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DAQ-2024-004474
DAQE-AN154870003-24 {{$d1 }} Russel Sorensen Integrated Water Management PO Box 430 Altamont, UT 84001 rsorensen@iwmutah.com Dear Mr. Sorensen: Re: Approval Order: Modification to Approval Order DAQE-AN154870002-19 to Add Four (4) 500 bbl Storage Tanks Project Number: N154870003 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on August 16, 2022. Integrated Water Management must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is John Persons, who can be contacted at (385) 306-6503 or jpersons@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:JP:jg cc: TriCounty Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director January 10, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN154870003-24 Modification to Approval Order DAQE-AN154870002-19 to Add Four (4) 500 bbl Storage Tanks Prepared By John Persons, Engineer (385) 306-6503 jpersons@utah.gov Issued to Integrated Water Management - Produced Water Facility Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality January 10, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-AN154870003-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Integrated Water Management Integrated Water Management - Produced Water Facility Mailing Address Physical Address PO Box 430 SE-SE Sec 30 T2S R4W Altamont, UT 84001 Duchesne, UT 84088 Source Contact UTM Coordinates Name Russel Sorensen 553,295 m Easting Phone (435) 828-1259 4,458,127 m Northing Email rsorensen@iwmutah.com Datum NAD83 UTM Zone 12 SIC code 1389 (Oil & Gas Field Services, NEC) SOURCE INFORMATION General Description Integrated Water Management (IWM) is a produced water and solids treatment facility for the oil and gas production sector. Produced water is received by truck and pipeline from oil and gas operations. The water then undergoes phase separation using tanks and centrifuges for the recovery of oil and condensate. The remaining water is then injected into a well on-site or discharged into evaporation ponds when necessary. Water entering the evaporation ponds remains until it has been evaporated into the atmosphere or injected as necessary. Recovered oil and condensate are stored on-site in tanks before being trucked off-site for sale. In addition to the produced water operations the facility will treat contaminated soils received from spills and other oil and gas production operations. The contaminated soils will be land applied, watered, and tilled regularly or permanently disposed of in the landfill to minimize emissions to the atmosphere. NSR Classification Minor Modification at Minor Source Source Classification Located in Uinta Basin O3 NAA Duchesne County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines DAQE-AN154870003-24 Page 4 MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Description IWM has requested to add four (4) 500 bbl storage tanks to the water receiving side of its produced water facility. No changes to IWM's oil cleaning process will happen as a result of this NOI. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 6232.00 Carbon Monoxide 0 9.13 Nitrogen Oxides 0 4.69 Particulate Matter - PM10 0 1.54 Particulate Matter - PM2.5 0 0.14 Sulfur Dioxide 0 0.03 Volatile Organic Compounds 0.03 57.70 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Benzene (Including Benzene From Gasoline) (CAS #71432) 0 240 Ethyl Benzene (CAS #100414) 0 40 Generic HAPs (CAS #GHAPS) 0 260 Methanol (CAS #67561) 0 12440 Toluene (CAS #108883) 0 320 Xylenes (Isomers And Mixture) (CAS #1330207) 0 260 Change (TPY) Total (TPY) Total HAPs 0 6.78 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] DAQE-AN154870003-24 Page 5 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 IWM - Produced Water Facility Produced Water and Solids Treatment Facility II.A.2 Emergency Storage Pond II.A.3 Landfarm Treatment of contaminated soil II.A.4 Landfill Treatment of solids from decanting tanks, centrifuges, and other processes II.A.5 One (1) Filter Pot II.A.6 Twenty-three (23) Storage Tanks (4 New) Maximum capacity: 500 bbl (each) Contents: Received Fluids All controlled by a combustor II.A.7 Nine (9) Injection Storage Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor DAQE-AN154870003-24 Page 6 II.A.8 Four (4) Centrifuge Feed Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor II.A.9 One (1) Oil Pump Tank Maximum capacity: 500 gal Controlled by a combustor II.A.10 One (1) Water Pump Tank Maximum capacity: 500 gal Controlled by a combustor II.A.11 One (1) Centrifuge Water Collection Tank Maximum capacity: 500 bbl Controlled by a combustor II.A.12 Four (4) Oil Storage Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor II.A.13 One (1) Fresh Water Tank Contents: Clean water used for boiler II.A.14 Seven (7) Brine Water Storage Tanks Contents: Clean Brine Water II.A.15 Tank Heaters Maximum rated capacity: less than 5.0 MMBtu/hr (each) Fuel: Natural Gas II.A.16 One (1) Boiler Fuel: Propane Rating: 1.4 MMBtu/hr II.A.17 Two (2) Centrifuges II.A.18 Solids Storage Container Contents: Sludge from tanks, centrifuges, etc. Capacity: 28 cubic feet Controlled by combustor II.A.19 Evaporation Ponds Total combined pond throughput: 125,000 BBLS/yr II.A.20 Two (2) Combustors II.A.21 Generator Engine Fuel: Diesel Maximum engine rating: 70 hp NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ II.A.22 Miscellaneous Equipment Small Engines listed under 25 hp DAQE-AN154870003-24 Page 7 SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Source-Wide Requirements. II.B.1.a Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary point or fugitive source on site to exceed 20% opacity. [R307-401-8] II.B.1.a.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.2 Produced Water Requirements II.B.2.a The owner/operator shall not exceed the following emissions limits: A. 9.35 tons of combined GRO + DRO emissions (where GRO shall be considered the measurement of organics in the C6 - C10 range and DRO shall be considered the measurement of organics in the C11 - C28 range) from water sent to the evaporation ponds per rolling 12-month period B. 6.22 tons of Methanol emissions from the evaporation ponds per rolling 12-month period C. 0.31 tons of combined HAP emissions (excluding Methanol) from the evaporation ponds per rolling 12-month period. [R307-401-8] II.B.2.a.1 NEW To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the last day of each month using data from the previous 12 months. Combined VOC (GRO + DRO), HAPs, and methanol emissions shall be calculated using the following formulas: VOC (tons) = (water volume) x (VOC (GRO + DRO) sampled concentrations) HAPs (tons) = (water volume) x (BTEX sampled concentrations) Methanol (tons) = (water volume) x (methanol sampled concentrations) Records of the water received shall be kept for all periods when the plant is in operation. The water volume received shall be determined on a daily basis using billable receipts. Sample requirements are described in Condition II.B.2.a.2. [R307-401-8] DAQE-AN154870003-24 Page 8 II.B.2.a.2 A sampling of processed water shall be collected and analyzed, at a minimum, once monthly. The sample shall be collected, handled, and analyzed as follows: A. Sample shall be collected at the outfall of the treatment process prior to the water being discharged into the evaporation ponds B. Sample shall be no less than 8oz. in volume C. The sample shall be analyzed no more than 7 days after collection. Samples shall be stored at a temperature no less than 32°F and no more than 40°F prior to analysis D. Samples shall be analyzed for methanol, BTEX, TPH-GRO (C6 - C10), TPH- DRO (C11 - C28), and using appropriate EPA methods such as Method 8260 or 8015, or another EPA approved method as acceptable to the Director. [R307-401-8] II.B.2.a.3 For every month of non-compliance with the requirement of monthly sampling of the effluent discharged into the evaporation ponds, except for periods of shutdown, the source is required to report 10 tons of methanol emissions. This will require the owner/operator to comply with the requirements of the Title V program, which includes paying all Title V fees and obtaining an Operating Permit. [R307-401-8] II.B.2.a.4 The owner/operator has 12 months from the date the Title V applicability is triggered to submit a complete Title V application. [R307-401-8] II.B.2.a.5 The owner/operator shall keep records of the periods when no water was received due to breakdown, shutdown, or bypass. The records shall include the date of breakdown, shutdown, or bypass and date operations began again. [R307-401-8] II.B.3 Landfarm Requirements II.B.3.a The owner/operator shall not exceed the following emissions limits: A. 33.48 tons of VOC emissions from the processed soil per rolling 12-month period B. 6.78 tons of total combined HAP emissions from the processed soil per rolling 12-month period. [R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the last day of each month using data from the previous 12 months. Combined VOC and HAPs emissions shall be calculated using the following formula: tons VOC and HAPs/month = (soil volume) X (soil density [2,200 lbs/yrd^3]) X (GRO + DRO sampled concentrations) X (0.6 atmospheric emission rate) Records of the soil received shall be kept for all periods when the plant is in operation. The soil volume received shall be determined on a daily basis using billable receipts. The records for received soil shall be kept on a daily basis using billable receipts. Sample requirements are described in Condition II.B.3.b. [R307-401-8] DAQE-AN154870003-24 Page 9 II.B.3.b The owner/operator shall conduct initial sampling for all received soils prior to any land application. The sample shall be collected, handled, and analyzed as follows: A. Sample shall be as representative of the load as possible and be taken after any soil amendments and adjustments B. Sample shall be no less than 8oz. in volume C. The sample shall be sent off for analysis or frozen within 24 hours after collection. Frozen samples shall be stored until 20 samples are collected, or 30 calendar days have expired whichever comes first, at which point the samples can be combined to generate a single composite sample to be sent off for analysis D. Samples shall be analyzed for TPH-GRO (C6 - C10) and TPH-DRO (C11 - C28) using appropriate EPA methods such as Method 8260 or 8015, or other EPA approved testing methods approved by the Director. [R307-401-8] II.B.3.b.1 To determine compliance with soil sampling, the owner/operator shall keep a record of all soil samples while the plant is in operation. [R307-401-8] II.B.3.c The owner/operator shall store the waste soil in a sealed container and shall spread and disk/till the waste soil within seven (7) days after receipt when conditions permit. [R307-401-8] II.B.3.c.1 If conditions prohibit the application of waste soil within the allotted time frame, a record must be kept for every occurrence when the time frame was exceeded and what conditions caused the exceedance. [R307-401-8] II.B.3.d Prior to land application of any soils, the owner/operator shall treat the soil as follows to maximize biodegradation: A. Amend the soil as needed by adding bacterial inoculate, nutrients, and/or soil amendments B. Adjust water content above 5% C. Adjust pH to above 6 and below 8 D. Take two (2) representative 8 oz. soil samples from below the soil surface, and freeze for sample analysis. [R307-401-8] DAQE-AN154870003-24 Page 10 II.B.3.d.1 To determine compliance with soil amendments, prior to land application the owner/operator shall keep records of the following: A. Dates soil received, treated, and applied B. Plot where soil is applied C. Water content of the soil, measured by handheld probe D. pH of soil, measured by handheld probe E. Quantity of nutrients and soil amendments added to the soil, if any [R307-401-8] II.B.3.e The owner/operator shall disk/till/turn the soil to a minimum of the following, when weather conditions permit: A. At least once per week for the first 30 days after application B. At least once per month for the first 6 months. [R307-401-8] II.B.3.e.1 The owner/operator shall keep records of all disking/tilling operations to determine compliance with disking/tilling operations. Records shall include the following: A. Plot location B. Date of all disking/tilling operations C. If weather conditions prohibit disking/tilling operations a record of the specific conditions shall be kept. [R307-401-8] II.B.3.f The owner/operator shall use water applications on all operational areas to reduce fugitive dust emissions as well as maintain an adequate moisture content to facilitate biological degradation of hydrocarbons. [R307-401-8] II.B.3.f.1 The owner/operator shall keep records of water application for all periods when the plant is in operation to determine compliance. The records shall include the following items: A. Date treatments were made B. Location of treatments and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] DAQE-AN154870003-24 Page 11 II.B.4 Tank Requirements II.B.4.a The owner/operator shall not process more than the following: A. 145,000 barrels (1 barrel = 42 gallons) of crude oil per rolling 12-month period B. 5,000 barrels (1 barrel = 42 gallons) of condensate per rolling 12-month period. [R307-401-8] II.B.4.a.1 The owner/operator shall: A. Determine process data by examination of sales receipts B. Record process data every month C. Use the process data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the process data on site at all times the facility is in operation. [R307-401-8] II.B.4.b The owner/operator shall store centrifuge solids and tank sludge in an enclosed storage vessel prior to treatment on site. [R307-401-8] II.B.4.b.1 The owner/operator shall contain all sludge and centrifuge waste in the enclosed storage vessel at the end of each business day. [R307-401-8] II.B.4.c Secondary containment located under and around the centrifuge shall have no standing crude oil or solids present at any time. [R307-401-8] II.B.4.d The owner/operator shall load and unload all tanker trucks on site by the use of submerged loading. [R307-401-8] II.B.4.e The owner/operator shall keep the storage tank thief hatches closed and latched except during tank loading, unloading, or other maintenance activities. [R307-401-8] II.B.4.f The owner/operator shall inspect the thief hatches at least once monthly to ensure the thief hatches are closed, latched, and the associated gaskets, if any, are in good working condition. Records of thief hatch inspections shall include the date of the inspection and the status of the thief hatches. [R307-401-8] II.B.5 Combustor Requirements II.B.5.a The owner/operator shall route all exhaust gas/vapors from all storage tanks and storage containers to a vapor capture system that is controlled by a combustor. [R307-401-8] II.B.5.b The owner/operator shall operate combustors that are equipped with a continuous pilot flame and an operational auto-igniter. [R307-503-4] II.B.5.c The owner/operator shall operate the combustor with no visible emissions. [R307-401-8] II.B.5.c.1 Visual determination of smoke emissions from the combustor shall be conducted according to 40 CFR 60, Appendix A, Method 22. [R307-401-8] DAQE-AN154870003-24 Page 12 II.B.6 Engine Requirements II.B.6.a The owner/operator shall install and operate a non-resettable hour meter on the 70-hp generator engine. [R307-401-8] II.B.6.b The owner/operator shall operate the 70-hp generator engine for no more than 2080 hours per rolling 12-month period. [R307-401-8] II.B.6.b.1 The owner/operator shall: A. Determine hours of operation through the use of an hour meter B. Record hours of operation monthly C. Use the hours of operation data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.6.c The owner/operator shall not allow the sulfur content of any diesel fuel burned in the generator engine to exceed 15 ppm by weight. [R307-401-8] II.B.6.d The sulfur content shall be determined by ASTM Method D-4294-89, or approved equivalent. Certification of fuels shall be either by the owner/operator's own testing or test reports from the fuel marketer. [R307-401-8] II.B.7 Haul Road Requirements II.B.7.a The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] II.B.7.b Visible emissions from haul roads and fugitive dust sources shall not exceed 20% opacity. [R307-401-8] II.B.7.b.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-401-8] II.B.7.c All unpaved roads and other unpaved operational areas that are used by mobile equipment shall be water sprayed to control fugitive dust. The application of water shall be used except when the ambient temperature is below freezing. Treatment shall be of sufficient frequency and quantity to meet the opacity limits listed in this AO, or as determined necessary by the Director. [R307-401-8] II.B.7.c.1 Records of water treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made C. Records of temperature if the temperature is below freezing. [R307-401-8] DAQE-AN154870003-24 Page 13 PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN154870002-19 dated November 22, 2019 Is Derived From NOI dated August 16, 2022 Incorporates Additional Information dated October 3, 2022 Incorporates Additional Information dated October 10, 2022 Incorporates Additional Information dated December 1, 2022 Incorporates Additional Information dated March 7, 2023 DAQE-AN154870003-24 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN154870003-23 November 22, 2023 Russel Sorensen Integrated Water Management PO Box 430 Altamont, UT 84001 rsorensen@iwmutah.com Dear Mr. Sorensen: Re: Intent to Approve: Modification to Approval Order DAQE-AN154870001-19 to Add Four (4) 500 bbl Storage Tanks Project Number: N154870003 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, John Persons, as well as the DAQE number as shown on the upper right-hand corner of this letter. John Persons, can be reached at (385) 306-6503 or jpersons@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:JP:jg cc: TriCounty Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN154870003-23 Modification to Approval Order DAQE-AN154870001-19 to Add Four (4) 500 bbl Storage Tanks Prepared By John Persons, Engineer (385) 306-6503 jpersons@utah.gov Issued to Integrated Water Management - Produced Water Facility Issued On November 22, 2023 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-IN154870003-23 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Integrated Water Management Integrated Water Management - Produced Water Facility Mailing Address Physical Address PO Box 430 SE-SE Sec 30 T2S R4W Altamont, UT 84001 Duchesne, UT 84088 Source Contact UTM Coordinates Name Russel Sorensen 553,295 m Easting Phone (435) 828-1259 4,458,127 m Northing Email rsorensen@iwmutah.com Datum NAD83 UTM Zone 12 SIC code 1389 (Oil & Gas Field Services, NEC) SOURCE INFORMATION General Description Integrated Water Management (IWM) is a produced water and solids treatment facility for the oil and gas production sector. Produced water is received by truck and pipeline from oil and gas operations. The water then undergoes phase separation using tanks and centrifuges for the recovery of oil and condensate. The remaining water is then injected into a well on site or discharged into evaporation ponds when necessary. Water entering the evaporation ponds remains until it has been evaporated into the atmosphere or injected as necessary. Recovered oil and condensate are stored on-site in tanks before being trucked off-site for sale. In addition to the produced water operations the facility will treat contaminated soils received from spills and other oil and gas production operations. The contaminated soils will be land applied, watered, and tilled regularly or permanently disposed of in the landfill to minimize emissions to the atmosphere. NSR Classification Minor Modification at Minor Source Source Classification Located in Uinta Basin O3 NAA Duchesne County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions DAQE-IN154870003-23 Page 4 MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Description IWM has requested to add four (4) 500 bbl storage tanks to the water receiving side of its produced water facility. No changes to IWM's oil cleaning process will happen as a result of this NOI. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 6232.00 Carbon Monoxide 0 9.13 Nitrogen Oxides 0 4.69 Particulate Matter - PM10 0 1.54 Particulate Matter - PM2.5 0 0.14 Sulfur Dioxide 0 0.03 Volatile Organic Compounds 0.03 57.70 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Benzene (Including Benzene From Gasoline) (CAS #71432) 0 240 Ethyl Benzene (CAS #100414) 0 40 Generic HAPs (CAS #GHAPS) 0 260 Methanol (CAS #67561) 0 12440 Toluene (CAS #108883) 0 320 Xylenes (Isomers And Mixture) (CAS #1330207) 0 260 Change (TPY) Total (TPY) Total HAPs 0 6.78 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Uintah Basin Standard on November 29, 2023. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN154870003-23 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 IWM - Produced Water Facility Produced Water and Solids Treatment Facility DAQE-IN154870003-23 Page 6 II.A.2 Emergency Storage Pond II.A.3 Landfarm Treatment of contaminated soil II.A.4 Landfill Treatment of solids from decanting tanks, centrifuges, and other processes II.A.5 One (1) Filter Pot II.A.6 Twenty-three (23) Storage Tanks (4 New) Maximum capacity: 500 bbl (each) Contents: Received Fluids All controlled by a combustor II.A.7 Nine (9) Injection Storage Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor II.A.8 Four (4) Centrifuge Feed Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor II.A.9 One (1) Oil Pump Tank Maximum capacity: 500 gal Controlled by a combustor II.A.10 One (1) Water Pump Tank Maximum capacity: 500 gal Controlled by a combustor II.A.11 One (1) Centrifuge Water Collection Tank Maximum capacity: 500 bbl Controlled by a combustor II.A.12 Four (4) Oil Storage Tanks Maximum capacity: 500 bbl (each) All controlled by a combustor II.A.13 One (1) Fresh Water Tank Contents: Clean water used for boiler II.A.14 Seven (7) Brine Water Storage Tanks Contents: Clean Brine Water II.A.15 Tank Heaters Maximum rated capacity: less than 5.0 MMBtu/hr (each) Fuel: Natural Gas II.A.16 One (1) Boiler Fuel: Propane Rating: 1.4 MMBtu/hr II.A.17 Two (2) Centrifuges DAQE-IN154870003-23 Page 7 II.A.18 Solids Storage Container Contents: Sludge from tanks, centrifuges, etc. Capacity: 28 cubic feet Controlled by combustor II.A.19 Evaporation Ponds Total combined pond throughput: 125,000 BBLS/yr II.A.20 Two (2) Combustors II.A.21 Generator Engine Fuel: Diesel Maximum engine rating: 70 hp NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ II.A.22 Miscellaneous Equipment Small Engines listed under 25 hp SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Source-Wide Requirements. II.B.1.a Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary point or fugitive source on site to exceed 20% opacity. [R307-401-8] II.B.1.a.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.2 Produced Water Requirements II.B.2.a The owner/operator shall not exceed the following emissions limits: A. 9.35 tons of combined GRO + DRO emissions (where GRO shall be considered the measurement of organics in the C6 - C10 range and DRO shall be considered the measurement of organics in the C11 - C28 range) from water sent to the evaporation ponds per rolling 12-month period B. 6.22 tons of Methanol emissions from the evaporation ponds per rolling 12-month period C. 0.31 tons of combined HAP emissions (excluding Methanol) from the evaporation ponds per rolling 12-month period. [R307-401-8] DAQE-IN154870003-23 Page 8 II.B.2.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the last day of each month using data from the previous 12 months. Combined VOC (GRO + DRO), HAPs, and methanol emissions shall be calculated using the following formulas: VOC (tons) = (water volume) x (VOC (GRO + DRO) sampled concentrations) HAPs (tons) = (water volume) x (BTEX sampled concentrations) Methanol (tons) = (water volume) x (methanol sampled concentrations) Records of the water received shall be kept for all periods when the plant is in operation. The water volume received shall be determined on a daily basis using billable receipts. Sample requirements are described in Condition II.B.2.d.1. [R307-401-8] II.B.2.a.2 A sampling of processed water shall be collected and analyzed, at a minimum, once monthly. The sample shall be collected, handled, and analyzed as follows: A. Sample shall be collected at the outfall of the treatment process prior to the water being discharged into the evaporation ponds B. Sample shall be no less than 8oz. in volume C. The sample shall be analyzed no more than 7 days after collection. Samples shall be stored at a temperature no less than 32 °F and no more than 40 °F prior to analysis D. Samples shall be analyzed for methanol, BTEX, TPH-GRO (C6 - C10), TPH- DRO (C11 - C28), and using appropriate EPA methods such as Method 8260 or 8015, or another EPA approved method as acceptable to the Director. [R307-401-8] II.B.2.a.3 For every month of non-compliance with the requirement of monthly sampling of the effluent discharged into the evaporation ponds, except for periods of shutdown, the source is required to report 10 tons of methanol emissions. This will require the owner/operator to comply with the requirements of the Title V program, which includes paying all Title V fees and obtaining an Operating Permit. [R307-401-8] II.B.2.a.4 The owner/operator has 12 months from the date the Title V applicability is triggered to submit a complete Title V application. [R307-401-8] II.B.2.a.5 The owner/operator shall keep records of the periods when no water was received due to breakdown, shutdown, or bypass. The records shall include the date of breakdown, shutdown, or bypass and date operations began again. [R307-401-8] II.B.3 Landfarm Requirements DAQE-IN154870003-23 Page 9 II.B.3.a The owner/operator shall not exceed the following emissions limits: A. 33.48 tons of VOC emissions from the processed soil per rolling 12-month period B. 6.78 tons of total combined HAP emissions from the processed soil per rolling 12-month period. [R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the last day of each month using data from the previous 12 months. Combined VOC and HAPs emissions shall be calculated using the following formula: tons VOC and HAPs/month = (soil volume) X (soil density [2,200 lbs/yrd^3]) X (GRO + DRO sampled concentrations) X (0.6 atmospheric emission rate). Records of the soil received shall be kept for all periods when the plant is in operation. The soil volume received shall be determined on a daily basis using billable receipts. The records for received soil shall be kept on a daily basis using billable receipts. Sample requirements are described in Condition II.B.3.b. [R307-401-8] II.B.3.b The owner/operator shall conduct initial sampling for all received soils prior to any land application. The sample shall be collected, handled, and analyzed as follows: A. Sample shall be as representative of the load as possible and be taken after any soil amendments and adjustments B. Sample shall be no less than 8oz. in volume C. The sample shall be sent off for analysis or frozen within 24 hours after collection. Frozen samples shall be stored until 20 samples are collected, or 30 calendar days have expired whichever comes first, at which point the samples can be combined to generate a single composite sample to be sent off for analysis D. Samples shall be analyzed for TPH-GRO (C6 - C10) and TPH-DRO (C11 - C28) using appropriate EPA methods such as Method 8260 or 8015, or other EPA approved testing methods approved by the Director. [R307-401-8] II.B.3.b.1 To determine compliance with soil sampling, the owner/operator shall keep a record of all soil samples while the plant is in operation. [R307-401-8] II.B.3.c The owner/operator shall store the waste soil in a sealed container and shall spread and disk/till the waste soil within 7 days after receipt when conditions permit. [R307-401-8] II.B.3.c.1 If conditions prohibit the application of waste soil within the allotted time frame, a record must be kept for every occurrence when the time frame was exceeded and what conditions caused the exceedance. [R307-401-8] DAQE-IN154870003-23 Page 10 II.B.3.d Prior to land application of any soils, the owner/operator shall treat the soil as follows t o maximize biodegradation: A. Amend the soil as needed by adding bacterial inoculate, nutrients, and/or soil amendments B. Adjust water content above 5% C. Adjust pH to above 6 and below 8 D. Take two (2) representative 8 oz. soil samples from below the soil surface, and freeze for sample analysis. [R307-401-8] II.B.3.d.1 To determine compliance with soil amendments, prior to land application the owner/operator shall keep records of the following: A. Dates soil received, treated, and applied B. Plot where soil is applied C. Water content of the soil, measured by handheld probe D. pH of soil, measured by handheld probe E. Quantity of nutrients and soil amendments added to the soil, if any. [R307-401-8] II.B.3.e The owner/operator shall disk/till/turn the soil to a minimum of the following, when weather conditions permit: A. At least once per week for the first 30 days after application B. At least once per month for the first 6 months. [R307-401-8] II.B.3.e.1 The owner/operator shall keep records of all disking/tilling operations to determine compliance with disking/tilling operations. Records shall include the following: A. Plot location B. Date of all disking/tilling operations C. If weather conditions prohibit disking/tilling operations a record of the specific conditions shall be kept. [R307-401-8] II.B.3.f The owner/operator shall use water applications on all operational areas to reduce fugitive dust emissions as well as maintain an adequate moisture content to facilitate biological degradation of hydrocarbons. [R307-401-8] DAQE-IN154870003-23 Page 11 II.B.3.f.1 The owner/operator shall keep records of water application for all periods when the plant is in operation to determine compliance. The records shall include the following items: A. Date treatments were made B. Location of treatments and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] II.B.4 Tank Requirements II.B.4.a The owner/operator shall not process more than the following: A. 145,000 barrels (1 barrel = 42 gallons) of crude oil per rolling 12-month period B. 5,000 barrels (1 barrel = 42 gallons) of condensate per rolling 12-month period. [R307-401-8] II.B.4.a.1 The owner/operator shall: A. Determine process data by examination of sales receipts B. Record process data every month C. Use the process data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the process data on site at all times the facility is in operation. [R307-401-8] II.B.4.b The owner/operator shall store centrifuge solids and tank sludge in an enclosed storage vessel prior to treatment on site. [R307-401-8] II.B.4.b.1 The owner/operator shall contain all sludge and centrifuge waste in the enclosed storage vessel at the end of each business day. [R307-401-8] II.B.4.c Secondary containment located under and around the centrifuge shall have no standing crude oil or solids present at any time. [R307-401-8] II.B.4.d The owner/operator shall load and unload all tanker trucks on site by the use of submerged loading. [R307-401-8] II.B.4.e The owner/operator shall keep the storage tank thief hatches closed and latched except during tank loading, unloading, or other maintenance activities. [R307-401-8] II.B.4.f The owner/operator shall inspect the thief hatches at least once monthly to ensure the thief hatches are closed, latched, and the associated gaskets, if any, are in good working condition. Records of thief hatch inspections shall include the date of the inspection and the status of the thief hatches. [R307-401-8] II.B.5 Combustor Requirements II.B.5.a The owner/operator shall route all exhaust gas/vapors from all storage tanks and storage containers to a vapor capture system that is controlled by a combustor. [R307-401-8] DAQE-IN154870003-23 Page 12 II.B.5.b The owner/operator shall operate combustors that are equipped with a continuous pilot flame and an operational auto-igniter. [R307-503-4] II.B.5.c The owner/operator shall operate the combustor with no visible emissions. [R307-401-8] II.B.5.c.1 Visual determination of smoke emissions from the combustor shall be conducted according to 40 CFR 60, Appendix A, Method 22. [R307-401-8] II.B.6 Engine Requirements II.B.6.a The owner/operator shall install and operate a non-resettable hour meter on the 70-hp generator engine. [R307-401-8] II.B.6.b The owner/operator shall operate the 70-hp generator engine for no more than 2080 hours per rolling 12-month period. [R307-401-8] II.B.6.b.1 The owner/operator shall: A. Determine hours of operation through the use of an hour meter B. Record hours of operation monthly C. Use the hours of operation data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.6.c The owner/operator shall not allow the sulfur content of any diesel fuel burned in the generator engine to exceed 15 ppm by weight. [R307-401-8] II.B.6.d The sulfur content shall be determined by ASTM Method D-4294-89, or approved equivalent. Certification of fuels shall be either by the owner/operator's own testing or test reports from the fuel marketer. [R307-401-8] II.B.7 Haul Road Requirements II.B.7.a The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] II.B.7.b Visible emissions from haul roads and fugitive dust sources shall not exceed 20% opacity. [R307-401-8] II.B.7.b.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-401-8] II.B.7.c All unpaved roads and other unpaved operational areas that are used by mobile equipment shall be water sprayed to control fugitive dust. The application of water shall be used except when the ambient temperature is below freezing. Treatment shall be of sufficient frequency and quantity to meet the opacity limits listed in this AO, or as determined necessary by the Director. [R307-401-8] DAQE-IN154870003-23 Page 13 II.B.7.c.1 Records of water treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made C. Records of temperature if the temperature is below freezing. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN154870002-19 dated November 22, 2019 Is Derived From NOI dated August 16, 2022 Incorporates Additional Information dated October 3, 2022 Incorporates Additional Information dated October 10, 2022 Incorporates Additional Information dated December 1, 2022 Incorporates Additional Information dated March 7, 2023 DAQE-IN154870003-23 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-NN154870003-23 November 22, 2023 Uintah Basin Standard Legal Advertising Department 268 South 200 East Roosevelt, UT 84066 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Uintah Basin Standard (Account Number: 3207) on November 29, 2023. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Duchesne County cc: Uintah Basin Association of Governments 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN154870003-23 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Integrated Water Management Location: Integrated Water Management - Produced Water Facility – SE-SE Sec 30 T2S R4W, Duchesne, UT Project Description: Integrated Water Management (IWM) is a produced water and solids treatment facility for the oil and gas production sector. IWM has requested to add four (4) 500 bbl storage tanks to the water receiving side of its produced water facility. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before December 29, 2023 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at jpersons@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: November 29, 2023 {{#s=Sig_es_:signer1:signature}} Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-1 Table B-1. Approximate Equipment Location and Stack Height Information. Source Location (UTM Zone 12) Release Height (ft) Easting (m) Northing (m) Tanks: Off Loading 553290.32 4458157.41 NA Tanks.: Separation Tanks: Centrifuge Feed 553391.74 4458088.00 Tanks: Centrifuge Misc Tanks: Oil Sales 553391.74 4458088.00 Tanks: Pre Injection 553348.93 4458190.50 Injection Well 553344.72 4458150.71 Flare 553397.23 4458194.81 18 Engines 553315.18 4458095.68 2 Storage Pond 553435.63 4458369.61 0 Landfill 553333.10 4458339.85 Land Farm 553531.21 4458772.44 Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-2 Table B-2a. Facility Uncontrolled Emissions (tons/yr). Estimated Emissions in tons/yr (Uncontrolled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks 29.9 1.01 0.09 0.16 0.06 0.24 NA NA NA NA NA NA NA NA AP-42 Centrifuge Solids 248 7.3 0.17 1.82 0.18 5.12 NA NA NA NA NA NA NA NA Measured Drilling Mud 13.0 0.10 0.001 0.01 0.004 0.04 NA NA NA NA NA NA NA NA Measured Imported Solids 55.5 0.08 ND 0.002 0.001 0.013 NA NA NA NA NA NA NA NA Measured Evaporation Pond 9.35 4.46 0.10 0.12 0.007 0.07 NA 4.15 NA NA NA NA NA NA Measured Engines 0.18 2.34E-04 5.81E-05 2.55E-05 NA 1.78E-05 NA NA 9.7 0.06 0.01 NA 0.01 0.12 AP-42 Tank Heaters 0.24 NA NA NA NA NA 0.05 NA 3,104 1.89 0.14 NA 0.02 3.25 AP-42 Loading 19.8 0.38 0.04 0.06 0.02 0.09 NA NA NA NA NA NA NA NA AP-42 Unpaved Roads NA NA NA NA NA NA NA NA NA NA 5.54 0.55 NA NA AP-42 Fugitive VOCs (Leaks) 0.04 0.0015 1.40E-04 0.0002 8.32E-05 0.0004 NA NA NA NA NA NA NA NA AP-42 Total Emissions 376 13.3 0.41 2.18 0.27 5.58 0.05 4.15 3,113 1.95 5.69 0.55 0.03 3.37 Notes: NA: Not Applicable Table B-2b. Facility Controlled Emissions (tons/yr). Estimated Emissions in tons/yr (Controlled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks 0.60 0.02 0.002 0.003 0.001 0.005 NA NA NA NA NA NA NA NA Calc. Centrifuge Solids 4.84 0.02 0.001 0.014 0.002 0.01 31.48 NA 86.38 NA NA NA NA NA EPA LandGEM Drilling Mud Imported Solids 33.4 0.08 ND 0.002 0.001 0.01 NA NA NA NA NA NA NA NA Calc. Evaporation Ponds 9.35 4.46 0.10 0.12 0.007 0.07 NA 4.15 NA NA NA NA NA NA Measured Engines 0.18 2.34E-04 5.81E-05 2.55E-05 NA 1.78E-05 NA NA 9.7 0.06 0.01 NA 0.01 0.12 Calc. Tank Heaters 0.24 NA NA NA NA NA 0.05 NA 3,104 1.89 0.14 NA 0.02 3.25 Calc. Flare (combustion) 2.72 NA NA NA NA NA 1.49 NA 3,032 7.18 NA NA NA 1.32 Calc. Loading 6.3 0.12 0.011 0.020 0.007 0.029 NA NA NA NA NA NA NA NA Calc. Unpaved Roads NA NA NA NA NA NA NA NA NA NA 1.39 0.139 NA NA Calc. Fugitive VOCs (Leaks) 0.04 1.51E-03 1.40E-04 2.43E-04 8.32E-05 3.63E-04 NA NA NA NA NA NA NA NA Calc. Total Emissions 57.7 4.71 0.12 0.16 0.02 0.13 33.0 4.15 6,232 9.13 1.54 0.14 0.03 4.69 Notes: NA: Not Applicable Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-3 Table B-3. Facility Controlled Emissions (lbs/hr). Estimated Emissions in lbs/hr (Controlled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks1 0.14 4.61E-03 4.26E-04 7.40E-04 2.54E-04 0.001 NA NA NA NA NA NA NA NA Calc. Centrifuge Solids1 1.10 0.005 1.3E-04 0.003 4.38E-04 0.001 7.19 NA 19.7 NA NA NA NA NA Calc. Drilling Mud1 Calc. Imported Solids Solids1 7.6 0.02 ND 3.53E-04 1.89E-04 0.003 NA NA NA NA NA NA NA NA Calc. Engines2 0.30 3.98E-04 9.90E-05 4.34E-05 NA 3.03E-05 NA NA 16.5 0.11 0.01 NA 0.01 0.20 Calc. Tank Heaters3 0.16 NA NA NA NA NA 0.03 NA 2,120 1.29 0.10 NA 0.01 2.22 Calc. Flare (combustion)1 0.62 NA NA NA NA NA 0.34 NA 692 1.64 NA NA NA 0.30 Calc. Loading4 22.8 0.44 0.04 0.07 0.02 0.11 NA NA NA NA NA NA NA NA Calc. Unpaved Roads5 NA NA NA NA NA NA NA NA NA NA 0.26 0.03 NA NA Calc. Fugitive VOCs (Leaks)1 0.01 3.45E-04 3.2E-05 5.5E-05 1.9E-05 8.3E-05 NA NA NA NA NA NA NA NA Calc. Notes: 1: Assumes emissions occur 365 days per year and 24 hours per day 2: Assumes a running time of 3224 hrs/yr (total combined engine hours) 3: Assumes 2,928 hours of operation per year (1/3 of the year) 4: Assumes 1812 loads per year that take 0.5 hours each (906 hrs/yr) 5: Assumes 22,896 deliveries per year that take 15 minutes to drive through the facility Table B-4. Facility Emissions Compared to the ETVs (lbs/hr). Process Benzene Toluene Ethyl Benzene Xylene Naphthalene Tetrachloroethylene Formaldehyde Methanol Acetaldehyde Acrolein Distance to Boundary (m) Vertically Restricted? TLV HAPS Analysis Category Landfarm ND 3.5E-04 1.9E-04 2.9E-03 6.0E-04 9.1E-05 NA NA NA NA 10 Yes <20 m (restricted) TLV Limit 0.082 3.84 4.43 44.29 2.67 8.65 0.01 14.20 1.71 0.01 -- -- Landfill 1.3E-04 3.2E-03 4.4E-04 1.1E-03 NA NA NA NA NA NA 34 Yes 20-50 m (restricted) TLV Limit 0.105 4.97 5.73 57.31 3.46 11.19 0.02 18.38 2.30 0.01 -- -- Leaks (Fugitive VOCs) 3.2E-05 5.5 E-05 1.9E-05 8.3E-05 NA NA NA NA NA NA 50 Yes 50-100 m (restricted) Loading 0.04 0.07 0.02 0.11 NA NA NA NA NA NA 80 Yes TLV Limit 0.197 9.27 10.68 106.81 6.45 20.85 0.03 34.25 4.14 0.02 -- -- Engines 9.90E-05 4.34E-05 NA 3.03E-05 6.2E-05 NA 8.7E-04 NA 5.6E-04 6.8E-05 35 No 50-100 m (unrestricted) TLV Limit 0.358 16.88 19.45 194.52 11.74 37.97 0.08 62.37 10.09 0.05 -- -- Flare NA NA NA NA NA NA NA NA NA NA 108 No >100 m (unrestricted) TLV Limit 0.588 27.73 31.96 319.57 19.29 62.39 0.11 102.47 13.96 0.07 -- -- Notes: NA: Not Applicable ND: Not Detected Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-4 Table B-5. Total Facility Emissions Compared to the Dispersion Modeling Threshold Values. Estimated Emissions in Tons/yr (Controlled) Process CO Fugitive PM10 Nonfugitive PM10 SOX NOX Total Emissions (Controlled) 9.13 1.15 0.38 0.03 4.69 Criteria Pollutants Mod. Threshold 100 15 5 40 40 Table B-6. Regulatory Review. State Regulatory Determinations State Requirements Requirement Applicability Determination R307-401. Permit: New and Modified Sources Obtain an Approval Order prior to construction Applicable - facility exceeds the small source exemption threshold for VOC as outlined in R307-401-9 R307-405. Permits: Major Sources in Attainment Areas Federal PSD implementation Not Applicable - the facility is not located in a nonattainment or maintenance area. R3074-415. Permits: Operating Permit Requirements Federal Title V implementation Not Applicable - facility emissions are below the Title V threshold limits. 40 CFR Part 63 Subpart DD National Emission Standards for Hazardous Air Pollutants from Off- Site Waste and Recovery Operations Not Applicable - The facility is not a major source of HAPs (10 tons/yr of any single HAP or 25 tons/yr of any combination of HAPs) 40 CFR Part 63 Subpart ZZZZ National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Not Applicable - Facility does not operate engines that may be subject to standards applicable to area or major sources of HAP 40 CFR Part 63 Subpart DDDDD National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters Not Applicable - The facility is not a major source of HAPs (10 tons/yr of any single HAP or 25 tons/yr of any combination of HAPs) 40 CFR Part 60 Subpart Dc Standards of Performance for Small Industrial- commercial-Institutional Steam Generating units Not Applicable - Facility does not operate any steam generating units with maximum heat input greater than 10 MMBtu/hr 40 CFR Part 60 Subpart Kb Standards of Performance for Volatile Organic Liquid Storage Vessels Not Applicable - Facility does not operate storage vessels with a capacity greater than 75 cubic meters. Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-5 Federal Regulatory Determinations Federal Requirements Requirement Applicability Determination 40 CFR Part 60 Subpart IIII Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Not Applicable - Compression ignition engine(s) located at the Facility commenced construction, modification or reconstruction prior to July 11, 2005 40 CFR Part 60 Subpart JJJJ Standards of Performance for Stationary Spark Ignition Internal Combustion Engines Not Applicable - Spark ignition engine(s) located at the Facility commenced construction, modification or reconstruction prior to June 12, 2006 40 CFR Part 60 Subpart OOOO Standards of Performance for Crude Oil and Natural Gas Production, Transmission and Distribution Not Applicable - The facility does not operate at as a production, transmission or distribution facility. Facility does not operate other potentially-affected sources covered by the rule. Table B-6. Regulatory Review (continued). Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-6 Table B-7a. BACT Controls Analysis of VOC Reductions and Emissions. Control Source Control Capital Cost Annual Cost Life Span (yrs) Interest Rate Annualized Cost VOC Reduction (tons) Methanol Reduction (tons) HAPs Reduction (tons) VOC Reduction Costs ($/ton) Methanol Reduction Costs ($/ton) HAPs Reduction Costs ($/ton) Cost per barrel of water1 Air Stripper + Thermal Oxidizer + GAC Storage Pond Water $435,960 $2,951 20 3% $32,254 8.85 0.41 0.46 $3,645 $78,668 $70,118 $0.26 Steam Stripper + Thermal Oxidizer $2,788,890 $18,474 20 $205,931 9.30 3.94 4.24 $22,136 $52,267 $48,569 $1.65 Flare System Tank vapors $261,860 $36,565 20 $54,166 414 NA 14.0 $131 NA $3,866.25 $0.01 Notes: 1: Assumes 125,000 bbls of produced water processed annually for Evaporation pond and 7.3 million bbls for the Flare system. Table B-7b. BACT Controls Analysis of PM Reductions and Emissions Approval Order Modification Submittal Integrated Water Management Produced Water Disposal Facility Notice of Intent (NOI) August 16, 2022 Prepared by: 14425 S. Center Point Way, Bluffdale, Utah 84065 T: (801) 501-0583 F: (801) 501-0584 IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | i Table of Contents INTRODUCTION ................................................................................................................... 1 1.1 Process Flow: ................................................................................................................... 1 1.1.1 Water ......................................................................................................................... 1 1.1.2 Oil ............................................................................................................................. 2 1.1.3 Solids......................................................................................................................... 2 EQUIPMENT DETAILS ........................................................................................................ 2 2.1 Storage Tanks ................................................................................................................... 3 2.1.1 Emissions Controls ................................................................................................... 3 FACILITY THROUGHPUT ................................................................................................... 3 EMISSIONS INFORMATION ............................................................................................... 4 4.1 Storage Tanks ................................................................................................................... 4 EMISSIONS IMPACT ASSESSMENT (EIA) ....................................................................... 4 REGULATORY REVIEW...................................................................................................... 4 BACT ANALYSIS .................................................................................................................. 4 7.1 Storage Tanks ................................................................................................................... 5 REFERENCES ........................................................................................................................ 7 IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | ii List of Figures Figure A-1. Facility Location. Figure A-2. Proposed Water Cleaning Facility Site Layout. Figure A-3 Proposed Water Cleaning Facility Process Flow Diagram List of Tables Table B-1. Equipment Location and Stack Height Information. Table B-2. Facility Controlled and Uncontrolled Emissions (tons/yr). Table B-3. Facility Controlled Emissions (lbs/hr). Table B-4. Facility Emissions Compared to the ETVs (lbs/hr). Table B-5. Total Facility Emissions Compared to the Dispersion Modeling Threshold Values. Table B-6. Regulatory Review. Table B-7. BACT Controls Analysis Reductions and Emissions. List of Appendices Appendix A. Figures Appendix B. Tables Appendix C. Emissions Estimates Appendix D. Equipment Specification Sheets Appendix E. Utah DAQ Forms Appendix F. EPA Tanks 4.09D Results IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 1 INTRODUCTION The Integrated Water Management (IWM) operates a water disposal facility under the existing Utah Division of Air Quality (UDAQ) Approval Order Number DAQE-AN154870001-19. It is intent that IWM will adjust the existing equipment at this facility and will incorporate additional tank storage capacity and remove and replace several tanks at the water receiving portion of the facility. The changes to the tank storage will not affect the throughputs permit at the facility and there are no proposed changes to the equipment or throughputs at the oil cleaning portion of the facility. This change to the storage tank equipment is an alteration to the layout of the facility and based on conversations with representatives at UDAQ will require a new Notice of Intent (NOI) and update to the Approval Order (AO). This NOI is submitted to the New Minor Source Review group for review and modification of the existing AO. This submittal includes new updated information reflecting how the IWM facility will operate going forward including new off- loading tank emissions, updated facility wide emissions and an updated Best Available Control Technology analysis. This introduction will review the key components of the facility and the process flow of the facility with the proposed changes. The IWM facility is located at UTM coordinates 553295.16 meters (m) East 4458126.96 m North (zone 12 NAD 1983). The facility is located approximately 7.8 miles north of Duchesne, Utah. Figure A-1 illustrates the location of the IWM facility. The existing facility layout is illustrated in Figure A-2 and includes the following emissions sources: 1. Storage tanks for produced water, crude oil, and condensate, 2. Evaporation Ponds for treated water, 3. Mechanical oil, water, and solids separation equipment, (i.e., equipment leaks) 4. Centrifuge solids and other imported solids, 5. Tank heaters, 6. Truck loading, and 7. Unpaved roads. IWM will be adding storage tanks to the water receiving storage tanks. These tanks are listed as item II.A.6 under the approved equipment in the AO. The proposed layout with the new tank configuration is shown on Figure A-3. The facility oil cleaning process will not be altered as part of this NOI however it is proved in this introduction as a review of the process that is part of the existing AO. The diagram in Figure A-4 show the existing process flow at the facility. 1.1 Process Flow: 1.1.1 Water Produced water from oil production wells is delivered to the facility and pumped into a tank battery consisting of twenty-three (23) off-loading tanks for initial gravity separation of water IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 2 and oil. Water separated in this process is then ran through a filter pot and routed to a set of nine (9) pre-injection tanks. The water will then be routed and pumped into the deep injection well on site. Water collected from the oil cleaning facility will be stored in a 500-bbl tank and piped back to the decanting tanks at the head of the process. Figure A-4 and A-5 are process flow diagrams that show the flow of water through the facility 1.1.2 Oil The oil separated in any of the tanks as part of the water cleaning process will be loaded into a tanker truck and moved to the proposed on-site oil cleaning facility where water and solids will be removed from the oil. The trucks will unload the oil/water mixture to a filter pot and then into one of four (4) tanks that will feed the oil/water mixture to the centrifuges for cleaning. As the water/oil mixture is piped to the centrifuges it will be heated in a heat exchanger and then piped to one of the two centrifuges located in the proposed oil cleaning building. Oil that is processed through the centrifuge will be collected in a 500-gallon tank that feeds oil to a pump. Oil is pumped and routed to one of four (4) oil storage tanks. Oil will remain in these tanks until it is sold and transported off-site. See Figure A-4 and A-5 for further details. 1.1.3 Solids The solids are separated from the oil and water primarily in the centrifuge and filter pots located at the oil cleaning portion of the facility. Solids will also be separated from the water and oil in the gravity separation tanks. The solids separated in the gravity separation will be routinely cleaned out of the tanks and disposed in the onsite landfill. The solids removed during the centrifuge process will be moved by an enclosed screw conveyor to a covered solids hopper. As the hopper is filled with solids it will periodically be emptied into a haul truck and disposed in the on-site landfill. Drilling mud delivered to the site will be disposed directly into the landfill. All solids placed in the landfill will have daily cover applied to control VOC off-gassing. The IWM facility accepts off site sources of contaminated soils from oil and gas exploration and production operations for treatment in its landfarm. These soils have typically been contaminated by offsite sources, such as spills from oil production facilities, and the material typically has fewer hydrocarbons than drilling mud and centrifuged solids. The imported solids will be mixed into the landfarm at the northwest corner of the facility. The solids will be turned/aerated to enhance biodegradation of the hydrocarbon content and to prevent stagnation of the oil and soil substrate. EQUIPMENT DETAILS A list of equipment that will be modified as part of this NOI and associated emission controls are provided below. The only section that has updated equipment is the Storage Tanks that are IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 3 identified in the AO under Section II, II.A.6. All other equipment is unchanged from the AO. A list of all of the emission sources, approximate coordinates and the stack heights are presented in Table B-1 of Appendix B. For a complete list of the equipment please refer to the 2019 NOI and the current AO. 2.1 Storage Tanks Based on the updated configuration of the tanks at the facility, there will be a total of 44 tanks at the facility that will be used as part of the water and oil cleaning processes each with various capacities and contents. All tanks at the site have fixed roofs equipped with a thief hatch. Twenty-three (23) vertical tanks are used as produced water decanting tanks where oil and water are gravity separated. And additional nine (9) will be used to store water prior to injection into the on-site deep well. These tanks will have a capacity of up to 500-bbl each. All of these tanks are not heated. There are twelve (12) tanks for the new oil cleaning portion of the facility. Of the twelve tanks four (4) are used as the Centrifuge feed tanks, one (1) oil pump tank, one (1) water pump tank, one (1) centrifuged water tank, four (4) oil storage tanks and (1) freshwater tank (no production water) that will is associated with the boiler. All of these tanks are heated. In addition to the water and oil cleaning tanks, there are seven (7) tanks on site that are used for storing brine water and do not contain materials that would have air pollutants. There are also several other tanks on site that have been put out-of-service and/or will be phased out-of-service and IWM will clearly mark tanks as out-of-service and dispose these tanks as part of the construction process of the new portions of the facility. 2.1.1 Emissions Controls All tank emissions will be controlled by a vapor collection system that will discharge the collected vapors to a combustor. The destruction efficiency of the combustor is estimated to be 98% (Appendix D, TCI Specification Sheet). FACILITY THROUGHPUT The annual throughput of material at the facility is summarized below. The throughputs provided here are unchanged from the 2019 NOI. 1. Produced Water (oil/water mix): 7,300,000 bbl; 2. Oil (separated and delivered): 145,000 bbl; 3. Condensate: 5,000 bbl 4. Centrifuged Solids (wet): 1,880 cubic yards (yds3) (1,185 tons dry) 5. Drilling Mud (wet): 360,000 bbl (52,400 tons dry) 6. Imported Solids (wet): 6,000 yds3 (5,525 tons dry); 7. Propane use for the tank heaters: 256,000 gallons per year. IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 4 EMISSIONS INFORMATION This section lists the estimated controlled and uncontrolled emissions from the facility and a description of the methods used to estimate the emissions for the modified equipment in this NOI. All other equipment emissions information can be found in the 2019 NOI. The facility wide emissions have been estimated based on the additional tanks added as part of this NOI and are found in Appendix B. 4.1 Storage Tanks The emissions from the storage tanks were estimated using the “EPA Tanks” program. The assumptions, calculations, and results from the AP-42 emissions estimates are included in Appendix C. The uncontrolled and controlled annual emissions from the tanks are listed in Table B-2 and the hourly controlled emissions are included in Table B-3. EPA Tanks output results are provided in Appendix F. EMISSIONS IMPACT ASSESSMENT (EIA) Following the Utah DAQ Guidelines (UDAQ, 2012) an Emissions Impact Assessment (EIA) was performed for all the sources at the IWM facility to determine if any of the emission rates were above the Emission Threshold Value (ETV) and if the emission levels exceed the modeling requirement. The ETVs for each pollutant were determined using the American Conference of Governmental Industrial Hygienists (ACGIH) spreadsheet (UDAQ, 2013). The emissions from each source at the facility were compared to the regulatory limits. The distance from the source to the property boundary, the type of emissions discharge (restricted or non-restricted), the ETV category, and the ETVs are listed in Table B-4. None of the constituents emitted from the facility exceed the ETVs. The total facility criteria pollutant emissions from the facility are compared to the Utah DAQ dispersion modeling threshold values in Table B-5 (UDAQ, 2012). None of the annual facility emissions exceed the modeling threshold values. REGULATORY REVIEW Relevant state and federal regulations are identified in Table B-6 with a description of the applicability to the facility. Forms for this modification to the AO are found in Appendix E. BACT ANALYSIS The state of Utah requires a “top-down” approach for the Best Available Control Technology (BACT) analysis which determines the most stringent control technology and emissions limitation combination available for a similar source of emission units. At the top of the “top-down” analysis are the control technologies and emissions limits that represent the Lowest Achievable Emission Rate (LAER). As defined by NSR/PSD regulations, IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 5 LAER is the most effective control alternative and must be considered under the BACT analysis process. The USEPA’s RACT/BACT/LAER Clearinghouse (RBLC) was used to identify recent control technologies for similar units for this BACT analysis. If the top level of control has adverse environmental, energy, or economic impacts, the technology is rejected, and the next highest control is analyzed for impacts. This process is continued until the BACT level under consideration cannot be eliminated by technical, economic, energy, or environmental consideration. BACT cannot be determined to be less stringent than the emissions limits established by an applicable New Source Performance Standard (NSPS) for the affected air emissions source. The economic impact of the control technologies is evaluated by determining the cost per ton of pollutant removed. The annual cost per ton of constituent removed was determined using the following equations (UDAQ BACT Guide). 𝐴=(𝐴+𝐴)/𝐴 Eq-1 & 𝐴=𝑃𝑉(𝑖 1−(1+𝑖)−𝑛) Eq-2 Where A is the annualized cost ($/ton), B is the annualized equipment cost, C is the annual operation and maintenance cost, D is the annual emissions reduction (tons), PV is the present value of the equipment, i is the interest rate (assumed to be 3%), and n is the life span of the equipment. A description of the assumptions and calculations for estimating the controlled and uncontrolled emissions are included in Appendix C. The results of the economic analysis are included in Table B-7. 7.1 Storage Tanks The constituents emitted from the storage tanks are VOCs and HAPs. The control of these emissions includes the use of two technologies which are 1) Vapor Recovery and 2) destruction (i.e., combustors). Vapor recovery systems for fixed roof tanks include a condenser that is installed at the tank thief hatch (i.e., pressure valve). The vapors are condensed into a liquid state and drip back down into the tank. The efficiency of a vapor recovery system ranges from 90% to 98% (AP-42 Section 7.2.1). Control efficiency of combustors range from 95% to 99% destruction of VOC and HAP emissions. The combustor produces combustion by products such as hydrocarbons, particulate matter (PM), nitrogen oxides (NOX), carbon monoxide (CO), carbon dioxide (CO2), and odors. IWM has constructed two combustors to control the VOC and HAP emissions from tanks and other containments. One combustor is used on the water cleaning facility and the other combustor is used on the oil cleaning facility. In comparison with the vapor recovery unit, the control efficiencies are similar, but the combustor is mechanically easier to operate. Therefore, IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 6 the use of a combustor is considered BACT. The additional tanks incorporated into the facility will have the vapor emissions controlled by use of the combustor. The annualized cost of a combustor is included in Table B-7. REFERENCES Environmental Protection Agency (EPA) Air Emissions Models For Waste and Wastewater. Document Number EPA-453/R-94-080A. November 1994. Environmental Protection Agency (EPA) Protocol for Equipment Leak Emission Estimates. Document Number EPA-453/R-95-017. November 1995. Sonoma Technology, Inc. (STi) Technical Memorandum: Control Strategies for Reducing Evaporation Pond Emissions (Final Report, EPA AIRNow Operations and AQI Support, Contract #EP-D-09-097) September 15, 2011. Utah Department of Air Quality (UDAQ), 2012. Air Quality Emissions Assessment Guideline; Website: http://www.airquality.utah.gov/Planning/Modeling/NSR_Permit_Modeling /Modguint.htm. Accessed on December 20, 2014. Utah Department of Air Quality (UDAQ), 2013. 2014 ACGIH—TLVs and UDAQ—TSLs and ETVs; Website: http://www.airquality.utah.gov/Planning/Modeling/NSR_Permit _Modeling/docs/2014/08Aug/2014ACGIH_TLVs.xls Accessed on December 20, 2014. Appendix A 1:80,000 ± Integrated Water ManagementOil Cleaning PlantDuchesne, UTProject Number: 751-061 Facility Location 0 5,000 10,000 15,000 20,0002,500 Feet FigureA-1 Copyright GeoStrata, 2018 Legend Site Bound ary Facility Location PRE-INJECTION TANKS SEPARATION TANKS BRINE TANKS OFF-LOADING TANKS IMW Facility, Duchesne, UtahSCALE: 1" = ADD SCALE 751-074 Air Permit Modification 2019 NOA REV DATE BY DESCRIPTION BER Proposed Facility Layout07-12-19 A-2 X:\Projects\751-Integrated Water Management\060-Tabby Junction Landfill Permit\Design\Integrated Internet Symbol 2.png LEGEND Removed Tank New Tanks NEW TANK IN-SERVICE TANK REMOVED TANK 0'25'50'100' Storage Tanks Centrifuge Bldg. Ramp Access Rd. Section Line Detention Basin 30 31170' SECT 30 SECT 31 T 2S, R 4W, UINTAH BASIN SPECIAL MERIDIAN IMW Facility, Duchesne, UtahSCALE:1" = ADD SCALE 751-074 Air Permit Modification 2019 NOA REV DATE BY DESCRIPTION BER Proposed Water Cleaning Facility07-12-19 A-3 X:\Projects\751-Integrated Water Management\060-Tabby Junction Landfill Permit\Design\Integrated Internet Symbol 2.png Production water delivered to Site Copyright GeoStrata, 2022 Proposed Water Cleaning Flow Diagram Figure A3 IWM Site Produced Water Facility Project Number: 751-074 Legend Water Oil/Condensate Solids Produced Water Injection Well/Injection Tank Off-loading Tanks Landfill Oil Trucked to on-site Oil Cleaning Facility (see Figure A-5) Gravity Separation Tanks Pre- Injection Tanks Evaporation Pond (as needed) Recovered Oil from Initial Separation process (trucked to Oil Cleaning) Copyright GeoStrata, 2022 Proposed Oil Cleaning Flow Diagram Figure A-5 IWM Site Produced Water Facility Project Number: 751-074 Legend Water Oil/Condensate Solids Produced Water Injection Well/Injection tank Mechanical Separation Equipment (2 Centrifuges) Centrifuge Water Pump Tank LandfillSolids Hopper Oil Sales Tanks (x4) Oil Trucked off site Centrifuge Water Tank Cone Bottom Centrifuge Oil Pump Tank Centrifuge Receiving Tanks (Cone B. x4) Heat Exchanger (x2) Copyright GeoStrata, 2015 Proposed Oil Cleaning Flow Diagram Figure A-6 IWM Site Produced Water Facility Project Number: 751-074 Legend Water Oil/Condensate Solids Produced Water Cent. receiving tanks (4) Cent. Water (2)Solids Hopper Cent. Oil (4) Appendix B Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-1 Table B-1. Approximate Equipment Location and Stack Height Information. Source Location (UTM Zone 12) Release Height (ft) Easting (m) Northing (m) Tanks: Off Loading 553290.32 4458157.41 NA Tanks.: Separation Tanks: Centrifuge Feed 553391.74 4458088.00 Tanks: Centrifuge Misc Tanks: Oil Sales 553391.74 4458088.00 Tanks: Pre Injection 553348.93 4458190.50 Injection Well 553344.72 4458150.71 Flare 553397.23 4458194.81 18 Engines 553315.18 4458095.68 2 Storage Pond 553435.63 4458369.61 0 Landfill 553333.10 4458339.85 Land Farm 553531.21 4458772.44 Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-2 Table B-2a. Facility Uncontrolled Emissions (tons/yr). Estimated Emissions in tons/yr (Uncontrolled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks 29.9 1.01 0.09 0.16 0.06 0.24 NA NA NA NA NA NA NA NA AP-42 Centrifuge Solids 248 7.3 0.17 1.82 0.18 5.12 NA NA NA NA NA NA NA NA Measured Drilling Mud 13.0 0.10 0.001 0.01 0.004 0.04 NA NA NA NA NA NA NA NA Measured Imported Solids 55.5 0.08 ND 0.002 0.001 0.013 NA NA NA NA NA NA NA NA Measured Evaporation Pond 9.35 4.46 0.10 0.12 0.007 0.07 NA 4.15 NA NA NA NA NA NA Measured Engines 0.18 2.34E-04 5.81E-05 2.55E-05 NA 1.78E-05 NA NA 9.7 0.06 0.01 NA 0.01 0.12 AP-42 Tank Heaters 0.24 NA NA NA NA NA 0.05 NA 3,104 1.89 0.14 NA 0.02 3.25 AP-42 Loading 19.8 0.38 0.04 0.06 0.02 0.09 NA NA NA NA NA NA NA NA AP-42 Unpaved Roads NA NA NA NA NA NA NA NA NA NA 5.54 0.55 NA NA AP-42 Fugitive VOCs (Leaks) 0.04 0.0015 1.40E-04 0.0002 8.32E-05 0.0004 NA NA NA NA NA NA NA NA AP-42 Total Emissions 376 13.3 0.41 2.18 0.27 5.58 0.05 4.15 3,113 1.95 5.69 0.55 0.03 3.37 Notes: NA: Not Applicable Table B-2b. Facility Controlled Emissions (tons/yr). Estimated Emissions in tons/yr (Controlled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks 0.60 0.02 0.002 0.003 0.001 0.005 NA NA NA NA NA NA NA NA Calc. Centrifuge Solids 4.84 0.02 0.001 0.014 0.002 0.01 31.48 NA 86.38 NA NA NA NA NA EPA LandGEM Drilling Mud Imported Solids 33.4 0.08 ND 0.002 0.001 0.01 NA NA NA NA NA NA NA NA Calc. Evaporation Ponds 9.35 4.46 0.10 0.12 0.007 0.07 NA 4.15 NA NA NA NA NA NA Measured Engines 0.18 2.34E-04 5.81E-05 2.55E-05 NA 1.78E-05 NA NA 9.7 0.06 0.01 NA 0.01 0.12 Calc. Tank Heaters 0.24 NA NA NA NA NA 0.05 NA 3,104 1.89 0.14 NA 0.02 3.25 Calc. Flare (combustion) 2.48 NA NA NA NA NA 1.36 NA 2,763 6.54 NA NA NA 1.20 Calc. Loading 6.3 0.12 0.011 0.020 0.007 0.029 NA NA NA NA NA NA NA NA Calc. Unpaved Roads NA NA NA NA NA NA NA NA NA NA 1.39 0.139 NA NA Calc. Fugitive VOCs (Leaks) 0.04 1.51E-03 1.40E-04 2.43E-04 8.32E-05 3.63E-04 NA NA NA NA NA NA NA NA Calc. Total Emissions 57.5 4.71 0.12 0.16 0.02 0.13 32.9 4.15 5,963 8.50 1.54 0.14 0.03 4.57 Notes: NA: Not Applicable Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-3 Table B-3. Facility Controlled Emissions (lbs/hr). Estimated Emissions in lbs/hr (Controlled) Process VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methane Methanol CO2 CO PM10 PM2.5 SOX NOX Source All Tanks1 0.14 4.61E-03 4.26E-04 7.40E-04 2.54E-04 0.001 NA NA NA NA NA NA NA NA Calc. Centrifuge Solids1 1.10 0.005 1.3E-04 0.003 4.38E-04 0.001 7.19 NA 19.7 NA NA NA NA NA Calc. Drilling Mud1 Calc. Imported Solids Solids1 7.6 0.02 ND 3.53E-04 1.89E-04 0.003 NA NA NA NA NA NA NA NA Calc. Engines2 0.30 3.98E-04 9.90E-05 4.34E-05 NA 3.03E-05 NA NA 16.5 0.11 0.01 NA 0.01 0.20 Calc. Tank Heaters3 0.16 NA NA NA NA NA 0.03 NA 2,120 1.29 0.10 NA 0.01 2.22 Calc. Flare (combustion)1 0.57 NA NA NA NA NA 0.31 NA 631 1.49 NA NA NA 0.27 Calc. Loading4 22.8 0.44 0.04 0.07 0.02 0.11 NA NA NA NA NA NA NA NA Calc. Unpaved Roads5 NA NA NA NA NA NA NA NA NA NA 0.26 0.03 NA NA Calc. Fugitive VOCs (Leaks)1 0.01 3.45E-04 3.2E-05 5.5E-05 1.9E-05 8.3E-05 NA NA NA NA NA NA NA NA Calc. Notes: 1: Assumes emissions occur 365 days per year and 24 hours per day 2: Assumes a running time of 3224 hrs/yr (total combined engine hours) 3: Assumes 2,928 hours of operation per year (1/3 of the year) 4: Assumes 1812 loads per year that take 0.5 hours each (906 hrs/yr) 5: Assumes 22,896 deliveries per year that take 15 minutes to drive through the facility Table B-4. Facility Emissions Compared to the ETVs (lbs/hr). Process Benzene Toluene Ethyl Benzene Xylene Naphthalene Tetrachloroethylene Formaldehyde Methanol Acetaldehyde Acrolein Distance to Boundary (m) Vertically Restricted? TLV HAPS Analysis Category Landfarm ND 3.5E-04 1.9E-04 2.9E-03 6.0E-04 9.1E-05 NA NA NA NA 10 Yes <20 m (restricted) TLV Limit 0.082 3.84 4.43 44.29 2.67 8.65 0.01 14.20 1.71 0.01 -- -- Landfill 1.3E-04 3.2E-03 4.4E-04 1.1E-03 NA NA NA NA NA NA 34 Yes 20-50 m (restricted) TLV Limit 0.105 4.97 5.73 57.31 3.46 11.19 0.02 18.38 2.30 0.01 -- -- Leaks (Fugitive VOCs) 3.2E-05 5.5 E-05 1.9E-05 8.3E-05 NA NA NA NA NA NA 50 Yes 50-100 m (restricted) Loading 0.04 0.07 0.02 0.11 NA NA NA NA NA NA 80 Yes TLV Limit 0.197 9.27 10.68 106.81 6.45 20.85 0.03 34.25 4.14 0.02 -- -- Engines 9.90E-05 4.34E-05 NA 3.03E-05 6.2E-05 NA 8.7E-04 NA 5.6E-04 6.8E-05 35 No 50-100 m (unrestricted) TLV Limit 0.358 16.88 19.45 194.52 11.74 37.97 0.08 62.37 10.09 0.05 -- -- Flare NA NA NA NA NA NA NA NA NA NA 108 No >100 m (unrestricted) TLV Limit 0.588 27.73 31.96 319.57 19.29 62.39 0.11 102.47 13.96 0.07 -- -- Notes: NA: Not Applicable ND: Not Detected Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-4 Table B-5. Total Facility Emissions Compared to the Dispersion Modeling Threshold Values. Estimated Emissions in Tons/yr (Controlled) Process CO Fugitive PM10 Nonfugitive PM10 SOX NOX Total Emissions (Controlled) 9.13 1.15 0.38 0.03 4.69 Criteria Pollutants Mod. Threshold 100 15 5 40 40 Table B-6. Regulatory Review. State Regulatory Determinations State Requirements Requirement Applicability Determination R307-401. Permit: New and Modified Sources Obtain an Approval Order prior to construction Applicable - facility exceeds the small source exemption threshold for VOC as outlined in R307-401-9 R307-405. Permits: Major Sources in Attainment Areas Federal PSD implementation Not Applicable - the facility is not located in a nonattainment or maintenance area. R3074-415. Permits: Operating Permit Requirements Federal Title V implementation Not Applicable - facility emissions are below the Title V threshold limits. 40 CFR Part 63 Subpart DD National Emission Standards for Hazardous Air Pollutants from Off- Site Waste and Recovery Operations Not Applicable - The facility is not a major source of HAPs (10 tons/yr of any single HAP or 25 tons/yr of any combination of HAPs) 40 CFR Part 63 Subpart ZZZZ National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Not Applicable - Facility does not operate engines that may be subject to standards applicable to area or major sources of HAP 40 CFR Part 63 Subpart DDDDD National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters Not Applicable - The facility is not a major source of HAPs (10 tons/yr of any single HAP or 25 tons/yr of any combination of HAPs) 40 CFR Part 60 Subpart Dc Standards of Performance for Small Industrial- commercial-Institutional Steam Generating units Not Applicable - Facility does not operate any steam generating units with maximum heat input greater than 10 MMBtu/hr 40 CFR Part 60 Subpart Kb Standards of Performance for Volatile Organic Liquid Storage Vessels Not Applicable - Facility does not operate storage vessels with a capacity greater than 75 cubic meters. Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-5 Federal Regulatory Determinations Federal Requirements Requirement Applicability Determination 40 CFR Part 60 Subpart IIII Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Not Applicable - Compression ignition engine(s) located at the Facility commenced construction, modification or reconstruction prior to July 11, 2005 40 CFR Part 60 Subpart JJJJ Standards of Performance for Stationary Spark Ignition Internal Combustion Engines Not Applicable - Spark ignition engine(s) located at the Facility commenced construction, modification or reconstruction prior to June 12, 2006 40 CFR Part 60 Subpart OOOO Standards of Performance for Crude Oil and Natural Gas Production, Transmission and Distribution Not Applicable - The facility does not operate at as a production, transmission or distribution facility. Facility does not operate other potentially-affected sources covered by the rule. Table B-6. Regulatory Review (continued). Integrated Water Management - NOI Appendix B Copyright © 2022 GeoStrata Page | B-6 Table B-7a. BACT Controls Analysis of VOC Reductions and Emissions. Control Source Control Capital Cost Annual Cost Life Span (yrs) Interest Rate Annualized Cost VOC Reduction (tons) Methanol Reduction (tons) HAPs Reduction (tons) VOC Reduction Costs ($/ton) Methanol Reduction Costs ($/ton) HAPs Reduction Costs ($/ton) Cost per barrel of water1 Air Stripper + Thermal Oxidizer + GAC Storage Pond Water $435,960 $2,951 20 3% $32,254 8.85 0.41 0.46 $3,645 $78,668 $70,118 $0.26 Steam Stripper + Thermal Oxidizer $2,788,890 $18,474 20 $205,931 9.30 3.94 4.24 $22,136 $52,267 $48,569 $1.65 Flare System Tank vapors $261,860 $36,565 20 $54,166 414 NA 14.0 $131 NA $3,866.25 $0.01 Notes: 1: Assumes 125,000 bbls of produced water processed annually for Evaporation pond and 7.3 million bbls for the Flare system. Table B-7b. BACT Controls Analysis of PM Reductions and Emissions Appendix C Integrated Water Management NOI Appendix C Copyright © 2022 GeoStrata Page | C-1 C-1.0 Storage Tanks The emissions of VOCs from the 44 storage tanks were estimated using the EPA Tanks program (EPA, 2012). The tanks at this facility have cone shaped fixed roofs that are equipped with pressure relief valves. Ten of the tanks are heated to approximately 120°F to 180°F. The unheated tanks remain at ambient temperatures. The following lists the method used to estimate the VOC emissions from the storage tanks. C-1.1 Methods The total emissions from a fixed roof tank are estimated using the EPA Tanks program to obtain the total losses of each tank. This program estimates the emissions of organic chemicals from storage tanks based on AP-42 methods. An inventory of all the tanks at the facility is listed in Table C-1. C-1.1.1 HAPs Emissions Correlations The Hazardous Air Pollutants (HAPs) emissions were estimated using VOC emissions to specific HAP emission ratios as reported in the report “Emission Estimate Protocol for petroleum Refineries” written by TRI International (RTI, 2011). The ratios are listed in Table C-2. C-1.1 Assumptions and Results C-1.1.1 Assumptions for All Facility Tanks The process tanks at the facility have various capacities ranging from 400 bbl to 500 bbl with two smaller 500 Gallon containers that are part of the oil cleaning process. The total throughput of each tank, tank contents and throughput per tank is provided in Table C-3. The uncontrolled VOCs and HAPs emissions from the tanks are listed in Table C-4. The results from the EPA Tanks analysis are included in Appendix G. Integrated Water Management NOI Appendix C Copyright © 2022 GeoStrata Page | C-2 Table C-1. Tank Inventory and specifications Tank ID # of Tanks Contents Type Shell Diameter Shell Height Volume (bbls Ave. Liquid Height Heated Tank Temp. (F) Water Off-Load Tanks 9 Water Vertical 12 24 480 10 No Ambient Separation Tanks Produced Water 14 Water Vertical 12 20 400 10 No Ambient Pre injection Tank 9 Water Vertical 12 25 500 10 No Ambient Centrifuge Feed Tank 4 Crude Oil Vertical 12 25 500 10 Yes 120 Centrifuge Water Pump Tank 1 Crude Oil Vertical 12 25 12 22 No Ambient Centrifuge Oil Pump Tank 1 Crude Oil Horizontal 4 5 12 4 No Ambient Centrifuge Water Collection Tank 1 Crude Oil Horizontal 4 5 500 4 Yes 120 Oil Sales tanks 4 Crude Oil Vertical 12 28 500 22 Yes 120 Condensate Tank 1 Injection Vertical 12 25 500 10 No Ambient Water Tank 1 Hot Water Vertical 12 25 500 10 Yes 120 Table C-2. VOCs and HAPS Ratios HAPs Estimates per Tank: VOC HAPs Benzene Toluene Ethyl Benzene Xylene Ratio of HAPS to VOCs 100% 3.38% 0.31% 0.54% 0.19% 0.81% Integrated Water Management NOI Appendix C Copyright © 2022 GeoStrata Page | C-3 Table C-3. Tank Flow Rates Tank ID Contents Throughput (bbls) VOC Emissions per tank (tons/yr) Water Off-Load Tanks Produced Water 811,111 0.031 New Separation Tanks Produced Water Produced Water 510,072 0.028 Pre injection Tank Produced Water 793,452 0.000 Centrifuge Feed Tank Produced Water 121,499 0.521 Centrifuge Water Pump Tank Produced Water 337,100 0.038 Centrifuge Oil Pump Tank Oil 36,029 3.948 Centrifuge Water Collection Tank Produced Water 337,035 0.051 Oil Sales tanks Oil 36,029 5.789 Condensate Tank Distillate fuel oil #2 5,000 0.002 Water Tank Brine/ fresh water 0.000 Table C-4. EPA Tanks Results and Uncontrolled Emissions Estimates Tank ID # Tanks Uncontrolled Emissions (tons/yr) VOC HAPs Benzene Toluene Ethyl Benzene Xylene Methanol Water Off- Load Tanks 9 0.28 0.01 0.001 0.002 0.001 0.002 0.04 Separation Tanks Produced Water 14 0.31 0.01 0.001 0.002 0.001 0.003 0.02 Pre injection Tank 9 0.001 4.56E- 05 4.21E- 06 7.32E- 06 2.51E- 06 1.09E-05 0.03 Centrifuge Feed Tank 4 2.08 0.07 0.01 0.01 0.004 0.02 0.03 Centrifuge Water Pump Tank 1 0.04 0.001 1.18E- 04 2.06E- 04 7.06E- 05 3.08E-04 0.009 Centrifuge Oil Pump Tank 1 3.95 0.13 0.01 0.02 0.01 0.03 0 Centrifuge Water Collection Tank 1 0.05 0.002 1.59E- 04 2.76E- 04 9.47E- 05 4.13E-04 0.01 Oil Sales tanks 4 23.2 0.78 0.07 0.13 0.04 0.19 0 Condensate Tank 1 0.011 3.73E- 04 3.45E- 05 5.99E- 05 2.05E- 05 8.96E-05 0 Water Tank 1 0 0 0 0 0 0 0 Integrated Water Management NOI Appendix C Copyright © 2022 GeoStrata Page | C-4 Total Ucontrolled Emissions (tons/yr) 29.9 1.01 0.09 0.16 0.06 0.24 0.14 Total Controlled Emissions (tons/yr) 0.60 0.02 0.002 0.003 0.001 0.005 0.003 C-2.0 Flare The emissions from the proposed flares are estimated using the methods listed in AP-42 Section 3.15 and 1.5 (Industrial Flares & Liquefied Petroleum Gas Combustion). The emission factors and assumptions are included below. C-2.1 Method and Results The flow and total energy content (MMBtu/yr) of the tanks at the site are listed in Table C-5. The emission factors for the flare are listed in Table C-16. The emissions of the total hydrocarbons (including ethane and other organics), CO, NOX, and Soot were estimated using emission factors from AP-42 Tables 3.15-1 and 3.15-2. The emission factor for CO2 was assumed to be equivalent to the combustion of propane as defined in AP-42 Section 1.5. It is assumed that the flare combustion gas contains 300 Btu/ft3 of heat value (AP-42 Section 3.15). The flare controls vapors from 40 tanks with throughputs (i.e. vapor flow rates) listed in Table C-15. Integrated Water Management NOI Appendix C Copyright © 2022 GeoStrata Page | C-5 Table C-5. Vapor Flow Rates. Tank Contents & Capacity (bbls) Quantity of Tanks Throughput (bbls/yr) Energy Content (Btu/ft3) Annual Energy Throughput (MMBtu/yr) Water Off-Load Tanks 9 7,300,000 300 12296 Separation Tanks Produced Water 14 7,141,066 12028 Pre injection Tank 9 7,141,066 12028 Centrifuge Feed Tank 4 485,997 819 Centrifuge Water Pump Tank 1 337,100 568 Centrifuge Oil Pump Tank 1 144,117 243 Centrifuge Water Collection Tank 1 337,035 568 Oil Sales tanks 4 144,117 243 Condensate Tank 1 5,000 8 Total 44 23,035,500 38,800 Table C-6. Flare Emission Factors and Estimated Emissions. Analyte Emission Factor (lb/MMBtu) Annual Combustion (MMBtu/yr) Annual Emissions (tons/yr) Source Total Hydrocarbons 0.14 38,800 2.72 AP-42, 3.5 Methane 0.077 1.49 AP-42, 3.5 Ethane/Ethylene 0.0112 0.22 AP-42, 3.5 Acetylene 0.007 0.14 AP-42, 3.5 Propane 0.0098 0.19 AP-42, 3.5 Propylene 0.035 0.68 AP-42, 3.5 CO 0.37 7.18 AP-42, 3.5 CO21 156 3032 AP-42, 1.5-1 NOX 0.068 1.32 AP-42, 3.5 Soot 177 3434 AP-42, 3.5 Notes: 1. Assumes equivalent CO2 emission factor as combustion of propane Appendix D Appendix D Equipment Specifications Sheets Customer: Geostrata, Bluffdale, Utah Site: Produced Water, LaPoint, Utah Date: 11/13/14 Design Basis: Flow rate: 100 gpm Water temperature: 55 oF (assumed) Contaminant Influent Effluent Conc. Criteria (ug/L) (ug/L) TPH-DRO (as naphthalene) 65,000 - TPH-GRO (as benzene) 35,000 - TPH (DRO & GRO) 100,000 5,000* * Based on a removal efficiency of 95%. Recommendations: Pre-Filters (to remove suspended solids) Two Krystil Klear L8830 bag filters in parallel Low Profile Air Strippers (to remove hydrocarbons from water) STAT 180 with 6 trays, operated at 900 cfm The effluent DRO and GRO concentrations are predicted to be 25,643 and 122 ppb, respectively (see the modeling output below). Liquid Phase Carbon Adsorbers (to remove residual hydrocarbons) Two PC28’s in series, each with 5,000 lbs of granular activated carbon TPH-DRO is the critical contaminant. TPH-GRO which is less adsorbable to carbon, will be allowed to pass through the carbon adsorbers at an effluent concentration of 122 ppb. The effluent TPH-DRO concentration must be kept below 4,878 ppb in order for the TPH discharge limit of 5,000 ppb to be met. Both adsorbers are predicted to require carbon change-out every 80 days (see the modeling output below). NOTICE THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO CARBONAIR ENVIRONMENTAL SYSTEMS, AND MAY NOT BE COPIED, DISTRIBUTED OR USED BY ANYONE, IN WHOLE OR IN PART, WITHOUT THE EXPRESS AUTHORIZATION OF CARBONAIR. THE CONTENT OF THIS DOCUMENT HAS BEEN DEVELOPED BY CARBONAIR TO ADDRESS SPECIFIC FACTUAL INFORMATION. IT MAY BE BASED ON INFORMATION AND ASSUMPTIONS THAT ARE NOT DISCLOSED WITHIN THIS DOCUMENT, BUT REFLECT CARBONAIR'S KNOWLEDGE AND EXPERIENCE. THE INFORMATION IN THIS DOCUMENT SHOULD NOT BE USED OR RELIED UPON BY ANYONE WITHOUT THE COOPERATION OR ASSISTANCE OF CARBONAIR TO FULLY UNDERSTAND ITS INTENDED APPLICATION AND USE. CARBONAIR ENVIRONMENTAL SYSTEMS 1480 County Road C West, Roseville, MN 55113 PHONE: 800-526-4999 FAX: 651-202-2985 STAT MODEL CALCULATIONS Thu Nov 13 10:46:19 CST 2014 UNIT MODEL: STAT 180 WATER FLOW RATE (GPM): 100.00 AIR FLOW RATE (ACFM): 900.00 AIR-TO-WATER RATIO: 67:1 WATER TEMPERATURE (F): 55.00 AIR TEMPERATURE (F): 55.00 OPERATING PRESS (ATM): 1.00 SAFETY FACTOR (%): 30.00 Influent Conc. for TPH AS DIESEL(AS NAPHTHALENE) 65000.00000 ppb NO OF REMOVAL EFF EFF CONC OFF-GAS CONC AIR EMISSION TRAY % ppb ug/l lb/d 1 19.57605 52275.57036 189.91686 15.27604 2 32.95996 43576.02398 319.76084 25.72010 3 42.68689 37253.51913 414.12658 33.31044 4 50.07427 32451.72635 485.79513 39.07513 5 55.87455 28681.54155 542.06654 43.60135 6 60.54877 25643.29695 587.41348 47.24885 Influent Conc. for TPH AS GAS(ASSUME BENZENE) 35000.00000 ppb NO OF REMOVAL EFF EFF CONC OFF-GAS CONC AIR EMISSION TRAY % ppb ug/l lb/d 1 62.71656 13049.20460 327.62381 26.35256 2 85.58373 5045.69564 447.07917 35.96100 3 94.34926 1977.75749 492.86929 39.64415 4 97.77338 779.31657 510.75647 41.08291 5 99.12081 307.71749 517.79526 41.64908 6 99.65256 121.60295 520.57309 41.87251 Influent Conc. for TOTAL VOCs 100000.00000 ppb NO OF REMOVAL EFF EFF CONC OFF-GAS CONC AIR EMISSION TRAY % ppb ug/l lb/d 1 34.67523 65324.77496 517.54067 41.62860 2 51.37828 48621.71962 766.84001 61.68110 3 60.76872 39231.27661 906.99587 72.95459 4 66.76896 33231.04292 996.55160 80.15804 5 71.01074 28989.25904 1059.86181 85.25043 6 74.23510 25764.89990 1107.98657 89.12136 STAT Modeler Disclaimer Carbonair's STAT Modeler is accurate only when contaminants are completely dissolved in water in the absence of substances, which may significantly affect the stripper capabilities of contaminants, such as oil & grease, surface active and foaming agents, alcohols, ketones, and other potential Henry's constant altering contaminants. Although the effluent concentration predictions made by the STAT Modeler are accurate predictions of field performance, they do not constitute a guarantee that these concentrations will be met in the field. Please contact your Carbonair representative for a design review and confirmation. LIQUID-PHASE CARBON ADSORPTION MODEL CALCULATIONS CARBONAIR ENVIRONMENTAL SYSTEMS 1480 COUNTY ROAD C WEST ROSEVILLE, MN 55113 PHONE: 800-526-4999 FAX: 651-202-2985 CARBON ADSORBERS: PC28 NO OF ADSORBERS IN SERIES: 2 TOTAL MASS OF CARBON (LBS): 10000. FLOW RATE (GPM): 100.00 HYDRAULIC LOADING (GPM/SQ.FT): 3.5318 EMPTY BED CONTACT TIME (MIN.): 27.261 DESIGN COMPOUND: NAPHTHALENE EXPECTED INFLUENT CONCENTRATION (PPB): 25643. STAT 180 MODEL INFLUENT CONCENTRATION (PPB): 25643. EFFLUENT CRITERIA (PPB): 4878.0 EFFECTIVE K-VALUE (%): 30.000 TIME(DAYS) VOLUME TREATED(GAL) EFF. CONC.(PPB) 5.0 720000. 0.0000 10.0 1440000. 0.0000 15.0 2160000. 0.0000 20.0 2880000. 0.0000 25.0 3600000. 0.0000 30.0 4320000. 0.0000 35.0 5040000. 0.0000 40.0 5760000. 0.0000 45.0 6480000. 0.0000 50.0 7200000. 0.0000 55.0 7920000. 0.0000 60.0 8640000. 0.0000 65.0 9360000. 0.0000 70.0 10080000. 0.0000 75.0 10800000. 115.8100 80.0 11520000. 2345.7857 BREAKTHROUGH 85.0 12240000. 8500.6779 90.0 12960000. 13388.7453 95.0 13680000. 16906.7932 100.0 14400000. 19437.6322 Note: The model influent concentration results from the impact of the other background compounds, which is determined by using a competitive adsorption model DISCLAIMER: ACTUAL RESULTS MAY VARY SIGNIFICANTLY FROM THE MODEL. THE MODEL IS BASED ON THE ASSUMPTIONS THAT THE FLOW RATE AND INFLUENT CONCENTRATION ARE CONSTANT, AND ONLY THE CONTAMINANTS PROVIDED TO CARBONAIR ARE PRESENT IN THE WATER. VARYING OPERATING CONDITIONS CAN HAVE ADVERSE EFFECTS ON CARBON ADSORPTIVE CAPACITY. THE PREDICTED BED LIFE IS NOT GUARANTEED. November 14, 2014 Mark Greenwood Geostrata 14425 S. Center Point Way Bluffdale, UT 84065 Phone: 801-574-8090 Fax: Email: Re: Proposal Number: 24729 Project Name: Produced Water Treatment – Airstripping and Carbon Adsorption Project Location: LaPoint, UT Dear Mark: Carbonair is pleased to quote products and services for the referenced project. The proposal is based on the information provided. Summary It is our understanding that Carbonair is to provide the following equipment for the reference site. The proposal is based on the understanding that there are NO Chlorides in the incoming water stream. We also understand there may be surfactants in the water stream which will have a detrimental effect on the Airstripping process. We believe a pilot study should be performed and the client should have an anti-foam chemical available with a chemical feed pump to pump in to eliminate any foaming during the Airstripping process. (1) Carbonair Model STAT 180 low profile air stripper - 316 SST pump out sump with high level alarm and pump operation switches - 6 trays with demister and fasteners - 10 hp, 230 V, 3 phase, TEFC blower (900 cfm @ 43” wc) - Blower low pressure alarm switch - Blower pressure gauge - Blower inlet silencer - Air flow meter kit - 7.5 hp, 230/460 V, 3 phase, TEFC transfer pump - Minimum flow of 20 gpm @ 137’ TDH - Maximum flow of 200 gpm @ 100’ TDH - Mounted on a common skid (1) Control panel - NEMA 4 enclosure - Inner door with disconnect switch - H.O.A. switches w/ lights - IEC Motor starters w/overloads - Alarm interlocks w/ red lights - Alarm reset button - Intrinsic safety barriers - UL Listing - GFI receptacle - System interlocks and automatic control logic - System interface contacts Budgetary Pricing *plus sales tax if applicable Supply of the equipment and carbon described above $82,984.00 Estimated freight to site via step deck truck and trailer $4,063.00 Summary – Epoxy Coated Carbon Steel Option If there is no chance of chlorides in the water stream and your customer would prefer to install epoxy coated carbon steel tanks here is a description of the equipment to be provided. (2) Carbonair Model PC 28 Epoxy Coated Carbon Steel Vessels Each Including: - ASME Label for 90 PSI - 304 stainless steel internal header with (16) PVC laterals for underdrain - 1” drain valve on bottom of tank - 1” air relief valve piping piped to side of tank with valve on side - ¾” full coupling on side sheet of vessel for sample port location - 4” flanged water inlet and outlet connections - 2” flanged connection for customer supplied pressure relief valve - (2) 24” flanged manholes with davit arms - Interior lined with Sherwin Williams 646 coating - Exterior commercial blast followed by epoxy primer and polyurethane finish - 5,000 pounds of reactivated 8x30 mesh carbon supplied in supersacks Budgetary Pricing *plus sales tax if applicable Supply of the equipment and carbon described above $91,891.00 Estimated freight to site via step deck truck and trailer $4,063.00 Summary – Fiberglass Reinforced Plastic Tank Option If you have a chance of having chlorides in your water stream here is a description and price for (2) Fiberglass Reinforced Plastic tanks. Here is a description of the equipment to be provided. Design Code: D3299 (No Stamps or Certifications) Seismic Zone: 0 Chemicals: Potable Water Temperature: Ambient Specific Gravity: 1.0 Pressure: 90 PSI Size: 6’-0” Diameter x 5’-0” Straight Sidewall Resin Liner: Dion 9102-70 NSF-61 Approved Resin Structural: Dion 9102-70 NSF-61 Approved Cure System: MEKP Liner: 100 Mil Single C-Veil Corrosion Barrier Structural: Filament Wound Top Head: Elliptical Bottom Head: Inverted Elliptical Exterior: Wax Coat with UV Inhibitor Color: Natural Lift Lugs: Fiberglass MATERIAL LISTING Each Including: - 4” FRP pipe and elbow for upper distributor - 304 stainless steel internal header with (16) PVC laterals for underdrain - 1” drain piping with brass ball valve on bottom of tank - 1” galvanized air relief piping piped to side of tank with brass ball valve on side - ¾” full coupling on side sheet of vessel for sample port location with galvanized pipe and brass ball valve - 4” flanged water inlet and outlet connections - 2” flanged connection for customer supplied pressure relief valve - (2) 14” x 18” FRP Manways w/Covers - (2) 4” Diameter FRP 150# Single Pad Flange - (2) 2” Diameter FRP 150# Flange w/Gussets - (1) 1” Diameter FRP FNPT Coupling - (1) ¾” Diameter FRP FNPT Coupling - 5,000 pounds of 8x30 mesh reactivated liquid phase carbon Budgetary Pricing *plus sales tax if applicable Supply of the equipment and carbon described above $135,467.00 Estimated freight to site via step deck truck and trailer $4,063.00 NOTICE THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO CARBONAIR ENVIRONMENTAL SYSTEMS, AND MAY NOT BE COPIED, DISTRIBUTED OR USED BY ANYONE, IN WHOLE OR IN PART, WITHOUT THE EXPRESS AUTHORIZATION OF CARBONAIR. THE CONTENT OF THIS DOCUMENT HAS BEEN DEVELOPED BY CARBONAIR TO ADDRESS SPECIFIC FACTUAL INFORMATION. IT MAY BE BASED ON INFORMATION AND ASSUMPTIONS THAT ARE NOT DISCLOSED WITHIN THIS DOCUMENT, BUT REFLECT CARBONAIR'S KNOWLEDGE AND EXPERIENCE. THE INFORMATION IN THIS DOCUMENT SHOULD NOT BE USED OR RELIED UPON BY ANYONE WITHOUT THE COOPERATION OR ASSISTANCE OF CARBONAIR TO FULLY UNDERSTAND ITS INTENDED APPLICATION AND USE. IMPORTANT NOTICE: PH INCREASES AND METALS SPIKES WITH COAL BASED CARBONS ALL NON-ACID/WATER WASHED REACTIVATED AND VIRGIN, COAL BASED GRANULAR ACTIVATED CARBONS USED IN WATER TREATMENT APPLICATIONS, CAN CAUSE AN INCREASE IN THE PH OF THE WATER BEING TREATED AT SYSTEM STARTUP. IN ADDITION, THERE IS A POTENTIAL FOR THESE CARBONS TO LEACH HEAVY METALS LIKE ARSENIC AND LEAD. IF YOU ARE USING GRANULAR ACTIVATED CARBON TO TREAT WATER ON YOUR PROJECT AND YOUR DISCHARGE PERMIT REQUIRES YOU TO MEET STANDARDS FOR PH AND/OR HEAVY METALS, YOU MAY NEED TO USE SPECIAL CARBON TO AVOID PROBLEMS WITH PH RISE AND METALS SPIKES. IT IS CRITICAL THAT YOU PROVIDE CARBONAIR WITH ALL DISCHARGE CRITERIA AND LIMITS WHEN REQUESTING A QUOTE FOR A CARBON SYSTEM. CARBONAIR ASSUMES NO RESPONSIBILITY FOR THESE PROBLEMS IF WE ARE NOT INFORMED OF ALL DISCHARGE REQUIREMENTS AND LIMITS AT THE TIME WE PROVIDE A PROPOSAL. Carbon Exchange Service Carbonair has the capability to provide on-site exchange and disposal of liquid and vapor phase carbon for this project or any other sites that may require this service. Carbonair would be happy to provide a proposal for this or any others project that you are working on. Please call me or your local Carbonair Service office (see our website at www.carbonair.com for the nearest office) if we can be of any assistance. General Conditions • Pricing based upon current market price for carbon and steel. Due to the volatility of these markets, pricing is only valid for 15 days. All pricing subject to change without notice. • Terms of payment are 30% invoiced with order due upon receipt, 30% after submittal, 30% due prior to shipment of equipment and balance due Net 30 days after shipment of equipment to site with approved credit. • Proposal is subject to the attached terms and conditions. • Proposal is based on electrical service as stated above. Different electrical service may affect costing. • This proposal and pricing is based on our interpretation of the sections of the RFP or specification that have been made available to us. Exceptions have been noted wherever possible. In the event of a conflict between the language in the specification and the proposal, the language in the proposal takes precedence and is the basis of the proposed pricing. Carbonair reserves the right to reject any order based on differences in pricing. Carbonair reserves the right to reject any order based on differences in interpretation of the specification, or for any reason, at the time the order is tendered. • Carbonair will not initiate work without a fully executed contract or purchase order. • Submittal package can be provided within 3-5 weeks of receipt of order. • The proposed equipment can generally be shipped within 10-16 weeks after receipt of approved submittal. Actual shipment timeframe will be updated at the time of order execution. • Shipping charges are not included in the prices quoted. Actual freight costs will be pre-paid and added to the invoice. • Sales tax is not included in the prices quoted. The customer must pay all applicable Federal, State and Local sales or use taxes. For shipments to the states of California, Colorado, Delaware, Florida, Georgia, Illinois, Indiana, Iowa, Kansas, Kentucky, Louisiana, Michigan, Maryland, Massachusetts, Minnesota, Mississippi, Missouri, Nebraska, New Jersey, New Mexico, New York, North Carolina, Ohio, Oklahoma, Pennsylvania, South Carolina, South Dakota, Tennessee, Texas, Virginia, Washington, West Virginia, Wisconsin and the District of Columbia: State and local sales and use tax will be added to the invoice, unless a valid sales/use tax exemption certificate is supplied with the contract or purchase order for this project. Exemption certificates must be supplied at the time of order. For shipments to any other states: The prices quoted do not include any state or local sales/use taxes. Customer is responsible for paying any applicable state and local taxes. An affidavit certifying payment of sales/use tax (attached) or a valid exemption certificate will be required at time of order. If you have any questions or comments concerning this information, please feel free to call me at 651-202-2952. Thank you for the opportunity to bid on this project. Sincerely, Bob Bergsgaard National Accounts Manager/Equipment Manufacturing Accepted by: The proposal and terms & conditions herein are acknowledged and accepted: ____________________________________________ _____________________________ Name/Title Date ____________________________________________ Authorized Signature Purchase Order Number Terms and Conditions ACCEPTANCE: This proposal is an invitation for an offer and will become a binding contract when accepted. LIMITATION OF PROPOSAL: The prices and terms quoted in this proposal are subject to acceptance by the Purchaser within a period of (30) calendar days from the date hereon. EXCLUSIONS: This proposal is based solely and completely on specifications submitted to Carbonair Environmental Systems, Inc. (Carbonair) at the time of the writing of the proposal. General plans and specification not actually submitted shall not apply. This proposal, together with all annexed specifications, when accepted, shall be the complete agreement between the parties; and any alternations or unusual and undisclosed conditions or deviations from the above specifications involving extra costs shall be agreed upon in writing by both parties and shall become an additional charge over and above the proposal price set forth herein. Delays or impossibility of performance by Carbonair because of strikes, accidents, or other reasons beyond the control of Carbonair shall relieve us from all liability herein. SHIPMENT: Time of shipment shall be no longer than ten to sixteen (10-16) weeks after receipt of order and acceptance and final approval of all drawings and submittal. TERMS OF PAYMENT: Subject to the payment terms described in the General Conditions section in the proposal. We reserve the right to cancel the contract or cease work if payments thereon are not received when due. 1.5% per month shall be charged on all unpaid balances. TAXES: The Purchaser shall pay any local, state or federal sales, excise or use tax imposed on the equipment in addition to the prices quoted. WARRANTY LIMITATION: There are no warranties that extend beyond the warranties herein after expressed. WARRANTIES: All work shall be done in a workmanlike manner according to standard practices. We warrant performance against defects in workmanship for a period of twelve (12) months from date of shipment. We agree to pass on to the Purchaser such warranties, if any, as may be extended by the manufacturer for material supplied. Labor for replacing defective materials shall not be provided by us unless it is specifically spelled out in the proposal. We shall not be responsible for materials damaged, lost or stolen after delivery, through no fault of ours, or for failure to deliver and perform because of reasons beyond our control. EXCLUSIVE REMEDIES: Remedies are limited to the repair or replacement at FOB point of delivery. Consequential damages are excluded. In no event shall Carbonair be responsible for consequential damages of any such defective material or workmanship including, but not limited to, the Purchaser's loss of material or profits, increased expenses of operation, downtime or reconstruction of the work, and in no event shall Carbonair's obligation under this warranty exceed the original contract price of the defective item. It is agreed that any action for breach of express or implied warranty shall be initiated within fifteen (15) months of the date of shipment by Carbonair and only those defects that are documented to have occurred within twelve (12) months of shipment will be covered by the warranty. DISCLAIMER: Carbonair will not be responsible for damage to equipment or materials through improper installation, storage, improper services, or through attempts to operate it in excess of its rated capacity or recommended use, intentional or otherwise, by parties other than Carbonair or its authorized representatives. CONDITIONS OF SALE: Prices quoted are those now in effect. Seller reserves the right to bill at the prices in effect at the time of shipment if the proposal is not accepted in writing within thirty (30) days, unless a longer term of validity is in writing on the proposal. LIMITATIONS OF LIABILITY A. Neither Seller nor its suppliers of any tier will be liable to Purchaser, whether in contract, in tort (including negligence and strict liability), under any warranty or otherwise, for any special, indirect, incidental, or consequential loss or damage whatsoever, or for loss of or to the plant, loss of use of equipment or power system, cost of capital, loss of profits or revenue or the loss of use thereof, cost of environmental damage or clean-up, or claims of customers of Purchaser. The remedies set forth herein are exclusive, and the total cumulative liability of seller and it suppliers under any purchase order or any act or omission in connection therewith or related thereto, whether in contract, in tort (including negligence and strict liability), under any warranty, or otherwise, will be limited to the price of the contract. B. The provisions of this Article shall survive termination, cancellation or expiration of the purchase order and shall apply, notwithstanding any other provisions of this Agreement or any related document thereto, to the fullest extent permitted by law. Prior to the transfer of any equipment or material furnished or for which work is furnished hereunder from the project site (except temporarily for repair work or permanently for disposal), or the transfer of any interest therein or in the plant, Purchaser shall obtain for Seller written assurances from the transferee of limitation of and protection against liability following the proposed transfer at least equivalent to that afforded seller and its suppliers under the purchase order. Pressure Drop for PC28 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0 25 50 75 100 125 150 175 200 225 250 Flow Rate (gpm) Pr e s s u r e D r o p ( p s i ) “Engineered Solutions For Combusting Waste Gas” TCI USA, INC.TCI USA, INC.TCI USA, INC. “Engineered Solutions for Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Topics Page No. General Product Information ···························· 1 Pictures ····························································· 3 Engineering ······················································ 4 Standard Equipment ········································· 5 Unit Sizes ························································· 6 Equipment Options ··········································· 7 Operation ························································ 10 Installation······················································· 11 Service····························································· 12 Appendices Data Enquiry Form ········································· 13 Typical P&ID ·················································· 15 Disclaimer ······················································ 16 Contact Information········································· 16 Glossary··························································· 17 * Please note: words in bold italics are defined in the Glossary “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 TABLE OF CONTENTS “ GENERAL PRODUCT INFORMATION APPLICATIONS • VOC & Methane emission control • Flash tanks • TEG / EG reboiler still vapors • Amine flash tanks • Vapor recovery unit back up... TCI USA, INC. products are an environmentally friendly alternative to flaring. Combustion efficiency is 99.9% resulting in no smoke, no odor and no visible flame during normal operations. This is a preferred method when operating in sensitive areas such as near residents or when conducting confidential well testing in competitive markets. • Robust Oil Field Design • Natural Draft • Simple to use • Require very little maintenance TCI USA, INC. units are designed for a product life of 15 years and are used to combust waste gas from on-shore oil and gas operations. They are installed on piles or on platforms for long term service or on trailers or skids for temporary waste gas applications such as well testing. “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 TCI USA, INC. units may be categorized by one or more of the following names: • Incinerator • Enclosed Burner • Thermal Oxidizer MAIN COMPONENTS • 304 Stainless Steel Stack • Carbon Steel Body • Piping • Valves • Regulators • Tubing • Venturi Burners Rental Trailer, capacity 400 mscf/d 1 “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 GENERAL PRODUCT INFORMATION OPERATION Waste gas enters an inlet manifold at the base of the unit and is then diverted to flow controlled burner trains. Specially designed burners premix waste gas, controlled naturally aspirated air and make-up gas when required. Additional air enters through the segregated stack. Air not used to complete combustion throughout the stack travels upwards along the wall maintaining a cool stack wall temperature. TYPICAL APPLICATIONS Installed units mounted on a post, pier or platform are used to combust waste gas from: • coal bed methane, • casing head gas, • separators, • treaters, • high / low pressure tanks, and • dehydrators at batteries or plants. Rental trailer or skid mounted units are used to combust waste gas from: • pigging, • pipeline blow-downs, • completions, and • well testing, including: • coal bed methane, and • under-balanced drilling. BENEFITS • Natural Draft, • enclosed combustion, • 99.9% VOC destruction efficiency, • no high temperature limit, • low pressure and variable flow rates our specialty, • overpressure bypass to route excess waste gas into the stack for combustion. TCI 4800 dual stream, capacity HP 2 mmscf/d, LP 427 mscf/d 2 “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Back Pressure Relief Valve Stack Thermocouple Ignitor System Relief Line Burner Ball Valves Waste Gas Inlet PICTURES 3 Main Burners Fuel Gas Make-Up Main Waste Gas Inlet Lines “ ENGINEERING Components Standard construction Sour construction option Pipe flanges SA-105N SA-350 LF2 Inlet piping and main header piping SA-106B SA-333 Gr6 Welded pipe fittings SA-234 WPB SA-420 WPL6 Threaded pipe fittings SA-105N SA350LF2 Ring burner manifold SA-312 304/304L Stack walls SA-312 304/304L Stack base mounting ring SA-36 Incinerator base SA-36 Companion flange SA-36 Ball valves SA-351 CF8M 316/316L Back pressure regulator SA-126B Gray cast iron “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 TCI provides flow curves, certified drawings, operation manuals, data books, heat calculations and make up gas requirements for new and existing projects. Preliminary dispersion modeling for SO2 is supplied at the quote stage to determine approximate platform height for sour gas applications. TCI is committed to continuous product improvement and to finding solutions for unique applications. All products are designed and manufactured in compliance with the following industry standards: • ANSI (American National Standards Institute), • ASME (American Society of Mechanical Engineers), • CE (Conformité Européenne. The CE mark on goods indicates a conformance to European Union regulations) • UL (Underwriters Laboratories Inc.), and • CSA (Canadian Standards Association). TCI 6000, capacity 6 mmscf/d 4 “ “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 STANDARD EQUIPMENT • Manual ball valves open or close one or more burner trains and maintain a suitable back pressure to the venturi burners. • High pressure bypass provides a bypass to route excess waste gas into the stack for combustion prior to venting waste gas at the source (these are installed on all waste gas lines to relieve unwanted pressure due to temporary system upsets and to ensure waste gas is combusted and not vented upstream. • TCI USA, INC. uses English thread oilfield equipment. TCI 4000, capacity 400 mcf/d TCI USA, INC. also supplies guy wires to protect each unit’s stack from excessive wind loads. Units working at ground level have 3 wires attached near the top of the stack at equal spacing of 60, 180 and 300 degrees from the waste inlet line, and 60 to 45 degrees from the vertical stack. Alternative spacing is available provided the customer notifies TCI USA, INC. prior to fabrication. Units on the ground or on a platform that have stack extensions may have additional guy wires if required. Guy wires must be installed as per instructions provided in TCI USA, INC.’s Operation Manual to allow for stack expansion. 5 UNIT SIZES “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 NOTES: 1. Capacities in this table are given as a sizing guideline only, the waste gas capacity of each unit will depend on the pressure, temperature, and composition of the gas as well as the burner configuration. Waste gas backpressure will be a function of the burner configuration and flow rate. Waste gas pressure should be maintained between 0.5 oz/in2 and 14.9 psig. Burner configurations and unit size are determined by TCI based on specific conditions and requirements of each application. 2. Inlet flanges and manifolds of different sizes can be custom configured. 3. Stack top ID, length, overall unit height and weight will increase when optional stack extensions are used. Unit Size Nominal Waste Gas Capacity1 Stack Top ID3 Stack Length 3 Unit Height 3 Approximate Net Weight Approximate Shipping Weight Standard Inlet Flange and Manifold2 Standard Base Plate Size (Square) (MSCFD) (in) (in) (in) (lb) (lb) NPS (in) TCI 60 5 13.50 268 292 600 800 2 12.0 TCI 500 20 24.25 161 197 800 1000 3 20.0 TCI 1200 50 28.25 169 205 1100 1300 3 20.0 TCI 1200P 80 40.50 172 208 1400 1600 3 20.0 TCI 2000 200 48.00 175 211 2500 2700 3 24.0 TCI 3000 300 58.00 175 212 4500 4700 3 28.5 TCI 4000 500 79.50 181 220 6800 7200 3 48.0 TCI 4800 2000 113.50 310 349 11000 11400 3 48.0 Standard Inlet Flange Height (in) 12.625 24.500 24.500 24.500 30.000 31.500 33.000 33.000 TCI 2000, capacity 200 mcf/d 6 “ “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 EQUIPMENT OPTIONS Options listed below with the word (web) written beside them are included on the TCI web site at www.tciburners.com on the Suppliers link page. Equipment options may vary depending on the application. Thermocouple (web): Used to determine and relay information about the internal stack top temperature. It may be connected to a TCI supplied temperature display or customer supplied SCADA or PLC in the field. Operating range is typically 0-1600 degrees Celsius. Temperature Read Out Display (web): Receives a 4-20mA sig- nal from the thermocouple and provides a temperature reading inside the top of the stack. Optional Manifold Size: TCI units can be fitted with larger inlet flanges and manifolds to match existing piping. This has no effect on the stated capacity of the unit. Semi-Automated Control for Widely Varying Waste Gas Streams: Waste gas is controlled manually with ball valves in conjunction with one or more back pressure regulators connected between the main waste gas line and TCI ring burners, for example, multiple lines from different storage tanks. Dual Inlet: Separates high pressure and low pressure waste gas streams. TCI 1200+, capacity 80 mcf/d 7 EQUIPMENT OPTIONS Manual or Electronic Pilot Ignition (web): Manual push button piezo igniters (spark igniters which require no source of electric power; the spark is generated via a piezoelectric effect when an ignite button is pushed manually) are typically used for temporary applications at manned sites. A spark ignites a fuel source (usually propane) which provides a flame across the burners in the unit. Electronic pilot ignition systems (with provisions for detecting loss of a pilot flame that include a control panel with alarm capabilities) come with control panels that provide alarm capabilities and continuous relight features. They are typically used on installed units when field personnel are not always present at site and/or with sour gas applications. Each TCI supplied electronic pilot ignition systems require 1.6 watts of power with the display on or 0.9 watts with the display off. “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Flame Arrester (web): TCI can supply a full range of deflagration or detonation flame arresters. Flow curve tables are used to determine the correct size based on the line pressure and expected gas volume. The flame arresters are also tapped on both ends of the body so that customers can install pressure gauges. The gauges provide a means for a field operator to check the pressure differential across the flame arrester element. If the differential is greater than that recommended by the manufacturer, the arrester requires servicing. Thermocouple: Used to determine stack temperature. TCI 4000, capacity 500 mscf/d TCI 4800 x2, capacity 5 mmscf/d 8 “ EQUIPMENT OPTIONS “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Platform TCI supplies elevated platforms to comply with regulations for dispersion of sulfur dioxide (SO2) in sour gas applications. These are built to industry standards and come with certified drawings. View Port / Sample Port Installed in the TCI stack; allows an operator to look inside the burn chamber and provides access for testing equipment. Wind Shroud Typically a metal enclosure that is mounted around the base of a TCI unit to protect the ignition from extreme cross winds. Strongly recommended for units mounted on platforms. Stack Extension Sizes Stack extensions are available for most nominal TCI unit sizes. These may be installed at the time of manufacture to increase the stack top height so that a unit can comply with industry codes for proper dispersion of SO2 in sour waste gas applications. Solar UPS Power Required when there is insufficient or no uninterruptible power supply available for an electronic pilot ignition system. TCI can provide third party supplied solar power systems approved by CSA, CE and UL with up to 14 days autonomy for 12 to 24 VDC. TCI 4800 dual inlet, capacity HP .5—1.5 mmscf/d, LP .5—200 mscf/d 9 “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 OPERATION QUOTE INFORMATION Key information required for a quote: • Gas analysis, • flow volume, • temperature, and • waste gas pressure. For installed units, please complete as much information as available on the data sheet that is included in the appendix of this publication. TCI can also supply preliminary dispersion modeling to help determine make-up gas requirements and/or height of a platform in sour gas applications. Final dispersion modeling must be supplied by the customer. The gas analysis and properties should be taken from a source as close as possible to where the TCI unit will be installed. A site plan may also be submitted along with site pictures to help clarify any questions about installation or the application. TCI terms and conditions apply to all sales unless stated otherwise at the time of quotation. TCI equipment can handle intermittent or continuous flows and multiple waste gas inlet lines at different pressures. It is recommended that customers supply and install a knock-out tank between the waste gas source and the TCI unit to remove liquids from the waste gas stream. Piping should slope downwards from the source to the knock out tank and upwards to the TCI unit. Fuel gas • is required for flame failure ignition systems and/or, • to operate one or more back pressure regulators; • may also be added to the waste gas stream to either increase its heating value or to help reduce the required stack height for dispersion of S02 in sour gas 10 “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 INSTALLATION Set-up and Commissioning should be done under the supervision of a qualified TCI representative or equivalent. For mobile units the trailer or skid is leveled, the stack or stacks are erected then guyed and connections are made for the waste gas. This typically takes 2 to 4 hours. For installed units a crane or picker truck is required to lift a unit onto a pile or platform where it is bolted down. Guy wires are then attached and the waste gas lines connected. This typically takes between 4 to 8 hours. All logistics are EX Works, Incoterms 2000 unless stated otherwise and manufacturing is usually completed within 4-8 weeks. During installation the customer is responsible for: • ensuring the inlet waste gas pressure does not exceed 14.9 psig; • final dispersion modeling; • installing a flame arrester; • all electrical work at site; • installing and maintaining a knock out tank and all associated piping; • supplying a picker truck or crane at site; • installing a pile, spool piece, base plate and anchors for the guy wires; • transportation and installation of a platform if purchased; • supplying not less than 30 psig clean dry instrument air or clean dry fuel gas; • providing uninterrupted power and not less than 10 psig clean dry fuel gas for the ignition; • operating the unit safely as instructed by the TCI technician. TCI is responsible for: • overseeing the installation, providing a base plate and guy wires, final inspection, fine tuning controls, on site training and making arrangements for on going scheduled service. TCI 1200, capacity 50 mscf/d 11 SERVICE All TCI products carry a warranty for any defective materials and workmanship as stated in the sales contract. The use of OEM parts is required for the warranty to be in effect unless stated otherwise. TCI recommends that customers have their equipment inspected every 6 months by a qualified TCI employee or equivalent. TCI will provide a written report for each service visit. To help facilitate this, recommended spare parts should be purchased and kept in stock at all remote locations. Any repairs or maintenance should be noted and corrected immediately to ensure the product works to its designed specifications, to prevent unnecessary damage to the equipment and to maximize product life. Safety: TCI recommends that all installations be done by qualified personnel. Safety signs are placed on all equipment to warn workers of hot surfaces and a removable safety cage is available for less secure areas. Correct operation and safety training is provided with each new application and written instructions are left with operators for future reference. Compliance: Third party testing has been completed to ensure compliance with radiant heat, noise and combustion efficiencies for installed units. Please contact your TCI representative if you require access to this information. “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 TCI 6000, capacity 6 mmscf/d 12 “ “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 TCI - DATA INQUIRY FORM SECTION 1 CONTACT INFORMATION Company name: Company address: Location of job is: Contact name: Title: Contact phone number: Contact facsimile number: Contact e-mail: End user name: Project name or inquiry reference number: Requested delivery date: Is a budget or firm price required? ______________________________________________________________________________________ SECTION 2 WASTE GAS INFORMATION Main Waste Gas Line If you have more than one inlet line please complete SECTION 3 Source of waste gas is: Normal flow volume (mscf/d) is: Maximum flow volume (mscf/d) is: Gas Temperature (C or F) is: Net lower heating value (MJ/m3) is: Gas molecular weight is: Maximum allowable back pressure (psig or kPag) is: Back pressure setting for the waste gas relief valve is (oz/in2 or psig): Pipe size and pipe schedule are: Height of pipe at inlet of incinerator is: Note: If the net lower heating value of your waste gas is less than 20MJ/m3 please complete SECTION 4 Ignition - Please Circle Either A or B. (A) Manual piezo spark ignition: (B) Flame failure ignition with auto-relight, control panel and alarms-requires uninterrupted power supply: What voltage do you require (IE: 12 or 24 VDC or 120VAC, etc.): Enclosure type required for control panel is: If you do not have uninterrupted power supply at site for (B) above please compete SECTION 5 Each TCI supplied Profire flame failure ignition system requires 1.6 watts with display on and 0.9 watts with display off. TCI requires a gas analysis If the waste gas stream is sour (IE: Contains hydrogen sulfide or H2S) please complete SECTION 6 13 “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Logistics Do you require a price for crating? (Not required for orders in western Canada): ______________________________________________________________________________________ SECTION 3 OPTIONAL LINES Additional Waste Gas Inlet Lines Optional second waste gas line Source of waste gas is: Normal flow volume (mscf/d) is: Maximum flow volume (mscf/d) is: Gas temperature (C or F) is: Net lower heating value (MJ/m3) is: Gas molecular weight is: Maximum allowable back pressure (psig or kPag) is: Back pressure setting for the waste gas relief valve is (oz/in2 or psig): Pipe size and pipe schedule are: Height of pipe at inlet of incinerator is: ______________________________________________________________________________________ SECTION 4 MAKE-UP GAS Make-up gas available at site is (IE: Methane, Propane, etc.): Amount of make-up gas available at site is: Pressure of make-up gas at Site (psig or kPag) is: ______________________________________________________________________________________ SECTION 5 UNINTERUPTED POWER SUPPLY Voltage requirement for solar system with 14 day autonomy is (12VDC to 600VDC): ______________________________________________________________________________________ SECTION 6 SOUR GAS Sour gas information – please supply a site plan Stack top height required for dispersion of sulfur dioxide (SO2) is: Maximum allowable level of ground level SO2: Seismic zone is: Design wind speed is: Site elevation: Note: TCI can do preliminary dispersion modeling to provide approximate make up gas requirements and/or approximate height of a TCI supplied platform to meet regulations. ______________________________________________________________________________________ Notes on Gas Analysis Submitted to TCI: When replacing existing combustion equipment a waste gas sample and properties should be taken at the flange that will connect to the TCI unit. When constructing a new facility, a computer simulation may be used taking into account all equipment, piping and changes to gas composition and properties between the waste gas source and the inlet of the TCI unit. 14 “ TYPICAL P&ID “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 15 “ “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 DISCLAIMER The marketing literature in this product catalog was written based on the most up-to-date information available at the time of publishing. If any errors or omissions are found, please contact TCI w i t h c o r r e c t i o n s a t www.tciburners.com. This catalog is intended to serve as an overview of products and services available at TCI. In different parts of the world products and services may vary. Therefore, we recommend that you contact your local agent or representative to confirm any information you require. Contact Information: Thomas P. Mark, LLC Enclosed Burner / Incinerator Sales and Service 8026 S. Quince Way Centennial, CO, USA 80112-3214 Phone: (303) 949-7214 Fax: (720) 863-2046 www.tciusainc.com Last revision date: July 15. 2009 TCI 500, capacity 20 mscf/d 16 Head Office: TCI USA, INC. 6725D Golden West Avenue Red Deer, Alberta T4P 1A7 Canada Ph: (403) 309-7731 Fax: (403) 309-7735 Web: www.tciburners.com GLOSSARY “Engineered Solutions For Combusting Waste Gas” www.tciusainc.com ● (303) 949-7214 Deflagration flame arrester (p.8) A device designed to stop the propagation of flames. Typically, deflagration flame arresters must only be used at or close to the open end of a system. Deflagration is a subsonic combustion process in which the flame heats the next layer of fuel to ignite it. Detonation flame arrester (p.8) A device designed to stop the propagation of flames. Typically, detonation flame arresters are used in systems where both ends of the flame arrester are connected to confined spaces. Detonation is a supersonic combustion process in which a shock wave compresses the fuel in front of the wave and ignites it. Detonation flame prorogation can generate extremely high pressures. Dispersion modeling (p.4) A set of mathematical relationships based on scientific principles that relate emission rates of an air contaminant to the expected ambient concentrations of the contaminant. Make-up gas (fuel) (p.2) Gas added to waste gas to improve the combustion characteristics of the waste-gas. In some cases make-up gas is added in order to avoid the dispersion of gas emissions by increasing the energy density of the flue gases. OEM part (p.12) Original Equipment Manufacturer Part. A part that is approved for use by the manufacturer. TCI ring burners (p.7) A set of burners equally spaced around the circumference of one or more sections on a TCI stack. These burners have independent lines and controls to allow additional waste gas to be introduced to the unit above the main burners. Venturi burner (p.1) A type of naturally aspirated gas burner in which a combustible gas flows through an orifice into a venturi throat in order to induce and pre-mix air prior to ignition. TCI 4000, capacity 400 mscf/d TCI 10,000, capacity 9 mmscf/d TCI 7500, capacity 6 mmscf/d 17 Page 1 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 Date: November 19, 2014 PURCHASE AGREEMENT BUYER: Hiram Alba d/b/a/ GeoStrata 14425 S. Center Point Way Bluffdale, UT 84065 SELLER: WORLDWIDE RECYCLING EQUIMENT SALES, LLC P.O. BOX 1027 MOBERLY, MO 65270 WHEREBY, Buyer agrees to buy and Seller agrees to sell: DESCRIPTION: Indirect Fired Rotary Kiln Thermal Desorption System with Vapor Recovery System Including one (1) used/reconditioned primary thermal desorption system consisting of ≈2.5’ diameter x 16’ long stainless steel rotary drum with one (1) used/reconditioned vapor recovery system including all controls. As outlined in the attached Exhibit “A” PROCESS CONDITIONS: Material: Hydrocarbon Contaminated Waste Feed Rate: 1 t/h Feed Temperature: 70° F Feed Moisture (diesel range): 20% - 15% Product Temperature: 750° F Heat Requirement: 1.74 MMBtu Vapor & air flow: 400 ACFM Elevation: ≈ 5500 ft. above sea level 1414 Riley Industrial Dr, P.O. Box 1027, Moberly, Missouri 65270 USA Telephone: 660.263.7575 International: +1.660.263-7575 Fax: 660.263.2526 E-mail:wwrequip@wwrequip.com www.wwrequip.com Page 2 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 SUPPORT SERVICES TO THE BUYER: Erection, Installation of Equipment, Commissioning, and Training of Personnel Also OFFERED is the OPTION for 1 technician for up to twenty eight (28) days of field engineering services for supervising the erection of equipment, installation of equipment, commissioning and training of operating personnel as, at a cost of $1500.00 USD a day (includes travel time at same daily rate) to be paid prior to departure. NOTE: Buyer will provide airfare; lodging and travel arrangements to and from the work site and to and from any sites needed for materials needed to be purchased on site. Buyer will provide translator for proper communication between Seller’s technicians and Buyer’s laborers. Buyer will also provide tools necessary for erection the equipment herein, including but not limited to arc or mig welder and rods/wire, oxygen/acetylene torch with gases, pipe cutter and pipe threaded, pipe wrenches, hand tools, wrenches, ratchets, sockets and hammers customarily used with the erection of such equipment. Buyer will upload, load and transport all equipment from the port to the installation site. Buyer will also provide on-site a crane and operator and riggers or combination of cranes, crane operators and riggers capable of safely lifting 100,000 pounds, at the distance and height necessary to install the above items in Buyers existing facilities as needed but not less than two days. Buyer will also provide local labor necessary to erect the system under the supervision of Seller’s technician. Any services to be provided to Buyer under this section must be scheduled and received within 6 months from the shipping date of the equipment sold hereunder or the Sellers obligation to provide such services is waived and the payments for such services are forfeited by Buyer. Seller shall also be excused for delays in performance which result, in whole or in part, from strikes, lockouts or other differences with employees or any cause beyond the control of the Seller including, but not limited to, fire, earthquake, tornado/cyclone, hurricane/typhoon, flood or windstorm, acts of God, disease outbreak, war, terrorism, riot, or embargoes. PURCHASE PRICE Eight Hundred Eight Five Thousand US Dollars $885,000.00 USD Freight: Ex Works Moberly, MO TERMS AND CONDITIONS 1. PAYMENT TERMS 50% of total purchase price due upon execution of this purchase agreement to be paid to Seller via Bank Wire Transfer pursuant to instructions contained herein. 50% of total price to be paid to Seller prior to shipment of equipment to be paid to Seller via Bank Wire Transfer pursuant to instructions contained herein. 100% of any option price above must be paid at execution of this agreement via Bank Wire Transfer pursuant to instructions contained herein. Page 3 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 SELLER’S BANK INFORMATION BANK OF AMERICA 800 East Cherry Street Columbia, MO ABA Routing #026009593 SWITFT CODE BOFAUS6S Account#3480634802 To the Account of Worldwide Recycling Equipment Sales, LLC 2. Variation in Price and Availability Prices quoted herein are valid for 60 days and all used equipment or used components quoted in this agreement are subject to prior sale. Seller reserves the right to amend pricing at any time prior to “Acceptance” as defined below due to fluctuations in commodity pricing for components or raw materials used in the manufacture of any components of any equipment sold under this agreement. 3. Condition Precedent to Effectiveness of this Agreement. As a condition precedent to the effectiveness of this Agreement, this Agreement shall not be binding on either Buyer or Seller until such time as Seller has received the first payment from Buyer. 4. Representations and Warranties. Each of Buyer and Seller represent and warrant that (a) it has full power and authority to undertake the obligations set forth in this Agreement and that it has not entered into any other agreement nor will it enter into any other agreement that would render it incapable of satisfactorily performing its obligations hereunder; (b) it has taken all action necessary to authorize the execution, delivery and performance of this Agreement and when executed and delivered it will be the legal, valid and binding obligation of such Party, enforceable against such Party in accordance with its terms subject to applicable bankruptcy, moratorium and other similar laws affecting creditors’ rights, and to general equity principles, and (c) the officer of such Party that is executing this Agreement has been so authorized 5. Taxes The amount of any present or future tax based on the sale, use, or contract price of the equipment covered hereunder shall be paid by Buyer unless otherwise included in the sale price. Buyer shall indemnify and hold Seller harmless from any such tax, and any interest and penalties thereon, and hold Seller harmless from any such tax, and any interest and penalties thereon, and any claims, demands or legal proceedings (including the costs, expenses and reasonable attorney’s fees incurred in connection with the defense of any such matter). Seller shall also receive interest on the amount of taxes paid at the rate of 1.833% per month if permitted by law, otherwise, at the highest lawful rate from the date of payment of the taxes by Seller to the date of Buyer’s reimbursement to Seller of these taxes. 6. Tender of Delivery and Shipment The equipment is sold “Ex Works” Moberly, MO. Tender of delivery by Seller to Buyer shall occur at the place of shipment when Seller gives Buyer notice that the equipment is stowed for delivery. Seller is authorized to make the necessary arrangements with a carrier for both Page 4 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 the delivery of the equipment from the carrier and the transportation by the carrier to Buyer. Buyer shall furnish notification reasonably necessary to enable the carrier to make proper delivery at the destination, and Buyer must furnish facilities reasonably suited for the receipt of the equipment. Risk of loss and title to the equipment shall pass to Buyer upon tender of delivery to vessel for delivery at the port for shipping. Buyer shall bear the cost of shipment, unless otherwise agreed to in writing by Seller. Claims on account of error or shortage will not be considered unless made immediately on receipt of shipment. The items of material as shown on the invoice, packing list, and bill of lading shall govern settlements in all cases unless such notice of shortage is immediately reported to both the agent of the delivering carrier and to Seller so that the alleged shortage can be verified. 7. Delays in Performance and Shipment In addition to delays agreed to or caused by Buyer, Seller shall also be excused for delays in performance which result, in whole or in part, from strikes, lockouts or other differences with employees or any cause beyond the control of the Seller including, but not limited to, fire, earthquake, flood or windstorm, war, terrorism, riot, or embargoes, delays, losses or damages in transportation, or shortage or delay in receipt of cars, fuel, labor or material. If any such event occurs, the time of completion shall be extended accordingly. Buyer may, at its option, request a delay in the scheduled shipment date at no penalty provided the request is made ten (10) days prior to the scheduled shipment date. Should such a delay occurs, Buyer shall pay for the balance of the sales price when completed, irrespective of the shipment date. At Seller’s sole option, the equipment may be stored at Buyer’s risk and expense. 8. Security Interest and Default Buyer hereby grants Seller a security interest in the equipment purchased and the proceeds thereof, which shall continue until payment is full of the purchase price for such equipment. If Buyer wrongfully rejects or revokes acceptance or fails to make a required payment on or before delivery, repudiates or otherwise breaches the Agreement, then Seller shall have all the remedies available herein and under the Uniform Commercial Code, including the right to resell the equipment involved and recover damages from Buyer. If resale is at a private sale, Seller shall give Buyer reasonable notification of its intention to resell. If the resale does not result in satisfying all of Seller’s loss, then Buyer is obligated to pay to Seller such additional amounts as will make Seller whole under the Agreement. Buyer shall pay Seller, in addition to the interest on overdue payments specified in Paragraph 1 herein and all damages as allowed by law, reasonable attorney’s fees and other costs of Seller incurred in enforcing any of Seller’s rights or remedies under the Agreement and the Uniform Commercial Code. The equipment purchased shall remain personal property and shall not be considered a fixture or a part of any real estate on which it may be located. 9. Transportation of Equipment Seller is responsible for delivery at Moberly, MO. Buyer is therein responsible for transportation to Buyer’s site. Buyer shall be responsible for compliance with all applicable transportation, motor vehicle and safety laws. Buyer shall obtain any necessary licenses and/or permits and meet all federal, state, and local requirements from point of delivery. Except for Seller’s negligence, the use of portable equipment is at Buyer’s risk and Seller shall in no way be held responsible for damage, injury or expense incurred by Buyer or any other party as a result of Buyer transporting equipment from Port of Discharge and transfer of title. Buyer shall indemnify and hold Seller harmless from all claims, demands or legal Page 5 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 proceedings (including the expenses and reasonable attorney’s fees incurred in connection therewith) which may be made or brought against Seller in connection with Buyer’s failure to comply with all applicable laws and regulations or arising out of Buyer’s transporting of said equipment. 10. Used Equipment If the equipment sold by Seller to Buyer is used, such equipment (even if refurbished) is sold “as is where is” without representation or warranty of any kind. 11. Installation Buyer shall be solely responsible, at its expense, for the proper installation and erection of the equipment purchased, unless otherwise stated in Seller’s proposal or quotation. Although Seller may in some cases provide a serviceman and or technician, instructions or drawings to aid Buyer with installation or support of the equipment, Seller expressly disclaims any warranties with respect to such installation and support. Buyer shall indemnify defend and hold Seller harmless from all claims, demands or legal proceedings (including the expenses and reasonable attorney’s fees incurred in connection therewith) which may be made or brought against Seller in connection with damage or personal injury arising out of improper installation, erection, start-up, or operation of the equipment. 12. Integration and Assignment The final written proposal or bid of Seller and these Terms and Conditions, are intended by the parties as the sole, final and collective expression of their bargain. These collectively constitute and are referred to herein as the “Agreement”. Any representation made in or by Seller’s advertising or samples, any prior dealings between the parties or any representation by any agent, employee or representative of Seller which is not contained in any of the above-referenced documents shall not supplement or explain, nor shall it be considered a part of the Agreement. The Buyer may not assign any of its rights or obligations under the Agreement without the prior written consent of Seller. 13. Acceptance Applicable Law and Modification. Seller’s final written proposal or bid and these Terms and Conditions are deemed accepted by Buyer and shall be the Agreement between the parties upon receipt by Seller of the first payment. Any term or condition submitted by Buyer to Seller (whether in a solicitation for bids, acceptance or in a purchase order) which is in addition to or inconsistent with Seller’s final proposal or these Terms and Conditions shall be deemed rejected by Seller and shall not become a part of the Agreement. Any reference herein to the “Uniform Commercial Code” or the “Code” is to said “Code” as adopted by Missouri. The Agreement can be modified only by a writing signed by Buyer and Seller. 14. Proprietary Information Seller’s proposal or bid, any financial or business information about Seller, and all technical information, data, specifications, plans, designs, drawings, know-how and ideas produced by Seller to or for Buyer’s benefit are deemed confidential, proprietary information belonging solely to Seller (collectively the “Information”). Buyer agrees to treat all said information confidentially and to take reasonable precautions against disclosure of said information to third parties. Buyer further agrees that the information shall be used by Buyer, and no one else, for the limited purpose of evaluating Seller’s proposal or bid and, if accepted by Buyer, for performance of the Agreement. Any other use of the information is prohibited. Page 6 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 15. Governing Authority The Laws of the State of Missouri, United States of America shall govern this Agreement. The parties hereto agree to the exclusive jurisdiction and venue of the Circuit Court of St. Louis County, Missouri, in reference to any dispute or litigation regarding this agreement. Unless otherwise stated above Buyer is purchasing equipment “as is” “where is” with no representations or warranties expressed or implied. 15. Signature by Facsimile This Agreement may be executed by facsimile and in counterparts, each of which shall be deemed an original, but which, when taken together, shall constitute one and the same Agreement. 16. Additional Requirements to be provided by the Buyer 1. All state and local engineering approvals, soil analysis and footing design, risk analysis, and certificates 2. Taxes and duties 3. Freight costs from point of discharge at Moberly, MO 4. Permits for air, construction, and others for operation of the plant. 5. Site preparation, including support (compacted soil) for equipment frames. 6. Electrical power supply as required. 7. Local to the equipment electrical disconnects (stop controls at individual pieces of equipment) if required 8. Lubricating grease and oil 9. Equipment to equipment interconnecting fuel piping, fuel pumps, fuel valves, fuel storage, propane low flame fuel and piping. Compressed air piping. 10. Water pressure and variable supply as needed 11. Start-up/calibration service for: dryer burner, compressor, unless purchased 12. Equipment, cranes, man lifts, and general tools for installation of equipment 13. Properly sized transformer from main power 14. Continuous Emission Monitoring Equipment on the stack. 15. Fuel oil supply sufficient psi and volume for pilot and for burner 16. Any service or item not part of this contract. Agreed upon on the 19th day of November, 2014. WORLDWIDE RECYCLING EQUIPMENT Hirma Alba d/b/a/ GEOSTRATA SALES, LLC BUYER SELLER By:_________________________ By:________________________ Page 7 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 EXHIBIT A GENERAL: Used one ton per hour indirect heated rotary thermal desorption unit designed to remediate soils and drilling muds contaminated with petroleum hydrocarbons with a used vapor recovery unit to capture vapors from primary desorption unit. This unit consists of the following components. 1. Used Feed System: Hopper, Airlock and Feed Auger 2. Used Primary Treatment Unit: Indirect fired, rotary kiln, with combustion chamber, burners and seals 3. Used Dry material discharge: discharge auger, cooling, quench and stack 4. Used Vapor Recovery Unit: Quench Scrubber, Cooling Units, oil water separators and Knock Out Pot Process Description: Oil contaminated waste from centrifuge supplied by client will be transferred to the feed hopper of the Primary Thermal Desorption Unit with client’s backhoe or skid loader. The material will be fed to a feed hopper, which is equipped with a weight controlled feed valve as well as a double dump airlock. From the double dump airlock, the material will be augured in to the rotary kiln. The indirect fired rotary kiln will have two heat zones; the operating temperature of the drum will be up to 750⁰F. The rotary kiln is housed in a combustion chamber which has burners mounted to the side delivering a total of 2 MMBtu heat which is transferred to the dryer shell. The kiln will operate under a slight negative atmosphere and the vapors from the contaminated soil are pulled out of the system in a counter current direction to the material flow. The clean dried material is discharged to a water cooled discharge auger which will re-hydrate the material and cool it down, and the steam is extracted through a quench stack which will remove any particulate from the vapor stream before discharging it into the atmosphere. The vapor from the primary unit is pulled in to a high efficiency quench scrubber which will use oil as the quench liquid. The quench will operate at approximately 200⁰F and remove dust particulate, as well as condense the heavier hydrocarbons in the vapor stream. The condensed oil and sludge is pumped through a set of filters to an oil water separator where after it is pumped to an onsite storage tank (to be supplied by client) The vapor not condensed in the Quench Scrubber is pulled through a shell and tube heat exchanger reducing the temperature to 70⁰F and then pulled into a knock out pot. The knock out pot has a demister pad to remove any particulate greater than 10 Microns. The fluid from the knock out pot, condensed water and oil, is pumped to an oil water separator, then to a water and oil holding tank (to be supplied by client). Page 8 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 The non-condensable gasses are pulled from the knock put pot and circulated back to the combustion chamber on the thermal desorption unit where it is being used as a fuel source to supplement burners as well as reduce overall operating cost. Main Process Components MATERIAL FEED SYSTEM Martial stockpile: Client to provide feed system. PRIMARY THERMAL DESORPTION UNIT Indirect thermal desorption unit consisting of rotary kiln, combustion area, seals, tires, trunions and burners. Used Rotary Kiln: The rotary drum is a ≈2.5’ diameter x 16’ long stainless steel rotary drum processing 1 T/hr. Flights are spiral flights , mounted at the feed side followed by radial bar flights for the remaining length of the drum. The tires are solid, rectangular section rolled forged rings. Tires are mounted with spoke type mounting pads located under the tire. The dryer drive is a electrical motor, 480 V, 3 Phase, with gear reducer. The gap between the rotating shell and the stationary housing will be sealed with Flex-Steel overlapping type seals. Used Combustion Chamber and Burners: The rotary drum is housed in a combustion chamber (Firing Hood) which is a carbon steel, ceramic wool lined hood. The combustion chamber has burners mounted to the side delivering a total of 2 MMBtu heat which is transferred to the dryer shell. The hood will also be sealed with Flex-Steel type seals. USED MATERIAL DISCHARGE SYSTEM Used Auger: Material is discharged in to water cooled screw auger were the material is sprayed with water through a series of spray nozzles. The auger has a double dump valve at discharge to prevent oxygen from entering system. Used Discharge Quench: The stack on the discharge auger will be fitted with water spray nozzles alongside the length of the stack. The purpose of the quench spray is to remove any excess particles from the gas stream before discharging stream into the atmosphere. USED VAPOR RECOVERY SYSTEM One used vapor recovery unit (VRU) to recover vaporized hydrocarbons from Primary Thermal Desorption Unit consisting of following type of components: Used Quench Scrubber: Quench scrubber with mist eliminator removing particulate from vapor stream; Used Air Cooled Hear Exchanger: The air cooled heat exchanger will be used to cool the scrubber fluid for the Quench Scrubber; Page 9 of 9 Hiram Alba d/b/a/ - GeoStrata November 19, 2014 Used Spiral Heat Exchanger: to reduce vapor temperature, condensing water and condensable hydrocarbons in knock-out pot; Used Refrigeration plant: The refrigeration plant cools the coolant used in the shell and tube heat exchanger; Used Knock Out Pot: The knock out pot will be used to separate the fluids and non- condensable gasses from the process vapor stream. Used Oil Water Separator: Fluid from Knock Out Pot is pumped here to remove oil from water. Used Thermal Oxidizer: to oxidize all non-condensable VOC’s at high temperature to form CO2 and H20. Appendix E Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number 2. Company contact (Name, mailing address, and telephone number) 3.Name and contact of person submitting NOI application (if different than 2) 4.Source Universal Transverse Mercator (UTM) coordinates 5. Source Standard Industrial Classification (SIC) code 6.Area designation (attainment, maintenance, or nonattainment) 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8.Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers NOI Application Information: [R307-401] N/A N/A A.Air quality analysis (air model, met data, background data, source impact analysis) N/A 1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced 3.Description of equipment used in the process and operating schedule 4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8] A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs) B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.Signature on Application N/A Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1. Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2. Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3. Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4. Does new emission unit affect existing permitted process limits? Yes No 5. Condition(s) Changing: 6. Description of Permit/Process Change** 7. New or modified materials and quantities used in process. ** Material Quantity Annually 8. New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different from above):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4.Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: Appendix F Page 1 of 1 Company___________________________ Site _____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed Jccumonl Dcjlc: 02/28/2018 TANKS 4.0.9d Emissions Report - Detail Format Tank Indentification and Physical Characteristics Identification User Identification: IWM New 500 Stroage Tank City: State: Company: Type of Tank: Vertical Fixed Roof Tank Description: Permit Mod 2022 Tank Dimensions Shell Height (ft): 25.00 Diameter (ft): 12.00 Liquid Height (ft) : 22.00 Avg. Liquid Height (ft): 20.00 Volume (gallons): 18,612.65 Turnovers: 1,267.13 Net Throughput(gal/yr): 23,584,615.00 Is Tank Heated (y/n): N Paint Characteristics Shell Color/Shade: White/White Shell Condition Good Roof Color/Shade: White/White Roof Condition: Good Roof Characteristics Type: Cone Height (ft) 1.00 Slope (ft/ft) (Cone Roof) 0.17 Breather Vent Settings Vacuum Settings (psig): -0.03 Pressure Settings (psig) 0.03 Meterological Data used in Emissions Calculations: Salt Lake City, Utah (Avg Atmospheric Pressure = 12.64 psia) Page 1 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm TANKS 4.0.9d Emissions Report - Detail Format Liquid Contents of Storage Tank IWM New 500 Stroage Tank - Vertical Fixed Roof Tank Daily Liquid Surf. Temperature (deg F) Liquid Bulk Temp Vapor Pressure (psia) Vapor Mol. Liquid Mass Vapor Mass Mol. Basis for Vapor Pressure Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations Water All 53.92 47.99 59.86 51.98 0.2326 0.1885 0.2855 18.6765 18.35 Option 2: A=8.14, B=1810.94, C=244 Crude oil (RVP 5)2.5505 2.2605 2.8697 50.0000 0.0200 0.0520 207.00 Option 4: RVP=5 Methanol 1.2146 1.0026 1.4641 32.0000 0.0013 0.0067 32.00 Option 2: A=8.08, B=1582.3, C=239.7 Water 0.2277 0.1842 0.2800 18.0000 0.9787 0.9413 18.00 Option 2: A=8.14, B=1810.94, C=244 Page 2 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm TANKS 4.0.9d Emissions Report - Detail Format Detail Calculations (AP-42) IWM New 500 Stroage Tank - Vertical Fixed Roof Tank Annual Emission Calcaulations Standing Losses (lb): 8.0075 Vapor Space Volume (cu ft): 603.1858 Vapor Density (lb/cu ft): 0.0008 Vapor Space Expansion Factor: 0.0492 Vented Vapor Saturation Factor: 0.9383 Tank Vapor Space Volume: Vapor Space Volume (cu ft): 603.1858 Tank Diameter (ft): 12.0000 Vapor Space Outage (ft): 5.3333 Tank Shell Height (ft): 25.0000 Average Liquid Height (ft): 20.0000 Roof Outage (ft): 0.3333 Roof Outage (Cone Roof) Roof Outage (ft): 0.3333 Roof Height (ft): 1.0000 Roof Slope (ft/ft): 0.1700 Shell Radius (ft): 6.0000 Vapor Density Vapor Density (lb/cu ft): 0.0008 Vapor Molecular Weight (lb/lb-mole): 18.6765 Vapor Pressure at Daily Average Liquid Surface Temperature (psia): 0.2326 Daily Avg. Liquid Surface Temp. (deg. R): 513.5939 Daily Average Ambient Temp. (deg. F): 51.9625 Ideal Gas Constant R (psia cuft / (lb-mol-deg R)): 10.731 Liquid Bulk Temperature (deg. R): 511.6525 Tank Paint Solar Absorptance (Shell): 0.1700 Tank Paint Solar Absorptance (Roof): 0.1700 Daily Total Solar Insulation Factor (Btu/sqft day): 1,452.1184 Vapor Space Expansion Factor Vapor Space Expansion Factor: 0.0492 Daily Vapor Temperature Range (deg. R): 23.7301 Daily Vapor Pressure Range (psia): 0.0970 Breather Vent Press. Setting Range(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperature (psia): 0.2326 Vapor Pressure at Daily Minimum Liquid Surface Temperature (psia): 0.1885 Vapor Pressure at Daily Maximum Liquid Surface Temperature (psia): 0.2855 Daily Avg. Liquid Surface Temp. (deg R): 513.5939 Daily Min. Liquid Surface Temp. (deg R): 507.6614 Daily Max. Liquid Surface Temp. (deg R): 519.5264 Daily Ambient Temp. Range (deg. R): 23.3583 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 0.9383 Vapor Pressure at Daily Average Liquid: Surface Temperature (psia): 0.2326 Vapor Space Outage (ft): 5.3333 Working Losses (lb): 464.2365 Vapor Molecular Weight (lb/lb-mole): 18.6765 Vapor Pressure at Daily Average Liquid Surface Temperature (psia): 0.2326 Annual Net Throughput (gal/yr.): 23,584,615.0000 Annual Turnovers: 1,267.1282 Turnover Factor: 0.1903 Maximum Liquid Volume (gal): 18,612.6517 Maximum Liquid Height (ft): 22.0000 Tank Diameter (ft): 12.0000 Working Loss Product Factor: 1.0000 Total Losses (lb): 472.2440 Page 3 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm Page 4 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm TANKS 4.0.9d Emissions Report - Detail Format Individual Tank Emission Totals Emissions Report for: Annual IWM New 500 Stroage Tank - Vertical Fixed Roof Tank Losses(lbs) Components Working Loss Breathing Loss Total Emissions Water 464.24 8.01 472.24 Water 436.98 7.54 444.52 Methanol 3.10 0.05 3.15 Crude oil (RVP 5) 24.16 0.42 24.58 Page 5 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm Page 6 of 6TANKS 4.0 Report 7/27/2022file:///C:/Program%20Files%20(x86)/Tanks409d/summarydisplay.htm IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | i Table of Contents INTRODUCTION ................................................................................................................... 1 1.1 Process Flow: ................................................................................................................... 1 1.1.1 Water ......................................................................................................................... 1 1.1.2 Oil ............................................................................................................................. 2 1.1.3 Solids......................................................................................................................... 2 EQUIPMENT DETAILS ........................................................................................................ 2 2.1 Storage Tanks ................................................................................................................... 3 2.1.1 Emissions Controls ................................................................................................... 3 FACILITY THROUGHPUT ................................................................................................... 3 EMISSIONS INFORMATION ............................................................................................... 4 4.1 Storage Tanks ................................................................................................................... 4 EMISSIONS IMPACT ASSESSMENT (EIA) ....................................................................... 4 REGULATORY REVIEW...................................................................................................... 4 BACT ANALYSIS .................................................................................................................. 5 7.1 Storage Tanks ................................................................................................................... 5 REFERENCES ........................................................................................................................ 7 IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | ii List of Figures Figure A-1. Facility Location. Figure A-2. Proposed Water Cleaning Facility Site Layout. Figure A-3 Proposed Water Cleaning Facility Process Flow Diagram List of Tables Table B-1. Equipment Location and Stack Height Information. Table B-2. Facility Controlled and Uncontrolled Emissions (tons/yr). Table B-3. Facility Controlled Emissions (lbs/hr). Table B-4. Facility Emissions Compared to the ETVs (lbs/hr). Table B-5. Total Facility Emissions Compared to the Dispersion Modeling Threshold Values. Table B-6. Regulatory Review. Table B-7. BACT Controls Analysis Reductions and Emissions. List of Appendices Appendix A. Figures Appendix B. Tables Appendix C. Emissions Estimates Appendix D. Equipment Specification Sheets Appendix E. Utah DAQ Forms Appendix F. EPA Tanks 4.09D Results IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 1 INTRODUCTION The Integrated Water Management (IWM) operates a water disposal facility under the existing Utah Division of Air Quality (UDAQ) Approval Order Number DAQE-AN154870001-19. It is intent that IWM will adjust the existing equipment at this facility and will incorporate additional tank storage capacity and remove and replace several tanks at the water receiving portion of the facility. The changes to the tank storage will not affect the throughputs permit at the facility and there are no proposed changes to the equipment or throughputs at the oil cleaning portion of the facility. This change to the storage tank equipment is an alteration to the layout of the facility and based on conversations with representatives at UDAQ will require a new Notice of Intent (NOI) and update to the Approval Order (AO). This NOI is submitted to the New Minor Source Review group for review and modification of the existing AO. This submittal includes new updated information reflecting how the IWM facility will operate going forward including new off- loading tank emissions, updated facility wide emissions and an updated Best Available Control Technology analysis. This introduction will review the key components of the facility and the process flow of the facility with the proposed changes. The IWM facility is located at UTM coordinates 553295.16 meters (m) East 4458126.96 m North (zone 12 NAD 1983). The facility is located approximately 7.8 miles north of Duchesne, Utah. Figure A-1 illustrates the location of the IWM facility. The existing facility layout is illustrated in Figure A-2 and includes the following emissions sources: 1. Storage tanks for produced water, crude oil, and condensate, 2. Evaporation Ponds for treated water, 3. Mechanical oil, water, and solids separation equipment, (i.e., equipment leaks) 4. Centrifuge solids and other imported solids, 5. Tank heaters, 6. Truck loading, and 7. Unpaved roads. IWM will be adding storage tanks to the water receiving storage tanks. These tanks are listed as item II.A.6 under the approved equipment in the AO. The proposed layout with the new tank configuration is shown on Figure A-3. The facility oil cleaning process will not be altered as part of this NOI however it is proved in this introduction as a review of the process that is part of the existing AO. The diagram in Figure A-4 show the existing process flow at the facility. 1.1 Process Flow: 1.1.1 Water Produced water from oil production wells is delivered to the facility and pumped into a tank battery consisting of twenty-three (23) off-loading tanks for initial gravity separation of water IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 2 and oil. Water separated in this process is then ran through a filter pot and routed to a set of nine (9) pre-injection tanks. The water will then be routed and pumped into the deep injection well on site. Water collected from the oil cleaning facility will be stored in a 500-bbl tank and piped back to the decanting tanks at the head of the process. Figure A-4 and A-5 are process flow diagrams that show the flow of water through the facility 1.1.2 Oil The oil separated in any of the tanks as part of the water cleaning process will be loaded into a tanker truck and moved to the proposed on-site oil cleaning facility where water and solids will be removed from the oil. The trucks will unload the oil/water mixture to a filter pot and then into one of four (4) tanks that will feed the oil/water mixture to the centrifuges for cleaning. As the water/oil mixture is piped to the centrifuges it will be heated in a heat exchanger and then piped to one of the two centrifuges located in the proposed oil cleaning building. Oil that is processed through the centrifuge will be collected in a 500-gallon tank that feeds oil to a pump. Oil is pumped and routed to one of four (4) oil storage tanks. Oil will remain in these tanks until it is sold and transported off-site. See Figure A-4 and A-5 for further details. 1.1.3 Solids The solids are separated from the oil and water primarily in the centrifuge and filter pots located at the oil cleaning portion of the facility. Solids will also be separated from the water and oil in the gravity separation tanks. The solids separated in the gravity separation will be routinely cleaned out of the tanks and disposed in the onsite landfill. The solids removed during the centrifuge process will be moved by an enclosed screw conveyor to a covered solids hopper. As the hopper is filled with solids it will periodically be emptied into a haul truck and disposed in the on-site landfill. Drilling mud delivered to the site will be disposed directly into the landfill. All solids placed in the landfill will have daily cover applied to control VOC off-gassing. The IWM facility accepts off site sources of contaminated soils from oil and gas exploration and production operations for treatment in its landfarm. These soils have typically been contaminated by offsite sources, such as spills from oil production facilities, and the material typically has fewer hydrocarbons than drilling mud and centrifuged solids. The imported solids will be mixed into the landfarm at the northwest corner of the facility. The solids will be turned/aerated to enhance biodegradation of the hydrocarbon content and to prevent stagnation of the oil and soil substrate. EQUIPMENT DETAILS A list of equipment that will be modified as part of this NOI and associated emission controls are provided below. The only section that has updated equipment is the Storage Tanks that are IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 3 identified in the AO under Section II, II.A.6. All other equipment is unchanged from the AO. A list of all of the emission sources, approximate coordinates and the stack heights are presented in Table B-1 of Appendix B. For a complete list of the equipment please refer to the 2019 NOI and the current AO. 2.1 Storage Tanks Based on the updated configuration of the tanks at the facility, there will be a total of 44 tanks at the facility that will be used as part of the water and oil cleaning processes each with various capacities and contents. All tanks at the site have fixed roofs equipped with a thief hatch. Twenty-three (23) vertical tanks are used as produced water decanting tanks where oil and water are gravity separated. And additional nine (9) will be used to store water prior to injection into the on-site deep well. These tanks will have a capacity of up to 500-bbl each. All of these tanks are not heated. There are twelve (12) tanks for the new oil cleaning portion of the facility. Of the twelve tanks four (4) are used as the Centrifuge feed tanks, one (1) oil pump tank, one (1) water pump tank, one (1) centrifuged water tank, four (4) oil storage tanks and (1) freshwater tank (no production water) that will is associated with the boiler. All of these tanks are heated. In addition to the water and oil cleaning tanks, there are seven (7) tanks on site that are used for storing brine water and do not contain materials that would have air pollutants. There are also several other tanks on site that have been put out-of-service and/or will be phased out-of-service and IWM will clearly mark tanks as out-of-service and dispose these tanks as part of the construction process of the new portions of the facility. 2.1.1 Emissions Controls All tank emissions will be controlled by a vapor collection system that will discharge the collected vapors to a combustor. The destruction efficiency of the combustor is estimated to be 98% (Appendix D, TCI Specification Sheet). FACILITY THROUGHPUT The annual throughput of material at the facility is summarized below. The throughputs provided here are unchanged from the 2019 NOI. 1. Produced Water (oil/water mix): 7,300,000 bbl; 2. Oil (separated and delivered): 145,000 bbl; 3. Condensate: 5,000 bbl 4. Centrifuged Solids (wet): 1,880 cubic yards (yds3) (1,185 tons dry) 5. Drilling Mud (wet): 360,000 bbl (52,400 tons dry) 6. Imported Solids (wet): 6,000 yds3 (5,525 tons dry); 7. Propane use for the tank heaters: 256,000 gallons per year. IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 4 EMISSIONS INFORMATION This section lists the estimated controlled and uncontrolled emissions from the facility and a description of the methods used to estimate the emissions for the modified equipment in this NOI. All other equipment emissions information can be found in the 2019 NOI. The facility wide emissions have been estimated based on the additional tanks added as part of this NOI and are found in Appendix B. 4.1 Storage Tanks The emissions from the storage tanks were estimated using the “EPA Tanks” program. The assumptions, calculations, and results from the AP-42 emissions estimates are included in Appendix C. The uncontrolled and controlled annual emissions from the tanks are listed in Table B-2 and the hourly controlled emissions are included in Table B-3. EPA Tanks output results are provided in Appendix F. The estimated emissions from the tank breathing losses and working losses are reduced as a result of the added tanks according to the estimates in EPA Tanks. The increased volume available for storing liquids has reduced the emissions from the working losses of the tanks since the volume available to store incoming water is increased. The throughput volume is unchanged with this permit modification although the number of tanks available to store liquids is increased. EMISSIONS IMPACT ASSESSMENT (EIA) Following the Utah DAQ Guidelines (UDAQ, 2012) an Emissions Impact Assessment (EIA) was performed for all the sources at the IWM facility to determine if any of the emission rates were above the Emission Threshold Value (ETV) and if the emission levels exceed the modeling requirement. The ETVs for each pollutant were determined using the American Conference of Governmental Industrial Hygienists (ACGIH) spreadsheet (UDAQ, 2013). The emissions from each source at the facility were compared to the regulatory limits. The distance from the source to the property boundary, the type of emissions discharge (restricted or non-restricted), the ETV category, and the ETVs are listed in Table B-4. None of the constituents emitted from the facility exceed the ETVs. The total facility criteria pollutant emissions from the facility are compared to the Utah DAQ dispersion modeling threshold values in Table B-5 (UDAQ, 2012). None of the annual facility emissions exceed the modeling threshold values. REGULATORY REVIEW Relevant state and federal regulations are identified in Table B-6 with a description of the applicability to the facility. Forms for this modification to the AO are found in Appendix E. IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 5 BACT ANALYSIS The state of Utah requires a “top-down” approach for the Best Available Control Technology (BACT) analysis which determines the most stringent control technology and emissions limitation combination available for a similar source of emission units. At the top of the “top-down” analysis are the control technologies and emissions limits that represent the Lowest Achievable Emission Rate (LAER). As defined by NSR/PSD regulations, LAER is the most effective control alternative and must be considered under the BACT analysis process. The USEPA’s RACT/BACT/LAER Clearinghouse (RBLC) was used to identify recent control technologies for similar units for this BACT analysis. If the top level of control has adverse environmental, energy, or economic impacts, the technology is rejected, and the next highest control is analyzed for impacts. This process is continued until the BACT level under consideration cannot be eliminated by technical, economic, energy, or environmental consideration. BACT cannot be determined to be less stringent than the emissions limits established by an applicable New Source Performance Standard (NSPS) for the affected air emissions source. The economic impact of the control technologies is evaluated by determining the cost per ton of pollutant removed. The annual cost per ton of constituent removed was determined using the following equations (UDAQ BACT Guide). 𝐴=(𝐴+𝐴)/𝐴 Eq-1 & 𝐴=𝑃𝑉(𝑖 1−(1+𝑖)−𝑛) Eq-2 Where A is the annualized cost ($/ton), B is the annualized equipment cost, C is the annual operation and maintenance cost, D is the annual emissions reduction (tons), PV is the present value of the equipment, i is the interest rate (assumed to be 3%), and n is the life span of the equipment. A description of the assumptions and calculations for estimating the controlled and uncontrolled emissions are included in Appendix C. The results of the economic analysis are included in Table B-7. 7.1 Storage Tanks The constituents emitted from the storage tanks are VOCs and HAPs. The control of these emissions includes the use of two technologies which are 1) Vapor Recovery and 2) destruction (i.e., combustors). Vapor recovery systems for fixed roof tanks include a condenser that is installed at the tank thief hatch (i.e., pressure valve). The vapors are condensed into a liquid state and drip back down into the tank. The efficiency of a vapor recovery system ranges from 90% to 98% (AP-42 Section 7.2.1). IWM – August 2022 NOI Copyright © 2022 GeoStrata Notice of Intent Page | 6 Control efficiency of combustors range from 95% to 99% destruction of VOC and HAP emissions. The combustor produces combustion by products such as hydrocarbons, particulate matter (PM), nitrogen oxides (NOX), carbon monoxide (CO), carbon dioxide (CO2), and odors. IWM has constructed two combustors to control the VOC and HAP emissions from tanks and other containments. One combustor is used on the water cleaning facility and the other combustor is used on the oil cleaning facility. In comparison with the vapor recovery unit, the control efficiencies are similar, but the combustor is mechanically easier to operate. Therefore, the use of a combustor is considered BACT. The additional tanks incorporated into the facility will have the vapor emissions controlled by use of the combustor. The annualized cost of a combustor is included in Table B-7. REFERENCES Environmental Protection Agency (EPA) Air Emissions Models For Waste and Wastewater. Document Number EPA-453/R-94-080A. November 1994. Environmental Protection Agency (EPA) Protocol for Equipment Leak Emission Estimates. Document Number EPA-453/R-95-017. November 1995. Sonoma Technology, Inc. (STi) Technical Memorandum: Control Strategies for Reducing Evaporation Pond Emissions (Final Report, EPA AIRNow Operations and AQI Support, Contract #EP-D-09-097) September 15, 2011. Utah Department of Air Quality (UDAQ), 2012. Air Quality Emissions Assessment Guideline; Website: http://www.airquality.utah.gov/Planning/Modeling/NSR_Permit_Modeling /Modguint.htm. Accessed on December 20, 2014. Utah Department of Air Quality (UDAQ), 2013. 2014 ACGIH—TLVs and UDAQ—TSLs and ETVs; Website: http://www.airquality.utah.gov/Planning/Modeling/NSR_Permit _Modeling/docs/2014/08Aug/2014ACGIH_TLVs.xls Accessed on December 20, 2014. Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F Appendix G Appendix H Appendix I