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HomeMy WebLinkAboutDAQ-2024-0079621 DAQC-417-24 Site ID 15971 (B4) MEMORANDUM TO: STACK TEST FILE – RAMSEY HILL EXPLORATION, LLC – RHEx Vernal Sand Mine – Uintah County THROUGH: Rik Ombach, Minor Source Oil and Gas Compliance Section Manager FROM: Kyle Greenberg, Environmental Scientist DATE: May 2, 2024 SUBJECT: Source: Sand Dryer #3 and Crusher #2 Location: 1015 East 12600 North, Cove, UT 84320 Contact: Mike Cina: 715-821-1866 Ext. 6 Tester: Western Environmental Services and Testing, Inc. Site ID #: 15971 Permit/AO #: DAQE-AN159710004-23, dated July 31, 2023 Subject: Review of Pretest Protocol dated April 17, 2024 On April 26, 2024, Utah Division of Air Quality (DAQ) received a protocol for the Sand Dryer #3 and Crusher #2 at the RHEx Vernal Sand Mine in Uintah County, Utah. Testing will be performed on May 29-31, 2024, to determine compliance with the emission limits found in Conditions II.B.2.a and II.B.4.e of Approval Order DAQE-AN159710004-23, 40 CFR Part 60 Subpart OOO, and 40 CFR Part 60 Subpart UUU. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses: OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK 3. RM 3/3A used to determine dry molecular weight of the gas stream: OK 4. RM 4 used to determine moisture content: OK 5. RM 5 used to determine filterable particulate matter emissions: OK 6. RM 7E used to determine NOx emissions: OK 7. RM 9 used to determine visible emission: OK DEVIATIONS: None. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: The methods proposed in the pretest protocol are sufficient to determine particulate matter, NOx emissions, and VEOs from Sand Dryer #3 and VEOs from Crusher #2. Ramsey Hill Exploration confirmed via email that a stratification test will also be conducted on Sand Dryer #3. It is recommended that the pretest protocol be determined as acceptable. 2 ATTACHMENTS: Ramsey Hill Exploration’s test notification letter and pretest protocol and email correspondence with Ramsey Hill Exploration addressing a stratification test and emission limits in the permit. WESTERN ENVIRONMENTAL SERVICES AND TESTING, INC. Employee Owned and Operated email: WEST@testair.com Fax: (307) 234-8324 Toll-Free: (800) 545-5711 Phone: (307) 234-5511 913 Foster Road Casper, Wyoming 82601 Ramsey Hill Exploration, LLC Vernal, Utah RHEx Vernal Sand Mine Sand Drying and Processing Source State of Utah Department of Environmental Quality Division of Air Quality Approval Order DAQE-AN159710004-23 Compliance Source Emissions Test Protocol Filterable Particulate, Opacity, Oxides of Nitrogen Project Number: 24-1043 Prepared For: Mr. Eric Sturm ARC Owner, Lead Consultant & Ramsey Hill Exploration, LLC RHEx Vernal Sand Mine 8.5 Miles North on US-191 from Vernal Main St. Vernal, Utah April 17, 2024 Ramsey Hill Exploration, LLC Vernal, Utah 1 Western Environmental Services and Testing, Inc. 24-1043 EXECUTIVE SUMMARY: Air Regulations Consulting, LLC (ARC) and Ramsey Hill Exploration, LLC (RHEx) have retained Western Environmental Services and Testing, Inc. (Western Environmental) to provide point source emissions surveys, analysis, and reporting. The sources to be tested are at the RHEx Vernal Sand Mine located 8.5 miles north on US-191 from Vernal Main Street, Vernal, Utah. The purpose of the testing is to demonstrate the relationship between measured emissions and the provisions and conditions outlined in the State of Utah Department of Environmental Quality (UDEQ), Division of Air Quality, Approval Order DAQE-AN159710004-23. This testing will also demonstrate compliance with the requirements of Code of Federal Regulations Title 40 Part 60 Subpart UUU (NSPS Subpart UUU) and Subpart OOO (NSPS Subpart OOO). The sources to be tested is listed below: Compliance Test Sources Source Emission Point ID Source Description Test Duration Analyte EPA Methods Emission Limits Vernal Sand Mine II.A.5 Sand Dryer #3 3 2-hour runs Filterable PM/PM10/ PM2.5 1-5 0.01 gr/dscf 0.61 lb/hr 3 1-hour observations Opacity 9 < 10% 3 1-hour runs NOX 7E 4.35 lb/hr 200 ppm II.A.3 Crusher #2 1 1-hour observation Opacity 9 < 12% TEST PROGRAM: The following protocol is structured in such a manner as to be acceptable to the UDEQ, ARC, and RHEx. All proposed sampling procedures and techniques are subject to change following further discussions and meetings with the UDEQ, ARC, and RHEx. Company and individual contact information associated with the testing program are provided Ramsey Hill Exploration, LLC Vernal, Utah 2 Western Environmental Services and Testing, Inc. 24-1043 below. Company Air Regulations Consulting, LLC (ARC) Western Environmental Services and Testing, Inc. Contact Mr. Eric Sturm Mr. Terry May Address 5455 Red Rock Lane, Suite 13 Lincoln, Nebraska 68516 913 Foster Road Casper, Wyoming 82601 Phone (402) 817-7887 (800) 545-5711 E-mail eric@airregconsulting.com tmay@testair.com SCHEDULE: Testing is tenatively scheduled for the week of May 26, 2024. A detailed testing schedule is outlined in the table below. Date Activity Notes/Methodology May 28, 2024 Mobilize to Vernal, Utah May 29, 2024 Set up on Sand Dryer #3. Collect preliminary measurement data, Perform 3 two-hour test runs for particulate on the Sand Dryer #3. Perform 3 1-hour opacity observations on the Sand Dryer #3 (one 1-hour opacity observation will be performed during each 2-hour particulate test run). Perform 3 1-hour runs for O2, CO2, and NOX (one 1-hour run will be performed during each 2- hour particulate test run). Perform opacity observations on Crusher #2 (one 1-hour observation period per location). EPA Methods 1-5, 9, and 7E May 30-31, 2024 Optional reseverve days to test either Sand Dryer or Crusher; demobilize. EPA Methods 1-5, 9, and 7E Ramsey Hill Exploration, LLC Vernal, Utah 3 Western Environmental Services and Testing, Inc. 24-1043 TEST PARAMETERS: Emissions testing will be performed on the source identified above. Test parameters for the source are described below. Sand Dryer #3 II.A.5 TEST PARAMETERS Parameter / Constituent EPA Test Method(s) Sampling Configuration Sampling Time per Run Notes: Gas Stream Characteristics (flow rates) 1 – 4 Impinger Train 120 minutes Performed in conjunction with Method 5 Filterable PM/PM10/PM2.5 5 Impinger Train 120 minutes Isokinetic Test Method Opacity 9 Certified Observer 60 minutes Performed simultaneously with Method 5 NOX 7E CEMS 60 minutes Performed simultaneously with Method 5 Crusher #2 II.A.2 TEST PARAMETERS Parameter / Constituent EPA Test Method(s) Sampling Configuration Sampling Time per Run Notes: Opacity 9 Certified Observer 60 minutes The crusher has two points which require opacity observations METHODOLOGY: The point source characterizations include the above listed sources and the associated test parameters. A summary of the source test methods follows. Because standard EPA methodology will be followed, only a brief description of each method is provided. Detailed US Environmental Protection Agency (EPA) Methods are available in Title 40 of the CFR (40CFR). Ramsey Hill Exploration, LLC Vernal, Utah 4 Western Environmental Services and Testing, Inc. 24-1043 40CFR, Part 60, Appendix A Method 1 “Sample and Velocity Traverses for Stationary Sources” Method 2 “Determination of Stack Gas Velocity and Volumetric Flow Rate” Method 3 “Gas Analysis for the Determination of Dry Molecular Weight” Method 3A “Determination of Oxygen and Carbon Dioxide Concentrations in Emissions from Stationary Sources” Method 4 “Determination of Moisture Content in Stack Gas” Method 5 “Determination of Particulate Emissions from the Stationary Sources” Method 7E “Determination of Nitrogen Oxides Emissions from Stationary Sources” Method 9 “Visible Emissions Observations from Stationary Sources” Stack Gas Sampling Procedures The stack gas sampling procedures will be EPA Methods 1, 2, 3, 4, 5, 7E, and 9, published in Title 40 CFR, Part 60. Pre-test and post-test leak checks will be performed for each sampling train as required in the respective test methods. Leak checks may also be performed at port changes, if circumstances warrant, such as glassware movement or bumping of the stack sampling train. Sampling Point Determination - EPA Method 1 The number and location of sampling points will be determined in accordance with the procedures outlined in EPA Method 1. The sampling locations will meet the criteria specified in Method 1. Flue Gas Velocity and Volumetric Flow Rate - EPA Method 2 Flue gas velocity and volumetric flow rate will be determined in accordance with the procedures outlined in EPA Method 2. Velocity measurements will be made using type S Pitot tubes conforming to the geometric specifications outlined in EPA Method 2. Each Pitot tube is wind tunnel calibrated for accuracy. Differential pressures will be measured with fluid manometers. Effluent gas temperatures will be measured with type K thermocouples equipped with digital readouts. Flue Gas Composition and Molecular Weight - EPA Method 3 Oxygen (O2) concentration, carbon dioxide (CO2) concentration, and flue gas dry molecular weight will be determined in accordance with the procedures outlined in EPA Method 3. O2 and CO2 concentrations will be measured using an Orsat Gas Analyzer. Nitrogen (N2) concentrations will be determined by difference. An integrated multi-point sampling system will provide a Ramsey Hill Exploration, LLC Vernal, Utah 5 Western Environmental Services and Testing, Inc. 24-1043 sample for analysis. Flue gas dry molecular weight will be determined from the O2, CO2, and N2 concentrations. Flue Gas Moisture Content - EPA Method 4 The flue gas moisture content will be determined in accordance with the procedures outlined in EPA Method 4. The impingers will be connected in series and will contain reagents as described in the following section. The impingers will be contained in an ice bath to ensure condensation of the moisture from the stack gas stream. Any moisture that is not condensed in the impingers is captured in the silica gel. The mass of the collected moisture will be entered into moisture content calculations. Determination of Particulate - EPA Methods 5 Particulate emissions will be determined in accordance with the procedures outlined in EPA Method 5. Sampling nozzles will be constructed of stainless steel. All other sampling train components (probe liner, filter holders, impingers, etc.) will be constructed of borosilicate glass. All glassware will be thoroughly decontaminated prior to testing in accordance with Method 5 requirements. The impingers used in the train are as follows: * Impinger 1: Modified Greenburg-Smith impinger containing 100 ml of DI H2O * Impinger 2: Greenburg-Smith impinger containing 100 ml of DI H2O * Impinger 3: Modified Greenburg-Smith impinger, dry * Impinger 4: Modified Greenburg-Smith impinger containing silica gel Samples will be collected isokinetically for a minimum of 120 minutes with a minimum sample volume of 1.70 dry standard cubic meters (60 dry standard cubic feet). The sampling runs will be performed to meet the conditions specified in EPA Method 5. A schematic of the Method 5 sampling train is shown in Figure 1. Ramsey Hill Exploration, LLC Vernal, Utah 6 Western Environmental Services and Testing, Inc. 24-1043 Figure 1 Method 5 Sampling Train Schematic Upon successful completion of a test run, all exposed front-half sampling surfaces; nozzle, probe, connecting glassware, and front half of the filter holder will be rinsed and brushed a minimum of three times with acetone for particulate recovery and collected in polyethylene sample containers. The front half filter will be carefully recovered and transferred to a container for transport. The front half samples will be analyzed gravimetrically for particulate matter. After the mass of the impingers has been recorded for moisture content determination, any liquid collected in the impingers will be discarded. Blanks of all reagents used will also be collected and analyzed with the samples. Ramsey Hill Exploration, LLC Vernal, Utah 7 Western Environmental Services and Testing, Inc. 24-1043 O2, CO2, and NOX Determination (EPA Methods 3A and 7E) O2, CO2, and NOX concentrations will be measured in accordance with the procedures outlined in EPA Methods 3A, and 7E, using extractive continuous emission monitors (CEMS). This package is comprised of four basic subsystems: • Sample acquisition and conditioning system • Calibration gas system • Analyzers • Data acquisition system The sample acquisition and conditioning system components transports the sample to the analyzers and removes moisture from the sample. The sample is extracted continuously from one point near the center of the stack through a probe and heated sample line. Moisture will be removed with a gas conditioner and a portion of the gas will be delivered to each analyzer. The calibration system includes protocol gases and a gas dilution system, which is calibrated annually by the manufacturer. The gas dilution system introduces the desired calibration gas concentrations into the sample acquisition and conditioning system as close to the probe as possible. Each analyzer will be calibrated with high and mid-range gas concentrations and a zero gas. The gas concentrations will also be used to determine calibration error and analyzer drift. Analyzer ranges and the corresponding calibration gas concentrations will be chosen based on permit limits and expected concentrations. The data acquisition system operates on a computer platform. Instrument outputs follow a 16-bit ADC and are polled once every second to compile minute averages. All instrumentation will be rack mounted in a temperature controlled mobile laboratory. Examples of the analyzers to be utilized are listed in the following table. A schematic of the CEMS calibration and sampling system is shown in Figure 2. CEMS Analyzers Species Test Method Analyzer Principle of Operation Oxygen 3A CAI ZRE Electrochemical Cell Carbon Dioxide 3A CAI ZRE NDIR Nitrogen Oxides 7E API 200AH Chemiluminescence Ramsey Hill Exploration, LLC Vernal, Utah 8 Western Environmental Services and Testing, Inc. 24-1043 Figure 2 CEMS Sampling Schematic Visual Determination of the Opacity of Emissions - EPA Method 9 Sixty-minute opacity observations will be performed in accordance with the procedures outlined in EPA Method 9. Opacity observations will be performed by a certified observer. Opacity observations will be made at the point of greatest opacity and will be recorded to the nearest 5 percent at 15-second intervals on an observational record sheet. The observer will stand at a distance sufficient to provide a clear view of the emissions with the sun oriented in the 140o sector to his back. The observer will record the name of the plant, emission location, type of facility, observer’s name, and affiliation, a sketch of the observer’s position in relation to the source, and the date on a field data sheet. The time, estimated distance to the emission location, approximate wind Ramsey Hill Exploration, LLC Vernal, Utah 9 Western Environmental Services and Testing, Inc. 24-1043 direction, estimated wind speed, description of the sky conditions (presence and color of clouds), and plume background will be recorded on the data sheet at the time opacity readings are initiated and completed. The opacity will be determined as an average of the observations recorded at 15-second intervals during each run. Deviations from the Methods There are no anticipated deviations from the EPA test methodologies, except that particulate matter test run duration will be at least 120 minutes and will have at least 1.70 dry standard cubic meters (60 dry standard cubic feet) sampling volume. This is in accordance with the requirements of NSPS Subpart UUU §60.736(b)(1). Kyle Greenberg <kgreenberg@utah.gov> Stack Test On Line Submittal For Ramsey Hill Exploration, LLC Eric Sturm <eric@airregconsulting.com>Thu, May 2, 2024 at 6:19 AM To: Kyle Greenberg <kgreenberg@utah.gov> Cc: WEST@testair.com, Mike Cina <mcina@rhexco.com> Kyle My apologies. On travel this week. Yes, we will be testing Dryer #3 for NOx at 96 ppm and 2.9 lbs/hr. That is the limit in the most recent AO with Dryer #3. We confirmed with Western that a stratification check will be done beforehand. Can we provide anything else? Or, if you would like to have a call, please let me know. Best. Eric Sturm, ARC m. 402.310.4211 [Quoted text hidden] 5/2/24, 12:52 PM State of Utah Mail - Stack Test On Line Submittal For Ramsey Hill Exploration, LLC https://mail.google.com/mail/u/0/?ik=83bbfeb418&view=pt&search=all&permmsgid=msg-f:1797943342046386227&simpl=msg-f:1797943342046386227 1/1