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HomeMy WebLinkAboutDAQ-2024-0043531 DAQC-1292-23 CAERS ID: 101697 (B4) MEMORANDUM TO: STACK TEST FILE – UINTA WAX OPERATING, LLC – RP Tribal 23N-31W- H2UB, 24N-31W-H6UB, H8UB Tank Battery – Uintah County THROUGH: Rik Ombach, Minor Source Oil and Gas Compliance Section Manager FROM: Kyle Greenberg, Environmental Scientist DATE: November 28, 2023 SUBJECT: Source: One (1) Cummins KTA19GC Engine; SN: 37264705 Location: Remote Locations in Uintah County, Utah Contact: Karen Pratt: (720) 990-9927 Tester: Oasis Emissions Consultants, Inc. Site ID #: 101697 Permit/AO #: Permit by Rule Subject: Review of Pretest Protocol dated November 27, 2023 On November 28, 2023, Utah Division of Air Quality (DAQ) received a protocol for the testing of one (1) Cummins KTA19GC Engine at RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB Tank Battery in Uintah County, Utah. Testing will be performed December 19–22, 2023, to determine compliance with the emission limits found in Utah Administrative Code R307-510 and 40 CFR part 60 subpart JJJJ. PROTOCOL CONDITIONS: 1. Method 1 used to determine sample traverses; OK 2. Method 3A used to determine dry molecular weight of the gas stream; OK 3. Method 4 used to determine the moisture content within the gas stream; OK 4. Method 7E used to determine NOx emissions; OK 5. Method 10 used to determine CO emissions; OK 6. Method 18 used to determine ethane and methane concentrations of the gas stream; OK 7. Method 19 used to determine exhaust effluent flows and mass emission rates; OK 8. Method 25A used to determine VOC emissions; OK DEVIATIONS: None stated in the protocol. CONCLUSION: The protocol appears to be acceptable. 2 RECOMMENDATION: The test methods stated in the protocol are sufficient to determine NOx, CO, and VOC emission rates and concentrations. ATTACHMENTS: Uinta Wax Operating, LLC’s notification letter and pretest protocol. November 27, 2023 Utah Department Of Environmental Quality Division of Air Quality PO Box 144820 Salt Lake City, UT 84114-4820 RE: Compliance Test Notification / Protocol Submission & Waiver Request For Uinta Wax Operating, LLC’s RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB (Buster Pad) / Buster Pad in Uintah County, Utah Oasis Emission Consultants, Inc. has been requested to conduct compliance emission testing on one (1) 380 horsepower (hp) Cummins KTA19GC engine located at Uinta Wax Operating, LLC’s RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB (Buster Pad) / Buster Pad (CAERS ID # 101697) in Uintah County, Utah. The engine is being tested in accordance with the Utah Administrative Code Rule R307-510-4 and EPA 40 CFR 60, Subpart JJJJ. A summary of the unit and details of our testing procedures can be found in the attached protocol. The engine was identified as needing to be tested during a recent audit. In order to test the engine as soon as possible, testing has been scheduled with the client for the Tuesday, December 19th, 2023 – Friday, December 22nd, 2023 test campaign. Please waive the standard 30-day notification period. If this is not possible, please advise and we will reschedule. If you have any questions or concerns, please contact the undersigned at (307) 382-3297. Sincerely, Oasis Emission Consultants, Inc. __________________________ Christopher N. Knott, P.Eng Director, Engineering & Operations enc. Utah Department of Environmental Quality Division of Air Quality Compliance Test Protocol Engine: (1) Cummins KTA19GC Facility: RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB (Buster Pad) / Buster Pad Uinta Wax Operating, LLC ≥ 100 HP Engine In Uintah County, Utah November 27, 2023 Prepared By: Oasis Emission Consultants, Inc. 2730 Commercial Way Rock Springs, WY 82901 1.0 INTRODUCTION The purpose of this document is to provide relevant information pertaining to proposed compliance emission testing for Uinta Wax Operating, LLC by Oasis Emission Consultants, Inc. The unit is classified as a stationary engine rated ≥100 horsepower (hp). The engine is being tested in accordance with the Utah Administrative Code Rule R307-510-4 and EPA 40 CFR 60, Subpart JJJJ (NSPS JJJJ). 1.1 TEST PROGRAM ORGANIZATION Facility: RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB (Buster Pad) / Buster Pad Latitude: 40.2001 Longitude: -109.954 CAERS ID: 101697 Client: Uinta Wax Operating, LLC Contact: Karen Pratt, Regulatory Manager Email: KPratt@finleyresources.com Cell.: (720) 990-9927 Test Company: Oasis Emission Consultants, Inc. Address: 2730 Commercial Way Rock Springs, WY 82901 Contact: Christopher Knott, P.Eng., Director, Engineering & Operations Phone: (307) 382-3297 Fax: (307) 382-3327 State Authority: Utah Department Of Environmental Quality Address: PO Box 144820 Salt Lake City, UT 84114-4820 Contact: Rik Ombach, Minor Source Compliance Manager Email: rombach@utah.gov Phone: (801) 536-4164 Stack Test Report Submission: https://utahgov.co1.qualtrics.com/jfe/form/SV_3dSxf7JSzy4jwGh 1.2 Test Project Objective(s) The engine is located at the Uinta Wax Operating, LLC’s RP Tribal 23N-31W-H2UB, 24N- 31W-H6UB, H8UB (Buster Pad) / Buster Pad (CAERS ID # 101697) in Uintah County, Utah. The engine is being tested in accordance with the Utah Administrative Code Rule R307-510-4 and EPA 40 CFR 60, Subpart JJJJ. 2.0 SOURCE TEST PROGRAM DESCRIPTION 2.1 Test Contractor All source emission tests will be performed by Oasis Emission Consultants, Inc., based out of Rock Springs and Sheridan, Wyoming. Processed test results and all raw data captured during the tests are forwarded to Chris Knott, P.Eng., Director of Engineering and Operations and/or Charles Chapman, Manager of Technical Services, for quality control and data checking. Once approved, tests are forwarded to the client. 2.2 Test Date The unit will be tested by Oasis Emission Consultants, Inc. during the December 19th, 2023 – 22nd, 2023 test campaign. 2.3 Report Date The compliance test report will be submitted no later than 60 days following the compliance test. Emission Source Description A summary of the unit to be tested is provided in the table below: *The serial number will be provided in the final report, if currently unavailable. Facility Name Facility Name 2 Engine Serial Number HP RICE Configuration Mfg. Date NOX STANDARD CO STANDARD VOC STANDARD RP Tribal 23N-31W-H2UB, 24N-31W-H6UB, H8UB (Buster Pad) Buster Pad Cummins KTA19GC 37264705 380 4SRB 3/5/2015 1.0 g/BHp-hr 2.0 g/BHp-hr 0.7 g/BHp-hr Emission Measurement Methodologies: The unit will be tested for three, one hour test runs according to EPA 40 CFR 60 (A), Methods 1, 3A, 4, 7E, 10, 18, 19 and 25A with a Hydrocarbon Cutter. Method 18 may also be employed to account for Ethane levels. Emissions in terms of g/BHp-hr will be converted from ppm levels using the formulae from the Wyoming/Colorado portable analyzer protocol and a BSFC factor (BTU/BHp-hr). Operating Parameters: Operating parameters, where applicable, will be recorded for each 1 hour test which may include engine rpm, air/fuel ratio setting(s), suction/discharge pressures, ect. Engine Load Approximation: Oasis Emission Consultants, Inc. will approximate the engine load using the measured process parameters, such as gas throughput, suction/discharge pressure/temperature; by correlating the intake manifold conditions with the engine manufacture heat balance data; or, the engine load. It is expected that the performance tests will be conducted within ±10% of 100% peak, or the highest achievable load. Test Methods: All EPA test methods that we intend to utilize are listed below.  EPA 40 CFR 60 Appendix A, Method 1: Method 1 requires measurement of the various physical attributes of a stack to establish appropriate sampling locations. An O2 stratification check will be performed according to 8.1.2 of Method 7E prior to testing to determine sampling location for engines with stack diameters greater than 6 inches, but less than 12 inches. For stacks equal to or greater than 12 inches in diameter, if the sampling port locations meet the minimum Method 1 criterion for distance from disturbances, sampling may be conducted at three points. If sampling ports do not meet Method 1 criterion for distance from disturbances, stacks equal to or greater than 12 inches in diameter will have an O2 stratification check performed to determine sampling locations. An O2 stratification is not required for engines with a stack diameter less than 4 inches.  EPA 40 CFR 60 Appendix A, Method 3A: O2 measurements will be conducted using an instrumental analyzer according to Method 3A. The O2 levels will be used in conjunction with Method 19 to determine the overall exhaust effluent flow.  EPA 40 CFR 60 Appendix A, Method 4: Method 4 allows for the evaluation of the moisture content within the effluent stream. A sample of the effluent stream is extracted at a constant rate. The water is condensed from the stream through a series of impingers surrounded by an ice bath. The total mass of the water condensed and the total volume of gas measured are used to calculate the moisture content within the exhaust effluent stream.  EPA 40 CFR 60 Appendix A, Method 7E: Method 7E is the instrumental method for measuring the NOx concentration in the effluent stream. After passing through a sample conditioning system, NOx concentration is measured by a chemiluminescent gas analyzer. The analyzer is calibrated using EPA Protocol G1 gas before and after each one hour test run.  EPA 40 CFR 60 Appendix A, Method 10: Method 10 is the instrumental method for measuring the CO concentration in the effluent stream. After passing through a sample conditioning system, CO concentration is measured by a NDIR gas analyzer. The analyzer is calibrated using EPA Protocol G1 gas before and after each one hour test run.  EPA 40 CFR 60 Appendix A, Method 18 (Optional): Method 18 employs an integrated grab bag sampling system. Method 18 may be utilized to account for the Ethane concentration to determine NMNEHC.  EPA 40 CFR 60 Appendix A, Method 19: The BSFC factor and the measured Oxygen content will be used to arrive at the overall exhaust effluent flow.  EPA 40 CFR 60 Appendix A, Method 25A: Non – Methane Hydrocarbons will be measured on a hot-wet basis by using a Flame Ionization Analyzer equipped with a Hydrocarbon Cutter. The FID analyzer will measure levels of both THC and Methane. The NMHC levels are automatically measured and output by the analyzer by subtracting the measured Methane levels from the Total Hydrocarbon levels. This analyzer will be calibrated using EPA Protocol G1 Propane (C3) gas before and after each one hour test run.