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HomeMy WebLinkAboutDAQ-2024-0045621 DAQC-CI124440003-23 Site ID 12444 (B1) MEMORANDUM TO: FILE – STAKER PARSON COMPANIES – Keigley Quarry THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Susan Weisenberg, Environmental Scientist DATE: October 17, 2023 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Utah County INSPECTION DATE: August 30, 2023 SOURCE LOCATION: 12370 South West Mountain Highway Genola, Utah DIRECTIONS: Directions from I-15 Southbound – Take Payson Exit 248 and turn right onto 10900 South then turn left after 0.2 mile onto 1700 West. Turn right onto 10950 South after 1.2 miles then turn right onto 120000 South after 0.8 mile. The entrance to the pit is 1.3 miles directly west. SOURCE CONTACTS: Christian Boudreau, Environmental Specialist, West Division 801-871-6704 christian.boudreau@stakerparson.com Cole Pinarelli, Site Superintendent OPERATING STATUS: Operating Normally. PROCESS DESCRIPTION: Keigley Quarry has a primary and secondary crushing circuit using crushers and screens to produce a variety of rock and aggregate products. Some of the products are used to produce asphalt. Asphalt and aggregate are trucked off-site to customers. Limestone Quarry Operations: Two types of limestone (carbonate mineral - limestone and dolomite) are mined at the quarry. Limestone, mined from the Lime Pit, is a rock containing large amounts of calcium carbonate. Dolomite, mined from the East and West Dolomite Pits, is a form of limestone in which a good part of the calcium carbonate has been replaced with magnesium carbonate. Both types are mined in the same manner. Holes are drilled - 15' apart and - 26' back from the face of the pit with large mobile drill machines. Water is injected through the drill bits as the machines operate, loosening the rock and suppressing any dust created during drilling. Explosive charges are then packed into the holes and set off, blasting the rock face into 2"-minus rock. Loading Building. In this building, the rock is screened into two cuts: 7/S"-minus to 1/8"-plus, and 1/8" minus to 0. Each cut is kept in a separate storage bin. The site also has a Rock Dust Mill, a standard aggregate processing plant, and an asphalt plant. 2 APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN124440009-18 dated October 1, 2018 NSPS (Part 60) - OOO: Standards of Performance for Nonmetallic Mineral Processing Plants, NSPS (Part 60) – I: Standards of Performance for Hot Mix Asphalt Facilities, UAC R307-203 and R307-312. SOURCE EVALUATION: Name of Permittee: Permitted Location: Staker Parson Companies - Keigley Quarry 89 West 13490 South, Suite 100 12370 South West Mountain Highway Draper, UT 84020 Genola, UT SIC Code: 1442: (Construction Sand & Gravel) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] 3 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: In Compliance. No limits were exceeded based on the submitted documents and the observations made during the inspection. No additional equipment or processes since the previous July 27, 2022, inspection have occurred, however, a modified AO is in process to include the operation of the old Rock Dust Mill and add fuel tanks. The required records are kept for at least two years and were made available. No applicable Breakdowns have occurred and Emission Inventories are submitted as required. A startup notification was submitted on May 6, 2019, see DAQC-1326-21 for more information. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Keigley Quarry II.A.2 Four (4) Tri-Deck Screens Capacity: 700 tph (each) II.A.3 Two (2) Screen Plants Capacity: 700 tph (each) II.A.4 Two (2) Cone Crushers Capacity: 700 tph (each) II.A.5 Two (2) Jaw Crushers Capacity: 700 tph (each) II.A.6 One (1) VSI Crusher Capacity: 700 tph II.A.7 Additional Crushing Equipment Includes: Various Conveyors, Feeders, Loaders, and Stackers II.A.8 One (1) Grizzly Feeder II.A.9 One (1) Hot Drum Mix Asphalt Plant Capacity: 500 tph II.A.10 Three (3) Hot Mix Storage Silos Capacity: 300 tons (each) II.A.11 One (1) Asphalt Storage Silo Capacity: 75 tons II.A.12 One (1) Lime Silo Capacity: 3,600 Cu. Ft. II.A.13 Eight (8) Cold Feed Bins II.A.14 Two (2) Recycled Asphalt Pavement Bins II.A.15 One (1) Baghouse Rating: 70,000 acfm 4 II.A.16 Various Aggregate & Asphalt Equipment Includes: Conveyors, Loaders, Bulldozers, Haul Trucks; Holding Tanks, Hot Oil Heaters and Feeders II.A.17 One (1) Wash Plant Includes: Screens, Belts, and Feeders Status: In Compliance. An existing Rock Dust Mill dating back to the 1940's is not listed on the permitted equipment on this AO. A post-inspection discussion with the Minor Source NSR Section engineer, working on a modified AO at the time of this inspection, confirmed that a modified AO needs to include the Rock Dust Mill equipment. Other equipment which may be added include a 1,000-gallon gasoline tank and a 10,000-gallon diesel tank. Stacker Parson Companies current contact personnel has been notified that this process will be included in the modification. The equipment was otherwise present at the time of the inspection. II.B Requirements and Limitations II.B.1 Site Wide Requirements II.B.1.a The following production limits shall not be exceeded: A. 6,000,000 tons of processed aggregate material per rolling 12-month period B. 500,000 tons of asphalt material per rolling 12-month period C. 500 tons per hour of asphalt material produced [R307-401-8] Status: In Compliance. The reported 12-month rolling totals for the period of August 2022, through July 2023, was reported as follows: A - Aggregate total - 1,137.122 tons. B. - Hot Mix Plant production total - 174,189 tons. C - Asphalt production tons per hour - 182.15 tons per hour. See the attached emailed production total statement. II.B.1.a.1 To determine compliance with a rolling 12-month total the owner/operator shall calculate a new 12-month total by the twentieth day of each month using data from the previous 12 months. Records of production shall be kept for all periods when the plant is in operation. Production shall be determined by scale house records or vendor receipts. The records of production shall be kept on a daily basis. Hours of operation shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401-8] Status: In Compliance. Records are derived from scale house records for all periods when the equipment is in production and appear to be tabulated as required. II.B.1.b Visible emissions from the following emission points shall not exceed the following values: A. Crushers - 12% opacity B. Screens - 7% opacity C. All Conveyor Transfer Points - 7% opacity D. All Diesel Engines - 20% opacity 5 E. Asphalt Plant Baghouse - 10% opacity F. All Conveyor Drop Points - 20% opacity G. All Other Points - 20% opacity. [R307-312] Status: In Compliance. Visual Emission Observations (VEOs) were taken for a conveyor drop to the surge pile, the material-drop to the entrance of the double screen, and the asphalt plant's silo mix stack. The surge pile drop point was observed operating with a six- minute average of 4.79%, the double screen entrance was observed operating with a six- minute average of 4.375%, and the asphalt plant's silo stack was observed with a six- minute opacity average of 6.04%. No other significant sources of opacity were seen during the site inspection. II.B.1.b.1 Unless otherwise specified in this AO, opacity observations of visible emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. Initial visible emission observations shall be conducted according to 40 CFR 60.11 and 40 CFR 60.674. A certified observer must be used for these observations. Emission points which are subject to the initial observations are those as defined in 40 CFR 60.670. [R307-305] Status: In Compliance. The opacity observations were conducted as per 40 CFR 60, Method 9 requirements. See the attached VEOs. II.B.2 Asphalt Plant Requirements II.B.2.a The asphalt plant baghouse shall control process streams from the asphalt plant drum mixer. This baghouse shall be sized to handle at least 70,000 ACFM for the existing conditions. All exhaust air from the drum mixer shall be routed through the baghouse before being vented to the atmosphere. [R307-401-8] Status: In Compliance. The asphalt plant baghouse is sized as described and no changes have occurred since the baghouse description submitted on the initial NOI. All exhaust air from the drum mixer is routed through the baghouse before being vented to the atmosphere. II.B.2.b The asphalt plant shall not operate with a stack exhaust flow rate in excess of 75,000 ACFM without prior approval from the Director in accordance with R307-401. This will be verified during stack testing. [R307-401-8] Status: In Compliance. The most recent stack test performed on August 25-26, 2023, indicated compliance with the baghouse ACFM specifications. See the Montrose Air Quality Services consulting report that is attached to the electronic files of DAQC-936-23. II.B.2.c The following operating parameters for the asphalt plant baghouse shall be maintained within the indicated ranges: A. The pressure drop shall not be less than 2.0 inches of water column or more than 7.0 inches of water column B. The pressure drop reading shall be accurate within plus or minus 1.0 inches of water column. The pressure drop shall be monitored with equipment located such that an inspector/operator can safely read the output any time. 6 All instruments shall be calibrated according to the manufacturer's instructions at least once every 12 months. Continuous recording for the monitoring device is not required; however, recording of the reading is required every time the baghouse is operated. [R307-401-8] Status: In Compliance. The asphalt plant baghouse was observed operating at 2.2 inches of water column on the day of the inspection. The pressure drop gauge is located on the main panel in the operator shack and can be easily read. Records of readings for each day of operation are kept in a log at the operator building. The gauge is calibrated every year. The last calibration on record is dated May 8, 2023. See the attached email statement. II.B.2.d For the asphalt plant the following operating parameters shall be maintained within the indicated ranges: A. Temperature of the gases exiting the baghouse shall be between 100ºF and 350ºF - Plus or minus 10ºF B. Asphalt mix temperature not to exceed 350ºF - Plus or minus 10ºF They shall be monitored with equipment located such that an inspector can at any time safely read the output. All instruments shall be calibrated in accordance with manufacturer's instructions or recommendations. A log of asphalt mix temperature shall be taken at 15-minute intervals or more often, and a current year of data shall be available for evaluation by the Director upon request. [R307-401-8] Status: In Compliance. The temperature of the gases exiting the baghouse are continuously monitored and recorded on a graph wheel for all periods that the plant is in operation. Temperatures viewed during the inspection which are recorded on graph wheel logs indicated that the temperature remained within the limits with the exception of occasional spikes that resolved quickly and spikes that happened during the initial startup or the shutdown of the plant. Recent temperature readings were submitted as an example. II.B.2.e Emissions to the atmosphere from the Hot Mix Asphalt Plant Baghouse Exhaust Stack shall not exceed the following rates and concentrations (standardized at 68 °F, 29.92 in Hg): Pollutant lb/hr grain/dscf TSP 5.80 0.030 TSP (RAP) 6.78 0.035 PM10 4.64 0.024 PM10 (RAP) 5.42 0.028 PM10 (Filterable) 4.64 0.024 PM2.5 (Filterable) (RAP) 4.64 0.024 [R307-401-8] Status: In Compliance. A Method 5 stack test was performed for PM on August 25-26, 2023. The DAQ review of the test indicated particulate measured at 0.00870 gr/dscf and 2.05576 lb/hr (DAQC-936-23). See Condition Status of II.B.2.e.8 for more information. II.B.2.e.1 Stack testing to show compliance with the emission limitations stated in the above condition shall be performed as specified below: 7 Emission Point: HMAP Baghouse Exhaust Stack Pollutant Test Frequency PM10 # (virgin & RAP) PM2.5 # (virgin & RAP) # Test every three years or sooner if directed by the Director. Tests may be required if the source is suspected to be in violation with other conditions of this AO. Compliance testing shall not be required for both virgin and recycled materials during the same testing period. Testing shall be performed for the product being produced during the time of testing. [R307-165] II.B.2.e.2 Notification: At least 30 days prior to conducting any emission testing required under any part of UAC, R307, the owner or operator shall notify the Director of the date, time and place of such testing and, if determined necessary by the Director, the owner or operator shall attend a pretest conference. The pretest conference shall include representation from the owner/operator, the tester, and the Director. A source test protocol shall be submitted to DAQ when the testing notification is submitted to the Director. The source test protocol shall be approved by the Director prior to performing the test(s). The source test protocol shall outline the proposed test methodologies, stack to be tested, and procedures to be used. The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 1, or other methods as approved by the Director. An Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA) approved access shall be provided to the test location. [R307-165] II.B.2.e.3 PM10 For stacks in which no liquid drops are present, the following methods shall be used: 40 CFR 51, Appendix M, Methods 201 or 201a. The back half condensibles shall also be tested using the method specified by the Director. All particulate captured shall be considered PM10 . For stacks in which liquid drops are present, methods to eliminate the liquid drops should be explored. If no reasonable method to eliminate the drops exists, then the following methods shall be used: 40 CFR 60, Appendix A, Method 5, 5a, 5d, or 5e as appropriate. The condensable particulate emissions shall also be tested using 40 CFR 51, Appendix M Method 202, or other EPA-approved testing method, acceptable to the Director. The portion of the front half of the catch considered PM10 shall be based on information in Appendix B of the fifth addition of the EPA document, AP-42, or other data acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration, but shall be used for inventory purposes. [R307-401] II.B.2.e.4 PM2.5 The following methods shall be used to measure filterable particulate emissions: 40 CFR 51, Appendix M, Method 201A, or other EPA-approved testing method, as acceptable to the Director. All particulate captured shall be considered PM2.5. The portion of the filterable particulate emissions considered PM2.5 shall be based on information in Appendix B of the fifth edition of the EPA document, AP-42, or other data acceptable to the Director. The filterable particulate emissions shall be used for compliance demonstration. 8 The following methods shall be used to measure condensable particulate emissions: 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method, as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration, but shall be used for inventory purposes. [R307-401] II.B.2.e.5 Volumetric Flow Rate 40 CFR 60, Appendix A, Method 2 or other EPA approved testing methods approved by the Director. [R307-401] II.B.2.e.6 Calculations To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director, to give the results in the specified units of the emission limitation. [R307-401] II.B.2.e.7 New Source Operation For a new source/emission point, the production rate during all compliance testing shall be no less than 90% of the production rate listed in this AO. If the maximum AO allowable production rate has not been achieved at the time of the test, the following procedure shall be followed: A. Testing shall be at no less than 90% of the production rate achieved to date. B. If the test is passed, the new maximum allowable production rate shall be 110% of the tested achieved rate, but not more than the maximum allowable production rate. This new allowable maximum production rate shall remain in effect until successfully tested at a higher rate. C. The owner/operator shall request a higher production rate when necessary. Testing at no less than 90% of the higher rate shall be conducted. A new maximum production rate (110% of the new rate) will then be allowed if the test is successful. This process may be repeated until the maximum AO production rate is achieved. [R307-401] II.B.2.e.8 Existing Source Operation For an existing source/emission point, the production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. [R307-401] Status: In Compliance. The stack test was performed by Montrose Air Quality Services and the test was submitted on September 28, 2022. The AO requirements for testing were deemed compliant as per the DAQ memo DAQC-936-23. The testing protocol was submitted in April of 2022. The next stack test will be due during the calendar year of 2025. II.B.3 Haul Road and Fugitive Dust Requirements II.B.3.a All unpaved roads and other unpaved operational areas that are used by mobile equipment shall be water sprayed and/or chemically treated to control fugitive dust. The application of 9 water or chemical treatment shall be used. Treatment shall be of sufficient frequency and quantity to maintain the surface material in a damp/moist condition unless it is below freezing. The opacity shall not exceed 20% on site and 10% at the property boundary during all times the areas are in use. If chemical treatment is to be used, the plan must be approved by the Director. [R307-401-8] Status: In compliance. No visible emissions were observed coming from the unpaved roads and operational areas. A watering truck was observed operating during the site inspection. II.B.3.a.1 Records of water or chemical treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date B. Number of treatments made, dilution ratio, and quantity C. Rainfall received, if any, and approximate amount D. Records of temperature if the temperature is below freezing. [R307-401-8] Status: In compliance. Watering records are maintained on site and include the required information. II.B.3.b The haul road speed limit of 15 mph shall be posted, at a minimum, at the beginning of the haul road where it is clearly visible. [R307-401-8] Status: In compliance. There is a 10 mph sign at the entrance to the pit. II.B.3.c Control of fugitive dust emissions from disturbed or stripped areas shall be required at all times for the duration of the project/operation. [R307-309] Status: In compliance. No visible emissions were observed from the disturbed and stripped areas during the inspection. A Fugitive Dust Control Plan for this facility was submitted on May 7, 2021. II.B.3.d Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20% opacity on site and 10% opacity at the property boundary. [R307-309] II.B.3.d.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-309] Status: In compliance. No significant visible emissions were observed associated with haul-road traffic or mobile equipment in operational areas at the time of inspection. 10 II.B.3.e The haul road shall be paved and shall be periodically swept or sprayed clean as dry conditions warrant or as determined necessary by the Director. [R307-401-8] II.B.3.e.1 Records of cleaning paved roads shall be made available to the Director or the Director's representative upon request. [R307-401-8] Status: In compliance. The haul road was paved and clean at the time of inspection. Sweeping is conducted regularly. Sweeper receipts were provided on a September 8, 2023, email statement with the production totals. II.B.3.f The storage piles shall be watered to minimize generation of fugitive dusts, as dry conditions warrant or as determined necessary by the Director. [R307-401-8] Status: In compliance. No visible dust was observed emanating from the storage piles during the inspection. The storage piles are reportedly watered at the same time the operation areas are watered. II.B.4 Fuel Requirements II.B.4.a The owner/operator shall use only #1 or #2 fuel oil as a primary fuel for aggregate processing equipment and propane, natural gas, fuel oil or on-specification used oil as fuel in the asphalt plant. [R307-401-8] Status: In compliance. Only #2 Ultra Low Sulfur fuel is used for the off-road equipment. The aggregate equipment is operated on line power and the asphalt plant is powered by natural gas. II.B.4.b The sulfur content of any fuel oil or diesel burned shall not exceed: A. 0.50 percent by weight for fuels used in the asphalt plant. B. 15 ppm by weight for diesel fuels consumed in all other equipment. [R307-401-8] II.B.4.b.1 The sulfur content shall be determined by ASTM Method D-4294-89 or approved equivalent. Certification of used oil shall be either by the owner/operators own testing or test reports from the used oil fuel marketer. Certification of other fuels shall be either by the owner/operators own testing or test reports from the fuel marketer. [R307-203] Status: Not applicable for A as the plant was running on natural gas. Diesel fuel used for the miscellaneous off-road equipment is provided by Chevron fuels which certifies the product as #2 Ultra Low. II.B.4.c Sources burning used oil for energy recovery shall comply with the following: The concentrations/parameters of contaminants in any used oil fuel shall not exceed the following levels: 1) Arsenic 5 ppm by weight 2) Cadmium 2 ppm by weight 11 3) Chromium 10 ppm by weight 4) Lead 100 ppm by weight 5) Total halogens 1,000 ppm by weight 6) Flash Point shall not be less than 100°F [R307-401-14] II.B.4.c.1 The owner/operator shall provide test certification for each load of used oil fuel received. Certification shall be either by their own testing or test reports from the used oil fuel marketer. Records of used oil fuel consumption and the test reports shall be kept for all periods when the plant is in operation. Records shall be made available to the Director or the Director's representative upon request. The records shall include the three-year period prior to the date of the request. [R307-401-8] II.B.4.c.2 Used oil that does not exceed any of the listed contaminants content may be burned. The owner/operator shall record the quantities of oil burned on a daily basis. [R307-401-8] II.B.4.c.3 Any used oil fuel that contains more than 1000 ppm by weight of total halogens shall be considered a hazardous waste and shall not be burned in the boiler. The oil shall be tested for halogen content by ASTM Method D-808-81, EPA Method 8240 or Method 8260 before used oil fuel is transferred to the boiler tank and burned. [R307-401-8] Status: Not applicable for II.B.4.c through II.B.4.c.3. The asphalt plant no longer burns used oil. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) -OOO: Standards of Performance for Nonmetallic Mineral Processing Plants Status: In Compliance. All opacities viewed on the day of this inspection were under the standards for the applicable aggregate equipment. Monthly spray bar records were viewed on site. The records covered a two-year period and included the dates and repair indicators. The initial Method 9 observations were performed on September 6, 2012. Copies of the observations were attached to the inspection memo DAQC-1326-21. NSPS (Part 60) – I: Standards of Performance for Hot Mix Asphalt Facilities Status: In Compliance. This subpart is satisfied by compliance with Condition II.b.1.b.E for opacity limits, and Conditions II.B.2.e through II.B.2.e.8 for stack testing requirements. 12 AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Nonattainment and Maintenance Areas for PM10: Emissions and Fugitive Emissions and Fugitive Dust [R307-309] Status: In Compliance. The observed opacities were under the limits established by this Rule for the property boundaries and at all on site points. The most recent Fugitive Dust Control Plan is dated May 7, 2021, and can be viewed on site. Aggregate Processing Operations for PM2.5 Nonattainment Areas [R307-312] Status: In Compliance. The opacities observed from the applicable equipment were under the limits established by this rule. See Conditions II.B.1.b.A through II.B.1.b.G for more information. EMISSION INVENTORY: Listed before are the Actual Emissions Inventory provided from Staker Parson Companies - Keigley Quarry. A comparison of the estimated total potential emissions (PTE) on AO: DAQE-AN124440009-18, dated October 1, 2018. (PTE) are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr Actuals tons/yr Carbon Monoxide 32.55 Nitrogen Oxides 13.95 Particulate Matter - PM10 73.75 Particulate Matter - PM2.5 29.05 Sulfur Dioxide 15.21 Volatile Organic Compounds 8.00 Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr Acetaldehyde (CAS #75070) 660 Acrolein (CAS #107028) 20 Benzene (Including Benzene From Gasoline) (CAS #71432) 200 Ethyl Benzene (CAS #100414) 120 Formaldehyde (CAS #50000) 1560 Generic HAPs (CAS #GHAPS) 300 Hexane (CAS #110543) 460 Naphthalene (CAS #91203) 320 Toluene (CAS #108883) 1460 Xylenes (Isomers And Mixture) (CAS #1330207) 100 EMISSION INVENTORY data can be collected from SLEIS. See attached 2020 Emissions Inventory Report for Staker & Parson Companies 2020 activity at the Keigley Quarry. PREVIOUS ENFORCEMENT ACTIONS: No enforcement actions on record for the past five years. 13 COMPLIANCE STATUS & RECOMMENDATIONS: In compliance with the conditions of AO DAQE-AN124440009-18 dated October 1, 2018, NSPS I, OOO, UAC R307-309, and R307-312 at the time of this inspection. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: Schedule for the next inspection cycle. Check for a new AO that adds the Rock Dust Mill and the fuel tanks. NSR RECOMMENDATIONS: Consider removing Conditions II.B.4.c through II.B.4.c.3 as the asphalt plant no longer uses used fuel oil. ATTACHMENTS: VEOs, emailed production statement with attached asphalt temperature graphs, sweeper records, and SLEIS 2020 Emission Inventory 10/16/23, 6:22 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177651201595152370…1/4 Susan Weisenberg <sweisenberg@utah.gov> RE: [EXT] Records to complete the Keigly Pit inspection 1 message Scovill, Nakeasha (Staker Parson) <nakeasha.scovill@stakerparson.com>Fri, Sep 8, 2023 at 4:57 PM To: Susan Weisenberg <sweisenberg@utah.gov> Cc: "Boudreau, Christian (Staker & Parson)" <christian.boudreau@stakerparson.com> Hey Susan, II.B.1.a.A R12 Aggs: 1,137,122 Tons II.B.1.a.B R12 HMA: 174,189 Tons II.B.1.a.C 182.15 Tons Per Hour II.B.2.c We are still working on finding out if the magnehelic has been calibrated in the last year. If not, then we will make sure to get this done and sent to you as soon as possible. II.B.2.d Attached are a recent week of temperature reading. Let me know if you need more. II.B.3.e Attached are a few copies of sweeper receipts. Let me know if you need more. The date of the most recent FDCP is 05/07/2021. If you need a copy of the email confirmation, I have that as well. Let me know what else you need. Thank you! From: Susan Weisenberg <sweisenberg@utah.gov> Sent: Thursday, August 31, 2023 3:53 PM To: Scovill, Nakeasha (Staker Parson) <nakeasha.scovill@stakerparson.com> Subject: [EXT] Records to complete the Keigly Pit inspection CAUTION: This email originated from outside of the organization. Do not click links or open attachments unless you are expecting this email and know the contents are safe. If you believe this email may be phishing or malicious, please use the Report Phish button. 10/16/23, 6:22 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177651201595152370…2/4 Hello, I inspected the Keigly facility, located at 12370 South West Mountain Road, Geneva, yesterday. In order to complete the inspection I will need documents to demonstrate compliance with with the following AO AN124440009-18 Conditions: II.B.1.a. for the 12-month rolling period of August 2022 to July 2023 for A - total processed aggregate material, B - total tons of asphalt material, and C. the tons per hour of asphalt produced. II.B.2.c. - the pressure drop and on-site wheel recordings were reviewed during the inspection, I just need the most recent calibration date for the asphalt plant's magnehelic gauge. II.B.2.d - Please submit a recent week of asphalt mix temperature readings as an example of the typical hot mix temperature range. II.B.3.e - While watering records were reviewed on site, this referenced condition requires records of paved road cleanings. Dennis Cole Pinarelli, stated that you probably have them. Please send me a recent road cleaning record and a statement of how often the paved roads are cleaned. R307-305 - requires the submission of a Fugitive Dust Control Plan. I couldn't find a record for the Keigly Pit's plan. Can you give me the date of the current FDCP. Thanks - let me know if you have any questions. Susan Weisenberg, Environmental Scientist Office: 385-306-6512 ATTENTION: Ce courriel vient de l'exterieur de l'entreprise. Ne cliquez pas sur les liens, et n'ouvrez pas les pièces jointes, à moins que vous ne connaissiez l'expéditeur du courriel et savez que le contenu est sécuritaire. Si vous pensez qu’il s’agit d’un courriel d’hameçonnage ou malveillant, veuillez cliquer sur le bouton Signaler une tentative d’hameçonnage. 6 attachments 10/16/23, 6:22 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177651201595152370…3/4 HMA Temp Readings 1.jpg 4127K HMA Temp Readings 2.jpg 4115K HMA Temp Readings 3.jpg 4161K HMA Temp Readings 4.jpg 4139K HMA Temp Readings.jpg 4000K 10/16/23, 6:22 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177651201595152370…4/4 image0000.JPG 211K 10/16/23, 6:20 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177965730377382167…1/4 Susan Weisenberg <sweisenberg@utah.gov> RE: [EXT] Records to complete the Keigly Pit inspection 1 message Boudreau, Christian (Staker & Parson) <christian.boudreau@stakerparson.com>Fri, Oct 13, 2023 at 10:10 AM To: Susan Weisenberg <sweisenberg@utah.gov> Susan, Sorry for the late reply, the magnehelic gauge was last calibrated on 05/08/2023. Thanks, Christian Boudreau Environmental Specialist West Division Staker Parson A CRH COMPANY 89 West 13490 South Draper, Utah 84020 O +1 (801) 871 6704 C +1 (385) 318 6938 E christian.boudreau@stakerparson.com From: Susan Weisenberg <sweisenberg@utah.gov> Sent: Friday, October 6, 2023 11:34 AM To: Scovill, Nakeasha (Staker Parson) <nakeasha.scovill@stakerparson.com> Cc: Boudreau, Christian (Staker & Parson) <christian.boudreau@stakerparson.com> Subject: Re: [EXT] Records to complete the Keigly Pit inspection CAUTION: This email originated from outside of the organization. Do not click links or open attachments unless you are expecting this email and know the contents are safe. If you believe this email may be phishing or malicious, 10/16/23, 6:20 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177965730377382167…2/4 please use the Report Phish button. Hello, were you able to get the date of the most recent asphalt plant's magnehelic calibration? Thanks! Susan Weisenberg, Environmental Scientist Office: 385-306-6512 On Fri, Sep 8, 2023 at 4:58 PM Scovill, Nakeasha (Staker Parson) <nakeasha.scovill@stakerparson.com> wrote: Hey Susan, II.B.1.a.A R12 Aggs: 1,137,122 Tons II.B.1.a.B R12 HMA: 174,189 Tons II.B.1.a.C 182.15 Tons Per Hour II.B.2.c We are still working on finding out if the magnehelic has been calibrated in the last year. If not, then we will make sure to get this done and sent to you as soon as possible. II.B.2.d Attached are a recent week of temperature reading. Let me know if you need more. II.B.3.e Attached are a few copies of sweeper receipts. Let me know if you need more. The date of the most recent FDCP is 05/07/2021. If you need a copy of the email confirmation, I have that as well. Let me know what else you need. Thank you! From: Susan Weisenberg <sweisenberg@utah.gov> Sent: Thursday, August 31, 2023 3:53 PM To: Scovill, Nakeasha (Staker Parson) <nakeasha.scovill@stakerparson.com> Subject: [EXT] Records to complete the Keigly Pit inspection 10/16/23, 6:20 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177965730377382167…3/4 CAUTION: This email originated from outside of the organization. Do not click links or open attachments unless you are expecting this email and know the contents are safe. If you believe this email may be phishing or malicious, please use the Report Phish button. Hello, I inspected the Keigly facility, located at 12370 South West Mountain Road, Geneva, yesterday. In order to complete the inspection I will need documents to demonstrate compliance with with the following AO AN124440009-18 Conditions: II.B.1.a. for the 12-month rolling period of August 2022 to July 2023 for A - total processed aggregate material, B - total tons of asphalt material, and C. the tons per hour of asphalt produced. II.B.2.c. - the pressure drop and on-site wheel recordings were reviewed during the inspection, I just need the most recent calibration date for the asphalt plant's magnehelic gauge. II.B.2.d - Please submit a recent week of asphalt mix temperature readings as an example of the typical hot mix temperature range. II.B.3.e - While watering records were reviewed on site, this referenced condition requires records of paved road cleanings. Dennis Cole Pinarelli, stated that you probably have them. Please send me a recent road cleaning record and a statement of how often the paved roads are cleaned. R307-305 - requires the submission of a Fugitive Dust Control Plan. I couldn't find a record for the Keigly Pit's plan. Can you give me the date of the current FDCP. Thanks - let me know if you have any questions. Susan Weisenberg, Environmental Scientist Office: 385-306-6512 ATTENTION: Ce courriel vient de l'exterieur de l'entreprise. Ne cliquez pas sur les liens, et n'ouvrez pas les pièces jointes, à moins que vous ne connaissiez l'expéditeur du courriel et savez que le contenu est sécuritaire. Si vous pensez qu’il s’agit d’un courriel d’hameçonnage ou malveillant, veuillez cliquer sur le bouton Signaler une tentative d’hameçonnage. ATTENTION: Ce courriel vient de l'exterieur de l'entreprise. Ne cliquez pas sur les liens, et n'ouvrez pas les pièces jointes, à moins que vous ne connaissiez l'expéditeur du courriel et savez que le contenu est sécuritaire. Si vous 10/16/23, 6:20 PM State of Utah Mail - RE: [EXT] Records to complete the Keigly Pit inspection https://mail.google.com/mail/u/0/?ik=bffac613d3&view=pt&search=all&permthid=thread-a:r-6646107751994061276%7Cmsg-f:177965730377382167…4/4 pensez qu’il s’agit d’un courriel d’hameçonnage ou malveillant, veuillez cliquer sur le bouton Signaler une tentative d’hameçonnage. 2020 Emissions Inventory Report Emissions Summary for Staker & Parson Companies- Keigley Quarry (12444) CRITERIA AIR POLLUTANT (CAP) EMISSIONS TOTALS Pollutant Code/CAS #Pollutant Name Emissions (tons, excluding tailpipe) Tailpipe Emissions (tons) Total Emissions (tons)* PM10-PRI PM10 Primary (Filt + Cond)23.78752 0.2897 24.07722 PM10-FIL PM10 Filterable 21.3015 <.00001 21.3015 PM25-PRI PM2.5 Primary (Filt + Cond)3.10426 0.28101 3.38527 PM25-FIL PM2.5 Filterable 3.07823 <.00001 3.07823 SO2 Sulfur Dioxide 0.44254 0.00382 0.44636 NOX Nitrogen Oxides 3.38412 2.73354 6.11766 VOC Volatile Organic Compounds 4.16507 0.35416 4.51923 CO Carbon Monoxide 16.92061 1.82307 18.74368 7439921 Lead 0.00008 <.00001 0.00008 HAZARDOUS AIR POLLUTANT (HAP) and/or OTHER POLLUTANT EMISSIONS TOTALS Pollutant Code/CAS #Pollutant Name Is VOC/PM? Total Emissions (tons)* 71432 Benzene (HAP)VOC 0.05076 7440439 Cadmium (HAP)PM 0.00005 50000 Formaldehyde (HAP)VOC 0.40349 7723140 Phosphorus (HAP)- 0.00364 540841 2,2,4-Trimethylpentane (HAP)VOC 0.00521 246 Polycyclic Organic Matter (HAP)VOC 0.01302 *Rounded to 5 digits past the decimal point. Note that where rounding results in 0, <.00001 is indicated. 1/2