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HomeMy WebLinkAboutDAQ-2024-007819SESls+*loRcE January 1.0,2024 VIA US MAIL CERTIFIED Utah Division of Air Quali4r t/ Minor Source Compliance PO Box 144820 salt Lake city, uT 8411,4-4820 Subject: NESHAP - Amual Certification and Compliance Report Nine Metal Fabrication and Finishing Source Categories 40CFR63Subpart XXXXXX To whom it may concem, St. George Steel operates a manufacturing facility located at 1301 East 700 North in St. George, Utah. The facility is subject to the above referenced NESHAP standard. Please accept this letter as St. George Steel's Annual Certification and Compliance Report. Section 1 - Facility lnformation | -_ _.__- -- Dl\/lSr'lN OF AIR (rLlAl ITY REVIEWED Initials: ( 6 ,r^,. l-1q- I (-,,rt1,1,;, t,,. .t,,,,',,,&:l 6Y i,t,# ljln, L Period Covered by this Report:January 1,2023 through December 31,2023 "Existing" or "New" Source:Existing Compliance Date (initial):July 25,2011 Source Category:Fabricated Metal Products Source NAICS Number:332999 Gompany Name:St. George Steel LLC Facility Name (if different):St. George Steel Facility Physical Address:1301 East 700 North, St. George, UT 84770 Owner Gompany Name:St. George Steel LLC Owner Gompany Address:1301 East 700 North, St. George, UT 84770 Owner Telephone Number:(435) 673-4856 Owner Gontact:Mike Housley Owner e-mail (if available):m houslev@stoeoroesteel. com Is the owner the operator?Yes lf No, provide operator information:NA - Same as owner 1301 East 700 North, St. George, UT 84770 (435) 673-4856 t, 02c NESHAPs Annual Cert & Comp Report - SGS - 2024.docx Page2 Section 2 - ldentification of Affected Operations Part 1 - The following are the operations at this facility subject* to subpart XXXXXX Dry Abrasive Blasting Yes No 1. Totally enclosed and unvented blast chambers X 2. Vented enclosures with a filtration control device X 3. Objects over B feet in any dimension without a filtration control device (includes outdoor blasting of objects over 8 ft in any dimension)X Dry Machining X Dry Grinding or Dry Polishing with Stationary Machines X Spray Painting 1. ln a spray booth X 2. Without a spray booth (for Fabricated Structural Metal facilities or any objects over 15 feet)X Welding 1. Use less than 2,000 pounds of MFHAP-containing welding rod or wire annually X 2.Use 2,000 pounds or more of MFHAP-containing welding rod or welding wire annually X * lmpoftant Note: The operator understands that the operations listed above are affected sources under subparT XXXXXX onlv iflwhen they use materials that contain or have the potential to emit metal fabrication or finishing metal HAP (MFHAP). MFHAP containinglpotential is defined to be when the compounds of cadmium, chromium, lead, manganese, and nickel, or any of these metals in the elemental form with the exception of lead, are used or have the potential to be emifted in quantities of 0.1 percent or more, or 1.0 percent or more for elemental of compounds of manganese. Parl2 - This table lists each drv abrasive blastinq operation at this facility subject to subpart XXXXXX. Abrasive Blasting Process Description / lD No. HAP Emitted or Usedb (Gd. Gr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) Outdoor Blasting Cr, Mn, Ni Totally enclosed, unvented Vented, with control device; describe X Objects over 8 ft (with no control) x Management practices Enclosed Blaster Cr, Mn, Ni Totally enclosed, unvented X Vented, with control device (Cartridoe filter) Objects over 8 ft (with no control) x Management practices 02c NESHAPS Annual Cert & Comp Report - SGS - 2024.docx Page 3 Part 3 - This table lists each drv machininq. drv qrindino. or drv polishinq operation at this facility subject to subpart XXXXXX. Dry Machining, Dry Grinding, or Dry Polishing Process Descriotion / lD No. HAP Emitted or Usedb (Gd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Gheck allthat apply) Metal Shearing Gr, Mn, Ni Control device; describe X Management practices Grinding with Abrasive Wheel PedestalGrinder Cr, Mn, Ni Control device; describe x Management practices Control device; describe Management practices Part 4 - This table lists each sprav paintinq operation at this facility subject to subpart XXXXXX. Spray Painting Process Description / !D No. HAP Emitted or Usedb (Cd. Cr. Pb. Mn. Ni) Gompliance Method(s) Employed (Check allthat apply) Not Applicable All paints were investigated and it was confirmed that no paints contain MFHAPS. Accordingly, the Facility is not subject to the requirements of this section. Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Part 5 - This table lists each weldins operation at this facility subject to subpart XXXXXX. Welding Process Description / lD No. HAP Emitted or Usedb (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) Production Welding Cr, Mn, Ni X Management practices Fume capture device; describe Management practices Fume capture device; describe Management practices Fume capture device; describe t. 02c NESHAPS Annual Cert & Comp Report - SGS - 2024.docx Page 4 Part 6 - The following applicable management practices are used at this facility, as practicable (check allthat apply): Dry Abrasive Blasting x Minimize dust generation during emptying of abrasive blasting enclosure to reduce MFHAP emissions, as practicable. x Operate all equipment associated with dry abrasive blasting operations according to the manufacturer's instructions. x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable. x For Outdoor Blasting - Enclose dusty abrasive storage areas and holding bins, seal chutes and conveyors that transport abrasive materials. x For Outdoor Blasting - Do not re-use dry abrasive blasting media unless contaminants (i.e., any material other than the base metal, such as paint residue) have been removed by filtration or screening, and the abrasive material conforms to its original size. x For Outdoor Blasting - When practicable, switch from high particulate matter (PM)-emitting blast media (e.9., sand) to low PM-emitting blast media (e.9., crushed glass, specular hematite, steel shot, aluminum oxide). Dry Machining, Dry Grinding, Dry Polishing x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable. x Operate equipment according to manufacturer's instructions. Spray Painting Proper cleaning and storage of spray guns, if applicable. Training for employees using HVLP spray equipment, with certification as having completed classroom or hands-on training in the proper selection, mixing, and application of coatings, with refresher training repeated at least once every 5 years. Facility to maintain a list of trained painters. Welding x Operate equipment according to manufacturer's instructions. x Use welding processes with reduced fume generation capabilities, if practicable. (e.9., gas metal arc welding (GMAW)-also called metal inert gas welding (MlG)) x Use welding process variations (e.9., pulsed current GMAW), which can reduce fume generation rates, if practicable. x Use welding filler metals, shielding gases, carrier gases, or other process materials which are capable of reduced welding fume generation, if practicable. x Optimize welding process variables (e.9., electrode diameter, voltage, amperage, welding angle, shield gas flow rate, travel speed) to reduce the amount of welding fume generated, if practicable. Use a welding fume capture and control system, operated according to the manufacturer's specifications, if practicable. (Printed Name) President (Title) EPA Region VIII Air and Toxics Enforcement 1595 Wynkoop Street Denver, CO 80202-1129 02c NESHAPS Annual Cert & Comp Report - SGS - 2024.docx Page 5 (435) 673-4856 (Phone) m houslev@stoeorqesteel. com (e-mail) I hereby certify that, to the best of my knowledge, the information presented herein is true, accurate and I z,t (Date) Mike Houslev Report of Visible Observations (Dry Blasting or Welding) lf visible emissions were detected for more than six minutes during any observation period during the year list all such instances below along with all corrective action taken and the results of subsequent follow-up inspections for visible emissions. Blasting or Welding Date Description of Corrective Actions Date and result of follow-up observation None Certification x Yes, the facility referenced below !$ operating in compliance with all of the relevant standards and other requirements of 40 CFR Part 63 subpart National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. No, the facility referenced below is NOT operating in compliance with the relevant standards and/or other requirements of 40 CFR Part 63 subpart National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. Reason for noncompliance: -I,f5U5 NESHAP Visual Determination Log Sheet - Weldine " lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. 301 East 700 North. St.Utah Date:March 14.2023 (O1)Wind Soeed:5 Mph NE Observer:Mike Houslev Skv Conditions:Clear Blue Observation Point: Start Time IClnck iimcl End Time (Clock time) 0bservation (Minutes) Seconds with visible emissions*: Corrective Actions Taken 1 10:15 AM 10:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.11:00 AM 11:15 AM 15 0 N/A Date:June 13.2023 (O2)Wind Soeed:8 Mph NE Observer:Mike Houslev Skv Conditions:Clear Blue Observation Point: Start Time fClnck time'l End Time (Clock time) Observation (Minutes) Seconds with visible emissions*: Conective Actions Taken I 10:15 AM 10:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.11:00 AM 11:15 AM 15 0 N/A Date;Seotember 12.2023 (O3)Wind Soeed:5 Mph NE Observer:Mike Houslev Skv Conditions:Clear Blue 0bservation Point: Start Time /Cloek timp'l End Time (Clock time) Observation (Minutes) Seconds with visible emissions*: Conective Actions Taken 1.10:15 AM 10:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.11:00 AM 11:15 AM 15 0 N/A Date:December 13, 2023 (Q4)Wind Soeed:6 Moh NE Observer:Godv Jones Skv Conditions:Clear Blue Observation Point: Start Time {Clock time) End Time lCloek lime) Observation IMinrrles) Seconds with visible emissions*: Conective Actions Taken 1 10:15 AM 10:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.11:00 AM 11:15 AM 15 0 N/A ---5U5 NESHAP Visual Determination Log Sheet - Blastins 1301 East 700 North, St. George, Utah * lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. Date:March 14, 2023 (Q1 )Wind Soeed:5 MPH. NNE Observer:Mike Houslev Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) 0bservation (Minutes) Seconds with visible emissions* Conective Actions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A Date:June 15. 20n rc21 Wind Speed:None Observer:Mike Houslev Skv Gonditions:Clear Blue Observation Point: Start Time {Clock time) End Time (Clock time) 0bservation (Minutes) Seconds with visible emissions* Corrective Aclions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A Date:June 15. 2023 (Q3)Wind Speed:5 Mph NE Observer:Mike Houslev Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds wlth visible emissions* Conective Actions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A Date:June 15,2023 (Q4)Wind Soeed:6 Moh NE Observer:Codv Jones Skv Gonditions:Clear Blue 0bservation Point: Start Time (Clock time) End Time (Clock time) 0bservation {Minutes) Seconds with visible emissions* Gonective Actions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A ---sllJS mark date of Daily (Once each work dayfor ten work days.) Once (Once every fifth work day.) Monthly Once every calendar month.) Once three monthlv inspections (Once every calendar quarter.) Quarterly (Once every calendar quarter.) Ouarterly (Once every calendar quarter.) additional requirements. Visual Determination Schedule - Blasting ,'*,ruffiZZZ ZZZZZ hgve been cornpleted, begiilhe quarterly inspections. l rr,'t;t,r*l arr,;r,r*f, ltr,*^; lu*,,,l a * a rr,rr*1 I nun ll nuH ll nnarr ll urs ll MLH ll MLH I 6t13t23 MLH 9/1s/23 MH 6113124XXX 9115124 xxx ---JTIJS NESHAP Visual Determination Site Map 1301 East 700 North, St. George, Utah lnstructions: 1. Verify that the welding and cutting (or blasting) operations associated with the emission points to be observed are operating at normal capacity. 2. Observe each emission point for 15 minutes. 3. Use the stop watch to record the total number of seconds with visible emissions from any point. Multiple points may be observed simultaneously but all emissions during the 15 minutes must be totaled. 4. Record observations on the Observations Log Sheet. o IjTAi ! DFTARTI\4r'Nl I Oh ET'IVI RON]I/lLNTAL QUAL ITY I I It: It;t:| _--- -.----.-.-.-.J DIVISION OF AIR QUAI,ITYO = observation Point