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HomeMy WebLinkAboutDAQ-2024-007820p&s I sreel lFABRrcATroN January 24,2024 -.T.lH DEPABTT,,t :rjl oJiTNVIFIONI"4ENTAL OI IAL] ry vrA us MAIL crnrmm6' Utah Division of Air Quality Minor Source Compliance PO Box 1.44820 salt Lake city, uT 8411,44820 Subject:NESHAP - Annual Certification and Compliance Report Nine Metal Fabrication and Finishing Source Categories 40CFR63Subpart XXXXXX Director, S & S Steel Fabrication operates a manufacturing facility located at2292West 500 North in Hurricane, Utah. The facility is subject to the above referenced NESHAP standard. Please accept this letter as S & S Steel Fabrication s Annual Certification and Compliance Report. Section I - Facility lnformation Period Covered by this Report:January 1,2023 through December 31,2023 "Existing" or "New" Source:Existing Compliance Date (initial):July 25,2011 Source Category:Fabricated Metal Products Source NAICS Number:332999 Company Name:S&SSteel Fabrication Facility Name (if different):S&SSteel Fabrication Facility Physical Address:2292West 500 North, Hurricane, UT 84737 Owner Company Name:S&SSteel Fabrication Owner Company Address:2292West 500 North, Hurricane, UT 84737 Owner Telephone Number:(435)635-e8ol Owner Contact:Jeff Staples - CEO Owner e-mai! (if available):istaoles@ssstee lfab. com ls the operator the owner?Yes lf no, provide operator information:NA - Same as owner R.E,VTEWED 2292 West 500 North, Hurricane, UT 84737 (435) 635-9801 SS Steel - NESHAPS Annual Cert Comp Report 2023 Page 2 Section 2 - ldentification of Affected Operations Part 1 - The following are the operataons at this facility subject* to subpart XXXXXX Dry Abrasive Blasting Yes No 1. Totally enclosed and unvented blast chambers X 2. Vented enclosures with a filtration control device x J.Objects over 8 feet in any dimension without a filtration control device (includes outdoor blasting of objects over 8 feet in any dimension)X Dry Machining X Dry Grinding or Dry Polishing with Stationary Machines X Spray Painting 1. ln a spray booth x 2. \Mthout a spray booth (for Fabricated Structural Metal facilities or any objects over 15 feet)x Welding 1. Use less than 2,000 pounds of MFHAP-containing welding rod or wire annually x 2.Use 2,000 pounds or more of MFHAP-containing welding rod or welding wire annually X * lmportant Note: The operator understands that the operations listed above are affected sources under Subpaft XXXYXX only if they use mateials that contain or have the potential to emit metal fabication or finishing metal HAP (MFHAP). Containing MFHAP is defined as any mateial containing 0.1 percent or more (of the metal) of cadmium, chromium, lead, or nickel, or 1.0 percent or more (of the metal) of manganese, or any of these metals in the elemental form. Parl2-ThistableIistseach@operationatthisfaci!itysubjecttosubpartxxxxxx. Abrasive Blasting Process Description / lD No. HAP Emifted or Used (Gd. Gr. Pb. Mn. Nil Gompliance Method(s) Employed (Check allthat apply) Outdoor Blasting Cr, Mn, Ni Totally enclosed, unvented Vented, with control device; describe X Objects over I ft (with no control) X Management practices Enclosed Blaster Cr, Mn, Ni Totally enclosed, unvented X Vented, with control device; describe Objects over 8 ft (with no control) x Management practices SS Steel - NESHAPS Annual Cert Comp Report 2023 Page 3 Part 3 - This table lists each drv machininq. drv qrindinq. or drv polishinq operation at this facility subject to subpart XXXXXX. Dry Machining, Dry Grinding, or Dry Polishing Process Descriotion / lD No. HAP Emitted or Used (Cd, Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) MetalShearing Cr, Mn, Ni Control device; describe X Management practices Grinding with Abrasive Wheel Pedestal Grinder Gr, Mn, Ni Control device; describe X Management practices Part 4 - This table lists each sprav paintinq operation at this facility subject to subpart XXXXXX. Spray Painting Process Description / lD No. HAP Emitted or Used (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Gheck allthat apply) Not Applicable All paints were investigated and it was confirmed that no paints contain MFHAPS. Accordingly, the Facility is not subject to the requirements of this section. Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Part 5 - This table lists each g!g[49 operation at this facility subject to subpart XXXXXX. Welding Process Description / lD No. HAP Emitted or Used (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) Production Welding Cr, Mn, Ni X Management practices Fume capture device; describe Management practices Fume capture device; describe Management practices Fume capture device; describe SS Steel - NESHAPS Annual Cert Comp Report 2023 Page 4 Part 6 - The following applicable management practices are used at this facility, as practicable (check allthat apply): Dry Abrasive Blasting x Minimize dust generation during emptying of abrasive blasting enclosure to reduce MFHAP emissions, as practicable. x Operate all equipment associated with dry abrasive blasting operations according to the manufactu rer's instructions. x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable. x For Outdoor Blasting - Enclose dusty abrasive storage areas and holding bins, seal chutes and conveyors that transport abrasive materials. x For Outdoor Blasting - Do not re-use dry abrasive blasting media unless contaminants (i.e., any material other than the base metal, such as paint residue) have been removed by filtration or screening, and the abrasive material conforms to its original size. x For Outdoor Blasting - When practicable, switch from high particulate matter (PM)-emitting blast media (e.9., sand)to low PM-emitting blast media (e.9., crushed glass, specular hematite, steel shot, aluminum oxide). Dry Machining, Dry Grinding, Dry Polishing x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable x Operate equipment according to manufacturer's instructions. Spray Painting Proper cleaning and storage of spray guns, if applicable. Training for employees using HVLP spray equipment, with certification as having completed classroom or hands-on training in the proper selection, mixing, and application of coatings, with refresher training repeated at least once every 5 years. Facility to maintain a list of trained painters. Welding x Operate equ i p ment accord i n g to man ufactu rer's instru ctions. x Use welding processes with reduced fume generation capabilities, if practicable. (e.9., gas metal arc welding (GMAW)-also called metal inert gas welding (MlG)) x Use welding process variations (e.9., pulsed current GMAW, which can reduce fume generation rates, if practicable. x Use welding filler metals, shielding gases, carrier gases, or other process materials which are capable of reduced welding fume generation, if practicable. x Optimize welding process variables (e.9., electrode diameter, voltage, amperage, welding angle, shield gas flow rate, travel speed) to reduce the amount of welding fume generated, if practicable. Use a welding fume capture and control system, operated according to the manufacturer's specifications, if practicable. SS Steel - NESHAPS Annual Cert Comp Report 2023 Page 5 Report of Visible Observations (Dry Blasting or Welding) lf visible emissions were detected for more than six minutes during any observation period during the year list all such instances below along with all corrective action taken and the results of subsequent follow-up inspections for visible emissions. Blasting or Welding Date Description of Gorrective Actions Date and result of follow-up observation None Certification x The facility referenced herein !$ operating in compliance with all of the relevant standards and other requirements of 40 CFR Part 63 subpart National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. The facility referenced herein is NOT operating in compliance with the relevant standards and/or other requirements of 40 CFR Part 63 subpart XXXXXX, National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. Reason for noncompliance: accurate and complete. V;KW Jeff Staoles I hereby certify that, to the best of my knowledge, (Printed Name) CEO (Iitle) EPA Region VIII Director, Air and Toxics Enforcement 1595 Wynkoop Street Denver, CO 80202-1-129 the information presented herein is true, /to r /z-4 lz4 (Date) (435) 635-9801 (Phone) i staples@sssteelfa b. com (e-mail) State of Utah Mail - S&S Steel Annual NESHAP Certification2129124,10:28 AMffi Chad Gilgen <cgilgen@utah.gov> S&S Steel Annual NESHAP Gertification 4 messages Chad Gilgen <cgilgen@utah.gov> Thu, Feb 15,2024 at 12:36 PM To : jsta pl es@ssstee lfa b. com Hello Jeff, I am in receipt of your January 24,2024, NESHAP Annual Certification and Compliance Report for 40 CFR Subpart XXXXXX for S&S Steel Fabrication and require some additional information to accept this report. Please email me the quarterly NESHAP Visual Determination Log sheets for welding and blasting 'for 2023. Thanks, Chad Chad Gilgen I Manager I Minor Source Compliance Ql[t:r* Emails to and from this email address may be considered public records and thus subject to Utah GMMA requirements. Jeff Staples <JStaples@sssteelfab.com> To: Chad Gilgen <cgilgen@utah.gov> Chad, Please find attached. Have a great weekend! Jeff Staples 435.3 13.5333 Fri, Feb 16,2024 at 10:48 AM $sus*r* ffi .sl*e" @ sestm- fi? I ffi,ffi From: Chad Gilgen <cgilgen@utah.gov> Sent: Thursday, February 15,2024 12:37 PM To: Jeff Staples <JStaples@sssteelfab.com> Subject: S&S SteelAnnual NESHAP Certification https://mail.google.com/mail/u l0l?ik=36t4379000*r;"yv=pt&search=all&permthid=thread-a:r-3597994298312980948&simpl=msg-a'r4227 5906787475... 113 2129124,10:28 AM Hello Jeff, State of Utah Mail - S&S Steel Annual NESHAP Certification I am in receipt of your January 24,2024, NESHAP Annual Certification and Compliance Report for 40 CFR Subpart XXXXXX for S&S Steel Fabrication and require some additional information to accept this report. Please email me the quarterly NESHAP Visual Determination Log sheets for welding and blasting for 2023. ' Thanks, Chad Ghad Gilgen I i[anager I Minor Source Compliance 385-3066500 (cell) lQuoted text hiddenl e ?}?lr,"ual Determination Log Sheets 'S&S.pdf Chad Gilgen <cgilgen@utah.gov> To: Jeff Staples <JStaples@sssteelfab.com> Thanks, Jeff. This is great and covers what I need. Chad Chad Gilgen I Manager I Minor Source Compliance 385-306-6500 (cel!) llIAl{ i}f P,lilrfliNT ol [$V tti1}i'iid E r., f A L qi_]A LIT y AIR OUALITY Emails to and from this email address may be ansidered public records and thus subject to Utah GRAMA requirements. lQuoted text hiddenl Thu, Feb 22,2024 at 1:53 PM Jeff Staples <JStaples@sssteelfab.com> To: Chad Gilgen <cgilgen@utah.gov> Thanks for the follow up. Have a great day! Thu, Feb 22,2024 at2:19 PM https://mail.google.com/mail/u lOl?ik=36t4379OrOUr;"w=pt&search=all&permthid=thread-a:r-3597994298312980948&simpl=msg-a'.r4227 5906787475. . . 213 2129124,10:28AM State of Utah Mait - S&S SteelAnnual NESHAP Certification Jeff Staples . 435.313.s333 It*** I.sF#. @ s&slw- fifl ffi From: Chad Gilgen <cgilgen@utah.gov> Sent Thursday, February 22, 2O24 1 :53 PM To: Jeff Stapbs <JStaples@sssteelfab.com> Sublect Re: S&S SteelAnnual NESHAP Certification Thanks, Jefi. This is great and covers what I need. Chad Ghad Gilgen I Hanager | illinor Source Compllance 38S3066500 (cell) Emails to and from this email Ndress may be oonsiderd ptblic rewds aN thus suDjecf fo lJtah GMMA requirements. [Quoted text hklden] https://mail.google.com/maiUu/0/?ik=36f4379b4d&view=p8search=all&permthid=thread-a:r€597994298312980948&simpl=msg-a:r4227596787475... 313 ps-sliiEr!.o,,* NESHAP Visual Determination Log Sheet -Wetding 2292 West 500 North, Hurricane, Utah (Refer to the Visual Determination Site Map for Observation Points.) * lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. Date:January 10.2023 {Q1)Wind Soeed & Direction:7.4 MPH, S/SW Observer:Jeff Staples Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) 0bservation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.1:12 1:27 15 0 N/A 2.1:27 1:42 15 0 N/A Date:April 7. 2023 @21 Wind Speed & Direction:4.8 MPH. W Observer:Jeff Staples Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) 0bservation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.1:35 1:50 15 0 N/A 2.1:50 2:05 15 0 N/A Date:Julv 21. 2023 (O3)Wind Speed & Direction:0 MPH/Calm Observer:Jeff Staoles Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.9:40 9:55 15 0 N/A 2.9:55 10:10 15 0 N/A Date:October 20. 2023 {O4)Wind Soeed & Direction:6 MPH. NE Observer:Jeff Staples Skv Gonditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.8:50 9:05 15 0 N/A 2.9:05 9:20 15 0 N/A Et*tllIEEto,,o* NESHAP Visual Determination Log Sheet - Blastins 2292West 500 North, Hurricane, Utah (Refer to the Visual Determination Site Map for Observation Points.) * lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. Date:January 10, 2023 (Ql)Wind Speed & Direction:7.4 MPH, S/SW Observer:Jeff Staples Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.12:57 1:12 15 0 N/A Date:April 7, 2023 (Q2)Wind Soeed & Direction:4.8 MPH, W Observer:Jeff Staoles Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.1:20 1:35 15 0 N/A Date:Julv 21. 2023 (Q3)Wind Speed & Direction:0MPH. Calm Observer:Jeff Staples Skv Gonditions:Clear Blue Observation Point: Start Time (Clock time) End Time {Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.9:25 9:40 15 0 N/A 'Date:October 20. 2023 (Q4l Wind Speed & Direction:6 MPH, NE 0bserver:Jeff Staples Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time {Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: 1.9:30 9:45 15 0 N/A