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HomeMy WebLinkAboutDAQ-2024-005028DAQC-083-24 Site ID #10627 (B4) MEMORANDUM TO: STACK TEST FILE – NORTHWEST PIPELINE – Moab Compressor Station THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Robert Sirrine, Environmental Scientist DATE: January 30, 2024 SUBJECT: Source: Unit P005 Solar Centaur T-4700, 4680 hp, Compressor Turbine Location: 23 miles South of Moab, Utah on Highway 191 Contact: Derek Forsberg, 801-584-6748 Tester: Emissions Science, Inc. James Olinger 970-749-5474 FRS ID#: UT0000004903700029 Permit #: 3700029005 dated September 25, 2020 Subject: Review of Pretest Protocol Dated January 26, 2024 On January 29, 2024, the DAQ received a stack test protocol for emissions testing of the Northwest Pipeline – Moab Compressor Station, Solar Centaur T-4700, 4680 hp, Compressor Turbine P005. Testing will be performed on March 14, 2024, to demonstrate compliance with the NOx and CO emission limits found in Permit Conditions II.B.2.a, and II.B.2.b. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses; OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate; OK 3. RM 3A used to determine dry molecular weight of the gas stream; OK 4. RM 4 used to determine moisture content; OK 5. RM 7E used to determine NOx emissions; OK 6. RM 10 used to determine CO concentrations of emissions; OK 7. RM 19 used to determine NOX and CO emission exhaust flowrates with fuel meter: OK DEVIATIONS: None noted. CONCLUSION: The Northwest Pipeline stack testing protocol for testing the Moab CS Turbine P0005 stack emissions has been evaluated appears to be acceptable. RECOMMENDATION: Send protocol review & test date confirmation notice. ATTACHMENT: Northwest Pipeline stack test protocol dated January 26, 2024. willffis. January 26,2024 295 Chipeta Way P.O. Box 58900 Salt Lake City, Utah 84't 58-0900 I'TAH DEPARTMENT OF ENVIRONMENTAL OUATITY UtahDivisionofAirQuality JAN 29 l|,24 Attn: Harold Burge P. O. Box 144820 Salt Lake City, UT 84114-4820 DIVISION OF AIR QUALITY RE: Northwest Pipeline LLC - Moab Compressor Station Turbine Emissions testing Dear Mr. Burge: Northwest Pipeline LLC (Northwest) respectfully submits the enclosed emissions testing protocolto demonstrate compliance with emission limits in Title V permit # 3700029005, Conditions ll,B.2.a and ll.B.2.b. Northwest plans to test Unit P005, a Solar Centaur T-4700S at the Moab Compressor Station on March 14,2024, according to the enclosed protocol. lf you have any questions regarding this notification or attached emissions testing protocol, please feel free to contact me at (801) 584-6748. Sincerely, v*.ila Derek Forsberg Environmental Manager Enclosure: Moab C/S Emissions testing protocol cc: Salt Lake File Ernissions .r flscienceffi hrc. Bo&y llomia Bq3iG Proposed Test Date: March 14,2024 Protocol Prepared by: James Olinger Emissions Science, Inc. -T.ITAH DEPARTMENT OF E}URONMENTAL OUAI.JTY JAN 2 9 2024 DIVISION OF AIR QUALITY Emissions Testing Protocol & Source Test Plan Northwest Pipeline, LLC Moab Compressor Station San Juan County, Utah Utah Department of Environmental Quality Permit # 370002900s Source II): P005 Solar Centaur T-4700s E.S.I Grand Junction, CO Phone 970.628.48+9 urq ^/.emissions-science.com Introduction: Purpose of Test Source to be Tested Test Methods & Proced Contact Personnel .... Proposed Test Dates Detailed Source Test Delivered Data Package ... Contractor Supplied Equi Appendix 1 .... ....Sample C Appendix 2 .... ....QAiQC Appendix3.... ....EPA Appendix 4 .... . ...Sample S Schematics (Methods 1-4, 7E, Table f Contents Page 1 Page I Page I PageI-5 Page 5 Page5-6 Page 6 Page 6 Page 6 dices ions Used for Source Testing for Source Testing 1 Expected Stack Configuration 10) Source Test Plan Introduction: Northwest Pipeline,LLC has contracted Emissions Science, Inc. to perform an initial performance emissions test under the requirements set forth in the State of Utah Department of Environmental Quality Permit # 3700029005. The source willbe tested in accordance with 40 CFR Part 60 (Methods 1, 3,{, 7F,,10 & 19) on one, mechanical drive gas turbine (RICE) located at the Moab Compressor Station in San Juan County, Utah. The Moab Facility is used to compress natural gas into a pipeline for delivery. Purpose of Test: The purpose of the test is to demonstrate compliance with the concentrations and mass emission rates of Carbon Monoxide and Nitrogen Oxides as required under the permit # 3700029005. Source to be Tested: One source at the Moab Facility will be tested. The source is as follows; P005. Solar Centaur T-4700. Stationary Combustion Turbine Site Rated HP 4680. Serial Number: OHA14-C3845 Source Retrofitted with SoLoNOx Technology. Test Methods: ESI proposes the following EPA reference methods for this source test plan. Note* The instrumental methods were updated by the EPA in thefinal rule which was published on August l4th, 2006. EPA Reference Method I o Purpose: Establishing stack diameter and velocity traverse points. . Equipment: Measurement device and calculator. o Calculations: (See Appendix 1) Test Methods: (continued) EPA Reference Method 3,A' . Purpose: Determination of Carbon Dioxide (COz) & Oxygen (Oz) concentrations in exhaust gas. o Equipment: Instrumental Method using non-dispersive infra-red (NDIR) for continuous sampling of COzand a Paramagnetic sensor for Oz. . Calculations: n/a EPA Reference Method 7E. Purpose: Determination of Nitrogen Oxides (NO, Emissions from Stationary Sources. Equipment: Instrumental Method using Chemiluminescence based technology for continuous sampling of Nitrogen Oxides (NO*), Heated Sample Line capable of keeping gas sample above the point of condensation (approximately 250 degrees F), Gas Conditioning System (to remove moisture prior to gas sample entering the analyzers). All applicable QA/QC assurances required under EPA Method 7E such as; calibration error checks, system bias checks, interference checks and NOz convertor efficiency checks will be performed on the analyzer.o Calculations: (See Appendix 1) EPA Reference Method 10 o Purpose: Determination of Carbon Monoxide (CO) Emissions from Stationary Sources. o Equipment: Instrumental Method using NDIR for continuous sampling of Carbon Monoxide, Gas Conditioning System, Sample Probe, System Pump, Etc. o Calculations: (See Appendix l) EPA Reference Method 19o Purpose: Determination of Nitrogen Oxide and Carbon Monoxide Emission rates. . Using industry standard of 8710 SCFA4MBTU and Turbine Fuel Meter / Fuel gas- BTU value for mass emission rate calculations. Detailed Test Procedure: Prior to the test procedure the test site will be inspected for potential safety hazards and a Job Site Analysis (JSA) will be held with all persons who may be affected by the testing program. All equipment will be assembled, allowed to reach operational temperature and inspected for damage and correct assembly. The exhaust stack will be measured for inside diameter and proper sample port locations. The pitot tube will be marked at 3 points (76.7,50 & 83.3% of inside stack diameter) and the 3-point traverse points will be calculated and marked on the pitot tube according to the criteria found in EPA Method 1. The entire sampling system (including analyzers, sample lines, moisture trains, gas meter and gas conditioning manifold) will be tested for potential leaks prior to sampling. The analyzers will then be challenged with EPA Protocol Gasses and calibrated to minimize potential drift during the sampling process. The calibration error test, system bias check, system response time check, NO2 :> NO conversion efficiency test and stack stratification test will be completed prior to performing any stack sampling. Operational turbine load will be determined and if found acceptable, the sampling program will be initiated. Concurrent with the gas sample being delivered to the analyzers (for EPA methods 3A,78 and 10). Stack gas will be diverted into a moisture removal system before introduction to the emissions analyzers. All measured gas species will be analyzed as parts per million volume dry (ppmvd). EPA methods 3,{, 78, l0 and 19 are instrumental methods and will be completed in accordance with instrument manufacturer specifications and under the individual method requirements established by the EPA. A data recorder will be used to log measured data in one-minute increments for each measured gas species to these analyzers. A stack stratification test will be performed on the turbine prior to the commencement of sampling. If the source is < 5Yo stratified as allowed under Method 7F, the sampling will occur from a point in the center area of the duct while the source maintains the desired load conditions. If the stack is found to be stratified, multiple point sampling will be used as directed by the test method. Detailed Test Procedure (continued): Testing will be performed over 4 load ranges selected by Williams NW Pipeline to best represent normal operating scenarios from the combustion turbine. Each of the four load ranges will be sampled for 1, 60-minute sample period and will measure concentrations of CO & NO, (ppmvd) and the diluent of OzYo from the source at each load range. The test program will correct NO* & CO concentration to ppmvd @ 15% Oz for comparison against any NO* permit limits normalized to the diluent concentration at l5Yo Oz. Oxides of Nitrogen will also be corrected to ISO ambient standard conditions. Turbine fuel meter values from each sample run and the BTU value of the fuel gas will be used with EPA Method 19 to determine mass emission rates of NO, & CO. The accepted industry standard of 8710 SCF/MMBTU for the F-factor will be used in the calculation for mass rates. The testing at various load conditions should ensure the turbine is meeting the permitted limits across a wide range of operating conditions. At least one load condition will be at 90-110% of turbine maximum capacity. Turbine operating parameters such as RPM's, Suction Pressure, Discharge Pressure, Operation Hours, Ambient Temperature and Humidity, Etc. will be collected during each test-run. The running horsepower or turbine heat output will be provided to ESI technicians by NW Pipeline personnel. It is the responsibility of, NW Pipeline, LLC personnel to provide safe access to hand- tight, EPA compliant sample ports. It is also the responsibility of NW Pipeline, LLC to select the load ranges for the testing based on allowances under Subpart GG. The source will be tested to determine compliance with the following mass emission rate limitations. Carbon Monoxide (CO) - 4.55lbhr Nitrogen Oxides (NO.) - 6.25\blhr Detailed Test Procedure (continued): Sulfur compounds such as SOzwill not be measured during this testing event as Northwest Pipeline has determined that the sulfur concentrations in the fuel gas are below the threshold that would trigger testing for SOz. Contact Personnel: Northwest Pipeline, LLC 295 Chipeta Way Salt Lake ciry, uT 84108 Mr. Derek Forsberg Environmental Specialist (801) s84.6748 Emissions Science, Inc. 635 19 %Ftoad Grand Junction, CO 81507 Mr. James Olinger 970.628.4849 Office or 910.749.5474 CelI State of Utah, Department of Environmental Quality -DAQ 1950 West North Temple Salt Lake City, UT 841l4 Compliance Division 80t.s36.4129 Proposed Test Dates: Moab Compressor Station. Source ID # P005. Testing for NO* & CO Concentrations and mass emissions rates. March 14,2024. Detailed Source Test Schedule: The test trailer will be set up on site be energized overnight to ensure it is Arrival time at the Moab Facility on calibration procedure and job hours. Testing ofthe source is ex Approximate start time 1 0:00- 10:30 Delivered Data Package: Emissions Science, Inc. will deliver source test(s). One additional week any corrections or revisions are Cpntractor Supplied Equipment: Emissions Science, Inc. will supply necessary for the scope of this project found in this document. (Pages 2-6). March 13h,2024 and the NDIR analyzer will to operating temperature. arch 14ft is expected to be 7:30 AM. The tasks are expected to take approximately 2.5 to occur as follows. draft datapackage within 3 weeks of the be allowed to deliver the final data package if analysis equipment, tools and personnel is required under the test methods section Appendix I Sample Calculations used for Source Testing APPENDIX 1 Sample Calculations for EPA Reference Method Tests Note: As the calculations, formulae and unit conversions usedfor these test procedures are too n?.tmerous to list, thefollowing is a selection of the primary calculstions used in the various methods. EPA Reference Method 1 o Stack Diameter * Distance Percentage from Stack Wall (Based on # of Traverse Points from Table Fl-2) EPA Reference Method 2 o Section 12.5: Molecular Weight of Stack Gas Ms : Md (1 - B*,) + 18.0*B*, ...8q. 2-6 Vf/here: M, Molecular weight of stack gas, wet basis... (b/lbmole) Ma Molecular weight of stack gas, dry basis B*, Water vapor in the gas stream proportion by volume Section 12.6: Average Stack Gas Velocity o KpCp{'Puu*{(T,,uo, / P,M.) ...8q.2-7 . 85.49 m/sec [(1bl1b-mole) (in. Hg) / ('R) (in. Hr}))''' V[here: Kp Velocity equation constant. Cp Pitot tube cofficient, dimensionless'Povs Average velocity head of stack gas... (in. HzO) Ts@bg Absolute stack temperature... (R) P, Absolute stack pressure (Pu, + Pc)... (in. Hg) M, Molecular weight of stack gas, wet basis... Qb/lbmole o Section 72.7: Average Stack Gas Dry Volumetric Flow Rate o Q:3600 (1-B*,) V' A[ T.ta P, / Ts(abs) P'ta] ...Eq.2-8 Where: 3600 Conversion Factor... (Sec/hr) 8., V[/ater vapor in the gas stream proportion by volume V, Average stack gas velocity... (ft/sec) A Cross-sectional area of stack... (ff) Tsta Standard absolute temperature... (528'R) T'@o : Absolute stack temperature... (R) Pstd : Standard absolute pressure... (29.92 in. Hg) Sample Calculations for EPA Reference Method Tests EPA Reference Method 4 Dry Gas Volume: V. Y P* Tr,o VmGtd) --Eq4-3 V* P, :K.4 Y Psta Tm Vflhere: V.6ta): Dry gas volume measured by the dry gas meter, corrected to standard oonditions, dscm (dscf). Vm: Dry gas volume measured by dry gas meter, (dcf) Y : Dry gas meter calibration factor. P.: Absolute pressure (for this method, same as barometric pressure) at the dry gas meter, (in. Hg). Tstd : Standard absolute temperature, 528 degrees R P.ta: Standard absolute pressure, 760 mm Hg T. = Absolute temperature at meter, (R) Moisture Content: Vwsta B*o: Vmstd * Vwstd Where: B*o : Proportion by volurne of water in the gas stream (dimensionless) Vwsta :Volume of water in the gas sample (standard conditions) cu. Ft. Vmstd : Volume of gas sarnple through the dry gas meter (standard conditions) T,,, Sample Calculations EPA Method 7E ER:Ca*1.912* l0-3*e*T Hp-tr V[here: ER:Emission Rate of NOx in g/hp-hr Ca: Measured NOx concentration in parts 1.912 x 1t3 : Conversion constantfor ppm degrees Celsius. Q: Stack gas volumetricflow rate, in T : Time of test run, in hours. HP-hr : Brake work of the engine, EPA Method 19 NO* Lbl[Ir: (ppm 11O.) (1.19 x 10-7) ( F-Factor) ( EPA MethodTE (Section 12.9) NOz (NO.final - NOn'a) EFFNoz: (NO*p."t- NO*r*a) Where: EffNoz: NO2 to NO corwerter efficiency, NOx rioor : The final NOX concentration NO pi"a: The average NO concentration converter eficiency test ppmv. NOxpea*: The highest NOX concentration during the converter efficiency test, ppmv. EPA Reference Method Tests million by volume (pp*r). Ox to grams per standard cubic meter at 20 cubic meter per hour, dry basis. (HP-hr). .9 I 20.9 -Ozo/o) Gleat Input oven efficiency during the converter fficiency test ppmv. with the analyzer in the NO mode during the Sample Calculations for EPA Reference Method Tests EPA Method 10 ER:Ca*1.164*10-:*e*T Hp-hr V[here: ER:Emission Rate of CO in g/hp-hr Ca: Measured CO concentration in parts per million by volume (pp*u). 1 . t 64 x I0-3 : Conversion constant for ppm CO to grams per standard cubic meter at 20 degrees Celsius. Q: Stack gas volumetricflow rate, in standard cubic meter per hour, dry basis. T : Time of test run, in hours. HP-hr : Brake work of the engine, horsepower-hour (HP-hr). EPA Method 19 CO LblFIr: (ppm NO,,) (7.27 x 10-8) ( F-Factor) (20.9 I 20.9-O2oA) (Heat Input uuaru/rr; NO* ppm @ 15% Oz : (NO* ppm) (5.9 I 20.9-Oz%) Note: The proceeding test calculations are examples of the equations used in the testing procedures. Additional or alternate EPA approved equations may also be used during the testing program. Some equations may not be usedfor this specific job. Appendix 2 Sample QA/QC Checks for Source Testing Quality Assurance / Quality Control PIan (As noted and under the allowable tolerances in EPA method 7E) F Verification of correct Calibration Gas Selection and check on expiration dates. F Verification of heated sample line (above dew point of HzO) and thermocouple integrity. F Use of non-reactive sample transport and probe material (stainless-stee1, glass, PTFE). F Complete system leak check. F Analyzer Calibration Error Check (3-point linearity check). F Sample system bias check. F System Response Time. F Analyzer Drift Assessment. F NOz => NO conversion test. F System Purge Time. F Stack stratification test or minimum sarnple time at each point. ' ) One-minute intervals for data recorder on sample run data (averaged at end of run). F Post-test bias check. F Calibration and run 'raw'data preserved as indelible record. Emissions Science,Inc Appendix 3 Expected Stack Configuration Client: Date: Emissions Science, Inc. EPA Method 1 Field Data Sheet Site: Time: Unit lD: Stack Diameter (I.D.) : <--.--.---> Upstream Disturbance = Downstream Disturbance = Port Depth: Exhaust Stack with sample ports @ 90 o angles Stack Diameter (I.D.) = Downstream Emissions Science, lnc Appendix 4 Sample System Schematics Emissions Science, Inc. EPA Method 7E UTAH DEPABTMEI.T OF ENVIRONMENTAL QUAUry JAN '') '', r-iit t DIVISION OF AIR QUALITV: System manifold with pump, flow control valves, overflow valve, Etc. =lltrr-l=l!= C.A.I. ZRE NDIR & Paramagetic 02 Analyzer c.A.t. Chemilu minescence Analyzer Emissions Science, lnc