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HomeMy WebLinkAboutDAQ-2024-0049251 DAQC-CI159390002-24 Site ID # 15939 (B1) MEMORANDUM TO: FILE – ALIGNED ENERGY DATA CENTERS (SLC), LLC – West Jordan Data Center THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Connor Kijowski, Environmental Scientist DATE: February 1, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Salt Lake County INSPECTION DATE: January 9, 2024 SOURCE LOCATION: 3333 West 9000 South West Jordan, UT 84088 SOURCE CONTACTS: Philip Kremer, Facility Manager for Buildings #1 and #4 224-210-8563; Philip.Kremer@aligneddc.com Manuel Sainz, Facility Manager for Buildings #2 and #3 702-954-2673; Manuel.Sainz@aligneddc.com OPERATING STATUS: Operating. PROCESS DESCRIPTION: Aligned Energy Data Centers, LLC is a data center that houses servers to store, manage, and disseminate data. The servers require backup power contingencies to preserve services for customers in the case that local power is interrupted. On-site emissions are from the operation of the engines. This company uses ultra-low sulfur diesel fuel and employs selective catalytic reduction equipment. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN159390004-22, dated September 9, 2022 NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines MACT (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines SOURCE EVALUATION: Name of Permittee: Permitted Location: Aligned Energy Data Centers (SLC), LLC West Jordan Data Center 2800 Summit Avenue 3333 West 9000 South Plano, TX 75074 West Jordan, UT 84088 SIC Code: 7376: (Computer Facilities Management Services) ) 1 2 Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: In Compliance. Each condition of Section I was reviewed during the inspection and appeared to be in compliance. The current number of permitted emergency generators were reviewed during the inspection. The source is aware that a construction notification must be provided within 18 months of the issuance of AO and has provided written notifications as generators are commissioned and become operational with the most recent notification submitted on December 7, 2023. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Aligned Energy Data Center II.A.2 Forty-Eight Emergency Generator Engines Max Power Output: 699 kW each Max Engine Rating: 937 HP each Model Year: Post 2014 Fuel: Ultra-low sulfur diesel (ULSD) 3 Control: Selective Catalytic Reduction (SCR) Location: Building A NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.3 Twelve Emergency Generator Engines Max Power Output: 2,500 kW each Maximum Rating: 3,673 HP Model Year: Post 2014 Fuel: ULSD Control: SCR Location: Building A NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.4 Eleven Emergency Generator Engines Max Power Output: 2,500 kW each Maximum Rating: 3,673 HP Model Year: Post 2014 Fuel: ULSD Control: SCR Location: Building B NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.5 Thirteen Emergency Generator Engines (NEW) Max Power Output: 3,000 kW each Maximum Rating: 4,393 HP Model Year: Post 2014 Fuel: ULSD Control: SCR Location: Building B NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.6 Six Emergency Generator Engines (NEW) Max Power Output: 3,000 kW each Maximum Rating: 4,393 HP each Model Year: Post 2014 Fuel: ULSD Control: SCR Location: Building C NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.7 Forty-Two Emergency Generator Engines (NEW) Max Power Output: 3,100 kW each Maximum Rating: 4,376 HP each Model Year: Post 2014 Fuel: ULSD Control: SCR Location: Building C NSPS/MACT Applicability: 40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ II.A.8 Ninety-Six Storage Tanks (Belly Tanks) Contents: ULSD Capacity (gallons): Sixty-five 5,000 (each) (sixty-one NEW) Six 4,000 (each) Two 2,000 (each) Twenty-three 4,860 (each) 4 II.A.9 Miscellaneous Combustion Equipment Various heaters and boilers Rating: <5 MMBtu/hr each Fuel: Natural Gas Status: In Compliance. At the time of the inspection the following numbers of emergency generators were installed and operating: II.A.2: All forty-eight of the 699 kW generators II.A.3: Ten of the allowed twelve 2,500 kW generators. The source plans to install the remaining two generators in 2025. II.A.4: All eleven of the 2,500 kW generators II.A.5: Six of the allowed thirteen 3,000 kW generators II.A.6: All six of the 3,000 kW generators II.A.7: Twenty-one of the allowed forty-two 3,100 kW generators The remaining equipment is installed and was observed during the inspection. II.B Requirements and Limitations II.B.1 Emergency Generator Engine Requirement II.B.1.a The owner/operator shall not operate each emergency generator engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engine during emergencies. [40 CFR 60 Subpart IIII, R307-401-8] Status: In Compliance. Individual generators are installed in groups based on the backup requirements of the Aligned Energy Data Center's customer specifications. No individual engine operated for more than 100 hours during the 12-month period of January 2023 through December 2023. The source stated during the inspection that no electrical cutoffs occurred during this time period. The generators are turned on for maintenance based on established protocols to ensure that all operations are compliant with the conditions of this AO. Generators typically operate 30 minutes for monthly testing and two hours for the annual maintenance test. The submitted documents indicated that none of the grouped power blocks of generators operated for more than 100 hours during any calendar month. Refer to the generator operating logs in the attachments. II.B.1.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a daily log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [40 CFR 60 Subpart IIII, R307-401-8] Status: In Compliance. Individual generators are targeted within power blocks for testing and maintenance each month. The operation minutes for each generator and its associated power block is recorded on spreadsheets. The totals are then tabulated into summary sheets for the power group. The individual daily records for each of the currently installed generators were reviewed during the inspection. The spreadsheet includes fields for the date the emergency generator was used the duration recorded in minutes, and the reason for the event. 5 II.B.1.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter on each emergency generator engine on site. [40 CFR 60 Subpart IIII, R307-401-8] Status: In Compliance. The manufacturer of each engine has installed non-resettable hour meters. The meters can be viewed on the side of the emergency generator. II.B.1.b The sulfur content of any fuel oil or diesel burned in any emergency generator engine shall not exceed 15 ppm by weight. [40 CFR 60 Subpart IIII, R307-401-8] II.B.1.b.1 The sulfur content shall be determined by ASTM Method D2880-71, D4294-89, or approved equivalent. Certification of fuels shall be either the owner/operator's own testing, or test reports from the fuel marketer. [R307-203-1] Status: In Compliance. The sulfur content of the diesel fuel used is certified as ultra-low sulfur by Anytime Fuel Pros. This was determined by a recent fuel purchase invoice. II.B.1.c The owner/operator shall certify that each emergency generator engine installed on site has a controlled (i.e., accounting for SCR) NOx emission rate of no greater than the specified NOx emission rate for that engine model at the exhaust point: Emission Source Emission Rate 699 kW Output Emergency Generator Engine 0.48 lb/hr 2,500 kW Output Emergency Generator Engine 4.34 lb/hr 3,000 kW Output Emergency Generator Engine 4.84 lb/hr 3,100 kW Output Emergency Generator Engine 4.82 lb/hr. [R307-401-8] Status: In Compliance. Trinity Consultants submitted the Notice of Intent for the emergency generators proposed to be permitted on the 2022 AO. Section 4 of the NOI, "Emissions Related Information," provides the calculations employed based on the use of Selective Catalytic Reduction (SCR) to bring the NOx emission rates to levels compliant with EPA Tier 4 standards. The SCR is inspected annually as part of the routine engine maintenance performed by the engine manufacturer. II.B.1.c.1 To demonstrate compliance with the above condition, the owner/operator shall either: A. Purchase a stationary internal combustion engine which has obtained certification as defined in 40 CFR 1039.801; or B. Conduct an initial performance test according to 40 CFR part 1039. C. Maintain the manufacturer's emissions guarantee for the installed engine model. [R307-401-8] Status: In Compliance. The additions of SCR units on each generator has increased the engines performance to be equivalent to that rated as EPA Tier 4. The SCR is inspected and certified annually by the manufacturer as part of the routine engine inspection and maintenance. II.B.1.c.2 For each emergency generator engine on site, the owner/operator shall maintain records of engine certification, the initial performance test, or the manufacturer's emissions guarantee. [R307-401-8] Status: In Compliance. The emission rates were provided by Trinity Consultants on the April 2022 Notice of Intent. The emergency engine emission rates are based on the use of the SCR units. 6 II.B.1.d The owner/operator shall operate the SCRs in accordance with manufacturer specifications and recommendations to minimize ammonia slip and maximize NOx reductions. [R307-401-8] Status: In Compliance. The SCRs on each unit are inspected annually by the generator manufacturer according to this condition. II.B.1.e The owner/operator shall test and replace the SCR catalyst in accordance with the manufacturer's recommendations. [R307-401-8] Status: In Compliance. The SCR systems introduce a liquid reducing agent into the flue gas stream prior to a catalyst. The catalyst is checked annually and will be replaced when necessary as per the manufacturer's specifications. II.B.1.e.1 The owner/operator shall maintain records of catalyst testing and replacement for each SCR. The records shall be kept for the life of the equipment. [R307-401-8] Status: In Compliance. Records of catalyst testing and replacement were reviewed during the inspection. Refer to the attached SCR inspection from June 2023 for Generator 8B. II.B.1.f The owner/operator shall perform maintenance and testing of the emergency generator engines in accordance with the following: A. The owner/operator shall not operate the engines for maintenance and testing operations before 5:00 AM or after 8:00 PM each day; B. The owner/operator shall not operate more than five (5) emergency generator engines of capacity 699 kW (937 HP) at any one time during maintenance and testing operations; C. The owner/operator shall not operate more than two (2) 2,500 kW, 3,000 kW, or 3,100 kW output generator engines at any one time during maintenance and testing operations; D. The owner/operator shall not operate the emergency generator engines of capacity 699 kW and the 2,500 kW, 3,000 kW, or 3,100 kW output generator engines at the same time during maintenance and testing operations; and E. The owner/operator shall not test each generator more than once per month. [R307-410] Status: In Compliance. Engine operation is performed manually. Aligned Energy has established a protocol to ensure that testing and maintenance of the engines are compliant with the startup times and to ensure that the number of engines turned on at any given time, and that the limits placed on the simultaneous operation of the different sized generators, comply with all aspects of this condition. II.B.1.f.1 To determine compliance with the maintenance and testing requirements, the owner/operator shall record the date and the time of the day that the maintenance and testing was performed, and the generator cluster that was maintained and tested. The owner/operator shall maintain records of the maintenance and testing on a daily basis. [R307-401-8] Status: In Compliance. The routine testing and maintenance of the generators are recorded on a spreadsheet. The spreadsheet records for each generator were reviewed during the site visit. An example 2023 record from the month of August was provided for reference. See the attached Generator 14B log. 7 Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) IIII : Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Status: In Compliance. NSPS Emission Standards are met through the use of Selective Catalytic Reduction (SCR) on all of the installed emergency generators. Sulfur fuel content was verified to be less than 15 ppm sulfur. This was determined by a fuel purchase invoice from the supplier, Anytime Fuel Pros. Non-resettable hour meters have been installed on all engines and no single engine operated for 100 hours or more for testing and maintenance purposes. Engine and SCR maintenance is performed by the engine manufacturers and records are kept on site as required. MACT (Part 63) -ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Status: In Compliance. MACT Engine requirements have been met by the AO Conditions and the requirements of NSPS IIII. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Emission Standards: Sulfur Content of Fuels [R307-203] Status: In Compliance. Fuel used at this site meets the sulfur content limits as per the applicable AO and Federal Subpart requirements. Stationary Sources [R307-210] Status: In Compliance. This rule is satisfied by compliance with 40 CFR Part 60 Subpart IIII. Refer to the Federal Requirements Section for more details. National Emission Standards for Hazardous Air Pollutants [R307-214] Status: In Compliance. This rule is satisfied by compliance with 40 CFR Part 63 Subpart ZZZZ. Refer to the Federal Requirements Section for more details. Ozone Nonattainment and Maintenance Areas: General Requirements [R307-325] Status: In Compliance. All VOCs contained in fuels are stored in fully enclosed tank systems as per UAC R307-325-3. 8 EMISSION INVENTORY: Listed before are the 2022 Actual Emissions Inventory provided from Aligned Energy Data Centers (SLC), LLC – West Jordan Data Center. A comparison of the estimated total potential emissions (PTE) on AO: DAQE-AN159390004-22, dated September 9, 2022, is provided. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr Actuals tons/yr CO2 Equivalent 22920.00 N/A Carbon Monoxide 29.80 4.172 Nitrogen Oxides 41.13 1.821 Particulate Matter - PM10 2.26 0.304 Particulate Matter - PM2.5 2.26 0.295 Sulfur Dioxide 0.25 1.53 Volatile Organic Compounds 3.83 8.18 Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr Benzene (Including Benzene from Gasoline) (CAS #71432) 202 N/A Formaldehyde (CAS #50000) 23 N/A Generic HAPs (CAS #GHAPS) 29 N/A Hexane (CAS #110543) 46 N/A Naphthalene (CAS #91203) 34 N/A PAH, Total (CAS #234) 33 N/A Propylene[1-Propene] (CAS #115071) 494 N/A Toluene (CAS #108883) 74 N/A Xylenes (Isomers and Mixture) (CAS #1330207) 66 N/A PREVIOUS ENFORCEMENT ACTIONS: No enforcement actions within the past five years. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN159390004-22, dated September 9, 2022: In Compliance. The source appears to be well maintained and operated. Records were current and provided at the time of inspection. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: Inspections at this site should be scheduled in advance due to company security concerns. Look for installation notification letters as the source is still installing and commissioning generators. NSR RECOMMENDATIONS: None at this time. ATTACHMENTS: VEO Form, Generator Operating Logs, Gen 14B Monthly Inspection, Gen 8B SCR Inspection, Generator Annual PM Test Inspection Number 13083244 Customer Name Aligned data center Make CATERPILLAR Work Order P006538 Serial Number JD700453 Completed On 6/15/2023 2:26:09 PM Model 3516E Inspector David Eliason Equipment Family FAMILY-ALL PDF Generated On 6/15/2023 Asset ID Gen1-08b SMU 58.7 Hours Location 3333 W 9000 S, West Jordan, UT Coordinates 1381.46911621094, 40.5854107410062, - 111.967925882894 Technician Technician Johnson Matthey SCR inspection PM 0 0 47 2 General Info & Comments General info/Comments NORMAL Serial Number : JD700453 Asset ID : Gen1-08bSeverity Report Page 1 of 5 Green - Reactor Housing 1.1 No Visible damage to the reactor GOOD 1.2 Check reactor securely fastened to frame GOOD 1.3 Check all exhaust flanges securely fastened GOOD Green - Injection Lance and Ductwork 2.1 No visible damage to injection cluster GOOD 2.2 Injection lance point in correct orientation GOOD 2.3 Check air line securely fastened to reactor GOOD 2.4 Check for leaks in Urea lines GOOD 2.5 Check for leaks in Air lines GOOD Green - Instrument Visual Check 3.1 No visible damage to temperature transmitters GOOD Serial Number : JD700453 Asset ID : Gen1-08bSeverity Report Page 2 of 5 Green - Control Panel 4.1 No visible damage to Controls GOOD 4.2 HMI alive and functional GOOD 4.3 Controller alive and functional GOOD 4.4 Communication router alive and functional GOOD 4.5 Communication with remote an server active GOOD 4.6 Check Modbus Communication GOOD 4.7 Check for blown fuses GOOD 4.8 Check Run relay GOOD 4.9 Check fault relay GOOD 4.10 Check DPF Hi Alarm Relay GOOD 4.11 Check DPF Critical alarm relay GOOD 4.12 Check system for alarms GOOD 4.13 Check system Faults GOOD 4.14 Check Temperature transmitter GOOD 4.15 Check engine run signal GOOD 4.16 Check engine load signal GOOD 4.17 Check urea valve audible click GOOD Serial Number : JD700453 Asset ID : Gen1-08bSeverity Report Page 3 of 5 4.18 Check air valve audible click GOOD 4.19 Check urea pump audible check GOOD Green - Dosing system 5.1 Check for residual Urea leaks GOOD 5.2 COmpressed air available at or above 80 PSI GOOD 5.3 Inlet compressed air pressure regulator GOOD 5.4 Check air valve GOOD 5.5 Check air switch GOOD 5.6 Check atomiz ing air pressure regulator GOOD 5.7 Check Urea / Air valve GOOD 5.8 Urea pressure relief Valve GOOD 5.9 Pump Prime Check valve GOOD 5.10 Pump priming manual valve GOOD 5.11 Check Urea is available GOOD 5.12 Record urea concentration (refractometer reading) GOOD Serial Number : JD700453 Asset ID : Gen1-08bSeverity Report Page 4 of 5 5.13 Check for blockage in Urea supply line GOOD 5.14 Check Urea pump operation GOOD 5.15 Check for blockage in Urea return line GOOD 5.16 Check for Urea Leaks GOOD 5.17 Check compressed air system for leaks GOOD 5.18 Check Urea flow to reactor GOOD Grey - Raw engine exhaust readings 6.1 Raw engine exhaust readings N/A Grey - SCR outlet exhaust readings 7.1 SCR outlet exhaust readings N/A Serial Number : JD700453 Asset ID : Gen1-08bSeverity Report Page 5 of 5 Inspection Number 11329307 Work Order P004992 Make CATERPILLAR Completed On 1/16/2023 9:40:58 PM Serial Number LYM00319 Inspector Logan Hind Model 3516C PDF Generated On 1/16/2023 Equipment Family ENGINE - GENERATOR SET SMU 62.8 Hours Coordinates 0, 0, 0 Technician Wheeler Pow er System PM inspection PM 0 5 59 8 Yellow - Changed oil filters 49.1 Changed oil filters YES (REQUIRES COMMENTS OR IMAGES ADDED) Comments: Changed oil filters Yellow - Oil sample General Info & Comments General info/Comments NORMAL Serial Number : LYM00319Severity Report Page 1 of 16 50.1 Oil sample YES (REQUIRES COMMENTS OR IMAGES ADDED) Comments: Pulled oil sample Yellow - Changed fuel filters 53.1 Changed fuel filters YES (REQUIRES COMMENTS OR IMAGES ADDED) Comments: Changed fuel filters Yellow - Fuel sample 55.1 Fuel sample YES (REQUIRES COMMENTS OR IMAGES ADDED) Comments: Pulled fuel sample Yellow - Jacket water heater on 62.1 Jacket water heater on YES (REQUIRES COMMENTS OR IMAGES ADDED) Comments: Block heater is on Green - Engine coolant level check 1.1 Coolant level NORMAL Serial Number : LYM00319Severity Report Page 2 of 16 Green - Check antifreeze protection level 2.1 antifreez e protection level NORMAL Green - Check radiator cap 3.1 Check radiator cap NORMAL Green - Test coolant conditioner 4.1 Test coolant conditioner YES Serial Number : LYM00319Severity Report Page 3 of 16 Green - Check radiator core for obstructions 5.1 Check radiator core for obstructions NORMAL Green - Check inlet and discharge louvers 6.1 Check inlet and discharge louvers NORMAL Green - Check upper radiator hose 7.1 Check upper radiator hose NORMAL Green - Check lower radiator hose 8.1 Check lower radiator hose NORMAL Green - Check jacket water heaters 9.1 Coolant heater operating correctly NORMAL Green - Check upper coolant heater hose 10.1 Check upper coolant heater hose NORMAL Green - Check lower coolant heater hose 11.1 Check lower coolant heater hose NORMAL Green - check flexible coolant connections 12.1 check flexible coolant connections NORMAL Green - Tighten hose clamps if needed 13.1 Tighten hose clamps if needed FINE Green - Check for coolant leaks W/running 14.1 Check for coolant leaks W/engine running NORMAL Serial Number : LYM00319Severity Report Page 4 of 16 Green - Check insulation on generator leads 15.1 Check insulation on generator leads NORMAL Green - Check for dirt or buildup on generator 16.1 Check for dirt or buildup on generator NORMAL Green - Test CCA of batteries 17.1 Test battery #1 NORMAL Serial Number : LYM00319Severity Report Page 5 of 16 17.2 Test battery #2 NORMAL 17.3 Test Battery #3 NORMAL Serial Number : LYM00319Severity Report Page 6 of 16 17.4 Test Battery #4 NORMAL Serial Number : LYM00319Severity Report Page 7 of 16 Green - Check battery voltage 18.1 Battery #1 NORMAL 18.2 Battery #2 NORMAL 18.3 Battery #3 NORMAL 18.4 Battery #4 NORMAL Serial Number : LYM00319Severity Report Page 8 of 16 Green - Check battery connections and terminals 19.1 battery #1 NORMAL 19.2 Battery #2 NORMAL 19.3 Battery #3 NORMAL 19.4 Battery #4 NORMAL Green - Check battery charger 20.1 Battery charger operation NORMAL Green - Check for loose relays on control system 21.1 Check for loose relays on control system NORMAL Green - Check voltage regulator 22.1 Check voltage regulator FINE Green - Check V-belts 24.1 Check V-belts NORMAL Serial Number : LYM00319Severity Report Page 9 of 16 Green - Check lube oil level 26.1 engine oil level NORMAL Green - Check for oil leaks 27.1 Check for oil leaks NORMAL Green - Check flexible fuel lines 28.1 Check flexible fuel lines NORMAL Green - check for fuel leaks 29.1 check for fuel leaks FINE Green - Check air cleaner element 30.1 Check air cleaner element FINE Green - Check air cleaner indicator 31.1 Check air cleaner indicator NORMAL Serial Number : LYM00319Severity Report Page 10 of 16 Green - Clean crankcase vent/breather 32.1 Clean/check crankcase vent/breather NORMAL Green - Check flexible exhaust connections 33.1 Check flexible exhaust connections NORMAL Green - Check exhaust system 34.1 Inspect exhaust system NORMAL Green - Check for other exhaust issues 35.1 Check for other exhaust issues NORMAL Green - Check block heater (visual) 37.1 Check block heater (visual) NORMAL Serial Number : LYM00319Severity Report Page 11 of 16 Green - Check engine instrumentation 38.1 Check engine instrumentation for proper operation NORMAL Green - Check for abnormal noise or vibration 39.1 Check for abnormal noise or vibration NORMAL Green - Check for excessive crankcase blowby 40.1 Check for excessive crankcase blowby NORMAL Green - Test safety/shutdown/prealarm panel 42.1 Test safety/shutdown/prealarm panel NORMAL Green - Walk around inspection 43.1 Walk around inspection NORMAL Green - Check remote solenoid valves, etc. 45.1 Check remote solenoid valves, etc. NORMAL Green - Check for 10 sec. online capability Serial Number : LYM00319Severity Report Page 12 of 16 46.1 Check for 10 sec. online capability NORMAL Green - Check fuel tank level 47.1 Check fuel tank level NORMAL Green - Changed engine oil 48.1 Changed engine oil N Green - Check cranking termination 51.1 Check cranking termination NORMAL Green - Check fuel alarms 52.1 Check fuel alarms NORMAL Green - Control panel in auto 59.1 Control panel in auto FINE Serial Number : LYM00319Severity Report Page 13 of 16 Green - Battery charger on 60.1 Battery charger on NORMAL Green - Fuel valves open 61.1 Fuel valves open FINE Green - Circuit Breaker in proper position 64.1 Circuit Breaker in proper position GOOD Serial Number : LYM00319Severity Report Page 14 of 16 Grey - Lubricate generator bearing 23.1 Lubricate generator bearing N/A Grey - Lubricate engine fan drive 25.1 Lubricate engine fan drive N/A Grey - Inspect governor linkage 36.1 Inspect governor linkage N/A Grey - Test auto start system 41.1 Test auto start system N/A Grey - Check remote fans & motors 44.1 Check remote fans & motors N/A Grey - Changed coolant filters 56.1 Changed coolant filters N/A Grey - Coolant sample Serial Number : LYM00319Severity Report Page 15 of 16 57.1 Coolant sample NO (NO REQUIRED COMMENTS) Grey - Changed air filters 58.1 Changed air filters NO (NO REQUIRED COMMENTS) Unselected - Fuel clarity test 54.1 Fuel clarity test Unselected - Remote fan controls on 63.1 Remote fan controls on Serial Number : LYM00319Severity Report Page 16 of 16