was operated. The
opacity observation can be conducted at any time during the quarter. The opacity observation
shall be conducted by an individual trained on the obsewation procedures of 40 CFR 60,
Appendix A, Method 9, while the emission unit is operating. If visible emissions other than
condensed water vapor are observed from the emission unit, an opacrty determination of that
emission unit shall be performed by a certified observer within 24 hours of the initial visual
emission observation. The opacity determination shall be performed in accordance with 40 CFR
60, Appendix A, Method 9.
Recordkeeping:
The permittee shall keep a log which includes the location and description of each affected
emission unit. For each calendar quarter for each affected emission unit, the log shall include
either the date of the opaclty observation and if visual emission other than condensed water vapor
were observed or a note that the emission unit was not operated. For each observed visual
emission other than condensed water vapor the pemrittee shall record: date and time of visual
emission observation, emission unit location and description, time and date of opacity
determination, and percent opacrty. The records required by this provision and all data required
by 40 CFR 60, Appendix A, Method 9 shall be maintained in accordance with Provision I.S.1 of
this permit.
Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Condition:
The moisture content of the clay shall be maintained at an average of no less +han 4.0%oby
weight. [Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-
ANI04230017-161.
Monitoring:
Clay moisture content shall be monitored using a moisture meter. The moisture meter shall be
calibrated biannually according to manufacturer specifications and procedures.
Recordkeeping:
Clay moisture content shall be recorded once a calendar week. Records of moisture meter
calibrations shall be maintained. A copy of manufacturer specifications for moisture meter
operation, maintenance, and calibration shall be kept on site. Records shall be maintained in
accordance with Provision I.S.1 of this permit.
Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Project OPP0104230003 Page14 Title V Operating Permit #3500200001
tr.B.l.d Condition:
The plant-wide emissions of VOCs from the brick manufacturing plant and associated operations shall
not exceed 14.87 tons per rolling l2-month period for VOCs. [Authority granted under R307401-
8(1)(a)[BACT]; condition originated in DAQE-AN104230017 -161.
II.B.l.d.l Monitoring:
Compliance with the limitation shall be demonshated on a lqlling l2-month total. Based on the
twentieth day of each month, a new 12-month total shall be calculated using data from the
previous 12 months.
The VOC emissions shall be determined by maintaining a record of VOC-emitting materials
used each month. The record shall include the following data for each material used:
A. Name of the VOC-emitting material, such as: paint, adhesive, solvent, thinner,
reducers, chemical compounds, toxics, isocyanates, etc.
B. Density of each material used (pounds per gallon).
C. Percent by weight of all VOC in each material used.
D. Gallons of each VOC-emitting material used.
E. The amount of VOC emitted monthly by each material used shall be calculated by
the following procedure :
VoC:% VoCbyWeiehtx I Density (lb )] x Gal Consumed x L ton(100) (eaD 2000 lb
F. The amount of VOC emitted monthly from all materials used.
G. The amount of VOCs reclaimed for the month shall be similarly quantified and
subfracted from the quantities calculated above to provide the monthly total
i VOC emissions.
tr.8.1.d.2 Recordkeeping:
Results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.l.d.3 Reporting:
There are no reporting requirements for this provision except those speoified in Section I of this
permit.
tr.B.l.e Condition:
I
The plant-wide emissions of IIAPs from the brick manufacturing plant and associated
operations shall not exceed:
7.2tans per rolling l2-month period for HCI
6.7 tons per rolling l2-month period for IIF
7.0 tons per rolling l2-month period for miscellaneous IIAPs
Project OPP0104230003 Page 15 Title V Operating Permit #3500200001
18.2 tons per rolling l2-month period for all HAPs combined.
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
tr.8.1.e.1 Monitoring:
Compliance with the limitation shall be demonsfated on a rolling l2-month total. Based on the
twentieth day of each month, a new l2-month total shall be calculated using data from the
previous 12 months.
Compliance with IIF and HCI limitations listed above shall be demonsfrated using the mass
balance plan approved by the Director, submitted by ISB on October 22,2009 (See AO DAQE-
AIiTl 042300 17 -l 6, Appendices A-C) .
If ISB submits any additional revised mass balance methods for determining annual emissions to
the Director for ap,proval, the plan shall include, at a minimum, the following:
A. Proposed test methods and test frequency for determining the weight of the elemental fluorine
contained in the clays used to manufacture brick.
B. Proposed test methods and test frequency for determining the weight of the elemental fluorine
contained in the finished product.
C. Calculation method of determining emissions of HCL and IIF which will demonstrate
compliance with the HCI and I{F emission limitations listed above. The miscellaneous IIAP
emissions shall be determined by maintaining a record of llAP-emitting materials used each
month. The record shall include the followingMta for each material used:
1. Na:ne of the llAP-emitting material, such as: paint, adhesive, solvent, thinner,
reducers, chemical compounds, toxics, isocyanates, etc.
2. Density of each material used (pounds per gallon).
3. Percent by weight of all HAP in each material used.
4. Gallons of each HAP-emitting material used.
5. The amount of HAP emitted monthly by each material used shall be calculatedby
the following procedure:
HAP : % HAP bf, Weight x l-Deusiryllb ) I x Gal Consumed x 1 ton
(100) (eal) 2000 lb
6. The amount of IIAPs emitted monthly from all materials used.
7.T\e amount of IIAPs reclaimed for the month shall be similarly quantified and
subtracted from the quantities calculated above to provide the monthly total VOC
emissions.
tr.B.l.e.2 Recordkeeping:
Results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit.
Project OPP0104230003 Page 16 Title V Operating Permit #3500200001
tr.B.l.e.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.l.f Condition:
Fugitive Dust:
(1) The permittee shall zubmit and abide by a fugitive dust control plan acceptable to the Director for
contol of dust. [Orign: DAQE-ANI04230017-16].
The fugitive dust control plan must include contact information, site address, total arca of disturbance,
expected start and completion dates, identification ofdust suppressant and plan certification by signature
of a responsible person. [Origrn: R307-309-6(5)]
(2) Opacity caused by fugitive dust shall not exceed Ll%o at the property boundary, and20% on site.
lOrigrn: R307-309-5(1)l
(3) State Only Requirements: The above opacity requirements shall not apply when ttre wind speed
exceeds 25 miles per hour if the owner or operator has implemented, and continues to implement, the
accepted fugitive dust control plan and administers one or more of the following contingency measures:
(a) Pre-event watering;
(b) Hourlywatering;
(c) Additional chemical stabilization;
(d) Cease or reduce fugitive dust producing operations to the extent practicable.
[origin: R307-309-5(3)]
(a) The penrrittee shall limit vehicle speeds on haul roads as follows:
(a) 15 mph within the plant and in the vicinity of the crusher; and
(b) 25 mph between the plant and the paved highway. Speed limit signs shall be posted at the
entrance to the active haul road area.
[Origrn: DAQE-AN I 04230017 -1 6).
(5) All roads and other operational areas that are used by mobile equipment shall be sprayed with water
to control fugitive dust. Treatuent shall be applied of sufficient frequency and quantity to maintain the
surface material in a condition such that fugitive emissions are minimi26d unless the ambient temperature
could result in freezing condifions.
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-ANT04230017-16).
(6) The storage piles shall be watered to minimize generation of fugifive dusts as dry conditions warrant
or as determined necessary by the Director.
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
Project OPP0104230003 PagelT Title V Operating Permit #3500200001
tr.8.1.f.1 Monitoring:
(1) For paragraph (1) of the above condition: recordkeeping shall serye as monitoring for the
most recently approved fugitive dust control plan.
(2) For parugraph(2) of the above condition: adherence to the most recently approved fugitive
dust contol plan shall be monitored to demonstrate that appropriate measures are being
implemented to control fugitive dust in lieu of monitoring via visible emissions observations.
(3) For paragraph(3) of the above condition: wind speed shall be measuredby an anemometer to
identiff periods when velocity exceeds 25 mph. [origin: R307-309-5(4); State Only
Requirement]
(4) For paragraph (4) of the above condition: vehicle/equipment speed shall be observed at a
-loimrrm of once each year. Additionally, at least once each year, all speed limit signs shall be
inspected to assure they are still present.
(5) For paragraph (5) of the above condition: recordkeeping shall serve as monitoring (fugitive
dust control requirements that apply to roads).
(6) For paragraph (6) of the above condition: recordkeeping shatl serve as monitoring (fugitive
dust contol requirements that apply to storage piles).
tr.B.l.f.2 Recordkeeping:
The following records shall be maintained in accordance with Provision I.S.1 of this permit:
(1) The most recently approved fugitive dust control p1an. Records required by the most recently
approved fugitive dust control plan shall be maintained in accordance with the plan.
(2) Measures taken to contol fugitive dust.
(3) If wind speeds are measured to establish an exception from the visible emissions limits,
records of the administered contingency measures and the wind speed measurements shall be
maintained. [State Only Requirement]
(4) Observations of the vehicle/equipment speed, and inspections of speed limit sips.
(5) Records of water treatuent to suppress fugitive dust from roads. In addition to the
requirements of Provision I.S.1 of this permiq records shall include the following items:
A. Number of treatments made;
B. Dilution ratio of treatments;
C. Quantity applied;
D. Rainfall received, if any, approximate amount; and
E. Time of day treatments were made.
[Origin: DAQE-ANI 04230017 -16]
(6) Records of water treatrrent to suppress fugitive dust from storage piles. In addition to the
requirements of Provision I.S.1 of this permit, records shall include the following items:
Project OPP0104230003 Page 18 Tifle V Operating Permit #3500200001
A. Number of teatments made;
B. Dilution ratio of treahents;
C. Quantity applied;
D. Rainfall received, if any, approximate amount; and
E. Time of day treatments were made.
[origin: DAQE-ANI 04230017 -161.
(7) Records shall be maintained in accordance with section I.S.1 of this permit.
tr.8.1.f.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
n.8.2 Line#3
n.B.2.a Condition:
All exhaust air from Kitn #3 process streams shall be routed through the wet scrubber before fsing vented
to the atnosphere. [Authority grantedunder R307401-8(1)(a)[BACT]; condition originated in DAQE-
ANl04230017-t61.
n.B.2.a.l Monitoring:
Records required for this permit condition will serve as monitoring.
n.8.2.a.2 Recordkeeping:
Records shall be kept for all periods when the scrubber is not in use during line #3 operation.
Records shall be maintained in accordance with Provision I.S.1 of this permit.
fr..8.2.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.8.2.b Condition:
Emissions from the Kiln #3 Scrubber Tunnel shall not exceed:
Total PM2.5* .....8.66 lblhr (l-hr average).
PMrg ......8.66 lb/hr (1 -hr average).
NO*...... 5.07 lbltu (l-hr average).
SOz ...... 8.09 lb/hr (1-hr average).
Total Fluorid es...... 1.7 7 lb/hr ( 1 -hr average).
Project OPP0104230003 Page 19 Tifle V Operating Permit #3500200001
* Including front half and back half condensables.
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-A][104230017-L6).
tr.8.2.b.1 Monitoring:
Stacktesting shall be performed as specified below:
(1) Frequency
Kiln #3 Scrubber Tunnel emissions shall be tested as follows:
PMro and PM 2.5......every three calendar years.
NO*...................... every three calendar years *.
SO2...................... every calendar year.
Total Fluorides........ every five years based on the date of the last test.
Additional tests may also be required at the direction of the Director.
* If production exceeds 294,927 tons of brick produced per rolling l2-month period then testing
will be conducted each calendar year and within 90 days of exceeding the294,927 ton limit.
(2) Notification
At least 30 days before the test, the source shall noti$ the Director of the date, time, and place of
testing and provide a copy ofthe test protocol. The source shall attend a pretest conference if
determined necessary by the Director.
(3) Methods
(a) Sample Location
The emission point shall conform to the requirements of 40 CFR 60, Appendix A,
Method 1, and Occupational Safety and Health Administration (OSHA) or Mine Safety
and Health Administration (MSIIA) approved access shall be provided to the test
location.
(b) Emissions tests:
(1) PMloandPM2.5:
(i) 40 CFR 51, Appendix M, Method Z}laandMethod 202, or
(i, 40 CFR 60, Appendix A, Method 5 and 40 CFR 51, Appendix M,
Method 202.
(2) NO*: 40 CFR 60, Appendix A, Method 7E.
(3) SO2: 40 CFR 60, Appendix A, Method 6C.
(4) Total Fluorides: 40 CFR 60, Appendix A, Method 13B.
(c) 0 CFR 60, Appendix A, Method 2 shall be used to determine the volumetric flow
ratp.
Project OPP0104230003 Page20 Title V Operating Permit #3500200001
(d) Or other EPA approved testing methods acceptable to the Director.
(4) Calculations
To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determinedby the
appropriate methods above shall be multiplied by the volumetric flow rate and any necessary
conversion factors determined by the Director to give the results in the specified units of the
emission limitation.
(5) Production Rate During Testing
For a source/emission point, the production rate during compliance testing shall be no less than
90% of the maximum allowable production rate (L7.92 tons of product per hour). If the maximum
allowable production rate cannot be achieved at the time of the test, the following procedure shall
be followed:
(a) Testing shall be at no less thqn9Oyo of the anticipated annual production rate.
(b) If the test demonsfrates compliance with the limits listed above, the murimum
allowable production rate shall be ll0% of the rate achieved during the latest test.
(c) If a higher production rate is necessary, upon notification to the Director, ISB may
increase production to 110%o of the highest tested rate that demonstrates compliance with
the limits limited in this condition.
TI.8.2.b.2 Recordkeeping:
Results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit.
II.8.2.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
ll.B.2.c Condition:
Emissions from the Line #3 Baghouse shall not exceed:
(1) Total PM2.5* ..........0.18 lb/hr and 0.016 grains/dscf (1-hr average); and
(2) PM10*t. ..... 0.18 lb/hr and 0.016 grains/dscf (l-hr average).
*(dry filterable particulate only), including front half and back half condensables.
**(dry filterable particulate only)
[Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-ANl042300ll-16).
tr.B.2.c.l Monitoring:
Stack testing shall be per{ormed as specified below:
(1) Frequency: every three calendar years.
Additional tests may also be required at the direction of tle Director.
Project OPP0104230003 Page2l Tifle V Operating Permit #3500200001
(2) Notification
At least 30 days before the test, the source shall notif the Director of the date, time, and place of
testing and provide a copy ofthe test protocol. The source shall attend a pretest conference if
determined necessary by the Director.
(3) Methods
(a) Sample Location
The emission point shall conform to the requirements of 40 CFR 60, Appendix A,
Method 1, and Occupational Safety and Health Administration (OSHA) or Mine Safety
and Health Administation (MSHA) approved access shall be provided to the test
location.
(b) Emissions tests for PMro and PM 2.5:
(1) 40 CFR 51, Appendix M, Method 201a (Method.z0z, dry impinger not
required), or
(2) 4OCFR 60, Appendix A, Method 5 (40 CFR 51, Appendix M,
Method 202, dry imJringer not required).
(c) 40 CFR 60, Appendix A, Method 2 shall be used to determine the volumetric flow
tate.
(d) or other EPA approved testing methods acceptable to the Director.
(4) Calculations
To determine rrass emission rates (lblhr, etc.) the pollutant concentration as determined by the
appropriate methods above shall be multiplied by the volumetric flow rate and any necessary
conversion factors determined by the Director to give the results in the specified units of the
emission limitation.
(5) ProductionRate During Testing
For a source/emission point, the production rate during compliance testing shall be no less than
90Yo of the ma:rimum allowable production rate (17.92 tons of product per hour). If the maximum
allowable production rate cannot be achieved at the time of tle test, the following procedrue shall
be followed:
(a) Testing shall be at no less than90% of the anticipated annual production rate.
(b) If the test demonshates compliance with the limits listed above, the maximum
allowable production rate shall be 110% of the rate achieved during the latest test.
(c) If a higher production rate is necessary, upon notification to the Director, ISB may
increase production to ll0%o of the highest tested rate that demonshates compliance with
the limits limited in this condition.
tr.8.2.c.2 Recordkeeping:
Records shall be maintained in accordance with Provision I.S.1 of this permit.
Project OPP0104230003 Page22 Tifle V Operating Permit #3500200001
tr.B.2.c.3 Reporting:
There are no reporting requirements for this provision excep those specified in Section I of this
permit.
IJ'B.2.d Condition:
Line #3 tunnel kiln production shall not exceed 17 .92 tons ofproduct per hour.
[Authority granted under R307a01-8(1)(a)[BACT]; condition originated in DAQE-AN1042300L7-161.
tr.8.2.d.1 Monitoring:
Production oalculations shall be based on tons ofproduct per hour averaged over a rolling 24-
hour period. A new 24-how average shall be calculated after each hour of operatisn using data
from the previous 24 hours.
n.8.2.d.2 Recordkeeping:
Production/consumption records shall be kept on a daily basis and kept for all periods when the
plant is in operation. Records shall be maintained in accordance with provision I.S. 1 of his
permit.
tr.8.2.d.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.2.e Condition:
Clay Prep for Line #3 shall not exceed 6,240 hours of operation per rolling l2-month period (does not
Include Kiln # 3 operating hours) [Authority granted under R307a01-8(1)(a)[BACT]; condition
originated in DAQE-AN 104230017 -16).
tr.8.2.e.1 Monitoring:
Hours of operation shall be calculated based on a rolling l2-month period, a new l2-month total
shall be calculated by the twentieth day of each month using data from the previous 12 months.
tr.8.2.e.2 Recordkeeping:
Records shall be kep on a daily basis and kept for all periods when the plant is in operation.
Records shall be maintained in accordance with provision I.S.1 of his perrnit.
n.8.2.e.3 Reporting:
There are no reporting requirernents for this provision except those specified in Section I of this
permit.
tr.B.2.f Condition:
Natural gas shall be used for fuel in Kiln #3 with propane as a backup. [Authority granted under R307-
a0 1-8(1)(a)[BACT]; condition originated in DAQE-AN1042300L7 -161.
Project OPP0104230003 Prge23 Title V Operating Permit #3500200001
n.B.z.f.L Monitoring:
Records required for this permit condition will serve as monitoring.
tr.8.2.f.2 Recordkeeping:
To demonstrate compliance, fuel records shall be kept for all periods when the facility is in
operation indicating purchase ofnatural gas or propane.
tr.8.2.f.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
n.B.Z.g Condition:
The minimum pressure drop for the Line #3 scrubber shall be 0.1 inches/w.g.
The above limit does not apply during start-up and shut-down of the scrubber. Pressure gauges shall be
located such that an inspector/operator can safely read the indicator at any time.
I
[Authority granted under R307a01-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
tr.B.2.g.l Monitoringt
i
Pressure drop shall be measured once per operating day to demonstate compliance with the I
limitation.
Pressure gauges must be certified by the manufacturer to be accurate within plus or minus five
percent of the w.g. design. Pressure gauges must be calibrated on an annual basis in accordance
with the manufacturer's instructions.
A..8.2.g.2 Recordkeeping:
Pressure drop monitoring results shall be recorded on a daily basis.
Records shall be kept onsite for pressure gauges and shall include: manufacturer certifications,
calibrations, and operating instructions.
Records shall be maintained in accordance with Provision LS.1 of this permit.
tr.B.2.g.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of tlis
permit.
tr.B.2.h Condition:
Lne#3 scrubber fluid shall be maintained between 5-9 pH.
When the scrubber is in operation, the pH shall be within the range specified above, except during start-
up and shutdown of the scrubber.
[Authority granted under R307401-8(I)(a)[BACT]; condition originated in DAQE-AN104230017-161.
Project OPP0104230003 Page24 Title V Operatiug Permit #3500200001
tr.8.2.h.1 Monitoring:
A monitoring device for the continuous measurement of scrubbing solution pH shall be installed,
calibrated, maintained and operated.
The monitoring device shall be certified by the manufacturer to be accurate within plus or minus
five percent of the design pH and must be calibrated on an annual basis in accordance with the
manufacturer's instructions.
The pH monitoring device shall be located such that an inspector/operator can safely read the
indicator at any time.
f.8.2.h2 Recordkeeping:
The pH shall be recorded once per operating day. Continuous 1e661ding is not required. Records
shall be maintained in accordance with Provision I.S.1 of this permit.
tr.8.2.h.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
II.B.2.i Condition:
The minimum flow rate of Line #3 ssrubber fluid shall be 200 gallons per minute.
When the scrubber is in operation, the minimum flow rate shall be as specified above, excep during
start-up and shutdown of the scrubber. [Authority grantedunder R307401-8(1)(a)[BACT]; condition
originated in DAQE-AN 104230017 -L 6).
tr.B.2.i.l Monitoring:
A monitoring device for the continuous measurement of flow rate shall be installed calibrated,
maintained, and operated.
The monitoring device shall be certified by the manufacturer to be accurate within plus or minus
five percent of the design flow rate and must be calibrated on an annual basis in accordance with
the manufacturer's instnrctions.
The flow rate monitoring device shall be located such that an inspector/operator can safely read
the indicator at any time.
11.8.2i.2 Recordkeeping:
The scrubber flow rate shall be recorded once per operating day. Continuous recording is not
required.
I tr.B.2.i.3 Reporting:
' There are no reporting requirements for this provision except those specified in Section I of this
permit.
Project OPP0104230003 Page 25 Title V Operating Permit #3500200001
tr.B.3 Line #4
tr.B.3.a Condition:
A11 exhaust air from Kiln #4 process steams shall be routed through th" wet scrubber before being vented
to the atmosphere. [Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-
A1I104230017-161.
tr.B.3.a.l Monitoring:
Records required for this permit condition will serve as monitoring.
tr.B.3.a.2 Recordkeeping:
Records shall be kept for all periods when the scrubber is not in use during line #4 operation.
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.3.a.3 Reporting:
There are no reporting requirements for this provision excep those specified in Section I of this
permit.
tr.B.3.b Condition:
Emissions from the Kiln #4 Scrubber Tunnel shall not exceed:
TotalPM2.5* .....3.97 lblh (l-hr average).
PMro ......3.97 lblhr (l-hr average).
NO* ..... 10.52 lblhr (1 -hr average).
SO2 .......5.87 hlhr (1-hr average).
Total Fluorides ......3.25 lb/h (l-hr average).
*including front half and back half condensables.
[Authority granted r:nder R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-L6).
tr.B.3.b.l Monitoring:
Stack testrng shall be performed as specified below:
(1) Frequency
Kiln #4 Scrubber Tunnel emissions shall be tested as follows:
PMro and PM 2.5......every three calendar years.
NO*...................... every three calendar years*.
SO2...................... every calendar year.
Total Fluorides........ every five years based on the date of the last stack test.
Additional tests may also be required at the direction of the Director.
Project OPP0104230003 Page26 Tifle V Operating Permit #3500200001
* If production exceeds 294,927 tons of brick produced per rolling l2-month period then testrng
will be conducted each calendar year and within 90 days of exceeding the 294,927 ton limit.
(2) Notification
At least 30 days before the test, the source shall notiff the Director of the date, time, and place of
testing and provide a copy ofthe test protocol. The source shall attend a pretest conference if
determined necessary by the Director.
(3) Methods
(a) Sample Location
The emission point shall conform to the requirements of 40 CFR 60, Appendix A,
Method 1, and Occupational Safety and Health Administration (OSIIA) or Mine Safety
and Health Adminishation (MSIIA) approved access shall be provided to the test
location.
(b) Emissions tests:
(1) PMlo and PM 2.5:
(r) 40 CFR 51, Appendix M, Method 201a and Method 202, or
(ii) 40 CFR 60, Appendix A, Method 5 and 40 CFR 51, Appendix M,
Method 202.
(2) NO,.: 40 CFR 60, Appendix A, Method 7E.
(3) SO2: 40 CFR 60, Appendix A, Method 6C.
(4) Total Fluorides: 40 CFR 60, Appendix A, Method 138.
(c) 40 CFR 60, Appendix A, Method 2 shall be used to determine the volumetric flow
rate.
(d) Or other EPA approved testing methods acceptable to the Director.
(4) Calculations
To determine mass emission rates (lb/br, etc.) the pollutant concentration as determined by the
appropriate methods above shall be multiplied by the volumetric flow rate and any necessary
oonversion factors determined by the Director to give the results in the specifiedrmits of the
emission limitation.
(5) Production Rate During Testing
For a source/emission point, the production rate during compliance testing shall be no less than
90%o of the maximum allowable production rate Q6.97 tons ofproduct per hour). If the maximum
allowable production rate cannot be achieved at the time of tle test, the following procedure shall
be followed:
(a) Testing shall be at no less thang}% of the anticipated annual production rate.
(b) If the test demonshates compliance with the limits listed above, the maximum
allowable production rate shall be 110%o of the rate achieved during the latest test.
Project OPP0104230003 Page27 Title V Operating Permit #3500200001
(c) If a higher production rate is necessary, upon notification to the Director, ISB may
increase production to ll}Yo of the highest tested rate that demonsfiates compliance with
the limits limited inthis condition.
tr.8.3.b.2 Recordkeeping:
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.3.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.3.c Condition:
Emissions from the Lnett4 Baghouse shall not exceed:
Total PM2.5* ... 0.34lblhr and 0.016 grains/dscf (l-hr average).
PMro ........... ....0.341b1hr (dry filterable particulate only), and 0.016 grains/dscf (l-hr average).
*(dry filterable particulate only), including front half and back half condensables
[Authority grantedunder R307401-S(1Xa)[BACT]; condition originated in DAQE-AN104230017-1'61.
tr.B.3.c.l Monitoring:
Stack testing shall be performed as specified below:
(1) Frequency: every tlree calendar years.
Additional tests may also be required at the direction of the Director.
(2) Notification
At least 30 days before the test, the source shall notifr the Director of the date, time, and place of
testing and provide a copy ofthe test protocol. The source shall attend a pretest conference if
determined necessary by the Director.
(3) Methods
(a) Sample Location
The emission point shall conform to the requirements of 40 CER 60, Appendix A,
Method 1, and Occupational Safety and Health Administration (OSHA) or Mine Safety
and Heatth Administation (MSHA) approved access shall be provided to the test
location.
(b) Emissions tests for PMro and PM 2.5:
(l) 40 CFR 51, Appendix M, Method 20la (Method 202, dry impinger not
required), or
(2) 40 CFR 60, Appendix A, Mettrod 5 (40 CFR 51, Appendix M,
Method 202, dry impinger not required).
Project OPP0104230003 Page28 Title V Operating Permit #3500200001
(c) a0 CFR 60, Appendix A, Method 2 shall be used to determine the volumetric flow
rute.
(d) or other EPA approved testing methods acceptable to the Director.
(4) Calculations
To determine mass emission rates (lb/br, etc.) the pollutant concentration as determined by the
appropriate methods above shall be multiplied by the volumetric flow rate and any necessary
conversion factors determined by the Director to give the results in the specified units of the
emission limitation.
(5) Production Rate During Testing
For a source/emission point, the production rate during compliance testing shall be no less than
90Yo of the maximum allowable production rate Q.6.97 tons of product per hour). If the maximum
i ullowable production 13fs sannsf [e achieved at the time of the test, the following procedure shall
be followed:
(a) Testing shall be at no less than90% of the anticipated annual production rate.
(b) If the test demonstrates compliance with the limits listed above, the maximum
allowable production rate shall be LI}/o of the rate achieved during the latest test.
(c) If a higher production rate is necessary, upon notification to the Director, ISB may
increase production to ll0%o ofthe highest tested rate that demonstrates compliance with
the limits limited inthis condition.
n.8.3.c.2 Recordkeeping:
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.3.c.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.3.d Condition:
Lne tA tunnel kiln production shall not exceed 26.97 tons of product per hour averaged over a rolling 24-
hour period. [Authority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-
AN104230017-t6).
tr.8.3.d.1 Monitoring:
Production calculations shall be based on tons ofproduct per hour averaged 6ys1 I lslling 24-
hour period. A new 24-hour average shall be calculated after each hour of operation u5ing data
from the previous 24 hours.
tr.8.3.d.2 Recordkeeping:
Production/consumption records shall be kept on a daily basis and kept for all periods when the
plant is in operation. Records shall be maintained in accordance with provision I.S.1 of his
permit.
Project OPP0104230003 Page29 Tifle V Operating Permit #3500200001
tr.B.3.d.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.8.3.e Condition:
Clay Prep for Line # 4 shall not exceed 6,240 hours of operation per rolling l2-month period (does not
Include Kiln # 4 operating hours) [Authority granted under R307401-8(1)(a)[BACT]; condition
originated in DAQE-AN1,04230017 -161.
tr.B.3.e.l Monitoring:
Hours of operation shall be calculated based on a rolling I2-month period, a new l2-month total
shall be calculated by the twentieth day of each month using data from the previous 12 months.
tr.B.3.e.2 Recordkeeping:
Records shall be kept on a daily basis and kept for all periods whe,n the plant is in operafion.
Records shall be maintained in accordance with provision I.S.1 of his permit.
tr.B.3.e.3 Reporting:
There are no reporting requirements for this provision excep those specified in Section I of this
permit.
tr.B.3.f Condition:
Natural gas shall be used for fuel in Kiln #4 with propane as a backup. [Authority granted under R307-
a0 1-8(1)(a)[BACT]; condition originated in DAQE-ANL042300I7 -161.
tr.B.3.f.l Monitoring:
Records required for this permit condition will serve as monitoring.
tr.8.3.f.2 Recordkeeping:
To demonstrate compliance, fuel records shall be kept for all periods when the facility is in
operation indicating purchase ofnatural gas or propane.
II.B.3.f.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
II.B.3.g Condition:
The minimum pressure drop for the Line #4 scrubber shall be 2.0 incheVw.g.
The above limit does not apply during start-up and shut-down of the scrubber.
Pressure gauges shall be located such ttrat an inspector/operator can safely read the indicator at any time.
[Authority grantedunder R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
Project OPP0104230003 Page 30 Tifle V Operating Permit #3500200001
tr.B.3.g.l Monitoring:
Pressure drop shall be measured once per operating day to demonstate compliance with the
,imitation.
Pressure gauges must be certified by the manufacturer to be accurate within plus or minus five
$ffi?: #ril;t##:T;#"HH:sauses
mustbe calibrated on an annualbasis in accordance
tr.8.3.9.2 Recordkeeping:
Pressure drop monitoring results shall be recorded on a daily basis.
i ffi*jff,# }ffi#llfi;'"Tssure sauses and shall include: manufacturer certifications,
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.3.g.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.3.h Condition:
Lnet4 scrubber fluid shall be maintainedbetween 5-9 pH.
When the scrubber is in operation, the pH shall be within the range specified above, excspt dwing
start-up and shutdown of the squbber. [Authority grantedunder R307401-8(1)(a)[BACT]; condition
originated in DAQE-AN104230017 -161.
tr.B.3.h.l Monitoring:
A monitoring device for the continuous measurement of scrubbing solution pH shall be installed,
calibrated, maintained and operated.
The monitoring device shall be certified by the manufacturer to be accurats within plus or minus
five percent of the design pH and must be calibrated on an annual basis in accordance with the
manufacturer's instructions.
The pH monitoring device shall be located such that an inspector/operator can safely read the
indicator at any time.
tr.8.3.h.2 Recordkeeping:
The pH shall be recorded once per operating day. Continuous recording is not required.
, tr.B.3.h.3 Reporting:
I There are no reporting requirements for this provision except those specified in Section I of this
permit.
Project OPP0104230003 Page 31 Tifle V Operating Permit #3500200001
II.B.3.i Condition:
The minimum flow rate of Line #4 scrubber fluid shall be 600 gallons per minute.
When the scrubber is in operation, the minimum flow rate shall be as specified above, except during
start-up and shutdown of the scrubber. [Authority grantedunder R307401-8(1)(a)[BACT]; condition
originated in DAQE-AN 104230017 -161.
tr.8.3.i.1 Monitoring:
A monitoring device for the continuous measurement of flow rate shall be installe{ calibrated,
maintained, and operated.
The monitoring device shall be certified by the manufacturer to be accurate within plus or minus
five percent of the design flow rate and must be calibrated on an annual basis in accordance with
the manufacturer's i:rstructions.
The flow rate mouitoring device shall be located such that an inspector/operator can safely read
the indicator at any time.
U.B.3.i.2 Recordkeeping:
The scrubber flow rate shall be recorded once per operating day. Continuous recording is not
required.
tr.B.3.i.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.8.4 Primarv and Secondarv Crushers
tr.B.4.a Condition:
All exhaust air from the Primary Crusher Building shall be routed tlrough the Primary Crusher Baghouse
before being vented to the ahosphere. [Authority granted under R307401-8(1)(a)[BACT]; condition
originated in DAQE-AN 104230017 -16).
tr.B.4.a.l Monitoring:
Records required for this permit condition will serve as monitoring.
1I.8.4.a.2 Recordkeeping:
Records shall be kept for all periods when the Primax'/ Crusher Baghouse is not in use during
crusher operation. Records shall be maintained in accordance with Provision I.S.1 of this permit.
n.8.4.a.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Project OPP0104230003 Page32 Titte V Operating Permit #3500200001
tr.8.4.b Condition:
Emissions from the Prinary Crusher Baghouse Vent shall not exceed:
Total PM2.5 0.56lb/h and 0.010 grains/dscf (l-hr average).
PMr0........................0.56 lb/hr (dry filterable particulate only), and 0.010 grains/dscf (1-hr averagQ.
*(dry filterable particulate only), including front half and back half condensables.
[Authority granted under R307401-8(1Xa)[BACT]; condition originated in DAQE-AN104230017-161.
tr.8.4.b.1 Monitoring:
Stack testing shall be perfonned as specified below:
(l) Frequency: every three calendar years.
Additional tests may also be required at the direction of the Director.
(2) Notification
At least 30 days before the test, the source shall noti$ the Director of the date, time, and place of
testing and provide a copy ofthe test protocol. The source shall attend a pretest conference if
determined necessary by the Director.
(3) Methods
(a) Sample Location
The emission point shall conform to the requirements of 40 CER 60, Appendix A,
Method 1, and Occupational Safety and Health Administration (OSIIA) or Mine Safety
and Health Administation (MSIIA) approved access shall be provided to the test
location.
(b) Emissions tests for PMro and PM 2.5:
(l) 40 CFR 51, Appendix M, Method 201a (Methodz02, dry impinger not
required), or
(2) 40 CFR 60, Appendix A, Method 5 (40 CFR 51, Appendix M,
Method 202, dry impinger not required).
(c) 40 CFR 60, Appendix A, Method 2 shall be used to determine the volumetric flow
rate.
(d) Or other EPA approved testing methods acceptable to the Director.
(4) Calculations
To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the
appropriate methods above shall be multiplied by the volumetric flow rate and any necessary
conversion factors determined by the Director to give the results in the specifiedunits of tle
emission limitation.
Project OPP0104230003 Page 33 Tifle V Operating Permit #3500200001
(5) Production Rate During Testing
For a source/emission point, the production rate during compliance testing shall be no less than
90% of the maximum allowable production rate (crusher rating 100 tonslhr). If the maximum
allowable production rate cannot be achieved at the time of the test, the following procedure shall
be followed:
(a) Testing shall be at no less than 90o/o of the anticipated annual production rate.
(b) If the test demonsfrates compliance with the limits listed above, the maximum
allowable production rate shall be ll0% of the rate achieved during the latest test.
(c) If a higher production rate is necessary, upon notification to the Director, ISB may
increase production to 11,0%o of the highest testedrate ttrat demonstrates compliance with
the limits limited in this condition.
n.B.4.b.2 Recordkeeping:
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.B.4.b.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.4.c Condition:
The minimum pressure drop for the Pdmary Crusher Baghouse shall be:
(A) 2.0 in inches/w.g. when using polyester felt; or
(B) 0.4 in inchesiw.g. when using PTFE membrane
The above limits do not apply during a period of ten crusher operating days following filter media
replacement.
Pressure gauges shall be located such that an inspector/operator can safely read them at any time.
fAuthority granted under R307401-8(1)(a)[BACT]; condition originated in DAQE-AN104230017-161.
tr.B.4.c.I Monitoring:
Pressure drop shall be measured once per operating day to demonstate compliance with the
above limitation.
Pressure gauges must be certified by the manufacturer to be accurate within plus or minus five
perceut of the w.g. design. Pressure gauges must be calibrated on an annual basis in accordance
with the manufacturer's instructions.
n.8.4.c.2 Recordkeeping:
Pressure drop monitoring results shall be recorded on a daily basis.
Records shall be kept onsite for pressure gauges and shall include: manufacturer certifications,
calibrations, and operating instructions.
Project OPP0104230003 Page 34 Tifle Y Operating Permit #3500200001
Records shall be maintained in accordance with Provision I.S.1 of this permit.
tr.8.4.c.3 Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
tr.B.s Gasoline Storaee Tank- 40 CFR 63 Subnart CCCCCC
tr.B.S.a Condition:
' For each gasoline storage tankwith a throughput less than 10,000 gallons per month the permittee shall
allow gasoline to be handled in a rnanner that would not result in vapor releases to the abnosphere for
extended periods of time. Measures to be taken include, but are not limited to, the following:
(1) Minimize gasoline spills;
(2) Clean up spills as expeditiously as practicable;
(3) Cover all open gasoline containers and all gasoline storage tank fill-pipes with a gasketed seal
when not in use;
(4) Minimize gasoline sent to open waste collection systeins that collect and transport gasoline to
reclamation and recycling devices, such as oiVwater separators.
The permiuee shall also, at all times, operate and maintain any affected source, including associated air
pollution contol equipment and monitoring equipment, in a manner consistent with safety and good air
pollution confrol practices for minimizing emissions. Determination of whether such operation and
maintenance procedures are being used will be based on information available to the Adminisfator which
may include, but is not limited to, monitoring results, review of operation and maintenance procedures,
review of operation and maintenance records, and inspection of the source. [Authority granted under: 40
CFR63 SubpartCCCCCC40I;conditionoriginatedin40CFR63.1l116and63.1lll5l.
tr.B.5.a.l Monitoring:
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identifred in Table 3 of 40 CFR 63 Subpart CCCCCC. [40 CFR 63.11130]
Records required for this permit condition will serve as monitoring.
n.8.5.a.2 Recordkeeping:
The permittee shall, upon request of the Director, demonstrate their monthly throughput is less
than 10,000 gallons within 24 hours of the request.
Records shall be maintained in accordance with Provision LS.1 of this permit.
A log shall fs maintained to document records in accordance with 40 CFR 63.11125. [40 CFR
63.1 1 1 1 1(e) and 63.1 1 1 16(b)l
The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as
identified in Table 3 of 40 CFR 63 Subpart CCCCCC. [40 CFR 63. 1 1 1 30].
Project OPP0104230003 Page 35 Title Y Operating Permit #3500200001
tr.B.5.a.3 Reporting:
There are no reporting requirements for this provision except those specifred in Section I of this
permit.
tr.B.6 l)esreasers
tr.B.6.a Condition:
The permittee shall ensure that the following conditions are met:
(1) Each solvent degreaser is equipped with a cover which shall remain closed except during actual
loading, unloading or handling of parts in cleaner. The cover shall be desigued so that it can be easily
operated with one hand if:
(a) the volatility of the solvent is greater than? kfa (15 mm Hg or 0.3 psi) measured at 38
degrees C (100 degrees F),
(b) the solvent is agitated or
(c) the solvent is heated.
(2) An intenral draining rack for cleaned parts shall be installed on which parts shall be drained until all
drippiog ceases. If the volatility of the solvent is greater than 4.3 kPa (32 mrn Hg at 38
degrees C (100 degrees F)), the drainage facility must be intemal, so that parts are enclosed under the
cover while draining. The drainage facility may be extemal for applications where an internal tSpe cannot
fit into the cleaning system.
(3) Waste or used solvent shall be stored in covered containers.
(4) Tanks, containers and all associated equipment shall be maintained in good operating condition and
leaks shall be repaired immediately or the degreaser shall be shutdown.
(5) Written procedures for the operation and maintenance of the degreasing or solvent sleaning equipment
shall be permanently posted in an accessible and conspicuous location near the equipment.
(6) If the solvent volatility is greater than 4.3 kPa (33 mm Hg or 0.6 psi) measured at 38 degrees C (100
degrees F), or ifsolvent is heated above 50 degrees C (120 degrees F), then one oftle
following control devices shall be used:
(a) freeboard that gives a freeboard ratio greater than 0.7;
(b) water cover if the solvent is insoluble in and heavier than water;
(c) other systems ofequivalent control, such as a refrigerated chiller or carbon absorption.
(7) If used the solvent spray shall be a solid fluid sheam at a pressure which does not cause
excessive splashing and may not be a fine, atomized or shower tlpe spray.
[Authority granted under R307-3354; condition originated in R307-3354].
Project OPP0104230003 Page 36 Title V Operating Permit #3500200001
tr.c
tr.D
tr.B.6.a.1
11.8.6.a.2
tr.B.6.a.3
tr.E
IV.A
Monitoring:
A visual observation shall be conducted each calendar month for all equipment and applicable
workpractices.
Recordkeeping:
Results of monthly inqpections and the volatility of the solvent(s) being used shall be recorded
and maintained as described in Provision I.S.1 of this permit.
Reporting:
There are no reporting requirements for this provision except those specified in Section I of this
permit.
Emissions Trading
(R30741s-6a(10))
Not applicable to this source.
Alternative Operating Scenarios.
@307a1s-6a(e))
Not applicable to this source.
Source-specifi c Definitions.
There are no source,specific definitions for this permit.
SECTION ITI: PERMIT SIIIELI)
A permit shield was not granted for any specific requirements.
This source is not subiect to Title IV. This section is not annlicable.
Project OPP0104230003 Pege37 Tifle V Operating Permit #3500200001
This operating permit incorporates all applicable requirements contained in the following documents:
1 . Commelrt on the ourrent approval order @AQE-A1I104230017-L6): does not allow the operation
ofKiln#1. As statedinDAQE-A}ILM2300L7-16, UISB shallnot qperateKiln#l untilthe
replaceme, rt sorubber for Kiln #1 has been approved in aocordanoe with R307401-8." past
updated March 22,20187
Project OPP011M230003 Page 38 Tifle V Opereting Penmit #3500200001
Project OPP0104230003 Page 39 Title V Operating Permit #3500200001
Appendix A.4
Calibration Data
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
[phone] (801 ) 266-7 11 1
Meter Box Calibration Data Form
(English Units)
Date Barometric Pressure Meter Box Number
11512024 25.78 APEX XC-522
DGM No. 20227130
, Average Yi Average AH Calibrated By Std Meter YiI 1.006 1.695 JA 0.99497
Orfice Manometer Std Test Meter Dry Gas Meter Std Test Meter AH/13.6 Std Test Meter
Setting AH (Vs) Ft3 (Vd) Ft3 (Ts)'F Average Temp.
0.50 5.002 4.938 62 0.04 62.00
62
1.00 5.001 4.928 62 0.07 63.00
64
1 .50 1 0.005 9.903 64 0.1 1 65.00
66
2.OO 10.004 9.959 66 0.15 67.00
6B3.OO 10.004 9.933 68 0.22 69.00
704.00 10.009 9.924 70 0.29 70.50
71
Dry Gas Meter
lnlet Outlet Average Time@
Gd i) "F (Td o)'F (Td)'F Minutes Yi AH
; 59 58 60.50 '1 1.53 1.004 1.711
65 60
66 61 65.00 8.15 1.011 1-701
71 6271 62 69.50 13.53 1.010 1.757
78 67
: 77 67 74.00 11.58 1'007 1.715
14171 76 71 74.75 9.22 1.004 1.639
79 73
78 72 76.75 8.00 1.004 1.648,8275
Average Yi Average AH
1.006 1.695
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 7 e4-2e50 (801 ) 266-7 1 1 1
Meter Box Calibration Data Form
(English Units)
Date
11212024
Average Yi
1.006
Orfice Manometer
Setting AH
0.50
1.00
1.50
2.O0
3.00
4.00
lnlet
(Td i)'F
77
84
76
87
B4
93
8B
oE
91
94
91
99
Barometric Pressure
2s.56
Average AH Calibrated By Std Meter Yi
1.718 JA 0.99497
Meter Box Number
APEX XC-522-10
DGM No.351501
Std Test Meter
(Vs) Ft3
5
5.004
10.001
10.o03
10.04
10.001
Dry Gas Meter
Outlet
(Td o)'F
75
76
B1
77
77
80
80
82
82
B3
84
85
Dry Gas Meter
(vd)Ft3
4.876
4.987
9.979
10.121
10.053
10.022
Std Test Meter
(Ts)"F
74
75
76
76
76
76
76
77
77
7B
78
7B
Time A
Minutes
11.10
8.23
13.40
11.65
9.30
8.02
AH/13.6
0.04
0.07
0.11
o.1s
0.22
0.29
Yi
1.025
1.003
1.007
0.996
1.004
1.003
Average Yi
1.006
Std Test Meter
Average TemP.
74.50
76.00
76.00
76.50
77.50
78.00
AH
1.623
1.784
1.765
1.773
1.685
1.678
Average AH
1.718
Average
(Td) "F
78.00
80.25
83.50
86.25
87.50
89.75
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 7e4-2e50 (801 ) 266-7 1 1 1
Meter Box Calibration Data Form
(English Units)
Date
1t2t2024
Average V
0.990
Orfice Manometer
Setting AH
0.50
1.00
1.50
2.OO
3.00
4.00
lnlet
frd i)'F
75
75
72
80
78
89
85
91
90
95
95
97
Barometric Pressure
25.61
Meter Box Number
APEX XC-522-14
DGM No. 1017791
Average AH Calibrated By Std Meter Yi
1.682 ATTIJA 0.99497
Std Test Meter
(Vs) Ft3
5.001
5.004
10.002
10
10
10.001
Dry Gas Meter
Outlet
(Td o) "F
62
63
64
66
66
70
70
73
73
76
76
78
Dry Gas Meter
(vd) Ft3
5.1
5.096
10.195
10.194
10.175
10.136
Average
(Td)'F
68.75
70.50
75.75
79.75
83.50
86.50
StO fest fUeter
(Ts) "F
60
65
65
65
65
68
68
70
70
70
70
72
Time @
Minutes
11.97
8.3
13.25
11.22
9.12
7.9
AH/13.6
0.04
0.07
0.11
0.15
0.22
o.29
Yi
0.986
0.984
0.989
0.990
0.994
0.999
AverageY
0.990
Std Test Meter
Average Temp.
62.50
65.00
66.50
69.00
70.00
71.00
AH
1.831
1.769
1.686
1.616
1.596
1.594
Average AH
1.682
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 794-2e50 (801 ) 266-7 11 1
Meter Box Galibration Data Form
(English Units)
Date
1t10t2024
Average Yi
1.O29
Orfice Manometer
Setting AH
0.50
1.00
1.50
2.OO
3_00
4.00
Barometric Pressure
25.8
Average AH Calibrated By Std MeterYi
1.632 AlT 0.99497
Meter Box Number
ES C-5000
DGM No.8219557
lnlet
(Td i) "F
58
61
61
64
64
68
68
71
71
74
74
76
Average
od)'F
58.75
61.00
63.75
67.00
69.50
71.50
AH
1.616
1.638
1.667
1.631
1.610
1.633
Average AH
1.632
Std Test Meter
Us) Fm
5.001
5.001
9.999
10-oo2
10.003
10.oo2
Dry Gas Meter
Outlet
fl'd o) "F
57
59
59
60
60
63
63
66
66
67
67
69
Dry Gas Meter
(vd) Ft3
4.75
4.786
9.584
9.584
9.58
9.567
Std Test Meter
(Ts) "F
63
65
65
68
68
68
6E
70
70
71
71
73
Time @
Minutes
11.15
7.92
13.03
11.18
9.O7
7.90
AH/13.6
0.04
0.07
0.11
o.15
0.22
o.29
Yi
1.036
1.026
1.025
1.O29
1.028
1.O28
Average Yi
1.O29
Std Test Meter
Average TemP.
64.00
66.50
68.00
69.OO
70.50
72.00
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 7e4-2950 (801 ) 266-7 1 11
ample Box Temperature Sensor Calibration Form
Sample Box Number lmpinger Boxes (Cal)
Date:11812O24
Calibrated By: CG
Barometric Pressure: 25.55
Reference: D ig i-Sense 20250-92 SN:210429562
APEX
#1A(XC522)
APEX
fzA(XC522-10)
APEX
#3A(XC522-14)
ES
#1A (C-5000)
Reference Point
Number
1
1
3
4
4
5
5
1
1
3
4
4
5
5
1
1
3
4
4
5
5
Source a
(specify)
Temperature
Difference b
o/o
-o.14
0.00
0.19
-0.19
-0.14
0.00
-0.19
0.14
-0.19
0.00
0.19
0.00
0.00
-0.19
-0.14
0.19
0.19
0.19
0.00
0.20
0.00
0.00
0.19
0.00
-0.19
-o.28
-0.20
-0.'19
1 Probeon 241 242
1 Probe off 71 71
3 CPM 72 71
4 Oven on 244 245
4 Oven off 70 71
5 lmpinger ice 33 33
5 lmpinger amb. 71 72
Reference ThermocouPle
Thermometer Potentiometer
Temperature oF Temperature'F
Probeon 238 237
Probe off 70 71
cPM 72 72
Oven on 248 248
Oven off 72 71
lmpinger ice 34 34
lmpinger amb. 71 72
Probe on 245
Probe off 73
CPM 71
Oven on 245
Oven off 72
lmpinger ice 34
lmpinger amb. 72
Probe on 251
Probe off 72
CPM 72
Oven on 242
Oven off 72
lmpinger ice 33
lmpinger amb. 71
246
72
70
245
71
33
72
251
71
72
244
73
34
72
a Type of calibration system used.
b (reference temp. oF + 460) - (test thermometer temp. 'F + 460)
reference temPerature 'F + 460
* 100< 1.5o/o
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 794-2e50 (801 ) 266-7 111
Sample Box Temperature Sensor Calibration Form
Sample Box Numben Probes (Gal)
Dale:11812024
Calibrated BY: CG
Barometric Pressure: 25.55
Reference: Digi-Sense 2O25O-92 SN:210429562
,a)z'.-A b)
c)
d)
e)
0
a)z'.-B b)
c)
d)
e)
0
a)
3'-C b)
c)
d)
e)
D
4'-A
lce Water
HotWater
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
lce Water
Hot Water
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
lce Water
HotWater
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
lce Water
Hot Water
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
Temperature
Difference b
o/o
0.00
-0.16
-0.15
o.14
-0.25
0.11
-o.20
0.00
0.15
-o.14
-o.25
0.11
-0.20
0.00
-0.15
o.28
o.12
o.22
-o.20
0.00
-o.29
-0.28
-0.12
-0.11
Reference Point Source a
Number (specifi7)
Reference ThermocouPle
Thermometer Potentiometer
Temperature'F TemPerature'F
35
160
220
250
350
461
35
161
221
249
352
460
36
162
221
249
352
463
35
159
225
250
350
461
36
161
222
251
350
462
35
162
222
248
350
464
34
159
224
252
351
463
35
161
220
249
349
461
a)
b)
c)
d)
e)
D
a Type of calibration system used.
b (reference temp. oF + 460) - (test thermometer temp. 'F + 460) * 1OO< 1.5o/o
reference temperature oF + 460
Montrose Air Quality Services
6823 South 3600 West Spanish Fork, Utah 84660
(801) 7e4-2e50 (801 ) 266:7 111
Sample Box Temperature Sensor Calibration Form
Sample Box Number Probes (Gal)
Dale:11912024
Calibrated By: CG - ATT
Barometric Pressure: 25.5
Reference: Digi-Sense 20250-92 SN:210429562
a)
6'-A b)
c)
d)
e)
D
a)
7'.-C b)
c)
d)
e)
D
7'.-D
lce Water
HotWater
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
lce Water
HotWater
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
lce Water
HotWater
Boiling Water
Warm Oil
Hot Oil
Boiling Oil
Temperature
Difference b
o/o
-0.20
-o.17
0.15
-0.28
-o.25
-0.11
-0.20
-o-17
-0.15
-0.14
-0.25
0.11
0.00
-0.17
0.15
0.00
0.12
-o.22
-o.20
-o.17
0.14
-o.14
-o.12
-o.22
Reference Point Source a
Number (specify)
Reference ThermocouPle
Thermometer Potentiometer
Temperature'F Temperature'F
41
135
224
253
341
449
42
136
223
255
343
450
a) lce Water
6'- B b) HotWater
c) Boiling Water
d) Warm Oil
e) Hot Oil
D Boiling Oil
42
138
227
260
346
450
42
'140
226
260
345
455
41
145
232
260
353
463
41
137
226
259
3M
451
42
139
227
260
346
453
40
144
233
259
352
461
a)
b)
c)
d)
e)
D
a Type of calibration system used.
b (reference temp. oF + 460) - (test thermometer temp- "F + 460) * 100< 1-5%
reference temPerature oF + 460
Montrose Air Quality Services
Certificate of Balance Calabration
Address: 6823 South 3600 West
City/State/Zip: Spanish Fork, Utah 84660
Manufacturer:
Model:
SerialNumber:
ldentification:
Location:
Sartarius
Analytical
8a110530706871
AET#1.
SmallTrailer
lndication
L
19.9999
49.9999
99.9998
199.9998
71412024
Error
0.0000
-0.0001
-0.0001
-0.0002
-0.0002
Nominal Mass
L
20
50
100
200
CertificateNo.: Ll4-2il2ry1
Calib. Date: Ll4l2O24
Technician: CheYneY GuYmon
Next Calibration:
Reference Weights Cal Id:
Nominal Mass
t
20
50
100
200
Comments:
lndication Error
1 0.0000
19.9999 -LE-04
49.9999 -0.0001
99.9998 -0.0002
199.9998 -0.0002
Pertinent lnformation:
The artifact described herein has been calibrated using standards traceble to NIST' This is
to certify the data reported herein is true and correct as the date calibrated. The
procedure used to calibrate the artifact meets the requirements to meet MAQS Standards.
Authorized Signature:
Montrose Air Quality Services
Certificate of Balance Calabration
Address: 6823 South 3500 West
City/State/Zip: Spanish For( Utah 84660
Manufacturer:
Model:
SerialNumber:
ldentification:
Location:
Shimadzu
Top Loader
DM67L1.AET #2439
AET#2
SmallTrailer
Certificate No.: t l4-2o24#2
Calib. Date: t l4l2il24
Technician: CheYneY GuYmon
Next Calibration:
Reference Weights Cal ld:
lndication
1.OO
20
49.98
99.97
L99-97
71412024
Error
0.oo
0
-o.o2
-0.03
-0.03
lndication
1.00
19.99
49.98
99.98
L99.97
Error
0
-0.01
-o.o2
-o.o2
-0.03
Nominal Mass
L
20
50
100
200
Comments:
Nominal Mass
7
20
50
100
200
Pertinent lnformation:
The artifact described herein has been calibrated using standards traceble to Nl5T. This is
to certify the data reported herein is true and correct as the date calibrated. The
procedure used to catibrate the artifact meets the requirements to meet MAQS Standards.
Authorized Signature:
Montrose Air Quality Services
Certificate of Balance Calabration
Address: 6823 South 3600 West
City/5tate/Zip: Spanish Fork, Utah 84660
Manufacturer:
Model:
SerialNumber:
ldentification:
Location:
OHAUS
Top Loader
8350103094
AET #5
Gooseneck
lndication
1,
20
50
99.9
199.9
71412024
Certificate No.: 1.14'2024#5
Calib. Date: Ll4l2O24
Technician: CheYneY GuYmon
lndication Error
10
200
49.9 -0.L
100 0
199.9 -0.1
Next Calibration:
Reference Weights Cal ld:
Nominal Mass
t
20
50
100
200
Comments:
Error
0
0
0
-0.1
-0.1
Nominal Mass
7
20
50
100
zoo
Pertinent lnformation:
The artifact described herein has been calibrated using standards traceble to NIST. This is
to certify the data reported herein is true and correct as the date calibrated. The
procedure used to catibrate the artifact meets the requirements to meet MAQS Standards.
Authorized Signature:
Montrose Air Quality Services
Certificate of Balance Calabration
Address: 6823 South 3600 West
City/State/Zip: Spanish Fork, Utah 84660
Manufacturer:
Model:
SerialNumber:
ldentification:
Location:
OHAUS
Analytical
8329582368
AET #6
Gooseneck
lndication
I
20
49.9998
99.9998
L99.9998
71412024
Error
0.0000
0
-0.0002
-0.0002
-0.0002
Certificate No.: I.14'2024#6
Calib. Date: Ll4l2O24
Technician: CheYneY GuYmon
lndication Error
0.9999 -0.0001
2A0
49.9998 -0.0002
99.9997 -0.0003
199.9998 -0.0002
Next Calibration:
Reference Weights Cal ld:
Nominal Mass
1,
20
50
100
200
Comments:
Nominal Mass
1
20
50
100
200
Pertinent lnformation:
The artifact described herein has been calibrated using standards traceble to NIST. This is
to certify the data reported herein is true and correct as the date calibrated. The
procedure used to calibrate the artifact meets the requirements to meet MAQS Standards.
Authorized Signature:
Montrose Air Quality Services
Certificate of Balance Calabration
Address: 6823 South 3600 West
City/State/Zip: Spanish Fork, Utah 84660
Firstaden
HC21404N
94L
MAqS-1
LaboratorY
lndication
L
20
49.9999
100
199.9999
Pertinent lnformation:
The artifact described herein has been calibrated using standards traceble to NIST. This is
to certify the data reported herein is true and correct as the date calibrated. The
procedure used to calibrate the artifact meets the require to meet MAQS Standards.
Authorized Signature:
Certificate No.: Ll4'2o24#8
Calib. Date: 1.1412024
Technician: CheYneY GuYmon
lndication Error
1 0.0000
20 0.0000
s00
99.9999 -0.000L
zoo 0
Manufacturer:
Model:
SerialNumber:
ldentification:
Location:
Next Calibration:
Reference Weights Cal ld:
Nominal Mass
t
20
50
100
200
Comments:
71412024
Error
0.0000
0.0000
-0.0001
0
-0.0001
Nominal Mass
L
20
50
100
zoo
I I Pltot Tube Galibration Data Sheet
callbrdld Prtot Tubr: $Type ProbelPltot lD No: 2t A-TP-?' No
ProtEcbror Dlgltd Angla Flndsr lD:
U@rlngTapelD:
Gs[p6r lD:
OsIA$REFPRGI
OSlEREFRUL.I
O81.RErcPR-I
Csllbrallon pedbnn6d uslng lha pordu]€s o! EPA Msfhod 2, Sacfion 10,'l
Allgnment and Tublng Dlmonslonsfi;W E
P*s
Pasg
PasE
Pass
t lgE lrflrfi! hYd pqlllon td dlftr=: r@,ffi
DGOm Indlcriln! lml losl[on lor ddrmltrlng 0.
Pass
PasE
Pas
Pas
Pass
Pass
DGg6 ln.tlcdltrI bEt Do.l06rloid.t Eltrltrg,lhrn G.lcullllnEZ
Assembly lntor-Gomponent Spaclng Requlrements
OffsetTC only
SelbackTc mly
Pass
Pass
Pss Ofis€tTC only
SIgnalur6:
Signature:
0110824
olnBli2l
a, (-10'<d,< +I0")2.O
c (-loe<4,< +I0")2.O
8. a-50 < Il, < +)"1 o-2
R- t-5"<tt <+J'l o.2
I 0.3
I o.9
o.I
,FAtsr? {t o.0.
FAian0 (*0.01
Di (0.1875" < q< 0.375")o_3740
Pe (1.05Q < P^< 1.5q)0.4830
PE (1.05q < PE < 1.5q)0.4970
I P^- PB I s 0.0625 -0.0140
A
B
rv (> 3.0,)
n 725
)r 0.376
/ Dr (> 1.5)1.e28
r (> 3.o\3.125
| > n75tr 1.530
Prof8Ebr or lrlgltsl Angls Fhdar lD:
Ms8suhgT8pa ltX
CaIperlD:
Calhra0on pElromBd uslng th3 pl@durB ot EPA Matrod 2, Scc{on 1oI
08I-RErcPR.1
Allgnment and Tublng Dlmenslons
fi"H
Pas
Pas
Pass
Psg
Irlgrr.lrdlcdlng hld potl$ott torddmlnlng 14 8nd qi.
i'MH,,%_*d4-'ffi
DogrE hdfcdrg LEl posluor rordGlrrmlnhg 0.
Pass
Pass
Pass
Pasg
Pas
Pass
IrlgB lndlerlng l.Et podum lot.bGnrlnlnq t lltrn Gdculllng e
PsB Otrsot TC only
Setbad<Tc only
Pass
Pass
PaBs OffcetTC only
Performed Bf,
Approved BF
Slgnaturo:
Slgnaturo:
Dats:
DEts:
0lr08r2t
olnuzl
a, (-10"<a'< +l(F)3.O
6 (-10"<4,< +101 5.O
B.
'-50
< B, < +5n 4.O
R^ /-50<B-<+5c)o.2
t 0.7
0 o.7
A 0.9650
FAtanr (* 0.125'1 0.0118
w=Alan0 (* 0.m125')0.0118
Dr (0.1875" < q< 0.37e)0.3740
Pr (1.05Q <Pr<1.SDr)0.4830
PE (1.O5Dt < Pr <'l'sDr)o.497()
I Pa- PE I s 0.0625 -{!.0140
A
B
A
/v (> 3.0'1 6.0(x,
or- AA l> 2-O'l
0.800
)n o.25',l,
(, D" (> 1.5)3.187
I (> 3.0',t 3-350
a > o.7g 1.220
efl pttot rube Gatlbratton Data sheet
[9tllqtf
'u l' _- _-
[lJlllqlf
Pltot rube Galrbratlon Data sheet
Callbrrtlon Dsto: January 8, 2024 Portomed byr ATT{A Explratlon Drte: July 8, 2024
"r""- l
PmbrD.lcrlFton: TRiNrEtsE-Fh&Tmp(IP) EfiEctlvslsngth(ffI: 3' LsvllrnalPlrplndlcultr lEs
Themocouplo cdlbrrson parlbrmrd? ThBmocoupli pssed callbrallon?
Pmtacbror Ognrl Angla Flndsr lD: OSIAS-REFPRo-I CallMlon Pdlomsd uslng l,lo pE@duE ot EPA Msthod 2, Sacdon 10.1
MffidngTEpBlD: 06i.REF-RU[1
cslperlD: o8i-REFCPR-1
Allgnment and Tublng Dlmenslons
I u\aJ- Pass
lF"' M- Pass
X U I B' (-:"F'' *sl l o'l I Pass
lll * n I p, es".u.+srl o.r I P*
'I
DrgE! tndtcrthl tmt poslllotr lor rtGtrrmltrlrr di md q. I g I f .A I
^ ' Pr -.. Pass
\)'----"-->s- F. E rffX] I lFAlEne (i 0.0312s,) | 0.0306 I Passd4; HIlffi :I
rrlgEsrndrc{tnghEtpoltflotrro]drrlrmlnlnc0. I lp^-prl:o.oszsl +.ooto I Pass
j_ _Tr__r_li- {^ 1r^lffi ffil:L---r- _
IrcgB ltrllcd|n! lrEl pdum lor dd.mlnltl! ? lhln elcubilnf z
Assembly lntercomponent SPaclng Requlrcments
f-mmrrJ
I ffit ffi Pass ofis'rrconrv
m ffi
t-M lxlo"1>t.s1 ls.saol Pass
ffim>zorn__r ffi :H oftsrrconryI I ,--==- |rffi
n t', , a,' . , ** Iffiry",,,"-lpertormedBy q sisnarurg: %i
--
o1tt&t21
cr (-10'<o,< +lop)2.3
e (-10'<k+l(r)1.8
B, a-5o < B. < +5o)o.4
B- a-5"<B-<+5n o.4
v 2.4
0 1.8
A 0.9730
z= Alanr a* 0.125'l 0.0408
FAlEnO (i 0.03125'l 0.m06
q (0.1875', < q< 0.375)0.3600
P^ (.1.05Dr < P^ < 1.EDr)o_3990
P! (1.Osq <PE<1.5Dr)o-4000
I P^- PB | :0.0625 {.0010
/v (> 3.0'l 6.tno
.r- AA l> , Orrl
o.stlo
l"o.251
/ D" (> 1.5)3.586
r (> 3.0')3-400
z > 0.75'{..t50
A
B
l
I,
Pllol TUDE Ucs[.m @Ildion sn€d Rwlslao: 2 cEalod: u18r15 by lE s Fvtscq: {t ar1, oy rE
Pitot Tuhe Calibration Data Sheet
callbratsd PltolTubo: S-Type ProboJPltotlD No;
Profscbr u tlglbl Angl8 Flnd$ lD:
Moaarlng TaFo lD:
C8[pEr lD:
OO,IA$REFPRGI Csllbrstlon podomod BIng ths pmcadulEs ot EPA Mothod e sedlon '10'1 '
f-10' < a.< +10')3.2
(-10'<c< +lo")3.1
n. (-5. < B. < +5")o.4
n- {-5" < u"<+r'l 1.8
?
,1.1
0,5
0_8850
FAEN' (I
FAtano (t 0.O31i 0.0077
Dr (0.1875" < q< 0.375i)0.3740
P^ (1.OsDr <P^<1.5q)o.4!100
P! (l.05Dr < Pg < 1.5Dr)a.42fi
I Pe- Ps I < 0.0625 o.ff 50
Pass
Pass
Ps
PEs
Pass
Pass
Pass
Pais
Pass
P65
DGgE ltrdltdlrq l@l podtlotdd.t mlnlnlTlDq qtdLlloez
Assembly tnter-component spaclng Requlrcments
w(>3.0)6.100
or-AA l> 2.0")
,t zDO
Dn o.376
, Di (> 1.5)3.1S1
r (> 3.o'I 3.200
z > o.75'1.500
Pss
Pass
Pas
PaBs
OffsetTC only
SatbskTC only
OftotTC only
Psrtunn€d BS
AppmvBd By
,4d ,,n*'*, Z *:- oln'ta
slsnatrra: / ;; ol/os':!{,4Tr
A
E
A
Pitot Tube Gallbration Data Sheet
cafbrafEd Fltot Tubc: gType ProbE Pltol lD No: 4'B-
PEfsdoror DlgltEl Angla Flndsr ID:
Maasudng Tapo lD:
CdhsrlD:
CEllbratlon pe]formad uslng lha pmEdurB of EPA ir€thod 2, Secilon 10.1
Allgnment and Tublng Dlmenslons
F', MV*H
Dogru lndlcdltrg llEt potiloon h1d.Emlnltr0 ur ud oa.
Pas
Fass
Pass
Pss
re; %
d4o
DogE tndlBtlng l.Y!l pclllotr lor dlllmlrltrg 8.
Pass
Psss
Pass
Pass
PBa
Pess
DlgH lnrttcdln! lGEl pdUon tor dcEmldng , lhrn crlflldtng ]1
Assembly lnter-Component Spaclng Requlrements
Pass Ofis€tTC only
S6lbackTc only
Pass
Pass
Pass OfrselTC only
Parrorm€dBs (E
ApprovgdBy '(fr
Signature:
Slgnaturo:
a, (-10'<d,< +10')2.6
G (-10o<d-< +l0o)3.1
B, a-5" < B. < +5o)2.6
B" (-5"<8,<+5')1.8
o.7
s 1.'.1
A o.8000
FAianr (* 0.125')0.0098
lFAtano (* 0.03125')0.0154
Dr (0.1875'< Dt< 0.375")0.36{X)
P^ (1.05D, <P^<1.5Dr)o.3900
(1.OsD' <PE<1.6q)o-4000
I PA- PE I S 0.0625 -0.0100
A
B
A
,v E 3.0i)5.700
aa ,> 2 n'l
o 6EO
Jn o.261
, D, G 1.5)2.749
r (> 3.0tr1 3.320
t- > o.75n ? 550
I f Pitot Tube Galibratlon Data Sheet
carlbnta.r PIbtTub!: S-Ttps PrcbsrPltot lD No; S'A-TP{'-tlo
PmiEcbr tr Dlgltd Anglo Ft[dsr lD:
M@dnqTapslD:
CallpsrlD:
OEIA$REFPRO.I CsIbE0on performad u8lng iha pmcadur of EPA Mathod 2. Sodlon 10'1
Allgnment and Tublng Dlmenslons
ffi;W Pasg
Pasg
Pass
Pass
Dlgm lr.ltcdttrg l6El pclllon ,or dlt!trrlrlnl ar ud qz.F=:H4.ffi Pas
Pass
Pes
Pass
Pgss
Pg
DGgB lnttlcdfry E$t PosIlotr fol d.t mlnlng 0.
Assembly lnter-ComPonent Spaclng REqulrcments
Pas
Pss
Pass
Pas
OffBatTC mly
sslbad(Tc only
OtrBBtTC only
Parformed B}l:
Approv€d BS
/4 Slgnature:
SlgnalurB:
DatE:
Date
01N&tz4
oTlltEt2l,4n
c, (-t0o<a'< +I0")4.,|
G (-l0o<4,< +10")5.0
0, (-5'<8,< +5")3.9
0, (-5'<pr<+so)3.6
'l
o.3
o.s500
FAtanY (* o.12b
FAIANU
q (0.1675',< Dr< 0.075')o.3740
P^ (1.05Dr <P^<l.EDt)o.4:i50
Pi (1.05Dr <Ps<1.5Q)o.4400
I P^- PB I s Om25 {.0050
'''NT'.'S[
itot Tube Callbration Data Sheet
Protsacbr or DlgltEl Angla Flnder lD:
Maasudng Tapa lD:
CalpcrlD:
O8IA$REFPR(}I
OsIBREFRUL.I
OEI{EFCPR.I
Callbr8tion perfom8d rslng lhs plocBdurEs of EPA Msthod 2, Sacdon 10.1
Allgnment and Tublng Dlmenslons
ffi.H
Pass
Pss
Pas
Pass
Dlgru lndlcdlng lqEl pcl[on to] Itdlmililn! ct Dd dr.
-'M
,%ffi
DigB lr'dlc.llng lrE, ,*r- "t.;,tn "
Pass
Pass
Pass
Pasg
Ps6
Pass
DlgE lndlr0l! llEl pd{on for d&mlnlrg ? lh$ qlEldltrE z
Assembly lntercomponent Spaclng RoqutEments
OfrselTC wily
SelbekTc only
Pas
Ps
P*s OfrsetTC only
Pedormsd BS
ApptEvEd B!':
/1.
ffi Signatura:
Slgmlure:
Date:
Dete:
oilaElzl
0ln,8r2l
a, (-10"<a,< +10')o.7
c (-10'<d"< +10')0.1
0. (-5' < B, < +5o)0.4
B. (-5. < B"<+5')1.7
?2.2
0 0.6
A o.s550
FAlenl (* 0.125")0.0367
FAlBn0 (+ 0.03125")0.0{00
q (0.1875- < Dr< 0.375')0.3700
P^ (1.O5Dr < P^ < 1-5DJ o.4900
Pa (1.OSDI < Pe < 1,5D1)o.4950
P^-PBls0.0625 -{t.0050
1
B
B
/v (> 3.0,1 5_goo
or-AA l} 2.t)"'l
o 650
Jtr o.251
(, Dtr (> 1.5)2.590
r (> 3.0',t 3.440
7, > 0.751 LzAO
reYtt
$9,ryI1\9,S,! Pitot rube calibration Data sheet
caubratlon Dato: January 8, 2024 PottoEnod by: ATT-JA Explratlon Dala: July 8! 2024
PmbsDEscrlpllon: TR vERsE-Flow&Temp(tP) EfiEcuvolenglh(ltl: 5 Llwl lndPuplndlcttlon I'Es
Thsmocoupla cqllbrrflon p€rfomcd? Thomocoupl! pr$8d ctllbratlon?
P,otaoloror Dlgllsl Angls Flndor lD: -!9lH=ERGt
-
CdlbEdon partomsd ushg lhB Pl!€duras ol EPA Mahod 2, Ssc{on 'to'l
MoEulng Tspa lO: 0S1EREFRUL-i
CdffilD: o81-RErcPR'l
Allgnment and Tubhg Dlmenslons
r ---4*
]TFa! \.Ny/ I q (-ro..c,<+10.)l t.e I Ps
y{ H Pass
ll).--* H I o. (-s'.p,.+s)l z.r I Pss
u I ., I iB I
DcsEltrdlcdlnsEEtpdllloniordctrmlrlngarudda. I gl t.l
Ih tMI F el o.ztro
IL--< hEI I Faran, r+ o.l2s5 I 0.0251 I Psss
u-=ye, H -E{) I !\FArano (i 0.03125") I 9.919! | :"*@ Hffi ;=
DcgElndtctilr[tlctpo6uotrrord.icrrltrltr!0. I lp^-frlso.oezs | +.otto I Pass
{i-,! ,-o z ml
[8 N q
DBgB lldlcclrg tlEl pGluon tor dctrriltrln8 r lir.tr Elculrfing ,L
Assembly lnter-Component Spaclng Requlrements
f-ma.omJ:I fffi Ee*I I s'ooo I P*s onsatrcolY
-J/'
lz:or6:L ffi se'bad(rco{vI ql-Tt' tx lr.zsor
ffi.ffii::: onse,rc.ny
FM>zotn1 t,ffi m
, r,rWDab:- o1natz1
Approvsd Bs Zf* slsnatur€: t A-
' A olnsnl
t-l0o < d.< +l0o)3.5
r-Ioc < c< +10"1 1.6
0, (-5' < Bt < +5')1.1
R- /-50 < B-<+5.1 2.4
1.8
0 1.4
A 0.7880
FAlanY (* 0.125')0.0251
w=Alan0 (t 0.03'125")0.019s
D (0.1875" < q< 0.375')0.3700
P. (1.05Dr <Pe<1.5Dr)0.3975
PE (l.o6Dr < PE < 1.5Dr)o-4085
I PA- Ps l:0.0625 {.0110
/v (> 3.0")6.000
{r- AA l> 2-t)il
1.250
l"o.25,1
, D. (> 1.5)4.S80
/ (> 3.O.'l 3.370
I > O_75s o.985
Pltot Tube Callbratlon Data Sheet
crtlbr&d Pltot Tubq S-Type ProbrrPttot lD No: 6A-TP-6' r"
PrDffactr or DlglE Angh Rnder III
Ms8slng Tap6lD:
Cdptrlt}
OBIASAEFPRGI Calbratlon p$hrmsd uslng lha ProcsdulEs of EPA Msthod 2, Sedlon 10.1
. Allgnment and Tublng DlmenslonsE-W F
Pass
Pass
Pass
Pas
Pas
Pass
Ps
Pass
Pms
PEss
IrigE! lndtcdttrg tcEl pcl0or iordatamlnlog dr .nd a.'
%ffi
ItGgm lndlEdhg l3El Pallor ,ot dctcmlnlry 0.
Irr!@ Itr.tlcdr! lGrrd po.nlon lor d&mlnl.g ? u.tr GdouLlltrg Z
Assembly lntBr-Component Spaclng Requlrements
Pas
Pms
Pffi
Psss
OfratTC only
Setbad(TG only
OtrsetTC only
Performed Bf
Approrrd Bs
Slgnatura:Dat€:
-
0tro&a
01n8n1srsnarura: tA# - Dare
-
I-l0o <d.< +loo't 1.0
do (-l0o<q4< +10o)2.4
B, (-5" < E, < +5-l 0.9
8' (-r'< Ur<+J'l 1.8
0.8
o
FAtanY (*o,
FAtane (i o.[0.011
Dt (0.1875" < q< O.375J 0.3700
P^ (1.05Dr <P^<1.sDr)0.4'100
PE (1.05Dr < PB < 1,5Dr)o.4400
I Pr- Pa | < 0.0625 {r.0300
A
E
(> 3.0")6.250
aal>2ol,l
o_76()
JT 0.251
, D" (> 1.5)s.o2a
/ (> 3.0")3.500
a z o.75"1.650
Pitot Tube Calibratlon Data Sheet
Pmf8cbrd Dlglbl ArEls Flndor ID:
M€asling TspB lI}
CallperlD:
OEtA$REtrRG,I callbratlon pertonnsd uslng lho prDcaduffi ol EPA Msthod 2. secflon 10'1
OEI EREFRUL.'
O8I-RErcPR.I
P H-"'"ntandrubrng'''*'*[
Pass
Ps
Pes
Pass
Dogtu lndlfliltrg lord poslUon td dcllmlnlng dr afil cz.%w Pass
Pass
Pass
Psss
Pa$
PassD![m lndlcdhg lml DmUm tor d.t mlnlnl 0.
Dcg@ hdldlno l.sl pdud br6mtdtrg 7th.n olcqldln! Z
Assembly lnter-Component Spaclng Requlrcments
OfhetTC only
Salbad(Tc mly
Pas
Pass
PasB OlIsetTG mly
Yz tro tn.
Dala
-
0tr0!r2a
o1na//21
c, (-10o<a'< +10')3.0
6 (-l0o<co< +IU")1.9
B, G5"<8,<+5')0.0
B- a-5e < B-<+J-t 1.3
o.7
0 1.6
A
FAEN? IT
u=Alan8 (* O.o312c 23
q (0.1875i < Dr< 0.375")o.37m
P^ (1.05q < Pe < 1.58)o.39S8
P" (1.05q < P8 < 1.5q)0.4000
I P^- Pu | < 0.0625 {.(xm
| \ Pitot Tube Calibratlon Data Sheet
Gatlbratcd Pltot Tuho: $Type ProberPltot ID No: TtCJP-7' No
ProlrEcbr s qgftd Angla Flndsr lD:
MwringTapGlD:
Callpor lD:
OEIA$REFPRO-'CEllbEtlor pedomd uslng lhs prDcsdurB of EPA Msthod 2, Sscilm 10.1
Allgnment and Tublng Dlmenslons
E-W Pass
Pass
Pass
Pms
Pas
Pas
Pffi
Pss
Pass
Pass
DCgE! ltrdlcd|Ig llsl podllq ror daLmlnltrg d, ud
&>-ffi
DIIE liltlcr[ng hEl DGlllon lor dGtlrmlnlng 0.
,l
IL
I
I
I
a
D.gB ltrdldlr! l.El po.luoD ,or dGlimlnh! 7 lhln alcultunl z.
lntercomponent Spaclng Requlrcmonts
Pas
Pass
P8s
Pass
OfistTC only
Selbad<TC only
OfrstTC only
Performed Bs
AppDv€d Byr
DatE:
DBts:
0tr08 z,l
0rmE/21
d, a-l0o<a,< +10")1.1
% (-l0o <6< +l0o)3.5
B, (-5" < B, < +5')2.7
9" (-5"<D,<+5')2.7
.t 1.8
0 1.O
A 0.8300
z=AtEnY (* 0.125'o.(1261
FAiano (* 0.03125'o.ot45
Dr (0.'t875" < q< 0.376r)0.3700
P^ (1.05D1 <P1<1,5Ds)0.4100
PE (1.05Dr < PB < 1.5q)0.4000
I P^- P8 | 5 0.0625 0.0100
A
E
A
I a
,v (> 3_o")6.1 UU
or- AA l:2-oq
O.EsU
)n 0.376
(, D, (> 1.5)2.Xi1
r'l> 3.0')3.410
L > o-75t 1.510
Pitot Tube Gallbratlon Data Sheet
Pltot Tubc: S-Tvpe DsrPltot lD No: 7'D-TP-7' o damaga:
PEsg
Pass
Pas
Pass
Pss
Pass
Fall
Pass
Pass
Pasg
,l
il-
iih^ a\iXB \!i
ntwngtnrFoa@gz
Assembly Inter-Component Spaclng Reqult€ments
trsatTC only
tbad(Tc only
Pffi
Psss
PaBs lTsatTC only
Dalai
-
1frt?,,|
Dadl€x.
-
ilal&ll
-l0o <a,< +lm
(-l0o <G< +l0o)0
R. 1-5.<0,< +5')o
D, (-5'<02<+5)o
'l 1
e o
A o.833
pAlanr (i 0.125")0.0,l4s10069
w=Alane (* 0.8125")0
Dr (0.1875" < Dr< 0.375")0.375
P^ (1.05q <Pr<1'5Dr)o.41
P" (1.05Dl <Pa<1.5Q)0.4
I Pe- Pa l5 o.{]626 0.01
w (> 3.0")6.1
or-AA (> 2.0")
x o.a
D,o.376
x/ D. {> 1.5)2.Qn
Y (> 3.0't 3.4
z > o-75l 0.76
Afl
T9IIIIi9II
Crllbntlon Dtle:
PltotTube Callbratlon Data Sheet
PcI,0rmGd
lD No-:
Drie:
I'A No obstructlon3:
CrllbrrlGd PltotTubr: S-Typa Ptob6rFnot lD No:8'A-No
Pmb; Dsslrtlon: TRAVER9E a
PEtador otDlg$rl Anglr Fhdrr lD
UeuingT8Fo lD:
Csfipsr lD;
Csllbn0on pE lormod uslng th! pm6duru ot EPA Mothod 2, Sac0on 10.,
Allgnmont rnd Tublng Dlmenslono
E: H
Pass
Pass
PEss
Pass
D.fE hdl€0trl H F.toiltudrlorlrlog dr Ed ar
wffi Pass
Pass
Pass
Pas
Pasg
r .)
hgEHHq H-lkbdffihlo.
D.gE ldlqlh! lNt pcE6tordtrdtt{ Tltto alanutng Z
Asembly lnter-Gomponont Spaclng Requlrsmsnts
otrsEtTC only
Setbad(Tc only
PaEs
Pass
Pass olsEtTC only
Perfomad BS
Appmved By:slgnatur€:
01to8t21
olnEDa
a, (-10ocar< +l0o)2.1
q (-10'<cr< +10')2.O
B, t-5"<0,< +501 0.3
6" (-5. < B,<+50)o.2
0.3
6 0.9
A o.8550
FAhn? (* 0.125'l 0.0050
!,!FAtan0 (t 0.03125")0.0150
Dr (0.1875' < q< 0.375')o.3740
PA {1.05q <P^<1.6q)0.4Bil0
Pr (1.05D <Pe<1.5Dr)0.4s70
I P^- P! | S O.O62s -o-o140
A
E
l
II
/v (> 3.o')6.e00
AA {> 2 0.!
n noo
)i 0.376
(, D, (> 1.5)2.12A
r (> 3.0'l 3.200
| > 0.76 1.530
cro8tEd: 3,1 6,1 5 hY lE L!8t rwlad: !L,17 DY lE
MONTROSI
l r'i.o..f:'i'.
Pitot Tube Galibration Data Sheet
2024 Perlormcd
IDNo-: BFG
Gallbritcd Pll,ot TuDc:S-TypB Probs/Pltot lD No:No
Noffirll Pmb.Lrval lnd
PEtscbr or Dlgital Angls Flnds lO
Ms8sudng Tspo ID:
CalipslD.
OITA$REFPRO,I callbra{on pErtotmsd uslng lha ptDeduras ot EPA Mshod e sBdlon 10.1
oEIEREHUL-i
001-RExncPR-l
Allgnment and Tublng Dlmenslons
ffi.H
Ps
PEs
Pass
Pasg
D.gE! lndlam! bEl
)
fr
Fl
Pass
Psss
Pass
PaEs
Pe
PassDGgE lllilcrilng loEt pod0on totdntrmldo! 0.
Assembly lntor-Component Spaclng Requlrcments
OfisatTC mlY
Sslbsd(Tc mly
#I/ALUEI
Pass
Pass OfrstToonly
Perftmad Bf
Approv€d BS
SlgnatuE:
Signaturs:
0'lr08 2,l
ot,lttr 2a
a-l0o <a,< +Itr)2.',|
,-10'<c< +10')2.2
R. ,-5o < B. < +5o't 0.3
B" (-5o < B,<+5")0.3
v 0.3
0 0.8
A 0-9550
FAlany (* 0.'125")0.o055
w=Atan0 (t 0.03125)0.0133
Dr (0.1875r< D1< 0.375)0.3740
Pe (J.05Dr <P^<1.5Dt)0.4830
P. (1.O5n <P.<1.sq)o.497()
I P^- PB ls 0.$2s 4.0140
A
B
A
/v (> 3.o,)
or- AA l> 2.0irl N'A
N/A
Jn N'4.
, Di (> 1.5)
r (> 3.0.)N/A
L > 0.76'N/A
/fr
ffi Rcvlslon:z oEtod:3rlor'lsbylE H EVISS: Ul rr1' Oll lE
6fl
{9Iit9tl
. Crllbratlon DatE;
Pltot Tube Galibration Data Sheet
STyp€ ProbsrPltot ID No3
t rotactor or DigltEl Angl8 Fbdor lD
Masurlng Tapo lD:
CallpsrlD:
08'A$REIAPROI Csllbratlon perfotmsd u3ln0 lh8 promduras ot EPA Mahod 2. Sscdon 10.1
oslEEFRuL-i
Allgnment and Tublng Dlmenslons
F-Mv-H
lragm ldlqutrJ lml !8lllon tbtddrmlthe ar ud E .
Pass
Pasg
Pas
Pas
t'fNry
M
[--\-nE {4-
Dlgm lml6tln! lclEl Pdilon tor dllmlilr! O
\i
PEss
Pass
Pass
Pasg
Pas
Pas
lrrgEr ltrdtcdlng tlEl pdllloa hl d.tuilrlnl ? fiu aloLlln0 z.
Assembly lntEr-Component Spaclng Roqulr€ments
OftetTC only
Sstbad(Tc only
#I/ALUEI
Pass
Pas OtrsstTConly
Pelrormed Bt[
ApproredBS
'4:E-O7
Signature:
Signatura:
DatE:
-
Datsi
-
01naal
otnatu
d, (-l0o<a,< +I0")1.9
G (-10'<d,< +10')2.O
B, (-5. < B, < +5')0.1
B. (-5. < B,<+5.)o.2
I 0.5
0.5
A o.s650
z=Atan? (1 0.12S)0,0084
EAlan0 (* 0.O3125'l 0.0084
Dr (0.1875" < Dr< 0.375")0.3740
Pr (1,05Dr'< Pe < 1.5Dr)0.4910
P. (.t-o6D, < Pr < 1.5Dr)o-498O
I Pe- Pa | < 0.0625 -0.0070
A
B
I
II
l, l> 3_0n'l N/A
'or-AA a> 2.or'l N/A
N'A
lr N/A
( / D. (> 1.5)ffi
r l> 3-0tr1 N?A
z >, o.75i N/A
Appendix"S"
Field Work Safety Plan
ffi ffit)tr-J. ',ffi
ru
/- I [t {i}, /-t L fi
-tr-'r' Ii ii fil U I {". r" ii
SITE SAFETY PLAN BOOKLET
Project:
Customer:
Location:
Units:
Glient Project Manager:
Revision Date: January 21,2022
r&, , ,. i-vri i,:irtr I i';d-l,lll.
Page 1 of2
site safety Plan and JHA Purpose and lnstructions
Purpose
Employee safety is the top priority of Montrose Environmental Group. All employees must be
trained to assess and mitigate hazards. The District Manager and Project Manager are
responsible to ensure all lrazards have been property identified and managed. All employees
have Stop Work Authority in all situations where an employee feels they or their co-worker
cannot perform a job safely or if there is a task for which they have not been adequately trained.
The Site Safety Plan (SSP) has been developed to help assist Montrose test crews with
identifying phyiicat and health hazards and determining how the hazards will be managed.
Additionaily, the SSP will help each crew manage the safety of the employees by providing
em"rgency procedures and information. The booklet contains a several safety forms that may
be required in the field.
lnstructions
The SSP consists of the following:
1. A Pre-Mobilization Test Plan - To be completed in it's entirety by the client project Manager
prior to the test.
2. A Job HazardAnatysis is a standardized, two-page, fillable form that is used to evaluated the
task/site's particular hazards and controls. The form also includes a daily toolbox topic and
daity hazard review with sign off by the team. The client Project Manager is responsible to
complete the JHA form through section 8. Upon arrival at the test site, the team will review the
form for accuracy, making any corrections required and complete the remainder of the JHA.
Section 9 will require at least three tasks, hazards and controls be identified for the project.
Each team member has the option to discuss making changes or adding to the JHA and must
sign on the Job HazardAnalysis form in agreement and sign in Section 10. The JHA is to be
modified when conditions chinge. A toolbox meeting with a daity topic in addition to a review of
the hazard analysis is required daily for the duration of the test. An additional sheet of paper
with the toolbox topic and signatures can be added to the SSP packet.
3. Hazard Contro! Matrix - contains usefut information on both engineering and
administrative controls that a crew can use to reduce or eliminate the hazards they have
observed plus applicable PPE that may be required.
4. Emergency Action Ptan - The Job Supervisor/ Client Project Manager (CPM) will complete
the Emergency Action plan form and ensure that all employees are familiar with the facility
"*"rg"niy and evacuation procedures, assembly/ rally points, alert systems, and signals prior
to woik commencing. ln the event of an emergency situation/ evacuation, the Job Supervisor/
CpM will maintain Jroster and be responsible for accounting for all employees' The Job
Supervisor/ CPM will ensure that this Emergency Action Plan Form is completed,
communicated to allemployees, signed, and posted'
5. Additional Forms, as aPPlicable
a. MEWP Lift lnsPection Form
b. Heat Stress Prevention Form Based on Heat lndex
c. Extended Hours Form
AQS.FRM-1.13R1
tgi,,t ivt\,jl"{ I ltt--r;1i
Page2 ot2
Site Safety Plan and JHA Purpose and lnstructions
The SSP is a living document. The Project Manager should continually update their SSPs as
new information and conditions change or if new hazards are presented.
Each completed SSP should be maintained with the Test Plan in the office for a period of 3
years. There will be an audit process developed for the Site Safety Plans.
AOS-FRM.1.13R1
f{&,,* itri\,1'[\ h $t't' 1;5i..
Page 1 of2
PRE.MOBILIZATION TEST IN FORMATION
Source Tvpe: New Source:
-
Revisit:
-
Pri#lDateffech:
Coal Fired Electric Utility:
-
Ethanol Plant
-
ChemicalMfg. of
CemenULime Kiln Plant:
-
Specialty Mfg. of:
Anticipated Effluent Composition - check allthat apply and fill in expected concentration in ppm/%
n
voc
lf other, explain:
Flammable:
-
Toxic: Corrosive: Dust:
Engineering Controls to be lmplemented:
n
co
u
NOx
tr
SOz
tr
other
PROJECT NAMHLOCATION:
TEST DATE:
PROJECT #:
PROJECT MANAGER:
TEST SCOPE:
SITE CONTACT: Name:Contact Phone:
Additional Safety Equipment Required:
Personal gas monitors: _
Respiratory Protection :
Half Face- Full Face- HEPA Filters- Supplied Air:
-
(Safety Dept. Approval)
Approximate Flue Gas Temperatures, (F)
trtr
below 210 210 to 450 450 to 950 above 950 other
lf other, explain:
Approximate Duct Fressure, (iwg):
trutrtr
below -3 -3 to +3 +3 to +7 above +7
tr
other
lf other, explain:
AQS.FRM-1.17
r&" , , irii l-"rl'* I $i["Jll b
Page2of 2
PRE-MOBI LIZATION TEST IN FORMATI ON
Sampling Location: Stack Port
-
Duct Port
-Approximate Sampling Platform Height, (ft)
below 6
lf other, explain:
ntrtrn
6 to 50 50 to 100 above 100 other
Access and Protection:
Elevators: _ Ladders: _ MEWP Lift: _ Scaffold:
-
Equipment Hois[
-Guardrails: _ Toe plate: _ Engineered Tie Off Points: _ Heat Shield: -
Other:
Describe how equipment will be mobilized to the sampling Iocation:
Additional lnformation :
Effluent Chemical Regulatory Limits
Gas Name Ghemical
Formula
Gal OSHA PELI
(ppm)
Cal OSHA
STEL2
(oom)
NIOSH REL
TWA3 (ppm)
Cal OSHA
Ceiling
{ooml
IDLHl
(ppm)
Carbon Monoxide co 25 200 35 200 1,200
Nitric Oxide NO,25 ND5 25 ND 100
Sulfur Dioxide SOz 2 5 2 ND 100
Hvdroqen Chloride HCt 0.3 2 ND 2 50
Hydrogen Sulfide HzS 10 15 10 (10 min.)c 50 100
)alifomia Occupational Safety and Heafth Admtnistntion (OSHA) Permissible Exposure Limit (PEL) based on an $'hour shift;
2: Cal OSHA Short-term Exposure Limlt (STEL) based on a 1S-minute period;
3: National tnstitute for Occipational Safety and Heafth (NTOSH) Recommended Exposure Limit (REL) Time-weighted Average (TWA) based
on an $-hour shift;
4: lmmediately Dangerous to Lffe or Heafth (IDLH);
5: Not Defined (ND);
C: Ceiling Limit'- Maximum allowable human exposure limit for an airbome or gaseous subsfance, which is not to be exceeded, even
momentarily.
Prepared by:
Reviewed by:
Date:
Date:
AQS.FRM-1.17
3lient Contact Name Date
=acility SSP Writer PM
Slient Rep I
lob Preparation
fl .toU Site Walk Through Completed E]
! Safe Work Permit Received from Client
Site Specific Training Complete
lf the heat index is expected to be above 91", fill out the Heat Stress Prevention Form'
Job Hazard Analysis 1o
rS.,'q ii.r'i i'- J i\l lrr lt rt-,t ;l i
Risk
E time pressure E Remote Work Location tl > 12 hr shift tr Working > I consecutive days
E Lack of procedures E Extreme temps, wind >30mph E Personal illness/fatigue EI Vague work guidance
E Monotonous Activity [J First Oay back afier time off E tr,tuttipte loU locations EI Other:
tyGlassesESafetytoeShoe/BootEHearingProtectionESafetySpotter
E Hi-Vis Vests E Harness/Lanyard* E Goggles E Personal Monitor Type:
E Metatarsal Guards f] Uot Gloves E Face Shield I RespiratorType:
EINomex/FRC E Other PPE:
1.
2.
3.
lnformition/Emergency Preparedness
lf non-emergency medical attention is needed, call: AXIOM #: 877'502'9466'
Plant Emergency#
EMS Location
Certified First Aid Person:
Evacuation Routes Rally Point
Severe Weather Shelter Location Eye Wash & Safety Shower Location
Operational: ElYes flNo
lnformation: (list type):
Stack Gas Temp. (.F) Stack Gas Press. ("H2O) Stack Gas Components:
Stack Gas lnhalation Potential? EYes E tto lf ves. see List of Hazard Chemicals.
Dust Hazards
Thermal Bum
Electrical Hazards
lnadequate Lighting
Slip and Tdp
Hand Protection
E Hot Gloves E Heat Shields E Other Protective Clothlng:
El Connections Protected from Elements ! Extemal GFCI trlottrer:
E Xp nafing Requirement E lntrinsically Safe Requirement
E lnstalt Temporary Lighting flHeadlamps
fl Housekeeping E Barricade Area E other:
E cut Resistant Gloves E Pinch Pts. E General El ebctrical E lmpact Resistant
E other:
Secondary Permits
Working from Heights
See also Sect.7
Electrical
Lifting
Respiratory
See also Sect. I
E Hot wort El Confined Space ! Excavation
E f"Uing objects E Fatl protection Ef Drop zone protection E Phtform load ratings
E] Scaffold inspection E taooe, inspection EI Banlcades for equipment
E Exposed wire/connector I Verify equipment grounding E] Arc Flash
E crane lift plan fl Rigging inspection E fag lines used E] Hoists in place
LJ Unexpected exposure E Chemicat E Dust (combustible) E pel provided
AQS-FRM-I.18
/&" r ivi t.,r i\i i lt \-i ::'l
i Additional Work Place Hazards
Job Hazard Analysis 2 of3
7.
Gritical Procedures - check all that apply - *indicates additional form must be completed or collected from client
El Heat Stress Prevention* El Confined Space* El MEWP. E Roof Work EI Scaffold
E Coto Weather Work I Hazardous Energy ControF EI Exposure Monitoring El other:
From Helghts
Fall Protection
Falling Objects Protection
F all Hazard Communication
!! fixea Guardrails/Toe boards E fatt Prevention PPE Waming Line System
i E Barricading tr Netting E House Keeping I Tethered Tools E Catctr Blanket or Tarp
El AdjacenUOvefiead Workers I Contractor Contact E Client Contact
Other Gonslderations
Environmental Hazards - Weather Forecast
E HeaUCotd Eugnming E Rain fl Snow I lce E Tomado E wina Speed
Steps for Mitigation:
actrical Safety Planning
PlantHookup: Elttov f zzotz+ov EI +sov EI cenerator EHardwiredintopanel
Electrical Classified Area: EYes f] No Trailer Grounded: E yes E ruo Plug Type
Electrical Hook Up Responsibility:
Ist of Hazardous Chemicals
EI Acetone E NitricRcio E Hydrogen Peroxide E compressed Gases
El Hexane E Sufuric Rcio fllsopropyl Alcohol I Fhmmable Gas
E Toluene E Hydrochloric Acid E Uquia Nitrogen I Non-Flammable Gas
other Ghemlcals:
tl nzs E Carbon Monoxide
Steps for Mifigation:
lildlife/Fauna in Area
I Poison lvy ! Poison oak fllnsects:!Wildlife:
Personnel w/ known allergies to bees stings or other allergens? f] yes E t'to
8.
Hazards and Mitigation Steps
1
2
3
1
2
3
1
2
3
1
2
3
AQS-FRM-1.18
r&".o lr"it.,ri\ 1 Iil-i'lii Job Hazard Analysis 3c.-l
ffies&signatures
Printed Name Signature Date Prlnted Name Slqnature Date
JHA Meetinq & Review
to review:
o Change in conditions o Extended work hours o Daily SafetyTopic
o New workers or contractors r Occurrence of near misses or injuries
demonstrates that site conditions and hazards have not changed from the original SSP. lf changes dld occur, make the
updates to this JHA and add notes as applicable in Section 9.
Day Discussion Topic lnitials
2
3
4
5
6
7
8
9
10
11
AOS-FRM.1.18
/&,"r i1"l
t.r l''! i irl-i 3 l
Poge 7 of 2
EMERGENCY ACTION PLAN FORM
The Job Supervisor/ Gllent project Manager (CPM) will ensure that atl employees are famlliar wlth the facllity emergency and evacuation
procedures, assembly/ rally polnG, alert systems, and slgnals prior to work commencing, ln the event of an emergency situation/
evacua6on, the Job Supervisor/ CPM will malntaln a roster and be responsible for accountlng for all employees. The Job Supervisor/
CPM wlll ensune that thls EmergencyActlon Plan Form ls completed, communlcated to all employees, and posted.
.Mou must follow the client's emergency action plan flrst, and notify your Supervisor immediately'
.lf incident is life threatenlng, CALL 911 IMMEDIATELLY
.E non-emergency medical attention is needed, call AXIOM Medical number: 877.502'9466.
1 MEG Job Supervisor/ GPM's Name:
2 MEG Job Supervisor/ CPM's Telephone Number:
3 MEG Job Safety Supervisor (if applicable):
4 MEG Job Safety Supervisor's Telephone Number:
5 Plant's Emergency Telephone Number:
6 Loca! Hospital/ Clinic Telephone Number:
7 Emergency Ops Radio Channel:
8 Planfs #1 Gontact Person's Name:
I Plant's #1 Contact Person's Telephone Number:
10 Plant's #2 Gontact Person's Name:
11 Plant's #2 Contact Person's Telephone Number:
12 Designated Assembly Point Location:
13 Evacuation Routes:
14 Severe Weather Shelter Location:
15 Eye Wash and Safety Shower Location:
t6 The First Aid Kit is Located:
17 The Fire Extinguisher is Located:
ans-EPt\I-1 11
ffi, ',, iuit,r)\ I ltt j:i I Poge 2 of 2
1 Facility Name:
2 Facility Alarm (Circle):YES or NO
3
Alarm Tones:
cHEMtCAL/
SHELTER-IN.PLACE: ;
EVACUATE:
OTHER:
4 Designated Shelter(sl Description:
5 Designated Assembly Point(s) Description:
N*+,
s
Draw the evacuatlon and assemblv map here
EN1ERCTENCy ACTtOn BLY MAP REVIEW: Crew Names an{Sisnatures
Printed Nome:Siqnature:Date:Printed Name:Signature:Date:
AQS-FRM.1.11
r$v , ii'i{,-,lu'd i ilt't r':i
Page 1 of 1
Daily MEWP Lift Inspection Form
All checks must be completed prior to each work shift, before operation of the MEWP lift. This checklist must be used
afthe beginning of each shift or following 6 to 8 hours of use.
MEWP Lift Model #:Serial Number:
Make:Rented or Owned:
. Check'Yes" if an item is adequate, operational, and safe.. Check'No" to indicate that a repair or other conective action is required prior to use.
. Check'N//t''to indicate "Not Applicable."
Items to be lnspected
1. All MEWP lift components are in working condition (i.e. no loose or missing parts, torn or
loose hoses, etc.) - if something can be easily loosened by hand then it is not sufficient.
2. Hydraulic fluid level is sufficient, with the platform fully lowered
3. Hydraulic system pressure (see manufacturer specs) is acceptable.
lf the pressure is low, determine cause and repair in accordance with accepted procedures
as outlined in service manual.
4. Tires and wheel lug nuts (for tightness)
5. Hoses and cables (i.e. worn areas or chafing)
6. Platform rails and safety gate (no damage present)
7. Pivot pins secure
8. Welds are not cracked and structural members are not bent or broken
9. Waming and instructional labets are legible and secure, and load capacity is clearly marked.
10. Manufacture/s lnstruction Manual is present inside the bucket
11. Base controls (switches and push buttons) can be properly operated
12. Platform conditions are safe (i.e. not slippery)
13. Fire extinguisher is present, mounted and fully charged, located inside the bucket
14. Headlights, safety strobe light and back-up alarm are functional
15. Workplace is free of hazards (overhead powerlines, obstructions, level surface, high winds,
etc.) *Do not operate if winds are 20 mph, unless otherwise specified by manufacturer
recommendations.
Yes No N/A
nEn
trtrtr
n
tr
tr
tr
tr
tr
tr
u
tr
tr
tr
tr
tr
tru
trtr
trtr
trtr
utr
tr!
trtr
trtr
!tr
trtr
tru
!tr
trtr
Operator Name & Signature Location Date
Ground Control Name & Signature Location Date
Hamess Inspections:
Printed Name Signature Date
Printed Name Signature Date
Printed Name Signature Date
AQS-FRM.1.16
r6vr\ lvl?,lYI+p_[5 Page 1 of 1
Extended Hours Safety Audit
Project Number:Date:Time:
When a project is expected to extend past a 14-hour work day, this form must be completed to evaluate
the condition of the crew, and the safetf of the work environment.
Permission to proceed into extended work hours must come from a District Manager (DM) or RegionalVice
President (RVP). Technicat RVPs can authorize moving forward, if they are in the field or if they are
managing the project.
1. Hold test crew meetino Test crew initials:
The test leader should look for signs of the following in their crews:
. lrritabilityo Lack of motivationr Headaches. Giddiness
o.Fatigue
. Depression
o Reduced alertness, lack of concentration and
memory
The test leader should assess the environmental and hazardous concerns:
a
a
a
Temperature and weather
Lighting
Working from Heights
Hoisting
PPE (i.e. respirators, etc.)
Pollutant concentration in ambient air (SOz,
HzS, ect.)
a
a
a
Notifv DM or RVP
The PM must contact either the DM or RVP to discusp the safety issues that may arise due to the
extended work period. During this time, they can come to an agreement on how to proceed. ltems
to discuss include:
a
a
t
a
Reason for extended hours
Reason for delay
Production limitations
lmpending Weather
Gontact the client
The PM, DM or RVP must discuss with client any identified safety concerns, the client's needs and
mutually agree on how to proceed. Discussion should also include the appropriate rest period
needed before the next day's work shift can begin. The DM and/or a RVP must be informed on the
finaldecision.
Final Outcome:
Approver;
3.
OO1AS.SAFEW.FM.3
1.
2.
,,6' i i+itruri I iit ,',)i
Page 1 of 1
Heat Stress Prevention Form
This form is to be used when the Expected Heat lndex is above 91' F, and is to be kept with project
documentation.
Proiect Manaqer (PM):Expected Hiqh Temp:
Date(s):Expected Heat lndex:
Review the signs of Heat Exhaustion and Heat Stroke
lf Heat lndex is above 91' F:o Provide cold water and/or sports drinks to allfield staff (avoid caffeinated drinks and energy
drinks which can increase core temperature).
o Bring no less than one gallon of water per employee. lf employee(s) are dehydrated, on blood pressure medication or not acclimated to heat,
ensure they are aware of the heightened risk for heat illness. Provide cool head bands/vests/etc.. Have ice available to employees. lmplement work shift rotations and breaks, particularly for employees working in direct
sunlight.o Provide as much shade at the jobsite as possible, including tarps, tents or other acceptable
temporary structures.r PM should interview each fleld staff periodically to evaluate for signs of heat illness
lf Heat lndex is above 103' F:. Employees must stop for drinks and breaks every hour (about 4 cups/hour). Employees are not permitted to work alone for more than one hour at a time without a
break offering shade and drinks. Employees should wear cool bands and vests if working outside more than one hour at a
timeo PM should interview each field staff every 2 hours to evaluate for signs of heat illness
3.
Nausa orwmldng ffi Nausea ot wmitlng
Rapid,weakpulso
-88*ffi{
m Rapld,strongpulse
Musctecramps ffiI r'taytose (D
OOlAS-SAFEry-FM.5
This is the Last Page of This Document
If you have any questions, please contact one of the following
individuals by email or phone.
Name: Beckie Hawkins
Title: District Manager
Region: Great PIains, Utah Office
Email : [e-mail]
Phone: B0 t-794-2950
0raH orPeRr NT OF
,Ltw
JUN - 6 2024
DIVISION OF AIR OUALITY
Name:
Title:
Region:
Email;
Phone:
Cheyney Guymon
Field Project Manager
Great Plains, Utah Office
chg uymon @montrose-env. com
80L-794-2950