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HomeMy WebLinkAboutDAQ-2024-0049801 DAQC-121-24 Site ID 10892 (B5) MEMORANDUM TO: CEM FILE – CITY OF ST. GEORGE THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: February 7, 2024 SUBJECT: Source: Millcreek Generating Station Turbine #2 (MC-2) Contact: Melissa Armer (Trinity Consultants, Inc) – 280-870-3215 Brad Burner – 435-627-4885 Location: Millcreek Station, 170 North 3232 East St. George, Washington County, UT Test Contractor: TRC Environmental FRS ID#: UT00000049004900234 Permit/AO#: Title V operating permit 5300011005 dated April 29, 2019 Subject: Review of RA/PST Protocol dated January 18, 2024 On January 23, 2024, DAQ received a protocol for a RA/PST (relative accuracy/performance specification test) of the St. George City Power Millcreek MC-2 turbine in St. George, UT. Testing will be performed on April 18, 2024, to determine the relative accuracy of the O2, NOX, and CO monitoring systems. PROTOCOL CONDITIONS: 1. RM 3A used to determine dry molecular weight of the gas stream; OK 2. RM 7E used to determine NOX concentrations of emissions; OK 3. RM 10 used to determine CO concentrations of emissions; OK 4. RM 19 used to determine volumetric flow; OK 5. RM 205 used to validate gas dilution systems for field instrument calibration; OK DEVIATIONS: No deviations were noted. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send attached protocol review and test date confirmation notice. 1 8 2 st. JVC ?nt George THE BRIGHTER SIDE January 18,2024 Mr. Bryce Bird Division Director Attn: Rob Leishman Utah Division of Air Quality P.O. Box 144820 Salt Lake ciry, utah 84114-4820 RE: Notification of periodic RATA for ORIS Code: 56253, Unit/Stack ID: MC-2 In accordance with 40 CFR Part 75.61(a)(5) St. George City Power is submitting notification that a continuous emissions monitoring system (CEMS) periodic relative accuracy test audit (RATA) will be conducted on April 18,2024. This test protocol is being submitted at least 2l days prior to the test and in accordance with 40 CFR Part75.6l(ax5). If you have any questions or comments regarding this matter, please contact either myself or Melissa Armer of Trinity Consultants, Inc. at (208) 870-3215. Thank you for your time and attention to this matter. cc:US EPA Clean Air Markets Division (CAMD) US EPA Region 8 CITY OF ST. GEORGE 435-627-4000 I tZS E. 2OO N. - St. George, Ur A477O I sgcity.org }TRC January 15,2024 Mr. Brad Burner City of St. George 170 N. 3232E. St. George, UT 84790 Dear Mr. Burner: Attached, please find the Test Protocol for the Continuous Emission Monitoring System (CEMS) Relative Accuracy Test Audit (RATA) to be performed on Turbine No. 2 (MC-2) at the Millcreek Generating Station in St. George, Utah on Thursday, April 18,2024. lf you have any questions or need additiona! information, please contact me at (714) 713-6530 (cell). Sincerely, TRC ENVIRONMENTAL CORPORATIONlk /,'""'r Marco Somoano Project Manager TRC Environmental Protocol 585284 -MC2 TRC Environmental 1711 Newport Circle Santa Ana, CA 92705 USA T 714-713-6530 ^I't, CONTINUOUS EMISSIONS ACCURACY TEST AUDrT ( Turbine No.2 (ttiC-2) Prepared For St. George Gity Power St. George, Utah At Millcreek Generating Station 170 N.3232E. St. George, Utah 84790 TRC Environmental Protocol January 15,2024 Submifted By Marco Somoano Project Manager (714) 7136530 msomoano@trccompan ies. com TRC Environmental 171'l NewportCircle SantaAna, CA 92705 USA TRC Protocol 585284-MC2 SYSTEM RELATIVE A) PROTOGOL 'l of 10 }TRC TABLE OF CONTENTS 1.0 INTRODUCTION...... ...............3 1.1 Project Contact lnformation ...........3 2.0 SPECIFIC TEST PROCEDURES............... .....................4 3.0 ADDITIONAL REQUIRED TESTS ..............4 3.1 Bias Test and Adjustment Factor ......................4 4.0 TEST PROGMM SCHEDULE ...................5 5.0 PROJECT PERSONNE1................ .............5 6.0 PI-ANT REQUIREMENTS............. ..............5 7.0 TEST PROCEDURES............... ..................5 7.1 Oxygen (Oz)Determination ...........5 7.2 Nitrogen Oxides (NO') Determination ...............6 7.3 Carbon Monoxide (CO) Determination......... .........,...............6 7.4 Gaseous Sampling P1an............ ........................6 8.0 QUALTTY ASSUMNCE PROCEDURES............. ...........6 APPENDED: Traverse Point Layout Documentation of EPA Approvalfor Divider Use TRC Protocol 585284-MC2 2ot10 }TRC 1.0 INTRODUCTION TRC Environmental Corporation (TRC Environmental), will perform a continuous emissions monitoring system (CEMS) relative accuracy test audit (RATA) to evaluate monitored levels of nitrogen oxides (NO,), oxygen (Oz) and carbon monoxide (CO) from Turbine No. 2 (MC-2) at the Millcreek Generating Station in St. George, Utah. The RATA will be completed in accordance with Performance Specifications 2, 3 and 44, Title 40, Code of Federal Regulations, Part 60 (40CFR60) and Part 75 (40CFR75) at the source sampling locations. The Millcreek Generating Station has two GE LM 6000 naturalgas turbines (MC-1 and MC-2). 1.1 Project Contact lnformation Location Address Contact Source Millcreek Generating Station 170 N. 3232E. St. George, Utah 84790 Brad Burner Generation Superintendent St. George City Power 170 N. 3232E. St. George, UT 84790 (435) 6274885 (phone) brad. burner@socitv.com Testing Company TRC Environmental 1711 Newport Circle Santa Ana, CA 92705 Marco Somoano Project Manager (714) 713-6530 (cell) msomoano@trccompanies.com TRC Protocol 585284-MC2 3of10 }TRC 2.0 SPECIFIC TEST PROCEDURES Test procedures are presented in Table 1, Test Matrix Table 1: Test Matrix for MC-2 Please also note the following: 1. Nitrogen Oxides (NO,), carbon monoxide (CO), and oxygen (Oz) will be measured in accordance with United States Environmental Protection Agency (USEPA) Title 40, Code of Federal Regulations, Part 60 (40CFR60) Methods 7E, 10 and 3A. 2. Lb/mmBtu calculations will be calculated in accordance with 40CFR75 Appendix A and EPA Method 19 using the Fd-factor for natural gas of 8710 dscf/mmBtu. 3. Lb/hr calculations will utilize published heat input values for natural gas to determine volumetric flow rate in accordance with EPA Method 19 (using Fd of 8710 dscf/mmBtu and HHV of 1050 scf/Btu). lf the facility has an HHV data feed, this data may also be used. 4. A stratification test performed on April 30, 2012 by Air Pollution Testing, lnc. at steady state and normal load conditions showed NOx stratification above't0%. As such, RATA samples will be collected by traversing the stack using the three long points published in 40CFR60, App. B, P.5.2 (16.7o/o, 50% and 83.3% of diameter). 5. The RATA testing will be performed at normal load (which can be termed as high or base load) and is based on the unit's operating history as long as normal load is above 50%. 6. Expected concentrations: NO,, '1.0 to 2.0 ppmv, CO 0.4 to 1.5 ppmv, Oz 15.60/o. 7. CEMS datawillbe recorded on a data acquisition system (one-minuteaverages during runs; 1 S-second averages during calibrations). 8. Reports will be submitted to the District within 30 days of test completion and will include all req uired documentation. 3.0 ADDITIONAL REQUIRED TESTS 3.1 Bias Test and Adjustment Factor The relative accuracy test data sets will be evaluated to determine the bias of each NO, continuous emissions monitoring system in accordance with the procedures of Section 7.6, 40CFR75, Appendix A. Procedu re Pa ra meter Un its Perf. Spec. Ref. (40CFR60 or 40cFR75) EPA Method (40cFR60, App. A) No. of Test Runs; Run Length Performa nce Specifi cati on (Semia nnua l;Annua l) Sta nda rd RATA, 40cFR75 o2 %75, App. A 3A 9;2L min. P art 7 5, LO% or d+/ - t%; 7.5% or d+/ - O.7lo nla RATA, 40cFR75 NOx lblmmBtu 75, App. A 7EIL9 9;2t min. Pa rt 75, tOlo or il RM < 0.2 lb/mmBtu )+/- O.02lblmmBtu; 7.5/o or il RM <0.2 I b/mmBtu d+/- 0.0151 b/mmBtu nla RATA, 40cFR50 co ppmv @75yo02 60, App. B, P.S.4A 10/3A 9;27 min. Part 60, n/a;LO% of RM or 5% of std or +/-5 ppmv 6 RAT4 4OCFRSO co I b/hr 60, App. B, P.S. 6 10/L9 9;27 min. Pa rt 60, n/a;2O% ol RM or 10% of std 5.21 TRC Protocol 585284-MC2 4o110 "*T'RC4.0 TEST PROGRAM SCHEDULE The following is the current schedule. 2024 Day, Date Activity On-Site Hours Thur, Apr 18 MC-2: Perform CEMS RATA.10 5.0 PROJECT PERSONNEL 1 Project Manager1 Field Engineer 6.0 PLANT REQUIREMENTS TRC Environmental must be supplied with the following items in order to complete this test program: 1. Safe access to test locations.2. Electrical power 1 10 V, 30 A, 60 cycle service at the test locations.3. Four-inch test ports cleaned and loose prior to arrival of test crew.4. Any scaffolding or manlift required to reach the test locations.5. Sufficient lighting at the test locations.6. Plant or pollution controlequipment operating data for report.7. Steady load during test period. 8. Parking location to place TRC Environmental mobile trailer within 200 feet of sampling locations with access to 480 V power. 9. Fuel samples, if required (analysis cost not included).10. Radio/telephone communication between the test location and the control room.11. All data and summaries required to complete the RATA report including but not limited to operating data during that period, calibration data, equipment descriptions required for the report (TRC Environmental must be supplied all data prior to crew leaving site). 7.0 TEST PROCEDURES All testing, sampling, analytical, and calibration procedures used for this test program will be performed as described in the Code of Federal Regulations, Title 40, Part 60, Appendix A (40CFR60), Methods 3A,78, 10 and 19 and the latest revisions thereof. Where applicable, the Quality Assurance Handbook for Air Pollution Measuremenf Sysfems, Volume lll, Stationary Source Specific Methods, USEPA 60014-77-027b is used to determine the precise procedures. 7.1 Oxygen (Oz) Determination An oxygen (Oz) analyzer is used to determine 02 concentrations in the stack gas in accordance with Method 3A, 40CFR60. This instrument has a paramagnetic-based detector. Three-point calibration error checks are performed before and after each run series using Protocol One gases for high- and mid-range checks and ultra-pure nitrogen for the zero check. Two-point calibration bias/drift checks are performed before and after each run series, using zero gas and the upscale gas closest to the effluent TRC Protocol 585284-MC2 5 of 10 }TRC concentration. A gas divider (dilution system) certified in accordance with EPA Method 205 may be used to generate calibration concentrations (see EPA approval documentation at the end of protocol). 7.2 Nitrogen Oxides (NO, Determination Methods 7E, 40CFR60, is used for determining nitrogen oxides (NO*) emissions from the test location. A gas sample is continuously extracted from the gas stream through a heated probe and gas conditioning system to remove the moisture. A portion of the sample stream is conveyed via a sampling line to gas analyzers for determination of NO,. The NO' analyzer uses a chemiluminescence's-based detector. Three-point calibration error checks are performed before and after each run series using Protocol One gases for high- and mid-range checks and ultra-pure nitrogen for the zero check. Two-point calibration bias/drift checks are performed before and after each run series, using zero gas and the upscale gas closest to the effluent concentration. A gas divider (dilution system) certified in accordance with EPA Method 205 may be used to generate calibration concentrations (see EPA approval documentation at the end of protocol). A NO, converter efficiency check will be conducted using 15-18 ppmv NO2 gas. 7.3 Carbon Monoxide (CO) Determination The Method 10,40CFR60 test procedure is used to determine the carbon monoxide (CO) concentrations. A continuous gas sample is extracted from the gas and analyzed for CO content using a nondispersive infrared (NDIR) analyzer. The gas stream is conditioned by condensing moisture and filtering particulate prior to the analyzer. This instrument employs an internal gas correlation filter wheel that eliminates potential detector interference. lnstruments so equipped do not require the use of an interference removal trap. Three-point calibration error checks are performed before and after each run series using Protocol One gases for high- and mid-range checks and ultra-pure nitrogen for the zero check. Two-point calibration bias/drifi checks are performed before and after each run series, using zero gas and the upscale gas closest to the effluent concentration. A gas divider (dilution system) certified in accordance with EPA Method 205 may be used to generate calibration concentrations (see EPA approvaldocumentation at the end of protocol). 7.4 Gaseous Sampling Plan TRC Environmentalwill complete a minimum of nine 21-minute tests by traversing the stack each run using the three long points of 40 CFR 60, App. B, P.S. 2 of 16.7,50.0 and 83.3 percent of stack diameter. The system will be calibrated as described above. Following each calibration, a stable on- line response will be regained prior the start of the next run. Data will be collected by a data logger. The actual time of each test will be compared to the output of the monitor taking into consideration response times determined on both the TRC Environmental and plant CEM system. The determination of relative accuracy will be calculated based on the emissions as reported by each system corrected on the same basis. 8.0 QUALITY ASSURANCE PROCEDURES TRC Environmental recognizes the previously described reference methods to be very technique- oriented and attempts to minimize all factors that can increase error by implementing its Quality Assurance Program into every segment of its testing activities. Shelf life of chemical reagents prepared at the TRC Environmental laboratory or at the jobsite does not exceed those specified in the above-mentioned methods. ln addition, those reagents having a TRC Protocol 585284-MC2 6 of '10 }TRC shelf life of one week are prepared daily at the jobsite. When on-site analyses are required, the same person performing the analysis performs all reagent standardization daily. Dry and wet test meters are calibrated according to methods described in the Qua/lty Assurance Handbook for Air Pollution Measurement Sysfems, Sections 3.3.2,3.4.2 and 3.5.2. Percent error for the wet test meter according to the methods is less than the allowable error of 1.0%. The dry test meters measure the test sample volumes b within 2o/o at the flow rate and conditions encountered during sampling. Calibration gases are EPA Protocolgases. Raw data is kept on file at the TRC Environmental offices in Costa Mesa, CA. All samples from the test program will be retained for 60 days after the submittal of the report, after which they will be discarded unless TRC Environmental is advised otherwise. Calculations are performed by computer. An explanation of the nomenclature and calculations along with the complete test results will be appended. Also to be appended are calibration data sheets and copies of the raw field data sheets. TRC Protocol 585284-MC2 7ot10 }T;rC Traverse Point Layout 13ft.0 in. Stack Eta.: 13.0 ft. 0.0 in. $tack EIa.: 156.@ in. tort Lengh: 6.0 in. WellThickne 3.5 in. Treverse R. % Stack EIa. furt lturter Stack Dbtance 4 furt Dbtance (in.) 35.6 87.5 139.4 (h.) 26.1 78.0 129.9 16.7 50.0 83.3 1 2 3 TRC Protocol 5852U-MC2 8of10 Conroy, Neal From: Sent: To: Cc: Subject Patefield, Scott < Patefield.Scott@epa.gov> Monday, March 24,20L4 9:12 AM Melissa L. Armer Conroy, Neal; Rod Carter; Phillip Solomon RE:St. George City Power- Millcreek MC-2 RATA This is an EXTERNAL email. STOP. THINK before you CLICK links or OPEN attachments. Melissa, Thanks for that information. Using a dilution system following method 205 will be acceptable for the St. George City Power RATA on the MC-2 unit scheduled to be conducted on April L8,2Ot4. Please feel free to contact me with any additional questions or comments. Thanks, Scott Scott Patefield Air and Toxics Enforcement U.S. EPA, Region 8 (8ENF-AT) 1595 Wynkoop Street Denver, CO 8O2OZ-L129' 303-312-6248 (office) patefie ld.scott@e pa.gov Flom: Melissa L. Armer [mailto: marmer@jbrenv.com] SenE Monday, March 24,20t4 10:08 AM To: Patefield, Scott Cc Conroy, Neal; Rod Carter; Phillip Solomon Subject: RE: St. George City Power- Millcreek MC-2 RATA Scott, I confirmed with the test company and the divider is a dilution system that is certified according to Method 205. The divider is tested on-site the day of the test to confirm the method requirements. Let me know if you need additional information. Melissa Melissa Armer, P.E. JBR Environmental Consultants, lnc. 7669 West Riverside Drive, Suite 101 Boise, lD 83714 lpl 208.853.0883 lm)208.272.0446 v'rrrvw.ibrenv.com TRC Protocol 585284-MC2 1 9 of 't o From : Patefi eld, Scott [ma i lto : Patefi eld. Scott@epa. gov] Sent: Monday, March 24,2014 9:26AM To: Melissa L. Armer Cc: Conroy, Neal; Rod Carter; Phillip Solomon Subject: RE: St. George City Power- Millcreek MC-2 RATA Melissa, Could you give me more information regarding the divider? l'm not sure l'm familiar with this. The use of method 205 using a dilution system would be acceptable, not sure if this is what is meant by the divider... Thanks, Scott scott Patefield Air and Toxics Enforcement U.S. EPA, Region 8 (8ENF-AT) 1595 Wynkoop Street Denver, CO 802O2-LL29 303-3L2-6248 (office) patefield.scott@e pa.sov UTAH DEPARTMENT OF ENVIRONMENTAL OUALITY DIVISION OF AIR QUALITY From : Melissa L. Armer [mailto: marmer@jbrenv.com] Sent: Thursday, March t3,2014 8:33 PM To: Patefield, Scott Cc: Conroy, Neal; Rod Cafter; Phillip Solomon Subject: St. George City Power- Millcreek MC-2 RATA Scott, Per our discussion earlier this week and your voice message from 3/13/14 below is a summary of our request. St. George City Power will be conducting a RATA on their MC-z unit on April 18, 2014. The testing company, TRC Solutions is requesting the use of NOx and CO test gasses with a range of 0-10 ppm. At the estimated emission rates for the MC-2 unit NOx would be at 18% and CO at 8% of the test gas range. The method requires "To the extent practic select a high-level gas concentration that will result in the measured emissions being between 20 and 100 percent of the calibration span". St. George is requesting approval of a minor modification for this test protocol as it is not practicable for the test company to acquire a lower range test gas. As an alternative, TRC Solutions would be able to meet the acceptable ranges identified in the test method by using a divider if approved. Thank you for your time and consideration. I will be out of the office Friday March 14th returning March 17th. Melissa Melissa Armer, P.E. JBR Environmental Consultants, lnc. 7669 West Riverside Drive, Suite 101 Boise, lD 83714 [p] 208.853.0883 1m1208.272.0446 www.ibrenv.com TRC Protocol 585284-MC2 10 of 10