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Home My WebLink AboutDAQ-2024-004478DEPARTMENT OF THE ARMY TOOELE ARMY DEPOT/HEADQUARTERS 1 TOOELE ARMY DEPOT, BUILDING 1 TOOELE, UT 84074-5003 JUL 2 5 20n JULY 18,2023 DiVlSi0i{ CF AIR Qi.lA[-r Subject: Semiannual Periodic Startup, Shutdown, Malfunction, Permit number 4500006004. Bryce Bird Department of Environmental Quality Division of Air Quality ATTN: Compliance P.O. Box 144820 Salt Lake City, Utah 84114-4820 Dear Mr. Bird: Tooele Army Depot is providing the enclosed Semiannual Periodic Startup, Shutdown, Malfunction for the reporting period of January 1,2023 through June 30, 2023. Should you have any questions regarding this matter, please contact Lonnie Brown of my staff at (435) 833-2526. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision according to a system designed to assure that quality personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Sincerely, Eric B. Dennis Colonel, U.S. Army Commanding Enclosure cc: USEPA Region 8 REVIEWEDInitials: Date: Jan 19, 2023Compliance Status: OKFile #: 11594 (B2) Summary Report Excess Emission and Continuous Monitoring System Performance Company name: Tooele Army Depot (TEAD) Mailing Address l Tooele Army Depot City, State & Zip: Tooele, Utah 84074 Unit Description in accordance with 40 CFR 63.10(eX3(viXD): APE 1236 Deactivation Furnace: The incinerator consists of an oil fired rotary kiln designed to demilitarize Army propellant, explosives and pyrotechnics (PEP) reactive waste muntions. Changes in Continuous Monitoring System (CMS), Process, or Controls since Last Reporting in accordance with 40 CFR 53.lO(eX3(viXK): Hazardous Air Pollutants (HAPs) Monitoring in Accordance with 40 CFR 53.10(eX3(viXB): Pollutants Monitored Monitoring Method Dioxins/Furans CMS Operating Parameter Limits Low Volatile Metals (arsenic, Beryllium and Chromium)CMS Operating Parameter Limits Semi-Volatile Metals (Cadmium and Lead)CMS Operating Parameter Limits Chlorine CMS Operatins Parameter Limits Particulate Matter CMS Operating Parameter Limits CO and 02 CEMS TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report1of6 Emissions and Operating Parameter Limitations in Accordance with 40 CFR 53.lO(eX3(viXD): APE 1236 Deactivation Furnace \pplicable !missions itandards Process Description cMs/cEMs lnstrument Tag lD Waste Feed Cut Off Activation Basisr MACT limit HL, UKE, DIF Min Afterburner Temp Ttc702 HRA <L607"F SVM, LVM Max Afternburner Temo Ttc702 HRA >1811"F tlL, u1{E, DfF,PM, SVM, LVM, HCL/CL,Max Stack Velocity FT1401 HRA >44 fos HC, DRE, D?F Max Propellant, Explosives and pyrotechnics feed Rate2 Calculated 732\b/hr PM Max Particulate Matter Generation Rate'Calculated 65lb/hr SVM Max Semi volatile Metals Feed Rate'Calculated L4lb/hr LVM Low Volatile Metals Feed Rate'Calculated 19 lblhr SVM, LVM, HCL/CL,Max Total Chlorine and Chloride Feed Rate2 Calculated 2.2\blhr D/F Min Baghouse lnlet Temp3 Tt1004 HRA <801"F Dlr Max Baghouse lnlet Temp3 Tr1004 HRA >to42"F HC, DRE Max Stack Gas Carbon Monoxide Concentration3 At1300 HRA 100 ppmva 1 HRA refers to hourly Rolling Average 2 There is no averaging period associated with these OPLs. ln Lieu of continuously calculating the feed of this parameter, the US Army determines the feed rate of each item that will ensure compliance with all of the constituent feed rate limits and maintain the item feed rate below this oredetermined rate. 3 Determine form manufacturer's recommendations, designed specifications, or HWC NESHAP requirements, not CPT Determinations. 4 Dry basis, corrected to seven percent oxygen. TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report2ofG Relevant Standards per 40 CFR 53.1219(a): Operating Hours for Each Source in accordance with 40 CFR 63.10(eX3Xvi)(H): CMS Excess Emissions and Parameter Exceedance Data Summary in accordance with 40 CFR 53.10(eX3XviXl): Pollutant Performance Standard Destruction and Removal Efficiency (DRE)>99.99% Particulate Matter 1.013 grldscf @ 7% Oz Hydrocarbons (HC)10 ppmv (dry) Hydrogen Chloride 32 parts per million by volume, combined emissions, expressed as a chloride Carbon Monoxide (CO) 100 ppmv corrected to 7Yo oxygen over a one hour rolling average and shall not exceed 500 ppmv, dry basis, for more that one minute at a time. Semi-volatile Metals (SVMXlead and cadmium combined 230 pgldscm @ 7%O2 Low volatile metals (LVMXarsenic and beryllium and chromium combined))2 pgldscm @ 7%Oz Dioxin and Furans ).20 ng TEQ/dscm @ 7% Oz Mercury 130 pgldscm @7%O2 Source Source Hazardous Waste Operating Hours in Reporting Periodl l2-Month Rolling Total of lncinerator Operating Hours Hazardous waste 12- Month Rolling Hours of Operation APE 1236 Deac Furnace 383.52 633.84 3340 Source A. Hazardous Waste Operating Time (Hr) B. Hours Tota! Excess Emission (EE) or Parameter Exceedance IPEI C. Percent of Hazardous Waste Operating Time for EE and PE (100*B/A) APE 1235 Deac Furnace 383.s2 0.00 o.oo% Source D. Hours PE or EE due to startup or shutdown E. Hours PE or EE due to Control Equipment Problems F. Hours PE or EE due to Process Problems APE 1235 Deac Furnace o 0.38 0.000 Source G. Hours PE or EE due to Other Problems H. Hours PE or EE due tr Unknown Problems APE 1235 Deac Furnace 0.00 0 TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report3of6 Source A. Hazardous Waste Operating Time (Hr) B. Hours - CMS Downtime C. Percent ot Operatang Time for CMS downtime 1100*B/al APE 1236 Deac Furnace 383.52 0 0 CMS Performance Summary in accordance with 40 CFR 53.10(eX3XvaXJ): rReporting Period is semiannually Residence time of the APE 1236 furnace at 1 RPM is approximately 10 minutes TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report Source D. Hours Monitoring Equipment MaJfunction E. ngurD ttgtt- Monitoring Equipment ilalf..naia* F. Hours Unknown Cause APE 1236 Deac Furnace 0 0 0 Monitoring Equipment Manufacturer(s) and Model Number in accordance with 40 CFR Alarm Llmit Span Vlake/ Mode Serial Number/CerlAudit Frequency Cert/Audi t valid Scheduled number fhermocouple lE Cert/Audlt PdT-1003 Baghouse Pressure Drop <3.5" W.C.0 to 15" W.C.Foxboro tDP10- D22A11FM1B1 Annual 23-Aue-22 It complianc Aug-23 PT-1103 Rotary Kiln Feed End Draft Pressure > Atmospheric (-2) to 2" w.C.tollGPi 0 329t527 Annual 23-Aug-22 ln complian(Auc-23 TT-605 Rotary Kiln Feed End Temperature >680"F 0 to 2,200 "F Newport rNFCT-0001 Annual 23-Aug-22 tn complian(Aug-23 rr-702 Afterburner Temperature <1607F 0 to 2,200 "F Newport/fyp eK INFCT{OO1A Annual 23-AuB-22 ln complian(Aug-23 TT-1002 Bag House lnletTemperature <LO42"F 0 to 2,200 "t Newportflyp EK rNFCT-0001A Annual 23-Aue-22 ln complian(Aug-23 TT-504 Rotary Kiln Burner End Temperature no limit 0 to 2,200 "F Newport INFCT-OOO1 Annual 23-Aug-22 ln complian(Aug-23 TT-1401 Stack Temperature no limit 0 to 2,200 "F Kurzl454FT 756004-13-23-m 0000-13-14-01- 28-20-01-12 Annual 23-AuB-22 ln complianc e Aug-23 FT-1401 Stack Flow Rate >44fps 0 to 100 linear ftls Kutzl454Ff 755004-13-23-00 0000-13-14-01- 28-20-0t-Lz Annual 23-Aug-22 ln complianc e Aug-23 4of6 Monitoring Report ln accordance with Operating Permit provision 1.S.2.a. and Utah Administrative Reporting Period:Start:1-Jan-23 End:30-Jun-23 () There were no deviations from any permit requirements Below is a list of permit requirements for which there were deviations. The list includes the information required by Operating Permit provision l.S.2.a and UAC R307- a15-5a(3Xc)(i). See Periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 53.1O(dxs)(i) on next page. ln lieu of attaching the above list, deviation reports submitted in ( X ) accordance with permit provisions 1.S.2.c. and UAC R307-415-6a(3)@(ii) are referenced Below On January 24,2023, it was discovered that personnel had inadvertently missed 2022's fourth quarter opacity reading at the 1320 furnace. The report was filed with the State on January 24, 2023 ln accordance with Operating Permit provision l.K and UAC R307-415-5d, and based on information and belief formed after reasonable inquiry, I certify that the statements and information in this document are true, accurate, and complete. lF )/l ul Date () TEAD-N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report ERIC B. Commanding 5of6 REVIEWEDInitials:Date: Jan 19, 2024 Compliance Status: OKFile #: 11594 (B2)Comment: Deviation discovered on Jan 24, 2023, is noted in report. Regarding condition II.B.1.g. Periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 63.10(dX5Xi): lf actions taken by an owner or operator during a startup or shutdown (and the startup or shutdown causes the source to exceed any applicable emission limitation in the relevant emission standards), or malfunction of an affected source (including actions taken to correct a malfunction) are consistent with the procedures specified in the source's startup, shutdown, and malfunction plan (see S 63.6(e)(3)), the owner or operator shall state such information in a startup, shutdown, and malfunction report. The Startup, Shutdown and Malfunction investigation and evaluation in accordance with 40 CFR 63.1206(eX3Xii), 40 CFR 63.10(c) and 40 CFR 63.10(dxsxi) Event Number Alarm Date and Time ln Alarm Date and Time Out Duration (hours)Type Results of lnvestigation Corrective Measures Taken 1 tlt3/2O23 6:0t Llt3/2O23 6:24 0.38 SSMP Afterburner flame out Re-lighted the Afterburner. TEAD.N Excess Emission Monitoring, CMS Periodic, and SSM System Performance Report6of6 Semiannual Excess Emissions, Monitoring, and Periodic Statup, Shutdown, and Malfunction Report The startup, shutdown, and malfunction report shall be delivered or postmarked by the 30th day following the end of each calendar half. Facility Name: Reporting Period: Tooele Army Depot Start: L-Jan-23 End: 30Jun-23 ln accordance with 40 CFR 63.10(d}(sxi), the following report is being submitted to document compliance with the reporting requirements associated with the Maximum Achievable Control Technology (MACT) regulations identified in Subpart EEE. lf actions taken by the owner or operator during a startup, shutdown, or malfunction of an affected source (including actions taken to correct a malfunction) are consistent with the procedures specified in the source's Startup, Shutdown, and Malfunction Plan (SSMP), the owner or operator shall state such information in a startup, shutdown, and malfunction report. During the reporting period the facility was consistent with the operating procedures specified in the Startup, Shutdown, and Malfunction Plan. Based on the information and Belief formed after reasonable inquiry, I certify that the statement and information in this document are true, accurate, and complete. d*,l& )r' L, Signature of a Responsible Official for the Source ERIC B. DENNIS COL, LG Commanding Print or type the name and title of the Responsible official REVIEWEDInitials:Date: Jan 19, 2024Compliance Status: OKFile #: 11594 (B2)