DAQ-2024-004480

DEPARTMENT OF THE ARMY
TOOELE ARMY DEPOT'HEADQUARTERS
1 TOOELE ARMY DEPOT, BUILDING ,|
TOOELE, UT 84074-s003
JANUARY 24,2024
Subject: Semiannual Periodic Startup, Shutdown, Malfunction, Permit number 4500006004
Bryce Bird
Department of Environmental Quality
Division of Air Quality
ATTN: Compliance
P.O. Box 144820
Salt Lake City, Utah 84114-4820
UTAH DEPARruENT OF
E}.IVIRONMENTAL OUAUW
JAN 2 I 2024
DIVISION OF AIR QUALTTY
Dear Mr. Bird:
Tooele Army Depot is providing the enclosed Semiannual Periodic Startup, Shutdown,
Malfunction for the reporting period of June 1, 2023 through December 31 , 2023 and 2023
Annual Compliance Certifi cation.
Should you have any questions regarding this matter, please contact Lonnie Brown of my
staff at [phone].
I certify under penalty of law that this document and all attachments were prepared under
my direction or supervision according to a system designed to assure that quality personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fine and imprisonment for knowing violations.
Sincerely,
ft^
eXc e. Dennis
Colonel, U.S. Army
Commanding
2 Encls
1. Semiannual SSM Report
2. Annual Compliance Certification
cc:
USEPA Region 8
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Semiannual Excess Emissions, Monitoring, and Periodic Statup,
Shutdown, and Malfunction RePort
The statup, shutdown, and maltunction report shall be delivered or postmarked by the 30th day following the end of each
calendar half.
Facility Name:
Reporting Period:
Tooele Army Depot
tn accordance with 40 CFR 63.10(dX5Xi), the following report is being submitted to document
compliance with the reporting requirements associated with the Maximum Achievable Control
Technology (MACT) regulations identified in Subpart EEE.
lf actions taken by the owner or operator during a startup, shutdown, or malfunction of an
affected source (including actions taken to correct a malfunction) are consistent with the
procedures specified in the source's Startup, Shutdown, and Malfunction Plan (SSMP), the
owner or operator shall state such information in a startup, shutdown, and malfunction report.
During the reporting period the facility was consistent with the operating procedures specified
in the Startup, Shutdown, and Malfunction Plan.
Based on the information and Belief formed after reasonable inquiry, ! certify that the
statement and information in this document are true, accurate, and complete.
?t T^ r-l
ERIC B. DENNIS COL, LG Commanding
Print or type the name and title of the Responsible official
1-Jul-23 End: 31-Dec-23
Signature of a Responsible Official for the Source
UTAH DEPARTMENT OF
.Jlrll ? I 2024
DIVISION OF AIR QUALITY
ENVIRONMENTAL QUALITYREVIEWEDInitials: Date: Feb 1, 2024Compliance Status: OKFile #: 11594 (B2)
Summary Report Excess Emission and Continuous Monitoring System
Performance
Company name: Tooele Army Depot (TEAD)
Mailing Address l Tooele Army Depot
City, State & Zip: Tooele, Utah 84074
Unit Description in accordance with 40 CFR 53.10(eX3(viXDl:
APE 1235 Deactivation Furnace:
J,{ft 2 g 2024
TEAD.N
Excess Emission Monitoring, CMS Periodic,
and SSM System Performance Report
The incinerator consists of an oil fired rotary kiln designed to demilitarize Army propellant,
explosives and pyrotechnics (PEP) reactive waste muntions.
Changes in Continuous Monitoring System (CMS), Process, or Controls since last Reporting in
accordance with 40 CFR 63.10(el(3(viXK):
Hazardous Air Pollutants (HAPs) Monltoring in Accordance wlth 40 CFR 63.1O(eX3(viXBl:
Pollutants Monitored MonitorinS Method
Dioxins/Furans CMS Operating Parameter Limits
Low Volatile Metals (arsenic, Beryllium
and Chromium)
CMS Operating Parameter Limits
Semi-Volatile Metals (Cadmium and Lead)CMS Operating Parameter Limits
Chlorine CMS Operating Parameter Limits
Particulate Matter CMS Operating Parameter Limits
CO and O2 CEMS
.#,IffiNilHfrfl
DIVISION OFAIR QUALITY
1of6
REVIEWEDInitials: Date: Feb 1, 2024Compliance Status: OKFile #: 11594 (B2)
Emissions and Operating Parameter Limitations in Accordance with 40 CFR 63.10(el(3(viXD):
APE 1236 Deactivation Furnace
Ippllcable
imissions
itandards
Process Descrlption
cMs/cEMs
lnstrument
Tag lD
Ar.Gla E.a.
MACTlimltCut Off
Activation
Basisl
HU, UKt,
DIF Min Afterburner Temp Ttc702 HRA <7607"F
SVM, LVM Max Afternburner Temp Ttc702 HRA >1811"F
HL, UKE,
DIF,PM,
SVM,
IVM,
HCL/CL,Max Stack Velocity FT1401 HRA >44 fps
HC, DRt,
D?F Max Propellant, Explosives and pyrotechnics feed Rate2 Calculated L32lblhr
PM Max Particulate Matter Generation Ratez Calculated 55lb/hr
SVM Max Semi volatile Metals Feed Ratez Calculated 14 lb/hr
LVM Low Volatile Metals Feed Rate'Calculated 19 lblhr
SVM,
LVM,
HCL/CL,Max Total Chlorine and Chloride Feed Rate2 Calculated 2.2lb/hr
olF Min Baghouse lnlet Temp3 Tt1004 HRA <801'F
)lF Max Baghouse lnlet Temp3 Tt1004 HRA >7042"F
HC, DRE Max Stack Gas Carbon Monoxide Concentration3 Ar1300 HRA 100 ppmva
1 HRA refers to hourly Rolling Average
2 There is no averaging period associated with these OPLs. ln Lieu of continuously calculating the feed of this
parameter, the US Army determines the feed rate of each item that will ensure compliance with all of the
constituent feed rate limits and maintain the item feed rate below this oredetermined rate.
3 Determine form manufacturer's recommendations, designed specifications, or HWC NESHAP requirements, not
CPT Determinations.
4 Dry basis, corrected to seven percent oxygen.
TEAD.N
Excess Emission Monitoring, CMS Periodic,
and SSM System Performance Report2of 6
Relevant Standards per 40 CFR 63.1219(a):
Operating Hours for Each Source in accordance with 40 CFR 63.10(eX3Xvi)(H):
CMS Excess Emissions and Parameter Exceedance Data Summary in accordance with 40 CFR
53.1o(eX3l(viXl):
Pollutant Performance Standard
)estruction and Removal Efficiency (DRE)>99.99%
>articulate Matter 0.013 grldscf @ 7%02
{ydrocarbons (HC}10 ppmv (dry)
{vdroeen Chloride
32 parts per million by volume, combined emissions,
expressed as a chloride
larbon Monoxide (CO)
100 ppmv corrected to 7% oxygen over a one hour rolling
average and shall not exceed 500 ppmv, dry basis, for
more that one minute at a time.
iemi-volatile Metals (SVMXlead and cadmium
:ombined 230 ggldscm @ 7%02
Low volatile metals (LVM)(arsenic and
beryllium and chromium combined)92 pgldscm @ 7%O2
Dioxin and Furans 1.20 ng TEQ/dscm @ 7%02
Mercury 130pg/dscm @7/oO2
Source
Source Hazardous Waste
Operatlng Hours in Reporting
Periodr
l2-Month Rollint Total
of lnclnerator Operatlng
Hours
Hazardous Waste 12-
Month Rollin8 Hours of
Operation
APE 1236 Deac Furnace 1071.91 1440.30 3340
Source
A. Hazardous Waste
Operating Time (Hr)
B. HoursTotal Excess
Emission (EEl or
Parameter Exceedance
{PEI
C. Percent of Hazardous
Waste Operating Time for
EE and PE (100r8/Al
APE 1236 Deac Furnace to7L.9t 0.00 0.0O/o
Source
D. Hours PE or EE due to
startup or shutdown
E. Hours PE or EE due to
Control Equipment
Problems
F. Hours PE or EE due to
Process Problems
APE 1236 Deac Furnace 0 2.25 0.750
Source
G. Hours PE or EE due to
Other Problems
H. Hours PE or EE due to
Unknown Problems
APE 1235 Deac Furnace 0.00 0.75
TEA},N
Excess Emission Monitoring, CMS Periodic,
and SSM System Performance Report3of5
CMS Performance Summary in accordance with 40 CFR 63.10(eX3XviXJl:
lReporting Period is semiannually
Residence time of the APE 1236 furnace at 1 RPM is approximately 10 minutes
Model Number in accordance with 40 CFR
Source
A. Harardous Waste
Operatlng Time (Hr)
8. Hourc - CMS
Downtlme
C. Percent of Operatlng
Time for CMS downtime
t100+B/Al
APE 1236 Deac Furnace to7L.91 0 0
Source
D. Hours Monitoring
Equipment Malfunctlon
E. nours lIOn'
Monltorlng Equipment
li rlfr r nr.+ian
F. Hours Unknourn Cause
APE 1236 Deac Furnace 0 0 0
Monitoring Equipment Manufacturer(s) al !d
lnitrument D$crlptlon Alarm Llmlt Sp.n
vlakG/ Mode Serial l{umber/
Ihermocouple ]D
CelArdlt
Freguency
Cert/Audl Scheduled
Cert/tudltnstrument Ttl number t valld
Pdr-1003 Bagiouse Pressure Drop <3.5" W.C.0 to 15" w.C.Foxboro
IDPlG
D22411FM1B1
Annual 2l-Aua-22
tn
complianc Aug-23
PT-1103
Rotary Kln Feed End Draft
Plessure
> Atmospheric (-2)to 2" w.C.
;oxboro/GP2
0
329152L Annual 23-AvB-22
ln
:omplian(Aug-23
TT-505
Rotary Kiln Feed End
femperature
>580'r 0 to 2,200 'F Newport TNFCT{m1 Annual 23-Aug-72
ln
:omplian(Aug-23
fi-702 Aft erburner Temperature <!607F 0 to 2,200 'F
Newportfyp
eK tNFCr-(mu Annual 23-AW-22
ln
complianr Aug-23
TT-1002
Bag House
lnletTemperature
<Lo42'l 0 to 2,200 'F
Newportfyp
eK TNFCT-oq)U Annual 23-Aug-22
tn
complianc Aug-23
rT-604
Rotary Kiln Burner End
Temperature
no limit 0 to 2,200 'F Newport rNFCT-0001 Annual 23-Auz-22
ln
complianr Aug-23
TT-1401 Stack Temperature no limit 0 to 2,200 'F Kurzl454FT
756004-1 3-23-OC
000G13-14-01-
28-2G01-12
Annual 23-Aug-22
ln
complian<
e
Aug-23
FT-11101 Stack Flow Rat€>44fps
0 to 100 linear
tils Kunl454FT
7s@o/,-t3-23{X
0000-13-14-01-
28-2041-12
Annual 23-Aug-22
ln
complianc
e
Aug-23
TEAD-N
Excess Emission Monitoring, CMS Periodic,
and SSM System Performance Report4of6
Monitoring Report
tn accordance with Operating Permit provision t.S.2.a. and Utah Administrative
Reporting Period:Start:1-Jul-23 End:31-Dec-23
( X ) There were no deviations from any permit requirements
Below is a list of permit requirements for which there were deviations. The list
( ) includes the information required by Operating Permit provision l.S.2.a and UAC R307-
415-6a(3)(cXi). See Periodic Startup, Shutdown, and Malfunction Report accordance
40 CFR 63.10(dX5Xi) on next page.
ln lieu of attaching the above list, deviation reports submitted in
accordance with permit provisions 1.S.2.c. and UAC R307-415-6a(3)@(ii)
are referenced Below
ln accordance with Operating Permit provision l.K and UAC R307-415-5d, and based on information and belief
formed after reasonable inquiry, I certifo that the statements and information in this document are true, accurate,
and complete.
? \ Anv L'l
()
ERIC B. DENNIS
COL, LG
Commanding
Date
TEADN
Excess Emission Monitorin8, CMS Periodic,
and SSM System Performance Report5of5
REVIEWEDInitials: Date: Feb 1, 2024Compliance Status: OKFile #: 11594 (B2)
Periodic Startup, Shutdown, and Malfunction Report accordance 40 CFR 63.10(dX5l(il:
lf actions taken by an owner or operator during a startup or shutdown (and the startup or shutdown causes the source to exceed
any applicable emission limitiation in the relevant emission standards), or malfunction of an affected source (including actions taken
to conect a malfunction) are consistent with the procedures specified in the source's startup, shutdown, and malfunction plan (see
S 63.6(eX3)), the owner or operator shall state such information in a startup, shutdown, and malfunction report.
The Startup, Shutdown and Malfunction investi8ation and evaluation in accordance with 40 CFR 63.1205(eX3Xii), 't() CFR 63.10(c) and 40 CFR
53.10(d)(sXi)
Event
Number
Alarm Date and
Time !n
Alarm Date and
Time Out
Duratlon
(hoursl Type Results of lnvestlgation Corrective
Measures Taken
1 7l2ol2o23 6:17 7l2O/2O23 6:32 0.25 SSMP Flame Failure Afterburner.
2 712512023 6:31 712512023 6:46 0.2s SSMP Power Loss Restore Power
3 712712023 6t4t 712712023 5:56 0.25 SSMP DischarSe Converyor Jam Cleaned Converyor
4 8/312023 6:sL 813/20237:OG 0.2s SSMP Flame Failure Cleaned Thermocouple
5 8/a/2O236:47 814120237:O2 0.25 SSMP Flame Failure Replaced Thermocouple
6 9/6120236:46 9/6120237:Ot o.2s SSMP Discharge Converyor Jam Cleaned Converyor
7 thzl20238:O9 9/12/20238:24 0.25 SSMP Power Loss Restore Power
8 tOl2Ol2O23 t4:36 tOl2Ol2O23 L4:st o.25 SSMP DischarSe ConveryorJam Cleaned Converyor
9 LOl24l2O23 t4:59 L012a12023 1s:L4 o.2s SSMP Flame Failure
Replaced Thermocoupl
Wire
10 Ltlt4l2023 17:39 LLlL4l2O23 17154 0.25 SSMP Power Bump Power was restored
11 tUt7l2O237:32 Ltlt7120237:47 0.2s SSMP Dischar8e Converyor Jam Cleaned Thermocouple
t2 ttl22l20237tt6 LU22120237:3r 0.25 SSMP Flame Failure Cleaned Thermocouple
13 L1'12712023 t7|17 1L12712023 t7:32 0.2s SSMP Fuel Pump Cleand Fuel Pump
L4 Lt/2812023 Ls:07 7L12812O23 L5:16 0.25 SSMP Fuel Pump Replace Fuel Pump
15 12/7L/20238:59 L2lttl20239:L4 0.25 SSMP Discharge ConveryorJam Cleaned Thermocouple
UTAH DEPARTMENT OF
ENVIRONMENTAL OUALITY
JAil 21 2024
DIVISION OF AIR OUALITY
TEA},N
Excess Emission Monitoring, CMS Periodic,
and SSM System Performance Report5 of 5