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HomeMy WebLinkAboutDAQ-2024-008276i $ lI $rNhere ideas connect Department of Environmental Quality Division of Air Quality 150 North 1950 West P.O. Box 144820 Salt lake City, Utah 84114-4820 (801) 536-4099 Fax (801) 536-,t414 T.D.D. www.deq.utah.gov f,fLI coP y Michael O. l.eavitt Govemor Dianne R. Nielson, Ph.D. Exeutive Director Richard W. Sprott Director DAQE-AN2893001-03 May 27,2003 Mr. Lawnie Mayhew Harper Contracting 8201 West 5400 South Kearns, Utah 84118 Dear Mr. Mayhew: Re: Approval order: ogden Road Improvement Project, cDS B NA NSps rITLE v Weber County Project Code: N2893-001 The attached document is the Approval Order (AO) for the above-referenced project. Future correspondence on this Approval Order should include the engineer's name as well as the DAQE number as shown on the upper righrhand corner of this letter. Please direct any technical questions you may have on this project to Mr. Enqiang He. He may be reached at (801) 536-4000. Sprott, Executive Secretary Utah Air Quality Board RWS:RR:EH:dn cc: Weber-Morgan Health Depatrment STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: OGDEN ROAD IMPROVEMENT PROJECT Prepared By: Enqiang He, Engineer (801) s36-4000 Email: Ehe@utah.gov APPROVAL ORDER NUMBER DAQE-AN2893001-03 Date: M;ay 27,2003 Harper Contracting Source Contact Lawnie Mayhew (801) 2s0-0132 Richard W. Sprott Executive Secretary Utah Air Quality Board Abstract Harper Contracting has proposed to operate an aggregate processing facility in Ogden, Weber County. The location is a Non-attainment area of the National Ambient Air Quality Standards (NAAQS)for PMru The facility will process 520,000 tons of products per rolling l2-month period. New Source Performance Standards (NSPS) and Title V of the 1990 Clean Air Act apply to this source. The emissions, in tons per year, are estimated as follows: PM10 4.41, NO, 10.81, SO2 0.70, CO 2.44, and voc 0.24. The project has been evaluated and found to be consistent with the requirements of the Utah Administrative Code Rule 307 (UAC R307). A public comment period was held in accordance with UAC R307401-4 and no comments were received. This air quality Approval Order (AO) authorizes the project with the following conditions, and failure to comply with any of the conditions may constitute a violation of this order. General Conditions: 1. This Approval Order applies to the following company: Corporate Office Location Harper Contracting, lnc. 8201 West 5400 South P.O. Box 18400 Kearns, Utah 84118 Phone Number (801) 250-0132 Fax Number (801) 250-0671 The equipment listed in this AO shall be operated at the following location: Ogden Road Improvement Project, West of Wall Avenue, between 3l't and 32nd Streets, Ogden, Weber County. Universal Transverse Mercator (U-tM) Coordinate System: UTM Datum NAD27 4,562.145 km. Northing,4l7.96l km. Easting,Zone 12 All definitions, terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code (UAC) Rule 307 (R307) and Title 40 of the Code of Federal Regulations (40 CFR). Unless noted otherwise, references cited in these AO conditions refer to those rules. The limits set forth in this AO shall not be exceeded without prior approval in accordance with R307-401. Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved in accordance with R307-401-1. All records referenced in this AO or in applicable NSPS, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive 2. 3. 4. 5. DAQE-2893001-03 Page 3 Secretary's representative upon request, and the records shall include the two-year period prior to the date of the request. Records shall be kept for the following minimum periods: A. Emission inventories Five years from the due date of each emission statement or until the next inventory is due, whichever is longer. B. All other records Two years 6. Harper Contracting shall install and operate the aggregate processing equipment in accordance with the terms and conditions of this AO, which was written pursuant to Harper Contracting's Notice of Intent (NOD submitted to the Division of Air Quality(DAQ) on March 3,2003. 7. The approved installations shall consist of the following equipment: A. One (1) jaw crusher rated at 250 tph. B. One (1) generator set rated at 250 kW C. Misc. conveyors and stackers D. Misc. off-highway mobile equipment 8. Harper Contracting shall notify the Executive Secretary in writing when the installation of the equipment listed in Condition #7 has been completed and is operational, as an initial compliance inspection is required. To insure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compliance Section. If installation has not been completed within eighteen months from the date of this AO, the Executive Secretary shall be notified in writing on the status of the installation. At that time, the Executive Secretary shall require documentation of the continuous installation of the operation and may revoke the AO in accordance with R307-401-11. Limitations and Tests Procedures 9. Visible emissions from the following emission points shall not exceed the following values: A. The jaw crusher - l57o opacity B. All conveyor transfer points - l\Vo opacity C. All conveyor drop points - 20Vo opacity D. All other points - 20Vo opacity Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. For sources that are subject to NSPS, opacity shall be determined by conducting observations in accordance with 40 CFR 60.1 1(b) and 40 CFR 60, Appendix A, Method 9. DAQE-2893001-03 Page 4 10. Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20Vo opacity. Visible emissions determinations for traffic sources shall use procedures similar to Method 9. The normal requirement for observations to be made at l5-second intervals over a six-minute period, however, shall not apply. Six points, distributed along the length of the haul road or in the operational area, shall be chosen by the Executive Secretary or the Executive Secretary's representative. An opacity reading shall be made at each point when a vehicle passes the selected points. Opacity readings shall be made Vz the vehicle length or greater behind the vehicle and at approximately Vzthe height of the vehicle or greater. The accumulated six readings shall be averaged for the compliance value. 11. The following limits stratl not be exceeded: A. 520,000 tons of concrete and asphalt processed per rolling l2-month period. B. 25 conveyor transfer/drop points To determine compliance with a rolling l2-month total the owner/operator shall calculate a new l2-month total by the twentieth day of each month using data from the previous 12 months. Records of production shall be kept for all periods when the plant is in operation. Daily production shall be determined by operator's logs or scale logs. The records of production shall be kept on a daily basis. The number of transfer/drop points shall be documented each time a piece of processing or conveying equipment is added or removed. Roads and Fugitive Dust 12. Harper Contracting shall abide by a fugitive dust control plan acceptable to the Executive Secretary for control of all dust sources associated with this Ogden Road Improvement Project. Harper Contracting shall abide by the most current fugitive dust control plan approved by the Executive Secretary. The haul road speed shall be posted. Fuels 13. The owner/operator shall use #2fnel oil as fuel in the generator. Federal Limitations and Requirements 14. In addition to the requirements of this AO, all applicable provisions of 40 CFR 60, New Source Performance Standards (NSPS) Subpart A,40 CFR 60.1 to 60.18 and Subpart OOO, 40 CFR 60.670 to 6O.676 (Standards of Performance for Nonmetallic Mineral Processing Plants) apply to this installation. Records & Miscellaneous At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO including associated air pollution control equipment in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance 15. DAQE-2893001-03 Page 5 procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. 16. The owner/operator shall comply with R307-150 Series. Inventories, Testing and Monitoring. 17. The owner/operator shall comply with R307-107. General Requirements: Unavoidable Breakdowns. The Executive Secretary shall be notified in writing if the company is sold or changes its name. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including R307, A copy of the rules, regulations and/or attachments addressed in this AO may be obtained by contacting the DAQ. The Utah Administrative Code R307 rules used by DAQ, the NOI guide, and other air qualit-y documents and forms may also be obtained on the Internet at the following web site: http://www.deq. state.ut.us/eqair/aq_home. htm The annual emission estimations below include crushing operation, conveyor transfers, the diesel generator, and associated fugitive dust. These emissions are for the purpose of determining the applicability of Prevention of Significant Deterioration, non-attainment area, Maintenance area, and Title V source requirements of the R307. They are not to be used for determining compliance. The Potential To Emit (PTE) emissions for Harper Contracting (the Ogden Road Improvement project) are currently calculated at the following values: l,-Itnln. Where ideas connect Department of Environmental Quality Division of Air Quality 150 North 1950 West P.O. Box lzl4820 Salt [,ake City, Utah 84114-4820 (801) 536-4099 Fax (801) s36-4414 T.D.D. www.deq.utah.gov +E Michael O. Leavitt Govemor Dianne R. Nielson, Ph.D. Executive Director Richard W. Sprott Director ; "l Re: DAQE-rN2893001-03 April 14,2003 Mr. Lawnie Mayhew Harper Contracting 8201 West 5400 South Kearns, Utah 84118 Dear Mr. Mayhew: Intent to Approve: Ogden Road Improvement Project, CDS B NA NSPS TITLE V Weber County Project Code: N2893-001 The attached document is the Intent to Approve GfA) for the above-referenced project. ITAs are subject to public review. Any comments received shall be considered before an Approval Order is issued. Future correspondence on this Intent to Approve should include the engineer's name as well as the DAQE number as shown on the upper righrhand corner of this letter. Please direct any technical questions you may have on this project to Mr. Enqiang He. He may be reached at (801) 536-4000. New Source R6view Section RR:EH:dn Weber-Morgan Health Department STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE: OGDEN ROAD IMPROVEMENT PROJECT Prepared By: Enqiang He, Engineer (801) s36-4ooo Email: Ehe@utah.gov INTENT TO APPROVE I\UMBER DAQE-rN2893001-03 Date: April 14,2fi)3 Harper Contracting Source Contact Lawnie Mayhew (801) 2s0-01s2 Richard W. Sprott Executive Secretary Utah Air Quality Board Abstract Harper Contracting has proposed to operate an aggregate processing facility in Ogden, Weber County. The location is a Non-attainment area of the National Ambient Air Quality Standards (NAAQS) for PMto The facility will process 520,000 tons of products per rolling l2-month period. New Source Performance Standards (NSPS) and Title V of the 1990 Clean Air Act apply to this source. The emissions, in tons per year, are estimated as follows: PM10 4.41, NO, 10.81, SO2 0.70, CO 2.44, and voc 0.24. The Notice of Intent (NOI) for the above-referenced project has been evaluated and has been found to be consistent with the requirements of the Utah Administrative Code Rule 307 (UAC R307). Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an Approval Order (AO) by the Executive Secretary of the Utah Air Quality Board. A 30-day public comment period will be held in accordance with UAC R307-401-4. A notice of intent to approve will be published in the Ogden Standard Examiner on April 19, 2003. During the public comment period the proposal and the evaluation of its impact on air quality will be available for both you and the public to review and comment. If anyone so requests a public hearing it will be held in accordance with UAC R307-401-4. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. Please review the proposed AO conditions during this period and make any comments you may have. The proposed conditions of the AO may be changed as a result of the comments received. Unless changed, the AO will be based upon the following conditions: General Conditions: 1.This Approval Order (AO) applies to the following company: Corporate Office Location Harper Contracting, lnc. 8201 West 5400 South P.O. Box 18400 Kearns, Utah 84118 Phone Number (801) 250-0132 Fax Number (801) 250-0671 The equipment listed in this AO shall be operated at the following location: Ogden Road Improvement Project, West of Wall Avenue, between 3l't and 32nd Streets, Ogden, Weber County. Universal Transverse Mercator GnM) Coordinate System: UTM Datum NAD27 4,562.145 km. Northing,4lT.96I km. Easting,Zone 12 All definitions, terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code (UAC) Rule 307 (R307) and Title 40 of the Code 2. DAQE-rN2893001-03 Page 3 of Federal Regulations (40 CFR). Unless noted otherwise, references cited in these AO conditions refer to those rules. 3. The limits set forth in this AO shall not be exceeded without prior approval in accordance with R307-401. 4. Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved in accordance with R307-401-1. 5. All records referenced in this AO or in applicable NSPS, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date of the request. Records shall be kept for the following minimum periods: A. Emission inventories Five years from the due date of each emission statement or until the next inventory is due, whichever is longer. B. All other records Two years 6. Harper Contracting shall install and operate the aggregate processing equipment in accordance with the terms and conditions of this AO, which was written pursuant to Harper Contracting's Notice of Intent submitted to the Division of Air Quality (DAQ) on March 3,2003. 7 . The approved installations shall consist of the following equipment: A. One (1) jaw crusher rated at 250 tph. B. One (1) generator set rated at 250 kW C. Misc. conveyors and stackers D. Misc. off-highway mobile equipment 8. Harper Contracting shall notify the Executive Secretary in writing when the installation of the equipment listed in Condition #7 has been completed and is operational, as an initial compliance inspection is required. To insure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compliance Section. If installation has not been completed within eighteen months from the date of this AO, the Executive Secretary shall be notified in writing on the status of the installation. At that time, the Executive Secretary shall require documentation of the continuous installation of the operation and may revoke the AO in accordance with R307-401-11. Limitations and Tests Procedures 9. Visible emissions from the following emission points shall not exceed the following values: DAQE-rN2893001-03 Page 4 A. The jaw crusher - l57o opacity B. All conveyor transfer points - 107o opacity C. All conveyor drop points - 207o opacity D. All other points -207o opacity Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. For sources that are subject to NSPS, opacity shall be determined by conducting observations in accordance with 40 CFR 60.1l(b) and 40 CFR 60, Appendix A, Method 9. Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 207o opacity. Visible emissions determinations for traffic sources shall use procedures similar to Method 9. The normal requirement for observations to be made at l5-second intervals over a six-minute period, however, shall not apply. Six points, distributed along the length of the haul road or in the operational area, shall be chosen by the Executive Secretary or the Executive Secretary's representative. An opacity reading shall be made at each point when a vehicle passes the selected points. Opacity readings shall be made 2 vehicle length or greater behind the vehicle and at approximately 2 the height of the vehicle or greater. The accumulated six readings shall be averaged for the compliance value. The following limits shall not be exceeded: 520,000 tons of concrete and asphalt processed per rolling l2-month period. 25 conveyor transfer/drop points To determine compliance with a rolling l2-month total the owner/operator shall calculate a new l2-month total by the twentieth day of each month using data from the previous 12 months. Records of production shall be kept for all periods when the plant is in operation. Daily production shall be determined by operator's logs or scale logs. The records of production shall be kept on a daily basis. The number of transfer/drop points shall be documented each time a piece of processing or conveying equipment is added or removed. Roads and Fugitive Dust 12. Harper Contracting shall abide by a fugitive dust control plan acceptable to the Executive Secretary for control of all dust sources associated with this Ogden Road Improvement Project. Harper Contracting shall abide by the most current fugitive dust control plan approved by the Executive Secretary. The haul road speed shall be posted. Fuels r0. 11. A. B. 13.The owner/operator shall use #2 fuel oil as fuel in the generator. DAQE-rN2893001-03 Page 5 Federal Limitations and Requirements 14. In addition to the requirements of this AO, all applicable provisions of 40 CFR 60, New Source Performance Standards (NSPS) Subpart A,40 CFR 60.1 to 60.18 and Subpart OOO, 40 CFR 60.670 to 60.676 (Standards of Performance for Nonmetallic Mineral Processing Plants) apply to this installation. Records & Miscellaneous At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO including associated air pollution control equipment in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. The owner/operator shall comply with R307-150 Series. Inventories, Testing and Monitoring. The owner/operator shall comply with R307-107. General Requirements: Unavoidable Breakdowns. The Executive Secretary shall be notified in writing if the company is sold or changes its name. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including R307. A copy of the rules, regulations and/or attachments addressed in this AO may be obtained by contacting the DAQ. The Utah Administrative Code R307 rules used by DAQ, the Notice of Intent (NOD guide, and other air quality documents and forms may also be obtained on the Internet at the following web site: http://www.deq.state.ut.us/eqair/aq_home.htm The annual emission estimations below include crushing operation, conveyor transfeirs, the diesel generator, and associated fugitive dust. These emissions are for the purpose of determining the applicability of Prevention of Significant Deterioration, non-attainment area, Maintenance area, and Title V source requirements of the R307. They are not to be used for determining compliance. The Potential To Emit (PTE) emissions for Harper Contracting (the Ogden Road Improvement Project) are currently calculated at the following values: Pollutant Tons/yJ 15. 16. 17. DAQE-IN2893001-03 Page 6 The DAQ is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. ruk New Source Review Section xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx TRANSACTION REPORT P,01 x x l^lED 07:04 Al{ xAPR-16-2003 ------_NOTE x x x x x DPXX DATE START X APR-16 x xxxxxxxxx ArI 918016254380 T}( TII1E PAGES TYPE 48, 3 SEND OK xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx 673 x x l u }C Where ideas connect Department of Environmental Quality Division of Air Quality FII.E Michael O. Leavitt Govemor Dianne R. Nielson, Ph.D. ExecutiYe Director Richard W. Sprott Director 150 North 1950 West P.O. Box 144820 salt Lake city, urah 84114-4820 (801) 536-4099 Fax (801) 536-,1414 T.D.D. www.deq.utah.gov DAQE-NN2893001-03 April 14,2003 Ogden Standard Examiner Legal Advertising Department 455 23rd Street Ogden, Utah 84401 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Ogden Standard Examiner on April 19,2003. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah, 841144820. Sincerely, Diane Nielson Office Technician Enclosure Weber County 2380 Washington Blvd #360 Ogden UT 84401 Wasatch Front Regional Council 295 Jiimmy Doolittle Road salt Lake city, Utah 84116-3706 * rqr: "1.ll NOTICE A notice o$*intert for the following project submitted in accordance with $R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Executive Secretary, Utah Air Quality Board: Harper Contracting , 8201 West 5400 South, Keams, Utah 841 1 8 Project Location: West of Wall Avenue, between 3l't and 32'd Streets, Ogden, Weber County, Utah. Project Description: Harper Contracting has proposed to operate an aggregate processing facility in Ogden, Weber County. The facility will process 520,000 tons of products per rolling l2-month period. The Proposed Emissions increase (in tons per year) will be as follows: PMrg 4.41, SOz 0.70, NO*10.81, co 2.44.YOC0.24. The completed engineering evaluation and air quality impact analysis showed that the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Executive Secretary intends to issue an Approval Order pending a 30-day public cornment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 150 North 1950 West, Salt Lake City, UT84114-4820. Written Comments received by the Division at this same address on or before May 19, 2003, will be considered in making the final decision on the approvaUdisapproval of the proposed approval order. Email cornrnents will also be accepted at Email@utah.gov. If anyone so requests to the Executive Secretary at the Division in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-4, UAC. Date of Notice: April 19, 2003 APR-03-2003 THU 12:14 PTI ApR-81-2003 TUE 10!03 All --..0 PERI{ITTIN0 LnwnlcMnyhcw I Iarycr Contmcting, Inc, $20t Wost 5400 South i',O,Ilox 19400 i(crms, Utuh 84Il8 I(E;The ogdcn Road ImpruvementProject r#cborcounty, cDs Dl NA; N.IPS; f itle v FA)( NO. FA)( NO. 3 P. 0t UTAH pIVISION OI{ A.rR OUALITY NBW SOURCE PLAN REYIEW REVIEW llN(itNttElt: Ilnqirng HettAl')h March 19,2001 NOI'ICE OtTIMENTSURMI't"l't D; Mrrth 3,2003 PI-ANT CON'T'ECT': PIIONB NUMRIIR: JTA'X NUMBL}R SC)[)RCII I.OCATIONT t.il'M L'OOtt DINA'l'ti.S : AI'I'ITOVAI.S: LuwnioMayhcw (8ol) 250-013? (8or) 250-067 r We^st of Wall Avcnro, bstwgsn Sln and 32Dc.gtrcets, Ogden, M.bcrCourrty 4,562,143 knr, Northing,417.061 krt, Etsting, Zortc 12 U'I'M rlatum NAD27 RECdfuED i't, ii .; - .r AfHOUAtffiqt ProJect fs! code: N2893-00 t Pccr llnginccr Ion Dlnck )AQ raqucsts lhat a conrprny/corporltion offlcirl rcad tho attached dmf'Uproposcd Plnn Ravicw with Rc,,'ommendad Approval OnlerCorrditions- lf this porson does notundcnlilnd or does hot lgrrx with the sesditions, thc HITANJIEVIESIII]PINXEts should be contqcted within fivc drys rftcr reccipt of drc Plcn Rwicw. $pr*ill rtterltion nccds to bc addrcsserl ro thu Rccommcndod AO Conditions becausc thcy will bo t'ccrir)lmonded for'thc finnl AO, If this pcrson underrtnnds and thc compuny/ooryoration ggrcsi with tho I'lan Rovhw 0r Rccoilnended AO Couditions, tlris per:on should sign bclow end rcturD (con usc FAX # 801"536-409r) wlttrin l0 dnys nltorrccciptof thccontlitions. If thc,Elen Revicw Enginecrlsnotmntncted rvilhln l0 days. tho lrlan Rcvicw linginoor 3hall rusrr tho Compoy/Coryontion officlal agl'ocs with firnl approval. A 30-doy publlc comntontllrlg I'lan Rcvicw ontl rvlll precc.\$ thq Plan pcriod will bo requtrad \,rcfqro thc Approval iasued.You, Applicrnl COntact 5t :1:hc\worrl\ao-2001\harpcr0f 0f .[oc UTAH DIVISION OF AIR OUALITY NEW SOURCE PLAN REVIEW Lawnie Mayhew Harper Contracting, Inc. 8201 West 5400 South P.O. Box 18400 Kearns, Utah 84118 RE: REVIEW ENGINEER: DATE: NOTICE OF INTENT SUBMITTED: PLANT CONTACT: PHONE NUMBER: FAX NUMBER SOURCE LOCATION: UTM COORDINATES: APPROVALS: Project fee code: N2893-001 The Ogden Road Improvement Project Weber County, CDS B; NA I l{ s PS ; TtlL \/ Enqiang He March 19,2003 March 3,2003 Lawnie Mayhew (801) 2s0-0132 (801) 2s0-0671 West of Wall Avenue, between 31't and 32nd Streets, Ogden, Weber County 4,562.145 km. Northing,4I7.96l km. Easting,Zone 12 UTM datum NAD27 Peer Engineer DAQ requests that a company/corporation official read the attached draft/proposed Plan Review with Recommended Approval Order Conditions. If this person does not understand or does not agree with the conditions, the PLAN REVIEW ENGINEER should be contacted within five days after receipt of the Plan Review. Special attention needs to be addressed to the Recommended AO Conditions because they will be recommended for the final AO. If this person understands and the company/corporation agrees with the Plan Review or Recommended AO Conditions, this person should sign below and return (can use FAX # 801-536-4099) within 10 days after receipt of the conditions. If the Plan Review Engineer is not contacted within 10 days, the Plan Review Engineer shall assume that the Company/Corporation official agrees with this Plan Review and will process the Plan Review towards final approval. A 30-day public cornment period will be required before the Approval Order can be issued. Thank You. Applicant Contact N :\ehe\word\ao-2003\harperO303. doc (Signature & Date) NSPS 40 CFR Part 60, Subparts A and OOO NESHAP.... ......No MACT ............No Hazardous Air Pollutants (HAPs) .........No Hazardous Air Pollutants Major Source........ ............No New Major Source ..............No Major Modification................. ...............No PSD Permit ......No PSD Increment (modeling) ............... .....No Operating Permit Program Minor ........ Yes Major ....................No Send to EPA............ ............No Comment period......... 30 days Harper Contracting - Ogden Road Improvement Project March 19,2003 Page2 Abstract Harper Contracting has proposed to operate an aggtegate processing facility in Ogden, Weber County. The location is a Non-attainment area of the National Ambient Air Quality Standards (NAAQS) for PM1s. The facility will process 520,000 tons of products per rolling l2-month period. New Source Performance Standards (NSPS) and Title V of the 1990 Clean Air Act apply to this source. The emissions, in tons per year, are estimated as follows: PMro 4.41, NO* 10.81, SOz 0.70, CO 2.44, and VOC 0.24. Newspaper Notice Harper Contracting has proposed to operate an aggregate processing facility in Ogden, Weber County. The facility will process 520,000 tons of products per rolling l2-month period. I. DESCRIPTION OF PROPOSAL The recycled concrete and asphalt are removed, taken to the crusher, processed, and then taken back to the road site for reuse. The facility will process 520,000 tons of products per rolling l2-month period. There will be up to 25 drop points for the entire operations. Equipment includes a jaw crusher, a generator set, conveyors and stackers, and misc. off-highway mobile equipment. il. EMISSION SUMMARY The emissions from this site will be as follows: Current Emissions Emission Increases Total Emissions Pollutant tons/year tons/year tons/year PMro SOz NO* CO VOC Harper Contracting - Ogden Road Improvement Project March 19,2003 Page 3 A. Haul Roads Haul roads are a large potential source of emissions if they are uncontrolled dirt roads. The truck wheels will grind a layer of dirt into fine particulate on the road surface. This fine particulate is stirred up by the tires, wind, and the turbulence created by the trucks'passage. A haul road that is to be used for many years could be paved with asphalt and swept to control emissions. The New Source Review (NSR) Section recommends the following limitations as BACT for the haul road: 1. An opacity limitation of 20Vo for haul road traffic. 2. The haul road will be controlled by wet suppression (or other chemical treatment) daily depending upon the observed dust generation, to meet the required opacity limitation. 3. The haul road speed shall be posted at 15 miles per hour. Storage Piles The storage piles should not generate a great deal of particulate emissions; routine water spraying should control them. The recommended BACT for the storage piles is 4.07o moisture content and 207o opacity. Crushers. Conveyor Drop Points. ConveLor Transfer Points The following opacity limitations are applicable to process equipment: Crushers ................15Vo Conveyor Drop Points ....................20Vo Conveyor Transfer Points......... ...... IlVo Emissions from the above process equipment will be controlled by the use of water sprays in the process as needed to control the emissions to the above opacity limits. The recommended BACT is to maintain a moisture content of 4Vo in the fines. B. The generator The NSR Section recommends the following as BACT for a diesel engine: 1. Proper engine tuning and maintenance 2. 20Vo opacity Harper Contracting - Ogden Road Improvement Project March 19, 2003 Page 4 Iv.APPLICABILITY OF FEDERAL REGULATIONS AND UTAH ADMINISTRATIVE CODES ruAC) The Notice of Intent submitted is for a new source. At the time of this review the Utah Administrative Code Rules 307 (UAC R307) and federal regulations have been examined to determine their applicability to this Notice of Intent. The following rules have been specifically addressed. l. R307-101-2, Major Modification - means any physical change in or change in the method of operation of a major source that would result in a significant net emissions increase of any pollutant. R307-107, UAC - Unavoidable breakdown reporting requirements R307-150 Series, UAC - Inventories, Testing and Monitoring. These rules cover emission inventory reporting requirements and require the owner or operator of sources of air pollution to submit an emissions inventory report: R307-150. Emission Inventories R307-155. Hazardous Air Pollutant R307-158. Emission Statement Inventory. R307-201-l(2), UAC - 20Vo maximum opacity limitation at all emission points. Visible emissions from installations constructed after April 25, 1971, except internal combustion engines, or any incinerator shall be of a shade or density no darker than 207o opacity, except as otherwise provided in these regulations. R307-201-1(9), UAC - Opacity Observation. R307-203-1(1), UAC - Commercial and Industrial Sources. Any coal, oil, or mixture thereof, burned in any fuel burning or process installation not covered by New Source Performance Standards for sulfur emissions shall contain no more than 1.0 pound sulfur per million gross Btu heat input for any mixture of coal nor .85 pounds sulfur per million gross Btu heat input for any oil. R307-205 (UAC) - Emission Standards: Fugitive Emissions and Fugitive Dust. R307-206, UAC - Abrasive Blasting Requirements - Opacity limitations and performance standards for abrasive blasting. R307-325-1(1) R307-325 applies to all sources in R307-326 through 341, major sources as defined and outlined in section 182 of the Clean Air Act and non-major sources located in Davis and Salt Lake Counties and in any non-attainment area for ozone as defined in the State Implementation Plan. R307-401-7, UAC - Rules for relocation of temporary sources. Harper Contracting - Ogden Road Improvement Project March 19,2003 Page 5 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. R307-401-10(1), UAC - All sources excluding non-commercial residential dwellings shall install oxides of nitrogen controVlow oxides of nitrogen burners or controls resulting from application of an equivalent technology, as determined by the Executive Secretary, whenever existing fuel combustion burners are replaced, unless such replacement is not physically practical or cost effective. The request for an exemption shall be presented to the Executive Secretary for review and approval. L2. R307-403-3, UAC - Every major new source or major modification must be reviewed by the Executive Secretary to determine if a source will cause or contribute to a violation of the NAAQS. 13. R307-403-5(1Xb), UAC - Enforceable offsets of 1.2:l are required for new sources or modifications that would produce an emission increase greater than or equal to 50 tons per year of any combination of PMro, SOz, and NO*. 14. R307-403-5(1)(c), UAC - Enforceable offsets of 1:1 are required for new sources or modifications that would produce an emission increase greater than or equal to 25 tons per year but less than 50 tons per year of any combination of PMls, SOz, and NO,. 15. R307-405, UAC - Permits: Prevention of Significant Deterioration of Air Quality (PSD) 405-1. Definitions 405-2. Area Designations 405-3. Area Redesignation 405-4. Increments and Ceilings 405-5. Baseline Concentration and Date 405-6. PSD Areas - New Sources and Modifications 405-7 . Increment Violations 405-8. Banking of Emission Offset Credit in PSD Areas 16. R307-406, UAC - Visibility 406-1.(1) The Executive Secretary shall review any new major source or major modification proposed in either an attainment area or area of non-attainment area for the impact of its emissions on visibility in any mandatory Class I area. 17. R307-410, UAC - Permits: Emissions Impact Analysis (Air Quality Modeling) 18. R307-413, UAC - Permits: Exemptions and Special Provisions 413-1. Definitions and General Requirements 413-2. Small Source Exemptions - De minimis Emissions 413-3. Flexibility Changes 413-4. Other Exemptions 413-5. Replacement-in-Kind Equipment 413-6. Reduction of Air Contaminants 413-7. Exemption from Notice of Intent Requirements for Used Oil Fuel Burned for Energy Recovery 413-8. De minimis Emissions From Air Strippers and Soil Venting Projects Harper Contracting - Ogden Road Improvement Project March 19,2003 Page 6 413-9. De minimis Emissions From Soil Aeration Projects. 19. R307-420, UAC - Permits: Ozone Offset Requirements in Davis and Salt Lake Counties. 20. 40 CFR, Part 50 - National Ambient Air Quality Standards (NAAQS). The following areas are Non-attainment areas: PMro Salt Lake and Utah Counties, and the city of Ogden SOz Salt Lake County and The Oquirrh Mountains above 5,600 feet in Eastern Tooele County CO Provo The following areas are Maintenance Areas: Ozone Salt Lake and Davis Counties CO Ogden and Salt Lake City 2L . 40 CFR 60. I 5, Definition of Reconstruction - the replacement of components of an existing facility to such an extent that: A. The fixed capital cost of the new components exceeds 507o of the fixed capital cost that would be required to construct a comparable entirely new facility and B. It is technologically and economically feasible to meet the applicable standards set forth in this part. Harper Contracting - Ogden Road Improvement Projecl March 19,2003 PageT V. RECOMMENDED APPROVAL ORDER CONDITIONS General Conditions: l. This Approval Order (AO) applies to the following company: Corporate Office Location Harper Contracting, Inc. 8201 West 5400 South P.O. Box 18400 Kearns, Utah 84118 Phone Number (801) 250-0132 Fax Number (801) 250-0671 The equipment listed in this AO shall be operated at the following location: Ogden Road Improvement Project, West of Wall Avenue, between 3l't and 32nd Streets, Ogden, Weber County. Universal Transverse Mercator (UTM) Coordinate System: UTM Datum NAD27 4,562.145 km. Northin g, 417 .961 km. Easting, Zone 12 2. All definitions, terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code (UAC) Rule 307 (R307) and Title 40 of the Code of Federal Regulations (40 CFR), Unless noted otherwise, references cited in these AO conditions refer to those rules. 3. The limits set forth in this AO shall not be exceeded without prior approval in accordance with R307-401. 4. Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved in accordance with R307-401-1. 5. All records referenced in this AO or in applicable NSPS, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date of the request. Records shall be kept for the following minimum periods: A. Emission inventories Five years from the due date of each emission statement or until the next inventory is due, whichever is longer. B. All other records Two years Harper Contacting - Ogden Road Improvement Project March 19,2003 Page 8 Harper Contracting shall install and operate the aggregate processing equipment in accordance with the terms and conditions of this AO, which was written pursuant to Harper Contracting's Notice of Intent submitted to the Division of Air Quality (DAQ) on March 3,2003. The approved installations shall consist of the following equipment: One (1) jaw crusher rated at 250 tph. One (1) generator set rated at 250 kW Misc. conveyors and stackers Misc. off-highway mobile equipment Harper Contracting shall notify the Executive Secretary in writing when the installation of the equipment listed in Condition #7 has been completed and is operational, as an initial compliance inspection is required. To insure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compliance Section. If installation has not been completed within eighteen months from the date of this AO, the Executive Secretary shall be notified in writing on the status of the installation. At that time, the Executive Secretary shall require documentation of the continuous installation of the operation and may revoke the AO in accordance with R307-401-11. Limitations and Tests Procedures 9. Visible emissions from the following emission points shall not exceed the following values: A. The jaw crusher - l57o opacity B. All conveyor transfer points - llVo opacity C. All conveyor drop points - 20Vo opacity D. All other points - 20Vo opacity Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. For sources that are subject to NSPS, opacity shall be determined by conducting observations in accordance with 40 CFR 60.11(b) and 40 CFR 60, Appendix A, Method 9. Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20%o opacity. Visible emissions determinations for traffic sources shall use procedures similar to Method 9. The normal requirement for observations to be made at l5-second intervals over a six-minute period, however, shall not apply. Six points, distributed along the length of the haul road or in the operational area, shall be Harper Contracting - Ogden Road Improvement Project March 19, 2003 Page 9 6. 7. A. B. C. D. 8. 10. chosen by the Executive Secretary or the Executive Secretary's representative. An opacity reading shall be made at each point when a vehicle passes the selected points. Opacity readings shall be made 1/z vehicle length or greater behind the vehicle and at approximately 1/zthe height of the vehicle or greater. The accumulated six readings shall be averaged for the compliance value. 11. The following limits shall not be exceeded: A. 520,000 tons of concrete and asphalt processed per rolling 12-month period. B. 25 conveyor transfer/drop points To determine compliance with a rolling l2-month total the owner/operator shall calculate a new l2-month total by the twentieth day of each month using data from the previous 12 months. Records of production shall be kept for all periods when the plant is in operation. Daily production shall be determined by operator's logs or scale logs. The records of production shall be kept on a daily basis. The number of transfer/drop points shall be documented each time a piece of processing or conveying equipment is added or removed. Roads and Fugitive Dust 12. Harper Contracting shall abide by a fugitive dust control plan acceptable to the Executive Secretary for control of all dust sources associated with this Ogden Road Improvement Project. Harper Contracting shall abide by the most current fugitive dust control plan approved by the Executive Secretary. The haul road speed shall be posted. Fuels 13.The owner/operator shall use #2 fuel oil as fuel in the generator. Federal Limitations and Requirements 14. In addition to the requirements of this AO, all applicable provisions of 40 CFR 60, New Source Performance Standards (NSPS) Subpart A, 40 CFR 60.I to 60.18 and Subpart OOO, 40 CFR 60.670 to 60.676 (Standards of Performance for Nonmetallic Mineral Processing Plants) apply to this installation. Records & Miscellaneous 15. At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this Approval Order including associated air pollution control equipment in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. Harper Contracting - Ogden Road Improvement Project March 19,2003 Page l0 16. The owner/operator shall comply with R307-150 Series. Inventories, Testing and Monitoring. 17. The owner/operator shall comply with R307-107. General Requirements: Unavoidable Breakdowns. The Executive Secretary shall be notified in writing if the company is sold or changes its name. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including R307. A copy of the rules, regulations and/or attachments addressed in this AO may be obtained by contacting the Division of Air Quality. The Utah Administrative Code R307 rules used by DAQ, the Notice of Intent (NOD guide, and other air quality documents and forms may also be obtained on the Internet at the following web site: http://www. deq. state.ut. us/eqair/aq_home. htm The annual emission estimations below include crushing operation, conveyor transfers, the diesel generator, and associated fugitive dust. These emissions are for the purpose of determining the applicability of Prevention of Significant Deterioration, non-attainment area, Maintenance area, and Title V source requirements of the R307. They are not to be used for determining compliance. The Potential To Emit (PTE) emissions for Harper Contracting (the Ogden Road Improvement Project) are currently calculated at the following values: Pollutant Tons/yr Harper Contracting - Ogden Road Improvement Project March 19,2003 Page I I .,:,f Iht"r."*;$,inc I February 28,2002 ?eelv'. Jart Btael< Richardw. Sprot! Executive Secretary N z*y 3 - oo I State of Utah Division of Air Quality P. O. Box 144820 Salt Lake Ciry, Utah 841144820 8160 South Highland Drive . Sandy, Urah 84093 . (801) 94341 44. Fax (80t) 942-t852 Et H.RECEIVED lrAR 0 3 m3 AIH QUALITY - c€ RE: Notice of Intent for Harper Contracting,Inc., Ogden Road Improvement Project Attention: Mr. Jon Black Dear Mr. Sprott: On behalf of Harper Contracting, Inc. (Harper), JBR Environmental Consultants, Inc. (JBR) is submitting a Notice of Intent for Harper's Ogden Road Improvement project for a permanent installation of aggregate processing equipment. Harper is currently operating the installation under tenporary relocation order DQAC-1316-2002. If there are any questions or concenxi, you may contact me at 801-9434144, x. 124. Regards, Sor""k A& DawnWhalev U Environmental Engineer cc: Lawnie Mayhew, Harper Conhacting, Inc. Bobby Mitchell, Harper Contracting, Inc. File Corporare Office . Sandy, Utah Gdu City, Utah o Rcno, Ne\"ida Elko, Ncvada Boisc, Idaho . (80r) 9434144 (435)6624793 (/75\747-5777 (/75)738-8766 (208) 8i3-0883 Fax (801) 942-1552 t?x (43t) 662-7106 Fax(775)747-2r77 Fex(775)738-n64 . Fo (208)8i34884 : Salt Lake City . Ccdar City Reno . Elko r Boisc HARPER CONTRACTING, INC. Ogden Road lmprovement Project (Ogden, Utah) Notice of lntent to lnstall an Aggregate Processing Operation Submitted February 19, 2003 TABLE OF CONTENTS Secroru 1.0 lurRooucnoN AND OveRvlew Secrrou 2.0 GerueRm Flclurv luronuettot't 2.1 UDAQ GeHeRRl lruroRnalnou Fonm Secrol 3.0 Pnocess lxronulloru 3.1 PRocess Flow DraoRaus 3.2 Pnocess EeurpmeruT AND UDAQ Fonnas Secrrou 4.0 Eutsstot'ts Reuereo lruroRulloru Secrroru 5.0 Atn Pou-urou Gorurnol EoutpMENT luroRnltlrtou 5.1 Besr Avmesle Gorurnol Tecxruoloov (BAGT) Arunuvsrs 5.2 UDAQ Poluunoru Coxrnol Eoutpnaexr FoRwts Secrroru 6.0 RecuulroRv Revtew 6.1 ApplrcRsr-e ReeutneMENTS euo ReouEsrED AppRovll- Onoen Coruorrrors6.2 Goupt-tRttce MorulroRrNGAND DeuorusrRRrtou Secrroru 7.0 Antterer.rr Atn Qunurv lmpncr Arueuvsts Secnou 8.0 Pnoposeo Appnovll Onoen Lenouace Apperuorx A AppRovlr- ORoeR DAQE-125-02 (Ponrlele AocREGATE Pnocessr r.ro Eoureu erur) Appeuorx B Wesrenn Reororuel Cltnltere GerureR PRecrprrlroru DRIR ron OooeN, UrAH 1.0 . InrRooucnoN AND Ovrnvlew Harper Contracting, Inc. (Harper) has contracted to process concrete and asphalt products that are being removed as part of the Ogden, Utah road improvement project. On September 6,2002, Harper received Temporary Relocation Approval Number DAQC-1316-2002, to process aggregate for recycling at this location. This Notice of Intent (NOD is being submitted so that under the resulting Approval Order (AO), Harper may process aggregate from the location for the duration of the road improvement project, which is expected to extend another eighteen months to two years. With respect to calculated emissions from the Ogden Road Improvement Project, Harper has included spreadsheets based on processing activities rather than individual pieces of equipment. Emissions from activities involved in aggregate processing are a function of throughput, not of the size or brand of equipment. Therefore, process-based emission calculations present the most accurate assessment of overall emission at the location. The exception to this is for combustion equipment, since emissions from this equipment are specific to fuel burned and size of equipment. Any ambient air quality impacts from emissions generated at the Ogden Road Improvement Project are discussed in Section 7.0 - Ambient Air Quality Impact Analysis. Because the aggregate industry is included in non-metallic processing industries covered by 40 CFR Part 60, Subpart OOO (Standards of Performance for Nonmetallic Processing Plants), Harper is subject to specific requirements for certain newer (postl983) equipment. Compliance with the applicable requirements involves fugitive dust control and conducting Method 9 opacity observations. Normally whenever a new piece of equipment subject to Subpart OOO is installed, Method 9 observations must be conducted within 180 days. In this NOI Harper is requesting the ability to move processing equipment into and out of the different processes on an as needed basis as long as the number of drop points or conveyor transfers does not exceed 25 for the entire facility.t Harper proposes to comply with the Method 9 requirement by conducting opacity observations on a semi-annual basis (January - June and July - December), beginning in the first complete six-month period after the AO is issued. With respect to the NSPS-required notifications, Harper proposes to submit notification letters seven days in advance of any equipment replacement and Temporary Relocation Notices for any equipment outside the scope of the AO. In April 2001 Harper began submitting NOIs to UDAQ for all of their permanent operations in Utah. These NOIs proposed certain sheamlining, consolidation, and generalizing features that allow for compliance maintenance but do not hinder flexibility. The resulting AOs incorporated most of the suggested features and Harper requests that the AO resulting from this NOI be prepared in the same way. I Emission calculations for conveyor transfers and drop points are based on this maximum number; i.e., 25. Harper Conhacting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 3 2.0 GeueRnr Facrurv INFoRMATToN The Ogden Road Improvement Project is centered near Wall Avenue and 31't Street in Ogden, Utah. The processing of material for recycling is conducted in an area that is bordered by Wall Avenue on the east, 31" St. on the North, 32'd St. on the South, and the train yard on the west. The approximate legal description of the processing area is as follows: NE 1/4 of SW 1/4, Section 32, Township 6N, Range I W, Salt Lake Basis Meridian The approximate geographical location of the Ogden Road Improvement Project is: Latitude:41.2079 N Longitude: 111.9787 W The corresponding Universal Transverse Mercator (UTM) Zone 12 coordinates are: Northing: 4562110 meters Easting:417941meters Aggregate processing operations are mobile; i.e., the equipment moves as material is excavated, processed, and shipped. Therefore, a location map showing the relative positions of equipment would only be a snapshot of the operation during a short period of time. Consequently, a facility layout is not included in this NOI; however, the area in which the processing takes place is very small, and the crusher is not likely to move more than 100 yards in any direction. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 4 'fF,i ll: il -,*li llli','=' rl / --lL 'i l, " i ' ;, )Y-iii=ij*:-tffii- jl_I-i/::;7i, r.J.. i- ' { : rii.: i!::'r! : llf '*-'a: ' -, )). PROJECT LOCATION SW Corner of Wall and 31st Street UTM27 Zone 12 4179418 4562110N -5 ,;:*t4E 2,1 UDAQ Gruenel lNFoRMAlott Fonut The required UDAQ General lnformation Fontr is include.d in this subsection. The requested Appardix designations have been changed to Section or Subsection designations to be consistent with the format of this NOI. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 5 Utah Division of Air Quality New Source Review Section Form 1 General lnformation Application for: X lnitialApproval Order tr Approval Order Modification A PERMIT TO CONSTRUCT MUST BE APPROVED BEFORE ANY ACTUAL WORK IS BEGUN ON THE FACILITIES. This is not a stand alone document. Please refer to the Permit Application lnstructions for specific details required to complete the application. Please print or type all information requested. All information requested herein must be completed and submitted before an engineering review can be completed. Contact the Engineering Section of the Division of Air Quality with any questions at (801) 5364000. Written inquiries may be addressed to: Division of Air Quality, Engineering Section, P.O. Box 144820, Salt Lake City, Utah 84114-4820. General Owner and Facility lnformation 1. Company name and address: Harper Contracting, lnc. 8201 W. 5400 South P.O. Box 18400 Kearns, Utah, 84118 Phone No.: ( 801) 250-0132 Fax No.: ( 801 ) 250-0671 2. Company contact for environmental issues: Lawnie Mayhew 8201 W. 5400 South P.O. Box 18400 Kearns, Utah, 84118 Phone No.: ( 801) 250-0132, Cell: 801-231-5622 Fax No.: ( 801) 250-0671 3. Facility address (if different from above): West of Wall Avenue, Between 31't and 32nd Streets, Ogden, Utah Phone no.: Fax no.: () () 4. Owners name and address: Rulon J. Harper 8201 W. 5400 South P.O. Box 18400 Kearns, Utah, 84118 Phone No.: ( 801) 250-0132 Fax No.: ( 801 ) 250-0671 5. County facility is located in: Weber 6. Latitude & longitude, township & range, and/or UTM coordinates of plant: Zone 12, 4562145 Northing, 417961 Easting 7.Directions to lnstallation (street address and/or directions to site) (include U.S. Coast and Geodetic Survey map if necessary): From Salt Lake City, go north on l-15 to Exit 344A, 31't St. East. Go approximately 1 mile east towards Wall Avenue. lnstallation is one block west of Wall Avenue, on the south side of 31"t St. 8. ldentify any current Approval Order(s): AO#_DAQE-125-02_ AO# Date 2121lO2 AO#_ AO#. AO# Date Date Date AO#Date Date 9. lf request for modification, previous permit # and date: DAQE #_ DATE: _/_/ 10. Tvoe of business at this facilitv: Aooreoate Processino il 11. Total company employees greater than 100?12. Standard lndustrial Classification Code 1442 New Source Review Application Form 1 nued 13.Application for: n New construction r Existing equipment operating without permit n Chanqe of oermit condition tr Modification X Permanent site Chanqe of locationtr 14. For new construction or modification, enter estimated start date:Estimated completion date: 15. For change of permittee, location or condition, enter date of occurrence: April 1, 2003 16. For existing equipment in operation without prior permit, enter initial operation date: '17. Has facilitv been modified or the capacity increased since November 29, 1969: I Yes x No Process lnformation 18. Site plan of facility (Attach as Appendix A): 19. Flow diaqram of entire process to include flow rates and other applicable information (Attach as Appendix B): 20. Detailed process/equipment description. (Attach as Appendix C) Description must include: Process/Equip specific form(s) identified in the instructions Fuels and their use Equipment used in process Description of product(s) Raw materials used Operation schedules Description of changes to process (if applicable) Production rates (includinq dailv/seasonal variances) 21. Does this aoolication contain confidential data? n Yes X No Emissions Related lnformation 22. Describe all potential emissions of air pollutants. (Attach as Appendix D). lnclude the following: tr Emissions for which the source is major. tr Emissions of regulated and/or hazardous air pollutants. D Description of any operational constraints or work practices imposed that limit the amount of regulated or hazardous air pollutants. tr Emissions above described in terms of lbs/hr, lbs/day, and tons/year. tr All calculations used to support the emissions data above, tr All Material Safety Data sheets for products used in process. 23. ldentifv on the site plan (see #18 above) all emissions points, building dimensions, stack parameters, etc. Air Pollution Control Equipment lnformation 24. List all air pollution control equipment and include equipment specific forms identified in the instructions. Attach as Aooendix E. 25. List and describe all compliance monitoring devices and/or activities (such as CEM, pressure gages). Attach as Aooendix F. 26. Submit modelino for the oroiect if reouired. See attached instructions. 27. As part of BACT, Attach as Appendix G an evaluation of the control technologies that have been considered. SionatureA. 28.I hereby certify that the infolmation and data submitted in and with this application is completely true, accurate and complete, based on inquiry and to the best of my knowledge and belief. ,/z)htfu riile: Z;ra 2t .*p, 29.l/ _Lawnie Mayhew_ Name (Tvpe or print) ///t/r30. Telephone Number: ( 801 ) 230-0132 30. Date: J'rV-a9 3.0 PRocESS luroRnalnoH The Ogden Road Improvement project is a recycling project, in that concrete and asphalt is removed, taken to the crusher, processed, and then taken back to the road site for reuse. The material is removed with a front loader or other similar equipment, placed into a haul truck and taken to the crushing site, (minimum distance traveled is <100 feet, maximum is 1.5 miles), where it is crushed and stockpiled. When the material is needed for road base or concrete additive, it is placed into a haul truck via front loader and taken back to the road site. It is anticipated that the location will have the capacity to process up to 520,000 tons of product annually. Sources of emissions within the processes include crushing, material transfer and drop points, haul road traffic, loading, and unloading. ln order to offer the greatest operational flexibility, Harper is including up to 25 drop points for the operation. A brief description of the processes present at the Ogden Road Improvement project location is as follows: (A general Process Flow Diagram (PFD) including the processes described below is located in Subsection 3.1). Primary Crushing Process - This operation involves processing, conveying, and stockpiling. Material is delivered to a crusher by a front-end loader. One or more conveyors, stackers, or belt feeders transfer the crushed material to different stockpiles. Hauling - The material is taken from the demolition site to the crusher, or loaded at the crushing site and taken to the work site. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 6 3.1 PRocess FLow DncRnnrt This subsection contains a generalized stockpiling, and the conveyance devices. variable. process flow diagram Ce,rtain portions of the showing primary crushing, process are optional andlor Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 7 ooo E u- C o o- -. e: e # -l , ( ) E . v - 3 0t (U E o- o 'E = 8 3 ts " 9 6z(Y )oo$ta(EJf- .c rol! o) -o>o q:Eo ) sEoo -o6= o o- o I vL * iE (J X- c o iE 6 .9 pE9 *E o?--^c, ) tr a-*,o(EL{. 4?-ooLoCL L(E -I Loo.Ntoo:oOo EAo==o o,9(E .E0)o 9o o- 9 . L- Yoo ^o j, -o Cg=o IebGH o- o AP '- cE9 L+9oc' = o) .co-oc=E'oo =0 ) o- -c .v . o of9b o.9o'Eoo E9g eOES oo99 6u , -b o .9 o -=G( , 'c -OGE6EE op o oo E .E ' 8o . &- = FOot l, oCD > oe CL tr 3.2 PRocess Eeurpmerur eruo UDAQ EoutpmeHr Fonnas With the submittal of this NO[, Harper is proposing to permanently operate the categories or types of equipment shown in Table 3.2-1. Table 3.2-1 Table 3.2-2 provides the equipment categorical descriptions and operating schedules for the stationary equipment for which this NOI is being submitted. Table 3.2-2 The required UDAQ forms for Rock Crushing and Screening and Diesel Generators are on subsequent pages of this subsection. CereeonY EQUIPMENT TYPE NuMgeR er LocATIoN HoURLY PRooucilor.r Lrnrtr 1 Jaw Crusher 1 250 tph 2 Generator Set 1 250 kw 3 Conveyors, Stackers, etc.Varied Maximum of 25 drop points or convevor transfers 4 Loaders, Haul Trucks etc.Varied None CATEGoRY EQUIPMENT TYPE OpeRenou Scneoule Hours oer Dav Hours oer Year 1 Jaw Crusher 8 2080 2 Generator Sets 8 2080 3 Convevors. Stackers, etc.8 2080 4 Loaders, Haul Trucks etc 8 2080 Haqper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 8 Utah Division of Air Quality New Source Review Section Form 11 Internal Combustion Engines Date: February 17,2003- Company: Harper Contracting, lnc. Site: Ogden Road lmprovement Equipment lnformation 1. Manufacturer: *Caterpillar_ Model no.: D343 2. Operating time of Emission Source: average maximum _4_ Hours/day _8_ Hours/day _5_ Days/week _5_ Days/week _52-Weeks/year _52_Weeks/year 3.Manufacturer's rated output at baseload,lso 250_ 175-230 xkWor ohp Proposed site operating range xkWor trhp Manufacturer's rated heat rate at baseload, ISO 10,152 (BTU/kW-hr) 4. Percent of annual heat input: Dec-Feb ]S_Yo Mar-May ]S_Yo Jun-Aug ]S_Yo Sep-Nov _25_% Gas Firinq 5. Origin of gas: n Pipeline n Distillate fuel n Other liquid tr Solid fuel n Byproduct: oil gasification fuel gasification gasification specify source 6. Are you on an interruptible gas supply: trYeslNo lf "yes", specify alternate fuel: 7. Annual consumption of fuel: SCF *8. Heat content: BTU/scf *9. Sulfur content: % bv weioht '10. Maximum firing rate: BTU/hr 11. Average firing rate: BTU/hr *lf the qas fired is natural qas, these items need not be completed. Oi! Firinq 12. Type of oil: Gradenumber s1 x2 o4 o5 nO Otherspecifv 13, Annualconsumption: 37,440 gallons 14. Heat content:141,000 n BTU/lb X BTU/oal 15. Sulfur content: 0.5% by weight 16. Ash content'. <1.0o/o % by weight Page I of4 lnternal Gombustion Engine Form 11 (Gontinued) NOTE: Call the Division of Air Quality (DAO) at (801) 5364000 if you have problems or questions when completing this form. Ask for a New Source Review engineer. We will be glad to help! 17. Direction of firinq: n horizontal x tanqential o other: (specifv) '18. Averaoe firino rate: 18 qal/hr 19. Maximum firino rate:22 oal/hr Ooeration 20. Application: D Electric generation _300hp_ Base load _340hp Peaking Driving pump/compressor Exhaust heat recovery Other (specify) 21. Cycle n Simple cycle n Regenerative cycle n Cogeneration x Combined cycle 22. ls engine equipped with exhaust heat recovery equipment (HRSG)? n Yes x No lf ves. suoolv the size. flow rate. steam outout caoacitv and temoerature orofile. 23. ls engine equipped with duct burners? I Yes x No lf yes, provide burner description, fuel usage, combustion air input and location of the burners. Show all heat transfer surface locations with the waste heat boiler and temoerature orofile. Emissions Data 24. Attach manufacturer's information showing emissions of NO,, CO, VOC, SO*, and PM,o for each proposed fuel at engine loads and site ambient temperatures representative of the range of proposed operation. The information must be sufficient to determine maximum hourly and annual emission rates. Annual emissions may be based on a conservativelylowapproximationofsiteannualaveragetemperature. Provideemissionsinpoundsperhourandexcept for PM,o, parts per million by volume (ppmv) at actual conditions and corrected to dry, 15% oxygen conditions. Method of Emission Control: tr Lean premix combustors tr Oxidation catalyst n Water injection n Other (specify) tr Other low-NO, combustor tr SCR catalyst o Steam injection Additional Information On separate sheets provide the following: A. Details regarding principle of operation of emission controls. lf add-on equipment is used, provide make and model and manufacturer's information. Example details include: controller input variables and operational algorithms for water or ammonia injection systems, combustion mode versus engine load for variable mode combustors, etc. B. Exhaust parameter information on attached form. 25 Page 2 of 4 f€ e ui o 8- EE 5 *F B .P 8 E E3 E E' E E 6p -oEU E €f E tr o o c. ti -o Ei , e 93 b bE Er 9u . El 6s 3l EE 5 EI ;8 H EI E= a Eq E ,T I T tg E EE I I i' € 38 1 fl ai d . i .E o. 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IJ J Y- t- atuJFuJu(LUJ(,tIoaoFzo0-zIoa=uJ ILoaG FJ<b _ =zHq ^A6u ) o> >u J Fl FoFzzFzoot zotr >Ef f Yt rLtqo< JF<oOFEt r UJ U Io ELoE.9 . -c f EoEo€oof uJ B ,- l32P lU -U ) E r 6- u - e i 39 .= -E f 6 i EB s J v- (D =- - * , c o- Y 6 o= ! 2 e, tt Y '= (o = tr Jl l U J 3 il , o 'r e ir -= !oo-x0)o-o '=.9 _ ELoo- Eoooco=U) .9 .Ec(EoCoG.oo-o- (I t tso=o'tou Utah Division of Air Quality New Source Review Section Form 15 Rock Crushing and Screening Date _February 17,2003 company_Harper Contracting, I nc._ Site Oqden Road lmprovement Proiect Equipment lnformation 1. Check the appropriate crushing operations used in your process: Type of Unit _Jaw Crusher Manufacturer Armadillo Model _51-426_ Date Manufactured 1995 ! Primary Crushing type tr tr Secondary Crushing type r tr Tertiary Crushing type n Screen Manufacturer Model and Date Manufactured Screen type and size (triple, double, or single deck) n Ball n Ball o Ball Cone X Jaw Cone n Jaw Cone n Jaw 2. Dust sources will be controlled as follows:No Pre Water Bag Other Control Soaked Spray house (explain) ! Feed hopper ! ! x tr All belt transfer points D ! x n lnlet to all crushers tr tr x n Exit of all crushers n ! x n All shaker screens tr tr tr tr!trn!trtrtrtrtr 3. Water Soravs 4. Maximum Plant Production Rate and Operating Hours: 520,000 tons/yr _250_ tons/hr _2080_ hrs/yr _8_ hrs/day Total WaterRate to nozzles (gal/min): 2-4 Nozzle pressure (psi): 20 Quantity of nozzles at each spray bar location: 1-2_ 5. Water sprays used on stockpiles? xYes trNo Stockpile size:_less than 0.25 acre_ 6. Number of conveyor belt transfer and drop points: 11-25 NOTE: 1. 2. 3. 4. Submit this form in coniunction with Form 1 and Form 2. To relocate a Aggregate Plant submit Form 15b. Call the Division of Air Quality (DAO) at (801) 536-4000 if you have problems or questions in filling out this form. Ask to speak with a New Source Review engineer. We will be glad to help! This project may be subject to New Source Performance Standards. lf so, additional information may be requested for the engineering review. lnstructions 1. lndicate the type, manufacturer, and model of the equipment. Mark the appropriate box for the kind of crushing at the facility and indicate the type (cone, ball, jaw) of crushing being done. 2. Mark the appropriate box for the control device for the emission points. 3. List the specifications of the water sprays. Check vendor literature or call sales agent. 4 lndicate the maximum amount of product that will be processed by the facility in tons per hour, the number of hours the facility will be run per day and number of days/year. 5. Are water sprinklers used on stockpiles? lndicate the size of the stockpile(s). 6. The number of belt drop points. f :\aq\eng ineeAgeneric\1 5_crush.frm revised 811512002 4.0 EMrsstoNs RetAreo lruronunloN Emissions from an aggregate processing operation are calculated on the basis of activities and throughput rather than the size or capacity of equipment. Emission factors are expressed in terms of pollutant per ton of material processed. For this NOI, the exception to this is emissions caused by fuel combustion in the generator. The generator represents a discreet point source with well- known emission factors based on or derived from a heat input or fuel input basis. Harper has assessed the emissions from the proposed operation at the Ogden Road lmprovement project on an activity basis. Each spreadsheet on the following pages shows calculated emissions for one of the following activities: o Processing, including controlledz primary crushing and conveyor transfers or drop points. o Stockpileloading/unloading o Stockpile wind erosion o Unpaved haul roads . Combustion devices Table 4.0-1 summarizes point source and fugitive emissions on a pollutant basis. The emissions shown are based on processing 520,000 tons per year (rolling l2-month period) and operating 2080 hours per year and up to 8 hours per day, 5 days per week: Table 4.0-1 POLLUTANT ANNUAL Eursstor,r Rcre (To?.rs pen Yeen) Total Suspended Particulate (TSP) - Point Source 1.45 Total Susoended Particulate flSP) - Fuoitive 4.82 PMro - Fuoitive 1.94 PMro - Point Source 1.10 PMr s -Fuoitive 0.51 NO,10.81 SOr 0.70 CO 2.44 VOC 0.24 2 Control means that the moisture content of the material being processed AP-42 for use of conholled emission factors; i.e., 4o/o, Harper Conhacting, Inc, Ogden Road NOI JBR Environmental Consultants, Inc. is greater than that specified in February 17,2003 Page 9 ozcoofLocoO!ootcoEo)oaoooc.9o.aEuJcoFo=-oEoo!coooooIo_(aooNoCE I (f )cao-ooFco.EEuJ EroN$I (Lir ,ocoootLoooIC.9o.aEtUo ootr .9o.t 2Fu. tEtrtr oo $No oo saN Goo of. -o oz @o c=o. or. -o -t r Io.t raoooGlI .tr .9o.g ! 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S E H f; E pE p - a 5 si P E s P ! cE o H' i o< c i: E ,r E : E ; o a sa . 9 : E ,' 4 # g $ J. f H P € BE - e E a (F ( D c o ( F( L o= EooLco(, )cl Loco N l. - o@qqoo oq)oEoLo Ir . - @ rOqqoo LEa-oJ @( o (f ) (O sOoo EoEcoo ocoF r, l . r ) $rq:oo ooaE(EL(, f' - (' ) oooooo L-cth -o-J ro (0 rr ) N ooOC ; U'c.oo.9EtUg(Loo<f C(! :oo_ oof.oEo(L_oGrE= FO - ozIoL=II JzoootIJ Joz=UJo-vooo (aooNo(or ooorcoEooo. .EEGottroEE' )o Ogden Road lmprovement Project HARPER CONTRACTING, lNC. UNPAVED HAUL ROADS AP-42 Fifth Edition Volume '1, Supplement E September 1998 Section 13 Miscellaneous Sources 13.2 Fugitive Dust Sources 13.2.2 Unpaved Roads February 2003 NOI Jnpaved Haul Roads 70oA Controlled -Unoontretled-- )ollutant Lbs/hr Gram/sec Tons/vr Lbs/hr Gram/sec Tons/vr [otal Particulate 1.526 0.192 1.587 5.086 0.641 5.289 rM10 0.397 0 050 0.413 1.322 0.167 ffi rM2.5 0.058 0.00/0.060 0.1 93 0.024 0.201 a^"rhttl TSP= (k((s/12)^0.8)((W/3)^0.5))l(Mt0.2)^0.4)((365-p)/365) Pounds per VMT PM10= (k'((s/12)^0.8X(W/3)^0.4)y(M/0.2)^0.3X(365-p)/365) Pounds per VMT PM2.5= (k'z((s/12)^0.8X(W/3)^0.4))/(M/0.2)^0.3X(365-p)/365) Pounds per VMT WHERE k- particle size factor 30 um from page 13.2.2-3 10 k'= particle size factor <10 um from page 13.2.2-3 2.6 k2= particle size factor <2.5 um from page 13.2.2-3 0.38 s= silt content default mean value page 13.2.2-2 4.8 W- vehicle weight (loaded+empty/2) 25 M- surface material moisture content (%) 4 p= number of days with at least 0.01 inch of precipitation per year 83 TSP= 5.3704863 LbsA/MT (lbs per vehicle mile traveled) PM10= 1.3963264 LbsA/MT (lbs per vehicle mile traveled) PM2.5= 0.2040785 LbsA/MT (lbs per vehicle mile traveled) VMT/HOUR- 0.94697 VMT^/EAR- 1969.697 Length of road (ft) 300 Miles/Trip 0.1 13636 Miles Trips/year 17333 annual throughpuUweight of material Materialtrucked/trip 30 Tons Empty Weight 10 Tons Loaded Weight 40 Tons Tons/hour 250 Tons/hour Control Efficiency for roads 70.00o/o HOURS OF OPERATION Hours per day I Days per week 5 Weeks per year Varied Hours per year 2080 I 7,1 1t30t2003 Unpaved Haul RoadsEmissionCalcs Ogden Road Construction NOI ozcoo=LoEooEootc0)E(, )oaoooc.9a.9EUJ 6z(9ooNbc, ltolI . U'ooFC.oo.9 .EuJ ozozFotr]-zoouul o. t- (( ) _F - Jt -sttc\N+:l .J} r$ !l3 -)s- COooNo(f ) ebOl E Oc '= L gE o- = #o5e , L EOE' a ^o vLcL t r EI U ;(EottroEEno Goo- oo vNo tolo oo $srN ta(\ l oo ot-o o\o oz @or qo to=o- << 9 < q < \\ \ \ v \ ZZ o Z o Z 'f |o C=o- O) r N - r O qa ? a : n \ OO T O O O tq(Y ) o.o O) ( O r * i t r O r O qq q c ! u ? \ OO c O O T O I\e! (o oooo 0)oE$-oLE.9 .ogo- .Yo-ox <, = a eg . 8 E s$ €' I e; E E EE E $ o xP or o , 9 z" *f i -a Q Y GY - - Y f , ( l ) E= c o x o .= x o o =o LV L o. O I . L A ) O oJFoF 5.0 Arn PollunoN CoNTRol- EQulpttleur lruroRmATloN This section contains the required information for pollution control measures used on the categories or types of equipment proposed for permanent installation in this NOI. In most cases, the analysis of Best Available Control Technology (BACT) is a summary of previously completed top-down analyses and/or the result of applying cofirmon industrial process knowledge for the type of control technology normally used on a particular piece of equipment. This section also addresses the requisite UDAQ pollution control equipment forms for the control equipment chosen. 5.1 Besr AvatABLE CoNTRoL TEcHNoLocY (BACT) Attlt-vsls BACT is typically identified by a "top-down" analysis in which engineering feasibility, economic impact(s), environmental impact(s), energy consumption, and cost considerations are applied to each potential technology category. BACT is the technology that emerges from the analysis as the best choice based on all considerations. For purposes of this NOI, a detailed and comprehensive "top-down" presentation is not necessary for the equipment proposed at the Ogden Road Improvement project for two reasons: l. The equipment is relatively simple and control technology options are limited. 2. Prior analyses and process knowledge have defined BACT categorically and reiteration of the analyses is not necessary. Consequently, for each type of equipment covered in this NOI, BACT is identified and the basis for the choice is discussed. Primary Crushing Emissions from crushing operations are nornally controlled by inherent moisture content and/or added moisture from water sprays. This type of control constitutes BACT for primary crushing. The moisture inherent in the material and the application of a fine water mist adequately control fugitive emissions generated by the crushing of materials. Baghouse technology can be applied, however, typically when baghouses are used on crushers they control emissions from numerous additional emission points (additional crushes, drop points, conveyor transfers, or screens). The economic and cost considerations would demonstrate that the application of baghouse technology to a single jaw crusher is cost prohibitive. Conveying Operations (Feeder, Stacker, Conveyor Belt, etc.) BACT for these process steps or operations is applied or inherent moisture. Feeders serve to channel aggregate material from a bulk area to a smaller point. Emissions are minimal and the use of any other technology (dust collector, etc.) is impractical and ineffective because the pickup area is too great. A stacker is an elevated conveying device that allows material to be stacked at different positions on a stockpile. The only emission points are transfer points onto the elevating belt and from the elevating belt onto the stockpile. In both cases the fall distance is minimized and the material transferred to the elevating conveyor is already moist. Additional water may be applied on an as- needed basis. For the drop from the stacker to the stockpile, moisture and drop distance minimization provide the best control. Conveyor transfer points are locations at which processed material moves from one conveyor belt to another. Tlpically the transfers involve the drop of material a relatively small distance. Since the material on the conveyors is already moist from inherent and/or added moisture, fugitive emissions are already controlled and additional controls are not necessary. Harper Conhacting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 10 For all sources of fugitive emissions in this category and covered in this NOI, inherent moisture and water sprays are BACT. For reasons already discussed, baghouse technology is not appropriate. Additionally, when one considers the incremental cost; i.e., the differential cost per ton of pollutant removed between water application and baghouse technology, the cost is unreasonable. Diesel-fired Generator BACT for the combustion device is the use of low-sulfur diesel and proper operation and maintenance. The unit is small enough that the emission of gaseous pollutants is relatively minor. Further, the hours of operation will be limited, as described inTable3.2-2. Consequently, the application of any add-on technology to control gaseous emissions is cost prohibitive. 5.2 UDAQ Por-luroru GorurRol Eeurpuerur FoRnas The control technologies chosen as BACT for the equipment proposed for the Ogden Road Improvement project do not have corresponding UDAQ forms containing technical specifications. Water spray information is provided on the Rock Crushing and Screening forms in Subsection 3.2. No additional forms addressing control technology are included in this NOI. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page I I 6.0 RecumroRv Revtew This section provides the regulatory basis upon which Harper will operate the Ogden Road Improvement Project once the AO is issued. Presented are the applicable regulatory requirements and requested conditions (Subsection 6.1) and compliance demonstration methodologies (Subsection 6.2) 6.1 AppTIcagLE REQUTREMENTS AND REQUESTED APPNOVNI ONOCR COHOITIOruS The substantive regulatory requirements that are applicable to operations at the Ogden Road Improvement Project are identified in Table 6.1-1. Table 6.1-1 Crenoru STATEMENT oF REGULATION SueSraNrIvE REoUIREMENT Utah Administrative Gode (UAG) R307-107 Excess emissions from unavoidable breakdowns Mitioate and reoort R307-1 50 Emission lnventories Case by case requirement to submit; determined bv UDAQ R307-155 Hazardous Air Pollutant Emission lnventories Case by case requirement to submit; determined bv UDAQ R307-1 65 Emission testing Frequency determined by UDAQ R307-201-1(2)Visible emissions for installations constructed after Auoust 31, 1983 20% opacily R307-201-1(4)Visible emissions from diesel engines manufactured afterJanuarv 1.1973 20% opacity; exceed for not more than 3 minutes oer hour R307-201-1 (9)Ooacitv observations Method 9 R307-203-1 (1 Fuel oil shall have limited sulfur content 0.85 lb/MMBtu for oil R307-205-2 Fugitive emissions for sources constructed after August 30.1983 20o/o opacitf R307-210-1 New Source Performance Standards (NSPS) - Subpart A - General Provisions and Subpart OOO; Nonmetallic Mineral Processing Plants (This NSPS is adopted by reference) 15% opacity from NSPS crushers; 10% opacity from NSPS screens and conveyor drop points; initial notifications and performance testino R307-401-1 Notice of lntent Required Comolete and submit NOI R307-401-2 Notice of lntent Reouirements Contents of NOI soecified Gode of Federal Resulations (GFR) 40 cFR 60.7 Recordkeeping and notification Notification of Executive Secretary and recordkeeping when facilitv is installed 40 cFR 60.8 Performance tests Specific requirements when affected facilitv installed 40 cFR 60.672; .675;and .676 Subpart OOO - Standards of Performance for Nonmetallic Mineral Processing Plants 10% (15% for crushers) opacity standard; test methods and procedures; recordkeeoinq and reoortino Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 12 Approval Orders recently issued to Harper provide that submittal of written notification to the Executive Secretary at least 7 days in advance of a change of equipment within a given category constitutes the required notification under 40 CFR 60.7. Harper requests that this same language be placed in the AO for the Ogden Road Improvement Project. Meeting the performance testing requirements of 40 CFR 60.8 is addressed in Subsection 6.2. In addition, Harper is requesting that the following specific operating conditions be placed in the AO: . Rolling l2-month throughput limit of 520,000 tons for each material handling activity, with updated rolling 12-month totals required by the 25'h day of each month. o Limit the hours of operation on the process to 2080 hours on a rolling l2-month basis with no additional restrictions on the hours of operation. Updated rolling l2-month totals will be required by the 25n day of each month. o Allow up to 25 material transfer points facility-wide without the requirement for UDAQ notification each time a conveyor, feeder, etc. (equipment that does not "process" the material) is added or removed. The emissions calculated for this condition and shown in the spreadsheets in Section 4.0 include a total of 25 material transfer points. 6.2 CowrprnucE MoNIToRTNG AND DEmorusrnnloru With the installation of aggregate processing equipment at the Ogden Road Improvement Project location and the regulatory requirements specifically applicable to it, Harper proposes the following monitoring and compliance demonstration additions to the AO: o To allow for the movement of conveying and processing equipment into and out of the pit, Harper will conduct Method 9 visible emission observations on a semi-annual basis and submit a report to UDAQ for each six-month period beginning with the first complete six-month period after the AO is issued. This will ensure compliance with the initial perforrnance testing requirements of 40 CFR 60.8.3 o Harper will maintain records of the hours of operation on a rolling l2-month basis, calculating a new rolling l2-month total by the 25'h day of each month. o Harper will monitor production on a rolling l2-month basis, calculating a new rolling 12- month total by the 25ft day of each month. . Harper will notify IIDAQ at least 7 days in advance of any in-kind categorical processing equipment changes. This does not apply to non-processing equipment such as feeders, stackers, and conveyors. ' Similar requirements have been included in Approval Orders recently issued to Harper. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 13 7,O AMSIENT AIN QUAITY IMPACT ANALYSIS The NOI Guidance provided by UDAQ requires that NOIs for new faeilities with emissions above pollutant-specific thresholds be accompanied by air quality impact analyses. The Ogden Road Improvement project is located in an EPA Non-Attainrnent area for PMro and CO; therefore, air dispersion modeling is not required for this installation. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 11,20A3 Page 14 8.0 PRoposeo AppRovll Onoen Lerueuace This section contains proposed language for the Approval Order (AO) for the Ogden Road Improvement Project. The format of the proposed AO is the standard format used by UDAQ for other AOs issued to Harper. Harper anticipates that submitting draft AO language will assist UDAQ and allow for the expeditious issuance of the final AO. An elechonic copy of the draft AO is also included (WordPerfect format). General Conditions 1. This Approval Order applies to the following company and location: Corporate Offi ce Location Harper Contracting, Inc. 8201 W. 5400 South P.O. Box 18400 Kearns, Utah 841l8 Phone Number: (801) 250-0132 FAX Number: (801) 250-0671 The categories of equipment listed in this AO shall be operated at the following location: PLANT LOCATION Immediately west of Wall Avenue, between 3l't Street and 32nd Street in Ogden, Utah. Universal Transverse Mercator (UTM) Coordinate System, Zone 12: Northing: 4562110 meters Easting:417941meters 2. Definitions of terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code Rule 307 (UACR307), and Title 40 of the Code of Federal Regulations (40CFR). These definitions take precedence unless the term or terms are otherwise specifically defined in this AO. 3. The limits set forth in this AO shall not be exceeded without prior approval in accordance with R307-401. 4. Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be approved in accordance with R307-401-1. 5. All records referenced in this AO or applicable NSPS, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two year period prior to the date of the request. Records shall be kept for the following minimum periods: Five years from the due date of each emission statement or until the next inventory is due, whichever is longer. Two years Site Location Ogden Road Improvement Project Located between 31" St. and 32ndt St., West of Wall Ave. in Ogden, Utah. A. Emissioninventortes B. All other records Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page l5 6. 7. Harper Conhacting, Inc. shall install and operate the aggregate operation and shall conduct its operations of the Ogden Road Improvement Project in accordance with the terms and conditions of this AO, which was wriffen pursuant to Harper Contracting's Notice of Intent submitted to the Division of Air Quality (DAQ) on February 19,2003. The approved installations shall consist of the following categories of equipment: A. One (1) 250 ton per hour (tph) jaw crusher B. One Generator set, with a total capacity of 250kW C. Associated conveyors, stackers, etc. (The hansfer points on these processes shall not exceed 25) D. Associated loaders, dozers, drills, etc. Harper may , at any time, replace one or more of the individual pieces of equipment in one or more of the above categories with an equivalent piece of equipment. For purposes of this AO equivalent means that the replacement equipment has a capacity equal to or less than the equipment being replaced and that it is listed in one or more Approval Orders or Permits issued to Harper by the Executive Secretary. Harper shall maintain a written log of all in-kind replacements. The log shall contain adequate information to demonstrate that the in-kind replacement does not increase production or emissions. The log shall be maintained upto-date and be made available to the Executive Secretary upon request. For any in-kind replacement of aggregate processing equipment manufactured after 1983, excluding combustion equipment, Harper must make notification(s) specified in Condition #10. 8. Harper shall notifu the Executive Secretary in writing when the installation of the equipment listed in Condition #7 has been completed and is operational, as an initial compliance inspection is required. To ensure propff credit when notifring the Executive Secretary, the notification should be sent to the executive Secretary, Attention: Compliance Section. If installation has not been completed within 18 months from the date of this AO, the Executive Secretary shall be notified in writing of the status of the installation. At that time the Executive Secretary shall require documentation of the continuous installation of the operation and may revoke the AO in accordance with R307401-11, UAC. Limitations and Test Procedures 9. Visible emissions from the following emission points shall not exceed the following values: A. All crushers - 15% opacity B. All screens - l0% opacity C. All conveyor transfer points - 10% opacity D. All diesel engines -20%o opacity E. Conveyor drop points -20% opacity F. All other points -20% Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. For sources that are subject to NSPS, opacity shall be determined by conducting observations in accordance with 40 CFR 60.11(b) and 40 CFR 60, Appendix A, Method 9. If compliance Harper Conhacting, [nc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 16 with the applicable standard is demonstrated, observations may be conducted in accordance with 40 CFR 60.674(cX3). 10. To comply with NSPS notification requirements at 40 CFR 60.676(aXl) - (3), for each in- kind replacement of equipment listed in Condition #l and installation of any other conveyor, stacker, feeder, or other affected facility not specifically listed in Condition #7, Harper shall submit a letter to the Utah Division of Environmental Quality at least seven (7) days in advance of the replacement of installation. ll. To perform with the initial perforrnance testing requirements at 40 CFR 60.8, Harper shall conduct semi-annual opacity observations on all of the sources listed in Condition #7 and shall submit a report to the Executive Secretary on a semi-annual basis. The first semi-annual report shall be submitted no later than the last day of June or December of the corresponding complete half-year after this AO is issued. 12. Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20%o opacity, Visible emission determinations for traffic sources shall use procedures similar to Method 9. The normal requirement for observations to be made at 15 second intervals over a six minute period, however, shall not apply. Six points, distributed along the length ofthe haul road or in the operational area, shall be chosen by the Executive Secretary or the Executive Secretary's representative. An opacity reading shall be made at each point when a vehicle passes the selected points. Opacity readings shall be made t/z vehicle length or greater behind the vehicle and at approximately %the height of the vehicle or greater. The accumulated six readings shall be averaged for the compliance value, 13. The following operational limits shall not be exceeded: A. 520,000 tons of material processed on a rolling l2-month basis B. No more than25 conveyor transfer points or drop points (as defined at 40 CFR 60.671) C. 2080 hours per rolling 12-month period for a1l operations To determine compliance with the rolling l2-month limits, the owner/operator shall calculate a new rolling l2-month total by the 25th day of each new month using data from the previous 12 months. Records of production and hours of operation shall be maintained for all periods when the plant is in operation. Daily production and hours of operation shall be determined by operator's logs, scale house logs, or similar reliable and verifiable record that is maintained onsite. The production records shall be kept on a daily basis. The number of transfer points shall be documented each time a new piece of processing or conveying equipment is added or a piece of processing or conveying equipment is removed. 14. The diesel generator(s) shall be placed anlwhere within the boundaries of the Ogden Road Improvement Project. Roads and f,'ueitive Dust 15. All unpaved haul roads and other unpaved operational areas that are used by mobile equipment shall be sprayed with water and/or chemically treated to control fugitive dust. Treatment shall be on an as-needed basis except when the ambient temperature is less than 32oF and shall be of sufficient frequency and quantity to maintain the surface in such condition to provide for compliance with the 20%o opacity standard specified in Condition #9F whenever the haul roads and unpaved operational areas are in use by vehicles. Records of water and/or chemical treatment shall be maintained for all periods when the facility is in operation. Information documented in the records shall include at least the following: A. Date B. Number of treatments applied, dilution ratio, and quantity applied Harper Contracting, Inc. Ogden Road NOI JBR Envuonmental Consultants, Inc. February 11,2003 Page 17 C. Time of day treatments applied D. Record of temperature if the temperature is below freezing 16. Limiting conditions on the haul roads shall be as follows: A. Haul road length no longer than 300 feet B. Vehicle speed limit of 10 miles per hour At a minimum the haul road speed shall be posted onsite at the beginning of the haul road so that it is clearly visible as vehicles enter the haul road. 17. Water sprays or chemical dust suppression sprays shall be installed at the following points to control fugitive emissions: A. All crushers B. All conveyor transfer points 18. Water and/or chemical dust suppression sprays shall operate whenever dry conditions warrant or as determined necessary by the Executive Secretary, except when the ambient temperature is less than 32oF. 19. The storage piles shall be watered to minimize the generation of fugitive dust as dry conditions warrant or as determined necessary by the Executive Secretary at all times of operation except when the ambient temperature is less than 32"F. Records of water and/or chemical treatment of storage piles shall be maintained for all periods when the facility is in operation. Fuels 20. The owner/operator shall use only #2 fuel oil as fuel in stationary combustion equipment. tr'ederal Limitations and Requirements 21.ln addition to the requirements of this AO, all applicable provisions of 40 CFR 60, New Source Performance Standards (NSPS) Subpart A, 40 CFR 60.1 to 60.18 and Subpart OOO, 40 CFR 60.670 to 60.676 (Standards of Performance for Nonmetallic Mineral Processing Plants) apply to affected facilities at this installation. 22. At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this Approval Order including associated air pollution control equipment in a manner consistent with good air pollution conhol practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded, and the records shall be maintained for a period of two years. 23. The owner/operator shall comply with R307-150 Series. Inventories, Testing and Monitoring. 24. The owner/operator shall comply with R307-107: General Requirements. Unavoidable Breakdowns. The Executive Secretary shall be notified in writing if the company is sold or changes its name. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including R307. Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page l8 A copy of the rules, regulations andlor attachments addressed in this AO may be obtained by contacting the Division of Air Quality. The Utah Administrative Code R307 rules used by UDAQ, the Notice of Intent (NOD guide, and other air quality documents and forms may also be obtained on the Internet at the following web site: http://www.eq.state.us.us/eqair/aq home.htm The annual emission estimations below include point source, fugitive emissions, fugitive dust, road dust, and do not include tail pipe emissions. These emissions are for the purposes of determining the applicability of Prevention of Significant Deterioration, nonattainment area, maintenance area, and Title V source requirements of the R307. They are not to be used for determining compliance. The Conholled Potential to Emit (PTE) emissions for this source, Ogden Road Improvement project, are currently calculated at the following values: A. B. C. D. E. Pollutant PMro SOz NO* CO VOC Tons/yr 3.04 0.70 10.81 2.44 0.24 Harper Conhacting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,2003 Page 19 APPENDIX A AppRovel ORoen DAQE-I 25-02 (PonrnalE AecnEGArE PRocessrtqc Equrnuerur) Harper Contracting, Inc. Ogden Road NOI JBR Environmental Consultants, Inc. February 17,20A3 Page 20 STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: MODIFICATION FOR ADDITION OF PORTABLE AGGREGATE PROCESSING EQUIPMENT Prepared By: Jon Black, Engineer Email:jblack@deq.state.ut.us (801) 536-4047, Salt Lake (80f) 371-1106, Provo APPROVAL ORDER NUMBER DAQE-12s-02 Date: February 2'1., 2002 Harper Contracting Source Contact Lawnie Mayhew (801) 2s0-0132 Richard W. Sprott Executive Secretary Utah Air Quality Board DAQE-r25-02 Page 3 Summar], of Air Qualitv Approval Order Process for Temporarv Sources Non-metallic Mineral Processing Industr!, This Approval Order (AO) is issued to Harper Contracting for the purpose of operating portable equipment that belongs to the non-metallic mineral processing industry, including aggregate processirtg plants. Sets of equipment chosenfrom the equipment approved in the tables at the end of this AO shall be temporarily operatedfor a period of not more than 180 operating days in any calendar yefir at any site. A relocation shall not exceed 365 consecutive days at any location in the State ofUtah. Prior to commencement of operation at a site, the source shall submit a Notice of Temporary Relocation to the Executive Secretary. If the plant operates, at a site, in compliance with this AO, the Notice of Temporary Relocation, and the Temporary Relocation Approval Letter, dispersion modeling results have determined that there will be no adverse impact on air quality at the nearest residence or commercial establishment, Compliance with the opacity limits and the various operating practices listed in the conditions of the AO shall be considered as application of Best Available Control Technology. The emission control measures listed in the conditions of this AO shall apply to all of the sites at which the equipment approved by this AO operates. The source may be required to adopt additional measures for controlling emissions to address site-speciJic concerns. The tables at the end of this AO shall indicate whether the equipment is subject to the New Source Performance Standards, (N,SP,S, 40 CFR Part 60, Subpart OOO). The Temporary Relocation Approval Letter which the source is required to possess prior to operation, shall list the allowable emissions and/or production limits for the relocation. This AO limits the source to emissions which are below the major source threshold, making it a "synthetic minor" source. The terms and conditions of this AO are enforceable by both the State of Utah and the Federal Government. The project has been evaluated and found to be consistent with the requirements ofthe Utah Administrative Code Rule 307 (UAC R307). A public comment period was held in accordance with UAC R307-401 -4 and no comments were received. This air quality Approval Order (AO) authorizes the proj ect with the following conditions, and failure to comply with any of the conditions may constitute a violation of this order. General Conditions: l. This Approval Order (AO) applies to the following: Harper Contracting, lnc. 8201 West 5400 South P.O. Box 18400 Kearns, UT 841 l8 Telephone Number: (801) 250-0132 Fax Number: (801) 250-0671 2. All definitions of terms, abbreviations, and references used in this AO conform to those used in the Utah Administrative Code (UAC)307 Rule 307 (R307), and Title 40 of the Code of Federal Regulations (40 CFR). Unless noted otherwise, references cited in these AO conditions refer to those rules. 3. The limits set forth in this AO shall not be exceeded without prior approval in accordance with R307-401. DAQE-12s-02 Page 3 10. Relocation 4. 5. Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be approved in accordance with R307-401-1, UAC. All records referenced in this AO or in applicable NSPS which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date ofthe request. Records shall be kept for the following minimum periods: A. Emissioninventortes B. All other records Five years from the due date of each emission statement or until the next inventory is due, whichever is longer. Two years. Harper Contracting shall install and operate non-metallic mineral processing plants (aggregate plants) and shall conduct its operations ofthe (aggregate plants) in accordance with the terms and conditions of this AO, which was modified pursuant to Harper Contracting's Notice of lntent submitted to the Division of Air Quality (DAQ) on May I 0, 2001 and additional information submitted to the DAQ on June 119,2001and November 20, 2001 and the terms and conditions of the Temporary Relocation Approval Letter issued by the Executive Secretary for each relocation. This Approval Letter will be based on the Division of Air Quality (DAQ) analysis of the information submitted to the Executive Secretary in the Notice of Temporary Relocation Form. The submittal of the Notice of Temporary Relocation Form shall satisff the requirement for submitting pre- startup notification for affected facilities subject to NSPS (40 CFR Part 60, Subpart OOO and Subpart A). In the case of any discrepancy between the Conditions of the AO and the Temporary Relocation Approval Letter, the source shall be required to comply with the site-specific requirements in the Temporary Relocation Approval Letter. The source shall be allowed to relocate anyofthe equipment listed in the Tables at the end of this AO, to any location approved by the Temporary Relocation Approval Letter. Equipment listed in the Tables at the end of this AO can be replaced by other equipment ofequal or smaller production capacityhaving the same function as the existing equipment with written notification to the Executive Secretary, and adherence to the following Division of Air Quality "replacement in kind" provision: A. Horse Power rating of equipment remains the same or lower. B. Potential to emit of the Source remains the same or lower. C. The number of emission points remains the same or lower in the Source. D. No additional types of contaminants are released in the air as a result of the equipment replacement. This AO shall replace the AO (DAQE-843-99) dated October 26,1999. 6. 7. 8. 9. DAQE-12s-02 Page 4 11.Prior to operating equipment at any site, the owner/operator shall obtain a Temporary RelocationApprovalLetterinaccordancewithR30T-401-7. Temporaryrelocationsshall not exceed 180 operating days in any calendar year not to exceed 365 consecutive days, starting from the initial relocation date, al any site. The DAQ needs at least ten working days for processing and issuing a Temporary Relocation Approval Letter, however Notices of Temporary Relocation may be submitted as soon as the details on equipment to be used and when the equipment will be at each specific site are furnished. Notices of Temporary Relocation shall include the following information (a form is available from the DAQ): A.The location of the proposed site (Please include directions on how to go to the site). The expected startup and completion dates for operating at the proposed site. A site diagram showing the general equipment location on site (to scale), and the distance to the nearest houses, barns or commercial operations (to scale if the plant boundary is located within one mile of these buildings). A list of the equipment to be operated at the proposed site. Additional emission control measures for various emission points that the source proposes to adopt at each site, which will require application of emission controls beyond the control measures required by this AO. Include a reference to this AO. B. C. D. E. F. 12.Before granting a Temporary Relocation Approval Letter, the proposed site will be evaluated by the Executive Secretary to veriff that the plant will not cause a new violation of the National Ambient Air Quality Standards (NAAQS). This evaluation will be based on the computer dispersion modeling conducted bythe DAQ and information that shall be submitted in the Notice of Temporary Relocation. The Notice of Temporary Relocation shall be submitted at least 10 working days prior to the source operation and shall contain a Fugitive Dust Control Plan (FDCP) or reference to a DAQ-approved FDCP. If violations of the NAAQS are confirmed or demonstrated at the proposed site, the owner/operator shall be required to: A. Apply air pollution controls at the proposed site which are more stringent than those outlined in the conditions of this AO and/or DAQE-125-02 Page 5 Limitations 13. B. Perform continuous ambient monitoring for PM,o for at least the first 30 days of operation to demonstrate that the applicable NAAQS are not violated at the site under normal operating conditions. Monitoring shall be initiated only after consultation with DAQ and carried out in accordance with the Utah DAQ guidelines. Relocations expected to exceed 180 operating days shall be preceded with a Notice of lntent for a permanent source and a valid AO shall be obtained prior to the end ofthe 180 days. Relocation to Sites Listed in the Utah PM,o State Implementation Plan: Temporary sources that plan to relocate to sites listed in the Utah PM,o State Implementation Plan (PMro SIP) shall be required to meet standards and adopt control strategies listed in the PMro SIP for the site, if the PMr, SIP requirements for the site are more stringent than the requirements specified in the conditions of this AO. For sources that submit a Notice of Temporary Relocation to relocate to a site that is listed in the PM,o SIP, the requirements under which the source would be required to operate shall be specified in the Temporary Relocation Approval Letter. The Temporary Relocation Approval Letter which the source is required to possess prior to operation at a site, shall list the allowable emissions for the relocation based on the aggregate production capacity, the projected hours of operation during the period of relocation, and the degree ofenforceable emissions control that the source proposes to adopt during the period of relocation, The owner/operator shall maintain records of all equipment listed in the Tables at the end of the AO. The records shall contain actual hours of operation of the equipment at each site and the actual emissions that resulted fromthe operation at each site. These emissions shall be summarized for each equipment at the completion of operation at each site, or every six months, whichever comes first (or as directed by the Executive Secretary) and made available to the Executive Secretary or the Executive Secretary's representative upon request. Limitations Visible emissions fromthe followingemission points shallnotexceedthe followingvalues: A. All crushers - 15oh opacity B. All screens - l0% opacity C. All conveyor transfer points - l0% opacity D. Bin vents - l0% opacity E. Baghouse - 10% opacity F. All diesel engines - 20o/o opacity G. Conveyor drop points - 20o/o opacity H. All other emission points in tl,e plants - 20Yo opacity Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. NSPS equipment shall be subject to the requirements stated in 40 CFR Subpart A sections 60.7, 60.8, and 60.1 1, 14. 15. DAQE-125-02 Page 6 16. Hours of Operation A. The actual hours ofoperation ofthe plant shall not exceed 16 hours during any 24-hour period (from midnight to midnight). The actual time of operation shall be between 6:00 A.M. and 10:00 P.M.. The hours of operation may be altered upon approval of the Executive Secretary. Any request for a change in these hours shall include modeling showing that all National Ambient Air Quality Standards are met. B. The total hours ofactual operation/production shall not exceed 2,880 hours during the entire period ofrelocation to any site. C. Records of hours of operation shall be kept for all periods when the plant is in operation. Hours of operation shall be determined by monitoring and maintenance of an hours-of-operation log. An example of an hours-of-operation log is shown in the following Table: DATE START TIME STOP TIME # OF HOURS 3-1 -95 7:10 A.M.11:35 A.M.4.5 3-1 -95 l2:30 P.M.5:35 P.M.5.0 3-l-95 Total 3-2-95 7:30 A.M.5:30 P.M.10.0 More entries in these rntervenrng rows from March to August 8-30-95 6:15 A.M.4:15 P.M.10.0 Grand Total For Location 29.5 17. Haul Road Limitation The speed of mobile equipment (trucks, front end loaders, etc.) shall not exceed 15 miles per hour. The haul road speed shall be posted, at a minimum, on site at the beginning of the haul road so that it is clearly visible from the haul road. 18. Open Area Limitations A. The area occupied by the storage piles generated by each temporary operation shall not exceed 1.5 acres. B. The area disturbed by each temporary operation which has not been stabilized to prevent wind erosion shall not exceed 5.0 acres. C. Control of disturbed or stripped areas shall be required at all times for the duration of the project/operation per R307-205, UAC. DAQE-125-02 Page 7 Prior to granting the Temporary Relocation Approval Letter for operation at any site, the DAQ will verify that the total emissions from the site (or other sites that are considered to be adjacent or contiguous to the site) for all equipment owned or operated by a company (including equipment permitted under a permanent AO) over any 12-month period does not exceed major source thresholds, at each site, for the Operating Permit program. These thresholds are 100 tons per year of non-HAPs, 25 tons per year of any combination of HAPs and l0 tons per year of any single HAP. The daily production limit specified in the Temporary Relocation Approval Letter in tons of product produced per 24-hour period (midnight to midnight) shall not be exceeded without prior approval in accordance with R307-401 . Records of daily production shall be kept for all periods when the plant is in operation. The daily production shall be determined by belt scale records, vendor receipts or by any other method as acceptable to the Executive Secretary or the Executive Secretary's representative. Records of daily production, shall be made available to the Executive Secretary or the Executive Secretary's representative upon request. Hours of operation shall be determined by the person monitoring and maintaining the operations 1og. Roads and Fugitives 21. Harper Contracting shall implement and/or operate in accordance with a DAQ-approved FDCP. All unpaved roads and other unpaved operational areas that are used by mobile equipment shall be water sprayed and/or chemically treated to control fugitive dust. The application of water or chemical treatment shall be used except when the ambient temperature is below freezing (32" F). Treatment shall be of sufficient frequency and quantity to maintain the surface material in a damp/moist condition unless it is below freezing. The opacity shall not exceed 20o/o during all times the areas are in use. If chemical treatment is to be used, the plan must be approved by the Executive Secretary. Records of water andlor chemical treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date of application B. Number of treatments made C. Time of day treatments were made D. Records of temperature if the temperature is below freezing E. Record of wind speeds when wind speeds exceed 25 mph. This record is not required if Harper does not claim the wind speed exemption from the opacity limitation on fugitive dust. 19. 20. DAQE-125-02 Page 8 Visible emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20o/o opacity. Visible emissions determinations for traffic sources shall use procedures similar to Method 9. The requirement for observations to be made at 15- second intervals over a six-minute period shall not apply. Six points, distributed along the length of the haul road or in the operational area, shall be chosen by the Executive Secretary or Executive Secretary's representative. An opacity reading shall be made at each point when a vehicle passes the selected points. Opacity readings shall be made one half the vehicle length or greater behind the vehicle and at approximately one half the height of the vehicle or greater. The accumulated six readings shall be averaged for the compliance value. Water sprays or chemical dust suppression sprays shall be installed at the following points to control fugitive emissions: A. All crushers B. All screens C. All unenclosed conveyor transfer points * * enclosed defined as having three (3) or more sides The sprays shall operate when necessary, except when the ambient temperature is below freezing, to ensure that the opacity limitations of this AO are not exceeded. To minimize fugitive dust, as dry conditions warrant, the storage piles shall be watered, except when the ambient temperature is below freezing. Records of water usage at the facility shall be kept for all periods of operation. Records of usage shall be made available to the Executive Secretary upon request and shall include a period of two years ending with the date of the request. Fuels The owner/operator shall use only natural gas, liquefied petroleum gas, or #l or #2 fuel oil as a primary fuel for the equipment specified in this Approval Order. The sulfur content of any fuel oil burned shall not exceed 0.5 percent by weight, as verified by vendor receipt or independent analysis. Sulfur content shall be determined by ASTM Method D-4294-89 or other comparable ASTM method. Equivalency of any non- ASTM method shall be determined by the Executive Secretary. The sulfur content shall be tested if directed by the Executive Secretary. Federal Limitations and Requirements 28. kr addition to the requirements ofthis AO, all provisions of40 CFR 60, NSPS Subpart A, Subpart OOO (for aggregate plants), apply to those equipment listed in the Tables at the end of this AO, for which any of the Subparts are applicable. 22. 23. 24. 25. 26. 27. DAQE-125-02 Page 9 For sources that are subject to NSPS (provided there is an opacity standard in the applicable NSPS), visible fugitive emission observations that are performed during the initial compliance inspection shall consist of one-hour (10 observations of six minutes each) provided that there are no individual readings greater than 10 percent opacity; and there are no more than three readings of 10 percent for tlie one-hour period. When determining compliance with the fugitive emissions standard for any crusher, the observations shall consist ofone-hour (10 observations ofsix minutes each) provided that there are no individual readings greater than l5 percent opacity; and there are no more than three readings of 15 percent for the one-hour period, otherwise the three-hour (30 observations of six minutes each) shall apply. The initial observations shall be taken no later than 180 days after initial startup. Visible emission observations shall be done in accordance with 40 CFR 60.675 (cX3Xa) and 40 CFR 60, Appendix A, Method 9. It is the responsibility of the owner/operator of the source to supply these observations to the Executive Secretary. A currently certified observer must be used for these observations. Emission points that are subject to the initial observations are: Aeeresate plants: The affected facilities listed under 40 CFR 60, Subpart OOO. A. All crushers B. All screens C. All conveyor transfer points A written record of all opacity observations will be kept and made available to the Executive Secretary or the Executive Secretary's representative. Records & Miscellaneous 30. At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO including associated air pollution control equipment in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretarywhich may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection ofthe source. All maintenance performed on equipment authorized bythis AO shall be recorded, and the records shall be maintained for a period of two years. Maintenance records shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date ofthe request. 31. The owner/operator shall comply with R307-150 Series. lnventories, Testing and Monitoring. 32. The owner/operator shall comply with R307-107. This rule addresses unavoidable breakdown reporting requirements. 33. In case of breakdown of approved portable equipment, replacement by equivalent equipment shall be allowed (See Condition #9). When the equipment is repaired, it may be put back into operation. Both pieces of equipment shall not operate at the same time 29. DAQE-125-02 Page 10 at the same location without submitting another Temporary Relocation Notification and receiving a Temporary Relocation Approval letter. Any future modifications to the equipment approved by this order must also be approved in accordance with R307-401. The Executive Secretary shall be notified in writing if the company is sold or changes its name. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including R307. A copy of the rules, regulations andlor attachments addressed in this AO may be obtained by contacting the Division of Air Quality. The Utah Administrative Code R307 rules used by DAQ, the Notice of Intent (NOD guide, and other air quality documents and forms may also be obtained on the Internet at the following web site: http://www.eq.state,ut.us/eqair/aq home.htm Approved By: Richard W. Sprott, Executive Secretary Utah Air Quality Board DAQE-125-02 Page 1l STATE OF UTAH DIVISION OF AIR QUALTTY A.O.# DATE: STGNED: Equipment Description "Name Plate" Capacitv MFG Date Approval Date Manufacturer Model Num Aggregate Equipment Jaw Crusher 24" x36" (250 ton per hour(ph)) I 950 DAQE-843-99/O ctober 26, 1999 Cedar Rapids Jaw Crusher (2s0 tph)I 950 DAQE-843-99/October 26, 1999 Cedar Rapids Jaw Crusher 24" x36" (250 tph)I 950 DAQE-843-99/October 26, 1999 Cedar Rapids Jaw Crusher 28" x36" (250 tph)I 950 DAQE-843-99/O ctober 26, 1999 Cedar Rapids Jaw Crusher 24" x36" (2s0 tph)I 955 DAQE-843-99/October 26, 1999 l]niversal Jaw Crusher 22" x36" (250 tph)1958 DAQE-843-9gioctober 26, 1 999 Cedar Rapids 2236 Jaw Crusher 25" x 42" (250 tph)I 960 Austin Westem Jaw Crusher 24" x24" (250 tph)r 980 DAQE-843-99/O ctober 26, 1999 Cedar Rapids 2424 Jaw Crusher 20" x 36" (250 tph)r 980 DAQE-843 -99lOctober 26, I 999 Universal Jaw Crusher 42" x 60" (250 tph)I 980 Allis Chalmers Jaw Crusher 30" x 43" (250 tph)1980 Cedar Rapids Cone Crusher 250 tph I 955 DAQE-843-gg/October 26, 1 999 Tel-Smith 48S Cone Crusher 250 tph t 965 Cedar Rapids 36" Cone Crusher 250 tph I 978 srP 2.2.Q El Jay I t45 Cone Crusher 250 tph 1979 SIP 2.2,R Tel-Smith 48S Roll Crusher 250 tpy r 963 Cedar Rapids 4130 Screen Plant 500 tph 1960 DAQE-843-gg/October 26, I 999 Kolman 303 Screen Plant 500 tph t 960 DAQE-843-gg/October 26, I 999 Kolman Screen Plant 500 tph 1 960 DAQE-843 -99iO ctober 2 6, I 9 99 Kolman Feeder 250 tph t972 DAQE-843-9gioctober 26, I 999 Hewitt-Robbins Screen Plant 300 tph 1978 DAQE-843-99/O ctober 26, 1999 Kolberg r I -30-50 DAQE-125-02 Page 12 Non - NSPS Equipment Listing for General Approval Order Equipment "Name Plate"Approval Date Triple Deck Screen 5' x I 6' (250 tph)DAQE-843-99/October 26. I 999 5'x l4'(250 tph)DAQE-843-99/October 26, I 999 5'x l2'(250 tph)DAQE-843-gg/October 26, I 999 DAQE-843-99/October 26. I 999 DAQE-843-99/O ctober 26, 1999 DAQE-843-99/O ctober 26, 1999 DAQE-843-99/O ctober 26, 1999 DAQE-843-9g/October 26. I 999 Model Num FSG-5 143-24 FSG-5 143-24 D330 3304 3406 3406 3412 D3'79 3412 D343 DAQE-125-02 Page l3 STATE OF UTAH DIVISION OF AIR QUALITY A.O.# DATE SIGNED Equipment Subject to New Source Performance Standards (NSPS) 40 CFR Part 60, Subpart OOO - Plants constructed, reconstructed or modified after August 3 t, 1983 Equipment Description "Name Plate" Caoacitv MFG Date Approval Date Manufacturer Model Num Aggregate Equipment Jaw Crusher 10" x 35" (250 tph)>1 983 DAQE-843-9g/October 26, 1 999 Cedar Rapids c575 Jaw Crusher 24" x36" (250 tph)l 990 Iuques Jaw Crusher 20" x 36" (250 tph)I 995 DAQE-843-99/October 26, I 999 Armadillo Cone Crusher 250 tph >1983 DAQE-843 -99lO ctober 26, 1999 Tel-Smith 48S Cone Crusher 250 tph >1983 DAQE-843 -99lO ctober 26, I 999 Tel-Smith 48S Cone Crusher 250 tph DAQE-843-9g/October 26, I 999 El Jay l 330 Belt Feeder 30" x 35" (250 tph)>1983 stP 2.2.R Feeder >1983 DAQE-843-99/October 26, I 999 Simplicity Feeder 30" x 5'>1 983 DAQE-843 -99lO ctober 26, 1999 Pemco Feeder hopper 250 tph I 989 DAQE-843-99/October 26. I 999 I 330 Screen 250 tph I 999 DAQE-843-g9/October 26. I 999 Cedar Rapids 6203-32 Screen 250 tph l 999 DAQE-843-99/October 26, 1999 Cedar Rapids 6203-32 Screen Planl I 50 tph >1983 DAQE-843-99/October 26, 1999 Power Screen Screen Planl 5' x l2'(250 tph)>1983 C.E.C.5t2t Triple Deck Screen 5'x l2'(250 tph)>1983 DAQE-843 -99lO ctober 26, 1999 Kolman Triple Deck Screen 5' x I 6' (250 tph)>1983 DAQE-843-99/October 26, 1999 Tel-Smith DAQE-125-02 Page 14 NSPS Applicable Equipment Listing for General Approval Order Equipment Description "Name Plate" Capacity MFG Date Approval Date Manufacturer Model Num Triple Deck Screen 5'x l6'(250 tph)r 988 DAQE-843-99/October 26, 1 999 El Jay FSG-5164-26 Triple Deck Screen 250 tph I 988 DAQE-843-99/October 26, I 999 EI Jay FSG-5 163-26 Triple Deck Screen 5'x l6'(250 tph)I 989 DAQE-843-99/October 26, 1 999 El Jay FSG-5 163-26 Triple Deck Screen 250 tph I 991 DAQE-843-9g/October 26, 1 999 El Jay FSG-s 163-26 Triple Deck Screen 5'x l6'(250 tph)t992 DAQE-843-9g/October 26, I 999 El Jay FSG-5163-26 Triple Deck Screen 5' x I 6' (250 toh)1996 JCI APPENDIX B Western Regional Glimate Genter Precipitation Data for Ogden, Utah Harper Contracting, Inc. Ogden RoadNOI JBR Environmental Consultants, Inc. February 17,2003 Page 2l OGDEN PIONEER P H, UTAH i>: I Day Max. :0.01 t.i fn' .)ln. r fn. i -.,I 2.151 5.26:14 | o.oo '-r 76 i 0.18 '-- ^ l"- ---'--' 4 i 0.03 - {'- 86 i 0.10 - ---i--- -', -" l2.33i 6.49 | 771 0.00 ; ---f - 1.35,4.80i 45,0.00 l i I ;iijtliiii iMean;Hish ,Year I Low;:ii;irlliii Period of Record General Climate Summary - Precipitation Station:(426404) OGDEN PIONEER P H From Year:I902 T o Year:2000 Precipitation I I lYear 1 I l* *' 1 I I 1--- I I I I t:iiuiutttu: il+tftl:ttl'r;lr";ln.itn. l-Days :Days Days ;Days , "" i ^"' i i u lt.os i t4nss3. io s2.ol 4sili i i'' " I""'_-'' "- -J'.,_-_- i 9.3 I 38.5 i 19 itt: i 1 i I- -""" f -- --"--"'i-"------ i s.61 2s.0 i 38: I i" t--'*---i -*-,'; 1.0i 11.01 99, lr,i.;;- iilie8i {i lli i r " ' I**---12.76i 04ll95l; 4: 2t 1: 0i- 0.0f-0^0ll: : ; utul+tlt j;;;t Fgb3arv_ i t.gs; 4.961 , ,- --,,-; March i 2.17: 6.54i i Ap'if -:ri:o:6ioi i--***-*- ! I i--ffit-.-! f*" --*-"-*- Ii t,;; -; T-- ---** 1 i--i,d*-i ;- -'. i 8it--'"^---- 140 ____ i )i 0.68 , 2.901 7:37 | r2 i 0.00 Is ir"'*' "*'----l ''" -'.-- I August 't 0.97 I I l *f - "* lSeptember i |.34 r*'" '"" * ' I I ; o;l;;;; ; i Bni-{ ai;-81: o;;.ii;ol r* - --"-" I I oli.tol otnggii : :''*'. i--' _-'.-i -: :-_ t'1' 0i 0.41 14.si6: 4t 1 t9i lN;;#b;; i TfB;i- iD;;ilb". 1 lsi;i iili ssi o ob I S.eo i - t '' 411.53 15l1952 ) .-*. -..' .. -.- ".--.: 0911997 |9 5i li 0 i 10.4 4 o i 3.2i 26.0i 8s i;, i:*;1 I t- l-- * -*" I I --t-*-*'i-*---- I Annual 120.77 i42.73t--- I l-a:iri.ool za iatii:,ili::r;il ii i;19910908; 83 i !*:-"-'--*-i*-l----:51r 131 2 43.81109.s i 49', I' I [-ffit..-:6i.wfir.sor.*-*--."^*-**- i Ir*-* !' '*.,--- I Spring i 6.80 i13.56 l- I *.,-**.* ] Summer i 3.00' 8.52l-r r ;-I Fall 't 4.95 i12.76t- I I l*a+i 17al 11/ar ,._.--_|-^-|_-*rt19760209',27: ll" 3: 0i 33.5197.01 a9i i isi- t.ool t,qlla.zg' r98l oszr't 26' ioi * *i- ti e .l', mil- Ai i o.rof s+izloi iqs10804' iti- ri -zi *0i n01-0.01 2i Table updated on Jun 4,2001 For monthly and annual means, thresholds, and sums: Months with 5 or more missing days are not considered Years with 1 or more missing months are not considered Seasons are climatological not calendar seasons Winter: Dec., Jan., and Feb. Spring: Mar., Apr., and May Summer: Jun., Jul., and Aug. Fall: Sep., Oct., and Nov. 45i I I I r I I Western Regional Climate Center, wrcc@dri.edu http ://www.wrcc. dri. edu/c gi-bin/cliMAIN. pl?utogdp