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HomeMy WebLinkAboutDAQ-2024-0081761 DAQC-459-24 Site ID 10407 (B4) MEMORANDUM TO: STACK TEST FILE – GRANITE CONSTRUCTION COMPANY – Cottonwood Facility – Salt Lake County THROUGH: Rik Ombach, Minor Source Oil and Gas Compliance Section Manager FROM: Kyle Greenberg, Environmental Scientist DATE: May 14, 2024 SUBJECT: Source: BMG 45 R 30 Drum Mix Asphalt Plant Location: Salt Lake City, Salt Lake County, UT Contact: Quinten Bingham: 801-526-6050 Tester: TETCO Permit/AO #: DAQE-AN104070026-22, dated December 12, 2022 Subject: Review of Pretest Protocol dated May 10, 2024 On May 10, 2024, DAQ received a protocol for testing of the BMG 45 R 30 Drum Mix Asphalt Plant at the Granite Construction Company Cottonwood Facility in Salt Lake County, UT. Testing will be performed July 15-17, 2024, to determine compliance with emission limits found in Condition II.B.2 of DAQE-AN104070026-22. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses: OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK 3. RM 3 used to determine dry molecular weight of the gas stream: OK 4. RM 4 used to determine moisture content: OK 5. RM 201A used to determine particulate emissions/PM10: OK 6. RM 202 used to determine condensable particulate matter: OK DEVIATIONS: None. CONCLUSION: The protocol appears to be acceptable. 2 RECOMMENDATION: The methods proposed in the pretest protocol are sufficient to determine particulate matter emissions from BMG 45 R 30 Drum Mix Asphalt Plant. It is recommended that the pretest protocol be determined as acceptable. ATTACHMENTS: Granite Construction Company’s Emission Testing Notification and Pretest Protocol 1 COMPLIANCE EMISSION TESTING PROTOCOL GRANITE CONSTRUCTION COMPANY BMG SINGLE DRUM ASPHALT PLANT BAGHOUSE EXHAUST COTTONWOOD FACILITY Project Organization and Responsibility The following personnel and the testing contractor are presently anticipated to be involved in the testing program. The Utah Department of Environmental Quality (UDEQ) may have their own personnel to observe all phases including the process. Company Contacts Granite Construction Company Quinten Bingham (801) 526-6050 1000 North Warm Springs Road Salt Lake City, UT 84116 Test Contractor: TETCO Dean Kitchen (801) 492-9106 391 East 620 South American Fork, UT 84003 Facility Location The facility is located at 6900 South Wasatch Blvd, Salt Lake City. The source to be tested is the BMG Single Drum Asphalt Plant Baghouse exhaust. Test Purpose and Methods Applied This test will be conducted to determine compliance with the PM10 emission limits for Granite Construction=s BMG asphalt plant baghouse exhaust as established in the facility=s Utah Department of Environmental Quality, Division of Air Quality Approval Order DAQE-AN104070026-22. Testing procedures will include accumulating process and production data as well as testing for PM10 particulate matter using EPA Method 201A. Condensable particulate matter (CPM) will be measured according to EPA Method 202 for the back-half catch. CPM shall not be used for compliance demonstration but shall be used for inventory purposes. 2 Test Date and Time It is planned to complete all testing July 15-17, 2024. It is anticipated that the test crew will arrive, set up the test equipment, and begin testing July 15th and continue as needed. Operational Data and Instrumentation Copies of all operational and instrumentation data will be made available to agency personnel. Production will be monitored and recorded by Granite Construction personnel. Asphalt production, pressure drop, and percent recycle (if any) will be recorded during the test. Access to Sample Site The sample site is accessed by man-lift. Potential Hazards Moving Equipment - Yes Hot Equipment - Yes Chemical - No Test Site See Appendix A for a stack diagram. Estimates of Test Parameters Stack flow 25,000 dscfm Moisture 22-30% Stack Temperature 250 F Test Procedures PM10 Measurements The following are the procedures that TETCO will follow for the Method 201A and 202 compliance tests: 1. The stack diameter is 49 1/2 inches. The sample ports are located approximately 17 feet 3 downstream and 3 1/3 feet upstream from any flow disturbance. The number of sample points will be twelve (six per port) for Method 201A. 2. EPA Method 2 will be used to determine the gas stream velocity. The type "S" pitot tubes will be used with a Cp factor of 0.84. Dual inclined/vertical manometers with graduations in .01 of an inch of water will be used. Direction of gas flow will be checked for gas cyclonics prior to testing. 3. EPA Method 3 will be used to determine the gas stream dry molecular weight. A sample will be collected in a gas bag and will be analyzed by Orsat at the test=s conclusion. The gas sample will be taken immediately following the console critical orifice. 4. EPA Method 4 will be used to determine the gas stream moisture content. 5. EPA Method 201A will be used to measure the PM10 particulate matter emission rate. Target sample run time will be at least 60-minutes; however, actual run time will be determined by the exhaust conditions at the time of the test. 6. The glass fiber filters that will be used meet the specifications required of the method. 7. The probe liners will be borosilicate glass, quartz, or Teflon. 8. EPA Method 202 will be used to measure condensible emissions in the back-half catch. 9. The barometric pressure will be measured with a barometer which is periodically checked against a mercury barometer. The barometer will be checked prior to testing to assure an accurate barometric pressure. 10. Current calibration data is submitted with this protocol. Nozzle calibration which will be done at the test site. Nozzle calibration will be included on the first page of each set of run sheets for each respective test run. Any calibration that is not current will be re-calibrated prior to the test dates. 11. Any necessary preparation and clean-up by the contractor will be performed in the contractor's sampling trailer or a clean area on Granite Construction Company=s property. The laboratory work and analysis will be done by the contractor as soon as possible after the test project at 391East 620 South, American Fork, Utah. Quality Assurance All testing and analysis in these tests will be conducted according to Methods 201A and 202 and appropriate sections of the EPA Quality Assurance Handbook for Air Pollution Measurement Systems Volume III. 4 Reporting Reporting will be prepared by the testing contractor according to EPA Quality Assurance Guidelines. Complete copies of raw data, calculations and summary of test will be included in the test report. All process and production data will be recorded and retained for inspection and copying by UDEQ. The reports will be submitted to UDEQ within 30 days following completion of the test. 5 Appendix A Stack Schematic Facility: Stack Identification:  Granite Construction Company, Cottonwood Facility a: Distance upstream from next disturbance, feet b: Distance downstream from last disturbance, inches ~30g: Distance of Sample Level to Ground, feet 22-30% BMG Asphalt Plant Baghouse Exhaust 17' 40" Drum Asphalt DryerType: Number of Ports Process Type: Control Unit 2 Estimated Temperature, oF Estimated Velocity, fpm 49 1/2" Baghouse  Stack Inside Diameter, inches Estimated Moisture, percent 250 4,000 a g b Figure 1. Facility Schematic Representation 6 Appendix B Calibration Data METHOD 5 DRY GAS METER CALIBRATION USING CRITICAL ORIFICES 1) Select three critical orifices to calibrate the dry gas meter which bracket the expected operating range. 2) Record barometric pressure before and after calibration procedure. 3) Run at tested vacuum (from Orifice Calibration Report), for a period of time necessary to achieve a minimum total volume of 5 cubic feet. 4) Record data and information in the GREEN cells, YELLOW cells are calculated. TECHNICIAN:INITIAL FINAL AVG (Pbar) DATE:12/19/2022 METER SERIAL #:27863 BAROMETRIC PRESSURE (in Hg):25.35 25.35 25.35 IF Y VARIATION EXCEEDS 2.00%, METER PART #:Console 4 CRITICAL ORIFICE SET SERIAL #:1453S EQUIPMENT ID #:ORIFICE SHOULD BE RECALIBRATED K'TESTED TEMPERATURES °F ELAPSED FACTOR VACUUM DGM READINGS (FT3)AMBIENT DGM INLET DGM OUTLET DGM TIME (MIN)DGM DH (1)(2)(3)Y ORIFICE #RUN #(AVG)(in Hg)INITIAL FINAL NET (Vm)INITIAL FINAL INITIAL FINAL AVG q (in H2O)Vm (STD)Vcr (STD)Y VARIATION (%)DH@ 1 0.8137 11 832.125 842.747 10.622 71 72 88 69 71 75.0 10.00 3.20 8.9659 8.9541 0.999 1.895 2 0.8137 11 842.747 853.441 10.694 71 84 85 71 74 78.5 10.00 3.20 8.9680 8.9541 0.998 1.883 3 0.8137 11 853.441 864.062 10.621 71 84 82 74 74 78.5 10.00 3.20 8.9067 8.9541 1.005 1.883 AVG = 1.001 0.31 1 0.5317 13 806.381 813.332 6.951 71 78 77 71 72 74.5 10.00 1.20 5.8390 5.8509 1.002 1.656 2 0.5317 13 813.332 820.303 6.971 71 77 78 71 71 74.3 10.00 1.20 5.8585 5.8509 0.999 1.657 3 0.5317 13 820.303 827.282 6.979 71 75 78 71 72 74.0 10.00 1.20 5.8680 5.8509 0.997 1.658 AVG = 0.999 0.15 1 0.3307 13 892.625 897.750 5.125 68 73 72 70 70 71.3 11.76 0.45 4.3221 4.2917 0.993 1.603 2 0.3307 13 897.750 903.142 5.392 68 72 72 70 70 71.0 12.38 0.45 4.5494 4.5180 0.993 1.604 3 0.3307 13 903.142 908.557 5.415 68 72 73 70 70 71.3 12.43 0.45 4.5666 4.5362 0.993 1.603 AVG = 0.993 -0.46 AVERAGE DRY GAS METER CALIBRATION FACTOR, Y = 0.998 AVERAGE DH@ = 1.716 (1)=Net volume of gas sample passed through DGM, corrected to standard conditions K1 =17.64 oR/in. Hg (English), 0.3858 oK/mm Hg (Metric) Tm =Absolute DGM avg. temperature (oR - English, oK - Metric) DH@ = 0.75 q DH Vm(std) Vcr(std) Vm (2)=Volume of gas sample passed through the critical orifice, corrected to standard conditions Tamb =Absolute ambient temperature (oR - English, oK - Metric) K' = Average K' factor from Critical Orifice Calibration REFERENCE IN OUT (3)=DGM calibration factor 32 33 32 72 73 73 203 203 202 TEMPERATURE SENSORS oF 2024 Pre-Calibration Console #4 30 19 12 Joseph Wells ENVIRONMENTAL SUPPLY COMPANY USING THE CRITICAL ORIFICES AS CALIBRATION STANDARDS: The following equations are used to calculate the standard volumes of air passed through the DGM, V m (std), and the critical orifice, Vcr (std), and the DGM calibration factor, Y. These equations are automatically calculated in the spreadsheet above. ()2 () Type S Pitot Tube Inspection Data Date:Pitot Tube Identification: Technician: Dt=0.375 Is PA = PB ? Is 1.05 • Dt  PA & PB  1.50 • Dt ? PA = 0.476 PB =0.476 a1 < 10o a1 = o a2 < 10o a2 = o b1 < 5o b1 = o b2 < 5o b2 = o Z  0.125 in.Z = in. W W  0.03125 in.W = in. W > 3 inches W = in. Z > 3/4 inch Z = in. Y ≥ 3 inches Y = in. The pitot tube meets the specifications for a calibration factor of 0.84?Yes Reference: Temperature Source Reference Sensor (Medium)(oF)(oF) Probe AIR 63 62 AIR 64 62 ICE WATER 33 34 BOIL WATER 204 204 SILICONE OIL 1/16/2024 51 G M. McNamara in. 0.002 2 0 1 1 1 in. in. Yes Yes 0.004 5 1 3 1/2 Heat Check 248 Temperature Sensor Calibration 2 1 0Stack Omega CL3512A Probe Yes Yes Continuity Check Temperature Temperature Difference (oF) b2 b1 B A w Dt PA PB Stack Emission Analysis 391 E 620 S, American Fork, UT 84003 Accurate ● Reliable ● Qualified 801-492-9106 Standard Pitot ID:Date: Cp(std):Technician: Tunnel Diameter (Round):Pb (in. Hg): Leak check completed:Temperature (°F): Side A Test # ΔPstd (in. H2O) ΔPs (in. H2O)Cp(s)Deviation 1 0.54 0.89 0.773 0.005 2 0.53 0.89 0.764 -0.005 3 0.53 0.88 0.768 0.000 Cp(A)0.769 0.0000 Average Deviation 0.0032 Average Deviation must be <= 0.01 Calibrations were completed according to CFR 40, Part 60, Appendix A, Method 2, Section 10. Calibrations were completed with an Environmental Supply PM10 cyclone. 30.0''25.33 Yes 53 P-785 3000 ft/min 0.769 51G1 3/26/24 0.99 Mike McNamara TETCO Pitot Tube Wind Tunnel Calibration PM10 2024 S-Type Pitot ID Test Velocity Cp(average) 𝐶𝑜(𝑟)=𝐶𝑜(𝑟𝑟𝑑) Δ𝑝𝑟𝑟𝑑 Δ𝑝𝑟 Deviation =𝐶𝑜𝑟−ҧ𝐶(𝐴𝑜𝑟𝐴) 𝐶𝑜(𝐴)=ҧ𝐶𝑜𝑟for Side A 𝐶𝑜(𝐴)=ҧ𝐶𝑜𝑟for Side B Date:1/2/24 Calibrator:Reference: Temperature Temperature Source Difference (Medium)(oF) Water 0 Water -2 Water 0 Water -2 Water 0 Water -1 Water 0 Water -2 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water -1 Water 0 Water -1 Water 0 Water 0 Water 0 Water 0 Water 0 Water -1 Water 0 Water -1 Water 0 Water 0 Water 1 Water 0 Water 0 Water -2 Water 0 Water -1 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 Water 0 202 33 33 Impinger Out K 33 33 203 203 33 33 Impinger Out J Impinger Out H Impinger Out I 33 203 33 203 33 203 33 203 203 201 33 G H Oven (3)33 33 203 203 Oven (4)33 203 Oven 33 33 203 203 Oven 33 33 33 203 202 Oven (3) A 201203 33 Oven (3)33 33 Oven (4) Thermocouple Location 203 201 Impinger Out F 33 33 203 203 203 203 202 203 203 33 33 Impinger Out G 203 201 Oven (3)33 203 203 33 33 203Oven (4) 203 Impinger Out D 33 33 203 203 Impinger Out E 33 34 203 203 203 33 33 203Impinger Out B Impinger Out C 33 33 203 202 202 Impinger Out A 33 33 203 Oven (3) Oven (4) TETCO Sample Box Temperature Sensor Calibration B C 203 203 33 33 33 33 203 33 33 Xuan N. Dang Omega CL3512A Unit ID Reference (oF) Sensor (oF) Temperature 33 D E Oven 33 33 203 202F Oven (4) Balance Denver Instruments, Model A-250, SN B045284 Weights Used Troemner Weight Set, SN 98-115146 Certified Weight Measured Weight Difference grams grams grams 0.1000 0.1000 0.0000 0.5000 0.5000 0.0000 1.0000 1.0000 0.0000 10.0000 10.0000 0.0000 50.0000 50.0001 -0.0001 100.0000 100.0000 0.0000 120.0000 120.0001 -0.0001 150.0000 150.0000 0.0000 Technician Michael McNamara TETCO Annual Balance Calibration Check Date 1/23/24