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HomeMy WebLinkAboutDSHW-2018-005936 - 0901a0688085cb3fSolid waste Program Inspection Report WASTE MANAGEMENT C RADIATION CONTROL DATE OF INSPECTION: FACILITY OR LOCATION: FACILITY ADDRESS: FACILITY CONTACT: TYPE OF INSPECTION: PARTICIPANTS: ARRTVAL / DEPARTURE TIME: WEATHER CONDITIONS: LHD NOTIFICATION: REPORT PREPARED BY: June 5,2018 StericYcle North Salt Lake 90 Foxboro Drive North Salt Lake, UT 84054 .lav Vance, ComPliance Manater nrnn Kirkwood, FacilitY^ Manager Routine comPliance insP ection RoY Van Os, JaY Vance' Brian Kirlwood 1400 (2:00 Pm)-' 1600 (4:00 Pm) SunnY,75F, no wind Yes Roy Van Os REPORT NARRATIVE: Routineinspectionofthefacilitywysperformeduy!?yVan'os.Thefacitityisagingandit appears that upgraies to this ficility ari minimized' due to the proiecled cl.osure of this facility in about three years. As of this report, there hLave been no bypasi events at this facility for over three years. Mr. rcirrcwooa irdirotrd k; n"ighbo^ n th'ii iac,ity are .sti, host,e and will make rude gestures to employees of steriryrt". steTicycle is waiting foi trn1l approval of the Tooele Building Departmeln, i ronirruct the new-faciliry inTooele. Cou'ry' (Jpon receiving this approval, Stericycle will begin construction of the new incinerator facility' Date: June 21.2018 I SIGNATURE: Stericycle Permit #gl}2Rz INspncrroNlrru II/ Crmrrox C NC NA NI CoMMENTs ;----:-Stericycletturup.@ on the types of wastes that Stericy.G *iffaccept. Because medical waste ctntainers arenot opened at the facility, Stericycle relies onits costumer training and waste rnunug"rn*, LLDTIANUI' Facility has a process of insuring tffi;;ly- acceptable wastes are accepted for incineration. rlan olOperations I-2.0-D I-2.0-E r-2.0-F I-2.0-G X Llpcr.trurs arc ualneo to tdenttty non_ conforming wastes r-2.0-A v\Jrr[l duLs. E-*r^-,^-X lrrryrvJscs dre rralned as required. photograph attached shows the most recent waste that wasintercepted from a waste stream. The wastewaS dgsCfibed as "Amotna,- rrr^^r^ n\reugrilrurs are rnrormed oI what wastes thelacility can accept and understand that non_conforming wastes cannot be sent for incineration. ,sealed and undamagd Containers *" to incineration and containers that exhibit radiation at twice background (50 microR/hr) are isolated, logged and managed Waste received at the unloadins dock destroyed within 24 hours or pi-aced in refrigerated storage I-2.0-B r-2.0-E X on the types of wastes that Stericy.f? *iffaccept. r-2.0-A 1-2.0-B X I-2.0-C X Radiation detectors are used to screencontainers. Two detectors are placed on eachside of the feed belt and one at;te ;;i"tuging& shipping area. The attached pt oto'groptshows the radiarion rracking foj of no?lt" Icnnfnrmi-- rr'^-+^ | I-3.0-A X I' srrv rD DLril repaoKaged to be sent to anotherS.tericycle facility. This operati* i, oitorrn"0't Inspector Initials RVO Stericycle Permit #9102R2 rnsppcrroiitprtt CITATIoN c NC NA NI Cormmlrrs inspection indicated that the waste destined for another facility is currently unpacked from the truck and logged into the tracking system before being loaded into another truck for trans- shipment to another facility. Wastes stored longer than seven days are refriserated at 40F or below. X All trucks are refrigerated and the waste rs taken out as the waste is processed. All wastes are destroyed within 30 days from the date of pickup. X Trailers are monitored twice daily and scheduled for processing by onsite yard manager. Containers are disinfected and cleaned r-3.0-c x-7.0 X Trailers are washed. Containers are washed before soing back into service. Containers are placed to provide adequate aisle sDace. X Aisle space is adequate and all aisles were oainted to delineate walking space. Loading docks are orderly, clean and aisles have enough space for workers and are inspected daily. rv-2.1 X Loading docks were orderly and clean, and enough space for workers. Floors were observed to be clean and regularly mopped for soills. Above ground piping systems, tanks systems, pump systems and ancillary equipment do not leak or show signs of leaking and are inspected dailv rv-2.2 X No leaks were observed. Incinerator monitoring instrumentation and emission monitoring instrumentation are operating and recording data and are inspected daily. Instrument checklist that includes thermocouple signals, flame sensors, magnetic flow meter signals, pH probe signals, ESP indicators is completed daily and signed by a certified Incinerator Operator rv-2.1 IY.3,4 X Not checked at this time. Inspector Initials RVO Stericycle Permit #9102Rl2 INSpEcTIoNITEM Crrrrron c NC NA NI Copunvrs All aspects of the incinerator train, including material feed systems, process and residue handling systems, leaks, spill and fugitive emissions are inspected daily IV-3.3 X These inspections are part of the daily inspections. Sumps and secondary containment systems are inspected daily for liquids and solids and are cleaned and removed per schedule rv-3.5 X Sumps and secondary systems are inspected. The attached photograph shows an example of the daily inspection log. Refrigerated trailers are operating and temperatures are 40F or below and are inspected daily IV-2.1 X The trucks were operating, but the truck temperatures were not visually inspected. Mobile equipment (forklifts, yard dogs, etc.) are inspected daily IY-2,1 X The yard dog, forklift and other mobile equipment aDDears in sood workins orde.r The carbon and bicarbonate injection system, ammonia, sodium hydroxide, liquor circulation system and air pollution control system are operational and inspected weekly. rv-3.6 IV-2.2 X All parameter s of the operation of the incinerator are monitored daily, weekly, monthly or annually as required in the permit. Inspection cycles are often greater as routine inspections of the incinerator and ancillery equipment is often performed while the incinerator is brought down in temperature for the cleaning of the boiler ever 5-10 days. While the incinerator is down, inspection ports of the incinerator are opened to check the condition of the refractory or the buildup of the slag of the primary combustion chamber floor. Thermocouples are replaced every three months or as needed. Much of the air pollution control equipment is being upgraded and Stericycle will be developing new inspection cycles for this equipment. The air compressor and condensation traps are operational and inspected weekly X The emergency generator is operational and inspected weekly X The emergency eyewash station and showers are operational and inspected weekly X Containers and containment systems are pperational and inspected weekly X All thermocouples are inspected and cleaned monthlv IY-2.3 X Carbon feeder, blower, belts, bearings and discharge pipes are inspected monthly X Carbon level indicators are inspected monthly X 4 Inspector Initials RVO Stericycle Permit #9L02R.z INSPECNONITEM CITATTON c NC NA NI Conmrxts Sodium hydroxide pumping system is insoected monthlv X There have been no bypass events for over two years at the time of this inspection.Absorber liquor circulating system is inspected monthlv X Gas cooler spray nozzles are inspected monthly X Gas cooler and water absorber water pumps are insoected monthlv X Electrostatic precipitator system is inspected monthlv X Air pollution control system is inspected monthlv X The operation of the emergency bypass stack is operational and inspected monthly X All limit switches are lubricated monthly X Part of the inspection cycle. Radiation monitoring system is operational and inspected monthly X Detectors are tested approximately every two davs with a radiation source. Fire extinguishers are inspected monthly X Perimeter lights, notice signs and security fences are operational and inspected quarterly rv-2.4 IV-3.6 X Spill kits are complete and inspected quarterly X HMIWI chart recorder is operational and calibrated quarterly X Chart recorders only as backup to the computer data acquisition system. Thermocouples are replaced every three months or as needed. Calibration of instruments and scales are performed within the calibration cycle by CAL Secondary chamber temperature thermocouples are operational and calibrated quarterlv X Reactor inlet temperature thermocouple are ooerational and calibrated quarterlv X Carbon feed and DAS system are operational X Inspector Initials RVO Stericycle Permit #9102R2 Insprcnoxlrnu ClterroN c NC NA NI Coruunnm and calibrated quarterly SOLUTONS Absorber liquor circulation feed and DAS are operational and calibrated quarterly X Absorber pH meter and DAS are operational and calibrated quarterly X Emergency bypass stack cap DAS signal is operational and inspected quarterly X Scale systems are operational and calibrated quarterly. X Secondary combustion chamber controller and DAS is operational and calibrated annuallv. IV-2.5 X Reactor inlet controller and DAS is operational and inspected annually X Wet gas absorber spray nozzle is operational and inspected annually X Radiation monitoring system is operational and calibrated annuallv rv-2.5 X Radiation monitors are sent for calibration and the certificates stored. Facility emergency signals are operational and an evacuation drill is performed annually X INSPECfloN ITEM CrtlrroN c NC NA NI Cotr,lvrnwrs AsH M.c,N,{GEMENT Bottom ash is analyzed for 8 RCRA metal semi-annually using EPA Method 1311 II-5.0 Permit I.H.1 X Bottom ash is analyzed for the full TCLP constituents everv five vears II-5.0 Permit I.H.3. X Ash analysis is submitted to the DSHW within I week of receipt of results and no later than 60 days of sampling event Permit I.H.4 X lnspector Initials RVO Stericycle Permit #9102R2 NSPEcTIoNImIU CTTAflON c NC NA NI Com\eNrs Ash testing results for three years are kept on file at the facilitv Permit I.H.5 X Three years of data were available at the time of inspection. Roll off containers stored outside are covered with tams. Permit II.E.4 X Four new roll off containers were purchased and readv for use. Drsnasn Vncron aND IMECTION CONTROL Waste container liners are not opened at the facilitv. xII-5.3.1 X Stericycle is prohibited from opening containers or container liners. Reusable containers are cleaned and disinfected after each use XII-s.5 X Containers are washed with hot water and disinfectant solution. Trucks and trailers are inspected and cleaned as necessary before leaving the facility xr-s.5.2 XIII-6.0 X Trailers are washed in the trailer washing bay of the facility. Decontamination logs of each trailer are maintained. Employees are trained initially and annually on the topics ofbloodborne pathogens, hazardous materials, personal hygiene, and personal protective equipment (PPE). x[I-1.0 X Employees are offered Hepatitis B vaccinations. XIII-2.0 X Employees are provided PPE including clothing, face shields, safety glasses, gloves, puncture-resistant gloves, aprons, boots and Twek suits when needed XIII-3.0 X 7 Inspector Initials RVO Stericycle Permit #9102R2 I l "'r":l:': Ixsrncrrox lrrtvr b;;,*. :, c '',i. NC NA NI Cotutt'lurrs Preparedness and Prevention Plan PO-VII X There are phones available for employees for internal and external communication. The facility also operates on a "Buddy System" where operators monitor each other. Internal Communications - telephone, two-way radios, and audible alarms. Whenever wasrc material is being handled, all personnel involved will have immediate access to a radio. phone, or the internal alarm system. PO-VII 2.I X External Communications - Outside emergency calls can be made by dialing the emergency number 9l l PO-YI2.2 X Emergency Equipment (F ire extin guishe rs Respirators, Fire alarm boxes, Protective suits, Emergency Showers and Eyewash stations, Sprinkler _System, Hydrants Water hoses, Spill Kits) PO-VII2.3 X Emergency equipment is inspected in accordance with the inspection schedule in the permit. Emergency equipment is maintained in an "Emergency Equipment" case. Spill Control Equipment - Spill kits are located in the dry storage area, incinerator area, and in the Air Pollution Control Room. PO-VLI2.4 X Contents of the Spill Control kits are inventoried and inspected. These kits are located throughout the facility. Personal Protective Equipment (PPE) - Personal Protective Equipment is kept in the spill kits. PO-VII2.5 X Water for Fire Control - water system is available for fire control within the facility. PO-VII2.6 X lnspector Initials RVO Stericycle Permit #9102R^2 Inspnc"norqIrsu Cmrioil C NC NA NI'Cottlt'turrs Testing and Maintenance of Equipment - tested annually for water flow and pressure. PO-VII3.O X Aisle Space Requirements - dry storage area) will be maintained at twofeet. PO-VII4.O X There was adequate aisle space in all areas.. Preventive Procedures, Structures, and Equipment PO-V[ 5.0 Unloading Operations - dock levelers and spotlights are provided for unloading. PO-V[ 5.1 X Dock levelers and spotlights were provided as required. Runoff PO-VII5.2 X Runoff from the waste management areas rs secondarily contained and discharged to the sewer. Water Supplies PO-VII5.3 X Water supplies are adequate. Equipment and Power Failure PO-VII5.4 X A new generator was installed as part of the air pollution upgrade as a backup in the event of Dower failure. Ignitable, Reactive and Incompatible Wastes PO-VII6.0 X These wastes are not accepted at the facility. Spill Control and Counter Measures PO-VIII Facility documents identify the emergency coordinator, contact list and emergency procedures. Emergency Response Coordinator PO-VIII3.O X Emergency Contact list PO-VIII Att-1 X 9 lnspector Initials RVO Stericycle Permit #9102R.2 INSPEcTIoNIIEM Crmmox c NC NA NI Cor,neNrs Emergency Procedures PO-VIII Att-2 throueh Att-8 X Contingency Plan PO-X There is a Contingency Plan available at the facility. Contingency plans in the event of a fire or explosion; R31s-302-2(2)(d)X Evacuation Plan PO-X-s.2 X Part of the Contingency Plan. Control Procedures in the event of Spills or Discharges of liquids and solids, gases, explosions and fires. PO-X-5.3 X Control procedures are contained in the contingency plan. Storage and Treatment of Spilled or Discharged liquid and Solid Material. PO-X-7.0 X Contingency plan contains procedures for cleanup of spills. Emergency Equipment - First aid kit, Eye wash, station, Emergency Showers, Spill kit, Fire extinguishers, Fire Hoses, Fire Suppression System. PO-IX-g.0 X Emergency equipment is available and accessible for employees. Spill kits are inspected and inventoried for completeness. Fire suppression equipment is maintained and inspected. Coordination Agreements PO-X-10.0 X Stericycle has an agreement with the South Davis Fire Department. Required Reports PO-D(-11.0 X Stericycle only implements the contingency plan in the event of a major emergency. Stericycle does not consider cleanup of spills to be major emergencies. t0 Inspector Initials RVO Stericycle Permit #9102R2 Inspnc'noxlru*r cmlqon c NC ,::i'l:., NA I\rI Com/rnNrs :1,.i Record in Operating record any incident requiring implementation of Contingency Plan X The contingency plan has not been implemented. Notification to DEQ upon implementation of Contingency Plan X The contingency plan has not been implemented. Alternative Storage Plan PO-X-12.0 X Contained in SPCC Plan Ir,lsrscrroNImM CTTATION 'e"'NC NA'NI Couwn'rs Operating Record P. II.C Permit on File P- [.C,a.X Contained in DAS Number of Vehicles entering facility P- II.C.b X Weights of waste received daily P- il.C.c X Daily weights of wastes incinerated P- [.C.d X The weights are recorded in the data acquisition system as each load is charged into the incinerator Facility inspection records P- [.C.e X Facility inspection records are kept on file and available for inspection ll lnspector Initials RVO Stericycle Permit #9l02RJ INSPEcIIoNIIEM Crmrrou c NC NA NI Colvmffit{Is Records of any noncompliance P- [.C.f X Logs are maintained and kept on file for inspection. Annual Report P- II.D X Annual reports have been submitted as required. Operations Plan P- II-E Operations plan shall be kept onsite P- II-E.1 X The Operations Plan, including associated documents, computer files and checklists were available on site. Training Records - Training records kept for 3 years from date of last day of employment. PO- V X Attendance records PO- Y-2.2 X All training records for employees are maintained in a third party database. All documents were available for inspectionQualifi cation examinations PO- V-2.2 X Training summary with title of course and date PO- V-2.2 X All records are maintained by a third party. Stericycle maintains and updates a job description for each operation by employees. The Safety Manager assigns the training required for each employee to complete each job task. The training list is placed in the rhird party database and the training schedule for the employee is monitored. Education and/or certifi cations PO- V-2.2 X Employee has a training file PO- V-2.5 X Non-Stericycle personnel training documentation PO- V-2.5 X T2 Inspector Initials RVO Stericycle Permit #9102R2 INSPEcfloNITEil,T CrrmoN C NC NA NI Commxrs , Job Titles and Duties PO- V-3.0 X Job titles and duties are maintained at the facility. Training for each job title is designed by the Safety Manager (for operators, maintenance, transportation, etc.). Preparedness and Prevention Plan -PO-VII 2.5 Personnel undergo initial training along with annual refreshers as it relates to spill response, personal protective equipment, and emergency procedures. Industrial Safety Program PO-XI X Program available for inspection Infection Control PO-XIII /.-) X Procedures available for inspection and observed in working areas. Inspector's Signature 6, ll*rt /,/ Date:June 18.2018 I3 lnspector Initials RVO Stericycle Permit #9102Rl2 I4 Inspector Initials RVO Stericycle Permit #9L02Rz __l@@. @ff.ffi Ft;;-Ef mxiu,fufi*"*m mw f-l;?r*H=- .ls*i Fq*.:x** H***, *. a{go6 * Lr.Llde. This photograph tracks the disposition of unacceptable waste intercepted at the inspection location of the feed to the incinerator. f .. ..*""n"'*='*-e-Yl #tsltti#Fi#r:.--. . -::: '....:: ffi --..4i.*%;* .. :r.' This bucket is located in a separate building in a location specifically designated for storage of unacceptable waste. ffi l5 lnspector Initials RVO