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HomeMy WebLinkAboutDAQ-2024-007389 DAQE-AN109020004-24 {{$d1 }} Josh Feller Feller Stone Incorporated 688 East Chad Ranch Road Veyo, UT 84782 josh@fellerstone.com Dear Mr. Feller: Re: Approval Order: Administrative Amendment to Approval Order DAQE-AN109020003-22 to Correct Stack Testing Language Project Number: N109020004 The attached Approval Order (AO) is issued pursuant to the Division of Air Quality conducting a 10-year administrative review of this source and its respective AO. Feller Stone Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Christine Bodell, who can be contacted at (385) 290-2690 or cbodell@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:CB:jg cc: Southwest Utah Public Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director February 28, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN109020004-24 Administrative Amendment to Approval Order DAQE-AN109020003-22 to Correct Stack Testing Language Prepared By Christine Bodell, Engineer (385) 290-2690 cbodell@utah.gov Issued to Feller Stone Incorporated - Decorative Rock Production Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality February 28, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 5 PERMIT HISTORY ..................................................................................................................... 9 ACRONYMS ............................................................................................................................... 10 DAQE-AN109020004-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Feller Stone Incorporated Feller Stone Incorporated - Decorative Rock Production Mailing Address Physical Address 688 East Chad Ranch Road 688 East Chad Ranch Road Veyo, UT 84782 Veyo, UT 84782 Source Contact UTM Coordinates Name: Josh Feller 262,799 m Easting Phone: (435) 574-9300 4,136,404 m Northing Email: josh@fellerstone.com Datum NAD83 UTM Zone 12 SIC code 3281 (Cut Stone & Stone Products) SOURCE INFORMATION General Description Feller Stone Incorporated produces decorative rocks. Raw material is shipped in from out of state. Site operation involves sandblasting and cleaning of rocks. NSR Classification 10-Year Review Source Classification Located in Attainment Area Washington County Airs Source Size: B Applicable Federal Standards None Project Description An Administrative Amendment to Approval Order DAQE-981-96, dated October 30, 1996, was conducted in 2022 as part of a 10-year review. As part of the 10-year review, rule references were renumbered, the equipment list was moved, and the text of each rule and condition were modified to reflect the current language and formatting. As a result of the review, Feller Stone Incorporated was issued Approval Order DAQE-AN109020003-22, dated July 30, 2022. DAQE-AN109020004-24 Page 4 The newly updated 2022 AO omits language stating that no initial stack testing for each baghouse is required. The 2022 AO also omits language stating that the source is required to stack test only if directed by the Director. This language is being added back into the AO through this administrative amendment. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Carbon Monoxide 0 0.30 Nitrogen Oxides 0 0.96 Particulate Matter 0 3.57 Particulate Matter - PM10 0 2.85 Particulate Matter - PM2.5 0 2.85 Sulfur Dioxide 0 0.10 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 40 Change (TPY) Total (TPY) Total HAPs 0 0.02 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] DAQE-AN109020004-24 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Feller Stone Incorporated Decorative Rock Production II.A.2 One (1) Contaminant Control Corporation Baghouse Number of Bags: 144 Model 144 Air Flow 14,000 acfm Air-to-Cloth ratio is 6.2:1 Cleaning Method: Compressed air pulse Power Source: 40 HP electric motor II.A.3 One (1) Aget Manufacturing, Michigan Baghouse Number of Bags: 64 Model FT64S201-2H Air Flow 700 acfm Air-to-Cloth ratio is 6.2:1 Cleaning Method: Compressed air pulse Power Source: 20 HP electric motor II.A.4 One (1) Jaw Crusher Manufactured: 1965 Size: 10" x 36" and 18" roller II.A.5 Associated Equipment Includes: Front-end loader, fork-lift, cement mixer, etc. SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Facility-Wide Requirements. DAQE-AN109020004-24 Page 6 II.B.1.a The owner/operator shall make a copy of this AO available on site. The owner/operator shall make the AO available to the employees who operate the air emission producing equipment. The owner/operator shall ensure all employees receive instruction as to their responsibilities in operating the equipment according to all of the relevant conditions listed below. [R307-401-8] II.B.1.b The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Baghouse exhausts - 10% opacity B. All other points - 20% opacity. [R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.c The owner/operator shall not allow fugitive emissions associated with the source to exceed 20% opacity. [R307-401-8] II.B.1.c.1 Opacity observations of fugitive dust from intermittent sources shall be conducted according to 40 CFR 60, Appendix A, Method 9; however, the requirement for observations to be made at 15-second intervals over a six-minute period shall not apply. The number of observations and the time period shall be determined by the length of the intermittent source. For fugitive dust generated by mobile sources, visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.1.d The owner/operator shall install a manometer or magnehelic pressure gauge to measure the differential pressure across each fabric filter. [R307-401-8] II.B.1.d.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.1.e During operation of the fabric filters, the owner/operator shall maintain the static pressure drop range across the baghouse between 3 to 8 inches of water column. [R307-401-8] II.B.2 Stack Testing Requirements II.B.2.a The owner/operator shall not allow emissions from each of the baghouses to exceed the following rates and concentrations: Pollutant grains/dscf PM10 0.016 [R307-401-8] II.B.2.b The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.2.b.1 Frequency The owner/operator shall conduct a stack test on each baghouse only if directed by the Director. No initial testing is required. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] DAQE-AN109020004-24 Page 7 II.B.2.b.2 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.2.b.3 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.2.b.4 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.2.b.5 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.2.b.6 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.2.c Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.2.c.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.2.c.2 PM10 Total PM10 = Filterable PM10 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. [R307-401-8] II.B.3 Operation, Production, and Consumption Limits II.B.3.a The owner/operator shall not operate each baghouse for more than 4,160 hours per rolling 12-month period. [R307-401-8] DAQE-AN109020004-24 Page 8 II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine hours of operation with a supervisor monitoring and maintaining an operations log B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation. [R307-401-8] II.B.3.b The owner/operator shall not produce more than 3,000 tons of rocks per rolling 12-month period. [R307-401-8] II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine production with an operations log B. Record production on a daily basis C. Use the production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the production records for all periods the plant is in operation. [R307-401-8] II.B.3.c The owner/operator shall not consume more than 6,000 gallons of #2 diesel fuel per rolling 12-month period. [R307-401-8] II.B.3.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine consumption with an operations log B. Record consumption on a daily basis C. Use the consumption data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the consumption records for all periods the plant is in operation. [R307-401-8] II.B.4 Roads and Fugitive Dust II.B.4.a The owner/operator shall apply water and/or chemicals to control fugitive dust from unpaved roads and other unpaved operational areas that are used by mobile equipment. Treatment shall be of a sufficient frequency and quantity to ensure the opacity limits listed in the AO are not exceeded. The owner/operator may stop water application if the temperature is below freezing. [R307-401-8] DAQE-AN109020004-24 Page 9 II.B.4.a.1 Records of water treatment shall be kept for all periods the plant is in operation. The records shall include the following items: A. Date and time of day treatments were made B. Number of treatments made, dilution ratio, and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] II.B.4.b The owner/operator shall ship all material used for sandblasting and all waste material generated from sandblasting off-site. The owner/operator shall cover all temporary outside stockpiles of waste sandblasting material to prevent windblown fugitive dust. The owner/operator shall water storage piles to minimize the generation of fugitive dust as dry conditions warrant or as determined necessary by the Director. [R307-401-8] II.B.5 Fuel II.B.5.a The owner/operator shall use diesel fuel with a sulfur content that does not exceed 0.5 percent by weight. [R307-401-8] II.B.5.a.1 Sulfur content shall be decided by ASTM Method D-4294-89, or approved equivalent. The sulfur content shall be tested if directed by the Director. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN109020003-22 dated July 30, 2022 DAQE-AN109020004-24 Page 10 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE- RN109020004 February 8, 2024 Josh Feller Feller Stone Incorporated 688 East Chad Ranch Road Veyo, UT 84782 josh@fellerstone.com Dear Josh Feller, Re: Engineer Review - 10-Year Review and Permit Updates: Administrative Amendment to Approval Order DAQE-AN109020003-22 to Correct Stack Testing Language Project Number: N109020004 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review (NSR) permitting program. Feller Stone Incorporated should complete this review within 10 business days of receipt. Feller Stone Incorporated should contact Christine Bodell at (385) 290-2690 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Christine Bodell at cbodell@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an Approval Order (AO) for signature by the DAQ Director. If Feller Stone Incorporated does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Feller Stone Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N109020004 Owner Name Feller Stone Incorporated Mailing Address 688 East Chad Ranch Road Veyo, UT, 84782 Source Name Feller Stone Incorporated- Decorative Rock Production Source Location 688 East Chad Ranch Road Veyo, UT 84782 UTM Projection 262,799 m Easting, 4,136,404 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3281 (Cut Stone & Stone Products) Source Contact Josh Feller Phone Number (435) 574-9300 Email josh@fellerstone.com Billing Contact Josh Feller Phone Number 435-574-9300 Email josh@fellerstone.com Project Engineer Christine Bodell, Engineer Phone Number (385) 290-2690 Email cbodell@utah.gov Notice of Intent (NOI) Submitted January 10, 2024 Date of Accepted Application January 10, 2024 Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 2 SOURCE DESCRIPTION General Description Feller Stone Incorporated produces decorative rocks. Raw material is shipped in from out of state. Site operation involves sandblasting and cleaning of rocks. NSR Classification: 10 Year Review Source Classification Located in Attainment Area, Washington County Airs Source Size: B Applicable Federal Standards Project Proposal Administrative Amendment to Approval Order DAQE-AN109020003-22 to Correct Stack Testing Language Project Description An Administrative Amendment to Approval Order DAQE-981-96, dated October 30, 1996, was conducted in 2022 as part of a 10-year review. As part of the 10-year review, rule references were renumbered, the equipment list was moved, and the text of each rule and condition were modified to reflect the current language and formatting. As a result of the review, Feller Stone was issued Approval Order DAQE-AN109020003-22, dated July 30, 2022. The newly updated 2022 AO omits language stating that no initial stack testing for each baghouse is required. The 2022 AO also omits language stating that the source is required to stack test only if directed by the Director. This language is being added back into the AO through this administrative amendment. EMISSION IMPACT ANALYSIS This is a 10-Year Review. No changes to equipment or emissions are being made at this time. Therefore, modeling is not required. [Last updated January 10, 2024] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Carbon Monoxide 0 0.30 Nitrogen Oxides 0 0.96 Particulate Matter 0 3.57 Particulate Matter - PM10 0 2.85 Particulate Matter - PM2.5 0 2.85 Sulfur Dioxide 0 0.10 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 40 Change (TPY) Total (TPY) Total HAPs 0 0.02 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding 10-Year Review This is a 10-Year Review. No changes to equipment or emissions are being made at this time. Therefore, a BACT analysis is not required at this time. [Last updated January 10, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 5 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Feller Stone Incorporated Decorative Rock Production II.A.2 One (1) Contaminant Control Corporation Baghouse Number of Bags: 144 Model 144 Air Flow 14,000 acfm Air-to-Cloth ratio is 6.2:1 Cleaning Method: Compressed air pulse Power Source: 40 HP electric motor II.A.3 One (1) Aget Manufacturing, Michigan Baghouse Number of Bags: 64 Model FT64S201-2H Air Flow 700 acfm Air-to-Cloth ratio is 6.2:1 Cleaning Method: Compressed air pulse Power Source: 20 HP electric motor II.A.4 One (1) Jaw Crusher Manufactured: 1965 Size: 10" x 36" and 18" roller II.A.5 Associated Equipment Includes: Front-end loader, fork-lift, cement mixer, etc. SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Facility-Wide Requirements. II.B.1.a The owner/operator shall make a copy of this AO available on site. The owner/operator shall make the AO available to the employees who operate the air emission producing equipment. The owner/operator shall ensure all employees receive instruction as to their responsibilities in operating the equipment according to all of the relevant conditions listed below. [R307-401-8] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 6 II.B.1.b The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Baghouse exhausts - 10% opacity B. All other points - 20% opacity. [R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.c NEW The owner/operator shall not allow fugitive emissions associated with the source to exceed 20% opacity. [R307-401-8] II.B.1.c.1 Opacity observations of fugitive dust from intermittent sources shall be conducted according to 40 CFR 60, Appendix A, Method 9; however, the requirement for observations to be made at 15-second intervals over a six-minute period shall not apply. The number of observations and the time period shall be determined by the length of the intermittent source. For fugitive dust generated by mobile sources, visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.1.d The owner/operator shall install a manometer or magnehelic pressure gauge to measure the differential pressure across each fabric filter. [R307-401-8] II.B.1.d.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.1.e NEW During operation of the fabric filters, the owner/operator shall maintain the static pressure drop range across the baghouse between 3 to 8 inches of water column. [R307-401-8] II.B.2 Stack Testing Requirements II.B.2.a The owner/operator shall not allow emissions from each of the baghouses to exceed the following rates and concentrations: Pollutant grains/dscf PM10 0.016 [R307-401-8]. [R307-401-8] II.B.2.b The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.2.b.1 NEW Frequency The owner/operator shall conduct a stack test on each baghouse only if directed by the Director. No initial testing is required. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 7 II.B.2.b.2 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.2.b.3 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.2.b.4 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.2.b.5 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.2.b.6 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.2.c Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.2.c.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.2.c.2 PM10 Total PM10 = Filterable PM10 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. [R307-401-8] II.B.3 Operation, Production, and Consumption Limits Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 8 II.B.3.a The owner/operator shall not operate each baghouse for more than 4,160 hours per rolling 12- month period. [R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine hours of operation with a supervisor monitoring and maintaining an operations log B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation. [R307-401-8] II.B.3.b The owner/operator shall not produce more than 3,000 tons of rocks per rolling 12-month period. [R307-401-8] II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine production with an operations log B. Record production on a daily basis C. Use the production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the production records for all periods the plant is in operation. [R307-401-8] II.B.3.c The owner/operator shall not consume more than 6,000 gallons of #2 diesel fuel per rolling 12-month period. [R307-401-8] II.B.3.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall: A. Determine consumption with an operations log B. Record consumption on a daily basis C. Use the consumption data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the consumption records for all periods the plant is in operation. [R307-401-8] II.B.4 Roads and Fugitive Dust II.B.4.a The owner/operator shall apply water and/or chemicals to control fugitive dust from unpaved roads and other unpaved operational areas that are used by mobile equipment. Treatment shall be of a sufficient frequency and quantity to ensure the opacity limits listed in the AO are not exceeded. The owner/operator may stop water application if the temperature is below freezing. [R307-401-8] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 9 II.B.4.a.1 NEW Records of water treatment shall be kept for all periods the plant is in operation. The records shall include the following items: A. Date and time of day treatments were made B. Number of treatments made, dilution ratio, and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] II.B.4.b The owner/operator shall ship all material used for sandblasting and all waste material generated from sandblasting off-site. The owner/operator shall cover all temporary outside stockpiles of waste sandblasting material to prevent windblown fugitive dust. The owner/operator shall water storage piles to minimize the generation of fugitive dust as dry conditions warrant or as determined necessary by the Director. [R307-401-8] II.B.5 Fuel II.B.5.a The owner/operator shall use diesel fuel with a sulfur content that does not exceed 0.5 percent by weight. [R307-401-8] II.B.5.a.1 Sulfur content shall be decided by ASTM Method D-4294-89, or approved equivalent. The sulfur content shall be tested if directed by the Director. [R307-401-8] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 10 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN109020003-22 dated July 30, 2022 REVIEWER COMMENTS 1. Comment regarding Administrative Amendment: The source is not modifying and/or installing any new equipment. There are no changes to the emission estimates at this time. A condition specifying the frequency requirements for the baghouse stack testing has been added to the updated AO. This condition was unintentionally omitted during a 2022 10-Year Review. [Last updated January 10, 2024] 2. Comment regarding NSPS Applicability: 40 CFR 60 NSPS Subpart OOO applies to non-metallic mineral processing plants that commence construction, modification or reconstruction after August 31, 1983. The crusher was constructed in 1965; therefore, NSPS Subpart OOO does not apply to this facility. [Last updated January 10, 2024] 3. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source, a Title IV source, nor subject to NESHAP/NSPS regulations. Thus, this facility is not subject to Title V. [Last updated January 10, 2024] Engineer Review N109020004: Feller Stone Incorporated- Decorative Rock Production February 8, 2024 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds