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HomeMy WebLinkAboutDRC-2018-006501 - 0901a06880864a1bDiv of Waste Management and Radiation Control JUL 0 3 2018 CLIVE SITE LETTER OF TRANSMITTAL DRC-2018 -00().501 DATE: 06/14/2018 ATTN: Don Verblea DWMRC CC; Treesa Parker Karen Kirkwood RE: Transmittal 18022 Description of Documents Transmitted Qty See attached for an update to Container Handling; CL-CH-PR-250 Rev 4, Decontamination Procedure F4 Revision ONLY Please replace your current procedure revisions with the documents with in this Transmittal. You are not required to sign any documents to verify receipt of this distribution. However, you should make every effort to ensure that your copy of the License is current. FROM: EnergySolutions Document Control Clive Facility ENERGYSOLUTIONS CL-CH-PR-250 Decontamination Procedure Revision 4 Chance Spradling Jun 12 2018 8:28 AM Authored By: COS1811 Chance Spradling, Lead, Container Decon and Date Storage Reviewed By: Curtis Kirk Jun 12 2018 9:12 AM Curtis Kirk, Quality Assurance Manager Date Thomas Brown Jun 12 2018 9:27 AM Approved By COSI811 Thomas A. Brown, Radiation Safety Officer Date (RSO) Approved By Brian Beynon Jun 14 2018 9:29 AM Brian Beynon, Operations Manager Date El Non-Proprietary El Proprietary O Restricted Information O Safeguards Information 0 Sensitive Security Information CI New O Title Change E Revision O Rewrite 0 Cancellation Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the Intranet or the Document Control authority for the correct revision. CL-CH-PR-250 Decontamination Procedure Revision 4 Table of Contents 1 PURPOSE AND SCOPE 3 1.1 Purpose 3 1.2 Scope 3 2 REFERENCES 3 3 GENERAL 3 3.1 Definitions 3 3 .2 Responsibilities 4 3.3 Precautions and Limitations 5 3.4 Records 5 4 REQUIREMENTS AND GUIDANCE 6 5 ATTACHMENTS AND FORMS 8 Non-Proprietary Page 2 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 1 PURPOSE AND SCOPE 1.1 Purpose The purpose of this procedure is to provide consistent guidelines for operation of the Decontamination Facilities, which include the Intermodal Container Wash Facility (ICWF), Track 4 Wash Facility, and Mixed Waste Wash Pad/Bay. 1.2 Scope This procedure applies to all EnergySolutions personnel who will be involved in the operation of the listed facilities. This procedure does not apply to decontamination at the Rotary Dump Wash Facility. 2 REFERENCES 2.1 ES-SH-PR-110, Hazardous Energy Control 2.2 ES-SH-PR-105, Fall Protection 2.3 29 CFR 1926.1053, "Ladders" 2.4 ES-QA-PR-005, Records 2.5 ES-SH-PR-106, Personal Protective Equipment 2.6 CL-SH-PR-100, Clive Health and Safety Program 2.7 CL-LD-PR-020, Management and Disposal of LLRW, and 1le.(2) and Mixed Waste 2.8 Appendix J, Ground Water Quality Discharge Permit BAT Performance Monitoring Plan. 2.9 Appendix K, Ground Water Quality Discharge Permit BAT Contingency Plan. 2.10 CL-CH-PR-252, Incoming Shipment Inspecting and Sampling 2.11 CL-RS-PR-115, Radiological surveys 3 GENERAL 3.1 Definitions 3.1.1 BAT — Best Available Technology: The application of design, equipment, work practice, operation standard, or combination thereof, at a facility to effect the maximum reduction of a pollutant achievable by available processes and methods taking into account energy, public health, environmental and economic impacts and other costs. 3.1.2 ICWF- Acronym used throughout this procedure in place of Intermodal Container Wash Facility. Non-Proprietary Page 3 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 3.1.3 Free Liquids — Any liquid(s) that separate from the solid portion of a waste. 3.1.4 Pressure Wash System — A high-pressure water spray system consisting of pump, high-pressure hose, spray nozzle and associated piping. It is engineered to provide a continuous jet spray for decontamination of railcars and other equipment. 3.1.5 Identification (ID) Label — Labels affixed to each container that are used to identify the waste material and that an inspection has been completed. Other information may also be included on the label to assist field personnel in handling of the container. 3.1.6 Mud Box — A container, such as a B-25 box or similar dimensions, used to contain sludge removed from the sump for storage and/or transport to disposal. 3.1.7 Sump Sludge — a precipitated semi-solid matter produced during the decontamination of containers. This sump sludge shall be managed as onsite-generated waste. 3.1.8 Tripod — Mobile steel structure used as bracing underneath an intermodal door to secure the door open during work activities inside the container. 3.1.9 Wheel Chocks — Positive pressure stops that are placed on the wheel to prevent movement. 3.1.10 Mixed Waste Contaminated Areas — The areas at Mixed Waste that contain possible surface contamination of mixed waste. These areas include the MW Landfill Cell, Wash Pad, Wash Bay, and the Treatment Building. 3.1.11 Polychlorinated Biphenyl's (PCB's): As defined in 40 CFR 761.61 through 64. 3.1.12 PCB Wipe: A cloth wipe soaked in Hexane used to determine removable PCB contamination on a container. 3.1.13 Triple Rinse - Consists of rinsing three times using water or a solvent capable of removing contaminants. 3.2 Responsibilities 3.2.1 The Operations Manager has overall responsibility for the implementation of this procedure. 3.2.2 The Lead, Container Decon and Storage is responsible for coordinating decontamination activities with the Foreman or designee, supplying personnel equipment necessary to perform their duties in a safe and compliant manner. 3.2.3 The Foreman or designee is responsible for: • Maintenance and upkeep of wash guns, and all other equipment Non-Proprietary Page 4 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 used in the decontamination facilities. • Facilitating the return of containers for rail and truck shipments. • Ensuring decontamination personnel perform all job function activities safely and compliantly. • Compliance with procedures 3.2.4 The Decontamination Personnel are responsible for the actual washing of the boxes and the clean-up of the decontamination facilities. 3.2.5 The Radiation Safety Technicians (RST) shall ensure the radiological release criteria are met after decontamination operations and the RWP requirements are followed. 3.2.6 The Maintenance Department is responsible for the maintenance and upkeep of the pumps and pressure washers used in the decontamination facilities. 3.3 Precautions and Limitations 3.3.1 Personnel involved in the washing and decontamination of containers/equipment in the listed facilities shall be qualified or under direct supervision of a qualified operator, and have received training on the proper safe use of all equipment used. 3.3.2 The Foreman or designee shall ensure daily pre-operational inspection of the facility in use, is performed prior to decontamination operations. 3.3.3 If any discrepancies are found, the Foreman or designee shall note the discrepancy on the Pre-Operational Checklist, and then contact the Maintenance Department when necessary for repairs. 3.3.4 Operation of the wash facilities shall be stopped in the event of a failure or elimination of any safety device (e.g. guards, shields, covers, control switches, etc.) 3.3.5 When washing railcars, decontamination personnel shall enter or exit using caution, and maintaining three point contact. 3.4 Records 3.4.1 The Facility Pre-Operational Checklist CL-CH-PR-250 F 1 shall be completed daily, and then reviewed by the Manager, Container Management or designee. The completed document will be transmitted to document control within 45 days. 3.4.2 The Triple Rinse Verification Document CL-CH-PR-250 F2 shall be completed monthly, and then reviewed by the Manager, Container Management or designee. The completed document will be transmitted to document control within 45 days. 3.4.3 The Mud Box/Site Generated Waste Container Inspection Form CL-CH- Non-Proprietary Page 5 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 PR-250 F3 shall be completed as necessary, and then reviewed by the Operations Manager or designee. The completed document will be transmitted to document control within 45 days. 3.4.4 The Container Return Inspection Checklist CL-CH-PR-250 F4 shall be completed daily and then reviewed by the Operations Manager or designee. The completed document will be transmitted to document control within 45 days of review. 4 REQUIREMENTS AND GUIDANCE 4.1 Safety 4.1.1 Personnel shall wear the appropriate Personal Protective Equipment (PPE) as defined in the RWP and in accordance with Reference 2.5, Personal Protective Equipment and applicable JHA(s) 4.1.2 Work performed on or around rail such as in the Rail Decon Facilities shall be done in accordance with Reference 2.6, Clive Health and Safety Program. 4.1.3 Personnel shall notify their supervisor immediately if an unsafe condition or practice is observed. 4.1.4 Prior to washing containers mounted upon a transport trailer, the Decon Operator shall ensure the trailer is secure to prevent movement. 4.1.5 When washing Intermodal containers that have a tailgate or door that lifts up, the Foreman or designee shall ensure: • Equipment shall carefully lift tailgate/door while all other employees stand clear. • Tripod and or adequate support shall be positioned under tailgate/door. Personnel positioning tripod/support shall at no time be in the swing area of the tailgate/door 4.2 Compliance 4.2.1 Prior to changing waste types (i.e. 1le.(2) to Class A or Class A to 11e.(2)), all vehicles and equipment used shall be inspected and labeled in accordance with Reference 2.7, Management and Disposal of LLRW, and lle.(2) and Mixed Waste. 4.2.2 When removing sludge from the sump or cleaning the bays after decontaminating 11 e. (2) Waste type containers, the sludge and other removed material shall be placed in a container that is appropriately labeled for the waste type. 4.2.3 A container, which previously held hazardous waste, shall be RCRA empty prior to reuse with a different waste stream, and triple rinsed before use other than inside the Mixed Waste Facility. Non-Proprietary Page 6 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 4.3 Procedure 4.3.1 Prior to beginning work, the Decon Foreman or designee shall perform an initial visual inspection of the facility to ensure it complies with the requirements outlined in Reference 2.8, Appendix J, Ground Water Quality Discharge Permit BAT Performance Monitoring Plan. 4.3.2 During the inspection or at any time during operations, if a BAT failure is detected, the Decon Foreman or designee shall follow the action outlined in: Reference 2.9, Appendix K of the Ground Water Quality Discharge Permit BAT Contingency Plan. 4.3.3 A formal BAT inspection will be performed each day in accordance with Reference 2.8, Appendix J, Ground Water Quality Discharge Perrnit BAT Performance Monitoring Plan. 4.3.4 Equipment or containers that have come in direct contact with open Mixed Waste or non-lined containers that contained Mixed Waste shall be triple rinsed before leaving the Mixed Waste area. 4.4 Decontamination Process 4.4.1 The Decon Foreman or designee shall verify the status of each conveyance. 4.4.2 The decontamination personnel may use a pressure wash system for decontamination of railcars and other equipment. Note: Although utilizing the pressure washer is the preferred method for decontaminating, alternate methods to include but not limited to hand wiping, grinding, scrubbing, gritblasting, and sandblasting can be utilized. Appropriate JHA's and RWP's shall be followed when performing this work. 4.4.3 Determined PCB contaminated waste containers are containers: where the liner has been breached and residual contamination on the surface exceeds 10 ug/100 cm^2. 4.4.4 When PCB decontamination is required, this shall be completed before radiological decontamination. 4.4.5 Select a solvent used that demonstrates the ability to remove PCB's. Examples of solvents that may be used are Diesel Fuel, N-Hexane, etc. 4.4.6 All solvents, absorbent pads, etc. used to decontaminate PCB's shall be collected and solidified. Disposal methods for PCB decon waste is to be approved by the Environmental Engineer. 4.4.7 Collect a PCB wipe, in accordance with CL-CH-PR-252, Incoming Shipment Inspecting and Sampling procedure and submit to the lab for analysis. If results are passing, remove PCB labels. Non-Proprietary Page 7 of 13 CL-CH-PR-250 Decontamination Procedure Revision 4 4.4.8 The RST shall ensure the radiological release criteria are met after decontamination operations. 4.4.9 Roll up all hoses. 4.4.10 All containers shall be processed and released in accordance with Container Return Inspection Checklist. 5 ATTACHMENTS AND FORMS 5.1 CL-CH-PR-250-F1, Decon Facility Pre-Operational Checklist 5.2 CL-CH-PR-250-F2, Triple Rinse Verification 5.3 CL-CH-PR-250-F3, Mud Box/Site Generated Waste Container Inspection Form 5.4 CL-CH-PR-250-F4, Container Return Inspection Checklist Non-Proprietary Page 8 of 13 Decontamination Procedure CL-CH-PR-250 Revision 4 Attachment 5.1 — Decon Facility Pre-Operational Checklist ENERGY SOLUTIO/VS CL-CH-PR-250 Fl Decontamination/Wash Facility Pre-Onerational Checklist Intennodal Container Wash Facility 0 Rail Wash Facility 0 Other: OK FIX Verify the components are securely mounted and all guards, shields, and covers are in place Examine all components for damage and wear Check oil level Verify that fire extimuishers are present and current Verify that eye wash station is present Inspect area for any objects that could become airborne during operation. Evaluate the potential for injury Check system, including hoses, for leakage Inspect secondary containment If components have been subject to freezing conditions, thaw before operation. Inspect facility for holes/cracks and exterior walls for signs of leakage. Comments: Person performing checklist: Signature Date/time Print name: Wash Facility Foreman or designee: Signature Date/time Print narne: Non-Proprietary Page 9 of 13 Description of Vehicle, Container, Tank m. Equipment Serial Number or Box Number Decontamination Inspectors Signature Time Date CL-CH-PR-250 Decontamination Procedure Revision 4 Attachment 5.2 — Triple Rinse Verification FALMASOLII770M Triple Rinse Verification Document Form CL-C1I-PR-250 F2 Rev. 0 Decon/wash Location: Reviewer Initials/Date: Page 1 of Electronic documents. once printed. are uncontrolled and may become outdated. Refer to the intraweb or the document conirol authority for the current revision. Non-Proprietary Page 10 of 13 Facility: Fill Line <2/3 Full Absorb. Added Inspection Label uspectoo InflaIi Date Box ID LH Secure Cannons Decontamination Procedure CL-CH-PR-250 Revision 4 Attachment 5.3 — Mud Box/Site Generated Waste Container Inspection Form CL-CH-PR-250 F3 Revision 0 ENERGYSOLUTIONS Mud Box/Site Generated Waste Container Inspection Form Manager, Contemn. Handhng Review Signature Date Non-Proprietary Page 11 of 13 Decontamination Procedure CL-CH-PR-250 Revision 4 Attachment 5.4 — Container Return Inspection Checklist u Co n ta in e r T y p e ( ) I n te rmo da l ( ) C- Va n ( ) Ra il c ar ( ) Ot h e r. 1 Ro /m a CWI W ta Cw t./n o r lo p .o br MIT DM 1 i I " I I RI .... i oar Mill tkonislri , 0 1 g 1 G 11 I 11 I 1 I ii 11 II" . i` A " i -.6 i II ia -6 i 1 x 1 4.- [ 1. Th e c o nta llwr is m a rke d Il l 21111 a n d EMP T Y e n b o th s id e s L Th e o u ts ide c ed e s c a r ldn er Fs da dd y du n 13 . In sp ecie n s lid e r la g be en p la c e d a t 61 1 Cal ta kier .. . . . .. ... ...- 1. - .. . .. . .. . .. .. . .. . .. . . . m ar ks! Wi de n ant leis tke le d m id a o en e le na l. 'I L Pl a c a r ds ha v e aw n r o o med 11, Lid Im h of: So n s, h i d ed la c Cr a dis, he r dw a ne , p in , he s p le ha n p , s e c urit y s e al les n e ada di 07 el.s e e r Mo la e n m elaftd Non-Proprietary Page 12 of 13 Decontamination Procedure CL-CH-PR-250 Revision 4 DOCUMENT SUMMARY FORM Please provide the following information for new/revised documents. Forward the completed form, approved document, and electronic file, to Document Control. Document No.: CL-CH-PR-250 Revision No.; 5 Title: Container Return Checklist Special Status (i.e. Restricted; SSI; etc.): If special status is applicable, please note any special distribution/handling requirements: None Summary of changes (if this is a revision):. Added line 16 Lid inspections. Inspect for: Crack, hardware, pin, hasp/clamp, security seal (as needed) O Yes No This document requires evaluation per the requirements of a license. If yes, Ul attach evaluation results. O Yes No This document requires regulatoiy agency approval before implementation. If yes, contact Document Control. Distribution (or changes to distribution) for controlled copies of this document. Source: ES-AD-PR-001, Rev.7, Document Preparation [Attachment 5.4] Non-Proprietary Page 13 of 13