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HomeMy WebLinkAboutDAQ-2024-007301January 29, 2024 Attn: NSPS Contact & Mr. Chad Gilgen, Minor Source Compliance, Division of Air Quality P.O. Box 144820 Salt Lake City, UT 84114-4820 RE: NSPS UUU 2023 2nd Semiannual Report NSPS OOO 2023 2nd Semiannual Report 40 CFR §60.735; UAC R307-210 Geofortis Utah, LLC DAQE-AN160190001-20 DAQ NSPS Contact & Mr. Gilgen: Geofortis Utah, LLC (Geofortis) is submitting semiannual reporting to the Division of Air Quality (DAQ) of the approved dryer, ball mill, and pozzolans processing facility in Tooele, Project Number N160190001. The Division of Air Quality (DAQ) issued the Approval Order (AO) DAQE- DAQE-AN160190001-20 for the Tooele Pozzolans Processing Plant on September 30, 2020. The pozzolans dryer is an affected facility under Code of Federal Regulations Title 40 (40 CFR) Part 60 Subpart UUU – Standards of Performance for Calciners and Dryers in Mineral industries (NSPS UUU). The pozzolans dryer is a rotary design controlled by a dedicated cyclone and fabric filter baghouse. The ball mill crusher is subject to 40 CFR, Part 60 Subpart OOO - Standards of Performance for Nonmetallic Mineral Processing Plants (NSPS OOO). The ball mill crusher is also controlled by a dedicated fabric filter. Pursuant to NSPS UUU and NSPS OOO, §60.735 and § 60.676, Geofortis submits this semiannual summary of control device operating parameters from July 1 to December 31, 2023, in which no exceedances were visually observed. Reportable exceedances for pozzolans dryer control device operating parameters are described in NSPS UUU, §60.735(c)(1), and NSPS OOO § 60.676(d). The Geofortis Tooele Pozzolans Processing Plant pozzolans dryer utilizes a dry control device; therefore, §60.735(c)(2) and (3) do not apply. For semiannual reporting purposes, NSPS UUU requires the following: NSPS UUU, §60.735(c): (c) Each owner or operator shall submit written reports semiannually of exceedances of control device operating parameters required to be monitored by § 60.734 of this subpart. For the purpose of these reports, exceedances are defined as follows: (1) All 6-minute periods during which the average opacity from dry control devices is greater than 10%; DocuSign Envelope ID: 27451694-CE18-47C4-B5D6-6C5F9B07227E REVIEWED Initials: CG Date: 4-10-24 Compliance Status: NSPS OOO and UUU Semi-Annual Report File # 16019 (B2) Page 2 of 2 Geofortis NSPS UUU & NSPS OOO 2023 2nd Semiannual Report January 29, 2024 NSPS OOO, §60.676(d): (d) After the initial performance test of a wet scrubber, the owner or operator shall submit semiannual reports to the Administrator of occurrences when the measurements of the scrubber pressure loss and liquid flow rate decrease by more than 30 percent from the average determined during the most recent performance test. NSPS UUU §60.734(c) specifically exempts industrial rotary pozzolans dryers from requirements to monitor opacity of emissions, due to the US EPA determination while developing NSPS UUU and NSPS OOO that the potential particulate matter emission rate for such dryers is less than 0.01 gr/dscf. However, Geofortis has developed voluntary internal procedures to check baghouse operating parameters and conduct a brief visual and auditory inspection to confirm baghouses are operating properly once per shift. These observations are qualitative checks along with required differential pressure drop readings per day. Based upon this information, maintenance, and differential pressure drop readings, there were no visible exceedances to report from July 1 to December 31, 2023, pursuant to opacity standards in NSPS UUU / OOO. Pursuant to NSPS OOO, Geofortis performs quarterly Method 22 opacity readings. As stated earlier, Geofortis also performs daily observations of the entire plant. Although there were no visible exceedances, the third quarter Method 22 documentation was not logged directly on-site. It should be noted that AO DAQE-AN160190001-20, Conditions II.B.2.f and II.B.3.d, require that Geofortis maintain the dryer and ball mill crusher baghouse differential pressures between 2.0 and 6.0 inches of water column. For both baghouses, Geofortis had multiple instances of differential pressure below the assessed AO range. During low readings of differential pressure, and on a daily basis, the stacks were observed and determined to have no emissions or zero percent opacity. Geofortis plans to submit an AO modification and revision of Conditions II.B.2.f and II.B.3.d consistent with the manufacturer’s recommendations. Should the DAQ have any questions regarding this semiannual report, please contact Eric Sturm, with Air Regulations Consulting, LLC (ARC), and environmental consultant for Geofortis, at 402.817.7887 or eric@airregconsulting.com. Sincerely, Jason Grieser, Geofortis Plant Manager Cc: Eric Sturm, ARC Principal, Sr. Consultant Kyle Fletcher, Geofortis Assistant Plant Manager Andrew McKane, Geofortis EHS Coordinator DocuSign Envelope ID: 27451694-CE18-47C4-B5D6-6C5F9B07227E 4/10/24, 3:40 PM State of Utah Mail - Geofortis NSPS UUU and OOO Semiannual Reports https://mail.google.com/mail/u/0/?ik=36f4379b4d&view=pt&search=all&permmsgid=msg-f:1789482794747832829&simpl=msg-f:1789482794747832829 1/1 Chad Gilgen <cgilgen@utah.gov> Geofortis NSPS UUU and OOO Semiannual Reports Eric Sturm <eric@airregconsulting.com>Mon, Jan 29, 2024 at 8:02 PM To: Chad Gilgen <cgilgen@utah.gov> Cc: Jason Grieser <jgrieser@geofortis.com>, Kyle Fletcher <kfletcher@geofortis.com>, Andrew McKane <amckane@geofortis.com> Good evening, Chad, For Geofortis Utah, LLC - Pozzolans Processing Facility, DAQE-AN160190001-20, please find the attached NSPS UUU and OOO 2nd 2023 Semiannual Report for the one(1) pozzolans dryer and one(1) ball mill operating on-site, respectively. If there are any questions, please let me know. Best regards. [Quoted text hidden] Geofortis UT 2023 NSPS Report 2nd Semiannual_01292024vsigned.pdf 289K